Subminiature Basic Switch SSG Global Subminiature Basic Switch Conforming to EN, UL, and CSA Standards * A wide operating temperature range of -25C to 125C is available for at high-temperature use. * PCB terminal models are resistant to flux. * Even-pitched PCB terminals. * Mounting hole size of M2.2. * RoHS Compliant. Ordering Information Actuator Pin plunger Rating OF max. 5A 153 gf 51 gf 153 gf 51 gf 61 gf 20 gf 61 gf 20 gf 61 gf 20 gf 61 gf 20 gf 61 gf 20 gf 61 gf 20 gf 0.1 A Hinge lever 5A 0.1 A Simulated roller lever 5A 0.1 A Hinge roller lever 5A 0.1 A Solder Quick-connect terminal (#110) SSG-5T SSG-5T-5 SSG-01T SSG-01T-5 SSG-5L1T SSG-5L1T-5 SSG-01L1T SSG-01L1T-5 SSG-5L3T SSG-5L3T-5 SSG-01L3T SSG-01L3T-5 SSG-5L2T SSG-5L2T-5 SSG-01L2T SSG-01L2T-5 SSG-5H SSG-5H-5 SSG-01H SSG-01H-5 SSG-5L1H SSG-5L1H-5 SSG-01L1H SSG-01L1H-5 SSG-5L3H SSG-5L3H-5 SSG-01L3H SSG-01L3H-5 SSG-5L2H SSG-5L2H-5 SSG-01L2H SSG-01L2H-5 PCB SSG-5P SSG-5P-5 SSG-01P SSG-01P-5 SSG-5L1P SSG-5L1P-5 SSG-01L1P SSG-01L1P-5 SSG-5L3P SSG-5L3P-5 SSG-01L3P SSG-01L3P-5 SSG-5L2P SSG-5L2P-5 SSG-01L2P SSG-01L2P-5 Note: SPST models are also available, but not listed in the above table. Model Number Legend SSG1 2 3 4 5 1. 2. Ratings 5: 5 A at 125 VAC 01: 0.1 A at 125 VAC Actuator None: Pin plunger L1: Hinge lever L2: Hinge roller lever L3: Simulated roller lever 3. 4. Contact Form None: SPDT -2: SPST-NC -3: SPST-NO 5. Maximum Operating Force (see note) None: 153 gf -5: 51 gf Note: These OF values are for the pin plunger models. Terminals H: Solder terminals T: Quick-connect terminals (#110) P: PCB terminals (SPDT only) Consult Omron regarding the following: - SPST-NC and SPST-NO versions (Solder and QC terminals, only) Subminiature Basic Switch SSG 109 Specifications Characteristics Operating speed 0.1 mm to 1 m/second (pin plunger models) Operating frequency Mechanical: 400 operations per minute max. Electrical: 30 operations per minute max. Insulation resistance 100 M Contact resistance 153 gf: SSG-5 models : SSG-01 models: 51 gf: 30 m max. 50 m max. SSG-5 models: 50 m max. SSG-01 models 100 m max. Dielectric strength (See note 2) 1,000 VAC (600 VAC for SSG-01H and SSG-01T), 50/60 Hz for 1 minute between contacts of same polarity 1,500 VAC, 50/60 Hz for 1 minute between each terminal and ground and between each terminal and non-current-carrying metal parts Vibration resistance (see note 3) Malfunction: 10 to 2,000 Hz, 196 m/s2 (Approx. 20G) Shock resistance (see note 3) Malfunction: 490 m/s2 (approx. 50G) max. Degree of protection IEC IP40 Degree of protection against electric shock Class I Proof tracking index (PTI) 175 Ambient operating temperature -25 to 125C (at 60% RH max.) with no icing or condensation Ambient operating humidity 85% max. (for 5C to 35C) Service life Mechanical: 10 million operations min. at 60 operations per minute Electrical: 200,000 operations min. at 30 operations per minute Weight Approx. 1.6 g pin plunger type Note: 1. Data shown are of initial value. 2. The dielectric strength values shown is measured using a separator between the switch and metal mounting plate. 3. For pin plunger models, the above values apply for use at the free position and total travel position. For the lever models, the values apply at the total travel position with contact separation < 10s max. Ratings General Ratings Resistive load Rated voltage NC NO Lamp load NC Inductive load NO NC NO Motor load NC NO 125 VAC 5 A (0.1 A) 1.5 A 0.7 A 3A 2.5 A 1.3 A 250 VAC 3A 1A 0.5 A 2A 1.5 A 0.8 A 8 VDC 5A 2A 5A 3A 14 VDC 5A 2A 4A 3A 30 VDC 4 A(0.1 A) 2A 3A 3A 125 VDC 0.4 A 0.05 A 0.4 A 0.05 A 250 VDC 0.2 A 0.03 A 0.2 A 0.05 A Note: 1. 2. 3. 4. 5. 6. 7. 110 The values in the parentheses are for the SSG-01. The above current ratings are the values of the steady-state current. Inductive load has a power factor of 0.7 min. (AC) and a time constant of 7 ms max. (DC). Lamp load has an inrush current of 10 times the steady-state current. Motor load has an inrush current of 6 times the steady-state current. If the Switch is used in a DC circuit and is subjected to a surge current, connect a surge suppressor across the switch. The electrical rating applies under the following test conditions: Ambient Temperature = 202C, Ambient Humidity = 655%, Operating frequency = 30 operations/minute Subminiature Basic Switch SSG Approved Standards Contact Specifications UL Recognized (File No. E41515) CSA Certified (File No. LR21642) Rated Voltage SSG-5 SSG-01 125 VAC 5A 0.1 A 250 VAC 3A --- 30 VDC --- 0.1 A EN61058-1 - - TUV Rheinland approval (File No. J9451449) Rated Voltage SSG-5 SSG-01 250 VAC 5A --- 30 VDC --- 0.1 A Testing conditions: 5E4 (50,000 operations), T125 (0C to 125C) Item SSG-5 SSG-01H(T) SSG-01P Specification Rivet Crossbar Material Silver Gold alloy Gold alloy Gap (standard value) 0.5 mm 0.25 mm 0.5 mm Inrush current NC: 20A max. 1A max. 1A max. NO: 10A max. Minimum applicable 160 mA at 5 1 mA at 5 VDC load (see note) VDC Note: Minimum applicable loads are indicated by N standard reference values. This value represents the failure rate at a 60% (60) reliability level (JIS C5003). The equation 60=0.5 x 10-6 / operations indicates that a failure rate of 1/2,000,000 operations can be expected at a reliability level of 60% Note: The rated values approved by each of the safety standards (e.g. UL, CSA) may be different from the performance characteristics individually defined in this catalog. Engineering Data Mechanical Service Life Electrical Service Life SSG-5 Models SSG-5 Models 40,000 Number of operations (x10 3) Number of operations (x10 3) 5,000 Ambient temperature: 202C Ambient humidity: 655% Without load Operating frequency: 60 operations/min 30,000 20,000 10,000 5,000 3,000 1,000 0.2 0.3 0.4 0.5 0.6 0.7 Overtravel (mm) 125 VAC 500 300 250 VAC 100 50 30 10 0.1 Ambient temperature: 202C Ambient humidity: 655% Operating frequency: 30 operations/min cos = 1 0 1 2 3 4 5 6 7 Switching current (A) Contact Form Mounting SPST-NC SPDT Panel Mounting SPST-NO All switches may be panel mounted using M2.2 mounting screws with plane washers or spring washers to securely mount the switch. Tighten the screws to a torque of 0.20 to 0.24 N*m. Two, 2.2-dia. mounting holes or M2.2 screw holes COM NO NC COM NC COM NO * Consult Omron for SPST-NC and SPST-NO contact form types ordering information. 