Contactors Index Co nt ac to rs 1 1 - Contactors Motor protection & control panorama.......................... 1.1 - 1.6 Features..............................................................................................................................1.1 3 Pole Mini-contactors...........................................................................................................1.2 - 1.3 Contactors..................................................................................................................1.2 - 1.3 Main accessories........................................................................................................1.2 - 1.3 Overload relays...........................................................................................................1.2 - 1.3 Manual motor starters.................................................................................................1.2 - 1.3 4 Pole Mini-contactors...........................................................................................................1.3 - 1.4 Contactors................................................................................................................. 1.3 - 1.4 Control relays & mini-control relays..............................................................................1.3 - 1.4 Specialty contactors Bar contactors....................................................................................................1.3 - 1.4 DC circuit switching............................................................................................1.3 - 1.4 Definite purpose.................................................................................................1.3 - 1.4 Lighting contactors.............................................................................................1.3 - 1.4 Capacitive switching...........................................................................................1.3 - 1.4 Railway applications...........................................................................................1.3 - 1.4 Dynamic braking / DC drives..............................................................................1.3 - 1.4 Across the line contactors........................................ 1.7 - 1.166 Features ...................................................................................................................................1.7 General information Technical terms and definitions...........................................................................................1.8 IEC Standards, utilization categories...................................................................................1.9 Motor ratings....................................................................................................................1.10 Pilot duty ratings and overload trip classes.......................................................................1.11 AF Series contactors..............................................................................................1.12 - 1.13 Selection AF non-reversing, 3 pole...................................................................................................1.14 AF mechanically interlocked & reversing, 3 pole................................................................1.15 AFZ non-reversing, 3 pole.................................................................................................1.16 AFZ mechanically interlocked, reversing, 3 pole................................................................1.17 A non-reversing, 3 pole.....................................................................................................1.18 A mechanically interlocked, reversing, 3 pole....................................................................1.19 AE non-reversing, 3 pole..................................................................................................1.20 AE mechanically interlocked, reversing, 3 pole..................................................................1.21 AL non-reversing, 3 pole...................................................................................................1.22 AL mechanically interlocked, reversing, 3 pole..................................................................1.23 AS / ASL non-reversing, reversing 3 pole..........................................................................1.24 AS / ASL non-reversing, spring-terminated, 3 pole...........................................................1.25 B miniature non-reversing, mechanically interlocked, 3 pole..............................................1.26 BC miniature non-reversing, mech. interlocked, 3 pole.....................................................1.27 AF / AFZ NEMA rated, non-reversing, 3-pole....................................................................1.28 AF / AFZ NEMA rated, mech. interlocked, reversing, 3-pole.............................................1.29 A, AL, AE NEMA rated, non-reversing, 3-pole...................................................................1.30 A, AL, AE NEMA rated, mech. interlocked, reversing........................................................1.31 AF, AFZ, and EK 4-pole....................................................................................................1.32 A, AL, and AE 4-pole........................................................................................................1.33 B, BC miniature, 4-pole....................................................................................................1.34 Additional coil voltages..............................................................................................................1.35 Accessory fitting details...................................................................................................1.36 - 1.44 Coordination with short-circuit protection devices......................................................................1.45 Auxiliary contact blocks...................................................................................................1.46 - 1.51 Surge suppressors for contactor coils.............................................................................1.52 - 1.53 Interface relays................................................................................................................1.54 - 1.55 Mechanical & electrical interlocks.....................................................................................1.56 - 1.57 Mechanical latching unit............................................................................................................1.58 Electronic timers........................................................................................................................1.59 Electronic timers for wye-delta starters............................................................................1.60 - 1.61 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Connection kits (reversing & phase-to-phase)............................................................................1.62 Connection sets (wye-delta).......................................................................................................1.63 Coupling units.................................................................................................................1.64 - 1.65 Terminal enlargements/extensions & shorting bars.....................................................................1.66 Terminal control leads, blocks & lug kits.....................................................................................1.67 Terminal shrouds.......................................................................................................................1.68 Function markers, protective covers & coil terminal blocks........................................................1.69 Mounting plates.........................................................................................................................1.70 Adapter plates & accessories....................................................................................................1.71 Replacement parts..........................................................................................................1.72 - 1.74 Terminal marking and positioning.....................................................................................1.75 - 1.82 Technical data...............................................................................................................1.83 - 1.146 Approximate dimensions.............................................................................................1.147 - 1.166 Capacitive contactors........................................... 1.167 - 1.174 Features ...............................................................................................................................1.167 Contactors for capacitive switching.........................................................................................1.168 Selection UA, UA...RA 3 pole.........................................................................................................1.169 Technical data.............................................................................................................1.170 - 1.173 Approximate dimensions.........................................................................................................1.174 Definite purpose contactors..................................1.175 - 1.184 Features ...............................................................................................................................1.175 DP non-reversing 1, 2, 3 & 4 pole............................................................................................1.176 Accessories.............................................................................................................................1.177 Technical data.............................................................................................................1.178 - 1.179 Approximate dimensions.............................................................................................1.180 - 1.183 Dynamic braking / DC drive.................................. 1.185 - 1.194 Features ...............................................................................................................................1.185 Selection EHDB, DA75 2- & 3-pole, non-reversing.........................................................................1.186 EHDB, DA75 2 & 3 pole, mechanically-interlocked.........................................................1.187 Replacement parts......................................................................................................1.188 - 1.189 Technical data.............................................................................................................1.190 - 1.191 Approximate dimensions.............................................................................................1.192 - 1.193 Lighting contactors............................................... 1.195 - 1.200 Features ...............................................................................................................................1.195 A9 - A300 Electrically & mechanically held...................................................................1.196 - 1.197 Accessories.............................................................................................................................1.198 Factory modifications...............................................................................................................1.198 Railway application contactors............................ 1.201 - 1.206 Features ...............................................................................................................................1.201 Reference standards...............................................................................................................1.202 Selection Standard devices, ring-tongue, 3-pole............................................................................1.203 Traction-specific, ring-tongue, 3-pole..............................................................................1.204 Traction-specific, ring-tongue, 4-pole & relays................................................................1.205 Accessories.............................................................................................................................1.206 Continued next page 1.A 1SXU000023C0202 Rev. A 1 nt Co s or t ac Index DC Circuit switching contactors........................... 1.207 - 1.214 Features ...............................................................................................................................1.207 Selection GA75 - GAE75...............................................................................................................1.208 GAF185 - GAF2050.......................................................................................................1.209 Technical data.............................................................................................................1.210 - 1.211 Connections............................................................................................................................1.212 Approximate dimensions.............................................................................................1.213 - 1.214 Bar contactors....................................................... 1.215 - 1.224 Features ...............................................................................................................................1.215 Overview ...................................................................................................................1.216 - 1.217 Bar contactors for the AC circuits switching................................................................1.218 - 1.219 Bar contactors for the DC circuits switching................................................................1.220 - 1.221 Questionnaire..............................................................................................................1.222 - 1.223 1.B 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Motor protection & control Panorama Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Motor protection and control Panorama 1 Miniature contactors for compact equipment up to 5 hp / 5.5 kW Standard contactors for all industrial applications up to 2700 A Motor starting up to 1150 hp / 900 kW Contactors for heavy duty applications up to 5000 A, 1500V Simple, sustainable integration * Complete 3- & 4-pole ranges * High performance and quality * Ease of installation * AF contactors with electronic coils: - Wide input ranges - Unified AC/DC voltages - Chatter-proof / hum-free - Dips withstand - Integral surge suppression * Global certification and approvals Motor starting solutions * Simple, compact assembly * Close couplers, busbar and terminal accessories * Systems concept: - Reduced panel space - Time / cost saving - Secure assembly The right choice for many applications * Pumps & compressors * HVAC equipment * Power supplies and batteries * Material handling * Alternative energy * Traction / rail * Mobile equipment 1.1 1SXU000023C0202 Rev. A 3-pole contactors Mini contactors Contactors for all industrial applications and motor starting 1 AC-3 Rated operational power 55 C*, 400 V kW IEC 480 V UL/CSA 3-phase motor rating hp IEC 5.5 4 5.5 7.5 4 5.5 7.5 11 15 18.5 3 5 5 7.5 10 5 7.5 10 15 20 -- AC Control supply Type B6 B7 AS09 AS12 AS16 AF09 AF12 AF16 AF26 AF30 AF38 AF09Z AF12Z AF16Z AF26Z AF30Z AF30Z DC Control supply Type BC6 BC7 ASL09 ASL12 ASL16 AF09 AF12 AF16 AF26 AF30 AF38 AF09Z AF12Z AF16Z AF26Z AF30Z AF38Z AC / DC Control supply Type -- -- -- -- -- AF09 AF12 AF16 AF26 AF30 AF38 AF09Z AF12Z AF16Z AF26Z AF30Z AF38Z AC-3 Rated operational current 55 C*, 400 V A 9 12 9 12 15.5 9 12 18 26 32 AC-1 Rated operational current 40 C, 690 V A 16 20 22 24 24 25 28 30 45 50 50 A 12 (300 V) 16 20 20 20 25 28 30 45 50 50 -- -- -- -- -- 00 0 -- 1 -- -- UL/CSA General use rating NEMA 4 600 V NEMA Size Pages 1.26...1.27 * 60 C for AS(L)09 ... AS(L)16 and AF09 ... AF38 contactors Pages 1.24...1.25 Pages 1.14...1.17 CA3-10 (1 x N.O.), CA3-01 (1 x N.C.) CA4-10 (1 x N.O.), CA4-01 (1 x N.C.) CAL4-11 (1 x N.O. + 1 x N.C.) TEF4-ON, TEF4-OFF 38 Main accessories Auxiliary contact blocks Pages 1.46...1.51 Front mounting CAF6 Side mounting CA6 Timers Page 1.59 Interlocking units (1) Electronic TEF3-ON, TEF3-OFF Mechanical VM3 Pages 1.56...1.57 Connection kits Page 1.62 Mechanical / Electrical For reversing contactors Surge suppressors Varistor (AC/DC) Pages 1.52...1.53 RC type (AC) AF contactors have built-in surge protection Transil diode (DC) VM4 VEM4 BSM6-30 RV-BC6 BER16C-3 RV5 BER16-4 BER38-4 (24...440 V) RC5-1 (24...440 V) RD7 RT5 (12...264 V) (1) See available reversing contactors VB6, VB7 and VAS09 ... VAS16 Overload relays - Chapter 2 Thermal relays Class 10 Electronic relays Class 10E, 20E, 30E Accessories for thermal overload relays Wall/separate mounting kit (10A or 20 for TA42DU to TA80DU) T16 (0.10...16 A) T16 E16DU (0.10...38 A) EF19 (0.10...18.9 A) DB16 DB16E TF42 (0.10...16 A) EF19 (0.10...18.9 A), EF45 (9...45 A) (0.10...18.9 A) DB42 (T16 only), (E16DU only) (TF42 only) Manual motor starters - Chapter 4 Thermal / magnetic Class protection 10 MS116 for class 10A (0.16...32 A) MS132 MS116 for class 10A (0.16...32 A) MS132 (0.10...32 A) (0.10...32 A) Class 20 Magnetic only types Accessories For contactor mounting Auxiliary trip units, auxiliary contacts, busbars 1.2 1SXU000023C0202 Rev. A MO132 (0.10...32 A) BEA7/132 HKF1, HK1, UA1, AA1, PS1, S1, SK1, CK1 BEA16-3 BEA16-4 BEA38-4 HKF1, HK1, UA1, AA1, PS1, S1, SK1, CK1 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1 18.5 22 30 37 45 55 75 90 110 140 160 200 250 315 400 -- 475 560 -- 30 40 50 60 60 75 100 125 150 200 250 350 400 500 600 -- 800 900 -- A40 A50 A63 A75 A95 A110 A145 A185 A210 A260 A300 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 AL40 AE50 AE63 AE75 AF95 AF110 AF145 AF185 AF210 AF260 AF300 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 -- AF50 AF63 AF75 AF95 AF110 AF145 AF185 AF210 AF260 AF300 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 37 50 65 75 96 110 145 185 210 260 305 400 460 580 750 -- 860 1050 -- 60 100 115 125 145 160 250 275 350 400 500 600 700 800 1050 1260 1350 1650 2050 60 80 90 105 125 150 230 250 300 350 400 550 650 750 900 1210 1350 1650 2100 -- 2 -- 3 -- -- 4 -- -- 5 -- -- 6 -- 7 -- -- 8 -- AF Series - pages 1.14...1.15; A Series - pages 1.18...1.19; AE Series - pages 1.20...1.21; AL Series - pages 1.22...1.23; NEMA rated contactors - pages 1.28...1.31 NEW!! AF2650 General use: 2700A AC-1: 2650A CA5-10 (1 x N.O.), CA5-01 (1 x N.C.) CAL5-11 CAL18-11 (1 x N.O. + 1 x N.C.) (1 x N.O. + 1 x N.C.) TEF5-ON, TEF5-OFF VM5-1 VM300H / VM300V VE5-1 VM750H / VM750V VM1650H VE5-2 BER40V BEM75-30 RV5 BEM110-30 BEM185-30 BEM300-30 BEM460-30 BEM750-30 (24...440 V) RC5-1 RC5-2 (24...440 V) RC5-3 (24...440 V) (250...440V) RT5 (12...264 V) TA42DU TA75DU (18...42 A) (18...80 A) E45DU E80DU (9...45 A) (27...80 A) TA80DU (29...80 A) TA110DU (65...110 A) E140DU TA200DU DB80, DB200, D140E DB200 (50...140 A) DB80, DB45E, DB80E TA450DU/SU (66...200 A) (130...310 A) class 30 for SU E200D-U E320DU (60...200 A) (100...320 A) E500DU (150...500 A) E800DU (250...800 A) E1250DU (375...1250 A) Circuit breakers - Chapter 17 MS450 (28...50 A) MS451 MS495 (28...100 A) MS496 (28...100 A) Tmax Circuit breaker and accessories (28...50 A) BEA40/450 BEA50/450, BEA75/495 HK4, HKS4, UA4, AA4, PS4, S4, SK4 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.3 1SXU000023C0202 Rev. A 1 4-pole contactors Mini contactors IEC AC-1 Rated operational current UL/CSA General use rating 40 C, 690 V A 16 20 600 V A 12 (300 V) 16 AC Control supply Type B6 B7 DC Control supply Type BC6 BC7 AC / DC Control supply Type -- -- Page 1.34 Control relays Chapter 6 Mini control relays - Chapter 6 IEC AC-15 Rated operational current A 400 V 3 UL/CSA Pilot duty Specialty contactors Pages 1.167...1.224 A 600 4 0 Type K6-22Z K6-31Z K6-40E DC Control supply Type KC6-22Z KC6-31Z KC6-0E AC / DC Control supply Type -- -- -- Bar contactors - Pages 1.215...1.224 DC-1 Rated current up to 5000 A DC-3/DC-5 Rated current up to 2000 A IOR.. 63-..-CC to IOR.. 5100-..-CC AC-1 Rated current up to 5000 A AC-3 Rated power up to 1500 kW (1520 A - 440 V) IOR.. 63-..-MT to IOR.. 5100-..-MT AC/DC Coupling: LOR.. contactors Slip ring motor control: FOR .. contactors Field discharge: AM(F)-CC-JORE contactors AC/DC Switching (N.C./N.O. main poles): NOR & JOR contactors Latching contactors for energy saving and safety requirements: AMA or AME contactors DC Circuit switching Definite purpose 100 A, 440 V, DC-1 20...90 FLA GA75, GAE75 types 275...2050A, 1000V, DC-1 GAF185...GAF2050 types DP20...DP90 types Pages 1.207...1.214 1SXU000023C0202 Rev. A 3 1 AC Control supply 1500 V with poles in series 1.4 2 2 Pages 1.175...1.182 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1 Contactors 25 30 45 55 70 100 125 200 250 300 350 550 800 1000 25 30 45 55 80 80 105 170 200 250 300 420 540 -- AF09 AF09Z AF16 AF16Z AF26 AF26Z AF38 AF38Z A45 A50 A75 EK110 EK150 EK175 EK210 EK370 EK550 EK1000 AF09 AF09Z AF16 AF16Z AF26 AF26Z AF38 AF38Z AE45 AE50 AE75 EK110 EK150 EK175 EK210 EK370 EK550 EK1000 AF09 AF09Z AF16 AF16Z AF26 AF26Z AF38 AF38Z AF45 AF50 AF75 -- -- -- -- -- -- -- Page 1.32 Page 1.32...1.33 Page 1.32 Control relays - Chapter 6 3 3 A 600, Q 300 A 600, Q 600 2 2 3 1 4 0 2 2 3 1 4 0 NS22E NS31E NS40E NF22E NF31E NF40E NSL22E NSL31E NSL40E NF22E NF31E NF40E -- -- -- NF22E NF31E NF40E Lighting contactors - Pages 1.195...1.200 For tungsten and ballast loads up to 400 A. Railway applications - Pages 1.201...1.206 Traction-specific (rail) devices with low-smoke plastic and ring-tongue termination Up to 12 poles, open and enclosed (UL Type 1) Capacitive switching Pages 1.167...1.174 12.5 to 80 kvar UA16..RA to UA110..RA types UA16 to UA110 types Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Dynamic braking / DC drive - Pages 1.185...1.194 2 DC-rated N.O. power poles with optional 3rd N.C. pole for dynamic braking 1.5 1SXU000023C0202 Rev. A Notes 1 1.6 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss Across the line contactors nt the ac General purpose and motor applications to line rs 1 Across the line Contactors AF series contactors (9...2650) * * * * * * * * * * A-line contactors (9...300) 3- & 4-pole contactors General purpose up to 2700 A Motor applications up to 1150 hp, 900 kW NEMA Sizes 00...8 DC switching up to 600V Electronic AC/DC coil input voltages PLC interface (AF400...AF2650) Wide variety of accessories Systems concept coupling units & bus kits Additional ratings including definite purpose, elevator duty & capacitive switching * * * * * 3- & 4-pole contactors General purpose up to 400 A Motor applications up to 300 hp, 250 kW NEMA Sizes 00...5 Additional ratings including definite purpose & elevator duty * AC or DC coil input voltages B / BC contactors * * * * AS / ASL contactors (9...16) * * * * 3-pole contactors For high-volume applications up to 10 hp Bulk packaging available AC or DC coil input voltages 3 & 4 pole contactors Compact solutions up to 5 hp, 5.5 kW Quick-connect & PCB mount options AC or DC coil input voltages EK contactors * 4-pole contactors * AC-1 up to 1000 A * AC or DC coil input voltages 3-pole contactors Standards & approvals R AF09(Z)... AF38(Z) A/E/L9... A/E/L40 A/E/F50... A/E/F75 A/F95... A/F110 A/F145... AF750, AF1350, AF1650 AF1250, AF2050, AF2650 AS/L09... AS/L16 B/C6... B/C7 E312527 E312527 E312527 E312527 E36588 E73397 E312527 E191658 LR56745 LR56745 LR16332 Note: B/C6...7 quick-connect and PCB-mount are UL recognized. 4-pole contactors Standards & approvals R AF09(Z)... AF38(Z) A/E/L9... A/E/L26 A/E/F45... A/E/F75 EK110... EK550 EK1000 B/C6... B/C7 E319322 E312527 E312527 E36588 - E191658 LR56745 LR56745 - LR15332 Note: B/C6...7 quick-connect and PCB-mount are UL recognized. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.7 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General information Technical terms and definitions Altitude Refers to the height of the site where the equipment is located, expressed in meters above the sea level. Ambient temperature Rated control circuit voltage Uc Control voltage value for which the control circuit of the unit is sized. Rated insulation voltage Ui Temperature of the air surrounding the unit. Voltage value which designates the unit and to which dielectric tests, clearance and creepage distances are referred. Circuits Rated impulse withstand voltage Uimp All the conducting parts of a contactor, intended to be included in a circuit different from the main circuit and the control circuit of the contactor e.g. signalization, interlocking circuits etc ... Rated operating current Ie * Auxiliary circuit * Control circuit All the conducting parts of a contactor (other than the main circuit) included in a circuit used for the closing operation, or opening operation, or both, of the contactor. * Main circuit All the conducting parts of a contactor included in the circuit which it is designed to close or open. Coil operating range Expressed as a multiple of the rated control circuit voltage Uc for the lower and upper limits. The highest peak value of an impulse voltage of prescribed form 1.2/50, which does not cause breakdown under specified conditions of test. Current value stated by the manufacturer and taking into account the rated operating voltage Ue, the rated frequency, the rated duty, the utilization category, the electrical contact life and the type of the protective enclosure. Rated operating voltage Ue Voltage value to which utilization characteristics of the contactor are referred, i.e. phase to phase voltage in 3 phase circuits. Conventional thermal current Ith Value of current the contactor can withstand with poles in closed position, in free air for an eight hour duty, without the temperature rise of its various parts exceeding the limits specified by the standards. Resistance to shocks Cycle duration Total time of the on-load + off-load period. Requirements applicable for instance to vehicles, crane operation or switchgear slide-in module systems. Endurance / durability At the quoted permissible g values, contactors must not undergo a change in switching state and O/L relays must not trip. * Electrical endurance Number of on-load operating cycles (i.e. with current on the main contacts) a contactor can achieve, varies depending on the utilization category. Resistance to vibrations * Mechanical endurance Requirements applicable to all the vehicles, vessels and other similar transport systems. At the quoted amplitude and vibration frequency values, the unit must be capable to achieve the required duty. Number of off-load operating cycles (i.e. without current on the main contacts) a contactor can achieve. Short-circuit protection coordination Inching Achieved by using back-up protection devices such as circuit-breakers, H.R.C. fuses or standard fuses. Energizing a motor once or repeatedly for short periods to obtain small movements of the driven mechanism. Co-ordination types a, b, c are defined in IEC 292-1 publication, VDE 0660, NFC 63-650 standards. Co-ordination types "1" and "2" are defined in IEC 947-4-1. Insulation class according to the VDE 0110 and NFC 20-040 * Type 1 co-ordination Characterizes contactors suitability in accordance with environment and utilization conditions. A contactor can be classified depending on its own clearance and creepage distances in the insulation classes A, B, C, D which correspond to different insulation voltage values. There has been no discharge of parts beyond the enclosure. Damage to the contactor and the overload relay is acceptable. The insulation class C is applicable to most of the industrial applications. Equipment described in this catalogue correspond to insulation class C. No damage to the overload relay or other parts has occurred, except that welding of contactor or starter contacts is permitted, if they are easily separated. Intermittent duty Switching frequency Duty in which the main contacts of a contactor remain closed for periods of time insufficient to allow the contactor to reach thermal equilibrium, the currentcarrying periods being separated by off-load periods of sufficient duration to restore equality of temperature with the cooling medium. Mounting positions Stated by the manufacturer. Please note restrictions when applicable. * Type 2 co-ordination Number of operating cycles per hour. Time * Closing time Time between energization of the coil until the moment the contacts of the first current path to be closed actually close. * Opening time On-load factor Ratio of the current flow time to the total time of the cycle x 100. Time from the beginning of state causing breaking until the moment when the contacts of the last current path to be opened are open. Plugging * Minimal operation time Stopping or reversing a motor quickly by interchanging two supply leads whilst the motor is running. Rated breaking capacity; Rated making capacity Value of r.m.s current a contactor can break or make at a fixed voltage value, within the conditions specified by the standards, depending on the utilization category. Shortest control duration to ensure complete closing or opening of a contactor. * Short time current permissible Value of current which the contactor can withstand in closed position for a short time period and within specified conditions. * Time constant Ratio of inductance to the resistance : L/R = mH/Ohm = ms. 1.8 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage General information IEC Standards, utilization categories Ac ro Co ss nt the ac to line rs 1 Standards * IEC standards 158-1: "Contactors" and series IEC 292 : "Motor-starters" have been revised and replaced by the new IEC 947-4-1 (1990-05): "Contactors and Motor-starters" referring to IEC 947-1 (1988): "General rules" The new standards will constitute the basis of the future European and National standards, not yet revised. Therefore the ratings indicated in this catalog are established according to the former and the future standards. * Main changes and additions in the new standards are: * Revision and extension of the utilization categories (see hereafter) * Replacement of the coordination classes types a, b, c by new types: "1" (approximately equivalent to former class "a") and "2" (approximately equivalent to former class "c") with additional requirements. * Classification of the thermal overload relays in tripping classes: 10 A; 10; 20 and 30 depending on their tripping times, at 1.5 and 7.2 times their setting current, in order to cover motor applications depending on their starting times. Class 10 A is adapted for motors according to IEC 34-1. * Introduction of tests to verify the connecting capability and the mechanical strength of terminals. Utilization categories A contactor duty is characterized by the utilization category plus indication of the rated operating voltage and the rated operating current (see at Rated ...), or the motor characteristics. Utilization categories for contactors according to IEC 947-4-1 Alternating current: AC-1 AC-2 AC-3 AC-4 AC-5a AC-5b AC-6a AC-6b AC-8a AC-8b Non-inductive or slightly inductive loads, resistance furnaces. Power factor 0.7 - 0.8 (slightly inductive). Slip-ring motors: starting, switching-off. Squirrel-cage motors: starting, switching-off motors during running. Power factor 0.4 - 0.5 (AC-3). Squirrel-cage motors: starting, plugging, inching. Switching of electric discharge lamp controls. Switching of incandescent lamps. Switching of transformers. Switching of capacitor banks Hermetic refrigerant compressor motor control with manual resetting of overload releases Hermetic refrigerant compressor motor control with automatic resetting of overload releases. Direct current: DC-1 DC-3 DC-5 DC-6 Non-inductive or slightly inductive loads, resistance furnaces. Shunt motors: starting, plugging, inching. Dynamic breaking of d.c. motors. Series motors: starting, plugging, inching. Dynamic breaking of d.c. motors. Switching of incandescent lamps Utilization categories for contactor relays according to IEC 947-5-1 Alternating current: AC-12 AC-13 AC-14 AC-15 Control of resistive loads and solid state loads with isolation by opto couplers. Control of solid state loads with transformer isolation. Control of small electromagnetic loads ( 72 VA). Control of electromagnetic loads (> 72 VA). Direct current: DC-12 DC-13 DC-14 Control of resistive loads and solid state loads with isolation by opto couplers. Control of electromagnets. Control of electromagnetic loads having economy resistors in circuit. Utilization categories AC-1, AC-2, AC-3, AC-4 and DC-1, DC-3, DC-5 are maintained with slightly more severe tests. Other categories have been added in order to standardize specific applications. In fact some contactor applications and the specific criteria characterizing the types of load controlled can modify the recommended utilization characteristics. These major applications are, for example : Switching of capacitor banks This application is characterized by high current peaks when switching-on the contactor and presence of harmonic currents on uninterrupted duty. For this application, IEC 947-4-1 has defined an utilization category AC-6b. Practical ratings have to be defined according to tests or, in absence of tests, by a calculation indicated in IEC 947-4-1. Switching of transformers This application is characterized by high current peaks on contactor closing due to magnetization phenomena. The corresponding utilization category according to IEC 947-4-1 is AC-6a. Ratings are derived from test-values for AC-3 or AC-4 according to formula given in IEC 947-4-1. Switching of lighting circuits The current peaks on contactor closing and power factor vary depending on the type of lamps, the switching method used and if compensation systems are fitted or not. IEC 947-4-1 contains two standard utilization categories AC-5a for switching of the electric discharge lamps. AC-5b for switching of incandescent lamp. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.9 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General information Motor ratings Horsepower to full-load Amperes for AC induction motors Full Load Amperes (FLA) Horsepower (hp) 110...120 v ac 200 v ac 208 v ac 220...240 v ac 380...415 v ac 440...480 v ac 550...600 v ac Single phase Three phase Single phase Three phase Single phase Three phase Single phase Three phase Single phase Three phase Single phase Three phase Single phase Three phase 1/10 3.0 - - - - - 1.5 - 1.0 - - - - - 1/8 3.8 - - - - - 1.9 - 1.2 - - - - - 1/6 4.4 - 2.5 - 2.4 - 2.2 - 1.4 - - - - - 1/4 5.8 - 3.3 - 3.2 - 2.9 - 1.8 - - - - - 1/3 7.2 - 4.1 - 4.0 - 3.6 - 2.3 - - - - - 1/2 9.8 4.4 5.6 2.5 5.4 2.4 4.9 2.2 3.2 1.3 2.5 1.1 2.0 0.9 3/4 13.8 6.4 7.9 3.7 7.6 3.5 6.9 3.2 4.5 1.8 3.5 1.6 2.8 1.3 1 16.0 8.4 9.2 4.8 8.8 4.6 8.0 4.2 5.1 2.3 4.0 2.1 3.2 1.7 1-1/2 20.0 12.0 11.5 6.9 11.0 6.6 10.0 6.0 6.4 3.3 5.0 3.0 4.0 2.4 2 24.0 13.6 13.8 7.8 13.2 7.5 12.0 6.8 7.7 4.3 6.0 3.4 4.8 2.7 3 34.0 19.2 19.6 11.0 18.7 10.6 17.0 9.6 10.9 6.1 8.5 4.8 6.8 3.9 5 56.0 30.4 32.2 17.5 30.8 16.7 28.0 15.2 17.9 9.7 14.0 7.6 11.2 6.1 7-1/2 80.0 44.0 45.0 25.3 44.0 24.2 40.0 22.0 27.0 14.0 21.0 11.0 16.0 9.0 10 100.0 56.0 57.5 32.2 55.0 30.8 50.0 28.0 33.0 18.0 26.0 14.0 20.0 11.0 15 135.0 84.0 - 48.3 - 46.2 68.0 42.0 44.0 27.0 34.0 21.0 27.0 17.0 20 - 108.0 - 62.1 - 59.4 88.0 54.0 56.0 34.0 44.0 27.0 35.0 22.0 25 - 136.0 - 78.2 - 74.8 110.0 68.0 70.0 44.0 55.0 34.0 44.0 27.0 30 - 160.0 - 92.0 - 88.0 136.0 80.0 87.0 51.0 68.0 40.0 54.0 32.0 40 - 208.0 - 120.0 - 114.0 176.0 104.0 112.0 66.0 88.0 52.0 70.0 41.0 50 - 260.0 - 150.0 - 143.0 216.0 130.0 139.0 83.0 108.0 65.0 86.0 52.0 60 - - - 177.0 - 169.0 - 154.0 - 103.0 - 77.0 - 62.0 75 - - - 221.0 - 211.0 - 192.0 - 128.0 - 96.0 - 77.0 100 - - - 285.0 - 273.0 - 248.0 - 165.0 - 124.0 - 99.0 125 - - - 359.0 - 343.0 - 312.0 - 208.0 - 156.0 - 125.0 150 - - - 414.0 - 396.0 - 360.0 - 240.0 - 180.0 - 144.0 200 - - - 552.0 - 528.0 - 480.0 - 320.0 - 240.0 - 192.0 250 - - - - - - - 604.0 - 403.0 - 302.0 - 242.0 300 - - - - - - - 722.0 - 482.0 - 361.0 - 289.0 350 - - - - - - - 828.0 - 560.0 - 414.0 - 336.0 400 - - - - - - - 954.0 - 636.0 - 477.0 - 382.0 450 - - - - - - - 1030.0 - - 515.0 - 412.0 500 - - - - - - - 1180.0 - 786.0 590.0 - 472.0 - Full-load motor-running currents in Amperes corresponding to various AC horsepower ratings as published in Table 50.1 of UL 508. 1.10 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General information Pilot duty ratings and overload trip classes Pilot duty ratings for AC control circuit contacts Contact rating designation Continuous thermal, test current (A) A150 Maximum current, 50/60 Hz (A) 120 v ac 240 v ac 480 v ac 600 v ac Volt-amperes Make Break Make Break Make Break Make Break Make 10 60 6.00 - - - - - - 7200 Break 720 A300 10 60 6.00 30 3.00 - - - - 7200 720 A600 10 60 6.00 30 3.00 15 1.50 12 1.20 7200 720 B150 5 30 3.00 - - - - - - 3600 360 B300 5 30 3.00 15 1.50 - - - - 3600 360 B600 5 30 3.00 15 1.50 7.5 0.75 6 0.60 3600 360 C150 2.5 15 1.5 - - - - - - 1800 180 C300 2.5 15 1.5 7.5 0.75 - - - - 1800 180 180 C600 2.5 15 1.5 7.5 0.75 3.75 0.375 3.00 0.30 1800 D150 1.0 3.60 0.60 - - - - - - 432 72 D300 1.0 3.60 0.60 1.80 0.30 - - - - 432 72 E150 0.5 1.80 0.30 - - - - - - 216 36 Mechanical switching ratings and test values as published in Table 1-4-1 of NEMA ICS 5-2000 (R2005, R2010) Pilot duty ratings for DC control circuit contacts Contact rating designation Maximum current, 50/60 Hz (A) Continuous thermal, test current (A) 120 v dc 250 v dc 301 to 600 v dc Volt-amperes Make / Break Make / Break Make / Break Make / Break N150 10 2.2 - - 275 N300 10 2.2 1.1 - 275 N600 10 2.2 1.1 0.40 275 P150 5.0 1.1 - - 138 P300 5.0 1.1 0.55 - 138 P600 5.0 1.1 0.55 0.20 138 Q150 2.5 0.55 - - 69 Q300 2.5 0.55 0.27 - 69 Q600 2.5 0.55 0.27 0.10 69 R150 1.0 0.22 - - 28 R300 1.0 0.22 0.11 - 28 Mechanical switching ratings and test values as published in Table 1-4-1 of NEMA ICS 5-2000 (R2005, R2010) Overload trip classes Trip class Tripping time Tp (seconds) 10A 2 < Tp 10 10 4 < Tp 10 20 6 < Tp 20 30 9 < Tp 30 Trip classes as published in Table 2 of UL 60947-4-1A. Pilot duty rating explanation A - 600 Max. thermal current Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Max. voltage 1.11 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General information AF Series contactors AF09 - AF110 Application Control circuit types AF series contactors (9...110) are primarily used for controlling single and three phase motors and switching power circuits up to 600V AC, 240V DC AF series contactor coils are designed to utilize both AC (50/60 Hz) and DC control circuit inputs ranging from 12...500V. Surge suppression is included. Description Contactor types AF series contactors are provided in either three or four power pole configurations with a variety of accessories including auxiliary contacts, close coupling adaptors, interlocks, and busbars. 3 NO pole: 4 NO pole: 2 NO / 2 NC pole: AF09...AF110 AF09...AF75 AF09...AF75 Mounting hole pattern identical from AF09... AF38. Only three different patterns for contactors AF09...AF110 Detachable coil terminals (AF09...AF38) * Can be pre-wired prior to installation * Can easily be rotated from top (standard) to bottom Quick DIN-rail mount & dismount (no tools required AF09...AF38) * 35 x 7.5mm for AF09...AF38 * 35 x 15mm for AF09...AF75 * 75mm for AF45...AF110 Front-mount coil termination available Integral surge suppression AF09...AF110 Actuator for side-mount accessories Stops for attaching front-mount accessories Mechanical interlocks with no additional width for AF09...AF38 Function markers included as standard on AF09...AF38; available as accessory AF50...AF110 Contoured sides for easy access to panel mounting holes Clear indication of coil voltages and frequencies Terminals on AF09...AF110 contactors are delivered in open position with captive screws (screws of unused terminals must be tightened) Terminal screws: * Posidrive (+,-) No 2 AF09...AF75 * M8 hex threaded socket screw for AF95...AF110 IP20 degree protection according to IEC/EN 60947-1; protection from live parts according to VDE0106 Part. 100. Catalog number explanation For reference only - not all combinations will produce valid catalog numbers AF09 - 30 -10 - 13 Contactor series & frame size Coil voltage code Power pole configuration Auxiliary pole configuration * 30 = 3 NO * 40 = 4 NO * 22 = 2 NO / 2 NC 1.12 1SXU000023C0202 Rev. A (see product selection pages) * 00 - No auxiliary provided * 10 = 1 NO * 01 = 1 NC * 11 = 1 NO / 1 NC * 22 = 2 NO / 2 NC Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General information AF Series contactors AF145 - AF2650 Application Control circuit types AF series contactors (145...2650) are primarily used for controlling single and three phase motors and switching power circuits up to 1000V AC, 600V DC. AF series contactor coils are designed to utilize both AC (50/60 Hz) and DC control circuit inputs ranging from 24...500V. Surge suppression is included. Description Contactor types AF series contactors are provided in a three power pole configuration with a variety of accessories including auxiliary contacts, close coupling adaptors, interlocks, and busbars. 3 NO pole: AF145...AF2650 Only 5 different mounting hole patterns for contactors AF145...AF2650 Wide variety of bus kits available for reversing and wye-delta configurations, as well as close couplers for MCCB and fusible disconnects Integral surge suppression AF145...AF2650 A2 A1 3 5L 2 3L Mechanical interlocks for horizontal and vertical assembly 1 1L Assembly screws on contactor face allow for replacement coils, contacts, and arc chutes to be swapped without removing the contactor from the installation or detaching any conductors Clear indication of coil voltages and frequencies Clear indication of contactor ratings and approvals on contactor face UL Integral 24V DC PLC interface AF400... AF2650 Catalog number explanation For reference only - not all combinations will produce valid catalog numbers AF2650 - 30 -11 - 70 Contactor series & frame size Coil voltage code Power pole configuration Auxiliary pole configuration * 30 = 3 NO Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage (see product selection pages) * 00 - No auxiliary provided * 11 = 1 NO / 1 NC * 22 = 2 NO / 2 NC 1.13 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con AF non-reversing, 3-pole For applications up to 1150 hp, 900 kW Electronic AC/DC operated coils AF09...AF16 AF95...AF110 AF210...AF300 AF1350...AF2650 Non-reversing Electrical ratings 1 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 IEC/EN 60947-4-1 AC general purpose ratings (A) AC-1 40C AC-3 55C 2 220... 240V 380... 400V 690V 600V Maximum motor switching current (A) 25 9 2.2 4 5.5 25 28 12 3 5.5 7.5 28 30 18 4 7.5 9 30 17 45 50 50 100 115 125 145 160 250 275 350 400 500 600 700 800 1050 1260 1350 1650 2050 2650 26 32 38 50 65 75 96 110 145 185 210 260 305 400 460 580 750 860 1050 - 6.5 9 11 15 18.5 22 25 30 45 55 59 80 90 110 132 160 220 257 315 - 11 15 18.5 22 30 37 45 55 75 90 110 140 160 200 250 315 400 475 560 - 15 18.5 22 30 37 40 55 75 110 132 160 200 250 315 355 500 600 750 900 - 45 50 50 80 90 105 150 150 230 250 300 350 400 550 650 750 900 1210 1350 1650 2100 2700 24.2 30.8 54 68 80 88 104 130 156 192 248 302 414 480 604 722 954 1050 - Rated operational current Ie, AC-1, AC-3 (A) Rated operational power Pe, AC-3, 55C (kW) 2 AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) 200... 208V 220... 240V 440... 480V 550... 600V 9 2 2 5 7.5 11 3 3 7.5 10 5 5 10 15 7.5 10 15 20 25 30 30 40 50 60 75 100 125 150 250 250 - 7.5 10 20 25 30 30 40 50 60 75 100 100 150 200 250 300 400 450 - 15 20 40 50 60 60 75 100 125 150 200 250 350 400 500 600 800 900 - 20 25 50 60 75 75 100 125 150 200 250 300 400 500 600 700 1000 1150 - AF09... AF38 AF50... AF300 20...60V DC 11 72 - - - 24...60V AC 11 - - - - 24...60V DC AF400... AF750 AF1250 AF1350... AF2650 - - 68 68 - 12 69 69 69 - 100...250V AC/DC 13 70 70 70 70 250...500V AC/DC 14 - 71 - - 48...130V AC/DC Catalog number NO NC 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AF09-30-10- AF09-30-01- AF12-30-10- AF12-30-01- AF16-30-10- AF16-30-01- AF26-30-00- AF30-30-00- AF38-30-00- AF50-30-11- AF63-30-11- AF75-30-11- AF95-30-11- AF110-30-11- AF145-30-11- AF185-30-11- AF210-30-11- AF260-30-11- AF300-30-11- AF400-30-11- AF460-30-11- AF580-30-11- AF750-30-11- AF1250-30-11- AF1350-30-11- AF1650-30-11- AF2050-30-11- AF2650-30-11- Control inputs Coil voltage selection chart () Rated control circuit voltage Uc 4 Standard auxiliary contacts 3 R AF400...AF2650 are equipped with integral low voltage inputs, allowing for direct PLC control: Example(s): 24V DC input voltage: AF16-30-10-11 120V AC input voltage: AF300-30-11-70 1 For selection purposes; for complete electrical ratings, see Technical Data. 2 AF09... AF38 at 60C. 3 Auxiliary contacts integral for AF09...AF16; all others side-mount. 4 AC coil input voltage(s) at 50/60 Hz unless specified. 1.14 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 AF mechanically interlocked, reversing, 3-pole For applications up to 700 hp, 600 kW Electronic AC/DC operated coils AF09R...AF16R AF95R...AF110R Mechanically interlocked Electrical ratings 12 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 AC general purpose ratings (A) Standard auxiliary contacts R 600V 200... 208V 220... 240V 440... 480V 550... 600V NO NC 25 28 30 45 50 80 90 105 150 150 230 250 300 350 400 550 650 750 900 - 9 11 17 24.2 30.8 54 68 80 88 104 130 156 192 248 302 414 480 604 722 - 2 3 5 7.5 10 15 20 25 30 30 40 50 60 75 100 125 150 250 250 - 2 3 5 7.5 10 20 25 30 30 40 50 60 75 100 100 150 200 250 300 - 5 7.5 10 15 20 40 50 60 60 75 100 125 150 200 250 350 400 500 600 - 7.5 10 15 20 25 50 60 75 75 100 125 150 200 250 300 400 500 600 700 - 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 - 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 - AF09M-30-22- AF12M-30-22- AF16M-30-22- AF26M-30-02- AF30M-30-02- AF50M-30-11- AF63M-30-11- AF75M-30-11- AF95M-30-11- AF110M-30-11- AF145M-30-11- AF185M-30-11- AF210M-30-11- AF260M-30-11- AF300M-30-11- AF400M-30-11- AF460M-30-11- AF580M-30-11- AF750M-30-11- - Catalog number 3 NO NC 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 - 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 - AF09R-30-22- AF12R-30-22- AF16R-30-22- AF26R-30-02- AF30R-30-02- AF50R-30-11- AF63R-30-11- AF75R-30-11- AF95R-30-11- AF110R-30-11- AF145R-30-11- AF185R-30-11- AF210R-30-11- AF260R-30-11- AF300R-30-11- AF400R-30-11- AF460R-30-11- AF580R-30-11- AF750R-30-11- - Reversing vs. mechanically interlocked Coil voltage selection chart () AF09...AF30 AF50...AF300 AF400...AF750 20...60V DC 11 72 - 24...60V AC 11 - - 24...60V DC - - 68 48...130V AC/DC 12 69 69 100...250V AC/DC 13 70 70 250...500V AC/DC 14 - 71 Rated control circuit voltage Uc 4 Standard auxiliary contacts Catalog number 3 Maximum motor switching current (A) AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) Reversing Full voltage reversing contactors are pre-assembled using two (2) contactors, a mechanical interlock, an electrical interlock, and reversing busbars. Mechanically interlocked contactors are offered less the reversing bus. Example(s): 24V DC input voltage: AF16M-30-22-11 120V AC input voltage: AF300R-30-11-70 1 For selection purposes; for complete electrical ratings, see Technical Data. 2 For ratings according to IEC/EN 60947-4-1, refer to AF non-reversing selection table or Technical Data. 3 AF09R(M)...AF30R(M) assembled using connection clips, AF50R(M)...AF750R(M) mounted on common baseplate. 4 AC coil input voltage(s) at 50/60 Hz unless specified. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.15 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con AFZ non-reversing, 3-pole For applications up to 25 hp, 22 kW Low power consumption, electronic AC/DC operated coils AF09Z... AF16Z AF26Z... AF38Z Non-reversing Electrical ratings 1 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 IEC/EN 60947-4-1 AC general purpose ratings (A) AC-1, 40C AC-3, 60C 220... 240V 380... 400V 690V 600V Maximum motor switching current (A) 25 9 2.2 4 5.5 25 28 12 3 5.5 7.5 30 18 4 7.5 45 50 50 26 32 38 6.5 9 11 11 15 18.5 Rated operational current Ie AC-1, AC-3 (A) Rated operational power Pe, AC-3, 60C (kW) AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) 200... 208V 220... 240V 440... 480V 550... 600V 9 2 2 5 7.5 28 11 3 3 7.5 10 9 30 17 5 5 10 15 15 18.5 22 45 50 50 24.2 30.8 - 7.5 10 - 7.5 10 - 15 20 - 20 25 - Standard auxiliary contacts 2 NO NC 1 1 1 - 1 1 1 - Catalog number AF09Z-30-10- AF09Z-30-01- AF12Z-30-10- AF12Z-30-01- AF16Z-30-10- AF16Z-30-01- AF26Z-30-00- AF30Z-30-00- AF38Z-30-00- Coil voltage selection chart () Rated control circuit voltage Uc 3 AF09Z... AF38Z 12...20V DC 20 24...60V AC 21 20...60V DC 21 48...130V AC/DC 22 100...250V AC/DC 23 Example(s): 24V DC input voltage: AF16Z-30-10-21 120V AC input voltage: AF30Z-30-00-23 1 For selection purposes, for complete electrical ratings, see Technical Data 2 Auxiliary contacts integral for AF09Z... AF16Z 3 AC coil input voltage(s) at 50/60 Hz unless specified. 1.16 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 AFZ mechanically interlocked, reversing, 3-pole For applications up to 25 hp, 18.5 kW Low power consumption, electronic AC/DC operated coils AF09ZR... AF16ZR Mechanically interlocked Electrical ratings 12 Reversing UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 AC general purpose ratings (A) 600V Maximum motor switching current (A) 25 28 30 45 50 - 9 11 17 24.2 30.8 - AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) Standard auxiliary contacts 200... 208V 220... 240V 440... 480V 550... 600V NO NC 2 3 5 7.5 10 - 2 3 5 7.5 10 - 5 7.5 10 15 20 - 7.5 10 15 20 25 - 2 2 2 - 2 2 2 2 2 - AF09MZ-30-22- AF12MZ-30-22- AF16MZ-30-22- AF26MZ-30-02- AF30MZ-30-02- - Catalog number 3 NO NC 2 2 2 - 2 2 2 2 2 - AF09RZ-30-22- AF12RZ-30-22- AF16RZ-30-22- AF26RZ-30-02- AF30RZ-30-02- - Reversing vs. mechanically interlocked Coil voltage selection chart () Rated control circuit voltage Uc 4 Standard auxiliary contacts Catalog number 3 AF09Z... AF38Z 12...20V DC 20 24...60V AC 21 20...60V DC 21 48...130V AC/DC 22 100...250V AC/DC 23 Full voltage reversing contactors are pre-assembled using two (2) contactors, a mechanical interlock, an electrical interlock, and reversing busbars. Mechanically interlocked contactors are offered less the reversing bus. Example(s): 24V DC input voltage: AF16ZM-30-22-21 120V AC input voltage: AF30ZR-30-02-23 1 For selection purposes, for complete electrical ratings, see Technical Data 2 For ratings according to IEC/EN 60947-4-1, refer to AFZ non-reversing selection table or Technical Data. 3 AF09ZR(M)...AF30ZR(M) assembled using connection clips. 4 AC coil input voltage(s) at 50/60 Hz unless specified. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.17 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con A non-reversing, 3-pole For applications up to 300 hp, 250 kW AC operated coils A30... A40 A50... A75 A145... A185 Non-reversing Electrical ratings 1 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 IEC/EN 60947-4-1 Rated operational current Ie AC-1, AC-3 (A) AC-1, 40C AC-3, 55C Rated operational power Pe, AC-3, 55C (kW) 220... 240V 380... 400V 690V AC general purpose ratings (A) 600V Maximum motor switching current (A) R AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) 200... 208V 220... 240V 440... 480V 550... 600V 25 9 2.2 4 5.5 21 9 2 2 5 7.5 27 12 3 5.5 7.5 25 11 3 3 7.5 10 30 17 4 7.5 9 30 17 5 5 10 15 45 26 6.5 11 15 40 28 7.5 10 20 25 55 32 9 15 18.5 50 34 10 10 25 30 60 37 11 18.5 22 60 42 10 15 30 40 100 50 15 22 30 80 115 65 18.5 30 37 90 125 75 22 37 40 105 145 96 25 45 55 150 160 110 30 55 75 150 250 145 45 75 110 230 275 185 55 90 132 250 350 210 59 110 160 300 400 260 80 140 200 350 500 305 90 160 250 400 Planned legacy product; recommend AF series contactors. 54 68 80 88 104 130 156 192 248 302 15 20 25 30 30 40 50 60 75 100 20 25 30 30 40 50 60 75 100 100 40 50 60 60 75 100 125 150 200 250 50 60 75 75 100 125 150 200 250 300 Standard auxiliary contacts 2 NO NC 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Catalog number A9-30-10- A9-30-01- A12-30-10- A12-30-01- A16-30-10- A16-30-01- A26-30-10- A26-30-01- A30-30-10- A30-30-01- A40-30-10- A40-30-01- A50-30-11- A63-30-11- A75-30-11- A95-30-11- A110-30-11- A145-30-11- A185-30-11- A210-30-11- A260-30-11- A300-30-11- Coil voltage selection chart () Rated control circuit voltage Uc 3 A9...A300 24V AC 81 48V AC 83 110...120V AC, 60 Hz 84 230...240V AC, 60 Hz 80 480V AC, 60 Hz 51 600V AC, 60 Hz 55 Example(s): 24V AC input voltage: A16-30-10-81 120V AC input voltage: A300-30-11-84 1 For selection purposes, for complete electrical ratings, see Technical Data 2 Auxiliary contacts integral for A9... A40 3 AC coil input voltage(s) at 50/60 Hz unless specified. For additional coil voltages, see page 1.35. 1.18 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 A mechanically interlocked, reversing, 3-pole For applications up to 300 hp, 250 kW AC operated coils A95M... A110M A95R... A110R Mechanically interlocked Electrical ratings 12 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 AC general purpose ratings (A) 600V Maximum motor switching current (A) R AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) 200... 208V 220... 240V 440... 480V 21 9 2 2 5 25 11 3 3 7.5 30 17 5 5 10 40 28 7.5 10 20 50 34 10 10 25 60 42 10 15 30 80 54 15 20 40 90 68 20 25 50 105 80 25 30 60 150 88 30 30 60 150 104 30 40 75 230 130 40 50 100 250 156 50 60 125 300 192 60 75 150 350 248 75 100 200 400 302 100 100 250 Planned legacy product; recommend AF series contactors. Standard auxiliary contacts 550... 600V NO NC 7.5 10 15 25 30 40 50 60 75 75 100 125 150 200 250 300 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Standard auxiliary contacts Catalog number 3 A9M-30-10- A12M-30-10- A16M-30-10- A26M-30-10- A30M-30-10- A40M-30-10- A50M-30-11- A63M-30-11- A75M-30-11- A95M-30-11- A110M-30-11- A145M-30-11- A185M-30-11- A210M-30-11- A260M-30-11- A300M-30-11- Catalog number 3 NO NC 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 A9R-30-10- A12R-30-10- A16R-30-10- A26R-30-10- A30R-30-10- A40R-30-10- A50R-30-11- A63R-30-11- A75R-30-11- A95R-30-11- A110R-30-11- A145R-30-11- A185R-30-11- A210R-30-11- A260R-30-11- A300R-30-11- Reversing vs. mechanically interlocked Coil voltage selection chart () Rated control circuit voltage Uc 4 Reversing A9...A300 24V AC 81 48V AC 83 110...120V AC, 60 Hz 84 230...240V AC, 60 Hz 80 480V AC, 60 Hz 51 600V AC, 60 Hz 55 Full voltage reversing contactors are pre-assembled using two (2) contactors, a mechanical interlock, an electrical interlock, and reversing busbars. Mechanically interlocked contactors are offered less the reversing bus. Example(s): 24V AC input voltage: A16M-30-10-81 120V AC input voltage: A300R-30-11-84 1 For selection purposes, for complete electrical ratings, see Technical Data 2 For ratings according to IEC/EN 60947-4-1, refer to A non-reversing selection table or Technical Data. 3A9R(M)...A16R(M) mounted on 35mm DIN rail, A26R(M)...A300R(M) mounted on common baseplate. 4 AC coil input voltage(s) at 50/60 Hz unless specified. For additional coil voltages, see page 1.35. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.19 1SXU000023C0202 Rev. A AE non-reversing, 3-pole For applications up to 75 hp, 40 kW DC operated, double-wound coils A50... AE75 Non-reversing Electrical ratings 1 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 IEC/EN 60947-4-1 AC-1, 40C AC-3, 55C Rated operational power Pe, AC-3, 55C (kW) 220... 240V 380... 400V 690V AC general purpose ratings (A) 600V 25 9 2.2 4 5.5 21 27 12 3 5.5 7.5 25 30 17 4 7.5 9 30 45 26 6.5 11 15 40 55 32 9 15 18.5 50 60 37 11 18.5 22 60 100 50 15 22 30 80 115 65 18.5 30 37 90 125 75 22 37 40 105 Planned legacy product; recommend AF series contactors. 9 11 17 28 34 42 54 68 80 AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) Standard auxiliary contacts 2 200... 208V 220... 240V 440... 480V 550... 600V NO NC 2 3 5 7.5 10 10 15 20 25 2 3 5 10 10 15 20 25 30 5 7.5 10 20 25 30 40 50 60 7.5 10 15 25 30 40 50 60 75 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Catalog number AE9-30-11- AE12-30-11- AE16-30-11- AE26-30-11- AE30-30-11- AE40-30-11- AE50-30-11- AE63-30-11- AE75-30-11- Double wound coils Coil voltage selection chart () Rated control circuit voltage Uc 3 Maximum motor switching current (A) AE9...AE75 12V DC 80 24V DC 81 48V DC 83 125V DC 87 220V DC 88 240V DC 89 Example: 125V DC input voltage: AE75-30-11-87 Uc (DC) A1 Uc (DC) A2 B2 - Holding A1 NC contact in 4th contactor pole CDL5 (AE45 to AE75) A2 B2 - Holding B1 - Pull-in A3 U Rated operational current Ie AC-1, AC-3 (A) R Varistor 1 e lin e h s s t tor os tac r Ac Con B1 - Pull-in A3 AE9 to AE40 AE45 to AE75 1 For selection purposes, for complete electrical ratings, see Technical Data 2 All auxiliary contacts are side-mount. 3 For additional coil voltages, see page 1.35. 1.20 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 AE mechanically interlocked, reversing, 3-pole For applications up to 75 hp, 40 kW DC operated, double-wound coils AE50M... AE75M AE50R...AE75R Mechanically interlocked Electrical ratings 12 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 AC general purpose ratings (A) 600V Maximum motor switching current (A) R AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) 200... 208V 220... 240V 440... 480V 21 9 2 2 5 25 11 3 3 7.5 30 17 5 5 10 40 28 7.5 10 20 50 34 10 10 25 60 42 10 15 30 80 54 15 20 40 90 68 20 25 50 105 80 25 30 60 Planned legacy product; recommend AF series contactors. Standard auxiliary contacts 550... 600V NO NC 7.5 10 15 25 30 40 50 60 75 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Catalog number 3 AE9M-30-11- AE12M-30-11- AE16M-30-11- AE26M-30-11- AE30M-30-11- AE40M-30-11- AE50M-30-11- AE63M-30-11- AE75M-30-11- Standard auxiliary contacts NO NC 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Catalog number 3 AE9R-30-11- AE12R-30-11- AE16R-30-11- AE26R-30-11- AE30R-30-11- AE40R-30-11- AE50R-30-11- AE63R-30-11- AE75R-30-11- Reversing vs. mechanically interlocked Coil voltage selection chart () Rated control circuit voltage Uc 4 Reversing AE9...AE75 12V DC 80 24V DC 81 48V DC 83 125V DC 87 220V DC 88 240V DC 89 Full voltage reversing contactors are pre-assembled using two (2) contactors, a mechanical interlock, an electrical interlock, and reversing busbars. Mechanically interlocked contactors are offered less the reversing bus. Example: 125V DC input voltage: AE75R-30-11-87 1 For selection purposes, for complete electrical ratings, see Technical Data 2 For ratings according to IEC/EN 60947-4-1, refer to AE non-reversing selection table or Technical Data. 3 AE9R(M)...AE16R(M) mounted on 35mm DIN rail, AE26R(M)...AE75R(M) mounted on common baseplate. 4 For additional coil voltages, see page 1.35. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.21 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con AL non-reversing, 3-pole For applications up to 40 hp, 18.5 kW Low power consumption, DC operated coils AL9-30-10-81 AL26-30-10-81 AL40-30-10-81 Non-reversing & reversing Electrical ratings 1 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 IEC/EN 60947-4-1 Rated operational current Ie AC-1, AC-3 (A) AC general purpose ratings (A) AC-1, 40C AC-3, 55C 220... 240V 380... 400V 690V 600V Maximum motor switching current (A) 25 9 2.2 4 5.5 21 27 12 3 5.5 7.5 30 17 4 7.5 45 26 6.5 55 32 60 37 Rated operational power Pe, AC-3, 55C (kW) R AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) 200... 208V 220... 240V 440... 480V 550... 600V 9 2 2 5 7.5 25 11 3 3 7.5 10 9 30 17 5 5 10 15 11 11 40 28 7.5 10 20 25 9 15 15 50 34 10 10 25 30 11 18.5 18.5 60 42 10 15 30 40 Standard auxiliary contacts 2 NO NC 1 1 1 1 1 1 - 1 1 1 1 1 1 Catalog number AL9-30-10- AL9-30-01- AL12-30-10- AL12-30-01- AL16-30-10- AL16-30-01- AL26-30-10- AL26-30-01- AL30-30-10- AL30-30-01- AL40-30-10- AL40-30-01- Planned legacy product; recommend AF series contactors. Coil voltage selection chart () Rated control circuit voltage Uc 3 AL9... AL40 12V DC 80 24V DC 81 48V DC 83 125V DC 87 220V DC 88 240V DC 89 Example(s): 24V DC input voltage: AL30-30-10-81 125V DC input voltage: AL40-30-10-87 1 For selection purposes, for complete electrical ratings, see Technical Data 2 Auxiliary contacts integral for AL9... AL40. 3 For additional coil voltages, see page 1.35. 1.22 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 AL mechanically interlocked, reversing, 3-pole For applications up to 40 hp, 18.5 kW Low power consumption, DC operated coils AL9M...AL16M AL9R...AL16R Mechanically interlocked Electrical ratings 12 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 AC general purpose ratings (A) 600V Maximum motor switching current (A) R AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) 200... 208V 220... 240V Reversing 440... 480V 21 9 2 2 5 25 11 3 3 7.5 30 17 5 5 10 40 28 7.5 10 20 50 34 10 10 25 60 42 10 15 30 Planned legacy product; recommend AF series contactors. Standard auxiliary contacts 550... 600V NO NC 7.5 10 15 25 30 40 - 2 2 2 2 2 2 - 2 2 2 2 2 2 - Catalog number AL9M-30-10- AL12M-30-10- AL16M-30-10- AL26M-30-10- AL30M-30-10- AL40M-30-10- - Standard auxiliary contacts NO NC 2 2 2 2 2 2 - 2 2 2 2 2 2 - Catalog number AL9R-30-10- AL12R-30-10- AL16R-30-10- AL26R-30-10- AL30R-30-10- AL40R-30-10- - Reversing vs. mechanically interlocked Coil voltage selection chart () Rated control circuit voltage Uc 4 AL9... AL40 12V DC 80 24V DC 81 48V DC 83 125V DC 87 220V DC 88 240V DC 89 Full voltage reversing contactors are pre-assembled using two (2) contactors, a mechanical interlock, an electrical interlock, and reversing busbars. Mechanically interlocked contactors are offered less the reversing bus. Example(s): 24V DC input voltage: AL30M-30-10-81 125V DC input voltage: AL40R-30-10-87 1 For selection purposes, for complete electrical ratings, see Technical Data 2 For ratings according to IEC/EN 60947-4-1, refer to AL non-reversing selection table or Technical Data. 3 AL9R(M)...AL16R(M) mounted on 35mm DIN rail, AL26R(M)...AL40R(M) mounted on common baseplate. 4 For additional coil voltages, see page 1.35. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.23 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con AS / ASL non-reversing, reversing 3-pole For applications up to 10 hp, 7.5 kW AC or DC operated coils, bulk packaged for high volume AS(L)09...AS(L)16 single stack AS(L)09...AS(L)16 double stack VAS(L)09...VAS(L) Non-reversing and reversing Electrical ratings 1 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 IEC/EN 60947-4-1 Rated operational current Ie AC-1, AC-3 (A) AC-1, 40C AC-3, 60C 220... 240V 380... 400V AC general purpose ratings (A) 690V 600V Maximum motor switching current (A) Rated operational power Pe, AC-3, 60C (kW) AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) 200... 208V 220... 240V 440... 480V 550... 600V Standard auxiliary contacts 2 Catalog number NO NC 1 3 1 3 1 3 1 2 1 2 1 2 AS09-30-10-M AS09-30-01-M AS09-30-32-M AS12-30-10-M AS12-30-01-M AS12-30-32-M AS16-30-10-M AS16-30-01-M AS16-30-32-M 1 3 1 3 1 3 1 2 1 2 1 2 ASL09-30-10-M ASL09-30-01-M ASL09-30-32-M ASL12-30-10-M ASL12-30-01-M ASL12-30-32-M ASL16-30-10-M ASL16-30-01-M ASL16-30-32-M Type AS, AC controlled, non-reversing 22 9 2.2 4 4 20 9 2 2 5 7.5 24 12 3 5.5 5.5 20 11 2 3 7.5 10 24 15.5 4 7.5 7.5 20 15.2 3 5 10 10 Type ASL, DC controlled, non-reversing 22 9 2.2 4 4 20 9 2 2 5 7.5 24 12 3 5.5 5.5 20 11 2 3 7.5 10 24 15.5 4 7.5 7.5 20 15.2 3 5 10 10 4 5.5 7.5 4 5.5 7.5 20 20 20 9 11 15.2 2 2 3 2 3 5 5 7.5 10 7.5 10 10 - 2 2 2 VAS09EM-M VAS12EM-M VAS16EM-M 4 5.5 7.5 4 5.5 7.5 20 20 20 9 11 15.2 2 2 3 2 3 5 5 7.5 10 7.5 10 10 - 2 2 2 VASL09EM-M VASL12EM-M VASL16EM-M Type AS, AC controlled, reversing 22 9 2.2 24 12 3 24 15.5 4 Type ASL, DC controlled, reversing 22 9 2.2 24 12 3 24 15.5 4 Coil voltage selection chart () Rated control circuit voltage Uc 3 12V DC 24V AC 24V DC 48V DC 115V AC 120V AC, 60 Hz 125V DC 220V DC 230V AC 400V AC Standard bulk pack quantities (M) AS09... AS16 ASL09... ASL16 VAS09... VAS16 VASL09... VASL16 20 24 16 26 28 80 81 83 87 88 - 20 24 16 26 28 81 83 87 88 - Example(s): 24V DC input voltage: ASL09-30-10-81M; 115V AC input voltage: AS16-30-01-24M 1.24 1SXU000023C0202 Rev. A Contactors Quantity AS(L)09...16-30-10 AS(L)09...16-30-01 AS(L)09...16-30-32 VAS09...VAS16 40 40 20 18 1 For selection purposes, for complete electrical ratings, see Technical Data 2 3/2 auxiliary configurations include 1 NO integral contact with permanently attached 2/2 frontmount accessory. 3 AC coil input voltage(s) at 50/60 Hz unless specified. Additional voltages pg. 1.35. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac r AS / ASL non-reversing, spring-terminated, 3 pole Co oss t nt he ac For applications up to 10 hp, 7.5 kW to line rs 1 AC or DC operated coils, bulk packaged for high volume AS(L)09...AS(L)16 spring terminated, single stack AS(L)09...AS(L)16 spring terminated, double stack Non-reversing Electrical ratings 1 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 IEC/EN 60947-4-1 Rated operational current Ie AC-1, AC-3 (A) AC-1, 40C AC-3, 60C Rated operational power Pe, AC-3, 60C (kW) 220... 240V 380... 400V 690V AC general purpose ratings (A) 600V Maximum motor switching current (A) AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) 200... 208V 220... 240V 440... 480V 550... 600V Standard auxiliary contacts 2 Catalog number NO NC 1 3 1 3 1 3 1 2 1 2 1 2 AS09-30-10S-M AS09-30-01S-M AS09-30-32S-M AS12-30-10S-M AS12-30-01S-M AS12-30-32S-M AS16-30-10S-M AS16-30-01S-M AS16-30-32S-M 1 3 1 3 1 3 1 2 1 2 1 2 ASL09-30-10S-M ASL09-30-01S-M ASL09-30-32S-M ASL12-30-10S-M ASL12-30-01S-M ASL12-30-32S-M ASL16-30-10S-M ASL16-30-01S-M ASL16-30-32S-M Type AS, AC controlled, spring-terminated, non-reversing 20 9 2.2 4 4 12 9 2 2 5 7.5 22 12 3 5.5 5.5 12 11 2 3 7.5 10 22 15.5 4 7.5 7.5 15.2 15.2 3 5 10 10 Type ASL, DC controlled, spring-terminated, non-reversing 20 9 2.2 4 4 12 9 2 2 5 7.5 22 12 3 5.5 5.5 12 11 2 3 7.5 10 22 15.5 4 7.5 7.5 15.2 15.2 3 5 10 10 Coil voltage selection chart () Rated control circuit voltage Uc 3 12V DC 24V AC 24V DC 48V DC 115V AC 120V AC, 60 Hz 125V DC 220V DC 230V AC 400V AC Standard bulk pack quantities (M) AS09... AS16 ASL09... ASL16 20 24 16 26 28 80 81 83 87 88 - Contactors Quantity AS(L)09...16-30-10 AS(L)09...16-30-01 AS(L)09...16-30-32 VAS09...VAS16 40 40 20 18 Example(s): 24V DC input voltage: ASL09-30-10S-81M 115V AC input voltage: AS16-30-01S-24M 1 For selection purposes, for complete electrical ratings, see Technical Data 2 3/2 auxiliary configurations include 1 NO integral contact with permanently attached 2/2 front-mount accessory. 3 AC coil input voltage(s) at 50/60 Hz unless specified. Additional voltages pg. 1.35. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.25 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con B miniature non-reversing, mechanically interlocked, 3-pole For applications up to 5 hp, 5.5 kW AC operated coils, screw, quick-connect & PCB mount termination B6...B7 B6(-F)...B7(-F) B6(-P)...B7(-P) VB6...VB7 Non-reversing & mechanically interlocked Electrical ratings 1 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 IEC/EN 60947-4-1 Rated operational current Ie AC-1, AC-3 (A) AC-1, 40C AC-3, 55C Rated operational power Pe, AC-3, 55C (kW) 220... 240V 380... 400V 690V AC general purpose ratings (A) 600V Maximum motor switching current (A) R AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) 200... 208V 220... 240V 440... 480V 550... 600V Standard auxiliary contacts Catalog number NO NC 1 1 - 1 1 B6-30-10- B6-30-01- B7-30-10- B7-30-01- 1 1 - 1 1 B6-30-10-F B6-30-01-F B7-30-10-F B7-30-01-F 1 1 - 1 1 B6-30-10-P B6-30-01-P B7-30-10-P B7-30-01-P 2 2 - 2 2 VB6-30-10- VB6-30-01- VB7-30-10- VB7-30-01- 2 2 - 2 2 VB6-30-10-F VB6-30-01-F VB7-30-10-F VB7-30-01-F 2 2 - 2 2 VB6-30-10-P VB6-30-01-P VB7-30-10-P VB7-30-01-P Type B, screw terminated, non-reversing 20 8 2.2 4 3 12 2 6.8 1 2 3 1 20 12 3 5.5 3 16 9.6 2 3 5 5 Type B, quick-connect (flat pin), non-reversing 16 8 2.2 4 3 12 2 6.8 1 2 3 1 16 12 3 5.5 3 16 9.6 2 3 5 5 Type B, printed circuit board mount (solder pin), non-reversing 12 8 2.2 4 3 82 6.8 1 2 3 1 12 12 3 5.5 3 16 9.6 2 3 5 5 Type B, screw terminated, mechanically interlocked 20 8 2.2 4 3 12 2 6.8 1 2 3 1 20 12 3 5.5 3 16 9.6 2 3 5 5 Type B, quick-connect (flat pin), mechanically interlocked 16 8 2.2 4 3 12 2 6.8 1 2 3 1 16 12 3 5.5 3 16 9.6 2 3 5 5 Type B, printed circuit board mount (solder pin), mechanically interlocked 12 8 2.2 4 3 82 6.8 1 2 3 1 12 12 3 5.5 3 16 9.6 2 3 5 5 NOTE: Quick-connect and PCB mount versions are UL recognized only. Coil voltage selection chart () Rated control circuit voltage Uc 3 24V AC 48V AC 110...127V AC 220...240V AC 380...415V AC (V)B6...(V)B7 01 03 84 80 85 Example(s): 24V AC input voltage: B6-30-10-01 120V AC input voltage: VB7-30-10-84 1.26 1SXU000023C0202 Rev. A 1 For selection purposes, for complete electrical ratings, see Technical Data 2 300V AC max. 3 AC coil input voltage(s) at 50/60 Hz unless specified. Additional voltages pg. 1.35. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac r BC miniature non-reversing, mech. interlocked, 3 pole Co oss t nt he ac For applications up to 5 hp, 5.5 kW to line r 1 DC operated coils, screw, quick-connect & PCB mount termination s BC6...BC7 BC6(-F)...BC7(-F) BC6(-P)...BC7(-P) VBC6(-P)...VBC7(-P) Non-reversing & mechanically interlocked Electrical ratings 1 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 IEC/EN 60947-4-1 Rated operational current Ie AC-1, AC-3 (A) AC-1, 40C AC-3, 55C AC general purpose ratings (A) Rated operational power Pe, AC-3, 55C (kW) 220... 240V 380... 400V 690V 600V Maximum motor switching current (A) R AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) 200... 208V 220... 240V 440... 480V 550... 600V Standard auxiliary contacts Catalog number NO NC 1 1 - 1 1 BC6-30-10- BC6-30-01- BC7-30-10- BC7-30-01- 1 1 - 1 1 BC6-30-10-F BC6-30-01-F BC7-30-10-F BC7-30-01-F 1 1 - 1 1 BC6-30-10-P B6C-30-01-P BC7-30-10-P BC7-30-01-P 2 2 - 2 2 VBC6-30-10- VBC6-30-01- VBC7-30-10- VBC7-30-01- 2 2 - 2 2 VBC6-30-10-F VBC6-30-01-F VBC7-30-10-F VBC7-30-01-F 2 2 - 2 2 VBC6-30-10-P VBC6-30-01-P VBC7-30-10-P VBC7-30-01-P Type BC, screw terminated, non-reversing 20 8 2.2 4 3 12 2 6.8 1 2 3 1 20 12 3 5.5 3 16 9.6 2 3 5 5 Type BC, quick-connect (flat pin), non-reversing 16 8 2.2 4 3 12 2 6.8 1 2 3 1 16 12 3 5.5 3 16 9.6 2 3 5 5 Type BC, printed circuit board mount (solder pin), non-reversing 12 8 2.2 4 3 82 6.8 1 2 3 1 12 12 3 5.5 3 16 9.6 2 3 5 5 Type BC, screw terminated, mechanically interlocked 20 8 2.2 4 3 12 2 6.8 1 2 3 1 20 12 3 5.5 3 16 9.6 2 3 5 5 Type BC, quick-connect (flat pin), mechanically interlocked 16 8 2.2 4 3 12 2 6.8 1 2 3 1 16 12 3 5.5 3 16 9.6 2 3 5 5 Type BC, printed circuit board mount (solder pin), mechanically interlocked 12 8 2.2 4 3 82 6.8 1 2 3 1 12 12 3 5.5 3 16 9.6 2 3 5 5 NOTE: Quick-connect and PCB mount versions are UL recognized only. Coil voltage selection chart () Rated control circuit voltage Uc 3 12V DC 24V DC 48V DC 110...125V DC 220...240V DC (V)BC6...(V)BC7 07 01 16 04 05 Example(s): 24V DC input voltage: BC6-30-10-01 125V DC input voltage: VBC7-30-10-04 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1 For selection purposes, for complete electrical ratings, see Technical Data 2 300V AC max. 3 For addtional coil voltages, see page 1.35. 1.27 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con AF / AFZ NEMA rated, non-reversing, 3-pole Class A controllers Sizes 00...8 Electronic AC/DC operated coils AF26N1(Z) AF50N2...AF75N3 AF260N5 AF1650N Non-reversing Electrical ratings 1 NEMA ICS 2-2000 (R2005) NEMA size Continous current rating (A) Standard auxiliary contacts 2 AC motor ratings, breaking all lines (hp) Single phase, 50/60 Hz Three phase, 60 Hz 120V 230V 200V 230V 380... 415V 3 460V 575V Catalog number NO NC 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AF09N00-30-10- AF09N00-30-10- AF12N0-30-10- AF12N0-30-10- AF26N1-30-00- AF50N2-30-11- AF75N3-30-11- AF145N4-3011- AF260N5-3011- AF460N6-3011- AF750N7-3011- AF1650N83011- 1 1 - 1 1 - AF09N00Z-30-10- AF09N00Z-30-01- AF12N0Z-30-10- AF12N0Z-30-01- AF26N1Z-30-00- Type AF 00 9 1/3 1 1.5 1.5 1.5 2 2 0 18 1 2 3 3 5 5 5 3 7.5 - 7.5 10 25 40 75 150 - 7.5 15 30 50 100 200 300 450 10 25 50 75 150 300 - 10 25 50 100 200 400 600 900 10 25 50 100 200 400 600 900 1 1.5 1.5 1.5 2 2 1 27 2 2 45 3 3 90 4 135 5 270 6 540 7 810 8 1215 Type AFZ, low-consumption coils 00 9 1/3 0 18 1 2 3 3 5 5 5 1 27 2 3 7.5 7.5 10 10 10 AF50N2... AF260N5 AF460N6... AF750N7 AF1650N8 72 69 70 - 68 69 70 71 70 - Control inputs Coil voltage selection chart () Rated control circuit voltage Uc 3 12...20V DC 20...60V DC 24...60V AC 24...60V DC 48...130V AC/DC 100...250 V AC/DC 250...500 V AC/DC AF09N00... AF09N00Z... AF26N1 AF26N1Z 11 11 12 13 14 20 21 21 22 23 - AF460N6...AF1650N8 are equipped with integral low voltage inputs, allowing for direct PLC control. Example(s): 24V DC input voltage: AF26N1-30-00-11 120V AC input voltage: AF750N7-3011-70 1 2 3 4 For selection purposes, for complete electrical ratings, see Technical Data. Auxiliary contacts integral for AF09N00...AF16N0; side-mount for AF50N2...AF1650N8 50 Hz. AC coil input voltage(s) at 50/60 Hz unless specified. 1.28 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage AF / AFZ NEMA rated, mech. interlocked, reversing, 3P Class A controllers Sizes 00...7 Electronic AC/DC operated coils Ac ro Co ss nt the ac to line rs 1 AF09N00R...AF16N0R Mechanically interlocked Electrical ratings 12 NEMA ICS 2-2000 (R2005) AC motor ratings, breaking all lines, Three phase, 60 Hz (hp) Continous current rating (A) 200V 230V 460... 575V 00 9 1.5 1.5 2 0 18 3 3 5 1 2 3 4 5 6 7 27 45 90 135 270 540 810 7.5 10 25 40 75 150 - 7.5 15 30 50 100 200 300 10 25 50 100 200 400 600 NEMA size Standard auxiliary contacts NO NC 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 - 2 2 2 Reversing Catalog number 2 Standard auxiliary contacts Catalog number 2 NO NC AF09N00M-3022- AF12N0M-3022- AF26N1M-3002- AF50N2M-3011- AF75N3M-3011- AF145N4M-11- AF260N5M-11- AF460N6M-11- AF750N7M-11- 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 AF09N00R-3022- AF12N0R-3022- AF26N1R-3002- AF50N2R-3011- AF75N3R-3011- AF145N4R-11- AF260N5R-11- AF460N6R-11- AF750N7R-11- AF09N00MZ-3022- AF12N0MZ-3022- AF26N1MZ-3002- 2 2 - 2 2 2 AF09N00RZ-3022- AF12N0RZ-3022- AF26N1RZ-3002- Type AF Type AFZ, low-consumption coils 00 9 1.5 1.5 2 0 18 3 3 5 1 27 7.5 7.5 10 Reversing vs. mechanically interlocked Coil voltage selection chart () Rated control circuit voltage Uc 3 12...20V DC 20...60V DC 24...60V AC 24...60V DC 48...130V AC/DC 100...250 V AC/DC 250...500 V AC/DC AF09N00... AF26N1 AF09N00Z... AF26N1Z AF50N2... AF260N5 AF460N6... AF750N7 11 11 12 13 14 20 21 21 22 23 - 72 69 70 - 68 69 70 71 Full voltage reversing contactors are pre-assembled using two (2) contactors, a mechanical interlock, an electrical interlock, and reversing busbars. Mechanically interlocked contactors are offered less the reversing bus. Example(s): 24V DC input voltage: AF26N1R-3002-11 120V AC input voltage: AF750N7R-11-70 1 2 3 4 For selection purposes, for complete electrical ratings, see Technical Data. For ratings according to IEC/EN 60947-4-1, refer to AF NEMA rated, non-reversing selection table or Technical Data. AF09N00R(M)...AF26N1R(M) assembled using connection clips, AF50N2R(M)...AF750N7R(M) mounted on common baseplate. AC coil input voltage(s) at 50/60 Hz unless specified. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.29 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con A, AL, AE NEMA rated, non-reversing, 3-pole Class A controllers Sizes 00...5 AC or DC operated coils A26N1 A145N4 Non-reversing Electrical ratings 1 NEMA ICS 2-2000 (R2005) NEMA size Continous current rating (A) Standard auxiliary contacts 2 AC motor ratings, breaking all lines (hp) Single phase, 50/60 Hz 120V 230V Three phase, 60 Hz 200V Type A, AC operated coils 00 9 1/3 1 1.5 0 18 1 2 3 1 27 2 3 7.5 2 45 3 7.5 10 3 90 25 4 135 40 5 270 75 Type AL, DC operated coils 00 9 1/3 1 1.5 0 18 1 2 3 1 27 2 3 7.5 Type AE, double-wound DC operated coils 00 9 1/3 1 1.5 0 18 1 2 3 1 27 2 3 7.5 2 45 3 7.5 10 3 90 25 Planned legacy product; recommend AF series contactors. Catalog number 230V 380... 415V 3 460V 575V NO NC 1.5 3 7.5 15 30 50 100 1.5 5 10 25 50 75 150 2 5 10 25 50 100 200 2 5 10 25 50 100 200 1 1 1 1 1 1 1 1 1 1 1 A9N00-30-10- A16N0-30-10- A26N1-30-10- A50N2-30-11- A75N3-30-11- A145N4-30-11- A260N5-30-11- 1.5 3 7.5 1.5 5 10 2 5 10 2 5 10 1 1 1 - AL9N00-30-10- AL16N0-30-10- AL26N1-30-10- 1.5 3 7.5 15 30 1.5 5 10 25 50 2 5 10 25 50 2 5 10 25 50 1 1 1 1 1 1 1 AE9N00-30-11- AE16N0-30-11- AE26N1-30-11- AE50N2-30-11- AE75N3-30-11- Coil voltage selection chart () Rated control circuit voltage Uc 4 12V DC 24V AC 24V DC 110...120V AC, 60Hz 125V DC 220V DC 230..240V AC, 60 Hz 240V DC 480V AC, 60 Hz 600V AC, 60 Hz A9N00... A260N5 AL9N00... AL26N1 AE9N00... AE75N3 81 84 80 51 55 80 81 87 88 89 - 80 81 87 88 89 - Example(s): 24V DC input voltage: AL26N1-30-10-81 120V AC input voltage: A260N5-3011-84 1 2 3 4 For selection purposes, for complete electrical ratings, see Technical Data. Auxiliary contacts integral for A9N00...A26N1 & AL9N00...AL26N1; side-mount for A50N2...A260N5 & AE9N00...AE75N3. 50 Hz. AC coil input voltage(s) at 50/60 Hz unless specified. Additional voltages pg. 1.35. 1.30 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage A, AL, AE NEMA rated, mech. interlocked, reversing Class A controllers Sizes 00...5; AC or DC operated coils A9N00M...A16N0 A/E50N2...A/E75N3 Mechanically interlocked Electrical ratings 12 NEMA ICS 2-2000 (R2005) NEMA size Continous current rating (A) AC motor ratings, breaking all lines, Three phase, 60 Hz (hp) 200V 460... 575V 230V Ac ro Co ss nt the ac to line rs 1 Standard auxiliary contacts NO NC 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Reversing Catalog number 2 Standard auxiliary contacts Catalog number 2 NO NC A9N00M-10- A16N0M-10- A26N1M-10- A50N2M-11- A75N3M-11- A145N4M-11- A260N5M-11- 2 2 2 2 2 2 2 2 2 2 2 2 2 2 A9N00R-10- A16N0R-10- A26N1R-10- A50N2R-11- A75N3R-11- A145N4R-11- A260N5R-11- 2 2 2 AL9N00M-10- AL16N0M-10- AL26N1M-10- 2 2 2 2 2 2 AL9N00R-10- AL16N0R-10- AL26N1R-10- 2 2 2 2 2 AE9N00M-11- AE16N0M-11- AE26N1M-11- AE50N2M-11- AE75N3M-11- 2 2 2 2 2 2 2 2 2 2 AE9N00R-11- AE16N0R-11- AE26N1R-11- AE50N2R-11- AE75N3R-11- Type A, AC operated coils 00 9 1.5 1.5 2 0 18 3 3 5 1 27 7.5 7.5 10 2 45 10 15 25 3 90 25 30 50 4 135 40 50 100 5 270 75 100 200 Type AL, DC operated coils 00 9 1.5 1.5 2 0 18 3 3 5 1 27 7.5 7.5 10 Type AE, double-wound DC operated coils 00 9 1.5 1.5 2 0 18 3 3 5 1 27 7.5 7.5 10 2 45 10 15 25 3 90 25 30 50 Planned legacy product; recommend AF series contactors. Coil voltage selection chart () Rated control circuit voltage Uc 4 Reversing vs. mechanically interlocked A9N00... A260N5 AL9N00... AL26N1 AE9N00... AE75N3 81 84 80 51 55 80 81 87 88 89 - 80 81 87 88 89 - 12V DC 24V AC 24V DC 110...120V AC, 60Hz 125V DC 220V DC 230..240V AC, 60 Hz 240V DC 480V AC, 60 Hz 600V AC, 60 Hz Full voltage reversing contactors are pre-assembled using two (2) contactors, a mechanical interlock, an electrical interlock, and reversing busbars. Mechanically interlocked contactors are offered less the reversing bus. Example(s): 24V DC input voltage: AL26N1M-10-81 120V AC input voltage: A260N5R-11-84 1 2 3 4 For selection purposes, for complete electrical ratings, see Technical Data. For ratings according to IEC/EN 60947-4-1, refer to A, AL, AE NEMA rated, non-reversing selection table or Technical Data. A(E)(L)9N00R(M)...A(E)(L)16N0R(M) mounted on 35mm DIN rail, A(E)(L)26N1R(M)...A260N5R(M) mounted on common baseplate. AC coil input voltage(s) at 50/60 Hz unless specified. Additional voltages pg. 1.35. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.31 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con AF, AFZ, and EK 4-pole For resistive & slightly inductive applications up to 1000 A AC & DC control AF09(Z)...AF16(Z) AF26(Z)...AF38(Z) AF45...AF75 EK175...EK210 4-pole (4 NO & 2 NO / 2 NC) Electrical ratings 1 IEC/EN 60947-4-1 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 Rated operational current Ie, AC-1 (A) AC general purpose ratings, 600V (A) R Main (power) pole configuration 2 Standard auxiliary contacts Catalog number NO NC NO NC 4 2 4 2 4 2 4 2 4 2 4 4 2 2 2 2 2 2 2 - - AF09-40-00- AF09-22-00- AF16-40-00- AF16-22-00- AF26-40-00- AF26-22-00- AF38-40-00- AF38-22-00- AF45-40-00- AF45-22-00- AF50-40-00- AF75-40-00- AF75-22-00- 4 4 4 4 4 4 4 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 EK110C4P-L EK150C4P-L EK175C4P-L EK210C4P-L EK370C4P-L EK550C4P-L EK1000C4P-L 4 2 4 2 4 2 4 2 2 2 2 2 - - AF09Z-40-00- AF09Z-22-00- AF16Z-40-00- AF16Z-22-00- AF26Z-40-00- AF26Z-22-00- AF38Z-40-00- AF38Z-22-00- Type AF, electronic AC/DC controlled 25 25 30 30 45 45 55 55 70 65 100 80 125 105 Type EK, AC or DC controlled 200 250 300 350 550 800 1000 Type AFZ, electronic AC/DC controlled, low consumption 170 200 250 300 420 540 - 25 25 30 30 45 45 55 55 Coil voltage selection chart () AF09... AF38 AF09Z... AF38Z 12...20V DC - 20...60V DC 11 24...60V AC Rated control circuit voltage Uc 3 24V AC, 60 Hz 24V DC 48...130V AC/DC 110V 50 Hz, 120V 60 Hz 125V DC 100...250 VAC/DC 220V DC 240V AC, 60 Hz AF45... AF75 EK110... EK1000 20 - - 21 72 - 11 21 - - - - - F Y - - - 12 22 69 - - - - 1 Q - - - 13 23 70 - - - - R 2 - - - 14 - - - 480V AC, 60 Hz - - - 4 600V AC, 60 Hz - - - 6 250...500 V AC/DC 1.32 1SXU000023C0202 Rev. A Example(s): 24V DC input voltage: EK110C4P-YL 120V AC input voltage: AF75-40-11-70 1 For selection purposes, for complete electrical ratings, see Technical Data. 2 2 NO & 2 NC contactors are not suitable for a reversing starter or wye-delta starter or for controlling a single load from 2 separate supplies. Please see technical data. 3 AC coil input voltage(s) at 50/60 Hz unless specified. Additional voltages pg. 1.35. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage A, AL, and AE 4-pole For resistive & slightly inductive applications up to 125 AC or DC control A9...A16 Ac ro Co ss n th A tacto e line rs 1 A45...A75 4-pole (4 NO & 2 NO / 2 NC) Electrical ratings 1 IEC/EN 60947-4-1 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 Rated operational current Ie, AC-1 (A) AC general purpose ratings, 600V (A) R Main (power) pole configuration 2 Standard auxiliary contacts Catalog number NO NC NO NC 4 2 4 2 4 2 4 2 4 4 2 2 2 4 2 2 2 - - A9-40-00- A9-22-00- A16-40-00- A16-22-00- A16-04-00- A26-40-00- A26-22-00- A45-40-00- A45-22-00- A50-40-00- A75-40-00- A75-22-00- 4 2 4 2 4 2 2 2 2 - - AL9-40-00- AL9-22-00- AL16-40-00- AL16-22-00- AL26-40-00- AL26-22-00- 4 2 4 4 2 2 2 - - AE45-40-00- AE45-22-00- AE50-40-00- AE75-40-00- AE75-22-00- Type A, AC controlled 25 21 30 30 45 40 70 65 100 80 125 105 Type AL, DC controlled 25 21 30 30 45 40 Type AE, DC controlled 70 65 100 80 125 105 Planned legacy product; recommend AF series contactors. Coil voltage selection chart () Rated control circuit voltage Uc 3 12V DC 24V AC 24V DC 110...120V AC, 60Hz 125V DC 220V DC 230..240V AC, 60 Hz 240V DC 480V AC, 60 Hz 600V AC, 60 Hz A9...A75 AL9...AL26 AE9...AE75 81 84 80 51 55 80 81 87 88 89 - 80 81 87 88 89 - Example(s): 24V DC input voltage: AL26-40-00-81 120V AC input voltage: A75-40-00-84 1 For selection purposes, for complete electrical ratings, see Technical Data. 2 2 NO & 2 NC contactors are not suitable for a reversing starter or wye-delta starter or for controlling a single load from 2 separate supplies. Please see technical data. 3 AC coil input voltage(s) at 50/60 Hz unless specified. For additional voltages, see page 1.35. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.33 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con B, BC miniature, 4-pole For resistive & slightly inductive applications up to 20 A AC or DC control B(C)6...B(C)7 B(C)6(-F)...B(C)7(-F) B(C)6(-P)...B(C)7(-P) 4-pole (4 NO & 2 NO / 2 NC) Electrical ratings 1 IEC/EN 60947-4-1 UL 508, 60947-4-1A CSA C22.2 No.14, 60947-4-1-07 Rated operational current Ie, AC-1 (A) AC general purpose ratings, 600V (A) R Main (power) pole configuration Standard auxiliary contacts Catalog number NO NC NO NC 4 2 4 2 2 2 - - B6-40-00- B6-22-00- B7-40-00- B7-22-00- 4 2 4 2 2 2 - - B6-40-00-F B6-22-00-F B7-40-00-F B7-22-00-F 4 2 4 2 2 2 - - B6-40-00-P B6-22-00-P B7-40-00-P B7-22-00-P 4 2 4 2 2 2 - - BC6-40-00- BC6-22-00- BC7-40-00- BC7-22-00- 4 2 4 2 2 2 - - BC6-40-00-F BC6-22-00-F BC7-40-00-F BC7-22-00-F 4 2 4 2 2 2 - - BC6-40-00-P BC6-22-00-P BC7-40-00-P BC7-22-00-P Type B, AC controlled, screw terminated 20 12 3 20 16 Type B, AC controlled, quick-connect (flat pin) 16 12 3 16 16 Type B, AC controlled, printed circuit board mount (solder pin) 12 83 12 16 Type BC, DC controlled, screw terminated 20 12 3 20 16 Type BC, DC controlled, quick-connect (flat pin) 16 12 3 16 16 Type BC, DC controlled, printed circuit board mount (solder pin) 12 83 12 16 NOTE: Quick connect and PCB mount versions are UL recognized only. Coil voltage selection chart () Rated control circuit voltage Uc 2 12V AC 24V AC 24V DC 48V AC 48V DC 110...127V AC 110...125V DC 220...240V AC 220...240V DC 380...415V AC Example(s): 24V DC input voltage: BC6-40-00-01 120V AC input voltage: B7-22-00-84 1.34 1SXU000023C0202 Rev. A B6...B7 BC6...BC7 01 03 84 80 85 07 01 16 04 05 1 For selection purposes, for complete electrical ratings, see Technical Data. 2 AC coil input voltage(s) at 50/60 Hz unless specified. Additional voltages pg. 1.35. 3 300V AC max. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Additional coil voltages 3 & 4 pole contactors AC & DC operated coils Coils for AC operated contactors () For contactors A9...A300, A9N00... A260N5 AC voltages V - 50 Hz V - 60 Hz Coil code For contactors Coils for DC operated contactors () AC voltages V - 50 Hz V - 60 Hz Coil code For contactors DC voltages V - DC Coil code 24 24 81 24 24 01 12 80 26 28 16 42 42 02 24 81 28 32 17 42 42 82 (V)B6... (V)B7 48 48 03 110...127 110...127 84 AE9...AE75, AE9N00... AE75N3, AL9...AL40, AL9N00... AL26N1 42 82 48 83 48 48 83 220...240 220...240 80 60 60 73 380...415 380...415 85 - 24 F 24 - N - 48 G 125 87 110 120 1 220 88 - 208 B 240 89 - 240 2 250 38 100 100...110 74 2 110 110...120 84 110...115 115...127 89 3 120 140 29 125...127 150 30 175 208 34 190 220 36 220...230 230...240 80 230...240 240...260 230...240 277 EK110... EK1000 50 21 60 84 75 85 110 86 220...230 - J 12 07 - 380 Z 24 01 88 380...400 440 3 42 400...415 - M (V)BC6... (V)BC7 42 02 48 16 03 230/400 - 62 1 - 480 4 60 - 230/400 63 1 500 - 5 110...125 04 380...400 400...415 - 600 6 220...240 05 85 400...415 415...440 86 24 24 20 24 Y 400...415 480 51 42 42 21 48 W 415...440 440...460 87 48 48 22 440 500 53 110 110 23 500 600 55 550 - 56 660...690 - 58 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage (V)AS09... (V)AS16 EK110... EK1000 110 P 125 Q R 115 115 24 220 - 120 16 440 T 220 220 25 12 80 230 230 26 24 81 240 240 27 48 83 - 277 17 380 - 13 (V)ASL09... (V)ASL16 60 84 110 86 400 400 28 125 87 415 415 29 220 88 240 89 1.35 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con AF09(Z)...AF38(Z), AF09N00(Z)...AF26N1(Z), 3-pole Accessory fitting details Contactor and main accessories (other accessories available) VEM4 mechanical and electrical interlock set including: - VM4 mechanical interlock unit with 2 fixing clips - VE4 electrical interlock block with A2-A2 connection AF contactor (without top mounted coil terminal block) AF contactor Fixing clips 2 A2 2 A2 AF contactor VM4 2 1 2-pole CAT4-11 3 Timer TEF4... 1-pole CA4, CC4 4-pole CA4 1 2-pole CAL4-11 1 1 1-pole CA4, CC4 1 2-pole CAL4-11 1 TF42 EF.. 4 VE4 1 Auxiliary contacts.......................................... Page 1.46 1-pole CA4, CC4 2 Mech./Elect. interlocks.................................. Page 1.56 3 Electronic timers............................................ Page 1.59 Reversing kits................................................ Page 1.62 Wye-delta kits................................................ Page 1.63 Coupling units............................................... Page 1.64 2 1 TF42 EF.. 4 4 Thermal & electronic overload relays............... Chapter 2 Manual motor protectors................................ Chapter 4 Main accessory fitting details Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Contactor types Built-in Front-mounted accessories auxiliary Auxiliary contact blocks & electronic timers contacts Main poles Side-mounted accessories Auxiliary contact blocks Electrical and mechanical interlock set 1-pole CA4 / CC4 2-pole CAT4-11 TEF4... or (between 2 contactors) Left side 4-pole CA4 VEM4 2-pole CAL4-11 Right side Max. N.C. built-in and add-on N.C. auxiliary contacts: 4 N.C. max. on positions 1, 2, 3, 4 and 3 N.C. max. on positions 1 30, 5 AF09 ... AF16 Sz. 00...0 3 0 0 1 4 max. 2 max. 3 max. AF09 ... AF16 3 0 1 0 4 max. AF26 ... AF38 3 0 0 0 2 max. Sz. 00...1 3 max. NOTE: Fitting details same for AF...Z contactors or 1 - - or 1 or 1 - or 1 - - or 1 - - + + - - 1 - - 1 + + + + + + 1 1 1 1 1 1 - + 1 or 1 - + 1 or 1 Overload relays fitting details (1) Contactor types AF09 ... AF38, Sz. 00...1 AF26 ... AF38, Sz. 1 Thermal overload relays TF42 (0.10...38 A) - Electronic overload relays EF19 (0.10...18.9 A) EF45 (9...38 A) The addition of an overload relay on the contactor does not prevent fitting of many other accessories as shown above. (1) Direct mounting - No kit required. 1.36 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage A/E/L30...A/E/L40; A/E/F50...A/E/F75; A/E/F50NZ...A/E/F75N3 3-pole contactors Accessory fitting details Ac ro Co ss nt the ac to line rs 1 Contactor and main accessories (other accessories available) 1 Auxiliary contacts...................................... Page 1.48 RV5/.. 2 Mech./elect. interlocks.............................. Page 1.57 4 3 Electronic timers........................................ Page 1.59 4 Surge suppressors.................................... Page 1.52 Reversing kits............................................ Page 1.62 Wye-delta kits............................................ Page 1.63 Coupling units................................Pages 1.64...1.65 5 Thermal & electric overload relays...............Chapter 2 Manual motor protectors............................Chapter 4 VE5-1 2 CA5-10 1 A.. contactor CA5-22M 1 CAL5-11 1 TP40DA TA overload relay 3 5 Main accessory fitting details Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Contactor types Main poles Built-in Front-mounted accessories auxiliary Auxiliary contact blocks contacts A30...A40 3 0 3 0 3 0 1 0 1 to 5 x CA5-.. 0 1 (2) 0 0 1 to 6 x CA5-.. or 1 x CA5-.. (4-pole) 3 0 3 0 3 0 1 0 0 1 0 0 or 1 x CA5-.. (4-pole) (2) 1-pole CA5-.. A50 ... A75 Sz. 2...3 AL30...AL40 AE50 ... AE75 Sz. 2...3 AF50 ... AF75 Sz. 2...3 4-pole CA5-.. + 1 x 1-pole CA5-.. or 1 x CA5-.. (4-pole) + 2 x 1-pole CA5-.. 1 to 5 x CA5-.. (2) 0 0 TEF5 or 1 x TEF5 2-pole CAL5-11 VM5-.. or VE5-.. + 1 to 2 x CAL5-11 or 1 x VM5-1 or VE5-1 + 1 to 2 x CAL5-11 or 1 x VE5-2 +1 x CAL5-11 + 1 x CA5-.. (1-pole) or 1 x TEF5 +1 x CAL5-11 + 2 x CA5-.. (1-pole) - or 1 x CAL5-11 (3) + 1 x VM5-1 or VE5-1 (1) + 1 x 1-pole CA5-.. 1 to 6 x CA5-.. or 1 x CA5-.. (4-pole) + 2 x 1-pole CA5-.. 3 0 Side-mounted accessories Auxiliary contact Interlock unit blocks Electronic timer 1 to 6 x CA5-.. or 1 x CA5-.. (4-pole) + 2 x 1-pole CA5-.. or 1 x TEF5 + 1 x CAL5-11 or 1 x VE5-2 + 1 to 2 x CAL5-11 or 1 x VE5-2 + 2 x CA5-.. (1-pole) or 1 x TEF5 +1 x CAL5-11 + 2 x CA5-.. (1-pole) (1) With VE5-1 interlock unit, a maximum of 3 N.O. auxiliary contacts are permitted. VE5-1, VM5-1 not allowed in mounting position 1 30. (2) 2 N.C. CA5-.. auxiliary contacts maximum in mounting position 5. (3) CAL5-11 not allowed in mounting position 130. Overload relays fitting details (4) Contactor types A30...A40, AL30...AL40 A50 ... A75, AE50 ... AE75, AF50 ... AF75, Sz. 2...3 Thermal overload relays TA25DU (0.1...32 A) or TA42DU (18...42 A) TA75DU (18...80 A) Electronic overload relays E45DU (9...45 A) E80DU (27...80 A) The addition of an overload relay on the contactor does not prevent fitting of many other accessories as shown above. (4) Direct mounting - No kit required. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.37 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con A/F95...A/F110, 3-pole Accessory fitting details Contactor and main accessories (other accessories available) 1 Auxiliary contacts.......................................Page 1.48 2 Mech./elect. interlocks...............................Page 1.57 RV5/.. 3 Surge suppressors.....................................Page 1.52 Reversing kits.............................................Page 1.62 Wye-delta kits.............................................Page 1.63 Coupling units................................ Pages 1.64...1.65 3 4 Thermal & electronic overload relays........... Chapter 2 VE5-2 2 CA5-10 1 CA5-22E 1 A.. contactor CAL18-11 1 TA overload relay 4 Main accessory fitting details Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Contactor types Main poles Available Front-mounted accessories auxiliary Auxiliary contact blocks contacts A95, A110 3 0 0 0 1 to 6 x CA5-.. or 1 x CA5-.. (4-pole) AF95, AF110 3 0 0 0 1 to 6 x CA5-.. or 1 x CA5-.. (4-pole) 1-pole CA5- .. Side-mounted accessories Auxiliary contact blocks 4-pole CA5- .. 2-pole CAL.. Interlock unit VE5-2 + 1 to 2 x CAL18-11 or 1 x VE5-2 + 1 to 2 x CAL18-11 or 1 x VE5-2 + 2 x 1-pole CA5-.. +1 x CAL18-11 + 2 x 1-pole CA5-.. +1 x CAL18-11 Overload relays fitting details (1) Contactor types A95, A110 AF95, AF110 Thermal overload relays TA80DU (29...80 A) or TA110DU (65...110 A) Electronic overload relays E140DU (50...140 A) The addition of an overload relay on the contactor does not prevent fitting of many other accessories as shown above. (1) Direct mounting - No kit required. 1.38 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 A/F145...AF2050; A/F145N4...AF1650N8, 3-pole Accessory fitting details Main accessories (other accessories available) AF185 shown on picture 3 1 4 1 Auxiliary contacts............................................ Page 1.48 2 Mechanical interlocks ..................................... Page 1.57 Reversing kits.................................................. Page 1.62 Wye-delta kits.................................................. Page 1.63 2 1 3 Coupling units....................................... Page 1.64...1.65 Lug kits.......................................................... Page 1.67 4 Terminal shrouds............................................. Page 1.68 5 Thermal & electronic overload relays ................Chapter 2 5 Main accessory fitting details Contactor types Main poles Available auxiliary contacts Side-mounted accessories Add-on auxiliary contact blocks Mechanical interlock units (for two horizontal mounted contactors) CAL18-11, CAL18-11B (3) Mounting and positioning Factory mounted auxiliary contacts Add-on CAL18-11 auxiliary contacts Add-on CAL18-11B auxiliary contacts Contactors + auxiliary contact blocks A145 ... A300 AF145 ... AF2050 Sz. 4...8 3 0 1 1 1 x CAL18-11 + 2 x CAL18-11B - B B B Contactors with mechanical interlocking + auxiliary contact blocks A145 ... A185 AF145 ... AF185 Sz. 4 3 0 1 1 2 x CAL18-11 (1) + 3 x CAL18-11B (1) + VM...H (2) B A210 ... A300 AF210 ... AF2050 Sz. 5...8 3 0 1 1 2 x CAL18-11 (1) + 4 x CAL18-11B (1) + VM...H (2) B B BB B (1) Total number of auxiliary contact blocks for the two contactors. (2) Interlock type, according to the contactor ratings (see "Accessories"). (3) The CEL18-.. auxiliary contact blocks can replace the CAL18-11 and CAL18-11B. Though, no auxiliary contact block can be mounted outside the CEL18-.. Overload relays fitting details Contactor types A145, A185, Sz. 4 A210, A300, Sz. 5 AF400, AF460, Sz. 6 AF580, AF750, Sz. 7 AF1350, AF1650, Sz. 8 Thermal overload relays TA200DU (80...200 A) (4) TA450DU (100...310 A) (4) or TA450SU (130...310 A) (5) - - - Electronic overload relays E200DU (60...200 A) (4) E320DU (100...320 A) (4) E500DU (150...500 A) (5) E800DU (250...800 A) (5) E1250DU (375...1250 A) (5) The addition of a thermal or electronic overload relay on the contactor does not prevent fitting of many other accessories as shown in "Main accessory fitting details" table. (4) Direct mounting - No kit required. (5) Mounting kit required (see "Motor protection"). Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.39 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con AS/L09...AS/L16, 3 pole, w/screw terminals Accessory fitting details Contactor and main accessories (other accessories available) BEY16C-3 6 VM3 (optional) BER16C-3 5 MS116 9 VM3 2 BEA16-3 AS ASL Contactors 7 RV5, RC5-1 or RT5 AS ASL Contactors 4 T16 T16 8 AS ASL Contactors TEF3 3 8 1 Auxiliary contacts............................................ Page 1.50 2 Mechanical interlocks ..................................... Page 1.56 3 Electronic timers.............................................. Page 1.59 4 Surge suppressors.......................................... Page 1.52 5 Reversing kits.................................................. Page 1.62 6 Wye delta kits.................................................. Page 1.63 7 Coupling units................................................. Page 1.64 8 Thermal overload relays....................................Chapter 2 9 Manual motor protectors..................................Chapter 4 CA3 1 Main accessory fitting details Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Contactor types Main poles Built-in Front-mounted accessories auxiliary Auxiliary contact blocks contacts AS09 ... AS16 3 3 3 3 3 3 1 0 3 1 0 3 1-pole CA3 AS09 ... AS16 ASL09 ... ASL16 ASL09 ... ASL16 0 0 0 0 0 0 0 1 2 0 1 2 Side-mounted accessories Electronic timer Mechanical interlock unit (between 2 contactors) TEF3 VM3 Surge suppressors 2 max. or 1 + 1 + RV5 or RC5-1 - 2 max. - or 1 + 1 1 + + RV5 RV5 or RC5-1 or RT5 1 + RV5 or RT5 - - Overload relays fitting details (1) Contactor types AS09 ... AS16 ASL09 ... ASL16 Thermal overload relays T16 (0.10...16 A) The addition of an overload relay on the contactor does not prevent fitting of many other accessories as shown above. (1) Direct mounting - No kit required. 1.40 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 AS/L09...AS/L16, 3-pole w/spring terminals Accessory fitting details Contactor and main accessories (other accessories available) VM3 2 CA3..S 1 RV5, RC5-1 or RT5 CA3..S AS..S ASL..S Contactors AS..S ASL..S Contactors 3 1 Auxiliary contacts............................................ Page 1.50 2 Mechanical interlocks ..................................... Page 1.56 3 Surge suppressors.......................................... Page 1.52 4 Coupling units................................................. Page 1.64 1 Main accessory fitting details Contactor types Main poles Built-in auxiliary contacts Front-mounted accessories Auxiliary contact blocks Side-mounted accessories Mechanical interlock unit (between 2 contactors) 1-pole CA3..S AS09..S ... AS16..S AS09..S ... AS16..S AS09..S ... AS16..S ASL09..S ... ASL16..S ASL09..S ... ASL16..S ASL09..S ... ASL16..S 3 3 3 3 3 3 0 0 0 0 0 0 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1 0 3 1 0 3 0 1 2 0 1 2 VM3 Surge suppressors 2 max. + 1 + RV5 or RC5-1 - 2 max. + 1 1 + + RV5 RV5 or RC5-1 or RT5 1 + RV5 or RT5 - 1.41 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con AF09(Z)...AF38(Z), 4-pole Accessory fitting details Contactor and main accessories (other accessories available) VEM4 mechanical and electrical interlock set including: - VM4 mechanical interlock unit with 2 fixing clips - VE4 electrical interlock block with A2-A2 connection AF contactor (without top mounted coil terminal block) AF contactor Fixing clips 2 AF contactor A2 2 A2 2-pole CAT4-11 VM4 2 TEF4... timer 4-pole CA4 1 2-pole CAL4-11 1 1-pole CA4, CC4 1-pole CA4, CC4 1 1 Auxiliary contacts............................................ Page 1.46 2 Mech./Elec. interlocks .................................... Page 1.57 3 Electronic timers.............................................. Page 1.59 1 VE4 2-pole CAL4-11 2 1 1-pole CA4, CC4 1 Main accessory fitting details Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Contactor types Main poles Built-in Front-mounted accessories auxiliary Auxiliary contact blocks & electronic timers contacts 1-pole CA4 / CC4 2-pole CAT4-11 Side-mounted accessories Auxiliary contact blocks Electrical and mechanical interlock set TEF4... or (between 2 contactors) Left side 4-pole CA4 VEM4 2-pole CAL4-11 Right side Max. add-on N.C. auxiliary contacts: 4 N.C. max. on positions 1, 2, 3, 4 and 3 N.C. max. on positions 1 30, 5 AF09, AF16 4 0 0 0 4 max. 2 max. 3 max. or 1 or 1 - or 1 - - + - - 1 + + + 1 1 1 - + 1 or 1 Max. add-on N.C. auxiliary contacts: 3 N.C. max. on positions 1, 2, 3, 4 and 2 N.C. max. on positions 1 30, 5 4 max. 2 max. 3 max. AF09, AF16 2 2 0 0 4 max. 0 2 max. AF26, AF38 2 2 0 NOTE: Fitting details same for AF...Z contactors. AF26, AF38 4 1.42 1SXU000023C0202 Rev. A 0 0 0 or 1 or 1 - or 1 or 1 or 1 - - or 1 - + - - 1 - - + + + + + 1 1 1 1 1 - + 1 or 1 - + 1 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 A/E/F45...A/E/F75, 4-Pole Accessory fitting details Contactor and main accessories (other accessories available) 1 Auxiliary contacts............................................ Page 1.48 2 Mech./Elec. interlocks .................................... Page 1.57 3 Electronic timers.............................................. Page 1.59 4 Surge suppressors.......................................... Page 1.52 RV5/.. 4 VE5-1 2 CA5-10 1 A.. contactor CA5-22E 1 CAL5-11 1 TEF5... timer 3 Main accessory fitting details Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Contactor types Main poles Available Front-mounted accessories auxiliary Auxiliary contact blocks contacts A45 ... A75 4 0 0 0 1 to 6 x CA5-.. or 1 x CA5-.. (4-pole) 2 2 0 0 (1) 1 to 6 x CA5-.. or 1 x CA5-.. (4-pole) 1-pole CA5-.. 4-pole CA5-.. + 2 x 1-pole CA5-.. + 2 x 1-pole CA5-.. AE45 ... AE75 4 0 0 0 1 to 6 x CA5-.. or 1 x CA5-.. (4-pole) + 2 x 1-pole CA5-.. 2 2 0 0 (1) 1 to 6 x CA5-.. or 1 x CA5-.. (4-pole) + 2 x 1-pole CA5-.. AF50 ... AF75 4 0 0 0 1 to 6 x CA5-.. or 1 x CA5-.. (4-pole) + 2 x 1-pole CA5-.. 2 2 0 0 (1) 1 to 6 x CA5-.. Side-mounted accessories Auxiliary contact Interlock unit blocks Electronic timer or 1 x CA5-.. (4-pole) + 2 x 1-pole CA5-.. TP.. A or 1 x TEF5... 2-pole CAL5-11 + 1 to 2 x CAL5-11 + 1 to 2 x CAL5-11 + 1 x CAL5-11 + 1 x CAL5-11 + 1 to 2 x CAL5-11 + 1 to 2 x CAL5-11 + 1 x CAL5-11 + 2 x CA5-.. (1-pole) or 1 x TEF5... VE5-.. or 1 x VE5-2 - + 2 x CA5-.. (1-pole) or 1 x TEF5... or 1 x VE5-2 + 2 x CA5-.. (1-pole) or 1 x TEF5... - + 2 x CA5-.. (1-pole) or 1 x TEF5... or 1 x TEF5... or 1 x VE5-2 + 1 x CAL5-11 + 2 x CA5-.. (1-pole) - + 2 x CA5-.. (1-pole) (1) 2 x N.C. CA 5-.. auxiliary contacts maximum. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.43 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con EK110... EK1000, 4-pole Accessory fitting details Main accessory fitting details Mounting positions of the auxiliary contact Auxiliary contact types and connecting diagrams 13 21 14 22 CAL16-11 A 31 43 32 44 CAL16-11 B 53 61 54 62 CAL16-11 C 71 83 72 84 CAL16-11 D Auxiliary contacts................................................. Page 1.48 35 47 36 48 CCL16-11 E (1) (1) Contact 35-36 used for some types of EK... contactors EK... 4-pole contactors Contactor types Main poles Available auxiliary contacts Add-on auxiliary contact blocks Mounting and positioning 2-pole CAL16-11 ... Add-on CAL16-11 auxiliary contacts Factory mounted auxiliary contacts AC operated, 50 Hz, 60 Hz or 50/60 Hz EK110 ... EK1000 4 0 1 1 + 1 x CAL16-11B + 1 x CAL16-11C + 1 x CAL16-11D E + 1 x CAL16-11C CA E + 1 x CAL16-11C CA A CA BD AC operated, 40...400 Hz EK110 ... EK210 4 0 2 1 A 4 0 2 1 A 40 ... 400 Hz 40 ... 400 Hz E DC operated EK110 ... EK1000 E EK ... 4-pole reversing contactors with VH... mechanical and electrical interlock units "Left hand" contactors Interlocking "Right hand" contactors Add-on auxiliary contact blocks Mounting and positioning 2-pole CAL16-11 ... Add-on CAL16-11 auxiliary contacts Factory mounted auxiliary contacts AC operated, 50 Hz, 60 Hz or 50/60 Hz EK110 ... EK150 EK175, EK210 EK370 ... EK1000 VH145 VH300 VH800 EK110, EK150 EK175, EK210 EK370 ... EK1000 1 x CAL16-11C + CA BD 1 x CAL16-11D AC operated, 40...400 Hz EK110 ... EK150 EK175, EK210 EK370 ... EK1000 VH145 VH300 VH800 EK110, EK150 EK175, EK210 EK370 ... EK1000 - E - E 40 ... 400 Hz 40 ... 400 Hz E DC operated, 50 Hz, 60 Hz or 50/60 Hz EK110 ... EK150 EK175, EK210 EK370 ... EK1000 1.44 1SXU000023C0202 Rev. A VH145 VH300 VH800 EK110, EK150 EK175, EK210 EK370 ... EK1000 E Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Coordination with short-circuit protection devices Ac ro Co ss nt the ac to line rs 1 A motor starter is typically made up of a switching device (contactor) and an overload protection device (see opposite page "Basic functions"). These two devices must be coordinated with an equipment capable of providing protection against short circuit (SCPD: Short-Circuit Protection Device). A complete data base of coordination tables, according to IEC 60947-4-1 (EN 60947-4-1) or UL 508 / UL 60947-4-1, is available on the ABB Website: see below. Selection http://applications.it.abb.com/SOC/Page/Selection.aspx Short-circuit protection devices -- Air circuit breakers -- Fuses -- Miniature circuit breaker -- Moulded case circuit breaker -- Manual motor starter Starter type -- Direct-on-line normal start -- Direct-on-line heavy duty -- Star-delta normal start -- Soft starter normal start Coordination -- IEC type 1 or type 2 -- UL type A to Type F Results -- Search results displayed at the bottom of the selection page. -- Only the most appropriate solutions to your application, will be displayed at the bottom of the page. "Enable Smart Current Search" function featured for the short-circuit current where "near to" selected values also are included in the result. -- Possible to print the page to a pdf file or from your printer. -- "Clear selection" function to deselect all selected. Access To find the coordination tables for motor protection, please see: www.abb.com/lowvoltage then go to the right menu: "Support", select: "Online Product Selection Tools" then select "Coordination Tables for motor protection" Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.45 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Auxiliary contact blocks AF09(Z)...AF38(Z); AF09N00(Z)...AF26N1(Z) Ordering details (1) Auxiliary contacts Catalog number For contactors CA4-10 Front-mounted instantaneous auxiliary contact blocks AF09 ... AF38 4-pole NF AF09 ... AF16..-30-10 AF26 ... AF38..-30-00 AF09 ... AF38..-40-00 AF09 ... AF38..-22-00 CAL4-11 AF26 ... AF38..-30-00 AF09 ... AF16..-40-00 AF09 ... AF16..-30-01 4-pole NF CA4-22M NF..40E 1 0 2 3 1 0 2 3 4 0 0 1 2 1 3 4 2 1 0 4 - - - - - - - - - - - - - - - - - - - - CA4-10 CA4-01 CA4-22M CA4-31M CA4-13M CA4-04M CA4-22E CA4-31E CA4-40E CA4-04E 2 3 4 4 3 2 1 0 2 1 0 0 1 2 3 4 - - - - - - - - - - - - - - - - CA4-22U CA4-31U CA4-40U CA4-40N CA4-31N CA4-22N CA4-13N CA4-04N Front-mounted auxiliary contact blocks with N.O. leading contact and N.C. lagging contact AF09 ... AF38 4-pole NF - - - - 1 0 CC4-10 0 1 CC4-01 Side-mounted instantaneous auxiliary contact blocks CAT4-11E AF09 ... AF38, NF 1 1 - - CAL4-11 Front-mounted instantaneous auxiliary contact and A1/A2 coil terminal blocks AF09 AF26 AF09 AF09 ... ... ... ... AF16..-30-10 AF38..-30-00 AF38..-40-00 AF38..-22-00 1 1 1 1 - - - - CAT4-11M CAT4-11E AF09 ... AF16..-30-01 1 1 - - CAT4-11U (1) For each contactor or contactor relay type, refer to "Accessory fitting details" table. Note: CAT4 not fittable on AF..Z contactors with DC control voltage 12...20 V DC. Auxiliary contacts same for AF...Z contactors 1.46 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Auxiliary contact blocks AF09(Z)... AF38(Z); AF09N00(Z)...AF26N1(Z) Technical data Types Contact utilization characteristics according to IEC Standards Rated insulation voltage Ui acc. to IEC 60947-5-1 Rated impulse withstand voltage Uimp Rated operational voltage Ue max. 1-pole CA4, 1-pole CC4, 4-pole CA4, 2-pole CAT4, 2-pole CAL4 Conventional thermal current Ith - 40 C Rated frequency limits Ie / Rated operational current AC-15 acc. to IEC 60947-5-1 16 A 25...400 Hz 6A 4A 3A 2A 2A 10 x Ie AC-15 10 x Ie AC-15 6 A / 144 W 2.8 A / 134 W 1 A / 72 W 0.55 A / 60 W 0.55 A / 69 W 0.27 A / 60 W 0.27 A / 68 W 0.15 A / 60 W 0.13 A / 65 W 0.1 A / 60 W 10 A 100 A 140 A 12 V / 3 mA 10-7 0.1 W 10 million operating cycles 3600 cycles/h 1200 cycles/h 900 cycles/h Yes for N.O. and N.C. contacts Yes for N.C. contacts Making capacity acc. to IEC 60947-5-1 Breaking capacity acc. to IEC 60947-5-1 Ie / Rated operational current DC-13 acc. to IEC 60947-5-1 Short-circuit protection device gG type fuse Rated short-time withstand current Icw = 40 C Minimum switching capacity with failure rate acc. to IEC 60947-5-4 Heat dissipation per pole at 6 A Mechanical durability Number of operating cycles Max. switching frequency Max. electrical switching frequency IEC 60947-5-1 and EN 60947-5-1 690 V 6 kV 24...690 V 24-127 V 50/60 Hz 220-240 V 50/60 Hz 400-440 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz 24 V DC 48 V DC 72 V DC 110 V DC 125 V DC 220 V DC 250 V DC 400 V DC 500 V DC 600 V DC for 1.0 s for 0.1 s AC-15 DC-13 Mechanically linked contact acc. to annex L of IEC 60947-5-1 Mirror contacts acc. to annex F of IEC 60947-4-1 Contact utilization characteristics according to UL / CSA Standards Max. operational voltage Pilot duty AC thermal rated current AC maximum volt-ampere making AC maximum volt-ampere breaking DC thermal rated current DC maximum volt-ampere making-breaking Connecting characteristics Screw terminals (Delivered in open position, screws of unused terminals must be tightened) All terminals Connection capacity (min...max.) Rigid solid Flexible with non insulated ferrule Flexible with insulated ferrule l L Lug Connection capacity acc. to UL / CSA Stripping length Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Screwdriver type Tightening torque Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 UL 508, CSA C22.2 N14 600 V AC, 600 V DC A600, Q600 10 A 7200 VA 720 VA 2.5 A 69 VA M3.5 1x 2x 1x 2x 1x 2x L I> 1 or 2 x 1...2.5 mm 1...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...1.5 mm 8 mm AWG 18...14, solid / stranded 10 mm IP20 Flat O 5.5 / Pozidriv 2 1.2 Nm / 11 lb.in 1.47 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Auxiliary contact blocks A/E/L9...A/E/L40; A/E/F50...AF2050; A/E/F50N2... AF1650N8 Ordering details For contactors CA5-10 Auxiliary contacts Number of blocks (1) Catalog number Front-mounted instantaneous auxiliary contact blocks, 1-pole A9...A40, T/AL9...T/AL40 A45 ... A110 AF45, AF110 AE45 ... AE75, TAE45 ... TAE75 1-5 1-6 1-6 1-6 1 0 - - 0 1 - - - - 1 0 - - 0 1 CA5-10 CA5-01 CC5-10 CC5-01 Front-mounted instantaneous auxiliary contact blocks, 4-pole A45 ... A110 AE45 ... AE75 AF45 ... AF110 TAE45 ... TAE75 1 A40-30-10 AL40-30-10 TAL40-30-10 1 A40-30-10 AL40-30-10 TAL40-30-10 1 CA5-40E 4 3 2 0 1 3 2 1 0 1 4 3 2 0 0 1 2 4 1 1 2 3 4 1 0 1 2 4 - - - - 1 - - - - 1 - - - - - - - - 1 - - - - 1 - - - - CA5-40E CA5-31E CA5-22E CA5-04E CA5-11/11E CA5-31M CA5-22M CA5-13M CA5-04M CA5-11/11M CA5-40U CA5-31U CA5-22U CA5-04U Side-mounted instantaneous auxiliary contact blocks, 2-pole CAL5-11 CAL18-11 A9...A75 T/AL9...T/AL40 AE9...T/AE75 AF45 ... AF75 UA16 ... UA75 A95 ... A300 AF95 ... AF2050 UA95, UA110 A145 ... A300 AF145 ... AF2050 1-2 1 1 1-2 1-2 1 1 - - CAL5-11 1-2 1 1 - - CAL18-11 1-2(2) 1 1 1 1 - - - - CAL18-11B (1) For each contactor type, refer to "Accessory fitting details" table. (2) 2 blocks CAL18-11 + 2 blocks CAL18-11B. Note: -- The front-mounted auxiliary contact blocks provided for the A... contactors can be used for the UA..., GA... and GAE... types -- The CAL... auxiliary contact blocks can be used for GA... contactors: GA75-10-00: 2 x CAL5-11 blocks GA75-10-11: 1 x CAL5-11 block GAE75-10-00: 1 x CAL5-11 block GAE75-10-11: no add-on block. -- The CAL... auxiliary contact blocks can be used for UA..RA contactors. See "Accessory fitting details" for this contactor type. Low-energy side-mounted contact blocks, 1-pole A145...A300 AF145...AF2050 1.48 1SXU000023C0202 Rev. A 1-2 1-2 1 0 0 1 - - - - CEL18-10 CEL18-01 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Auxiliary contact blocks A/E/L9...A/E/L40; A/E/F50...AF2050; Technical data 1-pole CA5, 4-pole CA5, 1-pole CC5, 2-pole CAL5 Types Contact utilization characteristics according to IEC Standards Making capacity acc. to IEC 60947-5-1 Breaking capacity acc. to IEC 60947-5-1 Ie / Rated operational current DC-13 acc. to IEC 60947-5-1 Short-circuit protection device gG type fuse Rated short-time withstand current Icw = 40 C Minimum switching capacity with failure rate acc. to IEC 60947-5-4 Heat dissipation per pole at 6 A Mechanical durability Number of operating cycles Max. switching frequency Max. electrical switching frequency Mechanically linked contact acc. to annex L of IEC 60947-5-1 Mirror contacts acc. to annex F of IEC 60947-4-1 Contact utilization characteristics according to UL / CSA Standards Max. operational voltage Pilot duty AC thermal rated current AC maximum volt-ampere making AC maximum volt-ampere breaking DC thermal rated current DC maximum volt-ampere making-breaking Connecting characteristics Screw terminals (Delivered in open position, screws of unused terminals must be tightened) All terminals Connection capacity (min...max.) Rigid solid 2-pole CAL18 IEC 60947-5-1 and EN 609475-1 690 V 6 kV 24...690 V 16 A Consult factory Rated insulation voltage Ui acc. to IEC 60947-5-1 Rated impulse withstand voltage Uimp Rated operational voltage Ue max. Conventional thermal current Ith - 40 C Rated frequency limits Ie / Rated operational current AC-15 acc. to IEC 60947-5-1 Ac ro Co ss n the A/E/F50N2...AF1650N8 tactor line 1 s 24-127 V 50/60 Hz 220-240 V 50/60 Hz 400-440 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz 24 V DC 48 V DC 72 V DC 110 V DC 125 V DC 220 V DC 250 V DC for 1.0 s for 0.1 s 6A 4A 3A 2A 2A 10 x Ie AC-15 10 x Ie AC-15 6 A / 144 W 2.8 A / 134 W 1 A / 72 W 0.55 A / 60 W 0.55 A / 69 W 0.27 A / 60 W 0.27 A / 68 W 10 A 100 A 140 A 17 V / 1 mA (24 V / 50 mA for A/ F95...110) 10-7 0.1 W 10 million (3M for A/F95...110) 3600 cycles/h AC-15 1200 cycles/h DC-13 900 cycles/h Yes for N.O. and N.C. contacts Yes for N.C. contacts UL 508, CSA C22.2 N14 600 V AC, 250 V DC A600, Q300 10 A 7200 VA 720 VA 2.5 A 69 VA 1-pole CEL18 250 V 125 V 0.1 24 V / 50 mA (0.5M of operating cycles) 0.15 W "5M (A/F95...185), 3M (A/ F210...750), 0.5M (AF1350...2050)" 0.1 A (AC-14) 10 x Ie AC-14 10 x Ie AC-14 0.1 A (DC-12) 0.1 A (DC-12) 0.1 A (DC-12) 0.1 A (DC-12) 0.1 (FF type HRC fuses) 3 V / 1 mA 0.15 W 1 million 1200 cycles per hour 1200 cycles per hour (AC-14) - 125 V AC, 24 V DC 0.1 A (AC), 5 mA (DC) 0.1 A 12.5 VA 12.5 VA 5 mA 1.2 VA M3.5 1 x 1...4 mm 2 x 1...4 mm Flexible with non insulated ferrule 1 x 0.75...2.5 mm Flexible with insulated ferrule 1x - 2 x 0.75...2.5 mm 2x l L L 8 mm Lugs Connection capacity acc. to UL / CSA Stripping length Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Screwdriver type Tightening torque Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage I > 3.7 mm 1 or 2 x AWG 18...12, solid / stranded 10 mm IP20 Flat O 5.5 / Pozidriv 2 1 Nm / 9 lb.in 1.49 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Auxiliary contact blocks (V)AS/L09...(V)AS/L16; (V)B/C6...(V)B/C7; EK Ordering details For contactors Contact blocks For contactor relays Catalog number 1-pole auxiliary contact blocks with screw terminals CA3-10 AS09 ... AS16 ASL09 ... ASL16 1 - NS, NSL For contactors - 1 Contact blocks For contactor relays CA3-10 CA3-01 Catalog number 1-pole auxiliary contact blocks with spring terminals CA3-10S AS09..S ... AS16..S ASL09..S ... ASL16..S 1 - NS..S, NSL..S Auxiliary contacts Number of blocks For contactors - 1 CA3-10S CA3-01S Catalog number 2-pole auxiliary contacts N.O. + N.C. Mounting positions of the CAL16-11 EK 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - - - - - - - - 1 CAL16-11A CAL16-11B CAL16-11C CAL16-11D CCL16-11E (1) (1) Mounting of CCL16-11E blocks does not allow an additional second block to be added on top of it. All DC operated EK... contactors are equipped with one CCL16-11E on the right side. Auxiliary contacts For contactors Catalog number Front-mounted instantaneous auxiliary contact blocks (not allowed for mounting on TBC, B6S, B7S, interface contactors) 1) B6-, B7-40-00, BC6-, BC7-40-00 1 1 CAF6-11E VB6, VB7, VBC6, VBC7, VB6A, VB7A 2 0 CAF6-20E VBC6A, VBC7A 0 2 CAF6-02E CA6-11E B6-, B7-30-10, BC6-, BC7-30-10 VB6, VB7, VBC6, VBC7, VB6A, VB7A VBC6A, VBC7A B6-, B7-30-01, BC6-, BC7-30-01 VB6, VB7, VBC6, VBC7, VB6A, VB7A VBC6A, VBC7A 1 2 0 1 2 0 1 0 2 1 0 2 CAF6-11M CAF6-20M CAF6-02M CAF6-11N CAF6-20N CAF6-02N Side-mounted instantaneous auxiliary contact block 1) B6-, B7-40-00, BC6-, BC7-40-00 1 1 CA6-11E B6-, B7-30-10, BC6-, BC7-30-10 1 1 CA6-11M B6-, B7-30-01, BC6-, BC7-30-01 1 1 CA6-11N CA6-11E-P 1.50 1SXU000023C0202 Rev. A Side-mounted instantaneous auxiliary contact block with soldering pins 1) B6-, B7-40-00-P, BC6-,BC7-40-00-P 1 1 CA6-11E-P B6-, B7-30-10-P, BC6-, BC7-30-10-P 1 1 CA6-11M-P B6-, B7-30-01-P, BC6-, BC7-30-01-P 1 1 CA6-11N-P Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Auxiliary contact blocks (V)AS/L09...(V)AS/L16 Technical data Types Contact utilization characteristics according to IEC Standards Rated insulation voltage Ui acc. to IEC 60947-5-1 Rated impulse withstand voltage Uimp Rated operational voltage Ue max. Conventional thermal current Ith - 40 C Rated frequency limits Ie / Rated operational current AC-15 acc. to IEC 60947-5-1 Making capacity acc. to IEC 60947-5-1 Breaking capacity acc. to IEC 60947-5-1 Ie / Rated operational current DC-13 acc. to IEC 60947-5-1 Short-circuit protection device gG type fuse Rated short-time withstand current Icw = 40 C Minimum switching capacity with failure rate acc. to IEC 60947-5-4 Heat dissipation per pole at 6 A Mechanical durability Number of operating cycles Max. switching frequency Max. electrical switching frequency 1-pole CA3...S 1-pole CA3 24-127 V 50/60 Hz 220-240 V 50/60 Hz 400-440 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz 24 V DC 48 V DC 72 V DC 110 V DC 125 V DC 220 V DC 250 V DC 400 V DC 500 V DC 600 V DC for 1.0 s for 0.1 s AC-15 DC-13 Mechanically linked contact acc. to annex L of IEC 60947-5-1 Mirror contacts acc. to annex F of IEC 60947-4-1 Contact utilization characteristics according to UL / CSA Standards Max. operational voltage Pilot duty AC thermal rated current AC maximum volt-ampere making AC maximum volt-ampere breaking DC thermal rated current DC maximum volt-ampere making-breaking Connecting characteristics Screw terminals (Delivered in open position, screws of unused termnials must be tightened) All terminals Connection capacity (min...max.) IEC 60947-5-1 and EN 60947-5-1 690 V 6 kV 690 V 10 A 25...400 Hz 6A 4A 3A 2A 2A 10 x Ie AC-15 10 x Ie AC-15 6 A / 144 W 2.8 A / 134 W 1 A / 72 W 0.55 A / 60 W 0.55 A / 69 W 0.27 A / 60 W 0.27 A / 68 W 10 A 100 A 140 A 12 V / 3 mA 10-7 0.1 W 10 million operating cycles 3600 cycles/h 1200 cycles/h 900 cycles/h Yes for N.O. and N.C. contacts Yes for N.C. contacts UL 508, CSA C22.2 N14 600 V AC, 250 V DC A600, Q300 10 A 7200 VA 720 VA 2.5 A 69 VA M3 0.75...2.5 mm Rigid solid 1x Flexible with non insulated ferrule 1 x 0.75...2.5 mm Flexible with insulated ferrule 1 x 0.75...2.5 mm N/a - Spring terminals 2 x 0.75...2.5 mm 2 x 0.75...2.5 mm 0.75...1.5 mm 2 x 0.75...1.5 mm l L L 7.7 mm - Lugs Connection capacity acc. to UL / CSA Stripping length Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Screwdriver type Tightening torque Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage I > 3.2 mm 1 or 2 x AWG 18...14, solid / stranded 9 mm IP20 Flat O 5.5 / Pozidriv 2 1 Nm / 9 lb.in 10 mm Flat O 3.5 - 1.51 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Surge suppressors for contactor coils NOTE: AF Series contactors include integral surge suppressor (V) 1000 T (s) 0 1000 0 100 RV5 100 Description The operation of inductive circuits causes overvoltages, in particular on opening of the contactor coil. The electromagnetic energy stored in the coil during contactor closing is restored on opening in the form of surges, the slope and amplitude of which may rise to several kilovolts. A number of drawbacks are observed ranging from interference on the electronic devices to breakdown of insulators and even destruction of certain sensitive components. The graph opposite reproduces the oscillogram showing voltage discharges at the terminals of a 42 V / 50 Hz coil without peak clipping. The coil was switched by 8 series-connected poles of a contactor relay. Following a burst of discharges with a very steep slope a damped oscillation emerges with a peak value of 3500 V. Overvoltage Factor The overvoltage factor k is defined as the ratio of the maximum overvoltage peak value Us to the peak value Uc of the coil rated control voltage Uc: Us max. Us max. Us max. k = in DC: k = or in AC: k = Uc Uc Uc2 3500 For example the following is obtained for the above graph: k = 60 42 2 RC5-1 To reduce the harmful effects of these overvoltages, ABB has developed a range of surge suppressors designed to reduce the k factor defined above and to limit or even completely eliminate the high pre-damping voltage frequencies. Each case is different, but the technical data tolerances and the generous sizing of parts have enabled us to reduce the number of variants. We have chosen the following solutions: transil diodes, varistors and RC blocks. Note: A varistor is a resistor whose value decreases to a very large extent when a certain voltage is applied at its terminals. Ordering details For contactors Rated control circuit voltage Uc V RT5 AC DC AS09...AS16; A9 ... A110, AL9...AL40, ASL09...ASL16 AE9 ... AE75, TAL9...TAL40, TAE45 ... TAE75 24...50 RV5/50 50...133 RV5/133 110...250 RV5/250 250...440 RV5/440 AS09...AS16 A9...A40 24...50 50...133 110...250 250...440 24...50 50...133 110...250 250...440 250...440 12...32 25...65 50...90 77...150 150...264 24...48 110...415 48...110 24...125 220...600 - - - - - - - - - - - - - - - - - - - RC5-1/50 RC5-1/133 RC5-1/250 RC5-1/440 RC5-2/50 RC5-2/133 RC5-2/250 RC5-2/440 RC5-3/440 RT5/32 RT5/65 RT5/90 RT5/150 RT5/264 RC-EH300/48 RC-EH300/415 RC-EH800/110 RC-EH800/110 RC-EH800/600 A45 ... A110 A145 ... A300 AL9...AL40 AE9 ... AE75, TAL9...TAL40, TAE45 ... TAE75 ASL09...ASL16 EK110 ... EK210 RC-EH300/48 1.52 1SXU000023C0202 Rev. A Catalog number EK370 ... EK1000 EK110 ... EK1000 EK370 ... EK1000 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Surge suppressors for contactor coils For contactors Rated control circuit voltage UC V DC Ac ro Co ss nt the ac to line rs 1 Catalog number Connection type Surge suppressors for contactor coils BC6, BC7 24 ... 60 50 ... 250 380 RV-BC6/250 Cable lug Flat pin, 2.8 mm Cable lug Flat pin, 2.8 mm Cable lug Flat pin, 2.8 mm RV-BC6/60 RV-BC6-F/60 RV-BC6/250 RV-BC6-F/250 RV-BC6/380 RV-BC6-F/380 Note: Mini contactors for AC operation have an integrated protective circuit Technical data Varistor RV5/50 RV5/133 RV5/250 RV5/440 24...50 V AC 50...133 V AC 110...250 V AC 250...440 V AC 24...50 V DC 50...133 V DC 110...250 V DC 250...440 V DC 132 V AC 270 V AC 480 V AC 825 V AC 132 V DC 270 V DC 480 V DC 825 V DC none -20...+70 C High energy absorption: good damping - Unpolarized system. Clipping as from Uvdr*, thus voltage front up to this point. *Uvdr = Varistor operating voltage (voltage dependent resistor), tolerance 10 %. Rated control circuit voltage Uc Residual overvoltage (clipping voltage) Opening time growth factor Operating temperature Advantages Drawback RC type RC5-1/50 RC5-1/133 RC5-1/250 RC5-1/440 24...50 V AC 50...133 V AC 110...250 V AC 250...440 V AC 2 to 3 x Uc max. 2...3 -20...+70 C Very fast clipping - Attenuation of steep fronts and thus of high frequencies. Rated control circuit voltage Uc Residual overvoltage (clipping voltage) Opening time growth factor Operating temperature Advantages Transil diode RT5/32 RT5/65 RT5/90 RT5/150 12...32 V DC 25...65 V DC 50...90 V DC 77...150 V DC 50 V DC 100 V DC 150 V DC 210 V DC 1.1...1.2 -20...+70 C Good energy absorption - Unpolarized system - Simple, reliable system. Delay on drop out which does not however reduce contactor breaking capacity. Rated control circuit voltage Uc Residual overvoltage (clipping voltage) Opening time growth factor Operating temperature Advantages Drawback RT5/264 150...264 V DC 390 V DC Wiring diagrams A1 A1 A1 A2 A2 A2 Varistor Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage RC type Transil diode 1.53 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Interface relays A/E/L9...A110 Interface relays Mounting on contactor types Control voltage Uc Coil voltages Catalog number N, A9 - A110 24 VDC 24 - 250V, 50, 60 Hz RA5-1 NOTE: The interface relays provided for the A contactors can also b e used for UA, UA..., RA and GA types. Application RA 5-1 interface relay for the A 9 - A 110 RA 5-1 interface relays are designed to receive 24 VDC signals delivered by PLC's or other sources with a low output power and restore them with sufficient power to operate the coils of the relevant A9 - A110 contactors or the N control relays. contactors and N control relays PLC Output * IEC only Description A30-30-10 + RA 5 RA5 interface relays are made up of a miniature electromechanical relay equipped with a N.O. contact and with a low consumption 24 VDC coil. A0 Uc 250 VAC - A2 E2 - 24 VDC + E1 + RA 5 The interface relay coil is controlled by the PLC while the N.O. contact ensures switching of the power contactor. Coil switching gives rise to overvoltages which have adverse effects on the electronic devices, insulators and, more generally, on component lifetime. The RA 5-1 is equipped with surge suppressors: * on the 24 VDC relay coil via a diode * on the power contactor coil via a varistor. RA 5 A1 KM1 A2 Furthermore, the RA 5-1 are protected against relay pole reversal by a diode inserted between the E1 and E2 input terminals. Connection The "E1+" and "E2-" input terminals must be connected, according to their polarity, to the PLC output. The RA 5 is equipped with two terminal pads for connection to the A1 and A2 terminals of the contactor coil. This coil is supplied between the A0 and A2 terminals of the RA 5. Mounting * RA5: terminal pads clamped inside the contactor coil terminals. 1.54 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Interface relays Technical data Ac ro Co ss nt the ac to line rs 1 General technical data Compliance with standards IEC 60255-5 Rated insulation voltage Ui according to IEC 60947-4-1 V a.c. Permissible ambient temperature: - for free air operation: - at Uc = 24 V d.c. (between E1 and E2) - from 0.85 to 1.1 Uc - for storage C C C Climatic withstand 250 -25 ... +70 -25 ... +55 -40 ... +70 Complies with that of associated contactors Operating altitude m 3000 Mounting position No limitation Fixing Using the contactor A1 and A2 terminal connecting parts Connecting terminals (delivered in open position) M3.5 (+,-) pozidriv 2 screws with cable clamp Connecting capacity (min. ... max.) - rigid solid - flexible with cable end 1 ... 4 0.75 ... 2.5 2 x mm2 2 x mm2 Tightening torque - recommended - max. Nm Nm Degree of protection according to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 1.00 1.20 Protection against direct contact in acc. with EN 50274 RA5-1 wired and mounted on the associated contactor Working data Surge suppression: - for contactor coil - for interface relay coil Varistor Diode Protection against polarity reversal between terminals E1 and E2 Diode Interface relay operating time ms Closing and drop-out 10 Total operating time, interface relay + contactor: - between energization and: N.O. contact closing N.C. contact opening ms ms 20 ... 37 17 ... 32 - between de-energization and: N.O. contact opening N.C. contact closing ms ms 17 ... 25 20 ... 28 V d.c. V d.c. 24 19 ... 30 Electrical input data Control voltage (E1and E2 terminals) Uc - rated value - max. range at ambient temperature 20 C Max. consumption for Uc = 24 V d.c., = 20 C "0" status (relay open) W for Uc or I c V d.c. mA "1" status (relay closed) for Uc V d.c. Max. short supply interruption immunity time ms 0.3 2.4 <1 19 2 Electrical output data Switching voltage (A 0 and A2 terminals) Electrical durability V a.c. million of operating cycles Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 250 2 (600 cycles/h) on A 9 ... A 75 contactors or N... contactor relay 0.5 (600 cycles/h) on A 95 and A 110 contactors 1.55 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Mechanical & electrical interlocks AF09(Z)...AF38(Z), AF09N00(Z)...AF26N1(Z); AS/L09...AS/L16 Mechanical interlock unit Catalog number For contactors AF09 ... AF38..-30-.. AF09 ... AF38..-40-00 ASL Note: Includes two fixing clips. VM4 VM4 VM3 Mechanical and electrical interlock set VM3 Auxiliary contacts For contactors AF09 ... AF16..-30-.. AF26 ... AF38..-30-00 AF09, AF16..-40-00 AF26, AF38..40-00 1 1 Catalog number VEM4 Note: VEM4 not fittable on AF..Z contactors with DC control voltage 12...20 V DC. VEM4 Fixing clips For contactors 01 NC 01NC KM1 A2 AF09 ... AF38 AS, ASL Note: Set of 50 pieces each Catalog number BB4 BB3 KM2 VEM4 A2 BB4 1.56 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Mechanical & electrical interlocks A/E/L9...A/E/L40; A/E/F50...AF2050 A/E/F50N2...AF1650N8; EK Ac ro Co ss nt the ac to line rs 1 Ordering details (1) Left side contactor Right side contactor Mounting Catalog number Mechanical interlock units for two horizontal mounted contactors (1) VM300H VM1650H A9...A40 A30...A40 A45 ... A75 A95 ... A185 A95 ... A185 A210 ... A300 A210 ... A300 AF400 ... AF1250 AF1350 ... AF2050 EK370...EK1000 A9,,,A40 A45 ... A110 A45 ... A110 A45 ... A110 A145 ... A300 A145 ... A300 AF400 ... AF460 AF400 ... AF1250 AF1350 ... AF2050 EK370...EK1000 Rail mounting See table below with VE5-.. type PN.. mounting plate to be ordered separately Plate included Plate included VM5-1 - - - VM300H VM300H VM300/460H VM750H VM1650H VH800 (1) Mechanical durability: VM5-1 = 5 millions cycles, VM300H ... VM750H = 1 million cycles. The interlock units provided for A... contactors can be used for AF types, AE types & AL types. The interlock units provided for A40.. contactors can be used for AL40.. and TAL40.. types. VH800 Top contactor Bottom contactor Mounting Catalog number Mechanical interlock units for two vertical mounted contactors (2) VM300V A95 ... A185 A210 ... A300 A210 ... A300 AF400 ... AF1250 A145 ... A300 A145 ... A300 AF400 ... AF460 AF400 ... AF1250 Additional plate (not supplied) VM300V VM300V VM300/460V VM750V (2) Mechanical durability: VM300V ... VM750V = 1 million cycles. Left side contactor Right side contactor Mounting Catalog number Mechanical and electrical interlock units for two horizontal mounted contactors VE5-1 VH145 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage A9...A40 A30 ... A75 A45 ... A75 A45 ... A75 A95 ... A110 A95 ... A110 EK110, EK150 EK175, EK210 A9...A40 A45 ... A75 A30 ... A75 A95 ... A110 A45 ... A75 A95 ... A110 EK110, EK150 EK110, EK150 Rail mounting PN.. mounting plate to be ordered separately VE5-1 VE5-2 VE5-2 VE5-2 (3) VE5-2 (3) VE5-2 VH145 VH300 (3) The combination of A45 ... A75 contactors interlocked with A95, A110 contactors cannot be mounted on symmetrical rail (75 mm, IEC/EN 60715). The interlock units provided for A... contactors can be used for AE, TAE, AF, GA and GAE types. The interlock units provided for A40.. contactors can be used for AL40.. and TAL40.. types. 1.57 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Mechanical latching unit AF(Z), AE & AL Description WB75-A For converting standard contactors into latched contactors. The WB75-A block contains a mechanical latching device with electromagnetic impulse unlatching (AC or DC) or manual unlatching. Captive screw type connecting terminals, built-in cable clamps, M3.5 (+,-) pozidriv 2 screw with screwdriver guidance; delivered untightened and protected against accidental direct c ontact. Operation After closing, the contactor continues to be held in the closed position by the latching mechanism should the supply voltage fail at the contactor coil terminals. Contactor opening can be controlled: -- electrically by an impulse* (AC or DC) on the WB75-A block coil. * the coil is not designed to be permanently energized. E1 E2 -- manually by pressing the pushbutton on the front face of the WB75-A block. Mounting The WB75-A block is clipped onto the front face of the 1-stack contactor where it takes up two slots. The two other slots may accept CA5... single pole auxiliary contacts (1 block on each side of the mechanical latch). Terminal marking Ordering details For contactors Rated control circuit voltage Uc V 50 Hz or DC A40 ... A75, AF45 ... AF75, AL40, AE45 ... AE75, TAL40, TAE45 ... TAE75, UA16 ... UA75, GA75, GAE75 AF09(Z)...AF38(Z) NF, NFZ 1.58 1SXU000023C0202 Rev. A 24 42 48 110 220...230 230...240 380...415 415...440 Catalog number V 60 Hz 24...28 42...48 48...55 110...127 220...255 230...277 380...440 440...480 WB75A-01 WB75A-02 WB75A-03 WB75A-04 WB75A-06 WB75A-05 WB75A-07 WB75A-08 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Electronic timers AF09(Z)...AF38(Z), AS(L)09...AS(L)16, Ac ro Co ss n th A/E/L40...A/E/F75 tacto e line rs 1 Ordering details Time delay range selected by switch For contactors, contactor relays AS/L09...AS/L16, NS(L) TEF3-ON AF09(Z)...AF38(Z), NF(Z) A/E/L9...A/E/L40, A/E/F45...A/EF75 ON-delay 0.1...1 s Delay type Rated control circuit voltage Uc Auxiliary contacts Catalog number V 50/60 Hz or DC ON-delay 24...240 1 1 OFF-delay 24...240 1 1 TEF3-ON TEF3-OFF ON-delay 24...240 1 1 TEF4-ON 1...10 s OFF-delay 24...240 1 1 TEF4-OFF 10...100 s ON-delay 24...240 1 1 TEF5-ON OFF-delay 24...240 1 1 TEF5-OFF OFF-delay TEF5 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.59 1SXU000023C0202 Rev. A Electronic timers for wye-delta starters Electronic timer For contactors Rated control voltage Uc V Packing piece Unit weight kg A9 - AF750 1 24 AC/D 110 - 120 AC 220 - 240 AC 380 - 440 AC 1 1 1 1 0.080 0.080 0.080 0.080 Catalog number TE5S-24 TE5S-120 TE5S-240 TE5S-440 Application Utilization When used in wye-delta starters, the TE5S lags the wye connection and provides a lapse of 50 ms before the switchover to the delta connection. TE5S-* Description According to the type of device chosen, the electronic circuit has a 24 VAC/VDC, 110 - 120 VAC or 220 - 230 VAC supply. An output relay with reversing contact ensures high current switching. A two-position switch allows selection of one of the two time delay ranges: 0.8 to 8 s or 6 to 60 s. The 0.1 to 1.0 adjustable knob allows an initial setting without steps within the previously selected range which can then be adjusted using a stopwatch. U 15-16 R 15-18 t1 t2 = 50ms Chart Note: We recommend that you allow for temperature drift for the final adjustment of the time delay setting. Drift: - 0.2% per C. For example, a setting made at 20 C will yield a time delay shorter by 7% at 55 C in an enclosure. ( - 0.2% per C i.e. - 0.2 x 35 = - 7%). The TE5S, which is not affected by these settings, establishes a fixed "lapse" of 50 ms between the opening of contact 15 - 16 and the closing of contact 15 - 18. It is this time delay that prevents from arc short-circuit during wye to delta switching. 15 A1 Operation t1 18 t1+t2 A2 TE 5S 16 1 e lin e h s s t tor os tac r Ac Con Equivalent diagram On energization, the green U indicator light (voltage applied) comes on. Contact 15 - 16 then immediately moves to the closed position. Count-down of the programmed time immediately commences. When the time delay has elapsed, contact 15 - 16 opens and at the same time the 50 ms lapse, t2, begins after which contact 15 - 18 moves to the closed position. The yellow R indicator light comes on. On de-energization, the U and R indicator lights go out and, after the 250 ms resetting time, the device is ready for a new cycle. Mounting A1 Mounts on 35mm DIN rail. 15 TE5S U 0.5 0.1 1.0 0.8 ... 8s t1 6 ... 60s R Star-Delta Timer 16 18 A2 Front face 1 Types AF09(Z)...AF38(Z); AF09N00(Z)...AF26N1(Z) and AS/L09...AS/L16 use Type CT-ERS... timers. See Chapter 6. 1.60 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Electronic timers for wye-delta starters Technical data Types TE5S-24 TE5S-120 Compliance with standards IEC 60947-5-1, EN 60947-5-1 Rated insulation voltage Ui according to IEC 60947-5-1 V 440 Rated operational voltage Ue according to IEC 60947-5-1 V d.c. V a.c. Conventional free air thermal current Ith TE5S-240 24 24 ... 240 A 10 TE5S-440 - 440 Rated operational current Ie acc. to IEC 60947-5-1 AC-15 24-120 V a.c. 220-240 V a.c. 380-440 V a.c. A A A 5 4 - - - 3 DC-13 - 24 V d.c. A 4 Short-circuit protection - gG type fuses A 10 Rated supply voltage Uc V d.c. V a.c. 24 24 - Rated frequency limits Hz - Supply voltage range Built-in varistor % 100 W VA 0.7 1.5 Time delay range (t1) selected by switch s - Temperature drift% per C - 380 ... 440 - 3.5 - 6.5 - 12.5 48 ... 63 - Overvoltage protection - in d.c. - in a.c. - 220 ... 240 0.85 ... 1.1 Uc - Load factor - Average consumption - 110 ... 120 0.8 ... 8 and 6 ... 60 -0.2 - Mechanical setting accuracy - On-load reiteration accuracy under constant conditions 2 % after 1 million operating cycles Minimum time lapse (t2) Min. time lapse after 1 million operating cycles ms ms 50 40 Resetting time (maximum) ms 250 Front panel display: - green indicator light - yellow indicator light Permissible air temperature - for operation - for storage C C 15 % of the setting range Energization Output relay activated -25 ... +60 -40 ... +85 Vibration withstand acc. to IEC 60068-2-6, EN 60068-2-6 3 g from 10 to 300 Hz in the 3 directions Shock withstand acc. to IEC 60068-2-27, EN 60068-2-27 20 g / 11 ms in directions A and C 15 g / 11 ms in direction B Electrical durability in millions of op. cycles 1 Mechanical durability in millions of op. cycles 5 On-load maximum switching frequencycycles/h 720 600 Fixing on mounting rail acc. to IEC/EN 6071535 x 7.5 or 35 x 15 Connecting terminals (+,-) pozidriv 1 screw Connecting capacity - rigid solid - flexible with cable end 1 ... 2.5 0.75 ... 2.5 1 or 2 x mm2 1 or 2 x mm2 Tightening torque Degree of protection according to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Nm Terminals 0.6 ... 0.8 max. IP 20 1.61 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Connection kits Reversing and phase-to-phase Reversing connection kits for 3-pole contactors BER16-4 BEM75-30 Left side contactor Right side contactor Catalog number AF09(Z)...AF16(Z) AF26(Z)...AF38(Z) A/E/L9...A/E/L16 A/E/L26...A/E/L40 AF09(Z)...AF16(Z) AF26(Z)...AF38(Z) A/E/L9...A/E/L16 A/E/L26...A/E/L40 BER16-4 BER38-4 BER16V BER40V A/E/F50...A/E/F75 A/F95...A/F110 A/F145...A/F185 A/F210...A/F300 AF400...AF460 AF580...AF750 AS/L09...AS/L16 VB/C6...VB/C7 A/E/F50...A/E/F75 A/F95...A/F110 A/F145...A/F185 A/F210...A/F300 AF400...AF460 AF580...AF750 AS/L09...AS/L16 - BEM75-30 BEM110-30 BEM185-30 BEMA300-30 BEM460-30 BEM750-30 BER16C-3 BSM6-30 Phase-to-phase connection kits for 3-pole contactors BEM300-30 Left side contactor Right side contactor A/E/F50...A/E/F75 A/F95...A/F110 A/F145...A/F185 A/F210...A/F300 AF400...AF460 AF580...AF750 A/E/F50...A/E/F75 A/F95...A/F110 A/F145...A/F185 A/F210...A/F300 AF400...AF460 AF580...AF750 Catalog number BES75-30 BES110-30 BES185-30 BESA300-30 BES460-30 BES750-30 Phase-to-phase connection kits for 4-pole contactors A1 A2 1 2 3 4 Left side contactor Right side contactor A/E/F45...A/E/F75 A/E/F45...A/E/F75 5 6 1 2 3 4 5 6 A1 A2 A1 A2 1 2 3 4 5 6 1 2 3 4 5 6 A1 A2 Catalog number BES75-40 A1 A2 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 A1 A2 BER16C-3 BER, BEM connection sets BES... for 3-pole connections BES... for 4 N.O. main pole connections BES... BSM6-30 1.62 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Connection sets Wye-delta Wye-delta connection kits for 3-pole contactors BEY16-4 BEY16C-3 Line contactor 1M Delta contactor 2M Shorting (wye) contactor 1S AF09(Z)-30 AF12(Z)-30 AF16(Z)-30 AF26(Z)-30 AF30(Z)-30 AF38(Z)-30 AS/L09-30 AS/L12-30 AS/L16-30 A/E/L9-30 A/E/L12-30 A/E/L16-30 A/E/L26-30 A/E/L30-30 A/E/L40-30 A/E/F50-30 A/E/F63-30 A/E/F75-30 A/F95-30 A/F110-30 A/F145-30 A/F185-30 A/F210-30 A/F260-30 A/F300-30 AF400-30 AF09(Z)-30 AF12(Z)-30 AF16(Z)-30 AF26(Z)-30 AF30(Z)-30 AF38(Z)-30 AS/L09-30 AS/L12-30 AS/L16-30 A/E/L9-30 A/E/L12-30 A/E/L16-30 A/E/L26-30 A/E/L30-30 A/E/L40-30 A/E/F50-30 A/E/F63-30 A/E/F75-30 A/F95-30 A/F110-30 A/F145-30 A/F185-30 A/F210-30 A/F260-30 A/F300-30 AF400-30 AF460-30 AF460-30 AF580-30 AF580-30 AF750-30 AF750-30 AF09(Z)-30 AF09(Z)-30 AF09(Z)-30 AF26(Z)-30 AF26(Z)-30 AF26(Z)-30 AS/L09-30 AS/L09-30 AS/L12-30 A/E/L9-30 A/E/L9-30 A/E/L12-30 A/E/L16-30 A/E/L26-30 A/E/L26-30 A/E/L30-30 A/E/L40-30 A/E/F50-30 A/E/F75-30 A/F95-30 A/F110-30 A/F145-30 A/F185-30 A/F210-30 A/F260-30 A/F260-30 A/F300-30 AF400-30 AF400-30 AF460-30 AF580-30 Mechanical / electrical Interlock between 2M-1S Catalog number VM4 / VEM4 1 BEY16-4 VM4 / VEM4 1 BEY38-4 VM3 1 BEY16C-3 VE5-1 BEY16V-2 VE5-1 BEY26-2 VE5-1 BEY40-2 VE5-2 VE5-2 VE5-2 VE5-2 VE5-2 VM300H VM300H VM300H BED50U BED50U BED50U BED95U BED110U BED145U BED185U BED210U VM300H BED300U VM300/460H BED400U VM750H BED460U VM750H BED580U VM750H BED750U BED 110 BED 400 A1 A2 1 3 5 2 4 6 A1 A2 1 3 5 2 4 6 A1 A2 1 3 5 2 4 6 BEY / BED connection kits 1 Mechanical/electrical interlock optional. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.63 1SXU000023C0202 Rev. A Coupling units Manual motor protectors Close couplers for contactors Manual motor protector A95...A110 BEA16-4 * * BEA26-4 * * MS116-20...25 * BEA16-3 * MS116-32 BEA16-4 * * BEA38-4 * * BEA38-4 * BEA7/132 * MS132-0.16...10 * BEA16-4 * BEA26-4 * * * Catalog number BEA7/132 MS116-0.16...16 * A / AE Contactors A50...A75, AE50...AE75 ASL09...ASL16 AF95...AF110 AS contactors AF50...AF75 * AF26Z...AF38Z * AF26...AF38 * AF09Z...AF16Z * AF09...AF16 BC6...BC7 AF contactors AS09...AS16 Miniature contactors B6...B7 1 e lin e h s s t tor os tac r Ac Con BEA16-3 * BEA7/132 * * MS132-12...16 BEA16-4 * * BEA38-4 * * * MS132-20...25 MS132-32 BEA16-4 * * * * * BEA38-4 BEA38-4 MS45x-40...50 * MS49x-40...100 * MS495-40...100 BEA16-3 * * BEA50/450 * * BEA75/495 * BEA110/495 Note: For spring terminated AS/ASL, use part number BEA16-3U with integral wire leads for spring terminals. MS132 + AF Contactor 1.64 1SXU000023C0202 Rev. A BEA16-4 BEA16-3 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Coupling units MCCB/MCP/Fusible disconnects Ac ro Co ss nt the ac to line rs 1 Ordering details For contactors MCCB/MCP Catalog number Vertical assembly BEA300 A145, A185, AF145, AF185 A145, A185, AF145, AF185 A210, AF210 A210 ... A300, AF210 ... AF300 AF400 ... AF750 AF400 ... AF750 T3 T4 T4 T5 T6 T5 BEA185/T3 BEA185/T4 BEA210/T4 BEA300/T5 BEA750/T6 BEA750/T5 Vertical assembly with control wire terminals (also suitable when using busbar kits for starter combinations) BEA...D A145, A185, AF145, AF185 A145, A185, AF145, AF185 A210, AF210 A210 ... A300, AF210 ... AF300 AF400 ... AF750 AF400 ... AF750 Horizontal assembly T3 T4 T4 T5 T6 T5 BEA185D/T3 BEA185D/T4 BEA210D/T4 BEA300D7T5 BEA750D/T6 BEA750D/T5 (also suitable when using busbar kits for starter combinations) A210 ... A300, AF210 ... AF300 AF400, AF460 T5 T4 BEA300H/T5 BEA460H/T4 BEA300H Ordering details For contactors Switch Catalog number Vertical assembly BEF300/OESA400 A145 ... A185 A210 ... A300 AF400, AF460 AF460 ... AF750 OESA250 OESA250 to OESA400 OESA400 OESA630 to OESA800 BEF185/OESA250 BEF300/OESA400 BEF460/OESA400 BEF750/OESA800 Horizontal assembly A145, A185 A210 ... A300 AF400, AF460 OESA250...LR BEF185H/OESA250 OESA250...LR to OESA400...LR BEF300H/OESA400 OESA400...LR BEF460H/OESA400 Note: The BEF... connection bars provided for the A145 ... A300 contactors can be used for the AF145 ... AF300 contactors. BEF300H/OESA400 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.65 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Terminal enlargements/extensions & Shorting bars LW... Terminal enlargements Dimensions hole O mm For contactors 6.5 10.5 10.5 10.5 13 13 A95, A110 A145, A185 A210 ... A300 AF400, AF460 AF580, AF750 AF1250 LW... bar mm 15 x 3 20 x 5 25 x 5 25 x 5 40 x 6 50 x 10 Catalog number LW110 LW185 LW300 LW460 LW750 LW1250 Note: The LW... pieces provided for the A... contactors can be used for the AF, AE, TAE and UA types. LX... Terminal extension Dimensions hole O mm For contactors 8.5 10.5 10.5 13 A145, A185 A210 ... A300 AF400, AF460 AF580, AF750 LW... bar mm 20 x 5 20 x 5 25 x 5 40 x 6 Catalog number LX185 LX300 LX460 LX750 Note: The LX... pieces provided for the A... contactors can be used for the AF types. Shorting bars Poles LP185 2-Pole LY185 3-Pole For contactors max. nominal continuous current with "n" poles A Cable cross-sectional area A145, A185 A210 ... A300 AF400, AF460 AF580, AF750 A45 ... A75 A95, A110 A145, A185 A210 ... A300 AF400, AF460 AF580, AF750 A40 A45 ... A75 300 475 725 1200 200 240 400 670 1000 1650 140 275 - - - - 95 - - - - - 50 150 Catalog number 1 mm LP185 LP300 LP460 LP750 LH75 LY110 LY185 LY300 LY460 LY750 LF40 LF75 Note: The strips and shorting bars provided for the A... contactors can be used for the AF, AL, AL..Z, AE, TAL and TAE types. LH... LF... Terminal connecting strips and shorting bars max. nominal continuous current with "n" poles For contactors in parallel 2 poles AF09 AF12 AF16 AF26 30 32 34 50 in series 3 poles A LY16-4 4 poles A 33 36 40 60 Cable crosssectional area 2 poles A - A 25 27 30 45 Catalog number mm 6 LY16-4 10 LY38-4 1 LP460 ... LP750, LY185 ... LY750 not insulated. Use terminal shrouds. Types LH... and LF..., not insulated, includes terminal. 1.66 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Terminal control leads, blocks & lug kits Ordering details For contactors LK75-L Catalog number Right and left on A45 ... A75 Opposite on A45 ... A75 Right and left on A95 ... A110 LK75-L LK75-F LK110 Note: The LK... terminals provided for the A... contactors can be used for the AF, AE, AM, TAE, UA, GA and GAE types. Terminal lug kits Tightening torque Wire For contactors Range LK75-F To conductor Catalog number ATK185 ATK185HK ATK300 4 AWG...400 MCM 1 375 in.-lb * ATK300HK AF210...AF300 A210...A300 ATK300/2 4 AWG...500 MCM 2 375 in.-lb * ATK300/2HK ATK580/2 AF400...AF580 2/0 AWG...500 MCM 2 275 in.-lb * ATK580/2HK ATK750/3 AF580...AF750 2/0 AWG...500 MCM 3 375 in.-lb * ATK750/3HK AF1350 4/0 AWG...500 MCM 4 375 in.-lb * ATK1350/4 1/0 AWG...750 MCM 4 500 in.-lb * ATK1650/4 AF1350...AF1650 1/0 AWG...750 MCM 6 500 in.-lb * ATK1650/6 Note: AF1250, AF2050 & AF2650 intended for busbar connection only. Terminal hardware supplied separately. Use of lug kits for AF1350 & AF1650 in general purpose applications reduces the ratings to 1050A and 1350A respectively. Recommend busbar connection for full ratings. AF145...AF185 A145...A185 LK... positioning Capacity Spare terminal hardware included 1 4 AWG...300 MCM 1 275 in.-lb * Spare terminal hardware kits For contactors ATK185 Catalog number A/F145...A/F185 LE185 A/F210...A/F300 LE300 AF400...AF460 LE460 AF580...AF750 LE750 ATK750/3 Terminal blocks For contactors LD75 A45, A75 A95, A110 Catalog number LD-75 LD-110 Note: The LD... terminal blocks provided for the A... contactors can be used for the AF, AL, AE, TAL, TAE and UA types. LD110 1 Terminal hardware include with A(F)145...AF750 contactors; hardware for AF1350 & AF1650 available only with purchase of lug kit. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.67 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Terminal shrouds Ordering details For contactors LT...-AC LT ...-AL Catalog number A145 ... A185 with connectors/busbar A145 ... A185 with lugs A145 ... A185 with short. bar LY185 LT185-AC LT185-AL or between A145 and TA200DU or between A185 and TA200DU LT185-AY A210 ... A300 with connectors/busbar A210 ... A300 with lugs 1 A210 ... A300 with short. bar LY300 AF400 ... AF460 with connectors/busbar AF400 ... AF460 with lugs AF580 ... AF750 with connectors/busbar AF580 ... AF1250 with lugs LT300-AC LT300-AL LT300-AY LT460-AC LT460-AL LT750-AC LT750-AL Note: The shrouds provided for the A... contactors can be used for the AF... types. LT...-AY EK shrouds For contactors LT210-EK EK110, EK150 EK175, EK210 EK370, EK550 EK1000 Catalog number LT150-EK LT210-EK LT550-EK LT1000-EK 1 Cannot be used with lug kit ATK300/2. 1.68 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Function markers, protective covers & coil terminal blocks Ordering details For contactors LDC4 Catalog number Additional coil terminal block Additional coil terminal block for a bottom access to the coil terminals of contactors or contactor relays. AF09 ... AF38, NF LDC4 Protective covers Sealable and transparent protective covers BX4 and non-removable BX4-CA to protect the devices against accidental contact. BX4 All 1-stack contactors and contactor relays For 4-pole CA4 and 2-pole CAT4 auxiliary contact blocks For contactors B/C6...B/C7 BX4 BX4-CA LT6-B Function markers Box of 16 blank cards (16 markers by card) printable on HTP500 thermal transfer printer and AMS 500 marking table to identify your contactors, overload relays or manual motor starters. Marker dimensions: 7 x 20 mm (.276" x .787"). LT6-B Box of 16 blank cards - for AF09/Z...AF38/Z, (V)AS/L09...(V)ASL16, NF/Z, NS/L AMS 500 support plate for 8 BA4 HTP500 support plate 50 pcs. - for A9...A110, AF50...AF110, AL9...AL40, AE9...AE75 BA4 XUSP02633 1SNA235712R2400 BA5-50 BA4 BA5-50 Main dimensions mm, inches 44.8 1.76" 45 1.77" o 4.2 0.17" M4 8-32 UNC 5 0.20" 70 2.76" 80 3.15" 90 3.54" 28 1.10" 6 0.24" 5 0.20" BX4 54 2.13" BP38-4 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.69 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Mounting plates Description Mounting plates with fixing holes for the specified contactors and overload relays. Ordering details For contactors For overload relays PN300A-11 Catalog number Mounting plates for Direct on line starters TA200DU, E200DU TA450DU, E320DU E500DU E800DU A145, A185 A210 ... A300 AF400, AF460 AF580, AF750 PN300-21 For two contactors side by side with space for mechanical interlock PN185-11 PN300A-11 PN460-11 PN750-11 For one or two overload relays Catalog number Mounting plates for mechanical interlocked contactors, reversing starters and two speed starters for double windings TA80DU, TA110DU TA200DU, E200DU TA450DU, E320DU E500DU E800DU A95, A110 A145, A185 A210 ... A300 AF400, AF460 AF580, AF750 PN110-21 PN185-21 PN300-21 PN460-21 PN750-21 Mounting plates for two horizontal mounted contactors with or without a mechanical interlock unit. To use with: Catalog number Left hand contactor PN... EK110, EK150 EK175, EK210 Mechanical interlock VH145 VH300 Right hand contactor EK110, EK150 EK175, EK210 PN210-22 PN300-22 (1) Space for mechanical interlock included. 1.70 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Adapter plates & accessories Description Adapter plates with fixing holes for specified old contactors to new contactors. Ordering details From old contactors Catalog number To new contactor PR300-1 EH65, EH75, EH80, EH90, EG80 EH100, EH145 EH150, EH160, EH175, EH210, EG160 EH250, EH260, EH300 EH370, EH550, EG315 EH700, EH800 OKYM150, OKYM175 OKYM200, OKYM250 OKYM315 OKYM400 OKYM500 EH550, EG630, OKYM630 PR400-2 A95, A110 A110, A145 A185, A210 A210 ... A300 AF400 ... AF580 AF750 A185 A210 ... A300 AF400, AF460 AF400, AF460 AF580 AF580, AF750 PR110-1 PR145-1 PR210-1 PR300-1 PR460-1 PR750-1 PR185-2 PR300-2 PR400-2 PR460-2 PR580-2 PR750-2 Note: The adapter plates provided for the A... contactors can also be used for the AF... contactors. Dimensions (mm) Type of the plate l Dimensions L L PR110-1 PR145-1 PR210-1 PR300-1 PR460-1 PR750-1 PR185-2 PR300-2 PR400-2 PR460-2 PR580-2 PR750-2 h 151 180 200 200 278 283 202 202 278 278 283 283 Fixing holes I 106 122 132 172 198 244 152 152 151 176 176 255 h 11.2 11.5 11.5 11.5 11.5 11.5 11.2 11.2 11.5 11.5 11.5 11.5 mm 2xo7 4xo7 4xo7 4xo7 4xo7 4xo7 4 x o 11 4 x o 11 4 x o 11 4 x o 11 4 x o 11 4 x o 14 Note: The adapter plates provided for the A... contactors can also be used for the AF... contactors. Fixing holes according to the plate types Mounting piece Mounting piece for replacement of A / AL26 ... A / AL40 contactors mounted by screws by AF contactors in 45 mm width. AF09 ... AF38 BP38-4 BP38-4 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.71 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Replacement parts Contact kits & arc chutes 3-pole contact kits For contactors ZL50 ZL185 A/AF/AE/TAE50-30 A/AF/AE/TAE63-30 A/AF/AE/TAE75-30 A/AF95-30 A/AF110-30 A/AF145 A/AF185 A/AF210 A/AF260 A/AF300 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 UA50 UA63 UA75 UA95 UA110 4-pole contact kits ZL1650 A/E/F45 A/E/F50 A/E/F75 EK110 EK150 EK175 EK210 EK370 EK550 EK1000 Arc chutes Catalog number ZL50 ZL63 ZL75 ZL95 ZL110 ZL145 ZL185 ZL210 ZL260 ZL300 ZL400 ZL460 ZL580 ZL750 ZL1250 ZL1350 ZL1650 ZL2050 ZLU50 ZLU63 ZLU75 ZLU95 ZLU110 Catalog number For contactors 3-pole A145 ... A185 and AF145 ... AF185 A210 ... A300 and AF210 ... AF300 AF400, AF460 AF580, AF750, AF1250 AF1350, AF1650, AF2050 4-pole EK110 EK150 EK175 EK210 EK370 EK550 EK1000 ZW185 ZW300 ZW460 ZW750 ZW1650 KWK110 KWK150 KWK175 KWK210 KWK370 KWK550 KWK1000 ZLT45 ZLT50 ZLT75 KZK110 KZK150 KZK175 KZK210 KZK370 KZK550 KZK1000 ZW... KZK370 1.72 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Replacement parts Coils Coils, AC operated For contactors Catalog number A9...A16, A9N00...A16N0, UA16 A26...A40, A26N1, UA26 A45...A75, A50N2...A75N3, UA50...UA75, GA75 A95...A110, UA95...UA110 A145...A185, A145N4 A210...A300, A260N5 ZA16- ZA40- ZA75- ZA110- ZA185- ZA300- Coils, DC operated ZA16-81 AE9...AE16, AE9N00...AE16N0 AE26...AE40, AE26N1 AE45...AE75, AE50N2...AE75N3, GAE75 ZAE16- ZAE40- ZAE75- Coils, AC/DC operated (coil and printed circuit board except ZAF1650 AF45...AF75, AF50N2...AF75N3 AF95...AF110 AF145...AF185, AF145N4, GAF185 AF210...AF300, AF260N5, GAF300 AF400...AF460, AF460N6, GAF460 AF580...AF1250, AF750N5, GAF750...GAF1250 AF1350...AF2050, AF1650N8, GAF1650...GAF2050 Printed circuit board (G/AF1350...2050) ZAF1650 ZAF75- ZAF110- ZAF185- ZAF300- ZAF460- ZAF750- ZAF1650- ZP1650 ZP1650 Coils, AC operated for A/UA/GA () For contactors A9...A300, A9N00... A260N5, UA16... UA110, GA75 AC voltages V - 50 Hz V - 50 Hz Coil code 24 26 28 42 48 60 100 105 110 110...115 120 125...127 175 190 220...230 230...240 230...240 230/400 24 28 32 42 48 60 100...110 110...127 110...120 115...127 140 150 208 220 230...240 240...260 277 - 81 16 17 82 83 73 62 1 380...400 400...415 400 400...415 415...440 440 500 550 660...690 230/400 400...415 415...440 440 480 440...460 500 600 - 63 1 85 86 50 51 87 53 55 56 58 74 2 26 84 89 3 29 30 34 36 80 88 42 Coils, DC operated for AE/GAE () For contactors DC voltages V DC Coil code 12 24 42 48 50 60 75 110 125 220 240 250 80 81 82 83 21 84 85 86 87 88 89 38 AE9...AE75, AE9N00... AE75N3. GAE75 Coils, DC operated for AE/GAE () AC / DC voltages V - 50/60 Hz or DC 20...60V DC 24...60V DC 48...130V AC/DC 100...250V AC/DC 250...500V AC/DC AF50... AF300, AF50N2... AF260N5, GAF185... GAF300 AF400... AF750, AF460N6... AF750N7, GAF460... GAF570 72 69 70 - 68 69 70 71 AF1250, GAF1250 AF1350... AF2050, AF1650N8, GAF1650... GAF2050 68 69 70 - 70 - 1 For A9...A16, A9N00...A16N0, UA16 only 2 Excludes A145...A300, A145N4 3 A145...A300, A145N4 at 60 Hz, 115V only Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.73 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Replacement parts Coils Coils, AC or DC operated For contactors Catalog number EK110...EK150 KH210- EK175...EK210 KH300- EK370...EK1000 KH800- Note: AC and DC operated contactors DO NOT have the same magnetic structure. Therefore, DC coils will not fit on an AC magnetic structure and vice versa. KH300 Coils, AC operated for EK () For contactors EK110... EK1000 (AC operated) 1.74 1SXU000023C0202 Rev. A AC voltages V - 50 Hz V - 50 Hz 24 110 220...230 380...400 400...415 500 - 24 48 120 208 240 380 440 480 600 Coils, DC operated for EK () Coil code F N G 1 B 2 J Z 3 M 4 5 6 For contactors DC voltages V DC Coil code EK110... EK1000 (DC operated) 24 48 110 125 220 440 Y W P Q R T Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Terminal marking and positioning AF09/Z...AF38/Z, AF09N00/Z...AF26N1/Z 3-pole contactors Standard devices without addition of auxiliary contacts Note: Terminal markings for AF09 & AF16 apply to AF NEMA Sz. 00 & 0; terminal markings for AF26 apply to AF NEMA Sz. 1. AF09...AF38 terminal markings apply to AF..Z type. A1 A2 A1 A2 A1 A2 1L1 3L2 5L3 13 21 1L1 3L2 5L3 NO 1L1 3L2 A1 1L1 3L2 5L3 13 NO A2 2T1 4T2 6T3 NO 14 NC AF09...AF16..-30-10 NC NO 2T1 4T2 6T3 2T1 4T2 6T3 14 22 2T1 A1 A2 A1 A2 AF09...AF16..-30-10 4T2 1L1 3L2 5L3 A2 2T1 4T2 6T3 AF26...AF30..-30-00 A1 1L1 3L2 5L3 21 NC A2 2T1 4T2 6T3 NC 22 6T3 A1 A2 AF09...AF16..-30-01 A1 5L3 AF26...AF38..-30-00 AF09...AF16..-30-01 Other possible contact combinations with auxiliary contacts A1 A2 1L1 3L2 5L3 1L1 3L2 5L3 NO 21 A1 A2 A1 A2 13 13 1L1 NO 2- = NC 22 + 2- NO 2T1 4T2 6T3 3L2 -1 13 21 NC NO NC -2 14 22 A1 A2 5L3 1- 14 2T1 A1 A2 Combination 11 = 4T2 6T3 NC 13 AF09...AF16..-30-10 + 1L1 3L2 5L3 NO CA4-01 1L1 3L2 5L3 = + NC NO NC NC NO 2T1 4T2 6T3 Combination 21 = 14 2T1 4T2 6T3 AF09...AF16..-30-10 + CAT4-11M A1 A2 5L3 13 NO 21 NC -1 + NC A2 2T1 4T2 6T3 NO 14 NC 22 Combination 11 -2 CA4-10 + CA4-01 A1 A2 13 1L1 3L2 5L3 NO 14 A1 1L1 3L2 5L3 13 NO 21 NC 33 NO A2 2T1 4T2 6T3 NO 14 NC 22 NO 34 13 NO = 21 31 43 53 + NC NC NO NO 22 32 44 54 Combination 21 A1 1L1 3L2 5L3 13 NO 21 NC 31 NC 43 53 NO NO A2 2T1 4T2 6T3 NO 14 NC 22 NC 32 NO NO 44 54 NO 2T1 4T2 6T3 14 A1 A2 Combination 32 = AF09...AF16..-30-10 + CA4-22M Combination 32 A1 A2 13 NO NO 13X 21X 1L1 3L2 5L3 NC = NC NO AF26...AF38..-30-00 + NO A1 A2 22X 14X 3L2 6T3 22 32 44 54 NO 14 4T2 21 31 43 53 22 34 A2 NO 13X 21X NO -4 2- NO A1 21 33 22 34 A2 NO 1L1 A1 A2 Combination 11 = 13 NO NO 2T1 4T2 6T3 + 2T1 A1 A2 A1 A2 A1 21 33 -3 2- = 1- A1 5L3 NO 2T1 4T2 6T3 14 A1 A2 1L1 3L2 5L3 3L2 1L1 NC NC NO 22X 14X 14 NO 2T1 4T2 6T3 1L1 3L2 5L3 + 2T1 4T2 6T3 CAL4-11 + 1L1 3L2 5L3 13 13X 21X NO NO NC A2 2T1 4T2 6T3 NO NO NC 14 14X 22X 14 A1 A2 = A1 NO A1 A2 Combination 21 13 NO AF09...AF16..-30-10 Combination 21 Note: Only AF..Z contactor with DC control voltage 12...20 V DC need to respect the connection polarities indicated close to the coil terminals: A1+ for the positive pole and A2- for the negative pole Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.75 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Terminal marking and positioning AF09/Z...AF38/Z 4-pole contactors Note: AF09...AF38 terminal markings apply to AF..Z type. Standard devices without addition of auxiliary contacts A1 A2 A1 A2 1L1 3L2 5L3 7L4 1 R3 R5 A1 1L1 3L2 5L3 7L4 A2 2T1 4T2 6T3 8T4 AF09 ... AF38..-40-00 2 2T1 4T2 6T3 8T4 R4 R6 A1 1 R3 R5 7 A2 2 R4 R6 8 7 AF09 ... AF38..-22-00 8 A1 A2 A1 A2 AF09 ... AF38..-40-00 AF09 ... AF38..-22-00 Other possible contact combinations with auxiliary contacts A1 A2 A1 A2 A1 A2 A1 A2 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 13 1- = NO 14 + 1- -3 13 21 NO NO -4 14 22 1- 2- 1- 2- = NC + 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 A1 A2 A1 A2 A1 A2 A1 A2 Combination 10 = 1L1 3L2 5L3 7L4 AF09 ... AF38..-40-00 + CA4-10 1L1 3L2 5L3 7L4 A1 13 21 NO NC A1 13 21 = + 14 22 A2 2T1 4T2 6T3 8T4 Combination 11 = 2T1 4T2 6T3 8T4 AF09 ... AF38..-40-00 + CAT4-11E A1 A2 A1 A2 1L1 3L2 5L3 7L4 13 21 31 43 NC NO + NC -4 -2 AF09 ... AF38..-40-00 + CA4-10 + CA4-01 1L1 3L2 5L3 7L4 NO NC NO -1 13 21 31 43 = + 14 22 32 44 NC NC NO 14 22 32 44 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 A1 A2 A1 A2 Combination 22 = NO AF09 ... AF38..-40-00 + CA4-22E 1L1 3L2 5L3 7L4 13 NO A2 2T1 4T2 6T3 8T4 NO 14 Combination 10 A1 1L1 3L2 5L3 7L4 13 21 NO NC A2 2T1 4T2 6T3 8T4 NO NC 14 22 Combination 11 A1 1L1 3L2 5L3 7L4 13 21 NO NC A2 2T1 4T2 6T3 8T4 NO NC 14 22 Combination 11 A1 1L1 3L2 5L3 7L4 13 21 NO NC 31 NC 43 NO A2 2T1 4T2 6T3 8T4 NO NC 14 22 NC 32 NO 44 Combination 22 A1 A2 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 NO 13X 21X 13X 21X NC = NC 22X 14X NO NC 14 22 A2 A1 A2 NO NO Combination 11 = -3 A1 NC NC + 22X 14X NO 2T1 4T2 6T3 8T4 Combination 11 = CAL4-11 + 1L1 3L2 5L3 7L4 13X 21X NO NC A2 2T1 4T2 6T3 8T4 NO NC 14X 22X 2T1 4T2 6T3 8T4 A1 A2 A1 A2 A1 AF09 ... AF38-40-00 Combination 11 Note: Only AF..Z contactor with DC control voltage 12...20 V DC need to respect the connection polarities indicated close to the coil terminals: A1+ for the positive pole and A2- for the negative pole 1.76 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Terminal markings and positioning Add-on auxiliary contacts for AF09/Z...AF38/Z Ac ro Co ss nt the ac to line rs 1 1-pole auxiliary contacts -1 -5 -3 NO NC -4 -2 CA4-01 -7 NO NC -8 -6 CA4-10 CC4-01 CC4-10 2-pole auxiliary contacts 32X / NO 44X / 21X 44X 31X 22X / 43X CAL4-11 (Left side-mounted) 43X / NC NC 21 CAL4-11 (Right side-mounted) 33 NC 13X 32X 14X / 31X / 22X 21X / NO 14X 13X / 13 NO 22 NO 34 21 NC 14 CAT4-11M CAT4-11E -3 NO 22 -1 NC -4 -2 CAT4-11U 4-pole auxiliary contacts 13 NO 14 23 NO 33 NO 24 43 NO 34 44 CA4-40E 13 NO 14 21 NC 22 13 14 31 41 NC NC NC 22 32 42 53 NO 54 CA4-13M 33 NO 34 43 NO 44 CA4-31E NO 21 21 NC 22 33 NO 43 44 53 NO 54 CA4-31M 21 31 NC NC 22 32 43 NO 44 CA4-22E 21 31 NC NC 22 32 3 NO 4 3 NO 4 4 3 NO 4 1 NC 2 3 NO 4 3 NO 4 CA4-31U 43 NO 44 53 NO 54 CA4-22M 3 NO 4 1 1 NC NC 2 2 3 NO 4 CA4-22U 11 21 31 41 21 31 41 51 NC NC NC NC NC NC NC NC 12 22 32 42 22 32 42 52 CA4-04E 4 3 NO CA4-40U NO 34 3 NO CA4-04M Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.77 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Terminal markings and positioning AS/L09../S...AS/L16../S & CA3 auxiliary contacts ASL../S contactors - DC operated (the polarity A1+, A2- must be respected) Standard devices without addition of auxiliary contacts 1L1 3L2 5L3 13 1L1 3L2 5L3 21 A1+ NO NC NO NC 2T1 4T2 6T3 14 2T1 4T2 6T3 22 A2- AS/L09...AS/L16-30-10/S A1+ A1+ 1L1 3L2 5L3 13 NO A2- 2T1 4T2 6T3 NO 14 A2- AS/L09...AS/L16-30-01/S AS/L09...AS/L16-30-10/S A1+ 1L1 3L2 5L3 21 NC A2- 2T1 4T2 6T3 NC 22 AS/L09...AS/L16-30-01/S 1L1 3L2 5L3 13 A1+ NO 21NC 31NC 43NO 53NO NC NC NO NO 22NC 32NC 44NO 54NO NO 2T1 4T2 6T3 14 A1+ 1L1 3L2 5L3 13 NO 21 NC 31 NC 43 NO 53 NO A2- 2T1 4T2 6T3 NO 14 NC 22 NC 32 NO 44 NO 54 A2- AS/L09...AS/L16-30-32/S AS/L09...AS/L16-30-32/S Other possible contact combinations with auxiliary contact blocks added by the user 1L1 3L2 5L3 13 1L1 3L2 5L3 13 A1+ NO A1+ NO 21 2- -1 = NC 22 + 2- -2 NO 2T1 4T2 6T3 14 = 21 33 NO 22 34 A2- AS/L09...AS/L16-30-10/S + CA3-01S 1L1 3L2 5L3 13 A1+ NO NC 1L1 3L2 5L3 13 NO 21 NC A2- 2T1 4T2 6T3 NO 14 NC 22 Combination 11 A1+ NO 2- 3- -1 = + 2- NO 2T1 4T2 6T3 14 A1+ NO 2T1 4T2 6T3 14 A2- Combination 11 1L1 3L2 5L3 13 NC 3- NC -2 -3 + NO -4 A1+ 1L1 3L2 5L3 13 NO 21 NC 33 NO A2- 2T1 4T2 6T3 NO 14 NC 22 NO 34 NO 2T1 4T2 6T3 14 A2- Combination 21 = A2- AS/L09...AS/L16-30-10/S + CA3-01S + CA3-10S Combination 21 CA3..S 1-pole auxiliary contact blocks -1 -3 -3 NO -1 NO NC -4 NC -2 -4 CA3-10/S 1.78 1SXU000023C0202 Rev. A -2 CA3-01/S Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Terminal markings and positioning Add-on auxiliary contacts CA5 / CAL5 / CC5 / CAL16 Ac ro Co ss nt the ac to line rs 1 One pole auxiliary contacts (top mounted) -3 -1 NO -4 -2 -4 -2 CA5-01 -3 -1 NC NO NC CA5-10 CE5-10 CE5-01 Legend L.H.S. = Left hand side mounted R.H.S. = Right hand side mounted EM/LB = Early make / Late break -7 -5 NO NC -8 -6 CC5-10 (EM/LB) CC5-01 (EM/LB) Two pole auxiliary contacts 13X 44X 21X 31X 43X 17X / 35X / 48X 36X / 35X 47X 13 NO 84X / CCL5-11 (R. h. s. mounted) (EM/LB) 21 31 NC NC 14 48X / 25X 26X / 72X / CAL5-11B (R. h. s. mounted) NO NC CCL5-11 (L. h. s. mounted) (EM/LB) NO 17X 36X 18X / 47X / 26X NC 62X / CAL5-11B (L. h. s. mounted) 83X / NC 18X 25X / NO 83X 32X CAL5-11 (R. h. s. mounted) 71X 54X / CAL5-11 (L. h. s. mounted) 71X / NC 61X 22X 44X / 61X / NO NO 53X 14X 32X / 53X / 84X 22X / 43X / NC 72X 14X / 31X / NC 62X 21X / NO 54X 13X / 22 32 CAL16-11 A (L. h. s. mounted) 53 61 71 83 35 47 NO NC NC NO NC NO 54 62 72 84 36 48 43 NO 44 CAL16-11 B (R. h. s. mounted) CAL16-11 C (L. h. s. mounted) CAL16-11 D (R. h. s. mounted) CAL16-11E (L & R. h. s. mounted) (EM/LB) Four pole auxiliary contacts (Top mounted) 11 21 31 41 21 31 41 51 51 61 71 81 NC NC NC NC NC NC NC NC NC NC NC NC 12 22 32 42 22 32 42 52 52 62 72 82 CA5-04 E 13 NO 14 21 31 NC NC 22 32 43 NO 44 13 14 21 NC 33 NO 22 34 43 NO 44 13 14 23 NO 24 31 NC NC 22 32 43 NO 53 NO 54 44 21 NC 22 33 NO 34 33 NO 34 43 NO 53 NO 44 54 13 14 54 51 NC 52 53 43 NO 61 71 NC NC 62 72 83 NO 84 63 NO 73 NO 64 83 NO 74 84 CA5-31 N -- 44 NO 54 63 NO 73 NO 64 74 83 NO 84 CA5-40 N CA5-40 E NO 53 NO CA5-22 N CA5-31 M CA5-31 E NO 21 CA5-22 M CA5-22 E NO CA5-04 N CA5-04 M 21 35 NC NC 22 36 CA5-11/11 E (EM/LB) 47 NO 48 21 NC 22 33 NO 34 45 NC 57 NO 46 58 CA5-11/11 M (EM/LB) Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.79 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Terminal markings and positioning A9...A75 Standard devices without addition of auxiliary contacts A2 A1 A2 A1 A1 1L1 3L2 5L3 21 1L1 3L2 5L3 13 NC NO NC NO 2T1 4T2 6T3 22 2T1 4T2 6T3 14 A2 R3 R4 2 3L2 4T2 2T1 8 R6 5L3 1L1 3L2 5L3 A2 2T1 4T2 6T3 21 NC 4T2 6T3 NC 22 A9 - A40-30-01 A50 - A110-30-00 UA50 - UA110-30-00 A1 1L1 3L2 5L3 A2 2T1 4T2 6T3 13 NO NO 14 A9 - A40-30-10 A1 1L1 3L2 5L3 A2 2T1 4T2 6T3 A50 - A110-30-00 UA50 - UA110-30-00 7L4 5L3 A1 1 R3 R5 7 A2 2 R4 R6 8 8T4 6T3 A2 A2 A1 1L1 3L2 5L3 7L4 A2 2T1 4T2 6T3 8T4 A9 - A26-40-00 A45 - A75-40-00 A9 - A26-22-00 A45 - A75-22-00 A9 ... A26-40-00 A45 ... A75-40-00 A9 - A26-22-00 A45 - A75-22-00 A1 A2 A1 1L1 7 R5 A2 A2 A9 - A40-30-10 A2 A1 2T1 A2 A9 - A40-30-01 1 3L2 1L1 Standard 3 pole devices with factory mounted auxiliary contacts A2 A1 A1 1L1 3L2 5L3 21 13 NO NC 22 14 31 3L2 1L1 43 13X 43X 21X 31X 22X 32X 32 44 1L1 3L2 5L3 13 NO 21 NC 31 NC 43 NO 6T3 A2 2T1 4T2 6T3 NO 14 NC 22 NC 32 NO 44 A2 A9 - A16-30-22 A50 - A110-30-22 44X 14X 4T2 2T1 A2 A9 - A16-30-22 Combination 22 2 A1 A2 A1 1L1 3L2 5L3 13 31 A1 NC NO 2T1 4T2 6T3 21 A2 5L3 43 3L2 1L1 NO 53 A2 5L3 NO 13X NC 21X NC NC NO NO A1 NC 22X 32 22 44 54 NO 1L1 3L2 5L3 13 NO 21 NC 31 NC 43 NO 53 NO NO 14 NC 22 NC 32 NO 44 NO 54 NO 14X 4T2 2T1 2T1 4T2 6T3 14 6T3 A2 A2 A2 A50 ... A110-30-11 UA50 ... UA110-30-11 A9 - A40-30-32 2T1 4T2 6T3 A9 - A40-30-32 A2 A1 A1 NO NO 21 NC 22 A1 A2 1L1 3L2 5L3 13 + 2NO NO 2T1 4T2 6T3 14 2T1 4T2 6T3 14 A2 = 1L1 3L2 5L3 13 NO NO 21 33 NC NO 22 34 -1 NC -2 = 6- 13 3L2 21 NO NC 6- 14 2T1 22 31 43 44 1L1 3L2 2T1 4T2 6T3 14 2T1 4T2 6T3 14 A2 43X NO NC 21X 4T2 6T3 A2 + A50 - A110-30-22 = 1.80 1SXU000023C0202 Rev. A 31X NC NC 22X 32X NC NO 14X 44X NO 2T1 4T2 -3 NO -4 + A2 = Combination 21 A9 - A40-30-10 + CA5-01 + CA5-10 A2 3L2 -1 NC -2 + A2 A1 7L4 5L3 1L1 3L2 2T1 4T2 6T3 NO 14X NC 22X A1 1L1 3L2 5L3 13 NO 21 NC A2 2T1 4T2 6T3 NO 14 NC 22 6- 13 2- 3- 4- 5NO 6- 14 2- 3- 4- 5- 2T1 4T2 6T3 A2 + CAL5-11 Combination 10 6- 1- 2- 3- 4- 56- 1- 2- 3- 4- 5- 8T4 2T1 A2 6T3 A50 - A75-30-11 = 4T2 6T3 A1 1L1 3L2 5L3 13 NO 21 NC 33 NO A2 2T1 4T2 6T3 NO 14 NC 22 NO 34 Combination 21 A1 1L1 3L2 A2 2T1 NO NC NC 4T2 6T3 14X 22X 32X 5L3 13X 21X 31X 43X NO NC NC NO 7L4 5L3 5L3 = 5- 3NO 1L1 NO 13X 5- NC NO 32 A1 5L3 3- 2- A2 A9 - A40-30-10 + CA5-01 A2 A1 2- NO A1 1L1 A2 13X 21X NO NC A2 A1 1L1 3L2 5L3 13 A2 Combination 11 5L3 Combination 11 2- = A2 1L1 3L2 A50 - A110-30-11 UA50 - UA110-30-11 Other possible contact combinations with auxiliary contacts added by the user 1L1 3L2 5L3 13 A1 + -3 NO -4 NO 44X Combination 22 A1 1L1 3L2 5L3 7L4 13 NO A2 2T1 4T2 6T3 8T4 NO 14 8T4 A2 = A45 - A75-40-00 + CA5-10 Combination 10 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Terminal markings and positioning AE9...AE75, AL9...AL40 AE Contactors - D.C. operated 1L1 3L2 3L2 1L1 5L3 A2 A1 A2 A1 A2 A1 3L2 1L1 5L3 NC 22X 6T3 2T1 4T2 A2 1L1 3L2 A1 AE50 - AE75-30-00 3L2 A2 A1 R3 1 5L3 1L1 3L2 NC 22X 4T2 6T3 R4 2 2T1 4T2 A3 AE45 - AE75-22-00 Coil wiring A1 1 R3 R5 7 A2 2 R4 R6 8 A1 1L1 3L2 5L3 7L4 A2 2T1 4T2 6T3 8T4 8T4 6T3 A3 AE95 - AE110-30-11 6 T3 VDC { A1 A2 A3 15 X 16 X AE45 - AE75-22-00 C D L 5 8 R6 A3 4 T2 5 L3 U NO 14X 2T1 NC 22X 7L4 5L3 C D L 5 C C L 5 36 X 2 T1 3 L2 AE50 - AE110-30-11 NO 13X NC 21X NO 14X 6T3 1 L1 A2 A1 7 R5 2T1 4T2 A2 AE95 - AE110-30-00 AE50 - AE75-30-11 A2 A1 1L1 A3 A3 A3 A3 U 13X 21X NO NC 5L3 4T2 6T3 2T1 6T3 4T2 2T1 4T2 6T3 A1 A2 35 X NO 14X 2T1 { AE50 - AE110-30-00 C C L 5 C D L 5 NC 21X VDC 5L3 NO 13X C D L 5 5L3 1L1 3L2 A1 AE45 - AE75-40-00 1 L1 2 T1 7 L4 8 T4 Coil wiring AE45 - AE75-40-00 AL Contactors - D.C. operated Standard devices without addition of auxiliary contacts A1 A1 1L1 3L2 5L3 21 1L1 3L2 5L3 13 NC NO NC NO 2T1 4T2 6T3 22 2T1 4T2 6T3 14 A2 A2 AL9 - AL40-30-01 1 A1 R3 R5 A1 1L1 3L2 5L3 A2 2T1 4T2 6T3 AL9 - AL40-30-10 R4 R6 NC 22 A1 1L1 3L2 5L3 A2 2T1 4T2 6T3 13 NO NO 14 AL9 - AL40-30-10 AL9 - AL40-30-01 A1 7 1L1 3L2 5L3 7L4 A1 2 21 NC 8 1 R3 R5 7 A1 2 R4 R6 8 A2 1L1 3L2 5L3 7L4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 A2 A2 AL9 - AL26-22-00 A2 AL9 - AL26-40-00 AL9 - AL26-40-00 AL9 - AL26-22-00 Other possible contact combinations with auxiliary contacts added by the user A1 A1 1L1 3L2 5L3 13 1L1 3L2 5L3 13 NO 21 33 NC NO 22 34 NO = 2- 3- 4- 5- 2- 3- 4- 5- NO NO 2T1 4T2 6T3 14 2T1 4T2 6T3 14 A2 Combination 21 + -1 NC -2 + -3 NO -4 A2 = AL9 - AL40-30-10 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage + CA5-01 + CA5-10 A1 1L1 3L2 5L3 13 NO 21 NC 33 NO A2 2T1 4T2 6T3 NO 14 NC 22 NO 34 Combination 21 1.81 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Terminal markings and positioning B/C6...B/C7, CA6 & CAF6 auxiliary contacts Miniature contactors 1 3 5 7 A1 2 4 6 8 A2 B6(7)-40-00 ... BC6(7)-40-00 ... 1 3 5 13 A1 2 4 6 14 A2 B6(7)-30-10 ... BC6(7)-30-10 ... 1 3 5 21 A1 2 4 6 22 A2 B6(7)-30-01 ... BC6(7)-30-01 ... Miniature mechanically interlocked contactors A1 13 1 3 5 1 3 5 13 A1 A2 14 2 4 6 2 4 6 14 A2 A1 21 1 3 5 1 3 5 21 A1 A2 22 2 4 6 2 4 6 22 A2 VB6(7)-30-01 ... VBC6(7)-30-01 ... VB6(7)-30-10 ... VBC6(7)-30-10 ... Miniature control relays 13 33 43 21 A1 13 23 33 43 A1 13 43 21 31 A1 14 24 34 44 A2 14 34 44 22 A2 14 44 22 32 K6-40 E ... KC6-40 E ... K6-31 Z ... KC6-31 Z ... K6-22 Z ... KC6-22 Z ... Side mounted auxiliary contact blocks CA6-11E CA6-11E-F CA6-11E-P 13 21 22 14 CA6-11M CA6-11M-F CA6-11M-P 33 21 22 34 CA6-11N CA6-11N-F CA6-11N-P 13 31 32 14 CA6-11K CA6-11K-F CA6-11K-P 53 61 1 3 5 3 B6(7)-40-00 B6(7)-40-00-F B6(7)-40-00-P BC6(7)-40-00 2 4 6 8 1 3 5 13 5 2 4 6 8 1 3 5 13 CAF6 ... 2 4 6 14 2 4 6 14 1 3 5 21 1 3 5 21 B6(7)-30-01 B6(7)-30-01-F B6(7)-30-01-P BC6(7)-30-01 2 4 6 40 E 22Z CAF6 ... 2 22 K6 ... K6 ... F K6 ...P KC6 ... 4 6 40 E 31Z 22Z 13 21 7 CAF6 ... B6(7)-30-10 B6(7)-30-10-F B6(7)-30-10-P BC6(7)-30-10 31Z 62 54 Front mounted auxiliary contact blocks 1 7 A2 13 23 11 21 B6(7)-40-00 B6(7)-40-00-F B6(7)-40-00-P BC6(7)-40-00 1 = CAF6-11E 2 = CAF6-20E 3 = CAF6-02E 14 22 14 24 12 22 33 21 23 33 21 31 B6(7)-30-10 B6(7)-30-10-F B6(7)-30-10-P BC6(7)-30-10 1 = CAF6-11M 2 = CAF6-20M 3 = CAF6-02M 34 22 24 34 22 32 13 31 13 33 11 31 B6(7)-30-01 B6(7)-30-01-F B6(7)-30-01-P BC6(7)-30-01 22 1 = CAF6-11N 2 = CAF6-20N 3 = CAF6-02N 14 32 14 34 12 32 53 61 13 33 51 61 K6 ... K6 ... F K6 ...P KC6 ... 1 = CAF6-11K 2 = CAF6-20K 3 = CAF6-02K 54 62 14 34 52 62 1 2 3 NOTE: Only side mounted type or front mounted type auxiliary contact blocks can be used at one time. Auxililiary contact blocks must not be mounted on Interface contactors, Interface control relays or contactors for connection to PLCs. Two CAF 6 front mounted auxiliary contact blocks can installed on the mechanically interlocked contactors VB(C)6(7). 1.82 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 IEC Technical data AF09(Z)...AF38(Z), 3-pole Utilization characteristics Main pole - Utilization characteristics according to IEC Contactor types Standards Rated operational voltage Ue max. Rated frequency (without derating) Conventional free-air thermal current Ith AF09 AF12 AF16 AF26 IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V 50 / 60 Hz AF30 AF38 35 A 6 mm 35 A 6 mm 35 A 6 mm 50 A 10 mm 50 A 10 mm 50 A 10 mm 25 A 25 A 22 A 4 mm 28 A 28 A 24 A 6 mm 30 A 30 A 26 A 6 mm 45 40 32 10 A A A mm 50 42 37 10 A A A mm 50 42 37 10 A A A mm 220-230-240 V 380-400 V 415 V 440 V 500 V 690 V 9A 9A 9A 9A 9.5 A 7A 12 A 12 A 12 A 12 A 12.5 A 9A 18 A 18 A 18 A 18 A 15 A 10.5 A 26 26 26 26 23 17 A A A A A A 33 32 32 32 28 21 A A A A A A 40 38 38 38 33 24 A A A A A A 220-230-240 V 380-400 V 415 V 440 V 500 V 690 V 2.2 kW 3 kW 4 kW 4 kW 5.5 kW 7.5 kW 4 kW 5.5 kW 9 kW 4 kW 5.5 kW 9 kW 5.5 kW 7.5 kW 9 kW 5.5 kW 7.5 kW 9 kW 10 x Ie AC-3 acc. to IEC 60947-4-1 8 x Ie AC-3 acc. to IEC 60947-4-1 6.5 kW 11 kW 11 kW 15 kW 15 kW 15 kW 9 kW 15 kW 15 kW 18.5 kW 18.5 kW 18.5 kW 11 kW 18.5 kW 18.5 kW 22 kW 22 kW 22 kW 12 A 5.5 kW 16 A 7.5 kW 22 A 11 kW 30 A 15 kW 40 A 20 kW 50 A 25 kW 25 A 300 A 150 A 80 A 60 A 35 A 32 A 300 A 150 A 80 A 60 A 35 A 32 A 300 A 150 A 80 A 60 A 35 A 50 A 700 A 350 A 225 A 150 A 50 A 63 A 700 A 350 A 225 A 150 A 50 A 63 A 700 A 350 A 225 A 150 A 50 A 250 A 106 A 0.8 W 0.1 W 600 cycles/h 1200 cycles/h 300 cycles/h 250 A 106 A 1W 0.2 W 250 A 106 A 1.2 W 0.35 W 500 A 200 A 1.8 W 0.6 W 500 A 200 A 2.4 W 0.9 W 500 A 200 A 2.4 W 1.3 W AC / DC operated acc. to IEC 60947-4-1, open contactors, 40 C With conductor cross-sectional area AC-1 Utilization category For air temperature close to contactor Ie / Rated operational current AC-1 40 C 60 C 70 C Ue max. 690 V, 50/60 Hz With conductor cross-sectional area AC-3 Utilization category For air temperature close to contactor 60 C Ie / Max. rated operational current AC-3 (1) M 3 3-phase motors Rated operational power AC-3 (1) M 3 1500 r.p.m. 50 Hz 1800 r.p.m. 60 Hz 3-phase motors Rated making capacity AC-3 Rated breaking capacity AC-3 AC-8a Utilization category (without thermal overload relay - Ue 400 V 50/60 Hz - 40 C) Ie / Rated operational current AC-8a Rated operational power AC-8a Short-circuit protection device for contactors without thermal overload relay - Motor protection excluded (2) Ue 500 V AC - gG type fuse Rated short-time withstand current Icw at 40 C ambient temperature, in free air from a cold state Maximum breaking capacity cos = 0.45 Power dissipation per pole Max. electrical switching frequency 1s 10 s 30 s 1 min 15 min at 440 V at 690 V Ie / AC-1 Ie / AC-3 AC-1 AC-3 AC-2, AC-4 150 cycles/h Note: total power loss = power dissipation per pole x number of poles + coil consumption. (1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". (2) For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices". Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.83 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con IEC Technical data A/E/L40, A/E/F50...A/F110, 3-pole Utilization characteristics Main pole - Utilization characteristics according to IEC Contactor types A40 A50 A63 A75 AL40 AE50 AE63 AE75 TAL40 TAE50 - TAE75 AC / DC operated - AF50 AF63 AF75 IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V 1000 V (690 V for AF.. contactors) 50/60 Hz AC operated DC operated Standards Rated operational voltage Ue max. Rated frequency (without derating) Conventional free-air thermal current Ith 1000 V 100 A 35 mm 125 A 50 mm 125 A 50 mm 145 A 50 mm 160 A 70 mm 40 C 55 C 70 C (3) 60 60 42 16 A A A mm 100 A 85 A 70 A 35 mm 115 A 95 A 80 A 50 mm 125 A 105 A 85 A 50 mm 145 A 135 A 115 A 50 mm 160 A 145 A 130 A 70 mm 220-230-240 V 380-400 V 415 V 440 V 500 V 690 V 1000 V 40 37 37 37 33 25 - A A A A A A (4) 53 50 50 45 45 35 23 65 65 65 65 55 43 25 75 75 75 70 65 46 28 A A A A A A A (6) 96 96 96 93 80 65 30 A A A A A A A 110 A 110 A 110 A 100 A 100 A 82 A 30 A 220-230-240 V 380-400 V 415 V 440 V 500 V 690 V 1000 V 11 kW 15 kW 18.5 kW 18.5 kW 22 kW 30 kW 18.5 kW 25 kW 37 kW 22 kW 25 kW 37 kW 22 kW 30 kW 37 kW 22 kW (4) 30 kW 37 kW - 30 kW (6) 33 kW (6) 10 x Ie AC-3 acc. to IEC 60947-4-1 8 x Ie AC-3 acc. to IEC 60947-4-1 22 37 40 40 45 40 37 kW kW kW kW kW kW kW (6) 25 45 55 55 55 55 40 kW kW kW kW kW kW kW 30 55 59 59 59 75 40 With conductor cross-sectional area AC-1 Utilization category For air temperature close to contactor Ie / Rated operational current AC-1 Ue max. 690 V, 50/60 Hz With conductor cross-sectional area AC-3 Utilization category For air temperature close to contactor 55 C Ie / Max. rated operational current AC-3 (1) 3-phase motors A110 - - AF110 65 A 16 mm acc. to IEC 60947-4-1, open contactors, 40 C M 3 A95 - - AF95 A A A A A A A (6) A A A A A A A (6) Rated operational power AC-3 (1) M 3 1500 r.p.m. 50 Hz 1800 r.p.m. 60 Hz 3-phase motors Rated making capacity AC-3 Rated breaking capacity AC-3 AC-8a Utilization category (without thermal overload relay - Ue 400 V 50/60 Hz - 40 C) Ie / Rated operational current AC-8a 50 A Rated operational power AC-8a 22 kW Short-circuit protection device for contactors kW kW kW kW kW kW kW 63 A 30 kW 85 A 45 kW 95 A 45 kW 120 A 55 kW 140 A 75 kW 63 A 600 A 400 A 225 A 150 A 65 A 100 A 1000 A 650 A 370 A 250 A 110 A 125 A 160 A 200 A 135 A 135 A 160 A 1320 A 800 A 500 A 350 A 160 A 820 A (5) 340 A (5) 3W 1.3 W 600 cycles/h 1200 cycles/h 300 cycles/h 1300 A 630 A 5W 6.5 W 7W 1.3 W 1.5 W 2W 600 cycles/h (300 for AF.., AE.., TAE..) 600 cycles/h (300 for AF.., AE.., TAE..) 150 cycles/h without thermal overload relay - Motor protection excluded (2) Ue 500 V AC - gG type fuse Rated short-time withstand current Icw at 40 C ambient temperature, in free air from a cold state Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) Power dissipation per pole Max. electrical switching frequency (1) (2) (3) (4) (5) (6) 1s 10 s 30 s 1 min 15 min at 440 V at 690 V Ie / AC-1 Ie / AC-3 AC-1 AC-3 AC-2, AC-4 1160 A 800 A 6.5 W 2.7 W 300 cycles/h 300 cycles/h 175 A 7.5 W 3.6 W For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices". Unauthorized for TAL.., TAE.. contactors. AC-3, 690 V values for AL40 and TAL40 contactors: 18.5 kW, Ie = 21 A. Max. breaking capacity for AL40 and TAL40 contactors: 470 A at 440 V, 175 A at 690 V. AF contactors excluded. 1.84 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 IEC Technical data A/F145...AF300, 3-pole Utilization characteristics Main pole - Utilization characteristics according to IEC Contactor types AC operated AC / DC operated Standards Rated operational voltage Ue max. Rated frequency (without derating) Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors, 40 C With conductor cross-sectional area (3) AC-1 Utilization category For air temperature close to contactor Ie / Rated operational current AC-1 40 C 55 C 70 C 40 C 55 C 70 C Ue max. 690 V, 50/60 Hz Ie / Rated operational current AC-1 Ue max. 1000 V, 50/60 Hz With conductor cross-sectional area AC-3 Utilization category For air temperature close to contactor 55 C Ie / Max. rated operational current AC-3 (1) M 3 3-phase motors A145 A185 A210 AF145 AF185 AF210 IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 1000 V 690 V 50/60 Hz A260 AF260 A300 AF300 250 A 120 mm 275 A 150 mm 350 A 185 mm 400 A 240 mm 500 A (4) 300 mm (4) 250 230 180 180 180 180 120 275 250 180 200 200 180 150 350 300 240 - - - 185 400 350 290 - - - 240 500 400 325 - - - 300 A A A A A A mm A A A A A A mm 185 A 185 A 185 A 185 A 170 A 170 A 95 A 210 210 210 210 210 210 - A A A mm A A A A A A 260 260 260 240 240 220 - A A A mm A A A A A A 305 305 300 280 280 280 - A (4) A (4) A (4) mm (4) 220-230-240 V 380-400 V 415 V 440 V 500 V 690 V 1000 V 145 A 145 A 145 A 145 A 145 A 120 A 80 A A A A A A A 220-230-240 V 380-400 V 415 V 440 V 500 V 690 V 1000 V 45 kW 55 kW 75 kW 90 kW 75 kW 90 kW 75 kW 90 kW 90 kW 110 kW 110 kW 132 kW 110 kW 132 kW 10 x Ie AC-3 acc. to IEC 60947-4-1 8 x Ie AC-3 acc. to IEC 60947-4-1 59 kW 110 kW 110 kW 110 kW 132 kW 160 kW - 80 kW 140 kW 140 kW 140 kW 180 kW 200 kW - 90 kW 160 kW 160 kW 160 kW 200 kW 250 kW - 315 A 1800 A 1200 A 800 A 600 A 280 A 355 A 2000 A 1500 A 1000 A 800 A 320 A 400 A 2500 A 1700 A 1200 A 1000 A 400 A 500 A 3500 A 2400 A 1500 A 1100 A 500 A 500 A 3500 A 2400 A 1500 A 1100 A 500 A 1500 A 1200 A 13 W 5W 300 cycles/h 300 cycles/h 150 cycles/h 2000 A 1600 A 16 W 8W 2300 A 2000 A 18 W 9W 300 cycles/h 300 cycles/h 150 cycles/h 2600 A 2400 A 25 W 14 W 3000 A 2500 A 32 W 18 W Rated operational power AC-3 (1) M 3 1500 r.p.m. 50 Hz 1800 r.p.m. 60 Hz 3-phase motors Rated making capacity AC-3 Rated breaking capacity AC-3 Short-circuit protection device for contactors without thermal overload relay - Motor protection excluded (2) Ue 500 V AC - gG type fuse Rated short-time withstand current Icw at 40 C ambient temperature, in free air from a cold state Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) Power dissipation per pole Max. electrical switching frequency (1) (2) (3) (4) 1s 10 s 30 s 1 min 15 min at 440 V at 690 V Ie / AC-1 Ie / AC-3 AC-1 AC-3 AC-2, AC-4 For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices". Conductors with preparation. Use terminal extension / enlargement pieces (LX 300 / LW 300). Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.85 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con IEC Technical data AF400...AF2050, 3-pole Utilization characteristics Main pole - Utilization characteristics according to IEC Contactor types Standards Rated operational voltage Ue max. Rated frequency (without derating) Conventional free-air thermal current Ith AF400 AF460 AF580 AF750 AF1250 IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 1000 V 50/60 Hz AF1350 600 A 700 A 800 A 1050 A 2x185 mm 2x240 mm 2x240 mm 800 mm (4) 1260 A 1000 mm (4) 1350 A 1650 A 2050 A 1000 mm (5) 1500 mm (5) 2000 mm (5) 600 A 500 A 400 A 600 A 500 A 400 A 2x185 mm 700 A 600 A 480 A 700 A 600 A 480 A 2x240 mm 800 A 700 A 580 A 800 A 700 A 580 A 2x240 mm 1050 A 875 A 720 A 1000 A 875 A 720 A 800 mm (4) 1260 A 1040 A 875 A 1260 A 1040 A 875 A 1000 mm (4) 1350 A 1150 A 1000 A 1350 A 1150 A 1000 A 1000 mm (5) 1650 A 1450 A 1270 A 1650 A 1450 A 1270 A 1500 mm (5) 2050 A 1750 A 1500 A 2050 A 1750 A 1500 A 2000 mm (5) 220-230-240 V 380-400 V 415 V 440 V 500 V 690 V 1000 V 400 400 400 400 400 350 155 460 460 460 460 460 400 200 580 580 580 580 580 500 250 750 750 750 750 750 650 300 A A A A A A A - - - - - - - 860 860 860 860 800 800 - A A A A A A 1050 A 1050 A 1050 A 1050 A 950 A 950 A - - - - - - - - 220-230-240 V 380-400 V 415 V 440 V 500 V 690 V 1000 V 110 kW 132 kW 160 kW 220 200 kW 250 kW 315 kW 400 220 kW 250 kW 355 kW 425 220 kW 250 kW 355 kW 450 250 kW 315 kW 400 kW 520 315 kW 355 kW 500 kW 600 220 kW 280 kW 355 kW 400 10 x Ie AC-3 acc. to IEC 60947-4-1 8 x Ie AC-3 acc. to IEC 60947-4-1 kW kW kW kW kW kW kW - - - - - - - 257 475 500 560 560 750 - kW kW kW kW kW kW 315 560 600 670 700 900 - - - - - - - - AC / DC operated acc. to IEC 60947-4-1, open contactors, 40 C With conductor cross-sectional area (3) AC-1 Utilization category For air temperature close to contactor Ie / Rated operational current AC-1 40 C 55 C 70 C 40 C 55 C 70 C Ue max. 690 V, 50/60 Hz Ie / Rated operational current AC-1 Ue max. 1000 V, 50/60 Hz With conductor cross-sectional area AC-3 Utilization category For air temperature close to contactor 55 C Ie / Max. rated operational current AC-3 (1) M 3 3-phase motors A A A A A A A A A A A A A A A A A A A A A AF1650 AF2050 Rated operational power AC-3 (1) M 3 1500 r.p.m. 50 Hz 1800 r.p.m. 60 Hz 3-phase motors Rated making capacity AC-3 Rated breaking capacity AC-3 Short-circuit protection device for contactors kW kW kW kW kW kW without thermal overload relay - Motor protection excluded (2) Ue 500 V AC - gG type fuse Rated short-time withstand current Icw at 40 C ambient temperature, in free air from a cold state Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) Power dissipation per pole Max. electrical switching frequency (1) (2) (3) (4) (5) 1s 10 s 30 s 1 min 15 min at 440 V at 690 V Ie / AC-1 Ie / AC-3 AC-1 AC-3 AC-2, AC-4 630 A 4600 A 4400 A 3100 A 2500 A 840 A 800 A 4600 A 4400 A 3100 A 2500 A 840 A 4000 A 5000 A 3500 A 4500 A 30 W 42 W 16 W 21 W 300 cycles/h 300 cycles/h 60 cycles/h 1000 7000 6400 4500 3500 1300 A A A A A A 1000 7000 6400 4500 3500 1300 A A A A A A 6000 A 7500 A 5000 A 7000 A 32 W 50 W 17 W 28 W 300 cycles/h 300 cycles/h 60 cycles/h Please consult us for coordination with circuit-breaker 8000 A 10000 A 12000 A 12000 A 7200 A 8000 A 10000 A 10000 A 5200 A 6000 A 7500 A 7500 A 4000 A 4500 A 5500 A 5500 A 1500 A 1600 A 2200 A 2200 A 10000 A - 80 W 80 W - 50 W 300 cycles/h 60 cycles/h - 60 cycles/h - 60 cycles/h 12000 A - 80 W 50 W 8400 A - 125 W - 60 cycles/h - - For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices". Conductors with preparation. Max. connection bar width 50 mm. Max. connection bar width 100 mm. 1.86 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage UL/NEMA/CSA Technical data AF09(Z)...AF38(Z); AF09N00(Z)...AF26N1(Z), 3-pole Utilization characteristics Ac ro Co ss nt the ac to line rs 1 Main pole - Utilization characteristics according to UL / NEMA / CSA Contactor types Standards Max. operational voltage NEMA size NEMA continuous amp rating NEMA maximum horse power ratings 1-phase, 60 Hz AF09 AF12 UL 508, CSA C22.2 N14 600 V 00 0 Thermal current 9 A 18 A AC / DC operated AF16 AF26 AF30 AF38 - 1 27 A - - 115 V AC 230 V AC 1/3 hp 1 hp 1 hp 2 hp 2 hp 3 hp 200 V AC 230 V AC 460 V AC 575 V AC 1-1/2 hp 1-1/2 hp 2 hp 2 hp 3 3 5 5 7-1/2 hp 7-1/2 hp 10 hp 10 hp 25 A AWG 10 28 A AWG 10 30 A AWG 10 45 A AWG 8 50 A AWG 8 50 A AWG 8 120 V AC 240 V AC 120 V AC 240 V AC 13.8 A 10 A 3/4 hp 1-1/2 hp 16 A 12 A 1 hp 2 hp 20 A 17 A 1-1/2 hp 3 hp 24 A 17 A 2 hp 3 hp 24 A 28 A 2 hp 5 hp 24 A 28 A 2 hp 5 hp 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC 7.8 A 6.8 A 7.6 A 9A 2 hp 2 hp 5 hp 7-1/2 hp 11 A 9.6 A 11 A 11 A 3 hp 3 hp 7-1/2 hp 10 hp 17.5 A 15.2 A 14 A 17 A 5 hp 5 hp 10 hp 15 hp 25.3 A 22 A 21 A 22 A 7-1/2 hp 7-1/2 hp 15 hp 20 hp 32.2 A 28 A 27 A 27 A (2) 10 hp 10 hp 20 hp 25 hp (2) 32.2 A 28 A 27 A 27 A (2) 10 hp 10 hp 20 hp 25 hp (2) NEMA maximum horse power ratings 3-phase, 60 Hz UL / CSA general use rating 600 V AC With conductor cross-sectional area UL / CSA maximum 1-phase motor rating Full load current Horse power rating UL / CSA maximum 3-phase motor rating Full load current (1) Horse power rating (1) Max. electrical switching frequency For general use For motor use hp hp hp hp 600 cycles/h 1200 cycles/h (1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". (2) For contactors produced since week 49-2011. General technical data AC / DC operated Contactor types Rated insulation voltage Ui acc. to IEC 60947-4-1 acc. to UL / CSA Rated impulse withstand voltage Uimp. Electromagnetic compatibility Ambient air temperature close to contactor Operation Fitted with thermal overload relay Without thermal overload relay Storage Climatic withstand Maximum operating altitude (without derating) Mechanical durability Number of operating cycles Max. switching frequency Shock withstand acc. to IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 C1 A A B1 B2 C2 Vibration withstand acc. to IEC 60068-2-6 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Shock direction A B1 B2 C1 C2 AF09 AF12 AF16 AF26 AF30 AF38 690 V 600 V 6 kV Devices complying with IEC 60947-1 / EN 60947-1 - Environment A -25...+60 C -40...+70 C -60...+80 C Category B according to IEC 60947-1 Annex Q 3000 m 10 millions operating cycles 3600 cycles/h 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position 30 g 25 g closed position / 5 g open position 15 g 25 g 25 g 5...300 Hz 4 g closed position / 2 g open position 1.87 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con UL/NEMA/CSA Technical data A/E/L40; A/E/F50...A/F110, A/E/F50N2...A/E/F75N3, 3-pole Utilization characteristics Main pole - Utilization characteristics according to UL / NEMA / CSA Contactor types A40 A50 AL40, TAL40 AE50, TAE50 - AF50 UL 508, CSA C22.2 N14 600 V - 2 Thermal current - 45 A AC operated DC operated AC / DC operated Standards Max. operational voltage NEMA size NEMA continuous amp rating NEMA maximum horse power ratings 1-phase, 60 Hz A63 AE63 AF63 A75 AE75, TAE75 AF75 A95 - AF95 A110 - AF110 - - 3 90 A - - - - - - - - - - - - - - - - 115 V AC 230 V AC - - 3 hp 7-1/2 - - - - 200 V AC 230 V AC 460 V AC 575 V AC - - - - 10 15 25 25 - - - - 25 30 50 50 60 A AWG 6 80 A AWG 4 90 A AWG 3 105 A AWG 2 125 A AWG 1 150 A AWG 1/0 120 V AC 240 V AC 120 V AC 240 V AC 34 A 40 A 3 hp 7.5 hp 34 A 40 A 3 hp 7.5 hp 56 A 50 A 5 hp 10 hp 80 A 68 A 7.5 hp 15 hp 80 A 88 A 7.5 hp 20 hp 100 A 110 A 10 hp 25 hp 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC 32.2 A 42 A 40 A 41 A 10 hp 15 hp 30 hp 40 hp 48.3 A 54 A 52 A 52 A 15 hp 20 hp 40 hp 50 hp 62.1 A 68 A 77 A 77 A 20 hp 25 hp 60 hp 75 hp 78.2 A 80 A 77 A 77 A 25 hp 30 hp 60 hp 75 hp 92 80 77 77 30 30 60 75 92 A 104 A 96 A 99 A 30 hp 40 hp 75 hp 100 hp NEMA maximum horse power ratings 3-phase, 60 Hz UL / CSA general use rating 600 V AC With conductor cross-sectional area UL / CSA maximum 1-phase motor rating Full load current Horse power rating UL / CSA maximum 3-phase motor rating Full load current (1) Horse power rating (1) Max. electrical switching frequency For general use For motor use hp hp hp hp hp hp hp hp 600 cycles/h 600 cycles/h (300 for AF.., AE..) 1200 cycles/h 600 cycles/h (300 for AF.., AE..) A A A A hp hp hp hp 300 cycles/h 300 cycles/h (1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". General technical data Contactor types AC operated DC operated AC / DC operated Rated insulation voltage Ui acc. to IEC 60947-4-1 acc. to UL Rated impulse withstand voltage Uimp. Electromagnetic compatibility Ambient air temperature close to contactor Operation Fitted with thermal overload relay Without thermal overload relay Storage Climatic withstand A A B1 B2 C2 A50 AE50, TAE50 AF50 A63 AE63 AF63 A75 AE75, TAE75 AF75 A95 - AF95 A110 - AF110 1000 V 600 V 8 kV AF contactors complying with IEC 60947-1 / EN 60947-1 - Environment A -25...+55 C -40...+70 C (55 C max. for TAL.., and TAE.. contactor) -60...+80 C acc. to IEC 60068-2-30 and 60068-2-11 UTE C 63-100 specification II 3000 m Maximum operating altitude (without derating) Mechanical durability Number of operating cycles Max. switching frequency Shock withstand acc. to IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 C1 A40 AL40, TAL40 - -40...+70 C acc. to IEC 60068-2-30 10 millions operating cycles (5 millions for AE.. and TAE..) 3600 cycles/h (300 for AF contactors) Shock direction A B1 B2 C1 C2 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position (2) For AL40, TAL40 20 g A : 20 g closed position / 10 g open position 10 g closed position / 5 g open position B1 : 15 g closed position / 5 g open position 15 g B2 : 10 g closed position / 10 g open position 20 g C1 : 20 g closed position / 8 g open position C2 : 14 g closed position / 8 g open position 20 g (2) These values are not valid for rail mounting with contactors A95 ... A110 and AF95 ... AF110. 1.88 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage UL/NEMA/CSA Technical data A/F145...A/F300; A/F145N4...A/F260N5, 3-pole Utilization characteristics Ac ro Co ss nt the ac to line rs 1 Main pole - Utilization characteristics according to UL / NEMA / CSA Contactor types A145 A185 AF145 AF185 UL 508, CSA C22.2 N14 600 V 4 - A210 AF210 A260 AF260 A300 AF300 - 5 - 115 V AC 230 V AC - - - - - - - - 200 V AC 230 V AC 460 V AC 575 V AC 40 hp 50 hp 100 hp 200 hp AC operated AC / DC operated Standards Max. operational voltage NEMA size NEMA maximum horse power ratings 1-phase, 60 Hz - - NEMA maximum horse power ratings 3-phase, 60 Hz UL / CSA general use rating 600 V AC UL / CSA maximum 1-phase motor rating Full load current Horse power rating UL / CSA maximum 3-phase motor rating Full load current (1) 240 V AC 240 V AC 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC Horse power rating (1) Max. electrical switching frequency For general use For motor use 75 hp 100 hp 200 hp 200 hp 230 A 250 A 300 A 350 A 400 A - - - - - - - - - - 119.6 A 130 A 124 A 125 A 40 hp 50 hp 100 hp 125 hp 149.5 A 145 A 156 A 144 A 50 hp 60 hp 125 hp 150 hp 166.8 A 192 A 180 A 192 A 60 hp 75 hp 150 hp 200 hp 220.8 A 248 A 240 A 242 A 75 hp 100 hp 200 hp 250 hp 285.2 A 248 A 302 A 289 A 100 hp 100 hp 250 hp 300 hp 300 cycles/h 300 cycles/h (1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". General technical data Contactor types AC operated AC / DC operated Rated insulation voltage Ui acc. to IEC 60947-4-1 acc. to UL Rated impulse withstand voltage Uimp. Electromagnetic compatibility Ambient air temperature close to contactor Operation Fitted with thermal overload relay Fitted with electronic overload relay Without electronic overload relay Storage Climatic withstand Maximum operating altitude (without derating) Mechanical durability Number of operating cycles Max. switching frequency Shock withstand acc. to IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 C1 A ABB A B1 B2 C2 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Shock direction A B1 B2 C1 C2 A145 AF145 A185 AF185 A210 AF210 A260 AF260 A300 AF300 1000 V 600 V 8 kV AF contactors complying with IEC 60947-1 / EN 60947-1 - Environment A -25 to +55 C -25 to +70 C -40 to +70 C -40 to +70 C acc. to IEC 60068-2-30 3000 m 5 millions operating cycles 3600 cycles/h (300 for AF... contactors) 1/2 sinusoidal shock for 30 ms: no change in contact position, closed or open position 5g 5g 5g 5g 5g 1.89 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con UL/NEMA/CSA Technical data AF400...AF2050; AF460N6...AF1650N8, 3-pole Utilization characteristics Main pole - Utilization characteristics according to UL / NEMA / CSA Contactor types Standards Max. operational voltage NEMA size NEMA maximum horse power ratings 1-phase, 60 Hz AC / DC operated AF400 AF460 AF580 UL 508, CSA C22.2 N14 600 V - 6 - AF750 AF1250 AF1350 AF1650 AF2050 7 - 8 - - - - - - 300 hp 600 hp 600 hp - - - - - 450 hp 900 hp 900 hp - - - - 115 V AC 230 V AC - - 200 V AC 230 V AC 460 V AC 575 V AC - - - - 150 200 400 400 550 A 650 A 750 A 900 A 1210 A 1350 A 1650 A 2100 A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 358.8 A 360 A 414 A 382 A 125 hp 150 hp 350 hp 400 hp 414 480 477 472 150 200 400 500 692.3 A 722 A 722 A 672 A 250 hp 300 hp 600 hp 700 hp - - - - - - - - 954 A 954 A 954 A 944 A - 400 A 800 A 1000 A 1030 A 1030 A 1030 A 1050 A - 450 hp 900 hp 1150 hp - - - - - - - - NEMA maximum horse power ratings 3-phase, 60 Hz UL / CSA general use rating 600 V AC UL / CSA maximum 1-phase motor rating Full load current 120 V AC 240 V AC 120 V AC 240 V AC Horse power rating UL / CSA maximum 3-phase motor rating Full load current (1) 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC Horse power rating (1) hp hp hp hp A A A A hp hp hp hp 552 604 590 578 200 250 500 600 A A A A hp hp hp hp Short-circuit protection device for contactors without thermal overload relay - Motor protection excluded Fuse rating Fuse type, 600 V Max. electrical switching frequency For general use For motor use 1000 A L 1200 A Please consult us for coordination with circuit-breaker 300 cycles/h 300 cycles/h 60 cycles/h 60 cycles/h (1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". General technical data Contactor types AC / DC operated Rated insulation voltage Ui acc. to IEC 60947-4-1 acc. to UL Rated impulse withstand voltage Uimp. Electromagnetic compatibility Ambient air temperature close to contactor Operation Fitted with electronic overload relay Without electronic overload relay Storage Climatic withstand Maximum operating altitude (without derating) Mechanical durability Number of operating cycles Max. switching frequency Shock withstand AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 1000 V 600 V 8 kV AF contactors complying with IEC 60947-1 / EN 60947-1 - Environment A -25 to +70 C -40 to +70 C -40 to +70 C acc. to IEC 60068-2-30 3000 m 3 millions operating cycles 300 cycles/h 0.5 million operating cycles 60 cycles/h acc. to IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 C1 A ABB A B1 B2 C2 1.90 1SXU000023C0202 Rev. A Shock direction A B1 B2 C1 C2 1/2 sinusoidal shock for 30 ms: no change in contact position, closed or open position 5g - 5g - 5g - 5g - 5g - Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data AF09(Z)...AF38(Z), 3-pole Coil & mounting characteristics Magnet system characteristics Contactor types Coil operating limits AC / DC operated AC supply acc. to IEC 60947-4-1 DC supply AC control voltage 50/60 Hz DC control voltage PLC-output control Drop-out voltage Voltage sag immunity AF09 AF12 AF16 At 60 C 0.85 x Uc min...1.1 x Uc max. At 70 C 0.85 x Uc min...Uc max. AF26 AF30 AF38 At 60 C 0.85 x Uc min...1.1 x Uc max. At 70 C (AF) 0.85 x Uc min...Uc max. - (AF..Z) 0.85 x Uc min...1.1 x Uc max. Rated control circuit voltage Uc 24...500 V AC Average pull-in value (AF) 50 VA - (AF..Z) 16 VA Coil consumption Average holding value (AF) 2.2 VA / 2 W - (AF..Z) 1.7 VA / 1.5 W Rated control circuit voltage Uc 12...500 V DC Average pull-in value (AF) 50 W - (AF..Z) 12...16 W Coil consumption Average holding value (AF) 2 W - (AF..Z) 1.7 W (AF..Z) 500 mA 24 V DC 60 % of Uc min. (AF..Z) conditions of use on request acc. to SEMI F47-0706 (AF..Z) 22 ms average Dips withstand -20 C +60 C Operating time Between coil energization and: Between coil de-energization and: N.O. contact closing N.C. contact opening N.O. contact opening N.C. contact closing 40...95 38...90 11...95 13...98 ms ms ms ms Mounting characteristics and conditions for use Contactor types Mounting positions AC / DC operated AF09 AF12 AF16 AF26 AF30 AF38 Max. N.C. built-in and add-on N.C. auxiliary contacts: see accessory fitting details for a 3-pole contactor AF09 ... AF38 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage The contactors can be assembled side by side 35 x 7.5 mm or 35 x 15 mm 2 x M4 screws placed diagonally 1.91 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data A40...A110, 3-pole Coil & mounting characteristics Magnet system characteristics Contactor types Coil operating limits AC operated AC supply acc. to IEC 60947-4-1 AC control voltage Rated control circuit voltage Uc Coil consumption at 50 Hz at 60 Hz Average pull-in value 50 Hz 60 Hz 50/60 Hz (1) Average holding value 50 Hz 60 Hz 50/60 Hz (1) Drop-out voltage Operating time Between coil energization and: Between coil de-energization and: N.O. contact closing N.C. contact opening N.O. contact opening N.C. contact closing A40 A50 A63 A75 A95 A110 At 55 C 0.85...1.1 x Uc at 70 C 0.85...1.1 x Uc Please also refer to "Mounting characteristics and conditions for use" 24...690 V 24...690 V 120 VA 180 VA 350 VA 140 VA 210 VA 450 VA 125 VA / 120 VA 190 VA / 180 VA 410 VA / 365 VA 12 VA / 3 W 18 VA / 5.5 W 22 VA / 6.5 W 12 VA / 3 W 18 VA / 5.5 W 26 VA / 8 W 12 VA / 3 W 18 VA / 5.5 W 27 VA / 7.5 W Approx. 40...65 % of Uc 8...21 6...18 4...11 7...14 ms ms ms ms 8...27 7...22 4...11 7...14 ms ms ms ms 10...25 ms 7...22 ms 7...15 ms 10...18 ms (1) 50/60 Hz coils: see "Voltage code table". Mounting characteristics and conditions for use Contactor types Mounting positions AC operated A40 A50 Pos. 2 +30 A63 A75 A95 A110 -30 Pos. 4 Pos. 3 Pos. 1 Pos. 1 30 Pos. 5 Pos. 6 Max. built-in and add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 3-pole contactor A40 ... A110 Control voltage / Ambient temperature Mounting 1, 130, 2, 3, 4, 5 positions 6 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) 1.92 1SXU000023C0202 Rev. A at 55 C at 70 C at 55 C at 70 C 0.85...1.1 x Uc Uc 0.95...1.1 x Uc Unauthorized The contactors can be assembled side by side 35 x 7.5 mm or 35 x 15 mm or 35 x 15 mm 75 x 25 mm 2 x M4 screws 2 x M6 screws placed diagonally placed diagonally 0.85...1.1 x Uc 0.85...1.1 x Uc Unauthorized Unauthorized - 2 x M6 screws placed diagonally Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data AL40, AE50...AE75, 3-pole Coil & mounting characteristics Magnet system characteristics Contactor types Coil operating limits DC operated DC supply acc. to IEC 60947-4-1 DC control voltage Drop-out voltage Coil time constant AL40 AE50 AE63 at 55 C 0.85...1.1 x Uc Please also refer to "Mounting characteristics and conditions for use" AE75 Rated control circuit voltage Uc 12...250 V DC Average pull-in value 3.5 W Coil consumption 200 W Average holding value 3.5 W 4W approx. 10...30 % of Uc approx. 15...40 % of Uc L/R 38 ms Open 3 ms L/R 62 ms Closed 15 ms Operating time Between coil energization and: Between coil de-energization and: 55...110 ms 25...75 ms N.O. contact opening (1) 12...18 ms N.C. contact closing (1) 18...28 ms 13...30 ms 10...27 ms 5...15 ms 8...18 ms N.O. contact closing N.C. contact opening (1) The use of surge suppressors increases the opening time with a factor of 1.1 to 1.5 for a RV5 surge suppressor and a factor of 1.5 to 3 for a RT5 surge suppressor. Mounting characteristics and conditions for use Contactor types Mounting positions DC operated AL40 AE50 Pos. 2 +30 AE63 AE75 -30 Pos. 4 Pos. 3 Pos. 1 Pos. 1 30 Pos. 5 Pos. 6 Max. built-in and add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 3-pole contactor AL40, AE50 ... AE75 Control voltage / Ambient temperature Mounting 1, 130, 2, 3, 4, 5 positions 6 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage at 55 C at 70 C at 55 C at 70 C 0.85 x Uc...1.1 x Uc Uc Unauthorized 0.95 x Uc...1.1 x Uc Unauthorized The contactors can be assembled side by side 35 x 7.5 mm or 35 x 15 mm or 75 x 25 mm 35 x 15 mm 2 x M4 screws placed diagonally 2 x M6 screws placed diagonally 1.93 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data AF50...AF110, 3-pole Coil & mounting characteristics Magnet system characteristics Contactor types Coil operating limits AC / DC operated AC or DC supply acc. to IEC 60947-4-1 AC control voltage 50/60 Hz DC control voltage Drop-out voltage Voltage sag immunity AF50 AF63 AF75 AF95 At 70 C 0.85 x Uc min...1.1 x Uc max. Please also refer to "Mounting characteristics and conditions for use" Rated control circuit voltage Uc 48...250 V 50/60 Hz Average pull-in value 210 VA Coil consumption Average holding value 7 VA / 2.8 W Rated control circuit voltage Uc 20...250 V DC Average pull-in value 190 W Coil consumption Average holding value 2.8 W 55 % of Uc min. Conditions of use on request AF110 350 VA 7 VA / 3.5 W 400 W 2W acc. to SEMI F47 Dips withstand Operating time Between coil energization and: Between coil de-energization and: 20 ms N.O. contact closing N.C. contact opening N.O. contact opening N.C. contact closing 30...100 ms 27...95 ms 30...110 ms 35...115 ms 30...80 ms 27...77 ms 55...125 ms 60...130 ms Mounting characteristics and conditions for use Contactor types Mounting positions AC / DC operated AF50 AF63 AF75 Pos. 2 +30 AF95 AF110 -30 Pos. 4 Pos. 3 Pos. 1 Pos. 1 30 Pos. 5 Pos. 6 Max. built-in and add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 3-pole contactor AF50 ... AF110 Control voltage / Ambient temperature Mounting 1, 130, 2, 3, 4, 5 positions 6 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) 1.94 1SXU000023C0202 Rev. A at 70 C 0.85 x Uc min...1.1 x Uc max. Unauthorized The contactors can be assembled side by side 35 x 15 mm or 75 x 25 mm 2 x M6 screws placed diagonally - Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data A145...A300, 3-pole Coil & mounting characteristics Magnet system characteristics Contactor types Coil operating limits AC operated AC supply acc. to IEC 60947-4-1 AC control voltage Rated control circuit voltage Uc Coil consumption Drop-out voltage Operating time Between coil energization and: Between coil de-energization and: at 50 Hz at 60 Hz Average pull-in value 50 Hz 60 Hz 50/60 Hz (1) Average holding value 50 Hz 60 Hz 50/60 Hz (1) N.O. contact closing N.C. contact opening N.O. contact opening N.C. contact closing A145 A185 A210 A260 At 70 C 0.85...1.1 x Uc Please also refer to "Mounting characteristics and conditions for use" 24...690 V 24...690 V 550 VA 1350 VA 600 VA 1550 VA 700 VA / 650 VA 1700 VA / 1550 VA 35 VA / 11 W 60 VA / 16 W 40 VA / 12 W 65 VA / 19 W 44 VA / 13 W 80 VA / 21 W Approx. 