NM = . Qualification Test Report 501-78271 = Tyco Electronics Ao JE GER et 10DEC'09 Rev. A GIC2.5 A*RIS HH r*ESIT (Grace Inertia Connector 2.5 Connector Tin Plate Type) 1. id= 11 #8 & ABERIL, GIC 2.5 (2-3-4-5-6-7-8M) IRDRMDES1I SOMA 108-78307 Rev.F [EAN MERE EEL GRRL CUS AMER T SLOT PAN. 1.2 js FSG ARES GIC 25 AROSHHOVES(FIO SAM, BHM RURAMERERABRECOWUTAIBO SERA AS scat TLS, 13 #4 if GIC 2.5 APRDSBHESIFIA, BAOMAH 108-78307 Rev.F OM FEDBEEICSRLE, 1.4 Sana BA AS Gd. RAE SARA. ARS WRIA SNoO Bik wt BR RRAOItIZCHS., 1. Introduction 1.1. Testing was performed on the Grace Inertia Connector (GIG) 2.5mm (2, 3, 4,5, 6, 7 and 8 POS) Connector Tin Plating Type to determine: if it meets the requirements of Product Specification, 108-78307 Rev.F. 1.2 Scope This report covers the electrical, mechanical and environmental performance requirements of the GIC 2.5mm Connecter Tin Plating Type. 1.3. Conclusion GIC 2.5 Connector Tin Plating Type meets the electrical, mechanical and environmental performance requirements of Product Specification, 108-78307 Rev.F. 1.4 Product Description This product has been developed for Wiring Equipment, Household Appliances etc. Classification (G#I2H#) -General 944 LL MLPA Ve VSM (F 219-8535 |S SEA #I-58) 1 of 21 Tyco Electronics Japan GE. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) COMB ORROBERI AL. SSAA Gi t<KSL). This document is subject to change. Call local TE for the latest revision. Copyright 2008 by Tyco Electronics Japan G.K. All rights reserved. *: iE Trademark= Tyco Electronics Qualification Test Report 01-78271 15 st 1.5.1 Bt HE RESRERIC AU SEHId, RY SBR MLOMESRICSRLELOCHSCE, ELH BIVSINAIGL AA 4H - 1UR98 2.0 BU 25 IV SObO RBS 114-5359) (BOUT Fig. 2 (RT BRALBLEEMORHCHSCE, 1.5.2 ABR ME RESRESL T FAL} Beeld, Fig. 2 (CT BRICTHIAOETS, 1.6 ERED RA CREA K Si daldFig. SIME SH BRA, RH, ROMER RIG SkImatSnThOce, aan hts All(T AE SAU CL GL RY i FCT pAGce, 1.5 Test Sample 1.5.1 Test Samples The test specimens to be employed for the tests shall be conforming to the requirements specified in the applicable product drawings. The crimped contacts shall be prepared in accordance with the requirements of applicable application Specification, 114-5359, Crimping of GRACE INERTIA CONNCTOR 2.0 AND 2.5 on the wires specified in Fig. 2 of this specification. 1.5.2 Applicable Wires The wires to be used for crimping the samples for performance testing shall be conforming to the requirements specified in Fig. 7. 1.6 Performance Requirements and Test Descriptions : The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig.4. All tests shall be performed in the room temperature unless otherwise specified us m 4 ia Pos. No. Remarks Name 0-1827290-1 Grace Inertia Connector 2.0 and 2.5 AWGH28 ~#29 Receptacle Contact 1-1871859-1 Grace Inertia Connector 2.5 AWGHOB-~#H22 Receptacle Contact Fig. 1 28 FSP NDE YD Hii See Fig. 1 2~8 P ee rig. Plug Housing Os: Fig. 1 258 EYP ND UD iB See Fig. 1 2~8 Pos 9: Cap Housing bt se 1 Appendix 1 Rev. A 2 of 21nal 1.5 1.5 Tyco Electronics Qualification Test Report 501-78271 ae oe SR (=) Test Sample And Applicable Wires(Continue}) an Bh pe ee AVIPyE IY | Aya Pee Descriptions FSF IND YG i4(Pos) Plua Housin (L/P) (On Tape) os g g Header Assembly Header Assembly 2 o-1747066-2 o-1871843-2 o-1871845-2 3 o-1747066-3 o-1871843-3 o-1871845-3 4 o-1747066-4 o-18/1843-4 o-18/1845-4 5 o-1747066-5 0-1871843-5 o-1871845-5 6 o-1747066-6 o-1871843-6 o-18/71845-6 7 o-1747066-/ - o-1871845-7 8 o-1747066-8 o-1871843-8 o-1871845-8 9/3 2013523-1 (2E ERS ih) (Without Pin 2) 4/6 2069625-1 (2E ERS ih) (Without Pin 2) Fig1. 3+ Sem (mm) RE(mm) RR SERRE I Emm) Calculated Cross- AWG Diameter of a Number of Insulation Quter sectional Area(mm) Conductor (mm) Conductors Diameter (mm) 0.08 28 0.12 1.08 0.14 26 0.16 1.3 0.22 24 0.16 11 1.4 0.34 22 0.16 17 1.5 0.53 20 0.18 21 1.9 Fig 2 Hite Unit: A a7 39k Y-ILaIb ontact Rec. Contact : Bitz Wire Size ay AWG #22 AWG #24 AWG #26 AWG #28 Pos. 2-845 2.5 2.2 2.0 1.65 Fig3 Rev. A 3 Of 21= Tyco Electronics 2 HRA 2. Test Contents Qualification Test Report Requirements SAR RIL HERIOT ORS RSC & IR No. 2.1 arate al OTE Examination of Product San MeAMP By tiel ARTE 1 14-53590) $848 (8 BRI SRLS LE, Meets requirements of product drawing and AMP Specification (114-5359) After test, no corrosion influence performance. Bic kY Ap 7eORREL REET IR Requirements 20 m@ LAT CRRA) aER AE Visual inspection Procedures | FRAT 4, No physical damage BS sm AY TE BE Electrical Requirements a 2 arate Meat in(O-LA) Termination Resistance (Low Level) ABE 10m2 LAF CHRD 10 mQ Max. (Initial) 20 mO Max. (Final) INDY TAA ENRALE IV SIRE BES SE 20mVEL EF. AB Si lOmALL FO Subject mated contacts assembled in housing to 20mV Max. open circuit at 10mA. Requirements 5OOM Ak (HAD BRAK | + CHETS. Take the resistance of the wire only away Procedures | (EL, BIRO MAISELSIC. from measurement Fig. 6 BFR, Fig. 6. AMP#a4% 109-5311-1 AMP Spec. 109-5311-1 aes No, 2.3 aaa le A 1 Test Items | *eeeFeiT Insulation Resistance FRR (E 1000 MS? EAE (ABAD 1000 M Min. (Initial) 500 MQ Min. (Final) SBR 7 ds Procedures 500 V DG Edn, IADSRELEKE CREA ASFARU IV SPREAD V LVI ORO fh CHE, MIL-STD-202, BtER3E 302 414 B AMP#H48& 109-5302 Impressed voltage 500 V DC. Test between adjacent circuits and between the surface of housing and contact of mate connectors. AMP Spec. 109-5302 MIL-STD-202, Method 302 Condition B Fig. 4 (#<) (To be continued) Rev. A 4 of 21 501-78271= Tyco Electronics Qualification Test Report 2. GERA Bie) 2. Test Contents (Continue) ee mM BY TE FE Electrical Requirements Requirements YVVEi 5mA WE es No. 2.4 aR IAB = . Test lterns tS Dielectric withstanding Voltage SAB HMMS. PoyVatASBRAUCE, | No creeping discharge nor flashover shall (FAR URED occur. Current leakage : 5 mA Max. 147 SRS LIKE CHHILYSIbA RU 1.1KVAC for 1 minute. Requirements EB Me BSL M@ELSILIOC WE at eR AH . A = aa Test between adjacent circuits and between Procedures a FDRES \9 Yu DOR BO a CIE. the surface of housing and contact of mated 11kVAC 15} fal EN DORI ZE. connectors. Ine No. 2.5 HREB |ee ts _ Test Items ims + Temperature Rising ARAB 30C Max. under loaded specified current. BB B(IkORE LRSM ET SCE, AIL PRAOAMRO RES RICA Measure temperature rising by energized current. Requirements 20m LAF CASHA) CASED, Subject measurement must do at the place _ MAU cik, Sew Coe of no influence from convection of air. ary BR 7a wm weeS ld, SARITA BOE And contacts assembled in housing all of Procedures | = ns _ circuits. * Be ASARI IO PRD BE ae [= The thermocouple attach to the contact of IS THET S. center circuit number. Fig. 3,6 288 Fig. 3, 6 AMP#A#S 109-5310 AMP Spec. 109-5310 | BE oR AY TE BE = Mechanical Requirements Ine No. 2.6 arate He SOC BSR) Vibration (Low Frequency) SAB hE 1 usec. FECA SPHMBBE No electrical discontinuity greater than ie FUBWCE, 1 usec. shall occur. 20 mO Max. (Final) SBR 7 ds Procedures HALE IBRAAILS2mmORe Ce, 10-55-10Hz2IKB 1 1 FIILOBIAC Bits Sista RT SSA BAIK SB 2st DSA cE, 100 mA #18, Fig. 7 BAR AMP#H48 109-5201 MIL-STD-202, #tERSA 201A Subject mated connectors to 10-55-10 Hz traversed in 1 minute at 1.52mm amplitude 2 hours each of 3 mutually perpendicular planes. 100 mA applied. Fig. 7 AMP Spec. 109-5201 MIL-STD-202, Method 201A Fig. 4 (#<) (To be continued) Rev. A 5 of 21 501-78271= Tyco Electronics Qualification Test Report 01-78271 2. BRAB re) 2. Test Contents (Continue) | ee ode AY TE BE Mechanical Requirements Ine No. 2.7 aaa IR A - Test Items ar Shock WB = kU En 3 BEG, eae MH(kYiu sec. FECASTIBRB BE No electrical discontinuity greater than Requirements EUCAWCE, 20mQ LAT CRRA) 1y sec. shall occur. 20 mQ Max. (Final) PRALEIRGS (50 G) @ BALLARD: HIRI IRE FESTA: 11 msec. Mated Conn. (50 G) Waveform : Halfsign Curve Duration : 11 m sec. Number of Drops: 3 drops each to normal a7 2 ER: X Y,Z BIE AMIC and reversed directions of X, Y and Z axes, fOCeaUres #3 fle, Hise totally 18 drops AMP#H4S 109-5708 Fig. 7 Bia AMP Spec. 109-5208 See Fig. 7 MIL-STD-202, #t8@3sk 213 RHE A MIL-STD-202, Method 213 Condition A ne No. 2.8 at ER IAB . Test Items ARO REA Connector Mating/Unmating Force Matin 5.88xPos.)N Max. AD 5.88N (600f) RFK LAT 3 ( ) Force (600xPos. igf Max. BiB , Requirements (0.58xPos.)N Min. (1) 0.58N (60gf) x MER ECAEI) | Unmating (60xPos. )gf Min. (1) S5lkA im? + th O.29N (30gf) x #3211 (3015) Force (0.29xPos.)N Min. (30") (30Pos. )gf Min. (30") ANQVY FLV AOFM AAR ERE Operation Speed : 100 mm/min. a7 100 mm/3) HBA BIHRICET SHERLE, Measure the force required to mate / rocedures | 2s. . UBL THC Unmate connectors. ND 7 OY OARS ERY BRUT ASS, However, It is measure without HSG Lock Ine No. 2.9 aaa IR A . ee Test Items | 277 bRA Contact Insertion Force FRE 7.84N (O.8kef) LAF Requirements | 1 ay aoRgfY 7.84N (0.8 kgf) Max. per contact SHER ast IVSaObE INDY OILERS SOIR Measure the force required to insert contact Domcdneg | EP OHEMETSCE. into housing AMP#H48 109-5211 AMP Spec. 109-5211 Fig. 4 (#<) (To be continued) Rev. A 6 of 21= Tyco Electronics Qualification Test Report 01-78271 2. HERA Bre) 2. Test Contents (Continue) | ee ode AY TE BE Mechanical Requirements Tas No. 2.10 alSeJn A IV 4b REA Contact Retention Force Test Items ee . ; Requirements | 17 (1.5 kef) LAE 14.7N(1.5kgf) Min. Stato BSRILEBLEIV SIENA LAS Apply an axial pull-off load to crimped wire. Procedures AIA, BPS RRA IX 100mm/5C Operation Speed : 100 mm / min. SRY HIT Obs O ey Be we ToC. AMP Spec. 109-5210 ae 2.14 No, alSeJA A IVAOMBASITRA Contact Mate/Unmating Force Test Items 5.88N(600ef) LAF CAB) 5,88(600kgf)/Max.(1"*~30th Requirements 0.58N (60gf)2_E (#0 BD . 0.58N (60gf)Min. (1 aes o20n (ogpsn omy | UAMtMG |g 3eN aoghMin, (30%) Stato Fig. 8 (SERELETVe ALT Measured by gage tab (Fig. 8) and mesa #24) 100 mm ORE CHIE operation speed 100 mm/min Procedures | awp#a# 109-5206 AMP Spec. 109-5206 Ie 2.12 No. HGR18 & es5 S05 | sasae Crimp Tensile Strength Test Items FASE Bevqxk S|SRsaE Cb) Wire Size Crimp Tensil (min.} Requirements [| mm | (AWG) N (kgf) mm*_ | (AWG) N (kgf) 0.08 28 9.8(1) 0.08 28 9.8(1) 0.14 26 19.6(2) 0.14 26 19.6(2) 0.22 24 29.4 (3) 0.22 24 29.4 (3) 0.34 22 49.0 (5) 0.34 22 49.0 (5) SBR 7 ds Procedures RBLEIYSObeMRR ICEL, HA SSeS SRM AS. fl, fvALYaysy Le JU BRIS ERY BRE, 3S SiR SB 7omm)O ts MALATE TL CRE AEA ORERE LTS 5S. #e(EREIE 100mm/ot AMP#H#% 109-5205 Apply an axial pull-off load to crimped wire of contact secured on the tester, Operation Speed : 100 mm/min. Subject take insulation barrel away. AMP Spec. 109-5205 Fig. 4 (4:<) (To be continued) Rev. A 7 of 21= Tyco Electronics 2. GERA Bie) 2. Test Contents (Continue) Qualification Test Report ie th OY TE RE Mechanical Requirements Ins 2.13 No. BtERIB A MATE GEUIRLPBR Durability (Repeated Mate/Unmating) Test Items ABE 20m 2 LAF 20 mQ Max. Requirements ane Aik fETR EH 30 fl No. of Cycles : 30 cycles Procedures Ins 2.14 No. a BSIe B ANAQVYS + Ov78E Housing Locking Strength Test Items ABE 2#B:19.6N (2.0kgf) LAE 2Pos.:19.6N (2.0kgf) Min. Requirements | 3~8#H:24.5N (2.5kef) kL 3-~8Pos. :24.5N (2.5kgf) Min. an SR ATK IAF AO Oy 72g ES IBERE 100 mm/s} | Measure connector locking strength. Procedures CHE Operation Speed : 100 mm/min. AMP#H4S 109-5210 AMP Spec. 109-5210 Ins 2.15 No. S{ES18 WRAMAREA Post Retention Force Test Items BE 9.8N (1.0kgf) BLE 9.8N (1.0kgf) Min Requirements an SR ATK AVA Fy PUORARE Measure post retention force. Procedures IZA FETE BRAS 100m/ TORE C Operation Speed : 100 mm/min. BHA IHALRALO RASA 12 (ETRE : 100m/3} Ins 2.16 No. SiSSI8 8 D0 RED Hammering Shocks Test Items (ALN HE) FLARE 20m2 LAF GRD 20 mQ Max. (Final) Requirements | JRPRE RES No evidence of abnormalities Sie AE ode ete Mated connectors to under 10000 cycles of Procedures | D0dRI#2: 100006) sdk; B&:80mm repeated hammering shocks wR: coy mie IE Hammering height: or BRELKARI IIDC 1OV. ImA% 