JSN MKT Series metallized POLYester FILM capacitor PRODUCT CODE: JSN Market Applications JSN series (Jumbo Stacked Naked) film capacitor has been designed especially for Automotive Power Electronics applications that require high reliability long life and severe working conditions (high operating temperature and very stressable mechanical and vibration requirements). Some of the applications for both the 14V and 42V Powernet are the following: Integrated Starter Alternator, Camless, Common rail, Electric Power steering, climate control, DC/DC and AC/ DC converters. JSN series could be used for the power electronics in electric/hybrid and fuel cell cars. Moreover JSN series is suitable to be used for low power DC/DC and AC/DC converters for Telecom and Industrial applications like radio link, telecom central office, small welding machines ecc. Product code system 2 3 4 5 6 7 2.0mm a (1.0) 2.0mm t 0.2mm (0.1) MOUNTING & SOLDERING The part number, comprising 14 digits, is formed as follows: 1 d (1.0) 8 9 10 11 12 13 * 14 J S N JSN series is to be mounted with reflow process (see thermal profile) or gluing. CAUTION Hand assembly In case of hand assembly with soldering iron the following reccomandation must be taken : * Maximum temperature on the soldering iron: 250C for (max time 5s) Digit 1 to 3 Series code. Digit 4 d.c. rated voltage E = 100V; G = 160V; I = 250V Digit 5 Size code (see table 1): Digit 6 to 9 Digits 7-8-9 indicate the first three digits of Capacitance value and the 6th digit indicates the number of zeros that must be added to optain the rated Capacitance in pF. Digit 10 Capacitance Tolerance: K=10%; M=20%; Digit 11 Dielectric: B=PET H.T. Digit 12 Version (see table1): 6 and 8 = see drawing A to P = special Digit 13 Packaging M=bulk; L=taped (tray) Digit 14 Internal use Avoid contact between the soldering iron and the body of the capacitor If PC Boards are assembled by hand, care must be taken to avoid mechanical damage. We recommend: - using tweeezers, the components should be gripped across the two terminals - the usage of a pen under vacuum on the capacitor is recommended Table 1 Size code (Digit 5) Terminals Code digit 12 Wterminal = 20,0 mm 60.80 (K) 60.115 (J) 60.160 (L) 6 6 * Wterminal = 30,0 mm * Wterminal = 40,0 mm 8 *also available upon special request. 55 09/2008 JSN MKT Series metallized POLYester FILM capacitor PRODUCT CODE: JSN Rated Cap. 10 F 15 F 22 F 33 F 47 F 68 F Size code 60.80 60.115 60.80 60.115 60.160 60.160 W Max H Max 21.5 30.0 21.5 30.0 42.9 42.9 7.0 8.0 14.0 15.0 15.0 21.0 100Vdc / 63Vac Max L dv/dt Max (V/s) 17.0 27.0 17.0 27.0 17.0 27.0 17.0 27.0 17.0 27.0 17.0 27.0 Part number Max K0 (V2/s) 5.4 E3 5.4 E3 5.4 E3 5.4 E3 5.4 E3 5.4 E3 JSNEK5100-B6-JSNEJ5150-B6-JSNEK5220-B6-JSNEJ5330-B6-JSNEL5470-B8-JSNEL5680-B8-- Tolerance: K (10%); M (20%) Packaging Internal use Rated Cap. 10 F 15 F 22 F 33 F Size code 60.80 60.115 60.115 60.160 W Max 21.5 30.0 30.0 42.9 160Vdc / 90Vac Max H L dv/dt Max Max (V/s) 15.0 17.0 35.0 15.0 17.0 35.0 23.0 17.0 35.0 23.0 17.0 35.0 Part number Max K0 (V2/s) 11.2 E3 11.2 E3 11.2 E3 11.2 E3 JSNGK5100-B6-JSNGJ5150-B6-JSNGJ5220-B6-JSNGL5330-B8-- Tolerance: K (10%); M (20%) Packaging Internal use Rated Cap. 10 F 15 F Size code 60.115 60.160 W Max 30.0 42.9 250Vdc / 160Vac Max L dv/dt Max (V/s) 20.0 17.0 40.0 20.0 17.0 40.0 H Max Part number Max