5–9
FCB-405 Series, 5 Amperes, 4PDT
CII Mid-Range Relays
CII Mid-Range Relays
5
Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers
Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com
Specifications subject UK: +44 800 267 666
www.te.com to change.
The Series FCB-405 relay
is a polarized single-side
stable design, where the
flux from a permanent
magnet provides the
armature holding force in
the deactivated state, and
its flux path is switched
and combined with the coil
flux in the operated state.
This results in appreciably
increased contact pressure
in both states over that of
a spring return nonpolar
design. We also
manufacture other versions
of this relay:
FCB-205 — 5 Amp DPDT
Relay
Product Facts
nHermetically Sealed
nAll Welded Construction
nBalanced Force
nPermanent Magnet Drive
nContacts rated low level to
5 Amps 28 VDC and 115/200
VAC 400 Hz, 3 Phase
nWeight .93 ounces max.
(26.4 grams)
nQualified to M83536/5 & /6
Contact Rating — Amperes
Ratings Are Continuous Duty
Type of Life (Min.) 28 VDC 115VAC 115/200VAC
Load Cycles x 103400Hz 400Hz-3Ø
Resistive 100 555
Inductive 20 355
Motor 100 233
Lamp 100 111
Low Level Switching Capability: With contacts operating a load of 10 to 50
microamperes at 10 to 50 millivolts, the contact resistance miss detection
level shall be 100 ohms max. Cycling rate is 1 to 12 per second, for 100,000
operations.
Overload Current — 20 AMPS DC, 30 AMPS 400Hz
Rupture Current — 25 AMPS DC, 40 AMPS 400Hz
Contact Make Bounce —1.0 MILLISECOND AT NOMINAL VOLTAGE
Max. Contact Drop at 5 Amps — INITIAL 0.100 VOLTS
End of Life — 0.125 VOLTS
Coil Data
Over Temperature Range
Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold
Code Voltages Hz (B) Below Volts Above Volts Voltage (C)
16 DC 25 4.5 0.3 2.5
2 12 DC 78 9.0 0.75 4.5
3 28 DC 400 18.0 1.5 7.0
4 (A) 28 DC 400 18.0 1.5 7.0
5 48 DC 1275 36.0 2.5 14.0
A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX.
B. DC COIL RESISTANCE ± 10% AT 25˚C
C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN.
D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL.
General Specifications
Temperature Rating
-70˚C TO + 125˚C
Altitude — 300,000 Feet
Shock*
Z & Y Enclosures —
200 g for 6 mS
W, X & M Enclosures —
100 g for 6 mS
T Enclosure (In Track)
50 g for 11 mS
Vibration, Sinusoidal*
Z & Y Enclosures —
30 g 70-3000Hz
W, X & M Enclosures —
20 g 70-3000Hz
T Enclosure (Socket Mounted in Track) —
20 g 500-3000 Hz
Vibration, Random*
Z & Y Enclosures —
0.4 g2/Hz 50-2000Hz
T, W, X & M Enclosures —
0.2 g2/Hz 50-2000Hz
Dielectric Strength
At Sea Level —
All circuits to ground and circuit to
circuit — 1000 V rms
Coil to ground — 1000 V rms
At 80,000 Feet — 250 V rms
Insulation Resistance
Initial (500 VDC) — 100 M Min.
After Life or Environmental Tests —
50 M Min.
Operate Time at Nominal
Voltage — 6 ms or less
Release Time at Nominal
Voltage — 6 ms or less
* Max. contact opening under vibration
or shock 10 microseconds
5–10
FCB-405 Series, 5 Amperes, 4PDT (Continued)
CII Mid-Range Relays
Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers
Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com
Specifications subject UK: +44 800 267 666
www.te.com to change.
5–10
Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under
How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25).
