To help you do the best job possible when using Altech's terminal blocks, we put together a selection of useful tools to accomplish just that. We offer this as a service to our customers, since some of the special tools we offer may be hard to find. Included in this tool selection are wire strippers to safely and quickly remove insulation from wire and cable and to speed the wire preparation process; semi-automatic and hand operated crimping tools for crimping ferrules onto wire ends. Our large selection of screwdrivers include insulated and uninsulated straight blade, flat tip, Phillips, and Posidriv types. All tools are made from the highest quality steels for superior performance and long life. The hand tools are manufactured to exacting specifications and carefully heat treated for maximum strength and durability. FERRULES & TOOLS 52 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com INDUSTRY STANDARD FERRULES FERRULES, INSULATED Industry Standard Ferrules insure reliable electrical connections when terminating stranded flexible wire in terminal blocks, circuit breakers or other control devices. Insulated ferrules prevent conductor breakage due to bending, wire stress or vibration while facilitating wire insertion into the terminal clamp. Altech's standard insulated ferrules are color coded by conductor size for convenient identification. To ensure efficient ferrule crimping, always select the smallest ferrule diameter that fits the wire and use only professional crimping tools. (Please refer to the ordering pages and the Crimper Selector Guide on pages 58-61.) * Sleeve: polypropylene * Tube: tin-plated copper A B D C AWG (mm2) Color 24 (.25) Lt. Blue 24 (.25) Lt. Blue HI 0.25/12 2621.0 8.0(.31) 12.0 (.47) 8.0 (.31) 1.2 (.05) 2.3 (.09) 500/100 22 (.34) Turquoise HI 0.34/10 2622.0 6.0(.24) 10.0 (.39) 6.0 (.24) 1.2 (.05) 2.5 (.10) 500/100 Type Cat. Stripping Length No. mm (in.) HI 0.25/10 2620.0 6.0(.24) A 10.0 (.39) Ferrule Dimensions mm (in.) B C 6.0 (.24) 1.2 (.05) D 2.3 (.09) Std. Pk.* 500/100 22 (.34) Turquoise HI 0.34/12 2623.0 8.0(.31) 12.0 (.47) 8.0 (.31) 1.2 (.05) 2.5 (.10) 500/100 20 (.50) Orange HI 0.50/12 2397.0 6.0(.24) 12.0 (.47) 6.0 (.24) 1.3 (.05) 2.8 (.11) 500/100 20 (.50) Orange HI 0.50/14 2201.0 8.0(.31) 14.0 (.55) 8.0 (.31) 1.3 (.05) 2.8 (.11) 500/100 20 (.75) White HI 0.75/12 2398.0 6.0(.24) 12.0 (.47) 6.0 (.24) 1.5 (.06) 3.3 (.13) 500/100 20 (.75) White HI 0.75/14 2202.0 8.0(.31) 14.0 (.55) 8.0 (.31) 1.5 (.06) 3.3 (.13) 500/100 18 (1.00) Yellow HI 1.0/12 2399.0 6.0(.24) 12.0 (.47) 6.0 (.24) 1.7 (.07) 3.5 (.14) 500/100 18 (1.00) Yellow HI 1.0/14 2203.0 8.0(.31) 14.0 (.55) 8.0 (.31) 1.7 (.07) 3.5 (.14) 500/100 16 (1.50) Red HI 1.5/14 2204.0 8.0(.31) 14.0 (.55) 8.0 (.31) 2.0 (.08) 4.0 (.16) 500/100 16 (1.50) Red HI 1.5/16 2400.0 10.0(.39) 16.0 (.63) 10.0 (.39) 2.0 (.08) 4.0 (.16) 500/100 16 (1.50) Red HI 1.5/24 2205.0 18.0(.71) 24.0 (.94) 18.0 (.71) 2.0 (.08) 4.0 (.16) 500/100 14 (2.50) Blue HI 2.5/14 2206.0 8.0(.31) 14.0 (.55) 8.0 (.31) 2.5 (.10) 4.7 (.19) 500/100 14 (2.50) Blue HI 2.5/18 2401.0 12.0(.47) 18.0 (.71) 12.0 (.47) 2.5 (.10) 4.7 (.19) 500/100 14 (2.50) Blue HI 2.5/24 2207.0 18.0(.71) 24.0 (.94) 18.0 (.71) 2.5 (.10) 4.7 (.19) 500/100 12 (4.00) Gray HI 4.0/17 2208.0 10.0(.39) 17.0 (.67) 10.0 (.39) 3.2 (.13) 5.4 (.21) 500/100 12 (4.00) Gray HI 4.0/20 2402.0 12.0(.47) 20.0 (.79) 12.0 (.47) 3.2 (.13) 5.4 (.21) 500/100 12 (4.00) Gray HI 4.0/26 2209.0 18.0(.71) 26.0 (1.02) 18.0 (.71) 3.2 (.13) 5.4 (.21) 100 10 (6.00) Black HI 6.0/20 2210.0 12.0(.47) 20.0 (.79) 12.0 (.47) 3.9 (.15) 6.9 (.27) 100 10 (6.00) Black HI 6.0/26 2211.0 18.0(.71) 26.0 (1.02) 18.0 (.71) 3.9 (.15) 6.9 (.27) 100 8 (10.00) Ivory HI 10.0/22 2212.0 12.0(.47) 22.0 (.87) 12.0 (.47) 4.9 (.19) 8.4 (.33) 100 8 (10.00) Ivory HI 10.0/28 2213.0 18.0(.71) 28.0 (1.10) 18.0 (.71) 4.9 (.19) 8.4 (.33) 100 6 (16.00) Green HI 16.0/24 2214.0 12.0(.47) 24.0 (.94) 12.0 (.47) 6.2 (.24) 9.6 (.38) 100 6 (16.00) Green HI 16.0/28 2215.0 18.0(.71) 28.0 (1.10) 18.0 (.71) 6.2 (.24) 9.6 (.38) 100 4 (25.00) Brown HI 25.0/30 2267.0 18.0(.71) 30.0 (1.18) 18.0 (.71) 7.7 (.30) 12.0 (.47) 50 4 (25.00) Brown HI 25.0/36 2272.0 22.0(.87) 36.0 (1.42) 22.0 (.87) 7.7 (.30) 12.0 (.47) 50 2 (35.00) Beige HI 35.0/30 2276.0 18.0(.71) 30.0 (1.18) 18.0 (.71) 8.7 (.34) 13.5 (.53) 50 2 (35.00) Beige HI 35.0/39 2390.0 25.0(.98) 39.0 (1.54) 25.0 (.98) 8.7 (.34) 13.5 (.53) 50 1 (50.00) Olive HI 50.0/36 2500.0 20.0(.79) 36.0 (1.42) 20.0 (.79) 10.9(.43) 16.0 (.63) 50 2/0 (70.00) Yellow HI 70.0/37 2786.0 20.0(.79) 37.0 (1.46) 20.0 (.79) 13.4(.53) 17.0 (.67) 25 3/0 (95.00) Red HI 95.0/44 2787.0 25.0(.98) 44.0 (1.73) 25.0 (.98) 15.4(.61) 19.0 (.75) 25 4/0 (120.00) Blue HI 120.0/48 2788.0 27.0(1.06) 48.0 (1.89) 27.0 (1.06) 17.6(.69) 22.4 (.88) 25 250MCM(150.0) Yellow HI 150.0/58 2789.0 32.0(1.26) 58.0 (2.28) 32.0 (1.26) 20.5(.81) 25.0 (.98) 25 * Different standard packs are available as shown. To order the desired standard pack, please use the quantity required as a suffix to the cat. no. Example for 100 standard pack: Type H10.25/10, Cat. No. 2620.0/100 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com 53 DIN STANDARD FERRULES FERRULES, INSULATED DIN Standard Ferrules insure reliable electrical connections when terminating stranded flexible wire in terminal blocks, circuit breakers or other control devices. Insulated ferrules prevent conductor breakage due to bending, wire stress or vibration while facilitating wire insertion into the terminal clamp. Altech's DIN standard ferrules are in compliance with DIN requirements, making them ideal for export applications. They also have a specified color code convention that differs from the color code used for Altech's industry standard ferrules. To ensure efficient ferrule crimping, always select the smallest ferrule diameter that fits the wire and use only professional crimping tools. (Please refer to the ordering pages and the Crimper Selector Guide on pages 58-61.) * Sleeve: polypropylene * Tube: tin plated copper A B D C AWG (mm2) Color 20 (.50) White HD 0.50/12 2863.0 6.0(.24) 12.0 (.47) 6.0 (.24) 1.3 (.05) 2.8 (.11) 20 (.50) White HD 0.50/14 2864.0 8.0(.31) 14.0 (.55) 8.0 (.31) 1.3 (.05) 2.8 (.11) 500/100 20 (.50) White HD 0.50/16 2865.0 10.0(.39) 16.0 (.63) 10.0 (.39) 1.3 (.05) 2.8 (.11) 500/100 20 (.75) Gray HD 0.75/12 2866.0 6.0(.24) 12.0 (.47) 6.0 (.24) 1.5 (.06) 3.3 (.13) 500/100 20 (.75) Gray HD 0.75/14 2867.0 8.0(.31) 14.0 (.55) 8.0 (.31) 1.5 (.06) 3.3 (.13) 500/100 20 (.75) Gray HD 0.75/16 2868.0 10.0(.39) 16.0 (.63) 10.0 (.39) 1.5 (.06) 3.3 (.13) 500/100 20 (.75) Gray HD 0.75/18 2869.0 12.0(.47) 18.0 (.71) 12.0 (.47) 1.5 (.06) 3.3 (.13) 500/100 18 (1.00) Red HD 1.0/12 2870.0 6.0(.24) 12.0 (.47) 6.0 (.24) 1.7 (.07) 3.5 (.14) 500/100 18 (1.00) Red HD 1.0/14 2871.0 8.0(.31) 14.0 (.55) 8.0 (.31) 1.7 (.07) 3.5 (.14) 500/100 18 (1.00) Red HD 1.0/16 2872.0 10.0(.39) 16.0 (.63) 10.0 (.39) 1.7 (.07) 3.5 (.14) 500/100 18 (1.00) Red HD 1.0/18 2840.0 12.0(.47) 18.0 (.71) 12.0 (.47) 1.7 (.07) 3.5 (.14) 500/100 16 (1.50) Black HD 1.5/14 2841.0 8.0(.31) 14.0 (.55) 8.0 (.31) 2.0 (.08) 4.0 (.16) 500/100 16 (1.50) Black HD 1.5/16 2842.0 10.0(.39) 16.0 (.63) 10.0 (.39) 2.0 (.08) 4.0 (.16) 500/100 16 (1.50) Black HD 1.5/18 2843.0 12.0(.47) 18.0 (.71) 12.0 (.47) 2.0 (.08) 4.0 (.16) 500/100 16 (1.50) Black HD 1.5/24 2844.0 18.0(.71) 24.0 (.94) 18.0 (.71) 2.0 (.08) 4.0 (.16) 500/100 14 (2.50) Blue HD 2.5/14 2845.0 8.0(.31) 14.0 (.55) 8.0 (.31) 2.5 (.10) 4.7 (.19) 500/100 14 (2.50) Blue HD 2.5/18 2846.0 12.0(.47) 18.0 (.71) 12.0 (.47) 2.5 (.10) 4.7 (.19) 500/100 14 (2.50) Blue HD 2.5/24 2847.0 18.0(.71) 24.0 (.94) 18.0 (.71) 2.5 (.10) 4.7 (.19) 500/100 12 (4.00) Gray HD 4.0/17 2848.0 10.0(.39) 17.0 (.71) 10.0 (.39) 3.2 (.13) 5.4 (.21) 500/100 Type Cat. Stripping Length No. mm (in.) A Ferrule Dimensions mm (in.) B C Std. Pk.