SITOP PSU300M/300B ___________________ Overview 1 ___________________ Safety notes SITOP power supply Description, device design, 2 ___________________ dimension drawing 3 ___________________ Mounting/disassembly SITOP PSU300M/300B Manual Mounting position, mounting 4 ___________________ clearances 5 ___________________ Installation 6 ___________________ Technical data 7 ___________________ Safety, approvals, EMC 8 ___________________ Ambient conditions 9 ___________________ Applications 10 ___________________ Environment 11 ___________________ Service & Support SITOP PSU300M 24 V/20 A 6EP1436-3BA10 SITOP PSU300M 48 V/10 A 6EP1456-3BA00 SITOP PSU300B 12 V/20 A 6EP1424-3BA00 SITOP PSU300B 24 V/17 A 6EP1436-3BA20 SITOP PSU300B 24 V/30 A 6EP1437-3BA20 11.2014 C98130-A7574-A2-2-7629 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Process Industries and Drives Postfach 48 48 90026 NURNBERG GERMANY C98130-A7574-A2-2-7629 12/2014 Subject to change Copyright (c) Siemens AG 2014. All rights reserved Overview The 3-phase power supply from the SITOP PSU300M/300B is a powerful, stabilized technology power supply for automated machines and systems. The key benefits of the product include: 3-phase 320 to 575 VAC wide-range input Power boost during operation 300% for 25 ms (only PSU300M and PSU300B 12 V/20 A) No lateral mounting clearances are required 150% extra power when loads with high input current are switched on (PSU300M and PSU300B 12 V/20 A only) Ambient temperature -25 (-10)...+70 C 48 V / 10 A permits small cable cross-sections Selectable short-circuit behavior Soft characteristic curve for parallel switching or battery charging can be selected Display of the operating state using 3 LEDs Integrated signaling contact "DC 12 V O.K." / "DC 24 V O.K." / "DC 48 V O.K." The properties of the PSU300B power supplies makes them ideal for battery charging To increase the system availability, some reliable power supplies can be expanded using SITOP supplementary modules (redundancy module, selectivity module, buffer module), as well as SITOP DC-UPS modules. SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 3 Overview Ordering data The following device versions are available: Regulated SITOP PSU300M/300B power supply Type Order number 3-phase 400-500 V AC input, 6EP1436-3BA10 Output 24 V DC / 20 A 3-phase 400-500 V AC input, 6EP1456-3BA00 Output 48 V DC / 10 A 3-phase 400-500 V AC input, 6EP1424-3BA00 Output 12 V DC / 20 A 3-phase 400-500 V AC input, 6EP1436-3BA20 Output 24 V DC / 17 A 3-phase 400-500 V AC input, 6EP1437-3BA20 Output 24 V DC / 30 A Accessories Type Order number Device identification labels 20 mm x 7 mm, pastel turquoise 3RT1900-1SB20 SITOP PSU300M/300B 4 Manual, 11.2014, C98130-A7574-A2-2-7629 Table of contents Overview................................................................................................................................................. 3 1 Safety notes ............................................................................................................................................ 7 2 Description, device design, dimension drawing........................................................................................ 9 2.1 Device description..................................................................................................................... 9 2.2 Connections and terminal designation....................................................................................10 2.3 Potentiometer ..........................................................................................................................11 2.4 Status displays and signaling .................................................................................................12 2.5 Change-over switch ................................................................................................................15 2.6 Block diagram .........................................................................................................................16 2.7 Dimensions and weight ...........................................................................................................17 3 Mounting/disassembly ........................................................................................................................... 19 4 Mounting position, mounting clearances ................................................................................................ 21 5 6 4.1 Standard mounting position ....................................................................................................21 4.2 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 Other mounting positions ........................................................................................................24 6EP1436-3BA10 .....................................................................................................................24 6EP1456-3BA00 .....................................................................................................................26 6EP1424-3BA00 .....................................................................................................................28 6EP1436-3BA20 .....................................................................................................................30 6EP1437-3BA20 .....................................................................................................................32 Installation ............................................................................................................................................ 35 5.1 Line-side connection ...............................................................................................................35 5.2 Output-side connection ...........................................................................................................37 Technical data ...................................................................................................................................... 39 6.1 Input ........................................................................................................................................39 6.2 Output .....................................................................................................................................41 6.3 Efficiency .................................................................................................................................50 6.4 Closed-loop control .................................................................................................................53 6.5 Protection and monitoring .......................................................................................................54 6.6 MTBF ......................................................................................................................................55 6.7 Mechanical system .................................................................................................................55 6.8 Accessories .............................................................................................................................57 6.9 Dimension drawing .................................................................................................................57 SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 5 Table of contents 7 Safety, approvals, EMC ........................................................................................................................ 59 7.1 Safety ..................................................................................................................................... 59 7.2 Test voltage............................................................................................................................ 60 7.3 Approvals ............................................................................................................................... 61 7.4 EMC ....................................................................................................................................... 61 8 Ambient conditions................................................................................................................................ 63 9 Applications .......................................................................................................................................... 65 9.1 Parallel connection to increase power rating ......................................................................... 