REFERENCE SPEC.No. ED-14G011A ISSUE Feb. 4, 2015 SHARP SYSTEM DEVICES UNIT ELECTRONIC COMPONENTS AND DEVICES DEVISION SHARP CORPORATION SPECIFICATION DEVICE SPECIFICATION FOR DUST SENSOR MODEL No. GP2Y1023AU0F Specified for Enclosed please find copies of the Specifications which consists of 13 pages including cover. After confirmation of the contents, please be sure to send back [ | copies of the Specifications with approving signature on each. CUSTOMER'S APPROVAL PRESENTED DATE DATE oh 2015 BY BY Wop / H.Fujino, Department General Manager of Development Dept. V System Device Unit Electronic Components and Devices Division SHARP CORPORATIONGP2Y1023AU0F (ED-14G011A) REFERENCE Product name : Dust sensor Model No. : GP2Y 1023 AU0F 1/12 1. These specification sheets include materials protected under copyright of Sharp Corporation ("Sharp"). Please do not reproduce or cause anyone to reproduce them without Sharp's consent. 2. When using this product, please observe the absolute maximum ratings and the instructions for use outlined in these specification sheets, as well as the precautions mentioned below. Sharp assumes no responsibility for any damage resulting from use of the product which does not comply with the absolute maximum ratings and the instructions included in these specification sheets, and the precautions mentioned below. (Precautions) (1) Please do verify the validity of this part after assembling it in customers products, when customer wants to make catalogue and instruction manual based on the specification sheet of this part. (2) This product is designed for use in the following application areas ; OA equipment Audio visual equipment - Home appliances - Telecommiunication equipment (Terminal) - Measuring equipment - Tooling machines - Computers If the use of the product in the above application areas is for equipment listed in paragraphs (3) or (4), please be sure to observe the precautions given in those respective paragraphs. (3) Appropriate measures, such as fail-safe design and redundant design considering the safety design of the overall system and equipment, should be taken to ensure reliability and safety when this product is used for equipment which demands high reliability and safety in function and precision, such as ; - Transportation control and safety equipment (aircraft, train, automobile etc.) - Traffic signals - Gas leakage sensor breakers - Rescue and security equipment : Other safety equipment (4) Please do not use this product for equipment which require extremely high reliability and safety in function and precision, such as ; * Space equipment - Telecommunication equipment (for trunk lines) Nuclear power control equipment - Medical equipment - Power generation and power transmission control system(Key system) (5) Please contact and consult with a Sharp sales representative if there are any questions regarding interpretation of the above four paragraphs. 3. Please contact and consult with a Sharp sales representative for any questions about this product.1. Application 2/12 GP2Y 1023AU0F (ED-14G011A) REFERENCE This specification applies to the outline and characteristics of Model No. GP2Y1023AU0F (Dust sensor). 2. Outline Refer to the attached drawing No. CY15280i02. 3. Ratings and characteristics Refer to the attached sheet, Page 6 to 7. 4. Reliability Refer to the attached sheet, Page 9. 5. Outgoing inspection 6. 6-1 6-4 6-5 6-6 Refer to the attached sheet, Page 10. Supplements Dust density characteristics[Example]: Refer to the attached sheet, Page 11. This product shall not contain the following materials. Also, the following materials shall not be used in the production process for this product. Materials for ODS: CFCs, Halon, Carbon tetrachloride, 1.1.1-Trichloroethane (Methylchloroform) Specified brominated flame retardants Specified brominated flame retardants (PBB and PBDE) are not used in this device at all. Product mass : Approx. 