TEST SUMMARY MINI-FIT JR. CONNECTOR SYSTEM STANDARD AND BLIND MATE INTERFACE (BMI) (WIRE TO PCB AND WIRE TO WIRE) 1.0 SCOPE This specification covers the 4.20 mm (.165 inch) centerline connector series terminated with 16 to 24 Awg wire using crimp technology. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBERS: Description Series Number BMI Right Angle Header BMI Vertical Header BMI Right Angle Header BMI Vertical Header BMI Plug Housing BMI Receptacle Header BMI Receptacle BMI Receptacle Mini-Fit Jr. Receptacle Housing Mini-Fit Jr Plug Housing Mini-Fit Jr Terminal-Male Mini-Fit Jr Terminal-Female Mini-Fit Jr Vertical Header Mini-Fit Jr Right Angle Header 43810 44068 42404 42440 42475 42385 44516 42474 5557 5559 5558 5556 5566 5569 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS See the appropriate sales drawings for the information on dimensions, materials, platings and markings. 2.3 PRODUCT SPECIFICATION TITLE AND DOCUMENT NUMBERS Product Specification Title: Mini-Fit Jr BMI Document Number: PS-5556-002 Product Specification Title: Mini-Fit Jr Document Number: PS-5556-001 Product Specification Title: Mini-Fit BMI Document Number: PS-44516-001 Product Specification Title: Mini-Fit BMI Document Number: PS-43810-001 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS 3.1 TESTING PROCEDURES AND SEQUENCES None 3.2 OTHER DOCUMENTS None 4.0 QUALIFICATIONS Laboratory conditions and sample selection are in accordance with EIA 364. REVISION: C2 ECR/ECN INFORMATION: EC No: UCP2015-4546 DATE: 2015/05/01 DOCUMENT NUMBER: TS-5556-002 TITLE: TEST SUMMARY FOR MINI-FIT JR. STANDARD AND BLIND MATE INTERFACE (BMI) SHEET No. 1 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: GES JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC TEST SUMMARY 5.0 PERFORMANCE 5.1.1 ELECTRICAL PERFORMANCE RESULTS (with Brass material and Tin plating) TEST TREATMENT REQUIREMENT UNIT Mean Min CONDITION After Durability 20 Maximum (change milliohm 3.09 2.85 (Mated/Unmated Cycling) from initial) After Vibration 20 Maximum (change milliohm 2.79 2.60 from initial) Discontinuity No Opens After Thermal Shock 20 Maximum (change milliohm 2.61 2.43 from initial) Discontinuity No Opens After Mechanical Shock 20 Maximum milliohm 2.70 2.54 (change from initial) Appearance No Damage Contact Resistance After Humidity (Steady 20 Maximum milliohm 2.54 2.44 (Low Level) State) 96 hours (change from initial) Appearance No Damage After Flowers of Sulfur 20 Maximum (change milliohm 2.50 2.37 from initial) Appearance No Damage After Ammonia Gas 20 Maximum (change milliohm 2.56 2.44 from initial) Appearance No Damage After Salt Spray 20 Maximum (change milliohm 2.63 2.47 from initial) Appearance No Damage Max 3.39 2.95 2.79 2.89 2.67 2.66 2.66 2.73 5.1.2 ELECTRICAL PERFORMANCE RESULTS (with Phos Bronze material and Tin plating) TEST TREATMENT REQUIREMENT UNIT Mean Min Max CONDITION After Durability 20 Maximum (change milliohm 2.45 2.36 2.56 (Mated/Unmated Cycling) from initial) After Vibration 20 Maximum (change milliohm 2.32 2.04 2.58 from initial) Discontinuity No Opens Contact Resistance After Mechanical Shock 20 Maximum (change milliohm 2.38 2.11 2.69 (Low Level) from initial) Discontinuity