Ericsson Internal
PRODUCT SPECIFICATION 1 (4)
Prepared (also subject responsible if other) No.
SEC/S Marshall Wang BPOW 00201-1/1301 Uen
Approved Checked Date Rev Reference
2013-02-07 B Z
Key Features
Industry standard low profile Eighth-brick
58.4 x 22.7 x 10.1 mm (2.3 x 0.894 x 0.397 in.)
High efficiency, typ. 95 % at 12 V half load
1500 Vdc input to output isolation
Meets isolation requirements equ ivalent to basic
insulation according to IEC/EN/UL 60950
More than 3.4 million hours MTBF
General Characteristics
N+1 parallelable
Input under voltage protection
Over temperature protection
Output over voltage protection
Output short-circuit protection
Remote control
Optional baseplate
Highly automated manufacturing ensures quality
ISO 9001/14001 certified supplier
Safety Approvals Design for Environment
Meets requirements in high-
temperature lead-free soldering
processes.
Limited Internal
TABLE OF CONTENTS 1 (1)
Prepared (also subject responsible if other) No.
SEC/S Marshall 001 52-EN/LZT 146 384 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) 2009-12-17 D
Contents
Ordering Information ............................................................. 2
General Information ............................................................. 2
Safety Specification ............................................................. 3
A
bsolute Maximum Ratings ............................................................. 4
Electrical Specification
5.0 V, 40 A / 200 W PKB 4201B PI ...................................... 5
12.0 V, 20 A / 240 W PKB 4204B PI ...................................... 8
13.0 V, 20 A / 252 W PKB 4207LB PI .................................. 11
14.0 V, 10 A / 140 W PKB 4207KB PI .................................. 14
EMC Specification ........................................................... 17
Operating Information ........................................................... 18
Thermal considerations ........................................................... 19
Connections ........................................................... 20
Mechanical Information ........................................................... 21
Soldering Information ........................................................... 24
Delivery Information ........................................................... 25
Product Qualification Specification ........................................................... 26
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
Ericsson Internal
PRODUCT SPECIFICATION 2 (4)
Prepared (also subject responsible if other) No.
SEC/S Marshall Wang BPOW 00201-1/1301 Uen
Approved Checked Date Rev Reference
2013-02-07 B Z
Ordering Information
Product program Output
PKB 4201B PI 5 V, 40 A / 200 W
PKB 4204B PI 12 V, 20 A / 240 W
PKB 4207LB PI 13 V, 20 A / 252 W
PKB 4207KB PI 14 V, 10 A / 140 W
Product number and Packagin g
PKB4XXXB PI n1n2n3n4n5n6
Options n1 n2 n3 n4 n5 n6
Mounting
Remote Control logic
Baseplate
Increased stand-off
Pin length
Delivery package information
Options Description
n1
n2
n3
n4
n5
n6
PI
SI
P
HS
M
LA
LB
/B
Through hole
Surface mount
Negative *
Positive
Open frame *
Baseplate
Increased stand-off
5.30 mm *
3.69 mm
4.57 mm
Tray
Example: a standard through hole, positive logic, baseplate
with increased stand-off short pin product would be
PKB4204BPIPHSMLA.
* Standard variant (i.e. no option selected).
General Information
Reliability
The failure rate () and mean time between failures
(MTBF= 1/) is calculated at max output power and an
operating ambient temperature (TA) of +40°C. Ericsson
Power Modules uses Telcordia SR-332 Issue 2 Method 1 to
calculate the mean steady-state failure rate and standard
deviation ().
Telcordia SR-332 Issue 2 also provides techniques to
estimate the upper confidence leve ls of failure rates based
on the mean and standard deviation.
Mean steady-state failure
Std. deviation,
293 nFailures/h 37.1 nFailures/h
MTBF (mean value) for the PKB-B series = 3.4 Mh.
MTBF at 90% confidenc e level = 2.9 Mh
Compatibility with RoHS requirements
The products are compatible wit h the rel evant clauses and
requirements of the RoHS directive 2011/65/EU and have a
maximum concentration value of 0.1% b y weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmi um.
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products are found in the Statement of
Compliance document.
Ericsson Power Modules fulfills and will continuously fulfill
all its obligations under regulation (EC) No 1907/2006
concerning the registration, evaluation, authorization and
restriction of chemicals (REACH) as they enter into force
and is through product materials dec larations preparing for
the obligations to communicate information on substances
in the products.
Quality Statement
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, Six Sigma, and SPC are inten sively in use to
boost the continuous improvements strateg y. Infant
mortality or early failures in the prod ucts are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of the products.
Warranty
Warranty period and conditions are defined in Ericsson
Power Modules General Terms and Conditi ons of Sale.
Limitation of Liability
Ericsson Power Modules does not make any other
warranties, expressed or impli ed including any warranty of
merchantability or fitness for a particular purp ose
(including, but not limited to, use in life support
applications, where malfunctions of product can cause
injury to a person’s healt h or li fe).
©
Ericsson AB 2013
The information and specifications in this technical
specification is believed to be correct at the time of
publication. However, no liabil ity is accepted for
inaccuracies, printing errors or for any consequences
thereof. Ericsson AB reserves the right to change the
contents of this technical specification at any time without
prior notice.
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
2
Ericsson Internal
PRODUCT SPECIFICATION 3 (4)
Prepared (also subject responsible if other) No.
SEC/S Marshall Wang BPOW 00201-1/1301 Uen
Approved Checked Date Rev Reference
2013-02-07 B Z
Safety Specification
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with the safety
standards IEC 60950-1, EN 60950-1 a nd UL 60950-1
Safety of Information Technology Equipment.
IEC/EN/UL 60950-1 contains requirements to prevent injury
or damage due to the following hazar ds:
Electrical shock
Energy hazards
Fire
Mechanical and heat hazards
Radiation hazards
Chemical hazards
On-board DC/DC converters and DC/DC regulators are
defined as component power supplies. As components
they cannot fully comply with the provisions of any safety
requirements without “conditions of acceptability”.