40...65 % of Uc min. 13...27 ms 8...22 ms 5...10 ms 9...13 ms A300 17...35 ms 12...30 ms 7...13 ms 10...16 ms (1) 50/60 Hz coils: see "Voltage code table". Mounting characteristics and conditions for use Contactor types Mounting positions AC operated A145 A185 Pos. 2 +30 A210 A260 A300 -30 Pos. 4 Pos. 3 Pos. 1 Pos. 1 30 Pos. 5 Pos. 6 Max. add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 3-pole contactor A145 ... A300 Control voltage / Ambient temperature Mounting 1, 130, 2, 3, 4, 5 positions 6 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage at 70 C 0.85 x Uc...1.1 x Uc Unauthorized The contactors can be assembled side by side - 4 x M5 1.95 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data AF145...AF300, 3-pole Coil & mounting characteristics Magnet system characteristics Contactor types Coil operating limits AC / DC operated AC or DC supply acc. to IEC 60947-4-1 AC control voltage 50/60 Hz DC control voltage Drop-out voltage Voltage sag immunity AF145 AF185 AF210 AF260 At 70 C 0.85 x Uc min...1.1 x Uc max. Please also refer to "Mounting characteristics and conditions for use" Rated control circuit voltage Uc 48...250 V AC Average pull-in value 430 VA Coil consumption Average holding value 12 VA / 3.5 W Rated control circuit voltage Uc 20...250 V DC Average pull-in value 500 W Coil consumption Average holding value 2 W 55 % of Uc min. Conditions of use on request AF300 470 VA 10 VA / 2.5 W 520 W 2W acc. to SEMI F47 Dips withstand Operating time Between coil energization and: Between coil de-energization and: 20 ms N.O. contact closing N.C. contact opening N.O. contact opening N.C. contact closing 30...115 ms 30...115 ms 25...80 ms 25...80 ms Mounting characteristics and conditions for use Contactor types Mounting positions AC / DC operated AF145 AF185 Pos. 2 AF210 +30 AF260 AF300 -30 Pos. 4 Pos. 3 Pos. 1 Pos. 1 30 Pos. 5 Pos. 6 Max. add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 3-pole contactor AF145 ... AF2050 Control voltage / Ambient temperature Mounting 1, 130, 2, 3, 4, 5 positions 6 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) 1.96 1SXU000023C0202 Rev. A at 70 C 0.85 x Uc min...1.1 x Uc max. Unauthorized The contactors can be assembled side by side - 4 x M5 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data AF400...AF2050, 3-pole Coil & mounting characteristics Magnet system characteristics Contactor types Coil operating limits AC / DC operated AC or DC supply acc. to IEC 60947-4-1 AC control voltage 50/60 Hz DC control voltage Drop-out voltage Voltage sag immunity AF400 AF460 AF580 AF750 AF1250 AF1350 At 70 C 0.85 x Uc min...1.1 x Uc max. Please also refer to "Mounting characteristics and conditions for use" Rated control circuit voltage Uc 48...500 V AC Average pull-in value 890 VA Coil consumption 850 VA Average holding value 12 VA / 4 W 12 VA / 4.5 W Rated control circuit voltage Uc 24...500 V DC Average pull-in value 990 W Coil consumption 950 W Average holding value 4 W 4.5 W 55 % of Uc min. Conditions of use on request AF1650 AF2050 100...250 V 1900 VA 48 VA / 17 W 100...250 V 1700 W 16 W acc. to SEMI F47 Dips withstand Operating time Coil supply between A1 - A2 Between coil energization and: Between coil de-energization and: Control input for PLC's Between coil energization and: Between coil de-energization and: 20 ms N.O. contact closing N.C. contact opening N.O. contact opening N.C. contact closing 50...120 ms 50...120 ms 33...70 ms 33...70 ms N.O. contact closing N.C. contact opening N.O. contact opening N.C. contact closing 40...60 40...60 10...30 10...30 ms ms ms ms 40...90 ms 40...90 ms 50...80 50...80 35...55 35...55 ms ms ms ms 40...65 40...65 10...30 10...30 ms ms ms ms Mounting characteristics and conditions for use Contactor types Mounting positions AC / DC operated AF400 AF460 AF580 Pos. 2 AF750 +30 AF1250 AF1350 AF1650 AF2050 -30 Pos. 4 Pos. 3 Pos. 1 Pos. 1 30 Pos. 5 Pos. 6 Max. add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 3-pole contactor AF400 ... AF2050 Control voltage / Ambient temperature Mounting 1, 130, 2, 3, 4, 5 positions 6 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage at 70 C 0.85 x Uc min...1.1 x Uc max. Unauthorized The contactors can be assembled side by side - 4 x M5 4 x M6 4 x M8 1.97 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data AF09(Z)...AF38(Z), 3-pole Terminal characteristics Connecting characteristics Contactor types Main terminals AC / DC operated AF09 AF12 AF16 AF26 AF30 AF38 Screw terminals with cable clamp Connection capacity (min. ... max.) Main conductors (poles) Rigid Solid ( 4 mm) Stranded ( 6 mm) Flexible with non insulated ferrule Flexible with insulated ferrule L Bars or lugs 1x 2x 1x 2x 1x 2x L< 1...6 mm 1...6 mm 0.75...6 mm 0.75...6 mm 0.75...4 mm 0.75...2.5 mm 9.6 mm 2.5...10 mm 2.5...10 mm 1.5...10 mm 1.5...10 mm 1.5...10 mm 1.5...4 mm 12.5 mm AWG 16...10 10 mm 1.5 Nm / 13 lb.in AWG 14...8 14 mm 2.5 Nm / 22 lb.in 6 Connection capacity acc. to UL/CSA (solid/stranded) Stripping length Tightening torque Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid Flexible with non insulated ferrule Flexible with insulated ferrule L Lugs 1 or 2 x 1x 2x 1x 2x 1x 2x L< 1...2.5 mm 1...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...1.5 mm 8 mm 6 Connection capacity acc. to UL/CSA (solid/stranded) Stripping length Tightening torque Coil terminals Built-in auxiliary terminals Degree of protection 1 or 2 x AWG 18...14 10 mm 1.2 Nm / 11 lb.in 1.2 Nm / 11 lb.in acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals Main terminals Coil terminals Built-in auxiliary terminals 1.98 1SXU000023C0202 Rev. A IP20 IP20 IP20 Delivered in open position, screws of unused terminals must be tightened M3.5 M4 Screwdriver type Flat O 5.5 / Pozidriv 2 Flat O 6.5 / Pozidriv 2 M3.5 Screwdriver type Flat O 5.5 / Pozidriv 2 M3.5 Screwdriver type Flat O 5.5 / Pozidriv 2 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data A/E/L40, A/E/F50...A/F110, 3-pole Terminal characteristics Connecting characteristics Contactor types A40 AL40 TAL40 AC / DC operated - AC operated DC operated A50 AE50 TAE50 AF50 A63 AE63 - AF63 A75 AE75 TAE75 AF75 A95 - - AF95 A110 - - AF110 Main terminals Connection capacity (min. ... max.) Main conductors (poles) Rigid Solid ( 4 mm) Stranded ( 6 mm) Flexible with ferrule l L Bars or lugs Connection capacity acc. to UL/CSA (solid/stranded) Tightening torque Recommended Max. Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid Flexible with ferrule l L Lugs Connection capacity acc. to UL/CSA (solid/stranded) Tightening torque Coil terminals Recommended Max. Built-in auxiliary terminals Recommended Max. Degree of protection Screw terminals with double connector 2 x (5.6 x 6.5 mm) Screw terminals with single connector (13 x 10 mm) Screw terminals with single connector (14 x 14 mm) 1x 2x 1x 2x L l> 1 or 2 x 2.5...16 mm 2.5...16 mm 2.5...10 mm 2.5...10 mm - - AWG 8...4 2.30 Nm / 20 lb.in 2.60 Nm 6...50 mm 6...25 mm 6...35 mm 6...16 mm - - AWG 8...1 4.00 Nm / 35 lb.in 4.50 Nm 10...95 mm 6...35 mm 10...70 mm (1) 6...35 mm (1) 30 mm (2) 6 mm AWG 6...2/0 8 Nm / 71 lb.in 9 Nm 1x 2x 1x 2x L l> 1 or 2 x 1...4 mm 1...4 mm 0.75...2.5 mm 0.75...2.5 mm 8 mm 3.7 mm AWG 18...14 1...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm - - - - 1.00 1.20 1.00 1.20 Nm / 9 lb.in Nm Nm / 9 lb.in Nm acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals Main terminals Coil terminals Built-in auxiliary terminals IP20 IP10 IP20 IP20 - - Delivered in open position, screws of unused terminals must be tightened M5 M6 M8 Screwdriver type Flat O 6.5 / Pozidriv 2 Hexagon socket (s = 4 mm) M3.5 Screwdriver type Flat O 5.5 / Pozidriv 2 M3.5 - Screwdriver type Flat O 5.5 / Pozidriv 2 - (1) A(F)95 / A(F)110: use flexible without ferrule. (2) With LW110 enlargement piece, see "Accessories". Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.99 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data A/F145...A/F300, 3-pole Terminal characteristics Connecting characteristics Contactor types AC operated AC / DC operated Main terminals Flat type A145 AF145 A185 AF185 A210 AF210 5 o 10.2 o 8.5 o L Single for Cu cable Single for Al/Cu cable Double for Al/Cu cable Bars or lugs Connection capacity acc. to UL/CSA Tightening torque Recommended Max. Auxiliary conductors (coil terminals) Rigid solid Flexible with ferrule l L Lugs Connection capacity acc. to UL/CSA (solid/stranded) Tightening torque Recommended Max. Degree of protection 6...185 mm 25...150 mm - L 24 mm O > 8 mm 6 - 250 MCM x 1 18 Nm / 160 Ib.in 20 Nm 1x 2x 1x 2x L l> 1 or 2 x A300 AF300 20 17.5 5 Connection capacity (min. ... max.) Main conductors (poles) Rigid with connector A260 AF260 16...240 mm 120...240 mm 2 x 95...120 mm 32 mm 10 mm 4 - 500 MCM x 1 (1) 28 Nm / 247 lb.in 30 Nm 1...4 mm 1...4 mm 0.75...2.5 mm 0.75...2.5 mm 8 mm 3.7 mm AWG 18...14 1.00 Nm / 9 lb.in 1.20 Nm acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Screw terminals Main terminals Coil terminals (delivered in open position) IP00 IP20 M8 Screws and bolts M3.5 Screwdriver type Flat O 5.5 mm / Pozidriv 2 M10 (1) With LW110 enlargement piece: see "Accessories". 1.100 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data AF400...AF2050, 3-pole Terminal characteristics Connecting characteristics Contactor types Main terminals Flat type AC / DC operated AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 80 10 40 17 40 80 40 o 10.5 o 6.5 o 6.5 o 13 o 12.5 AF580 AF750 Connection capacity (min. ... max.) Main conductors (poles) Rigid with connector o L Single for Cu cable Single for Al/Cu cable Double for Al/Cu cable Bars or lugs Connection capacity acc. to UL/CSA Tightening torque Recommended Max. Auxiliary conductors (coil terminals) Rigid solid Flexible with ferrule l L Lugs Connection capacity acc. to UL/CSA (solid/stranded) Tightening torque Recommended Max. Degree of protection 240 mm 240 mm 2 x 240 mm L 47 mm O > 10 mm 250 - 500 MCM x 2 35 Nm / 310 Ib.in 40 Nm 1x 2x 1x 2x L l> 1 or 2 x 300 mm 300 mm 3 x 185 mm 52 mm 12 mm 2/0 - 500 MCM x 2 45 Nm / 398 lb.in 49 Nm 17 30 6 AF2050 10 22.5 8 15.5 6 40 22.5 10 25 25 27 50 27 o 13 AF1250 AF1350 AF1650 - - - 100 mm 12 mm 1/0 - 750 MCM x 4 45 Nm / 398 lb.in 49 Nm 1...4 mm 1...4 mm 0.75...2.5 mm 0.75...2.5 mm 8 mm 3.7 mm AWG 18...14 1.00 Nm / 9 lb.in 1.20 Nm acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Screw terminals Main terminals Coil terminals (delivered in open position) Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage IP00 IP20 M10 M12 Screws and bolts M3.5 Screwdriver type Flat O 5.5 mm / Pozidriv 2 1.101 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data AF09(Z)...AF38(Z), 3-pole Built-in auxiliary contacts Built-in auxiliary contacts according to IEC Contactor types Rated operational voltage Ue max. Rated frequency (without derating) Conventional free air thermal current Ith - 40 C Ie / Rated operational current AC-15 acc. to IEC 60947-5-1 AC / DC operated 24-127 V 50/60 Hz 220-240 V 50/60 Hz 400-440 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz Making capacity AC-15 Breaking capacity AC-15 Ie / Rated operational current DC-13 acc. to IEC 60947-5-1 Short-circuit protection device gG type fuse Rated short-time withstand current Icw Minimum switching capacity with failure rate acc. to IEC 60947-5-4 Non-overlapping time between N.O. and N.C. contacts Power dissipation per pole at 6 A Max. electrical switching frequency 24 V DC 48 V DC 72 V DC 110 V DC 125 V DC 220 V DC 250 V DC 400 V DC 500 V DC 600 V DC for 1.0 s for 0.1 s AC-15 DC-13 Mechanically linked contacts acc. to annex L of IEC 60947-5-1 AF09 690 V 50 / 60 Hz 16 A AF12 AF16 AF26 AF30 AF38 6A 4A 3A 2A 2A 10 x Ie AC-15 acc. to IEC 60947-5-1 10 x Ie AC-15 acc. to IEC 60947-5-1 6 A / 144 W 2.8 A / 134 W 1 A / 72 W 0.55 A / 60 W 0.55 A / 69 W 0.27 A / 60 W 0.27 A / 68 W 0.15 A / 60 W 0.13 A / 65 W 0.1 A / 60 W 10 A 100 A 140 A 12 V / 3 mA 10-7 2 ms 0.1 W 1200 cycles/h 900 cycles/h Built-in N.O. or N.C. auxiliary contacts and additional N.O. or N.C. auxiliary contacts (CA4, CAL4, CAT4 aux. contact blocks) are mechanically linked contacts. Built-in N.C. auxiliary contacts or additional N.C. auxiliary contacts (CA4, CAL4, CAT4 aux. contact blocks) are mirror contacts. Mirror contacts acc. to annex F of IEC 60947-4-1 Built-in auxiliary contacts according to UL / CSA Contactor types Max. operational voltage Pilot duty AC thermal rated current AC maximum volt-ampere making AC maximum volt-ampere breaking DC thermal rated current DC maximum volt-ampere making-breaking 1.102 1SXU000023C0202 Rev. A AC / DC operated AF09 AF12 600 V AC, 600 V DC A600, Q600 10 A 7200 VA 720 VA 2.5 A 69 VA AF16 AF26 AF30 AF38 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage General technical data A/E/L40, 3-pole Built-in auxiliary contacts Ac ro Co ss nt the ac to line rs 1 Built-in auxiliary contacts according to IEC Contactor types AC operated DC operated Rated operational voltage Ue max. Rated frequency (without derating) Conventional free air thermal current Ith - 40 C Ie / Rated operational current AC-15 acc. to IEC 60947-5-1 24-127 V 50/60 Hz 220-240 V 50/60 Hz 380-440 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz Making capacity AC-15 Breaking capacity AC-15 Ie / Rated operational current DC-13 A40 AL40, TAL40 690 V 50/60 Hz 16 A 6A 4A 3A 2A 2A 10 x Ie AC-15 acc. to IEC 60947-5-1 10 x Ie AC-15 acc. to IEC 60947-5-1 acc. to annex L of IEC 60947-5-1 6 A / 144 W 2.8 A / 134 W 2 A / 144 W 1.1 A / 121 W 1.1 A / 138 W 0.55 A / 121 W 0.55 A / 138 W 10 A 100 A 140 A 17 V / 5 mA 10-7 for AL40 and TAL40 contactors 2 ms 0.1 W 1200 cycles/h 900 cycles/h Built-in N.O. or N.C. auxiliary contacts and additional N.O. or N.C. auxiliary contacts of 4-pole CA5 are mechanically linked contacts. Mirror contacts Built-in N.C. auxiliary contacts or additional N.C. auxiliary contacts (CA5, CAL5-11) are mirror contacts. acc. to IEC 60947-5-1 Short-circuit protection device gG type fuse Rated short-time withstand current Icw Minimum switching capacity with failure rate acc. to IEC 60947-5-4 Non-overlapping time between N.O. and N.C. contacts Power dissipation per pole at 6 A Max. electrical switching frequency 24 V DC 48 V DC 72 V DC 110 V DC 125 V DC 220 V DC 250 V DC for 1.0 s for 0.1 s AC-15 DC-13 Mechanically linked contacts acc. to annex F of IEC 60947-4-1 Built-in auxiliary contacts according to UL / CSA Contactor types Max. operational voltage Pilot duty AC thermal rated current AC maximum volt-ampere making AC maximum volt-ampere breaking DC thermal rated current DC maximum volt-ampere making-breaking Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage AC operated DC operated A40 AL40, TAL40 600 V AC, 600 V DC A600, P300 10 A 7200 VA 720 VA 5A 138 VA 1.103 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con IEC technical data AS/L09...AS/L16, 3-pole, screw terminated Utilization characteristics Main pole - Utilization characteristics according to IEC Contactor types AS09 AS12 ASL09 ASL12 IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V 50 / 60 Hz AS16 ASL16 22 A 2.5 mm 25 A 4 mm 25 A 4 mm 22 A 18 A 15 A 2.5 mm 24 A 20 A 16 A 24 A 20 A 16 A 220-230-240 V 400 V 415 V 440 V 500 V 690 V 9 9 9 8 8 5 12 A 12 A 12 A 11 A 11 A 7A 15.7 15.5 15.5 13.6 12.5 9A 220-230-240 V 400 V 415 V 440 V 500 V 690 V 2.2 kW 3 kW 4 kW 5.5 kW 4 kW 5.5 kW 4 kW 5.5 kW 4 kW 5.5 kW 4 kW 5.5 kW 10 x Ie AC-3 acc. to IEC 60947-4-1 8 x Ie AC-3 acc. to IEC 60947-4-1 4 kW 7.5 kW 7.5 kW 7.5 kW 7.5 kW 7.5 kW 12 A 5.5 kW 16 A 7.5 kW 22 A 11 kW 25 A 230 A 100 A 65 A 50 A 22 A 250 A 124 A 75 A 55 A 24 A 250 A 124 A 75 A 55 A 24 A 1.2 W 0.3 W 1.2 W 0.5 W AC operated DC operated Standards Rated operational voltage Ue max. Rated frequency (without derating) Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors, 40 C With conductor cross-sectional area AC-1 Utilization category For air temperature close to contactor Ie / Rated operational current AC-1 Ue max. 690 V, 50/60 Hz 40 C 60 C 70 C With conductor cross-sectional area AC-3 Utilization category For air temperature close to contactor 60 C Ie / Max. rated operational current AC-3 (1) M 3 3-phase motors A A A A A A A A A A A Rated operational power AC-3 (1) M 3 1500 r.p.m. 50 Hz 1800 r.p.m. 60 Hz 3-phase motors Rated making capacity AC-3 Rated breaking capacity AC-3 AC-8a Utilization category (without thermal overload relay - Ue 400 V 50/60 Hz - 40 C) Ie / Rated operational current AC-8a Rated operational power AC-8a Short-circuit protection device for contactors without thermal overload relay - Motor protection excluded (2) Ue 500 V AC - gG type fuse Rated short-time withstand current Icw at 40 C ambient temperature, in free air from a cold state Maximum breaking capacity cos = 0.45 Power dissipation per pole Max. electrical switching frequency 1s 10 s 30 s 1 min 15 min at 440 V at 690 V Ie / AC-1 Ie / AC-3 AC-1 AC-3 AC-4 155 A 90 A 1W 0.16 W 600 cycles/h 1200 cycles/h 300 cycles/h (1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". (2) For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices". 1.104 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 UL/CSA Technical data AS/L09...AS/L16, 3-pole, screw terminated Utilization characteristics Main pole - Utilization characteristics according to UL / CSA Contactor types AC operated DC operated Standards Max. operational voltage UL / CSA general use rating 600 V AC With conductor cross-sectional area UL / CSA maximum 1-phase motor rating Full load current 120 V AC 240 V AC 120 V AC 240 V AC Horse power rating UL / CSA maximum 3-phase motor rating Full load current (1) Horse power rating (1) 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC Max. electrical switching frequency For general use For motor use AS09 ASL09 UL 508, CSA C22.2 N14 690 V AS12 ASL12 AS16 ASL16 20 A AWG 12 20 A AWG 12 20 A AWG 12 7.2 A 8A 1/3 hp 1 hp 9.8 A 10 A 1/2 hp 1-1/2 hp 13.8 A 12 A 3/4 hp 2 hp 7.8 A 6.8 A 7.6 A 9A 2 hp 2 hp 5 hp 7-1/2 hp 7.8 A 9.6 A 11 A 11 A 2 hp 3 hp 7-1/2 hp 10 hp 11 A 15.2 A 14 A 11 A 3 hp 5 hp 10 hp 10 hp 600 cycles/h 1200 cycles/h (1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". General technical data Contactor types AC operated DC operated Rated insulation voltage Ui acc. to IEC 60947-4-1 acc. to UL / CSA Rated impulse withstand voltage Uimp. Ambient air temperature close to contactor Operation Fitted with thermal overload relay Without thermal overload relay Storage Climatic withstand Maximum operating altitude (without derating) Mechanical durability Number of operating cycles Max. switching frequency Shock withstand acc. to IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 Vibration withstand acc. to IEC 60068-2-6 Shock direction A B1 B2 C1 C2 AS09 ASL09 AS12 ASL12 AS16 ASL16 690 V 600 V 6 kV -25...+60 C -40...+70 C -60...+80 C Category B according to IEC 60947-1 Annex Q 3000 m 10 millions operating cycles 3600 cycles/h 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position AS contactors - AC operated ASL contactors - DC operated 20 g 20 g closed position / 10 g open position 10 g closed position / 5 g open position 15 g closed position / 5 g open position 15 g 10 g 20 g closed position / 9 g open position 15 g closed position / 8 g open position 20 g closed position / 14 g open position 14 g closed position / 8 g open position 5...300 Hz / 3 g closed position / 2 g open position C1 A A B1 B2 C2 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.105 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data AS/L09...AS/L16, 3-pole, screw terminated Coil & mounting characteristics Magnet system characteristics for AS09 ... AS16 contactors Contactor types Coil operating limits AC operated AC supply acc. to IEC 60947-4-1 AC control voltage Rated control circuit voltage Uc at 50 Hz at 60 Hz Coil consumption Average pull-in value 50 Hz 60 Hz 50/60 Hz Average holding value 50 Hz 60 Hz 50/60 Hz Drop-out voltage Operating time Between coil energization and: Between coil de-energization and: N.O. contact closing N.C. contact opening N.O. contact opening (1) N.C. contact closing (1) AS09 AS12 AS16 0.85...1.1 x Uc (at 60 C); Uc (at 70 C) 24...415 V 24...415 V 33 VA 33 VA 33 VA 6.5 VA / 1.5 W 5 VA / 1.2 W 6.5 VA / 1.5 W Approx. 30...50 % of Uc 9...24 ms 6...18 ms 5...19 ms 7...22 ms (1) The use of RC5-1 surge suppressor increases opening time by a factor of 2 to 3 Magnet system characteristics for ASL09 ... ASL16 contactors Contactor types Coil operating limits acc. to IEC 60947-4-1 DC control voltage Drop-out voltage Coil time constant DC operated DC supply ASL09 ASL12 ASL16 0.85...1.1 x Uc (at 60 C); Uc (at 70 C) Rated control circuit voltage Uc 12...240 V DC Average pull-in value 3 W Coil consumption Average holding value 3 W Approx. 10...40 % of Uc L/R 12 ms Open L/R 40 ms Closed Operating time Between coil energization and: Between coil de-energization and: N.O. contact closing N.C. contact opening N.O. contact opening (1) N.C. contact closing (1) 36...59 ms 31...53 ms 13...17 ms 15...20 ms (1) The use of RT5 surge suppressor increases opening time by a factor of 1.1 to 1.2 Mounting characteristics and conditions for use Contactor types AC operated DC operated AS09 ASL09 Mounting positions AS12 ASL12 Pos. 2 +30 AS16 ASL16 -30 Pos. 4 Pos. 3 Pos. 1 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) 1.106 1SXU000023C0202 Rev. A Pos. 1 30 Pos. 5 The contactors can be assembled side by side. 35 x 7.5 mm or 35 x 15 mm 2 x M4 screws placed diagonally Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data ASL09 ... ASL16 3-pole, screw terminated Terminal characteristics Connecting characteristics Contactor types AC operated DC operated AS09 ASL09 AS12 ASL12 AS16 ASL16 Main terminals Screw terminals with cable clamp Connection capacity (min. ... max.) Main conductors (poles) Rigid solid Flexible with non insulated ferrule Flexible with insulated ferrule l L Bars or lugs Connection capacity acc. to UL / CSA (Sol/Str) Stripping length Tightening torque Recommended Max. Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid Flexible with non insulated ferrule Flexible with insulated ferrule l L Lugs Connection capacity acc. to UL / CSA (Sol/Str) Stripping length Tightening torque Coil terminals Recommended Max. Built-in auxiliary terminals Recommended Max. Degree of protection 1x 2x 1x 2x 1x 2x L l> 1 or 2 x 0.75...4 mm 0.75...4 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...1.5 mm 7.7 mm 3.2 mm AWG 18...12 9 mm 1.00 Nm / 9 lb.in 1.20 Nm 1x 2x 1x 2x 1x 2x L l> 1 or 2 x 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...1.5 mm 7.7 mm 3.2 mm AWG 18...14 1.00 1.20 1.00 1.20 Nm / 9 lb.in Nm Nm / 9 lb.in Nm acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 All terminals Screw terminals All terminals Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage IP20 Delivered in open position, screws of unused terminals must be tightened M3 Screwdriver type Flat O 5.5 / Pozidriv 2 1.107 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data ASL09 ... ASL16, 3-pole, screw terminated Built-in auxiliary contacts Built-in auxiliary contacts according to IEC Contactor types AC operated DC operated Rated operational voltage Ue max. Rated frequency (without derating) Conventional free-air thermal current Ith - 40 C Ie / Rated operational current AC-15 acc. to IEC 60947-5-1 24-127 V 50/60 Hz 220-240 V 50/60 Hz 400-440 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz Making capacity AC-15 Breaking capacity AC-15 Ie / Rated operational current DC-13 acc. to IEC 60947-5-1 Short-circuit protection device gG type fuse Rated short-time withstand current Icw Minimum switching capacity with failure rate acc. to IEC 60947-5-4 Non-overlapping time between N.O. and N.C. contacts Power dissipation per pole at 6 A Max. electrical switching frequency 24 V DC 48 V DC 72 V DC 110 V DC 125 V DC 220 V DC 250 V DC for 1.0 s for 0.1 s AC-15 DC-13 Mechanically linked contacts acc. to annex L of IEC 60947-5-1 AS09 ASL09 690 V 50 / 60 Hz 10 A AS12 ASL12 AS16 ASL16 6A 4A 3A 2A 2A 10 x Ie AC-15 acc. to IEC 60947-5-1 10 x Ie AC-15 acc. to IEC 60947-5-1 6 A / 144 W 2.8 A / 134 W 1 A / 72 W 0.55 A / 60 W 0.55 A / 69 W 0.27 A / 60 W 0.27 A / 68 W 10 A 100 A 140 A 12 V / 3 mA 10-7 1.5 ms 0.1 W 1200 cycles/h 900 cycles/h Built-in N.O. or N.C. auxiliary contacts and additional N.O. or N.C. auxiliary contacts (CA3 aux. contact blocks) are mechanically linked contacts. Built-in N.C. auxiliary contacts or additional N.C. auxiliary contacts (CA3 aux. contact blocks) are mirror contacts. Mirror contacts acc. to annex F of IEC 60947-4-1 Built-in auxiliary contacts according to UL / CSA Contactor types Max. operational voltage Pilot duty AC thermal rated current AC maximum volt-ampere making AC maximum volt-ampere breaking DC thermal rated current DC maximum volt-ampere making-breaking 1.108 1SXU000023C0202 Rev. A AC operated DC operated AS09 ASL09 600 V AC, 250 V DC A600, Q300 10 A 7200 VA 720 VA 2.5 A 69 VA AS12 ASL12 AS16 ASL16 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 IEC Technical data AS/L09...AS/L16, 3-pole, spring terminated Utilization characteristics Main pole - Utilization characteristics according to IEC Contactor types AS09..S AS12..S ASL09..S ASL12..S IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V 50 / 60 Hz AS16..S ASL16..S 20 A 2.5 mm 22 A 2.5 mm 22 A 2.5 mm 20 A 15 A 12 A 2.5 mm 22 A 17 A 14 A 22 A 17 A 14 A 220-230-240 V 400 V 415 V 440 V 500 V 690 V 9 9 9 8 8 5 12 A 12 A 12 A 11 A 11 A 7A 15.7 15.5 15.5 13.6 12.5 9A 220-230-240 V 400 V 415 V 440 V 500 V 690 V 2.2 kW 3 kW 4 kW 5.5 kW 4 kW 5.5 kW 4 kW 5.5 kW 4 kW 5.5 kW 4 kW 5.5 kW 10 x Ie AC-3 acc. to IEC 60947-4-1 8 x Ie AC-3 acc. to IEC 60947-4-1 4 kW 7.5 kW 7.5 kW 7.5 kW 7.5 kW 7.5 kW 12 A 5.5 kW 16 A 7.5 kW 22 A 11 kW 250 A 124 A 75 A 55 A 22 A 250 A 124 A 75 A 55 A 22 A 1.1 W 0.33 W 1.1 W 0.55 W AC operated DC operated Standards Rated operational voltage Ue max. Rated frequency (without derating) Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors, 40 C With conductor cross-sectional area AC-1 Utilization category For air temperature close to contactor Ie / Rated operational current AC-1 Ue max. 690 V, 50/60 Hz 40 C 60 C 70 C With conductor cross-sectional area AC-3 Utilization category For air temperature close to contactor 60 C Ie / Max. rated operational current AC-3 (1) M 3 3-phase motors A A A A A A A A A A A Rated operational power AC-3 (1) M 3 1500 r.p.m. 50 Hz 1800 r.p.m. 60 Hz 3-phase motors Rated making capacity AC-3 Rated breaking capacity AC-3 AC-8a Utilization category (without thermal overload relay - Ue 400 V 50/60 Hz - 40 C) Ie / Rated operational current AC-8a Rated operational power AC-8a Short-circuit protection device for contactors without thermal overload relay - Motor protection excluded (2) Ue 500 V AC - gG type fuse Rated short-time withstand current Icw at 40 C ambient temperature, in free air from a cold state Maximum breaking capacity cos = 0.45 Power dissipation per pole Max. electrical switching frequency 25 A 230 A 100 A 65 A 1 min 50 A 15 min 20 A 1s 10 s 30 s at 440 V at 690 V Ie / AC-1 Ie / AC-3 AC-1 AC-3 AC-4 155 A 90 A 0.9 W 0.18 W 600 cycles/h 1200 cycles/h 300 cycles/h (1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". (2) For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices". Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.109 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con UL/CSA Technical data AS/L09...AS/L16, 3-pole, spring terminated Utilization characteristics Main pole - Utilization characteristics according to UL /CSA Contactor types AC operated DC operated Standards Max. operational voltage UL / CSA General use rating 600 V AC With conductor cross-sectional area UL / CSA maximum 1-phase motor rating Full load current Horse power rating UL / CSA maximum 3-phase motor rating Full load current (1) Horse power rating (1) 120 V AC 240 V AC 120 V AC 240 V AC 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC Max. electrical switching frequency For general use For motor use AS09..S ASL09..S UL 508, CSA C22.2 N14 690 V AS12..S ASL12..S AS16..S ASL16..S 12 A AWG 14 12 A AWG 14 15.2 A AWG 12 7.2 A 8A 1/3 hp 1 hp 9.8 A 10 A 1/2 hp 1-1/2 hp 13.8 A 12 A 3/4 hp 2 hp 7.8 A 6.8 A 7.6 A 9A 2 hp 2 hp 5 hp 7-1/2 hp 7.8 A 9.6 A 11 A 11 A 2 hp 3 hp 7-1/2 hp 10 hp 11 A 15.2 A 14 A 11 A 3 hp 5 hp 10 hp 10 hp 600 cycles/h 1200 cycles/h (1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". General technical data Contactor types AC operated DC operated Rated insulation voltage Ui acc. to IEC 60947-4-1 acc. to UL / CSA Rated impulse withstand voltage Uimp. Ambient air temperature close to contactor Operation Storage Climatic withstand Maximum operating altitude (without derating) Mechanical durability Number of operating cycles Max. switching frequency Shock withstand acc. to IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 Vibration withstand acc. to IEC 60068-2-6 AS09..S ASL09..S AS12..S ASL12..S AS16..S ASL16..S 690 V 600 V 6 kV -40...+70 C -60...+80 C Category B according to IEC 60947-1 Annex Q 3000 m 10 millions operating cycles 3600 cycles/h 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position Shock direction A B1 B2 C1 C2 AS contactors - AC operated ASL contactors - DC operated 20 g 20 10 g closed position / 5 g open position 15 15 g 10 20 g closed position / 9 g open position 15 20 g closed position / 14 g open position 14 5...300 Hz / 3 g closed position / 2 g open position g g g g g closed position / 10 g open position closed position / 5 g open position closed position / 8 g open position closed position / 8 g open position C1 A A B1 B2 C2 1.110 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data AS/L09...AS/L16, 3-pole, spring terminated Coil & mounting characteristics Magnet system characteristics for AS09..S ... AS16..S contactors Contactor types Coil operating limits AC operated AS09..S AS12..S AS16..S AC supply acc. to IEC 60947-4-1 AC control voltage Rated control circuit voltage Uc at 50 Hz at 60 Hz Coil consumption Average pull-in value 50 Hz 60 Hz 50/60 Hz Average holding value 50 Hz 60 Hz 50/60 Hz Drop-out voltage Operating time Between coil energization and: Between coil de-energization and: N.O. contact closing N.C. contact opening N.O. contact opening (1) N.C. contact closing (1) 0.85...1.1 x Uc (at 60 C); Uc (at 70 C) 24...415 V 24...415 V 33 VA 33 VA 33 VA 6.5 VA / 1.5 W 5 VA / 1.2 W 6.5 VA / 1.5 W Approx. 30...50 % of Uc 9...24 ms 6...18 ms 5...19 ms 7...22 ms (1) The use of RC5-1 surge suppressor increases opening time by a factor of 2 to 3. Magnet system characteristics for ASL09..S ... ASL16..S contactors Contactor types Coil operating limits acc. to IEC 60947-4-1 DC control voltage Drop-out voltage Coil time constant DC operated ASL09..S ASL12..S ASL16..S DC supply 0.85...1.1 x Uc (at 60 C); Uc (at 70 C) Rated control circuit voltage Uc 12...240 V DC Average pull-in value 3 W Coil consumption Average holding value 3 W Approx. 10...40 % of Uc L/R 12 ms Open L/R 40 ms Closed Operating time Between coil energization and: Between coil de-energization and: N.O. contact closing N.C. contact opening N.O. contact opening (1) N.C. contact closing (1) 36...59 ms 31...53 ms 13...17 ms 15...20 ms (1) The use of RT5 surge suppressor increases opening time by a factor of 1.1 to 1.2 Mounting characteristics and conditions for use Contactor types AC operated DC operated AS09..S ASL09..S Mounting positions AS12..S ASL12..S Pos. 2 +30 AS16..S ASL16..S -30 Pos. 4 Pos. 3 Pos. 1 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Pos. 1 30 Pos. 5 The contactors can be assembled side by side. 35 x 7.5 mm or 35 x 15 mm 2 x M4 screws placed diagonally 1.111 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data AS/L09...AS/L16, 3-pole, spring terminated Terminal characteristics Connecting characteristics Contactor types AC operated DC operated AS09..S ASL09..S AS12..S ASL12..S AS16..S ASL16..S Main terminals Spring terminals Connection capacity (min. ... max.) Main conductors (poles) Rigid Flexible with non insulated ferrule Flexible with insulated ferrule Connection capacity acc. to UL / CSA (Sol/Str) Stripping length Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid Flexible with non insulated ferrule Flexible with insulated ferrule Connection capacity acc. to UL / CSA (Sol/Str) Stripping length Degree of protection 1x 2x 1x 2x 1x 2x 1 or 2 x 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...1.5 mm 0.75...1.5 mm AWG 18...12 10 mm 1x 2x 1x 2x 1x 2x 1 or 2 x 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...1.5 mm 0.75...1.5 mm AWG 18...14 10 mm acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 All terminals Screwdriver type 1.112 1SXU000023C0202 Rev. A IP20 Flat O 3.5 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data AS/L09...AS/L16, 3-pole, spring terminated Built-in auxiliary contacts Built-in auxiliary contacts according to IEC Contactor types AC operated DC operated Rated operational voltage Ue max. Rated frequency (without derating) Conventional free air thermal current Ith - 40 C Ie / Rated operational current AC-15 acc. to IEC 60947-5-1 24-127 V 50/60 Hz 220-240 V 50/60 Hz 400-440 V 50/60 Hz 500 V 50/60 Hz 690 V 50/60 Hz Making capacity AC-15 Breaking capacity AC-15 Ie / Rated operational current DC-13 acc. to IEC 60947-5-1 Short-circuit protection device gG type fuse Rated short-time withstand current Icw 24 V DC 48 V DC 72 V DC 110 V DC 125 V DC 220 V DC 250 V DC for 1.0 s for 0.1 s Minimum switching capacity with failure rate acc. to IEC 60947-5-4 Non-overlapping time between N.O. and N.C. contacts Power dissipation per pole at 6 A Max. electrical switching frequency AC-15 DC-13 Mechanically linked contacts acc. to annex L of IEC 60947-5-1 Mirror contacts acc. to annex F of IEC 60947-4-1 AS09..S ASL09..S 690 V 50 / 60 Hz 10 A AS12..S ASL12..S AS16..S ASL16..S 6A 4A 3A 2A 2A 10 x Ie AC-15 acc. to IEC 60947-5-1 10 x Ie AC-15 acc. to IEC 60947-5-1 6 A / 144 W 2.8 A / 134 W 1 A / 72 W 0.55 A / 60 W 0.55 A / 69 W 0.27 A / 60 W 0.27 A / 68 W 10 A 100 A 140 A 12 V / 3 m 10-7 1.5 ms 0.1 W 1200 cycles/h 900 cycles/h Built-in N.O. or N.C. auxiliary contacts and additional N.O. or N.C. auxiliary contacts (CA3 aux. contact blocks) are mechanically linked contacts. Built-in N.C. auxiliary contacts or additional N.C. auxiliary contacts (CA3 aux. contact blocks) are mirror contacts. Built-in auxiliary contacts according to UL / CSA Contactor types Max. operational voltage Pilot duty AC thermal rated current AC maximum volt-ampere making AC maximum volt-ampere breaking DC thermal rated current DC maximum volt-ampere making-breaking Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage AC operated DC operated AS09..S ASL09..S 600 V AC, 250 V DC A600, Q300 10 A 7200 VA 720 VA 2.5 A 69 VA AS12..S ASL12..S AS16..S ASL16..S 1.113 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con IEC Technical data VASL09 ... VASL16, 3-pole, reversing Utilization characteristics Main pole - Utilization characteristics according to IEC Contactor types VAS09 VAS12 VASL09 VASL12 IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V 50 / 60 Hz VAS16 VASL16 22 A 2.5 mm 25 A 4 mm 25 A 4 mm 220-230-240 V 400 V 415 V 440 V 500 V 690 V 9 9 9 8 8 5 12 A 12 A 12 A 11 A 11 A 7A 15.7 15.5 15.5 13.6 12.5 9A 220-230-240 V 400 V 415 V 440 V 500 V 690 V 2.2 kW 3 kW 4 kW 5.5 kW 4 kW 5.5 kW 4 kW 5.5 kW 4 kW 5.5 kW 4 kW 5.5 kW 10 x Ie AC-3 acc. to IEC 60947-4-1 8 x Ie AC-3 acc. to IEC 60947-4-1 AC operated DC operated Standards Rated operational voltage Ue max. Rated frequency (without derating) Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors, 40 C With conductor cross-sectional area AC-3 Utilization category For air temperature close to contactor 60 C Ie / Max. rated operational current AC-3 (1) M 3 3-phase motors A A A A A A A A A A A Rated operational power AC-3 (1) M 3 1500 r.p.m. 50 Hz 1800 r.p.m. 60 Hz 3-phase motors Rated making capacity AC-3 Rated breaking capacity AC-3 Short-circuit protection device for contactors 4 kW 7.5 kW 7.5 kW 7.5 kW 7.5 kW 7.5 kW without thermal overload relay - Motor protection excluded (2) Ue 500 V AC - gG type fuse Rated short-time withstand current Icw at 40 C ambient temperature, in free air from a cold state Maximum breaking capacity cos = 0.45 25 A 230 A 100 A 65 A 1 min 50 A 15 min 22 A 1s 10 s 30 s at 440 V at 690 V 250 A 124 A 75 A 55 A 24 A 250 A 124 A 75 A 55 A 24 A 0.3 W 0.5 W 155 A 90 A Power dissipation per pole Max. electrical switching frequency Ie / AC-3 AC-3 0.16 W 600 cycles/h (1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". (2) For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices". 1.114 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 UL/CSA Technical data VAS/L09 ... VAS/L16, 3-pole, reversing Utilization characteristics Main pole - Utilization characteristics according to UL / CSA Contactor types AC operated DC operated Standards Max. operational voltage UL / CSA maximum 1-phase motor rating Full load current 120 V AC 240 V AC 120 V AC 240 V AC Horse power rating UL / CSA maximum 3-phase motor rating Full load current (1) Horse power rating (1) 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC Max. electrical switching frequency For motor use VAS09 VASL09 UL 508, CSA C22.2 N14 690 V VAS12 VASL12 VAS16 VASL16 7.2 A 8A 1/3 hp 1 hp 9.8 A 10 A 1/2 hp 1-1/2 hp 13.8 A 12 A 3/4 hp 2 hp 7.8 A 6.8 A 7.6 A 9A 2 hp 2 hp 5 hp 7-1/2 hp 7.8 A 9.6 A 11 A 11 A 2 hp 3 hp 7-1/2 hp 10 hp 11 A 15.2 A 14 A 11 A 3 hp 5 hp 10 hp 10 hp 600 cycles/h (1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". General technical data Contactor types AC operated DC operated Rated insulation voltage Ui acc. to IEC 60947-4-1 acc. to UL / CSA Rated impulse withstand voltage Uimp. Ambient air temperature close to contactor Operation Fitted with thermal overload relay Without thermal overload relay Storage Climatic withstand Maximum operating altitude (without derating) Mechanical durability Number of operating cycles Max. switching frequency Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage VAS09 VASL09 VAS12 VASL12 VAS16 VASL16 690 V 600 V 6 kV -25...+60 C -40...+70 C -60...+80 C Category B according to IEC 60947-1 Annex Q 3000 m 5 millions operating cycles 1800 cycles/h 1.115 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data VAS/L09 ... VAS/L16, 3-pole, reversing Coil & mounting characteristics Magnet system characteristics for VAS09 ... VAS16 contactors Contactor types Coil operating limits AC operated VAS09 VAS12 VAS16 AC supply acc. to IEC 60947-4-1 AC control voltage Rated control circuit voltage Uc at 50 Hz at 60 Hz Coil consumption Average pull-in value 50 Hz 60 Hz 50/60 Hz Average holding value 50 Hz 60 Hz 50/60 Hz Drop-out voltage Operating time Between coil energization and: Between coil de-energization and: N.O. contact closing N.C. contact opening N.O. contact opening (1) N.C. contact closing (1) 0.85...1.1 x Uc (at 60 C); Uc (at 70 C) 24...415 V 24...415 V 33 VA 33 VA 33 VA 6.5 VA / 1.5 W 5 VA / 1.2 W 6.5 VA / 1.5 W Approx. 30...50 % of Uc 9...24 ms 6...18 ms 5...19 ms 7...22 ms (1) The use of RC5-1 surge suppressor increases opening time by a factor of 2 to 3. Magnet system characteristics for VASL09 ... VASL16 contactors Contactor types Coil operating limits acc. to IEC 60947-4-1 DC control voltage Drop-out voltage Coil time constant DC operated VASL09 VASL12 VASL16 DC supply 0.85...1.1 x Uc (at 60 C); Uc (at 70 C) Rated control circuit voltage Uc 12...240 V DC Average pull-in value 3 W Coil consumption Average holding value 3 W Approx. 10...40 % of Uc L/R 12 ms Open L/R 40 ms Closed Operating time Between coil energization and: Between coil de-energization and: N.O. contact closing N.C. contact opening N.O. contact opening (1) N.C. contact closing (1) 36...59 ms 31...53 ms 13...17 ms 15...20 ms (1) The use of RT5 surge suppressor increases opening time by a factor of 1.1 to 1.2 Mounting characteristics and conditions for use Contactor types AC operated DC operated VAS09 VASL09 Mounting positions VAS12 VASL12 Pos. 2 Pos. 4 1.116 1SXU000023C0202 Rev. A -30 Pos. 3 Pos. 1 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) +30 VAS16 VASL16 Pos. 1 30 Pos. 5 The reversing contactors can be assembled side by side. 35 x 7.5 mm or 35 x 15 mm 2 x M4 screws placed diagonally Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data VAS/L09 ... VAS/L16, 3-pole, reversing Terminal characteristics Connecting characteristics Contactor types AC operated DC operated VAS09 VASL09 VAS12 VASL12 VAS16 VASL16 Main terminals Screw terminals with cable clamp Connection capacity (min. ... max.) Main conductors (poles) Rigid solid Flexible with non insulated ferrule Flexible with insulated ferrule Connection capacity acc. to UL / CSA (Sol/Str) Stripping length Tightening torque Recommended Max. Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid Flexible with non insulated ferrule Flexible with insulated ferrule Connection capacity acc. to UL / CSA (Sol/Str) Stripping length Tightening torque Coil terminals Recommended Max. Built-in auxiliary terminals Recommended Max. Degree of protection 1x 1x 1x 1x 0.75...4 mm 0.75...2.5 mm 0.75...1.5 mm AWG 18...12 9 mm 1.00 Nm / 9 lb.in 1.20 Nm 1x 1x 1x 1x 0.75...2.5 mm 0.75...2.5 mm 0.75...1.5 mm AWG 18...14 9 mm 1.00 1.20 1.00 1.20 Nm / 9 lb.in Nm Nm / 9 lb.in Nm acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 All terminals Screw terminals All terminals Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage IP20 Delivered in open position, screws of unused terminals must be tightened M3 Screwdriver type Flat O 5.5 / Pozidriv 2 1.117 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con IEC Technical data (V)B/C6...(V)B/C7, 3 & 4-pole Utilization characteristics Main pole - Utilization characteristics according to IEC Contactor types AC operated DC operated Standards Rated operational voltage Ue max Rated frequency (without derating) Conventional free-air thermal current lth acc. to IEC 60947-4-1, open contactors, 40 C, with conductor cross-sectional area AC-1 Utilization category for air temperature close to contactor 40 C Ie / Rated operational current AC-1 Ue max 690 V, 50/60 Hz 220-230-240 V 380-400 V 440 V 500 V 690 V AC-1 Utilization category for air temperature close to contactor 55 C Ie / Rated operational current AC-1 Ue max 690 V, 50/60 Hz 220-230-240 V 380-400 V 440 V 500 V 690 V B6, VB6, VB6A B7, VB7, VB7A BC6, VBC6, VBC6A BC7, TBC7, VBC7, VBC7A IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V AC DC or 50 / 60 Hz 20 A Screw terminal types: 20 A Soldering pin types: 12 A Flat pin types: 16 A Screw terminal types: 20 A Soldering pin types: 12 A Flat pin types: 16 A Screw terminal types: 20 A Soldering pin types: 12 A Flat pin types: 16 A 12 A 6A Screw terminal types: 16 A Soldering pin types: 12 A Flat pin types: 16 A Screw terminal types: 16 A Soldering pin types: 12 A Flat pin types: 16 A Screw terminal types: 16 A Soldering pin types: 12 A Flat pin types: 16 A 12 A 6A Screw terminal types: 20 A Soldering pin types: 12 A Flat pin types: 16 A Screw terminal types: 20 A Soldering pin types: 12 A Flat pin types: 16 A Screw terminal types: 20 A Soldering pin types: 12 A Flat pin types: 16 A 9A 8A 8A 6.5 A 3.5 A 2.2 kW 4 kW 4 kW 3 kW 3 kW 12 A 12 A 12 A 9A 3.5 A 3 kW 5.5 kW 5.5 kW 4 kW 3 kW AC-3 Utilization category for air temperature close to contactor 55 C Ie / Rated operational current AC-3 220-230-240 V 380-400 V 3-phase motors 440 V M 3 500 V 690 V Rated operational power AC-3 220-230-240 V 380-400 V 1500 r.p.m. 50 Hz 1800 r.p.m. 60 Hz 3-phase motors 440 V 500 V M 3 690 V DC-1 Utilization category for air temperature close to contactor 55 C Ie / Rated operational current DC-1 DC-3 Utilization category for air temperature close to contactor 55 C Ie / Rated operational current DC-3 DC-5 Utilization category for air temperature close to contactor 55 C Ie / Rated operational current DC-5 Rated making capacity AC-3 Rated breaking capacity AC-3 Short-circuit protection device for contactors without thermal O/L relay - motor protection excluded Ue 500 V AC - gG type fuse Rated short-time withstand current ICW at 40 C ambient temperature, in free air from a cold state Maximum breaking capacity cos = 0.45 Maximum electrical switching frequency 1.118 1SXU000023C0202 Rev. A 110 V 220 V - 4A 0.6 A 110 V 220 V - 1.5 A 0.25 A 110 V 220 V 10 x Ie AC-3 acc. to IEC 60947-4-1 8 x Ie AC-3 acc. to IEC 60947-4-1 0.4 A 0.2 A Coordination type 1: 25 A / Coordination type 2: 20 A 64 A 64 A AC-1 300 cycles/h AC-3 600 cycles/h DC-1, DC-3, DC-5 600 cycles/h 10 s at 400 V 96 A 96 A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 UL/CSA Technical data (V)B/C6...(V)B/C7, 3 & 4-pole Utilization characteristics Main pole - Utilization characteristics according to UL/CSA Contactor types AC operated DC operated Standards Maximum operational voltage UL/CSA general use rating UL/CSA maximum 1-phase motor rating Full load current 120 V AC 240 V AC 120 V AC 240 V AC Horse power rating UL/CSA maximum 3-phase motor rating Full load current 1) Horse power rating 1) 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC 200-208 V AC 220-240 V AC 440-480 V AC 550-600 V AC Maximum electrical switching frequency For resitive loads AC-1 For motor loads AC-3 1) B6, VB6, VB6A BC6, VBC6, VBC6A UL 508, CSA C22.2 N14 600 V 12 A B7, VB7, VB7A BC7, TBC7, VBC7, VBC7A 16 A 8.4 A 6.8 A 1 hp (screw termination only) 2 hp (screw termination only) 13.8 A 10.0 A 0.75 hp 1.5 hp 4.6 A 6.8 A 3.4 A 1.7 A 1 hp 2 hp 3 hp 1 hp 7.5 A 9.6 A 7.6 A 6.1 A 2 hp 3 hp 5 hp 5 hp 300 cycles/h 600 cycles/h For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". General technical data Contactor types AC operated DC operated Rated insulation voltage Ui acc. to IEC 60947-4-1 acc. to UL/CSA Rated impulse withstand voltage Uimp Ambient air temperature, close to contactor Operation Fitted with thermal overload relay Without thermal overload relay Storage Climatic withstand Maximum operating altitude (without derating) Mechanical durability Resistance to shock acc. to IEC 60068-2-27 and EN 60068-2-27 acc. to IEC/EN 60947-1 Annex. Q Resistance to vibrations acc. to IEC 60068-2-27 and EN 60068-2-27 acc. to IEC/EN 60947-1 Annex. Q Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage B6, VB6, VB6A BC6, VBC6, VBC6A B7, VB7, VB7A BC7, TBC7, VBC7, VBC7A 690 V 600 V 6 kV -25 ... +55 C -25 ... +55 C -40 ... +80 C acc. to IEC 60947-1 Annex Q 2000 m 107 operating cycles Half-sine 15 g / 11 ms Category E Sinusoidal 5 g / 3 ... 150 Hz Category E 1.119 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data (V)B/C6...(V)B/C7, 3 & 4-pole Coil & mounting characteristics Magnet system characteristics for B6, B7 contactors Contactor types Coil operating limits acc. to IEC 60947-4-1 AC control voltage Rated control circuit voltage UC Coil consumption AC operated AC supply Average pull-in value Average holding value Drop-out voltage B6, VB6 0.85 ... 1.1 x Uc B7, VB7 See ordering tables 3.5 VA / 3.5 W 3.5 VA / 3.5 W 0.20 ... 0.75 % of Uc Magnet system characteristics for BC6, BC7 contactors Contactor types Coil operating limits acc. to IEC 60947-4-1 DC control voltage Rated control circuit voltage UC Coil consumption 1) DC operated DC supply Average pull-in value Average holding value Drop-out voltage in % of UC min 1) BC6, VBC6 0.85 ... 1.1 x Uc BC7, VBC7 See ordering tables 3.5 VA / 3.5 W 3.5 VA / 3.5 W 0.10 ... 0.75 x UC Interface mini-contactors: see coil consumption on ordering details pages Magnet system characteristics for TBC7 contactors Contactor types Coil operating limits acc. to IEC 60947-4-1 AC control voltage Rated control circuit voltage UC Coil consumption DC operated DC supply Average pull-in value Average holding value Drop-out voltage in % of UC min TBC7 Wide range voltage supply see ordering tables, UCmin ... UCmax See ordering tables 5 VA / 5 W 5 VA / 5 W 0.20 % of UCmin Mounting characteristics and conditions for use Contactor types AC operated DC operated B6, VB6, VB6A BC6, VBC6, VBC6A Mounting positions B7, VB7, VB7A BC7, TBC7, VBC7, VBC7A Pos. 2 + 30 - 30 Pos. 4 Pos. 3 Pos. 1 Mounting distances Fixing On rail acc. to IEC 60715, EN 60715 By screws (not supplied) 1.120 1SXU000023C0202 Rev. A Pos. 1 30 Pos. 5 Pos. 6 The contactors can be assembled side by side 35 x 7.5 mm or 35 x 15 mm 2 x M4 screws placed diagonally Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data (V)B/C6...(V)B/C7, 3 & 4-pole Built-in auxiliary contacts Built-in auxiliary contacts according to IEC Contactor types Standards Rated operational voltage Ue max Rated frequency (without derating) Conventional free-air thermal current lth 40 C Ie / Rated operational current AC-15 acc. to IEC 60947-5-1 AC operated DC operated 24 V 50/60 Hz 110-120 V 50/60 Hz 220-230-240 V 50/60 Hz 380-400 V 50/60 Hz 440 V 50/60 Hz Ie / Rated operational current DC-13 acc. to IEC 60947-5-1 24 V DC 110 V DC 220 - 240 V DC Short-circuit protection device Minimum switching capacity with failure rate acc. to IEC 60947-5-4 Maximum electrical switching frequency AC-15 DC-13 B6, VB6, VB6A B7, VB7, VB7A BC6, VBC6, VBC6A BC7, TBC7, VBC7, VBC7A IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V DC or 50 / 60 Hz 6A 4A 4A 4A 3A 3A 2.5 A 0.7 A 0.4 A 6 A, Type gG 17 V / 5 mA 600 cycles/h 600 cycles/h Built-in auxiliary contacts according to UL/CSA Contactor types Max. operational voltage Pilot duty AC thermal rated current Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage AC operated DC operated B6, VB6, VB6A BC6, VBC6, VBC6A 600 V AC A600 5A B7, VB7, VB7A BC7, VBC7, VBC7A 1.121 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data (V)B/C6...(V)B/C7, 3 & 4 pole Terminal characteristics Connection characteristics Contactor types AC operated DC operated B6, VB6, VB6A BC6, VBC6, VBC6A B7, VB7, VB7A BC7, TBC7, VBC7, VBC7A Main terminals 1) Screw terminals with cable clamp Connection capacity Main conductors (poles) Rigid: solid Flexible without ferrule Connection capacity acc. to UL/CSA (Sol/Str) Stripping length Tightening torques Connection capacity - auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid: solid Flexible without ferrule Connection capacity acc. to UL/CSA (Sol/Str) Stripping length Tightening torques Coil terminals Built-in auxiliary terminals Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals All terminals Screwdriver type 1) 1 or 2 x 1 ... 4 mm 1 or 2 x 1 ... 2.5 mm 1 or 2 x AWG 22 ... 10 9 mm 0.8 ... 1.1 Nm / 7 lb.in 1 or 2 x 1 ... 4 mm 1 or 2 x 1 ... 2.5 mm 1 or 2 x AWG 22 ... 10 9 mm 0.8 ... 1.1 Nm / 7 lb.in 0.8 ... 