No Opens After Temperature Cycling 20 Maximum milliohm 2.21 2.01 2.49 (change from initial) Appearance No Damage REVISION: C2 ECR/ECN INFORMATION: EC No: UCP2015-4546 DATE: 2015/05/01 DOCUMENT NUMBER: TS-5556-002 TITLE: TEST SUMMARY FOR MINI-FIT JR. STANDARD AND BLIND MATE INTERFACE (BMI) SHEET No. 2 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: GES JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC TEST SUMMARY After Humidity (Steady State) After Flowers of Sulfur After Ammonia Gas After Salt Spray 20 Maximum (change from initial) Appearance 20 Maximum (change from initial) Appearance 20 Maximum (change from initial) Appearance 20 Maximum (change from initial) Appearance milliohm 2.26 2.05 2.42 milliohm No Damage 2.22 2.01 2.40 milliohm No Damage - milliohm No Damage 2.32 2.07 - 2.55 No Damage 5.1.3 ELECTRICAL PERFORMANCE RESULTS (with Brass material and Gold plating) TEST TREATMENT REQUIREMENT UNIT Mean Min Max CONDITION After Durability 20 Maximum (change milliohm 2.62 2.24 3.35 (Mated/Unmated Cycling) from initial) After Vibration 20 Maximum (change milliohm 3.26 2.59 5.36 from initial) Discontinuity No Opens After Mechanical Shock 20 Maximum milliohm 2.98 2.47 3.69 (change from initial) Discontinuity No Opens After Temperature Cycling 20 Maximum milliohm (change from initial) Appearance No Damage Contact Resistance After Humidity (Steady 20 Maximum milliohm 3.05 2.32 4.69 (Low Level) State) (change from initial) Appearance No Damage After Flowers of Sulfur 20 Maximum (change milliohm from initial) Appearance No Damage After Ammonia Gas 20 Maximum (change milliohm from initial) Appearance No Damage After Salt Spray 20 Maximum (change milliohm from initial) Appearance No Damage REVISION: C2 ECR/ECN INFORMATION: EC No: UCP2015-4546 DATE: 2015/05/01 DOCUMENT NUMBER: TS-5556-002 TITLE: TEST SUMMARY FOR MINI-FIT JR. STANDARD AND BLIND MATE INTERFACE (BMI) SHEET No. 3 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: GES JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC TEST SUMMARY 5.2.1 MECHANICAL PERFORMANCE (Brass material with Tin plating) TEST CONDITION TREATMENT REQUIREMENT UNIT Mean Initial Mating 3.0 Maximum Kgf 0.85 (6.6) Maximum (lbf) (1.9) Connector Mate and Final Mating 3.0 Maximum Kgf 0.39 Unmate Forces (per 2 (6.6) Maximum (lbf) (0.86) (30th) ckts) Initial 0.1 Minimum Kgf 0.44 Values listed include Unmating (0.22) Minimum (lbf) (0.97) 2 Circuits Final Unmating 0.1 Minimum Kgf 0.16 (0.22) Minimum (lbf) (0.35) (30th) Initial-Male 3 (6.6)Minimum Kgf 11.5 (lbf) (25) Terminal Retention Force (to housing) Initial-Female 3 (6.6) Minimum Kgf 13.8 (lbf) (30) Initial-Male 1.5(3.3) Maximum Kgf 0.38 (lbf) (0.8) Terminal Insertion Force (into housing) Initial-Female 1.5(3.3) Maximum Kgf 0.68 (lbf) (1.5) 18 Awg 9.0 Minimum Kgf 11.70 (19.9) Minimum (lbf) (25.80) 20 Awg 6.0 Minimum Kgf 12.60 (13.2) Minimum (lbf) (27.80) Wire Pullout Force (Wire to Terminal Retention) 22 Awg 4.0 Minimum Kgf 7.80 (8.8) Minimum (lbf) (17.20) 24 Awg 3.0 Minimum Kgf 4.90 (6.6) Minimum (lbf) (10.80) Min 0.78 (1.7) 0.38 (0.84) 0.41 (0.90) 0.13 (0.29) 10.5 (23) 12.0 (26) 0.23 (0.5) 0.61 (1.3) 10.40 (22.90) 10.30 (22.70) 6.00 (13.20) 4.00 (8.80) Max 0.88 (1.9) 0.41 (0.90) 0.47 (1.04) 0.18 (0.40) 12.5 (27) 15.7 (35) 0.54 (1.2) 0.78 (1.7) 12.60 (27.80) 13.40 (29.50) 8.70 (19.20) 5.80 (12.80) 5.2.2 MECHANICAL PERFORMANCE (Phos Bronze material with Tin plating) TEST CONDITION TREATMENT REQUIREMENT UNIT Mean Min Initial Mating 3.0 Maximum Kgf 1.15 1.00 (6.6) Maximum (lbf) (2.5) (2.2) Connector Mate and Final Mating 3.0 Maximum Kgf 2.03 1.88 Unmate Forces (per 2 th (6.6) Maximum (lbf) (4.5) (4.1) (30 ) ckts) Initial 0.1 Minimum Kgf 0.68 0.65 Values listed include Unmating (0.22) Minimum (lbf) (1.5) (1.4) 2 Circuits Final Unmating 0.1 Minimum Kgf 1.00 0.84 th (0.22) Minimum (lbf) (2.2) (1.85) (30 ) Initial-Male 3 (6.6)Minimum Kgf (lbf) (-) (-) Terminal Retention Force (to housing) Initial-Female 3 (6.6) Minimum Kgf 11.43 10.3 (lbf) (25.2) (22.7) Terminal Insertion Initial-Male 1.5(3.3) Maximum Kgf Force (into housing) (lbf) (-) (-) Max 1.26 (2.8) 2.24 (4.9) 0.71 (1.6) 1.14 (2.5) (-) 13.80 (30.4) (-) REVISION: C2 ECR/ECN INFORMATION: EC No: UCP2015-4546 DATE: 2015/05/01 DOCUMENT NUMBER: TS-5556-002 TITLE: TEST SUMMARY FOR MINI-FIT JR. STANDARD AND BLIND MATE INTERFACE (BMI) SHEET No. 4 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: GES JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC TEST SUMMARY Initial-Female 1.5(3.3) Maximum 18 Awg 9.0 Minimum (19.9) Minimum 6.0 Minimum (13.2) Minimum 4.0 Minimum (8.8) Minimum 3.0 Minimum (6.6) Minimum 20 Awg Wire Pullout Force (Wire to Terminal Retention) 22 Awg 24 Awg Kgf (lbf) Kgf (lbf) Kgf (lbf) Kgf (lbf) Kgf (lbf) 0.81 (1.8) 16.8 (37.0) 13.4 (26.5) 8.3 (18.3) 4.9 (10.8) 0.67 (1.5) 15.7 (34.6) 12.7 (28.0) 7.7 (17.0) 4.2 (9.3) 1.06 (2.3) 18.4 (40.6) 14.3 (31.5) 8.6 (19.0) 5.9 (13.0) 5.3.1 ENVIRONMENTAL PERFORMANCE (with Brass Material and Tin plating) TEST Wire Amps REQUIREMENT Max Temp Rise CONDITION Awg Degrees C 18 2A 30 Deg C max temp rise 2.6 18 4A 30 Deg C max temp rise 9.7 18 6A 30 Deg C max temp rise 21.1 18 7.5A 30 Deg C max temp rise 32.2 20 1A 30 Deg C max temp rise 1.1 20 3A 30 Deg C max temp rise 9.2 20 5A 30 Deg C max temp rise 23.6 Temperature 20 6A 30 Deg C max temp rise 33 Rise & Current 22 2A 30 Deg C max temp rise 5.2 Cycling 22 3A 30 Deg C max temp rise 11.4 22 4A 30 Deg C max temp rise 19.5 22 5A 30 Deg C max temp rise 30.4 24 1A 30 Deg C max temp rise 2.2 24 2A 30 Deg C max temp rise 8.1 24 3A 30 Deg C max temp rise 17.6 24 4A 30 Deg C max temp rise 30.2 5.3.2 ENVIRONMENTAL PERFORMANCE (with Phos Bronze Material and Tin plating) TEST Wire Amps REQUIREMENT Max Temp Rise CONDITION Awg Degrees C 22 1A 30 Deg C max temp rise 1.6 22 2A 30 Deg C max temp rise 6.7 22 3A 30 Deg C max temp rise 13.4 22 4A 30 Deg C max temp rise 21.4 Temperature Rise & Current 22 5A 30 Deg C max temp rise 31.8 Cycling 24 1A 30 Deg C max temp rise 2.3 24 2A 30 Deg C max temp rise 8.5 24 3A 30 Deg C max temp rise 18.2 24 4A 30 Deg C max temp rise 30.2 REVISION: C2 ECR/ECN INFORMATION: EC No: UCP2015-4546 DATE: 2015/05/01 DOCUMENT NUMBER: TS-5556-002 TITLE: TEST SUMMARY FOR MINI-FIT JR. STANDARD AND BLIND MATE INTERFACE (BMI) SHEET No. 5 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: GES JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC