MS27488 Sealing Plugs Step'n Components specializes in the manufacturing and distribution of metal and composite components for the connector industry. We deliver precision components on time and to specification. The management team at Step'n Components has more than 50 years of innovation and engineering experience in the composite marketplace. Our experienced team delivers a high level of customer care to clients of all sizes. Step'n Components' products are engineered to withstand demanding physical and environmental requirements. Our products offer exceptional performance in applications requiring mechanical endurance and they consistently achieve the goals of minimum weight, maximum durability and best value for our customers. 17832 Gothard Street | Huntington Beach, CA 92647 | Phone: 714-362-3713 PMS 188 Fax: 714-362-3714 | Email: sales@stepnco.com | www.stepnco.com MS27488 Sealing Plugs C B A .135 .115 Revision N Color MS27488-22-2 Black MS27488-20-2 Red MS27488-16-3 Blue MS27488-16-2 Green MS27488-12-3 Yellow MS27488-12-2 Orange MS27488-8-3 Red MS27488-4-3 Blue MS27488-0-3 Yellow A Dia. Min/Max .058/.066 .080/.090 .120/.130 .120/.130 .160/.170 .160/.170 .305/.315 .404/.414 .596/.606 B Dia. Min/Max .038/.045 .048/.058 .069/.079 .069/.079 .115/.125 .115/.125 .165/.175 .273/.283 .416/.431 C Dia. Min/Max .438/.500 .755/.805 1.422/1.472 .822/.872 1.391/1.441 .791/.841 1.139/1.189 1.139/1.189 1.021/1.071 Revision M Color MS27488-22-1 Black MS27488-20-1 Red MS27488-16-1 Blue MS27488-12-1 Yellow MS27488-8-1 Red MS27488-4-1 Blue MS27488-0-1 Yellow A Dia. Min/Max .058/.066 .080/.090 .120/.130 .160/.170 .305/.315 .404/.414 .596/.606 B Dia. Min/Max .038/.045 .048/.058 .069/.079 .115/.125 .165/.175 .273/.283 .416/.431 C Dia. Min/Max .746/.796 .755/.805 1.422/1.472 1.391/1.441 1.139/1.189 1.139/1.189 1.021/1.071 Revision L Color MS27488-22 Black MS27488-20 Red MS27488-16 Blue MS27488-12 Yellow MS27488-8 Red MS27488-4 Blue MS27488-0 Yellow A Dia. Min/Max .058/.068 .085/.100 .128./138 .166/.176 .310/.320 .410/.420 .600/.610 B Dia. Min/Max .035/.045 .045/.065 .073/.093 .111/.131 .175/.195 .300/.320 .430/.450 C Dia. Min/Max .438/.500 .544/.584 .544/.584 .544/.584 .460/.480 .460/.480 .990/1.010 17832 Gothard Street | Huntington Beach, CA 92647 | Phone: 714-362-3713 PMS 188 Fax: 714-362-3714 | Email: sales@stepnco.com | www.stepnco.com (c) Step'n Components 2013 M81969/1 PMS 188 INSTALLING AND REMOVAL TOOLS QPL APPROVED -04344113.AA/11-26-13 Color Code Part Number Contact Size Installing Tip Removal Tip M81969/1-01 22 GREEN WHITE M81969/1-02 20 RED WHITE M81969/1-03 16 BLUE WHITE M81969/1-04 22D GREEN WHITE Tools are used to install and remove contacts from MIL-DTL-24308, sizes 22D and 20 and AS81659 connectors, series 2 AS81969/1 supersedes MIL-I-81969/1 which superseded MS3156 (Navy) and MIL-C-24308/18 Step'n Components designs, manufactures and markets highly engineered products and systems principally for the aerospace and defense connector markets. Step'n Components has a long established role as a top supplier. We are known for design excellence and commitment to quality and reliability. Our products are used on thousands of aerospace, military, rail and high-end industrial applications worldwide in the most severe environments. The M81969/1 is a plastic double-ended insertion & removal tool with metal tips designed for rear release connectors. 17832 Gothard Street | Huntington Beach, CA 92647 | Phone: 714-362-3713 PMS 188 Fax: 714-362-3714 | Email: sales@stepnco.com | www.stepnco.com (c) Step'n Components 2014 M81969/14 PMS 188 INSTALLING AND REMOVAL TOOLS Radius added to edge to prevent wires from being cut QPL APPROVED -04344113.AA/11-26-13 Color Code Part Number Contact Size Installing Tip Removal Tip M81969/14-01 /1 22D, 22N GREEN WHITE M81969/14-03 /1 16 BLUE WHITE M81969/14-04 /1 12 YELLOW WHITE M81969/14-06 /2 8 N/A RED M81969/14-07 /2 4 N/A BLUE M81969/14-08 /2 0 N/A YELLOW M81969/14-10 /1 20 RED ORANGE M81969/14-11 /2 20 RED WHITE M81969/14-12 /1 8 N/A GREEN /1 MIL-DTL-55302/68, /69, MIL-DTL-38999, MIL-DTL-24308 (SIZE 22D), MIL-DTL-83733 (SIZE 22D), AS81714 (SIZE 22D) /2 MIL-DTL-26482 SERIES II, AS81703 SERIES