Slim Relay G2RV Industrial Slim Relay Rated at 6 Amps * Large plug-in terminals for reliable connection. * LED indicator, clear case, and mechanical flag allows easy and immediate visual operation verification. * Has a maximum switching voltage of 440 VAC. * Slim outline to save space in high volume rack and PLC applications. * Low power consumption for system energy savings. X VDE Model Number Structure Model Number Legend G2RV-SL @ @ @ - @ 1 2 3 4 5 1. Auxiliary Type Designation SL: Slim relay and socket combination 3. Relay LED 0: Without LED 2. Wire Connection 7: Screw terminals 5: Push-in terminals 4. Relay Pushbutton 0: Without pushbutton 5. Input Voltage (Complete part numbers listed in the Relay and Socket Combinations Chart below) Note: LED indicator standard feature on Socket. Ordering Information List of Models Classification Plug-in terminals General-purpose Enclosure rating Unsealed Input voltage AC/DC Type of connection Contact form SPDT Screw terminals G2RV-SL700 Push-in terminals G2RV-SL500 Relay and Socket Combinations Input voltage Screw terminals Push-in terminals 12 VDC G2RV-SL700-DC12(DC11) G2RV-SL500-DC12(DC11) 24 VDC G2RV-SL700-DC24(DC21) G2RV-SL500-DC24(DC21) 24 VAC/DC G2RV-SL700-AC/DC24 G2RV-SL500-AC/DC24 48 VAC/DC G2RV-SL700-AC/DC48 G2RV-SL500-AC/DC48 110 VAC G2RV-SL700-AC110 G2RV-SL500-AC110 230 VAC G2RV-SL700-AC230 G2RV-SL500-AC230 LISTED Note: Relay and Socket Combinations are cULus listed. Slim Relay G2RV 257 Specifications Coil Ratings @ 23C Rated voltage Rated current Operate voltage AC 50 Hz DC Release voltage Power consumption % of rated voltage AC (VA) Approx. 60 Hz 80% max. 10% min. Input voltage DC (mW) Approx. 12 VDC --- --- 27.2 --- 300 mW 24 VDC --- --- 13.3 --- 300 mW 24 VAC/DC 21.1 22.5 13.0 0.5 VA 300 mW 48 VAC/DC 8.5 9.0 5.2 0.4 VA 250 mW 110 VAC 7.1 7.5 --- 0.8 VA --- 230 VAC 7.3 7.9 --- 1.7 VA --- % of rated voltage 10% Contact Ratings Number of poles 1 pole Load Resistive load (cos = 1) Inductive load (cos = 0.4, L/R = 7 ms) Rated load 6 A at 250 VAC; 6 A at 30 VDC 2.5 A at 250 VAC; 2 A at 30 VDC Rated carry current 6A Max. switching voltage 400 VAC, 125 VDC Max. switching current 6A Max. switching power 1,500 VA 180 W Minimum permissible load 10 mA at 5 VDC : P level: 60 = 0.1 x 10-6/operation 500 VA 60 W Characteristics Item 1 pole Contact resistance 100 m max. Operate (set) time 20 ms max. Release time 40 ms max. Max. operating frequency Mechanical: 18,000 operations/hr Electrical: 1,800 operations/hr (under rated load) Insulation resistance 1,000 M min. (at 500 VDC) Dielectric strength 4,000 VAC, 50/60 Hz for 1 min between coil and contacts 1,000 VAC, 50/60 Hz for 1 min between contacts of same polarity Vibration resistance Destruction: 10 to 55 Hz, 1.0 mm double amplitude Malfunction: 10 to 55 Hz, 1.0 mm double amplitude Shock resistance Destruction: 1,000 m/s2 (approx. 100G) Malfunction: 200 m/s2 (approx. 20G)when energized; 100 m/s2 (approx. 10G) when not energized Life expectancy Mechanical: 5,000,000 operations min. Electrical: 100,000 typical; NO 70,000 operations min.; NC 50,000 operations min. Ambient temperature Operating: -40C to 55C (with no icing or condensation) Ambient humidity Operating: 5% to 85% Weight Approx. 35 g Overvoltage category III Pollution degree 2 Contact Material AgSnIn Creepage distance 7.0 mm Clearance distance 5.5 mm Note: Data shown are of initial values. 