1.1 Nm / 7 lb.in IP20 IP20 IP20 (Delivered in open position, screws of unused terminals must be tightened) M3 Flat O 5.5 mm / Pozidriv 1 Soldering pin connection acc. to DIN 40801: 0.8 x 1 mm / 0.8 x 2.54 mm Flat pin connection acc. to DIN 46248: 1 x 6.3 mm / 1 x 2.8 mm 1.122 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 IEC/UL/CSA Technical data AF09(Z)...AF38(Z), 4-pole Utilization characteristics Main pole - Utilization characteristics according to IEC Contactor types Standards Rated operational voltage Ue max. Rated frequency (without derating) Conventional free-air thermal current Ith AC / DC operated acc. to IEC 60947-4-1, open contactors, 40 C With conductor cross-sectional area AC-1 Utilization category For air temperature close to contactor Ie / Rated operational current AC-1 40 C 60 C 70 C Ue max. 690 V, 50/60 Hz With conductor cross-sectional area Short-circuit protection device for contactors AF09(Z) AF16(Z) AF26(Z) IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V 50 / 60 Hz AF38(Z) 35 A 6 mm 35 A 6 mm 55 A 16 mm 55 A 16 mm 25 A 25 A 22 A 4 mm 30 A 30 A 26 A 6 mm 45 40 32 10 55 45 37 16 25 A 300 A 150 A 80 A 60 A 35 A 0.8 W 600 cycles/h 32 A 300 A 150 A 80 A 60 A 35 A 1.2 W 50 A 450 A 300 A 225 A 150 A 55 A 1.6 W 63 A 450 A 300 A 225 A 150 A 55 A 2.3 W AF09(Z) AF16(Z) UL 508, CSA C22.2 N14 600 V AF26(Z) AF38(Z) 25 A AWG 10 45 A AWG 8 55 A AWG 6 A A A mm A A A mm Without thermal overload relay - Motor protection excluded Ue 500 V AC - gG type fuse Rated short-time withstand current Icw 1s 10 s 30 s 1 min 15 min Ie / AC-1 AC-1 At 40 C ambient temperature, in free air from a cold state Power dissipation per pole Max. electrical switching frequency Main pole - Utilization characteristics according to UL / CSA Contactor types Standards Max. operational voltage UL / CSA general use rating 600 V AC With conductor cross-sectional area Max. electrical switching frequency For general use 30 A AWG 10 600 cycles/h Remark for 4-pole contactors fitted with 2 N.O. + 2 N.C. main poles These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with 2 separate supplies, or 1 circuit comprising 2 separate loads with a single supply (see diagrams below). When the contactor operates there is no mechanical overlapping between the N.O. poles and the N.C. poles: BREAK before MAKE. 1 R3 R5 7 ! 2 R4 R6 8 These contactors are not suitable for a reversing starter or for controlling a single load from 2 separate supplies. Block diagrams - Single supply and 2 separate loads - 2 separate supplies and 2 separate loads Main supply Supply Back-up supply A1 1 R3 A2 2 R4 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage R5 7 A1 1 R3 R6 8 A2 2 R4 R5 7 R6 8 Load Load Load Load 1.123 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con IEC/UL/CSA Technical data A/E/F45...A/E/F75, 4-pole Utilization characteristics Main pole - Utilization characteristics according to IEC Contactor types A45 A50 AE45 AE50 TAE45 TAE50 AC / DC operated AF45 AF50 IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 1000 V (690 V for AF.. contactors) 50 / 60 Hz A75 AE75 TAE75 AF75 AC operated DC operated Standards Rated operational voltage Ue max. Rated frequency (without derating) Conventional free-air thermal current Ith 100 A 35 mm acc. to IEC 60947-4-1, open contactors, 40 C With conductor cross-sectional area AC-1 Utilization category For air temperature close to contactor Ie / Rated operational current AC-1 70 60 70 C (1) 50 25 40 C 55 C Ue max. 690 V, 50/60 Hz With conductor cross-sectional area Short-circuit protection device for contactors A A A mm 100 A 35 mm 125 A 50 mm 100 A 85 A 70 A 35 mm 125 A 105 A 85 A 50 mm without thermal overload relay - Motor protection excluded Ue 500 V AC - gG type fuse Rated short-time withstand current Icw 1s 10 s 30 s 1 min 15 min Ie / AC-1 AC-1 At 40 C ambient temperature, in free air from a cold state Power dissipation per pole Max. electrical switching frequency 80 A 100 A 1000 A 650 A 370 A 250 A 110 A 110 A 2.5 W 5W 600 cycles/h (300 for AF.., AE.., TAE..) 160 A 135 A 7W (1) Unauthorized for TAE.. contactors Main pole - Utilization characteristics according to UL / CSA Contactor types A45 AE45 TAE45 AC / DC operated AF45 UL 508, CSA C22.2 N14 600 V A50 AE50 TAE50 AF50 A75 AE75 TAE75 AF75 65 A AWG 6 80 A AWG 4 105 A AWG 2 AC operated DC operated Standards Max. operational voltage UL / CSA general use rating 600 V AC With conductor cross-sectional area Max. electrical switching frequency For general use 600 cycles/h (300 for AF.., AE.. TAE..) Remark for 4-pole contactors fitted with 2 N.O. + 2 N.C. main poles 1 R3 R5 7 2 R4 R6 8 These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with 2 separate supplies, or 1 circuit comprising 2 separate loads with a single supply (see diagrams below). When the contactor operates there is no mechanical overlapping between the N.O. poles and the N.C. poles: BREAK before MAKE. ! These contactors are not suitable for a reversing starter or for controlling a single load from 2 separate supplies. Block diagrams - Single supply and 2 separate loads - 2 separate supplies and 2 separate loads Main supply Supply Back-up supply 1.124 1SXU000023C0202 Rev. A A1 1 R3 A2 2 R4 R5 7 A1 1 R3 R6 8 A2 2 R4 R5 7 R6 8 Load Load Load Load Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 IEC/UL/CSA Technical data EK110...EK1000, 4-pole Utilization characteristics Main pole - Utilization characteristics according to IEC Contactor types Standards Rated operational voltage Ue max. Rated frequency (without derating) Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors, 40 C With conductor cross-sectional area AC-1 Utilization category For air temperature close to contactor Ie / Rated operational current AC-1 Ue max. 1000 V, 50/60 Hz AC or DC operated EK110 EK150 EK175 EK210 IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 1000 V 50 / 60 Hz EK370 EK550 EK1000 200 A 95 mm 250 A 150 mm 300 A 185 mm 350 A 240 mm 550 A 2x 185 mm 800 A 2x 240 mm 1000 A 2x 300 mm 200 A 180 A 155 A 95 mm 250 230 200 150 300 270 215 185 A A A mm 350 310 250 240 A A A mm 550 A 470 A 400 A 2x 185 mm 800 A 650 A 575 A 2x 240 mm 1000 A 800 A 720 A 2x 300 mm 220-230-240 V 380-400 V 415 V 440 V 500 V 690 V 1000 V 120 A 120 A 120 A 120 A 120 A 120 A 64 A 145 A 145 A 145 A 145 A 145 A 120 A 80 A 210 210 210 210 210 210 113 A A A A A A A 210 210 210 210 210 210 113 A A A A A A A 400 400 400 370 370 370 155 A A A A A A A 550 550 550 550 550 550 175 A A A A A A A - 220-230-240 V 380-400 V 415 V 440 V 500 V 690 V 1000 V 30 kW 45 kW 59 kW 55 kW 75 kW 110 kW 55 kW 75 kW 110 kW 59 kW 75 kW 110 kW 75 kW 90 kW 132 kW 110 kW 110 kW 160 kW 90 kW 110 kW 160 kW 10 x Ie AC-3 acc. to IEC 60947-4-1 8 x Ie AC-3 acc. to IEC 60947-4-1 59 kW 110 kW 110 kW 110 kW 132 kW 160 kW 160 kW 110 200 220 220 250 355 220 kW kW kW kW kW kW kW 160 280 315 315 400 500 250 kW kW kW kW kW kW A - 250 A 1700 A 900 A 600 A 450 A 210 A 250 A 1800 A 1200 A 700 A 550 A 250 A 355 A 2300 A 1680 A 1000 A 800 A 320 A 355 A 2300 A 1680 A 1000 A 800 A 320 A 630 A 5500 A 5300 A 3700 A 3000 A 1000 A 800 A 5500 A 5300 A 3700 A 3000 A 1000 A 1000 6800 6400 4400 3400 1200 1400 A 1100 A 10 W 3W 300 cycles/h 300 cycles/h 150 cycles/h 1500 A 1200 A 13 W 5W 2000 A 1700 A 18 W 9W 2000 A 1700 A 18 W 9W 5000 A 5000 A 40 W 15 W 5400 A 5400 A 60 W 25 W 80 W - 40 C 55 C 70 C With conductor cross-sectional area AC-3 Utilization category For air temperature close to contactor 55 C Ie / Max. rated operational current AC-3 (1) M 3 3-phase motors A A A mm Rated operational power AC-3 (1) M 3 1500 r.p.m. 50 Hz 1800 r.p.m. 60 Hz 3-phase motors Rated making capacity AC-3 Rated breaking capacity AC-3 Short-circuit protection device for contactors without thermal overload relay - Motor protection excluded Ue 500 V AC - gG type fuse Rated short-time withstand current Icw at 40 C ambient temperature, in free air from a cold state Maximum breaking capacity cos = 0.45 (cos = 0.35 for Ie > 100 A) Power dissipation per pole Max. electrical switching frequency 1s 10 s 30 s 1 min 15 min at 440 V at 690 V Ie / AC-1 Ie / AC-3 AC-1 AC-3 AC-2, AC-4 A A A A A A - 120 cycles/h Main pole - Utilization characteristics according to UL / CSA Contactor types Standards Max. operational voltage UL / CSA general use rating 600 V AC Max. electrical switching frequency For general use AC or DC operated EK110 EK150 UL 508, CSA C22.2 N14 600 V EK175 EK210 EK370 EK550 EK1000 - 170 A 250 A 300 A 420 A 540 A - 200 A 300 cycles/h (1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents". Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.125 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data AF09(Z)...AF38(Z) Coil & mounting characteristics Magnet system characteristics Contactor types Coil operating limits AC / DC operated AC supply acc. to IEC 60947-4-1 DC supply AC control voltage 50/60 Hz DC control voltage PLC-output control Drop-out voltage Voltage sag immunity Dips withstand AF09(Z) AF16(Z) At 60 C 0.85 x Uc min...1.1 x Uc max. At 70 C 0.85 x Uc min...Uc max. AF26(Z) AF38(Z) At 60 C 0.85 x Uc min...1.1 x Uc max. At 70 C (AF) 0.85 x Uc min...Uc max. - (AF..Z) 0.85 x Uc min...1.1 x Uc max. Rated control circuit voltage Uc 24...500 V AC Average pull-in value (AF) 50 VA - (AF..Z) 16 VA Coil consumption Average holding value (AF) 2.2 VA / 2 W - (AF..Z) 1.7 VA / 1.5 W Rated control circuit voltage Uc 12...500 V DC Average pull-in value (AF) 50 W - (AF..Z) 12...16 W Coil consumption Average holding value (AF) 2 W - (AF..Z) 1.7 W (AF..Z) 500 mA 24 V DC 60 % of Uc min. (AF..Z) conditions of use on request acc. to SEMI F47-0706 (AF..Z) 22 ms average -20 C +60 C Operating time Between coil energization and: Between coil de-energization and: N.O. contact closing N.C. contact opening N.O. contact opening N.C. contact closing 40...95 38...90 11...95 13...98 ms ms ms ms Mounting characteristics and conditions for use Contactor types Mounting positions AF09(Z) AF16(Z) AF26(Z) AF38(Z) Max. add-on N.C. auxiliary contacts: see accessory fitting details for a 4-pole contactor AF09 ... AF38 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) 1.126 1SXU000023C0202 Rev. A The contactors can be assembled side by side 35 x 7.5 mm or 35 x 15 mm 2 x M4 screws placed diagonally Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data A45...A75 Coil & mounting characteristics Magnet system characteristics Contactor types Coil operating limits AC operated AC supply acc. to IEC 60947-4-1 AC control voltage Rated control circuit voltage Uc Coil consumption at 50 Hz at 60 Hz Average pull-in value 50 Hz 60 Hz 50/60 Hz (1) Average holding value 50 Hz 60 Hz 50/60 Hz (1) Drop-out voltage Operating time Between coil energization and: Between coil de-energization and: N.O. contact closing N.C. contact opening N.O. contact opening N.C. contact closing A45 A50 A75 At 55 C 0.85...1.1 x Uc Please also refer to "Mounting characteristics and conditions for use" 24...690 V 24...690 V 180 VA 210 VA 190 VA / 180 VA 18 VA / 5.5 W 18 VA / 5.5 W 18 VA / 5.5 W approx. 40...65 % of Uc 8...27 7...22 4...11 7...14 ms ms ms ms (1) 50/60 Hz coils: see "Coil voltage code table". Mounting characteristics and conditions for use Contactor types Mounting positions AC operated A45 A50 Pos. 2 +30 A75 -30 Pos. 4 Pos. 3 Pos. 1 Pos. 1 30 Pos. 5 Pos. 6 Pos. 5 unauthorized for A45-22-00, A75-22-00 Max. add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 4-pole contactor A45 ... A75 Control voltage / Ambient temperature Mounting 1, 130, 2, 3, 4, 5 positions (1) 6 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) at 55 C at 70 C at 55 C at 70 C 0.85...1.1 x Uc Uc 0.95...1.1 x Uc Unauthorized The contactors can be assembled side by side 35 x 15 mm or 75 x 25 mm 2 x M6 screws placed diagonally (1) For 60 Hz coil voltage: (only for devices fitted with CA 5-.. and CAL 5-11 auxiliary contacts or TP timer). -- A45-40-00, A50-40-00 and A75-40-00 contactors. Mounting positions 1 to 5 and ambient temperature 55 C: tolerance reduced to 0.9...1.1 Uc (instead of 0.85...1.1 Uc) for coil voltage codes 70 to 79 and 80 to 89. -- A45-22-00 and A75-22-00 contactors. Mounting positions 1 to 4 and ambient temperature 55 C: tolerance reduced to 0.9...1.1 Uc (instead of 0.85...1.1 Uc) for coil voltage codes 70 to 79 and 80 to 89. For mounting position 6 or ambient temperature of 55 to 70 C the information given on this page remains applicable. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.127 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data AE45...AE75 Coil & mounting characteristics Magnet system characteristics Contactor types Coil operating limits DC operated DC supply acc. to IEC 60947-4-1 DC control voltage Rated control circuit voltage Uc Average pull-in value Coil consumption Average holding value Drop-out voltage Coil time constant Open Closed Operating time Between coil energization and: Between coil de-energization and: L/R L/R AE45 AE50 AE75 At 55 C 0.85...1.1 x Uc Please also refer to "Mounting characteristics and conditions for use" 12...250 V DC 200 W 4W approx. 15...40 % of Uc 3 ms 15 ms 13...30 ms 10...27 ms N.O. contact opening (1) 5...15 ms N.C. contact closing (1) 8...18 ms N.O. contact closing N.C. contact opening (1) The use of surge suppressors increases the opening time with a factor of 1.1 to 1.5 for RV5 surge suppressor and a factor of 1.5 to 3 for RT5 surge suppressor. Mounting characteristics and conditions for use Contactor types Mounting positions DC operated AE45 AE50 Pos. 2 +30 AE75 -30 Pos. 4 Pos. 3 Pos. 1 Pos. 1 30 Pos. 5 Pos. 6 Pos. 5 unauthorized for AE45-22-00, AE75-22-00 Max. add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 4-pole contactor AE45 ... AE75 (1)(2) Control voltage / Ambient temperature Mounting 1, 130, 2, 3, 4, 5 positions 6 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) 1.128 1SXU000023C0202 Rev. A at 55 C at 70 C at 55 C at 70 C 0.85...1.1 x Uc Uc 0.95...1.1 x Uc Unauthorized The contactors can be assembled side by side 35 x 15 mm or 75 x 25 mm 2 x M6 screws placed diagonally Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data AF45...AF75 Coil & mounting characteristics Magnet system characteristics Contactor types Coil operating limits AC / DC operated AC or DC supply acc. to IEC 60947-4-1 AC control voltage 50/60 Hz DC control voltage Drop-out voltage Voltage sag immunity AF45 AF50 AF75 At 70 C 0.85 x Uc min...1.1 x Uc max. Please also refer to "Mounting characteristics and conditions for use" Rated control circuit voltage Uc 48...250 V Average pull-in value 210 VA Coil consumption Average holding value 7 VA / 2.8 W Rated control circuit voltage Uc 20...250 V DC Average pull-in value 190 W Coil consumption Average holding value 2.8 W 55 % of Uc min. Conditions of use on request acc. to SEMI F47 Dips withstand Operating time Between coil energization and: Between coil de-energization and: 20 ms N.O. contact closing N.C. contact opening N.O. contact opening N.C. contact closing 30...100 ms 27...95 ms 30...110 ms 35...115 ms Mounting characteristics and conditions for use Contactor types Mounting positions AC / DC operated AF45 AF50 Pos. 2 +30 AF75 -30 Pos. 4 Pos. 3 Pos. 1 Pos. 1 30 Pos. 5 Pos. 6 Pos. 5 unauthorized for AF45-22-00, AF75-22-00 contactors Max. and add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 4-pole contactor AF45 ... AF110 Control voltage / Ambient temperature Mounting 1, 130, 2, 3, 4, 5 positions 6 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (not supplied) Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage at 70 C 0.85 x Uc min...1.1 x Uc max. Unauthorized The contactors can be assembled side by side 35 x 15 mm or 75 x 25 mm 2 x M6 screws placed diagonally 1.129 1SXU000023C0202 Rev. A General technical data EK110...EK1000 Coil & mounting characteristics Magnet system characteristics Contactor types Coil operating limits AC operated AC supply acc. to IEC 60947-4-1 AC control voltage Rated control circuit voltage Coil consumption 50 Hz 60 Hz Average pull-in value 50 Hz 60 Hz 50/60 Hz (1) Average holding value 50 Hz 60 Hz 50/60 Hz (1) Drop-out voltage in % of Uc min. Operating time Between coil energization and: Between coil de-energization and: N.O. contact closing N.C. contact opening N.O. contact opening N.C. contact closing EK110 EK150 EK175 EK210 EK370 EK550 At 70 C 0.85 x Uc min...1.1 x Uc max. Please also refer to "Mounting characteristics and conditions for use" EK1000 24...500 V 48...500 V 24...600 V 110...600 V 800 VA 1100 VA 3500 VA 900 VA 1200 VA 4000 VA 500 /500 VA 630 / 630 VA 3800 / 3400 VA 44 VA / 15 W 52 VA / 18 W 125 VA / 50 W 52 VA /18 W 65 VA / 22 W 140 VA / 60 W 2.5 VA / 2.5 W 2.5 VA / 2.5 W 140 VA /60 W approx. 45...65 % (20...50 % for "E" coil voltage codes) approx. 45...65 % 20...40 (1) / 30...50 (2) ms 15...35 (1) / 25...45 (2) ms 7.5...15 (1) / 95...120 (2) ms 10...18 (1) / 100...125 (2) ms 30...60 25...55 10...20 13...23 ms ms ms ms (1) "A" coil voltage: see "Coil voltage code table". (2) 50/60 Hz "E" coil voltage codes, see "Coil voltage code table". Magnet system characteristics Contactor types Coil operating limits DC operated DC supply acc. to IEC 60947-4-1 DC control voltage Drop-out voltage Coil time constant EK110 EK150 EK175 EK210 EK370 EK550 At 70 C 0.85 x Uc min...1.1 x Uc max. Please also refer to "Mounting characteristics and conditions for use" Rated control circuit voltage 12...220 Average pull-in value 500 W Coil consumption 630 W Average holding value 2.5 W 2.5 W approx. 15...50 % of Uc min. L/R 8 ms Open L/R 50 ms Closed Operating time Between coil energization and: Between coil de-energization and: N.O. contact closing N.C. contact opening N.O. contact opening N.C. contact closing 30...50 27...47 10...35 13...38 EK1000 24...220 1100 W 20 W 12 ms 60 ms ms ms ms ms 60...80 ms 55...75 ms Mounting characteristics and conditions for use Contactor types Mounting positions AC / DC operated EK110 EK150 EK175 EK210 EK370 EK550 EK1000 Position 2 ABB Position 4 ABB +30 ABB 1 e lin e h s s t tor os tac r Ac Con -30 Position 5 Position 3 ABB Position 6 Position 1 Position 1 30 Max. N.O. or N.C. built-in and add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 4-pole contactor EK110 ... EK1000 Control voltage / Ambient temperature Mounting 1, 130, 2, 3, 4, 5 positions 2 6 Mounting distances Fixing On rail according to IEC 60715, EN 60715 By screws (supplied) at 70 C at 70 C at 70 C 0.85...1.1 x Uc Unauthorized 0.85...1.1 x Uc Unauthorized The contactors can be assembled side by side - 4 x M6 4 x M6 (1) (1) Damping elements are supplied. 1.130 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data AF09(Z)...AF38(Z), 4-pole General technical data Contactor types Rated insulation voltage Ui acc. to IEC 60947-4-1 acc. to UL / CSA Rated impulse withstand voltage Uimp. Electromagnetic compatibility Ambient air temperature close to contactor Operation Storage Climatic withstand Maximum operating altitude (without derating) Mechanical durability Number of operating cycles Max. switching frequency Shock withstand AF09(Z) AF16(Z) AF26(Z) AF38(Z) 690 V 600 V 6 kV Devices complying with IEC 60947-1 / EN 60947-1 - Environment A -40...+70 C -60...+80 C Category B according to IEC 60947-1 Annex Q 3000 m 10 millions operating cycles 3600 cycles/h acc. to IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 4 N.O. Main poles C1 A A B1 B2 2 N.O. + 2 N.C. Main poles C2 Vibration withstand acc. to IEC 60068-2-6 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Shock direction A B1 B2 C1 C2 A B1 B2 C1 C2 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position 30 g 25 g closed position / 5 g open position 15 g 25 g 25 g 30 g 30 g closed position / 25 g open position 25 g closed position / 5 g open position 25 g closed position / 5 g open position 15 g 15 g closed position / 10 g open position 25 g 25 g closed position / 20 g open position 25 g 25 g closed position / 20 g open position 5...300 Hz 4 g closed position / 2 g open position 1.131 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data A/E/F45...A/E/F75, 4-pole General technical data Contactor types A45 AE45 TAE45 AC / DC operated AF45 AC operated DC operated Rated insulation voltage Ui acc. to IEC 60947-4-1 acc. to UL / CSA Rated impulse withstand voltage Uimp. Electromagnetic compatibility Ambient air temperature close to contactor Operation Storage Climatic withstand Maximum operating altitude (without derating) Mechanical durability Number of operating cycles Max. switching frequency Shock withstand A50 AE50 TAE50 AF50 A75 AE75 TAE75 AF75 1000 V 600 V 8 kV AF contactors complying with IEC 60947-1 / EN 60947-1 - Environment A -40...+70 C (1) -60...+80 C acc. to IEC 60068-2-30 and 60068-2-11 - UTE C 63-100 specification II 3000 m 10 millions operating cycles (5 millions for AE... and TAE... contactors) 3600 cycles/h (300 for AF...) acc. to IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 4 N.O. Main poles C1 A A B1 B2 C2 2 N.O. + 2 N.C. Main poles Shock direction A B1 B2 C1 C2 A B1 B2 C1 C2 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position 20 g 10 g closed position / 5 g open position 15 g 20 g 20 g 20 g 10 g closed position / 5 g open position (2) 15 g (3) 20 g 20 g (1) 55 C max. for TAE... contactors. (2) 3 g in open position for AF 45-22, AE 45-22, AF 75-22 and AE 75-22. (3) 10 g for AF 45-22, AE 45-22, AF 75-22 and AE 75-22. 1.132 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data EK110...EK1000, 4-pole General technical data Contactor types AC or DC operated Rated insulation voltage Ui acc. to IEC 60947-4-1 acc. to UL Rated impulse withstand voltage Uimp. Electromagnetic compatibility Ambient air temperature close to contactor Operation Fitted with thermal overload relay Without thermal overload relay Storage Climatic withstand Maximum operating altitude (without derating) Mechanical durability Number of operating cycles Max. switching frequency Shock withstand EK110 EK150 EK175 EK210 EK370 EK550 EK1000 1000 V 600 V 8 kV EK contactors complying with IEC 60947-1 / EN 60947-1 - Environment A -25 to +55 C -40 to +70 C -50 to +70 C Category B acc. to IEC 60068-2-30 3000 m 10 millions operating cycles 3600 cycles/h - 5 millions operating cycles 60 cycles/h 3 millions operating cycles acc. to IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 C1 A ABB A B1 B2 C2 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Closed or open position Shock direction A B1 B2 C1 C2 1/2 sinusoidal shock for 15 ms: no change in contact position, closed or open position 10 g 10 g 10 g 10 g 10 g 1.133 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data AF09(Z)...AF38(Z), 4-pole Terminal characteristics Connecting characteristics Contactor types Main terminals AF09(Z) Connection capacity (min. ... max.) Main conductors (poles) Rigid Solid ( 4 mm) Stranded ( 6 mm) Flexible with non insulated ferrule Flexible with insulated ferrule L Bars or lugs 1x 2x 1x 2x 1x 2x L< AF16(Z) AF26(Z) AF38(Z) Screw terminals with cable clamp Screw terminals with double connector 2 x (5.5 width x 6.8 depth) 1...6 mm 1...6 mm 0.75...6 mm 0.75...6 mm 0.75...4 mm 0.75...2.5 mm 9.6 mm 1.5...16 1.5...16 1.5...16 1.5...16 1.5...16 1.5...16 - AWG 16...10 10 mm 1.5 Nm / 13 lb.in AWG 16...6 12 mm 2.5 Nm / 22 lb.in mm mm mm mm mm mm 6 Connection capacity acc. to UL/CSA (Sol/Str) Stripping length Tightening torque Auxiliary conductors (coil terminals) Rigid solid Flexible with non insulated ferrule Flexible with insulated ferrule L Lugs 1 or 2 x 1x 2x 1x 2x 1x 2x L< 1...2.5 mm 1...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...1.5 mm 8 mm 6 Connection capacity acc. to UL/CSA (Sol/Str) Stripping length Tightening torque Degree of protection 1 or 2 x AWG 18...14 10 mm 1.2 Nm / 11 lb.in acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Screw terminals Main terminals Coil terminals 1.134 1SXU000023C0202 Rev. A IP20 IP20 Delivered in open position, screws of unused terminals must be tightened M3.5 M4.5 Screwdriver type Flat O 5.5 / Pozidriv 2 M3.5 Screwdriver type Flat O 5.5 / Pozidriv 2 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 General technical data A/E/F45...A/E/F75 Terminal characteristics Connecting characteristics Contactor types A45 AE45 TAE45 AC / DC operated AF45 AC operated DC operated A50 AE50 TAE50 AF50 A75 AE75 TAE75 AF75 Main terminals Screw terminals with single connector (13 x 10 mm) Connection capacity (min. ... max.) Main conductors (poles) Rigid Solid ( 4 mm) Stranded ( 6 mm) Flexible with ferrule l L Bars or lugs Connection capacity acc. to UL/CSA (Sol/Str) Tightening torque Recommended Max. Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid Flexible with ferrule l L Lugs Connection capacity acc. to UL/CSA (Sol/Str) Tightening torque Recommended Max. Degree of protection 1x 2x 1x 2x L l> 1 or 2 x 6...50 mm 6...25 mm 6...35 mm 6...16 mm AWG 8...1 4.00 Nm / 35 lb.in 4.50 Nm 1x 2x 1x 2x L l> 1 or 2 x 1...4 mm 1...4 mm 1...2.5 mm 0.75...2.5 mm 8 mm 3.7 mm AWG 18...14 1.00 Nm / 9 lb.in 1.20 Nm acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Screw terminals Main terminals Coil terminals Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage IP10 IP20 Delivered in open position, screws of unused terminals must be tightened M6 Screwdriver type Flat O 6.5 / Pozidriv 2 M3.5 Screwdriver type Flat O 5.5 / Pozidriv 2 1.135 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con General technical data EK110...EK1000 Terminal characteristics Connecting characteristics Contactor types Main terminals Flat type AC or DC operated EK110 EK150 EK175 15 20 EK550 Connection capacity (min. ... max.) Main conductors (poles) Rigid with connector Single for Cu cable Single for Al/Cu cable Double for Al/Cu cable Bars or lugs Connection capacity acc. to UL/CSA Tightening torque Recommended Max. Auxiliary conductors (coil terminals) Rigid solid Flexible with ferrule Bars or lugs Connection capacity acc. to UL/CSA (Sol/Str) Tightening torque Recommended Max. Degree of protection 25...120 mm 10...70 mm L 30 mm O > 6 mm 1 or 2 x 8 -3 /0 AWG 5 Nm/44 Ib.in 6 Nm 1x 2x 1x 2x L l> 1 or 2 x 5 EK1000 25 40 6 8 4 o 11 o 6.6 l L EK370 20 4.5 o L EK210 o 11 25...185 mm 35...120 mm 30 mm 10 mm 25...185 mm 35...120 mm 33 mm 33 mm 10 mm 10 mm 6 - 250 MCM 18 Nm / 160 Ib.in 22 Nm o 11 o 11 70...300 mm 70...300 mm 2 x 35...185 55 mm 55 mm 10 mm 10 mm 2 x 4 - 500 MCM 3 x 4 - 500 MCM 95...300 mm 2 x 95...300 55 mm 10 mm - 0.5...2.5 mm 0.5...2.5 mm 0.5...2.5 mm 0.5...2.5 mm 8 mm 3.7 mm 18...14 AWG 1.00 Nm / 9 lb.in 1.20 Nm acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Screw terminals Main terminals Coil terminals (delivered in open positions) 1.136 1SXU000023C0202 Rev. A IP00 IP20 M6 Screws and bolts M3.5 Screwdriver type Flat O 5.5 mm / Pozidriv 2 M10 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 IEC Technical data AF09(Z)...AF38(Z), 3 & 4-pole DC circuit switching General The arc switching on DC is more difficult than on AC. -- For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. -- For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R 1 ms), inductive loads such as shunt motors (L/R 2 ms) or series motors (L/R 7.5 ms). -- The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. -- All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). Technical Data -- The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5 as defined in the IEC 60947-4-1 publication, the operating voltage Ue and the pole coupling details. Ampere values quoted in these tables are valid for a -25 ... +70 C temperature close to the contactors, as long as these values do not exceed the AC-1 Ampere values for the corresponding ambient temperature. --Max. switching frequency: 300 cycles/h. Selection table AF09 Contactor types AF12 AF16 3 or 4-pole AF26 AF30 AF38 3-pole 4-pole 3-pole 3-pole 4-pole Utilization category DC-1, L/R 1 ms 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V 25 A 10 A -- 25 A 25 A 10 A 25 A 25 A 25 A 25 A 25 A 25 A 10 A 27 A 15 A -- 27 A 27 A 15 A 27 A 27 A 27 A -- -- -- -- 30 A 20 A -- 30 A 30 A 20 A 30 A 30 A 30 A 30 A 30 A 30 A 20 A 45 A -- -- 45 A 45 A -- 45 A 45 A 45 A -- -- -- -- 45 A -- -- 45 A 45 A -- 45 A 45 A 45 A 45 A 45 A 45 A -- 50 A -- -- 50 A 50 A -- 50 A 50 A 50 A -- -- -- -- 50 A -- -- 50 A 50 A -- 50 A 50 A 50 A -- -- -- -- 55 A -- -- 55 A 55 A -- 55 A 55 A 55 A 55 A 55 A 55 A -- 27 A 7A -- 27 A 27 A 7A 27 A 27 A 27 A -- -- -- -- 30 A 8A -- 30 A 30 A 8A 30 A 30 A 30 A 30 A 30 A 30 A 8A 45 A -- -- 45 A 45 A -- 45 A 45 A 45 A -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 50 A -- -- 50 A 50 A -- 50 A 50 A 50 A -- -- -- -- 50 A -- -- 50 A 50 A -- 50 A 50 A 50 A -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 12 A 4A -- 27 A 15 A 4A 27 A 27 A 12 A -- -- -- -- 16 A 4A -- 30 A 20 A 4A 30 A 30 A 16 A 30 A 30 A 20 A 4A 20 A -- -- 45 A 45 A -- 45 A 45 A 20 A -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 25 A -- -- 50 A 50 A -- 50 A 50 A 25 A -- -- -- -- 25 A -- -- 50 A 50 A -- 50 A 50 A 25 A -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- Utilization category DC-3, L/R 2 ms 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V 25 A 6A -- 25 A 25 A 6A 25 A 25 A 25 A 25 A 25 A 25 A 6A Utilization category DC-5, L/R 7.5 ms 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 9A 4A -- 25 A 10 A 4A 25 A 25 A 9A 25 A 25 A 10 A 4A 1.137 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con IEC technical data A/E/L9...A/E/F75, GA/E75, 3 & 4-pole DC Circuit switching General The arc switching on d.c. is more difficult than on a.c. * For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. * For information, typical time constant values are quoted hereafter: non-inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms). * The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. * All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). a.c. operated contactors A9 a.c. / d.c. operated (electronic coil interface) - d.c. operated contactorsAE9 A12 - AE12 A16 - AE16 A26 - AE26 A30 - AE30 A40 - AE40 A45 AF45 AE45 A50 AF50 AE50 A63 AF63 AE63 A75 AF75 AE75 GA75 - GAE75 Utilization category DC-1, L/R < 1 ms 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V A A A A A A A A A A A A A A A 25 10 - - - 25 25 10 25 25 25 25 25 25 10 27 15 - - - 27 27 15 27 27 27 27 27 27 15 30 20 - - - 30 30 20 30 30 30 30 30 30 20 45 - - - - 45 45 - 45 45 45 45 45 45 - 55 - - - - 55 55 - 55 55 55 - - - - 60 - - - - 60 60 - 60 60 60 - - - - 70 - - - - 70 70 - 70 70 70 70 70 70 - 100 - - - - 100 100 - 100 100 100 100 100 100 - 110 - - - - 110 110 - 110 110 110 - - - - 120 - - - - 120 120 - 120 120 120 120 120 120 - 120 120 120 100 75 - - - - - - - - - - Utilization category DC-3, L/R < 2 ms 72 V 110 V 220 V 440 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V A A A A A A A A A A A A A A 25 6 - - 25 25 6 25 25 25 25 25 25 6 27 7 - - 27 27 7 27 27 27 27 27 27 7 30 8 - - 30 30 8 30 30 30 30 30 30 8 45 - - - 45 45 - 45 45 45 45 45 45 - 55 - - - 55 55 - 55 55 55 - - - - 60 - - - 60 60 - 60 60 60 - - - - 70 - - - 70 70 - 70 70 70 70 70 70 - 100 - - - 100 100 - 100 100 100 100 100 100 - 110 - - - 110 110 - 110 110 110 - - - - 120 - - - 120 120 - 120 120 120 120 120 120 - 120 120 100 85 - - - - - - - - - - Utilization category DC-5, L/R < 7.5 ms 72 V 110 V 220 V 440 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V A A A A A A A A A A A A A A 9 4 - - 25 10 4 25 25 9 25 25 10 4 12 4 - - 27 15 4 27 27 12 27 27 15 4 16 4 - - 30 20 4 30 30 16 30 30 20 4 25 - - - 45 30 - 45 45 25 45 45 30 - 30 - - - 55 45 - 55 55 30 - - - - 40 - - - 60 50 - 60 60 40 - - - - 50 - - - 70 70 - 70 70 50 70 70 70 - 50 - - - 100 80 - 100 100 50 100 100 70 - 63 - - - 110 90 - 110 110 63 - - - - 75 - - - 120 100 - 120 120 75 120 120 100 - 85 85 85 35 - - - - - - - - - - 1.138 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 IEC Technical data A/F95...AF750, B/C6...B/C7, 3-pole DC circuit switching Technical Data * The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5 as defined in the IEC 60947-4-1 publication, the operating voltage Ue and the pole coupling details. See page 1.81. Ampere values quoted in the tables below are valid for a -25 ... +70 C temperature close to the contactors, as long as the AC-1 Ampere values (see pages 1.45 - 146) for the corresponding ambient temperature are not exceeded. * Max. switching frequency: 300 ops/h. * For switching higher d.c. ratings, we recommend the use of bar mounted contactors, R series (63 ... 2000 A). The selection table for AE 50 ... AE 110 contactors can be used for the TAE 50 ... TAE 110 types. a.c. operated contactors A95 a.c. / d.c. operated (electronic coil interface) AF95 d.c. operated contactors - A110 AF110 - A145 AF145 - A185 AF185 - A210 AF210 - A260 AF260 - A300 AF300 - - AF400 - - AF460 - - AF580 - - AF750 - Utilization category DC-1, L/R < 1 ms <110 V A - - - - - - - 600 700 800 1050 <110 V A 145 160 250 275 350 400 450 600 700 800 1050 220 V A - - - - - - - 600 700 800 1050 <110 V A 145 160 250 275 350 400 450 600 700 800 1050 220 V A 145 160 250 275 350 400 450 600 700 800 1050 440 V A - - - - - - - 600 700 800 1050 600 V A - - - - - - - 600 700 800 1050 Utilization category DC-3, L/R 2.5 ms <110 V A - - - - - - - 600 700 800 1050 <110 V A 145 160 250 275 350 400 450 600 700 800 1050 220 V A - - - - - - - 600 700 800 1050 <110 V A 145 160 250 275 350 400 450 600 700 800 1050 220 V A 145 160 250 275 350 400 450 600 700 800 1050 440 V A - - - - - - - 600 700 800 1050 600 V A - - - - - - - 600 700 800 1050 Utilization category DC-5, L/R 15 ms <110 V A - - - - - - - 600 700 800 1050 <110 V A 145 160 250 275 350 400 450 600 700 800 1050 220 V A - - - - - - - 600 700 800 1050 <110 V A 145 160 250 275 350 400 450 600 700 800 1050 220 V A 145 160 250 275 350 400 450 600 700 800 1050 440 V A - - - - - - - 600 700 800 1050 600 V A - - - - - - - 600 700 800 1050 D.C. Power circuit switching Utilization category DC-1 L/R 1 ms DC-3 L/R 2 ms DC-5 L/R 7.5 ms 24 V 48 V 60 V 110 V 220 V A A A A A 16.0 16.0 16.0 7.0 0.8 16.0 8.0 4.0 1.5 0.25 16.0 2.0 1.25 0.4 0.2 24 V 48 V 60 V 110 V 220 V A A A A A 16.0 16.0 16.0 16.0 5.0 16.0 16.0 15.0 7.0 1.5 16.0 16.0 12.0 2.0 0.5 24 V 48 V 60 V 110 V 220 V A A A A A 16.0 16.0 16.0 16.0 14.0 16.0 16.0 16.0 15.0 4.0 16.0 16.0 16.0 8.0 2.0 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.139 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con IEC Technical data AL9 - AL40 DC circuit switching General The arc switching on d.c. is more difficult than on a.c. * For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. * For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms). * The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. * All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). A.C. operated contactors AL9 AL12 AL16 AL26 AL30 AL40 25 10 - - - 25 25 10 25 25 25 25 25 25 10 27 15 - - - 27 27 15 27 27 27 27 27 27 15 30 20 - - - 30 30 20 30 30 30 30 30 30 20 45 - - - - 45 45 - 45 45 45 45 45 45 - 55 - - - - 55 55 - 55 55 55 - - - - 60 - - - - 60 60 - 60 60 60 - - - - A A A A A A A A A A A A A A 25 6 - - 25 25 6 25 25 25 25 25 25 6 27 7 - - 27 27 7 27 27 27 27 27 27 7 30 8 - - 30 30 8 30 30 30 30 30 30 8 45 - - - 45 45 - 45 45 45 45 45 45 - 55 - - - 55 55 - 55 55 55 - - - - 60 - - - 60 60 - 60 60 60 - - - - A A A A A A A A A A A A A A 9 4 - - 25 10 4 25 25 9 25 25 10 4 12 4 - - 27 15 4 27 27 12 27 27 15 4 16 4 - - 30 20 4 30 30 16 30 30 20 4 25 - - - 45 30 - 45 45 25 45 45 30 - 30 - - - 55 45 - 55 55 30 - - - - 40 - - - 60 50 - 60 60 40 - - - - Utilization category DC-1, L/R < 1 ms 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V A A A A A A A A A A A A A A A Utilization category DC-3, L/R < 2 ms 72 V 110 V 220 V 440 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V Utilization category DC-5, L/R < 7.5 ms 72 V 110 V 220 V 440 V 72 V 110 V 220 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V 1.140 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 IEC Technical data EK110 - EK1000 DC circuit switching General The arc switching on d.c. is more difficult than on a.c. * For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. * For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms). * The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. * All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). Technical Data * The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5 as defined in the IEC 60947-4-1 publication (see page 1.75 for more details), the operating voltage Ue and the pole coupling details. Ampere values quoted in the tables below are valid for a -25 ... +70 C temperature close to the contactors, as long as the AC-1 Ampere values (see page 1.61) for the corresponding ambient temperature are not exceeded. * Max. switching frequency: 300 ops/h. * For switching higher d.c. ratings, we recommend the use of bar mounted contactors, R series (63 ... 2000 A). Selection Table a.c. / d.c. operated contactors EK110 EK150 EK175 EK210 EK370 EK550 EK1000 A A A A A A A A A A A A A A A 120 120 200 200 200 200 200 200 - - 200 200 200 200 - 145 145 200 200 200 200 200 200 - - 200 200 200 200 - 210 210 300 300 300 300 300 300 210 - 300 300 300 260 260 210 210 300 300 300 300 300 300 210 - 300 300 300 300 300 370 370 550 550 550 550 550 550 450 450 550 550 550 450 450 550 550 800 800 800 800 800 800 650 650 800 800 800 650 650 - - - - - - - - - - - - - - - A A A A A A A A A A A A A A 120 135 135 135 135 135 135 - - 135 135 135 135 - 145 145 135 135 145 135 135 - - 145 135 135 135 - 210 210 210 210 210 210 210 210 - 210 210 210 210 170 210 210 210 210 210 210 210 210 - 210 210 210 210 210 370 450 450 450 450 450 450 450 450 450 450 450 450 450 550 650 650 650 650 650 650 650 650 650 650 650 650 650 - - - - - - - - - - - - - - A A A A A A A A A A A A A 135 135 135 135 135 135 - - 135 135 135 135 - 145 135 135 145 135 135 - - 145 135 135 135 - 210 210 210 210 210 210 210 - 210 210 210 210 170 210 210 210 210 210 210 210 - 210 210 210 210 210 450 450 450 450 450 450 450 450 450 450 450 450 450 650 650 650 650 650 650 650 650 650 650 650 650 650 - - - - - - - - - - - - - Utilization category DC-1, L/R < 1 ms 72 V 110 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 440 V 600 V Utilization category DC-3, L/R < 2 ms 72 V 72 V 110 V 220 V 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 440 V 600 V Utilization category DC-5, L/R < 7.5 ms 72 V 110 V 220 V 72 V 110 V 220 V 440 V 600 V 72 V 110 V 220 V 440 V 600 V Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.141 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con IEC Technical data 3-pole contactors Electrical durability and utilization categories General Utilization categories determine the current making and breaking conditions relating to the characteristics of the loads to be controlled by the contactors. International standard IEC 60947-4-1 and European standard EN 60947-4-1 are the standards to be referred to. If Ic is the current to be broken by the contactor and Ie the rated operational current normally drawn by the load, then: -- Categories AC-1 and AC-3: Ic = Ie -- Category AC-2: Ic = 2.5 x Ie -- Category AC-4: Ic = 6 x Ie Generally speaking Ic = m x Ie where m is a multiple of the load operational current. On next pages, the curves corresponding to categories AC-1, AC-3 and AC-4 represent the electrical durability variation of standard contactors in relation to the breaking current Ic. Electrical durability is expressed in millions of operating cycles. Curve utilization mode Electrical durability forecast and contactor selection for categories AC-1, AC-2, AC-3 or AC-4 * Note the characteristics of the load to be controlled: -- Operational voltage .. ......................................... Ue -- Current normally drawn . .................................... Ie (Ue / Ie / kW relation for motors, see "Motor rated operational powers and currents"). -- Utilization category ........................................... AC-1, AC-2, AC-3 or AC-4 -- Breaking current ............................................... Ic = Ie for AC-1 and for AC-3 ; Ic = 2.5 x Ie for AC-2 ; Ic = 6 x Ie for AC-4 * Define the number of operating cycles N required. * On the diagram corresponding to the operational category, select the contactor with the curve immediately above the intersection point (Ic ; N). Electrical durability forecast and contactor selection for mixed duty motor control: AC-3 (Ic = Ie) type switching off while "motor running" and, occasionally, AC-4 (Ic = 6 x Ie) type switching off while "motor accelerating" * Note the characteristics of the motor to be controlled: -- Operational voltage .. ..................................................... Ue -- Current normally drawn while "motor running" . ............... Ie (Ue / Ie / kW relation for motors, see "Motor rated operational powers and currents") -- Breaking current for AC-3 ............................................. Ic = Ie -- Breaking current for AC-4 while "motor accelerating"...... Ic = 6 x Ie -- Percentage of AC-4 operating cycles ............................. K (on the basis of the total number of operating cycles) * Define the total number of operating cycles N required. * Note the smallest contactor rating compatible for AC-3 (Ue / Ie) on Main pole utilization characteristic table (see "Technical data"). * For the selected contactor make a note of the following in relation to the voltage using diagram AC-3 in next pages: -- The number of operating cycles A for Ic = Ie (AC-3) -- The number of operating cycles B for Ic = 6 x Ie (AC-4) * Calculate the estimated number of cycles N' (N' is always below A) A N'= 1 + 0.01 K (A/B - 1) * If N' is too low in relation to the target N, calculate the estimated number of cycles for a higher contactor rating. Case of uninterrupted duty For uninterrupted duty, some verifications of preventing maintenance are necessary to check the functionality of the concerned product (consult us). The combinated effect of environmental conditions and the proper temperature of the product may require some disposals. As a matter of fact, for this duty, the use duration prevails over the number of operating cycles. 1.142 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 IEC Technical data 3-pole contactors Electrical durability (AC-1) 58 AF 0 75 0 AF1250, AF1350, AF1650, AF2050: The electrical durability at the rated current is 50000 operating cycles. AF AF 40 AF 0 46 0 10 A2 60 A3 00 A2 A1 45 A1 85 0 A6 3 A7 5 A9 5 A1 10 A5 12 AF 16 AF AF 09 Millions of operating cycles AF 26 AF 30 A4 , AF 38 0 Electrical durability for AC-1 utilization category - Ue 690 V Ambient temperature 60 C for AF09(Z)...AF38(Z), 55 C for A40 ... AF2050 Switching non-inductive or slightly inductive loads. The breaking current Ic for AC-1 is equal to the rated operational current of the load. Maximum electrical switching frequency: see "Technical data". 10 5 3 9 7 5 3 1 2 9 7 5 3 1 1 0.5 0.3 9 7 5 3 1 0.2 The curves provided for the A50 ... A300 contactors can be used for the AE, TAE and AF equivalent types 1 3 5 7 9 1 3 5 7 9 0.1 1 2 3 5 3 5 7 10 9 20 1 30 26.5 50 3 5 100 7 9 200 300 500 1000 Breaking current Ic (A) Example: Ic / AC-1 = 26.5 A - Electrical durability required = 2 millions operating cycles. Using the AC-1 curves above select the AF26 contactor at intersection " " (26.5 A / 2 millions operating cycles). Endurance curves - B 7, BC 7, B 7S 10 8 6 5 4 3 2 2 Millions of operations Millions of operations Endurance curves - B 6, BC 6, B 6S 10 8 6 5 4 3 1 0.8 0.6 0.5 0.4 0.3 0.2 0.1 0.08 0.06 0.05 0.04 0.03 AC3 0.02 1 0.8 0.6 0.5 0.4 0.3 0.2 0.1 0.08 0.06 0.05 0.04 0.03 AC1 AC3 AC1 0.02 0.01 0.01 1 1. 2 3 4 53 6 8 10 Rated operating current [A] Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 15 20 0 1 1.5 2 3 4 5 6 8 10 15 20 30 Rated operating current 1.143 1SXU000023C0202 Rev. A IEC Technical data 3-pole contactors Electrical durability (AC-3) Electrical durability for AC-3 utilization category - Ue 440 V Ambient temperature 60 C for AF09(Z)...AF38(Z), 55 C for A40 ... AF1650 Switching cage motors: starting and switching off running motors. The breaking current Ic for AC-3 is equal to the rated operational current Ie (Ie = motor full load current). Maximum electrical switching frequency: see "Technical data". AF1350, AF1650: The electrical durability at the rated current is 50000 operating cycles. 0 75 AF 4 AF 00 46 0 AF 58 0 AF 00 60 A3 10 A2 85 A2 45 A1 A1 5 10 A9 A1 5 A7 0 A5 A6 0 A4 AF 3 ,A 26 30 16 AF AF AF 12 09 F3 8 Millions of operating cycles AF 10 5 3 9 7 5 3 1 2 9 7 1.5 5 3 1 1 0.5 0.3 The curves provided for the A50 ... A300 contactors can be used for the AE, TAE and AF equivalent types 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9 0.2 2 3 5 10 20 30 50 100 200 300 500 79 1000 Breaking current Ic (A) Example: Motor power 40 kW for AC-3 - Ue = 400 V and Ie = 79 A utilization - Electrical durability required = 1.5 million operating cycles. For AC-3: Ic = Ie. Select the A110 contactor at intersection " " (79 A / 1.5 million operating cycles) on the curves (AC-3 - Ue 440 V). Endurance curves - B 6, BC 6, B 6S Endurance curves - B 7, BC 7, B 7S 10 8 6 5 4 3 10 8 6 5 4 3 2 2 Millions of operations Millions of operations 1 e lin e h s s t tor os tac r Ac Con 1 0.8 0.6 0.5 0.4 0.3 0.2 0.1 0.08 0.06 0.05 0.04 0.03 AC3 0.02 AC1 AC3 AC1 0.02 0.01 1 1. 2 3 4 53 6 8 10 Rated operating current [A] 1SXU000023C0202 Rev. A 0.2 0.1 0.08 0.06 0.05 0.04 0.03 0.01 1.144 1 0.8 0.6 0.5 0.4 0.3 15 20 0 1 1.5 2 3 4 5 6 8 10 15 20 30 Rated operating current Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 IEC Technical data 3-pole contactors Electrical durability (AC-2, AC-4) AF 13 5 AF 0 16 50 A1 45 A1 85 A2 10 A2 60 A3 00 AF 40 AF 0 46 AF 0 58 AF 0 75 0 26 30 , A4 AF 38 0 A5 0 A6 3 A7 5 A9 5 A1 10 AF 16 AF AF 09 AF AF Millions of operating cycles 12 Electrical durability for AC-2 or AC-4 utilization category - Ue < 440 V Ambient temperature 60 C for AF09(Z)...AF38(Z), 55 C for A40 ... AF1650 Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie for AC-2 and 6 x Ie for AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current). Maximum electrical switching frequency: see "Technical data". 10 5 3 9 7 5 3 1 2 9 7 5 3 1 1 0.5 0.3 9 7 5 3 1 0.2 1 3 5 7 9 9 7 5 3 1 0.1 0.05 0.03 9 7 5 3 1 0.02 The curves provided for the A50 ... A300 contactors can be used for the AE, TAE and AF equivalent types 9 7 5 3 1 0.01 1 3 5 7 9 1 0.005 2 3 5 3 5 10 7 1 3 5 7 9 9 1 20 30 50 100 3 5 7 9 200 1 300 500 3 5 1000 7 9 2000 3000 5000 Breaking current Ic (A) 510 Example: Motor power 45 kW for AC-4 - Ue = 400 V and Ie = 85 A utilization - Electrical durability required = 0.2 million operating cycles. For AC-4: Ic = 6 x Ie = 510 A - Select the A260 contactor at intersection " " (510 A / 0.2 million operating cycles) on the curves (AC-4 - Ue 440 V). Endurance curves - B 7, BC 7, B 7S 10 8 6 5 4 3 2 2 Millions of operations Millions of operations Endurance curves - B 6, BC 6, B 6S 10 8 6 5 4 3 1 0.8 0.6 0.5 0.4 0.3 0.2 1 0.8 0.6 0.5 0.4 0.3 0.2 AC4 AC4 0.1 0.08 0.06 0.05 0.04 0.03 0.1 0.08 0.06 0.05 0.04 0.03 0.02 0.02 0.01 0.01 1 1.5 2 Low Voltage Products & Systems 3 4 53 6 8 10 Switch off current [A] ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 15 20 0 1 1.5 2 3 4 5 6 8 10 15 20 0 Switch off current [A] 1.145 1SXU000023C0202 Rev. A IEC Technical data 4-pole contactors Electrical durability (AC-1) 15 0 EK EK 17 21 5 0 11 EK 1 3 5 7 9 The curves provided for the A45 ... A75 contactors can be used for the AE, TAE and AF equivalent types EK EK A7 A4 5 5 A5 0 AF 26 AF 38 AF 09 AF 16 0 Millions of operating cycles 37 EK 0 55 0 EK 10 00 Electrical durability for AC-1 utilization category - Ue 690 V Ambient temperature 60 C for AF09 ... AF38, 55 C for A45 ... EK1000 Switching non-inductive or slightly inductive loads. The breaking current Ic for AC-1 is equal to the rated operational current of the load. Maximum electrical switching frequency: see "Technical data". Example: 10 5 3 9 7 5 3 1 2 9 7 5 3 1 1 0.5 0.3 9 7 5 3 1 0.2 1 0.1 2 3 5 3 5 7 13.5 10 9 1 20 30 50 3 5 1 3 5 7 9 7 100 9 200 300 500 1000 Breaking current Ic (A) Ic / AC-1 = 13.5 A - Electrical durability required = 2 millions operating cycles. Using the AC-1 curves above select the AF16 contactor at intersection " " (13.5 A / 2 millions operating cycles). Endurance curves - B 6, BC 6, B 6S Endurance curves - B 7, BC 7, B 7S 10 8 6 5 4 3 10 8 6 5 4 3 2 2 Millions of operations Millions of operations 1 e lin e h s s t tor os tac r Ac Con 1 0.8 0.6 0.5 0.4 0.3 0.2 0.1 0.08 0.06 0.05 0.04 0.03 AC3 0.02 AC1 AC3 AC1 0.02 0.01 1 1. 2 3 4 53 6 8 10 Rated operating current [A] 1SXU000023C0202 Rev. A 0.2 0.1 0.08 0.06 0.05 0.04 0.03 0.01 1.146 1 0.8 0.6 0.5 0.4 0.3 15 20 0 1 1.5 2 3 4 5 6 8 10 15 20 30 Rated operating current Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Approximate dimensions AF09/Z...AF16/Z, AF09N00/Z...AF16N0/Z, 3-pole contactors Note: Approximate dimensions for AF09 & AF16 apply to AF NEMA Sz. 00 & 0. AF09...AF16 dimensions apply to AF..Z type. Dimensions mm, inches 77 3.03" 10 0.39" o 4.2 0.17" 70 2.76" 2x M4 8-32 UNC 10 0.39" 5 0.20" 5 0.20" 5.5 0.22" 35 1.38" 2x M4 8-32 UNC 70 2.76" 5.5 0.22" 35 1.38" o 4.2 0.17" 60 2.36" 35 mm EN/IEC 60715 6 0.24" 35 mm EN/IEC 60715 80 3.15" 6 0.24" 80 3.15" 5.5 0.22" 60 2.36" 71 2.80" 5.5 0.22" 5 0.20" 77 3.03" 2.80" 45711.77" 45 1.77" 5 0.20" AF09, AF12, AF16 AF09, AF12, AF16 110.5 4.35" 71 2.80" 45 1.77" 77 3.03" 10 0.39" 12 0.47" 71 2.80" 45 1.77" 80 3.15" 5.5 0.22" 35 mm EN/IEC 60715 6 0.24" 5.5 0.22" 43 1.69" 80 3.15" 35 mm EN/IEC 60715 6 0.24" 5.5 0.22" 5.5 0.22" 10 0.39" AF09, AF12, AF16 + CA4, CC4 1-pole auxiliary contact block AF09, AF12, AF16 + CAL4-11 2-pole auxiliary contact block 102.5 4.04" 110.5 4.35" 71 2.80" 10 0.39" 45 1.77" AF09, AF12, AF16 + CA4 4-pole auxiliary contact block 102.5 4.04" o 4.2 0.17" AF09, AF12, AF16 + VEM4 mechanical and electrical interlock set o 0.17" 5 4.2 0.20" 2x M4 8-32 UNC 70 2.76" 5.5 0.22" 80 3.15" 2 x M4 8-32 UNC 5 0.20" 80 3.15" 70 2.76" 5.5 0.22" 10 0.39" 5.5 0.22" 60 2.36" 35 mm EN/IEC 60715 35 mm EN/IEC 60715 91.5 3.60" 91.5 3.60" 5.5 0.22" 102.5 4.04" 0.39" 71102.80" 5 0.20" 71 2.80" 60 2.36" 43 1.69" 90 3.54" 5.5 0.22" AF09, AF12, AF16 + CAT4 2-pole auxiliary contact and coil terminal block 43 1.69" 90 3.54" 35 mm EN/IEC 60715 5.5 0.22" 10 0.39" 5.5 0.22" 80 3.15" 43 1.69" 80 3.15" 35 mm EN/IEC 60715 6 0.24" 5.5 0.22" 43 1.69" 71 2.80" 45 1.77" 5 0.20" AF09, AF12, AF16 + VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.147 1SXU000023C0202 Rev. A Approximate dimensions AF09/Z...AF16/Z, AF09N00/Z...AF16N0/Z, 3-pole contactors Note: Approximate dimensions for AF26 apply to AF NEMA Sz. 1. AF26...AF38 dimensions apply to AF..Z type. Dimensions mm, inches 77 3.03" o 4.2 0.17" 70 2.76" 10 0.39" 5 0.20" 10 0.39" 2x M4 8-32 UNC 5 0.20" 5.5 0.22" 35 1.38" 2x M4 8-32 UNC 70 2.76" 5.5 0.22" o 4.2 0.17" 60 2.36" 35 mm EN/IEC 60715 6 0.24" 35 mm EN/IEC 60715 80 3.15" 6 0.24" 80 3.15" 35 1.38" 5.5 0.22" 5.5 0.22" 60 2.36" 71 2.80" 45 1.77" 80 3.15" 5 0.20" 86 3.39" 45 1.77" 5 0.20" AF26, AF30, AF38 AF26, AF30, AF38 86 3.39" 119.5 4.70" 45 1.77" 80 3.15" 10 0.39" 12 0.47" 80 3.15" 45 1.77" 80 3.15" 5.5 0.22" 35 mm EN/IEC 60715 6 0.24" 5.5 0.22" 43 1.69" 80 3.15" 35 mm EN/IEC 60715 6 0.24" 5.5 0.22" 5.5 0.22" 10 0.39" AF26, AF30, AF38 + CA4, CC4 1-pole auxiliary contact block AF26, AF30, AF38 + CAL4-11 2-pole auxiliary contact block 111.5 4.39" 119.5 4.70" 10 0.39" 45 1.77" AF26, AF30, AF380 + CA4 4-pole auxiliary contact block 35 mm EN/IEC 60715 80 3.15" 60 2.36" 43 1.69" 5.5 0.22" 60 2.36" 5.5 0.22" o 4.2 0.17" AF26, AF30, AF38 + VEM4 mechanical and electrical interlock set 80 3.15" 2 x M4 8-32 UNC 4.2 0.17" 5o 0.20" 2x M4 8-32 UNC 70 2.76" 10 0.39" 5.5 0.22" 35 mm EN/IEC 60715 35 mm EN/IEC 60715 111.5 4.39" 80 10 3.15" 0.39" 5 0.20" 80 3.15" 70 2.76" 111.5 4.39" 90 3.54" 5.5 0.22" 91.5 3.60" 5.5 0.22" AF26, AF30, AF38 + CAT4 2-pole auxiliary contact and coil terminal block 43 1.69" 90 3.54" 10 0.39" 5.5 0.22" 80 3.15" 43 1.69" 80 3.15" 35 mm EN/IEC 60715 6 0.24" 5.5 0.22" 5.5 0.22" 80 3.15" 43 1.69" 80 3.15" 5 0.20" 45 1.77" 91.5 3.60" 1 e lin e h s s t tor os tac r Ac Con 5 0.20" AF26, AF30, AF38 + VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min. 1.148 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Approximate dimensions AF09/Z & AF16/Z 4-pole contactors Note: AF09 & AF16 dimensions apply to AF..Z type. Dimensions mm, inches 77 3.03" 10 0.39" 10 0.39" 5 0.20" 70 2.76" 2x M4 8-32 UNC 5 0.20" 5.5 0.22" 35 1.38" 2x M4 8-32 UNC o 4.2 0.17" 70 2.76" 5.5 0.22" o 4.2 0.17" 60 2.36" 35 mm EN/IEC 60715 80 3.15" 6 0.24" 35 mm EN/IEC 60715 6 0.24" 80 3.15" 35 1.38" 5.5 0.22" 60 2.36" 71 2.80" 5.5 0.22" 5 0.20" 77 3.03" 45 1.77" 71 2.80" 45 1.77" 5 0.20" AF09, AF16 AF09, AF16 110.5 4.35" 71 2.80" 45 1.77" 77 3.03" 10 0.39" 12 0.47" 71 2.80" 45 1.77" 80 3.15" 5.5 0.22" 35 mm EN/IEC 60715 6 0.24" 5.5 0.22" 43 1.69" 80 3.15" 35 mm EN/IEC 60715 6 0.24" 5.5 0.22" 5.5 0.22" 10 0.39" AF09, AF16 + CA4, CC4 1-pole auxiliary contact block AF09, AF16 + CAL4-11 2-pole auxiliary contact block 102.5 4.04" 110.5 4.35" 71 2.80" 10 0.39" 45 1.77" 5.5 0.22" AF09, AF16 + CA4 4-pole auxiliary contact block 102.5 4.04" 102.5 4.04" 80 3.15" 70 2.76" 60 2.36" 5.5 0.22" o 4.2 0.17" o 4.2 0.17" 5 0.20" AF09..