K0 (V2/s) 20.0 E3 20.0 E3 JSNIJ5100-B6-JSNIL5150-B8-- Tolerance: K (10%); M (20%) Packaging Internal use Customized versions (voltage,size,capacitance) available on request All dimensions are in mm 09/2008 56 JSN MKT Series metallized POLYester FILM capacitor PRODUCT CODE: JSN GENERAL TECHNICAL DAta test method and performance Dielectric: Metallized polyester film (PET H.T.). Damp heat, steady state: Construction: Stacked Naked capacitor with special terminals. Test conditions Temperature: +40C2C Relative humidity (RH): 93% 2% Test duration: 56 days Performance Capacitance change |C/C|: 7% DF change (tg): 50x10-4 at 1kHz Insulation resistance: 50% of limit value Terminals: Copper tinned lead frame. Customized terminals aravailable upon request. Marking: Manufacturer's logo, capacitance, D.C. rated voltage. Operating temperature range -55C up to 125C Climatic category: 55/125/56 IEC 60068-1 Storage conditions: Temperature range: 0C up to +40C Humidity: 60% R.H. max. Endurance: Test conditions Temperature: Test duration: Voltage applied: Performance Capacitance change |C/C|: DF change (tg): Insulation resistance: Electrical characteristics Rated voltage (VR): 100Vdc, 160Vdc, 250Vdc, Category Voltage (Vc): VC=VR up to 105C. For temperatures between +105 and Test conditions Temperature: Number of cycles: Performance Capacitance change |C/C|: DF change (tg): Insulation resistance: No mechanical damage. Rated temperature(TR): +105C. 10F to 68F. Capacitance values: E6 series (IEC 60063 Norm). Capacitance tolerance (measured at 1kHz): 10% (K); 20% (M) (Other tolerances are available upon request) Dissipation Factor (tg): 0.01 at 1kHz - T=25C5C Insulation Resistance: Test conditions Temperature +25C5C Voltage charge time: 1 min Voltage charge: 100Vdc Performance 250s for VR = 100Vdc 400s for VR = 160Vdc 800s for VR = 250Vdc 5% 50x10-4 at 1kHz 50% of limit value Rapid change of temperature: +125C a decreasing factor of 1.25% per degree C has to be applied. Capacitance range: 125C 2C 2000 h 1.25xVC 1h at -55C; 1h at +125C 1000 3% 50x10-4 at 1kHz limit value Long term stability (after two years): Storage: standard environmental conditions. Performance Capacitance change |C/C|: 3% Reliability ( reference MIL HDB 217): Failure rate: Failure criteria: Capacitance change: DF change: Insulation resistance: 1 FIT (40C - 0.5x VR) Typical open circuit |C/C|>10% (tg.>2xinitial limit) > 0.005 x initial value Test voltage between terminations: 1.4x VR applied for 2s at +25C5 57 09/2008 JSN MKT Series metallized POLYester FILM capacitor PRODUCT CODE: JSN Size code 60.80 60.115 60.160 A 21.9 30.4 43.3 B 5.0 5.0 5.0 C 10.2 10.2 10.2 D 20.4 20.4 20.4 Typical Thermal profile for reflow process: 09/2008 58 JSN MKT Series metallized POLYester FILM capacitor PRODUCT CODE: JSN MAX. VOLTAGE (Vr.m.s.) VERSUS FREQUENCY (sinusoidal wave-form / Th 40C) 10 F Note: *Th= max. ambient temperature surrounding the capacitor or hottest contact point (i.e. tracks ), whichever is higher, in the worst operation conditions in C 59 09/2008 JSN MKT Series metallized POLYester FILM capacitor PRODUCT CODE: JSN MAX. CURRENT (Ir.m.s.) VERSUS FREQUENCY (sinusoidal wave-form / Th 40C) Note: *Th= max. ambient temperature surrounding the capacitor or hottest contact point (i.e. tracks ), whichever is higher, in the worst operation conditions in C 09/2008 60