tyco 411-15690 Instruction sheets Flectronics Recommandations gnrales d'utilisation CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM INSTRUCTIONS FOR USE Tyco Electronics France Sas 2002 Tyco Electronics Corporation 1 de 32 B.P. 39, 95301 CERGY-PONTOISE Cedex All International Rights Reserved (Tous droits rservs) LOC F Ce document est sujet 4 modifications. Contacter Tyco Electronics pour identifier la dernire rvision et en obtenir une copie. Personnel Tyco Electronics : consultez la base de donnes StarTEC.tyco / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM CONTENTS PAGE CONTENTS... .ccsssscsccssssscracscscenevcssesunsnsnsonnseensensssessensresscanssoccesscocescesausessenusansanaasecarsesseausceearceunnns 2 PARTS LIST .......ccccssessssscsessessssssssscessoseceesenssossattensssnssnouassnossenssepecsentensseunenenesecsessersssoeenas 3 AND 4 CLIP HOLDER AND TAB HOLDER PACKAGING ...........ccecceesecteesteeeneesessnssenseesenennenees PAGE 5 UTILISATION OF SECURITY CONNECTOR ............cccccsccssessesessssansnsccesssoeseceesscusseseensoes 6TO 11 CLIP HOLDER - WIRING REMOVAL AND REPAIR. ........cccccccssssccssssssscnsasecsnerreceeesnececensecosecazensaserseesesenseaetersaneuress 12T0O 15 CLIP HOLDER - WIRING UTILISATION OF SECURITY CONNECTOR ..........cccccccscecessenssnsrensscssccceescneseesensenssegs 16 TO 21 TAB HOLDER - WIRING REMOVAL AND REPAIR ............cc:scssssssnssosssrssccsnssesesersenseesccessertessecesenenseatensrsccusessunseses 22 TO 25 TAB HOLDER - WIRING REMOVAL AND REPAIR ..........cssscsssscsssssccsssssnsensssersensenecersencenstensscnuussensonsnvenssesessensesess 26 TO 28 COMPLETE CONNECTOR APPENDICES VALID FOR ALL. ...............cccsccscccnenscotserecateauecscunnsnecrsnecessuenenss PAGE 29 CAVITIES OF THA SERIE PHASE (EXTRACTOR TOOL DRAWINGS) Rev O. 2 de 32tyca / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM REVISIONS DATE INDEX REASON FOR REVISION 28/03/95 01 CREATION OF DOCUMENT 30/05/95 02 UPDATE PAGE 3/24. INCORPORATION OF COMPONENT INSPECTION PLANS: PIN HOLDER ONLY, CLIP HOLDER ONLY, PIN HOLDER SECONDARY LOCK ONLY 20/07/95 03 UPDATE FOLLOWING RENAULT REQUEST OF 15/06/95 CAEI, AND AFTER PRONER CROMATEL SPECIFICATION REVISED TO INDEX 3. 11/12/95 04 UPDATE FOLLOWING ALL STAMP CASTING SHELLS 07/02/96 05 UPDATE FOLLOWING TEST REPORT ET2663 (VALIDATION OF EXTRACTION TOOLS) AND FOLLOWING RPAI OF 24/01/96 20/03/96 06 UPDATE FOLLOWING CAE] PRODUCTION REPORT OF 14/02/96 AND ENGINEERING CHANGE TO CLIP HOLDER SECONDARY LOCK RELEASE TOOL 06/09/99 07 Supersedes earlier versions. Deletes Assembly drawings of CH and TH, Nos. 1069E002, 1069E003, 1069E004 Update clip holder dimensions, page 06/29 DISTRIBUTION DATE INDEX ADDRESSES 26/04/95 01 RENAULT VALEO INDELMA . KUZIAC . DUMAS 31/05/95 02 KUZIAC . DUMAS RENAULT VALEO INDELMA 27/07/95 03 RENAULT VALEO SIEMENS INDEL . KUZIAC AND MAURICE . DUMAS, IMBERT AND BARROSO A