258 Slim Relay G2RV Approved Standards UL Recognized (File No. E41643) - - Ambient Temp. = 40C Model G2RV-SL Series Contact form Coil ratings SPDT 12 to 48 VDC 24 to 230 VAC Contact ratings Operations 250 VAC 6 A (Resistive Load) 30 VDC 6 A (Resistive Load) 400 VAC 2 A (Resistive Load) 6,000 IEC/VDE (EN 61810) Contact form 1 pole Coil ratings Contact ratings 12, 24 VDC 24, 48 VAC/DC 110, 230 VAC 250 VAC 6 A (Res.) 30 VDC 6 A (Res.) 400 VAC 2 A (Res.) Operations 50,000 50,000 6,000 Engineering Data Switching Capacity, DC Resistive Load 1000 10,0 DC Breaking Current (A) Endurance (x 103 operations) Endurance 30VDC resistive load 250VAC resistive load 100 30VDC inductive load (L/R=7ms) 250VAC inductive load (cos = 0.4) 10 1,0 0,1 0 2 4 20 6 60 100 140 180 220 Switching voltage (VDC) Switching current (A) Switching Timing Operating time (typical) Release time (typical G2RV-SL7/5 DC12 Model number 5 ~ 7 ms 5 ~ 8 ms G2RV-SL7/5 DC24 5 ~ 7 ms 6 ~9 ms G2RV-SL7/5 AC/DC24 5 ~ 7 ms 17 ~ 22ms G2RV-SL7/5 AC/DC48 5 ~ 7 ms 22 ~ 30 ms G2RV-SL7/5 AC110 12 ~ 15 ms 22 ~ 30 ms G2RV-SL7/5 AC230 12 ~ 15 ms 22 ~ 30 ms Slim Relay G2RV 259 Accessories PLC Interface (for G2RV-SL700 series only) List of Models Model number P2RVC-8-O-F Description Connection PLC Output Interface for 8x Flat cable G2RV-SL700 series. (Ribbon cable PnP-type connector, 10 pole, IEC603/1) Specifications Input Electrical schematic P2RVC-8-O-F Rated voltage 30 VAC/VDC max. Current capacity 0.5 A per channel 2.0 A total current, power supply terminal Characteristics Ambient temperature Operating: 0 to 55C Storage: -20 to 85C Overvoltage category III Pollution degree 2 Cables for PLC Interface P2RVC-8-O-F P2RV-4-@@@C Cable to connect CJ1 to 4 x P2RVC-8-O-F List of Models Model number P2RV-4-100C P2RV-4-200C P2RV-4-300C P2RV-4-500C Cable length 1.0 m 2.0 m 3.0 m 5.0 m A 4x10 pole IDC mounting to 4 x P2RVC-8-O-F A B C B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 0 D C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 40 Wire A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 0 Cable length as indictad by model number. @@@ = length in centimeters B C Split into 4 sections Length = 30 cm 40 38 36 34 32 30 28 26 22 24 39 37 35 33 31 29 27 25 21 23 20 18 16 14 12 10 8 6 2 4 19 17 15 13 11 9 7 5 1 3 40 pole IDC mounting to Omron PLC CJ1-OD232 Technical data Control line AWG26/0.14 mm2, tin-plated copper Diameter cable 10.6 mm (one end splits into 4 sections: A, B, C, D Operating voltage 60 VDC Continuous current per signal wire 0.5 A Max. total current, 4 bytes, each 1.0 A Test voltage 0.5 KV, 50 Hz, 1 min Operating temperature range -20C to +50C 260 Slim Relay G2RV D P2RV-A@@@C Cable, single sided 10 pole IDC connector, to connect to P2RVC-8-O-F List of Models Model number Cable length P2RV-A100C 1.0 m P2RV-A200C 2.0 m P2RV-A300C 3.0 m P2RV-A500C 5.0 m WHITE 9 GREY 8 PURPLE 7 BLUE 6 GREEN 5 YELLOW 4 ORANGE 3 RED 2 BROWN 1 BLACK 10 Wire 10 Open end 10 pole IDC mounting to P2RVC-8-O-F Cable length as indictad by model number. @@@ = length in centimeters Outer isolation removed Length = 30 cm Technical data Control line AWG26/0.14 mm2, tin-plated copper Diameter cable 6.8 mm Operating voltage 60 VDC Continuous current per signal wire 0.5 