AIA500112000010AA04 - AMPHENOL

Amphenol

162GB Series

Miniature Bayonet Lock Connectors

Amphenol

CONTENTS Pages

• Introduction to 162GB Crimp Connectors 2

• Audio Applications 2

• Cable Assembly Facilities at Amphenol Ltd 2

• MIL-C-26482 Qualification Approval Tests 3-4

• DEF 5325 Qualification Approval Tests

• Table of Shell Styles 5

• Insert Availability and Voltage Ratings 6-7

• How to Order 162GB Crimp Connectors 8

• Box Mounting Receptacles 9-10

• Single Hole Fixing Receptacles 11-12

• Cable Mounting Receptacles 13-14

• Plugs 15-16

• Plugs with optional Coupling Rings 17-18

• Cable Accessories 19

• Cables to DEF 10 20

• Accessories

• Dust Caps 21-28

• AIA Backshells – Interconnection Accessories 29-31

• Interconnection Accessories Installation Procedure 32-33

• Interconnection Accessories Shield Term Process 34

• Key/keyway Orientations 35

• Insert Orientations 36

• 162GB Crimp Assembly Instructions 37-42

2

Development and manufacture of 162GB miniature

bayonet lock connectors has been closely

coordinated with the solder version. The entire

programme has been carried out at Amphenol’s

Whitstable Plant. The precision machinery and

measurement control processes used for the

production of 162GB crimp connectors are the same

as those used to produce 62GB solder connectors.

Full intermountability and intermateability are

absolutely guaranteed.

162GB Series crimp connectors share many of the

features of 62GB solder connectors. Coupling is

achieved with a triple-track bayonet locking system

which gives positive alignment on all shell sizes.

When connector halves are fully mated there is a

definite click. Inspection holes in the coupling ring

will then reveal the bayonet pins on the receptacle

which are clearly marked in yellow.

The Amphenol design means simplified removal of

coupling rings for servicing or replacement as they

are front demountable. In addition there is a rough

grip heavy duty style for arduous conditions and a

lever coupling ring which allows extremely close

mounting of connectors.

The method of sealing is the same as for 62GB

connectors; using peripheral seals on the rubber

inserts and sealing the mating shells with a square

section gasket. Wire sealing is by multiple risers in

the rear grommet.

Derating

Connectors must be derated under the following operating

temperatures:

1. At elevated temperatures, the current ratings are

reduced as show in the table on page 10.

2. At high altitudes, revised voltage ratings become

effective as shown on page 11.

3. When connectors to different specifications are

intermated (e.g. BS 9522-N001 and MIL-C-26482), the

combination must not be operated under conditions

more severe than the less stringent clause of either

specification.

Amphenol 162GB connectors are designed to meet the

most stringent requirements of both specifications.

Audio Applications

Contacts are suitable for tinsel cord applications.

Cable Assemblies

Amphenol is fully equipped to undertake the preparation of

all types of cable assemblies complying with the military

vehicles and engineering establishments and fighting

vehicles requirements of the Ministry of Defence – the

Ministry of Environment (Motorways) for motorway control

equipment – the Post Office manufacturing code and to the

British Standards Institute when applicable to Cable

systems. Control procedures carried out in accordance

with MIN DEF 05-21. Approval numbers BS 9000, 1043/M

and CAA AD/1450/58. Moulded terminations form a

specialised service by the company. The process offers

such advantages as a waterproof seal between cable and

connector back-end, mechanical protection, and a

homogeneous joint between moulding and cable.

Other Amphenol Products

Amphenol products include: printed circuit, rack and panel,

microminiature, audio; hermetic and R.F. connectors;

integrated circuit components; trimming and precision

potentiometers; concentric and digital microdials; cable,

cable assemblies; fans and blowers; relays and keys;

chokes and coils; R.F. coaxial switches.

Amphenol 162GB

Crimp Connectors

DESIGNED TO COMPLY WITH MIL-C-26482

AND BS 9522-N0001, THE SUCCESSOR TO

DEF 5326 Patt. 603

3

Tests Brief Description

Examination of Product

Maintenance Ageing Crimp only

There is no damage to the contacts or connectors after 10

removals and insertions of the contacts

Contact Insertion and Removal Forces Crimp only

Insertion – does not exceed 66.7 N (15lbf.) For individual contacts.

Removal – does not exceed 44.5N (10lbf.)

Crimp Contact

Contact locking mechanisms withstands the following minimum

axial forces:

CONTACT SIZE 20 16 12

FORCE (N) 89 111 133

FORCE (LBF) 20 25 30

Contact Retention

Axial displacement does not exceed 0.304mm (0.012in) when

pressure is applied from face side.

Operating Forces Torque measurement of mating and unmating.

Ranges from 0.905 Nm. (8 lbf. in.) on shell size 8 to 4.971 Nm. (44

lbf. in.) on shell size 24 couplings.

Insulation Resistance, Room Temperature Unmated connectors tested in accordance with Method 302 test

condition B of MIL-STD-202.

Dielectric Withstanding Voltage (Sea Level) Mated and unmated connectors tested in accordance with Method

301 of MIL-STD-202.

Dielectric Withstanding Voltage (Altitude) Tested in accordance with Method 105, test condition C of MIL-

STD-202. After 30 minutes tested in accordance with Method 301

of MIL-STD-202 unmated and mated.

Initial Contact Resistance Between 45 and 95 millivolts drop on wire sizes from 24 to 12.

Crimp contacts to meet MIL-C-23216.

Thermal Shock Unmated connectors tested in accordance with Method 107,

condition B of MIL-STD-202 except min. temp is –55oC.

Insulation Resistance at Elevated Temps (Short Time)

(Long Time)

Greater than 3 megohms 250 hr at 125oC

Greater than 12 megohms 1000 hr at 105oC

Durability 500 cycles of coupling and uncoupling

Vibration In accordance with Method 204 Condition B of MIL-STD–202

Shock Impulses of 50 G’s duration of 11 ±1 milliseconds

Moisture Resistance In accordance with Method 106 of MIL-STD-202

Corrosion Salt Spray to Method 101 Condition B of MIL-STD-202

Operating Forces From 0.905 Nm. (8 lb. In.) for shell size 8 to 4.971 Nm. (44 lb. in.)

for shell size 24.

Contact Resistance As per contact resistance test of MIL-C-23216.

(a) Solvent Immersion Hydraulic Fluid

(b) Solvent Immersion Lubricating Oil

Conforming to MIL-H-5606 20 hrs

Conforming to MIL-H-7808 20 hrs

Insert Retention Effective pressure differential of 5 17.0 KN/m2 (75 p.s.i..)

Insert Retention Hermetic Effective pressure differential of 13 80.0 KN/m2 200 (p.s.i.)

Contact Retention Crimp Axial loads between 6 6.67 N (15 lbf.) and 111.2 N (25 lbf.)

Amphenol 162GB Series

DESIGNED TO COMPL

Y WITH MIL

-

26482

SCHEDULE OF TESTS REQUIRED FOR

QUALIFICATION APPROVAL

4

Protective Covers and Storage

Tests Brief Description

Examination of Product Components suitability after storage and use of recommended Protective Covers

Operating Forces Measurement of Receptacles, Plugs and Protective Covers mating and unmating forces.

Moisture Resistance Crimp Contacts to Method 106 of MIL-STD-202.

Corrosion Salt Spray to Method 101, Condition B of MIL-STD-202.

Cover Chains Tensile Strength 111.2 N (25 lbf.) from various directions

Air Leakage 69.0 KN/m2 (10 p.s.i.) applied to inside of Protective Covers

Crimp Contact Retention Feature

Tests Brief Description

Examination of Product Test to establish Crimp effectiveness

Maintenance Ageing

(Contacts only) Involves repeated insertion/removal of contacts and mating and unmating of connectors.

Contact Retention Loads applied in both directions.

Connector Assembly – Class J

Tests Brief Description

Examination of Product

Thermal Shock In accordance with Method 107 Condition B of MIL-STD-202

Water Pressure Immersion 1.829 m (6 ft.) under water for solder type connectors

Air Leakage Solder Receptacles 206.9 KN/m2 (30 p.s.i.) across connectors.

Others to Method 112 Condition C, Procedure 1 of MIL-STD-202

5

Table of Shell Styles

PLAIN SHELL

THREADED

SHELL

GROMMET SEAL

STRAIN RELIEF

CLAMP

(For details of Right

Angle Strain Relief

Clamps, see Page

20)

THREADED

SHELL

GROMMET SEAL

STRAIN RELIEF

CLAMP

(For details of Right

Angle Strain Relief

Clamps, see Page

BOX MOUNTING RECEPTACLES

(4-hole Fixing)

Page

BOX MOUNTING RECEPTACLES

(4-hole Fixing)

Page

SINGLE HOLE FIXING

RECEPTACLES

Page

162GB 12E

162GB 30T

162GB 14E

162GB

162GB 10F

162GB 14F

10E

CABLE MOUNTING

RECEPTACLES

Page

NON GROUNDED PLUGS

Page

162GB 31T

162GB 36T

11E 162GB 16E

162GB

16F

162GB

11F

162GB

CC1304 CC1305

162GB 37T

GROUNDED PLUGS

Page

162GB 36TG

6

Insert Availability

8 10 12 14 16 18 20

Notes

* These insert arrangements are not included in

Pattern 105 but are available and listed in MIL-

C-26482.