* D 500/100 12 (4.00) Gray HD 4.0/20 2849.0 12.0(.47) 20.0 (.79) 12.0 (.47) 3.2 (.13) 5.4 (.21) 500/100 12 (4.00) Gray HD 4.0/26 2850.0 18.0(.71) 26.0 (1.02) 18.0 (.71) 3.2 (.13) 5.4 (.21) 100 10 (6.00) Yellow HD 6.0/20 2851.0 12.0(.47) 20.0 (.79) 12.0 (.47) 3.9 (.16) 6.9 (.27) 100 10 (6.00) Yellow HD 6.0/26 2852.0 18.0(.71) 26.0 (1.02) 18.0 (.71) 3.9 (.16) 6.9 (.27) 100 8 (10.00) Red HD 10.0/22 2853.0 12.0(.47) 22.0 (.87) 12.0 (.47) 4.9 (.20) 8.4 (.33) 100 8 (10.00) Red HD 10.0/28 2854.0 18.0(.71) 28.0 (1.10) 18.0 (.71) 4.9 (.20) 8.4 (.33) 100 6 (16.00) Blue HD 16.0/24 2855.0 12.0(.47) 24.0 (.87) 12.0 (.47) 6.2 (.24) 9.6 (.38) 100 6 (16.00) Blue HD 16.0/28 2856.0 18.0(.71) 28.0 (1.10) 18.0 (.71) 6.2 (.24) 9.6 (.38) 100 4 (25.00) Yellow HD 25.0/30 2857.0 18.0(.71) 30.0 (1.18) 18.0 (.71) 7.7 (.30) 12.0 (.47) 50 4 (25.00) Yellow HD 25.0/36 2858.0 22.0(.87) 36.0 (1.5) 22.0 (.87) 7.7 (.30) 12.0 (.47) 50 2 (35.00) Red HD 35.0/30 2859.0 18.0(.71) 30.0 (1.18) 18.0 (.71) 8.7 (.34) 13.5 (.53) 50 2(35.00) Red HD 35.0/39 2860.0 25.0(.98) 39.0 (1.54) 25.0 (.98) 8.7 (.34) 13.5 (.53) 50 1 (50.00) Blue HD 50.0/36 2861.0 20.0(.79) 36.0 (1.5) 20.0 (.79) 10.9(.43) 16.0 (.63) 50 * Different standard packs are available as shown. To order the desired standard pack, please use the quantity required as a suffix to the cat. no. Example for 100 standard pack: Type H10.25/10, Cat. No. 2620.0/100 54 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com UNINSULATED FERRULES FERRULES Uninsulated Ferrules insure reliable electrical connections when terminating stranded flexible wire in terminal blocks, circuit breakers or other control devices. Uninsulated ferrules prevent wire strands from fraying and breaking and are extremely cost effective. Their shorter lengths and uninsulated bodies offer advantages when making terminations in printed circuit board terminal blocks and in other terminal blocks with smaller clamps or narrow widths. To ensure efficient ferrule crimping, always select the smallest ferrule diameter that fits the wire and use only professional crimping tools. (Please refer to the ordering pages and the Crimper Selector Guide on pages 58-61.) * Tube: tin plated copper A B C AWG (mm2) Type Cat. No. Stripping Length mm (in.) 20 (.50) HU 0.50/6 2216.0 6.0 (.24) 6.0 (.24) 1.3 (.05) 2.1 (.08) 1000/100 20 (.75) HU 0.75/6 2217.0 6.0 (.24) 6.0 (.24) 1.5 (.06) 2.3 (.09) 1000/100 20 (.75) HU 0.75/10 2218.0 10.0 (.39) 10.0 (.39) 1.5 (.06) 2.3 (.09) 1000/100 18 (1.00) HU 1.0/6 2219.0 6.0 (.24) 6.0 (.24) 1.7 (.07) 2.5 (.10) 1000/100 18 (1.00) HU 1.0/10 2220.0 10.0(.39) 10.0 (.39) 1.7 (.07) 2.5 (.10) 1000/100 16 (1.50) HU 1.5/7 2221.0 7.0 (.28) 7.0 (.28) 2.3 (.09) 2.8 (.11) 1000/100 16 (1.50) HU 1.5/10 2222.0 10.0 (.39) 10.0 (.39) 2.3 (.09) 2.8 (.11) 1000/100 14 (2.50) HU 2.5/7 2223.0 7.0 (.28) 7.0 (.28) 2.5 (.10) 3.4 (.13) 1000/100 14 (2.50) HU 2.5/12 2224.0 12.0 (.47) 12.0 (.47) 2.5 (.10) 3.4 (.13) 1000/100 12 (4.00) HU 4.0/9 2225.0 9.0 (.35) 9.0 (.35) 3.2 (.13) 4.0 (.16) 1000/100 12 (4.00) HU 4.0/12 2226.0 12.0 (.47) 12.0 (.47) 3.2 (.13) 4.0 (.16) 1000/100 10 (6.00) HU 6.0/12 2227.0 12.0 (.47) 12.0 (.47) 3.9 (.15) 4.7 (.19) 500/100 10 (6.00) HU 6.0/15 2388.0 15.0 (.59) 15.0 (.59) 3.9 (.15) 4.7 (.19) 500/100 8 (10.00) HU 10.0/12 2228.0 12.0 (.47) 12.0 (.47) 4.9 (.19) 5.8 (.23) 500/100 8 (10.00) HU 10.0/15 2389.0 15.0 (.59) 15.0 (.59) 4.9 (.19) 5.8 (.23) 500/100 8 (10.00) HU 10.0/18 2229.0 18.0 (.71) 18.0 (.71) 4.9 (.19) 5.8 (.23) 500/100 6 (16.00) HU 16.0/12 2391.0 12.0 (.47) 12.0 (.47) 6.2 (.24) 7.5 (.30) 500/100 6 (16.00) HU 16.0/15 2392.0 15.0 (.59) 15.0 (.59) 6.2 (.24) 7.5 (.30) 500/100 6 (16.00) HU 16.0/18 2393.0 18.0 (.71) 18.0 (.71) 6.2 (.24) 7.5 (.30) 500/100 4 (25.00) HU 25.0/15 2394.0 15.0 (.59) 15.0 (.59) 7.7 (.30) 9.5 (.37) 500/100 4 (25.00) HU 25.0/18 2395.0 18.0 (.71) 18.0 (.71) 7.7 (.30) 9.5 (.37) 100 100 A Ferrule Dimensions mm (in.) B C Std. Pk.* 2 (35.00) HU 35.0/18 2396.0 18.0 (.71) 18.0 (.71) 8.7 (.34) 11.0 (.43) 1/0 (50.00) HU 50.0/32 2816.0 32.0 (1.26) 32.0 (1.26) 10.9 (.43) 13.0 (.51) 100 2/0 (70.00) HU 70.0/25 2790.0 26.0 (1.02) 25.0 (.98) 13.3 (.52) 15.0 (.59) 100 3/0 (95.00) HU 95.0/32 2791.0 30.0 (1.18) 32.0 (1.26) 15.3 (.60) 17.0 (.67) 50 4/0 (120.00) HU 120.0/32 2792.0 32.0 (1.26) 32.0 (1.26) 17.5 (.69) 19.0 (.75) 50 250MCM(150.00) HU 150.0/40 2793.0 38.0 (1.50) 40.0 (1.57) 19.5 (.77) 21.0 (.83) 50 350MCM(185.00) HU 185.0/40 2815.0 40.0 (1.57) 40.0 (1.57) 21.2 (.83) 23.5 (.93) 25 * Different standard packs are available as shown. To order the desired standard pack, please use the quantity required as a suffix to the cat. no. Example for 100 standard pack: Type H10.25/10, Cat. No. 2620.0/100 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com 55 DUAL WIRE FERRULES DUAL WIRE FERRULES Insulated Dual Wire Ferrules have larger diameters and special shaped sleeves that accept two conductors of the same or different size. They provide an efficient connection of multiple wires in the same terminal clamp or simplify wire jumpering between terminal clamps. They are color coded with the same convention as the insulated DIN standard ferrules. To ensure efficient ferrule crimping always select the smallest ferrule diameter that fits the wire and use only professional crimping tools. (Please refer to the ordering pages and the Crimper Selector Guide on pages 58-61.) A C Wires x AWG (mm2) Color Type D2 Cat. No. Stripping Length mm (in.) A Handy Assortment Boxes for convenient dispensing and storage of Industry and DIN Standard Insulated Ferrules. Types AB1-S and AB1-D are equipped with five different ferrule sizes. Types AB2-S and AB2-D are equipped with four different ferrule sizes. Contents of each box is listed. Dimensions for industry and DIN standard insulated ferrules are listed on pages 53-54. AB1-S Ferrule Dimensions mm (in.) B C D2 1.7 (.07) 3.0 (.12) D1 White HH 2x0.50/15 2794.0 11.0 (.43) 14.6 (.57) 8.2 (.32) 5.0 (.20) 500/100 2x20 (2x.75) Gray HH 2x0.75/15 2775.0 11.0 (.43) 14.6 (.57) 8.2 (.32) 2.0 (.08) 3.0 (.12) 5.5 (.22) 500/100 2x20 (2x.75) Gray HH 2x0.75/17 2795.0 13.0 (.51) 16.4 (.65) 10.0 (.39) 2.0 (.08) 3.0 (.12) 5.5 (.22) 500/100 2x18 (2x1.0) Red HH 2x1.0/15 2776.0 11.0 (.43) 15.4 (.61) 8.2 (.32) 2.4 (.09) 3.2 (.13) 5.8 (.23) 500/100 2x18 (2x1.0) Red HH 2x1.0/20 2796.0 13.0 (.51) 25.2 (.99) 18.0 (.71) 2.4 (.09) 3.2 (.13) 5.8 (.23) 500/100 2x16 (2x1.5) Black HH 2x1.5/16 2777.0 12.0 (.47) 15.8 (.62) 8.2 (.32) 2.6 (.10) 3.6 (.14) 6.5 (.26) 500/100 2x16 (2x1.5) Black HH 2x1.5/20 2797.0 16.0 (.63) 19.6 (.77) 12.0 (.47) 2.6 (.10) 3.6 (.14) 6.5 (.26) 500/100 2x14 (2x2.5) Blue HH 2x2.5/19 2778.0 14.0 (.55) 18.5 (.73) 10.0 (.39) 3.3 (.13) 4.5 (.18) 8.0 (.31) 250/100 2x14 (2x2.5) Blue HH 2x2.5/21 2798.0 17.0 (.67) 20.5 (.80) 12.0 (.47) 3.3 (.13) 4.5 (.18) 8.0 (.31) 250/100 2x12 (2x4.0) Gray HH 2x4.0/22 2799.0 14.0 (.63) 22.0 (.87) 12.0 (.47) 3.9 (.15) 5.2 (.20) 9.0 (.35) 100 2x10 (2x6.0) Yellow HH 2x6.0/23 2800.0 18.0 (.75) 23.0 (.91) 12.0 (.47) 5.0 (.20) 6.2 (.24) 2x8 (2x10.0) Red HH 2x10.0/24 2801.0 19.0 (.75) 24.0 (.94) 12.0 (.47) 6.2 (.24) 7.6 (.30) 13.4 (.53) 100 2X6 (2x16.0) Blue HH 2x16.0/29 2802.0 16.0 (.55) 29.0 (1.14) 16.0 (.63) 8.9 (.35) 9.5 (.37) 17.2 (.68) 100/50 11.4 (.45) 100 * Different standard packs are available for many ferrules. To order the desired standard pack, please use the quantity required as a suffix to the Cat. No. Example: Type HH2x0.5/15, Cat. No. 2794.0/100 for a standard pack of 100 Ferrule Qty. AWG (mm2) Ferrule Type Ferrule Cat. No. Ferrule Color ABI-S Industry Standard 50 20 (.50) 100 20 (.75) 100 18 (1.00) 100 16 (1.50) 50 14 (2.50) HI 0.50/14 HI 0.75/14 HI 1.0/12 HI 1.5/14 HI 2.5/14 2201.0 2202.0 2399.0 2204.0 2206.0 Orange Whiite Yellow Red Blue AB2-S Industry Standard 50 12 (.4.0) 20 10 (6.0) 20 8 (10.0) 10 6 (16.0) HI 4.0/18 HI 6.0/20 HI 10.0/22 HI 16.0/22 2208.0 2210.0 2212.0 2214.0 Gray Black Ivory Green AB1-D DIN Standard 50 20 (.50) 100 20 (.75) 100 18 (1.0) 100 16 (1.5) 50 14 (2.5) HD 0.50/14 HD 0.75/14 HD 1.0/14 HD 1.5/14 HD 2.5/14 2864.0 2867.0 2871.0 2841.0 2845.0 White Gray Red Black Blue AB2-D DIN Standard 50 12 (4.00) 20 10 (6.00) 20 8 (10.00) 10 6 (16.00) HD 4.0/18 HD 6.0/20 HD 10.0/22 HD 16.0/22 2848.0 2851.0 2853.0 2855.0 Gray Yellow Red Blue Type Cat. No. Std. Pk. ABI-S 2884.9 1 AB2-S 2885.9 1 AB1-D 2884.0 1 AB2-D 2885.0 1 AB2-S 56 Std. Pk.* 2x22 (2x.50) * Sleeve: polypropylene * Tube: tin plated copper INSULATED FERRULES Assortment Box D1 B Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com STRIPPERS Safely and quickly remove insulation from solid, stranded or flexible wire ends with Altech's general purpose wire strippers. Strip insulation made of varied materials and different thicknesses in a wide range of conductor diameters without nicking or scratching. Adjustable Wire Stripper Lock in the wire size using the brass adjustment screw to produce repeated uniform stripping of wires with the same diameter. Strip conductors from .2 - 6mm in diameter (.008 to .24 in.) up to 10 AWG. Type Cat. No. Length (L) mm (in.) Std. Pk. H248 22.021 160 (6.3) 1 Type Cat. No. Length (L) mm (in.) Std. Pk. AZ1 22.022 200 (7.9) 1 Wire Size AWG mm2 up to-10 .25 - 4.0 * Return spring * Jam nut locking * VDE, KEMA, OVE, FI, GS approved * 1000V rating Stripping Pliers Strip most round and flat PVC wire insulation easily and efficiently. Ruler guide with adjustable stop insures accurate and repeatable stripping lengths from 3 - 16mm (.12 - .63 in.). Automatic blade adjustment accommodates wire sizes 28-10 AWG. Wire Size AWG mm2 28-10 .25 - 6.0 Order replacement blades with catalog # 22.023 * Built-in wire cutter to 10 AWG (6mm2) * Insulation thickness adjustment * Lightweight, glass filled nylon handle * Hardened steel cutter blade * Replaceable stripping blade sets Heavy Duty Cable Stripper Quickly and safely remove insulation from round cable with diameters of 5 - 25mm (.20-1in.). Adjustable incision depth up to 4.5mm (.18 in.). Blade pivoting action for circumferential, longitudinal or spiral cuts. Spring loaded cable support arms facilitate removal of slit insulation. Type Cat. No. Length (L) mm (in.) Std. Pk. AM 22.024 137 (5.4) 1 Wire Size AWG mm2 5-25 .2 - 1.0 Order replacement blades with catalog # 22.029 * Handle base stores replacement blades * Hardened steel cutter blade * Impact resistant plastic handle Economy Cable Stripper Thumb screw at base of handle rotates blade 90 for circumferential or longitudinal cuts. Blade height can also be adjusted for different insulation thicknesses. Select the appropriate size stripper for the conductor size to be stripped. Type Cat. No. Length (L) mm (in.) Std. Pk. H238 H240 H242 H244 22.025 22.026 22.027 22.028 130 (5.1) 131 (5.2) 153 (6.0) 170 (6.7) 1 1 1 1 Cable Diameter mm in. 4-16 8-28 28-35 35-50 .16 - .63 .32 - 1.10 1.10 -1.38 1.38 - 1.97 * Impact resistant plastic handle * Chrome plated support arm Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com 57 CRIMPERS Quality hand tools for installing insulated and uninsulated ferrules onto a wide range of conductor and cable sizes. Choose either Universal Crimpers which accommodate a range of ferrule/wire sizes or cavity type Crimpers. A selection of economy crimpers are offered for low volume crimping applications, and a vise-mounted crimper provides cost effective crimping of large ferrules. Universal Ferrule Crimper Front Conductor Entry One die crimps a wide range of insulated and uninsulated ferrule sizes. Three Universal Ferrule Crimpers are offered to crimp different ferrule and wire size ranges up to 16mm2 (6 AWG). Type Cat. No. Length (L) mm (in.) Std. Pk. PZU6 PZU10 PZU16 22.002 22.080 22.083 228 (9.0) 210 (8.3) 220 (8.7) 1 1 1 Type Cat. No. Length (L) mm (in.) Std. Pk. PZU5 PZU4 22.037 22.038 185 (7.28) 185 (7.28) 1 1 Type Cat. No. Length (L) mm (in.) Std. Pk. 22.006 200 (7.9) 1 Type Cat. No. Length (L) mm (in.) Std. Pk. GFC2.5 22.008 139 (5.5) 1 Wire/ Ferrule Size AWG mm2 26-10 14-8 8-6 .14 - 6.0 2.5 - 10.0 10.0 - 16.0 * Positive ratcheting with spring return * Trapezoidal crimp geometry * Comfort grip plastic handle * Hardened steel frame, matte black Economy Universal Ferrule Crimper Front and Side Conductor Entry Two economy ferrule crimpers accommodate insulated and uninsulated ferrule and wire sizes up to 4.0mm2 (12 AWG). Wire/ Ferrule Size AWG mm2 26-20 20-12 .14 - .50 .50 - 4.0 * Positive ratcheting with spring return * Eclipse crimp geometry * Durable plastic frame * Hardened steel die Ferrule Crimper Side Conductor Entry Individual crimp cavities conform to industry standard insulated and uninsulated ferrules from .50 - 6mm2 (20-10 AWG). K37 Wire/ Ferrule Size AWG mm2 20-10 .50-6.0 * Positive ratcheting with spring return * Emergency release * Trapezoidal crimp geometry * Comfort grip plastic handle * Hardened steel frame, matte black Economy Ferrule Crimper Side Conductor Entry Compact cavity crimper with individual crimp cavities conforms to industry standard insulated and uninsulated ferrules from .50 - 2.5mm2 (20-14 AWG). Wire/ Ferrule Size AWG mm2 24-14 .25-2.5 * Eclipse crimp geometry * Plastic coated handle * Hardened steel frame, matte finish 58 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com CRIMPERS Quality hand tools for installing insulated and uninsulated ferrules and terminal lugs onto a wide range of conductor and cable sizes. Choose either universal crimpers which accommodate a range of ferrule/wire sizes or cavity type crimpers. A selection of economy crimpers are offered for low volume crimping applications, and a vise-mounted crimper provides cost effective crimping of large ferrules. Ferrule Crimper Side Conductor Entry Individual crimp cavities conform to industry standard insulated and uninsulated ferrule sizes from 10 - 25mm2 (8-4 AWG). Type Cat. No. Length (L) mm (in.) Std. Pk. K39 22.007 200 (7.9) 1 Type Cat. No. Length (L) mm (in.) Std. Pk. PZU35 22.085 225 (8.9) 1 Type Cat. No. Length (L) mm (in.) Std. Pk. PZU50 22.086 225 (8.9) 1 Type Cat. No. Length (L) mm (in.) Std. Pk. GFCF 22.030 225 (8.9) 1 Wire/ Ferrule Size AWG mm2 8-4 10.0 - 25.0 * Positive ratcheting with spring return * Emergency release * Trapezoidal crimp geometry * Comfort grip plastic handle * Hardened steel frame, matte black Ferrule Crimper Side Conductor Entry Dual crimp cavities conform to industry standard insulated and uninsulated ferrule sizes 25 - 35mm2 (4-2 AWG). Wire/ Ferrule Size AWG mm2 4-2 25.0 - 35.0 * Positive ratcheting with spring return * Emergency release * Trapezoidal crimp geometry * Comfort grip plastic handle * Hardened steel frame, matte black Ferrule Crimper Side Conductor Entry Crimp cavity conforms to industry standard insulated and uninsulated ferrule size 50mm2 (1 AWG). Wire/ Ferrule Size AWG mm2 1 50 * Positive ratcheting with spring return * Emergency release * Trapezoidal crimp geometry * Comfort grip plastic handle * Hardened steel frame, matte black Vise Mount Ferrule Crimper Top Conductor Entry Crimp large size insulated and uninsulated ferrule sizes 70 - 150mm2 (2/0 AWG 250 MCM) effortlessly in your shop vise. Eliminate the need for costly two-hand crimping tools. Wire/ Ferrule Size AWG mm2 2/0-250 MCM 70-150 * Spring return * Trapezoidal crimp geometry * Hardened steel, chrome finish Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com 59 PNEUMATIC CRIMPING TOOLS Altech's pneumatic crimping tools speed the crimping process of insulated or uninsulated ferrules for a wide range of wire sizes up to 8 AWG. Compressed air with 60 to 90 psi air pressure is required. Crimp ferrules efficiently and economically. A unique dual crimping head provides convenient front or side wire entry, allowing crimping from multiple positions. This features makes crimping in tight places simple. Choose either lever actuated, hand held units or hands-free footswitch operated table top models, in two basic tool sizes. Hand held models feature a flexible coil air-hose with 1/4" NPT interchange connector for quick hook-up with a standard push-toconnect coupler. The table top units also include a flexible coil air hose to the footswitch and a 1/4" NPT interchange located on the footswitch for one hand push-to-connect supply hook-up. They feature a sturdy metal base with integral table clamp and dual storage trays for quick access to the ferrule supply. The air release port on the footswitch has been quieted with a sintered bronze air silencer. The footswitch has a metal frame and a tough fiberglass shroud. Its' spring return pedal provides for short actuating cycles. Altech pneumatic crimpers are simple and easy to use. Just install the ferrule over the end of the stripped wire and insert it into either the front or side tool opening. Then touch the actuating lever or push the footswitch pedal to initiate the crimp cycle. Once the head closes it will automatically reopen after crimping. The resulting crimp features a compact trapezoidal cross section which is mechanically very strong and provides a large surface to insure a highly efficient electrical contact. Type Cat. No. Tool Wt. g (lbs.) Std. Pk. ACT2.5-P 22.014 430 (.95) 1 ACT10-P 22.015 430 (.95) 1 Table Top Crimper with Footswitch and Storage Trays Crimp Insulated Ferrules 24-14 .25-2.5 Crimp Uninsulated Ferrules 16-14 1.5-2.5 ACT2.5-T 22.016 1000 (2.20) 1 Table Top Crimper with Footswitch and Storage Trays Crimp Insulated Ferrules 12-8 4.0-10.0 Crimp Uninsulated Ferrules 12-8 4.0-10.0 ACT10-P 22.017 1000 (2.20) 1 Magnetic Mounting Holder for hand held pneumatic crimpers ACT-DXP 22.018 --- 1 Counterbalance for hand held pneumatic crimpers CT-DUP 22.019 --- 1 Tool Wire/ Ferrule Size AWG mm2 Hand Held Crimper with Actuating Lever Crimp Insulated Ferrules 24-14 Crimp Uninsulated Ferrules 16-14 .25-2.5 1.5-2.5 Hand Held Crimper with Actuating Lever Crimp Insulated Ferrules 12-8 Crimp Uninsulated Ferrules 12-8 4.0-10.0 4.0-10.0 Optional items for the hand held crimper include a counterbalance for maximum control and a magnetic holder for storage. * Operates on 60 - 90 psi air supply * Crimp insulated and uninsulated ferrules * Trapezoidal crimp geometry * Flexible coil air hose with 1/4" NPT interchange * Metal tool body and base * Hardened steel crimp head 60 Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com CRIMPER SELECTOR GUIDE Ferrule and Wire Size by Crimper Type Use this Selector Guide to determine ferrule and wire sizes which can be crimped. Refer to ordering pages 58-60 for additional selection and ordering information. 1. Determine the wire size(s) to be used. 2. Select the appropriate ferrule size(s).a 3. Based on the ferrule size, choose the crimper type appropriate for use. 4. Select the crimper style best suited for your application. CRIMPER STYLES PNEUMATIC FERRULE CRIMPER FERRULE CRIMPER WITH INDIVIDUAL CAVITIES b VISE MOUNT FERRULE CRIMPER .14 X 24 .25 X 22 20 20 18 16 .34 .50 .75 1.00 1.50 14 12 10 8 6 4 2 1 2/0 2.50 4.00 6.00 10.00 16.00 25.00 35.00 50.00 70.00 3/0 4/0 250MCM 95.00 120.00 150.00 X X X X X X X GF CF AC T1 0-P AC T2 .5T -P AC T1 0TP PZ U5 0 AC T2 .5P b 26 PZ U3 5 GF C2 .5 K3 9 PZ U1 6 K3 7 PZ U1 0 PZ U4 PZ U5 PZ U6 Ferrule Size mm2 Wire Size AWG Cr im pe r Ty pe K3 9 UNIVERSAL FERRULE CRIMPER X X X X X X X X X X X X X X X X X X X X X X Key: = Multi-Cavity Range X = Individual Cavity a To insure efficient ferrule crimping, always select the smallest ferrule diameter that fits the wire. b Insulated ferrule/wire size range is shown, uninsulated ferrule range is 16-14 AWG (1.50 - 2.5mm2) Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com 61 SCREWDRIVERS High quality hardened screw drivers efficiently torque screw clamps on high density DIN Rail, panel and printed circuit terminal blocks and circuit breakers. L Straight Blade Screwdriver Insulated Flat Tip Blade Insulated blade protects from accidental shock and minimizes the chance of causing a short when working near live potentials. * Hardened steel for maximum tool life * Rounded grip plastic handle * 750V rating Straight Blade Screwdriver Uninsulated Flat Tip Blade * Hardened steel for maximum tool life * Rounded grip plastic handle * Chrome plated shank for corrosion protection Phillips Screwdriver Insulated Blade Fits Phillips Head screws. Special tip geometry insures reliable screw tightening with a minimum of screw slot damage. An insulated blade protects from accidental shocks and minimizes the chance of shorts when working near live potentials. W Type Cat. No. Tip Width mm (in.) Shank Length mm (in.) Std. Pk. H20 H22 H24 H26 H28 H30 22.052 22.053 22.054 22.055 22.056 22.057 3.0 (.12) 4.0 (.16) 4.0 (.16) 5.0 (.19) 5.0 (.19) 5.0 (.19) 75 (2.95) 100 (3.94) 125 (4.92) 150 (5.91) 175 (6.89) 200 (7.87) 1 1 1 1 1 1 Type Cat. No. Tip Width mm (in.) Shank Length mm (in.) Std. Pk. H04 H06 H08 H10 H12 H14 22.060 22.061 22.062 22.063 22.064 22.065 3.0 (.12) 4.0 (.16) 4.0 (.16) 5.0 (.19) 5.0 (.19) 5.0 (.19) 75 (2.95) 100 (3.94) 125 (4.92) 150 (5.91) 175 (6.89) 200 (7.87) 1 1 1 1 1 1 Type Cat. No. Phillips Size Shank Length mm (in.) Std. Pk. H100 H102 H104 H106 H108 22.067 22.068 22.069 22.070 22.071 0 1 2 3 4 60 (2.36) 80 (3.15) 100 (3.94) 150 (5.91) 200 (7.87) 1 1 1 1 1 Type Cat. No. Phillips Size Shank Length mm (in.) Std. Pk. H084 H086 H088 H090 H092 22.072 22.073 22.074 22.075 22.076 0 1 2 3 4 60 (2.36) 80 (3.15) 100 (3.94) 150 (5.91) 200 (7.87) 1 1 1 1 1 Type Cat. No. Posidriv Size Shank Length mm (in.) Std. Pk. H952 H954 H956 22.077 22.078 22.084 1 2 3 80 (3.15) 100 (3.94) 150 (5.91) 1 1 1 * Hardened steel for maximum tool life * Rounded grip plastic handle * 750V rating Phillips Screwdriver Uninsulated Blade Fits Phillips Head screws. Special tip geometry insures reliable screw tightening with a minimum of screw slot damage. * Hardened steel for maximum tool life * Rounded grip plastic handle * Chrome plated shank for corrosion protection Posidriv Screwdriver & Bits Insulated Blade Fits Posidriv screw heads. Minimize slippage and screw slot damage. Insure trouble-free screw tightening. * * * * 62 Hardened steel for maximum tool life Rounded grip plastic handle 1000V rating Posidriv bits fit standard chucks Please use catalog #22.079 to order a set of the three Posidriv bits. Altech Corp.(R) * 35 Royal Road * Flemington, NJ 08822-6000 * Phone (908)806-9400 * FAX (908)806-9490 * www.altechcorp.com