MQ-FWCR1-DC12-24V - Panasonic / NAiS

200

TRIGONOMETRIC

AREA REFLECTIVE

OPTICAL FIBER

PHOTOELECTRIC SENSORS

MQ-FW

Series

SENSING RANGES Sensing range (cm inch.)

1.5 .591 2.5 .984

MQ-FW1

MQ-FW1-01

MQ-FW2

MQ-FW2-01

Area reflective beam, fiber type,

secures detection of any object

• Detection little influenced by the color,

material and surface conditions objects

is secured.

• The tip of the fiber is resistant against

dirt.

• Little influenced by the background

beyond the detectable distance.

Detection is possible under adverse

conditions.

Detection principles

The detection is determined by compar-

ing the light intensities input into the

diodes PD1 and PD2.

Since the differences between light

intensity levels of two photo diodes

decide the detection through the trian-

gulation range verification system,

detection under slight variation of the

distance is secured.

Detection position may be checked

at a glance because of the visible

red spot.

High serviceability

• Mountable on the DIN rail. Side by

side mounting with labor-saving is pos-

sible.

• The connector terminal structure facili-

tates simple wiring.

Ratchet mechanism with the three-

turn adjuster (equipped with the indi-

cator)

• The three-turn adjuster allows fine

adjustment of the detectable distance.

• The ratchet mechanism prevents the

adjuster from breakage caused by

excessive turning.

• Equipped with an indicator which is

visible at a glance. Temporary setting

of the detectable distance is possible.

• The adjuster LED equipped facilitates

setting of the detectable distance.

The light-ON and Dark-ON modes

are quickly switched.

(equipped with the switch)

High speed detection at 1 ms

The detection is possible to 500 times

per sec., thus being applicable for high

speed devices.

Common use for operating voltages

of 12 to 24 V DC

Widely applicable over a range of 9.6 V

to 30 V DC.

APPLICATIONS

Position detection of silicon wafers,

detection of packing on the cap and

check of leg pins on electronic parts.

Quick mountring

DIN rail

Adjuster LED

Light-ON/Dark-ON

select switch Light Indicator LED

(OPE)

Indicator

Distance adjuster

(Ratchet mechanism with

the three-turn adjuster)

MQ-F amplifier unit

FEATURES

200-206/MQ-FW 0.6.10 12:46 Page 1

201

PRODUCT TYPE

1. MQ-FW Amplifier unit

SPECIFICATIONS

1. Ratings

Shape Rated operating voltage Light source Output terminal Part number Output

12 to 24 V DC Red LED

With connector MQ-FWAR1-DC12-24V

MQ-FWCR1-DC12-24V

NPN

PNP

With cabled connector

(cable length: 2 m 6.562 ft.)MQ-FWAR2-DC12-24V

MQ-FWCR2-DC12-24V

NPN

PNP

Note: Equipped with the DIN rail mountable base.

Note: Unless otherwise specified, the measurement conditions comprise rated operating voltage, power supply by battery, 20°C 68°F ambient

temperature, standard detectable object and 200 lux or less illuminance on the receiver surface.

2. MQ-FW Fiber unit

3. Accessories

2. Performance

Shape

Items

Detection principle

Operation side

Load side

Rated operational voltage 12 to 24 V DC

Rated current consumption 35 mA or less (excluding the load)

Output current capacity 100 mA or less

Optical fiber triangulation range measurement method

Detection method Optical fiber trigonometric area reflective type

Type Amplifier separated DC type

Amplifier unit part number MQ-FWAR1-DC12-24V, MQ-FWCR1-DC12-24V (with connector)

MQ-FWAR2-DC12-24V, MQ-FWCR2-DC12-24V (with cabled connector)

Fiber unit part number MQ-FW1

MQ-FW1-01 MQ-FW2

MQ-FW2-01

Sensing range 15 mm .591 inch 25 mm .984 inch

Detectable distance 10 to 15 mm .394 to .591 inch 20 to 25 mm .787 to .984 inch

Standard target White drawing paper 2T2 cm .787T.787 inch

Detectable target Opaque, translucent

Hysteresis 5 % or less of the set range

Operating voltage range 9.6 to 30 V DC ripple (P-P) included

Response time (freq.) 1 ms or less (500 times per second or less)

Initial insulation resistance 20 MΩor more between input/output terminal and external housing (at 500 V DC)

Initial breakdown voltage Between input/output terminal and external housing 500 Vrms for 1 min

Vibration resistance 10 to 55 Hz (1 cycle/min), double amplitude 1.5 mm .059 inch (2 h each on 3 axes)

Shock resistance

Protective

construction

Usable ambient

light level

Ambient

temperature

980 m/s2{approx. 100 G} (6 times each on 3 axes)

Amplifier Plastic case, dust-protected construction (equivalent to IEC IP50)

Fiber tip Splash-protected type (equivalent to IEC IP64)

Incandescent lamp 3,000 lux or less

Sunlight 10,000 lux or less

Amplifier –25 to +55°C –13 to +131°F (non-icing condition)

Fiber –40 to +70°C –40 to +158°F (non-icing condition)

Ambient humidity 85% or less RH (non-condensing condition)

Indicator

Light source

Fiber material

OPE. (operation) indicator: red LED

Adjust indicator: red LED

Red LED

Urethane-chloroethylene copolymerization shielded, plastic fiber

Bending allowance of fiber unit 25 mm .984 inch

Specifications Part number

With dust protective cover AN53810

Cable length (2 m 6.562 ft.) with dust protective cover AN53813

MC connector (Tri-terminal type)

Connector with MC cable (Tri-cord type)

Detection method Range Fiber length Part number

Optical fiber

area reflective type

1.5 cm .591 inch

2.5 cm .984 inch

50 cm 1.641 ft. MQ-FW1

1 m 3.281 ft. MQ-FW1-01

50 cm 1.641 ft. MQ-FW2

1 m 3.281 ft. MQ-FW2-01

Note: Equipped with fiber plug.

Note: The amplifier main body is equipped with the connector or the cable connector.

200-206/MQ-FW 0.6.10 12:46 Page 2

202

3. Output circuit diagram Wiring diagram

DATA

1. Operating range characteristics

MQ-FW amplifier unit

MQ-FW1 fiber unit (1.5 cm .591 inch)MQ-FW amplifier unit

MQ-FW2 fiber unit (2.5 cm .984 inch)

MQ-FW amplifier unit

MQ-FW2 fiber unit (2.5 cm .984 inch)

3. Material characteristics

MQ-FW amplifier unit

MQ-FW1 fiber unit (1.5 cm .591 inch)MQ-FW amplifier unit

MQ-FW2 fiber unit (2.5 cm .984 inch)

2. Projector beam dia. characteristics

MQ-FW amplifier unit

MQ-FW1 fiber unit (1.5 cm .591 inch)

The beam diameter is regarded as the diameter

which attenuates at l/e2(Here e]2.72)

For 15 mm .591 inch

For 10 mm .394 inch

Operating range

(mm inch)

Distance

range (mm inch)

Movement direction

White drawing paper

(20×20 mm)

(.787×.787 inch)

.349

.197

.591

.079 2

.079

.039 1

.039

.118 3

.118

.157 4

.157

.197 5

.197

Standard

target

Operating range (mm inch)

Distance range (mm inch)

.787

1.181

.394

3.6 dia.

.142

2.4 dia.

.094

.079 2

.079

.157 4

.157

.236 6

.236

.315 8

.315

.394 10

.394

Distance range (mm inch)

: Under the standard condition that white drawing

paper is detected at 15 mm .591 inch distance.

: Under the standard condition that white drawing

paper is detected at 10 mm .394 inch distance.

Mat targetsSemi-glossy targetsGlossy targets

Back face of

silicon water

Corrugated

carton

Mirror

Black rubber

Plywood

Black

drawing

paper

White

drawing

paper

.394 15

.591

.197

Distance range (mm inch)

: Under the standard condition that white drawing

paper is detected at 25 mm .984 inch distance.

: Under the standard condition that white drawing

paper is detected at 20 mm .787 inch distance.

Mat targetsSemi-glossy targetsGlossy targets

Back face of

silicon water

Corrugated

carton

Mirror

Black rubber

Plywood

Black

drawing

paper

White

drawing

paper

.394 15

.591 20

.787 25

.984 30

1.181

.197

For 25 mm .984 inch

For 20 mm .787 inch

Operating range

(mm inch)

Distance

range (mm inch)

Movement direction

White drawing paper

(20×20 mm)

(.787×.787 inch)

.394

.591

.787

.984

1.181

.197

.079 2

.079

.039 1

.039

.118 3

.118

.157 4

.157

.197 5

.197

Standard

target

Operating range (mm inch)

Distance range (mm inch)

.197

.394

.591

.787

2.5 dia.

.098

1.1 dia.

.043

.079 2

.079

.157 4

.157

.236 6

.236

.315 8

.315

.394 10

.394

Circuit diagram MQ-F amplifier unit

Note: The colors are applicable for the cabled connector.

NPN output type

200-206/MQ-FW 0.6.10 12:46 Page 3

203

DIMENSIONS

MQ-FWAR amplifier unit

*Equipped with the base mountable on DIN rail.

DIN rail mountable

base

*Equipped with

fiber plug

*Equipped with

fiber plug General tolerance: ±0.5 ±.020

mm inch

MQ-FW1 fiber unit

MQ-FW2 fiber unit

CAUTIONS

1. Distance adjustment for the area

reflective type

1) Facing the fiber unit in the detection

direction, temporarily fasten it.

2) Under the condition that no

detectable object exists, gradually turn

the distance adjuster counterclockwise

from the maximum position (H) to find

the position where the light indicator

LED (OPE.) goes out. When the LED

goes out even if the adjuster is in the

max. position (H), select the H position.

3) Place a detectable target in the

detection position, and gradually turn

the distance adjuster clockwise from

the minimum position (L) to find the

position where the light indicator LED

(OPE.) comes on.

When the LED turns ON even if the

adjuster is in the min. position (L),

select the L position.

4) Set the adjuster at the middle point

between the positions selected in step

2) and step 3).

5) Securely fasten the head of the fiber

unit.

During fastening, take care to secure it

to an extent that it is not displayed

when vibration or shock is applied.

Note: Though the distance range is little

influenced by the colors of objects, the

detectable distance may vary for con-

siderably reflective objects such as mir-

rors, glass and other mirror reflective

objects.

2. Movement direction of detectable

target

Take care for the mounting direction of

the fiber unit according to the move-

ment direction of an object.

For the ambient conditions, wiring and

operation of the fiber unit, refer to the

cautions for operation.

Adjuster LED Light indicator

LED (OPE.)

Distance

adjuster

Indicator

.630 Receiver side

Light indicator LED (OPE)Adjuster LED

Distance adjusterLight-ON/Dark-ON select switch

Projector side

.591

1.102 21

.827

0.5

.020

5.5±1

.217±.039

2-4.2 dia.

2-.165

C1.0

3.4

.134

55.5±1

2.185±.039

.591

2-3.3 dia.

2-.130

5.6

.220 5

.197

1.181

12±0.2

.472±.008

Projector side←

Receiver side →

500+100

0 19.685+3.937

1000+100

0 39.37+3.937

.591

2-3.3 dia.

2-.130

5.6

.220 5

.197

1.181

12±0.2

.472±.008

500+100

0 19.685+3.937

1000+100

0 39.37+3.937

Projector side←

Receiver side →

These products are not

safety sensors and are

not designed or intended

to be used to protect life

and prevent bodily injury

or property damage.

200-206/MQ-FW 0.6.10 12:46 Page 4

terminal

–terminal

terminal

204

Accessories

MC connector

Three-terminal type

AN53810

Connector with MC cabled connector

(Cable length: 2 m 6.562 ft.)

Three-code cable

AN53813

*The DIN rail mountable bracket and connector are

attached on the amplifier on the amplifier unit, and the

fiber plug is attached on the fiber unit respectively.

Terminal No. (code)

1 ( )

2 ( )

3 ( )

Description

terminal Terminal No. (Color code)

1 (brown)

2 (black)

3 (blue)

Description

Amplifier Mounting Dimensions

Blacket Dimensions

Attachment and Detachment of Fiber Plug

mm inch

General tolerance: ±1 ±.039

• Direct mounting on the chassis

1) When mounting the DIN rail mountable

bracket, use two M4 pan head screws.

(Keep in mind that the hex. recessed cap

bolts can not be used as the mounting fas-

teners.)

2) For the screw pitch, see the following

view.

(Pitch: 45 mm 1.772 inches)

3) To fasten the amplifier main body, use M4

screws on the flat surface and combine the

screw with the plain or spring washer, and

tighten the screw to a torque of 10 kg-cm or

less.

• Mounting on the DIN rail

1) Use the 35 mm 1.378 inches wide DIN rail

(DIN EN5002). 2) Mount the unit as shown below.

(Fig. 1) • Fit the circular click A of the mountable base

into the DIN rail.

• Push the side.

• Fit the opposite click B.

(Fig. 2) • Hook the amplifier unit with the click C from

the fiber side.

(Fig. 3) • Push the amplifier unit on the cord side and

fit in the click D.

Notes: 1. To remove the amplifier unit, bend the click D of the mountable blacket toward outside.

2. When vertically mounting the DIN rail, face the fiber side upward.

.630

11.6

.457

30.2

1.189

1.772

61.9

2.437

• To attach the fiber plug on the fiber plug

Push the fiber plug in the arrow direc-

tion as far as the upper and lower

clicks of the fiber plug are securely

engaged on the upper and lower

areas A of the amplifier unit.

• To detach the fiber plug from the amplifier unit

Lightly push the upper and lower areas

A of the amplifier unit with a screwdriver

or similar to disengage the click area of

the fiber plug. Then, pull out the fiber

plug.

Note: Take care not to excessively push

the area A, or the click area of the fiber

plug will be sometimes broken.

.394

7.2

.283

.079

Adjuster LED

Sensitivity adjuster

Protective cover

Light-ON/Dark-ON select switch

Light indicator LED

(OPE.) 2

.079

55.5±1

2.185±.039 3.4

.134 39±3

1.535±.118 MIN 2000

78.74

0.5

.020

.551

16.8

.661 21

.827

2-4.2 dia.

2-.165

5.5±1

.217±.039

–

200-206/MQ-FW 0.6.10 12:47 Page 5

205

CAUTIONS

1. Environmental conditions

• Amplifier unit

1) The ambient temperature shall be

kept within a range of –25°C to +55°C

–13°F to 131°F.

2) The operational voltage shall be kept

within a range from 9.6 V to 30 V DC

(including ripple P-P).

3) Use a surge absorber as the internal

circuit may be damaged if external

surge voltages exceed 500 V

[±(1.2T50) µs single polarity full-wave

voltage].

4) Use a load relay with a rated operat-

ing voltage of 12 V DC or 24 V DC. The

voltage applied to the load relay is the

operating voltage of the photoelectric

sensor minus the internal voltage drop

(max. 1.2 V). Voltage fluctuation should

be taken into account.

• Fiber unit

1) The ambient illuminance shall be

3,000 lux or less at the receiver under

an incandescent lamp, and 10,000 lux

or less at the receiver under sunlight.

2) The unit shall not be used at the site

where much steam, dust or corrosive

gas is suspended, water or oil splashes

directly over the unit, or organic solvent

adheres to the unit.

2. Wiring

• Amplifier unit

1) Check all wiring before applying

power since incorrect wiring may dam-

age the internal circuit.

2) Keep in mind that the output area is

broken if a load of 100 mA or more is

connected.

3) Keep in mind that the induction nois-

es cause malfunction and breakage if

the wiring to the photoelectric sensor

runs with the high voltage cables and

the power cable.

4) When crimping the terminals, use

the following tool made by Molex.

Here, the terminal is 5005 TL made by

Molex and the receptacle is 5025-

03R1.

5) When extending the cable, use a

cable of 0.3 mm2(.0005 in2) or more

and limit its length within 100 m 328 ft.

6) When connecting the receptacle to

the plug of the photoelectric sensor,

properly connect them and securely

push in the plug as far as the lock

mechanism is activated. The construc-

tion to prevent reverse connection is

provided.

To remove the receptacle, release the

lock mechanism and pull out the plug

with the receptacle held by hand.

7) It is recommended to attach an auxil-

iary dust protective cover to the recep-

tacle.

8) When the commercially available

switching regulator is used, ground FG

(frame ground terminal) and G (ground

terminal). Otherwise, the switching

noise of power supply may sometimes

cause malfunction. In this case, care

shall be taken.

3. Handling of the fiber unit

1) The fiber unit shall be securely

equipped on the amplifier.

2) Do not tighten with an excessive

strength. Apply a torque of 8 N·m{78.4

kgf·cm 68.048 lbf·in} or less tightening.

3) Do not apply a pulling force of 3 kg

or more to the fiber unit.

4) Make the bending curvature of the

fiber as large as possible. If the curva-

ture is small, the transmission factor is

reduced. So, check this during actual

operation. (The curvature shall be R25

mm or more).

5) Largely bend the fiber and do not

bent it at the root.

6) Do not compress the fiber or apply a

load to it.

Crimping Insertion Pulling-out

JHTR1719C J5800-001 J5800-002

200-206/MQ-FW 0.6.10 12:47 Page 6