A Max. total current 1.0 A Test voltage 0.5 KV, 50 Hz, 1 min Operating temperature range -20C to +50C Stand-Alone Relays for MRO and Reference Model Number Legend G2RV-@ - @ @ @ DC@ 5 1 2 3 4 1. Number of Poles 1: 1 pole 4. Contact Material Blank: AgSnIn 2. Terminals S: Plug-In 5. Rated Coil Voltage 11, 21, 48 3. Relay LED Blank: Without LED List of Models Model number Replacement for G2RV-1-S DC11 G2RV-SL7@@/5@@ DC12(DC11) G2RV-1-S DC21 G2RV-SL7@@/5@@ DC24(DC21) G2RV-SL7@@/5@@ AC/DC24 G2RV-1-S DC48 G2RV-SL7@@/5@@ AC/DC48 G2RV-SL7@@/5@@ AC110 G2RV-SL7@@/5@@ AC230 Slim Relay G2RV 261 Accessories (Order Separately) Cross Bars Model Number Legend P2RVM- @ @ 1 2 1. Number of Poles 020: 2 poles 030: 3 poles 040: 4 poles 100: 10 poles 200: 20 poles 2. Color R:Red S:Blue B:Black Model number Poles P2RVM-020@ 2 P2RVM-030@ 3 P2RVM-040@ 4 P2RVM-100@ 10 P2RVM-200@ 20 Color Red (R) Blue (S) Black (B) Specification Value Max. current (EN60947-7-1 sec tion 8.33 / 1991) 32 A Max. voltage 400 VAC Max. voltage (when cutting cross-bar without using separation plate or end bracket) 250 VAC Plastic Labels for G2RV Sockets Model number R99-15 for G2RV Quantity Color 5 sheets x 120 labels = 600 labels (minimum order) White Labels (Stickers) for G2RV Sockets Model number R99-16 for G2RV Quantity Color 10 sheets x 484 labels = White 4,840 labels (minimum order) Separating Plates Model number P2RV-S 262 Quantity 50 plates (minimum order) Slim Relay Description Provides isolation between adjacent relays to achieve 400 V isolation. G2RV Dimensions Note: All units are in millimeters unless otherwise indicated. Complete Unit G2RV-SL700 Input circuit 12 11 14 106.7 max. 12 83 70.9 47.2 A2 11 A1 14 26.1 6.2 max. 24 V DC Terminal Arrangement/ Internal Connections (Top View) 12 A2 11 35 92.7 max. A1 14 Other Coil Voltage Terminal Arrangement/ Internal Connections (Top View) Five, M2.5 x 6 88.9 99.2 7.1 A2 A1 12 V DC Terminal Arrangement/ Internal Connections (Top View) Slim Relay G2RV 263 G2RV-SL500 Input circuit 12 11 14 106.7 max. 12 82.9 69.8 46 6.2 max. 24.6 A2 11 A1 14 24 V DC Terminal Arrangement/ Internal Connections (Top View) 12 11 35 97.4 max. 14 A2 A1 Other Coil Voltage Terminal Arrangement/ Internal Connections (Top View) A2 7.1 88.9 A1 99.2 12 V DC Terminal Arrangement/ Internal Connections Single Relay G2RV-1-S 30.5 max. 5.2 max. 33 max. 16.2 Input circuit 14 11 12 A1 A2 Terminal Arrangement/ Internal Connections (Bottom View) 1.8 0.5 2.4 3.5 5.04 5.04 22 264 Slim Relay G2RV 3 Installation Tools G2RV-SL700 series: Flat-blade screwdriver should be used for mounting and / or releasing cables. G2RV-SL500 series: Flat-bade screwdriver should be used for mounting stranded wires without ferrules and / or releasing cables. Applicable Screwdriver * Flat-blade, Parallel-tip, 2.5 mm diameter (3.0 mm max.) - Flat-blade, Parallel-tip 2.5 dia. (3.0 mm max.) - Flat-blade, Flared-tip Cannot be used. Examples: FACOM AEF.2.5x75E (AEF. 3x75E) VESSEL No. 9900-(-)2.5x75 (No. 9900-(-)3x100) WAGO 210-119 WIHA 260/2.5x40 (260/3x50) *Chamfering the tip of the driver improves insertion when used as an exclusive tool. Applicable Wires Applicable Wire Sizes G2RV-SL700 Series Box Clamp Technology Wire type Applicable Wire Size Stripping Length Stranded without ferrules 0.5 - 2.5 mm 2 7 mm Stranded with ferrules