RayBlock 105 Table 1: Profile Dimensions Size No. of Channels Kit 0102-A0 Kit 0103-A0 Kit 0504-A0 Kit 0105-A0 Kit 0107-A0 Kit 0110-A0 2 3 4 5 7 10 h (nominal) in. mm. .256 6.5 .256 6.5 .256 6.5 .256 6.5 .256 6.5 .256 6.5 L (nominal) in. mm. .108 2.75 .108 2.75 .108 2.75 .108 2.75 .108 2.75 .108 2.75 W (nominal) in. mm. .335 8.50 .482 12.25 .630 16.0 .778 19.75 1.07 27.25 1.52 38.50 P (nominal) in. mm. .315 8 .315 8 .315 8 .315 8 .315 8 .472 12 Table 2: Tubing Dimensions Size No. of Channels Kit 0102-A0 Kit 0103-A0 Kit 0504-A0 Kit 0105-A0 Kit 0107-A0 Kit 0110-A0 2 3 4 5 7 10 D (minimum) in. mm. .472 12.0 .630 16.0 .630 16.0 .945 24.0 .945 24.0 1.26 32.0 d (maximum) in. mm. .118 3.0 .158 4.0 .158 4.0 .236 6.0 .236 6.0 .315 8.0 T (nominal) in. mm. 1.57 40 1.57 40 1.77 45 1.77 45 2.56 65 2.56 65 OBSOLETE Specification Control Drawing Tyco Electronics Corporation 300 Constitutional Drive Menlo Park, CA 94025 USA RayBlock 105 Tyco Electronics reserves the right to amend this drawing at any time. Users should evaluate the suitability of the product for their application Cage Code: Scale: Size: 06090 None NOT the LATEST REVISION Title: A Document No : RayBlock 105 Rev. Date: Rev.: Sheet: 30-Oct-96 C 1 of 3 If this document is printed it becomes uncontrolled. Check for the latest revision. Table 3: Properties: Property Dimensions Initial Pressure Test Heat Aging 168 hours at 155C Followed by: Pressure Test Low Temperature Impact, -40C 2.2 lb., 12 in. radius tup, 4 in. height Followed by: Pressure Test Fluid Resistance 1 hour at 23C in the following fluids: Gasoline Windshield Washer Fluid Followed by: Pressure Test Fluid Resistance 1 hour at 50C in the following fluids: Diesel Fuel Brake Fluid, SAE J1703 Engine Oil, SAE 10W40 Power Steering Fluid Automatic Transmission Fluid Engine Coolant GUNK Engine Cleaner Followed by: Pressure Test Sequential Testing Thermal Shock, -40C to 120C, 25 cycles Mechanical Vibration, 24 hours/1 axis Temperature Humidity Cycling, 5 cycles Followed by: Pressure Test Material: Unit inches ----- Requirement Tables 1 and 2 No bubbles --- Test Method ASTM D 2671 NOTE 1 NOTE 2 ----- No bubbles --- NOTE 3 ----- No bubbles --- NOTE 4 ----- No bubbles --- NOTE 4 ----- No bubbles --- NOTE 5 --- No bubbles Tubing: The tubing shall consist of a jacket, fabricated from radiation crosslinked modified polyolefin, and a hot melt adhesive liner. Profile: The profile shall be fabricated from a hot melt adhesive. Color: The tubing shall be black with an amber adhesive liner. The profile shall be amber. Qualification : Qualification of RayBlock 105 Kit 0110-A0 qualifies all kits. Acceptance Tests: Dimensions This product when installed in accordance with the RayBlock 105 Installation Guidelines shall be suitable for use as a fluid block in cable bundles as described herein. Rev. Date: 30-Oct-96 Rev.: Document No. Sheet: C RayBlock 105 2 of 3 If this document is printed it becomes uncontrolled. Check for the latest revision. Note 1: Pressure Test Prepare 3 test assemblies, in accordance with the RayBlock 105 Installation Guidelines, using cross-linked polyethylene wires about 12 inches long. After sufficient cooling time, shrink one end of a 12-inch piece of Raychem TAT tubing around one end of the installed RayBlock Tubing. Shrink the other end of the TAT around a pressurized air supply fitting. Apply a pressure of 7.5 psi for 1 minute while submersing the assembly under water. After the required time, bubbles of air emerging from the end of the RayBlock Tubing shall constitute a failure. Bubbles emerging from the ends of the wires shall not constitute a failure. Note 2: Heat Aging Prepare assemblies in accordance with Note 1, and hold in air circulating oven for the required time. After allowing the assemblies to cool to room temperature for 2 hours, perform the pressure test in accordance with Note 1. Note 3: Low Temperature Impact Prepare 3 test assemblies, in accordance with Note 1. Center each test assembly under a falling weight impact tester located in a -40C cold chamber. Drop a cylindrically shaped 2.2 pound weight, with a radius of 12 inches, on the face impacting the assembly, from a height of 4 inches. Note 4: Fluid Resistance Prepare assemblies in accordance with Note 1. Immerse samples in the indicated fluids for the prescribed time and temperature. Remove assemblies from the fluids. After allowing the assemblies to cool to room temperature for 2 hours, perform the pressure test in accordance with Note 1. Note 5: Sequential Testing Thermal Shock Prepare 3 test assemblies, in accordance with Note 1 and subject them to 25 thermal cycles as follows: 30 minutes at -40C 30 minutes at 120C 5 minutes maximum between temperatures Mechanical Vibration Attach the assemblies to a suitable vibrator and vibrate for a minimum of 24 hours in a simple harmonic motion having an amplitude of 0.03 inch (0.06 inches total excursion) the frequency being varied uniformly between the limits of 10 and 55 hertz (hz) reference: MIL-STD-202, Method 201A. The axis of vibration shall be perpendicular to the axis of the assembly. Assemblies are to be clamped 3 to 4 inches away from the end of the tubing on both sides of the blocked wire bundle. Temperature Humidity Cycling Subject the assemblies to the following cycle five (5) times: 1) 2) 3) 4) Rev. Date: 30-Oct-96 95% relative humidity at 40 3C for 16 hours (hang assembly vertically) -40 3C for 3 hours 105 3C for 3 hours (hang assembly vertically) 23 3C for 2 hours Rev.: Document No. Sheet: C RayBlock 105 3 of 3 If this document is printed it becomes uncontrolled. Check for the latest revision.