AMPLIMITE Subminiature D Connectors Cable Connectors HDP-20 Crimp Snap-In Contact Connectors Product Selection Guide Connector Type Insert Material Contacts Shell Type Material and Finish Type Mounting Termination Duplex (.000030 [0.00076] Gold and Tin) Zinc Plated Steel Without Grounding Indents Plug (pg. 92) 94V-0 Rated Thermoplastic Black Tin Plated Steel Without Grounding Indents .120 [3.05] Dia. Holes Clinch Nut, 4-40 Threads Plating Pins (pgs. 100, 101) Crimp Posted Tin Plated Steel With Grounding Indents Duplex (Gold Flash and Tin) Select (.000030 [0.00076] Gold and Gold Flash) Duplex (.000030 [0.00076] Gold and Tin) Receptacle (pg. 93) 94V-0 Rated Thermoplastic Black Zinc Plated Steel .120 [3.05] Dia. Holes Tin Plated Steel Clinch Nuts, 4-40 Threaded Sockets (pgs. 100, 101) Crimp Posted Duplex (Gold Flash and Tin) Select (.000030 [0.00076] Gold and Gold Flash) 90 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Crimp Snap-In Contact Connectors (Continued) Product Facts Shell sizes offer wide choice of contact positions--9, 15, 25, 37 and 50 Lower cost, commercial version of the military approved series Tin or zinc plated shells, with or without grounding indents Crimp snap-in contacts allows loading of only the number of contacts being used Intermateable with any size 20 Subminiature D connector dimensionally complying with MIL-C-24308 Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Available with shielding hardware and shielding enclosure kits Numerous cable clamps and mating hardware options Low cost, high performance, precisionformed crimp contacts Plug and Receptacle Connectors . . . . . . . . . . . . . . . . . . . . . 92, 93 Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . 94, 95 Shielding Hardware Enclosure Kits . . . . . . . . . . . . . . . . . . . 96, 97 Preassembled Shielded Connector Kits . . . . . . . . . . . . . . . . . . 98 Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . 99 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100, 101 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 R Listed under Underwriters Laboratories Inc., Standard 1863, Communication Circuit Accessories, File No. E81956 R Section Contents Cable Connectors Machine applied terminations assure highest production rates at lowest applied cost Certified by Canadian Standards Association, File No. LR 1088108 (LR 7189-207) R Contact Retention Features Shielded Cable Clamps and Shielding Hardware and Enclosure Kits Unshielded Cable Clamps Clam Shell Straight/45 Exit with Male Screw Retainers (pg. 138) Male Screw Retainers (pgs. 146, 147) Straight Exit RFI/EMI Shields for Jacketed Cable (pgs. 139, 142) Box and Lid Straight/90 Exit (pg. 137) Clam Shell Straight/45 Exit (pg. 138) Mounting and Mating Hardware Keying Plug (pg. 155) One-Piece Cable Clamp 180/120 Quik-Snap (pg. 134) Box and Lid with Male Screw Retainers (pg. 137) Pin 90 Exit Die Cast RFI/EMI Shields for Jacketed Cable (pg. 142) Basic Shielding Hardware Kits (pgs. 94, 95) Shielding Hardware Enclosure Kits (pgs. 96, 97) Female Screwlocks (pg. 148) Radius lead-in minimizes force needed to insert contact into housing Generous lead-in to minimize "stubbing" Socket Radius lead-in minimizes force needed to insert contact into housing Locking Posts and Slide Latches (pgs. 149, 151) Spring Latch, Two-Piece (pg. 152) Latching Blocks (pgs. 153, 154) Housing Cutaway Contact bearing surface is large and symmetrical Standoff Bushings (pg. 155) Reinforced Ribs 91 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Crimp Snap-In Contact Connectors (Continued) Plug A B .120 [3.05] Dia. Typ. 2 Holes C Material and Finish: Grounding Indents (See Table) Cable Connectors Shell--Steel, zinc or tin plated Insert--94V-0 rated thermoplastic, black Mating Face Mounting Holes: Standard--.120 [3.05] Dia. Clinch Nut--4-40 threads with self-locking feature .230 [5.84] .420 [10.67] Ref. .432 [10.97] Max. Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Contacts--pages 100, 101 Application Tooling--page 102 Mateable Connectors: HDE--pages 110-123 HDP--pages 90-102 HD-20 Board Mount-- pages 54-71, 78-85, 87-89 Mating/Panel Mounting--page 42 Cable Clamps--pages 132, 133, 135-137, 140, 141, 144, 145 Mating Hardware--pages 146-150, 153, 155 Technical Documents: Product Specification--108-40005 Application Specifications-- 114-10000, 114-40030 .100 Max. [2.54] Clinch Nut (Plug and Receptacle) Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. 92 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Crimp Snap-In Contact Connectors (Continued) Receptacle A B .120 [3.05] Dia. Typ. 2 Holes C .243 [6.17] Mating Face Cable Connectors .430 Ref. [10.92] .432 [7.90] Max. Shell Size No. of Contact Positions 1 9 1.213 30.81 .984 24.99 .494 12.55 94V-0 2 15 1.541 39.14 1.312 33.33 .494 12.55 94V-0 * 3 25 2.088 53.04 1.852 47.04 .494 12.55 94V-0 4 37 2.729 69.32 2.500 63.50 .494 12.55 94V-0 5 50 2.635 66.93 2.406 61.11 .605 15.37 94V-0 Dimensions A B C Insert Material Mounting Method Standard Clinch Nut Standard Clinch Nut Standard Clinch Nut Standard Clinch Nut Standard Clinch Nut Plug Part Numbers Tin Plated Shell Without With Grounding Grounding Indents Indents 205204-9 205204-8 205204-4 -- 1658642-2 1658642-1 205206-9 205206-8 205206-3 -- -- 5745908-2 5205208-1 207464-7 207464-2 -- -- 5745036-2 205210-8 205210-7 205210-3 -- -- 745135-4 1658641-3 1658641-1 1658641-2 -- -- 5745883-2 Zinc Plated Shell Receptacle Part Nos. Zinc Tin Plated Plated Shell Shell 205203-8 -- 205205-7 -- 5205207-1 207516-6 205209-7 -- 1658640-2 -- 205203-3 1658643-1 205205-2 1658644-1 207463-1 207516-5 205209-2 5207661-3 1658640-1 5745884-1 Note: Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. .100 Max. [2.54] Clinch Nut (Plug and Receptacle) Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Note: All part numbers are RoHS compliant. 93 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Basic Shielding Hardware Kits Plug .120 Typ. [3.05] 2 Holes .109 [2.77] Typ. .509 [12.93] Max. .112 [2.84] Typ. Grounding Indents Cable Connectors .230 [5.84] Plug Connector .195 Max. [4.95] Typ. Each kit contains: Connector E Inner shield Outer shield Inside Shield Contacts and ferrules must be purchased separately. Outside Shield Material and Finish: Connector Shells--Steel, tin plated Connector Insert--94V-0 rated thermoplastic, black Shield--Steel, tin plated D Ferrule (Must Be Purchased Separately) View of Rear Shell (With Shields Removed) Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Contacts--pages 100, 101 Application Tooling--page 102 Mateable Connectors: HDE--pages 110-123 HDP--pages 90-102 HD-20 Board Mount-- pages 54-71, 78-85, 87-89 Mating/Panel Mounting--page 42 Mating Hardware--pages 146-150, 153, 155 Ferrules--page 99 .462 [11.73] Max. Technical Documents: Product Specifications-- 108-40005 108-40030 Application Specifications-- 114-10000 114-40030 Instruction Sheet--408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. 94 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Basic Shielding Hardware Kits (Continued) Receptacle .120 Typ. [3.05] 2 Holes .109 Typ. [2.77] .509 [12.93] Max. .112 [2.84] Typ. Rcpt. Connector .243 [6.17] .195 Max. [4.95] Typ. Cable Connectors E Inside Shield Outside Shield D .100 Max. [2.54] Ferrule (Must Be Purchased Separately) View of Rear Shell (With Shields Removed) .462 [11.73] Max. Clinch Nut (Plug and Receptacle) Recommended Cable Outer Dia. Range Max. Inner Cable Bundle Dia. 1.535 38.99 .165-.455 4.19-11.56 .350 8.89 1.024 26.01 1.535 38.99 .165-.455 4.19-11.56 .350 8.89 25 1.576 40.03 1.535 38.99 .165-.455 4.16-11.56 .350 8.89 4 37 2.215 56.26 1.892 48.06 .338-.562 8.59-14.28 5 50 2.120 53.85 1.876 47.65 .338-.480 8.59-12.19 Shell Size No. of Contact Positions 1 9 .700 17.78 2 15 3 Dimensions D E Mounting Method Plug Kit Numbers Receptacle Kit Numbers .450 11.43 Standard Clinch Nut Standard Clinch Nut Standard Clinch Nut Standard Clinch Nut 1658645-1 5748526-1 1658647-1 5750636-1 1658648-1 -- 1658650-1 5786929-1 1658646-1 5748536-1 5747539-1 5787908-1 1658649-1 1658662-1 1658651-1 -- .450 11.43 Standard 1658652-1 1658653-1 Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 95 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Shielding Hardware Enclosure Kits Plug Ferrule (Must Be Purchased Separately, As Required By Cable Diameter Expanding Neck Accommodates Cable .125 [3.18] Max. F Max Cable Ref. Each Kit Contains: Jackscrew Qty. 2 Cable Connectors Connector Inner shield Outer shield Enclosure Two jackscrews Contacts and ferrules must be purchased separately. Material and Finish: D Max. Shield Qty. 2 .812 [20.62] Typ. 1.467 [37.26] Typ. Enclosure Connector Shells--Steel, tin plated. Connector Insert--94V-0 rated thermoplastic, black Shield--Steel, tin plated Enclosure--PVC, black Jackscrews--Zinc alloy E Max. Plug Connector HDP-20 Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Contacts--pages 100, 101 Application Tooling--page 102 Mateable Connectors: HDE--pages 110-123 HDP--pages 90-102 HD-20 Board Mount-- pages 54-71, 78-85, 87-89 Mating/Panel Mounting--page 42 Mating Hardware--pages 146-150, 153, 155 Ferrules--page 99 Technical Documents: Product Specifications-- 108-40005 108-40030 Application Specifications-- 114-10000 114-40030 Instruction Sheet--408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. 96 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Shielding Hardware Enclosure Kits (Continued) Receptacle Expanding Neck Ferrule (Must Be Purchased Separately, As Required By Cable Diameter F Max .125 [3.18] Typ. Cable Ref. Cable Connectors Jackscrew Qty. 2 D Max. Shield Qty. 2 .812 [20.62] Typ. 1.467 [37.26] Typ. Enclosure E Max. Rcpt. Connector HDP-20 Shell Size No. of Contact Positions 1 9 2 15 3 25 4 37 5 50 Dimensions D E F 1.660 42.16 1.660 42.16 1.660 42.16 2.010 51.05 2.010 51.05 1.355 34.42 1.685 42.80 2.210 56.13 2.865 72.77 2.775 70.49 .630 16.00 .630 16.00 .630 16.00 .730 18.54 .730 18.54 Recommended Cable Outer Diameter Range Max. Inner Cable Bundle Dia. .190-.330 4.83-8.38 .190-.330 4.83-8.38 .217-.435 5.51-11.05 .338-.562 8.59-14.28 .338-.562 8.59-14.28 .330 8.38 .330 8.38 .350 8.89 .450 11.43 .450 11.43 Insert Material Kit Numbers Plug Receptacle 94V-0 1658655-1 1658654-1 94V-0 1658657-1 1658656-1 94V-0 1658659-1 1658658-1 94V-0 5747958-1 1658660-1 94V-0 1658661-1 5747959-1 Shielding Enclosure Expansion Tool Cable Part O.D. (Max.) Number .330 8.38 58241-4 .450 11.43 58241-1 .572 14.52 58241-2 Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 97 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded Connector, Preassembled Kit Cable Connectors Designed to meet the requirements of Local Area Networking, this Subminiature D Shielded Connector Kit is available with slide latches attached to the receptacle. The receptacle is shielded and covered with a durable plastic enclosure. This shielding decreases emissions and provides an effective EMI/RFI barrier. Preassembled connector kits are available in Subminiature D, shell size 2, 15-position configuration and accept crimp, snap-in HD-20 contacts. Contacts are available separately and allow for selective positioning. Other sizes and styles can be made available, consult TE. Expanding neck, accommodates cable from .190-.375 [4.83-9.53] Dia. Ferrule, must be purchased separately, as required by cable diameter (page 99) 1.685 Max. Max. 42.80 Receptacle Part No. 749246-1 Material and Finish: Inserts--94V-0 rated nylon, black Enclosures--Elastomer, styrene polyolefin, or PVC, black Shields and Shells--Carbon steel per ASTM A109, plated with .000200 [0.00508] min. tin over .000050 [0.00127] min. copper Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Contacts--pages 100, 101 Application Tooling--page 102 Ferrules--page 99 Technical Documents: Product Specifications-- 108-40005, 108-40030, 108-40032 Application Specifications-- 114-10000 & 114-40030 Note: All part numbers are RoHS compliant. 98 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Ferrules for Shielding Hardware Kits Ferrules for Shielding Hardware Kits .020 [0.51] Stepped L Style 1-3 Stepped 1-3 Stepped 1-3 Stepped 1-3 Stepped 1-3 Stepped Related Product Data: 1-3 Stepped Shielding Hardware and Enclosure Kits--pages 94-98 1-3 Straight 1-3 Straight Technical Documents: 4-5 Stepped Instruction Sheets-- 408-9507 408-9508 408-9243 408-9242 4-5 Stepped 4-5 Stepped 4-5 Stepped 4-5 Straight Straight Material and Finish: Steel (annealed), tin plated Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. L Dim. .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88 Cable Diameter .165-.190 4.19-4.83 .190-.217 4.83-5.51 .217-.246 5.51-6.25 .246-.284 6.25-7.21 .284-.324 7.21-8.23 .324-.375 8.23-9.53 .375-.437 9.53-11.10 .400-.460 10.16-11.56 .230-.265 5.84-6.73 .338-.385 8.59-9.78 .375-432 9.53-10.97 .422-.490 10.72-12.45 .480-.562 12.19-14.28 Part Numbers Ferrule Die Sets* 3-747579-0 543424-3 3-747579-0 543424-2 3-747579-0 543424-8 3-747579-2 543424-1 3-747579-2 543424-7 3-747579-4 543424-6 2-747579-7 543424-5 3-747579-6 543424-4 2-747580-4 543425-2 2-747580-3 543425-1 2-747580-1 58238-1 3-747580-1 58237-2 2-747580-2 58237-1 Cable Connectors Shell Sizes *Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1. Application Tooling for Shielding Hardware Kits Bench Mounting Plate Part No. 313183-1 Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1.) Hand Crimping Tool No. 543344-1 (Requires Die Sets, see table above.) Shielding Enclosure Expansion Tools Part No. 58241-1 (.450 [11.43]) Part No. 58241-2 (.572 [14.53]) Part No. 58241-4 (.330 [8.38])0 Maximum Cable Diameter (Instruction Sheet--408-9172) Note: All part numbers are RoHS compliant. 99 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Connector Contacts, Precision Formed Contact Size 20 DF Pin Diameter .040 [1.02] Crimp Snap-In Contacts Material and Finish: With Insulation Support Cable Connectors Pin--Brass Socket--Phosphor bronze Plated A--Select--Gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end B--Duplex--.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated C--Gold flash over nickel on entire contact D--Duplex--Gold flash on mating end, tin on termination end, with entire contact nickel underplated Wire Size Contact Range Ins. Dia. Finish Max. (Plating AWG Code) [mm2] 28-24 0.08-0.2 B .060 1.52 .040 1.27 66507-3 66507-9 66505-3 1658540-4 1658540-5 1658538-2 66507-4 Product Specification--108-40005 Application Specifications-- 114-10000 114-40030 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. 24-20 0.2-0.6 .060 1.52 1-66507-0 66505-4 1658540-1 1658540-2 -- 1-66505-0 5066682-9 -- 1-5066683-0 -- D 5066682-6 -- 5066683-7 -- 745254-2 745254-6 745253-2 745253-6 66682-4 66683-2 1658544-2 1658544-1 1658543-2 1658543-1 745254-3 745254-7 745253-3 745253-7 D 1658544-3 -- 1658543-3 -- 66506-3 D 66506-9 66504-3 1658539-1 1658539-3 66506-4 C 58448-2 91503-1 (Blue Dot) 466423-4*** 466901-1*** -- 91549-1 (Black Dot) 466963-1*** -- 91525-1 (Yellow Dot) 466968-1*** 58448-2 91503-1 (Red Dot) 466422-4*** 466900-1*** 66683-4 C B CERTI-CRIMP II Applicators* Hand Tool for Strip Form Contacts (Color Code) 1658538-3 1658538-1 B B PRO-CRIMPER II Hand Tool 66505-9 66682-2 A Technical Documents: Strip Form Loose Form A A 26-22 0.15-0.4 Socket Strip Form Loose Form C D Hand Tools for Loose Form Contacts Contact Part Numbers Pin A .040 1.02 Related Product Data: Performance Characteristics-- page 41 Connectors used with: HDP--pages 92-97 Application Tooling--page 102 Socket Pin 66504-9 1658537-3 1658537-4 1-66506-0 66504-4 1658539-2 1658539-4 1-66504-0 1658537-1 1658537-2 ***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance Center at 1-800-722-1111. ***For use with AMP-O-LECTRIC Model "G" Terminating Machine. ***For use with AMP-O-MATIC Model II Stripper-Crimper Machine. Without Insulation Support Pin Insertion/Extraction Tool No. 91285-1 Wire Size Range Instruction Sheet--408-9404 AWG [mm2] Ins. Dia. Max. 28-24 0.08-0.2 .068 1.73 24-20 0.2-0.6 .068 1.73 22-18 0.4-0.8 .068 1.73 Socket Hand Tools for Loose Form Contacts Contact Finish (Plating Code) Pin Socket Strip Form Strip Form CERTI-CRIMP II Hand Tool (Color Code) Applicators* for Strip Form Contacts A 205310-2 205311-3 91548-1 (Blue Dot) 466903-1*** A 205202-2 205201-3 C 205202-6 205201-6 91548-1 (Red Dot) 466902-1*** 91513-1 (Green Dot) 466996-1*** Contact Part Numbers A 745229-2 745230-2 B 1658541-1 1658542-2 C 745229-5 745230-5 D -- 1658542-1 Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the insertion/extraction tool. ***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance Center at 1-800-722-1111. ***For use with AMP-O-MATIC Model II Stripper-Crimper Machine. Note: All part numbers are RoHS compliant. 100 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Connector Contacts, Precision Formed (Continued) Contact Size 20 DF Pin Diameter .040 [1.02] .025 [0.64] Square Posted Contacts Stabilizer Stabilizer Material and Finish: Pin--Brass Socket--Phosphor bronze Plated: A--Duplex plated .000030 [0.00076] gold on mating end, with entire contact .000050 [0.00127] min. nickel underplated B--Duplex plated gold flash on mating end, with entire contact .000050 [0.00127] min. nickel underplated Socket Pin Performance Characteristics-- page 41 Connectors used with: HDP--pages 92, 93 Technical Documents: Product Specification--108-40005 Application Specifications-- 114-10000 114-40030 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Contact Size 20 DF Pin Diameter .040 [1.02] Contact Finish (Plating Code) A B .125 [3.18] Post Length* Socket Pin -- 5-745288-5 -- -- Cable Connectors Related Product Data: Loose Form Contact Numbers .188 [4.78] .427 [10.85] .651 [16.54] Post Length* Post Length* Post Length* Pin Socket Pin Socket Pin Socket 5-745287-4 7-745288-0 4-745287-7 5-745288-8 5-745287-0 6-745288-1 -- -- -- 7-745288-2 -- 7-745288-2 *Length of post extending from rear of HDP-20 metal-shell connector. Solder Cup Contacts, Snap-In Material and Finish: Pin--Brass Socket--Phosphor bronze Plated--Gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end Socket Pin Related Product Data: Performance Characteristics-- page 41 Connectors used with: HDP--pages 92-97 Technical Documents: 18 AWG Max. Wire (.046 [1.17] Max. Conductor Diameter) Strip Form Contact Number Pin Socket 66570-2 66569-2 Loose Form Contact Number Pin Socket 66570-3 66569-3 Product Specification--108-40005 Application Specification-- 114-40030 Insertion/Extraction Tool No. 91285-1 This tool includes interchangeable tips to Insert/Extract: Size 22, 28-22 AWG [0.08-0.4 mm2] Size 20, Posted Contacts (Instruction Sheet--408-9404) Note: Contacts to be soldered to wire before being inserted into housing Note: All part numbers are RoHS compliant. 101 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Application Tooling Cable Connectors HDP-20 contacts may be applied by a variety of hand tools and machines. For low production runs, repairs and prototype work, we offer either our premium CERTI-CRIMP Hand Tool or our commercial PRO-CRIMPER II Hand Tool. For medium-volume production, you have the choice of our AMP-O-LECTRIC Model "G" Terminating Machine, our new Model "M" Terminating Machine, or our AMP-O-MATIC Model II Stripper-Crimper Machine. The Stripper-Crimper is typically used for terminating the wires of jacketed cable. All three machines can be bench mounted. AMPOMATOR CLS IV+ Lead-Making Machine This versatile machine now incorporates two AMP-O-LECTRIC Model "G" Terminating Units. Basically, it produces single-wire leads in lengths from 1.62 [41.2] to 1000 [25 400]. It measures, cuts, strips and terminates wire sizes from 26 to 10 AWG [0.12 to 6 mm2] stranded and 26 to 16 AWG [0.12 to 1.4 mm2] solid. Production rates range up to 4800 leads per hour for 3 [76.2] lengths. For production requirements ranging from non-stop high volumes to countless series of short runs, our popular AMPOMATOR CLS IV+ fullyautomated lead-making machine is an ideal choice. For further information about these or other TE hand tools and machines, call the TE Tooling Assistance Center at 1-800-722-1111. The machine is microprocessor controlled, and programmed and operated with an easy-to-follow, menudriven touchscreen. It can retain data for up to 200 lead assemblies. Off-line programming is also possible with optional software OffLine-Plus for Windows 95, Part No. 189263-2. Air requirement is 90 psi [6.21] bar minimum at 15 scfm [0.0071 m3/s]. Power requirement is single-phase 220 VAC, 50 or 60 Hz, 25 A. For further information request Catalog 124324. Note: All part numbers are RoHS compliant. 102 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors Cable Connectors Product Selection Guide Type Plug (pg. 105) Connector Shell Type Insert Material and Material Finish 94V-0 Rated Thermoplastic, Black Tin Plated Steel with Grounding Indents Contacts Mounting .120 [3.05] Dia. Holes Type Pin (pg. 109) Termination Plating Duplex (.000030 [0.00076] Gold and Tin) Crimp Duplex (Gold Flash and Tin) Receptacle (pg. 105) 94V-0 Rated Thermoplastic, Black Tin Plated Steel .120 [3.05] Dia. Holes Socket (pg. 109) Duplex (0.000030 [0.00076] Gold and Tin) Crimp Duplex (Gold Flash and Tin) 103 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) Product Facts: Approximately 65% higher density than HD-20 connectors Lower cost, commercial version of the military approved Series 90 family Available with shielding overmold hardware and shielding enclosure kits Capable of using numerous standard HD-20 cable clamps and mating hardware Cable Connectors Low cost, high performance, precisionformed crimp contacts Intermateable with any size 22 Subminiature D connector dimensionally complying with MIL-C-24308 Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Listed under Underwriters Laboratories Inc., Standard 1863, Communication Circuit Accessories, File No. E81956 Certified by Canadian Standards Association, File No. LR 1088108 (LR 7189-207) Section Contents Plug and Receptacle Connectors . . . . . . . . . . . . . . . . . . . . . . . 105 Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Shielding Hardware Enclosure Kits . . . . . . . . . . . . . . . . . . . . . . 107 Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . 108 Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108, 109 R R R Contact Retention Features One-Piece All Plastic Cable Clamp 180/120 (Quik-Snap) (pg. 133) Clam Shell Straight/45 Exit (pg. 138) Mounting and Mating Hardware Radius lead-in minimizes force needed to insert contact into housing Generous lead-in to minimize "stubbing" Straight Exit RFI/EMI Shields for Jacketed Cable (pg. 141) Box and Lid Straight/90 Exit (pg. 137) Box and Lid Straight/90 Exit with Male Screw Retainers (pg. 137) Pin Shielded Cable Clamps and Shielding Hardware and Enclosure Kits Unshielded Cable Clamps 90 Exit RFI/EMI Die Cast Shields For Jacketed Cable (pg. 142) Basic Shielding Hardware Kits (pg. 106) Shielding Hardware Enclosure Kits (pg. 107) Crimp & Split Ring Ferrules (pgs. 143-145) Male Screw Retainers (pgs. 146, 147) Socket Radius lead-in minimizes force needed to insert contact into housing Female Screwlocks (pg. 148) Locking Posts and Slide Latches (pgs. 149, 151) Two-Piece Spring Latch (pg. 152) Housing (Cutaway) Reinforced ribs Latching Blocks (pgs. 153, 154) Clam Shell Straight/45 Exit with Screw Retainers (pg. 138) Contact bearing surface is large and symmetrical 104 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) Plug A B .120 [3.05] Dia. 2 Holes C Plug (With Grounding Indents) Grounding Indents (See Table) Mating Face .230 [5.84] Cable Connectors .420 [10.67] Ref. Receptacle .432 [10.97] Max. .100 [2.54] Max. Receptacle Clinch Nut (Plug and Receptacle) A B Material and Finish: Shell--Steel, tin plated Insert--94V-0 rated thermoplastic, black Contacts and ferrules must be purchased separately. .120 [3.05] Dia. 2 Holes C Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Contacts--page 109 Ferrules--page 108 Mating/Panel Mounting--page 42 Cable Clamps--pages 132, 133, 135137, 140, 141, 144, 145 Mating Hardware--pages 146-150, 153, 155 Technical Documents: Application Specification-- 114-10001 Product Specification--108-1268 Instruction Sheets--408-9381 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Mating Face .243 [6.17] .430 [10.92] Ref. .432 [10.97] Max Shell Size No. of Contact Positions 1 15 2 26 3 44 4 62 5 78 Dimensions A B C 1.213 30.81 1.541 39.14 2.088 53.84 2.729 69.32 2.635 66.93 .984 24.99 1.312 33.33 1.852 47.04 2.500 63.50 2.406 61.11 .494 12.55 .494 12.55 .494 12.55 .494 12.55 .605 15.37 With Grounding Indents Plug Part Numbers With Clinch Nuts Plug Receptacle With Clinch Nuts Receptacle 748364-1 1658691-1 1658681-1 1658690-1 1658671-1 5749717-1 1658682-1 5788816-1 1658672-1 -- 1658683-1 5786583-1 1658673-1 6658293-1 1658684-1 -- 1658674-1 -- 1658685-1 5788817-1 Note: Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. Note: All part numbers are RoHS compliant. 105 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) Basic Shielding Hardware Kits Plug .120 [3.05] Dia. 2 Holes Plug Connector .195 [4.95] Max. Typ. .230 [5.84] Typ. Plug Cable Connectors C Ferrule (Must Be Purchased Separately) D Receptacle Receptacle .120 [3.05] Dia. 2 Plc. Each kit contains: Connector Inner shield Rcpt. Connector Outer shield Contacts and ferrules must be purchased separately. .195 [4.95] Max. Typ. Material and Finish: Connector Shell--Steel, tin plated Connector Insert--94V-0 rated thermoplastic, black Shields--Steel, tin plated .243 [6.17] C Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Contacts--page 109 Ferrules--page 108 Application Tooling--pages 108 & 109 Mateable Connectors-- pages 105 & 107 Mating Hardware--pages 146-150, 153, 155 Mating/Panel Mounting--page 42 Technical Documents: Application Specifications-- 114-10001 Product Specification--108-1268 Instruction Sheet--408-9381, 408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. D Shell Size No. of Contact Positions 1 15 2 26 3 44 4 62 5 78 Dimensions C D 1.535 38.99 1.535 38.99 1.535 38.99 1.892 48.06 1.876 47.65 .700 17.78 1.024 26.01 1.576 40.03 2.215 56.26 2.120 53.85 Recommended Cable Outer Dia. Range .165-.455 4.19-11.56 .165-.455 4.19-11.56 .165-.455 4.19-11.56 .338-.562 8.59-14.28 .338-.490 8.59-12.45 Max. Inner Cable Bundle Dia. .350 8.89 .350 8.89 .350 8.89 .450 11.43 .450 11.43 Kit Numbers Plug Receptacle 1658675-1 5748634-1 1658676-1 1658687-1 1658677-1 5748636-1 5748471-1 -- 5748472-1 -- Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 106 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) Shielding Hardware Enclosure Kits Expanding Neck, Accommodates Cable Plug E Max. D Max. Ferrule (Must Be Purchased Separately, As Required By Cable Diameter Cable Ref. .125 Max. [3.18] 4-40 Jackscrew Qty. 2 C Max. 1.467 [37.62] Typ. Shield Qty. 2 .812 [20.62] Typ. Plug Cable Connectors Enclosure Plug Connector HDP-22 Receptacle Each kit contains: Receptacle Connector Expanding Neck Inner shield Ferrule (Must Be Purchased Separately, As Required By Cable Diameter Outer shield Enclosure Two jackscrews Contacts and ferrules must be purchased separately. D Max. E Max. Cable Ref. .125 [3.18] Max. 4-40 Jackscrew Qty. 2 Material and Finish: Connector Shell--Steel, tin plated Connector Insert--94V-0 rated thermoplastic, black Shields--Steel, tin plated Enclosure--PVC, black Jackscrews--Zinc alloy Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Contacts--page 109 Ferrules--page 108 Application Tooling--pages 108 & 109 Mateable Connectors-- pages 105 & 106 Mating Hardware--pages 146-150, 153-155 Mating/Panel Mounting--page 42 .812 [20.62] Typ. Enclosure Rcpt. Connector HDP-22 Shell Size No. of Contact Positions 1 15 2 26 3 44 4 62 5 78 Technical Documents: Application Specifications-- 114-10001 Product Specification--108-1268 Instruction Sheet--408-9381 408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. C Max. 1.467 [37.62] Typ. Shield Qty. 2 Recommended Max. Inner Cable Cable Outer Bundle Diameter Dia. .330 .630 .190-.330 8.38 16.00 4.83-8.38 .330 .630 .190-.330 8.38 16.00 4.83-8.38 .350 .630 .217-.435 8.89 16.00 5.51-11.05 .450 .730 .338-.562 11.43 18.54 8.59-14.28 .450 .730 .338-.490 11.43 18.54 8.59-12.45 Dimensions C D E 1.640 41.66 1.640 41.66 1.640 41.66 2.010 51.05 2.010 51.05 1.355 34.42 1.685 42.80 2.205 56.01 2.860 72.64 2.770 70.36 Kit Numbers Plug Receptacle 1658678-1 1658688-1 1658679-1 1658689-1 1658680-1 5748641-1 5748476-1 5748642-1 5748477-1 -- Shielding Enclosure Expansion Tool Cable Part O.D. (Max.) Number .330 8.38 58241-4 .450 11.43 58241-1 .572 14.52 58241-2 Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 107 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) Ferrules for Shielding Hardware Kits .020 [0.51] Stepped Cable Connectors L Shell Sizes Style 1-3 Stepped 1-3 Stepped 1-3 Stepped 1-3 Stepped 1-3 Stepped 1-3 Stepped 1-3 Straight 1-3 Straight Instruction Sheets-- 408-9507 408-9508 408-9243 408-9242 4-5 Stepped 4-5 Stepped 4-5 Stepped Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. 4-5 Stepped 4 Straight Straight Material and Finish: Steel (annealed), tin plated Related Product Data: Shielding Hardware and Enclosure Kits--pages 106 & 107 Technical Documents: L Dim. Cable Diameter .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .165-.190 4.19-4.83 .190-.217 4.83-5.51 .217-.246 5.51-6.25 .246-.284 6.25-7.21 .284-.324 7.21-8.23 .324-.375 8.23-9.53 .375-.437 9.53-11.05 .400-.460 10.16-11.56 .230-.265 5.84-6.73 .338-.385 8.59-9.78 .375-432 9.53-10.97 .422-.490 10.72-12.45 .480-.562 12.19-14.28 Part Numbers Die Sets* Ferrule 3-747579-0 543424-3 3-747579-0 543424-2 3-747579-0 543424-8 3-747579-2 543424-1 3-747579-2 543424-7 3-747579-4 543424-6 7-747579-7 543424-5 3-747579-6 543424-4 2-747580-4 543425-2 2-747580-3 543425-1 2-747580-1 58238-1 3-747580-1 58237-2 2-747580-2 58237-1 *Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1. Application Tooling for Shielding Hardware Kits Bench Mounting Plate Part No. 313183-1 Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1.) Hand Crimping Tool No. 543344-1 (Requires Die Sets, see table above.) Shielding Enclosure Expansion Tools Part No. 58241-1 (.450 [11.43]) Part No. 58241-2 (.572 [14.53]) 58241-4 (.330 [8.38]) Maximum Cable Diameter (Instruction Sheet--408-9507) Note: All part numbers are RoHS compliant. 108 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) Material Precision Formed Crimp Snap-In Contacts, Size 22 DF Pin--Brass Socket--Phosphor bronze Finish A--Duplex plated .000030 [0.00076] gold on mating end, tin on crimp barrel, with entire contact nickel underplated B--Duplex plated gold flash on mating end, tin on crimp barrel, entire contact nickel underplated Pin Socket Related Product Data: Technical Documents: Application Specification-- 114-10001 Product Specification--108-1268 Instruction Sheet--408-9381 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Wire Insulation Contact Size Finish AWG Diameter (Plating Max. 2 mm Code) 28-22 0.4-0.08 .040 1.02 A B Contact Part Numbers Hand Tools for Loose Form Contacts Pin Socket PRO-CRIMPER II CERTI-CRIMP II Loose Strip Loose Strip Hand Tool Hand Tool Form Form Form Form 1658670-1 1658670-2 1658686-1 1658686-2 91520-1 90800-1 1658670-3 1658670-4 1658686-3 1658686-4 Cable Connectors Performance Characteristics-- page 41 Connectors used with--pages 105107 Notes: 1. Strip form contacts shipped 20,000 pieces/reel. Insertion/Extraction Tool No. 91285-1 (Instruction Sheet--408-9404) This tool contains interchangeable tips to Insert/Extract Size 22, 28-22 AWG [0.08-0.4 mm2] Crimp Contacts Size 20, 28-20 AWG [0.08-0.4 mm2] Crimp Contacts Size 20, Posted Contacts Application Tooling Applicators To accommodate the broad range of wire termination products that TE produces, most TE terminating machines are designed for use with interchangeable applicators. The basic styles are quickly interchangeable to minimize costly down times, and feature dial-in wire and insulation crimp-height settings. Special applicators are now available for use with the AMP Crimp Quality Monitor, for measuring the crimp height of each termination as it is made, plus evaluating the quality of each crimp. AMP-O-LECTRIC MODEL "G" Terminating Machine A totally new design of our most popular machine for bench-top operation. It features a quiet and highly-reliable direct motor drive, electronic controls for ease of setup and operation, and improved guarding and lighting for operator convenience and safety. All versions also include either manual or automatic precision adjustment for crimp height. Power requirement is 120 or 220 VAC, 50 or 60 Hz. For further information, request Catalog 65828. For further information, request Catalog 65404. For applicator part numbers, call the TE Tooling Assistance Center at 1-800-722-1111. AMP-O-MATIC Model II Stripper-Crimper Machine This machine automatically strips as well as terminates individual wires. Similar to the AMP-O-LECTRIC Model "G" machine, applicators are quickly interchangeable, and it includes precision adjustment for crimp height. All adjustments can be made from the front of the machine without special tools. Power requirement is 120 VAC. Air requirement is 80-100 psi [5.52-6.89 bar], 3.5 scfm [0.00165 m3/s]. PRO-CRIMPER II Hand Tool Part No. 90800-1 Features interchangeable die sets and ratchet control that provides full die closure to help eliminate partial crimps. The new design is more durable, and requires dramatically less hand force. For further information, request Catalog 82276. For further information request Catalog 65004. Note: All part numbers are RoHS compliant. 109 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Cable Connectors HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable Product Selection Guide Contacts Pre-Loaded* Connector Type Insert Material Shell Type Material and Finish Mounting Type Termination Plating Plug All-Plastic (pg. 112) Metal-Shell (pg. 114) 94V-0 Rated Thermoplastic, Black Tin Plated Steel .120 [3.05] Dia. Holes Pins Insulation Displacement * Interchangeable crimp snap-in contacts available, see page 121 Duplex (.000030 [0.00076] Gold and Tin) Duplex (Gold Flash and Tin) Receptacle All-Plastic (pg. 113) Metal-Shell (pg. 115) 94V-0 Rated Thermoplastic, Black Tin Plated Steel .120 [3.05] Dia. Holes Sockets Insulation Displacement * Interchangeable crimp snap-in contacts available, see page 121 Duplex (.000030 [0.00076] Gold and Tin) Duplex (Gold Flash and Tin) 110 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable (Continued) Product Facts Insulation displacement contacts preloaded in housings No wire stripping Post plated contacts with no bare edges Removable contacts for replacement and repair Selective loading of contacts available Crimp snap-in contacts available for making jumpers between circuits Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Section Contents All-Plastic Plug and Receptacle Connectors . . . . . . . 112, 113 Metal-Shell Plug and Receptacle Connectors . . . . . . 114, 115 Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . 116, 117 Shielding Hardware Enclosure Kits. . . . . . . . . . . . . . . . . 118, 119 Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . 120 Interchangeable Contacts, Crimp Snap-In . . . . . . . . . . . . . . 121 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122, 123 R Listed under Underwriters Laboratories Inc., Standard 1863, Communication Circuit Accessories, File No. E81956 Cable Connectors Duplex plated contacts-- gold on mating end and tin on crimp end Patented contact ensures reliable termination of a wide range of wire sizes and insulation diameters R Certified by Canadian Standards Association, File No. 1088108 (LR 7189-207) R Typical Application Rates Rate 7.4 Sec./Line 5.0 Sec./Line 2.8 Sec./Line Tool Pistol Style Arbor Tool CHAMPOMATOR Machine Note: Rates are based on total time to complete a double ended 25 position Jacketed Cable Assembly Shielded Cable Clamps and Shielding Hardware and Enclosure Kits Unshielded Cable Clamps One-Piece, AllPlastic Cable Clamp, 180/120 Exit (Quik-Snap) (pg. 133) Unshielded Cable Clamps Straight/90 Exit (pg. 132) Slide-On Back Cover (pg. 136) Mounting and Mating Hardware Male Screw Retainers (pgs. 146, 147) Straight Exit RFI/EMI Shields for Jacketed Cable (pg. 142) 90 Exit Die Cast RFI/EMI Shields for Jacketed Cable (pg. 142) Basic Shielding Hardware Kits (pgs. 116, 117) Shielding Hardware Enclosure Kits (pgs. 118, 119) Female Screwlocks (pg. 148) Locking Posts and Slide Latches (pgs. 149, 151) Spring Latches, (pg. 152) Latching Blocks, (pgs. 153, 154) Keying Plug (pg. 155) 111 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 All-Plastic IDC Connectors Plug .109 [2.77] Ref. Molded Cavity Indentification & AMP Trademark .112 [2.85] Typ. .120 [3.05] Dia. 2 Holes .509 Max. [12.93] B A Plug .230 [5.84] Material and Finish: Cable Connectors Housing--94V-0 rated thermoplastic, black Contacts--Phosphor bronze Contact Finish--Duplex plated: A--.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B--Gold flash on mating end, tin on termination end, with entire contact nickel underplated .860 Ref. [21.84] .080 [2.03] Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Interchangeable Crimp Snap-In Contacts--page 121 Application Tooling--pages 121-123 Mateable Connectors: HDP--pages 90-97 HD-20 Board Mount--pages 54-71, 78-85, 87-89 Mating/Panel Mounting--page 42 Cable Clamps--pages 132, 133, 135137, 139, 140, 144, 145 Mating Hardware--pages 146-150, 153, 155 Technical Documents: Product Specification--108-40011 Application Specifications-- 114-40002 114-40003 Instruction Sheet--408-6621 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Dimensions A B Shell Size No. of Contact Positions 1 9 1.213 30.81 .984 24.99 2 15 1.541 39.14 1.312 33.33 3 25 2.090 53.09 1.852 47.04 4 37 2.732 69.39 2.500 63.50 Contact Finish (Plating Code) A B A B A B A B Connector Part Numbers Contact Contact Identification Identification No. 1 No. 2 for 30-26 AWG for 26-22 AWG 2 [0.05-0.15mm ] Wire [0.15-0.4mm2] Wire Plug Plug -- 745203-2 -- 1-745203-1 -- 745207-7 -- -- 745211-9 745211-7 -- 745211-8 -- 745215-7 -- -- Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 3. Individual conductor strands should be larger than .005 inch [0.127] diameter. 4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant. 112 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 All-Plastic IDC Connectors (Continued) Receptacle Molded Cavity Indentification & AMP Trademark .109 [2.77] Ref. .112 [2.85] Typ. .120 [3.05] Dia. 2 Holes .509 Max. [12.93] B A Receptacle .243 [6.17] Material and Finish: Cable Connectors Housing--94V-0 rated thermoplastic, black Contacts--Phosphor bronze Contact Finish--Duplex plated: A--.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B--Gold flash on mating end, tin on termination end, with entire contact nickel underplated .824 Ref. [20.93] .080 [2.03] Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Interchangeable Crimp Snap-In Contacts--page 121 Application Tooling--pages 121-123 Mateable Connectors: HDP--pages 90-97 HD-20 Board Mount--pages 54-71, 78-85, 87-89 Mating/Panel Mounting--page 42 Cable Clamps--pages 132, 133, 135137, 139, 140, 144, 145 Mating Hardware--pages 146-150, 153, 155 Technical Documents: Product Specification--108-40011 Application Specifications-- 114-40002 114-40003 Instruction Sheet--408-6621 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Shell Size No. of Contact Positions A B 1 9 1.213 30.81 .984 24.99 A B Connector Part Numbers Contact Identification No. 2 for 26-22 AWG [0.15-0.4mm2] Wire Receptacle 745201-7 745201-9 2 15 1.541 39.14 1.312 33.33 A 745205-7 3 25 2.090 53.09 1.852 47.04 A B 745209-7 745209-8 Dimensions Contact Finish (Plating Code) Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 3. Individual conductor strands should be larger than .005 inch [0.127] diameter. 4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant. 113 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Metal-Shell IDC Connectors Plug .109 [2.77] Ref. .120 [3.05] Dia. 2 Holes .112 Typ. [.285] .509 [12.93] B Cable Connectors A .230 [5.84] Material and Finish: Shell--Steel, tin plated Insert--94V-0 rated thermoplastic, black Contacts--Phosphor bronze Contact Finish--Duplex plated: A--.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B--Gold flash on mating end, tin on termination end, with entire contact nickel underplated .039 [0.99] Typ. .050 [1.27] Typ. .604 [15.34] Typ. Max. Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Interchangeable Crimp Snap-In Contacts--page 121 Application Tooling--pages 121-123 Mateable Connectors: HDP--pages 90-97 HD-20 Board Mount--pages 54-71, 78-85, 87-89 Mating/Panel Mounting--page 42 Cable Clamps--pages 132, 133, 135137, 138, 140, 144, 145 Mating Hardware--pages 146-150, 153, 155 No. of Shell Contact Size Positions Dimensions A B Contact Finish (Plating Code) Technical Documents: Product Specification--108-40011 Application Specifications-- 114-40002 114-40003 Instruction Sheet--408-6645 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. 1 9 1.213 30.81 .984 24.99 2 15 1.541 39.14 1.312 33.33 *3 25 2.088 53.04 1.852 47.04 4 37 2.729 69.32 2.500 63.50 A B A B A B A B Connector Part Numbers Contact Contact Contact Identification Identification Identification No. 1 No. 2 No. 3 for 30-26 AWG for 26-22 AWG for 22-20 AWG 2 2 [0.05-0.15mm ] Wire [0.15-0.4mm ] Wire [0.4-0.6mm2] Wire Plug Plug Plug 1-745492-7 1-745492-8 1-745492-9 -- 2-745492-0 -- 1-745494-7 1-745494-5 -- -- 1-745494-6 -- 1-745496-9 1-745496-7 2-745496-0 -- 1-745496-8 -- 1-745498-6 1-745498-5 -- -- 1-745498-7 -- Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. Connectors can be made available with clinch nuts, contact TE. 3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 4. Individual conductor strands should be larger than .005 inch [0.127] diameter. 5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant. 114 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Metal-Shell IDC Connectors (Continued) Receptacle .109 [2.77] Ref. .120 [3.05] Dia. 2 Holes .112 Typ. [.285] .509 [12.93] B A Material and Finish: Cable Connectors .243 Typ. [6.17] Shell--Steel, tin plated Insert--94V-0 rated thermoplastic, black Contacts--Phosphor bronze Contact Finish--Duplex plated: A--.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B--Gold flash on mating end, tin on termination end, with entire contact nickel underplated .030 Typ. [0.76] .050 [1.27] Typ. .567 Typ. [0.2] Max. Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Interchangeable Crimp Snap-In Contacts--page 121 Application Tooling--pages 121-123 Mateable Connectors: HDP--pages 90-97 HD-20 Board Mount--pages 54-71, 78-85, 87-89 Mating/Panel Mounting--page 42 Cable Clamps--pages 132, 133, 135137, 139, 140, 144, 145 Mating Hardware--pages 146-150, 153, 155 No. of Shell Contact Size Positions Technical Documents: Product Specification--108-40011 Application Specifications-- 114-40002 114-40003 Instruction Sheet--408-6645 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Dimensions A B 1 9 1.213 30.81 .984 24.99 2 15 1.541 39.14 1.312 33.33 *3* 25 2.088 53.04 1.852 47.04 4 37 2.729 69.32 2.500 63.50 Contact Finish (Plating Code) A B A B A B A B Connector Part Numbers Contact Contact Contact Identification Identification Identification No. 1 No. 2 No. 3 for 30-26 AWG for 26-22 AWG for 22-20 AWG 2 2 [0.05-0.15mm ] Wire [0.15-0.4mm ] Wire [0.4-0.6mm2] Wire Receptacle Receptacle Receptacle 1-745491-6 1-745491-7 1-745491-9 -- 1-745491-8 -- 1-745493-6 1-745493-4 -- -- 1-745493-5 -- 1-745495-7 1-745495-8 1-745495-9 -- 2-745495-0 -- 1-745497-6 1-745497-5 -- -- 1-745497-7 -- * RS-232, size 3 connector, for 26-22 [0.15-0.4mm2] AWG wire select loaded circuits 1-8,15,17, 20 and 22, Plug Part No. 747740-1, Receptacle Part No. 747741-1, gold flash contacts. Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. Connectors can be made available with clinch nuts, contact TE. 3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 4. Individual conductor strands should be larger than .005 inch [0.127] diameter. 5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant. 115 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Basic Shielding Hardware Kits Plug .120 Dia. [3.05] 2 Holes .109 [2.77] Typ. .509 Max. [12.93] .112 [2.84] Typ. Plug Connector .230 [5.84] Typ. .086 [2.18] Max.Typ. Each kit contains: Connector Cable Connectors Inner shield .377.015 [9.580.38] Outer shield Ferrules must be purchased separately. C Material and Finish: Inside Shield Connector Shell--Steel, tin plated Connector Insert--94V-0 rated thermoplastic, black Shield--Steel, tin plated Contacts--Phosphor bronze Contact Finish--Duplex plated: A--.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B--Gold flash on mating end, tin on termination end, with entire contact nickel underplated Outside Shield .395 [10.03] Dia. D Ferrule (Must be Purchased Separately) View of Rear Shell (With Shields Removed) .490 [12.45] Max. Technical Documents: Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Application Tooling--pages 121-123 Mateable Connectors: HDP--pages 90-97 HD-20 Board Mount--pages 54-71, 78-85, 87-89 Mating Hardware--pages 146-150, 153, 155 Mating/Panel Mounting--page 42 Product Specifications-- 108-40011 108-40030 Application Specifications-- 114-40002 114-40003 114-40006 Instruction Sheet--408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Recommended Cable Outer Dia. Range Max. Inner Cable Bundle Dia. Contact Finish (Plating Code) Connector Part Numbers Contact Contact Contact I.D. No. 1 I.D. No. 2 I.D. No. 3 for 30-26 AWG for 26-22 AWG for 22-20 AWG [0.15-0.4mm2] [0.4-0.6mm2] [0.05-0.15mm2] Wire Wire Wire Plug Plug Plug Shell Size No. of Contact Pos. 1 9 1.520 38.61 .678 17.22 .165-.455 4.19-11.56 .350 8.89 A -- 747515-7 -- 2 15 1.520 38.61 1.002 25.45 .165-.455 4.19-11.56 .350 8.89 3 25 1.520 38.61 1.550 39.37 .165-.455 4.19-11.56 .350 8.89 4 37 1.867 47.42 2.205 56.01 .338-.562 8.59-14.28 .450 11.43 A B A B A B 747531-7 -- 747547-8 -- -- -- 747531-8 747531-9 747547-9 1-747547-0 -- 1-747563-0 -- -- -- -- -- -- Dimensions C D Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 116 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Basic Shielding Hardware Kits (Continued) Receptacle .120 [3.05] Dia. 2 Holes .109 [2.77] Typ. .509 Max. [12.93] Rcpt. Connector .243 [6.17] Typ. .112 [2.84] Typ. .086 [2.18] Max.Typ. Each kit contains: Connector Cable Connectors Inner shield .377 [9.58] Outer shield Ferrules must be purchased separately. C Material and Finish: Inside Shield Connector Shell--Steel, tin plated Connector Insert--94V-0 rated thermoplastic, black Shield--Steel, tin plated Contacts--Phosphor bronze Contact Finish--Duplex plated: A--.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B--Gold flash on mating end, tin on termination end, with entire contact nickel underplated Outside Shield .395 [10.03] Dia. D Ferrule (Must be Purchased Separately) View of Rear Shell (With Shields Removed) .490 [12.45] Max. Technical Documents: Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Application Tooling--pages 121-123 Mateable Connectors: HDP--pages 90-97 HD-20 Board Mount--pages 54-71, 78-85, 87-89 Mating Hardware--pages 146-150, 153, 155 Mating/Panel Mounting--page 42 Product Specifications-- 108-40011 108-40030 Application Specifications-- 114-40002 114-40003 114-40006 Instruction Sheet--408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Recommended Cable Outer Dia. Range Max. Inner Cable Bundle Dia. Contact Finish (Plating Code) Shell Size No. of Contact Pos. 1 9 1.520 38.61 .678 17.22 .165-.455 4.19-11.56 .350 8.89 2 15 1.520 38.61 1.002 25.45 .165-.455 4.19-11.56 .350 8.89 3 25 1.520 38.61 1.550 39.37 .165-.455 4.19-11.56 .350 8.89 A B A B A B 4 37 1.867 47.42 2.205 56.01 .338-.562 8.59-14.28 .450 11.43 B Dimensions C D Connector Part Numbers Contact Contact Contact I.D. No. 1 I.D. No. 2 I.D. No. 3 for 30-26 AWG for 26-22 AWG for 22-20 AWG [0.15-0.4mm2] [0.4-0.6mm2] [0.05-0.15mm2] Wire Wire Wire Receptacle Receptacle Receptacle -- 747516-7 747516-8 -- 747516-9 -- -- 747532-7 -- -- 747532-8 -- -- 747548-8 -- -- 747548-9 -- 747564-8 747564-9 -- Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 117 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Shielding Hardware Enclosure Kits Plug Expanding Neck Accommodates Cable Ferrule (Must be Purchased Separately as Required by Cable Dia.) .630 [16.00] Max. Cable Connectors Each kit contains: Connector Inner shield Outer shield Enclosure Two jackscrews Ferrules must be purchased separately. 1.640 Max. [41.66] C E Material and Finish: D Connector Shell--Steel, tin plated Connector Insert--94V-0 rated thermoplastic, black Shield--Steel, tin plated Enclosure--PVC, black Jackscrews--Zinc alloy Contacts--Phosphor bronze Contact Finish--Duplex plated: A--.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B--Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Application Tooling--pages 121-123 Mateable Connectors: HDP--pages 90-97 HD-20 Board Mount--pages 54-71, 78-85, 87-89 Mating Hardware--pages 146-150, 153, 155 Mating/Panel Mounting--page 42 Mating End Technical Documents: Product Specifications-- 108-40011 108-40030 Application Specifications-- 114-40002 114-40003 114-40006 114-40008 Instruction Sheet--408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Recommended Max. Cable Inner Outer Cable Dia. Bundle Range Dia. Shell Size No. of Contact Pos. 1 9 1.640 1.355 .630 41.66 34.42 16.00 .190-.330 4.83-8.38 .330 8.38 2 15 1.640 1.685 .630 41.66 42.80 16.00 .190-.330 4.83-8.38 .330 8.38 3 25 1.640 2.210 .630 41.66 56.13 16.00 .217-.435 5.51-11.05 .350 8.89 4 37 2.010 2.865 .730 51.05 72.77 18.54 .338-.562 8.59-14.28 .450 11.43 C Cable Ref. Dimensions D E Contact Finish (Plating Code) A B A B A B A B Kit Part Numbers Shielding Enclosure Contact Contact Contact Expansion I.D. No. 1 I.D. No. 2 I.D. No. 3 Tool for 30-26 AWG for 26-22 AWG for 22-20 AWG 2 2 2 [0.4-0.6mm ] [0.05-0.15mm ] [0.15-0.4mm ] Cable Part O.D. (Max.) No. Plug Plug Plug -- 1-747944-5 -- -- 1-747944-6 -- .330 58241-4 8.38 -- 1-747946-5 -- -- 1-747946-6 -- 1-747948-5 1-747948-6 -- .450 58241-1 11.43 -- 1-747948-8 1-747948-9 1-747950-4 1-747950-5 -- .572 58241-2 14.52 -- 1-747950-6 -- Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 118 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Shielding Hardware Enclosure Kits (Continued) Receptacle Expanding Neck Accommodates Cable .630 [16.00] Max. Ferrule (Must be Purchased Separately as Required by Cable Dia.) Each kit contains: Connector Inner shield Outer shield Enclosure Two jackscrews Ferrules must be purchased separately. Cable Ref. 1.640 Max. [41.66] Cable Connectors C E Material and Finish: Connector Shell--Steel, tin plated Connector Insert--94V-0 rated thermoplastic, black Shield--Steel, tin plated Enclosure--PVC, black Jackscrews--Zinc alloy Contacts--Phosphor bronze Contact Finish--Duplex plated: A--.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B--Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements--page 40 Performance Characteristics-- page 41 Application Tooling--pages 121-123 Mateable Connectors: HDP--pages 90-97 HD-20 Board Mount--pages 54-71, 78-85, 87-89 Mating Hardware--pages 146-150, 153, 155 Mating/Panel Mounting--page 42 D Mating End Technical Documents: Product Specifications-- 108-40011 108-40030 Application Specifications-- 114-40002 114-40003 114-40006 114-40008 Instruction Sheet--408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Recommended Cable Outer Dia. Range Max. Inner Cable Bundle Dia. Contact Finish (Plating Code) .630 16.00 .190-.330 4.83-8.38 .330 8.38 1.685 42.80 .630 16.00 .190-.330 4.83-8.38 .330 8.38 1.640 41.66 2.210 56.13 .630 16.00 .217-.435 5.51-11.05 .350 8.89 2.010 51.05 2.865 72.77 .730 18.54 .338-.562 8.59-14.28 .450 11.43 A B A B A B A B Shell Size No. of Contact Pos. C 1 9 1.640 41.66 1.355 34.42 2 15 1.640 41.66 3 25 4 37 Dimensions D E Kit Part Numbers Contact Contact I.D. No. 1 I.D. No. 2 for 30-26 AWG for 26-22 AWG [0.15-0.4mm2] [0.05-0.15mm2] Receptacle Receptacle 1-747943-5 1-747943-6 -- 1-747943-7 1-747945-5 -- -- -- 1-747947-5 1-747947-6 -- 1-747947-7 -- -- -- -- Shielding Enclosure Expansion Tool Cable Part O.D. (Max.) No. .330 8.38 58241-4 .450 11.43 58241-1 .572 14.52 58241-2 Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 119 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Crimp Snap-In Contact Connectors Ferrules for Shielding Hardware Kits .020 [0.51] Stepped Cable Connectors L Shell Sizes Style 1-3 Stepped 1-3 Stepped 1-3 Stepped 1-3 Stepped 1-3 Stepped Related Product Data: 1-3 Stepped Shielding Hardware and Enclosure Kits--pages 116-119 1-3 Straight 1-3 Straight Technical Documents: 4 Stepped Instruction Sheets-- 408-9242 408-9243 408-9507 408-9508 4 Stepped 4 Stepped 4 Stepped 4 Straight Straight Material and Finish: Steel (annealed), tin plated Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. L Dim. .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88 Cable Diameter .165-.190 4.19-4.83 .190-.217 4.83-5.51 .217-.246 5.51-6.25 .246-.284 6.25-7.21 .284-.324 7.21-8.23 .324-.375 8.23-9.53 .375-.435 9.53-11.05 .400-.455 10.16-11.56 .230-.265 5.84-6.73 .338-.385 8.59-9.78 .375-432 9.53-10.97 .422-.490 10.72-12.45 .480-.562 12.19-14.28 Part Numbers Ferrule Die Sets* 3-747579-0 543424-3 3-747579-0 543424-2 3-747579-0 543424-8 3-747579-2 543424-1 3-747579-2 543424-7 3-747579-4 543424-6 2-747579-7 543424-5 3-747579-6 543424-4 2-747580-4 543425-2 2-747580-3 543425-1 2-747580-1 58238-1 3-747580-1 58237-2 2-747580-2 58237-1 *Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1. Application Tooling for Shielding Hardware Kits Bench Mounting Plate Part No. 313183-1 Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1.) Hand Crimping Tool No. 543344-1 (Requires Die Sets, see table above.) Shielding Enclosure Expansion Tools Part No. 58241-1 (.450 [11.43]) Part No. 58241-2 (.572 [14.53]) Part No. 58241-4 (.330 [8.38])0 Maximum Cable Diameter (Instruction Sheet--408-9507) Note: All part numbers are RoHS compliant. 120 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Contacts, Precision Formed Material and Finish: Phosphor bronze, duplex plated as follows: A--Duplex plated .000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B--Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Technical Documents: Product Specifications-- 108-40011 108-40030 Application Specifications-- 114-40002 114-40003 114-40006 114-40008 Instruction Sheet--408-6738 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Pin Insulation Diameter Single Two Wire Wire Wire Size Range AWG mm2 Code* 26-22 0.15-0.4 4 .054 1.37 .039 0.99 22-18 0.4-0.8 3 .075 1.91 .054 1.37 Socket Contact Finish (Plating Code) A B A B Contact Part Numbers Pin Socket Strip Form Strip Form -- 1-745266-0 1-745267-0 -- Cable Connectors Performance Characteristics-- page 41 Connectors used with: HDE--pages 112-119 Interchangeable Contacts, Crimp Snap-In 1-745269-1 1-745269-0 1-745270-1 1-745270-0 * A Code indicating accepted wire size range is stamped inside insulation crimp barrel of each contact. Notes: 1. Extraction Tool No. 91232-1 is used to remove pin and socket contacts. 2. Strip form contacts shipped 10,000 pieces/reel. Note: All part numbers are RoHS compliant. 121 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Application Tooling Hand Tools with Modular Heads Technical Documents: Air Pistol Grip Tool Manual Pistol Grip Tool Cable Connectors Instruction Sheets-- 408-6790 408-9414 408-6789 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Hotline: 1-800-722-1111. A modular interchangeable head provides versatility to these tools. Along with the head used to terminate Subminiature D connectors, heads are available to terminate other TE product lines. The head used to terminate the Subminiature D, HDE connectors can be used with a manual pistol grip tool, an air pistol grip tool and a bench mount power assembly. These tools terminate one unstripped wire per cycle and index the connector to the next terminating position. The head rotates to permit optimum access to the wiring area. Handle and Head Tool Assembly No. 608868-1 Handle No. 58074-1 Head Assembly No. 58063-2 This tool is manually actuated, using modular heads. Bench Mounted Tools with Modular Heads Bench Mount Pneumatic Power Assembly Bench Assembly No. 58338-1 Head Assembly No. 58063-2 This tool is air actuated with either a foot or knee switch. Handle No. 58075-1 Head Assembly No. 58063-2 Air actuated, utilizing modular heads. Bench Mount Electric Power Assembly Head Assembly No. 58063-2 This tool electrically powered and actuated by a foot switch. Note: All part numbers are RoHS compliant. 122 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Application Tooling (Continued) Product Facts CHAMPOMATOR 3A Terminating Machine Low applied costs Automatic termination of jacketed cable Automatic continuity check and shorts test Single- or double-ended assemblies Microprocessor controlled with touch input screen Stored program capability Selective termination of connector positions Rapid tooling changeover for different connector types Handles a variety of TE insulation-displacement connectors Terminates both multicolor and single-color wires Remote programming capability Straight or right-angle wire dress Control Module 852423-1 120 VAC This machine is the high-productivity way to terminate multiconductor, jacketed cable with a variety of TE connectors having insulation displacement contacts. It automatically sorts the wires, and terminates them in a programmed sequence. The sequence may use all or some of the connector contacts, such as for various RS-232 wiring patterns. All cable assemblies are tested for continuity and shorts. The machine is microprocessor controlled, and programmed by a touch input screen. The easy programming simplifies the process and reduces training requirements. The machine's internal storage capability can retain up to 50 cable assemblies, which can be easily retrieved by number or name. Production monitoring and diagnostics can also be accessed through the touch screen. Contact TE for the tooling required for your specific applications. CHAMPOMATOR 2.5 Terminating Machine Technical Documents: Instruction Sheets 408-7777 Manual Arbor Tool Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Cable Connectors Control Module No. 852423-1 CHAMPOMATOR 2.5 Machine No. 354786-4 Manual Arbor Tool This is a compact, semiautomatic bench machine. It is microprocessor controlled, and programmed using a membrane switch keyboard. The potential machine rate is one pair of wires per second. Contact TE for the tooling required for your specific applications. The CHAMPOMATOR Model 2.5 Bench Terminating Machine--Part No. 354786-4 is used in conjunction with Control Module--Part No. 852423-1. Contact TE for application specific requirements. Manual Arbor Tool Arbor Tool No. 91085-2 Applicators: Wire O.D. .041-.060 [1.04-1.52]--No. 543157-1 (tool mount), 543426-1 (termination tool) Wire O.D. .040 [1.02] and smaller--No. 543157-1 (tool mount), 543426-2 (termination tool) The arbor tool with applicator is used to terminate jacketed cable. Wires are neatly routed and trimmed to length with the cable jacket close to the connector. 400 to 800 terminated wires per hour are typical. Note: All part numbers are RoHS compliant. 123 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Subminiature D Connectors HDF-20 for Flat Ribbon Cable Cable Connectors Product Facts Plug -- Low Profile Metal Shell Available in all 5 standard shell sizes Visual inspection of termination possible Fluted cover provides positive alignment of cable prior to termination Wide range of application tooling Patented insulation displacement contact latches into the connector cover Contact design provides a "gas-tight" termination Contacts accept 28 AWG [0.08mm2] solid and stranded, and 26 AWG [0.15mm2] solid and stranded round conductor flat ribbon cable on .050 [1.27] centers Qualified to Battelle Level III environment Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR 7189 Cable Stabilizer Part No. 9 (1) 15 (2) 25 (3) 37 (4) 50 (5) 747275-4 747275-3 747275-2 747275-1 746785-1 Plug Part Nos. With With 4-40 Standard Threaded Mounting Inserts Holes 1658613-4 1658608-4 1658613-3 1658608-3 1658613-2 1658608-2 1658613-1 1658608-1 -- 1658607-1 Receptacle Part Nos. With With 4-40 Standard Threaded Mounting Inserts Holes 1658612-4 1658610-4 1658612-3 1658610-3 1658612-2 1658610-2 1658612-1 1658610-1 -- 1658606-1 Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered separately. R No. of Pos. & (Shell Size) Receptacle -- Low Profile Metal Shell R Material Related Product Data Technical Documents Front Shell--Steel, tin or tin plated Housing, Cover & Cable Stabilizer-- Thermoplastic, 94V-0, black Threaded Inserts--Brass, unplated Contacts--Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, .000100-.000200 [0.002540.00508] bright tin on termination end with entire contact underplated .000050 [0.00127] min. nickel Contact Arrangement--page 40 Performance Characteristics-- page 41 Mateable Receptacles: HDF-20 Metal-Shell--page 124 HDE--pages 110-121 (Sizes 1-4 only) HDP--pages 90-109 HD-20 Board Mount--pages 54-71, 78-85, 87-89 Mating/Panel Mounting--page 126 Ribbon Cable--page 125 Accessories: Commoning Strip--page 146 Mating Hardware--pages 146-150, 153 & 154 Application Tooling--page 127 Product Specification--108-40012 Listed and complies with UL 1863, Communication Circuit Accessories File No. E81956 R Note: All part numbers are RoHS compliant. 124 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDF-20 Low Profile All-Plastic Connectors (for Round Conductor Flat Ribbon Cable) Material and Finish Plug Assemblies Receptacle Assemblies Housing, Cover & Cable Stabilizer--Black thermoplastic, 94V-0 rated Threaded Inserts--Brass, unplated Pin Contacts--Phosphor bronze, duplex plated .000030 [0.00076] gold on mating end, .000100-.000200 [0.00254-0.00508] bright tin on termination end, with entire contact underplated .000050 [0.00127] nickel Related Product Data Contact Arrangement--page 40 Performance Characteristics-- page 41 Mateable Receptacles: HDF-20 All-Plastic--page 124 HD-20 Board Mount--pages 54-71, 78-85, 87-89 HDE All-Plastic--pages 147, 148 Mating/Panel Mounting--page 126 Ribbon Cable--page 125 Accessories: Mating Hardware--pages 146-150, 153, 155 No. of Contact Pos. & (Shell Size) Optional Cable Stabilizer Part No. 9 (1) 15 (2) 25 (3) 37 (4) 747275-4 747275-3 747275-2 747275-1 Plug Assembly Part No. With With Standard Threaded Mounting Inserts Holes 1658615-4 1658611-4 1658615-3 1658611-3 1658615-2 1658611-2 1658615-1 -- Cable Connectors Housing and Covers are Preassembled; Cable Stabilizer is Separate. Housing and Covers are Preassembled; Cable Stabilizer is Separate. Receptacle Assembly Part No. With With Standard Threaded Mounting Inserts Holes 1658614-4 1658609-4 1658614-3 1658609-3 1658614-2 1658609-2 1658614-1 1658609-1 Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered separately. Application Tooling--page 127 Technical Documents Product Specifications-- 108-40012 HDF-20 Low Profile Connectors Ribbon Cable Parameters No. of Conductors 28 AWG [0.08mm2] Part No. Length Per Reel 100 Ft. [30.5m] 500 Ft. [152.4m] 26 AWG [0.15mm2] Part No. Length Per Reel 500 Ft. [152.4m] 9 1-57040-2 1-971111-2 57034-2 15 1-57040-5 1-971111-5 57034-5 25 57040-2 1-971111-2 57034-9 37 1-57040-8 1-971111-8 1-57034-3 50 1-57040-6 1-971111-6 1-57034-5 Note: All part numbers are RoHS compliant. 125 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDF-20 Plugs/Receptacles Mating and Panel Mounting Specifications Plug/Receptacle Mating Panel Cutouts .265.015 Shell Sizes 1 & 2 [6.730.38] .256.015 Shell Sizes 3, 4 & 5 [6.500.38] A 10 2 (2 Places) C D J* E F Cable Connectors Plug Receptacle .120 .002 [3.05 0.05 ] (2 Places) K Radius (4 Places) H* B CL The .265/.256 [6.73/6.50] dimensions are required to assure full mating of connector halves. These dimensions must be taken into consideration when determining the method of mounting, panel thickness, etc. .040 [1.02] Dia. (Typ.) (2 Holes) A .129 .002 [3.28 0.05] Cutout for Rear Mount and Short Latching Blocks Panel Mounting Plugs and receptacles can be mounted to a panel from either the front or rear, using a variety of accessory hardware. Typical examples are shown below. Shell Size (Pos.) 1 (9) 2 (15) Typical Front-Panel Mounted HDF-20 Plug 3 (25) 4 (37) 5 (50) Typical Rear-Panel Mounted HDF-20 Plug Mounting Method Front/Rear Panel Front Rear Front Rear Front Rear Front Rear Front Rear Dimensions E A B C D .984 24.99 .984 24.99 1.312 33.33 1.312 33.33 1.852 47.04 1.852 47.04 2.500 63.50 2.500 63.50 2.406 61.11 2.406 61.11 .492 12.50 .492 12.50 .656 16.66 .656 16.66 .926 23.52 .926 23.52 1.250 31.75 1.250 31.75 1.203 30.56 1.203 30.56 .874 22.20 .806 20.47 1.202 30.53 1.134 28.80 1.743 44.27 1.674 42.52 2.391 60.73 2.326 59.08 2.297 58.34 2.218 56.34 .437 11.10 .403 10.24 .601 15.27 .567 14.40 .872 22.15 .842 21.39 1.196 30.38 1.163 29.54 1.149 29.19 1.109 28.17 .513 13.03 .449 11.41 .513 13.03 .449 11.41 .513 13.03 .449 11.41 .513 13.03 .449 11.41 .623 15.82 .555 14.10 F .257 6.53 .225 5.72 .257 6.53 .225 5.72 .257 6.53 .225 5.72 .257 6.53 .225 5.72 .312 7.93 .278 7.06 *H* *J* -- -- .550 13.97 .750 19.05 -- -- .730 18.54 .750 19.05 -- -- 1.275 32.39 .750 19.05 -- -- 1.920 46.05 .750 16.13 -- -- 1.753 44.52 .750 19.05 K .083 2.11 .132 3.35 .083 2.11 .132 3.35 .083 2.11 .132 3.35 .083 2.11 .132 3.35 .083 2.11 .132 3.35 *Panel cutout configuration with H and J dimensions provides clearance for mounting connectors with cable clamps. 126 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDF-20 Application Tooling Application Tooling Cable Connectors Hand Tool Kit No. 768340-1 Consists of a hand tool frame, a universal base assembly, a bench mount kit, and connector-specific tooling for AMP-LATCH Standard and Novo Receptacles, Card-Edge Connectors, and AMPLIMITE HDF-20 Connectors. Note: For 50-position HDF connectors, you must also order ConnectorSpecific Kit No. 768350-1. Note: All part numbers are RoHS compliant. 127 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Solder Cup Connectors Cable Connectors Product Facts Preloaded duplex-plated solder cup contacts Shell finish in choice of standard zinc or tin Two-piece 94V-0 rated plastic insert Anti-solderwicking contact design Intermateable with other subminiature D connectors Available in 9, 15, 25 and 37 position (shell sizes 1-4) plugs and receptacles Easy application without special application tools Shields offer full EMI shielding and ESD insulation Crimped shield termination for low impedance Shield crimp provides strain relief Shields may be post molded or covered with enclosures Recognized under the Component Program of Underwriters Laboratories, Inc., File No. E28476 R Listed under Underwriters Laboratories Inc., connectors for use in data, signal, control & Power Applications -- components, File No. E127344 R Certified by Canadian Standards Association, File No. LR 97981 R 128 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Solder Cup Connectors (Continued) Plug A B .493 [12.50] O .122 [3.10] Clinch Nut #4-40 UNC x 3.0 2 Plcs. Material and Finish: Shell--Steel, tin or zinc plated Insert--94V-0 rated thermoplastic, black Contacts--Phosphor bronze; duplex plated with gold flash on mating end, tin on solder cup, with entire contact nickel underplated Grounding Indent .607 .015 [15.40 0.38] .047 [1.20] Cable Connectors .426 [10.80] Related Product Data: Mateable Connectors: HDE--pages 110-119 HDF--pages 124-126 HDP--pages 90-101 HD-20 Solder Cup--pages 128-130 HD-20 Board Mount--pages 54-71, 78-85, 87-89 Cable Clamps--pages 132, 133, 135-137, 140, 141, 144, 145 Mating Hardware--pages 146-150, 151-154 Receptacle A B .493 [12.50] .122 Dia. [3.10] 2 Holes .109 Typ. [2.77] Technical Documents: Mating Face Product Specification 108-40031 Instruction Sheet 408-9193 .429 .015 [10.90 0.38] .229 [5.80] .587 .015 [14.90 0.38] Clinch Nut 4-40 UNC-3B 2 Plcs. Shell Size No. of Contact Positions 1 9 2 15 3 25 4 37 .047 Ref. [1.20] Typ. Dimensions A B 1.210 30.80 1.544 39.20 2.089 53.01 2.734 69.40 .984 24.99 1.313 33.32 1.853 47.04 2.502 63.50 Plug Part Numbers Tin Plated Zinc Plated Shell Shell Receptacle Part Numbers Tin Plated Zinc Plated Shell Shell 5-747904-2 5-747904-2 5-747905-2 5-747905-2 5-747908-2 5-747908-2 5-747909-2 5-747909-2 5-747912-2 5-747912-2 5-747913-2 5-747913-2 5-747916-2 5-747916-2 5-747917-2 747917-4 Note: All part numbers are RoHS compliant. 129 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Solder Cup Shielding Hardware Enclosure Kits Plug and Receptacles C .886 [22.50] Shield Cable Each kit contains D Connector with preloaded, nonremovable contacts Connector Shield Recommended Crimp Area Enclosure Jackscrew Cable Connectors Two jackscrews Enclosure Cable Material and Finish: Connector Shell--Steel, tin plated Connector Insert--94V-0 rated thermoplastic, black Shields--Steel, tin plated Enclosure--PVC, black Jackscrews--Brass, zinc coated Contacts--Phosphor bronze; duplex plated with gold flash on mating end, tin on solder cup, with entire contact nickel underplated E Shell Size No. of Contact Positions 1 9 1.64 41.67 1.33 33.74 .217-.270 5.51-6.86 1571650-4 1571654-4 .270-.324 6.86-8.23 1571650-5 1571650-6 1571654-5 1571654-6 .324-.385 8.23-9.78 .217-.270 5.51-6.86 1571650-6 1571654-6 1571651-4 1571655-4 .270-.324 6.86-8.23 1571651-5 1571651-6 1571655-5 1571655-6 .324-.385 8.23-9.78 .217-.270 5.51-6.86 1571651-6 1571655-6 1571652-4 1571656-4 .659 16.74 .270-.324 6.86-8.23 1571652-5 1571652-6 1571656-5 1571656-6 1571652-6 1571656-6 .659 16.74 .324-.385 8.23-9.78 .455-.480 11.58-12.19 1571653-2 1571657-2 .659 16.74 Related Product Data: Mateable Connectors: HDE--pages 110-119 HDF--pages 124-126 HDP--pages 90-101 HD-20 Solder Cup--pages 128-130 HD-20 Board Mount--pages 82-85, 87-89 2 3 15 25 1.64 41.67 1.64 41.67 1.65 41.86 2.20 55.86 .659 16.74 Technical Documents: Product Specification 108-40031 Instruction Sheets 408-9193 4 37 2.35 59.67 2.82 71.63 Kit Part Numbers Plug Receptacle Cable Insulation Diameter Dimensions C D E Shielding Enclosure Expansion Tool Cable Part O.D. (Max.) Number .355 9.02 58241-4 .355 9.02 58241-4 .465 11.56 58241-1 .562 14.28 58241-2 Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. HD-20 Solder Cup Shielding Hardware Crimping Tool 1571749-2 1.00 .020 [25.40 0.51] 2.000 [50.80] 1.00 .020 [25.40 0.51] 1571749-1 .165 [4.19] .215 [5.46] .243 [6.25] 4.000 .020 [101.60 0.51] Assembled Tooling: Part Number 1571750-1 Individual Tools (for customer fabrication): 1571749-1 & 1571749-2 Note: All part numbers are RoHS compliant. 130 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Accessories Numerous accessories are available for strain relief and cable clamping, shielding, connector-to-connector mating, connector-toconnector pc board mounting, and keying. These accessories are illustrated and tabled on the following pages. Cable Connectors To help discern the accessories available for a particular connector type, refer to the Product Selection Guide at the beginning of the connector section. Also, the connector the accessory is used with is listed under the Related Product Data heading next to the accessory listing. Section Contents Unshielded Cable Clamps Universal Cable Clamps for Jacketed Cable . . . . . . . . . . . . 132 One-Piece, All-Plastic Cable Clamp. . . . . . . . . . . . . . . . 133, 134 Straight/90 Low Profile Cable Clamps . . . . . . . . . . . . . . . . . . 135 Slide-On Back Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Box and Lid, Straight/90 Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Clam Shell, Straight/45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Straight Exit, Dataphone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Straight Exit for Jacketed Cable (Two-Piece) . . . . . . . . . . . . 139 Straight/90 Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Shielded Cable Clamps Straight Exit RFI/EMI Shields for Jacketed Cable (HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Straight/90 Exit RFI/EMI Die Cast Shields for Jacketed Cable (HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Crimp and Split-Ring Ferrules . . . . . . . . . . . . . . . . . . . . . . 143-145 Hardware Commoning Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Male Screw Retainers for Metal-Shell Connectors (HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Male Screw Retainers for All-Plastic Connectors (HDE) . . . 147 Male Screw Retainers for Metal-Shell and All-Plastic Connectors (HDF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Female Screwlocks for Metal-Shell and All-Plastic Connectors (HDE, HDF, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . 148 Slide Latches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149, 150 Slide Latch Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Locking Post Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Spring Latches (Two-Piece) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Latching Blocks (HDE, HDF, HDP, HD) . . . . . . . . . . . . . 153, 154 Standoff Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Keying Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 EMI/RFI Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 131 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps Material and Finish: Universal Cable Clamps for Jacketed Cable Cable Clamp Housing-- Thermoplastic, black Cable Clamp Wedge Set-- Thermoplastic, black 4-40 Mounting Screws-- Steel, zinc plated Related Product Data: 2.090 [53.09] 2.105 [53.47] HDE or HDP Plug or receptacle (Shown for Ref. only) Cable Connectors Connectors used with: HDE Metal-Shell--pages 114 & 115 HDP Metal-Shell--pages 90-102 Other accessory capabilities: Spring Latches (Two Piece)-- page 152 .744 [18.90] 4-40 Mounting Screw Technical Documents: For Shell Size 3 Cable Dia. Range--.190-.530 [4.83-13.46] Individual Kit No.--747824-1 Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two cable Female Screwlock clamp halves, two cable clamp wedge (Order separately, sets and two mounting crews. see page 144.) Instruction Sheet--408-9238 Straight/90 Exit Material and Finish: Cable Tie Openings Cable Clamp Housing-- Thermoplastic, gray 4-40 Mounting Screws-- Steel, zinc plated 4-40 Housing Screws & Hex Nuts --Steel, zinc plated Related Product Data: A 1.750 [44.45] HDE or HDP Plug or receptacle (Shown for Ref. only) Connectors used with: HDE All-Plastic--pages 112 & 113 HDE Metal-Shell--pages 114 & 115 HDP Metal-Shell--pages 90-102 Other accessory capabilities: Spring Latches (Two Piece)-- page 152 B 4-40 Mounting Screw Technical Documents: Female Screwlock (Order separately, see page 144.) Instruction Sheet--408-7555 Shell Size Dimensions A B 2 1.550 39.37 .826 20.98 3 2.090 53.09 .826 20.98 2.738 69.55 2.644 67.16 .826 20.98 .938 23.83 4 5 Cable Dia. (Max.) .350 8.89 .335 8.51 .460 11.68 .675 17.15 .775 19.69 Cable Clamp Kit No. Individual 5206471-1 5206472-1 5745134-1 5745081-1 5745082-1 Notes: 1. All parts are packaged unassembled. 2. Straight or 90 cable exit is achieved by inserting AMP-TY Cable Ties through cable tie openings and clamping the cable to one housing half only. Note: All part numbers are RoHS compliant. 132 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) The TE Quik-Snap Backshell Kit is a one-piece, all-plastic cable clamp kit designed for use with either the AMPLIMITE HDP-20, HDP-22, or HDE, all-plastic or metal-shell connectors. One-Piece, All-Plastic Cable Clamp for Jacketed Cable, 180/120 Exit (HDP and HDE) (Quik-Snap) .700.010 [17.780.25] Cable Gate Kits are available for connector sizes 1, 2, 3, and 4 with a cable exit option of 180 or 120. Cable Exit A 1.928 [48.97] Typ. Each kit contains: 1-Hinged, plastic clamp 2-Self-tapping screws 1-Strain relief clip 1-Cable exit gate plug (Used to close unused exit) (For metal-shell connector applications an optional kit with 2 retainer clips and screws is available.) Cable Connectors Assembled Cable Clamp Cable Clamp Material and Finish: Self Tapping Screw Cover--Polypropylene, black Strain Relief Clip--Stainless steel Retainer Clip--Stainless steel Screws--Carbon steel, zinc plated Cable Gate--Polypropylene, Black Strain Relief Clip .210 [5.33] Retainer Screw Retainer Clip .490 [12.45] Type 1 Type 2 Related Product Data: Connectors used with: HDP Metal-Shell--pages 90-102 HDE All-Plastic--pages 112 & 113 HDE Metal-Shell--pages 114 & 115 Technical Documents: Instruction Sheet--408-7837 Kit Number* with Retainer Screws and Clips 5749914-1 5749914-2 5749914-4** Kit Number*** without Retainer Screws and Clips -- 5750100-1 -- 1.650 41.91 5749626-2 5750078-1 Unit Kit 2.285 58.04 5749916-2 5749916-2 -- -- Bulk Pkg. Unit Kit Shell Size Cable Dia. Range (Ref.) Dimension A 1 .075-.250 1.91-6.35 .785 19.94 3 .180-.460 4.57-11.68 4 .250-.550 6.35-13.97 Packaging Bulk Pkg. Unit Kit *For metal-shell connectors only. **Type 2 Retainer Clip ***For Metal-Shell or All-Plastic Connectors Note: All part numbers are RoHS compliant. 133 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Connector and Clamp Kits The AMPLIMITE Quik-Snap Backshell and Connector kit presents a complete package for your unshielded subminiature D connector needs. Kits are available for Shell Sizes 1, 2 and 3, and are packaged 25 and 100 kits per unit. One-Piece, All-Plastic Cable Clamp for Jacketed Cable, 180/120 Exit and HDP-20 and HDE-20 Connector Retainer Clip 2.079 [52.81] Max. Retainer Screw Mating Face Cable Connectors Each kit contains: 1-Hinged Plastic Clamp 2-Retention Screws 2-Retention Clips 1-Cable Gate Plug 1-Strain Relief Clip 2-Self Tapping Screws 1-Connector and Contacts Pin Contact A Housing Assembled Cable Clamp and Connector HDE-20 Connector .700.015 [17.780.38] Retainer Clip Retainer Screw Material and Finish: Cover--Polypropylene, black Retention Screws--Steel, zinc plated Retention Clips--Stainless steel Cable Gate Plug--Polypropylene, Black Strain Relief Clip--Stainless steel Self Tapping Screws--Steel, zinc plated Contacts--Brass (HDP Pins), Phosphor Bronze (All Others), plated gold flash on the mating end, .000100 [0.00254] min. tin or tin on the terminating end, all over .000030 [0.00076] min. nickel underplating Housing--Polyester or nylon, glassfilled, UL rated 94V-0, black Shell--Steel, plated .000200 [0.00508] min. tin over .000050 [0.00127] min. copper .494.015 [12.550.38] Pin Contact Mating Face Shell Shell Housing HDP-20 Connector Strain Relief Clip Self Tapping Screw Technical Documents: HDE Connectors: Instruction Sheets-- 408-6621 Application Specifications-- 114-40002 114-40003 HDP Connectors: Application Specifications-- 114-10000 114-40030 Cable Clamps: Instruction Sheet--408-9544 Retainer Clips: Instruction Sheet--408-7837 Cable Clamp Kit Cable Gate Plug Unshielded Cable Clamp Kits with HDP-20 Connectors Shell Size 1 2 3 Cable Dia. Range (Ref.) .075-.250 1.91-6.35 .170-.380 4.32-9.65 .180-.460 4.58-11.68 Dimension A .785 19.94 1.110 28.19 1.650 41.91 Plug Kit Part No. Receptacle Kit Part No. 749812-7 749808-8 Packaging 100/pack 749808-9 -- 100/pack 749808-7 1-749812-1 100/pack Plug Kit Part No. Receptacle Kit Part No. Packaging 749809-9 749813-8 100/pack Unshielded Cable Clamp Kits with HDE-20 All-Plastic Connectors Shell Size 3 Cable Dia. Range (Ref.) .180-.460 4.58-11.68 Dimension A 1.650 41.91 Note: All part numbers are RoHS compliant. 134 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps Straight Exit Low Profile for Jacketed Cable F Cover Cable Support Gate (See Note 3.) Cable Support Gate A M Cover B Cable Connectors Low Profile Cable Clamps feature a two-piece construction which allows the two cover halves to be snapped together, no hardware is required for assembly. They can be used on plugs or receptacles and will not interfere with commonly used mating hardware. Sufficient Cable Support Gates (or a Cable Support Gate Latch) are supplied with each cable clamp kit to achieve adjustable clamping over a wide range of jacketed cable diameters. .550 [13.97] HDE Plug or Receptacle (Ref.) Material Black thermoplastic Related Product Data: Connectors used with: HDE All-Plastic--pages 112 & 113 HDE Metal-Shell--pages 114 & 115 Other accessory capabilities: Male Screw Retainers-- pages 146 & 147 Female Screwlocks--page 148 Locking Posts and Slide Latches-- pages 149-151 Latching Blocks--pages 153 & 154 Shell Size A .732 18.59 1.056 26.82 1.604 40.74 1 2 3 Dimensions B When used When used on On Plug Receptacle 1.582 1.533 40.18 38.94 1.582 1.533 40.18 38.94 1.700 1.651 43.18 41.94 Cable Dia. (Max.) Cable Clamp Kit No. Individual Bulk Packed* .330 8.38 .425 10.80 .550 13.97 745547-1 745547-2 745553-1 745553-2 745560-1 745560-2 *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two cover halves (F and M) and an assortment of cable support gates. 3. Cable support gate must be used as shown for small diameter cable. 90 Exit Low Profile for Jacketed Cable Cover .732 [18.59] A .550 [13.97] Cable Support Gate Latch HDE Plug or Receptacle (Ref.) Shell Size 1 Dimension A When used on Plug When used on Receptacle 1.290 32.77 1.241 31.52 Cable Dia. (Max.) Cable Clamp Kit No. Individual .330 8.38 745550-1 Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of a cover half and an assortment of cable support gate latches. Note: All part numbers are RoHS compliant. 135 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Material Slide-On Back Covers Black thermoplastic HDE Plug or Receptacle Related Product Data: Cable Connectors Connectors used with: HDE All-Plastic--pages 112 & 113 HDE Metal-Shell--pages 114 & 115 Other accessory capabilities: RFI/EMI Metal Shields-- pages 141 & 142 Male Screw Retainers-- pages 146 & 147 Locking Posts and Slide Latches-- pages 149-151 Latching Blocks--pages 153 & 154 Cover Halves Latch Here and on Opposite Side Cover Half .902 Receptacle [22.91] .937 [23.80] Plug Technical Documents: A Instruction Sheet--408-6658 .436 [11.07] Cover Half Back Cover Half (See Note 2.) Shell Size 1 2 3 4 Dim. A .610 15.49 .934 23.72 1.482 37.64 2.134 54.20 Back Cover Kit No. Individual 745530-1 745530-2 745530-3 745530-4 Notes: 1. All parts are packaged unassembled. 2. Each slide-on back cover kit includes two identical cover halves which snap together over the connector. Note: All part numbers are RoHS compliant. 136 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Box and Lid Straight/90 Exit A Max. 1.70 [43.18] B Max. B Max. Cable Clamp Housing-- Thermoplastic, black with textured finish Gates--Thermoplastic, black Flat Head Screws--Steel, black, zinc plated Related Product Data: Connectors used with: HDP Metal-Shell--pages 90-102 Other accessory capabilities: Male Screw Retainers-- pages 146 & 147 Female Screwlocks--page 148 Locking Posts and Slide Latches-- pages 149-151 Spring Latches (Two Piece)-- page 152 Latching Blocks--pages 153 & 154 Technical Documents: Instruction Sheet--408-7555 Textured Finish HDP Plug or Receptacle (Shown for Ref. only) Self-Tapping Screw HDP Plug or Receptacle (Shown for Ref. only) Cable Gates are interchangeable allowing 90 and 180 cable exit. Blank gate shown in 90 exit. Shell Size 1 & 2 Shell Size Material and Finish: 1.70 [43.18] A Max. 1 2 3 4 Dimensions B A .755 .630 19.18 16.00 .630 1.078 16.00 27.38 1.620 .770 41.15 19.56 2.268 .770 57.61 19.56 Typical Cable Support Gate (Supplied with Cable Clamp Kit) Shell Size 3 & 4 & 5 Cable Dia. Max. (Ref.) Straight Cable Exit 90 Cable Exit .160 .160 4.06 4.06 .320 .320 8.13 8.13 .390 .390 9.91 9.91 .640 .405 16.26 10.29 Cable Clamp Kit No. Individual Bulk Packed* 207467-1 207467-2 207470-1 -- 207345-1 207345-2 207473-1 207473-2 2.178 .880 .490 .490 207476-1 -- 55.32 22.35 12.45 12.45 *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Cable diameter is adjustable by changing cable support gates. Use the flat side of cable support gates for discrete wire, and the semicircle side for jacketed cable. Notes: 3. Cable clamp assemblies are available in kits with male screw retainers, see below. 5 Box and Lid Straight/90 Exit Cable Clamp Kits with Male Screw Retainers HDP Plug or Receptacle (Shown for Ref. only) Self-Tapping Screw Textured Finish Male Screws mate with Female Screwlocks (See page 144.) HDP Plug or Receptacle (Shown for Ref. only) Cable Clamp (See Note 3.) Material and Finish: Cable Clamp Housing-- Thermoplastic, black with textured finish Gates--Thermoplastic, black Flat Head Screws--Steel, black, zinc plated Male Screw--Steel, zinc plated yellow chromate Retaining Clip--Stainless steel Male Screws mate with Female Screwlocks (See page 144.) Male Screw (See Note 2.) Male Screw (See Note 2.) Retaining Clip (See Note 2.) Retaining Clip (See Note 2.) Shell Size 1 & 2 Shell Size 1 2 3 4 5 Related Product Data: Connectors used with: HDP Metal-Shell--pages 90-102 Technical Documents:: Instruction Sheets-- 408-7555 408-7837 Shell Size 3 & 4 & 5 Cable Clamp Kit No. 5207908-1 5207908-4 5207908-7 1-5207908-0 1-5207908-3 Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of a cable clamp and male screw retainer hardware(2 each). Male screw retainers are also available in kit form, see page 146. 3. For ordering cable clamps separately, see above. Note: All part numbers are RoHS compliant. 137 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Connectors Box and Lid Cable Clamps can be used on either plugs or receptacles and will not interfere with commonly used hardware. Their hinged construction allows easy assembly to a harness. A wide range of cable diameters are accommodated through the use of cable support gates, supplied with each cable clamp. Cable clamps are available in kits with appropriate hardware for convenient plug/receptacle mating. See below for kits with Male Screw Retainers. AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Cable Connectors Straight/45 Exit Cable Clamps can be used on either a plug or receptacle and will not interfere with commonly used hardware, such as Male Screw Retainers, Female Screw-locks or Spring Latches and Latching Blocks. Their hinged construction allows easy assembly to a harness. Also, the straight or 45 angle of the cable exit is achieved by merely positioning the Cable Support Gate for the desired angle prior to installing the assembly onto the plug or receptacle. Adjustable screws are used to tighten cable strain reliefs. Cable Clamp assemblies are available in kits with appropriate hardware for convenient plug/receptacle mating. Clam Shell Straight/45 Exit Related Product Data: Connectors used with: HDP Metal-Shell--pages 90-102 Other accessory capabilities: Male Screw Retainers-- pages 146 & 147 Female Screwlocks--page 148 Locking Posts and Slide Latches-- pages 149-151 Spring Latches (Two Piece)-- page 152 Latching Blocks--pages 153 & 154 B A C Max. D HDP Plug or Receptacle (Shown for Ref. only) Shell Size 1.625 41.28 1.250 31.75 1.625 41.28 1.250 31.75 1.625 41.28 1.625 41.28 1 2 3 4 D Cable Dia. (Max.) .640 16.26 .640 16.26 .640 16.26 .640 16.26 .640 16.26 .640 16.26 .256 6.30 .320 8.13 .320 8.13 .420 10.67 .420 10.67 .490 12.45 Dimensions B C A Material and Finish: Cable Clamp Housing-- Thermoplastic, black with textured finish Gates--Thermoplastic, black Pan Head Screws, 6-32 Set Screw and 6-32 Square Nut--Steel, zinc plated (sizes 1 and 2 include self-tapping screws only) Cable strain relief adjustment screw this side .750 19.05 1.073 27.25 1.073 27.25 1.615 41.02 1.615 41.02 2.263 57.48 .640 16.26 .600 15.24 .640 16.26 .600 15.24 .640 16.26 .640 16.26 Standard Cable Clamp Short Cable Clamp Part No. Part No. Individual Bulk Packed* Individual Bulk Packed* -- -- 5205729-1 5205729-3 5206393-1 -- -- -- -- -- 5205730-1 5205730-3 5206390-1 5206390-3 -- -- -- -- 5205718-1 5205718-4 -- -- 5205731-1 -- *Each part is individually bulk packed for multiple assembly orders. Notes: 1. All parts are packed unassembled. 2. Quantity of pan head screws supplied with cable clamp assembly varies with shell size. 3. Cable clamps are available in kits with male screw retainers, see below. 4. All pan head screws have combination cross-recessed and slotted heads. Clam Shell Straight/45 Exit Cable Clamp Kits with Male Screw Retainers Technical Documents: Instruction Sheet--408-7555 Material and Finish: Cable Clamp Housing-- Thermoplastic, black with textured finish Gates--Thermoplastic, black Pan Head Screws, 6-32 Set Screw and 6-32 Square Nut--Steel, zinc plated (sizes 1 and 2 include self-tapping screws only) Male Screw--Steel, zinc plated yellow chromate Retaining Clip--Stainless steel Related Product Data: Connectors used with: HDP Metal-Shell--pages 90-102 Technical Documents: Instruction Sheets-- 408-7555 408-7837 Note: All part numbers are RoHS compliant. Cable Clamp (See Note 3.) Male Screws mate with Female Screwlocks (See page 144.) Male Screw (See Note 2.) Retaining Clip (See Note 2.) HDP Plug or Receptacle (Shown for Ref. only) Shell Size 1 2 3 4 5 Short Cable Clamp KIt No. Individual Bulk Packed* -- -- -- -- 1-5206478-2 2-5206478-6 -- -- -- -- Standard Cable Clamp Kit No. Individual Bulk Packed* 5206478-1 -- 5206478-2 -- 5206478-3 2-5206478-2 5206478-4 -- 5206478-5 -- *Each part is individually bulk packed for multiple assembly orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of a cable clamp and male screw retainer hardware (2 each). Male screw retainers are also available in kit form, see page 146. 3. For ordering cable clamps separately, see above. 138 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Material and Finish: Straight Exit Dataphone Cable Clamp Housing-- Nylon, black 4-40 Fillister Head Screws & Hex Nuts--Steel, clear zinc plated Jackscrews--Steel, black zinc plated A Max. B Metal-Shell HDP-20 Plug or Receptacle (Shown for Ref. only) Related Product Data: Connectors used with: HDP Metal-Shell--pages 90-102 .770 [19.56] Shell Size 2 3 Dimensions B A 1.575 40.01 2.115 53.72 Max. Cable Dia. (without Gate) 1.312 33.32 Max. Cable Dia. (with Gate) .200 5.08 .260 6.60 .320 8.13 .250 6.35 .340 8.64 .420 10.67 .400 10.16 1.421 36.09 .500 12.70 Cable Gate Identification* Thread Size Cable Clamp Kit No. 4-40 5745122-2 4-40 5745121-2 Cable Connectors Female Screwlock (Order separately, see page 144.) 2A 2B 2C 3A 3B 3C *Molded-in identification (as shown in chart above) is provided on cable support gates to facilitate proper selection with regard to shell size and maximum acceptable cable diameter. Notes: 1. All parts are packaged unassembled. 2. Cable diameter is adjustable by changing cable support gates. Straight Exit for Jacketed Cable (Two-Piece) A B This cable clamp allows cable to be fully prepared and terminated to the connector before the clamp is installed. Material and Finish: Cable Clamps--ABS black 4-40 Fillister Head Screws and Hex Nuts--Steel, zinc plated 4-40 Mounting Screws--Steel, zinc plated Jackscrews--Stainless steel, passivated HDE or HDP Plug or Receptacle (Shown for Ref. only) Ferrules--pages 143-145 Connectors used with: HDE Metal-Shell--pages 114 & 115 HDP Metal-Shell--pages 90-102 Other accessory capabilities: Spring Latch (Two-Piece)-- page 152 Technical Documents: Instruction Sheet--408-6609 4-40 Male Jackscrew Kit Nos.: 747784-8 (bulk packed)* D *Each part is individually bulk packed for multiple kit orders. Slotted for screwdriver use. Cable Clamp Kits with Grommets Shell Size 1 Related Product Data: 1.920 [48.77] C 2 3 4 5 A 1.215 30.86 1.545 39.24 2.090 53.09 2.738 69.55 2.644 67.16 Dimensions B C 1.910 48.51 1.910 48.51 1.920 48.77 1.920 48.77 1.920 48.77 D .570 14.48 .620 15.75 .680 17.27 .800 20.32 .900 22.86 .630 16.00 .620 15.75 .640 16.26 .620 15.75 .730 18.54 Cable O.D. Range .185-.320 4.70-8.13 .185-.320 4.70-8.13 .255-.470 6.48-11.94 .255-.470 6.48-11.94 .255-.470 6.48-11.94 No. of Grommets Per Set Kit Numbers 4 5748678-1 4 5748678-2 6 5748678-3 6 5748678-4 6 5748678-5 Notes: 1. All parts are packaged unassembled. 2. Jackscrews must be purchased separately. 3. Split-ring and crimp ferrules are shown on pages 143-145. 4. Shielded cable clamps will not accept connector housings with clinch nuts. Note: All part numbers are RoHS compliant. 139 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Cable Connectors Straight/90 Exit Cable Clamps can be used on a plug or receptacle and will not interfere with commonly used mating hardware. Their three-piece construction allows easy assembly to a cable harness. Also, the same cable clamp components are used for both straight and 90 cable exit applications. This is accomplished by simply positioning the Male and Female Panels on the Yoke for the desired angle. Straight/90 Exit A B .820 [20.83] HDE or HDP Plug or Receptacle (Ref.) Material Straight Cable Exit Application Black thermoplastic Related Product Data: Connectors used with: HDE All-Plastic--pages 112 & 113 HDE Metal-Shell--pages 114 & 115 HDP Metal-Shell--pages 90-102 Other accessory capabilities: Female Screwlocks--page 148 Locking Posts and Slide Latches-- pages 149-151 Latching Blocks--pages 153 & 154 B A .820 [20.83] 90 Cable Exit Application Typical Cable Support Gate (Supplied with Cable Clamp Kit) Shell Size 3 4 Cable Clamp Configuration Straight Exit 90 Exit Straight Exit 90 Exit Dimensions A B 1.906 1.672 2.066 1.396 2.424 1.820 2.638 1.596 Cable Dia. Cable Clamp Kit No. Individual .550 745306-1 .750 745311-1 Notes: 1. All parts are packaged unassembled. 2. Each cable clamp assembly includes a yoke, male panel, female panel and four cable support gates. The cable diameter is adjustable by changing the cable support gates. Note: All part numbers are RoHS compliant. 140 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded Cable Clamps Straight Exit RFI/EMI Shields for Jacketed Cable (Two-Piece) 1.920 [48.77] C 4-40 Male Jackscrew Kit Nos.: 747784-8 (bulk packed)* HDE or HDP Plug or Receptacle (Shown for Ref. only) Shell Size 1 A *Each part is individually bulk packed for multiple kit orders. Slotted for screwdriver use. D Dimensions B C 1.910 48.51 1.215 30.86 Cable O.D. (Max.) D .200 5.08 .250 6.35 .370 9.40 .225 5.72 .300 7.62 .375 9.53 .430 10.92 .280 7.11 .350 8.89 .430 10.92 .480 12.19 .530 13.46 .350 8.89 .425 10.80 .500 12.70 .530 13.46 .575 14.61 .650 16.51 .375 9.53 .450 11.43 .525 13.34 .600 15.24 .675 17.15 .750 19.05 .550** .620** 13.97 15.75 Material and Finish: Die Cast Shield--Zinc alloy, plated bright nickel over bright copper Metal-Plated Plastic Shield-- Thermoplastic, plated nickel over copper 4-40 Fillister Head Screws and Hex Nuts--Steel, zinc plated 4-40 Mounting Screws--Steel, zinc plated Jackscrews--Stainless steel, passivated 2 3 1.545 39.24 1.910 48.51 2.090 53.09 1.920 48.77 .620 15.75 .680 17.27 .620 15.75 .620** 15.75 Related Product Data: Ferrules--pages 143-145 Connectors used with: HDE Metal-Shell--pages 114 & 115 HDP Metal-Shell (Tin plated only)--pages 90-102 Other accessory capabilities: Spring Latch (Two-Piece)-- page 152 4 2.738 69.55 1.920 48.77 .800 20.32 5 2.644 67.16 1.920 48.77 .900 22.86 Metal-Plated Plastic Shield Kit Numbers Grommet Sets Part Cable O.D. No. of Grommets Range Per Set Number 5745171-2 5745854-5 -- -- -- 5745171-1 5745854-3 -- -- -- 5745171-5 5745854-1 .185-.320 4.70-8.13 4 747746-1 5745172-3 5747099-7 -- -- -- 5745172-2 5747099-5 -- -- -- 5747099-3 .185-.320 4.70-8.13 4 747746-1 5745172-1 1-5745172-3 5747099-1 -- -- -- 5745173-5 5745833-9 -- -- -- 5745173-4 5745833-7 -- -- -- 5745173-3 5745833-5 -- -- -- 5745173-2 5745833-4 -- -- -- 5745173-1 5745833-1 .255-.470 6.48-11.94 6 747973-1 5745174-5 5747100-9 -- -- -- 5745174-4 5747100-7 -- -- -- 5745174-3 -- -- -- -- 2-5745174-7 -- .255-.470 6.48-11.94 6 747973-1 5745174-2 5747100-3 -- -- -- 5745174-1 5747100-1 -- -- -- 5745175-6 -- -- -- -- 5745175-5 -- -- -- -- 5745175-4 -- .255-.470 6.48-11.94 6 747973-1 5745175-3 -- -- -- -- 5745175-2 -- -- -- -- 5745175-1 5747098-1 -- -- -- D Cable O.D. Range No. of Grommets Per Set Die Cast Shield With Grommets .620** 15.75 .620 15.75 .620** 15.75 .620 15.75 .730 18.54 .185-.320 4.70-8.13 .185-.320 4.70-8.13 .255-.470 6.48-11.94 .255-.470 6.48-11.94 .255-.470 6.48-11.94 4 5748676-1 5748677-1 4 5748676-2 5748677-2 6 5748676-3 5748677-3 6 5748676-4 5748677-4 6 5748676-5 5748677-5 .620 15.75 Technical Documents: Product Specification-- 108-40032 Instruction Sheet--408-6609 Die Cast Shield Kit Numbers .730 18.55 Cable Connectors This RFI/EMI shield allows cable to be fully prepared and terminated to the connector before the shield is installed. During installation, the shield of the jacketed cable is folded back and compressed into the cable opening of the RFI/EMI shield. For greater cable support and/or shielding effectiveness, split-ring and crimp ferrules are available (pages 143-145). A B Cable Clamp Kits with Grommets Shell Size A 1.215 30.86 1.545 39.24 2.090 53.09 2.738 69.55 2.644 67.16 1 2 3 4 5 Note: All part numbers are RoHS compliant. Notes: 1. 2. 3. 4. Dimensions B C 1.910 48.51 1.910 48.51 1.920 48.77 1.920 48.77 1.920 48.77 .550** 13.97 .620 15.75 .680 17.27 .800 20.32 .900 22.86 Kit Numbers Metal-Plated Plastic Shield With Grommets All parts are packaged unassembled. ** The following dimensions apply to metal-plated plastic Jackscrews must be purchased separately. cable clamps: Size 1: C =.570 [14.48], D =.630 [16.0] Size 3: D =.640 [16.26] Split-ring and crimp ferrules are shown on pages 143-145. Shielded cable clamps will not accept connector housings with clinch nuts. 141 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded Cable Clamps (Continued) Cable Connectors Both the straight exit and the 90 exit die cast RFI/EMI shield allows cable to be fully prepared and terminated to the connector before the shield is installed. During installation, the shield of the jacketed cable is folded back and compressed into the cable opening of the RFI/EMI shield. For greater cable support and/or shielding effectiveness, splitring and crimp ferrules are available (pages 143-145). Material and Finish: Shield--Zinc alloy, plated nickel over copper 4-40 Pan Head Screws & Latch Screws (90 Exit Only)--Steel, zinc plated One-Piece Slide Latch (90 Exit Only)--Stainless steel Related Product Data: Ferrules--pages 143-145 Connectors used with: HDE Metal-Shell--pages 114 & 115 HDP Metal-Shell (Tin plated only)--pages 90-102 Straight Exit RFI/EMI Die Cast Shield for Jacketed Cable (Two-Piece) 1.805 [45.85] .620 [15.75] HDE or HDP Plug or Receptacle (Shown for Ref. only) One-Piece Slide Latch (Not Included) 1.545 [39.24] Shell Size No. of Positions Cable Dia. w/Ferrules .260-.300 6.60-7.72 .190-.375 4.83-9.53 .190-.430 4.83-10.92 ID Letter E 2 15 H K Part Number Grommet Kit 5745919-3 -- 5745919-2 747746-1* 5745919-1 -- *Cable Dia. Range using Grommet is .185-.320 [4.70-8.13]. Notes: 1. All parts packaged unassembled. 2. Each kit comprised of a two-piece shield with 2 pan head screws. 3. Split-ring and crimp ferrules are shown on pages 143-145. 1.285 [32.64] A Technical Documents: Product Specification-- 108-40032 Instruction Sheet--408-6769 90 Exit RFI/EMI Die Cast Shields for Jacketed Cable (Two-Piece) .629 [15.98] HDE or HDP Plug or Receptacle (Shown for Ref. only) One-Piece Slide Latch (See Note 2.) Shell Size 2 3 Note: All part numbers are RoHS compliant. Dimension A 2.310 58.67 2.850 72.39 Cable Dia. w/Ferrules .185-.225 4.70-6.48 .260-.300 6.60-7.62 .190-.375 4.83-9.53 .190-.430 4.83-10.92 .240-.280 6.10-7.11 .315-.355 8.00-9.02 .190-.430 4.83-10.92 .440-.480 11.18-12.19 .380-.530 9.65-13.46 Shield with Slide Latch Kit Numbers (See Note 2) Shield without Slide Latch Kit Numbers (See Note 3) Grommet Kit 5745652-4 -- -- 5745652-3 -- -- 5745652-2* -- 747746-1 5745652-1 -- -- 5745653-5 -- -- 5745653-4 -- -- 5745653-3 5747194-3 -- 5745653-2 -- -- 5745653-1* -- 747973-1 * Cable Dia.with Grommet Kit: Size 2 = .185-.320 [4.70-8.13];Size 3 = .255-.470 [6.48-11.94]. Notes: 1.All parts are packaged unassembled. 2.Eachkit is comprisedofatwo-pieceshieldwiththreepanheadscrews andaslidelatchwithtwo4-40slidelatchscrews. 3.Each kit is comprised of a two-piece shield with three pan head screws. 4.Split-ring and crimp ferrules are shown on pages 143-145. 142 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded Cable Clamps (Continued) Material and Finish: Outer Ferrule--Copper, plated .000100 [0.00254] min. tin Inner Ferrule--.023 [0.58] thick brass, plated .000050 [0.00127] tin over copper Crimp Ferrules for Braided Cable Shield (See pages 144 & 145 for Inner and Outer Ferrule Part Numbers.) Outer Ferrule Cable Jacket Related Product Data: Inner Ferrule Shields used with: Straight Exit--pages 141 & 142 90 Exit--page 142 Technical Documents: Cable Connectors Product Specification-- 108-40032 Instruction Sheets-- 408-9315 Hand Tool 408-9318 Die Sets Flared Braid Conductors Application Tooling Note: Crimp ferrules are for use with braided shields only. Crimp ferrules require application tooling with die sets for attachment to cable. AMP Hand Tool No. 543344-1 (See pages 144 & 145 for Hand Tool Die Set Numbers) Pneumatic Bench Tool No. 312522-2 (Requires Die Set Holder No. 58449-1.) Split-Ring Ferrules for Foil or Braided Cable Shield (See pages 144 & 145 for Split-Ring Ferrule Part Numbers.) Cable Jacket Split-Ring Ferrule Foil or Braid (to be folded back over ferrule and ground wire) Material: Aluminum Related Product Data: Ground Wire Shields used with: Straight Exit--pages 141 & 142 90 Exit--page 142 Conductors Technical Document Product Specification--108-40032 Note: All part numbers are RoHS compliant. Note: Split-ring ferrules cannot be used with outer and inner ferrules. Split-ring ferrules are suitable for both foil and braided shields. The ferrules do not require tooling for assembly. 143 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded Cable Clamps (Continued) Crimp and Split-Ring Ferrules Shell Size Cable Dia. (Max.) Cable Connectors 1 2 3 .200 5.08 .240 6.10 .250 6.35 .280 7.11 .370 9.40 .225 5.72 .240 6.10 When using these Shield Kits 90 Exit Die Cast Straight Exit Shield Kit No. Shield Kit No. Without With Metal-Plated Die Cast Slide Slide Plastic Latch Latch Split-Ring* Ferrule No. Inner Crimp Ferrule No. and Tooling No.** Die Set For Applicator Outer Hand Tool Die Set 543344-1 5745171-2 5745854-5 -- -- 745508-2 -- -- 5745171-5 5745854-1 -- -- -- 7-745129-8 3-745130-8 5745171-1 5745854-3 -- -- 745508-3 -- 5745171-5 5745854-1 -- -- -- 7-745129-9 4-745130-5 1-543013-7 813809-7 5745171-5 5745854-1 -- -- 745508-6 6-745129-9 4-745130-0 543013-6 813809-5 5745172-3 5747099-7 5745652-4 -- 745508-3 -- -- 5745172-1 5747099-3 5745652-2 -- -- 7-745129-8 3-745130-8 543013-2 813809-1 5747099-1 5745652-1 -- -- 7-745129-3 3-745130-8 543013-3 813809-1 5747099-1 5745652-1 -- -- 7-745129-8 4-745130-5 1-543013-6 813809-7 5747099-5 5745652-3 -- 745508-4 -- -- -- -- 5747099-1 5745652-1 -- -- 7-745129-2 3-745130-9 543013-4 813809-2 5747099-3 5745652-2 -- -- 6-745129-9 4-745130-0 543013-6 813809-5 5747099-3 5745652-2 -- 745508-6 -- -- 5747099-1 5745652-1 -- 745508-1 7-745129-1 4-745130-1 543013-7 813809-3 543013-3 813809-1 .240 6.10 1-5745172-3 .280 7.11 1-5745172-3 .300 7.62 Use these Ferrules 5745919-1 5745919-1 5745172-2 5745919-3 -- -- -- 543013-2 813809-1 -- -- -- -- .350 8.90 1-5745172-3 .365 9.27 5745172-1 .375 9.53 5745172-1 .430 10.92 1-5745172-3 .240 6.10 .280 7.11 .280 7.11 .350 8.90 .350 8.90 .430 10.92 .430 10.92 .480 12.19 .530 13.46 5745173-3 5745833-5 5745653-3 5747194-3 -- 7-745129-3 3-745130-8 5745173-5 5745833-9 5745653-5 -- 745508-4 -- -- -- -- 5745173-3 5745833-5 5745653-3 5747194-3 -- 7-745129-8 4-745130-5 1-543013-6 813809-7 5745173-4 5745833-7 5745653-4 -- 745508-5 -- -- -- -- 5745173-3 5745833-5 5745653-3 5747194-3 -- 7-745129-2 3-745130-9 543013-4 813809-2 5745173-3 5745833-5 5745653-3 5747194-3 745508-1 7-745129-1 4-745130-1 543013-7 813809-3 5745173-1 5745833-1 5745653-1 -- -- 7-745129-5 4-745130-1 543013-8 813809-3 5745173-2 -- 5745653-2 -- 745508-8 -- -- -- -- 5745173-1 5745833-1 5745653-1 -- 745508-9 7-745129-4 4-745130-2 1-543013-0 813809-4 5745919-1 5745919-2 5745919-1 -- -- **For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D. **For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52]. Continued on Page 145 Note: All part numbers are RoHS compliant. 144 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded Cable Clamps (Continued) Crimp and Split-Ring Ferrules (Continued) Shell Size 5 .240 6.10 .280 7.11 .350 8.90 .350 8.90 .430 10.92 .500 12.70 .525 13.34 .575 14.61 .650 16.51 .240 6.10 .365 9.27 .375 9.53 .430 10.92 .450 11.43 .525 13.34 .530 13.46 .600 15.24 .650 16.51 .675 17.15 .750 19.05 When using these Shield Kits 90 Exit Die Cast Shield Kit No. Straight Exit Shield Kit No. Without With Metal-Plated Die Cast Slide Slide Plastic Latch Latch Use these Ferrules Split-Ring* Ferrule No. Inner Crimp Ferrule No. and Tooling No.** Die Set for Applicator Outer Hand Tool Die Set 54334-1 5745174-4 5747100-7 -- -- -- 7-745129-3 3-745130-8 543013-3 813809-1 5745174-4 5747100-7 -- -- -- 7-745129-8 4-745130-5 1-543013-6 813809-7 5745174-5 5747100-9 -- -- -- -- -- -- 5745174-4 5747100-7 -- -- 7-745129-2 3-745130-9 543013-4 813809-2 5745174-4 5747100-7 -- -- 745508-1 7-745129-1 4-745130-1 543013-7 813809-3 5745174-3 -- -- -- 745508-8 -- -- -- -- 5745174-1 5747100-1 -- -- -- 7-745129-6 4-745130-2 1-543013-1 813809-4 5745174-2 5747100-3 -- -- 1-745508-0 -- -- -- -- 5745174-1 5747100-1 -- -- 1-745508-1 -- -- -- -- 5745175-6 -- -- -- -- 7-745129-0 3-745130-8 543013-2 813809-1 5745175-6 -- -- -- -- 6-745129-9 4-745130-0 543013-6 813809-5 5745175-6 -- -- -- -- -- 5745175-4 -- -- -- 7-745129-5 4-745130-1 5745175-5 -- -- -- 745508-7 -- -- -- -- 5745175-4 -- -- -- 745508-9 -- -- -- -- 5745175-4 -- -- -- -- 7-745129-4 4-745130-2 1-543013-0 813809-4 5745175-3 -- -- -- 1-745508-0 -- -- -- -- 5745175-1 5747098-1 -- -- -- 1-745508-1 4-745130-3 1-543013-4 -- 5745175-2 -- -- -- 1-745508-1 -- -- -- -- 5745175-1 5747098-1 -- -- 1-745508-2 -- -- -- -- 745508-5 -- 745508-6 -- -- 543013-8 Cable Connectors 4 Cable Dia. (Max.) -- 813809-3 **For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D. **For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52]. Note: Refer to page 143 for Application Tooling for ferrules. Note: All part numbers are RoHS compliant. 145 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware Commoning Strip (for HDF-20 Plugs, Size 20 Pin Contacts) HDF-20 Metal-Shell or All-Plastic Plug (Shown for Ref. only) .037 [0.94] Dia. Max. .112 [2.84] Material and Finish: Brass, .004 [0.10] thick, tin plated Part No. 206918-2 (Continuous Strip) .108 [2.74] Related Product Data: .212 [5.38] Max. Notes: 1. Use punching tool to remove undesired pin commoning locations on commoning strip. Use mating receptacle to seat strip over pins in plug. Punching tool is not supplied by TE. 2. Sold in strip form, strip contains 10,000 commoning locations. Cable Connectors Used with HDF-20 Plugs-- page 126 Male Screw Retainers for Metal-Shell Connectors (HDE and HDP) Male Screw Male Screw Material and Finish: Male Screw--Steel, zinc plated clear or yellow chromate Retaining Clip--.012 [0.31] stainless steel Related Product Data: Connectors used with: HDE Metal-Shell--pages 114 & 115 HDP Metal-Shell--pages 90-102 A Metal-Shell Plug or Receptacle (Shown for Ref. only) .280 [7.11] Retaining Clip See Note 4 .250 [6.35] Instruction Sheet--408-7837 Thread Size Dimension A .220 5.59 Yellow Chromate 4-40 M3 (Metric) Clear Chromate Note: All part numbers are RoHS compliant. 4-40 .185 [4.70] Retaining Clip (745136 Series) See Note 6 Technical Documents: Male Screw Finish A .200 5.08 .225 5.72 .220 5.59 .200 5.08 .223 [5.66] Male Screw Retainer Kit No. Individual Bulk Packed* 5205980-1 5205980-3 5787354-1** -- 5745136-1 5745136-2 5207871-1 -- 5205980-4 5205980-5 5745136-3 5745136-4 *Each part is individually bulk packed for multiple kit orders. ** Phillips Head Screw Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two male screws and two retaining clips. Male screw retainers are also furnished as part of cable clamp kits (pages 137 and 138). Notes: 3. Male screw retainers mate with female screwlocks (page 144), with HDF metal-shell connectors featuring 4-40 threaded inserts (page 148) and with HD metal-shell board mount connectors featuring 4-40 threaded inserts or female screwlocks. Notes: 4. Retaining clip must be assembled onto connector flanges with threaded hole toward wire side of connector. Notes: 5. All screws have straight slotted heads except where noted. Notes: 6. Retaining clip must be assembled onto connector flanges with notched side of retainer toward mating side of connector. 146 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Material and Finish: Male Screw--Steel, zinc plated yellow chromate Retaining Clip--.012 [0.51] stainless steel Male Screw Retainers for All-Plastic Connectors (HDE) Related Product Data: 4-40 Male Screw Connectors used with: HDE All-Plastic--pages 112 & 113 .220 [5.59] Technical Documents: Instruction Sheet--408-7837 Cable Connectors All-Plastic Plug or Receptacle (Shown for Ref. only) .280 [7.11] .250 Retaining Clip [6.35] Kit Numbers: 745647-1 (Individually packaged, see Note 2) 745647-2 (Bulk packed)* *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two 4-40 male screws and two retaining clips. 3. Male screw retainers mate with female screwlocks (page 148), with HDF All-Plastic connectors featuring 4-40 threaded inserts (page 125), with HD All-Plastic board mount connectors featuring integral standoffs with 4-40 threaded inserts and female screwlocks. Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector. Material and Finish: Male Screw--Steel, zinc plated clear chromate Retaining Clip--.012 [0.51] stainless steel Male Screw Retainers for Metal-Shell and All-Plastic Connectors (HDF) Related Product Data: 4-40 Male Screw Connectors used with: HDF Metal-Shell and All-Plastic-- pages 125 & 126 .300 [7.62] Technical Documents: Instruction Sheet--408-7837 Retaining Clip Threaded Hole Metal-Shell or All-Plastic Plug or Receptacle (Shown for Ref. only) .280 [7.11] .280 [7.11] Kit Numbers: 746881-1 (Individually packaged, see Note 2) 746881-2 (Bulk packed)* *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two male screws and two retaining clips. 3. Male screw retainers mate with female screwlocks (page 148), and with HD board mount connectors featuring female screwlocks. Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector. Note: All part numbers are RoHS compliant. 147 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Material and Finish: All Parts--Cold rolled steel, zinc plated clear or yellow chromate .188 [4.78] Female Screwlocks for Metal-Shell and All-Plastic Connectors (HDE, HDF, HDP) C Style (B). Standard and Long Female Screwlocks Kit Flat Washers Related Product Data: Connectors used with: HDE Metal-Shell or All-Plastic-- pages 112-115 HDF Metal-Shell or All-Plastic-- pages 125 & 126 HDP Metal-Shell--pages 90-102 HD Board Mount--pages 54-71, 78-85, 87-89 .188 [4.78] Style (A). Female Screwlocks Kit .250 [6.35] C Square Nut Flat Washers (See Note 3.) Cable Connectors Technical Documents: Instruction Sheet--408-7837 Metal-Shell or All-Plastic Plug or Receptacle (Shown for Ref. only. See Notes 4 & 5.) Nut Driver, Part No. 811262-1 (Used for assembling female screwlocks to connector flange) Lock Washer Hex Nut Connector Used with Style Dimension C Thread Size HD All-Plastic Right-Angle Plugs and Receptacles (A) .250 6.35 4-40 HDE Metal-Shell or All-Plastic Plugs and Receptacles (B) .250 6.35 4-40 HDP or HDF Metal-Shell or All-Plastic Plugs and Receptacles (B) .312 7.93 HD or HDF All-Plastic Plugs and Receptacles with Integral Standoffs (B) 4-40 .560 14.22 M3 (Metric) 4-40 *2-56* Finish Yellow Chromate Clear Chromate Yellow Chromate Clear Chromate Yellow Chromate Clear Chromate Yellow Chromate Clear Chromate Yellow Chromate Clear Chromate Clear Chromate Part Number 5748270-2 Dimension .158 [4.01] Kit Number Individual Bulk Packed 5207952-1 -- 5207952-3 -- 5745563-1 5745563-1 5745563-3 5745563-4 5205817-1 5205817-2 5205817-3 5205817-4 5207872-1 -- 5207872-3 -- 5207719-1 5207719-2 5207719-3 5207719-4 5747223-3 -- * 2-56 is the male thread size. The female thread size is 4-40. Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each female screwlock kit is comprised of two assemblies as illustrated above. 3. One or two flat washers may be required for panel thicknesses less than .060 [1.52]. Female screwlocks are not recommended for panel thicknesses greater than .060 [1.52]. Notes: 4. Female screwlocks with 2-56 thread size are to be used with cable clamps with mounting flanges. Female screwlocks with 4-40 and M3 (Metric) thread sizes can be used with all other cable clamps. Notes: 5. Female screwlocks mate with male screw retainers (pages 146 and 147). 6. Short female screwlocks cannot be used with HDF connectors (pages 125 & 126) Individual Screwlocks (Washers and Nuts not included) Screwlocks Individual Bulk Packed Connector Used with Style Dimension C Thread Size Finish HD All-Plastic Right-Angle Plugs and Receptacles (A) .250 6.35 4-40 Yellow Chromate Clear Chromate 4-40 HDP or HDF Metal-Shell or All-Plastic Plugs and Receptacles (B) (Special) .312 7.93 .185 4.70 **M2.6** (Metric) ***M3*** (Metric) 4-40 Yellow Chromate 5207953-2 5207953-3 -- 5748558-3 5748270-2 -- -- 5205818-3 5748558-4 5205818-2 Clear Chromate 5749765-3 -- Clear Chromate 5747404-3 -- Clear Chromate 5747877-3 -- Clear Chromate Each part is individually bulk packed for multiple kit orders. With captivated star washer. No additional hardware included. Part No. 5748270-2 Dimension .158 [4.01] ***M2.6 is the female thread size. The male thread size is 4-40. ***M3 is the female thread size. The male thread size is 4-40. Note: All part numbers are RoHS compliant. 148 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Slide Latches Style I Material and Finish: 4-40 Screws, Washers and Hex Nuts--Steel, zinc plated yellow chromate 2-56 Screws, Washers and Hex Nuts--Steel, zinc plated clear chromate Slide Latch--Stainless steel .135 [3.43] Metal-Shell or All-Plastic Plug or Receptacle (Shown for Ref. only) Slide Latch (See Note 3.) 4-40 Screw (2 Supplied) .165 [4.19] C A B Max. Related Product Data: Flat Washer (2 Supplied) Lock Washer (2 Supplied) Hex Nut (2 Supplied) Cable Connectors Connectors used with: HDE Metal-Shell or All-Plastic-- pages 112-115 HDF Metal-Shell or All-Plastic-- pages 125 & 126 HDP Metal-Shell--pages 90-102 HD Board Mount--pages 54-71, 78-85, 87-89 For Shell Sizes 1 and 4 Technical Documents: Style II Instruction Sheet--408-6551 Metal-Shell or All-Plastic Plug or Receptacle (Shown for Ref. only) Slide Latch (See Note 4.) .135 [3.43] 2-56 Screw (2 Supplied) .165 [4.19] C A B Max. Lock Washer (2 Supplied) Hex Nut (2 Supplied) For Shell Sizes 2, 3 and 5 Style III .135 [3.43] Slide Latch (See Note 5.) Plug or Receptacle (Shown for Ref. only) 4-40 Screw (2 Supplied) .165 [4.19] C B Max. Flat Washer (2 Supplied) Lock Washer (2 Supplied) Hex Nut (2 Supplied) For Shell Sizes 2, 3 and 5 149 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Slide Latches Slide Latch Style III (for Shell Sizes 2, 3 or 5) 4-40 Locking Post Cable Connectors Slide Latch Style II (for Shell Sizes 2, 3 or 5) 2-56 Locking Post Typical Applications of Locking Posts and Slide Latches Typical Applications of Locking Posts and Slide Latches Shell Size Style 1 I II 2 III II 3 III 4 I 5 III A 1.397 35.48 1.725 43.82 1.725 43.82 1.725 43.82 1.725 43.82 1.725 43.82 1.725 43.82 2.265 57.53 2.265 57.53 2.913 73.99 2.819 71.60 Dimensions B .490 12.45 .470 11.94 .470 11.94 .470 11.94 .470 11.94 .490 12.45 .437 11.10 .470 11.94 .470 11.94 .490 12.45 .575 14.61 C .415 10.54 .547 13.89 .415 10.54 .450 11.43 .415 10.54 .290 7.37 .415 10.54 .547 13.89 .415 10.54 .415 10.54 .415 10.54 Slide Latch Kit Numbers Individual Bulk Packed* Side Latch Only 5745404-1 -- 164890-1 5745583-1 -- 749027-1 5745583-5 -- 749027-1 5745583-7 -- -- -- 5748653-1 -- 5749028-1 -- -- -- 5786138-17 -- 5745584-1 -- 749996-1 5745584-3 -- 749996-1 5745407-1 -- 164890-4 5745578-3 -- 749997-1 7 *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of a slide latch and two screws, flat washers (if required), lock washers and hex nuts. Style I slide latches are also furnished as part of cable clamp kits (page 142). Notes: 3. Style I slide latches can be used with cable clamps that do not extend beyond the front flange of the connector or on connectors without cable clamps. Notes: 4. Style II slide latches can be used with any cable clamp that has the mounting ear configuration as shown above. 5. Style III slide latches can be used on connectors without cable clamps or with cable clamps that do not have the mounting ear configuration shown with Style II above. Notes: 6. Slide latches mate with locking posts (page 151). Notes: 7. No nuts, washers, or lockwashers. Note: All part numbers are RoHS compliant. 150 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Slide Latch Clip Assembly for Unfiltered Mating Half Plug or Receptacle (See Note 2.) L Screw Clip Material and Finish: Style 1 Screw, Washers and Hex Nut--Cold rolled steel, zinc plated clear chromate Clip--Stainless steel .165 [4.19] Style 2 Technical Documents: Instruction Sheet--408-7785 Rolled Edge Lock Washer Hex Nut Kit Part Numbers: Thread Size Screw Length L 4-40 .415 10.54 2-56 .547 13.89 Part No. Screw Style Pkg. Unit Bulk Unit -- Cable Connectors Flat Washer Notes: 1. All parts are packaged unassembled. 2. Slide Latch Clip Assemblies can be used on any Subminiature D AMPLIMITE HD-20 metal-shell plug or receptacle. 3. Slide Latch Clip Assemblies mate with Locking Post Assemblies shown below. 5206942-1 5206942-2 5748078-1** -- 1 2 Two assemblies per package. * Each part is individually bulk packed for multiple kit orders. ** Designed for cable clamps with mounting ears. No flat washers included. Locking Post Assembly A B Material and Finish: Hex Nut All Parts--Cold rolled steel, zinc plated clear or yellow chromate Part No. 206514-1 Related Product Data: Lock Washer Connectors used with: HDE Metal-Shell or All-Plastic-- pages 112-115 HDF Metal-Shell or All-Plastic-- pages 125 & 126 HDP Metal-Shell--pages 90-102 HD Board Mount--pages 54-71, 78-85, 87-89 Instruction Sheets-- 408-6551 408-7785 Plug or Receptacle (See Note 2.) B Flat Washers (See Note 4.) A Part No. 747242-1 Post Thread Size 4-40 2-56 Locking Post Finish Yellow Chromate Clear Chromate Yellow Chromate Yellow Chromate Dimensions A B .410 10.41 .410 10.41 .560 14.22 .615 15.62 .110 2.79 .110 2.79 .110 2.79 .172 4.37 Locking Post Kit Number (See Note 4) Individual Bulk Packed* 5206514-1 5206514-3 5206514-4 -- 5206514-6 5206514-7 5747242-1 -- *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two complete assemblies, as illustrated above. 3. For front panel mounting, it is recommended that a shim be used between the connector flange and panel to prevent bowing of the flange. 4. Locking posts with 2-56 thread size are to be used with cable clamps with mounting flanges. Locking posts with 4-40 thread size can be used with all other cable clamps 5. Locking posts mate with slide latches (page 149). Note: All part numbers are RoHS compliant. 151 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Material .015 [0.38] Stainless steel Related Product Data: Connectors used with: HDE Metal-Shell--pages 114 & 115 HDP Metal-Shell (Tin plated only)-- pages 90-102 Spring Latches for Cable Clamps with Mounting Ears (Two-Piece) Spring Latch Straight Exit RFI/EMI Shield (Shown for Ref. only. See Note 1.) Metal-Shell Plug or Receptacle (Shown for Ref. only) Technical Documents: Instruction Sheet--408-9130 .230 [5.84] Cable Connectors Spring Latch .900 [22.86] Latching Block (Order separately, see pages 153 & 154.) Spring Latch Part Numbers: 745255-2 (two per package) 745255-3 (bulk packed)* *Two-piece spring latches are individually bulk packed for multiple part orders. .320 [8.13] Notes: 1. Two-piece spring latches can be used with RFI/EMI shields (pages 141). Notes: 2. Two-piece spring latches mate with latching blocks (pages 153 & 154). Typical Application of Two-Piece Spring Latches with Straight Exit RFI/EMI Shield Spring Latches (Two-Piece) Material: Stainless steel Related Product Data: Connectors used with: HDE Metal-Shell--pages 114 & 115 HDP Metal-Shell--pages 90-102 Metal-Shell Plug or Receptacle (Shown for Ref. only) Technical Documents: .300 [7.62] Instruction Sheet--408-9131 A .920 [23.37] Spring Latch Part Numbers Size 1-4 5 Dimension A .540 13.72 .650 16.51 Two Per Package Bulk Packed* 745779-2 745779-3 745779-5 -- Typical Application of Two-Piece Spring Latches with Post Molded Strain Relief .170 [4.32] Min. (Applies at a height of .320 [8.13] Min. above connector flange. Also, see Note 1.) *Two-piece spring latches are individually bulk packed for multiple part orders. Notes: 1. These dimensions must be maintained to assure satisfactory operation of the spring latches. Notes: 2. Two-piece spring latches mate with latching blocks (pages 153 & 154). Note: All part numbers are RoHS compliant. 152 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Envelope of Post Molded Strain Relief (Accounts for Design Variations) .220 .015 [5.59 .381] (See Note 1.) Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 Metal-Shell Plug or Receptacle (Shown for Ref. only) UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Material and Finish: Latching Blocks--Zinc Pan Head Screws--Steel, zinc plated Latching Blocks with Threaded Hole Metal-Shell or All-Plastic Plug or Receptacle (Shown for Ref. only) Related Product Data: Connectors used with: HDE Metal-Shell or All-Plastic-- pages 112-115 HDF Metal-Shell or All-Plastic-- pages 125 & 126 HDP Metal-Shell--pages 90-102 HD Board Mount--pages 54-71, 78-85, 87-89 Mating/Panel Mounting--page 136 Pan Head Screw (Supplied with 745007-1 and -5 only) B (See Note 3.) Cable Connectors Technical Documents: Latching Block A Instruction Sheet--408-9128 Shell (No. of Contact Pos.) Dimensions B A Panel Thickness Thread Size Rear-Panel Latching Block Part No. Individual Bulk Packed* Front-Panel Latching Block Part No. Individual Bulk Packed* .400 10.16 .190 4.83 .060 1.52 M3 (Metric) 4-40 -- 745403-2 -- -- 745403-8 -- -- -- .400 1 thru 4 (9 thru 37) 10.16 .220 5.59 .030 0.76 4-40 747717-2 -- M3 (Metric) 5 (50) .400 10.16 .250 6.35 -- .530 13.46 .250 6.35 -- -- -- -- 208101-2 208101-9 -- 4-40 -- -- 5745007-1 208101-1 208101-8 4-40 -- -- 1-208101-1 -- -- **Bulk packed for multiple part orders. **Individual kits contain two latching blocks per package. Notes: 1. All parts are packaged unassembled. 2. Each front panel latching block kit is comprised of two latching blocks. Two pan head screws of the appropriate length and thread size to be supplied by customer. Notes: 3. B dimension .250 [6.35] is for connector flange mounting, .220 [5.59] is for use with .030 [0.76] thick panels, and .190 [4.83] is for use with .060 [1.52] thick panels. Notes: 4. Latching blocks mate with spring latches (page 152). .030 [.762] or .060 [1.52] Thick Panel Typical Application of Front-Panel Mounted Subminiature D Connector using Front-Panel Latching Blocks Typical Application of Rear-Panel Mounted Subminiature D Connector using Rear-Panel Latching Blocks Note: All part numbers are RoHS compliant. 153 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Material Latching Blocks with Slot Recess and Thru Hole Latching Blocks--Zinc Metal-Shell or All-Plastic Plug or Receptacle (Shown for Ref. only, See Note 2.) Related Product Data: Cable Connectors Connectors used with: HDE Metal-Shell or All-Plastic-- pages 112-115 HDF Metal-Shell or All-Plastic-- pages 125 & 126 HDP Metal-Shell--pages 90-102 HD Board Mount--pages 54-71, 78-85, 87-89 Mating/Panel Mounting--page 136 .120 [3.05] Dia. Thru Hole Technical Documents: Mounting Nut (Customer Supplied) Instruction Sheet--408-9128 B Mounting Screw (Customer Supplied) A .196 [4.98] Dia. (Max.) x .110 [2.79] Deep Slot Shell Rear-Panel Latching Block Part No. Dimensions Panel (No. of Individual Bulk Packed* B Thickness Contact Pos.) A .160 .090 747080-2 -- 4.06 2.29 1 thru 4 1.400 .190 .060 745245-2 745245-3 (9 thru 37) 10.16 4.83 1.52 .250 -- -- -- 6.35 5 .530 .190 .060 -- -- (50) 13.46 4.83 1.52 Front-Panel Latching Block Part No. Individual -- -- 745286-2 745245-5 **Bulk packed for multiple part orders. **Individual kits contain two latching blocks per package. Notes: 1. Mounting screws and nuts are to be supplied by Customer. 2. These latching blocks allow mounting screws to be installed thru the front of the block and to be screwed into the bracket of a right-angle connector, a fixed insert in a connector mounting flange, or a nut behind the connector mounting flange (as illustrated above). Notes: 3. Latching blocks mate with spring latches (page 152). .060 [1.52] or .090 [2.29] Thick Panel Typical Application of Front-Panel Mounted Subminiature D Connector using Front-Panel Latching Blocks Typical Application of Rear-Panel Mounted Subminiature D Connector using Rear-Panel Latching Blocks Note: All part numbers are RoHS compliant. 154 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Standoff Bushings 4-40 Screws (Customer Supplied) Material: Metal-Shell Plug or Receptacle (Shown for Ref. only) Aluminum Related Product Data: Standoff Bushing Connectors used with: HD Straight Posted-- pages 76-85, 87-89 .250 [6.35] 4-40 Threads (thru) Cable Connectors .435 [11.05] Kit Numbers: 205933-3 (two bushings per package) 205933-4 (bulk packed)* 4-40 Screws (Customer Supplied) Pc Board *Parts are individually bulk packed for multiple part orders. Keying Plug (for Size 20 Socket Contacts) Metal-Shell or All-Plastic Receptacle (Shown for Ref. only) Material: .200 .010 [5.08 0.25] Polyphenylene oxide .115 Max. [2.92] Dia. Related Product Data: .047 .044 1.19 1.12 ] Connectors used with: All HDE, HDP and HD Receptacles with Socket Contacts Keying Plug (See Note) Notes: 1. Keying plug is installed taper-end first into front of receptacle. Notes: 2. Sold individually. Keying Plug 499712-1 AMP-LATCH (electrical connectors) can be used on HD22 Socket Contacts .400 [10.16] EMI/RFI Gaskets ] Part Number: 206509-1 A .400 [10.16] .800 .010 [20.32 0.25] Material and Finish: Brass, .006 [0.15] thick; bright tin plated .120 Dia. [3.05] (2 Holes) B C .010 C [ 0.25] .010 [0.25] Ref. 9, 15, 25 and 37 Positions Note: All part numbers are RoHS compliant. Shell Size (No. of Contact Pos.) A Dimensions B C 1 (9) 2 (15) 3 (25) 4 (37) .746 18.95 1.074 27.28 1.614 41.00 2.266 57.56 .984 24.99 1.312 33.32 1.852 47.04 2.500 63.50 1.220 30.99 1.555 39.50 2.100 53.34 2.730 69.34 Gasket Part No. 5747024-3 5747025-3 745776-4 745777-4 155 Catalog 82068 Revised 4-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015