-40-00, AF16..-40-00 + VEM4 mechanical and electrical interlock set 2x 2x M4 8-32 UNC M4 8-32 UNC 70 2.76" 80 3.15" 5 0.20" 10 0.39" 60 2.36" 35 mm EN/IEC 60715 35 mm EN/IEC 60715 91.5 3.60" 5.5 0.22" 71 2.80" 10 0.39" 5.5 0.22" 5 0.20" 71 2.80" 43 1.69" 90 3.54" 5.5 0.22" 91.5 3.60" 5.5 0.22" AF09, AF16 + CAT4 2-pole auxiliary contact and coil terminal block 43 1.69" 90 3.54" 10 0.39" 5.5 0.22" 35 mm EN/IEC 60715 80 3.15" 43 1.69" 80 3.15" 35 mm EN/IEC 60715 6 0.24" 5.5 0.22" 43 1.69" 71 2.80" 45 1.77" 5 0.20" AF09..-40-00, AF16..-40-00 + VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.149 1SXU000023C0202 Rev. A Approximate dimensions AF26/Z & AF38/Z 4-pole contactors Note: AF26 & AF38 dimensions apply to AF..Z type. Dimensions mm, inches 77 3.03" 10 0.39" 5 0.20" 10 0.39" 70 2.76" 2x M4 8-32 UNC 5 0.20" 5.5 0.22" 35 1.38" 2x M4 8-32 UNC o 4.2 0.17" 70 2.76" 5.5 0.22" o 4.2 0.17" 60 2.36" 35 mm EN/IEC 60715 80 3.15" 35 mm EN/IEC 60715 6 0.24" 6 0.24" 80 3.15" 35 1.38" 5.5 0.22" 60 2.36" 71 2.80" 5.5 0.22" 5 0.20" 101 3.98" 45 1.77" 95 3.74" 45 1.77" 5 0.20" AF26, AF38 AF26, AF38 101 3.98" 134.5 5.30" 95 3.74" 45 1.77" 10 0.39" 12 0.47" 95 3.74" 45 1.77" 80 3.15" 5.5 0.22" 35 mm EN/IEC 60715 6 0.24" 5.5 0.22" 43 1.69" 80 3.15" 35 mm EN/IEC 60715 6 0.24" 5.5 0.22" 5.5 0.22" 10 0.39" AF26, AF38 + CA4, CC4 1-pole auxiliary contact block AF26, AF38 + CAL4-11 2-pole auxiliary contact block 134.5 5.30" 126.5 4.98" 10 0.39" 80 3.15" 43 1.69" AF26, AF38 + CA4 4-pole auxiliary contact block 126.5 4.98" 102.5 4.04" o 4.2 0.17" o 4.2 0.17" 5 0.20" AF26..-40-00, AF38..-40-00 + VEM4 mechanical and electrical interlock set 2x 2x M4 8-32 UNC M4 8-32 UNC 70 2.76" 5.5 0.22" 80 3.15" 5 0.20" 80 3.15" 60 2.36" 35 mm EN/IEC 60715 35 mm EN/IEC 60715 5.5 0.22" 10100.39" 0.39" 5.5 0.22" 70 2.76" 95 3.74" 71 2.80" 60 2.36" 90 3.54" 5.5 0.22" 91.5 3.60" 5.5 0.22" AF26, AF38 + CAT4 2-pole auxiliary contact and coil terminal block 43 1.69" 43 1.69" 90 3.54" 10 0.39" 5.5 0.22" 5 0.20" 80 3.15" 35 mm EN/IEC 60715 6 0.24" 5.5 0.22" 5.5 0.22" 95 3.74" 45 1.77" 43 1.69" 95 3.74" 35 mm EN/IEC 60715 45 1.77" 91.5 3.60" 1 e lin e h s s t tor os tac r Ac Con 5 0.20" AF26..-40-00, AF38..-40-00 + VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min. 1.150 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Approximate dimensions AS09..S ... AS16..S 3-pole contactors w/spring AC/DC operated, with screw terminals mm, inches AS/L09, AS/L12, AS/L16 72.5 2.85" 7 0.28" 2x M4 8-32 UNC 10 0.39" 5.5 0.22" 35 1.38" o 4.2 0.17" 50 1.97" 35 1.38" 45 1.77" o 4.2 0.17" 60 2.36" 50 1.97" 5.5 0.22" 60 2.36" 35 mm EN/IEC 60715 68 2.68" 2x M4 8-32 UNC 10 0.39" 35 mm EN/IEC 60715 72.5 2.85" 7 0.28" 45 1.77" 68 2.68" Main dimensions Ac ro Co ss n th terminals tacto e line rs 1 AS/L09..S, AS/L12..S, AS/L16..S 110.8 4.36" 10 0.39" o 4.2 0.17" 50 1.97" 5.5 0.22" 35.4 1.39" 35 mm EN/IEC 60715 68 2.68" 35 1.38" 2x M4 8-32 UNC 7 0.28" 60 2.36" 72.5 2.85" 45 1.77" AS/L09..S, AS/L12..S, AS/L16..S + CA3..S front-mounted 1-pole auxiliary contact block 110.8 4.36" AS/L09...16-30-32 35 1.38" o 4.2 0.17" 50 1.97" 35.4 1.39" 35 mm EN/IEC 60715 5.5 0.22" 4x M4 8-32 UNC 80 3.1 o 4.2 0.17" 50 1.97" 35 mm EN/IEC 60715 50 1.97" 60 2.36" 5.5 0.22" 72.5 2.85" 7 0.28" 10 0.39" 80 3.15" 2x 90 3.54" M4 8-32 UNC o 4.2 0.17" 10 0.39" 68 2.68" 68 2.68" 35 mm EN/IEC 60715 78.5 3.09" ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 5.5 0.22" 60 2.36" 72.5 2.85" 7 0.28" Low Voltage Products & Systems 2x M4 8-32 UNC AS/L09...16-30-32S 90 3.54" AS/L09, AS/L12, AS/L16 10 0.39" 7 0.28" 68 2.68" 5.5 0.22" 72.5 2.85" 45 1.77" 44.2 1.74" 68 2.68" 35 mm EN/IEC 60715 7 0.28" 10 0.39" 60 2.36" 100.2 3.94" 72.5 2.85" 45 1.77" AS/L09..S, AS/L12..S, AS/L16..S + VM3 mechanical interlock unit including two BB3 fixing clips 1.151 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Approximate dimensions B/C6...B/C7 00.00 Inches 00.00 [Millimeters] VB/C6...VB/C7 1.83 46.5 3.80 1.71 43.5 96.5 3.54 1.32 90.0 33.5 1.65 2.26 57.5 42.0 1.77 1.97 1.00 25.4 50.0 45.0 0.18 0.18 4.5 4.5 B/C6...B/C7 1.83 2.07 46.5 52.5 1.87 1.32 47.5 0.18 1.71 4.5 43.5 33.5 1.97 2.26 57.5 50.0 1.65 1.00 1.77 42.0 25.4 45.0 1.38 1.57 0.18 40.0 35.0 1.77 4.5 45.0 B/C6...B/C7 + CA6 1.83 46.5 1.71 43.5 1.32 33.5 2.26 1.65 57.5 42.0 1.77 45.0 1.00 25.4 0.18 4.5 B/C6...B/C7 + CAF6 1.71 43.5 1.02 26 A1 2.36 2.79 71 CAF6 1.10 28 A2 60 1.152 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Approximate dimensions A/AE9 - A/AE26, 3 pole 00.00 Inches 00.00 [Millimeters] A/AE9 - A/AE16 -- Contactor, 3 pole 2.91 74 2.68 68 0.22 1.38 5.5 1.73 35 44 2.91 2.36 1.97 60 74 50 0.18 4.5 A/AE9 - A/AE16 + VM5 or VE5 -- Mechanically interlocked contactor, 3 pole A9-16,N 2.91 74 5.50 139.7 2.68 68 0.22 4.06 1.38 5.5 103 2.32 35 2.91 59 2.36 74 1.97 50 60 0.18 4.5 A/AE26 -- Contactor, 3 pole A9-16+VM5 3.69 93.6 3.44 87.3 0.35 2.13 1.77 9 54 45 3.15 2.76 3.54 80 70 90 0.17 4.2 A/AE26 + VM5 or VE5 -- Mechanically interlocked contactor, 3 pole A26 4.03 102 3.69 93.6 5.25 133.4 4.84 123.0 4.64 3.44 117.9 87.3 0.35 0.22 2.32 9 5.5 59 5.25 133.4 4.64 3.54 2.76 3.15 117.9 90 70 80 0.17 4.2 1.77 45 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage A26+VM5 2.72 69 1.153 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Approximate dimensions A/AE30 - A/AE/AF75, 3 pole A/AE30 & A/AE40 -- Contactor, 3 pole 00.00 Inches 00.00 [Millimeters] 4.26 108.3 4.02 102 0.35 2.13 1.77 9 54 45 3.54 3.15 2.76 80 70 90 0.17 4.2 A/AE30 & A/AE40 + VM5 or VE5 -- Mechanically interlocked contactor, 3 pole A30,40 4.60 117 5.25 4.64 117.9 4.26 133.4 108.3 4.84 0.22 2.32 4.02 123.0 5.5 59 102 0.35 9 5.25 133.4 4.64 3.54 2.76 3.15 117.9 90 70 80 0.17 4.2 1.77 2.72 45 A/AE/AF50 - A/AE/AF75 -- Contactor, 3 pole 69 4.25 108 A30,40+VM5 4.00 3.22 101.5 82 0.39 2.76 2.36 10 70 60 3.94 3.54 4.33 110 90 100 0.24 6.2 A/AE/AF50 - A/AE/AF75 + VM5 or VE5 -- Mechanically interlocked contactor, 3 pole A( E ) 50-75 4.54 6.00 115.3 6.62 168.2 6.10 155 152.5 4.25 108 3.00 4.00 0.22 76.3 101.5 5.5 0.39 10 6.50 165 3.54 5.87 149 4.33 90 110 3.94 100 0.24 2.36 60 1.154 1SXU000023C0202 Rev. A A50-75+VM5 6.2 3.35 85 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Approximate dimensions A/AE/AF95 & A/AE/AF110, 3 pole 00.00 Inches 00.00 [Millimeters] A/AE/AF95 & A/AE/AF110 -- Contactor, 3 pole 5.90 0.24 150.0 6.2 0.45 11.5 5.35 136.0 5.83 4.96 148.0 126.0 3.54 90.0 3.07 78.0 4.01 102.0 FILE NAME A95-110C.DXF ABB Control Inc. A/AE/AF95 & A/AE/AF110 + VE5 -- Mechanically interlocked contactor, 3 pole 5-20-98 8.70 5.17 7.68 123.5 221 195 7.91 131 200.1 4.86 0.31 3.90 8 99 0.39 10 8.10 205.7 4.96 7.28 4.33 126 185 148 5.35 136 0.24 6.2 3.07 78 4.13 105 A95-110+VM5 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.155 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Approximate dimensions A/AE9 - A/AE/AF75, 4 pole A/AE9 - A/AE16 -- Contactor, 4 pole 00.00 Inches 00.00 [Millimeters] 2.91 74 2.68 68 1.73 0.22 1.38 5.5 35 44 2.91 2.36 1.97 60 74 50 0.18 4.5 A9-16,N 3.69 A/AE26 -- Contactor, 4 pole 93.6 3.44 87.3 0.35 2.13 1.77 9 54 45 3.15 2.76 3.54 80 70 90 0.17 4.2 A/AE/AF45 - A/AE/AF75 -- Contactor, 4 pole A26 4.71 119.5 4.45 113 3.62 92 0.39 3.23 10 82 3.94 3.54 4.33 100 110 90 0.24 6.2 A45 1.156 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Approximate dimensions AL9 - AL40, 3 & 4 pole 00.00 Inches 00.00 [Millimeters] Ac ro Co ss nt the ac to line rs 1 AL9, AL12,, AL16 -- Contactor, 3 & 4 pole AL26 -- Contactor, 3 & 4 pole AL30, AL40 -- Contactor, 3 pole Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.157 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Approximate dimensions Accessories for A/AE9 - A/AE/AF110 00.00 Inches 00.00 [Millimeters] A/AE9 - A/AE40 A/AE/AF50 - A/AE/AF110 A B SIDE MOUNTED AUXILIARY C SINGLE POLE TOP MOUNTED AUXILIARY D PNEUMATIC TIMER TYPE 1SXU000023C0202 Rev. A F E ON-POSITION LATCH 1.158 FOUR POLE TOP MOUNTED AUXILIARY MECH INTERLOCK D.C. OPERATED A B C D E F IN 2.20 3.96 4.21 5.71 5.00 - - IN 2.20 IN 2.20 IN 3.23 IN 4.09 104 145.5 IN 4.02 5.91 A/AE9-16 MM A/AE26 MM A/AE30-40 MM A/AE/AF50-75 MM A/AE/AF45 MM A/AE/AF95-110 MM 56 56 56 82 102 100.5 4.72 107 126.3 164.3 146.3 5.76 - - 5.30 5.55 7.05 6.34 - - 5.27 141 179 140.3 178.5 160.4 6.32 - - 5.73 5.98 7.48 6.77 172 - - 6.16 - - - - - - 152 156.5 7.03 161 133.9 150 5.52 6.47 127 119.8 134.5 4.97 145 190 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Approximate dimensions A/AF145 - A/AF185 00.00 Inches 00.00 [Millimeters] Ac ro Co ss nt the ac to line rs 1 A/AF145 & A/AF185 A/AF145, A/AF185 with mechanical interlock A/AF145, A/AF185 reversing Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.159 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Approximate dimensions A/AF145 - A/AF300 00.00 Inches 00.00 [Millimeters] A/AF145 - A/AE/AF95-110 mechanically interlocked A/AF210, A/AF260, A/AF300 1.160 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Approximate dimensions A/AF210 - A/AF300 00.00 Inches 00.00 [Millimeters] Ac ro Co ss nt the ac to line rs 1 A/AF210, A/AF260, A/AF300 with mechanical interlock A/AF210, A/AF260, A/AF300 reversing +TA450 A/AF210, A/AF145 with mechanical interlock Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.161 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Approximate dimensions AF400 - AF460 00.00 Inches 00.00 [Millimeters] AF400, AF460 AF400, AF460 with mechanical interlock 1.162 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Approximate dimensions AF400 - AF750 00.00 Inches 00.00 [Millimeters] Ac ro Co ss nt the ac to line rs 1 AF400, AF460 reversing AF580 - AF750 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.163 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Approximate dimensions AF580 - AF750 00.00 Inches 00.00 [Millimeters] AF580 - AF750 with mechanical interlock AF580 - AF750 reversing 1.164 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ac ro Co ss nt the ac to line rs 1 Approximate dimensions AF1250 - AF2050 00.00 Inches 00.00 [Millimeters] AF1250 - AF2050 40 1.57" 27 1.06" o13 40 0.51" 1.57" 17 0.67" 13 0.51" 17 0.67" 30 1.18" 50 1.97" 27 1.06" 40 1.57" 10 0.39" 72 2.83" 210 8.27" o 7 0.28" AF2050 AF1350, AF1650 136 5.35" 136 5.35" 3 o 7 0.28" 72 2.83" 72 2.83" 210 8.27" AF1250 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 46.5 1.83" 8 0.31" 132 5.2" 132 5.2" 263 10.35" 313 12.32" 344 13.54" 0.12" 80 3.15" 104 4.09" 136 5.35" o9 0.35" 47 1.85" 10 0.39" 244 9.61" 438 17.24" AF1350 ... AF2050 1.165 1SXU000023C0202 Rev. A 1 e lin e h s s t tor os tac r Ac Con Approximate dimensions EK110 - EK550, 4 pole B P B1 D G F1 P1 T1 T PE H H1 C1 E M6 F in EK 110 mm EK 150 mm EK 175 mm EK 210 mm EK 370 in in in in mm EK 550 in EK 1000 mm M4 B 6.50 165 6.50 165 7.91 201 7.91 201 10.63 270 10.63 270 C K1 B1 5.35 136 5.35 136 6.93 176 6.93 176 9.61 244 9.61 244 C 4.72 120 4.72 120 6.30 160 6.30 160 8.66 220 8.66 220 C1 5.51 140 5.51 140 5.51 140 5.51 140 7.87 200 7.87 200 D 0.26 6.6 0.43 11 0.43 11 0.43 11 0.43 11 0.43 11 E 1,57 40 1.57 40 0.59 15 0.59 15 1.57 40 1.57 40 F 1.61 41 1.65 42 1.77 45 1.77 45 2.64 67 2.64 67 F1 1.69 43 1.65 42 2.64 67 2.64 67 2.76 70 2.76 70 G 0.59 15 0.79 20 0.79 20 0.79 20 0.98 25 0.98 25 H 6.14 156 6.14 156 6.14 156 6.14 156 8.78 223 8.78 223 H1 6.14 156 6.77 172 7.80 198 7.80 198 10.71 272 10.71 272 C2 K1 0.30 7.5 0.39 10 0.39 10 0.39 10 0.49 12.5 0.49 12.5 P 6.08 154.5 6.08 154.5 6.77 172 6.77 172 8.88 225.5 8.88 225.5 P1 4.03 102.3 4.03 102.3 4.20 106.7 4.20 106.7 5.49 139.5 5.49 139.5 T 0.39 10 0.39 10 0.39 10 0.39 10 0.91 23 0.91 23 T1 0.16 4 0.16 4 0.20 5 0.20 5 0.24 6 0.24 6 EK110-550 1.166 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Capacitive switching Capacitive switching For applications up to 130 kVar Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ca sw pac itc itiv hin e g ABB offers 3 contactor types for capacitive switching: * UA...RA contactors for capacitor switching (UA16...RA to UA110...RA) with preinstalled damping resistors. The insertion of damping resistors protects the contactor and the capacitor from the highest inrush currents. * UA contactors for capacitor switching (UA16 to UA110) Maximum permissible peak current i 100 times the nominal rms current of the switched capacitor. * A and AF standard contactors Maximum permissible peak current i 30 times the nominal rms current of the switched capacitor. Please contact Technical Support for more information. UA...RA description These devices intended for capacitor switching can be used for installations in which the peak current far exceeds 100 times nominal rms current. The contactors are delivered complete with their damping resistors and must be used without additional inductances. The capacitors must be discharged (maximum residual voltage at terminals 50 V) before being re-energized when the contactors are making. * The UA...RA contactors are fitted with a special front-mounted block, which ensures the serial insertion of 3 damping resistors into the circuit to limit the current peak on energization of the capacitor bank * Their connection also ensures capacitor precharging in order to limit the second current peak occurring upon making of the main poles * The insertion of resistors allows to damp the highest current peak of the capacitor when switching on, whatever its level. * Control circuit: AC operated * Add-on auxiliary contact blocks for side mounting and a wide range of accessories. * CE mark * UL file #E312527 (16...75), #E36588 (95...110) * CSA file #LR56745 (16...75), cULus (95...110) UA description UA contactors can be used for the switching of capacitor banks whose inrush current peaks are less than or equal to 100 times nominal rms current. The capacitors must be discharged (maximum residual voltage at terminals 50 V) before being re-energized when the contactors are making. These contactors are of the block type design with: * Control circuit: AC operated * Add-on auxiliary contact blocks for front or side mounting and a wide range of accessories. * CE mark * UL file #E312527 (26...75), #E36588 (95...110) * CSA file #LR56745 (26...75), cULus (95...110) 1.167 1SXU000023C0202 Rev. A 1 1 e itiv g c pa hin Ca itc sw Contactors for capacitive switching AC-6b utilization category according to IEC 60947-4-1 Capacitor transient conditions In Low Voltage industrial installations, capacitors are mainly used for reactive energy correction (raising the power factor). When these capacitors are energized, overcurrents of high amplitude and high frequencies (3 to 15 kHz) occur during the transient period (1 to 2 ms). The amplitude of these current peaks, also known as "inrush current peaks", depends on the following factors: -- The network inductances. -- The transformer power and short-circuit voltage. -- The type of power factor correction. There are 2 types of power factor correction: fixed or automatic. Fixed power factor correction consists of inserting, in parallel on the network, a capacitor bank whose total power is provided by the assembly of capacitors of identical or different ratings. The bank is energized by a contactor that simultaneously supplies all the capacitors (a single step). The inrush current peak, in the case of fixed correction, can reach 30 times the nominal current of the capacitor bank. An automatic power factor correction system, on the other hand, consists of several capacitor banks of identical or different ratings (several steps), energized separately according to the value of the power factor to be corrected. An electronic device automatically determines the power of the steps to be energized and activates the relevant contactors. The inrush current peak, in the case of automatic correction, depends on the power of the steps already on duty, and can reach 100 times the nominal current of the step to be energized. Single-step capacitor bank scheme Multi-step capacitor bank scheme Use the A/AF... contactor ranges. Use the UA... or UA..RA contactor ranges. Steady state condition data The presence of harmonics and the network's voltage tolerance lead to a current, estimated to be 1.3 times the nominal current In of the capacitor, permanently circulating in the circuit. Taking into account the manufacturing tolerances, the exact power of a capacitor can reach 1.15 times its nominal power. Standard IEC 60831-1 Edition 2002 specifies that the capacitor must therefore have a maximum thermal current IT of: IT = 1.3 x 1.15 x In = 1.5 x In Consequences for the contactors To avoid malfunctions (welding of main poles, abnormal temperature rise, etc.), contactors for capacitor bank switching must be sized to withstand: -- A permanent current that can reach 1.5 times the nominal current of the capacitor bank. -- The short but high peak current on pole closing (maximum permissible peak current I ). Contactor selection tool for capacitor switching In a given application, if the user does not know the value of the inrush current peak, this value can be approximately calculated using the formulas given on the pages "Calculation and dimensioning". Alternatively by the CAPCAL selection tool, available on the ABB Website: www.abb.com/lowvoltage right hand side menu search: "Online product selection tools" select: "Contactors: AC-6b capacitor switching" This program allows the calculation of these peaks and gives the references of the ABB contactors according to the installation specifications. This calculation is valid for one or several capacitor banks. 1.168 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage UA, UA...RA 3 pole For capacitive switching applications up to 130 kVar AC operated coils UA30...40/..RA UA50...75 UA95...110/..RA Electrical ratings 230... 240V Ca sw pac itc itiv hin e g Capacitive switching IEC/EN 60947-1 IEC/EN 60947-4-1 UL 508/60947-4-1A CSA C22.2 No.14, 60947-4-1-07 Rated operational power AC-6b, three phase, 50 Hz, 40C (kVar) AC capacitive switching ratings 400... 415V 440V R Standard auxiliary contacts Catalog number Power, three phase, 60 Hz (kVar) 500... 550V 690V 220... 240V 440... 480V 550... 600V NO NC UA...RA - rated for capacitors with peak (inrush) current i > 100 times the rms current (unlimited peak current) 8 12.5 15 18 22 8 16 20 1 - UA16-30-10-RA 12.5 22 24 30 35 11 22 27 1 - UA26-30-10-RA 16 30 32 34 45 14 28 35 1 - UA30-30-10-RA - - UA50-30-00-RA 1 1 UA50-30-11-RA - - UA63-30-00-RA 1 1 UA63-30-11-RA - - UA75-30-00-RA 1 1 UA75-30-11-RA - - UA95-30-00-RA 1 1 UA95-30-11-RA - - UA110-30-00-RA 1 UA110-30-11-RA 25 30 35 40 45 40 50 50 55 60 65 70 75 80 85 55 72 65 80 75 100 85 120 95 130 25 27.5 32 40 45 50 55 64 80 95 62 70 80 100 120 UA - rated for capacitors with peak (inrush) current i 100 times the rms current (see technical data for values) 7.5 12.5 13.7 15.5 21.5 IEC/EN applications only - use UA...RA type 1 - UA16-30-10- 12 20 22 22 30 12.5 25 30 1 - UA26-30-10- 16 27.5 30 34 45 16 32 40 1 - UA30-30-10- - - UA50-30-00- 1 1 UA50-30-11- - - UA63-30-00- 1 1 UA63-30-11- - - UA75-30-00- 1 1 UA75-30-11- - - UA95-30-00- 1 1 UA95-30-11- - - UA110-30-00- 1 UA110-30-11- 20 25 30 35 40 33 36 45 50 50 55 65 65 75 75 40 55 50 70 62 75 70 80 80 90 20 40 50 IEC/EN applications only - use UA...RA type 27.5 35 40 55 70 80 70 75 85 Coil voltage selection chart () Rated control circuit voltage Uc UA16... UA110 UA16RA... UA110RA 24V 50/60 81 81 48V 50/60 83 83 110V/50, 110...120V/60 84 84 230...240V/60 80 80 400...415V/50, 480V/60 51 51 500V/50, 600V/60 55 55 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.169 1SXU000023C0202 Rev. A 1 1 e itiv g c pa hin Ca itc sw UA16/RA...UA110/RA 3-pole contactors Unlimited peak current I IEC & UL/CSA Technical data Main pole - Utilization characteristics according to IEC Contactor types AC operated UA16..RA UA26..RA UA30..RA UA50..RA UA63..RA UA75..RA 230-240 V 400-415 V 440 V 500-550 V 690 V 230-240 V 400-415 V 440 V 500-550 V 690 V 230-240 V 400-415 V 440 V 500-550 V 690 V 55 C Multi-step capacitor bank scheme 70 C Max. permissible peak current I Short-circuit protection device for contactors 8 kvar 12.5 kvar 15 kvar 18 kvar 22 kvar 7.5 kvar 12.5 kvar 13 kvar 16 kvar 21 kvar 6 kvar 10 kvar 11 kvar 12.5 kvar 17 kvar Unlimited 12.5 kvar 22 kvar 24 kvar 30 kvar 35 kvar 11.5 kvar 20 kvar 20 kvar 25 kvar 31 kvar 9 kvar 15.5 kvar 17 kvar 20 kvar 26 kvar 16 kvar 30 kvar 32 kvar 34 kvar 45 kvar 16 kvar 27.5 kvar 30 kvar 34 kvar 45 kvar 11 kvar 19.5 kvar 20.5 kvar 25 kvar 32 kvar 25 40 50 55 72 24 40 43 50 65 20 35 37 46 60 kvar kvar kvar kvar kvar kvar kvar kvar kvar kvar kvar kvar kvar kvar kvar 30 kvar 50 kvar 55 kvar 65 kvar 80 kvar 27 kvar 45 kvar 48 kvar 60 kvar 75 kvar 23 kvar 39 kvar 42.5 kvar 50 kvar 65 kvar 35 kvar 60 kvar 65 kvar 75 kvar 100 kvar 30 kvar 50 kvar 53 kvar 65 kvar 80 kvar 25 kvar 41 kvar 45 kvar 55 kvar 70 kvar 80 A 125 A 200 A 240 cycles/h Ue 440 V 250 000 operating cycles 500 V Ue 690 V 100 000 operating cycles gG type fuse (1) Max. electrical switching frequency Electrical durability AC-6b UA95..RA UA110..RA IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V 50 / 60 Hz Standards Rated operational voltage Ue max. Rated frequency (without derating) AC-6b Utilization category Rated operational power AC-6b For air temperature close 40 C to contactor 40 kvar 70 kvar 75 kvar 85 kvar 120 kvar 35 kvar 60 kvar 65 kvar 75 kvar 105 kvar 30 kvar 53 kvar 58 kvar 70 kvar 85 kvar 45 kvar 80 kvar 85 kvar 95 kvar 130 kvar 40 kvar 70 kvar 75 kvar 82 kvar 110 kvar 35 kvar 60 kvar 70 kvar 78 kvar 100 kvar 250 A (1) The fuse ratings given represent the maximum ratings ensuring type 1 coordination according to the definition of standard IEC 60947-4-1. Main pole - Utilization characteristics according to UL / CSA Contactor types Power - 60 Hz For air temperature close to contactor AC operated UA16..RA UA26..RA UA30..RA UA50..RA UA63..RA UA75..RA UA95..RA UA110..RA 240 V 480 V 600 V 8 kvar 16 kvar 20 kvar Unlimited 11 kvar 22 kvar 27 kvar 14 kvar 28 kvar 35 kvar 25 kvar 50 kvar 62 kvar 27.5 kvar 55 kvar 70 kvar 32 kvar 64 kvar 80 kvar 40 kvar 80 kvar 100 kvar 45 kvar 95 kvar 120 kvar 40 C Max. permissible peak Current I Operating principle The front-mounted block mechanism of the UA..RA contactors ensures: -- early making of the auxiliary "PA" poles with respect to the main "PP" poles -- automatic return to the open position of the auxiliary "PA" poles after the main poles are closed. When the coil is energized, the early making auxiliary poles connect the capacitor to the network via the set of 3 resistors. The damping resistors attenuate the first current peak and the second inrush current when the main contacts begin to make. Once the main poles are in the closed position, the auxiliary poles automatically break. When the coil is de-energized, the main poles break ensuring the breaking of the capacitor bank. The contactor can then begin a new cycle. The insertion of resistors allows to damp the highest current peak of the capacitor when switching Coil voltage Uc R A1 PP A2 PA R C 1.170 1SXU000023C0202 Rev. A on, whatever its level. Aux. poles PA Main poles PP Total closing time Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ca sw pac itc itiv hin e g UA16/RA...UA110/RA 3-pole contactors Unlimited peak current I General technical data Connecting characteristics Contactor types AC operated UA16..RA UA26..RA UA30..RA UA50..RA UA95..RA UA63..RA UA110..RA UA75..RA Connection capacity (min. ... max.) Main conductors (poles) Rigid Solid ( 4 mm) Stranded ( 6 mm) Flexible with ferrule l L Bars or lugs Connection capacity acc. to UL/CSA Tightening torque Recommended Max. Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid Flexible with ferrule l L Lugs Coil terminals Built-in auxiliary terminals Connection capacity acc. to UL/CSA Tightening torque Coil terminals Recommended Max. Built-in auxiliary terminals Recommended Max. Degree of protection 1x 2x 1x 2x L l> 1 or 2 x 1...4 mm 0.75...2.5 mm 7.7 mm 3.7 mm AWG 18...10 1 Nm / 9 Ib.in 1.2 Nm 1x 2x 1x 2x L l> L l> 1 or 2 x 1...4 mm 1...4 mm 0.75...2.5 mm 0.75...2.5 mm 8 mm 3.7 mm 7.7 mm 3.7 mm AWG 18...14 1.5...6 mm 1.5...4 mm 10 mm 4.2 mm AWG 12...8 1.7 Nm / 15 Ib.in 2.2 Nm 10 mm 4.2 mm 2.5...16 mm 2.5...16 + 2.5...6 mm 2.5...10 mm 2.5...10 + 2.5...4 mm AWG 8...4 2.3 Nm / 20 Ib.in 2.6 Nm 8 mm 3.7 mm 6...50 mm 6...25 + 6...16 mm 6...35 mm 6...16 + 6...10 mm AWG 8...1 4 Nm / 35 Ib.in 4.5 Nm 10...95 mm 6...35 mm 10...70 mm 6...35 mm AWG 6...2/0 8 Nm / 53 Ib.in 9 Nm 1...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm - - 1 Nm / 9 Ib.in 1.2 Nm 1 Nm / 9 Ib.in 1.2 Nm acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals Main terminals Coil terminals IP20 IP10 IP20 IP20 Delivered in open position, screws of unused terminals must be tightened M 3.5 M4 M5 M6 Screwdriver type Flat O 5.5 / Pozidriv 2 Flat O 6.5 / Pozidriv 2 M 3.5 Flat O 5.5 / Pozidriv 2 M 3.5 M4 Screwdriver type Flat O 5.5 / Pozidriv 2 M8 Hexagon socket (s = 4 mm) Screwdriver type Built-in auxiliary terminals M 3.5 - - Other technical characteristics are the same as those of standard A contactors. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.171 1SXU000023C0202 Rev. A 1 1 e itiv g c pa hin Ca itc sw UA16...UA110 3-pole contactors Peak current I 100 times the rms current IEC & UL/CSA technical data Main pole - Utilization characteristics according to IEC Contactor types AC operated Standards Rated operational voltage Ue max. Rated frequency (without derating) AC-6b Utilization category Rated operational power AC-6b (1) For air temperature close 40 C to contactor 55 C Multi-step capacitor bank scheme 70 C Max. permissible peak current I UA16 UA26 UA30 UA50 UA63 UA75 UA95 UA110 IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V 50 / 60 Hz 230-240 V 400-415 V 440 V 500-550 V 690 V 230-240 V 400-415 V 440 V 500-550 V 690 V 230-240 V 400-415 V 440 V 500-550 V 690 V Ue 500 V Ue > 500 V 7.5 kvar 12.5 kvar 13.7 kvar 15.5 kvar 21.5 kvar 6.7 kvar 11.7 kvar 13 kvar 14.7 kvar 20 kvar 6 kvar 10 kvar 11 kvar 12.5 kvar 17 kvar 1.8 kA 1.6 kA 12 kvar 20 kvar 22 kvar 22 kvar 30 kvar 11 kvar 18.5 kvar 20 kvar 22 kvar 30 kvar 8.5 kvar 14.5 kvar 16 kvar 19.5 kvar 25 kvar 3 kA 2.7 kA 16 kvar 27.5 kvar 30 kvar 34 kvar 45 kvar 16 kvar 27.5 kvar 30 kvar 34 kvar 45 kvar 11 kvar 19 kvar 20 kvar 23.5 kvar 32 kvar 3.5 kA 3.1 kA 20 kvar 33 kvar 36 kvar 40 kvar 55 kvar 20 kvar 33 kvar 36 kvar 40 kvar 55 kvar 19 kvar 32 kvar 35 kvar 40 kvar 52 kvar 5 kA 4.5 kA 25 kvar 45 kvar 50 kvar 50 kvar 70 kvar 25 kvar 43 kvar 48 kvar 50 kvar 70 kvar 21 kvar 37 kvar 41 kvar 45 kvar 60 kvar 6.5 kA 5.8 kA 30 kvar 50 kvar 55 kvar 62 kvar 75 kvar 30 kvar 50 kvar 53 kvar 62 kvar 75 kvar 22 kvar 39 kvar 43 kvar 47.5 kvar 65 kvar 7.5 kA 6.75 kA 35 kvar 65 kvar 65 kvar 70 kvar 80 kvar 35 kvar 65 kvar 65 kvar 70 kvar 80 kvar 30 kvar 55 kvar 55 kvar 60 kvar 70 kvar 9.3 kA 8 kA 40 kvar 75 kvar 75 kvar 80 kvar 90 kvar 40 kvar 70 kvar 75 kvar 80 kvar 90 kvar 35 kvar 65 kvar 70 kvar 75 kvar 85 kvar 10.5 kA 9 kA Short-circuit protection device for contactors sized 1.5...1.8 In of the capacitor 240 cycles/h Ue 690 V 100 000 operating cycles gG type fuse Max. electrical switching frequency Electrical durability AC-6b (1) For 220 V and 380 V, multiply by 0.9 the rated values at 230 V and 400 V respectively. Example: 50 kvar / 400 V corresponding to 0.9 x 50 = 45 kvar/380 V. If, in an application, the current peak is greater than the maximum peak current I specified in the tables above, select a higher rating, refer to the UA..RA contactors, or add inductances. (see application guide "Contactors for capacitor switching"). Main pole - Utilization characteristics according to UL / CSA Contactor types Power - 60 Hz For air temperature close to contactor AC operated 40 C 240 V 480 V 600 V UA16 UA26 UA30 UA50 UA63 UA75 UA95 UA110 - 12.5 kvar 25 kvar 30 kvar 16 kvar 32 kvar 40 kvar 20 kvar 40 kvar 50 kvar - 27.5 kvar 55 kvar 70 kvar 35 kvar 70 kvar 75 kvar 40 kvar 80 kvar 85 kvar If, in an application, the current peak is greater than the maximum peak current I specified in the tables above, select a higher rating, refer to the UA..RA contactors, or add inductances. (see application guide "Contactors for capacitor switching"). 1.172 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Ca sw pac itc itiv hin e g UA16 ... UA110 3-pole contactors Peak current I 100 times the rms current General technical data Connecting characteristics Contactor types AC operated UA16 UA26 UA30 UA50 UA95 UA63 UA110 UA75 Connection capacity (min. ... max.) Main conductors (poles) Rigid Solid ( 4 mm) Stranded ( 6 mm) Flexible with ferrule l L Bars or lugs Connection capacity acc. to UL/CSA Tightening torque Recommended Max. Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid Flexible with ferrule l L Lugs Coil terminals Built-in auxiliary terminals Connection capacity acc. to UL/CSA Tightening torque Coil terminals Recommended Max. Built-in auxiliary terminals Recommended Max. Degree of protection 1x 2x 1x 2x L l> 1 or 2 x 1...4 mm 1...4 mm 0.75...2.5 mm 0.75...2.5 mm 7.7 mm 3.7 mm AWG 18...10 1 Nm / 9 Ib.in 1.2 Nm 1x 2x 1x 2x L l> L l> 1...4 mm 1...4 mm 0.75...2.5 mm 0.75...2.5 mm 8 mm 3.7 mm 7.7 mm 3.7 mm AWG 18...14 1.5...6 mm 1.5...6 mm 0.75...4 mm 0.75...4 mm 10 mm 4.2 mm AWG 12...8 1.7 Nm / 15 Ib.in 2.2 Nm 10 mm 4.2 mm 2.5...16 mm 2.5...16 mm 2.5...10 mm 2.5...10 mm AWG 8...4 2.3 Nm / 20 Ib.in 2.6 Nm 8 mm 3.7 mm 6...50 mm 6...25 mm 6...35 mm 6...16 mm AWG 8...1 4 Nm / 35 Ib.in 4.5 Nm 10...95 mm 6...35 mm 10...70 mm 6...35 mm AWG 6...2/0 8 Nm / 71 Ib.in 9 Nm 1...2.5 mm 0.75...2.5 mm 0.75...2.5 mm 0.75...2.5 mm - - 1 Nm / 9 Ib.in 1.2 Nm 1 Nm / 9 Ib.in 1.2 Nm acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals Coil terminals Built-in auxiliary terminals Screw terminals Main terminals Coil terminals IP20 IP10 IP20 IP20 Delivered in open position, screws of unused terminals must be tightened M3.5 M4 M5 M6 Screwdriver type Flat O 5.5 / Pozidriv 2 Flat O 6.5 / Pozidriv 2 M3.5 Flat O 5.5 / Pozidriv 2 M3.5 M4 Screwdriver type Flat O 5.5 / Pozidriv 2 M8 Hexagon socket (s = 4 mm) Screwdriver type Built-in auxiliary terminals M3.5 - - Other technical characteristics are the same as those of standard A contactors. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.173 1SXU000023C0202 Rev. A 1 e itiv g c pa hin Ca itc sw 1 Approximate dimensions Main dimensions mm, inches 126.3 4.97" 141 5.55" 87.3 3.44" 107 4.21" 68 2.68" 102 4.02" 9 0.35" 9 0.35" 4 0.16" 44 1.73" UA16..RA UA26..RA +.394" 47 1.85" 4 0.16" 4 0.16" 54 2.13" 130 +10 5.12" 35 mm EN/IEC 60715 90 3.54" 4.72" +.394" 47 1.85" 120 +10 35 mm EN/IEC 60715 90 3.54" 47 1.85" 120 +10 4.72" +.394" 74 2.91" 35 mm EN/IEC 60715 5.5 0.22" 54 2.13" UA30/40..RA +10 150 75 mm EN/IEC 60715 4 0.16" 5.91" +10" 10 0.39" 47 1.85" 114 4.49" 110 4.33" 35 mm x 15 EN/IEC 60715 140.4 5.53" 101.5 4" 6 0.24" 70 2.76" UA50..RA, UA63..RA, UA75..RA UA50/75...RA 155.6 6.13" 47 1.85" 75 mm EN/IEC 60715 148 5.83" 155.3 6.11" 6 0.24" 170 +10 6.69" +10" 114.4 4.5" 10 0.39" 90 3.54" UA95/110...RA Note: dimensions for UA... contactor identical to UA...RA types less front-mount dampening resistors. 1.174 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Definite purpose Contactors Definite purpose contactors For applications up to 90 FLA Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage De fin co ite p nt ac urpo to rs se 1 Applications Features Type DP contactors provide high performance with flexibility and reliability, designed to match numerous applications including: * Motors * Power supplies * Food service equipment * Compressors * Business machines * Resistive heating * Air conditioning * Refrigeration equipment * Welding * Available as: - 20A, 25A,1, 2 or 3 pole - 30A, 1, 2, 3 or 4 pole - 40A, 2, 3 or 4 pole - 50-90A, 3 pole * Industry standard mounting plate provides easily accessible mounting holes * Coil terminals are provided with #6-32 screws and (1) .250 quick connect or dual .250 quickconnect terminals * Exclusive hex, slotted, phillips #10-32 terminal screws for main terminals * Coil is class B (130 C) insulation system with a wide range of voltages and 50/60 Hz ratings * Double E magnet assembly provides optimal performance with reduced power consumption * Snap-in auxiliary switch with 1 SPDT or 2 SPDT contacts available as an option * 1 N.O. & 1 N.C. auxiliary contact block with 600 VAC rating available as an option * Base assembly is made from high arc-resistant polyesterplastic Agency approvals * UL 508 Guide No. NLDX2, File # E224401 * CSA C22.2 No. 221260 (1456104) Class 3211 04 / 3211 84 * CE/Semko Certified, EN60947-4-1:2001 Catalog number explanation DP 30 C 3P - 1 Definite purpose Coil voltage (See coil voltage selection chart) Frame size 20 = 20A 25 = 25A 30 = 30A 40 = 40A 50 = 50A 60 = 60A 75 = 75A 90 = 90A Power poles 1P = 1 N.O. 2P = 2 N.O. 3P = 3 N.O. 4P = 4 N.O. Contactor type C = Non-reversing 1.175 1SXU000023C0202 Rev. A e os rp u p rs ite acto n 1 Defi ont c DP non-reversing 1, 2, 3 & 4 pole For definite purpose applications up to 90 FLA AC operated coils DP20C1P... DP40C1P DP20C3P... DP30C3P Electrical ratings AC definite purpose controller ratings Full load amperes (FLA) Locked rotor Amperes, breaking all lines (LRA) 1 220...240 / 277V 440... 480V 550... 600V Single phase 110... 120V 20 120 100 80 30 25 150 125 100 35 30 180 125 100 40 40 240 160 120 50 4 20 120 100 80 30 25 150 125 100 35 30 180 125 100 40 40 240 160 120 50 4 20 120 100 80 30 25 150 125 100 35 30 180 150 120 40 40 240 200 160 50 5 50 250 200 65 300 3 60 300 240 75 360 3 75 375 300 90 450 3 90 450 360 120 540 3 20 120 100 80 30 25 150 125 100 35 30 180 150 120 40 40 240 200 160 50 5 Note: 1-pole devices in 2-pole frame with shunt included. 1.5 2 2 3 3 5 5 7.5 1.5 2 2 3 220... 240V 3 5 5 7.5 7.5 6 10 6 15 20 3 5 5 7.5 N.O. power poles Three phase 220... 240V 7.5 7.5 10 10 15 6 25 6 25 6 30 6 7.5 7.5 10 10 440... 480V 550... 600V 7.5 15 15 20 25 30 40 50 7.5 15 15 20 7.5 20 20 25 25 30 40 50 7.5 20 20 25 1 2 3 4 Catalog number DP20C1P- DP25C1P- DP30C1P- DP40C1P- DP20C2P- DP25C2P- DP30C2P- DP40C2P- DP20C3P- DP25C3P- DP30C3P- DP40C3P- DP50C3P- DP60C3P- DP75C3P- DP90C3P- DP20C4P- DP25C4P- DP30C4P- DP40C4P- Catalog number (bulk pack) DP20C1P-/B DP25C1P-/B DP30C1P-/B DP40C1P-/B DP20C2P-/B DP25C2P-/B DP30C2P-/B DP40C2P-/B DP20C3P-/B DP25C3P-/B DP30C3P-/B DP40C3P-/B DP20C4P-/B DP25C4P-/B DP30C4P-/B DP40C4P-/B Bulk qty. 50 50 25 25 DP ratings for AF & AS/ASL Coil voltage selection chart () Control circuit voltage Electrical ratings AC motor ratings, breaking all lines (hp) AC resistance air heating, per pole (A) 600V 2 DP40C4P Control circuit voltage 24V 60 Hz F 120V/60 1 208/240V AC 2 277V AC C 480V AC 4 575/600V 60 Hz 6 ABB has additionally performed definite purpose testing for air conditioning (h.r.c.) applications with AF and AS/ASL series contactors. Please contact Technical Support regarding the use of these devices for applications 20...900 FLA, 80...5600 LRA. 1 1- & 2-pole devices rated per pole 2 DP20...DP30 intended for single phase resistive applications only above 277V 3 220...240V only 4 Max. 277V 5 Breaking all lines 6 Suitable at 208V 1.176 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage De fin co ite p nt ac urpo to rs se 1 Accessories Auxiliary contact blocks Description DP20 to DP40, 3 pole and 4 pole configurations DP50 to DP60 DP75 to DP90" - Form C SPDT CADP40-10 CADP40-10 Double Form C SPDT CADP40-20 CADP40-20 - Form Z SPDT (1NO & 1NC)** CADP40-11 CADP40-11 CADP90-11 ** Must be the same polarity on both poles. For a complete description on contact types, please refer to page 1.78. Mechanical interlock Application Catalog number DP30C3P-* VMDP-1 DP40C3P-* VMDP-1 Protective cover Application Catalog number DP20C2P-* DP-2-AC DP25C2P-* DP-2-AC DP30C2P-* DP-2-AC Din-rail mounting bracket Application Catalog number DP20C1P-* DP/DIN1-2 DP25C1P-* DP/DIN1-2 DP30C1P-* DP/DIN1-2 DP20C2P-* DP/DIN1-2 DP25C2P-* DP/DIN1-2 DP30C2P-* DP/DIN1-2 Note: Replace "*" with appropriate coil voltage as per previous page Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.177 1SXU000023C0202 Rev. A e os rp u p rs ite acto n 1 Defi ont c Technical data Contact rating of SPDT auxiliary contacts Voltage Contact rating of 1 N.O. & 1 N.C. auxiliary contacts Current rating 125 VAC 10 A, 1/3 HP 120 VAC 4 A on lamp load 250 VAC 10 A, 1/3 HP 125 VDC 0.5 A 250 VDC 0.25 A 120V 240V 480V 600V Break (A) 3.0 1.5 0.75 0.6 Make (A) 30 15 7.5 6 Continuous (A) 10 10 10 10 DP20 to DP40, 1 & 2 poles Coil technical data DP20 to DP30, 1 pole DP20 to DP40, 2 poles Nominal coil voltage 24 120 208/240 277 24 120 208/240 Maximum pickup volts 18 88 177 221 18 88 177 221 6 - 15 20 - 70 40 - 140 50 - 165 6 - 15 20 - 70 40 - 170 50 - 165 Drop out volts range 277 Nominal inrush VA 50 Hz 31 31 31 31 33 33 33 33 Nominal inrush VA 60 Hz 28 28 28 28 30 30 30 30 Nominal closed VA 50 Hz 6 6 6 6 8 8 8 8 Nominal closed VA 60 Hz 5 5 5 5 6.5 6.5 6.5 6.5 Nominal coil resistance Ohms 18 420 1800 2500 11 237 1000 1600 Other specifications Specifications DP20 to DP30, 1 and 2 poles Line and load terminals Box lug 16 - 8 14 - 4 Cu/Al Wire size AWG (min - max) Tightening torque (recommended) Coil terminals Power Terminals DP40, 2 poles # 10 - 32 screw 25 in. lbs. 40 in. lbs. Dual .250" QC Dual .250" QC 1 Pole: Quad .250" QC Quad 2 Pole: Dual or Quad .250" QC Dual or quad Covers Insulation System Optional Standard 130o C class B 130o C class B DP20 to DP60, 3 poles Coil technical data DP20 to DP40, 3 poles DP50 to DP60, 3 poles Nominal coil voltage 24 120 208/240 277 480 24 120 208/240 277 480 Maximum pickup volts 18 88 177 220 384 18 88 177 220 374 150 - 286 6 - 15 20 - 70 40 - 140 50 - 140 150 - 270 6 - 15 20 - 70 40 - 140 50 - 185 Nominal inrush VA Drop out volts range 50 Hz 65 65 65 65 65 62 62 62 62 62 Nominal inrush VA 60 Hz 60 60 60 60 60 59 59 59 59 59 Nominal closed VA 50 Hz 7.5 7.5 7.5 7.5 7.5 9 9 9 9 9 Nominal closed VA 60 Hz 6 6 6 6 6 7 7 6 7 7 Nominal coil resistance Ohms 7 180 720 900 1320 2.4 150 600 750 1452 Other specifications Specifications Line and load terminals Wire size AWG (min - max) DP20 to DP30, 3 poles DP40, 3 poles # 10 - 32 screw 1 Box lug 1 DP50 to DP60, 3 poles Box lug 1 16 - 8 2 14 - 4 Cu/Al 14 - 2 Cu/Al Tightening torque (recommended) 22 in. lbs. 40 in. lbs. 50 in. lbs. Quick connects (power terminals) Dual .250 QC Dual .250 QC Dual .250 QC Dual .250 QC 2 Dual .250 QC 2 # 6 - 32 screw & dual .250 QC 2 Standard Standard Standard 130o C class B 130o C class B 130o C class B Coil terminals Covers Insulation system 1 See diagram on page 1.183 for approximate dimensions and description. 2 Stranding must be split for # 8 wire. 1.178 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage De fin co ite p nt ac urpo to rs se 1 Technical data DP20 to DP40, 4 poles Coil technical data DP20 to DP40, 4 poles Nominal coil voltage 24 120 208/240 277 480 Maximum pickup volts 18 88 177 220 384 Drop out volts range 6 - 15 20 - 70 40 - 140 65 - 185 150 - 270 Nominal inrush VA 50 Hz 62 62 62 62 62 Nominal inrush VA 60 Hz 59 59 59 59 59 Nominal closed VA 50 Hz 9 9 9 9 9 Nominal closed VA 60 Hz 7 7 6 7 6 Nominal coil resistance Ohms 6 148 600 750 2100 Other specifications Specifications DP20 to DP30, 4 poles Line and load terminals Wire size AWG (min - max) DP40, 4 poles # 10 - 32 screw 1 Box lug 1 16 - 8 2 14 - 4 Cu/Al Tightening torque (recommended) 22 in. lbs. 40 in. lbs. Quick connects (power terminals) Dual .250 QC Dual .250 QC Dual .250 QC 2 Dual .250 QC 2 Coil terminals Covers Insulation system Standard Standard 130o C class B 130o C class B DP75 to DP90, 3 poles Coil technical data DP75 to DP90, 3 poles Nominal coil voltage 24 Maximum pickup volts Drop out volts range 120 208/240 277 480 18 88 177 220 384 6-15 20-70 40-10 65-185 150 - 270 Nominal inrush VA 50 Hz 285 285 285 285 62 Nominal inrush VA 60 Hz 240 240 240 240 59 Nominal closed VA 50 Hz 42 42 42 42 9 Nominal closed VA 60 Hz 27 27 27 27 6 Nominal coil resistance Ohms 0.65 16 64 85 2100 Other specifications Specifications DP75 to DP90, 3 poles Line and load terminals Box lug (1) Wire size AWG (min-max) 14-1 Cu/Al Tightening torque (recommended) 50 in. lbs Quick connects (power terminals) Dual .250" QC Coil terminals Dual .250" QC Covers Insulation system Standard 130C Class B 1 See diagram on page 1.183 for approximate dimensions and description. 2 Stranding must be split for # 8 wire. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.179 1SXU000023C0202 Rev. A e os rp u p rs ite acto n 1 Defi ont c Approximate dimensions DP20 to DP30, 1 pole DP20 to DP30, 2 poles DP20 to DP30, 3 poles 1.180 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Approximate dimensions De fin co ite p nt ac urpo to rs se 1 DP30, 4 poles 2.75 DP40, 2 poles DP40, 3 poles Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.181 1SXU000023C0202 Rev. A e os rp u p rs ite acto n 1 Defi ont c Approximate dimensions DP40, 4 poles DP50 to DP60, 3 poles DP75 to DP90, 3 poles 3.75 .20 4.05 4.62 5.00 3.75 1.182 1SXU000023C0202 Rev. A 2.50 2.90 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage De fin co ite p nt ac urpo to rs se 1 Approximate dimensions Terminals Standard on DP 20 to DP30 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Standard on DP40 Standard on DP 60 Standard on DP 90 1.183 1SXU000023C0202 Rev. A e os rp u p rs ite acto n 1 Defi ont c 1.184 1SXU000023C0202 Rev. A Notes Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Dynamic braking / DC drive Dynamic braking / DC drive Up to 960 A, 600V DC Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Dy na m DC ic b Dr rak ive ing 1 Description Drive contactors are specifically designed for use with solid state D.C. adjustable speed drive systems. In drive applications, the contactor is not required to make or break the load during normal operation. The N.C. contact is used for dynamic braking applications. EHDB contactors are provided less terminal lugs. Additionally, EHDB contactors carry elevator service ratings. Type DA * * * * * * * 60 A continuous 160...300V DC dynamic braking Double-break contacts Identical H/W dimensions to standard A-line DIN rail and panel mount cULus Recognized - File # E312527 Motor Controllers, Magnetic - Component (NLDX2, NLDX8) Type EHDB * * * * * * * 220..960 A continuous 600V DC dynamic braking Double-break contacts with magnetic arc chutes Elevator service rated Replacement parts available cULus Recognized - File # E36588 Motor Controllers, Magnetic - Component (NLDX2, NLDX8) 1.185 1SXU000023C0202 Rev. A 1 ing ak r cb e mi Driv a n Dy DC EHDB, DA75 2- & 3-pole, non-reversing For DC drive applications up to 960 A AC or DC operated coils DA75-21A-11-84 EHDB280C-1L Electrical ratings DC continuous current (A) EHDB520C2P-1L 2 & 3 pole non-reversing N.O. power poles N.C. dynamic braking pole DC make/break DC make 500V 500V 500V Standard auxiliary contacts DC break 150V 300V N.O. N.C. Catalog number 2-pole 2 N.O. Catalog number 3-pole 2 N.O. + 1 N.C. Type DA75, 2 & 3 pole 60 60 - - - 1 1 DA75-20-11- - 60 60 90 55 - 2 1 - DA75-21-21- 60 60 90 - 55 1 1 - DA75-21A-11- Note: DA75 2 & 3 pole contactors are equipped with polarity-dependent N.O. contacts. DC continuous current (A) N.O. power poles N.C. dynamic braking pole Standard auxiliary contacts Catalog number 2-pole 2 N.O. Catalog number 3-pole 2 N.O. + 1 N.C. DC make/break DC make DC break 600V 600V 300V N.O. N.C. 220 333 450 285 1 1 EHDB220C2P-L EHDB220C-L 280 425 565 363 1 1 EHDB280C2P-L EHDB280C-L 360 556 728 472 1 1 EHDB360C2P-L EHDB360C-L 520 780 1040 680 1 1 EHDB520C2P-L EHDB520C-L 650 975 1300 850 1 1 EHDB650C2P-L EHDB650C-L 800 1200 1600 1050 1 1 EHDB800C2P-L EHDB800C-L 960 1440 1920 1250 1 1 EHDB960C2P-L EHDB960C-L 600V Type EHDB, 2 & 3 pole Note: The polarity of the N.C. dynamic braking pole must be respected; 5/L2 (+) - 6/T2 (-). Coil voltage selection chart () Rated control circuit voltage Uc DA75 EHDB220... EHDB360 EHDB520... EHDB960 24V/50 81 N - 24V/60 81 F Y 24V DC - Y 48V/60 83 G - 48V DC - W W 84 1 1 125V DC 110/50, 110...120/60 - Q Q 208V/60 34 B B 220V DC - R R 240V/60 80 2 2 277V/60 42 C C 480V/60 51 4 4 600V/60 55 6 6 Example: 24V DC input voltage: EHDB280C-YL 120V AC input voltage: DA75-21-21-84 1.186 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Dy na m DC ic b Dr rak ive ing 1 EHDB, DA75 2 & 3 pole, mechanically-interlocked DC drive applications up to 960 A AC or DC operated coils EHDB280M-1L Electrical ratings DC continuous current (A) 2 & 3 pole mechanically interlocked N.O. power poles N.C. dynamic braking pole DC make/break DC make 500V 500V 150V 500V Standard auxiliary contacts DC break 300V N.O. N.C. Catalog number 2-pole 2 N.O. Catalog number 3-pole 2 N.O. + 1 N.C. Type DA75, 2 & 3 pole 60 60 - - - 1 1 DA75M-20-11- - 60 60 90 - 55 1 1 - DA75M-21A-11- Note: DA75 2 & 3 pole contactors are equipped with polarity-dependent N.O. contacts. DC continuous current (A) N.O. power poles N.C. dynamic braking pole Standard auxiliary contacts Catalog number 2-pole 2 N.O. Catalog number 3-pole 2 N.O. + 1 N.C. DC make/break DC make DC break 600V 600V 300V N.O. N.C. 220 333 450 285 1 1 EHDB220M2P-L EHDB220M-L 280 425 565 363 1 1 EHDB280M2P-L EHDB280M-L 360 556 728 472 1 1 EHDB360M2P-L EHDB360M-L 520 780 1040 680 1 1 EHDB520M2P-L EHDB520M-L 650 975 1300 850 1 1 EHDB650M2P-L EHDB650M-L 800 1200 1600 1050 1 1 EHDB800M2P-L EHDB800M-L 960 1440 1920 1250 1 1 EHDB960M2P-L EHDB960M-L 600V Type EHDB, 2 & 3 pole Note: The polarity of the N.C. dynamic braking pole must be respected; 5/L2 (+) - 6/T2 (-). Coil voltage selection chart () Rated control circuit voltage Uc DA75 EHDB220... EHDB360 EHDB520... EHDB960 24V/50 81 N - 24V/60 81 F Y 24V DC - Y 48V/60 83 G - 48V DC - W W 84 1 1 125V DC 110/50, 110...120/60 - Q Q 208V/60 34 B B 220V DC - R R 240V/60 80 2 2 277V/60 42 C C 480V/60 51 4 4 600V/60 55 6 6 Example: 24V DC input voltage: EHDB280M-YL 120V AC input voltage: DA75M-21A-11-84 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.187 1SXU000023C0202 Rev. A 1 ing ak r cb e mi Driv a n Dy DC Replacement parts Coils Withdrawable type Contactor type Catalog number DA75 EHD220, EHD280 EHD350 EHDB220, EHDB280 EHDB360 EHDB520, EHDB650 EHDB800, EHDB960 ZA75- EHDRC280- EHDRC360- EHDBRC280- EHDBRC360- EHDBRC650- EHDBRC960- Substitute the for a coil voltage suffix found in the Coil Voltage Selection Chart. EHDB coils can be used as replacement parts in EHD contactors. EHDBRC280-1 Coil voltage selection chart - EHDB contactors Coil voltage selection chart - DA contactors 1 Volts Hz Cntr type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 60 A 81 83 84 84 34 36 80 42 86 86 51 53 55 50 A 81 83 84 80 85 86 55 NOTE: DC coils are available for DA75 contactors only. Volts 24 48 60 F G 50 N 1 J DC Y P R W 110 120 125 208 220 240 277 380 415 440 480 500 600 1 B Q 2 2 C 3 3 4 4 6 6 NOTE: For other voltages, consult factory. * 24VAC coils are not available for sizes EHDB520 - EHDB960. * 48VAC coils are not available for sizes EHDB520 - EHDB960. For these 24V and 48V applications, use an interposing control relay. * 12VDC coils are not available for EHDB520 - EHDB960. Arc shields Contactor size 3 Pole 2 Pole EHDBAS280 Catalog number EHDB220 EHDB280 EHDB360 EHDB520 EHDB650 EHDB800 EHDB960 EHDBAS220 EHDBAS280 EHDBAS360 EHDBAS520 EHDBAS650 EHDBAS800 EHDBAS960 EHDB220 EHDB280 EHDB360 EHDB520 EHDB650 EHDB800 EHDB960 EHDBAS220-2 EHDBAS280-2 EHDBAS360-2 EHDBAS520-2 EHDBAS650-2 EHDBAS800-2 EHDBAS960-2 Auxiliary contact blocks -- EHDB220 to EHDB960 Contactor size Description Catalog number Terminal markings Standard 1 N.O. & 1 N.C. 13, 14 21, 22 CAL16-11A L Standard 1 N.O. & 1 N.C. 43, 44 31, 32 CAL16-11B R Standard 1 N.O. & 1 N.C. 53, 54 61, 62 CAL16-11C L Standard 1 N.O. & 1 N.C. 83, 84 71, 72 CAL16-11D R Late break 1 N.O. & 1 N.C. 47, 48 35, 36 CAL16-11E L,R EHDB130 to EHDB960 contactors are provided with a 1 N.O. & 1 N.C. auxiliary contact block mounted on each contactor. One additional 1 N.O. & 1 N.C. auxiliary contact block can be mounted on the left side of the contactor and two additional 1 N.O. & 1 N.C. contact blocks can be mounted on the right side. EHDB130 to EHDB960 Positive driven action auxiliary contact blocks -- EHDB220 to EHDB360 Contactor size EHDB220 to EHDB360 Description Catalog number Terminal markings Standard 1 N.O. & 1 N.C. 13, 14 21, 22 CAL16-11A L Standard 1 N.O. & 1 N.C. 43, 44 31, 32 CAL16-11B R Only one of these auxiliary contact blocks can be mounted on each side of the contactor. They fulfi ll the mirror contacts IEC609 47-1 Annex F, positive driven action IEC609 47-1, Chapter 4. They also fulfi ll elevator standard ASME A17-1-2000. 1 For other voltages, see page 1.26. 1.188 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Dy na m DC ic b Dr rak ive ing 1 Replacement parts Contact kits - 2 Pole, N.O. Contactor size Catalog number DA75 EHDB220 EHDB280 EHDB360 EHDB520 EHDB650 EHDB800 EHDB960 ZL75 EHDBCK220-2 EHDBCK280-2 EHDBCK360-2 EHDBCK520-2 EHDBCK650-2 EHDBCK800-2 EHDBCK960-2 EHDBCK280-2 N.C. DB Kit only Contactor size DA75 DA75 EHDB220 EHDB280 EHDB360 EHDB520 EHDB650 EHDB800 EHDB960 Lug kits - 2 & 3 Pole Contactor size EHDBCK280-NC Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage EHDB220 - EHDB280 EHDB360 - EHDB650 EHDB800 EHDB960 Contact rating Auxiliary interlocks 55A/160V; 28A/300V 300V 300V 300V 300V 300V 300V 300V 300V 1 NO -- -- -- -- -- -- -- -- Wire size 6-250 4-500 (2) 4-500 (3) 2-600 Catalog number CA5D-11 CA5D-01 EHDBCK220-NC EHDBCK280-NC EHDBCK360-NC EHDBCK520-NC EHDBCK650-NC EHDBCK800-NC EHDBCK960-NC Catalog number EHTK210 EHTK550N EHTK700 EHTK800 1.189 1SXU000023C0202 Rev. A 1 ing ak r cb e mi Driv a n Dy DC Technical data Type DA Contactor DA75-21 DA75-21A Max. Amps Max. Amps Max. Amps Max. Amps 90 55 -- -- -- -- 90 55 A 90 60 90 60 8-1 18 - 10 8-1 18 - 10 5 1.5 600 5 1.5 Auxiliary contacts NEMA rating AC rated voltage V AC thermal rated current A 10 AC maximum making VA AC maximum breaking VA A600 600 10 7200 720 A600 600 NEMA rating DC rated voltage V DC thermal rated current A 5 DC maximum make-break A P600 600 5 0.2 P600 600 2200 0.005 10 AWG 2200 0.005 10 AWG 600 10 2 600 10 2 200 20 5.5 200 20 5.5 20 - 25 10 - 15 20 - 15 10 - 15 Center pole N.C. Pole, 150V Make N.C. Pole, 150V Break N.C. Pole, 300V Make N.C. Pole, 300V Break DC rating Maximum thermal current Peak interrupting current A Connectable wire size Main poles with lugs Auxiliary contacts, min/max Main contacts (contactor life) Mechanical endurance @ no load Electrical endurance, main poles Frequency of operations per hour mil. mil. 600 Min. breakdown AC RMS voltage between live parts and ground V Minimum permissable load, 17V A Max. wire size on terminals @ 2/term Max. operations per hour Min. expected mechanical life mil. Min. expected electrical life mil. Coil operating data AC power consumption Inrush 60 Hz Holding 60 Hz Holding 60 Hz VA VA W AC operating time (in milliseconds) Closing time ms Opening time ms 7200 720 0.2 General data Approximate weight lbs 2.4 2.4 Temperature limits Maximum operating temperature Minimum operating temperature Minimum storage temperature Maximum storage temperature Min. breakdown AC RMS voltage C C C C V 50 -25 -40 70 2200 50 -25 -40 70 2200 feet 10,000 10,000 Operating altitude Maximum operating altitude 1.190 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Dy na m DC ic b Dr rak ive ing 1 Technical data Type EHDB Contactor model number EHDB220 EHDB280 EHDB360 EHDB520 EHDB650 EHDB800 EHDB960 220 456 285 280 565 363 360 728 472 520 1040 680 650 1300 850 800 1600 1050 960 1920 1250 8 - 30 5 - 250 kcmils 4 - 500 kcmils No. Poles A A 330 220 420 280 Main contacts (contactor life) Mechanical endurance @ no load mil. Electrical endurance mil. Frequency of operations per hour 5 1.5 300 Auxiliary contacts NEMA rating AC rated voltage V AC thermal rated current A AC maximum making VA AC maximum breaking VA N.O. poles, Amps N.C. pole, 600V Make N.C. pole, 300V Break 600 VDC Max. amps Max. amps Connectable wire size Main poles with lugs Auxiliary contacts min./max. DC rating information Peak interrupting current Maximum thermal current NEMA rating DC rated voltage DC thermal rated current DC maximum make-break V A A Min. breakdown AC RMS voltage between live parts and ground Min. permissable load, 17V A Expected mechanical life mil. Max. operations per hour 16/10 16/10 16/10 (2) 4 - 500 kcmils (2) 4 - 500 kcmils 16/10 16/10 540 360 780 520 5 1.5 300 5 1.5 300 A600 600 10 7200 720 A600 600 10 7200 720 600 5 0.2 (3) 2 - 600 kcmils (3) 2 - 600 kcmils 16/10 16/10 975 650 1200 800 1440 960 5 1.5 300 5 1.5 300 5 1.5 300 5 1.5 300 A600 600 10 7200 720 A600 600 10 7200 720 A600 600 10 7200 720 A600 600 10 7200 720 A600 600 10 7200 720 600 5 0.2 600 5 0.2 600 5 0.2 600 5 0.2 600 5 0.2 600 5 0.2 2200 0.005 5 300 2200 0.005 5 300 2200 0.005 5 300 2200 0.005 5 300 2200 0.005 5 300 2200 0.005 5 300 2200 0.005 5 300 Coil operating data AC power consumption Inrush 60 Hz Holding 60 Hz Holding 60 Hz VA VA W 900 52 18 900 52 18 1200 65 22 2900 105 44 2900 105 44 400 140 60 4000 140 60 DC power consumption Inrush Holding W W 500 3.6 500 3.6 630 4 800 20 800 20 1100 20 1100 20 AC operating time Closing time Opening time ms ms 20 - 30 7 - 15 20 - 30 7 - 15 20 - 30 7 - 15 30 - 50 10 - 20 30 - 50 10 - 20 30 - 50 10 - 20 30 - 50 10 - 20 DC operating time Closing time Opening time ms ms 30 - 40 27 - 37 30 - 40 27 - 37 30 - 40 27 - 37 60 - 80 10 - 20 60 - 80 55 - 75 60 - 80 55 - 75 60 - 80 55 - 75 General data Approximate weight lbs 9.2 9.2 13 27.3 27.3 37 38 70 -40 -50 70 2200 70 -40 -50 70 2200 70 -40 -50 70 2200 70 -40 -50 70 2200 70 -40 -50 70 2200 70 -40 -50 70 2200 70 -40 -50 70 2200 10,000 10,000 10,000 10,000 10,000 10,000 10,000 Temperature limits Maximum operating temperature C Minimum operating temperature C Minimum storage temperature C Maximum storage temperature C Min. Breakdown AC RMS Voltage Operating altitude Maximum operating altitude Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage feet 1.191 1SXU000023C0202 Rev. A 1 ing ak r cb e mi Driv a n Dy DC Approximate dimensions Type DA, 2 & 3 pole DA75 DA75M 1.192 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Dy na m DC ic b Dr rak ive ing 1 Approximate dimensions Type EHDB, 2 & 3 pole Mounting positions EHDB220 - EHDB960 B C P1 G F1 P T1 T 0.19 C1 C1 H1 4.8 D F 0.22 H 5.69 K1 C E C2 C3 EHDB960 Main Terminal DIM. B B2 1, 2 3 C C1 C2 E 41 2 Aux. contact block 3 4 K1 G D F G H H1 K1 P P1 T T1 C3 EHDB220in 5.35 mm 136 5.83 148 6.30 160 6.46 164 4.72 120 5.51 140 5.39 137 5.39 137 5.87 149 6.34 161 0.59 15 0.24 6 1.77 45 0.79 20 6.14 156 7.79 198 0.39 10 6.65 169 4.06 103 0.41 10.5 0.20 5 -- -- EHDB280in 5.35 mm 136 5.83 148 6.30 160 6.46 164 4.72 120 5.51 140 5.39 137 5.39 137 5.87 149 6.34 161 0.59 15 0.24 6 1.77 45 0.79 20 6.14 156 7.79 198 0.39 10 6.65 169 4.06 103 0.41 10.5 0.20 5 -- -- EHDB360in 6.92 mm 176 7.44 189 7.72 196 8.11 206 6.30 160 5.51 140 7.20 183 7.32 186 7.48 190 7.76 197 1.18 30 0.24 6 2.44 62 0.98 25 6.14 156 8.14 207 0.49 12.5 6.88 175 4.21 0.7 0.20 107 19 5 -- -- EHDB520in 7.80 mm 198 8.23 209 8.62 219 8.90 226 6.69 170 7.87 200 7.91 201 7.91 201 8.19 208 8.54 217 1.57 40 0.24 6 2.64 67 0.98 25 8.78 223 10.71 272 0.49 12.5 8.90 226 5.51 0.9 0.24 140 23 6 -- -- EHDB650in 7.80 mm 198 8.23 209 8.62 219 8.90 226 6.69 170 7.87 200 7.91 201 7.91 201 8.19 208 8.54 217 1.57 40 0.24 6 2.64 67 0.98 25 8.78 223 10.71 272 0.49 12.5 8.90 226 5.51 0.9 0.24 140 23 6 -- -- EHDB800in 9.61 mm 244 9.96 253 10.31 10.63 262 270 8.66 220 7.87 200 9.69 246 9.690 246 10.00 10.35 254 263 1.57 40 0.24 6 3.23 82 1.57 40 8.78 223 11.57 294 0.79 20 8.90 226 5.51 0.9 0.24 140 23 6 -- -- EHDB960in 9.61 mm 244 9.96 253 10.31 10.63 262 270 8.66 220 7.87 200 9.69 246 9.690 246 10.00 10.35 254 263 1.57 40 0.24 6 3.23 82 1.57 40 8.78 223 11.57 294 0.79 20 8.90 226 5.51 0.9 0.24 140 23 6 1.36 34.5 1 Minimum dimension 2 Makes distance F1 = F 3 Includes space for three auxiliary contact blocks between the contactors. 4 Includes space for four auxiliary contact blocks between the contactors. 5 Damping elements are included. NOTE: Screw, nut and washer are included for terminal hardware. Type DA & EHDB mounting positions BHD & EHDB MOUNTING POSITION ON BACK PANEL AS SHOWN Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.193 1SXU000023C0202 Rev. A 1 ing ak r cb e mi Driv a n Dy DC 1.194 1SXU000023C0202 Rev. A Notes Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Lighting contactors A9 - A300 L Co igh nt ting ac to rs Lighting Contactors Features Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage * CE mark * Compact space saving design * Standard auxiliary contact configurations: A9 - A40 1 NO or 1 NC A50 - A110 1 NO & 1 NC * Additional auxiliary contact blocks are available * Panel mounting with screws or fast, snap-on DIN rail mounting * Silver alloy double break contact design * Snap-on front mounted accessories include mechanical latch, pneumatic timer, and 1 & 4 pole auxiliary contact blocks * Contactors ensure positive safety between their auxiliary contact blocks. * Easy coil change * Captive terminal screws * NEMA, UL, IEC, CSA, VDE and most other international standards * Touch safe design: All connection terminals are protected against accidental touch * Terminals supplied open for ease of wiring * Operates over an extended voltage range of 85% to 110% of rated control voltage * Screwdriver guide holes * UL File No: E39231 (A9 - A75); (AE9 - AE75); (AL9 - AL40); (AF50 - AF75) * UL File No: E36588 (A95 - A110); (AE95 - AE110); (AF145 - AF750) * CSA File No: LR56745 (A9 - A75); (AE9 - AE75); (AF50 - AF75) * CSA File No: LR19700 (A95 - A110); (AE95 - AE110); (AF145 - AF750) Applications Lighting contactors can be used to control a variety of lighting loads including: * Tungsten filament lighting loads (incandescent), iodine lamps, quartz-iodine and infrared lamps * Electric discharge lighting loads (ballast), high intensity discharge (HID), mercury vapor, metal halide and high pressure sodium and fluorescent lamps Typical applications * Parking lots * Industrial plants * Office buildings * Theaters and auditoriums * Stadiums * Shopping centers * Airports * Hospitals * Transportation lighting * Institutions Description The A-Line lighting contactors are available with or without an enclosure. * Maximum operating voltage of 600VAC 60Hz * Includes 3, 4, 8 or 12 pole versions, other versions on request * Electrically or mechanically held contactors * IP 20 protection for connection terminals * Can be mounted onto a mounting plate or a 35 x 7.5mm DIN rail * UL/CSA Approved 1.195 1SXU000023C0202 Rev. A 1 1 ing ht tors g i L tac n Co A9 - A300 Electrically & mechanically held A9-40-00 A45-40-00 Electrically Held Normally Open Power Poles Open Type Ballast Amp Rating Incandescent (Tungsten) Amp Rating Number of Power Poles 15 15 15 30 30 30 30 30 30 35 35 35 50 60 60 65 65 85 105 105 120 200 300 400 15 15 15 20 20 20 30 30 30 35 35 35 50 60 60 65 65 85 105 105 120 200 300 400 4 8 12 4 8 12 4 8 12 4 8 12 3 3 4 3 4 3 3 4 3 3 3 3 Ballast Amp Rating Incandescent (Tungsten) Amp Rating Number of Power Poles 30 30 30 20 20 20 4 8 12 Enclosure Size A9-40-00-84 A9-80-00-84 A9-120-00-84 A16-40-00-84 A16-80-00-84 A16-120-00-84 A16-40L-00-84 A16-80L-00-84 A16-120L-00-84 A26-40-00-84 A26-80-00-84 A26-120-00-84 A30-30-10-84 A40-30-10-84 A45-40-00-84 A50-30-00-84 A50-40-00-84 A63-30-00-84 A75-30-00-84 A75-40-00-84 A95-30-00-84 A145-30-00-84 A210-30-00-84 A300-30-00-84 Open Type A A A A A A A A A B B B B B B B B B B B B E F F Open Type Catalog number A9C4P1-84 A9C8P1-84 A9C12P1-84 A16C4P1-84 A16C8P1-84 A16C12P1-84 A16C4PL1-84 A16C8PL1-84 A16C12PL1-84 A26C4P1-84 A26C8P1-84 A26C12P1-84 A30C3P1-84 A40C3P1-84 A45C4P1-84 A50C3P1-84 A50C4P1-84 A63C3P1-84 A75C3P1-84 A75C4P1-84 A95C3P1-84 A145C3P1-84 A210C3P1-84 A300C3P1-84 Catalog number Enclosure Size A16-04-00-84 A16-08-00-84 A16-012-00-84 All catalog numbers include a 120VAC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for an A75 contactor: A75-30-00-80 Coil voltage selection Cntr Volts Hz Type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 60 A 81 83 84 84 34 36 80 42 86 86 51 53 55 50 A 81 83 84 80 85 86 55 For other voltages, consult factory B B B Enclosure Size A9L-40-00-84 A9L-80-00-84 A9L-120-00-84 A16L-40-00-84 A16L-80-00-84 A16L-120-00-84 A16L-40L-00-84 A16L-80L-00-84 A16L-120L-00-84 A26L-40-00-84 A26L-80-00-84 A26L-120-00-84 A30L-30-10-84 A40L-30-10-84 A45L-40-00-84 A50L-30-00-84 A50L-40-00-84 A63L-30-00-84 A75L-30-00-84 A75L-40-00-84 --------- B B B B B B B B B B B B C C C C C C C C ----- Open Type Catalog number A16C4NCP1-84 A16C8NCP1-84 A16C12NCP1-84 UL Type 1 Enclosed Catalog number Electrically Held UL Type 1 Enclosed Coil voltage selection 1SXU000023C0202 Rev. A Mechanically Held UL Type 1 Enclosed Catalog number Normally Closed Power Poles 1.196 A145-30-11 Catalog number Catalog number A9LC4P1-84 A9LC8P1-84 A9LC12P1-84 A16LC4P1-84 A16LC8P1-84 A16LC12P1-84 A16LC4PL1-84 A16LC8PL1-84 A16LC12PL1-84 A26LC4P1-84 A26LC8P1-84 A26LC12P1-84 A30LC3P1-84 A40LC3P1-84 A45LC4P1-84 A50LC3P1-84 A50LC4P1-84 A63LC3P1-84 A75LC3P1-84 A75LC4P1-84 --------- --- Mechanically Held UL Type 1 Enclosed Enclosure Size Catalog number B B B A16LC4NCP1-84 A16LC8NCP1-84 A16LC12NCP1-84 A16L-04-00-84 A16L-08-00-84 A16L-012-00-84 Control transformer option Contactor size A9 - A40 A50 - A75 A95 A145 A210 - A300 VA rating 50 75 100 150 250 Control transformer voltage selection chart Volts Hz Type 208/120 50/60 A 0 For other voltages, consult factory 230 - 240/120 7 460 - 480/120 8 575 - 600/120 9 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage L Co igh nt ting ac to rs A9 - A300 Electrically & mechanically held Electrically Held 2 Normally Open & 2 Normally Closed Power Poles Open Type Ballast Amp Rating Incandescent (Tungsten) Amp Rating Number of Power Poles 15 30 35 60 105 15 20 35 60 105 2 NO / 2 NC 2 NO / 2 NC 2 NO / 2 NC 2 NO / 2 NC 2 NO / 2 NC Catalog number Mechanically Held UL Type 1 Enclosed Enclosure Size A9-22-00-84 A16-22-00-84 A26-22-00-84 A45-22-00-84 A75-22-00-84 NEMA rated A B B B B Open Type Catalog number A9C22P1-84 A16C22P1-84 A26C22P1-84 A45C22CP1-84 A75C22CP1-84 Catalog number UL Type 1 Enclosed Enclosure Size A9L-22-00-84 A16L-22-00-84 A26L-22-00-84 A45L-22-00-84 A75L-22-00-84 Catalog number A B B C C A9LC22P1-84 A16LC22P1-84 A26LC22P1-84 A45LC22CP1-84 A75LC22CP1-84 Control transformer option Normally open Power Poles 600 VAC Max. Electrically held Open type Ballast Amp Rating Incandescent (Tungsten) Amp rating Number of Power poles 1 30 60 100 200 30 60 100 200 3 3 3 3 Catalog number L30A3010 L60A3010 L100A3000 L200A3000 Coil voltage selection Contactor size A9 - A40 A50 - A75 A95 A145 A210 - A300 VA rating 50 75 100 150 250 Control transformer voltage selection chart Volts Hz Type 208/120 50/60 A 0 For other voltages, consult factory 230 - 240/120 7 460 - 480/120 8 575 - 600/120 9 All catalog numbers include a 120VAC coil. To select other coil voltages, substitute the code from the Coil Voltage Selection Chart for the two digits after the last dash in the catalog number. Ex.: A 240V coil is required for an A75 contactor: A75-30-00-80 Coil voltage selection Cntr Volts Hz Type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 60 A 81 83 84 84 34 36 80 42 86 86 51 53 55 50 A 81 83 84 80 85 86 55 For other voltages, consult factory Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.197 1SXU000023C0202 Rev. A 1 1 ing ht tors g i L tac n Co Accessories Factory modifications CAL5-11 CA5-10 WB75-01RV5/50 Accessories Auxiliary contact blocks Contacts Mounting on contactors Positioning A 9 ... A 95 Front face A 9 ... A 40 Front face A 9 ... A 75 A 95 ... A 300 A145... A 300 Side Side Side Catalog number 1 3 2 1 1 1 1 1 2 1 1 1 CA5-10 CA5-01 CA5-31M CA5-22M CAL5-11 CAL18-11 CAL18-11B Mechanical latch For contactors Voltage A 9 ... A 75 24 ... 28 V a.c./d.c. 48 ... 55 V a.c./d.c. 110 ... 127V a.c./d.c. 230 ... 277 V a.c./d.c. 380 ... 440 V a.c./d.c. 440 ... 480 V a.c./d.c. Catalog number WB75A-01 WB75A-03 WB75A-04 WB75A-05 WB75A-07 WB75A-08 Surge suppressor, varistor For contactors Voltage range A 9 ... A 110 24 ... 50 V a.c./d.c. 50 ... 133 V a.c./d.c. 110 ... 250 V a.c./d.c. 250 ... 440 V a.c./d.c. Catalog number RV5/50 RV5/133 RV5/250 RV5/440 Factory modifications for enclosed contactors Pilot devices Description Selector - 2 position maintained OFF - ON Selector - 3 position maintained HAND OFF - AUTO Pilot light - ON (green) 1.198 1SXU000023C0202 Rev. A Suffix code C D R Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage L Co igh nt ting ac to rs Approximate dimensions ABB Inc. H W D Enclosure dimensions (in) Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Type H W D A 11 6 5 B 13 9 7 C 14 12 8 D 24 12 8 E 30 24 9 1.199 1SXU000023C0202 Rev. A 1 1 ing ht tors g i L tac n Co 1.200 1SXU000023C0202 Rev. A Notes Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Railway application contactors Types TBC, TAL & TAE TNL, ring-tongue termination Railway application Contactors Description Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Rolling stock applications necessitate compliance to national and international standards tailored to railway environments (see "Reference Standards" on the following page). In order to improve reliability and durability, most railway applications employ specific connection methods, such as ring-tongue termination. Coil surge suppression is also popular among rail applications. ABB's AF Series contactors are equipped with integral surge suppression in the form of a free-wheel diode, eliminating the need for additional accessories. AF Series devices are also immune to short time voltage interruption (or voltage dips) up to 20 ms. ap Rail p w co lica ay nt tio ac to ns 1 rs Contactors and contactor relays are used in versatile rolling stock applications: * * * * * * Lighting Heating Braking Air conditioning Ventilation Door control Requirements of railway applications * Control networks typically utilizing DC (battery source) with wide voltage ranges: - 0.7 Uc ... 1.25 Uc (Operating limits included as Uc) * Wide temperature range: -40 C... +70 C * Shock & vibration withstand * Fire-retardant / low smoke materials required 1.201 1SXU000023C0202 Rev. A y wa tion l i Ra lica ors t p 1 ap onac c Reference standards The contactor and control relays described in the following pages are in accordance with the following standards: * IEC 60077-1 and IEC 60077-2 : Railway applications - Electric equipment for rolling stock. * IEC 61373 : Railway applications - Rolling stock - Shocks and vibration tests. * NF F 60002 : French standard - Vibration tests. * IEC 60947-4-1 / EN 60947-4-1 : Low voltage controlgear - Contactors and motor starters. * IEC 60947-5-1 / EN 60947-5-1 : Low voltage controlgear - Control circuit devices and switching elements. * NF F 62000 : French standard - Functional tests for French railways (SNCF). "Fire and Smoke" classification According to ASTM standards: ASTM standards, mainly used in North America, device products into two categories: * For surfaces < 16 inch2 the products are tested in accordance with: - ASTM E1354 : flammability and visible smoke * For surfaces > 16 inch2 the products are tested in accordance with: - E662 (97): density of smoke, - E162 (98): flammability of surface and - BSS 7239: toxicity of smoke (CO, HF, NO2, HCl, HCN, SO2). Most of contactors, contactor relays and accessories have been tested according to the above standards. Certificates are available on request. According to NF F standards: French standards NF F (Normes Francaises Ferroviaires) are mainly used in Europe and Asia. * NF F 16101: Fire behavior - Material choosing. * NF F 16102: Fire behavior - Application to electrical equipment. The contactors and accessories are at severity level 2 or 3 (classification level from 1 to 4) according to flammability (mark I) on the one hand, the opacity and toxicity of smoke (mark F) (CO, CO2, HCl, HBr, HCN, HF, SO2) in other hand. Note: French standards are still used as references in some international railways because they were used for a long time and were alone to qualify the fire and smoke problem. There is no links between ASTM and NFF standards. A plastic material acceptable in NF F frame doesn't mean the acceptability in ASTM frame. Technical data Technical data for the following devices is provided in Literature no. 1SBC104032D0201. Please reference this document number at ABB.com to download or contact Technical Support at 1 (888) 385.1221, Option 4 1.202 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage ap Rail p w co lica ay nt tio ac to ns 1 rs Standard devices, ring-tongue, 3-pole A/L9...A/F75 AC or DC controlled A26..RT A50...A75..RT Electrical ratings AC general purpose ratings (A) 600V AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) Maximum motor switching current (A) 21 25 30 40 50 200... 208V 9 220... 240V 2 11 2 3 17 7.5 5 7.5 34 5 3 5 28 440... 480V 10 10 10 20 10 25 Standard auxiliary contacts 550... 600V 7.5 10 15 25 30 NO NC Catalog number, AC controlled Catalog number, DC controlled 1 - A93010RT- AL93010RT- - 1 A93001RT- AL93001RT- 1 - A123010RT- AL123010RT- - 1 A123001RT- AL123001RT- 1 - A163010RT- AL163010RT- - 1 A163001RT- AL163001RT- 1 - A263010RT- AL263010RT- - 1 A263001RT- AL263001RT- 1 - A303010RT- AL303010RT- - 1 A303001RT- AL303001RT- 1 - A403010RT- AL403010RT- - 1 A403001RT- AL403001RT- 60 42 10 15 30 40 80 54 15 20 40 50 1 1 A503011RT- AF503011RT- 90 68 20 25 50 60 1 1 A633011RT- AF633011RT- 105 80 25 30 60 75 1 1 A753011RT- AF753011RT- Note: devices with ring-tongue termination UL recognized Coil voltage selection chart () Rated control circuit voltage Uc A9... A75 AL9... AL40 AF50... AF75 12V DC - 80 80 24V AC 81 - - 24V DC - 81 81 20...60V DC 110V/50, 110...120V/60 - 72 84 - - 48...130V AC/DC - - 69 100...250V AC/DC - - 70 125V DC - 87 87 220V DC - 88 88 80 - - 240V DC - 89 89 480V/60 51 - - 600V/60 55 - - 230..240V/60 Example: 24V DC input voltage: AL303010RT-81 120V AC input voltage: A753011RT-84 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.203 1SXU000023C0202 Rev. A y wa tion l i Ra lica ors t p 1 ap onac c Traction-specific, ring-tongue, 3-pole TBC7, TAL9...AF300B DC controlled, standard & ring-tongue termination TBC7-30 TAL26..RT TAE50...TAE75..RT AF210B...AF300B Electrical ratings AC general purpose ratings (A) 600V Maximum motor switching current (A) 16 21 25 30 40 50 AC motor ratings, breaking all lines, three phase, 50/60 Hz (hp) 200... 208V 220... 240V 440... 480V 550... 600V 2 3 5 5 9.6 9 2 11 2 3 17 7.5 5 7.5 34 5 3 5 28 Standard auxiliary contacts 10 10 10 10 20 25 7.5 10 15 25 30 NO NC Catalog number, Standard termination Catalog number, Ring-tongue termination 1 - TBC7-30-10- - - 1 TBC7-30-01- - 1 - TAL9-30-10- TAL9-30-10RT- - 1 TAL9-30-01- TAL9-30-01RT- 1 - TAL12-30-10- TAL12-30-10RT- - 1 TAL12-30-01- TAL12-30-01RT- 1 - TAL16-30-10- TAL16-30-10RT- - 1 TAL16-30-01- TAL16-30-01RT- 1 - TAL26-30-10- TAL26-30-10RT- - 1 TAL26-30-01- TAL26-30-01RT- 1 - TAL30-30-10- TAL30-30-10RT- - 1 TAL30-30-01- TAL30-30-01RT- 1 - TAL40-30-10- TAL40-30-10RT- 1 TAL40-30-01- TAL40-30-01RT- 60 42 10 15 30 40 80 54 15 20 40 50 1 1 TAE50-30-11- TAE50-30-11RT- 105 80 25 30 60 75 1 1 TAE75-30-11- TAE75-30-11RT- 150 88 30 30 60 75 1 1 AF95B-30-11- AF95B-30-11RT- 150 104 30 40 75 100 1 1 AF110B-30-11- AF110B-30-11RT- 230 130 40 50 100 125 1 1 AF145B-30-11- AF145B-30-11RT- 250 156 50 60 125 150 1 1 AF185B-30-11- AF185B-30-11RT- 300 192 60 75 150 200 1 1 AF210B-30-11- AF210B-30-11RT- 350 248 75 100 200 250 1 1 AF260B-30-11- AF260B-30-11RT- 400 302 100 100 250 300 1 1 AF300B-30-11- AF300B-30-11RT- Note: devices with ring-tongue termination UL recognized Coil operating limits Coil voltage selection chart () Rated control circuit voltage Uc TBC7 TAL9... TAL40 TAE50... TAE75 AF95B... AF300B 17...32V DC 51 51 51 - 24...45V DC 52 52 52 - 20...60V DC - - - 72 36...65V DC 54 54 54 - 42...78V DC 58 58 58 - 50...90V DC 55 55 55 - - - - 69 77..143V DC 62 62 62 - 90...150V DC 66 66 66 - - - - 70 68 68 68 - 48...130V AC/DC 100...250V AC/DC 152...264V DC For traction-specific catalog numbers starting with "T", the coil operating limits are included in the coil voltage range (Uc min...Uc max.). For AF..B devices, the coil range is nominal with operating limits 15% below and 10% above the range specified. Example: 24V DC input voltage: TAL9-30-10-52 120V AC input voltage: AF300B-30-11RT-70 1.204 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage ap Rail p w co lica ay nt tio ac to ns 1 rs Traction-specific, ring-tongue, 4-pole & relays TBC7, TAL9...TAE75, TNL DC controlled TBC7-30 TAL26-40..RT TAE50-40...TAE75-40..RT TNL80E 4-pole contactors - Electrical ratings Main (power) pole Configuration AC general purpose ratings (A) 600V NO NO NO NC 4 - - - 2 2 4 - 2 2 4 - 2 2 4 - 2 2 65 4 - - 80 4 - 105 4 - 16 21 30 40 Catalog number, Standard termination Standard auxiliary contacts Catalog number, Ring-tongue termination TBC7-40-00- - TBC7-22-00- - TAL9-40-00- TAL9-40-00RT- TAL9-22-00- TAL9-22-00RT- TAL16-40-00- TAL16-40-00RT- TAL16-22-00- TAL16-22-00RT- TAL26-40-00- TAL26-40-00RT- TAL26-22-00- TAL26-22-00RT- - TAL45-40-00- TAL40-40-00RT- - - TAE50-40-00- TAE50-40-00RT- - - TAE75-40-00- TAE75-40-00RT- - - - - - - Note: devices with ring-tongue termination UL recognized Control relays Number of contacts 1st stack Pilot duty ratings A600, Q300 Catalog number, Standard termination 2nd stack Catalog number, Ring-tongue termination NO NO NO NC 2 2 - - TNL22E- TNL22ERT- 3 1 - - TNL31E- TNL31ERT- 4 - - - TNL40E- TNL40ERT- 4 - - 4 TNL44E- TNL44ERT- 4 - 2 2 TNL62E- TNL62ERT- 4 - 4 - TNL80E- TNL80ERT- Note: devices with ring-tongue termination UL recognized Coil operating limits Coil voltage selection chart () Rated control circuit voltage Uc TBC7 TAL9... TAL40 TAE50... TAE75 AF95B... AF300B 17...32V DC 51 51 51 51 24...45V DC 52 52 52 52 36...65V DC 54 54 54 54 42...78V DC 58 58 58 58 50...90V DC 55 55 55 55 77..143V DC 62 62 62 62 90...150V DC 66 66 66 66 152...264V DC 68 68 68 68 For traction-specific catalog numbers starting with "T", the coil operating limits are included in the coil voltage range (Uc min...Uc max.). Load / supply requirements 4-pole devices can be utilized for controlling either 2 separate loads from 2 separate supplies, or 2 separate loads from 1 supply. These devices are not suitable for controlling 1 load from 2 separate supplies. There is no mechanical overlapping (NO poles will break before NC poles make). Example: 24V DC input voltage: TAL9-22-00-52 120V AC input voltage: TAE75-40-00RT-62 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.205 1SXU000023C0202 Rev. A y wa tion l i Ra lica ors t p 1 ap onac c Accessories Devices in this section of the catalog utilize the same accessories as ABB's standard across-the-line motor switching devices. Please see the below page references for accessories: Accessory type Surge suppressors Page reference 1.52...1.53 Mechanical / electrical interlocks 1.57 Electronic timers 1.59 Replacement coils 1.73 1.206 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage DC sw Cir DC Circuit switching contactors c itc cu on hi it ta ng ct Up to 2050A, 1000V DC or 1 s DC Circuit switching Contactors Type GA/E, GAF, AF Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Description The new GAF range contactors are the latest addition to ABB's well established A/AF range. This further extends our offering of contactors for DC switching at voltages up to 1000 V DC. The GAF contactors utilize all the well known features of the existing A/AF range such as modern and compact design. In addition all the benefits from the AF coil technology and reliability of a proven contactor design. These contactors are rated for DC-1 or DC general purpose applications according to IEC 1000V DC or cULus 600V DC. The new GAF contactors share the external dimensions of its corresponding standard AF contactor. Applications * Solar / Photovoltaic power * Traction / rolling-stock * Power distribution * Switchgear * Battery systems * Telecom Type GA / GAE * DC general use up to 1000V DC, 35A * AC or DC input voltages * Pre-wired 3-poles-in-series * Permanent magnets for high DC breaking * cULus Listed - File # E319322 - Switches, Industrial Control (NRNT, NRNT7) Type AF / GAF * DC general use up to 600V, 1900A * DC-1 up to 1000V DC, 2050A * Electronic AC/ DC coil input voltages * PLC interface (GAF460...GAF2050) * Series busbar kits available * Permanent magnets for high DC breaking * GAF185...GAF300 cULus Listed - File # E73397 - Switches, Industrial Control (NRNT, NRNT7) * GAF460...GAF2050 IEC/EN only * AF145...AF2650 cULus Listed - File # E73397 - Switches, Industrial Control (NRNT, NRNT7) 1.207 1SXU000023C0202 Rev. A uit rc g i C in s DC itch tor 1 sw ntac co GA75 - GAE75 Electrical ratings UL/CSA DC general use (A) 440V IEC / EN DC-1, 40 (A) 600V 1000V 440V 600V Standard auxiliary contacts 1000V N.O. Catalog number N.C. 100 75 35 100 75 35 - - GA75-10-00- 100 75 35 100 75 35 1 1 GAE75-10-11- Rated insulation voltage Ui = 1000V d.c. according to IEC 947-4-1. Maximum switching frequencies: 300 operating cycles/ Additional IEC/EN electrical ratings for GA/E75 Utilization category Maximum voltage Rated operational current le (A) DC-3 440V 85 220V 85 440V 35 A2 A1 1L1 + DC-5 13X 21X Coil voltage selection chart () 22X 14X Hz 60 50 DC 2T1 - 13X 21X 1L1 + A1 Cntr Volts type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 GA GA GAE 80 81 81 81 83 83 83 84 84 34 84 86 87 75 80 42 80 88 89 48 85 86 86 51 86 53 55 55 For other voltages, see page 1.35. Accessories A2 14X 22X 2T1 - GA75-10-00-84 Standard A and AE 40 - 75 contactor accessories are suitable for GA75 and GAE75 contactors. Coils are the standard coils for A and AE50 - 75 contactors. Contacts cannot be changed. Wiring diagrams In D.C. circuits, the source to earth (or frame) connection mode is an important element. Three modes are mainly used: A - insulated source, i.e. unearthed (or not connected to the frame). B - source earthed via its central point. C - source earthed via one of its outer poles. Modes A and B do not impose any constraints with regard to the distribution of the contactor poles between the two source/load connecting branches. Mode C requirements are therefore suitable for modes A and B. For mode C, all the poles necessary for breaking must be installed in series between the load and the ungrounded source polarity.We recommend this solution for all connection modes. The above provisions relate to power circuit switching, the SCPD (Short-Circuit Protection Device) must comply with protection rules. - A2 A1 1L1 + - GA 75 / GAE 75 Load SCPD + Load GA 75 / GAE 75 { SCPD + - 2T1 { + 1L1 - 2T1 + 1L1 35X 13X C D L 21X 22X 5 14X 36X 2T1 - A3 13X 21X 35X A1 A2 1L1 + A3 36X 14X 22X 2T1 - GAE75-10-00-84 1.208 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage DC sw Cir co itch cui t nt ac ing to 1 rs GAF185 - GAF2050 DC circuit switching GAF & AF 3 contacts in series GAF - 1000 V DC max. (IEC) Catalog number L/R 1 ms, air temperature close to contactor 40 C 55 C 60 C 65 C Reference code Pkg qty Weight (1 pce) kg 70 C A GAF185 AF145, AF185 275 250 230 205 180 GAF185-10-11- 1SFL497025R11 3.60 500 400 375 350 325 GAF300-10-11- 1SFL557025R11 6.20 700 600 560 520 480 GAF460-10-11- 1SFL597025R11 12.00 1050 875 800 760 720 GAF750-10-11- 1SFL637025R11 15.00 1250 1040 970 920 875 GAF1250-10-11- 1SFL647025R11 16.00 1650 1450 1380 1325 1270 GAF1650-10-11- 1SFL677025R11 35.00 2050 1750 1650 1575 1500 GAF2050-10-11- 1SFL707025R11 35.00 GAF & AF - 600 V DC max. (UL/CSA) & 850...1000 V DC max. (IEC) UL/CSA general use, 40 C GAF300 AF210 ... AF300 A IEC DC-1, 40 C A 250 250 GAF185-10-11- 1SFL497025R11 3.60 400 500 GAF300-10-11- 1SFL557025R11 6.20 AF145-30-11- 1SFL477001R11 3.60 AF185-30-11- 1SFL497001R11 3.60 Use GAF185 - GAF300 1SFL517001R11 6.20 1SFL537001R11 6.20 AF300-30-11- 1SFL597001R11 6.20 AF400-30-11- 1SFL637001R11 12.00 AF460-30-11- 1SFL597001R11 12.00 AF580-30-11- 1SFL617001R11 15.00 900 AF750-30-11- 1SFL637001R11 15.00 1210 AF1250-30-11- 1SFL647001R11 16.00 - AF1350-30-11- 1SFL657001R11 34.00 1350 AF1650-30-11- 1SFL677001R11 35.00 1900 AF2050-30-11- 1SFL707001R11 35.00 GAF185, AF145, AF185 LP185 1SFN074712R1000 2 0.30 GAF300, AF210 ... AF300 LP300 1SFN075112R1000 2 0.40 GAF460, AF400, AF460 LP460 1SFN075712R1000 4 0.55 GAF750, AF580, AF750 LP750 1SFN076112R1000 4 0.95 GAF1250, AF1250 LP1250 1SFN076412R1000 2 1.90 GAF1650, GAF2050, AF1350, AF1650, AF2050 LP2050 1SFN076512R1000 4 2.90 550 GAF460 AF400, AF460 AF210-30-11- AF260-30-11- See next page for IEC data at various voltages. 650 750 Connection bar for contactor 1 GAF750, GAF1250 AF580 ... AF1250 1 Not included with the contactor; connection diagrams must be respected GAF1650, GAF 2050 AF1350 ... AF2050 Auxiliary contact blocks, low energy microswitch 0.1 A, N.O or N.C. AF145...AF2050 GAF185...GAF2050 N.C. CEL18-01 1SFN010716R1001 0.05 N.O. CEL18-10 1SFN010716R1010 0.05 AC / DC coils with electronic coil interface LP185 LP2050 Contactors GAF185 ... GAF300, AF145 ... AF300 Contactors GAF460 ... GAF1250, AF400 ... AF1250 Voltage Voltage Code Voltage Voltage V - 50/60Hz V - DC V - 50/60Hz V - DC ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Code -- 20 ... 60 7 2 -- 24 ... 60 6 8 48 ... 130 48 ... 130 6 9 48 ... 130 48 ... 130 6 9 100...250 100 ... 250 7 0 100 ... 250 100 ... 250 7 0 250 ... 500 250 ... 500 7 1 Contactors GAF1650, GAF2050, AF1350, AF1650, AF2050 100 ... 250 Low Voltage Products & Systems 100 ... 250 7 0 1.209 1SXU000023C0202 Rev. A uit rc g i C in s DC itch tor 1 sw ntac co Technical data DC switching ratings AF contactors IEC Utilization category DC-1 Contacts in series AF145 AF185 AF210 AF260 AF300 AF400 AF460 AF580 A A A A A A 600 700 800 1050 600 700 800 1050 A A AF750 A AF1250 AF1350 A A AF1650 A AF2050 A L/R 1 ms 1 contact 110 V 2 contacts 110 V 250 275 350 400 450 250 275 350 400 450 3 contacts 220 V 3 contacts 600 V 3 contacts 850 V Conductor cross-sectional area mm2 600 700 800 1050 1250 1350 1650 2050 600 700 800 1050 1250 1350 1650 2050 800 1050 1250 1350 1650 2050 2 x 50x82) 10003) 2 x 100x52) 3 x 100x52) 4 x 100x52) 10003 2 x 100x52) 3 x 100x52) 4 x 100x52) 10003 2 x 100x52) 3 x 100x52) 4 x 100x52) 120 150 185 240 3001) 2x185 2x240 600 700 800 1050 600 700 800 1050 Utilization category DC-3 Contacts in series L/R 2.5 ms 1 contact 110 V 2 contacts 110 V 250 275 350 400 450 3 contacts 220 V 250 275 350 400 450 3 contacts 600 V Conductor cross-sectional area mm2 600 700 800 1050 600 700 800 1050 120 150 185 240 3001) 2x185 2x240 2 x 50x82) 600 700 800 1050 600 700 800 1050 Utilization category DC-5 Contacts in series L/R 15 ms 1 contact 110 V 2 contacts 110 V 250 275 350 400 450 3 contacts 220 V 250 275 350 400 450 3 contacts 600 V Conductor cross-sectional area 1) 2) 3) mm2 120 150 185 240 3001) 600 700 800 1050 600 700 800 1050 2x185 2x240 2 x 50x82) For currents above 450 A use 300 mm and terminal extension / enlargement pieces ( LW300: see www.abb.com/lowvoltage or local ABB catalog) Dimension of the bars (mm) Max connection bar width 50 mm 2 cULus AF145 AF185 AF210 AF260 AF300 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 Intended device application general purpose Contacts in series 3 contacts 240 V 3 contacts 600 V 250 550 650 750 900 1210 1350 1900 550 650 750 900 1210 1350 1900 General * When selecting a contactor for DC switching it is essential to determine the current, the voltage and the L/R time constant of the controlled load. * The loads are defined by the time constant L/R: non inductive loads such as resistance furnaces (L/R 1 ms), inductive loads such as shunt motors (L/R 2 ms) or series motors (L/R 7.5 ms). * In addition to the block contactors shown in this document: 1) ABB also offers bar mounted contactors (R-series). Bar contactors can typically be used for higher amps and voltages or other configurations or number of main poles (contacts). 1.210 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage DC sw Cir co itch cui t nt ac ing to 1 rs Technical data DC contactors GAF and AF Main technical data IEC60947-4-1 Contactor type GAF GAF185 Rated operational voltage Ue max IEC 60947-4-1, DC-1, 40 C Conductor cross-sectional area GAF300 GAF460 V DC GAF750 GAF1250 GAF1650 GAF2050 1650 2050 1000 A 275 500 700 1050 1250 mm2 150 3001) 2x240 2 x 50x82) 10003) 3 x 100x52) 4 x 100x52) For currents above 450 A use 300 mm2 and terminal extension / enlargement pieces ( LW300: see www.abb.com/lowvoltage or local ABB catalog) Dimension of the bars (mm) 3) Max connection bar width 50 mm 1) 2) cULus Contactor type GAF GAF185 Rated operational voltage Ue max Amp-ratings general purpose GAF300 V DC 600 A 250 400 General technical data GAF185 AF145 AF185 GAF300 AF210 AF260 AF300 GAF460 AF400 AF460 GAF750 GAF1250 GAF1650 GAF2050 AF750 AF1250 AF1350 AF1650 AF2050 80 125 AF580 Contactor type Rated making capacity DC-1 1.5 x Ie acc. to IEC60947-4-1 Rated breaking capacity DC-1 Rated frequency limits Hz 25 ... 400 Short-circuit protection for contactors without thermal O/L relay Motor protection excluded Rated short-time withstand current, Icw On request or see www.abb.com/lowvoltage or local ABB catalog On request or see www.abb.com/lowvoltage or local ABB catalog Heat dissipation per pole Ie /DC-1 W Rated impulse withstand voltage, Uimp kV 13 16 18 25 32 30 42 32 50 80 8 Ambient temperature close to contactor see "Conditions for use", for control voltage limits and authorized mounting - during operation / storage C -40 to +70 Operating altitude m 3000 without derating Magnet system characteristics Rated control circuit voltage Uc - at 50 Hz and 60 Hz V 48 ... 250 48 ... 500 100 ... 250 - d.c. V 20 ... 250 24 ... 500 100 ... 250 0.85 x Uc min. ... 1.1 x Uc max. (at 70 C) Please also refer to "Mounting characteristics" Coil operating limits acc. IEC60947-4-1 Drop-out voltage in % of Uc min. % 55 Coil consumption Average pull-in value 50 Hz and 60 Hz VA 430 470 890 850 850 d.c. W 500 520 990 950 950 1700 12/3.5 10/2.5 12/4 12/4.5 12/4 48/17 2 4 4.5 4 16 Average holding value 50 Hz and 60 Hz d.c. Operating time coil supply between A1-A2 VA/W W 2 1900 On request or see www.abb.com/lowvoltage or local ABB catalog Mounting characteristics Mounting positions - mounting on a vertical plane: any position with a tilt up to 30 - mounting on a horizontal plane: any position with a tilt up to 30, except up-side down Fixing - by screws (not supplied) Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 4 x M5 4 x M6 4 x M8 1.211 1SXU000023C0202 Rev. A uit rc g i C in s DC itch tor 1 sw ntac co Connections Recommended connection All three contacts connected in series without the load in between. This connection is recommended in systems according to the configurations below. + Load Indirect earthed system (Isolated system) Load Load Load - Direct earthed system Centre earthed system Alternative connection The load is placed in between the three contacts in an indirect earhted system or in a fully isolated system. If not connected according to the configuration below, a fault to earth could result in one or two contacts breaking the full load which the contactor is not approved for. Load Load + - Indirect earthed system (Isolated system) Points to consider * The above relates to power circuit switching. The SCPD (Short Circuit Protection Device) must comply with applicable protection rules. * The direction of the current must be as shown on the contactor front label. * Connection bars for connecting three contacts in series are not delivered with the contactor as standard, but are available as accessories. For further information regarding connections see Technical paper. + GAF2050-10 Ith=2050A Ui = 1000V DC Ie DC-1 = 2050A Ue = 1000V DC IEC 60947-4-1 1G1129 EN 60947-4-1 All 3 poles must be connected in series Device equipped with permmanent magnets 1.212 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage DC sw Cir co itch cui t nt ac ing to 1 rs Approximate dimensions (mm) GA75 108 6.5 5 75 mm EN 50023 11 4 70 (M6) 5 6 90 110 11 35 mm x15 EN 50022 72 10 10 5 60 5 72 GAE75 (M6) 5 5 75 mm EN 50023 110 11 ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 6.5 4 82 Low Voltage Products & Systems 6 90 11 35 mm x15 EN 50022 108 72 10 10 5 60 5 72 1.213 1SXU000023C0202 Rev. A uit rc g i C in s DC itch tor 1 sw ntac co 111.5 105 o 8.5 12 35.5 140 17.5 160 35.5 5 227 219 196 187 180.5 10.2 5 10 17.5 14 12 Approximate dimensions 35 43.75 GAF300 AF210 ... AF300 48.5 216 6 210 22.5 40 o6.5 o12.5 48.5 6 283 278 242 11.5 o10.5 268 o6.5 273 186 22.5 25 11.5 GAF185 AF145, AF185 63 72 GAF460 AF400, AF460 GAF750 AF580, AF750 50 27 136 136 72 O7 3 242 392 344 312 249 80 136 9 47 72 O13 72 210 GAF1250, AF1250 1.214 1SXU000023C0202 Rev. A 48,5 8 10 104 244 438 GAF1650, GAF2050 AF1350, AF1650, AF2050 Dimensions in mm Inch converter: 1 mm = 0.0394 in Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Bar Contactors Bar contactors 50 to 5000 A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage B nt ar ac to r co s R contactors with variable number of poles and their variants (contactors with N.C. + N.O. poles, couplers...) are used for controlling power circuits up to 1000 V AC or 1500 V DC. They are designed with common standard components. With the combination of these elements and the adaptation possibilities, special versions can be provided. Designed for long-lasting operation and demanding applications, the ABB R contactors are used for many applications all over the world. Flexibility of design -- Variable number of poles -- Adjustable number of auxiliary contacts -- Optional combination of N.O. & N.C. poles -- Mechanical or magnetic latching available. Easy maintenance -- Direct access to all the components of the contactor -- Complete and didactic instruction manual -- Spare parts available -- Dedicated service for bar contactors. Exceptional durability -- Mechanical durability up to 10 millions operating cycles -- Mechanical switching frequency up to 1200 cycles per hour -- Electrical durability up to 350 000 operating cycles. Ideal for heavy duty applications -- High making and breaking capacity -- Fully compatible with the requirements of utilization categories AC-3, DC-3 and DC-5 (control of AC / DC motors for mining, iron and steel industries...). Custom-made solutions -- More than 60 years' experience in dealing with customers projects -- Development of solutions from specifications -- Pre-sales support to identify and define customer requirements -- Specialists available to help you, select your product or optimize your configuration. 1.215 1SXU000023C0202 Rev. A 1 1 r s Ba ctor ta on c Bar contactors For heavy duty applications R contactors meet the particular requirements of each AC / DC control application up to 5000 A, where the demands are increasing: -- Power distribution -- Photovoltaic, hydroelectric power stations -- Batteries -- Mining -- Railway networks and rolling stock -- Induction furnaces -- Pump stations -- Travelling cranes. Control your AC applications up to 5000 A AC-1 Rated operational current up to 5000 A AC-3 Rated power up to 1500 kW (1520 A - 440 V) 1.216 1SXU000023C0202 Rev. A Control your DC applications up to 5000 A DC-1 Rated operational current up to 5000 A DC-3 / DC-5 Rated operational current up to 2000 A 1500 V with poles in series Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage B nt ar ac to r co s Special applications AC / DC coupling: LOR.. contactors Slip ring motor control: FOR.. contactors AC / DC switching (N.C. / N.O. main poles): NOR & JOR.. contactors Latching contactors for energy saving and safety requirements: AMA or AME contactors Field discharge: AM(F)-CC-JORE.. contactors Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.217 1SXU000023C0202 Rev. A 1 1 r s Ba ctor ta on Bar contactors for the AC circuits switching c Voltage Ue up to 1000 V AC Current Ie up to 4500 A Contactor type AC control circuit IORR63..-MT IORR125..-MT IORR200..-MT IORR400..-MT IORR500..-MT IORR800..-MT DC control circuit IORE63..-MT IORE125..-MT IORE200..-MT IORE400..-MT IORE500..-MT IORE800..-MT Categories AC-1 Ue at 40 C AC-3 Ie 85 A 170 A 260 A 400 A 550 A 800 A 690 V AC Ie 85 A 160 A 260 A 400 A 550 A 800 A 1000 V AC max. Ie 56 A 105 A 180 A 280 A 380 A 580 A 150 kW 240 kW 400 kW 540 kW 780 kW 690 V AC AC-3 Voltage Ue up to Current Ie up to Contactor type 500 V AC 5000 A AC control circuit - IORR800 DC control circuit - IORE800 Categories AC-1 Power 80 kW Ue at 40 C AC-3 AC-3 Ie From 85 A to 550 A, select above IOR..-MT 900 A 380-415-440 V AC Ie - 800 A 500 V AC max. Ie - 800 A Power - 450 kW 400 V AC Recap: All contactors fulfill the IEC 60947-4-1 / EN 60947-4-1 standards. Utilization category AC-1: max. breaking current = 1.5 x Ie, max. making current = 1.5 x Ie. Utilization category AC-3: max. breaking current = 8 x Ie, max. making current = 10 x Ie. 1.218 1SXU000023C0202 Rev. A Contactors with NC poles, magnetic or mechanical latching devices on request. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage B nt ar ac to r co s IORR1400..-MT IORR1700..-MT IORR2100..-MT IORR2500..-MT IORR3200..-MT IORR3800..-MT IORR4500..-MT IORR5100..-MT IORE1400..-MT IORE1700..-MT IORE2100..-MT IORE2500..-MT IORE3200..-MT IORE3800..-MT IORE4500..-MT IORE5100..-MT 1250 A 1650 A 1850 A 2200 A 3000 A 3500 A 4000 A 4500 A 970 A 1170 A 1270 A - - - - - 610 A 680 A 810 A - - - - - 1000 kW 1200 kW 1300 kW - - - - - IORR1000 IORR1400 IORR1700 IORR2100 IORR2500 IORR3200 IORR3800 IORR4500 IORR5100 IORE1000 IORE1400 IORE1700 IORE2100 IORE2500 IORE3200 IORE3800 IORE4500 IORE5100 1000 A 1350 A 1650 A 2000 A 2400 A 3200 A 3800 A 4500 A 5000 A 800 A 1060 A 1260 A 1520 A - - - - - 800 A 1080 A 1220 A 1340 A - - - - - 450 kW 630 kW 750 kW 900 kW - - - - - Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.219 1SXU000023C0202 Rev. A 1 1 r s Ba ctor ta on Bar contactors for the DC circuits switching c Voltage Ue up to Current Ie up to Contactor type 1500 V DC 5000 A AC control circuit IORR63 ..-CC IORR125 ..-CC IORR200 ..-CC IORR400 ..-CC IORR500 ..-CC DC control circuit IORE63 ..-CC IORE125 ..-CC IORE200 ..-CC IORE400 ..-CC IORE500 ..-CC Number of poles Categories in series* 1 pole 2 poles 3 poles Ue max. DC-1 500 V DC Ie 85 A 170 A 275 A 400 A 550 A DC-3 / DC-5 500 V DC Ie 68 A 140 A 205 A 350 A 500 A DC-1 1000 V DC Ie 85 A 170 A 275 A 400 A 550 A DC-3 / DC-5 1000 V DC Ie 68 A 140 A 205 A 350 A 500 A DC-1 1500 V DC Ie 85 A** 170 A** 275 A** 400 A** 550 A** DC-3 / DC-5 1500 V DC Ie 68 A** 140 A** 205 A** 350 A** 500 A** *Number of poles to be fitted in series according to the operational voltage and the utilization categories. **Version with increased insulation for 1000 V DC < Ue 1500 V DC, please consult us. Contactors UL / CSA approved Voltage Ue up to Current Ie up to Contactor type 600 V DC 2000 A AC control circuit IORR800-10-CC IORR1000-10-CC IORR1400-10-CC IORR1700-10-CC IORR2100-10-CC DC control circuit IORE800-10-CC IORE1000-10-CC IORE1400-10-CC IORE1700-10-CC IORE2100-10-CC 1000 A 1300 A 1700 A 2000 A U max. 1 pole General use 600 V DC Ie 800 A Recap: All contactors fulfill the IEC 60947-4-1 / EN 60947-4-1 standards. Utilization category DC-1: max. breaking current = 1.5 x Ie, max. making current = 1.5 x Ie. Utilization categories DC-3 / DC-5: max. breaking current = 4 x Ie, max. making current = 4 x Ie. 1.220 1SXU000023C0202 Rev. A Contactors with NC poles, magnetic or mechanical latching devices on request. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage B nt ar ac to r co s IORR800..-CC IORR1000..-CC IORR1400..-CC IORR1700..-CC IORR2100..-CC IORR2500..-CC IORR3200..-CC IORR3800..-CC IORR4500..-CC IORR5100..-CC IORE800..-CC IORE1000..-CC IORE1400..-CC IORE1700..-CC IORE2100..-CC IORE2500..-CC IORE3200..-CC IORE3800..-CC IORE4500..-CC IORE5100..-CC Ue max. 750 V DC 800 A 1000 A 1250 A 1600 A 2000 A 2300 A 3200 A 3800 A 4500 A 5000 A 600 V DC 720 A 1000 A 1250 A 1600 A 2000 A On request On request On request On request On request 1500 V DC 800 A 1000 A 1250 A 1600 A 2000 A 2300 A 3200 A 3800 A 4500 A 5000 A 1000 V DC 720 A 1000 A 1250 A 1600 A 2000 A On request On request On request On request On request 1500 V DC 800 A 1000 A 1250 A 1600 A 2000 A 2300 A 3200 A 3800 A 4500 A 5000 A 1500 V DC 720 A 1000 A 1250 A 1600 A 2000 A On request On request On request On request On request Product overview Upper terminal plate for power circuit (network) CA15.. auxiliary contacts 1 N.O. + 1 N.C. fitted as standard (extra auxiliary contacts on request) 2 N.O. main poles with arc chutes Auxiliary frame for auxiliary contacts Main frame for contactor fixing Connecting terminals for coil supply Lower terminal plate for power circuit (utilization) Electro-magnet (RR type), laminated magnetic circuit, AC coil, direct supply Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.221 1SXU000023C0202 Rev. A 1 Questionnaire Specification for R contactors c Customer .................................................................................................................. Contact person ....................................................... Date ............................... Tel. ........................................................... e-mail ................................................... ABB .............................................................................................................................. Contact person ..................................................................................................... Tel. ................................................................................................................................ Quantity .................... Requested delivery date ...................................... Project / Application ............................................................................................................................................................................................................................................ Power circuit Auxiliary contacts AC switching Application type AC-1 (resistive load) AC-3 (direct starting, switching off running motors) No load breaking Other............................................................................................... Number of poles: N.O. ...................... N.C. ..................... Rated operational current Ie ................... A Max. making current ............................. A Max. breaking current .......................... A Rated operational voltage Ue ................ V ................ Hz Number of N.O. auxiliary contacts Number of N.C. auxiliary contacts ............. .. ............ or DC switching Application type DC-1 (resistive load) DC-3 (shunt motors) DC-5 (series motors) No load breaking Other ........................................ L/R ............... ms Number of poles: N.O. ...................... N.C. ..................... Rated operational current Ie ................... A Making current ......................................... A max. ........... A Breaking current min. ........... A Rated operational voltage Ue ................ V DC Operating conditions Switching frequency .............................................. cycles/h Mech. durability required (millions of operating cycles) ............... Remarks ........................................................................................... Accessories Control circuit (coil) AC Voltage ...................... V................ Hz Voltage ...................... V DC DC Options Magnetical latching Mechanical latching .............................................................................................................................................................................................................................................. Please add any other useful documents for further information e.g. technical specification, drawing, wiring diagram, etc. Replacement of an existing contactor Brand ................................................................. Type ................................................................... Fixing dimension F = ................ mm Overall dimensions W = ................ mm H = ................ mm D = ................ mm H 1 r s Ba ctor ta on F D W Please photocopy and forward. Questionnaire also available on the ABB Website: www.abb.com/lowvoltage Section: Our offering Select: Control Products > Contactors > Bar mounted contactors 1.222 1SXU000023C0202 Rev. A Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage B nt ar ac to r co s Other information / Application type This document is used to define the contactor specification according to the complete information on the application Please photocopy and forward. Questionnaire also available on the ABB Website: www.abb.com/lowvoltage Section: Our offering Select: Control Products > Contactors > Bar mounted contactors Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 1.223 1SXU000023C0202 Rev. A 1 1 r s Ba ctor ta on c 1.224 1SXU000023C0202 Rev. A Notes Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage