ANIP Catalog 124153 Blindmate Connectors (Compilation) Issued 3-96 Contacts for Metrimate Blindmate Drawer Connectors (Continued) Type Ul+ (Crimp) (Continued) Grounding Pin . (make first- Contact Size16 break last) Pin Diameter1.57 [.062] Material and Finish: Contact BodyCopper alloy, plated tin or gold SpringStainless steel i! i Strip Form* Loose Form * Wire Size Range ins. Dia. Contact Finish Pin Pin Hand Tool mmz2 [AWG] ange Contact No. _ Contact No. Part No. 0.89-1.4 Tin-Lead 164159-3 164162-1 12-0.2 26-24 - 0.120 6 035-055 __~ Sel, Gold/ Nickel# _164150-4 164162-2 9006-7 0.2-0.6 24-20 1.14-1.78 Tin-Lead 164160-3 164163-1 90066-7 or oo .045-.070 Sel. Gold / Nickel4 164160-4 164163-2 90067-4 0.8-1.4 18-16 1.98-2.49 Tin-Lead 164161-3 164164-1 90067-5 or ~ .078-.098 Sel. Gold / Nickel4 164161-4 164164-2 90067-4 Type Iil+ (Solder Version) Contact Size16 Pin Diameter1.57 [.062] Material and Finish: Contact BodyCopper alloy, plated tin or gold SpringStainless steel 1Overall insulation crimp diameter, including crimp barrel, must not exceed 3.18 [.125]. 4Gold flash over 0.00127 [.000050] nickel on entire cantact, with 0.00076 [.000030] gold in contact area. For available automatic and semi-automatic termination equipment, see pages 21 and 22. For corresponding applicators, contact the AMP Tooling Assistance Center: 1-800-722-1111. Extraction Tool No. 725840-1. Socket Solder Type {with preformed wire barrel/insulation support) Wire Size Range Contact Finish Loose Form Contact No. mm2 [AWG] Pin Socket 0.12-0.6 26-20 Gold / Nickel2 66182-1 66183-1 0.8-1.4 18-16 Gold / Nickel2 66180-1 66181-1 Solder Duplex5 202236-1 202237-1 Tab Tin-Lead 202236-2 202237-2 20.00076 [.000030] gold over 0.00127 [.000050] nickel. SDuplex plated 0.00076 [.000030] gold over 0.00127 [.000050] nickel on contact body; tin-lead on solder tab. Extraction Tool No. 305183. 19 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center: 1-800-522-6752. Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are customary U.S. equivalents. Specifications subject to change. Consult AMP for latest specifications. JOF @@ 0797312 0036167 33T $10}99UU0} JOMeIG BILWIPUI|g aJeW II! a Metrimate Blindmate Drawer Connectors Z ANP Blindmate Connectors (Compilation) Catalog 124153 Issued 3-96 Product Facts m Recognized under the Component Program of Underwriters Laboratories, Inc. File No. 28476 WAS a Certified by Canadian Standards Association, aR File No. LR16455 = Tested to VDE requirements outlined in VDE Test Report No. 4751-1431-1029/A11 (except Power Drawer Connectors) a Designed to meet IEC (440 V) requirements (except Power Drawer Connectors) m Contacts on 5.08 [.200] centerlines m Polarized housings w Housings made of UL rated 94V-0 thermoplastic = Blindmate connectors available in 4 thru 25-position sizes Metrimate Blindmate Drawer Connectors Metrimate blindmate connectors are true metric specific connectors and are ideal for Original Equipment Manufacturers (OEM) engaged in national and international markets. All Metrimate blindmate con- nectors are designed to meet the general require- ments of various testing and approval agencies including UL, CSA, VDE, and iEC. Metrimate blindmate connectors are available in a wide variety of design configurations to answer wire-to-wire and wire-to- board applications. These configurations include signal, power, and mixed signal and power capabilities. By For high electrical perfor- mance and maximum economy, all Metrimate blindmate connectors employ housings made of UL rated 94V-0 thermo- plastic material. Signal contact connectors are available in 4, 12, 19, 23, and 25-positions, a power contact connector in 8-positions, and a mixed signal and power contact application in 15-positions (12-signal and 3-power). For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product information Center: 1-800-522-6752. Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are customary U.S. equivalents. Specifications subject to change. Consult AMP for latest specifications. D 3OF @@ 0797312 0036154 761 Catalog 124153 Alvi - Blindmate Connectors (Compilation) Issued 3-96 Metrimate Blindmate Drawer Connectors Performance Characteristics Electrical Characteristics Voltage Rating: UL (600 VAC and VDC), CSA (600 VAC and VDC), VDE (380 VAC, 450 VDC), IEC (440 V) Dielectric Strength: 2000 Volts, RMS (at sea level) Current Rating: See contact current carrying capability data below Insulation Resistance: 5000 Megohms (Min.) Termination Resistance: Dependent upon individual contact type. Refer to applicable Product Specification. (Technical Documents, page 43) Environmental Characteristics Temperature Range: -55C to +130C Mechanical Characteristics Durability: Gold Plated Contacts500 Cycles Tin Plated Contacts50 Cycles Air Gap: Exceeds 3.2 [.125] Creep Distance: Exceeds 4 [.157] Mounting Distance (Live Contact-to-Panel): Exceeds 6 [.237] Acceptable Panel Thicknesses: 0.8-2.3 [.030-.090] = 2 =. 3 2 ao 2 > a. 3 2 o o a = ao ta) e So = s @o S So a Contact Current Carrying Capability The following is a comparison of the various contacts used in Metrimate connectors: Type Ill+ Contact on 2mm? [14 AWG] Wire ..ccccccccccssecscsescscsessssssestecsvevsceveseeeees 13 amperes Pin and Socket PC Board Headers mated with Type Ill+ Contact on 2mm2 [14 AWG] Wire ooo cccccccccccscseeesssseseseesseeee: 7.5 amperes Power Eight Contact on 7-8mm2 [8 AWG] Wir.....cecccccccsccceccsccceccscevesesesveveveeecees 45 amperes The currents are for a single contact in free air and generate a 30C temperature rise above ambient. Current RatingPower Drawer Connectors Standard Power Drawer Connector % of Housings 8-Position 15-Position (3 Power) Loaded with Contacts 7-8mm2 [8 AWG] 5mm2 [10 AWG] 7-8mm2 {8 AWG2]_ 5mm2 [10 AWG] Contacts Contacts Contacts Contacts 100% 30 amperes 18 amperes 35 amperes 25 amperes 50% 38 amperes 23 amperes _ -_ Single 45 amperes 28 amperes 41 amperes 28 amperes . 3 = High Current Power Drawer Connector Loaded Wotengs ts 7 amine 18 AWG] Contact 7-8mm2 [8 AWG], 8-Position, 100% Loaded35 amperes 7100 35 amperes Current Ratings for Standard and High Power Drawer Connectors 50 43 amperes are based on 30C Temperature Rise. Single 50 amperes The total current capacity of each contact in a connector is dependent upon the heat rise resulting from the combination of electrical loads on all the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken to assure that these combinations of conditions do not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. There are several variables which must be considered when determining this maximum current carrying capability for your application. These variables are: a. Wire SizeLarger wire will carry more current since it has less internal resistance to current flow; therefore, it generates less heat. The wire also conducts heat away from the connector. b. Connector SizeIn general, the more circuits in a connector, the less current per contact can be carried c. Ambient TemperatureThe higher the ambient temperature, the less current can be carried. For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center: 1-800-522-6752. Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are customary U.S. equivalents. Specifications subject to change. Consult AMP for latest specifications. D 30F MM 0797312 0036155 b18 mm