Clearance between conductors and between conductive
parts of the component power supply and conductors on
the board in the final product must meet the applicable
safety requirements. Certain conditions of acceptabilit y
apply for component po wer supplies with limited stand-off
(see Mechanical Information and Safety Cer tificate for
further information). It is the responsibility of the installer to
ensure that the final product housi ng these components
complies with the requirements of all applicable safety
standards and regulations for the final pr oduct.
Component power supplies for general use should comply
with the requirements in IEC/EN/UL 60950-1 Safety of
Information Technology Equipment. Product related
standards, e.g. IEEE 802.3af Power over Ethernet, and
ETS-300132-2 Power interface at the input to telecom
equipment, operated by direct current (dc) are based on
IEC/EN/UL 60950-1 with regards to safety.
Ericsson Power Modules DC/DC converters, Power
interface modules and DC/DC regulators are UL 60950-1
recognized and certified in accorda nce with EN 60950-1.
The flammability rating for all construction parts of the
products meet requirements for V-0 class material
according to IEC 60695-11-10, Fire hazard testing, test
flames – 50 W horizontal and vertical flame test methods.
Isolated DC/DC converters & Power interface modules
The product may provide basic or functional insulation
between input and output according to IEC/EN/UL 60950-1
(see Safety Certificate), different conditions shall be met if
the output of a basic or a functional insulated product shall
be considered as safety extra low voltage (SELV).
For basic insulated products (see Safet y Certificate) the
output is considered as safety extra lo w voltage (SELV) if
one of the following conditions is met:
The input source provides supplementary or doub le or
reinforced insulation from the AC mains according to
IEC/EN/UL 60950-1.
The input source provides functional or basic insulation
from the AC mains and the product’s output is relia bly
connected to protective earth according to
IEC/EN/UL 60950-1.
For functional insulated products (see Safety Certificate)
the output is considered as safety extra low voltage (SELV)
if one of the following conditions is met:
The input source provides double or reinforced
insulation from the AC mains according to
IEC/EN/UL 60950-1.
The input source provides basic or supplementar y
insulation from the AC mains and the product’s output is
reliably connec ted to protective earth according to
IEC/EN/UL 60950-1.
The input source is reliably connected to protective
earth and provides basic or supplementary insulation
according to IEC/EN/UL 60950-1 an d the maximum
input source voltage is 60 Vdc.
Galvanic isolation between input and output is verified in an
electric strength test and the isolation voltage (Viso) meets
the voltage strength requirement for basic insulation
according to IEC/EN/UL 60950-1.
It is recommended to use a slo w blo w fuse at the input of
each DC/DC converter. If an input filter is used in the circuit
the fuse should be placed in front of the input filter. In the
rare event of a component problem that imposes a short
circuit on the input source, this fuse will provide the
following functions:
Isolate the fault from the input power source so as not
to affect the operation of other parts of the system
Protect the distribution wiring from excessive current
and power loss thus preventing hazardous overheating
Non - isolated DC/DC regulators
The DC/DC regulator output is SELV if the input source
meets the requirements for SELV circuits accordi ng to
IEC/EN/UL 60950-1.
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
3
Ericsson Internal
PRODUCT SPECIFICATION 1 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
Absolute Maximum Ratings
Characteristics min typ max Unit
Tref Operating Temperature (see Thermal Consideration section) -40 +125 °C
TS Storage temperature -40 +125 °C
VI Input voltage -0.5 +80 V
Viso Isolation voltage (input to output test voltage) 1500 Vdc
Vtr Input voltage transient (tp 100 ms) 100 V
VRC Remote Control pin voltage
(see Operating Information section) Positive logic option -0.5 15 V
Negative logic option -0.5 15 V
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are
normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits, function and
performance may degrade in an unspecified manner.
Fundamental Circuit Diagram
RC Control
+IN
-OUT
+OUT
-IN
OVP
Driver
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
4
Ericsson Internal
PRODUCT SPECIFICATION 2 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
5 V, 40 A / 200 W Electrical Specification PKB 4201B PI
Tref = -30 to +90 ºC, VI = 36 to 75 V, unless otherwise specified under Conditions.
Typical values given at: Tref = +25 °C, VI= 53 V, max IO, unless otherwise specified under Conditions.
Characteristics Conditions min Typ max Unit
VI Input voltage range 36 75 V
VIoff Turn-off input voltage Decreasing input voltage 32 33 35 V
VIon Turn-on input voltage Increasing input voltage 33 35 36 V
CI Internal input capacitance 11 μF
PO Output power VI = 75 V 0 194 W
VI = 53 V 0 194
VI = 36 V 0 194
η Efficiency 50 % of max IO , VI = 53 V 94.5 %
max IO , VI = 53 V 94.0
Pd Power Dissipation max IO 12 18 W
Pli Input idling power IO = 0 A, VI = 53 V 4 W
PRC Input standby power VI = 53 V (turned off with RC) 0.12 W
fs Switchi ng frequency 0-100 % of max IO 180 kHz
VOi Output voltage initial setting and
accuracy Tref = +25 °C, VI = 53 V, IO = 20 A 4.9 5.0 5.1 V
VO
Output voltage tolerance band 0-100 % of ma x IO,
VI = 36 V to 75 V, see Note 3 4.5 5.5 V
Idling voltage IO = 0 A 4.75 5.5 V
Line regulation VI = 36 V to 75 V 0.04 V
Load regulation VI = 53 V, 0-100 % of max IO 0.1 0.25 0.4 V
Vtr Load transient
voltage deviation VI = 53 V, Load step 50-75-50 % of
max IO, di/dt = 1 A/μs, see Note 1 0.27 V
ttr Load transient recovery time 0.06 ms
tr Ramp-up time
(from 1090 % of VOi) 0-100 % of max IO, see Note 1 & 2 1 4 7 ms
ts Start-up time
(from VI connection to 90 % of VOi) 5 10 14 ms
tf VI shut-down fall time
(from VI off to 10 % of VO) max IO, see Note 1 0.5 ms
IO = 0 A, see Note 1 16 s
tRC RC start-up time max IO, see Note 1 & 2 7 ms
RC shut-down fall time
(from RC off to 10 % of VO) max IO, see Note 1 0.3 ms
IO = 0 A, see Note 1 16 s
IO Output current 0 40 A
Ilim Current limit threshold Tref < max Tref 42 50 65 A
Isc Short circuit current Tref = 25 ºC 53 A
Cout Recommended Capacitive Load Tref = 25ºC, see Note 4 1000 µF
VOac Output ripple & noise See ripple & noise section,
max IO 110 220 mVp-p
OVP Input over voltage protection 79 V
Output over voltage protection 7.3
Note 1: A 1 mF external output capacitance was used (ESR approx. 20 mohm).
Note 2: At ramp up with low load will the output voltage have a negative slope during a short time.
Note 3: Negative temperature coefficient: -3 mV/ºC.
Note 4: Low ESR type.
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
5
Ericsson Internal
PRODUCT SPECIFICATION 3 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
5 V, 40 A / 200 W Typical Characte ristics PKB 4201B PI
Efficiency Power Dissipation
80
85
90
95
100
0 10203040[A]
[%]
36 V
48 V
53 V
75 V
0
5
10
15
20
0 10203040[A]
[W]
36 V
48 V
53 V
75 V
Efficiency vs. load current and input voltage at Tref = +25 C Dissipated power vs. load current and input voltage at Tref = +25 °C
Output Current Derating, open fra me Output Current Derating, base plate option
0
10
20
30
40
020406080100[°C]
[A]
3.0 m/s
2.0 m/s
1.5 m/s
1.0 m/s
0.5 m/s
Nat. Conv.
0
10
20
30
40
0 20406080100[°C]
[A]
3.0 m/s
2.0 m/s
1.5 m/s
1.0 m/s
0.5 m/s
Nat. Co nv.
Available load current vs. ambient air tempe rat ure and airflow at
VI = 53 V. See Thermal Consideration section. Avail able load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Output Characteristics Current Limit Characteris tics
4.50
4.75
5.00
5.25
5.50
0 10203040[A]
[V]
36 V
48 V
53 V
75 V
3.5
4.0
4.5
5.0
5.5
40 44 48 52 56 60 [A]
[V]
36 V
48 V
53 V
75 V
Output voltage vs. load current at Tref = +25 °C Output voltage vs. load current at IO > max IO , Tref = +25 °C
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
6
Ericsson Internal
PRODUCT SPECIFICATION 4 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
5 V, 40 A / 200 W Typical Characteristics PKB 4201B PI
Start-up Shut-down
Start-up enabled by connecting VI at:
Tref = +25 °C, VI = 53 V,
IO = 40 A resistive load.
Cout = 1 mF.
Top trace: output voltage (2 V/div.).
Bottom trace: input voltage (50 V/div.).
Time scale: (5 ms/div .).
Shut-down enabled by disconnecting VI at:
Tref = +25 °C, VI = 53 V,
IO = 40 A resistive load.
Cout = 1 mF.
Top trace: output voltage (2 V/div.).
Bottom trace: input voltage (50 V/div.).
Time scale: (1 ms/div.).
Output Rip ple & Noise Output Load Tran sient Response
Output voltage ripple at:
Tref = +25 °C, VI = 53 V,
IO = 40 A resistive load.
Trace: output voltage (50 mV/div.).
Time scale: (2 µs/div.). Output voltage response to load current step-
change (20-30-20 A) at:
Tref =+25 °C, VI = 53 V, Cout = 1 mF.
Top trace: output voltage (0.5 V/div.).
Bottom trace: load current (20 A/div.).
Time scale: (0.1 ms/div.).
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
7
Ericsson Internal
PRODUCT SPECIFICATION 5 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
12 V, 20 A / 240 W Electrical Specification PKB 4204B PI
Tref = -30 to +90 ºC, VI = 36 to 75 V, unless otherwise specified under Conditions.
Typical values given at: Tref = +25 °C, VI= 53 V, max IO, unless otherwise specified under Conditions.
Characteristics Conditions min Typ max Unit
VI Input voltage range 36 75 V
VIoff Turn-off input voltage Decreasing input voltage 32 33 35 V
VIon Turn-on input voltage Increasing input voltage 33 35 36 V
CI Internal input capacitance 11 μF
PO Output power VI = 75 V 0 234 W
VI = 53 V 0 234
VI = 36 V 0 220
η Efficiency 50 % of max IO , VI = 53 V 95.5 %
max IO , VI = 53 V 94.5
Pd Power Dissipation max IO 13.5 23 W
Pli Input idling power IO = 0 A, VI = 53 V 3 W
PRC Input standby power VI = 53 V (turned off with RC) 0.1 W
fs Switchi ng frequency 0-100 % of max IO 180 kHz
VOi Output voltage initial setting and
accuracy Tref = +25 °C, VI = 53 V, IO = 10 A 11.85 12.00 12.15 V
VO
Output voltage tolerance band 0-100 % of ma x IO,
VI = 38 V to 75 V, see Note 1 10.8 12.6 V
Idling voltage IO = 0 A 11.4 12.6 V
Line regulation VI = 38 V to 75 V, see Note 2 0.2 V
Load regulation VI = 53 V, 0-100 % of max IO 0.3 0.6 0.9 V
Vtr Load transient
voltage deviation VI = 53 V, Load step 50-75-50 % of
max IO, di/dt = 1 A/μs, see Note 3 0.4 V
ttr Load transient recovery time 0.25 ms
tr Ramp-up time
(from 1090 % of VOi) 0-100 % of max IO 2 5.5 9 ms
ts Start-up time
(from VI connection to 90 % of VOi) 6 11 16 ms
tf VI shut-down fall time
(from VI off to 10 % of VO) max IO 0.1 ms
IO = 0 A 0.35 s
tRC RC start-up time max IO 8 ms
RC shut-down fall time
(from RC off to 10 % of VO) max IO 0.1 ms
IO = 0 A 0.35 s
IO Output current 0 20 A
Ilim Current limit threshold Tref < max Tref 21 27 33 A
Cout Recommended Capacitive Load Tref = 25ºC 0 µF
Isc Short circuit current Tref = 25 ºC 29 A
VOac Output ripple & noise See ripple & noise section,
max IO 80 240 mVp-p
OVP Input over voltage protection 79 V
Output over voltage protection 13.5
Note 1: At VI = 36 V to 38 V is the lower limit 10.5 V.
Note 2: At VI = 36 V to 75 V is the typical value 0.6 V.
Note 3: A 220 μF external output capacitance was with low ESR was used.
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
8
Ericsson Internal
PRODUCT SPECIFICATION 6 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
12 V, 20 A / 240 W Typical Characteristics PKB 4204B PI
Efficiency Power Dissipation
80
85
90
95
100
05101520[A]
[%]
36 V
38 V
53 V
75 V
0
5
10
15
20
0 5 10 15 20 [A]
[W]
36 V
38 V
53 V
75 V
Efficiency vs. load current and input voltage at Tref = +25 C Dissipated power vs. load current and input voltage at Tref = +25 °C
Output Current Derating, open frame Output Current Derating, base plate option
0
5
10
15
20
020406080100[°C]
[A]
3.0 m/s
2.0 m/s
1.5 m/s
1.0 m/s
0.5 m/s
Nat. C onv.
0
5
10
15
20
0 20406080100[°C]
[A]
3.0 m/s
2.0 m/s
1.5 m/s
1.0 m/s
0.5 m/s
Nat. C onv.
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section. Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Output Characteristics Current Limit C haracteristics
10.0
10.5
11.0
11.5
12.0
12.5
13.0
0 5 10 15 20 [A]
[V]
36 V
38 V
53 V
75 V
6
8
10
12
14
20 22 24 26 28 30 [A]
[V]
36 V
38 V
53 V
75 V
Output voltage vs. load current at Tref = +25 °C Output voltage vs. load current at IO > max IO , Tref = +25 °C
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
9
Ericsson Internal
PRODUCT SPECIFICATION 7 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
12 V, 20 A / 240 W Typical Characteristics PKB 4204B PI
Start-up Shut-down
Start-up enabled by connecting VI at:
Tref = +25 °C, VI = 53 V,
IO = 20 A resistive load.
Top trace: output voltage (5 V/div).
Bottom trace: input voltage (50 V/div).
Time scale: (5 ms/div ).
Shut-down enabled by disconnecting VI at:
Tref = +25 °C, VI = 53 V,
IO = 20 A resistive load.
Top trace: output voltage (5 V/div.).
Bottom trace: input voltage (50 V/div.).
Time scale: (0.1 ms/di v.).
Output Rip ple & Noise Output Load Tran sient Response
Output voltage ripple at:
Tref = +25 °C, VI = 53 V,
IO = 20 A resistive load.
Trace: output voltage (50 mV/div).
Time scale: (2 µs/div.). Output voltage response to load current step-
change (10-15-10 A) at:
Tref =+25 °C, VI = 53 V, Cout = 220 μF.
Top trace: output voltage (0.5 V/div.).
Bottom trace: load current (5 A/div).
Time scale: (0.1 ms/div.).
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
10
Ericsson Internal
PRODUCT SPECIFICATION 8 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
13 V, 20 A / 252 W Electrical Specification PKB 4207LB PI
Tref = -30 to +90 ºC, VI = 36 to 75 V, unless otherwise specified under Conditions.
Typical values given at: Tref = +25 °C, VI= 53 V, max IO, unless otherwise specified under Conditions.
Characteristics Conditions min Typ max Unit
VI Input voltage range 36 75 V
VIoff Turn-off input voltage Decreasing input voltage 32 33 35 V
VIon Turn-on input voltage Increasing input voltage 33 35 36 V
CI Internal input capacitance 11 μF
PO Output power VI = 75 V 0 252 W
VI = 53 V 0 252
VI = 36 V 0 252
η Efficiency 50 % of max IO , VI = 53 V 95 %
max IO , VI = 53 V 94
Pd Power Dissipation max IO 16 25 W
Pli Input idling power IO = 0 A, VI = 53 V 4 W
PRC Input standby power VI = 53 V (turned off with RC) 0.1 W
fs Switchi ng frequency 0-100 % of max IO 220 kHz
VOi Output voltage initial setting and
accuracy Tref = +25 °C, VI = 53 V, IO = 10 A 12.8 13.00 13.2 V
VO
Output voltage tolerance band 0-100 % of ma x IO,
VI = 36 V to 75 V 11.8 13.6 V
Idling voltage IO = 0 A 12.4 13.6 V
Line regulation VI = 36 V to 75 V 0.2 0.8 V
Load regulation VI = 53 V, 0-100 % of max IO 0.3 0.65 0.9 V
Vtr Load transient
voltage deviation VI = 53 V, Load step 50-75-50 % of
max IO, di/dt = 1 A/μs, see Note 1 0.4 V
ttr Load transient recovery time 0.25 ms
tr Ramp-up time
(from 1090 % o f VOi) 0-100 % of max IO 2 5.5 9 ms
ts Start-up time
(from VI connection to 90 % of VOi) 6 11 16 ms
tf VI shut-down fall time
(from VI off to 10 % of VO) max IO 0.1 ms
IO = 0 A 0.8 s
tRC RC start-up time max IO 8 ms
RC shut-down fall time
(from RC off to 10 % of VO) max IO 0.1 ms
IO = 0 A 0.5 s
IO Output current 0 20 A
Ilim Current limit threshold Tref < max Tref 21 27 33 A
Cout Recommended Capacitive Load Tref = 25ºC 0 µF
Isc Short circuit current Tref = 25 ºC 29 A
VOac Output ripple & noise See ripple & noise section,
max IO 80 240 mVp-p
OVP Input over voltage protection 79
V
Output over voltage protection 13.5
Note 1: A 220 μF external output capacitance was with low ESR was used.
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
11
Ericsson Internal
PRODUCT SPECIFICATION 9 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
13 V, 20 A / 252 W Typical Characteristics PKB 4207LB PI
Efficiency Power Dissipation
80
85
90
95
100
0 5 10 15 20 [A]
[%]
36 V
48 V
53 V
75 V
0
5
10
15
20
05101520[A]
[W]
36 V
48 V
53 V
75 V
Efficiency vs. load current and input voltage at Tref = +25 C Dissipated power vs. load current and input voltage at Tref = +25 °C
Output Current Derating, open frame Output Current Derating, base plate option
0
5
10
15
20
0 20406080100[°C]
[A]
3.0 m/s
2.0 m/s
1.5 m/s
1.0 m/s
0.5 m/s
Na t. Co n v.
0
5
10
15
20
0 20406080100[°C]
[A]
3.0 m/s
2.0 m/s
1.5 m/s
1.0 m/s
0.5 m/s
N at. Conv.
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section. Available load current vs. ambient air temperat ur e and airflo w at
VI = 53 V. See Thermal Consideration section.
Output Char ac te ris ti cs Current Limit Characteristics
11,0
11,5
12,0
12,5
13,0
13,5
14,0
0 5 10 15 20 [A]
[V]
36 V
48 V
53 V
75 V
6
8
10
12
14
20 22 24 26 28 30 [A]
[V]
36 V
48 V
53 V
75 V
Output voltage vs. load current at Tref = +25 °C Output voltage vs. load current at I O > max IO , Tref = +25 °C
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
12
Ericsson Internal
PRODUCT SPECIFICATION 10 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
13 V, 20 A / 252 W Typical Cha
r
acteristics PKB 4207LB PI
Start-up Shut-down
Start-up enabled by connecting V I at:
Tref = +25 °C, VI = 53 V,
IO = 20 A resistive load.
Top trace: intput voltage (20 V/div).
Bottom trace: output voltage (5 V/div).
Time scale: (5 ms/div).
Shut-down enabled by disconnecting VI at:
Tref = +25 °C, VI = 53 V,
IO = 20 A resistive load.
Top trace: intput voltage (20 V/div.).
Bottom trace: output voltage (5 V/div.).
Time scale: (0.1 ms/di v.).
Output Rip ple & Noise Output Load Tran sient Response
Output voltage ripple at:
Tref = +25 °C, VI = 53 V,
IO = 20 A resistive load.
Trace: output voltage (50 mV/div).
Time scale : (1 µs/div.). Output voltage response to load current step-
change (10-15-10 A) at:
Tref =+25 °C, VI = 53 V, Cout = 220 μF.
Top trace: output voltage (0.5 V/div.).
Bottom trace: load current (5 A/div).
Time scale: (0.1 ms/div.).
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
13
Ericsson Internal
PRODUCT SPECIFICATION 11 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
14 V /10 A /140 W Electrical Specification PKB 4207KB PI
Tref = -30 to +90 ºC, VI = 40 to 60 V, unless otherwise specified under Conditions.
Typical values given at: Tref = +25 °C, VI= 54 V, max IO, unless otherwise specified under Conditions.
Characteristics Conditions min Typ max Unit
VI Input voltage range 36 75 V
VIoff Turn-off input voltage Decreasing input voltage 32 33 35 V
VIon Turn-on input voltage Increasing input voltage 33 35 36 V
CI Internal input capacitance 11 μF
PO Output power VI = 60 V 0 140 W
VI = 54 V 0 140
VI = 40 V 0 140
η Efficiency 50 % of max IO , VI = 54 V 93.0 %
max IO , VI = 54 V 95.0
Pd Power Dissipation max IO 8 10 W
Pli Input idling power IO = 0 A, VI = 54 V 4 W
PRC Input standby power VI = 54 V (turned off with RC) 0.1 W
fs Switchi ng frequency 0-100 % of max IO 180 kHz
VOi Output voltage initial setting and
accuracy Tref = +25 °C, VI = 54 V, IO = 5 A 13.8 14.0 14.2 V
VO
Output voltage tolerance band 0-100 % of ma x IO,
VI = 40 V to 60 V 13.44 14.56 V
Idling voltage IO = 0 A 13.8 14.5 V
Line regulation VI = 40 V to 60 V 0.1 V
Load regulation VI = 54 V, 0-100 % of max IO 0.1 0.35 0.55 V
Vtr Load transient
voltage deviation VI = 54 V, Load step 50-75-50 % of
max IO, di/dt = 1 A/μs, see Note 1 0.3 V
ttr Load transient recovery time 10 us
tr Ramp-up time
(from 1090 % of VOi) 0-100 % of max IO 2 5.5 9 ms
ts Start-up time
(from VI connection to 90 % of VOi) 6 11 16 ms
tf VI shut-down fall time
(from VI off to 10 % of VO) max IO 0.1 ms
IO = 0 A, see Note 1 0.6 s
tRC RC start-up time max IO 8 ms
RC shut-down fall time
(from RC off to 10 % of VO) max IO 0.1 ms
IO = 0 A, see Note 1 0.5 s
IO Output current 0 10 A
Cout Recommended Capacitive Load Tref = 25ºC 0 2200 µF
Ilim Current limit threshold Tref < max Tref, 0.9*Vo 11.0 14 16.5 A
Isc Short circuit current Tref = 25 ºC 17 A
VOac Output ripple & noise See ripple & noise section,
max IO 80 240 mVp-p
OVP Input over voltage protection 79 V
Output over voltage protection 15.5
Note 1: A 220 μF external output capacitance was used. An external output capacitance of minimum 220 μF is required to avoid risk of negative output voltage at turn-off.
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
14
Ericsson Internal
PRODUCT SPECIFICATION 12 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
14 V /10 A /140 W Typical Characteristics PKB 4207KB PI
Efficiency Power Dissipation
80
85
90
95
100
0246810[A]
[%]
40 V
48 V
54 V
60 V
0
2
4
6
8
10
0246810[A]
[W]
40 V
48 V
54 V
60 V
Efficiency vs. load current and input voltage at Tref = +25 C Dissipated power vs. load current and input voltage at Tref = +25 °C
Output Current Derating, open frame
2
4
6
8
10
40 50 60 70 80 90 100 [°C]
[A]
3.0 m/s
2.0 m/s
1.5 m/s
1.0 m/s
0.5 m/s
Nat. Co nv .
Available load current vs. ambient air temperature and airflow at
VI = 54 V. See Thermal Consideration section.
Output Charac teris ti cs Current Limit Characteristics
13.50
13.75
14.00
14.25
14.50
0246810[A]
[V]
40 V
48 V
54 V
60 V
4.5
6.5
8.5
10.5
12.5
14.5
10 12 14 16 [A]
[V]
40 V
48 V
54 V
60 V
Output voltage vs. load current at Tref = +25 °C Output voltage vs. load current at IO > max IO , Tref = +25 °C
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
15
Ericsson Internal
PRODUCT SPECIFICATION 13 (13)
Prepared (also subject responsible if other) No.
MICMA LE 2/13 01 -BMR 65 8 Ue n
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-10 E
14 V /10 A /140 W Typical Characteristics PKB 4207KB PI
Start-up Shut-down
Start-up enabled by connecting V I at:
Tref = +25 °C, VI = 54 V,
IO = 10 A resistive load.
Top trace: output voltage (5 V/div.).
Bottom trace: input voltage (50 V/div .).
Time scale: (5 ms/div.).
Shut-down enabled by disconnecting VI at:
Tref = +25 °C, VI = 54 V,
IO = 10 A resistive load.
Top trace: output voltage (5 V/div.).
Bottom trace: input voltage (50 V/div.).
Time scale: (0.1 ms/di v.).
Output Rip ple & Noise Output Load Tran sient Response
Output voltage ripple at:
Tref = +25 °C, VI = 54 V,
IO = 10 A resistive load.
Trace: output voltage (50 mV/div.).
Time scale : (2 µs/div.). Output voltage response to load current step-
change (5-7.5-5 A) at:
Tref =+25 °C, VI = 54 V.
Top trace: output voltage (0.5 V/div.).
Bottom trace: load current (2 A/div.).
Time scale: (0.1 ms/div.).
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
16
Ericsson Internal
PRODUCT SPECIFICATION 1 (5)
Prepared (also subject responsible if other) No.
MICMALE 3/1301-BMR 658 Uen
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-16 PB3
EMC Specification
Conducted EMI measured according to EN5 5022, CISPR 22
and FCC part 15J (see test set-up). See Design Note 009 for
detailed information. The fundamental switching frequency is
180 kHz for PKB 4204B PI @ VI = 53 V, max IO.
Conducted EMI Input terminal value (typ)
EMI without filter
External filter (class B)
Required external input filter in order to meet class B in
EN 55022, CISPR 22 and FCC part 15J.
Components:
C1,2,3 = 1 F
(100 V, ceramic)
C4,5 = 2.2 nF
(2 kV, ceramic)
C6 = 220 F
(100 V, electrolytic)
L1,2 = 809 H
(common mode)
EMI with filter
Test set-up
Layout recommendation
The radiated EMI performanc e of the DC/DC converter will
depend on the PCB layout and ground layer design.
It is also important to consider the stand-off of the DC/DC
converter.
If a ground layer is used, it should be connected to the output
of the DC/DC converter and the equipment ground or chassis.
A
ground layer will increase the stray capacitance in the PCB
and improve the high frequency EMC performance.
Output ripple and noise
Output ripple and noise meas ured according to figure belo w.
See Design Note 022 for detai led information.
10uF
0.1uF
-Vout
+Vout
*Conduc tor from Vout to capaci tors = 50mm [1.97i n.]
BNC
Connector
to Scope
Tantalum
Capacitor
Ceramic
Capacitor
+
Output ripple and noise test setup
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
17
Ericsson Internal
PRODUCT SPECIFICATION 2 (5)
Prepared (also subject responsible if other) No.
MICMALE 3/1301-BMR 658 Uen
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-16 PB3
Operating information
Input Voltage
The input voltage range 36 to 75 Vdc meets the requirements
of the European Telecom Standard ETS 300 132-2 for normal
input voltage range in –48 an d –60 Vdc systems,
-40.5 to -57.0 V and –50.0 to -72 V respectively.
t input voltages exceeding 75 V, the po wer loss will be higher
than at normal input voltage a nd Tref must be limited to
absolute max 125 °C. The absolute maximum continuous
input voltage is 80 Vdc.
Turn-off Input Voltage
The DC/DC converters monitor the input voltage and will turn
on and turn off at predetermined levels.
The minimum hysteresis between on and off input
voltage is 1.0 V.
Remote Control (RC)
The products are fitted with a
remote control function referenced
to the primary negative i nput
connection (- In), with positive logic
option available. T he RC function
allows the product to be turned
on/off by an external device like a
semiconductor or mechanical
switch. The RC pin has an internal
pull up resistor to + In.
The maximum required si nk current is less than 1 mA. When
the RC pin is left open, the voltage generated on the RC pin is
5-10 V. The second option is “positive log ic” remote control,
which can be ordered by adding the suffix “P” to the end of the
part number. The DC/DC converter will turn on when the input
voltage is applied with the RC pin op en. Turn off is achieved
by connecting the RC pin to the - In. To ensure safe turn off
the voltage difference between RC pin and the - In pin shall be
less than 1 V. The DC/DC converter will restart automatically
when this connection is opened.
Input and Output Impedance
The impedance of both the input source and the load will
interact with the impedance of the DC/DC converter. It is
important that the input source has low characteristic
impedance. Minimum recommended external input
capacitance is 220 µF. The performance in some applications
can be enhanced by additi on of external capacitance as
described under External D ecoupling Capacitors.
External Decoupling Capacitors
When powering loads with significant d ynamic current
requirements, the voltage regulation at the point of load can
be improved by addition of decoup ling capacitors at the load.
The most effective technique is to locate low ESR ceramic and
electrolytic capacitors as close to the load as possible, using
several parallel capacitors to lower the effective ESR. The
ceramic capacitors will handle high-frequency dynamic load
changes while the electrolytic capacitors are used to handle
low frequency dynamic load changes. Ceramic capacitors will
also reduce any high freq uency noise at the load.
It is equally important to use low resistance and low
inductance PCB layouts and cabling.
The recommended absolute maximum value of output
capacitance is 2 000 μF. The user should be aware, however,
that large values of capacitance will affect the ramp-up time of
the DC/DC converter output voltage during
start-up.
Parallel Operation
The converters can be paralleled for redundancy if external o-
ring diodes are used in series wit h the outputs.
Over Temperature Protection (OTP)
The DC/DC converters are protected from thermal ov erload by
an internal over temperature s hutdown circuit.
When Tref as defined in thermal consideration section
exceeds 125°C the DC/DC converter will shut down. The
DC/DC converter will make continuous attempts to start up
(non-latching mode) and resume normal operation
automatically when the temperature h as dropped below the
temperature threshold.
Over Voltage Protection (OVP)
The DC/DC converters have an outp ut over voltage protection
that normally will clamp the output voltage to the OVP
threshold level. If the output voltage sho uld increase to the
OVP threshold level very fast then the DC/DC converter can
shut down and make attempts to start up (non-latching mode).
A
fter removal of the over voltage condition the DC/DC
converter will resume to normal operation automatically.
Over Current Protection (OCP)
The DC/DC converters include current limiting circuitry for
protection at continuous overload.
The output voltage will decrease towards zero for output
currents in excess of max output current (max IO). The DC/DC
converter will resume normal oper ation after removal of the
overload. The load distribution should be designed for the
maximum output short circuit current specified.
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
18
Ericsson Internal
PRODUCT SPECIFICATION 3 (5)
Prepared (also subject responsible if other) No.
MICMALE 3/1301-BMR 658 Uen
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-16 PB3
Thermal Consideration
General
The products are designe d to operate in different thermal
environments and sufficient cooling must be provided to
ensure reliable operation.
For products mounted on a PCB without a heat sink attached
cooling is achieved mainly by conduction, from the pins to the
host board, and convection, which is dependant on the airflow
across the product. Increased airflow enhances the cooling of
the converter.
The Output Current Derating graph foun d in the Output section
for each model provides the available output current vs.
ambient air temperature and air velocity at Vin = 53 V.
The product is tested on a 254 x 254 mm,
35 µm (1 oz), 16-layer test board mounted vertically in a wind
tunnel with a cross-section of 305 x 30 5 mm.
Proper cooling of the DC/DC converter can be verified by
measuring the temperature at positi ons P1, P2, P3, P4 and
P5. The temperature at these positions should not exceed the
max values provided in the table be low. The number of points
may vary with different thermal design and topology.
See Design Note 019 for detai led information.
Position Description Max value
P1 Reference point (Tref) 125 ºC
P2 Transistor 125 ºC
P3 Optocoupler 100 ºC
P5 Reference point (Tref) 125 ºC
P6 Transistor 125 ºC
P7 Base plate 105 ºC
Open frame
Base plate
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
19
Ericsson Internal
PRODUCT SPECIFICATION 4 (5)
Prepared (also subject responsible if other) No.
MICMALE 3/1301-BMR 658 Uen
Approved Checked Date Rev Reference
SEC/D Betty Wu (EZHEWNG) 2009-12-16 PB3
Connections
Pin Designation Function
1 +In Positive input
2 RC Remote control
3 -In Negative input
4 -Out Negative output
5 +Out Positive output
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
20
Ericsson Confidential
PRODUCT SPEC. MECHANICAL 1 (4)
Prepared (also subject responsible if other) No.
EXXUYNG 4/1301-BMR 658 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) See §1 2008-11-27 C
Mechanical Information - Hole Mount, Open Frame Version
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
21
Ericsson Confidential
PRODUCT SPEC. MECHANICAL 2 (4)
Prepared (also subject responsible if other) No.
EXXUYNG 4/1301-BMR 658 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) See §1 2008-11-27 C
Mechanical Information - Hole Mount, Base Plate Version
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
22
Ericsson Confidential
PRODUCT SPEC. MECHANICAL 3 (4)
Prepared (also subject responsible if other) No.
EXXUYNG 4/1301-BMR 658 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) See §1 2008-11-27 C
Mechanical Information - Surface Mount Version
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
23
Ericsson Confidential
PRODUCT SPEC. 1 (4)
Prepared (also subject responsible if other) No.
EXXUYNG 5/1301- BMR 658 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) See §1 2008-11-27 B
Soldering Information - Surface Mounting
The surface mount product is intended for forced convection
or vapor phase reflow soldering in SnPb and Pb-free
processes.
The reflow profile should be optimised to avoid excessive
heating of the product. It is recommended to have a
sufficiently extended preheat time to ensure an even
temperature across the host PCB and it is also recommended
to minimize the time in reflow.
A no-clean flux is recommended to avoid entrapment of
cleaning fluids in cavities inside the product or between the
product and the host board, since cleaning residues may
affect long time reliability and isolation voltage.
Minimum Pin Temperature Recommendations
Pin number 4 is chosen as reference location for the minimum
pin temperature recommendation since this will likely be the
coolest solder joint during the reflow process.
SnPb solder processes
For SnPb solder processes, a pin temperature (T
PIN
) in excess
of the solder melting temperature, (T
L
, 183°C for Sn63Pb37)
for more than 30 seconds and a peak temperature of 210°C is
recommended to ensure a reliable solder joint.
For dry packed products only: depending on the type of
solder paste and flux system used on the host board, up to a
recommended maximum temperature of 245°C could be
used, if the products are kept in a controlled environment (dr
y
pack handling and storage) prior to assembly.
General reflow process specifications SnPb eutectic Pb-free
Average ramp-up (T
PRODUCT
) 3°C/s max 3°C/s max
Typical solder melting (liquidus)
temperature T
L
183°C 221°C
Minimum reflow time above T
L
30 s 30 s
Minimum pin temperature T
PIN
210°C 235°C
Peak product temperature T
PRODUCT
225°C 260°C
Average ramp-down (T
PRODUCT
) 6°C/s max 6°C/s max
Maximum time 25°C to peak 6 minutes 8 minutes
T
PRODUCT
maximum
T
PIN
minimum
Time
Pin
profile
Product
profile
T
L
Time in
reflow
Time in preheat
/ soak zone
Time 25°C to peak
Temperature
Lead-free (Pb-free) solder processes
For Pb-free solder processes, a pin temperature (T
PIN
) in
excess of the solder melting temperature (T
L
, 217 to 221°C for
SnAgCu solder alloys) for more than 30 seconds and a peak
temperature of 235°C on all solder joints is recommended to
ensure a reliable solder joint.
Maximum Product Temperature Requirements
Top of the product PCB near pin 2 is chosen as reference
location for the maximum (peak) allowed product temperature
(T
PRODUCT
) since this will likely be the warmest part of the
product during the reflow process.
SnPb solder processes
For SnPb solder processes, the product is qualified for MSL 1
according to IPC/JEDEC standard J-STD-020C.
During reflow T
PRODUCT
must not exceed 225 °C at any time.
Pb-free solder processes
For Pb-free solder processes, the product is qualified for
MSL 3 according to IPC/JEDEC standard J-STD-020C.
During reflow T
PRODUCT
must not exceed 260 °C at any time.
Dry Pack Information
Products intended for Pb-free reflow soldering processes are
delivered in standard moisture barrier bags according to
IPC/JEDEC standard J-STD-033 (Handlin
g
, packin
g
, shippin
g
and use of moisture/reflow sensitivit
y
surface mount devices).
Using products in high temperature Pb-free soldering
processes requires dry pack storage and handling. In case
the products have been stored in an uncontrolled
environment and no longer can be considered dry, the
modules must be baked according to J-STD-033.
Thermocouple Attachment
Pin 4 for measurement of minimum pin (solder
j
oint) temperature,
T
PIN
Top of PCB near pin 2 for measurement of
maximum product temperature, T
PRODUCT
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
24
Ericsson Confidential
PRODUCT SPEC. 2 (4)
Prepared (also subject responsible if other) No.
EXXUYNG 5/1301- BMR 658 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) See §1 2008-11-27 B
Soldering Information - Hole Mounting
The hole mounted product is intended for plated throu
g
h hole
mounting by wave or manual soldering. The pin temperature
is specified to maximum to 270°C for maximum 10 seconds.
A maximum preheat rate of 4°C/s and maximum preheat
temperature of 150°C is suggested. When soldering by hand,
care should be taken to avoid direct contact between the hot
soldering iron tip and the pins for more than a few seconds in
order to prevent overheating.
A no-clean flux is recommended to avoid entrapment of
cleaning fluids in cavities inside the product or between the
product and the host board. The cleanin
g
residues ma
y
affect
long time reliability and isolation voltage.
Delivery Package Information
Surface Mount Version
The products are delivered in antistatic injection molded tra
y
s
(Jedec design guide 4.10D standard).
Tray Specifications
Material Antistatic PPE
Surface resistance 10
5
< Ohm/square < 10
12
Bakability The trays can be baked at maximum
125°C for 48 hours
Tray thickness 17.4 mm [0.685 inch]
Box capacity 100 products (5 full trays/box)
Tray weight 120 g empty, 640 g full tray
Delivery Package Information
Hole Mount, Open Frame version
Hole Mount, Base Plate version
The products are delivered in antistatic trays.
Tray Specifications
Material PE Foam
Surface resistance 10
5
< Ohm/square < 10
12
Bakability The trays are not bakeable
Tray thickness 22 mm [0.87 inch]
Box capacity 75 products (3 full trays/box)
Tray weight
Open frame version
40 g empty, 690 g full tray
Base plate version
40 g empty, 1165 g full tray
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
25
Ericsson Confidential
PRODUCT SPEC. 3 (4)
Prepared (also subject responsible if other) No.
EXXUYNG 5/1301- BMR 658 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) See §1 2008-11-27 B
Product Qualification Specification
Characteristics
External visual inspection IPC-A-610
Change of temperature
(Temperature cycling) IEC 60068-2-14 Na
Temperature range
Number of cycles
Dwell/transfer time
-40 to 100°C
1000
15 min/0-1 min
Cold (in operation) IEC 60068-2-1 Ad Temperature T
A
Duration
-45°C
72 h
Damp heat IEC 60068-2-67 Cy
Temperature
Humidity
Duration
85°C
85 % RH
1000 hours
Dry heat IEC 60068-2-2 Bd Temperature
Duration
125°C
1000 h
Electrostatic discharge
susceptibility
IEC 61340-3-1, JESD 22-A114
IEC 61340-3-2, JESD 22-A115
Human body model (HBM)
Machine Model (MM)
Class 2, 2000 V
Class 3, 200 V
Immersion in cleaning solvents IEC 60068-2-45 XA, method 2
Water
Glycol ether
Isopropyl alcohol
55°C
35°C
35°C
Mechanical shock IEC 60068-2-27 Ea Peak acceleration
Duration
100 g
6 ms
Moisture reflow sensitivity
1
J-STD-020C Level 1 (SnPb-eutectic)
Level 3 (Pb Free)
225°C
260°C
Operational life test MIL-STD-202G, method 108A Duration 1000 h
Resistance to soldering heat
2
IEC 60068-2-20 Tb, method 1A Solder temperature
Duration
270°C
10-13 s
Robustness of terminations IEC 60068-2-21 Test Ua1
IEC 60068-2-21 Test Ue1
Through hole mount products
Surface mount products
All leads
All leads
Solderability
IEC 60068-2-58 test Td
1
IEC 60068-2-20 test Ta
2
Preconditioning
Temperature, SnPb Eutectic
Temperature, Pb-free
Preconditioning
Temperature, SnPb Eutectic
Temperature, Pb-free
150°C dry bake 16 h
215°C
235°C
Steam ageing
235°C
245°C
Vibration, broad band random IEC 60068-2-64 Fh, method 1
Frequency
Spectral density
Duration
10 to 500 Hz
0.07 g
2
/Hz
10 min in each direction
Notes
1
Only for products intended for reflow soldering (surface mount products)
2
Only for products intended for wave soldering (plated through hole products)
E
PKB 4000B series Intermediate Bus Converters
Input 36-75 V, Output up to 40 A / 252 W EN/LZT 146 384 R4A May 2013
© Ericsson AB
Technical Specification
26