16g Packaging specification: Refer to the attached sheet, Page 12. Compliance with each regulation 6.6.1 The RoHS directive(2002/95/EC) This product complies with the RoHS directive(2002/95/EC) . Object substances: mercury, lead (except for glass of electronic components), cadmium, hexavalent chromium, polybrominated biphenyls (PBB) and polybrominated diphenyl ethers (PBDE) 6.6.2 Content of six substances specified in Management Methods for Control of Pollution Caused by Electronic Information Products Regulation (Chinese: BS AT" hs Feel ELIS). Toxic and hazardous substances . Hexavalent | Polybrominated | Polybrominated Category oo Gey Co) chromium biphenyls diphenyl ethers & (Cr") (PBB) (PBDE) Dust sensor *k J / J / J V : indicates that the content of the toxic and hazardous substance in all the homogeneous materials of the part is below the concentration limit requirement as described in SJ/T 11363-2006 standard . *k : indicates that the content of the toxic and hazardous substance in at least one homogeneous material of the part exceeds the concentration limit requirement as described in SJ/T 11363-2006 standard. Lead in glass of electronic components (designated by *k in the above table) are exempt from the RoHS directive (2002/95/EC) , because there is no effective way to eliminate or substitute them by present scientific technology.3/12 GP2Y1023AU0F (ED-14G011A) REFERENCE 7. Notes 7-1 Connection of case and GND Case material use conductive resin as cover case (printed model No.) and metal (test terminal side) as bottom cover. The metal case connects with GND in sensor. 7-2 Cleaning Please dont do cleaning, because there is a case that this device is not satisfied with its characteristics by cleaning. 7-3 Dust Adhesion There is a case that this product does not detect the dust density correctly, since the dust adhered to the inside of the dust through hole may project into the detecting space which consist of emitter and detector light axis. Please take the structure and mechanism of the equipment into consideration to avoid the influence of adhered dust. And when the dust is adhered. Please consider the maintenance such as vacuuming or blowing off the dust by air. In addition, in case the foreign substance such as dust is attached to the optical system consist of light emitting diode, light detector, lens and so on, and the inner portion of case, there is a variation in output at no dust of this sensor. Please make allowance for the error in dust detection based on output at no dust of this sensor, 7 Sensitivity adjustment VR. VR for sensitivity adjustment is set up at shipping from Sharp. Please do not touch the VR or Electro-optical chaeacteristics specified on the specification will be invalid. 7-5 Light output In circuit designing, make allowance for the degradation of the light emitting diode output that results from long continuous operation. (50% degradation/Syears) 7-6 Resolution Please do not disassemble the device such as removing a tapping screw and so on. Even if the device is reassembled, it may not satisfy the specification. 7-7 Application to fire alarm Please do not use this device for a fire alarm application. When using this device to application other than air purifying and equipment with air purifying function, please inform us before usage. 7-8 Noise influence If the sensor is located close to noise source (ex. Electric dust collector, etc.). The sensor output may be affected by leaded noise. On top of that noise from power supply line also may affect the sensor output. When designing the system, please consider the effect from noise. 7-9 Vibration influence The sensor may change its output value under mechanical oscillation. Before usage, please make sure that the device works normally in the application. 