65 9.2 Parallel connection for redundancy ....................................................................................... 67 9.3 Series connection for increased voltage ................................................................................ 69 9.4 Overload protection in the 24 V output circuit ........................................................................ 70 9.5 Protection against short-time voltage dips ............................................................................. 71 9.6 Protecting against longer power failures ................................................................................ 72 9.7 Battery charging with SITOP PSU300B ................................................................................. 74 10 Environment ......................................................................................................................................... 77 11 Service & Support ................................................................................................................................. 79 SITOP PSU300M/300B 6 Manual, 11.2014, C98130-A7574-A2-2-7629 1 Safety notes WARNING Correct handling of the devices When operating electrical devices, it is inevitable that certain components will carry dangerous voltages. Therefore, failure to handle the units properly can result in death or serious physical injury as well as extensive property damage. Only appropriately qualified personnel may work on or in the vicinity of this equipment. Perfect, safe, and reliable operation of this equipment is dependent on proper transportation, storage, installation and mounting. Before installation or maintenance work can begin, the system's main switch must be switched off and measures taken to prevent it being switched on again. If this instruction is not observed, touching live parts can result in death or serious injury. SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 7 Safety notes SITOP PSU300M/300B 8 Manual, 11.2014, C98130-A7574-A2-2-7629 Description, device design, dimension drawing 2.1 2 Device description SITOP PSU300M/300B is a primary-clocked power supply for connection to a 3-phase AC line supply. An electronically regulated DC voltage that can be set via a potentiometer is available at the output of the device. The output of the device is isolated, no-load proof and short-circuit proof. The LED displays indicate the operating state. The operating state of the device can be processed via the signaling contact. The PSU300B devices are optimized to charge batteries. Line input DC output Signaling contacts Potentiometer 12 ... 14 V, 24 ... 28.8 V, 42 ... 56 V Pilot lamps (12/24/48 V OK, OVERLOAD, SHUT DOWN) Selector switch DIN rail slider Convection Clearance above/below Figure 2-1 Design SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 9 Description, device design, dimension drawing 2.2 Connections and terminal designation 2.2 Connections and terminal designation The line input terminals can be used to establish the connection to the supply voltage. The output terminals are used to connect to the loads to be supplied (see also Section Installation (Page 35)). Connections and terminal designations Line input L1, L2, L3, PE One screw terminal each output "+" 2 screw terminals output "-" 2 screw terminals signaling contacts 13, 14 One screw terminal each *1) Do not subject the end stop to higher loads Figure 2-2 *1) Terminal data for 6EP1436-3BA10, 6EP1456-3BA00, 6EP1424-3BA00, 6EP1436-3BA20 Do not subject the end stop to higher loads Figure 2-3 Terminal data for 6EP1437-3BA20 SITOP PSU300M/300B 10 Manual, 11.2014, C98130-A7574-A2-2-7629 Description, device design, dimension drawing 2.3 Potentiometer 2.3 Potentiometer The potentiometer on the front of the device is used to adjust the output voltage. The output voltage is set to 12 V, 24 V or 48 V in the factory, and can be adjusted in the range 12 ... 14 V, 24 ... 28.8 V or 42 ... 56 V; for example, to compensate voltage drops across long supply lines to the connected load. Figure 2-4 Potentiometer (example 6EP1456-3BA00 / 6EP1437-3BA20) NOTICE Thermal overload possible When adjusting the output voltage to >24 V (>48 V), the output current must be derated by 4 %/V or the permissible ambient temperature must be taken into account with 3 K/V (applies to PSU300M devices). Note It is only permissible to use an insulated screwdriver when actuating the potentiometer. For notes on actuating the potentiometer (screwdriver, torque), see Figure 2-2 Terminal data for 6EP1436-3BA10, 6EP1456-3BA00, 6EP1424-3BA00, 6EP1436-3BA20 (Page 10) and Figure 2-3 Terminal data for 6EP1437-3BA20 (Page 10). SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 11 Description, device design, dimension drawing 2.4 Status displays and signaling 2.4 Status displays and signaling Operating display Signaling contact 6EP1436-3BA10 (24 V / 20 A) 6EP1456-3BA00 (48 V/10 A) LED green for "24 V O.K." LED green for "48 V O.K." Yellow LED for "overload" Yellow LED for "overload" Red LED for "latching shutdown" Red LED for "latching shutdown" Relay contact (NO contact, rating 60 V DC / 0.3 A) for "24 V O.K." Relay contact (NO contact, rating 60 V DC / 0.3 A) for "48 V O.K." 6EP1424-3BA00 (12 V/20 A) 6EP1436-3BA20 (24 V/17 A) 6EP1437-3BA20 (24 V / 30 A) Operating display Signaling contact Figure 2-5 LED green for "12 V O.K." LED green for "24 V O.K." Yellow LED for "overload" Yellow LED for "overload" Red LED for "latching shutdown" Red LED for "latching shutdown" Relay contact (NO contact, rating 60 V DC / 0.3 A) for "12 V O.K." Relay contact (NO contact, rating 60 V DC / 0.3 A) for "24 V O.K." Operating display and signaling (example 6EP1456-3BA00 / 6EP1437-3BA20) Signaling 6EP1436-3BA10 (24 V / 20 A) 6EP1456-3BA00 (48 V/10 A) Green LED lit Normal operation, output voltage > 20.5 V Normal operation, output voltage > 41 V No supply voltage No supply voltage Signaling contact , contacts 13-14 closed LED off Signaling contact , contacts 13-14 open (quiescent position) SITOP PSU300M/300B 12 Manual, 11.2014, C98130-A7574-A2-2-7629 Description, device design, dimension drawing 2.4 Status displays and signaling Signaling 6EP1436-3BA10 (24 V / 20 A) 6EP1456-3BA00 (48 V/10 A) Yellow LED lit Overload, output voltage < 20.5 V (only in "constant current" mode) Overload, output voltage < 41 V (only in "constant current" mode) Phase failure, output voltage O.K. Phase failure, output voltage O.K. Latching shutdown (only in "Shutdown" mode) Latching shutdown (only in "Shutdown" mode) Overtemperature power OFF/ON after 3 min Overtemperature power OFF/ON after 3 min Signaling contact , contacts 13-14 open (quiescent position) Yellow and green LED lights Signaling contact , contacts 13-14 closed Red LED lit Signaling contact , contacts 13-14 open (quiescent position) Red LED flashes Signaling contact , contacts 13-14 open (quiescent position) Signaling 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) Green LED lit Normal operation Output voltage > 10.0 V Normal operation, output voltage > 20.5 V Normal operation, output voltage > 20.5 V No supply voltage No supply voltage No supply voltage Overload, output voltage < 10.0 V (only in "constant current") Overload, output voltage < 20.5 V (only in "constant current" mode) Overload, output voltage < 20.5 V (only in "constant current" mode) Phase failure, output voltage O.K. Phase failure, output voltage O.K. - Signaling contact , contacts 13-14 closed LED off Signaling contact , contacts 13-14 open (quiescent position) Yellow LED lit Signaling contact , contacts 13-14 open (quiescent position) Yellow and green LED lights Signaling contact , contacts 13-14 open (quiescent position) SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 13 Description, device design, dimension drawing 2.4 Status displays and signaling Signaling 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) Red LED lit Latching shutdown (only in "Shutdown" mode) Latching shutdown (only in "Shutdown" mode) Latching shutdown (only in "Shutdown" mode) Overtemperature power OFF/ON after 3 minutes Overtemperature power OFF/ON after 3 minutes Overtemperature power OFF/ON after 3 minutes Signaling contact , contacts 13-14 open (quiescent position) Red LED flashes Signaling contact , contacts 13-14 closed SITOP PSU300M/300B 14 Manual, 11.2014, C98130-A7574-A2-2-7629 Description, device design, dimension drawing 2.5 Change-over switch 2.5 Change-over switch Figure 2-6 Selector switch (example 6EP1456-3BA00 / 6EP1437-3BA20) The two switches A and B are used to influence the output characteristic curve: Switch ON OFF A influences the output characteristic in the load range Parallel operation: 'Soft' characteristic curve (see, e.g. Figure 6-8 6EP1436-3BA10 parallel operation output characteristic curve (Page 46)) for the parallel operation of two or more devices: The output voltage falls with increasing output current (namely, also for the overcurrent pulse!). This means that for full output current the highest output voltage can normally no longer be attained. Single operation: B influences the output characteristic in the overload range Latching shutdown: If the output current rises above the rated value and above the current limit, the device reduces the output voltage (see, e.g. Figure 6-13 6EP1436-3BA10 latching shutdown output characteristic curve (Page 48)). If the output voltage falls below (10 V), (20 V), (40 V), the device shuts down latching, the red LED lights. This limit voltage of (10 V), (20 V), (40 V) is independent of the set output voltage. The 'Short-time overload current' feature is not available in this operating mode. In order to also be able to charge large capacitances in this operating mode at the output, non-latching shutdown is performed during the first ten seconds after power on. During these first 10 s, the device responds for overload as if the switch is OFF. Constant current: Delivery state 'Hard' characteristic curve (see, e.g. Figure 6-3 6EP1436-3BA10 single operation output characteristic curve (Page 44)) for normal operation (single operation): The output voltage is independent of the output current. Delivery state If the output current rises above the rated value and above the current limit, the device reduces the output voltage. The yellow LED lights if the output voltage falls below (10 V), (20 V), (40 V). Delivery state: A-OFF; B-OFF SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 15 Description, device design, dimension drawing 2.6 Block diagram 2.6 Figure 2-7 Block diagram Block diagram SITOP PSU300M/300B 16 Manual, 11.2014, C98130-A7574-A2-2-7629 Description, device design, dimension drawing 2.7 Dimensions and weight 2.7 Dimensions and weight Figure 2-8 6EP1424-3BA00, 6EP1436-3BA20, 6EP1436-3BA10, 6EP1456-3BA00 dimensioned drawing Figure 2-9 Dimension drawing 6EP1437-3BA20 6EP1424-3BA00 (12 V / 20 A) 6EP1437-3BA20 (24 V / 30 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1436-3BA10 (24 V / 20 A) 6EP1456-3BA00 (48 V / 10 A) Dimensions (W x H x D) in mm 70 x 125 x 125 150 x 125 x 150 Weight approx. 1.2 kg approx. 3.4 kg SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 17 Description, device design, dimension drawing 2.7 Dimensions and weight SITOP PSU300M/300B 18 Manual, 11.2014, C98130-A7574-A2-2-7629 Mounting/disassembly 3 WARNING Installing the device in a housing or a control cabinet The SITOP PSU300M/300B power supply is a built-in device. It must be installed in a housing or control cabinet, to which only qualified personnel have access. The device can be mounted in a control cabinet on standard mounting rails according to EN 60715. Mounting To mount the device, position it with the mounting rail guide at the upper edge of the standard mounting rail and press down to lock it into place. If this is too difficult, press slider at the same time, as described under "Removal". Removal To remove, pull up the slider using a screwdriver and disengage the device at the bottom edge of the standard mounting rail. Then you can remove the device from the upper edge of the standard mounting rail. Figure 3-1 Mounting/removal (example 6EP1456-3BA00) SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 19 Mounting/disassembly WARNING Use in hazardous zones If the devices are to be used in hazardous zones (Ex II 3G Ex nA nC IIC T4) they must be installed in a distribution box with degree of protection IP54 or higher. SITOP PSU300M/300B 20 Manual, 11.2014, C98130-A7574-A2-2-7629 Mounting position, mounting clearances 4.1 4 Standard mounting position The device is mounted on standard mounting rails according to EN 60715. The device must be mounted vertically in such a way that the input terminals and the output terminals are at the bottom to ensure correct cooling. A clearance of at least 50 mm should be maintained above and below the device (maximum depth of the cable duct, 50 mm). No space is required at the side. Output current as a function of the ambient temperature and mounting height Figure 4-1 6EP1436-3BA10: Output current in the standard mounting position Figure 4-2 6EP1456-3BA00: Output current in the standard mounting position SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 21 Mounting position, mounting clearances 4.1 Standard mounting position Figure 4-3 6EP1424-3BA00: Output current in the standard mounting position Figure 4-4 6EP1436-3BA20: Output current in the standard mounting position Figure 4-5 6EP1437-3BA20: Output current in the standard mounting position SITOP PSU300M/300B 22 Manual, 11.2014, C98130-A7574-A2-2-7629 Mounting position, mounting clearances 4.1 Standard mounting position Figure 4-6 Mounting height derating SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 23 Mounting position, mounting clearances 4.2 Other mounting positions 4.2 Other mounting positions For mounting positions that deviate from the standard mounting position, derating factors (reduction of the output power or the permissible ambient temperature) must be observed in accordance with the following diagrams. Note In the case of mounting positions that deviate from the standard mounting position, reduced mechanical resistance of the devices against vibration and shock must be expected. Particularly when installing on a vertically fastened standard mounting rail, additional measures may be required, e.g. to prevent the device from slipping on the standard mounting rail. 4.2.1 6EP1436-3BA10 Figure 4-7 6EP1436-3BA10 mounting position (1) Figure 4-8 6EP1436-3BA10 mounting position (2) SITOP PSU300M/300B 24 Manual, 11.2014, C98130-A7574-A2-2-7629 Mounting position, mounting clearances 4.2 Other mounting positions Figure 4-9 6EP1436-3BA10 mounting position (3) Figure 4-10 6EP1436-3BA10 mounting position (4) Figure 4-11 6EP1436-3BA10 mounting position (5) SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 25 Mounting position, mounting clearances 4.2 Other mounting positions 4.2.2 6EP1456-3BA00 Figure 4-12 6EP1456-3BA00 mounting position (1) Figure 4-13 6EP1456-3BA00 mounting position (2) Figure 4-14 6EP1456-3BA00 mounting position (3) SITOP PSU300M/300B 26 Manual, 11.2014, C98130-A7574-A2-2-7629 Mounting position, mounting clearances 4.2 Other mounting positions Figure 4-15 6EP1456-3BA00 mounting position (4) Figure 4-16 6EP1456-3BA00 mounting position (5) SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 27 Mounting position, mounting clearances 4.2 Other mounting positions 4.2.3 6EP1424-3BA00 Figure 4-17 6EP1424-3BA00 mounting position (1) Figure 4-18 6EP1424-3BA00 mounting position (2) Figure 4-19 6EP1424-3BA00 mounting position (3) SITOP PSU300M/300B 28 Manual, 11.2014, C98130-A7574-A2-2-7629 Mounting position, mounting clearances 4.2 Other mounting positions Figure 4-20 6EP1424-3BA00 mounting position (4) Figure 4-21 6EP1424-3BA00 mounting position (5) SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 29 Mounting position, mounting clearances 4.2 Other mounting positions 4.2.4 6EP1436-3BA20 Figure 4-22 6EP1436-3BA20 mounting position (1) Figure 4-23 6EP1436-3BA20 mounting position (2) Figure 4-24 6EP1436-3BA20 mounting position (3) SITOP PSU300M/300B 30 Manual, 11.2014, C98130-A7574-A2-2-7629 Mounting position, mounting clearances 4.2 Other mounting positions Figure 4-25 6EP1436-3BA20 mounting position (4) Figure 4-26 6EP1436-3BA20 mounting position (5) SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 31 Mounting position, mounting clearances 4.2 Other mounting positions 4.2.5 6EP1437-3BA20 Figure 4-27 6EP1437-3BA20 mounting position (1) Figure 4-28 6EP1437-3BA20 mounting position (2) SITOP PSU300M/300B 32 Manual, 11.2014, C98130-A7574-A2-2-7629 Mounting position, mounting clearances 4.2 Other mounting positions Figure 4-29 6EP1437-3BA20 mounting position (3) Figure 4-30 6EP1437-3BA20 mounting position (4) Figure 4-31 6EP1437-3BA20 mounting position (5) SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 33 Mounting position, mounting clearances 4.2 Other mounting positions SITOP PSU300M/300B 34 Manual, 11.2014, C98130-A7574-A2-2-7629 5 Installation WARNING Hazard due to electric shock Before installation or maintenance work can begin, the system's main switch must be switched off and measures taken to prevent it being switched on again. If this instruction is not observed, touching live parts can result in death or serious injury. 5.1 Line-side connection The SITOP PSU300M/300B power supply is designed for connection to a 3-phase AC line supply (TN or TT system according to VDE 0100 T 300/IEC 364-3) with a rated voltage of 3-phase 400-500 V AC, 50/-60 Hz, IT system with rated voltages 3-phase 400-480 V AC. Figure 5-1 Line connection (example: 6EP1456-3BA00) The line supply is connected using terminals L1, L2, L3 and PE (see Figure 5-1 Line connection (example: 6EP1456-3BA00) (Page 35)), and must be implemented according to IEC 60364 and EN 50178 . A protective device (miniature circuit breaker or circuit breaker) and a disconnection unit for the power supply must be provided. A ground-fault circuit interrupter is not permissible against indirect contact as the only protective measure. This applies for the complete line supply protected by the ground-fault circuit interrupter. SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 35 Installation 5.1 Line-side connection Protection SITOP PSU300M/300B Recommended line-side protection 6EP1436-3BA10 (24 V / 20 A) 3-pole coupled miniature circuit breaker (IEC 898), characteristic C, 6-16 A or 3RV2011-1EA10 circuit breaker, setting of the thermal overcurrent trip: 3 A or 3RV2711-1DD10 circuit breaker (branch circuit protection according to UL 489) 6EP1456-3BA00 (48 V / 10 A) 3-pole coupled miniature circuit breaker (IEC 898), characteristic C, 6-16 A or 3RV2011-1EA10 circuit breaker, setting of the thermal overcurrent trip: 3 A or 3RV2711-1DD10 circuit breaker (branch circuit protection according to UL 489) 6EP1424-3BA00 (12 V / 20 A) 3-pole coupled miniature circuit breaker (IEC 898), characteristic C, 6-10 A or 3RV2011-1EA10 circuit breaker, setting of the thermal overcurrent trip: 3 A or 3RV2711-1DD10 circuit breaker (branch circuit protection according to UL 489) 6EP1436-3BA20 (24 V / 17 A) 3-pole coupled miniature circuit breaker (IEC 898), characteristic C, 6-16 A or 3RV2011-1EA10 circuit breaker, setting of the thermal overcurrent trip: 3 A or 3RV2711-1DD10 circuit breaker (branch circuit protection according to UL 489) 6EP1437-3BA20 (24 V / 30 A) 3-pole coupled miniature circuit breaker (IEC 898), characteristic C, 10-16 A or 3RV2011-1EA10 circuit breaker, setting of the thermal overcurrent trip: 3 A or 3RV2711-1DD10 circuit breaker (branch circuit protection according to UL 489) The protective conductor of the line supply must be connected at the PE terminal. Other country-specific regulations may have to be observed when installing the device. SITOP PSU300M/300B 36 Manual, 11.2014, C98130-A7574-A2-2-7629 Installation 5.2 Output-side connection 5.2 Output-side connection At its output, the SITOP PSU300M/300B power supply provides an isolated (= nongrounded) SELV output voltage (Safety Extra Low Voltage). The output of the power supply is no-load, overload, and short-circuit proof. If an overload occurs, the electronic current limiting function limits the output current to a maximum value (see Section Technical data (Page 39)). Figure 5-2 Output connection (example 6EP1456-3BA00 / 6EP1437-3BA20) The output voltage is connected via the + and - terminals at the output of the power supply (see Figure 5-2 Output connection (example 6EP1456-3BA00 / 6EP1437-3BA20) (Page 37)). Ensure that the output cables are dimensioned correctly for the maximum output current rms value and fused accordingly. Note If the safety concept of the plant or system specifies that the DC output circuit should be grounded (PELV), then it is permissible that the output voltage of the SITOP power supply is grounded. In this case, ideally, the grounding at the output should be directly connected from terminal "-" of the power supply to a suitable connection point of the protective conductor system (PE) of the plant or system. SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 37 Installation 5.2 Output-side connection SITOP PSU300M/300B 38 Manual, 11.2014, C98130-A7574-A2-2-7629 6 Technical data Note Technical data is applicable for a rated input voltage, rated load and +25 C ambient temperature (if nothing else is specified). 6.1 Input Input 6EP1436-3BA10 (24 V / 20 A) 6EP1456-3BA00 (48 V / 10 A) 3-phase, AC 3-phase, AC Rated voltage value Ue rated 400-500 V 400-500 V Voltage range 320 ... 575 V 320 ... 575 V Derating at Ue < 340 V: 10% [Ia] No derating Wide-range input Yes Yes Overvoltage strength 2.3 x Ue rated, 1.3 ms 2.3 x Ue rated, 1.3 ms Power failure buffering at Ia rated, min 15 ms 15 ms Rated line frequency 50-60 Hz 50-60 Hz Line frequency range 47 ... 63 Hz 47 ... 63 Hz Input current / at rated value of input voltage 400 V 1.2 A 1.2 A Input current / at rated value of input voltage 500 V 1A 1A Inrush current limiting (+25 C), max. 18 A 18 A It, max 0.8 A2s 0.8 A2s Integrated input fuse None None Protection in the line feeder cable (IEC 898) Required: 3-pole, coupled miniature circuit breaker 6 ... 16 A characteristic C or circuit breaker 3RV2011-1DA10 (setting 3 A) or 3RV2711-1DD10 (UL 489) * * Remark Remark: at Ue = 400 V SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 39 Technical data 6.1 Input 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) Input 3-phase, AC 3-phase, AC 3-phase, AC Rated voltage value Ue rated 400-500 V 400-500 V 400-500 V Voltage range 320 ... 575 V 320 ... 575 V 320 ... 575 V Wide-range input Yes Yes Yes Overvoltage strength 2.3 x Ue rated, 1.3 ms 2.3 x Ue rated, 1.3 ms 2.3 x Ue rated, 1.3 ms Power failure buffering at Ia rated, min 20 ms 20 ms 20 ms Rated line frequency 50-60 Hz 50-60 Hz 50-60 Hz Line frequency range 47 ... 63 Hz 47 ... 63 Hz 47 ... 63 Hz Input current / at rated value of input voltage 400 V 0.7 A 1.2 A 1.6 A Input current / at rated value of input voltage 500 V 0.6 A 1A 1.3 A Inrush current limiting (+25 C), max. 18 A 18 A 56 A It, max 0.8 A2s 0.8 A2s 2.24 A2s Integrated input fuse None None None Protection in the line feeder cable (IEC 898) Required: 3-pole, coupled miniature circuit breaker 6 ... 10 A characteristic C or circuit breaker 3RV2011-1DA10 (setting 3 A) or 3RV2711-1DD10 (UL 489) * Remark: at Ue = 400 V Figure 6-1 Required: 3-pole, coupled miniature circuit breaker 10 ... 16 A characteristic C or circuit breaker 3RV2011-1DA10 (setting 3 A) or 3RV27111DD10 (UL 489) Power failure buffering SITOP PSU300M/300B 40 Manual, 11.2014, C98130-A7574-A2-2-7629 Technical data 6.2 Output 6.2 Output 6EP1436-3BA10 (24 V/20 A) 6EP1456-3BA00 (48 V/10 A) Output Regulated, isolated DC voltage Regulated, isolated DC voltage Rated voltage value Ua rated DC 24 V 48 V Total tolerance, static 3% 3% Static line regulation, approx. 0,1 % 0,1 % Static load regulation, approx. 0,2 % 0,2 % Residual ripple in the load range peak-peak, max. 100 mV 100 mV Spikes peak-peak, max. (bandwidth, approx. 20 MHz) 200 mV 200 mV Adjustment range 24 ... 28.8 V 42 ... 56 V Derating, see Section Potentiometer (Page 11) Derating, see Section Potentiometer (Page 11) Product function / output voltage can be adjusted Yes Yes Output voltage setting Via potentiometer Via potentiometer Max. 480 W Max. 480 W Operating display LED green for "24 V O.K." LED green for "48 V O.K." Signaling Relay contact (NO contact, rating 60 V DC / 0.3 A) for "24 V O.K." Relay contact (NO contact, rating 60 V DC / 0.3 A) for "48 V O.K." Response when switching on/off No overshoot of Ua (Soft-Start) No overshoot of Ua (Soft-Start) Starting delay, max. 2.5 s 2.5 s Voltage rise, typ. 150 ms 150 ms Voltage rise time of the output voltage, maximum 500 ms 500 ms Rated current value Ia rated 20 A 10 A Current range 0 ... 20 A 0 ... 10 A 14 A to +70 C 7 A to +70 C Output active power / typical 480 W 480 W Constant overload current / for a short circuit when powering up / typical 23 A 11 A Short-time overload current / for a short 60 A circuit during operation, typical 23 A Duration of the current overload capability / for a short circuit during operation 25 ms 25 ms Can be connected in parallel to increase the power rating Yes Yes Switchable characteristic curve (see Figure 2-6 Selector switch (example 6EP1456-3BA00 / 6EP1437-3BA20) (Page 15)) Switchable characteristic curve (see Figure 2-6 Selector switch (example 6EP1456-3BA00 / 6EP1437-3BA20) (Page 15)) * * * * Remark Remark Remark Remark SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 41 Technical data 6.2 Output Number of units connected in parallel 6EP1436-3BA10 (24 V/20 A) 6EP1456-3BA00 (48 V/10 A) 2 2 See Figure 6-3 6EP1436-3BA10 single operation output characteristic curve (Page 44) See Figure 6-4 6EP1456-3BA00 single operation output characteristic curve (Page 44) to increase the power rating, units Output characteristic 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) Regulated, isolated DC voltage Regulated, isolated DC voltage Regulated, isolated DC voltage Rated voltage value Ua rated 12 V DC 24 V 24 V Total tolerance, static 3% 3% Static line regulation, approx. 