† Due to the arrangement of contacts in the 14-12 insert

arrangement it is classified, for current derating, in

the shell size range 18-24.

Lettering of inserts shown above corresponds to views

of front (mating) surface of pin inserts or rear face

(cable accessory end) of socket inserts.

KEY ? No. 16 size contacts

? No. 20 size contacts

No. 12 size contacts

8-03

10-06

10-02

12-03

14-05

16-08

18-11

14-19

14-15

14-12

†

12-10 16-23*

16-26

18-32 20-41

15

10

5

0

CURRENT – AMPS PER CONTACT

0

1

2

3

4

5

SIZE 20 CONTACTS

SIZE 16 CONTACTS

-55 -25 0 25 50 75 100 125

AMBIENT TEMPERATURE oC

Current-temperature derating curve

8-98

8-33 10-07

20-16

16-04

12-08

7

Insert Availability

22 24

Rating 3 Sea Level

1013 mbart 8500m (27,900 ft)

320 mbar 21,340m (70,000 ft)

44 mbar

Working Voltage

Working Voltages ** (nominal)

d.c. or a.c. peak

Voltage Proof

d.c. or a.c. peak

III

1500

3000

III

800

1300

III

450

750

162GB only

Altitude

Rating 1

Sea Level

300mb at 20oC

8.500m

(27,800 ft)

44 mb at 20oC

20,000 m

(66,000 ft)

Rating 2

Sea Level

300mb at 20oC

8.500m

(27,800 ft)

44 mb at 20oC

20,000 m

(66,000 ft)

dc Working

Voltage

700

375

200

1250

550

300

ac Working

Voltage r.m.s.

500

265

140

900

390

210

Proof Voltage

500

265

140

3250

1750

775

FLASHOVER VOLTAGE kW

4

3

2

1

020

(6)

40

(12)

60

(18)

80

(24)

100

(30)

120

(36) 140

(42)

160

(48)

180

(54)

ALTITUDE

–

THOUSANDS OF FEET (METRES)

Relationship between flashover voltage and altitude

for each voltage rating

(Figures in bold type are from DEF STAN 59-35 (Part 1) Sec. 3 Patt. 105)

NOTES

Because safe working voltages at altitude above sea-level are dependent upon individual

conditions of use, these values are not specified in DEF STAN 59-35 (Part 1) Sec. 3 Patt.

105 but approximate values are included here for the guidance of designs.

VOLTAGE RATINGS

Two categories of voltage rating are specified in DEF STAN 59-35 (Part 1) Sec. 3 Patt.

105.

Rating 1 (700V d.c. working at sea-level)

Applicable to the high contact density inserts shown in the upper section of the insert

availability diagram above.

Rating 2 (1250V d.c. working at sea-level)

Applicable to the inserts shown in the lower section of the insert availability diagram.

Rating 3 (1500V d.c. working at sea-level)

(a) Maximum current per individual contact (in isolation)* at ambient temperature of 85oC

Contact Size 12: 23A

(b) Maximum current per contact through all contacts simultaneously at an ambient

temperature of 85oC

Contact Size 12: 20A

Altitude Derating

Information on voltage derating for operation at altitudes above se-level can be obtained

from the flashover voltage altitude curves on the left.

VOLTAGE RATING 2

VOLTAGE RATING 1

Working Voltage

8

Ordering Amphenol

162GB Series Connectors

HOW TO ORDER FROM MS CONNECTOR NUMBERS

Connector numbers in the AMPHENOL and MS numbering systems. Only alternative insert orientations are specified in MIL-C-26482 which does

not include alternative key/keyway orientations

MS31 -24 E18-11 P

162GB -14 E18-11 PX

X

Deviations

(218) Lever coupling ring

(044) Rough grip heavy duty

coupling ring

(639) Bright cadmium plated shells

(714) Cadmium Olive Drab

(416) Electroless Nickel

(608) Hard Black Anodised

(771) Black Zinc Cobalt

Orientation

Keys/Keyways:

B, C, E, F

Inserts:

W, X, Y, Z

Series Designation

162GB

Specification Key

1 Styles originally specified in

MIL-C-26482

3 Styles exclusive to DEF STAN

59-35 (Part 1) Sec. 3

Shell Style

0 - Receptacle, wall mounting

1 - Receptacle, cable mounting

2 - Receptacle, box mounting

4 - Receptacle, internally threaded,

with cable accessories as

illustrated, for single hole

mounting

6 - Plug, cable mounting

7 - Single hole fixing receptacle

Environmental Code

E - Insert seal and grommet seal

with grommet nut (excluding

12E which has plain shell and

no grommet nut)

F - As (E) but grommet nut has

integral strain relief clamp

T -Threaded shell for cable

accessories

162GB -3 6 E

Shell Style

Shell Size (in sixteenths of an inch)

8, 10, 12, 14,16, 18, 20, 22, 24

Number of Contacts

3, 5, 6, 7, 8, 10, 11, 12, 19, 21*,

23, 26, 32, 41, 55, 61

*consult factory for availability

Contact Style

P - Pins

S - Sockets

22 36 PB(044)

Insert Arrangement

-

9

Box Mounting Receptacles

Description Amphenol Part No Military No

30T 4-hole flange mounting

with threaded shell to

accept standard cable

accessories

162 Series

162GB-30T etc

10E 4-hole flange mounting

with grommet and

grommet nut

162 Series

162GB-10E etc MS3120E etc

10F

4-hole flange mounting

with grommet and

grommet nut fitted with

integral strain relief

clamp

162 Series

162GB-10F etc MS 3120F etc

12E

4-hole flange mounting

with plain shell for

direct wiring to exposed

solder buckets. Film

wire terminations

available on 62 Series

as deviation (219).

162 Series style has

integral grommet

162 Series

162GB-12E etc MS 3122E etc

A

Y

A

F

B

X

Thread

G

Y

A

G

F

B

H

Y

A

G

F

B

Y

A

L

G

L

A

B

F

10

Dimensions and Mounting Details

‘A’ Overall Length Max ‘L’ Shell Lengths

Shell Size

30T

in mm

(162)

10E

in mm

(162)

10F

in mm

(162)

12E

in mm

(162)

12E

in mm

08

10

12

14

16

18

20

22

24

1.286

32.665

1.286

32.665

1.286

32.665

1.286

32.665

1.286

32.665

1.286

32.665

1.348

34.24

1.348

34.24

1.348

34.24

1.320

33.53

1.320

33.53

1.320

33.53

1.320

33.53

1.320

33.53

1.320

33.53

1.382

35.10

1.382

35.10

1.382

35.10

1.759

44.68

1.759

44.68

1.759

44.68

1.733

44.02

1.873

47.575

1.873

47.575

2.115

53.72

2.115

53.72

2.247

57.075

1.286

32.665

1.286

32.665

1.286

32.665

1.286

32.665

1.286

32.665

1.286

32.665

1.348

34.24

1.348

34.24

1.348

34.24

0.917

23.29

0.917

23.29

0.917

23.29

0.917

23.29

0.917

23.29

0.917

23.29

0.980

24.89

0.980

24.89

1.023

29.895

Flange

thickness

±0.005

(±0.127)

Flange

dim.

max.

sq.

Flange

hole

centres

TP

Flange

holes dia.

±0.005

(±0.127)

-0.002

(-0.051)

Mtg.

Flange

location

±0.005

(±0.127)

Overall Rear

dia. max.

Cable

sleeve int.

dia.

±0.005

(±0.127)

Thread Shell ext.

dia. Max.

Shell

Size

B

in mm

C

in mm

D

in mm

E

in mm

F

in mm

30T

in mm

12E

in mm

G

10E

in mm

10F

in mm

H

10F only

in mm

X Y

in mm

08

10

12

14

16

18

20

22

24

0.062

1.575

0.062

1.575

0.062

1.575

0.062

1.575

0.062

1.575

0.062

1.575

0.080

2.03

0.080

2.03

0.080

2.03

0.817

20.75

0.942

23.925

1.036

26.315

1.130

28.70

1.223

31.065

1.317

33.45

1.442

36.625

1.567

39.80

1.692

42.98

0.594

15.09

0.719

18.26

0.812

20.625

0.906

23.10

0.969

24.61

1.062

26.575

1.156

29.36

1.250

31.75

1.375

34.925

0.120

3.05

0.120

3.05

0.120

3.05

0.120

3.05

0.120

3.05

0.120

3.05

0.120

3.05

0.120

3.05

0.147

3.735

0.445

11.3

0.445

11.3

0.445

11.3

0.445

11.3

0.445

11.30

0.445

11.3

0.555

14.095

0.555

14.095

0.590

14.985

0.434

11.02

0.558

14.17

0.683

17.35

0.808

20.52

0.933

23.70

1.057

26.85

1.182

30.02

1.307

33.20

1.432

36.37

0. 434

11.02

0.558

14.17

0.683

17.35

0.808

20.52

0.933

23.70

1.057

26.85

1.182

30.02

1.307

33.20

1.432

36.37

0.561

14.25

0.686

17.425

0.811

20.60

0.936

23.775

1.061

26.975

1.186

30.12

1.311

33.30

1.436

36.47

1.561

39.65

0.828

21.03

0.891

22.63

1.016

25.805

1.141

28.98

1.203

30.555

1.426

36.22

1.426

36.22

1.567

39.80

1.735

44.07

0.156

3.96

0.188

4.775

0.312

7.925

0.375

9.575

0.500

12.7

0.625

15.875

0.625

15.875

0.750

19.05

0.800

20.32

7/16-28 UNEF

9/16-24 NEF

11/16-24 NEF

13/16-20 UNEF

15/16-20 UNEF

11/16-18 NEF

13/16-18 NEF

15/16-18 NEF

17/16-18 NEF

0.473

12.015

0.590

14.99

0.750

19.05

0.875

22.225

1.000

25.4

1.125

28.575

1.250

31.75

1.375

34.925

1.500

38.1

162 OVERALL MATED DIMENSIONS

Add the two relevant plug and receptacle overall

dimensions and deduct:

- 0.365 (9.271mm) for shell sizes 20, 22, 24

- 0.303 (7.696mm) for all other sizes

When receptacles are

mounted on the rear

face of the panel, the

maximum value for

dimension W must not

be exceeded otherwise

the receptacle cannot

be mated to a plug

Receptacle

Shell

Panel

Panel thickness with screw head W max.

Shell Size in mm Shell Size in mm

08-18 0.100 20-24 0.210

2.540 5.330

W

11

Single Hole Fixing Receptacles

Description Amphenol Part No Military No

14E

Single hole fixing with

grommet and grommet

nut. Has panel O-ring

seal

162 Series

162GB-14E etc

14F

Single hole fixing with

grommet and grommet

nut fitted with integral

strain relief clamp.

Has panel O-ring seal

162GB Series

162GB-14F etc

37T Single hole fixing with

threaded shell to

accept accessories

162GB Series

162GB-37T etc

A

G

B

F

Y

M

K

X Thread

Y

M

F

B

H

A

K

G

X

Thread

A

G

B

F

Y

M

K

X Thread

12

Dimensions and Mounting Details

162 OVERALL MATED DIMENSIONS

Add the two relevant plug and receptacle overall dimensions and deduct -

- 0.365 (9.271mm) for shell sizes 20, 22, 24

- 0.303 (7.696mm) for all other sizes

SINGLE HOLE FIXING RECEPTACLES

PANEL PIERCING DETAILS

Panel Thickness Overall Length Max. A

Min. Max.

(162) (162)

Shell Size

Mounting

hole dia.

0.005

(±0.127)

R

in mm

Mounting

hole crs.

min.

S

in mm

Diameter

across flat

0.005

(±0.127)

N

in mm K

in mm

Shell Size 14E

in mm 14F

in mm

8

10

12

14

16

20

22

24

0.572

14.53

0.697

17.70

0.885

22.48

1.010

25.65

1.135

28.83

1.260

32.00

1.385

35.18

1.510

38.35

1.635

41.45

1.250

31.75

1.359

34.53

1.531

38.885

1.656

42.06

1.781

45.24

1.891

48.03

2.031

51.59

2.156

54.76

2.277

57.835

0.540

13.72

0.665

16.89

0.828

21.03

0.952

24.18

1.076

27.33

1.201

30.50

1.326

33.68

1.451

36.855

1.576

40.03

0.062

1.575

0.062

1.575

0.062

1.575

0.062

1.575

0.062

1.575

0.062

1.575

0.062

1.575

0.062

1.575

0.062

1.575

0.125

3.175

0.125

3.175

0.125

3.175

0.125

3.175

0.125

3.175

0.125

3.175

0.250

6.35

0.250

6.35

0.250

6.35

8

10

12

14

16

18

20

22

24

1.355

34.42

1.355

34.42

1.355

34.42

1.355

34.42

1.355

34.42

1.355

34.42

1.576

40.03

1.576

40.03

1.609

40.87

1.759

44.68

1.759

44.68

1.759

44.68

1.733

44.02

1.873

44.575

1.873

44.575

2.105

53.47

2.105

53.47

2.247

57.075

Flange

thick-

ness

±0.005

(±0.127)

Mtg.

Flange

location

±0.005

(±0.127)

Overall Rear

diameter

Cable Sleeve

int. dia.

±0.005

(±0.127)

Fixing

Nut A/F Fixing nut

thread

Thread flat

+0.000

–0.005

(-0.127)

Shell Ext dia.

Max.

Shell Size

B

14E 14F

in mm

F

in

mm

14E

in mm

G

14F

in mm

H

14F

in mm

L

in mm

X M

in mm

Y

in mm

08

10

12

14

16

18

20

22

24

0.117

2.97

0.117

2.97

0.117

2.97

0.117

2.97

0.117

2.97

0.117

2.97

0.148

3.76

0.148

3.76

0.148

3.76

0.706

17.93

0.706

17.93

0.706

17.93

0.706

17.93

0.706

17.93

0.706

17.93

0.894

22.71

0.894

22.71

0.927

23.55

0.713

18.11

0.838

21.29

0.963

24.46

1.088

27.625

1.213

30.81

1.338

33.975

1.463

37.16

1.588

40.325

1.713

43.51

0.828

21.03

0.891

22.63

1.016

25.805

1.141

28.97

1.203

30.555

1.426

36.22

1.426

36.22

1.567

39.80

1.735

44.07

0.156

3.96

0.188

4.775

0.312

7.925

0.375

9.525

0.500

12.7

0.625

15.875

0.625

15.875

0.750

19.05

0.800

20.32

0.750

19.05

0.875

22.225

1.062

26.975

1.187

30.15

1.312

33.32

1.437

36.50

1.562

38.675

1.687

42.85

1.812

46.05

9/16-24 NEF

11/16-24 NEF

? - 20 UNEF

1-20 UNEF

1? -18 NEF

1¼ -18 NEF

1? -18 NEF

1½ -18 NEF

1? -18 NEF

0.527

13.3

0.652

16.56

0.815

20.70

0.939

23.85

1.063

27.00

1.188

30.175

1.313

33.35

1.438

36.53

1.563

39.70

0.473

12.025

0.590

14.99

0.750

19.05

0.875

22.225

1.000

25.40

1.125

28.575

1.250

31.75

1.375

34.925

1.500

38.10

J

K

57A

(219)

5016, 5005, 5024

D

R

N

C

L

13

Cable Mounting Receptacles

Description Amphenol Part No Military No

31T

Basic cable mounting

receptacle with

threaded shell to

accept standard cable

accessories

162 Series

62GB-31T etc

11E Cable mounting

receptacle with

grommet and grommet

nut

162 Series

162GB-11E etc

11F

Cable mounting

receptacle with

grommet and grommet

nut fitted with integral

strain relief clamp

162 Series

162GB-11F etc MS 3121F etc

X THREAD

14

Dimensions and Mounting Details

162 OVERALL MATED DIMENSIONS –

Add the two relevant plug and receptacle overall

Dimensions and deduct:

- 0.365 for shell sizes 20, 22, 24 (9.271)

- 0.303 for all other sizes (7.696)

‘A’ Overall Length Max.

Shell Size

31T

in

mm

(162)

11E

in

mm

(162)

11F

in

mm

08

10

12

14

16

18

20

22

24

1.286

32.665

1.286

32.665

1.286

32.665

1.286

32.665

1.286

32.665

1.286

32.665

1.348

34.24

1.348

34.24

1.348

34.24

1.320

33.53

1.320

33.53

1.320

33.53

1.320

33.53

1.320

33.53

1.320

33.53

1.382

35.10

1.382

35.10

1.382

35.10

1.759

44.68

1.759

44.68

1.759

44.68

1.733

44.02

1.873

47.575

1.873

47.575

2.115

53.72

2.115

53.72

2.247

57.07

Flange

thickness

ness

±0.005

(±0.127)

Flange

dimensions

max.

sq.

Flange

location

±0.005

(±0.127)

Overall rear diameter

Max.

Cable Sleeve

int. dia.

±0.005

(±0.127)

Thread Shell ext. dia.

Max.

B C F G H X Y

Shell Size

in mm

in mm 11F

in mm 11E

in mm 11F

in mm 31T

in mm

08

10

12

14

16

18

20

22

24

0.094

2.39

0.094

2.39

0.094

2.39

0.094

2.39

0.094

2.39

0.094

2.39

0.104/0.100

2.64/2.55

0.104/0.100

2.64/2.55

0.104/0.100

2.64/2.55

0.817

20.75

0.942

23.925

1.036

26.315

1.130

28.70

1.223

31.065

1.317

33.45

1.442

36.63

1.567

39.80

1.692

42.98

0.415

10.54

0.415

10.54

0.415

10.54

0.415

10.54

0.415

10.54

0.415

10.54

0.535

13.59

0.535

13.59

0.560/0.574

14.225/14.58

0.828

21.03

0.891

22.63

1.016

25.805

1.141

28.97

1.203

30.555

1.426

36.22

1.426

36.22

1.567

39.80

1.735

44.07

0.561

14.25

0.686

17.425

0.811

20.60

0.936

23.775

1.061

26.95

1.186

30.125

1.311

33.30

1.436

36.745

1.561

39.65

0.156

3.96

0.188

4.775

0.312

7.925

0.375

9.525

0.500

12.7

0.625

15.875

0.625

15.875

0.750

19.05

0.800

20.32

7/16-28 UNEF

9/16-24 NEF

11/16-24 NEF

13/16-28 UNEF

15/16-20 UNEF

11/16-18 NEF

13/16-18 NEF

15/16-18 NEF

17/16-18 NEF

0.473

12.025

0.590

14.99

0.750

19.05

0.875

22.225

1.000

25.4

1.125

28.575

1.250

31.75

1.375

34.925

1.500

38.10

15

Plugs

Description Amphenol Part No Military No

36T

36TG

Basic plug with

threaded shells to

accept standard cable

accessories

Basic plug with

grounding spring,

threaded shell to

accept standard cable

accessories

162 Series

162GB-36T etc

162 Series

162GB-16E etc

16E Plug with grommet and

grommet nut 162 Series

162GB-16E etc MS 3126E etc

16F Plug with grommet and

grommet nut fitted with

integral strain relief

clamp

162 Series

162GB-16F etc MS3126F etc

X Thread

16

Dimensions and Mounting Details

‘A’ Overall Length max.

Shell Size

36T and 36TG

in mm

16F

in mm

(162)

16E

in mm

08

10

12

14

16

18

20

22

24

1.277

32.44

1.277

32.44

1.277

32.44

1.277

32.44

1.277

32.44

1.277

32.44

1.277

32.44

1.277

32.44

1.277

32.44

1.752

44.50

1.752

44.50

1.752

44.50

1.726

43.84

1.866

47.40

1.866

47.40

2.045

51.94

2.045

51.94

2.178

55.32

1.310

33.27

1.310

33.27

1.310

33.27

1.310

33.27

1.310

33.27

1.310

33.27

1.310

33.27

1.310

33.27

1.310

33.27

162 OVERALL MATED DIMENSIONS –

Add the two relevant plug and receptacle overall

Dimensions and deduct:

- 0.365 (9.271mm) for shell sizes 20, 22, 24

- 0.303 (7.696mm) for all other sizes

Overall dia.

Max. Coupling Ring

dia. max. Overall rear diameter

Max.

Cable Sleeve int. dia.

±0.005

(±0.127)

C Y G H

Shell Size

in mm

in mm 16E

in mm 16F

in mm

08

10

12

14

16

18

20

22

24

0.750

19.05

0.859

21.82

1.031

26.19

1.156

29.36

1.281

32.54

1.391

35.33

1.531

38.89

1.656

42.06

1.777

45.135

0.750

19.05

0.859

21.82

1.031

26.19

1.156

29.36

1.281

32.54

1.391

35.33

1.531

38.89

1.656

42.06

1.777

45.135

0.561

14.25

0.686

17.425

0.811

20.60

0.936

23.775

1.061

26.95

1.186

30.125

1.311

33.30

1.436

36.745

1.561

39.65

0.828

21.03

0.891

22.63

1.016

25.805

1.141

28.97

1.203

30.555

1.426

36.22

1.426

36.22

1.567

39.80

1.735

44.07

0.156

3.96

0.188

4.775

0.312

7.925

0.375

9.525

0.500

12.7

0.625

15.875

0.625

15.875

0.750

19.05

0.800

20.32

17

Plugs with optional

Coupling Rings

Description Amphenol Part No

(044)

Heavy duty coupling ring.

Available for any of the plugs listed

on page 22

To order complete assembly, add

deviation (044) to connector

number

162 Series

162GB-XXXXX-XX(044)

(218)

Lever coupling ring. Mating and

unmating only requires 120o

movement.

Available in shell size 14 and 16

only. Other sizes to special order.

162 Series

162GB-XXXXX-XX(218)

Dimensions and Mounting Details

HEAVY DUTY COUPLING RINGS

Shell Size Overall dia. max.

W (044) in mm

08

10

12

14

16

18

20

22

24

0.870

22.1

0.979

24.865

1.151

29.235

1.276

32.41

1.401

35.585

1.505

38.225

1.651

41.935

1.776

45.11

1.897

48.18

LEVER COUPLING RINGS

Shell Size A Max in mm C Max. in mm

14

16

1.444

36.67

1.444

36.67

0.787

19.98

0.844

21.43

AUDIO CONNECTORS FOR TINSEL CORD

A Max in mm

Shell Size 162GB-0506-10-6PX

162GB-0506-10-7PX 162GB-5001-10-7SX B dia. Max

in mm H Cable Outlet Min

in mm

10 2.375

60.325 2.75

69.85 0.875

22.225 0.276

7.01

W

18

Cable Accessories

SUITABLE FOR ALL EXTERNALLY THREADED

PLUG OR RECEPTACLE SHELLS

Description Amphenol Part No

214

Grommet seal and nut. Provides an

environmental seal for the exposed

solder buckets in the openback class T

shells.

Grommet nut only for 162 Series.

162 Series

162GB-214-XX†

For Shell sizes 08-24 respectively

129

Grommet and nut with strain relief

clamp. The clamp prevents the flexing

of the wires in the immediate vicinity of

he risers, so avoiding the risk of leaks.

Grommet nut with strain relief clamp only

for 162 Series.

162Series

162GB-239-XX†

201

Grommet and nut with right-angled strain

relief clamp. The clamp prevents flexing

of the wires in the immediate vicinity of

the risers, so avoiding the risk of leaks

(these are supplied to separate order

only for use with style T shells).

Grommet nut with strain relief clamp only

for 162 Series.

162GB Series

162GB-201-XX†

5000

75o Clamp for screened jacketed cable

with grommet. Effective sealing is

provided over the range of cables

covered by DEF 10 (Pattern C) as

specified in DEF 5325-3. These are

supplied to separate order only and are

intended for use with style T shells.

162 Series

162GB-5000-XX-†-XX**

* The suffix XX-XP or S enables the grommet to be matched to the insert arrangement (e.g. 12-3P).

** The suffix XX specifies the cable size.

† The suffix XX specifies the shell size.

A

G

H

A

Q

G

Q

A

B

19

Dimensions and Mounting Details

CABLES TO DEF STAN 10 and DEF STAN 61-12 part 5

e.g. def 10-3A or DEF STAN 16-2-3A

PLANFORM CABLE

DEF 10-etc DEF

STAN 16-2 etc PLANFORM

CABLE

DEF 10 etc

DEF STAN

16-2 etc

PLANFORM

CABLE

DEF 10-etc

DEF STAN 16-

2 etc

8-3 3A,3B,3C,2B 14-12 C 12A,12B,12C 20-16 -

8-3 3 C 3A,3B,3C,2B 14-15 - 20-41 C 36C

10-2 2A,2B,2C,2Q• 16-8 - 22-55 -

10-6 C 6A,6B,6C,4C 16-23 C - 24-61 C 60C

12-3 C 3A,3B,3C,2Q• 16-26 25A,25B,25C

12-10 10C 18-11 - - -

• Applicable to DEF10 only

Part Number Examples:

162GB-151-14-12 (no grommet supplied)

Type A Cables:

Type B Cables:

Type C Cables:

Type Q Cables:

PVC outer sheath, no overall screen, L.T. (14/.0076) unscreened cores

(equivalent DEF STAN 16-2 wire size)

Outer screen, inner PVC sheath, L.T. (14.0076) unscreened cores

(equivalent DEF STAN 16-2 wire size)

Outer PVC sheath, inner screen, L.T. (14.0076) unscreened cores

(equivalent DEF STAN 16-2 wire size)

Outer screen, inner PVC sheath, L.T. (36/.012) unscreened cores

(DEF 10 only)

Overall Length (max.) Straight SJ Clamps 162GB-151-XX

max 75o SJ Clamps 162GB-5000-XX

max

Shell Size

162GB-201-XX

162GB-129-XX

in mm 162GB-160-168

in mm Length including

plug in mm

Length including

receptacle

in mm

Length including

plug

in mm

Length including

receptacle in mm

08

10

12

14

16

18

20

22

24

15/32

13/16

17/32

11/4

15/16

13/8

129/64

115/32

0.991

25.17

0.991

25.17

0.991

25.17

0.965

24.51

1.105

28.065

1.105

28.065

1.285

32.64

1.285

32.64

1.373

34.875

0.545

13.84

0.545

13.84

0.545

13.84

0.545

13.84

0.545

13.84

0.545

13.84

0.545

13.84

0.545

13.84

0.501

12.725

2.732

69.39

2.742

69.64

3.152

80.06

3.152

80.06

3.272

83.10

-

3.272

83.10

-

3.696

93.87

2.742

69.64

2.752

69.90

3.162

80.31

3.162

80.31

3.282

83.36

-

3.345

84.96

-

3.768

95.70

2.375

60.235

2.532

64.39

2.625

66.675

2.719

69.035

2.750

69.80

-

3.250

82.55

-

3.375

85.725

2.416

61.365

2.573

65.35

2.666

67.715

2.760

70.095

2.790

70.87

-

3.312

84.125

-

3.500

88.90

B dia. max G J K L

Shell Size

162GB-151-XX

162GB-5000-XX

in mm

162GB-129-XX

in mm 162GB-214 P or S

in mm All SJ Clamps

in mm

Cable Sleeve

Int. dia. ±0.005

±0.127

162GB-201-XX

in mm

36T

162GB-5000-XX

in mm

08

10

12

14

16

18

20

22

24

0.676

17.17

0.676

17.17

0.812

20.62

0.926

23.52

1.051

26.695

-

1.280

32.51

-

1.620

41.15

0.828

21.03

0.891

22.63

1.016

25.805

1.141

28.98

1.203

30.555

1.426

36.22

1.426

36.22

1.567

39.80

1.735

44.07

0.561

14.25

0.686

17.425

0.811

20.60

0.936

23.775

1.061

26.95

1.186

30.125

1.311

33.30

1.436

36.745

1.561

39.65

0.775

19.68

0.902

22.91

1.030

26.16

1.157

29.385

1.284

32.61

-

1.539

39.09

-

1.783

45.29

0.161

4.09

0.193

4.90

0.317

8.05

0.380

9.65

0.505

12.83

0.630

16.00

0.630

16.00

0.755

19.175

0.805

20.45

0.733

18.62

0.795

20.19

0.858

21.79

0.915

23.24

1.010

25.65

1.070

27.18

1.140

28.955

1.170

29.72

1.260

32.00

1.750

44.45

1.875

47.625

2.125

53.975

2.125

53.975

2.062

52.375

-

2.062

52.375

-

2.187

55.55

SJ CLAMPS

The 162 series clamps are identical to the 62 series

clamps except that the grommet is omitted. It is

however, still necessary to quote the full planform

because the piece parts vary to suit the appropriate

cable.

SJ clamps are available in 62 series only where

there is an appropriate cable to DEF 10 or DEF

STAN 61-12 part 5 available for the planform.

162 series availability is similar according to the

planforms tooled. These are marked C on the table.

20

Dust Caps

TABLE OF STYLES

62GB-736

62GB-738

62GB-742

62GB-810

62GB-812

62GB-813

21

Dust Caps

TABLE OF STYLES

62GB-997

62GB-998

62GB-1069

62GB-1070

22

Dust Caps

TABLE OF STYLES

736

62GB-736

Shell Size A

± 0.25

(± 6.35)

B

± 0.005

(± 0.13) C dia. Max J

± 0.005

(± 0.127)

08

10

12

14

16

18

20

22

24

3.0

76.2

3.0

76.2

3.5

88.9

3.5

88.9

3.5

88.9

3.5

88.9

4.0

101.6

4.0

101.6

4.0

101.6

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.556

14.12

0.734

18.64

0.859

21.82

1.000

25.4

1.125

28.57

1.250

31.75

1.375

34.92

1.500

38.1

1.625

41.27

1.750

44.45

0.578

14.68

0.703

17.86

0.891

22.63

1.016

25.81

1.141

29.39

1.266

32.16

1.391

35.33

1.516

38.51

1.641

41.68

738

62GB-738

Shell Size A

± 0.25

(± 6.35)

B

± 0.005

(± 0.13) C dia. Max J

± 0.005

(± 0.127)

08

10

12

14

16

18

20

22

24

3.0

76.2

3.0

76.2

3.5

88.9

3.5

88.9

3.5

88.9

3.5

88.9

4.0

101.6

4.0

101.6

4.0

101.6

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.556

14.12

0.734

18.64

0.859

21.82

1.000

25.4

1.125

28.57

1.250

31.75

1.375

34.92

1.500

38.1

1.625

41.27

1.750

44.45

0.125

3.18

0.125

3.18

0.125

3.18

0.125

3.18

0.125

3.18

0.125

3.18

0.125

3.18

0.125

3.18

0.152

3.66

Caps and Chains for Single Hole

Mounting Receptacles

Caps and Chains for Flange Mounting

Receptacles

23

Dust Caps

TABLE OF STYLES

742

62GB-742

Shell Size A

± 0.25

(± 6.35)

B

± 0.005

(± 0.13) C dia. Max J

± 0.005

(± 0.127)

08

10

12

14

16

18

20

22

24

3.0

76.2

3.0

76.2

3.5

88.9

3.5

88.9

3.5

88.9

3.5

88.9

4.0

101.6

4.0

101.6

4.0

101.6

0.522

13.25

0.522

13.25

0.522

13.25

0.522

13.25

0.522

13.25

0.522

13.25

0.584

14.83

0.584

14.83

0.617

15.67

0.719

18.26

0.844

21.43

1.000

25.4

1.125

28.57

1.250

31.75

1.357

34.92

1.500

38.1

1.625

41.27

1.750

44.45

0.125

3.18

0.125

3.18

0.125

3.18

0.125

3.18

0.125

3.18

0.125

3.18

0.125

3.18

0.125

3.18

0.152

3.86

Caps and Chains for Single Hole

Mounting Receptacles

24

Dust Caps

TABLE OF STYLES

810

62GB-810

Shell Size A

± 0.25

(± 6.35)

B

± 0.005

(± 0.13) C dia. Max J

± 0.005

(± 0.127)

08

10

12

14

16

20

22

24

3.0

76.2

3.0

76.2

3.5

88.9

3.5

88.9

3.5

88.9

4.0

101.6

4.0

101.6

4.0

101.6

0.522

13.25

0.522

13.25

0.522

13.25

0.522

13.25

0.522

13.25

0.584

14.83

0.584

14.83

0.617

15.67

0.719

18.26

0.844

21.43

1.000

25.4

1.125

28.57

1.250

31.75

1.500

38.1

1.625

41.27

1.750

44.45

0.145

3.68

3.685

3.68

0.145

3.68

0.145

3.68

0.145

3.68

0.145

3.68

0.145

3.68

0.171

4.34

812

62GB-812

Shell Size A

± 0.25

(± 6.35)

B

± 0.005

(± 0.13) C dia. Max J

± 0.005

(± 0.127)

08

10

12

14

16

18

20

22

24

3.0

76.2

3.0

76.2

3.5

88.9

3.5

88.9

3.5

88.9

3.5

88.9

4.0

101.6

4.0

101.6

4.0

101.6

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.556

14.12

0.734

18.64

0.859

21.82

1.000

25.4

1.125

28.57

1.250

31.75

1.375

34.92

1.500

38.1

1.625

41.27

1.750

44.45

0.145

3.68

0.145

3.68

0.145

3.68

0.145

3.68

0.145

3.68

0.145

3.68

0.145

3.68

0.145

3.68

0.171

4.34

Caps and Cords for Plugs

BS9522-F0017-A2013

Caps and Cords for Flange Mounting

Receptacles

BS9522-F0017-A2012

25

Dust Caps

TABLE OF STYLES

813

62GB-813

Shell Size A

± 0.25

(± 6.35)

B

± 0.005

(± 0.13) C dia. Max J

± 0.005

(± 0.127)

08

10

12

14

16

18

20

22

24

3.0

76.2

3.0

76.2

3.5

88.9

3.5

88.9

3.5

88.9

3.5

88.9

4.0

101.6

4.0

101.6

4.0

101.6

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.556

14.12

0.734

18.64

0.859

21.82

1.000

25.4

1.125

28.57

1.250

31.75

1.375

34.92

1.500

38.1

1.625

41.27

1.750

44.45

0.578

14.68

0.703

17.86

0.891

22.63

1.016

25.81

1.141

29.39

1.266

32.16

1.391

35.33

1.516

38.56

1.641

41.68

BS9522-F0017-A2014

Caps and Cords for Single

Hole Mounting Receptacles

26

Dust Caps

TABLE OF STYLES

997

Shell Size A

± 0.25

(± 6.35)

B

± 0.005

(± 0.13) C dia. Max J

± 0.005

(± 0.127)

08

10

12

14

16

18

20

22

24

3.0

76.2

3.0

76.2

3.5

88.9

3.5

88.9

3.5

88.9

3.5

88.9

4.0

101.6

4.0

101.6

4.0

101.6

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.556

14.12

0.892

22.66

1.017

26.84

1.142

29.01

1.267

32.19

1.454

36.94

1.563

39.70

1.687

42.85

1.797

45.65

1.922

48.82

0.578

14.69

0.703

17.86

0.891

22.64

1.016

25.81

1.141

28.99

1.266

32.16

1.391

35.34

1.516

38.51

1.641

41.69

998

62GB-998

Shell Size A

± 0.25

(± 6.35) g max C dia. Max J

± 0.005

(± 0.127)

08

10

12

14

16

18

20

22

24

3.0

76.2

3.0

76.2

3.5

88.9

3.5

88.9

3.5

88.9

3.5

88.9

4.0

101.6

4.0

101.6

4.0

101.6

0.562

14.28

0.562

14.28

0.562

14.28

0.562

14.28

0.562

14.28

0.562

14.28

0.624

15.85

0.624

15.85

0.624

15.85

0.892

22.66

1.017

25.84

1.142

29.01

1.267

32.19

1.454

36.94

1.563

39.70

1.687

42.85

1.797

45.65

1.922

48.82

0.124

3.18

0.124

3.18

0.124

3.18

0.124

3.18

0.124

3.18

0.124

3.18

0.124

3.18

0.124

3.18

0.147

3.74

Caps and Chains Ribbed for Single

Hole Mounting Receptacles

62GB

-

997

Caps and Chains Ribbed for Plugs

27

Dust Caps

TABLE OF STYLES

1069

Shell Size A

± 0.25

(± 6.35)