7-10 Incident light influence There is a case that the sensor output may be affected when outer-light comes through dust through hole on printed side. In order to avoid any influence from outer-light, please locate the printed side of the sensor facing to inside of the application.4/12 GP2Y1023AU0F (ED-14G011A) REFERENCE 7-11 Dewing When inside of the sensor is moisturized, this product does not keep its proper function. Please design the application so that moisturization of the sensor does not happen. 7-12 VLED/LED-GND peripheral circuit. Depending on the type of capacitor (220 wu F) within VLED/LED-GND peripheral circuit and the length or the gauge of line from the capacitor (220 F) to this sensor, there is a possibility for variation in current supplied to the light emitting diode, Before usage, please make sure that the output at no dust of this sensor is normal in the application.GP2Y 1023AU0F (ED-14G011A) 5/12 REFERENCE 2. Outline an - @ 4b 2 ol a Pos Marking fl \ Ps portion a v "eee ri J 20 \ O90, 15 Be 228 Oust Ehrouge hale Connector nit Fin none ld ; Va td | re ~) = Sin ae oOo Connector (35,7) Made by AAPON SOLIERLERS TERMINAL OO.LTD.SMORB-GHS aut 5 22.4 dy R2 [Marking partion] o iy na Production Monthy remem = = (lta % XOeb :Now ZDen) Production yaar sr (Last digit of prod year) Pb free Company name Model Na. { SHARP GPBY1O) (27 F 4x) fo Underline (Underline indigates that ; . the product is mode in Ghing, ak 4 - Hole for sensitivity _ Dust through fall adjustment volume Saved seal t. 4Stamp 1} Unspecified tolerance shall be +0.3mm, a | Name GP2AOZ3AUOF Outline Dirnensions ( } :Reterence value a j Ps a oT ry Unitsram Drawing No. C} 15280026/12 GP2Y 1023 AU0F (ED-14G011A) REFERENCE 3. Ratings and characteristics 3-1 Constitution diagram Microcomputer @) Vee ) |_| S88 [Driving Xtay r PW J 4 (4 ) VLED ol - . 2 LED-GND vrs) sage |) tO |) se || sane | ap | AD (2) Duster EF Dre (oles (oles #-p | port ae Smoke particle Light Amp. detector circuit : HHE28 A/D | | Pwm ||[PWM G Vo = fas of 4! ee HA | output 1) Theenistor circuit L 5 GND eT CASE 3-2. Absolute maximum ratings (Ta=25C) Parameter Symbol Rating Unit Remark Supply voltage Veo 03 to +6 Vv _ Input terminal voltage Virp 0.3 to Veo Vv Operating temperature Topr -10 to +65 Cc _ Storage temperature Tstg -20 to +80 C 33 Operating Supply Voltage Symbol Rating Unit Remark Vee 540.25 Vv ~3-4 Electro-optical Characteristics GP2Y1023AU0F (ED-14G011A) REFERENCE (Ta=25C, Veo=SV) Parameter Symbol Conditions Min. Typ. Max. Unit Vor | Oe vowage Vee-1.5 . - V Output terminal at High-leve voltage VoL, Output voltage . 7 13 Vy at Low-level Output pulse cycle T 9.8 10.0 10,2 ms ta / *1)P2NCH3)(4 161 us Sensitivity K (FI)C2)(#3)(*4) 1190 1400 610 (100, g/t) Output at no dust Voc (#2)(*3)(*4) 1250 1400 1550 ELS Output range VOHH | (*2)(*3)(*5) 3780 - - LS Average supply current ICC (*3) - 15 25 mA (*1) Dust density shall be measured the density of MEVIUS (made by Japan Tobacco Inc.) by using a igtal dust indicator P-5SL2 (made by SIBATA SCIENTIFIC TECHNOLOGY LTD). Sensitivity : K shall be specified about output change when dust density is changed 100 u g/ni (*2) Sensor output Vo is a digital output with its pulse width converted from A/D conversion value of built-in amplified output. The detail of Sensor output Vo is defined in para.3-4-1. (*3) Capacitor C & resister R of value shown below must be connected in peripheral circuit. Vece VLED@ LED-GND@) VoD GND Vee *Note <---> rere *Note : LED-GND line and GND line must be separated. (*4) Averaged value of 100 times measured. (*5) This value is a value at which the output of built-in amplifier becomes saturated. 