K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:39 PM Page 36 M22759 wire M22759 (SAE AS22759) wires are high-performance, medium and high-temperature hookup wires with extruded PTFE or ETFE, or PTFE/polyimide tape insulators, and stranded conductors. These wires are designed for severe-environment aerospace applications, such as engine controls and SWAMP areas. Some types are available with highly abrasion-resistant insulation and / or high-strength conductors for maximum performance under mechanical stresses. Wire types with PTFE tape insulation are available with our unique Seamless Wrap PTFE tape insulation (see page 54 for details and part numbers). Construction characteristics--M22759 wires M22759 Conductor Temperature Insulation Material Slant Sheet Plating Rating MIL-W-22759/5 Extruded mineral-filled PTFE* Silver 200 MIL-W-22759/6 Extruded mineral-filled PTFE* Nickel 260 MIL-W-22759/7 Extruded mineral-filled PTFE (light weight)* Silver 200 MIL-W-22759/8 Extruded mineral-filled PTFE (light weight)* Nickel 260 MIL-W-22759/9 Extruded PTFE Silver 200 MIL-W-22759/10 Extruded PTFE Nickel 260 MIL-W-22759/11 Extruded PTFE (medium weight) Silver 200 MIL-W-22759/12 Extruded PTFE (medium weight) Nickel 260 MIL-W-22759/16 Extruded ETFE Tin 150 MIL-W-22759/17 Extruded ETFE Silver 150 MIL-W-22759/18 Extruded ETFE (light weight) Tin 150 MIL-W-22759/19 Extruded ETFE (light weight) Silver 150 MIL-W-22759/20 Extruded PTFE Silver*** 200 MIL-W-22759/21 Extruded PTFE Nickel*** 260 MIL-W-22759/22 Extruded PTFE (light weight) Silver*** 200 MIL-W-22759/23 Extruded PTFE (light weight) Nickel*** 260 MIL-W-22759/28 Extruded PTFE with polyimide hardcoat* Silver 200 MIL-W-22759/29 Extruded PTFE with polyimide hardcoat* Nickel 260 MIL-W-22759/30 Extruded PTFE with polyimide hardcoat* Silver*** 200 MIL-W-22759/31 Extruded PTFE with polyimide hardcoat* Nickel*** 260 MIL-DTL-22759/80 PTFE/polyimide/PTFE tape and PTFE tape (light weight)** Tin 150 MIL-DTL-22759/81 PTFE/polyimide/PTFE tape and PTFE tape (light weight)** Silver*** 200 MIL-DTL-22759/82 PTFE/polyimide/PTFE tape and PTFE tape (light weight)** Nickel*** 260 MIL-DTL-22759/83 PTFE/polyimide/PTFE tape and PTFE tape** Silver 200 MIL-DTL-22759/84 PTFE/polyimide/PTFE tape and PTFE tape** Nickel 260 MIL-DTL-22759/85 PTFE/polyimide/PTFE tape and PTFE tape** Tin 150 MIL-DTL-22759/86 PTFE/polyimide/PTFE tape and PTFE tape** Silver 200 MIL-DTL-22759/87 PTFE/polyimide/PTFE tape and PTFE tape** Nickel 260 MIL-DTL-22759/88 PTFE/polyimide/PTFE tape and PTFE tape** Tin 150 MIL-DTL-22759/89 PTFE/polyimide/PTFE tape and PTFE tape** Silver*** 200 MIL-DTL-22759/90 PTFE/polyimide/PTFE tape and PTFE tape** Nickel*** 260 MIL-DTL-22759/91 PTFE/polyimide/PTFE tape and PTFE tape (light weight)** Silver 200 MIL-DTL-22759/92 PTFE/polyimide/PTFE tape and PTFE tape (light weight)** Nickel 260 Temperature in C. * *High abrasion resistance. * ** Available with Seamless Wrap PTFE tape outer insulation. *** High-strength and ultra-high-strength copper alloy conductors. Voltage Rating 600 600 600 600 1000 1000 600 600 600 600 600 600 1000 1000 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 Page 37 37 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 47 48 48 48 49 50 51 52 52 53 53 M22759 color coding Color coding for M22759 wires consists of up to four numbers added to designate wire color and up to three spiral stripe colors. Number 0 1 2 3 4 5 6 Color Black Brown Red Orange Yellow Green Blue Example: M22759/8-9045 is a white wire with black, yellow, and green stripes. 7 8 9 Violet Gray White MIL-DTL-22759 identification M22759 wires are surface printed with the MIL part number and manufacturer's CAGE code (FSCM number). 36 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 37 MIL-W-22759/5, /6 wire--mineral-filled PTFE insulation MIL-W-22759/5 and /6 wires have mineral-filled PTFE insulation for high-temperature applications such as aircraft engines, SWAMP zones, and others where increased abrasion resistance is required. Construction Details Insulation: Extruded PTFE with abrasion-resistant mineral fillers. Conductor: /5: Silver-plated copper; /6: Nickel-plated copper. For reduced-weight versions of these wires, see M22759/7 and /8 (following page). Performance: Voltage rating: 600V. Temperature rating: /5: -55 to 200 C /6: -55 to 260 C Colors: Color coded to MIL-STD-104. Identification: to M22759. Dimensions, Resistance, and Weights--M22759/5 (silver-plated conductor) M22759 AWG Conductor Insulation Diameter Maximum Stranding Weight P/N Size Diameter Minimum Maximum Resistance M22759/5-8-* 8 133/29 .162 (4.11) .241 (6.12) .255 (6.48) 77.0 (115) .658 (2.16) M22759/5-10-* 10 37/26 .108 (2.74) .172 (4.37) .186 (4.73) 42.5 (63.3) 1.19 (3.90) M22759/5-12-* 12 19/25 .086 (2.18) .153 (3.89) .167 (4.24) 30.9 (46.0) 1.81 (5.94) M22759/5-14-* 14 19/27 .067 (1.70) .136 (3.45) .150 (3.81) 22.5 (33.5) 2.88 (9.45) M22759/5-16-* 16 19/29 .053 (1.35) .120 (3.05) .130 (3.30) 16.6 (24.7) 4.52 (14.8) M22759/5-18-* 18 19/30 .047 (1.19) .105 (2.67) .115 (2.92) 12.9 (19.2) 5.79 (19.0) M22759/5-20-* 20 19/32 .038 (.97) .090 (2.29) .100 (2.54) 9.07 (13.6) 9.19 (30.1) M22759/5-22-* 22 19/34 .030 (.76) .080 (2.03) .090 (2.29) 6.83 (10.1) 15.1 (49.5) M22759/5-24-* 24 19/36 .024 (.61) .070 (1.78) .080 (2.03) 5.08 (7.60) 24.3 (79.7) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Thermax P/N 8-AF3XT-13329 10-AF3XT-3726 12-AF3XT-1925 14-AF3XT-1927 16-AF3XT-1929 18-AF3XT-1930 20-AF3XT-1932 22-AF3XT-1934 24-AF3XT-1936 Dimensions, Resistance, and Weights--M22759/6 (nickel-plated conductor) M22759 AWG Conductor Insulation Diameter Maximum Stranding Weight P/N Size Diameter Minimum Maximum Resistance M22759/6-8-* 8 133/29 .163 (4.14) .241 (6.12) .255 (6.48) 79.0 (118) .694 (2.28) M22759/6-10-* 10 37/26 .109 (2.77) .172 (4.37) .186 (4.73) 43.5 (64.8) 1.24 (4.07) M22759/6-12-* 12 19/25 .086 (2.18) .153 (3.89) .167 (4.24) 31.9 (47.5) 1.89 (6.20) M22759/6-14-* 14 19/27 .067 (1.70) .136 (3.45) .150 (3.81) 23.3 (34.7) 3.00 (9.84) M22759/6-16-* 16 19/29 .053 (1.35) .120 (3.05) .130 (3.30) 16.9 (25.2) 4.76 (15.6) M22759/6-18-* 18 19/30 .047 (1.19) .105 (2.67) .115 (2.92) 13.1 (19.5) 6.10 (20.0) M22759/6-20-* 20 19/32 .038 (.97) .090 (2.29) .100 (2.54) 9.27 (13.9) 9.77 (32.1) M22759/6-22-* 22 19/34 .030 (.76) .080 (2.03) .090 (2.29) 6.98 (10.4) 16.0 (52.5) M22759/6-24-* 24 19/36 .024 (.61) .070 (1.78) .080 (2.03) 5.18 (7.70) 25.9 (85.0) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Toll Free: (800) 423-5873 International: +1 (661) 295-3100 Thermax P/N 8-AF3XTN-13329 10-AF3XTN-3726 12-AF3XTN-1925 14-AF3XTN-1927 16-AF3XTN-1929 18-AF3XTN-1930 20-AF3XTN-1932 22-AF3XTN-1934 24-AF3XTN-1936 www.thermaxconnects.com 37 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 38 MIL-W-22759/7, /8 wire--mineral-filled PTFE insulation--medium wall MIL-W-22759/7 and /8 wires have reduced weight, mineral-filled PTFE insulation for hightemperature applications such as aircraft engines, SWAMP zones, and others where increased abrasion resistance is required. These wires are reducedweight versions of MIL-W-22759/5 and /6. See page 68 for a selection of M27500 shielded and jacketed cables incorporating these wires. Performance: Construction Details Voltage rating: 600V. Conductor: /7: Silver-plated copper; /8: Nickel-plated copper. Temperature rating: /7: -55 to 200 C /8: -55 to 260 C Insulation: Extruded PTFE with abrasion-resistant mineral fillers. Colors: Color coded to MIL-STD-104. Identification: to M22759. Dimensions, Resistance, and Weights--M22759/7 (silver-plated conductor) M22759 AWG Conductor Insulation Diameter Maximum Stranding Weight P/N Size Diameter Minimum Maximum Resistance M22759/7-8-* 8 133/29 .162 (4.11) .215 (5.46) .225 (5.72) 67.6 (101) .658 (2.16) M22759/7-10-* 10 37/26 .108 (2.74) .154 (3.91) .162 (4.11) 37.4 (55.7) 1.19 (3.90) M22759/7-12-* 12 19/25 .086 (2.18) .131 (3.33) .137 (3.48) 25.7 (38.3) 1.81 (5.94) M22759/7-14-* 14 19/27 .067 (1.70) .112 (2.84) .118 (3.00) 17.3 (25.8) 2.88 (9.45) M22759/7-16-* 16 19/29 .053 (1.35) .099 (2.51) .105 (2.67) 12.7 (18.9) 4.52 (14.8) M22759/7-18-* 18 19/30 .047 (1.19) .090 (2.29) .094 (2.39) 10.2 (15.2) 5.79 (19.0) M22759/7-20-* 20 19/32 .038 (.97) .080 (2.03) .084 (2.13) 7.30 (10.9) 9.19 (30.1) M22759/7-22-* 22 19/34 .030 (.76) .071 (1.80) .075 (1.91) 5.00 (7.44) 15.1 (49.5) M22759/7-24-* 24 19/36 .024 (.61) .060 (1.52) .064 (1.63) 3.70 (5.51) 24.3 (79.7) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Thermax P/N 8-AF2XT-13329 10-AF2XT-3726 12-AF2XT-1925 14-AF2XT-1927 16-AF2XT-1929 18-AF2XT-1930 20-AF2XT-1932 22-AF2XT-1934 24-AF2XT-1936 Dimensions, Resistance, and Weights--M22759/8 (nickel-plated conductor) M22759 AWG Conductor Insulation Diameter Maximum Stranding Weight P/N Size Diameter Minimum Maximum Resistance M22759/8-8-* 8 133/29 .163 (4.14) .215 (5.46) .225 (5.72) 69.6 (104) .694 (2.28) M22759/8-10-* 10 37/26 .109 (2.77) .154 (3.91) .162 (4.11) 38.4 (57.2) 1.24 (4.07) M22759/8-12-* 12 19/25 .086 (2.18) .131 (3.33) .137 (3.48) 28.7 (42.8) 1.89 (6.20) M22759/8-14-* 14 19/27 .067 (1.70) .112 (2.84) .118 (3.00) 18.1 (27.0) 3.00 (9.84) M22759/8-16-* 16 19/29 .053 (1.35) .099 (2.51) .105 (2.67) 13.0 (19.4) 4.76 (15.6)) M22759/8-18-* 18 19/30 .047 (1.19) .090 (2.29) .094 (2.39) 10.4 (15.5) 6.10 (20.0) M22759/8-20-* 20 19/32 .038 (.97) .080 (2.03) .084 (2.13) 7.50 (11.2) 9.77 (32.1) M22759/8-22-* 22 19/34 .030 (.76) .071 (1.80) .075 (1.91) 5.15 (7.66) 16.0 (52.5) M22759/8-24-* 24 19/36 .024 (.61) .060 (1.52) .064 (1.63) 3.80 (5.66) 25.9 (85.0) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). 38 www.thermaxconnects.com Thermax P/N 8-AF2XTN-13329 10-AF2XTN-3726 12-AF2XTN-1925 14-AF2XTN-1927 16-AF2XTN-1929 18-AF2XTN-1930 20-AF2XTN-1932 22-AF2XTN-1934 24-AF2XTN-1936 Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 39 MIL-W-22759/9, /10 wire--extruded PTFE insulation Construction Details MIL-W-22759/9 and /10 wires have extruded PTFE insulation for high-temperature applications where the additional abrasion resistance of mineral-filled PTFE insulation is not required. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. Colors: Color coded to MIL-STD-104. For versions of these wires with thinner-wall insulation and 600V voltage rating, see M22759/11 and /12 (following page). Performance: Identification: to M22759. Voltage rating: 1,000V. Insulation: Extruded PTFE. Conductor: /9: Silver-plated copper; /10: Nickel-plated copper. Temperature rating: /9: -55 to 200 C /10: -55 to 260 C Dimensions, Resistance, and Weights--M22759/9 (silver-plated conductor) M22759 AWG Conductor Insulation Diameter Maximum Stranding Weight P/N Size Diameter Minimum Maximum Resistance M22759/9-8-* 8 133/29 .162 (4.11) .202 (5.13) .212 (5.38) 65.4 (97.3) .658 (2.16) M22759/9-10-* 10 37/26 .108 (2.74) .137 (3.48) .145 (3.68) 35.3 (52.5) 1.19 (3.90) M22759/9-12-* 12 19/25 .086 (2.18) .116 (2.95) .124 (3.15) 23.3 (34.7) 1.81 (5.94) M22759/9-14-* 14 19/27 .067 (1.70) .097 (2.46) .103 (2.62) 16.1 (24.0) 2.88 (9.45) M22759/9-16-* 16 19/29 .053 (1.35) .083 (2.11) .087 (2.21) 10.6 (15.8) 4.52 (14.8) M22759/9-18-* 18 19/30 .047 (1.19) .076 (1.93) .080 (2.03) 8.68 (12.9) 5.79 (19.0) M22759/9-20-* 20 19/32 .038 (.97) .066 (1.68) .070 (1.78) 6.09 (9.06) 9.19 (30.1) M22759/9-22-* 22 19/34 .030 (.76) .058 (1.47) .062 (1.57) 4.30 (6.40) 15.1 (49.5) M22759/9-24-* 24 19/36 .024 (.61) .051 (1.30) .055 (1.40) 3.13 (4.66) 24.3 (79.7) M22759/9-26-* 26 19/38 .019 (.48) .046 (1.17) .050 (1.27) 2.38 (3.54) 38.4 (126) M22759/9-28-* 28 7/36 .015 (.38) .041 (1.04) .045 (1.14) 1.78 (2.65) 63.8 (209) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Thermax P/N 8-AXT-13329 10-AXT-3726 12-AXT-1925 14-AXT-1927 16-AXT-1929 18-AXT-1930 20-AXT-1932 22-AXT-1934 24-AXT-1936 26-AXT-1938 28-AXT-736 Dimensions, Resistance, and Weights--M22759/10 (nickel-plated conductor) M22759 AWG Conductor Insulation Diameter Maximum Stranding Weight P/N Size Diameter Minimum Maximum Resistance M22759/10-8-* 8 133/29 .163 (4.14) .202 (5.13) .212 (5.38) 66.4 (98.8) .694 (2.28) M22759/10-10-* 10 37/26 .109 (2.77) .137 (3.48) .145 (3.68) 35.9 (53.4) 1.24 (4.07) M22759/10-12-* 12 19/25 .086 (2.18) .116 (2.95) .124 (3.15) 23.4 (34.8) 1.89 (6.20) M22759/10-14-* 14 19/27 .067 (1.70) .097 (2.46) .103 (2.62) 16.2 (24.1) 3.00 (9.84) M22759/10-16-* 16 19/29 .053 (1.35) .083 (2.11) .087 (2.21) 10.8 (16.1) 4.76 (15.6) M22759/10-18-* 18 19/30 .047 (1.19) .076 (1.93) .080 (2.03) 8.78 (12.9) 6.10 (20.0) M22759/10-20-* 20 19/32 .038 (.97) .066 (1.68) .070 (1.78) 6.09 (9.06) 9.77 (32.0) M22759/10-22-* 22 19/34 .030 (.76) .058 (1.47) .062 (1.57) 4.30 (6.40) 16.0 (52.5) M22759/10-24-* 24 19/36 .024 (.61) .051 (1.30) .055 (1.40) 3.13 (4.66) 25.9 (85.0) M22759/10-26-* 26 19/38 .019 (.48) .046 (1.17) .050 (1.27) 2.38 (3.54) 42.2 (138) M22759/10-28-* 28 7/36 .015 (.38) .041 (1.04) .045 (1.14) 1.78 (2.65) 67.9 (223) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Toll Free: (800) 423-5873 International: +1 (661) 295-3100 Thermax P/N 8-AXTN-13329 10-AXTN-3726 12-AXTN-1925 14-AXTN-1927 16-AXTN-1929 18-AXTN-1930 20-AXTN-1932 22-AXTN-1934 24-AXTN-1936 26-AXTN-1938 28-AXTN-736 www.thermaxconnects.com 39 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 40 MIL-W-22759/11, /12 wire--extruded PTFE insulation MIL-W-22759/11 and /12 wires have extruded PTFE insulation for high-temperature applications where the additional abrasion resistance of mineral-filled PTFE insulation is not required. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. These wires are similar to MIL-W-22759/9 and /10 wires, but have a thinner-wall insulation and 600V voltage rating. See page 69 for a selection of M27500 shielded and jacketed cables incorporating these wires. Performance: Construction Details Insulation: Thin-wall extruded PTFE. Conductor: /11: Silver-plated copper; /12: Nickel-plated copper. Colors: Color coded to MIL-STD-104. Identification: to M22759. Voltage rating: 600V. Temperature rating: /11: -55 to 200 C /12: -55 to 260 C Dimensions, Resistance, and Weights--M22759/11 (silver-plated conductor) M22759 AWG Conductor Insulation Diameter Maximum Stranding Weight P/N Size Diameter Minimum Maximum Resistance M22759/11-8-* 8 133/29 .162 (4.11) .198 (5.03) .206 (5.23) 57.8 (86.1) .658 (2.16) M22759/11-10-* 10 37/26 .108 (2.74) .135 (3.43) .143 (3.63) 34.9 (52.0) 1.19 (3.90) M22759/11-12-* 12 19/25 .086 (2.18) .108 (2.74) .114 (2.90) 23.5 (35.0) 1.81 (5.94) M22759/11-14-* 14 19/27 .067 (1.70) .088 (2.24) .092 (2.34) 14.7 (21.9) 2.88 (9.45) M22759/11-16-* 16 19/29 .053 (1.35) .073 (1.85) .077 (1.96) 9.64 (14.3) 4.52 (14.8) M22759/11-18-* 18 19/30 .047 (1.19) .066 (1.68) .070 (1.78) 7.58 (11.3) 5.79 (19.0) M22759/11-20-* 20 19/32 .038 (.97) .056 (1.42) .060 (1.52) 5.15 (7.66) 9.19 (30.1) M22759/11-22-* 22 19/34 .030 (.76) .047 (1.19) .051 (1.30) 3.44 (5.12) 15.1 (49.5) M22759/11-24-* 24 19/36 .024 (.61) .041 (1.04) .045 (1.14) 2.44 (3.59) 24.3 (79.7) M22759/11-26-* 26 19/38 .019 (.48) .036 (.91) .040 (1.02) 1.74 (2.59) 38.4 (126) M22759/11-28-* 28 7/36 .015 (.38) .031 (.79) .035 (.89) 1.22 (1.82) 63.8 (209) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Thermax P/N 8-ATE-13329 10-ATE-3726 12-ATE-1925 14-ATE-1927 16-ATE-1929 18-ATE-1930 20-ATE-1932 22-ATE-1934 24-ATE-1936 26-ATE-1938 28-ATE-736 Dimensions, Resistance, and Weights--M22759/12 (nickel-plated conductor) M22759 AWG Conductor Insulation Diameter Maximum Stranding Weight P/N Size Diameter Minimum Maximum Resistance M22759/12-8-* 8 133/29 .163 (4.14) .200 (5.08) .208 (5.28) 58.8 (87.5) .694 (2.28) M22759/12-10-* 10 37/26 .109 (2.77) .135 (3.43) .143 (3.63) 35.5 (52.8) 1.24 (4.07) M22759/12-12-* 12 19/25 .086 (2.18) .108 (2.74) .114 (2.90) 24.0 (35.7) 1.89 (6.20) M22759/12-14-* 14 19/27 .067 (1.70) .088 (2.24) .092 (2.34) 14.8 (22.0) 3.00 (9.84) M22759/12-16-* 16 19/29 .053 (1.35) .073 (1.85) .077 (1.96) 9.74 (14.5) 4.76 (15.6) M22759/12-18-* 18 19/30 .047 (1.19) .066 (1.68) .070 (1.78) 7.64 (11.4) 6.10 (20.0) M22759/12-20-* 20 19/32 .038 (.97) .056 (1.42) .060 (1.52) 5.19 (7.72) 9.77 (32.0) M22759/12-22-* 22 19/34 .030 (.76) .047 (1.19) .051 (1.30) 3.46 (5.15) 16.0 (52.5) M22759/12-24-* 24 19/36 .024 (.61) .041 (1.04) .045 (1.14) 2.42 (3.60) 25.9 (85.0) M22759/12-26-* 26 19/38 .019 (.48) .036 (.914) .040 (1.02) 1.75 (2.60) 42.2 (138) M22759/12-28-* 28 7/36 .015 (.38) .031 (.79) .035 (.89) 1.23 (1.83) 67.9 (223) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). 40 www.thermaxconnects.com Thermax P/N 8-ATEN-13329 10-ATEN-3726 12-ATEN-1925 14-ATEN-1927 16-ATEN-1929 18-ATEN-1930 20-ATEN-1932 22-ATEN-1934 24-ATEN-1936 26-ATEN-1938 28-ATEN-736 Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 41 MIL-W-22759/16, /17 wire--extruded ETFE insulation MIL-W-22759/16 and /17 wires have extruded ETFE insulation for aerospace and other applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE insulation also provides exceptional resistance to radiation and chemicals. Construction Details Insulation: Extruded ETFE. Conductor: /16: Tin-plated copper; /17: Silver-plated, high strength copper alloy. Colors: Color coded to MIL-STD-104. Identification: to M22759. For versions of these wires with thinner-wall insulation for light weight, see M22759/18 and /19 (following page). See page 70 for a selection of M27500 shielded and jacketed cables incorporating these wires. Performance: Voltage rating: 600V. Temperature rating: /16, /17: -55 to 150 C Dimensions, Resistance, and Weights--M22759/16 (tin-plated copper conductor) M22759 AWG Conductor Insulation Diameter Maximum Weight P/N Size Stranding Diameter Minimum Maximum Resistance M22759/16-02-* 2/0 1330/30 .460 (11.7) .539 (13.7) .553 (14.0) 485 (722) .091 (.299) M22759/16-01-* 1/0 1045/30 .412 (10.5) .473 (12.0) .485 (12.3) 380 (566) .126 (.380) M22759/16-1-* 1 817/30 .370 (9.40) .426 (10.8) .436 (11.1) 293 (437) .149 (.489) M22759/16-2-* 2 665/30 .330 (8.38) .384 (9.75) .392 (9.96) 231 (344) .183 (.600) M22759/16-4-* 4 133/25 .260 (6.60) .308 (7.82) .316 (8.03) 152 (227) .280 (.916) M22759/16-6-* 6 133/27 .202 (5.13) .247 (6.27) .253 (6.43) 96.9 (144) .445 (1.46) M22759/16-8-* 8 133/29 .162 (4.11) .196 (4.98) .202 (5.13) 61.5 (91.5) .701 (2.30) M22759/16-10-* 10 37/26 .110 (2.79) .136 (3.45) .142 (3.61) 34.0 (50.6) 1.26 (4.13) M22759/16-12-* 12 37/28 .086 (2.18) .111 (2.82) .117 (2.97) 21.8 (32.4) 2.02 (6.63) M22759/16-14-* 14 19/27 .067 (1.70) .091 (2.31) .095 (2.41) 14.5 (21.6) 3.06 (10.0) M22759/16-16-* 16 19/29 .053 (1.35) .077 (1.96) .081 (2.06) 9.68 (14.4) 4.81 (15.8) M22759/16-18-* 18 19/30 .048 (1.22) .069 (1.75) .073 (1.85) 7.65 (11.4) 6.23 (20.4) M22759/16-20-* 20 19/32 .038 (.97) .058 (1.47) .062 (1.57) 5.18 (7.71) 9.88 (32.4) M22759/16-22-* 22 19/34 .030 (.76) .050 (1.27) .054 (1.37) 3.52 (5.24) 16.2 (53.1) M22759/16-24-* 24 19/36 .024 (.61) .043 (1.09) .047 (1.19) 2.45 (3.65) 26.2 (85.9) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Thermax P/N 2/0-ACFZ-1330/30 1/0-ACFZ-1045/30 1-ACFZ-81730 2-ACFZ-66530 4-ACFZ-13325 6-ACFZ-13327 8-ACFZ-13329 10-ACFZ-3726 12-ACFZ-3728 14-ACFZ-1927 16-ACFZ-1929 18-ACFZ-1930 20-ACFZ-1932 22-ACFZ-1934 24-ACFZ-1936 Dimensions, Resistance, and Weights--M22759/17 (silver-plated copper alloy conductor) M22759 AWG Conductor Insulation Diameter Maximum Break P/N Size Stranding Diameter Minimum Maximum Weight Resistance Strength M22759/17-20-* 20 19/32 .038 (.97) .058 (1.47) .062 (1.57) 4.96 (7.38) 10.7 (35.1) 58.1 (26.4) M22759/17-22-* 22 19/34 .030 (.76) .050 (1.27) .054 (1.37) 3.40 (5.06) 17.5 (57.4) 35.8 (16.2) M22759/17-24-* 24 19/36 .024 (.61) .043 (1.09) .047 (1.19) 2.32 (3.45) 28.4 (93.2) 22.4 (10.2) M22759/17-26-* 26 19/38 .019 (.48) .038 (.97) .042 (1.07) 1.67 (2.49) 44.8 (147) 14.2 (6.44) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. Break strength in pounds (Kg) minimum. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Toll Free: (800) 423-5873 International: +1 (661) 295-3100 Thermax P/N 20-ACFTF-1932 22-ACFTF-1934 24-ACFTF-1936 26-ACFTF-1938 www.thermaxconnects.com 41 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 42 MIL-W-22759/18, /19 wire--extruded thin-wall ETFE insulation MIL-W-22759/18 and /19 wires have thin-wall extruded ETFE insulation for aerospace and other applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE insulation also provides exceptional resistance to radiation and chemicals. See page 71 for a selection of M27500 shielded and jacketed cables incorporating these wires. Performance: Voltage rating: 600V. Temperature rating: /18, /19: -55 to 150 C Construction Details Insulation: thin-wall extruded ETFE. Conductor: /18: Tin-plated copper; /19: Silver-plated, high strength copper alloy. Colors: Color coded to MIL-STD-104. Identification: to M22759. Dimensions, Resistance, and Weights--M22759/18 (tin-plated copper conductor) M22759 AWG Conductor Insulation Diameter Maximum Weight P/N Size Stranding Diameter Minimum Maximum Resistance M22759/18-10-* 10 37/26 .110 (2.79) .131 (3.33) .137 (3.48) 33.1 (49.3) 1.26 (4.13) M22759/18-12-* 12 37/28 .086 (2.18) .104 (2.64) .110 (2.80) 21.0 (31.3) 2.02 (6.63) M22759/18-14-* 14 19/27 .067 (1.70) .083 (2.11) .087 (2.21) 13.7 (20.4) 3.06 (10.0) M22759/18-16-* 16 19/29 .053 (1.35) .068 (1.73) .072 (1.83) 8.93 (13.3) 4.81 (15.8) M22759/18-18-* 18 19/30 .047 (1.19) .059 (1.50) .063 (1.60) 6.89 (10.3) 6.23 (20.4) M22759/18-20-* 20 19/32 .038 (.97) .049 (1.24) .053 (1.35) 4.60 (6.85) 9.88 (32.4) M22759/18-22-* 22 19/34 .030 (.76) .041 (1.04) .045 (1.14) 3.04 (4.52) 16.2 (53.1) M22759/18-24-* 24 19/36 .024 (.61) .034 (.86) .038 (.97) 2.02 (3.01) 26.2 (85.9) M22759/18-26-* 26 19/38 .019 (.48) .030 (.76) .034 (.86) 1.45 (2.26) 41.3 (135) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Thermax P/N 10-AMCFZ-3726 12-AMCFZ-3728 14-AMCFZ-1927 16-AMCFZ-1929 18-AMCFZ-1930 20-AMCFZ-1932 22-AMCFZ-1934 24-AMCFZ-1936 26-AMCFZ-1938 Dimensions, Resistance, and Weights--M22759/19 (silver-plated copper alloy conductor) M22759 AWG Conductor Insulation Diameter Maximum Break P/N Size Stranding Diameter Minimum Maximum Weight Resistance Strength M22759/19-20-* 20 19/32 .038 (.97) .049 (1.24) .053 (1.35) 4.45 (6.62) 10.7 (35.1) 58.1 (26.4) M22759/19-22-* 22 19/34 .030 (.76) .041 (1.04) .045 (1.14) 2.87 (4.27) 17.5 (57.4) 35.8 (16.2) M22759/19-24-* 24 19/36 .024 (.61) .034 (.86) .038 (.97) 1.92 (2.86) 28.4 (93.2) 22.4 (10.2) M22759/19-26-* 26 19/38 .019 (.48) .030 (.76) .034 (.86) 1.36 (2.02) 44.8 (147) 14.2 (6.44) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. Break strength in pounds (Kg) minimum. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). 42 www.thermaxconnects.com Thermax P/N 20-AMCFTF-1932 22-AMCFTF-1934 24-AMCFTF-1936 26-AMCFTF-1938 Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 43 MIL-W-22759/20, /21 wire--high-strength conductor MIL-W-22759/20 and /21 wires have extruded PTFE insulation and a high-strength copper alloy conductor for greater break strength. They are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life, and resistance to high temperatures. Construction Details Insulation: Extruded PTFE. Conductor: /20: Silver-plated, high strength copper alloy; /21: Nickel-plated, high strength copper alloy. Colors: Color coded to MIL-STD-104. Identification: to M22759. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. For versions of these wires with thinner-wall insulation and 600V voltage rating, see M22759/22 and /23 (following page). Performance: Voltage rating: 1,000V. Temperature rating: /20: -55 to 200 C /21: -55 to 260 C Dimensions, Resistance, and Weights--M22759/20 (silver-plated copper alloy conductor) M22759 AWG Conductor Insulation Diameter Maximum Break P/N Size Stranding Diameter Minimum Maximum Weight Resistance Strength M22759/20-20-* 20 19/32 .038 (.97) .066 (1.68) .070 (1.78) 6.09 (9.06) 10.7 (35.1) 58.1 (26.4) M22759/20-22-* 22 19/34 .030 (.76) .058 (1.47) .062 (1.57) 4.30 (6.40) 17.5 (57.4) 35.8 (16.2) M22759/20-24-* 24 19/36 .024 (.61) .051 (1.30) .055 (1.40) 3.13 (4.66) 28.4 (93.2) 22.4 (10.2) M22759/20-26-* 26 19/38 .019 (.48) .046 (1.17) .050 (1.27) 2.38 (3.54) 44.8 (147) 14.2 (6.44) M22759/20-28-* 28 7/36 .015 (.38) .041 (1.04) .045 (1.14) 1.78 (2.65) 74.4 (244) 8.16 (3.70) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. Break strength in pounds (Kg) minimum. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Thermax P/N 20-AXTTF-1932 22-AXTTF-1934 24-AXTTF-1936 26-AXTTF-1938 28-AXTTF-736 Dimensions, Resistance, and Weights--M22759/21 (nickel-plated copper alloy conductor) M22759 AWG Conductor Insulation Diameter Maximum Break P/N Size Stranding Diameter Minimum Maximum Weight Resistance Strength M22759/21-20-* 20 19/32 .038 (.97) .066 (1.68) .070 (1.78) 6.09 (9.06) 11.4 (37.4) 58.1 (26.4) M22759/21-22-* 22 19/34 .030 (.76) .058 (1.47) .062 (1.57) 4.30 (6.40) 18.6 (61.0) 35.8 (16.2) M22759/21-24-* 24 19/36 .024 (.61) .051 (1.30) .055 (1.40) 3.13 (4.66) 30.1 (98.7) 22.4 (10.2) M22759/21-26-* 26 19/38 .019 (.48) .046 (1.17) .050 (1.27) 2.38 (3.54) 49.4 (162) 14.2 (6.44) M22759/21-28-* 28 7/36 .015 (.38) .041 (1.04) .045 (1.14) 1.78 (2.65) 79.0 (259) 8.16 (3.70) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. Break strength in pounds (Kg) minimum. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Toll Free: (800) 423-5873 International: +1 (661) 295-3100 Thermax P/N 20-AXTTFN-1932 22-AXTTFN-1934 24-AXTTFN-1936 26-AXTTFN-1938 28-AXTTFN-736 www.thermaxconnects.com 43 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 44 MIL-W-22759/22, /23 wire--high-strength conductor MIL-W-22759/22 and /23 wires have thin-wall extruded PTFE insulation and a high-strength copper alloy conductor for greater break strength. They are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life, and resistance to high temperatures. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. Performance: Voltage rating: 600V. Construction Details Insulation: Thin-wall extruded PTFE. Conductor: /22: Silver-plated, high strength copper alloy; /23: Nickel-plated, high strength copper alloy. Colors: Color coded to MIL-STD-104. Identification: to M22759. Temperature rating: /22: -55 to 200 C /23: -55 to 260 C Dimensions, Resistance, and Weights--M22759/22 (silver-plated copper alloy conductor) M22759 AWG Conductor Insulation Diameter Maximum Break Weight P/N Size Stranding Diameter Minimum Maximum Resistance Strength M22759/22-20-* 20 19/32 .038 (.97) .056 (1.42) .060 (1.52) 5.19 (7.72) 10.7 (35.1) 58.1 (26.4) M22759/22-22-* 22 19/34 .030 (.76) .047 (1.19) .051 (1.30) 3.55 (5.28) 17.5 (57.4) 35.8 (16.2) M22759/22-24-* 24 19/36 .024 (.61) .041 (1.04) .045 (1.14) 2.51 (3.74) 28.4 (93.2) 22.4 (10.2) M22759/22-26-* 26 19/38 .019 (.48) .036 (.91) .040 (1.02) 1.84 (2.74) 44.8 (147) 14.2 (6.44) M22759/22-28-* 28 7/36 .015 (.38) .031 (.79) .035 (.89) 1.27 (1.89) 74.4 (244) 8.16 (3.70) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. Break strength in pounds (Kg) minimum. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Thermax P/N 20-ATETF-1932 22-ATETF-1934 24-ATETF-1936 26-ATETF-1938 28-ATETF-736 Dimensions, Resistance, and Weights--M22759/23 (nickel-plated copper alloy conductor) M22759 AWG Conductor Insulation Diameter Maximum Break Weight P/N Size Stranding Diameter Minimum Maximum Resistance Strength M22759/23-20-* 20 19/32 .038 (.97) .056 (1.42) .060 (1.52) 5.27 (7.84) 11.4 (37.4) 58.1 (26.4) M22759/23-22-* 22 19/34 .030 (.76) .047 (1.19) .051 (1.30) 3.62 (5.39) 18.6 (61.0) 35.8 (16.2) M22759/23-24-* 24 19/36 .024 (.61) .041 (1.04) .045 (1.14) 2.55 (3.79) 30.1 (98.7) 22.4 (10.2) M22759/23-26-* 26 19/38 .019 (.48) .036 (.91) .040 (1.02) 1.86 (2.77) 49.4 (162) 14.2 (6.44) M22759/23-28-* 28 7/36 .015 (.38) .031 (.79) .035 (.89) 1.29 (1.92) 79.0 (259) 8.16 (3.70) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. Break strength in pounds (Kg) minimum. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). 44 www.thermaxconnects.com Thermax P/N 20-ATETFN-1932 22-ATETFN-1934 24-ATETFN-1936 26-ATETFN-1938 28-ATETFN-736 Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 45 MIL-W-22759/28, /29 wire--PTFE/polyimide insulation MIL-W-22759/28 and /29 wires have extruded PTFE insulation with a polyimide hard coat for increased cut-through and abrasion resistance. These wires are designed for aerospace and other applications requiring excellent thermal stability, tight dimensional tolerances, and high reliability. Construction Details Insulation: Extruded PTFE with polyimide hard coat. Conductor: /28: Silver-plated copper; /29: Nickel-plated copper. Colors: Color coded to MIL-STD-104 (before hard coat). Identification: to M22759. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. For versions of these wires with high-strength copper alloy conductor, see M22759/30 and /31 (following page). Performance: Voltage rating: 600V. Temperature rating: /28: -55 to 200 C /29: -55 to 260 C Dimensions, Resistance, and Weights--M22759/28 (silver-plated conductor) M22759 AWG Conductor Insulation Diameter Maximum Stranding Weight P/N Size Diameter Minimum Maximum Resistance M22759/28-14-* 14 19/27 .067 (1.70) .088 (2.24) .094 (2.39) 14.8 (22.0) 2.88 (9.45) M22759/28-16-* 16 19/29 .053 (1.35) .073 (1.85) .079 (2.01) 9.75 (14.5) 4.52 (14.8) M22759/28-18-* 18 19/30 .047 (1.19) .067 (1.70) .071 (1.80) 7.68 (11.4) 5.79 (19.0) M22759/28-20-* 20 19/32 .038 (.97) .057 (1.45) .061 (1.55) 5.24 (7.80) 9.19 (30.1) M22759/28-22-* 22 19/34 .030 (.76) .048 (1.22) .052 (1.32) 3.51 (5.22) 15.1 (49.5) M22759/28-24-* 24 19/36 .024 (.61) .042 (1.07) .046 (1.17) 2.47 (3.68) 24.3 (79.7) M22759/28-26-* 26 19/38 .019 (.48) .037 (.94) .041 (1.04) 1.80 (2.68) 38.4 (126) M22759/28-28-* 28 7/36 .015 (.38) .032 (.81) .036 (.91) 1.27 (1.89) 63.8 (209) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding (applicable to inner PTFE insulation only) per MIL-STD-104 (see page 36). Thermax P/N 14-ATEH-1927 16-ATEH-1929 18-ATEH-1930 20-ATEH-1932 22-ATEH-1934 24-ATEH-1936 26-ATEH-1938 28-ATEH-736 Dimensions, Resistance, and Weights--M22759/29 (nickel-plated conductor) M22759 AWG Conductor Insulation Diameter Maximum Stranding Weight P/N Size Diameter Minimum Maximum Resistance M22759/29-14-* 14 19/27 .067 (1.70) .088 (2.24) .094 (2.39) 14.8 (22.0) 3.00 (9.84) M22759/29-16-* 16 19/29 .053 (1.35) .073 (1.85) .079 (2.01) 9.75 (14.5) 4.76 (15.6) M22759/29-18-* 18 19/30 .047 (1.19) .067 (1.70) .071 (1.80) 7.68 (11.4) 6.10 (20.0) M22759/29-20-* 20 19/32 .038 (.97) .057 (1.45) .061 (1.55) 5.24 (7.80) 9.77 (32.0) M22759/29-22-* 22 19/34 .030 (.76) .048 (1.22) .052 (1.32) 3.51 (5.22) 16.0 (52.5) M22759/29-24-* 24 19/36 .024 (.61) .042 (1.07) .046 (1.17) 2.47 (3.68) 25.9 (85.0) M22759/29-26-* 26 19/38 .019 (.48) .037 (.94) .041 (1.04) 1.80 (2.68) 42.2 (138) M22759/29-28-* 28 7/36 .015 (.38) .032 (.81) .036 (.91) 1.27 (1.89) 67.9 (223) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding (applicable to inner PTFE insulation only) per MIL-STD-104 (see page 36). Toll Free: (800) 423-5873 International: +1 (661) 295-3100 Thermax P/N 14-ATENH-1927 16-ATENH-1929 18-ATENH-1930 20-ATENH-1932 22-ATENH-1934 24-ATENH-1936 26-ATENH-1938 28-ATENH-736 www.thermaxconnects.com 45 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 46 MIL-W-22759/30, /31 wire--high-strength conductor MIL-DTL-22759/30 and /31 wires have extruded PTFE insulation with a polyimide polyimide hard coat for increased cut-through and abrasion resistance, and a high-strength copper alloy conductor for greater break strength. These wires are designed for aerospace and other applications requiring excellent thermal stability, tight dimensional tolerances, and high reliability. Construction Details These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. Performance: Conductor: /30: Silver-plated, high strength copper alloy; /31: Nickel-plated, high strength copper alloy. Voltage rating: 600V. Temperature rating: /30: -55 to 200 C /31: -55 to 260 C Insulation: Extruded PTFE with polyimide hard coat. Colors: Color coded to MIL-STD-104 (before hard coat). Identification: to M22759. Dimensions, Resistance, and Weights--M22759/30 (silver-plated copper alloy conductor) M22759 AWG Conductor Insulation Diameter Maximum Break Weight P/N Size Stranding Diameter Minimum Maximum Resistance Strength M22759/30-20-* 20 19/32 .038 (.97) .057 (1.45) .061 (1.55) 5.24 (7.80) 10.7 (35.1) 58.1 (26.4) M22759/30-22-* 22 19/34 .030 (.76) .048 (1.22) .052 (1.32) 3.51 (5.22) 17.5 (57.4) 35.8 (16.2) M22759/30-24-* 24 19/36 .024 (.61) .042 (1.07) .046 (1.17) 2.47 (3.68) 28.4 (93.2) 22.4 (10.2) M22759/30-26-* 26 19/38 .019 (.48) .037 (.94) .041 (1.04) 1.80 (2.68) 44.8 (147) 14.2 (6.44) M22759/30-28-* 28 7/36 .015 (.38) .032 (.81) .036 (.91) 1.27 (1.89) 74.4 (244) 8.16 (3.70) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. Break strength in pounds (Kg) minimum. All values are nominal unless otherwise indicated. * Add color coding (applicable to inner PTFE insulation only) per MIL-STD-104 (see page 36). Thermax P/N 20-ATETFH-1932 22-ATETFH-1934 24-ATETFH-1936 26-ATETFH-1938 28-ATETFH-736 Dimensions, Resistance, and Weights--M22759/31 (nickel-plated copper alloy conductor) M22759 AWG Conductor Insulation Diameter Maximum Break Weight P/N Size Stranding Diameter Minimum Maximum Resistance Strength M22759/31-20-* 20 19/32 .038 (.97) .057 (1.45) .061 (1.55) 5.28 (7.86) 11.4 (37.4) 58.1 (26.4) M22759/31-22-* 22 19/34 .030 (.76) .048 (1.22) .052 (1.32) 3.52 (5.24) 18.6 (61.0) 35.8 (16.2) M22759/31-24-* 24 19/36 .024 (.61) .042 (1.07) .046 (1.17) 2.48 (3.69) 30.1 (98.7) 22.4 (10.2) M22759/31-26-* 26 19/38 .019 (.48) .037 (.94) .041 (1.04) 1.81 (2.69) 49.4 (162) 14.2 (6.44) M22759/31-28-* 28 7/36 .015 (.38) .032 (.81) .036 (.91) 1.28 (1.90) 79.0 (259) 8.16 (3.70) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. Break strength in pounds (Kg) minimum. All values are nominal unless otherwise indicated. * Add color coding (applicable to inner PTFE insulation only) per MIL-STD-104 (see page 36). 46 www.thermaxconnects.com Thermax P/N 20-ATETFNH-1932 22-ATETFNH-1934 24-ATETFNH-1936 26-ATETFNH-1938 28-ATETFNH-736 Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 47 MIL-DTL-22759/80, /81, /82 wire--light weight, composite insulation MIL-DTL-22759/80, /81, and /82 wires are lightweight, high-performance aerospace hookup wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other applications requiring excellent thermal stability, light weight, and high break strength. Construction Details Insulation: PTFE/polyimide/PTFE tape (inner layer); PTFE tape (outer layer). Conductor: /80: Tin-plated copper; /81: Silver-plated high-strength (AWG 20-24) or ultra-high-strength copper alloy (AWG 26). /82: Nickel-plated high-strength (AWG 20-24) or ultra-high-strength copper alloy (AWG 26). Colors: Color coded to MIL-STD-681. Identification: Per MIL-DTL-22759/80, /81, and /82. These wires are available with our unique Seamless Wrap PTFE tape insulation (see page 54 for details and part numbers). Performance: Voltage rating: 600V. Temperature rating: /80: -55 to 150 C /81: -55 to 200 C /82: -55 to 260 C Dimensions, Resistance, and Weights--M22759/80 (tin-plated copper conductor) M22759 P/N M22759/80-10-* M22759/80-12-* M22759/80-14-* M22759/80-16-* M22759/80-18-* M22759/80-20-* M22759/80-22-* M22759/80-24-* M22759/80-26-* AWG Size 10 12 14 16 18 20 22 24 26 Stranding 37/26 37/28 19/27 19/29 19/30 19/32 19/34 19/36 19/38 Conductor Diameter Minimum Maximum .1060 (2.69) .1120 (2.84) .0835 (2.12) .0894 (2.27) .0645 (1.64) .0694 (1.76) .0515 (1.31) .0554 (1.41) .0455 (1.16) .0494 (1.25) .0365 (.93) .0394 (1.00) .0285 (.72) .0314 (.80) .0225 (.57) .0244 (.62) .0175 (.44) .0204 (.52) Insulation Diameter Minimum Maximum .119 (3.02) .123 (3.12) .096 (2.44) .100 (2.54) .076 (1.93) .080 (2.03) .063 (1.60) .067 (1.70) .056 (1.42) .060 (1.52) .048 (1.22) .051 (1.30) .040 (1.02) .043 (1.09) .034 (.86) .038 (.97) .030 (.76) .034 (.86) Weight 30.4 19.4 12.4 7.97 6.41 4.29 2.78 1.87 1.30 (45.2) (28.9) (18.4) (11.9) (9.5) (6.4) (4.1) (2.8) (1.9) Maximum Resistance 1.26 (4.13) 2.02 (6.63) 3.06 (10.0) 4.81 (15.8) 6.23 (20.4) 9.88 (32.4) 16.2 (53.1) 26.2 (85.9) 41.3 (135) Dimensions, Weights, and Resistance--M22759/81 (silver-plated high-strength conductor) M22759 P/N M22759/81-20-* M22759/81-22-* M22759/81-24-* M22759/81-26-* AWG Size 20 22 24 26 Stranding 19/32 19/34 19/36 19/38 Conductor Diameter Minimum Maximum .0365 (.93) .0395 (1.00) .0285 (.72) .0314 (.80) .0225 (.57) .0244 (.62) .0175 (.44) .0204 (.52) Insulation Diameter Minimum Maximum .048 (1.22) .051 (1.30) .040 (1.02) .043 (1.09) .034 (.86) .038 (.97) .030 (.76) .034 (.86) Weight 4.36 2.80 1.87 1.40 (6.5) (4.2) (2.8) (2.1) Maximum Resistance 10.7 (35.1) 17.5 (57.4) 28.4 (93.2) 56.4 (185) Dimensions, Weights, and Resistance--M22759/82 (nickel-plated high-strength conductor) M22759 P/N M22759/82-20-* M22759/82-22-* M22759/82-24-* M22759/82-26-* AWG Size 20 22 24 26 Stranding 19/32 19/34 19/36 19/38 Conductor Diameter Minimum Maximum .0365 (.93) .0404 (1.03) .0285 (.72) .0314 (.80) .0225 (.57) .0254 (.65) .0175 (.44) .0204 (.52) Insulation Diameter Minimum Maximum .048 (1.22) .051 (1.30) .040 (1.02) .043 (1.09) .034 (.86) .038 (.97) .030 (.72) .034 (.86) Weight 4.32 2.83 1.87 1.38 (6.4) (4.2) (2.8) (2.1) Maximum Resistance 11.4 (37.4) 18.6 (61.0) 30.1 (98.3) 58.4 (191) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. * Add color coding per MIL-STD-681 (see page 36). Indicates ultra-high-strength copper alloy conductor. All values are nominal unless otherwise indicated. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 www.thermaxconnects.com 47 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 48 MIL-DTL-22759/83, /84, /85 wire--normal weight MIL-DTL-22759/83, /84, and /85 wires are large size, high-performance aerospace hookup wires with a four-layer insulation of PTFE tape and PTFE/ polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion resistance. These wires are designed for aerospace and other applications requiring excellent thermal stability and abrasion resistance. These wires are available with our unique Seamless Wrap PTFE tape insulation (see page 54 for details and part numbers). Performance: Voltage rating: 600V. Temperature rating: /83: -55 to 200 C /84: -55 to 260 C /85: -55 to 150 C Construction Details Insulation: First layer: PTFE tape; Second layer: PTFE/polyimide/PTFE tape; Third and fourth layers: PTFE tape; Fifth (outer) layer: 200 Denier polyamide braid with clear lacquer to prevent fraying. Conductor: /83: Silver-plated copper; /84: Nickel-plated copper. /85: Tin-plated copper. Colors: See below. Identification: Per MIL-DTL-22759/83, /84, and /85. Dimensions, Weight, and Resistance--M22759/83 (silver-plated copper conductor) M22759 P/N M22759/83-04-* M22759/83-03-* M22759/83-02-* M22759/83-01-* M22759/83-1-* M22759/83-2-* AWG Size 4/0 3/0 2/0 0 1 2 Stranding 2109/30 1665/30 1330/30 1045/30 817/30 665/30 Conductor Diameter Minimum Maximum .565 (14.35) .605 (15.37) .500 (12.70) .540 (13.72) .440 (11.18) .475 (12.07) .395 (10.03) .425 (10.80) .366 (9.30) .380 (9.65) .320 (8.13) .340 (8.64) Insulation Diameter Minimum Maximum .615 (15.62) .655 (16.64) .554 (14.07) .584 (14.83) .498 (12.65) .528 (13.41) .442 (11.23) .462 (11.73) .400 (10.16) .420 (10.67) .360 (9.14) .380 (9.65) Weight 661.4 520.3 414.7 337.0 282.0 217.9 (984.0) (774.1) (617.0) (501.4) (419.6) (324.2) Maximum Resistance .054 (.177) .068 (.223) .085 (.279) .108 (.354) .139 (.456) .170 (.558) Dimensions, Weight, and Resistance--M22759/84 (nickel-plated copper conductor) M22759 P/N M22759/84-04-* M22759/84-03-* M22759/84-02-* M22759/84-01-* M22759/84-1-* M22759/84-2-* AWG Size 4/0 3/0 2/0 0 1 2 Stranding 2109/30 1665/30 1330/30 1045/30 817/30 665/30 Conductor Diameter Minimum Maximum .565 (14.35) .605 (15.37) .500 (12.70) .540 (13.72) .440 (11.18) .475 (12.07) .395 (10.03) .425 (10.80) .366 (9.30) .380 (9.65) .320 (8.13) .340 (8.64) Insulation Diameter Minimum Maximum .615 (15.62) .655 (16.64) .554 (14.07) .584 (14.83) .498 (12.65) .528 (13.41) .442 (11.23) .462 (11.73) .400 (10.16) .420 (10.67) .360 (9.14) .380 (9.65) Weight 661.4 520.3 414.7 337.0 282.0 217.9 (984.0) (774.1) (617.0) (501.4) (419.6) (324.2) Maximum Resistance .056 (.184) .071 (.233) .089 (.292) .113 (.371) .144 (.472) .177 (.581) Dimensions, Weight, and Resistance--M22759/85 (tin-plated copper conductor) M22759 P/N M22759/85-04-* M22759/85-03-* M22759/85-02-* M22759/85-01-* M22759/85-1-* M22759/85-2-* AWG Size 4/0 3/0 2/0 0 1 2 Stranding 2109/30 1665/30 1330/30 1045/30 817/30 665/30 Conductor Diameter Minimum Maximum .565 (14.35) .605 (15.37) .500 (12.70) .540 (13.72) .440 (11.18) .475 (12.07) .395 (10.03) .425 (10.80) .366 (9.30) .380 (9.65) .320 (8.13) .340 (8.64) Insulation Diameter Minimum Maximum .615 (15.62) .655 (16.64) .554 (14.07) .584 (14.83) .498 (12.65) .528 (13.41) .442 (11.23) .462 (11.73) .400 (10.16) .420 (10.67) .360 (9.14) .380 (9.65) Weight 661.4 520.3 414.7 337.0 282.0 217.9 (984.0) (774.1) (617.0) (501.4) (419.6) (324.2) Maximum Resistance .056 (.184) .071 (.233) .091 (.298) .116 (.380) .149 (.489) .183 (.600) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. * Add color coding--dark green (5D) preferred, white (9) acceptable alternate. All values are nominal unless otherwise indicated. 48 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 49 MIL-DTL-22759/86 wire--silver-plated conductor MIL-DTL-22759/86 wires are normal-weight, highperformance aerospace hookup wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. Construction Details Insulation: See chart below. Conductor: Silver-plated copper. Colors: Color coded to MIL-STD-681. Identification: Per MIL-DTL-22759/86. These wires are designed for aerospace and other applications requiring excellent thermal stability and good abrasion resistance. For versions of these wires with nickel-plated conductors, see MIL-DTL-22759/87 (following page). For versions with tin-plated conductors, see MIL-DTL-22759/88 (page 51). These wires are available with our unique Seamless Wrap PTFE tape insulation (see page 54 for details and part numbers). Performance: Voltage rating: 600V. Temperature rating: -55 to 200 C Insulation--M22759/86 AWG Size 4/0 through 4 8 and 6 10 through 26 Inner Layer PTFE tape PTFE tape PTFE/polyimide/PTFE tape Second Layer PTFE/polyimide/PTFE tape PTFE/polyimide/PTFE tape PTFE tape Third Layer PTFE tape PTFE tape None Fourth Layer PTFE tape None None Dimensions, Resistance, and Weights--M22759/86 (silver-plated copper conductor) M22759 AWG Conductor Diameter Insulation Diameter Weight P/N Size Stranding Minimum Maximum Minimum Maximum M22759/86-04-* 4/0 2109/30 .565 (14.35) .605 (15.37) .590 (14.99) .630 (16.0) 680.8 (1012.9) M22759/86-03-* 3/0 1665/30 .500 (12.70) .540 (13.72) .530 (13.46) .560 (14.2) 541.8 (806.1) M22759/86-02-* 2/0 1330/30 .440 (11.18) .475 (12.07) .475 (12.07) .505 (12.8) 431.6 (642.1) M22759/86-01-* 0 1045/30 .395 (10.03) .425 (10.80) .420 (10.67) .450 (11.4) 343.8 (511.5) M22759/86-1-* 1 817/30 .366 (9.30) .380 (9.65) .388 (9.86) .408 (10.4) 272.5 (405.4) M22759/86-2-* 2 665/30 .320 (8.13) .340 (8.64) .344 (8.74) .364 (9.25) 222.8 (331.5) M22759/86-4-* 4 133/25 .250 (6.35) .263 (6.68) .276 (7.01) .288 (7.32) 141.1 (209.9) M22759/86-6-* 6 133/27 .198 (5.03) .208 (5.28) .219 (5.56) .229 (5.82) 88.1 (131.1) M22759/86-8-* 8 133/29 .158 (4.01) .166 (4.22) .180 (4.57) .188 (4.78) 57.5 (85.5) M22759/86-10-* 10 37/26 .106 (2.69) .110 (2.79) .122 (3.10) .127 (3.23) 31.2 (46.4) M22759/86-12-* 12 37/28 .0835 (2.12) .0874 (2.22) .100 (2.54) .105 (2.67) 19.6 (29.2) M22759/86-14-* 14 19/27 .0645 (1.64) .0684 (1.74) .081 (2.06) .086 (2.18) 12.5 (18.6) M22759/86-16-* 16 19/29 .0515 (1.31) .0544 (1.38) .068 (1.73) .073 (1.85) 8.55 (12.7) M22759/86-18-* 18 19/30 .0455 (1.16) .0484 (1.23) .061 (1.55) .065 (1.65) 6.65 (9.9) M22759/86-20-* 20 19/32 .0365 (.93) .0384 (.98) .051 (1.30) .055 (1.40) 4.50 (6.7) M22759/86-22-* 22 19/34 .0285 (.72) .0304 (.77) .043 (1.09) .047 (1.19) 2.97 (4.4) M22759/86-24-* 24 19/36 .0225 (.57) .0244 (.62) .038 (.97) .042 (1.07) 2.04 (3.0) M22759/86-26-* 26 19/38 .0175 (.44) .0194 (.49) .033 (.84) .037 (.94) 1.44 (2.1) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. * Add color coding per MIL-STD-681 (see page 36). All values are nominal unless otherwise indicated. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 Maximum Resistance .054 (.177) .068 (.223) .085 (.279) .108 (.354) .139 (.456) .170 (.558) .264 (.866) .418 (1.37) .658 (2.16) 1.19 (3.90) 1.90 (6.23) 2.88 (9.45) 4.52 (14.8) 5.79 (19.0) 9.19 (30.1) 15.1 (49.5) 24.3 (79.7) 38.4 (126) www.thermaxconnects.com 49 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 50 MIL-DTL-22759/87 wire--normal weight MIL-DTL-22759/87 wires are normal-weight, highperformance aerospace hookup wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for aerospace and other applications requiring excellent thermal stability and good abrasion resistance. For versions of these wires with silver-plated conductors, see MIL-DTL-22759/86 (previous page). For versions with tin-plated conductors, see MIL-DTL-22759/88 (following page). Construction Details Insulation: See chart below. Conductor: Nickel-plated copper. Colors: Color coded to MIL-STD-681. Identification: Per MIL-DTL-22759/87. These wires are available with our unique Seamless Wrap PTFE tape insulation (see page 54 for details). Performance: Voltage rating: 600V. Temperature rating: -55 to 260 C Insulation--M22759/87 AWG Size 4/0 through 4 8 and 6 10 through 26 Inner Layer PTFE tape PTFE tape PTFE/polyimide/PTFE tape Second Layer PTFE/polyimide/PTFE tape PTFE/polyimide/PTFE tape PTFE tape Third Layer PTFE tape PTFE tape None Fourth Layer PTFE tape None None Dimensions, Resistance, and Weights--M22759/87 (nickel-plated copper conductor) M22759 AWG Conductor Diameter Insulation Diameter Weight P/N Size Stranding Minimum Maximum Minimum Maximum M22759/87-04-* 4/0 2109/30 .565 (14.35) .605 (15.37) .590 (14.99) .630 (16.00) 680.8 (1012.9) M22759/87-03-* 3/0 1665/30 .500 (12.70) .540 (13.72) .530 (13.46) .560 (14.22) 541.8 (806.1) M22759/87-02-* 2/0 1330/30 .440 (11.18) .476 (12.09) .475 (12.07) .505 (12.83) 431.6 (642.1) M22759/87-01-* 0 1045/30 .395 (10.03) .425 (10.80) .420 (10.67) .450 (11.43) 343.8 (511.5) M22759/87-1-* 1 817/30 .366 (9.30) .380 (9.65) .388 (9.86) .408 (10.36) 272.5 (405.4) M22759/87-2-* 2 665/30 .320 (8.13) .340 (8.64) .344 (8.74) .364 (9.25) 222.8 (331.5) M22759/87-4-* 4 133/25 .250 (6.35) .268 (6.81) .276 (7.01) .288 (7.32) 141.1 (209.9) M22759/87-6-* 6 133/27 .198 (5.03) .212 (5.38) .219 (5.56) .229 (5.82) 88.1 (131.1) M22759/87-8-* 8 133/29 .158 (4.01) .169 (4.29) .180 (4.57) .188 (4.78) 57.5 (85.5) M22759/87-10-* 10 37/26 .106 (2.69) .112 (2.84) .122 (3.10) .127 (3.23) 31.3 (46.6) M22759/87-12-* 12 37/28 .0835 (2.12) .0894 (2.27) .100 (2.54) .105 (2.67) 20.0 (29.8) M22759/87-14-* 14 19/27 .0645 (1.64) .0694 (1.76) .081 (2.06) .086 (2.18) 12.5 (18.6) M22759/87-16-* 16 19/29 .0515 (1.31) .0554 (1.41) .068 (1.73) .073 (1.85) 8.55 (12.7) M22759/87-18-* 18 19/30 .0455 (1.16) .0494 (1.25) .061 (1.55) .065 (1.65) 6.65 (9.9) M22759/87-20-* 20 19/32 .0365 (.93) .0394 (1.00) .051 (1.30) .055 (1.40) 4.54 (6.8) M22759/87-22-* 22 19/34 .0285 (.72) .0314 (.80) .043 (1.09) .047 (1.19) 2.97 (4.4) M22759/87-24-* 24 19/36 .0225 (.57) .0244 (.62) .038 (.97) .042 (1.07) 2.04 (3.0) M22759/87-26-* 26 19/38 .0175 (.44) .0204 (.52) .033 (.84) .037 (.94) 1.48 (2.2) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. * Add color coding per MIL-STD-681 (see page 36). All values are nominal unless otherwise indicated. 50 www.thermaxconnects.com Maximum Resistance .056 (.177) .071 (.233) .089 (.292) .113 (.371) .144 (.472) .177 (.581) .275 (.902) .436 (1.43) .694 (2.28) 1.24 (4.07) 1.98 (6.49) 3.00 (9.84) 4.76 (15.6) 6.10 (20.0) 9.77 (32.0) 16.0 (52.5) 25.9 (85.0) 42.2 (138) Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 51 MIL-DTL-22759/88 wire--tin-plated conductor MIL-DTL-22759/88 wires are normal-weight, highperformance aerospace hookup wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. Construction Details Insulation: See chart below. Conductor: Tin-plated copper. Colors: Color coded to MIL-STD-681. Identification: Per MIL-DTL-22759/88. These wires are designed for aerospace and other applications requiring excellent thermal stability and good abrasion resistance. For versions of these wires with silver-plated conductors, see MIL-DTL-22759/86 (page 49). For versions with nickel-plated conductors, see MIL-DTL-22759/87 (previous page). These wires are available with our unique Seamless Wrap PTFE tape insulation (see page 54 for details). Performance: Voltage rating: 600V. Temperature rating: -55 to 150 C Insulation--M22759/88 AWG Size 4/0 through 4 8 and 6 10 through 26 Inner Layer PTFE tape PTFE tape PTFE/polyimide/PTFE tape Second Layer PTFE/polyimide/PTFE tape PTFE/polyimide/PTFE tape PTFE tape Third Layer PTFE tape PTFE tape None Fourth Layer PTFE tape None None Dimensions, Resistance, and Weights--M22759/88 (tin-plated copper conductor) M22759 AWG Conductor Diameter Insulation Diameter Weight P/N Size Stranding Minimum Maximum Minimum Maximum M22759/88-04-* 4/0 2109/30 .565 (14.35) .605 (15.37) .590 (14.99) .630 (16.00) 680.8 (1012.9) M22759/88-03-* 3/0 1665/30 .500 (12.70) .540 (13.72) .530 (13.46) .560 (14.22) 541.8 (806.1 M22759/88-02-* 2/0 1330/30 .440 (11.18) .475 (12.07) .475 (12.07) .505 (12.83) 431.6 (642.1) M22759/88-01-* 0 1045/30 .395 (10.03) .425 (10.80) .420 (10.67) .450 (11.43) 343.8 (511.5) M22759/88-1-* 1 817/30 .366 (9.30) .380 (9.65) .388 (9.86) .408 (10.36) 274.5 (408.4) M22759/88-2-* 2 665/30 .320 (8.13) .340 (8.64) .344 (8.74) .364 (9.25) 222.8 (331.5) M22759/88-4-* 4 133/25 .250 (6.35) .268 (6.81) .276 (7.01) .288 (7.32) 141.1 (209.9) M22759/88-6-* 6 133/27 .198 (5.03) .212 (5.38) .219 (5.56) .229 (5.82) 88.1 (131.1) M22759/88-8-* 8 133/29 .158 (4.01) .169 (4.29) .180 (4.57) .188 (4.78) 57.5 (85.5) M22759/88-10-* 10 37/26 .106 (2.69) .112 (2.84) .122 (3.10) .127 (3.23) 31.3 (46.6) M22759/88-12-* 12 37/28 .0835 (2.12) .0894 (2.27) .100 (2.54) .105 (2.67) 20.0 (29.8) M22759/88-14-* 14 19/27 .0645 (1.64) .0694 (1.76) .081 (2.06) .086 (2.18) 12.9 (19.2) M22759/88-16-* 16 19/29 .0515 (1.31) .0554 (1.41) .068 (1.73) .073 (1.85) 8.44 (12.6) M22759/88-18-* 18 19/30 .0455 (1.16) .0494 (1.25) .061 (1.55) .065 (1.65) 6.67 (9.9) M22759/88-20-* 20 19/32 .0365 (.93) .0394 (1.00) .051 (1.30) .055 (1.40) 4.51 (6.7) M22759/88-22-* 22 19/34 .0285 (.73) .0314 (.80) .043 (1.09) .047 (1.19) 2.97 (4.4) M22759/88-24-* 24 19/36 .0225 (.57) .0244 (.62) .038 (.97) .042 (1.07) 2.04 (3.0) M22759/88-26-* 26 19/38 .0175 (.44) .0204 (.52) .033 (.84) .037 (.94) 1.44 (2.1) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. * Add color coding per MIL-STD-681 (see page 36). All values are nominal unless otherwise indicated. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 Maximum Resistance .056 (.177) .071 (.233) .091 (.298) .116 (.380) .149 (.489) .183 (.600) .280 (.918) .445 (1.46) .701 (2.30) 1.26 (4.13) 2.02 (6.63) 3.06 (10.0) 4.81 (15.8) 6.23 (20.4) 9.88 (32.4) 16.2 (53.1) 26.2 (85.9) 41.3 (135) www.thermaxconnects.com 51 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 52 MIL-DTL-22759/89, /90 wire--normal weight MIL-DTL-22759/89 and /90 wires are light-weight, high-performance aerospace hookup wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape. They are similar to MIL-DTL-22759/81 and /82 wires, but have thicker-wall insulation. These wires are designed for aerospace and other applications requiring excellent thermal stability and high break strength. Construction Details These wires are available with our unique Seamless Wrap PTFE tape insulation (see page 54 for details). Performance: Conductor: /89: Silver-plated high-strength (AWG 20-24) or ultra-high-strength copper alloy (AWG 26). /90: Nickel-plated high-strength (AWG 20-24) or ultra-high-strength copper alloy (AWG 26). Voltage rating: 600V. Colors: Color coded to MIL-STD-681. Temperature rating: /89: -55 to 200 C /90: -55 to 260 C Identification: Per MIL-DTL-22759/89 and /90. Insulation: PTFE/polyimide/PTFE tape (inner layer); PTFE tape (outer layer). Dimensions, Weights, and Resistance--M22759/89 (silver-plated high-strength conductor) M22759 P/N M22759/89-20-* M22759/89-22-* M22759/89-24-* M22759/89-26-* AWG Size 20 22 24 26 Stranding 19/32 19/34 19/36 19/38 Conductor Diameter Minimum Maximum .0365 (.93) .0395 (1.00) .0285 (.72) .0314 (.80) .0225 (.57) .0244 (.62) .0175 (.44) .0204 (.52) Insulation Diameter Minimum Maximum .051 (1.30) .055 (1.40) .043 (1.09) .047 (1.19) .038 (.965) .042 (1.07) .033 (.84) .037 (.94) Weight 4.54 2.99 2.04 1.52 (6.8) (4.4) (3.0) (2.3) Maximum Resistance 10.7 (35.1) 17.5 (57.4) 28.4 (93.2) 56.4 (185) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-681 (see page 36). Indicates ultra-high-strength copper alloy conductor. Dimensions, Weights, and Resistance--M22759/90 (nickel-plated high-strength conductor) M22759 P/N M22759/90-20-* M22759/90-22-* M22759/90-24-* M22759/90-26-* AWG Size 20 22 24 26 Stranding 19/32 19/34 19/36 19/38 Conductor Diameter Minimum Maximum .0365 (.93) .0404 (1.03) .0285 (.72) .0314 (.80) .0225 (.57) .0254 (.65) .0175 (.44) .0204 (.52) Insulation Diameter Minimum Maximum .051 (1.30) .055 (1.40) .043 (1.09) .047 (1.19) .038 (.965) .042 (1.07) .033 (.84) .037 (.94) Weight 4.54 2.99 2.04 1.52 (6.8) (4.4) (3.0) (2.3) Maximum Resistance 11.4 (37.4) 18.6 (61.0) 30.1 (98.7) 58.4 (191) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. * Add color coding per MIL-STD-681 (see page 36). Indicates ultra-high-strength copper alloy conductor. All values are nominal unless otherwise indicated. 52 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 53 MIL-DTL-22759/91, /92 wire--light weight MIL-DTL-22759/91 and /92 wires are light-weight, high-performance aerospace hookup wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape. Construction Details These wires are designed for aerospace and other applications requiring excellent thermal stability and light weight. Insulation: PTFE/polyimide/PTFE tape (inner layer); PTFE tape (outer layer). For versions with high-strength conductors, see MIL-DTL-22759/81 and /82 (page 47) Conductor: /91: Silver-plated copper. /92: Nickel-plated copper. Colors: Color coded to MIL-STD-681. Identification: Per MIL-DTL-22759/91 and /92. These wires are available with our unique Seamless Wrap PTFE tape insulation (see page 54 for details). Performance: Voltage rating: 600V. Temperature rating: /91: -55 to 200 C /92: -55 to 260 C Dimensions, Resistance, and Weights--M22759/91 (silver-plated copper conductor) M22759 AWG Conductor Diameter Insulation Diameter Weight P/N Size Stranding Minimum Maximum Minimum Maximum M22759/91-10-* 10 37/26 .1060 (2.69) .1100 (2.79) .119 (3.02) .123 (3.12) 30.5 (45.4) M22759/91-12-* 12 37/28 .0835 (2.12) .0874 (2.22) .096 (2.44) .100 (2.54) 19.5 (29.0) M22759/91-14-* 14 19/27 .0645 (1.64) .0684 (1.74) .076 (1.93) .080 (2.03) 12.6 (18.7) M22759/91-16-* 16 19/29 .0515 (1.31) .0544 (1.38) .063 (1.60) .067 (1.70) 8.21 (12.2) M22759/91-18-* 18 19/30 .0455 (1.16) .0484 (1.23) .056 (1.42) .060 (1.52) 6.57 (9.8) M22759/91-20-* 20 19/32 .0365 (.93) .0384 (.98) .048 (1.22) .051 (1.30) 4.36 (6.5) M22759/91-22-* 22 19/34 .0285 (.72) .0304 (.77) .040 (1.02) .043 (1.09) 2.83 (4.2) M22759/91-24-* 24 19/36 .0225 (.57) .0244 (.62) .034 (.86) .038 (.97) 1.87 (2.8) M22759/91-26-* 26 19/38 .0175 (.44) .0194 (.49) .030 (.76) .034 (.86) 1.33 (2.0) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. * Add color coding per MIL-STD-681 (see page 36). All values are nominal unless otherwise indicated. Maximum Resistance 1.19 (3.90) 1.90 (6.23) 2.88 (9.45) 4.52 (14.8) 5.79 (19.0) 9.19 (30.1) 15.1 (49.5) 24.3 (79.7) 38.4 (126) Dimensions, Resistance, and Weights--M22759/92 (nickel-plated copper conductor) M22759 AWG Conductor Diameter Insulation Diameter Weight P/N Size Stranding Minimum Maximum Minimum Maximum M22759/92-10-* 10 37/26 .1060 (2.69) .1120 (2.84) .119 (3.02) .123 (3.12) 30.5 (45.4) M22759/92-12-* 12 37/28 .0835 (2.12) .0894 (2.27) .096 (2.44) .100 (2.54) 19.5 (29.0) M22759/92-14-* 14 19/27 .0645 (1.64) .0694 (1.76) .076 (1.93) .080 (2.03) 12.6 (18.7) M22759/92-16-* 16 19/29 .0515 (1.31) .0554 (1.41) .063 (1.60) .067 (1.70) 8.21 (12.2) M22759/92-18-* 18 19/30 .0455 (1.16) .0494 (1.25) .056 (1.42) .060 (1.52) 6.57 (9.8) M22759/92-20-* 20 19/32 .0365 (.93) .0394 (1.00) .048 (1.22) .051 (1.30) 4.36 (6.5) M22759/92-22-* 22 19/34 .0285 (.72) .0314 (.80) .040 (1.02) .043 (1.09) 2.83 (4.2) M22759/92-24-* 24 19/36 .0225 (.57) .0244 (.62) .034 (.86) .038 (.97) 1.87 (2.8) M22759/92-26-* 26 19/38 .0175 (.44) .0204 (.52) .030 (.76) .034 (.86) 1.33 (2.0) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), @20 C. * Add color coding per MIL-STD-681 (see page 36). All values are nominal unless otherwise indicated. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 Maximum Resistance 1.24 (4.07) 1.98 (6.49) 3.00 (9.84) 4.76 (15.6) 6.10 (20.0) 9.77 (32.0) 16.0 (52.5) 25.9 (85.0) 42.2 (138) www.thermaxconnects.com 53 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 54 MIL-DTL-22759 wire with Seamless Wrap insulation Thermax Seamless Wrap PTFE wire insulation and cable jacket offers all the advantages of a tape wrap with the smooth appearance and installation characteristics of an extrusion. Cycles to failure 2000 Seamless Wrap features an outer surface that: * Looks and feels like an extruded jacket; * Reduces the possibility of damage during installation or re-routing (no seams to snag); * Yields a more consistent final O.D. for cleaner stripping, marking, and striping; * Accepts clear, permanent laser marking. Because of its uniform cross section, Seamless Wrap is superior to conventional wrapped tape in: * Consistent wall thickness; * Increased dielectric strength; * Enhanced wet and dry arc propagation resistance. Relative Abrasion Results 1500 1000 500 300 200 Weight (grams) 150 Thermax Seamless Wrap Standard tape wrapped wire `A' Standard tape wrapped wire `B' Seamless Wrap insulation cuts clean and smooth with no unraveling. By eliminating the mechanical "weak points" of seams in conventional wrapped tapes, Seamless Wrap: * Significantly improves abrasion resistance, particularly wire-to-wire; * Eliminates delaminating of sintered tape layers; * Has enhanced crack resistance for use in SWAMP and fire zone applications. To order appropriate MIL DTL-22759 wires with Seamless Wrap insulation, see the chart below. Clear, crisp laser marking enhanced by smooth outer surface. MIL-DTL-22759 Wires With Seamless Wrap Insulation SML H 22 - XXXX M22759 type Seamless Wrap designator 54 www.thermaxconnects.com M22759/ Letter M22759/ Letter 87 H 80 A 88 J 81 B 89 K 82 C 90 L 83 D 91 M 84 E 92 N 85 F 86 G AWG size Color code (see previous page) Toll Free: (800) 423-5873 International: +1 (661) 295-3100