9.5 0.1 PCB Layout Three, 1.35 dia. to 1.5 dia. 2.780.1 9.50.1 7.620.1 15.240.1 Subminiature Basic Switch SSG 111 Dimensions Terminals Note: 1. Unless otherwise specified, all units are in millimeters and a tolerance of 0.4 mm applies to all dimensions Solder Terminals Quick-connect Terminals (#110) 7.50.3 7.50.3 PT 3.5 1.8 2.2 +0.1 0 +0.1 C NO 2.2 0 7.7 OP 6.9 2.2 6.1 PT 3.5 1.8 6.9 7.7 OP 2.2 C NC NO NC 10.6 7.1 2.5 dia. 5.1 2.2 +0.1 0 dia. hole 9.50.1 8.9 1.6 7.2 3.2 6.40.2 0.5 2.5 dia. 5.1 Three, 1.6-dia. holes 1.6 19.8 2.2 +0.1 0 dia. hole 9.50.1 7.2 8.9 0.5 19.8 Three, 1.2-dia. holes 2.80.2 3.2 6.40.2 PCB Terminals 4.80.3 PT 2.870.1 3.5 1.8 +0.1 2.2 -0 3.40.1 6.9 7.7 C OP NC NO 2.2 +0.1 0 dia. hole 2.5 dia. 5.15 7.620.2 Three, 1.20.1 1.30.3 0.50.05 Three, 0.8 6.40.2 7.620.2 9.50.1 1.8 40.3 19.8 Dimensions and Operating Characteristics Note: 1. Unless otherwise specified, all units are in millimeters and a tolerance of 0.25 mm applies to all dimensions 2. Every actual model number includes the code instead of @ for the kind of terminals incorporated by the model. 3. The operating characteristics are for operation in the A direction( ) Solder/Quick-connect Terminal Pin Plunger Models SSG-01 SSG-5 SSG-01 -5 SSG-5 -5 Model A 7.50.3 PT 1.8 2.2 +0.1 0 6.9 2.2 C 6.1 NO 3.5 7.7 OP NC SSG-01@ SSG-5@ SSG-01@-5 SSG-5@-5 OF max. 153 gf 51 gf RF min. 25 gf 0.6 mm OT min. 0.4 mm MD max. 0.1 mm FP max. OP 2.5 dia. 5.1 1.6 2.2 +0.1 0 dia. hole 9.50.1 8.9 7.2 0.5 19.8 112 Subminiature Basic Switch SSG 3.2 6.40.2 Three, 1.6-dia. holes 4 gf PT max. --8.40.3 mm Note: 1. Unless otherwise specified, all units are in millimeters and a tolerance of 0.25 mm applies to all dimensions 2. Every actual model number includes the code instead of @ for the kind of terminals incorporated by the model. 3. The operating characteristics are for operation in the A direction( ) Hinge Lever Models SSG-01L1 SSG-5L1 SSG-01L1 -5 SSG-5L1 -5 Model A 5.30.4 t0.3 Stainless-steel lever 3.6 +0.1 2.2 0 OP 6.9 7.7 2.2 C NO FP NC 6.1 +0.1 0 2.2 2.5 dia. SSG-01L3 SSG-5L3 SSG-01L3 -5 SSG-5L3 -5 61 gf 20 gf RF min. 6 gf --- OT min. 1.0 mm MD max. 0.8 mm FP max. 13.6 mm A Model SSG-01L3@ SSG-5L3@ SSG-01L3@-5 SSG-5L3@-5 OF max. 61 gf 20 gf RF min. 6 gf 6.30.4 1.3R 3.6 t0.3 Stainless-steel lever FP +0.1 2.2 0 OP 6.9 7.7 C 6.1 NO NC 2.2 +0.1 0 dia. hole 2.5 dia. 5.1 1.6 9.50.1 8.9 7.2 8.8+1.0/-0.6 mm Note: Also available are models with a hinge lever length of 26.1 mm under the following model numbers: SSG-01L14@, SSG-5L14@, SSG01L14@-5, and SSG-5L14@-5. Contact your OMRON representative for these models. 0.5 2.2 2 gf PT max. Three, 1.6-dia. holes 19.8 Simulated Roller Lever Models OF max. OP 3.2 6.4+0.2 7.2 8.9 SSG-01L1@-5 SSG-5L1@-5 dia. hole 9.50.1 5.1 1.6 SSG-01L1@ SSG-5L1@ --- OT min. 1.0 mm MD max. 0.8 mm FP max. 15.5 mm OP 3.2 6.40.2 2 gf PT max. 10.7+1.0/-0.6 mm Three, 1.6-dia. holes 0.5 19.8 Hinge Roller Lever Models SSG-01L2 SSG-5L2 SSG-01L2 -5 SSG-5L2 -5 A 4.8 dia. x 3.2 Acetal resin roller 50.4 Model t0.3 Stainless-steel lever OP +0.1 2.2 -0 FP 6.9 7.7 2.2 C NO NC 6.1 +0.1 2.2 0 dia. hole SSG-01L2@ SSG-5L2@ SSG-01L2@-5 SSG-5L2@-5 OF max. 61 gf 20 gf RF min. 6 gf --- OT min. 1.0 mm MD max. 0.8 mm FP max. 19.0 mm OP 2.5 dia. 5.1 1.6 3.2 6.40.2 9.50.1 7.2 8.9 2 gf PT max. 14.5+1.0/-0.6 mm Three, 1.6-dia. holes 0.5 19.8 PCB Terminal Pin Plunger SSG-01P SSG-5P SSG-01P-5 SSG-5P-5 A Model 4.80.3 PT 2.870.1 3.5 1.8 +0.1 2.2 -0 3.40.1 6.9 7.7 C NO +0.1 2.2 0 2.5 dia. 5.15 7.620.2 9.50.1 OP NC SSG-01P-5 SSG-5P-5 OF max. 153 gf 51 gf RF min. 25 gf 1.8 40.3 4 gf PT max. 0.6 mm OT min. 0.4 mm MD max. 0.1 mm FP max. dia. hole Three, 1.20.1 1.30.3 0.50.05 Three, 0.8 6.40.2 7.620.2 SSG-01P SSG-5P OP --11.80.4 mm 19.8 Subminiature Basic Switch SSG 113 Note: 1. Unless otherwise specified, all units are in millimeters and a tolerance of 0.25 mm applies to all dimensions 2. The operating characteristics are for operation in the A direction( ) Hinge Lever Models SSG-01L1P SSG-5L1P SSG-01L1P-5 SSG-5L1P-5 Model 5.30.4 t0.3 Stainless-steel lever A 3.6 2.870.1 +0.1 2.2 0 6.9 7.7 3.40.1 C NO FP OP NC +0.1 2.2 0 2.5 dia. 5.15 7.620.2 dia. hole Three, 1.20.1 Three, 0.8 7.620.2 9.50.1 1.30.3 0.50.05 6.40.2 1.8 40.3 SSG-01L1P SSG-5L1P SSG-01L1P-5 SSG-5L1P-5 OF max. 61 gf 20 gf RF min. 6 gf 2 gf PT max. --- OT min. 1.0 mm MD max. 0.8 mm FP max. 17.0 mm OP 12.2+1.1/-0.7 mm Note: Also available are models with a hinge lever length of 26.1 mm under the following model numbers: SSG-01L14P, SSG-5L14P, SSG01L14P-5, and SSG-5L14P-5. Contact your OMRON representative for these models. 19.8 Simulated Roller Lever Models Model SSG-01L3P SSG-5L3P SSG-01L3P-5 SSG-5L3P-5 A 1.3R 6.30.4 3.6 t0.3 Stainless-steel lever 2.870.1 +0.1 2.2 0 3.40.1 6.9 7.7 OP C NO FP SSG-01L3P SSG-5L3P SSG-01L3P-5 SSG-5L3P-5 OF max. 61 gf 20 gf RF min. 6 gf 2 gf PT max. --- OT min. 1.0 mm MD max. 0.8 mm FP max. 18.9 mm OP 14.4+1.1/-0.7 mm NC +0.1 2.5 dia. 5.15 7.620.2 2.2 0 dia. hole Three, 1.20.1 Three, 0.8 7.620.2 9.50.1 1.30.3 0.50.05 6.40.2 1.8 40.3 19.8 Hinge Roller Lever Models Model SSG-01L2P SSG-5L2P SSG-01L2P-5 SSG-5L2P-5 A 4.8 dia. x 3.2 Acetal resin roller 50.4 t0.3 Stainless-steel lever 2.870.1 6.9 7.7 C NO FP NC +0.1 2.5 dia. 5.15 7.620.2 9.50.1 2.2 0 dia. hole Three, 1.20.1 Three, 0.8 7.620.2 19.8 114 Subminiature Basic Switch SSG SSG-01L2P-5 SSG-5L2P-5 OF max. 61 gf 20 gf RF min. 6 gf 1.30.3 0.50.05 6.40.2 1.8 40.3 2 gf PT max. --- OT min. 1.0 mm MD max. 0.8 mm FP max. 22.4 mm OP OP +0.1 2.2 0 3.40.1 SSG-01L2P SSG-5L2P 17.9+1.1/-0.7 mm Precautions Be sure to read the precautions and information common to all Snap Action and Detection Switches, contained in the Technical User's Guide, "Snap Action Switches, Technical Information" for correct use. Correct Use Cautions Mounting Handling Mount the switch onto a flat surface. Mounting on an uneven surface may cause deformation of the switch, resulting in faulty operation or breakage in the housing. Turn OFF the power supply before mounting or removing the switch, wiring, or performing maintenance for inspection. Failure to do so may result in electric shock or burning Operating Stroke Terminal Connection Make sure that the operating stroke is 70% to 100% of the rated OT distance. Do not operate the actuator exceeding the OT distance, otherwise the life expectancy of the switch may be shortened. When soldering the lead wire to the terminal, first insert the lead wire conductor through the terminal hole and then solder. Using Microloads Using a model for ordinary loads to switch microloads may result in faulty operation. Instead, use the models that are designed for microloads and that operate in the following range; Make sure that the capacity of the soldering iron is 60 W (temperature of soldering iron: 350C to 400C) maximum. Do not take more than 3 seconds to solder the switch terminal. Improper soldering involving an excessively high temperature or excessive soldering time may deteriorate the characteristics of the switch. Be sure to apply only the minimum required amount of flux. The switch may have contact failures if flux intrudes in the interior of the switch. Use the following lead wires to connect to the solder terminals; Model Conductor size SSG-01 AWG 22 to 20 SSG-5 AWG 20 to 18 To automatically solder the Switch to a PCB in a soldering bath, complete soldering within 5 seconds at a temperature of 260 +/- 5C and avoid the overflow of flux onto the surface of the PCB where the Switch or other parts are mounted. Wire the quick-connect terminals (#110) with receptacles. Insert the terminals straight into the receptacles. Do not impose excessive force on the terminal in the horizontal direction, otherwise the terminal may be deformed or the housing may be damaged. Insulation Distance However, even when using microload models within the operating range shown above, if inrush current or inductive voltage spikes occur when the contact is opened or closed, then contact wear may increase and so decrease the service life. Therefore, insert a contact protection circuit where necessary. Use a separator between the switch and metal mounting panels, to ensure proper dielectric characteristics are achieved. The Switch does not have a ground terminal. The minimum distance through insulation should be 0.9 mm per IEC61058-1. If proper insulation for the end product cannot be secured, additional insulation such as a Separator or insulation cover should be attached. Subminiature Basic Switch SSG 115 All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X303-E-1a 09/12 Subminiature Basic Switch Specifications subject to change without notice SSG Printed in USA