and plastic collar 0.5 - 2.5 mm2 7 mm Stranded with ferrules without plastic collar 0.5 - 2.5 mm2 7 mm Solid 0.5 - 2.5 mm2 7 mm G2RV-SL500 Series Push-in Technology Wire type Applicable Wire Size Stripping Length 0.5 - 2.5 mm2 12 mm Stranded with ferrules and plastic collar 0.5 - 2.5 mm2 12 mm Stranded with ferrules without plastic collar 0.5 - 2.5 mm2 12 mm 2 12 mm Stranded without ferrules Solid 0.5 - 2.5 mm Wiring Use wires of the applicable sizes specified above. The length of the exposed conductor should be 7 mm for a G2RV-SL700 series, 12 mm for a G2RV-SL500 series. G2RV-SL700 7 mm G2RV-SL500 12 mm Fig. 1 Exposed Conductor Length Slim Relay G2RV 265 Precautions Precautions for Connection * Do not move the screwdriver up, down, or from side to side while it is inserted in the hole. Doing so may cause damage to internal components (e.g., deformation of the clamp spring or cracks in the housing) or cause deterioration of insulation. * Do not insert the screwdriver at an angle. Doing so may break the side of socket and result in a short-circuit. * Do not insert two or more wires in the hole. Wires may come in contact with the spring causing a temperature rise or be subject to sparks. (There are two wiring holes for each terminal.) * Insert the screwdriver along the hole wall as shown below. * If lubricating liquid, such as oil, is present on the tip of screwdriver, the screwdriver may fall out resulting in injury to the operator. * Insert the screwdriver into the bottom of the hole. It may not be possible to connect cables properly if the screwdriver is inserted incorrectly. General Precautions * Do not use the product if it has been dropped on the ground. Dropping the product may adversely affect performance. * Confirm that the socket is securely attached to the mounting track before wiring. If the socket is mounted insecurely it may fall and injure the operator. * Insure that the socket is not charged during wiring and maintenance. Not doing so may result in electric shock. * Do not pour water or cleansing agents on the product. Doing so may result in electric shock. * Do not use the socket in locations subject to solvents or alkaline chemicals. * Do not use the socket in locations subject to ultraviolet light (e.g., direct sunlight). Doing so may result in markings fading, rust, corrosion, or resin deterioration. * Do not dispose of the product in fire. Removing from Mounting Rail To remove the socket from the mounting rail, insert the tip of screwdriver in the fixture rail, and move it in the direction shown on the right. . Wiring Procedure for G2RV-SL500 series Wire removal Screwdriver hole Wire connection hole Wire insertion Insert the specified screwdriver into the release hole. Wire Insert the exposed conductor into the connection hole. Removing wire. No other tools are required. Note: In case of wiring stranded wires without ferrules screwdriver should be inserted before inserting the wire. Screwdriver should be removed after fully insertion of the wire. 266 Slim Relay G2RV Removing screwdriver. MEMO Slim Relay G2RV All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 Global - http://www.omron.com USA - http://www.components.omron.com 847-882-2288 Cat. No. X301-E-1b Slim Relay 09/11 G2RV Specifications subject to change without notice Printed in USA