B

± 0.005

(± 0.13) C dia. Max J

± 0.010

(± 0.25)

08

10

12

14

16

18

20

22

24

3.0

76.2

3.0

76.2

3.5

88.9

3.5

88.9

3.5

88.9

3.5

88.9

4.0

101.6

4.0

101.6

4.0

101.6

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.556

14.12

0.892

22.66

1.017

26.84

1.142

29.01

1.267

32.19

1.454

36.94

1.563

39.70

1.687

42.85

1.797

45.65

1.922

48.82

0.578

14.69

0.703

17.86

0.891

22.64

1.016

25.81

1.141

28.99

1.266

32.16

1.391

35.34

1.516

38.51

1.641

41.696

1070

Shell Size A

± 0.25

(± 6.35)

B

± 0.005

(± 0.13) C dia. Max J

± 0.005

(± 0.127)

08

10

12

14

16

18

20

22

24

3.0

76.2

3.0

76.2

3.5

88.9

3.5

88.9

3.5

88.9

3.5

88.9

4.0

101.6

4.0

101.6

4.0

101.6

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.521

13.23

0.556

14.12

0.892

22.66

1.017

22.66

1.142

29.01

1.267

32.19

1.454

36.94

1.563

39.70

1.687

42.85

1.797

45.65

1.922

48.82

0.117

3.03

0.119

3.03

0.119

3.03

0.119

3.03

0.119

3.03

0.119

3.03

0.110

3.03

0.119

3.03

0.147

3.74

62GB

-

1069

Caps and Cords Ribbed for Single

Hole Mounting Receptacles

62GB

-

1070

Caps and Cords Ribbed for Flange

Mounting Receptacles

28

Interconnection Accessories

5001 BACKSHELL SERIES

• For use on 162GB connector styles

• The 5001 Backshells are suitable for termination

using Bandit, Zetalock and Heatshrink product

• The 5001 Backshell is designed to give 360o

screening

Part Numbering Information

AIA50 01 XX XX XX XX XX XX

Denotes Backshell Style

50 – Zeta Lock Termination with

Heatshrink Boot Groove

51 – Spin Coupler to take Heatshrink Boot

Denotes Connector Style

01 – Series 2 162GB

Denotes Connector Shell Size

8, 10, 12, 14, 16, 18, 20, 22, 24

Denotes Backshell Inlet Size

See Chart for Inlet Standard

Consult Factory for alternatives

Denotes Backshell Exit Angle

00 = 0o

45 – 45o

90 – 90o

Consult Factory for alternatives

Denotes Working Length

10 – Standard

Consult Factory for alternatives

Denotes Backshell Material

AA – Aluminium Alloy

RB – Aluminium Bronze

SS – Stainless Steel

Denotes Backshell Plating Finish

01 – Unplated

02 – Electroless Nickel

03 – Cadmium with Olive Drab Chromate Passivation

04 – Zinc Cobalt with Green Chromate Passivation

05 – Zinc Cobalt with Black Chromate Passivation

29

Interconnection Accessories

5001 BACKSHELL SERIES - STRAIGHT

Part Number A-Thread ØB MAX

ØG MAX

ØH MAX

Rec Hellerman

Boot 90o Rec Hellerman

Boot Straight Spring Ref

5001-08-00-00-10-AA-XX

5001-10-00-00-10-AA-XX

5001-12-00-00-10-AA-XX

5001-14-00-00-10-AA-XX

5001-16-00-00-10-AA-XX

5001-18-00-00-10-AA-XX

5001-20-00-00-10-AA-XX

5001-22-00-00-10-AA-XX

5001-24-00-00-10-AA-XX

5001-08-06-00-10-AA-XX

5001-10-08-00-10-AA-XX

5001-12-10-00-10-AA-XX

5001-14-12-00-10-AA-XX

5001-16-14-00-10-AA-XX

5001-18-16-00-10-AA-XX

5001-20-18-00-10-AA-XX

5001-22-20-00-10-AA-XX

5001-24-22-00-10-AA-XX

7/16-28 UNEF

9/16-24 UNEF

11/16-24 UNEF

13/16-20 UNEF

15/16-20 UNEF

1 1/16-18 UNEF

1 3/16-18 UNEF

1 5/16-18 UNEF

1 7/16-18 UNEF

7/16-28 UNEF

9/16-24 UNEF

11/16-24 UNEF

13/16-20 UNEF

15/16-20 UNEF

1 1/16-18 UNEF

1 3/16-18 UNEF

1 5/16-18 UNEF

1 7/16-18 UNEF

18.14

20.45

24.64

29.13

32.13

32.64

39.78

43.28

44.25

18.14

20.45

24.64

29.13

32.13

32.64

39.78

43.28

44.25

6.48

8.05

11.25

12.83

16.00

19.18

22.38

25.55

4.83

6.48

8.05

11.25

12.83

16.00

19.18

22.38

25.55

14.04

15.61

18.81

20.39

23.57

26.74

29.92

33.09

14.04

15.61

18.81

20.39

23.57

26.74

29.92

33.09

1152-4-GW24

1154-4-GW24

1155-4-GW24

1156-4-GW24

1157-4-GW24

1152-4-GW24

1154-4-GW24

1155-4-GW24

1156-4-GW24

1157-4-GW24

152-42-GW24

154-42-GW24

155-42-GW24

156-42-GW24

157-43-GW24

152-42-GW24

154-42-GW24

155-42-GW24

156-42-GW24

157-43-GW24

HE 050

HE 100

HE 200

HE 300

HE 050

HE 100

HE 200

HE 300

All dimensions in mm

36.35 MAX

29.95 MAX

ØB MAX

A THREAD

ØG MAX

ØH MAX

30

Interconnection Accessories

5001 BACKSHELL SERIES – RIGHT ANGLE

Part Number A-Thread D MAX ØB MAX

E MAX ØG MAX

ØH MAX J MAX Rec Hellerman

Boot Straight Spring Ref

5001-08-00-90-AA-XX

5001-10-00-90-AA-XX

5001-12-00-90-AA-XX

5001-14-00-90-AA-XX

5001-16-00-90-AA-XX

5001-18-00-90-AA-XX

5001-20-00-90-AA-XX

5001-22-00-90-AA-XX

5001-24-00-90-AA-XX

5001-08-06-90-AA-XX

5001-10-08-90-AA-XX

5001-12-10-90-AA-XX

5001-14-12-90-AA-XX

5001-16-14-90-AA-XX

5001-18-16-90-AA-XX

5001-20-18-90-AA-XX

5001-22-20-90-AA-XX

5001-24-22-90-AA-XX

7/16-28 UNEF

9/16-24 UNEF

11/16-24 UNEF

13/16-20 UNEF

15/16-20 UNEF

1 1/16-18 UNEF

1 3/16-18 UNEF

1 5/16-18 UNEF

1 7/16-18 UNEF

7/16-28 UNEF

9/16-24 UNEF

11/16-24 UNEF

13/16-20 UNEF

15/16-20 UNEF

1 1/16-18 UNEF

1 3/16-18 UNEF

1 5/16-18 UNEF

1 7/16-18 UNEF

35.18

38.35

39.75

46.30

47.70

55.63

58.80

33.40

36.58

39.75

44.53

47.70

55.63

58.80

18.14

20.45

24.64

29.13

32.13

32.64

39.78

43.28

44.25

18.14

20.45

24.64

29.13

32.13

32.64

39.78

43.28

44.25

25.98

29.16

32.33

37.11

40.28

48.21

51.38

25.98

29.16

32.33

37.11

40.28

48.21

51.38

6.48

8.05

11.25

12.83

16.00

19.18

22.38

25.55

4.83

6.48

8.05

11.25

12.83

16.00

19.18

22.38

25.55

14.04

15.61

18.81

20.39

23.57

26.74

29.92

33.09

14.04

15.61

18.81

20.39

23.57

26.74

29.92

33.09

32.39

35.56

38.74

43.51

46.69

54.61

57.79

32.39

35.56

38.74

43.51

46.69

54.61

57.79

152-42-GW24

154-42-GW24

155-42-GW24

156-42-GW24

157-43-GW24

152-42-GW24

154-42-GW24

155-42-GW24

156-42-GW24

157-43-GW24

HE 050

HE 100

HE 200

HE 300

HE 050

HE 100

HE 200

HE 300

All dimensions in mm

J MAX

E MAX

ØG

MAX

ØH

MAX

A THREAD

ØB THREAD

17.98 MAX

D MAX

31

Interconnection Accessories

INSTALLATION - PROCEDURE

• Prepare the cable making sure that a sufficient length of shield is available, so that it fits against the front shoulder of the lip groove.

• Before insertion of connector contacts, slide the heat-shrinkable connector boot onto the cable followed by the Spring Adapter.

• Position the heatshrinkable boot, Spring Adapter, and shield braid out of the way and insert the connector contacts.

Depending upon the shielding braid size, it can either be folded back onto itself or bunched up concertina style out of the way

for easy access to the cable conductors.

• Screw the Spring Adapter onto the connector and tighten to the torque value specified by the connector manufacturer. Typical

torque values are shown in table on Page 7. It is recommended that the connector threads are lubricated with a suitable

compound if a liquid thread lock is not used. The adapter should be hand tightened to ensure proper thread alignment and

then tightened with a strap wrench and torque meter to the specified torque.

• Bring the cable shield braid up onto the adapter body so that it fits against the front shoulder of the lip groove. Alternatively

extend the braid past the lip groove.

NOTE: After assembly, braid can be trimmed with side cutters

or folded back and secured with high temperature tape

• Open up the constant force spring and wrap it around the cable braid section that is positioned over the constant force spring

slot area of the adapter. This is most easily accomplished by lifting up the end of the spring and trapping the braid covered

adapter between the spring coil and raised end. The spring will now stay in place and can be installed by simply rolling the

coil around the braid covered adapter. Refer to appropriate code of practice for procedure to install heatshrink shape.

Lift Up End of Spring

Trap Braid Covered Adapter

between Spring Coil and raised

end

Roll Spring Coil around

Adapter

Secure Cable Braid

End with Tape

Fold Cable Braid back

32

Interconnection Accessories

INSTALLATION - PROCEDURE

Re-Entry Procedure

• Reheat the heatshrink shape, remove to expose the ZetalokTM? spring and braid.

• Once spring is exposed, lift up the edge of the ZetalokTM spring and push it around the circumference of the assembly to form

a coil which can then be rolled around the assembly to remove the spring.

• Lift the cable screen braid off the backshell and push it back out of the way.

• Unscrew the backshell and push it back out to facilitate repairs at the connector or exposed connector area.

• Follow the practice detailed in these instructions to re-install the ZetalokTM spring backshell

Note: The ZetalokTM? spring can be installed and removed an infinite number of times if not bent or distorted in any way during the

removal process.

33

Interconnection Accessories

SHIELD TERMINATION ASSEMBLY PROCESS

1. Prepare Cable Braid for termination process (Figure 1)

2. Push Braid forward over Adapter Retention Lip to the

Adapter Incline Point (or .4” [10.2mm] minimum braid

length). Milk Braid as required to remove slack and

ensure a snug fit around the shield termination area

(Figure 2).

3. Prepare the Band in the following manner:

IMPORTANT: Due to Connector/ Adapter

circumference, it may be necessary to prepare the

Band around the Cable or Retention Area.

a) Roll Band through the Buckle Slot twice (Bands must

be double-coiled).

b) Pull on Band until Mark (¨È) is within approximately

(.250 inch (6.4mm) of Buckle Slot (Figure 3). The

Band may be tightened further if desired.

NOTE: Prepared Band should have (¨È) Mark visible

approximately where shown in Figure 3.

SHIELD TERMINATION CLAMPING PROCESS (Figures

4 through 8):

NOTE: To free Tool Handles, move Holding Clips to

centre of Tool.

4. Squeeze Gripper Release Lever and insert Band into the

front end opening of the Tool. (NOTE: Circular portion of

looped band must always be face downward).

5. Aligning the Band and Tool with the Shield Termination

Area, squeeze Black Pull-Up Handle repeatedly using

short strokes until it locks against the Tool Body. (This

indicates the Band is compressed to the Tool

Precalibrated Tension).

NOTE: If alignment of band and shield is

unsatisfactory, tension on band can be relaxed by

pushing on slotted release lever on top of tool. Make

adjustments as necessary and again squeeze black

pull-up handle.

6. Complete the Clamping Process by squeezing the Grey

Cut-Off Handle.

7. Remove excess Band from Tool.

8. Inspect Shield Termination.

Adapter Retention Lip

Conductors Braid

Adapter

Incline

Buckle Tail Length

Indicator Mark

.400 (1.2mm)

Minimum Length

Braid over

Termination area

34

Key/Keyway Orientations

FOR Patt. 105 DEF STAN 59-35 (Part 1) Sec. 3

Values for a(degrees) Values for ? (degrees) Values for ß (degrees)

Shell

Size

N A* B C D* E F N A* B C D* E F N A* B C D* E F

8

10

12

14

16

18

20

22

24

105

92

95

97

98

99

100

101

-

85

89

91

93

95

97

-

125

121

119

117

115

113

118

115

113

112

111

110

109

118

115

75

82

85

120

35

-

35

-

35

30

50

75

75*

75

-

75

-

75

100

75

Values for f (degrees)

Orientation Values for ? (degrees)

Orientation

Shell

Size

N A* B C D* E F N A* B C D* E F

8

10

12

14

16

18

20

22

24

50

-

50

-

50

30

45

35

60

47

50

52

53

54

55

56

-

40

44

46

48

50

52

-

80

76

74

72

70

68

73

70

68

67

66

65

64

73

70

30

47

50

75

Datum is always taken from major key or keyway.

In receptacles the m

ajor keyway always remains

fixed in relation to the mounting flange. For the

A*, B, C, D*, E and F orientations, the three

bayonet locations and associated minor keyways

are rotated complete, in accordance with the

table below.

N.B. The accompanying diag

ram shows a

receptacle shell, with keyways. Corresponding

key orientations for a mating plug shell are

therefore always clockwise.

3 Pins spaced

120o apart

* now inactive for new designs

against Pattern 105 but available for

replacement purposes. Superseded

in DEF STAN 59-35 (Part 1) Sec. 3.

by orientations E and F.

35

Insert Orientations

FOR MIL-C-26482 AND REPLACEMENT PURPOSES

IN Patt. 105 OF DEF STAN 59-35 (Part 1) Sec. 3

Normal Position

with Pin Contacts Alternative Position of Insert

with Socket Contacts

(Ø counterclockwise)

Alternate Position of Insert

with Pin Contacts

(Ø clockwise)

Each diagram shows mating face of insert

Orientation 0 (degrees)

Insert Arrangement Normal W X Y Z

8-3 0 60 210 - -

8-33 0 90 - - -

8-98 0 - - - -

10-2 0 - - - -

10-6 0 90 - - -

10-7 0 - - - -

12-3 0 - - 180 -

12-10 0 60 155 270 295

14-5 0 40 92 184 273

14-12 0 43 90 - -

14-19 0 30 165 315 -

16-8 0 54 152 180 331

16-23 0 158 270 - -

16-26 0 60 - 275 338

18-11 0 62 119 241 340

18-32 0 85 138 222 265

20-41 0 45 126 225 -

22-21 0 16 135 175 349

22-55 0 30 142 226 314

24-61 0 90 180 270 324

36

Assembly Instructions FOR AMPHENOL STRAIGHT S.J. CLAMPS TO

DEF STAN 59-35 (Part 1) Sec. 3 FOR

INTERNALLY AND EXTERNALLY SCREENED AND UNSCREENED CABLES

INTERNALLY SCREENED JACKETED CABLE TYPE C

Cable and Wire Stripping

Strip the outer P.V.C. Jacket of the cable back to dim ‘A’ to expose the

internal braid. Trim the braid back to within 19.05mm (0.75 in) of

P.V.C. jacket and fold back ‘B’

A Dimension

Size mm in

08

10

12 & 14

16 & 20

24

34.93

36.51

41.27

44.45

49.21

1.375

1.437

1.625

1.750

1.937

FOR 162 SERIES

Strip 5.6

mm (0.220 in) to 6.6mm (0.260 in) of insulation from each wire

taking care not to cut or nick strands. If ends fray twist them back to

their original lay.

INITIAL ASSEMBLY

Slide onto the cable the following items in this order (1) Nut (2) Washer

(3) Gasket (4) Braid Clamp and (5) Clamp Body

CRIMP CONNECTION TO CONTACTS (162 SERIES)

Using the recommended tools, crimp the contacts to the wires and

insert them in the connector as described in the Amform instructions,

which are supplied with each 162 series assembly.

Bring up clamp body taking care not to drag the braid forward. (If

necessary a small amount of thin tape may be used to hold the braid

in position whilst carrying out this operation). Screw the clamp body

onto the connector accessory thread, making sure that the connector

serrations engage with those on clamp body. Fold the braid out at

right angles to the cable and slide forward the braid clamp. Smooth

back braid onto the braid clamp and trim off the surplus. Slide up

gasket, washer, screw on nut and tighten.

Surplus Braid

Trimmed

37

Assembly Instructions

FOR AMPHENOL STRAIGHT S.J. CLAMPS TO

DEF STAN 59-35 (Part 1) Sec. 3 FOR

INTERNALLY AND EXTERNALLY SCREENED AND UNSCREENED CABLES

EXTERNALLY SCREENED JACKETED CABLE TYPES ‘B & Q’

Cable and Wire Stripping

Strip the outer braid and internal P.V.C. jacket of the cable back to

dim ‘A’

A Dimension

Size mm in

08

10

12 & 14

16 & 20

24

33.32

34.93

39.70

42.85

47.63

1.312

1.375

1.563

1.687

1.875

FOR 162 SERIES

Strip 5.6mm (0.220 in) to 6.6mm (0.260 in) of insulation from

each wire taking care not to cut or nick strands. If ends fray

twist them back to their original lay.

INITIAL ASSEMBLY

Slide onto the cable the following items in this order (1) Nut (2)

Washer (3) Male Braid Clamp Convolute Screen (See B) as far

as possible, and slide on times (4) Female Braid Clamp (5)

Gasket and (6) Clamp Body

CRIMP CONNECTION TO CONTACTS (162 SERIES)

Using the recommended tools, crimp the contacts to the wires

and insert them in the connector as described in the Amform

instructions, which are supplied with each 162 series assembly.

Bring up clamp body and screw onto the connector accessory

thread, making sure that the connector serrations engage with

those on clamp body. Slide forward gasket and female braid

clamp. Push forward screen and fold out at right angles braid

which does not return to original position. Slide up male braid

clamp. Smooth back braid onto male braid clamp and trim off

surplus. Slide up washer. Screw on nut and tighten.

UNSCREENED JACKETED CABLES TYPE ‘A’

All procedures concerning this type of cable to be as for

internally screened jacketed cable but all references to screen

(Braid) to be disregarded.

Surplus Braid

Trimmed

38

Assembly Instructions

FOR AMPHENOL ANGLED S.J. CLAMPS TO

DEF STAN 59-35 (Part 1) Sec. 3 FOR

INTERNALLY AND EXTERNALLY SCREENED AND UNSCREENED CABLES

INTERNALLY SCREENED JACKETED CABLE TYPE ‘C’

Cable and Wire Stripping

Strip the outer P.V.C. jacket of the cable back to dim ‘A’ to expose the

internal braid. Trim the braid back to within 19.05mm (0.75 in) of

P.V.C. jacket and fold back ‘B’.

A Dimension

Size mm in

08

10/12 & 14

16

20

24

58.15

66.68

69.85

88.90

95.25

2.890

2.625

2.750

3.500

3.750

FOR 162 SERIES

Strip 5.6mm (0.220 in) to 6.6

mm (0.260 in) of insulation from each wire

taking care not to cut or nick strands. If ends fray twist them back to

their original lay.

INITIAL ASSEMBLY

Slide onto the cable the following items in this order (1) Nut (2) Washer

(3) Gasket (4) Braid Clamp (5) 75o Angled Body

CRIMP CONNECTION TO CONTACTS (162 SERIES)

Using the recommended tools, crimp the contacts to the wires and

insert them in the connector as described in the Amform instructions,

which are supplied with each 162 series assembly. Bring up clamp

body taking care not to drag the braid forward. (If necessary a small

amount of thin tape may be used to hold the braid in position whilst

carrying out this operation). Screw the clamp body onto the connector

accessory thread, making sure that the connector serrations engage

with those on the clamp body. Fold the braid out at right angles to the

cable and slide forward the braid clamp. Smooth back braid onto the

braid clamp and trim off the surplus. Slide up gasket, washer, screw

on nut and tighten.

Surplus Braid

Trimmed

39

Assembly Instructions

FOFOR AMPHENOL ANGLED S.J. CLAMPS TO

DEF STAN 59-35 (Part 1) Sec. 3 FOR

INTERNALLY AND EXTERNALLY SCREENED AND UNSCREENED CABLES

EXTERNALLY SCREENED JACKETED CABLES TYPES ‘B’ & ‘Q’

Cable and Wire Stripping

Strip the outer braid and internal P.V.C. jacket of the cable back to dim ‘A’.

A Dimension

Size mm in

08

10, 12 & 14

16

20

24

58.15

66.68

69.85

88.90

95.25

2.890

2.625

2.750

3.500

3.750

FOR 162 SERIES

Strip 5.6mm (0.220 in) to 6.6mm (0.260 in) of insulation from each wire

taking care not to cut or nick strands. If ends fray twist them back to their

original lay.

INITIAL ASSEMBLY

Slide onto the cable the following items in this order:

(1) Nut (2) Washer (3) Male Braid Clamp – Convolute Screen (See B) as

far as possible and slide on items (4) Female Braid Clamp (5) Gasket

(6) 75o Right Angled Body

CRIMP CONNECTION TO CONTACTS (162 SERIES)

Using the recommended tools, crimp the contacts to the wires and insert

them in the connector as described in the Amform instructions, which are

supplied with each 162 series assembly. Bring up clamp body taking care

not to drag the braid forward. (If necessary a small amount of thin tape

may be used to hold the braid in position whilst carrying out this operation). Screw the clamp body onto the connector accessory

thread, making sure that the connector serrations engage with those on

the clamp body. Fold the braid out at right angles to the cable and slide

forward the braid clamp. Smooth back braid onto the braid clamp and trim

off the surplus. Slide up gasket, washer, screw on nut and tighten.

UNSCREENED JACKETED CABLES ‘TYPE A’

All procedures concerning this type of cable to be as for internally screened jacketed cable but all references to screen (Braid) to be

disregarded.

Surplus Braid

Trimmed

40

162GB

Assembly Instructions

WIRE STRIPPING – 162GB SERIES

Strip 5.6mm (.220 in) to 6.6mm (.260 in) of insulation from end

of wire for both size 20 and 16 contacts taking care not to cut or

nick strands. If ends fray twist them back to their original lay.

CONTACT AND WIRE DATA – 162GB SERIES

Suitable Wire Sizes Stripping

Lengths

Contact

Size Colour

Code Contact Part Nos A.W.G. in mm

Permissible Insulation

O.D. range for Grommet

Sealing in mm

20 RED Pin: 162GB-149-20000-05

Skt: 162GB-101-20000-05 20, 22, 24 0.032 – 0.020

0.81-0.51 0.047 – 0.085

1.19 - 2.16 0.220-0.260

5.6 - 6.6

16 BLUE Pin: 162GB-149-16000-05

Skt: 162GB-101-16000-05 16, 18, 20 0.051 – 0.032

1.295 – 0.81 0.066 – 0.109

1.675 – 2.77 0.220 – 0.260

5.6 – 6.6

CRIMP WIRE CONTACTS CRIMPING JAW SETTING

Contact Size Wire Size Crimp Jaw Setting

20

24

22

20

No. 2

No.3

No.4

Use Amphenol 294-542 Crimp Tool (M22520/1-01) with 294-1889-

01 Turret Head (M22520/1-

02). Release and rotate Turret Knob to

proper contact size (as per colour code) and lock adju

st Selector

Knob on handle to correct wire size [see table].

Insert stripped wire into Contact Pocket until it is visible through

inspection hole. Fully seat Contact in Crimp Tool Positioner and

close handles in one full stroke. (The Ratchet will not rel

ease until

tool has completed full stroke). Inspect Crimp for wire visibility

through Inspection Hole.

16 20

18

16

No. 4

No. 5

No. 6

CRIMPING WIRE TO CONTACT

CONTACT INSERTION

TABLE 1

Insertion Tool Part No.

Contact

Size Colour

Code Amphenol M.S.

Grommet Sealing

Plug

20 RED 294GB-5000-20 - 162GB-130-20000

16 BLUE 294-96 MS 24256A-16 162GB-130-16000

Select the proper insertion tool for the size of contact Table

1. The Insertion Tool and procedure are the same for both

pin and socket

contacts. Slide rear accessory and sleeve

over wire bundle. Lay wire in groove of insertion tool and

slide contact into front of tool until it is properly located in

tool probe. Insert contact into the correct hole in the rear

face of the grommet. Keep

ing contact in line with the axis

of the hole, apply a smooth even push on the tool until the

contact is fully seated in position. Note: it is essential that

the contact and tool are correctly aligned with the axis of

hole during insertion to prevent dam

age to contacts.

Withdraw tool at right angles to grommet surface until

complete free of connector. All contacts must be inserted

whether in circuit or not and the appropriate size sealing

plug used behind any contacts that are not wired. Push

the sealing plug in by hand until it is fully seated.

INSPECTION HOLE

41

TABLE 2

Removal Tool Part Number

Contact

Size Colour

Code Amphenol M.S.

20 RED 294-89 MS 24256R-20

16 BLUE 294-97 MS 25246R-16

Contact Size

CAUTION: extra care is required in this operation to prevent dama

ge

to the connector.

Remove the rear accessory and sleeve and slide back on wire bundle.

Select the proper removal tool for the size of contact from table 2. The

same tool is used for both pin and socket contacts. Position the

removal tool over the con

tacts to be removed and push until tool probe

is fully bottomed, shown when indicator band enters insert hole. Tool is

inserted to first band only when removing pin contacts and to the

second band for socket contact removal. Slide the plunger know

forward to remove contact.

Details of operator training are available from Amphenol upon request.

Indicator Band

CONTACT REMOVAL

CONTACT INSERTION

Amphenol Thanet Way, Whitstable, Kent. CT5 3JF Tel: 01227 773200 Fax: 01227 276571

Notice: Products are sold subject to Amphenol’s conditions of sale (“the standard conditions”). All specifications and statements co

ntained

herein are believed to be correct at the time of printing but no representation or warranty, express or implied, is given as to any specification or

statement contained herein. Product specifications including performance characteristics are typic

al only and subject to deviation. Specifications

are also subject to change without notice. Users should not assume that all safety measures are indicated or that other measures may not be

required. No representation or warranty, express or implied, is

given that any use of products (including any stated or suggested use) does not

infringe any patent, registered design or other third party rights and no stated or suggested use of products can be taken to recommend any such

infringement.