M. CARVALHO AND FILIPE 11/12/95 04 RENAULT ACE INDELMA . KUZIAC, MAURICE AND BOBAN . ALASTRUE AND LABORDETA . ALVES, LELIEVRE AND FILIPE 07/02/96 05 RENAULT ACE INDELMA . KUZIAC, MAURICE AND BOBAN . ALASTRUE AND LABORDETA _ ALVES, LELIEVRE AND FILIPE 20/03/96 06 RENAULT . KUZIAC, MAURICE AND BOBAN ACE . ALASTRUE AND LABORDETA INDELMA _ ALVES, LELIEVRE AND FILIPE SSZZ2S 5255552) 2S FE 06/09/99 07 RENAULT: M. BELKACEM Rev O. 3 de 32tyca / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM DOCUMENTS AND REFERENCE DRAWINGS: Assembly . DESIGN ELEMENT Drawing No Check Drawing No Drawing No COMPLETE CONNECTOR 1069 E001 | weneweenecnnennne freee nec nee ennne TAB HOLDER RIGHT CAM Cancelled 1069 C023 | wenn nw nn neeennnne TAB HOLDER LEFT CAM Cancelled 1069 C024 (wenn nnn nn nnn ne eee CLIP HOLDER ASSEMBLY Cancelled 1069 C022 | wn nnn nnn nen nn nee TABHOLDER ONLY _____ wren tere necccnee 1069 C 004 1069 D 004 CLIP HOLDER ONLY s|___ weretene nnn nn ene 1069 C 007 1069 D 007 CLIP HOLDER SECONDARY LOCK ooeceeceecccencen 1069 C 003 1069 D 003 TAB HOLDER SECONDARY LOCK Te 1069 Cc 005 1069 D 005 OF ne 1069 C 016 1069 D016 6.35 MM PINS NG1 ___|___ ween stn nsec 2252 C 001 2252 D001 635mm CLIPSNG1 werent eeeeeeee ee 0958 C 001 0958 D 001 PRONER COMATEL, TYCO AND CUSTOMER PRODUCT PART NUMBERS: PRODUCT PROCOM P/N TYCO P/N RENAULT P/N WITH RIGUT CAM Te P801038913602 1544148-4 7703297402 Wier PLETE) pe01138913602 1544149-4 7703297460 ROSEMBLY P80103891 4602 1544147-1 7703297401 TAB HOLDER ONLY P801018913602. fee | etc ttceeeneenee CLIP HOLDER ONLY P801018914602 | wnncnnennee | encetceeeennte SCOGNOARY LOCK P801028914602 | ween | aececneccencnes SECONDARY LOCK P801028913602 | nee | cee nenenceecenen CAM P801048913603 1544620-1 7703397370 6.35 mm NG1 TAB P3010130854 1544218-1 7703497391 6.35 mm NG1 CLIPS P7910179855 1544133-1 7703497390 NOTE: UTILISATION SPECIFICATIONS FOR THE 6.35 mm CLIPS AND TABS, CRIMPING AND DIMENSIONS ARE DEFINED ON INSPECTION DRAWINGS 2252 C 001 FOR THE TAB 0958 C 001 FOR THE CLIP Rev O. 4 de 32tyco / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM CLIP HOLDER PACKAGING PART COMPLETE CLIP HOLDER PRONER P/N P80 103 89 146 02 TYCO PIN _-7~ PACKAGING TRAY RENAULT P/N 7703297401 a GALIA CARTON N 9 a LOOSE NO wo Qty. per TRAY 119 N of TRAYS per 15 CARTON Qty. per CARTON 1785 CARTON WT. 15kg |- SPACER ON TOP OF THE TOP TRAY om GALIA CARTON N 9 600 x 400 x 300 on GALIA LABEL _ *S IDENTIFICATION LABEL TAB HOLDER PACKAGING PART TAB HOLDER | TAB HOLDER PACKAGING TRAY RIGHT CAM LEFT CAM PRONERPIN __ | P80 10389 136 02 | P80 113 89 136 02 GALIA CARTON N 9 TYCO PIN f [600 x 400 x 300 RENAULT P/N 7703297402 7703297460 GALIA CARTON N 9 9 LOOSE NO NO Qty. per TRAY 161 161 N of TRAYS per 5 5 CARTON Qty. per CARTON 805 805 CARTON WT. 15kg 15kg SPACERS BETWEEN EACH TRAY AND ON TOP OF THE . TOP TRAY \ \ \ 0 GALIA LABEL \... IDENTIFICATION LABEL Rev O. 5 de 32tyca / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM CLIP HOLDER DIMENSIONS AND SPACE REQUIREMENTS DELIVERY POSITION SPACE FOR HANDLING AND CONNECTOR LOCKING 76.1 +0? not including amhossed Max. 33.8 not including embossed marking LOCKED POSITION SPACE FOR HANDLING AND CONNECTOR LOCKING \ 2/t}e2 WS? cost \ s, \ fez he t i 26.1 + 0.2 not including embossed marking | | Rev O. 6 de 32tyca / Electronics 4141-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM CLIP HOLDER - WIRING RECOMMENDATIONS CLIP HOLDER SECONDARY LOCK (CHSL) IN PREASSEMBLED POSITION Fig. 5 JLAL va KS CLIP HOLDER IN DELIVERY POSITION WHEN INSERTING, CONTACTS CAN BE INVERTED THROUGH 180 SPECIFICATIONS VALID FOR BOTH TYPES OF CONTACT - PRESENT CLIP ON REAR OF CLIP HOLDER (IN DELIVERY POSITION, WITH CHSL PREASSEMBLED) IN FRONT OF ITS CAVITY, AS SHOWN IN FIGURE 5. WHEN INSERTING, CONTACTS ARE REVERSIBLE - THEN INSERT THE CLIP (ALONG F),FULLY INTO THE CLIP HOLDER CAVITY NOTE: WHEN PROPERLY ENGAGED, THERE IS AN AUDIBLE CLICK - INSERTION FORCES: 6.35 mm CLIP NG1: IF <20N 1.5 mm CLIP SICMA 2: IFsi0N ~ IF THE SECONDARY LOCK IS IN THE CLOSED POSITION, THE CLIPS CANNOT BE INSERTED INTO THEIR CORRESPONDING CAVITIES AT LESS THAN THE FOLLOWING FORCES: 6.35 mm CLIP NG1: 250N 1.5mm CLIP SICMA 2: 2 30N Rev O. 7 de 32tyca / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM CLIP HOLDER - WIRING RECOMMENDATIONS 75max y--DETECTION PIN SUPPORT Fig. 6 S\__ DETECTION PIN REFERENCE SURFACE C. (oe= tbe | f Test zone SECTION B-B SECTION C-C pom CES oi ORWIY ON 8.3mm CLIP POSITION Fig. 7 TEST ZONES IN CAVITY y-> DETECTION REFERENCE f 1. DETAIL OF TEST PINS. LENGTH IDENTICAL FOR BOTH TYPES OF CLIP. Fig. 8 2. FORCE EXERTED BY ENGAGEMENT OF CLIP PRESENCE CLIP POSITION DETECTION DEVICE FIG. 7A AND FIG. 7B (AS ABOVE) < 20 N PER WAY 3. CLIP PRESENCE IS CHECKED AFTER CLIP PRIMARY LOCKING AND BEFORE CLIP HOLDER SECONDARY LOCKING Rev O. 8 de 32411-15690 tyco / Electronics CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM CLIP HOLDER - WIRING SECTIONS OF CLIP HOLDER TEST PINS {Fo ~. if { A if / i\ i of SCALE 2.000 ie ee ef wa to ry f | - en : Gy e ul _ ay . rit 1 G6 f- Rev O. 9 de 32tyco / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM CLIP HOLDER - WIRING RECOMMENDATIONS SL IN PREASSEMBLED POSITION CLIP HOLDER CLIP HOLDER WITH CONTACTS LOCKED SL IN ASSEMBLED AND LOCKED POSITION CLIP HOLDER WITH SL LOCKED WITH THE 6 CLIPS PROPERLY LOCKED IN THEIR CAVITY, APPLY A FORCE ALONG F TO FULLY ENGAGE THE SECONDARY LOCK (AUDIBLE CLICK). FORCE REQUIRED MUST BE BETWEEN 15 N AND 35 N NOTE: FORCE TO ENGAGE SECONDARY LOCK MUST BE APPLIED ON ZONE SHOWN HATCHED IN THE DIAGRAM BELOW APPLY SECONDARY LOCK ENGAGEMENT FORCE HERE CLIP HOLDER - FRONT VIEW Rev O. 10 de 32411-15690 tyco / Flectronics CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM CLIP HOLDER - WIRING UTILISATION RECOMMENDATIONS LIMIT OF OUTER TAPE UTILISATION CONDITION FOR PROPER INSERTION FORCE OF CLIP HOLDER ON PIN HOLDER a LIMITOFOUTER 6% ONS SHEATH (TAPE) | 80 min | Fig. 13 MINIMUMRADIUS [| Fig. 14 i } i i t i i t i 25 min MINIMUM WIRING RADIUS AND POSITION OF RADIUS WHEN USING THE CONNECTOR. VALID FOR BOTH ASSEMBLY AND INSERTION OF CLIP HOLDER ONTO TAB HOLDER. POSITIONS VALID FOR WIRE SECTION 5 mm? Rev O. 11 de 32tyca / Electronics . 