2 % 0,1 % 0,1 % Static load regulation, approx. 4% 0,2 % 0,1 % Residual ripple in the load range peak-peak, max. 100 mV 100 mV 100 mV Spikes peak-peak, max. 200 mV (bandwidth, approx. 20 MHz) 200 mV 200 mV Adjustment range 12 ... 14 V 24 ... 28.8 V 24 ... 28.8 V Product function / output voltage can be adjusted Yes Yes Yes Output voltage setting Via potentiometer Via potentiometer Via potentiometer Output * Remark 3% - Max. 480 W - Operating display LED green for "12 V O.K." LED green for "24 V O.K." LED green for "24 V O.K." Signaling Relay contact (NO contact, rating 60 V DC / 0.3 A) for "12 V O.K." Relay contact (NO contact, rating 60 V DC / 0.3 A) for "24 V O.K." Response when switching on/off No overshoot of Ua (Soft-Start) No overshoot of Ua (Soft-Start) No overshoot of Ua (Soft-Start) Starting delay, max. 2.5 s 2.5 s 2.5 s Voltage rise, typ. 20 ms 40 ms 20 ms Voltage rise time of the output voltage, maximum 500 ms 500 ms 500 ms Rated current value Ia rated 20 A 20 A 30 A Current range 0 ... 20 A 0 ... 17 A 0 ... 30 A 20 A to +70 C 14 A to +70 C 25 A to +70 C Output active power / typical 240 W 408 W 720 W Constant overload current for a short-circuit when powering up, typical 22 A 19 A 32 A * Remark SITOP PSU300M/300B 42 Manual, 11.2014, C98130-A7574-A2-2-7629 Technical data 6.2 Output 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) 60 A - - Duration of the current 25 ms overload capability for a short-circuit during operation - - Can be connected in parallel to increase the power rating Yes Yes Yes Switchable characteristic curve (see Figure 2-6 Selector switch (example 6EP1456-3BA00 / 6EP14373BA20) (Page 15)) Switchable characteristic curve (see Figure 2-6 Selector switch (example 6EP1456-3BA00 / 6EP14373BA20) (Page 15)) Switchable characteristic curve (see Figure 2-6 Selector switch (example 6EP1456-3BA00 / 6EP14373BA20) (Page 15)) Number of devices that can be connected in parallel to increase the power rating, units 2 2 2 Output characteristic See Figure 6-5 6EP14243BA00 single operation output characteristic curve (Page 44) See Figure 6-6 6EP14363BA20 single operation output characteristic curve (Page 45) See Figure 6-7 6EP14373BA20 single operation output characteristic curve (Page 45) Short-time overload current for a short-circuit during operation, typical * Remark Figure 6-2 Starting delay/voltage rise SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 43 Technical data 6.2 Output Figure 6-3 6EP1436-3BA10 single operation output characteristic curve Figure 6-4 6EP1456-3BA00 single operation output characteristic curve Figure 6-5 6EP1424-3BA00 single operation output characteristic curve SITOP PSU300M/300B 44 Manual, 11.2014, C98130-A7574-A2-2-7629 Technical data 6.2 Output Figure 6-6 6EP1436-3BA20 single operation output characteristic curve Figure 6-7 6EP1437-3BA20 single operation output characteristic curve The device supplies a constant output voltage until the current limit is reached. If overload occurs, the output current is limited and the output voltage lowered. SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 45 Technical data 6.2 Output Selector switch A closed (parallel operation): The output voltage decreases with increasing output current. Figure 6-8 6EP1436-3BA10 parallel operation output characteristic curve Figure 6-9 6EP1456-3BA00 parallel operation output characteristic curve Figure 6-10 6EP1424-3BA00 parallel operation output characteristic curve SITOP PSU300M/300B 46 Manual, 11.2014, C98130-A7574-A2-2-7629 Technical data 6.2 Output Figure 6-11 6EP1436-3BA20 parallel operation output characteristic curve Figure 6-12 6EP1437-3BA20 parallel operation output characteristic curve SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 47 Technical data 6.2 Output Selector switch B closed (latching shutdown): The device will be shut down if the overload continues for longer than 100 ms. A reset is performed by switching the power supply OFF for at least 5 seconds. Figure 6-13 6EP1436-3BA10 latching shutdown output characteristic curve Figure 6-14 6EP1456-3BA00 latching shutdown output characteristic curve Figure 6-15 6EP1424-3BA00 latching shutdown output characteristic curve SITOP PSU300M/300B 48 Manual, 11.2014, C98130-A7574-A2-2-7629 Technical data 6.2 Output Figure 6-16 6EP1436-3BA20 latching shutdown output characteristic curve Figure 6-17 6EP1437-3BA20 latching shutdown output characteristic curve SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 49 Technical data 6.3 Efficiency 6.3 Efficiency 6EP1436-3BA10 (24 V/20 A) 6EP1456-3BA00 (48 V/10 A) 93 % 93 % Power loss at Ua rated, Ia rated, approx. 36 W 36 W Efficiency at Ua rated, Ia rated, approx. 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) Efficiency at Ua rated, Ia rated, approx. 88 % 93 % 93 % Power loss at Ua rated, Ia rated, approx. 20 W 31 W 50 W Figure 6-18 6EP1436-3BA10 efficiency SITOP PSU300M/300B 50 Manual, 11.2014, C98130-A7574-A2-2-7629 Technical data 6.3 Efficiency Figure 6-19 6EP1456-3BA00 efficiency Figure 6-20 6EP1424-3BA00 efficiency SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 51 Technical data 6.3 Efficiency Figure 6-21 6EP1436-3BA20 efficiency Figure 6-22 6EP1437-3BA20 efficiency SITOP PSU300M/300B 52 Manual, 11.2014, C98130-A7574-A2-2-7629 Technical data 6.4 Closed-loop control 6.4 Closed-loop control 6EP1436-3BA10 (24 V/20 A) 6EP1456-1BA00 (48 V/10 A) Dyn. line regulation (Ue rated 15 %), max. 1% 1% Dyn. load regulation (Ia: 50/100/50%), Ua typ. 2% 2% Load step regulation time 50 to 100 %, typ. 2 ms 2 ms Load step regulation time 100 to 50 %, typ. 2 ms 2 ms Regulation time / maximum 10 ms 10 ms 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) Dyn. line regulation (Ue rated 15 %), max. 2% 1% 1% Dyn. load regulation (Ia: 50/100/50%), Ua typ. 4% 2% 3% Load step regulation time 50 to 100 %, typ. 2 ms 2 ms - Load step regulation time 100 to 50 %, typ. 2 ms 2 ms - Regulation time / maximum 10 ms 10 ms 10 ms SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 53 Technical data 6.5 Protection and monitoring 6.5 Protection and monitoring 6EP1436-3BA10 (24 V/20 A) 6EP1456-3BA00 (48 V/10 A) Output overvoltage protection < 35 V Yes, according to EN 60950 Current limitation, typ. 23 A 11 A Property of the output / short-circuit proof Yes Yes Short-circuit protection Optional constant current characteristic approx. 23 A or "latching shutdown" Optional constant current characteristic approx. 11 A or "latching shutdown" Continuous short-circuit current / rms value / typical 23 A 11 A * Overload capability 150% Ia rated up to Overload capability 150% Ia rated up to 5 s/min 5 s/min Remark Overload/short-circuit indicator Yellow LED for "overload", red LED for "latching shutdown" Yellow LED for "overload", red LED for "latching shutdown" 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) Output overvoltage protection < 35 V < 35 V < 35 V Current limitation, typ. 22 A 19 A 32 A Property of the output / short-circuit proof Yes Yes Yes Short-circuit protection Optional constant current characteristic approx. 22 A or "latching shutdown" Optional constant current characteristic approx. 19 A or "latching shutdown" Optional constant current characteristic approx. 32 A or "latching shutdown" Continuous short-circuit current / rms value / typical 22 A 19 A 32 A Overload capability 150% Ia rated up to 5 s/min - - Yellow LED for "overload", red LED for "latching shutdown" Yellow LED for "overload", red LED for "latching shutdown" Yellow LED for "overload", red LED for "latching shutdown" * Remark Overload / short-circuit display SITOP PSU300M/300B 54 Manual, 11.2014, C98130-A7574-A2-2-7629 Technical data 6.6 MTBF 6.6 MTBF 6EP1436-3BA10 (24 V/20 A) 6EP1456-3BA00 (48 V/10 A) 6EP1424-3BA00 (12 V/20 A) 6EP1436-3BA20 (24 V/17 A) 6EP1437-3BA20 (24 V / 30 A) Mean Time Between Failures 6.7 SN29500: > 500,000 hours (typ. 700,000 hours) at 40 C, rated load, 24-hour operation Mechanical system 6EP1436-3BA10 (24 V/20 A) 6EP1456-3BA00 (48 V/10 A) Connection system Screw-type terminal Screw-type terminal Connections / line supply L1, L2, L3, PE: 1 screw terminal each for 0.2 ... 