III, MIL-DTL-83733 (EXCEPT 22D), MIL-DTL-83723 SERIES II & III, AS50151, AS81714 (EXCEPT 22D) Step'n Components designs, manufactures and markets highly engineered products and systems principally for the aerospace and defense connector markets. Step'n Components has a long established role as a top supplier. We are known for design excellence and commitment to quality and reliability. Our products are used on thousands of aerospace, military, rail and high-end industrial applications worldwide in the most severe environments. The M81969/14 is an all plastic insertion & removal tool designed for rear release connectors. 17832 Gothard Street | Huntington Beach, CA 92647 | Phone: 714-362-3713 PMS 188 Fax: 714-362-3714 | Email: sales@stepnco.com | www.stepnco.com (c) Step'n Components 2014 MS21266 / BACG20Z PMS 188 Caterpillar Grommet ime Short Lead T ! on Cut Sizes PART NUMBER NASM BOEING STEPNCO SHEET THICKNESS RANGE MS21266-1(*) BACG20Z-A BACG20Z-M STC 21266-1(*) .015 - .052 MS21266-2(*) BACG20Z-B BACG20Z-N STC 21266-2(*) .052 - .085 MS21266-3(*) BACG20Z-C BACG20Z-P STC 21266-3(*) .085 - .128 MS21266-4(*) BACG20Z-D BACG20Z-Q STC 21266-4(*) .128 - .192 MS21266-5(*) BACG20Z-E BACG20Z-R STC 21266-5(*) .192 - .255 MS21266-6(*) BACG20Z-F BACG20Z-S STC 21266-6(*) .255 - .318 MS21266-7(*) BACG20Z-G BACG20Z-T STC 21266-7(*) .318 - .380 MS21266-8(*) BACG20Z-H BACG20Z-U STC 21266-8(*) .380 - .510 Materials (*): * (N) Nylon 6/6 per ASTM D4066 * (T) PTFE (Teflon) per AMS 3652 and ASTM D4895 * (F) FEP per ASTM D2116 Boeing A - H Nylon M - U Teflon Length: * Nylon - 12.75" * Teflon - 12.75" (NASM), 19.00" (Boeing) * FEP - 12.75" * Bulk coils and custom cut lengths AS9100 Rev C Certified Teflon parts available with or without etch on Boeing and Stepnco part numbers 17832 Gothard Street | Huntington Beach, CA 92647 | Phone: 714-362-3713 PMS 188 Fax: 714-362-3714 | Email: sales@stepnco.com | www.stepnco.com L F .067 TYP. .067 TYP. A E R.040 .020 D B C NOTES: TABLE 1 PART NUMBER -1 -2 -3 -4 -5 -6 -7 -8 1. A .010 B .010 C .0075 .155 .060 .1025 .230 .240 .075 .1625 .1725 .255 .080 .1825 SAMPLE STC PART NUMBER: STC 21266 - 1 N L D .0075 .0585 .0925 .1335 .1975 .2625 .3225 .3925 .5175 E .0075 .1525 .1775 .2225 .3275 .3875 .4475 .5175 .6425 FOR F MATERIAL .010 THICKNESS .047 .015-.052 .042 .052-.085 .044 .085-.128 .065 .128-.192 .192-.255 .255-.318 .062 .318-.380 .380-.510 STANDARD LENGTH: MS21266/STC 21266 NYLON 12.750" + .000 / - .130 TEFLON 12.750" +/- .030 BAGC20Z NYLON 12.750" + .000 / - .130 TEFLON 19.000" +/- .030 2. CUT LENGTHS < 3.000" CUT LENGTHS > 3.000" 3. MATERIAL: N - NYLON 6/6 PER ASTM D4066 OR ASTM D6779 T - PTFE PER AMS3656 OR AMS 3660 TE - PTFE WITH ETCHING F - FEP per ASTM D2116 4. TEMPERATURE: H - APPLICATIONS UP TO 275 F T/TE - APPLICATIONS UP TO 500 F EX. 000825 = 8.25" (FOR CUSTOM LENGTHS) OMIT FOR STD LENGTH MATERIAL SIZE FROM TABLE 1 BASIC PART NUMBER .015 .030 NAS1368 PMS 188 FLIP Grommet Material: Nylon 6/6 PER L-P-410 Self-extinguishing without fillers G .080 R.070 K .017 .013 Dash Number G Dia. Nom. 3 .188 .313 4 .250 .375 6 .375 .500 8 .500 10 T .105 MAX W Structure H Hole Dia Dia. W (Ref) .003 +.010 / -.005 Min Max Color: Natural .125 MAX H J .038 .034 T Length .005 J Dia. .005 Length Code K Approx. A B C D F Nom. Wt. # / 1000 H K L .302 .308 .505 1.1 .364 .370 .567 1.3 .489 .495 .692 1.8 .625 .610 .620 .815 .625 .781 .766 .776 .971 3.0 12 .750 .906 .891 .901 1.096 3.6 14 .875 1.031 1.016 1.026 1.221 4.3 16 1.000 1.188 1.173 1.183 1.378 18 1.125 1.313 1.298 1.308 1.503 20 1.250 1.438 1.423 1.433 1.628 22 1.375 1.563 .104 1.538 1.558 1.748 24 1.500 1.688 1.663 1.683 1.873 28 1.750 1.938 1.913 1.933 2.123 9.7 32 2.000 2.188 2.163 2.183 2.373 10.7 .058 .083 .100 .235 .295 .360 .420 .275 .335 .400 .460 --- --- --- --- --- --- --- --- 2.2 5.7 6.4 7.2 .120 7.7 --- --- --- --- .275 .335 .400 .460 8.3 Nominal Structure Thicknes (Ref.) -3 To -18 -20 To -32 A B C D F H K L .025 TO .080 .081 TO .140 .141 TO .200 .201 TO .250 .025 TO .040 .041 TO .091 .092 TO .160 .161 TO .220 17832 Gothard Street | Huntington Beach, CA 92647 | Phone: 714-362-3713 PMS 188 Fax: 714-362-3714 | Email: sales@stepnco.com | www.stepnco.com