7/128/12 GP2Y1023AU0F (ED-14G011A) REFERENCE 3-4-1 The detail of Sensor output Vo Sensor output Vo is a digital output with its pulse width converted from A/D converted value shown below. Sensor output Vo : PWM output of (A/D values of amplified voltage - A/D values of initial value + A/D values of 1V) (*) A/D values of initial value = A/D value of amplified voltage at no dust is memorized in built-in microcomputer After power-on, sensor output Vo is Hi-level for lsec. Then, sensor output Vo is a digital output with its pulse width W converted from A/D value of change. AULA Bw mA 7?ms Bye: 68us Pulse width W Max.7ins . > Min. 6.81s Hi _ Output Lo ere as EAT=10me JIBAT=10me EIHAT=10me JAJHAT=10 me Cycle T=10ms The pulse width follows rules shown below. - If A/D value is 1023(equivalent to 5V), pulse width is 7ms (Duty=70%). - If A/D value is 1(equivalent to 4.9mV(=5V/1023)), pulse width is (7/1023)ms equivalent to 6.8 us. - If A/D value is 0, pulse width is treated as if A/D value is 1. [Output for failure decision] In the following cases, sensor output Vo becomes only Hi-level. - If A/D value (temperature-corrected value) is less than 1/10 times of initial A/D value (temperature -corrected value), the state of this sensor is determined as failure.GP2Y1023AU0F (ED-14G011A) 9/12 REFERENCE 4. Reliability The reliability of products shall be satisfied with items listed below. Confidence level : 90% LIPD : 20 or 30 : Samples (n) +. Failure Judgment SEN TERN No, Test Items Test Conditions Chiterin Defective(C) . ~=7 480C Temperature cycling 10min or more rm=11, 0 --- -20C jen more 30min 30min Lx0.8>K 20 cycle K>Ux12 2, | High temp. andhigh +60C, 90%RH, 500h n=11, =0 Lx0.8>Voc humidity storage Voc >Ux1.2 3 | High temp. and high 60C, 90%RH, Vo=5V, 500h n=11, -0 humidity operation 4 | High temp. storage +80C, 500h U : Upper specification limit nll, c=0 . . 5 L: Lower specification limit 5 | High temp. operation 65C, Vec=5V, 500h nll, 0 6 | Lowtemp. storage -20C, 500h nll, 0 7 | Low temp. operation -10C, Vec=SV, 500h mll, 0 . 1000m/s, 6.0ms 8 | Mechanical shock n=8, 0 3times+EX, +Y, +Z direction . 5 to 55 to SHz/Lmin. 9 | Variable frequency overall amplitude : 1.5mm m8, 0 Vibration 2h/X, Y, Z direction *1 Test conditions are according to 3-4 Electro-optical characteristics. *2 After test, measurement shall be done after leaving under the normal temperature and the normal humidity for 2h. And there should be no dew.5. Outgoing inspection (1) Inspection lot GP2Y1023AU0F (ED-14G011A) Inspection shall be carried out per each delivery lot. (2) Inspection method 10/12 REFERENCE Asingle sampling plan, normal inspection level II based on ISO 2859 shall be adopted. Defect Inspection item AQL (%) . Electro-optical characteristics defect Major defect (In para. 3-4) 0.4 . Defect on appearance and dimension Minor detect XX Split, chip, scratch, stain 10 XX Split, chip, scratch, stain One which affects the characteristics of para. 3-4 shall be defect. %& Rust shall not be defect.GP2Y 1023AU0F (ED-14G011A) 6-1 Dust density characteristics[Example] Test conditions are according to 3-4 Electro-optical characteristics. 6000 5000 4000 3000 Output Vo (us) 2000 1000 11/12 REFERENCE GP2Y1023AU0F Dust density characteristics (Example) / ~ / ; Va J / 0 100 200 300 400 500 Dust density( 4 g/m?)12/12 REFERENCE GP2Y 1023AU0F (ED-14G011A) 6-5 Packaging specification Non electrically-charged bug (The mouth of the bag is folded oa back on itself.) _ Pad (Plastic) ts Tray put products "| / (5-Tray/case) Non electrically-charged bug (The mouth of the bag is folded Product back on itself.) \ \ Fig.2 | \ Packing case Kraft tape Tray (Plastic) . ag Product 2 aN a 4 a Fig.1 Fig.3 Indication Packaging method 1. Put product in non electrically-charged bug and put products of SOpes in tray. Packing methode is showed in the above fig. (Fig.1) 2. Put 5 trays above in non electrically-charged bug. Pave the pad between the top and bottom and each steps. (Fig.2) 3. Put them (5 trays) in the packing box. Seal the packing box with kraft tape. (Fig.3) 4, Indication items The contents of the carton indication conforms to EIAJ C-3 and the following items are indicated. Model No., Internal production control name, Quantity, Packing date, Corporate name, Country of origin (250pes/a packing box. Formal packed mass :Approximately 5.6kg)