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM REMOVAL AND REPAIR CLIP HOLDER - WIRING RECOMMENDATIONS CLIP HOLDER SECONDARY LOCK \ (CHSL) EXTRACTION TOOL aa ad CLIP HOLDER COMPLETE LO GY WITH CONTACTS Le \ . 4 . Vi Lo Lae Fig. 15 oa V7 BY ex uv SCALE 1.200 INSERT SIDE 1 OF EXTRACTION TOOL INTO CLIP HOLDER ALONG F, ON SIDE OPPOSITE CHSL (FIG. 15) APPLY A FORCE ALONG F TO RELEASE THE CHSL LOCKING LATCHES REMOVE THE EXTRACTION TOOL AND INSERT SIDE 2 INTO THE CLIP HOLDER (FIG. 16) APPLY A FORCE ALONG F (FIG. 16) TO RELEASE THE LATCHES THAT MAINTAIN THE CHSL PREASSEMBLED POSITION (DELIVERY POSITION) Rev O. 12 de 32411-15690 tyco / Electronics CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM REMOVAL AND REPAIR CLIP HOLDER - WIRING RECOMMENDATIONS CLIP HOLDER SECONDARY LOCK IN PREASSEMBLED POSITION WHILE MAINTAINING THE FORCE, RELEASE THE CLIP HOLDER SECONDARY LOCK REMOVE THE EXTRACTION TOOL INSERT THE STANDARD SCREWDRIVER BLADE (0.4 x 2.5 x 50) ALONG F AND PUSH IT FULLY IN, BETWEEN THE ENGAGED LOCKING LATCH (6.35mm NG1 CAVITY) AND THE CLIP (FIG.17A) 8. EXTRACT THE LATCH THAT IS IN THE CLIP WINDOW, USING THE SCREWDRIVER, AND SIMULTANEOUSLY PULL ON THE WIRE OF THE CLIP CONCERNED (ALONG F1), UNTIL THE LATCH IS RELEASED (FIG. 17B detail A) 9. EXTRACT THE LATCH FROM BEHIND THE CLIP HEAD AND SIMULTANEOUSLY PULL ON THE WIRE OF THE CLIP CONCERNED (ALONG F1), UNTIL THE LATCH IS RELEASED (FIG. 17B detail C) . 10, IF NECESSARY, REPEAT OPERATIONS 6 TO 9 ON OTHER CLIPS Rev O. 13 de 32411-15690 tyca / Electronics CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM REMOVAL AND REPAIR CLIP HOLDER - WIRING RECOMMENDATIONS -~STANDARD SCREWDRIVER 0.4 x 2.5 x 50 dl ~ SEE DETAIL A SCALE x 5 SEE DETAIL C_.; DETAIL C SCALE x5 14 de 32 Rev O.tyco / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM REMOVAL AND REPAIR CLIP HOLDER - WIRING RECOMMENDATIONS F Fig. 18 NOTE: FIS CHSL INSERTION DIRECTION F1 IS NEW CONTACT INSERTION DIRECT NEW CONTACT - TOINSTALL CONTACTS IN CLIP HOLDER: 1. RESTORE THE CHSL TO THE PREASSEMBLED POSITION BY APPLYING A FORCE, BETWEEN 15 N AND 35 N, ALONG F NOTE: WHEN THE CONTACT LOCKS INTO POSITION, THERE WILL BE AN AUDIBLE CLICK 2. PRESENT A CLIP AND PROCEED AS DESCRIBED IN UTILISATION OF SECURITY CONNECTOR , PAGES 7 TO 10 NOTE: BEFORE REUSING PREVIOUSLY REMOVED CLIP HOLDER SECONDARY LOCK AND CLIP COMPONENTS, CHECK THAT THEY HAVE NOT BEEN DAMAGED. HOWEVER, THE CLIP HOLDER CASE MUST BE CHANGED. Rev O. 15 de 32tyco / Electronics 4711-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM UTILISATION OF SECURITY CONNECTOR PIN HOLDER DIMENSIONS AND SPACE REQUIREMENTS DELIVERY POSITION SPACE FOR HANDLING Lo. AND CONNECTOR LOCKING > OE 10 bp 2-4 EC I o Lect wos emit * A te oo / 47.7 + 0.15 not including embossed marking | nn ee ax 6 : SPACE FOR HANDLING AND CONNECTOR LOCKING CAM OPEN POSITION CY) NY 2 ~ - > PETG 0 47.7 + 0.15 not including embossed | Max. 50 SPACE AVAILABLE FOR WIRING oN TAB HOLDER CONTACT SURFACE ON WIRING BENCH (ZONE USED FOR WIRING) : ~~... TAB HOLDER LOCKING ZONE ON WIRING BENCH (ZONE USED FOR WIRING) Rev O. 16 de 32tyca / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM UTILISATION OF SECURITY CONNECTOR TAB HOLDER - WIRING RECOMMENDATIONS TAB HOLDER (TH) TAB HOLDER SECONDARY LOCK (PHSL) TAB HOLDER (TH IN PREASSEMBLED POSITION INSIDE TAB HOLDER 5 / Ne CAM PREASSEMBLED - RIGHT..." OR LEFT TAB NG1 6,350.8. TAB SICMA2 6.35 x 0.8 eof y CY YSN va SN ~.. WIRES WHEN INSERTING, CONTACTS CAN BE INVERTED THROUGH 180 TAB HOLDER IN DELIVERY POSITION SPECIFICATIONS VALID FOR BOTH TYPES OF CONTACT - PRESENT TAB ON REAR OF TAB HOLDER (IN DELIVERY POSITION, WITH THSL PREASSEMBLED) IN FRONT OF CAVITY, AS SHOWN IN FIGURE 22. WHEN INSERTING, CONTACTS ARE REVERSIBLE - THEN INSERT THE TAB (ALONG F), FULLY INTO THE TAB HOLDER CAVITY NOTE: WHEN PROPERLY ENGAGED, THERE IS AN AUDIBLE CLICK - INSERTION FORCES: 6.35 mm TAB NG1: IF <20N 1.5 mm TAB SICMA 2: IF<10N - IF THE SECONDARY LOCK IS IN THE CLOSED POSITION, THE TABS CANNOT BE INSERTED INTO THEIR CORRESPONDING CAVITY AT LESS THAN THE FOLLOWING FORCES: 6.35 mm TAB NG1: 250N 1.5 mm TAB SICMA 2: 2 30N Rev O. 17 de 32tyca / Flectronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM UTILISATION OF SECURITY CONNECTOR TAB HOLDER - WIRING RECOMMENDATIONS /- DETECTION TAB SUPPORT Bp Fig. 23 FE DETECTION TAB REFERENCE SURFACE 146 0M maar SECTION C-C Hass Fig. 24 SECTION C-C Fig. 24A Fig. 24B TEST ZONES NOTE: IN THE CASE OF THE TAB HOLDER, THE POSITION OF THE TAB TIP IS DETECTED DETECTION REFERENCE Fig. 25 / i f / 1. DETAIL OF TEST PINS. LENGTH IDENTICAL FOR BOTH TYPES OF TAB. 2. FORCE EXERTED BY ENGAGEMENT OF TAB PRESENCE DETECTION DEVICE j (AS ABOVE) < 20 N PER TAB TAB POSITION FIG. 244 AND 3. TAB PRESENCE IS CHECKED AFTER TAB PRIMARY LOCKING AND BEFORE TAB HOLDER SECONDARY LOCKING Rev O. 18 de 32tyco / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM UTILISATION OF SECURITY CONNECTOR TAB HOLDER - WIRING SECTIONS OF PIN HOLDER TEST PINS SCALE x 2 * CT 2 C0 GENERAL TOLERANCE + 0.05 mm Rev O. 19 de 32fyco / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM UTILISATION OF SECURITY CONNECTOR TAB HOLDER WIRING RECOMMENDATIONS SL IN ASSEMBLED AND LOCKED POSITION TAB HOLDER WITH SL LOCKED WITH THE 6 TABS PROPERLY LOCKED IN THEIR CAVITY, APPLY A FORCE ALONG F TO FULLY ENGAGE THE SECONDARY LOCK (AUDIBLE CLICK). FORCE REQUIRED MUST BE BETWEEN 20 N AND 35 N NOTE: FORCE TO ENGAGE SECONDARY LOCK MUST BE APPLIED ON ZONE SHOWN HATCHED IN THE DIAGRAM TAB HOLDER - FRONT VIEW Fig. 29 APPLY SECONDARY LOCK ENGAGEMENT FORCE HERE ~>--~---~~-~-- Rev O. 20 de 32tyco / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM UTILISATION OF SECURITY CONNECTOR TAB HOLDER - WIRING UTILISATION RECOMMENDATIONS LIMIT OF OUTER TAPE UTILISATION CONDITION FOR PROPER INSERTION FORCE OF CLIP HOLDER ON TAB HOLDER LIMIT OF OUTER TAPE ON WIRES ht = tee} MINIMUM WIRING RADIUS AND POSITION OF RADIUS WHEN USING THE CONNECTOR. VALID FOR BOTH ASSEMBLY AND INSERTION OF CLIP HOLDER ONTO TAB HOLDER. POSITIONS VALID FOR WIRE SECTION 5 mm2 Rev O. 21 de 32411-15690 tyco / Electronics CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM REMOVAL AND REPAIR TAB HOLDER - WIRING RECOMMENDATIONS TAB HOLDER SECONDARY LOCK (THSL) EXTRACTION TOOL TAB HOLDER COMPLETE ~ WITH TABS 4. INSERT SIDE 1 OF EXTRACTION TOOL INTO TAB HOLDER ALONG EF, ON SIDE OPPOSITE THSL (FIG. 32) 2. APPLY A FORCE ALONG F TO RELEASE THE THSL LOCKING LATCHES 3. REMOVE THE EXTRACTION TOOL AND INSERT SIDE 2 INTO THE TAB HOLDER 4. APPLY A FORCE ALONG F (FIG. 33) TO RELEASE THE LATCHES THAT MAINTAIN THE THSL PREASSEMBLED POSITION Rev O. 22 de 32tyco / Flectronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM REMOVAL AND REPAIR TAB HOLDER - WIRING RECOMMENDATIONS TAB HOLDER SECONDARY LOCK IN PREASSEMBLED POSITION 5. RELEASE THE TAB HOLDER SECONDARY LOCK 6. REMOVE THE EXTRACTION TOOL 7. INSERT THE STANDARD SCREWDRIVER BLADE (0.4 x 2.5 x 50) ALONG F (FIG. 34) AND PUSH IT FULLY IN, BETWEEN THE ENGAGED LOCKING LATCH (6.35 mm NG1 CAVITY) AND THE TAB (Detail A) 8. EXTRACT THE LATCH THAT IS IN THE TAB WINDOW AND SIMULTANEOUSLY PULL ON THE WIRE OF THE TAB CONCERNED (ALONG F1) (FIG. 34 Detail A) 9. IF NECESSARY, REPEAT OPERATIONS 6 TO 8 ON OTHER TABS Rev O. 23 de 32tyca / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM REMOVAL AND REPAIR TAB HOLDER - WIRING RECOMMENDATIONS ~ SEE DETAILA ~ Le a STANDARD SCREWDRIVER 0.4 x 2.5 x 50 Fig. 34 DETAIL A SCALE 5.000 Rev O. 24 de 32tyco / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM REMOVAL AND REPAIR TAB HOLDER - WIRING RECOMMENDATIONS PREVIOUSLY REMOVED SL le I} NOTE: F 1S THSL INSERTION DIRECTION F11S NEW TAB INSERTION DIRECTION NEW TAB... Fig. 35 - TOINSTALL CONTACTS IN TAB HOLDER: 1. RESTORE THE TAB HOLDER SECONDARY LOCK TO THE PREASSEMBLED POSITION BY APPLYING A FORCE, BETWEEN 20 N AND 35 N, ALONG F NOTE: WHEN THE TAB LOCKS INTO POSITION, THERE WILL BE AN AUDIBLE CLICK 2. PRESENT A TAB AND PROCEED AS DESCRIBED IN UTILISATION OF SECURITY CONNECTOR , PAGES 17 TO 20 NOTE: BEFORE REUSING PREVIOUSLY REMOVED TAB HOLDER SECONDARY LOCK AND TAB COMPONENTS, CHECK THAT THEY HAVE NOT BEEN DAMAGED. HOWEVER, THE TAB HOLDER CASE MUST BE CHANGED. Rev O. 25 de 32tyca / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM REMOVAL AND REPAIR COMPLETE CONNECTOR - WIRING RECOMMENDATIONS [ CAM RELEASE LEVER CAM IN DELIVERY POSITION Fl TAB HOLDER READY TO ACCEPT CLIP HOLDER PREPARE THE TAB HOLDER / CLIP HOLDER CONNECTION AS FOLLOWS: 1. APPLY A FORCE ALONG F1, ON THE CAM RELEASE LEVER 2. MAINTAIN THIS ACTION SIMULTANEOUSLY APPLY A FORCE ALONG F2, UNTIL THE CAM IS FULLY INSERTED INTO THE TAB HOLDER THE TAB HOLDER IS THEN READY TO ACCEPT THE CLIP HOLDER Rev O. 26 de 32tyco / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM REMOVAL AND REPAIR COMPLETE CONNECTOR - WIRING RECOMMENDATIONS CLIP HOLDER WITH CLIPS LOCKED TAB HOLDER~ WITH TABS LOCKED CONNECT THE TAB HOLDER / CLIP HOLDER AS FOLLOWS: 4. PRESENT THE CLIP HOLDER TO THE TAB HOLDER APERTURE, ALONG F1. CHECK THAT INSERTION DIRECTION IS CORRECT (GUIDE RAILS ON THE TOP) 5. PUSH THE CLIP HOLDER ALONG F1 UNTIL IT IS FULLY ENGAGED (NO ELECTRICAL CONTACT) 6. APPLY A FORCE TO THE CAM ALONG F2 NOTE: DURING OPERATION 6, SUPPORT THE CLIP HOLDER WIRES, TO PREVENT ANY TWISTING FORCE THAT WOULD MAKE COUPLING MORE DIFFICULT 7. MAINTAIN THIS FORCE UNTIL CAM LOCKS INTO THE TAB HOLDER NOTE: LOCKING WILL BE INDICATED BY AN AUDIBLE CLICK Rev O. 27 de 32411-15690 tyco / Flectronies CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM REMOVAL AND REPAIR COMPLETE CONNECTOR - WIRING RECOMMENDATIONS CAM IN LOCKED POSITION, | IN TAB HOLDER i \ \ 4 \ \ V OVA , VW \ \ 2 am, COMPLETE CONNECTOR IN COUPLED POSITION TAB HOLDER _/ COMPLETE CONNECTOR IN COUPLED POSITION CONNECT THE TAB HOLDER / CLIP HOLDER AS FOLLOWS: A- REPEAT OPERATIONS 1 AND 2 (PAGE 26/29) B - APPLY A FORCE ALONG F2 (FIG. 37} UNTIL THE CAM IS FULLY ENGAGED, OPEN IN THE TAB HOLDER. DURING THIS OPERATION, SUPPORT THE CLIP HOLDER, TO PREVENT THE CONNECTOR WIRES FROM EXERTING A TWISTING FORCE THAT WOULD MAKE CAM OPERATION MORE DIFFICULT C - EXTRACT THE CLIP HOLDER WHICH, AT THIS STAGE, IS STILL INSIDE THE TAB HOLDER THE TAB HOLDER IS THEN READY TO ACCEPT A CLIP HOLDER 28 de 32 Rev O.tyco / Electronics 411-15690 CONNECTOR 6 WAY FOR X64 SECURITY SYSTEM UTILISATION OF SECURITY CONNECTOR CONNECTOR REMOVAL AND REPAIR APPENDIX TO INSTRUCTIONS FOR USE DOCUMENT VALID FOR ALL CAVITIES OF THE SERIE PHASE a Rdig par:P.FLORES = _Le 04-Nov-2002 _ | Approuv par: J. RAHER Le 04-Nov-2002 dry Rev O. 29 de 32t<yco Electronics 411-15690 annexe 1 _ IR GETAIL A fail 7 i td ~ BETAIL A Echelle 6.000 2.8 ( Reference de |outil grav h = 4 et Profondeur = 0.1 ) Echelle | ao j sony mie =~ s 4 df = 7 YOIR DETAIL 8B > | |@P30 DE 30 854 ps _ 5 rc 8 5.8 oo 5 - \ . 45 on 50.6 _ a me te P30 BEL 30 854 KC 48 55 HRe Bicromatage (Flash)) / ~ Rfrence/dsi qnation Matire Traitement Protection Quantit ene % Sous-Ens.:/ XO ' Ensemble :/ DETAIL B Echol1 6,000 OUTILS DE DEVERROUILLAGE LANGUETTE 6.35 @) PRONER COMATEL Echelle: 3 Masse:/ Tol. Lin.: 9.1 --E]-+ N de Reference grav sur | outil } BBx | 10.10.95 A3 DEPARTEMENT TECHNIQUE Tol. Ang: I Format A3 Nodification matiere - redefinition de | outil j BBx |06.10.95] = JDr Ae 38530 CHAPAREILLAN Creation du plan issu du plan 1069 P 302 Ind A? i BBx [26.09.95] JDr | Al Tali 04 76 45 54 34 Fax: 04 76 45 34 27 1069 D 3072 Nature de la Modification Po Avis Modif. [Dessin par} Date [Approve par| Ind. Reproduction e diffusian interdites sans autorisutionyco : Electronics 4411-15690 annexe 2 VOIR DETAIL A 40 > i i D YA) - i\ Ls Y/ Ao 5 A ! ~| 7 Ya ~ 4, A ws Seal fo\ Ae teat * Echelle 1 oO < _ c \ ne 3.2 3.2 GW) co ( Ref de Ioutil o| 8 10 | oe @ aa el numerotat ion des fourches = DETAIL A Oo graves : h = 4 et Profondeur = 0.1 ) Echelle 4 G1 wy f ( Goa f =|. 3.2 3.2 y . ws e 1 3 ) ~ 2 15 | 7 9.2 NS 23 o+g.t5 VOIR DETAIL ee 19.2 27.5-8.15 CASSER TOUTES LES ARETES VIVES \ > iF pep Oe NS 6 i |7 Nt < P80 DE3 89136 02 XC 48 55 HRe Bicromatage (Flash) / 3.2 419 wv Rfrence/dsignation Matire Traitement Protection Quantit DETAIL B Sous-Ens.:/ Echelle 4 Ensemble :/ | at L, 3.2 s feck DETAIL A ET B : ETAT DE SURFACE BRUT DE RECTIF OUTILS DE DEVERROUILLAGE VS-PL Echelle: 1 Masse:/ N des fourches (1 et 2) / FCx /43.12.95] = JDr Ad PRONER COMATEL Tol. Lin.: 0.1 --}-@ N de Reference grav sur | outil / BB x 14.10.95 JDr A3 DEPARTEMENT TECHNIQUE Tol. Ang.: +1 Format A3 Modification matiere / BBx {03.10.95} JDr A2 38530 CHAPAREILLAN Cration du plan issu du plan 1069 P 3030 Ind CI / BBx [26.09.95] JDr At Tl: 04 76 45 34 34 Fax: 04 76 45 34 27 1069 D 303 Nature de la Modification N Avis Modif. |Dessing par] Date [Approuv par| Ind. Reproduction et diffusion interdites sans autorisationVOIR DETAIL a {132} 96 hauteur : 4 mn profondsur : 0.1 mm yl VOIR BETAIL B 25.5.8. es" q + = 4 Lt | , 7 CHANFREINS 2x45 REFERENCE BE LOUTIL ae NUMEROTATION DES FOURCHES GRAVEES : ENSEMBLE DU TEXTE CENTRE SUR LE CORPS DE L OUTIL 13 lea one e2n-o8e- | DETAIL A ECHELLE 4 DETAIL B ECHELLE 4 & > age 0.6.0.1 qeoo Electronics 411-15690 annexe3 Je? Ind, 6 -3.bos 2s DETAIL A ET B REALISES EN RECTIFICATION 28.5 i = = = j x 4 P80 DE3 89146 02 KC 48 55 HRe Bicromatage (Flash? / Rfrence/dsi qnation Matire Traitement Protection Quantit | Utset | CASSER TOUTES LES ARETES VIVES ees a/4 Ensemble :/ ig ( J : COTES DONNEES POUR INFORMATION QUTIL DE DEVERROUILLAGE VSPC Modification dimensions fourches / FCx 19.03. 96 JDr B? Modification forme de |outil Ceorps et fourche 2) / Foy [22.02.96 JBr B | Echelle: | Masse: / Diminution epaisseur fourches : 6,7? ==> 4,3 / Fox 23.01.96 JBr Ad () PRONER COMATEL Tol. Lin.: 0. 1 --E}-- Augmentation longueur fourche cote 2: || ==> 11,3 i FOX 12.01.96 JDr Ad DEPARTEMENT TECHNIQUE Tol. Ang.: #1 Format A3 N des fourches (I et 2) } Fey 13.12.95 JBr A? 38530 CHAPAREILLAN ang Creation du plan i BB x 12.10.95 JBr Al Tl: 04 76 45 34 34 Fax: 04 76 45 34 27 D Nature de la Modification Wo oAvis Wodif.[Dessin par| Date |Approuv par Reproduction et diffusian interdites sans auterisation 1069 304