Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Standard Keypads
Keyboards and Keypads
SERIES 82
Lightable
FEATURES
•11/16"BetweenButton
Centers
•Long,Stroke,WipingContact
•LightableModules
•Choiceof5Circuitrieswith
UnlightedModules
•UserLegendable
LIGHTABLE MODULES
Light Source and Lamp Mounting
EachlightablebuttontsoveraT-1sizeLEDor
incandescentlampmountedtoPCboard(see
Figure2-2a).Theheightofthelampshouldnot
exceed.250"(6,35mm)fromthesurfaceofthe
board.(Note:Grayhilldoesnotmanufactureor
sellLED'sorincandescentlamps).
Foreasylightreplacement,mountthelampor
LEDthroughthebackorsoldersideoftheboard
(seeFigure2).Thismethodofmountingallows
you to replace light source without removing
the keyboard module. The other method of
lightmounting(Figure2a)requiresdesoldering
the keyboard module then desoldering the
MOUNTING
Buildacustomkeyboard with identical button
distances no matter how you stack them.
Designed to plug into any printed circuit
board from 1/16" to 1/8" thick, modules stack
inanyconguration,maintaining11/16"button
centers.
ForLightableModuleswhichwillbecontinuously
Figure 1 Panel Mount Cutout Diagram
Lightable Modules Unlighted Modules
lit, mixing vertically mounted modules
with horizontally mounted modules is not
recommended;theorientationoftherectangular,
lightedareawilldiffer.Seedrawings.
SeeFigure1PanelCutoutdiagramfor6button
modulemountingdimensions.Refertodrawings
forothermoduledimensions.
lamp when it's necessary to replace the light
source.
The chart below lists ratings for a size T-1
incandescentlamp.Toextendthelifeofthelamp,
useanalternatingcurrentandreducedvoltage.
Thechartalsolistsmaximumtemperaturesthe
modulecanwithstand.Forhighertemperatures,
Grayhilloffersmodulesmadeofspecialplastics,
polyester switch housing and polycarbonate
internal button. All measurements were
determined under laboratory conditions.
(Mountedmodelcontinuouslylitintemperature
controlledovenwithcontinuouslycirculatingair
for24hours.)
 Maximum Max, Temp.
Intensity and Service Allowable for Modules
Lamp Mean Spherical Life Current Ambient With Special
Number* Candle Power Volts in Hours Per Lamp Temperature Plastics
715 Bright.15MSCP 5V 40,000 115mA 130°F 200°F
680 Moderate.03MSCP 5V 100,000 60mA 150°F 220°F
*LampsnotavailablefromGrayhill.
Incandescent Lamp–Size T-1
Figure 2a
Mountedfrom
componentside
Figure 2
Easyreplacement
mounting
.250
(6,35)
MAX.
.170(4,32)
.531
(13,49)
SQ.
.687(17,45) .687(17,45)
.343
(8,71)
.687
(17,45)
C
L
C
L
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Standard Keypads
Keyboards and Keypads
DIMENSIONS ininches(andmillimeters)
Unlighted Lightable
Unlighted (only)
Unlighted Lightable
Unlighted Lightable
.683+.005–.010
(17,35+0,13–0,25)
.683+.005
–.010
(17,35+0,13
–0,25)
.500+.010–.005
(12,7+0,25–0,13)
SQ.TYP.
.408±.005
(10,36±0,13)
SQ.TYP.
.750±.025
(19,05±0,64)
.450±.010
(11,43±0,25)
.168±.010
(4,27±0,25)
.125±.005
(3,18±0,13)
.030±.002
(0,76±0,05)
DIA.TYP.
.750±.025
(19,05±0,64)
.450±.010
(11,43±0,25)
.168±.010
(4,27±0,25)
.125±.005
(3,18±0,13)
.030±.002
(0,76±0,05)
DIA.TYP.
.687±.005
(17,45±0,13)
.683+.005
–.010
(17,35+0,13
–0,25)
.500+.010–.005
(12,7+0,25–0,13)
SQ.TYP.
.408±.005
(10,36±0,13)
SQ.TYP.
.750±.025
(19,05±0,64)
.450±.010
(11,43±0,25)
.168±.010
(4,27±0,25)
.125±.005
(3,18±0,13)
.030±.002
(0,76±0,05)
DIA.TYP.
1.370+.005–.010
(34,80+0,13–0,25)
2.057 + .005 – .010
(52,25 + 0,13 – 0,25)
.683 + .005
– .010
(17,35 + 0,13
– 0,25)
.500 + .010 – .005
(12,7 + 0,25 – 0,13)
SQ. TYP.
.408 ± .005
(10,36 ± 0,13)
SQ. TYP.
.750 ± .025
(19,05 ± 0,64)
.450 ± .010
(11,43 ± 0,25)
.168 ± .010
(4,27 ± 0,25)
.125 ± .005
(3,18 ± 0,13)
.030 ± .002
(0,76 ± 0,05)
DIA. TYP.
.750 ± .025
(19,05 ± 0,64)
.450 ± .010
(11,43 ± 0,25)
.168 ± .010
(4,27 ± 0,25)
.125 ± .005
(3,18 ± 0,13)
.030 ± .002
(0,76 ± 0,05)
DIA. TYP.
.687 ± .005
(17,45 ± 0,13)
2.057 + .015 – .010
(52,25 + 0,13 – 0,25)
.687
.005
(17,35
0,13) .500 + .010 – .005
(12,7 + 0,25 – 0,13)
SQ. TYP.
.408 .005
(10,36 0,13)
SQ. TYP.
.750 .025
(19,05 0,64)
.450 .010
(11,43 0,25)
.168 .010
(4,27 0,25)
.125 .005
(3,18 0,13)
.030 .002
(0,76 0,05)
DIA. TYP.
.750 .025
(19,05 0,64)
.450 .010
(11,43 0,25)
.168 .010
(4,27 0,25)
.125 .005
(3,18 0,13)
.030 .002
(0,76 0,05)
DIA. TYP.
.687 .005
(17,45 0,13)
1.370
+ .015
– .010
(34,80
+ 0,38
– 0,25)
CIRCUIT BOARD STANDOFF
.062 + .010 – .005 (1,57 + 0,25 – 0,13) DIA.
x .032 .005 (0,81 0,13) HIGH
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Standard Keypads
Keyboards and Keypads
TERMINAL ARRANGEMENTS
Forcontinuouslylitkeyboards,mixinghorizontallyandverticallymounted
modulesisnotrecommended.SeelampmountingonpageD-33.
Unlighted Lightable Unlighted Lightable
Button Rear Views and Button Rear Views and
Identification Pin Locations Identification Pin Locations
Vertical Mount Horizontal Mount
Unlighted (only)
Unlighted (only)
Unlighted Lightable Lightable
Unlighted
Lightable Lightable
Unlighted Unlighted
A
1
4
2
3
.
.
.
.
.
.
.
.
1
4
.
.
.
.
.
.
.
.
A
1
4
2
3
.
.
.
.
.
.
.
.
1
4
.
.
.
.
.
.
.
.
A
B
A1
A4
A2
A3
.
.
.
.
.
.
.
.
B1
B4
B2
B3
.
.
.
.
.
.
.
.
AB
A1
A4
A2
A3
.
.
.
.
.
.
.
.
B1
B4
B2
B3
.
.
.
.
.
.
.
.
A
B
C
A1
A4
A2
A3
.
.
.
.
.
.
.
.
B1
B4
B2
B3
.
.
.
.
.
.
.
.
C1
C4
C2
C3
.
.
.
.
.
.
.
.
A1
A4
.
.
.
.
.
.
.
.
B1
B4
.
.
.
.
.
.
.
.
C1
C4
.
.
.
.
.
.
.
.
ABC
A1
A4
A2
A3
.
.
.
.
.
.
.
.
B1
B4
B2
B3
.
.
.
.
.
.
.
.
C1
C4
C2
C3
.
.
.
.
.
.
.
.
A1
A4
.
.
.
.
.
.
.
.
B1
B4
.
.
.
.
.
.
.
.
C1
C4
.
.
.
.
.
.
.
.
Lettersshowninfrontviewsareforidenticationonly;productismarked
onbackasshown.Pinlocationscorrespondtocircuitdiagrams.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Standard Keypads
Keyboards and Keypads
ORIENTATION OF MODULES
A module, depending on circuitry, may not be
symmetrical. Rotating it 180° will result in a
different pin location. Please note the button
PRINTED CIRCUIT BOARD LAYOUT
Thislayoutprovidesthe horizontalprinted circuitboard layoutasviewedfromthe topside of
thePCboard.Turningendtoendwillresultinadifferentpinlocation.However,thedimensional
relationshipwillremainthesame.
Lightable Modules–perdrawingbelow.
Thisdrawingindicatesthelayouttobeusedfora6buttonmodulewithlightsourcesmounted
twoways:thelampsfortheupper3buttonsaremountedfromthetoporcomponentsideofthe
board,andthelampsforthelower3buttonsaremountedbytheeasyreplacementmethod.(See
alsoLightSourceandLampMounting.)Lightsources,whenmountedfromthetopsideofthe
board,mustbemountedbeforethekeyboardmodules;whenmounted,lampshouldextendno
morethan.250"(6,35mm)abovetheboard.
Unlighted Module Lightable Module
C
L
C
L
C
L
.488–.003
(12,40–0,08)
TYP.
.687–.003
(17,45–0,08)
.687–.003
(17,45–0,08)
HOLETO
ACCOMMODATE
.032(0,81)DIA.
PIN
.045–.002
(1,14–0,05)
TYP.
(8PLACES)
.687–.003
(17,45–0,08)
.244(6,20)TYP.
.090
(2,29)
TYP.
.500–.003
(12,7–0,76)
.094
–.010
(2,39
–0,25)
identication, the pin location for the desired
circuitry, and the direction of mounting. It
is important to use this information when
designing a printed circuit board layout and
whencommunicatingwithGrayhill.SeeOrdering
Information–SpecialKeyboardModulesonthe
nextpage.
C
L
C
L C
L C
L
.687±.003
(17,45±0,08)
.687±.003
(17,45±0,08)
.270±.003
(6,86±0,08)
.112
±.003
(28,45
±0,08)
TYP.
HOLETO
ACCOMMODATE
.032(0,81)DIA.
PIN
.170(4,32)
RECOMMENDED
DIA.HOLE
ACCOMMODATES
LAMPINEASY
REPLACEMENT
MOUNTING
DIMENSIONSAREDEPENDENTON
LAMPSOURCE.APPROXIMATELY
.020(0,51)AND.100(2,54)APART
FORAT-1LAMPORLED
CIRCUIT DIAGRAMS
Thebottomviewofthelinedrawingsshows
number(A1,A2,etc.)nexttothepinlocations
of each switch section. These pin numbers
are directly related to the circuit diagrams.
Forexample,iftheswitchunderButtonAofa
standardmodulewereSPST,thepinswould
belocatedatthe"#2"Position.Ifthemodule
werealightableonewithSPSTcircuitry,the
pinswouldbelocatedatthe"#1"Position.If
otherlocationsaredesired,specifythem.
The coded circuits shown are suggested
possibilities and each button may carry a
differentcircuit.Locationofactivepinsoneach
buttonmaybevariedtoconformwithlayoutof
theprintedcircuitboard.Uptoa7-bitcodeis
possibleundereachbutton.
Combinations of simple circuitries are also
possibleasshowninthesamplediagrams.
Standard Modules Lightable Modules
Coded Circuitry–To 7 Bits/Button
Other Possible Circuit Configurations
22
3
2
3
21
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
111
4
1
4
C C C C C C
C C C C
SPST 2PST 3PST 4PST SPST 2PST
Note:Codedswitchesareconstructedsothatcommon(C)ismadeafterallothercontacts.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Standard Keypads
Keyboards and Keypads
SPECIFICATIONS
Rating
Rating at 5 Vdc:100milliamps
Contact Resistance: 25milliohmsorlesson
anewswitch
Voltage Breakdown:250Vacbetweenmutually
insulatedparts
Insulation Resistance:1,000megaohms
minimum
Life Expectancy:1,000,000operations
Contact Bounce: 10 milliseconds or less for
thelifeoftheswitch
Operating Temperature:-40°Cto80°C
Materials and Finishes
Pin Contact: Brass, gold plate over nickel
plate
SPECIAL LEGENDS
Molded-In Legends
For Unlighted Modules
In addition to standard white
legend on gray button, long-
wearing,molded-inlegendsare
availableinwhitebuttonwithblack
legendandwhitelegendwithred,
greenorblackbuttons.Othercolor
combinationsarepossible.
Printed Legends (2 Styles)
Virtuallyanythingwhichcanbephotographed
canbeprinted.Sturdyepoxyinkprintingbonds
tothesurfaceofthebutton.Standardprinting
forthegrayunlightedbuttonsiswhite;standard
printingforthetranslucentwhitebuttonsofthe
lightablemodulesisblack.
Top Surface Printing: Legendisapplieddirectly
to top of button. Available on all standard,
unlightedmodules.
Sub Surface Printing: Providesmaximumwear
for printed surfaces. Available for lighted and
unlightedgraymodules.Printedinternalbutton
capisprotectedbyaclearoutercap.
4GH088
.083"
1GH125
.138"
3GH187
.207"
2GH250
.276" ABC
ABCD
ABCDE
ABCDEFGH 5Char.
2Lines
4Char.
1Line
2Char.
1Line
2Char.
1Line
OPER
TAB
INDEX
ON
8Char.
3Lines
4Char.
2Lines
3Char.
1Line
2Char.
1Line
4Char.
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Type No. Sample Style Sub Surface Top Surface Lightable Module
and Typical and Typical Character and Character and Character and
Height Sizes Line Limitations Line Limitations Line Limitations*
Note:Limitationsforlegendsdifferwithsurfacetobeprintedandactualcharacters.Ifyourapplicationexceedstheapproximations
inthechart,contactGrayhillformoreinformation.
*Fortopandsub-surfaceprintedmodules.
STANDARD LEGENDS
Telephone Keyset
Two6-buttonmodulesformthekeyset.White
telephone legend is
molded into a gray
button. SPST, 2PST,
3PST, and 4PST
c ir cu itr y a vail abl e
from distributors, see
ordering information;
orderspecialcircuitry
fromGrayhill.
Non-Legend, Lighted Modules
Standard lightable module configurations
withoutcapslotforinsertablelegend.
Insertable Legend Styles
Prototypescanlookprofessionalwithinsertable
legendmodules.Justslipimprintedlegendinsert
throughtheslotoftheclearbuttoncap.
Legend Sheet
Available for each module style. Each sheet
containscommonlyusedsymbols,terms,alpha
characters,and0-19inNewsGothicCondensed
typeonpolyesterlm,readytobecutandinserted.
Deadfrontlegendsareinvisibleuntillit.
White on Clear:Forunlightedgraymodules Part No. 82AC2017-1
Black on Clear:Forlightedgraymodules Part No. 82AC2050-1
Translucent White on Black:Forblackmodules Part No. 82AC2060
Deadfront on Black:Forblackmodules
Spring Contact:Copperalloy,goldplateover
nickelplate
Housing:ABSplastic(gray)
Base:PPSplastic(black)
Return Spring:Tinnedmusicwire
Other Parts:(ByModuleandLegendStyle):For
unlighted module with molded legends or top
surfaceprintedlegends.InternalButtonisacetal
andtheButtonisABSplastic(gray).
Forunlighted module with sub-surface printed
legends or insertable legends, Internal Button
isacetal;InternalCapisABSplastic(gray);and
ClearCapispolycarbonateplastic.Forlightable
modules,theInternalButtonandtheClearCap
are polycarbonate. The Internal Cap for gray
modules is acrylic; for the black modules, the
InternalCapwithwindowispolycarbonate.
For special lightable modules for higher
temperatures,internalbuttoncapispolycarbonate
andhousingispolyester.
Operating Features
Action:Momentary,wipingcontact
Button Travel:0.130"(3,30mm)totaltravel
Overtravel:0.080"nominal
Operating Force:8±3ounces(dependson
numberofpoles.)
Soldering Instructions
Series 82 Keyboard Modules have been
successfully tested for heat resistance to
solderingupto260°C(500°F)foramaximum
of5seconds.Carefuluxcleaningisrequired
sincetheswitchisnotsealed.Forapplicationsin
excessoftheselimitsorthatrequirevaporspray
orimmersioncleaning,contactGrayhill.
Printed Type styles
Thetypestylechartbelowillustratestypestyle
andapproximatesizesandlimitsforbuttoncap
legends;othersizesarealsoavailable.Limitations
forlegendsdifferwithtypesizeandcharacter.
Legendsforlightablemodulesarefurtherlimited
bythesizeoftheinternalbuttonandlightedarea.
Grayhill'slibraryincludesmanypopularlegends.
ContactGrayhillforcompleteinformation.
Special Colors
Besides the standard
grayandblackhousings,
you may order white,
beige or brown. Button
colors may also be
specially ordered. For
more information, see
nextpage.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Standard Keypads
Keyboards and Keypads
ORDERING INFORMATION: STANDARD MODULES
Type of Module Description Part No.
6Buttons,SPST 82-601-85
6Buttons,2PST 82-601-86
6Buttons,3PST 82-601-87
6Buttons,4PST 82-601-88
6Buttons,SPST 82-601-89
6Buttons,2PST 82-601-90
6Buttons,3PST 82-601-91
6Buttons,4PST 82-601-92
1Button,SPST 82-101-71
1Button,4PST 82-101-74
2Buttons,SPST 82-201-41
2Buttons,4PST 82-201-44
3Buttons,SPST 82-301-61
3Buttons,4PST 82-301-64
6Buttons,SPST 82-601-81
6Buttons,4PST 82-601-84
1Button,SPST 82-150-17
1Button,2PST 82-150-15
3Buttons,SPST 82-350-10
3Buttons,2PST 82-350-8
6Buttons,SPST 82-650-10
6Buttons,2PST 82-650-8
1Button,SPST 82-150-38
1Button,2PST 82-150-16
3Buttons,SPST 82-350-12
3Buttons,2PST 82-350-9
6Buttons,SPST 82-650-19
6Buttons,2PST 82-650-9
1Button,SPST 82-150-211
1Button,2PST 82-150-213
3Buttons,SPST 82-350-41
3Buttons,2PST 82-350-43
6Buttons,SPST 82-650-71
6Buttons,2PST 82-650-73
White:ForUnlightedGray 82AC2017-1
Black:ForLightableGray 82AC2050-1
Deadfront:ForLightableBlack 82AC2060
TopHalfofTelephone
Legend(Molded-in)
BottomofTelephone
Legend(Molded-in)
UnlightedGrayModules
ForLegendInserts
LightableGrayModules
Non-Legend
LightableGrayModules
ForLegendInserts
LightableBlackModules
ForLegendInserts
LegendSheets
Available from your local Grayhill Distributor.Forpricesanddiscounts,contactalocalSales
Ofce,anauthorizedlocalDistributororGrayhill.
ORDERING INFORMATION:
Special Legends
Toordernon-standardmodules,informationis
requiredfortheareaslistedbelow.
Your special order will be assigned a part
numberforfutureidentication.Thisnumberis
sequentiallyassignedandisnon-descriptive.
1. Type of Module. Unlighted: 1-, 2-, 3-, or
6-button.Lightable:1-,3-,or6-button.
2. Mounting Orientation. Horizontal or
vertical.
3. Circuitry.Requirementsforeachbuttonmust
belistedbyitsreferenceletterdesignation.
Forexample:ButtonA=SPST,ButtonB=
4PST, Button C = 3PST, etc. For coded or
otheravailablecircuitrypatternsadescriptive
diagramisrequiredforeachbutton.
4. Button Type (Legend). Grayhill offers four
legendtypes:molded-in;topsurfaceprinted;
sub-surfaceprinted;andinsertable.Unlighted
modulesareavailableinalltypes.Lightable
modulesareavailableinalltypesbutmolded-
inlegends.
5.Button Color.Standardcolorformolded-in
legend modules is gray button with white
legend. Special button colors available are
whitewithblacklegends,red,greenorblack
buttonswithwhitelegends.Additionalcustom
colorsareavailablebyspecialorder.
Lightable gray modules have a standard
translucent white button with black legend.
Specialbuttoncolorincludestranslucentred,
amber,yellow,blueandgreen.Lightableblack
moduleshaveaspecialopaqueblackbutton;
discussspecialcolorswithGrayhill.
Colors can be intermixed, ie. buttons A-E
gray;andF,white.
6. Housing Color.Baseinblack.Upperhousing
is black for lightable legends and gray for
all other module styles. Other stock colors
availableincludewhite,beigeandbrown.
7. Legends.Listlegendrequirementforeach
button(ButtonAlegend,"10",istypestyle
4GH088. Button B, "ON", is type style
1GH125,etc.).Forlegendinformation,see
pageD-37.
Price: ContactGrayhill
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Grayhill:
82-101-71 82-150-16 82-150-211 82-150-213 82-150-38 82-201-41 82-301-61 82-350-9 82-601-81 82-601-89
82AC2017-1 82-601-92 82-650-71 82-601-85 82-201-42 82-201-44 82-301-64 82-350-12 82-601-88 82-350-10
82-150-17 82-601-90 82AC2060 82-601-91 82-601-84 82-101-74 82-350-8 82-650-10 82-150-15 82-650-73 82-
650-8 82-650-19 82AC2050-1 82-601-87 82-350-43 82-650-9 82-350-41 82-601-86 82-101-72