Terminals
Socket Pins - All DC Coils
PIN TERMINALS ARE GOLD PLATED
CODE
"B"
Solder Pin Terminals
CODE
"C"
Solder Hook Terminals
HOOK TERMINALS TIN/LEAD PLATED
.170
(4.32)
.050 ± .005
(1.27 ± (3)
Silicone
Rubber
Gasket
± .001
CODE
"Z"
.170
(4.32)
PIN TERMINALS TIN/LEAD PLATED
.040 Dia. Pin
(1.02 )
Enclosures
CODE
"W"
CODE
"Y"
CODE
"T"
CODE
"X"
CODE
"A"
.640 Max.
(16.26)
.156
(3.96)
.640 Max.
(16.26)
.025
(.64)
** Measured from surface of header
.640 Max.
(16.26)
.430
(10.92)
.810 Max.
(20.37)
± .005
(± .13)
.158 **
(4.01)
± .005
(± .13)
± .005
(± .13)
.080
(2.03)
± .005
(± .13) .810 Max.
(20.37)
.810 Max.
(20.37)
.810 Max.
(20.37)
.500
(12.7)
.
712
(18.0)
.133 Typ
(3.38)
.250
(6.35)
1.078
(27.38)
1.062
(26.92)
1.280
(32.51)
FULL R
6 PLCS
.141
(3.58)
.810 Max.
(20.37)
+X1
BLUE BEAD
-X2
+X1
.040 Dia. Pin
(1.02 )
±.002
BLUE BEAD
.210
(7.62)
.210
(7.62)
.065 Dia. typ
(1.65)
± .02 14 Plcs
±.05 14 Plcs
-X2
+X1
.040 Dia. Pin
(1.02 )
±.002
±.05 14 Plcs
.032
(.79)
.375
(9.52)
.640 Max.
(16.26)
.810 Max.
(20.37)
.172 Dia
(4.37)
4-40 UNC-2A
3 Studs *
± .031
± (.79)
.810 Max.
(20.37) .500
(12.70)
.250
(6.35)
.810 Max.
(20.37)
.025
(.64)
.810 Max.
(20.57)
.133 Typ
(3.38)
1.078
(27.38)
1.062
(26.92)
1.280
(32.51)
.141 Typ
(3.58)
.405
(10.29)
.640 Max.
(16.26)
FULL R
8 PLCS
.
600
(5.24)
M83536/6-025
(REFERENCE ONLY)
.810 Max.
(20.37)
.110
(2.79)
± .005
(± .13)
.055
(1.38)
All Enclosures have cupro-Nickel
cans bright acid tin/lead plated after
assembly to terminal headers.
Dimensions: Inches ± .010 (mm ± .25)
Code "T" used only with track-
mounted Sockets. Requires code
"A" pin terminals. Gasket is
included in the socket assembly.
-X2
BLUE BEAD
.500
(12.70)
5–11
FCB-405 Series, 5 Amperes, 4PDT (Continued)
CII Mid-Range Relays
CII Mid-Range Relays
5
Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers
Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com
Specifications subject UK: +44 800 267 666
www.te.com to change.
Terminal Wiring
NOTE: Polarity must be observed with DC coil supply.
Relay is polarized with a permanent magnet and will not
operate or be damaged by reverse polarity.
Diodes used in transient suppression and in AC rectifier
circuits have peak inverse voltage rating of 600 VDC
minimum. Zener diodes have a minimum rating of 1 watt.
Terminal designations are for reference only and do not
appear on the header.
TERMINAL VIEW
DC Coils DC Coils with Transient
Suppression
FCB-405-A Y 4
HOW TO ORDER
RELAY TYPE
TERMINALS (Socket Pins)
ENCLOSURE (With Flanges)
COIL (28 VDC With Transient Suppression).
A
B
1
2
3
C
D
+
X2 -
+
X1 A
B
1
2
3
C
D
+
X2 -
+
X1
BLUE BEAD
+X1
BLUE BEAD
-X2
.150
(3.81)
.300
(7.62)
.450
(11.43)
.150
(3.81)
.450
(3.81)
BLUE BEAD
*The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.