6 (4) mm solid (finely stranded) L1, L2, L3, PE: 1 screw terminal each for 0.2 ... 6 (4) mm solid (finely stranded) Connections / output +, -: 2 screw terminals each for 0.2 ... 6 (4) mm solid (finely stranded) +, -: 2 screw terminals each for 0.2 ... 6 (4) mm solid (finely stranded) Connections / auxiliary contacts 13, 14 (signaling contact): 1 screw terminal each for 0.14 ... 1.5 mm solid (finely stranded) 13, 14 (signaling contact): 1 screw terminal each for 0.14 ... 1.5 mm solid (finely stranded) Width of the housing 70 mm 70 mm Height of the housing 125 mm 125 mm Depth of the housing 125 mm 125 mm Mounting width 70 mm 70 mm Mounting height 225 mm 225 mm Weight, approx. 1.2 kg 1.2 kg Product feature of the housing / housing that can be lined up next to one another Yes Yes Type of mounting / panel mounting No No Type of mounting / rail mounting Yes Yes Type of mounting / S7-300 rail mounting No No Mounting Can be snapped onto standard EN 60715 35x7,5/15 mounting rails Can be snapped onto standard EN 60715 35x7,5/15 mounting rails SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 55 Technical data 6.7 Mechanical system 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) Connection system Screw-type terminal Screw-type terminal Screw-type terminal Connections / line supply L1, L2, L3, PE: 1 screw terminal each for 0.2 ... 6 (4) mm solid (finely stranded) L1, L2, L3, PE: 1 screw terminal each for 0.2 ... 6 (4) mm solid (finely stranded) L1, L2, L3, PE: 1 screw terminal each for 0.2 ... 6 (4) mm solid (finely stranded) Connections / output +, -: 2 screw terminals each for 0.2 ... 6 (4) mm solid (finely stranded) +, -: 2 screw terminals each for 0.2 ... 6 (4) mm solid (finely stranded) +, -: 2 screw terminals each for 0.5 ... 16 (10) mm solid (finely stranded) Connections/auxiliary contacts 13, 14 (signaling contact) 1 screw terminal each for 0.14 ... 1.5 mm solid (finely stranded) 1 screw terminal each for 0.14 ... 1.5 mm solid (finely stranded) 1 screw terminal each for 0.14 ... 4 (2.5) mm solid (finely stranded) Width of the housing 70 mm 70 mm 150 mm Height of the housing 125 mm 125 mm 125 mm Depth of the housing 125 mm 125 mm 150 mm Mounting width 70 mm 70 mm 150 mm Mounting height 225 mm 225 mm 225 mm Weight, approx. 1.2 kg 1.2 kg 3.4 kg Product feature of the housing / housing that can be lined up next to one another Yes Yes Yes Type of mounting / panel mounting No No No Type of mounting / rail mounting Yes Yes Yes Type of mounting / S7-300 rail mounting No No No Mounting Can be snapped onto standard EN 60715 35x7,5/15 mounting rails Can be snapped onto standard EN 60715 35x15 mounting rails SITOP PSU300M/300B 56 Manual, 11.2014, C98130-A7574-A2-2-7629 Technical data 6.8 Accessories 6.8 Accessories 6EP1436-3BA10 (24 V/20 A) 6EP1456-3BA00 (48 V/10 A) Electrical accessories Buffer module, redundancy module - Mechanical accessories Device identification labels 20 mm x 7 mm, pastel turquoise 3RT1900-1SB20 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) Electrical accessories - Buffer module, redundancy module Buffer module, redundancy module Mechanical accessories Device identification labels 20 mm x 7 mm, pastel turquoise 3RT1900-1SB20 6.9 Dimension drawing See Section Dimensions and weight (Page 17) CAD data that can be downloaded from the Internet: 6EP1436-3BA10 (http://www.automation.siemens.com/bilddb/index.aspx?objKey=G_KT01_XX_00459) 6EP1456-3BA00 (http://www.automation.siemens.com/bilddb/index.aspx?objKey=G_KT01_XX_00568) 6EP1424-3BA00 (http://www.automation.siemens.com/bilddb/index.aspx?objKey=G_KT01_XX_00680) 6EP1436-3BA20 (http://www.automation.siemens.com/bilddb/index.aspx?objKey=G_KT01_XX_00724) 6EP1437-3BA20 (http://www.automation.siemens.com/bilddb/index.aspx?objKey=G_KT01_XX_00683) SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 57 Technical data 6.9 Dimension drawing SITOP PSU300M/300B 58 Manual, 11.2014, C98130-A7574-A2-2-7629 7 Safety, approvals, EMC 7.1 Safety 6EP1436-3BA10 (24 V/20 A) 6EP1456-3BA00 (48 V/10 A) Primary/secondary galvanic isolation Yes Yes Electrical isolation SELV output voltage Ua according to EN 60950-1 and EN 50178 SELV output voltage Ua according to EN 60950-1 and EN 50178 Protection class Class I Class I Degree of protection (EN 60529) IP 20 IP 20 Leakage current, typ. 0.9 mA 0.9 mA Leakage current, max. 3.5 mA 3.5 mA Test voltage See Table 7-1 Test voltage (Page 60) See Table 7-1 Test voltage (Page 60) 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) Primary/secondary galvanic isolation Yes Yes Yes Electrical isolation SELV output voltage Ua according to EN 60950-1 and EN 50178 SELV output voltage Ua according to EN 60950-1 and EN 50178 SELV output voltage Ua according to EN 60950-1 and EN 50178 Protection class Class I Class I Class I Degree of protection (EN 60529) IP20 IP20 IP20 Leakage current, typ. 0.9 mA 0.9 mA 0.4 mA Leakage current, max. 3.5 mA 3.5 mA 3.5 mA Test voltage See Table 7-1 Test voltage (Page 60) See Table 7-1 Test voltage (Page 60) See Table 7-1 Test voltage (Page 60) SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 59 Safety, approvals, EMC 7.2 Test voltage 7.2 Test voltage Figure 7-1 Test voltage without auxiliary contact diagram Only the manufacturer can perform the type test and production test; users can also perform the field test. Preconditions for performing the field test: Tests (A) & (B) Connect the input terminals with one another Connect the output terminals and PE together Test (C) Connect the output terminals with one another and measure with respect to PE Table 7- 1 Test voltage Type test Production test Field test Test time Prim sec (A) Prim PE (B) Sec PE (C) 60 s 4200 VDC 2200 VDC 700 VDC 60 s 3000 VAC 1500 VAC 500 VAC 1s 2200 VDC 2200 VDC 500 VDC 1s 1500 VAC 1500 VAC 350 VAC 1s 2200 VDC 2200 VDC 500 VDC 1s 1500 VAC 1500 VAC 350 VAC Remark: Tripping current for DC measurement: 0 mA Tripping current for AC measurement: < 100 mA SITOP PSU300M/300B 60 Manual, 11.2014, C98130-A7574-A2-2-7629 Safety, approvals, EMC 7.3 Approvals 7.3 Approvals 6EP1436-3BA10 (24 V/20 A) 6EP1456-3BA00 (48 V/10 A) CE marking Yes, (2004/108/EG and 2006/95/EG) Yes, (2004/108/EG and 2006/95/EG) UL/cUL (CSA) approval cULus-Listed (UL 508, CSA C22.2 No. 107.1), File E197259 cCSAus (CSA C22.2 No. 60950-1, UL 60950-1) Explosion protection EPS 12 ATEX 1 442 X IECEx EPS 14.0062X II 3G Ex nA nC IIC T4 Gc cCSAus (CSA C22.2 No. 213, ANSI/ISA-12.12.01-2007) CB approval Yes Yes SEMI F47 compliance Fulfilled - Marine approvals GL, ABS GL, ABS 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) CE marking Yes, (2004/108/EG and 2006/95/EG) Yes, (2004/108/EG and 2006/95/EG) Yes, (2004/108/EG and 2006/95/EG) UL/cUL (CSA) approval cULus-Listed (UL 508, CSA C22.2 No. 107.1), File E197259 cULus-Listed (UL 508, CSA C22.2 No. 107.1), File E197259 cULus-Listed (UL 508, CSA C22.2 No. 107.1), File E197259 Marine approvals - GL - 7.4 EMC 6EP1436-3BA10 (24 V / 20 A) 6EP1456-3BA00 (48 V / 10 A) 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) Electrostatic discharge EN 61000-4-2 8 kV contact, 8 kV air Electromagnetic fields EN 61000-4-3 80 ... 1000 MHz 25 V/m 1000 ... 2700 MHz 10 V/m High-speed transient disturbances (burst) EN 61000-4-4 4 kV at line supply connections, 2 kV at the DC output Surge voltages EN 61000-4-5 3 kV symmetrical at the line connections 6 kV unsymmetrical at the line connections 500 V symmetrical/unsymmetrical at DC output cables High-frequency fields EN 61000-4-6 10 V; 0.15 ... 80 MHz Magnetic fields EN 61000-4-8 30 A/m; 50 Hz Emitted interference EN 55022 Class B SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 61 Safety, approvals, EMC 7.4 EMC 6EP1436-3BA10 (24 V / 20 A) 6EP1456-3BA00 (48 V / 10 A) 6EP1424-3BA00 (12 V / 20 A) 6EP1436-3BA20 (24 V / 17 A) 6EP1437-3BA20 (24 V / 30 A) Line harmonics limit EN 61000-3-2 Class A Generic standards EN61000-6-2 Noise immunity for industrial environments EN61000-6-3 Emission for residential areas SITOP PSU300M/300B 62 Manual, 11.2014, C98130-A7574-A2-2-7629 8 Ambient conditions 6EP1436-3BA10 (24 V/20 A) 6EP1456-3BA00 (48 V/10 A) 6EP1424-3BA00 (12 V/20 A) 6EP1436-3BA20 (24 V/17 A) 6EP1437-3BA20 (24 V/30 A) Ambient temperature -25...+70 C with natural convection -10 ...+70 C with natural convection Tested according to: Transport and storage temperature * EN 60068-2-1 cold * EN 60068-2-2 dry heat * EN 60068-2-78 humid heat, constant * EN 60068-2-14 temperature change -40 ...+85 C Tests (packed for shipping) according to: * EN 60068-2-1 cold * EN 60068-2-2 dry heat * EN 60068-2-30 humid heat, cyclic Humidity class Climatic class 3K3 according to EN 60721, without condensation Mechanical stressing during operation Tested according to: * EN 60068-2-6 vibration, test Fc: 0.075 mm deflection in the range 10 ... 58 Hz 1 g acceleration in the range 58 ... 150 Hz * EN 60068-2-27 shock, test Ea: Acceleration 150 m/s2, test duration 11 ms SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 63 Ambient conditions 6EP1436-3BA10 (24 V/20 A) 6EP1456-3BA00 (48 V/10 A) 6EP1424-3BA00 (12 V/20 A) 6EP1436-3BA20 (24 V/17 A) 6EP1437-3BA20 (24 V/30 A) Damaging gases Atmospheric pressure Tested according to: * EN 60068-2-42 sulfur dioxide * EN 60068-2-43 hydrogen sulfide Operation: * 1080 ... 795 hPa (-1000 ... +2000 m) * For operation at altitudes of 2000 m up to 6000 m above sea level: output must be derated by -7.5 % / 1000 m or the ambient temperature must be reduced by 5 K / 1000 m (see Figure 4-6 Mounting height derating (Page 23)) Overvoltage category: III to 2000 m (EN 50178) II from 2000 m to 6000 m (EN 50178) II to 2000 m (EN 60950-1) I from 2000 m to 6000 m (EN 60950-1) Storage: * * 1080 ... 660 hPa (-1000 ...+3500 m) SITOP PSU300M/300B 64 Manual, 11.2014, C98130-A7574-A2-2-7629 9 Applications 9.1 Parallel connection to increase power rating To increase the power rating, SITOP PSU300M/300B power supplies of the same type can be directly connected in parallel. The following must be observed: The cables connected to each power supply at terminals "+" and "-" must have identical lengths and the same cable cross-sections (or the same impedance) up to a common external connection point (terminal strip) if possible. The power supplies connected in parallel must be switched on simultaneously with a common switch in the line feeder cable (e.g. with the main switch available in control cabinets). The output voltages measured in no-load operation for the power supplies that are not yet connected in parallel should not deviate more than a maximum of 50 mV. This usually corresponds to the factory setting. If the output voltage is changed, you should connect the "-" terminals and then, in no-load operation, measure the voltage difference between the "+" terminals that have not yet been connected. The voltage difference should not exceed 50 mV. Place selector switch A at "ON" (see Section Change-over switch (Page 15)) Figure 9-1 Parallel connection, correct and incorrect SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 65 Applications 9.1 Parallel connection to increase power rating NOTICE Protective circuit for the parallel connection of more than two power supplies When connecting more than two power supplies in parallel, additional measures must be taken to prevent high backward feeding currents in the event of a secondary device fault. For this purpose, a suitable protective circuit (e.g. decoupling diode or DC-conform circuit breaker) must be installed between each "+" terminal of the power supply and the common connection point. SITOP PSU300M/300B 66 Manual, 11.2014, C98130-A7574-A2-2-7629 Applications 9.2 Parallel connection for redundancy 9.2 Parallel connection for redundancy Connecting several SITOP PSU300M/300B power supplies in parallel for redundancy purposes is required if especially high demands are placed regarding the availability of a reliable 24 V power supply. Using the SITOP PSE202U redundancy module, two 24 V power supplies of the same type up to 20 A can be decoupled (Figure 9-2 Redundant configuration with two power supplies and one SITOP PSE202U redundancy module (Page 67)). When one of the devices fails, then the other automatically takes over the power supply. If one of the power supplies fails, then this is signaled using an LED on the redundancy module as well as an isolated relay contact. For higher output current, each power supply must be connected to a redundancy module (Figure 9-3 Redundant configuration with two power supplies and two SITOP PSE202U redundancy modules (Page 68)). When dimensioning the system, it must be ensured that n+1 redundant connected power supplies can handle the total power requirement of the remaining n power supplies. Note For a high reliability of the supply, it is recommended that the redundant switched power supplies are fused separately on the line-side and, if possible, be connected to different power supply networks. Figure 9-2 Redundant configuration with two power supplies and one SITOP PSE202U redundancy module SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 67 Applications 9.2 Parallel connection for redundancy Figure 9-3 Redundant configuration with two power supplies and two SITOP PSE202U redundancy modules You can find additional information at: SITOP PSE202U manual (http://support.automation.siemens.com/WW/view/en/42248598) SITOP PSU300M/300B 68 Manual, 11.2014, C98130-A7574-A2-2-7629 Applications 9.3 Series connection for increased voltage 9.3 Series connection for increased voltage To achieve an output voltage of 48 V DC, two 24 V SITOP PSU300M/300M power supplies of the same type can be connected in series. In this case, connect the "-" terminal of the first power supply to the "+" terminal of the second power supply. The "+" terminal of the first power supply and the "-" terminal of the second power supply are routed to the load. Depending on the grounding point of the secondary output voltages, voltages of +48 V, 24 V or -48 V can be realized. In the case of an asymmetric load distribution, it is not possible to guarantee correct functionality. WARNING SELV is not guaranteed in the case of a fault When connecting two power supplies in series, the continuous, permissible SELV voltage of a maximum of 60 V DC according to EN 60950 cannot be guaranteed in the case of a fault. Figure 9-4 Series connection for increased voltage SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 69 Applications 9.4 Overload protection in the 24 V output circuit 9.4 Overload protection in the 24 V output circuit If an overload occurs, the electronic current limiting function limits the SITOP PSU300M/300B output current to a maximum value (see Section Technical data (Page 39)). The output cables are protected against a thermal overload if they are dimensioned corresponding to the maximum rms output current, or protected using additional components (for example, miniature circuit breaker, fuses). However, a load circuit that fails as a result of overload, for instance, should frequently be reliably and quickly identified and specifically switched off before the power supply goes into current-limiting mode (in current-limiting mode, the supply voltage would also be reduced for all of the remaining 24 V loads). The SITOP PSE200U selectivity module with 4 outputs (versions with adjustable output current range for each output from 0.5 ... 3 A and 3 ... 10 A) is available; this monitors the 24 V branches for overload and short circuits (Figure 9-5 Selectivity module (Page 70)). Brief current peaks, e.g. as a result of a high inrush current, are permitted, and branches with a longer overload are switched into a no-current condition. This is also ensured for cables in a high-ohmic condition and for short-circuits that slowly develop over time. When an output fails, the fault is signaled using a group signal contact or as a single channel signal, and the branch of the module involved is displayed using an LED. For variants with single channel signaling, function blocks for evaluation purposes are available for SIMATIC S7-1200/1500/300/400, for STEP 7 Classic and TIA Portal at no charge. You can find additional information at: SITOP PSE200U selectivity module manuals (http://support.automation.siemens.com/WW/view/en/10807226/130000) Figure 9-5 Selectivity module SITOP PSU300M/300B 70 Manual, 11.2014, C98130-A7574-A2-2-7629 Applications 9.5 Protection against short-time voltage dips 9.5 Protection against short-time voltage dips For a drop in the line-side supply voltage, the SITOP PSU300M/300B power supply still maintains the output voltage for a short time in the millisecond range (see Chapter Technical data (Page 39)). For line supplies that manifest frequent brief voltage dips, in order to increase the power supply reliability, it may make sense to increase the line buffering time in the device using an additional SITOP PSE201U buffer module. The SITOP PSE201U buffer module, based on electrolytic capacitors, is connected in parallel to the 24 V power supply output (Figure 9-6 Buffer module (Page 71)). The buffer time is 200 ms at 40 A up to 1.6 s for a load current of 5 A. This time can be increased a multiple number of times by connecting buffer modules in parallel; the maximum buffer time is 10 s. You can find additional information at: SITOP PSE201U manual (http://support.automation.siemens.com/WW/view/en/41129219) Figure 9-6 Buffer module SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 71 Applications 9.6 Protecting against longer power failures 9.6 Protecting against longer power failures Sudden and longer failures of the line supply voltage can result in undefined states and significant danger as a result of the associated failure of the plant or system control. The SITOP power supply product portfolio includes various DC-UPS solutions to prevent the failure of the 24 V power supply voltage. Power supply failures up into the minutes range can be buffered using the maintenance-free SITOP UPS500 DC-UPS modules based on capacitors (Figure 9-7 24 V buffering to allow the saving of process data and controlled shutdown of PCs (Page 72)). Figure 9-7 24 V buffering to allow the saving of process data and controlled shutdown of PCs Using the free-of-charge SITOP DC-UPS software tool, DC-UPS systems can be simply integrated into PC-based automation solutions. This supports further processing of the status signals and safely running down the PC. You can find additional information at: Manual, DC UPS with capacitors (http://support.automation.siemens.com/WW/view/en/48932766/133300) SITOP PSU300M/300B 72 Manual, 11.2014, C98130-A7574-A2-2-7629 Applications 9.6 Protecting against longer power failures Using DC UPS SITOP UPS1600 and SITOP UPS1100 battery modules, buffer times in the range of hours can be implemented. Intelligent battery management using Energy Storage Link automatically detects the UPS1100 energy storage device, and ensures optimum temperature-controlled charging and continuous monitoring. The UPS1600 can be flexibly integrated into the widest range of automation applications with its digital inputs/outputs as well as optional USB interface or Ethernet/PROFINET port. Figure 9-8 24 V buffering with SITOP UPS1600 to maintain communication, signaling functions, sensor measured values and position values For open, PC-based automation systems, configuration and monitoring is realized using the SITOP UPS Manager PC software, which is available at no charge. This allows PC responses to the operating states of the DC UPS to be freely selected - and offers comprehensive diagnostic functions. For TIA-based automation systems, the UPS1600 is engineered using the TIA Portal. Special function blocks for SIMATIC S7-300/400/1200 and S7-1500 - available at no charge - make it easy to integrate operating and diagnostics information into STEP 7 user programs. Preconfigured UPS faceplates for WinCC visualization can be downloaded at no charge. You can find additional information at: DC UPS SITOP UPS1600/UPS1100 Manual (http://support.automation.siemens.com/WW/view/en/84977415) SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 73 Applications 9.7 Battery charging with SITOP PSU300B 9.7 Battery charging with SITOP PSU300B The SITOP PSU300B power supplies are optimized for charging lead accumulators. For a UI characteristic curve set to parallel operation (DIP switch "A" at "ON", see Section Figure 2-6 Selector switch (example 6EP1456-3BA00 / 6EP1437-3BA20) (Page 15)), the battery to be charged is charged with a constant current until approximately 95% of the set SITOP output voltage is reached (set using a potentiometer, see Section Figure 2-4 Potentiometer (example 6EP1456-3BA00 / 6EP1437-3BA20) (Page 11)). The charging current then decreases continuously from 1.2 x rated current at 95% of the set voltage to approx. 0 A or the self-discharging current of the accumulator at 100% of the set output voltage, i.e. the resistance characteristic curve in this range (see Figure 6-10 6EP1424-3BA00 parallel operation output characteristic curve (Page 46), Figure 6-11 6EP1436-3BA20 parallel operation output characteristic curve (Page 47), Figure 6-12 6EP1437-3BA20 parallel operation output characteristic curve (Page 47)). Note The value recommended by the battery manufacturer (dependent on the accumulator temperature) must be set as end-of-charge voltage. A lead accumulator temperature of +20 to 30 C is ideal; in this case, the recommended end-of-charge voltage is normally approx. 13.5 or 27 V. Note As protection against back e.m.f. and as polarity reversal protection, we recommend that a suitable diode for at least 1.2 x rated current of the power supply with at least 40 V blocking voltage is connected in series to the "+" output (connect the anode with "+" output of the SITOP PSU300B and the cathode with the plus pole of the accumulator). The output voltage of the power supply under no load must be set to the end-of-charge voltage plus the voltage drop at the diode. For an end-of-charge voltage of, for example, 27.0 VDC (usual for 20 C to 30 C accumulator temperature, although the specifications of the accumulator manufacturer must always be observed!) and 0.8 V voltage drop at the diode, the power supply without load should be set to 27.8 V. SITOP PSU300M/300B 74 Manual, 11.2014, C98130-A7574-A2-2-7629 Applications 9.7 Battery charging with SITOP PSU300B LEDs and a potential-free signaling contact indicate the associated charge state of the battery (see Section Figure 2-5 Operating display and signaling (example 6EP14563BA00 / 6EP1437-3BA20) (Page 12)): Green LED (12 V OK, 24 V OK) lights Battery voltage > approx. 10 V or > approx. 20 V Signaling contact 13-14 closed Yellow LED (overload) lights Battery voltage < approx. 10 V or < approx. 20 V Signaling contact 13-14 open Figure 9-9 Battery charging with SITOP PSU300B WARNING The SITOP PSU300B power supply is a built-in device. It must be installed in a housing or control cabinet, to which only qualified personnel have access. If SITOP is used as the battery charging device, the VDE 0510 regulations or the appropriate national regulations must be observed and an adequate ventilation of the battery location ensured. SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 75 Applications 9.7 Battery charging with SITOP PSU300B SITOP PSU300M/300B 76 Manual, 11.2014, C98130-A7574-A2-2-7629 Environment 10 The devices are in conformance with RoHS. As a rule, only non-silicon precipitating materials are used. Disposal guidelines Packaging and packaging aids can and should always be recycled. The product itself may not be disposed of as domestic refuse. SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 77 Environment SITOP PSU300M/300B 78 Manual, 11.2014, C98130-A7574-A2-2-7629 Service & Support 11 Technical support Technical support for all IA/DT products can be accessed through the following communication channels: Phone: + 49 (0) 911 895 7222 E-Mail (mailto:support.automation@siemens.com) Internet: Online support request form (http://www.siemens.de/automation/support-request) Technical documentation on the Internet Operating instructions and manuals for SITOP are available in the Internet: Operating instructions/manuals (http://www.siemens.de/sitop/manuals) SITOP power supply homepage General news about our power supplies is available in the Internet at the SITOP homepage: SITOP (http://www.siemens.de/sitop) Information material SITOP information can be downloaded from the Internet: Information and download center (http://www.siemens.de/sitop-infomaterial) CAx data 2D/3D data and circuit diagram macros can be downloaded from the Internet: Siemens image database (http://www.siemens.de/sitop-cax) Request all CAx data via the CAx download manager: CAx shopping cart (http://www.siemens.de/cax) SITOP Selection Tool Simply and quickly select the optimum the power supply or DC-UPS: SITOP Selection Tool (http://www.siemens.de/sitop-selection-tool) Online catalog and ordering system The online catalog and the online ordering system are available through the Industry Mall homepage: Industry Mall (http://www.siemens.com/industrymall/de) SITOP PSU300M/300B Manual, 11.2014, C98130-A7574-A2-2-7629 79 Service & Support Contact persons If you have any questions regarding the use of our products, then contact the Siemens contact person in your regional Siemens sales office. You can find these addresses as follows: On the Internet (http://www.siemens.de/automation/partner) In Catalog CA 01 SITOP PSU300M/300B 80 Manual, 11.2014, C98130-A7574-A2-2-7629