18 Hammering specd Joyelelsec. Fig./ DC 10V, 1mA applied Fig.7 Fig. 4 (4<) (To be continued) Rev. A 8 of 21 501-78271* Tyco Electronics Qualification Test Report 01-78271 2. SERA BRE) 2. Test Contents (Continue) iz $8 & {tt BE Environmental Requirements Ins 2.17 No, aaa la E 2a Thermal Shock Test Items ABE 20mQ LAF Gee) 20 mQ Max. (Final) Requirements an SR ATK ta res RIFT Mated connector Procedures | -55C/30 47, 85C/30 4) 5C/30 min., 85C/30 min. Cae LPP vVel 26 fv iT 3, Making this a cycle, repeat 25 cycles. AMP#HR 109-5103 4R/4 A AMP Spec. 109-5103 Condition A MIL-STD-202 RHE 107-1 SRF A-1 MIL-STD-202 Method 107-1 {AL ELE AAI 3 FRET. Condition A-l The measurement is held after being left indoor for 3 hours. Ins 2.18 No, ai Gale 8 Binet (7s Humidity-Temperature Cycling Test Items FRAME MAE 1.1kVAC 1 43fR] GHA) Dielectric withstanding voltage 1.1 kV AC 1 Requirements (U7 ae GS mA LOR) ABET 500 MQ DLE (ih) Matt 20mQ LF Ge minute. Insulation resistance (final) 500MQ= Min. Termination resistance 20mQ Max. (Final) EER FTA PEL RIFR 25~65C, Mated connector, 25~-65C, Procedures 80~98 %R.H &-10C 80-~98 % R. H. 10 cycles PEE 10 P47 S Cold shock 10C(not ) performed AMPHLRS 109-5106 AMP Spec. 109-5106 MIL-STD-202, aR: 106 4efF D MIL-STD-202, Method 106 Condition D {LL AEE ARIE 3 RE ITS. The measurement is held after being left indoor lef: 240, for 3 hours. leycle=24hours Ins 2.19 No. st ERIa 8 Ha ACNE Be Salt Spray Test Items FLARE 20mQ EAE Ges) 20mQ Max. (Final) Requirements | MERE Rt ARB Bree, No corrosion influence performance EER FTA RA LeaAKRL Se FEO AMAZE 48 | Subject mated connectors to 51% salt Procedures | RBIS oP, concentration for 48 hours : MIL-STD-202, aASRXE 101 46/F B MIL-STD-202, Method 101 Condition B FATE PAH HERR 9% AK BEL Pe i& , A EL C BK | The measurement is held after remove the salt ER TT. and dry up at indoor. Fig. 4 (4<) (To be continued) Rev. A 9 of 21= Tyco Electronics 2. GERA Bie) 2. Test Contents (Continue) Qualification Test Report iz $8 & {tt BE Environmental Requirements Es 2.20 No. a BSIe B itt 24 Heat Aging Test Items FLARE 20mQ EAE Ges) 20mQ Max. (Final) Requirements ar SR AE PALA RIFH 106L2T Mated Conn. 105+2C Procedures | HAR 96 IR Sot OL, Duration :96 hr AMP#H#G 109-5104-3 4EfF A AMP Spec. 109-5104-3 Condition A {AL HEME ARS 3 RETO, The Measurement is held after being left indoor for 3 hours. Es 224 No. a SRE E FEM Resistance to Cold Test Items FLARE 20mQ EAE Ges) 20mQ Max. (Final) Requirements at eR AH ee Lea RIF HR 30CH2C, Mated connector Procedures | 96 IRR oa tz, 30C 2C, 96 hours AMP#H#8 109-5108-3 4B/(E D AMP Spec. 109-5108-3 Condition D Es 2.29 No. aaa la E fn LAK SR HS Test Items FLARE 20mQ ELF ei) 20mQ = Max. (Final) Requirements | MESRIC E228 ARR Bere eb, No corrosion influence performance shee AK ALE RIF 381 ppm Mated connector Procedures | 40+2C, 96 [FFE] 3+1 ppm, 40+2C 96 hours aS 2.23 No. aan le & my ea 7 ft NH; Gas Test Items FLARE 20mQ ELF ei) 20mQ = Max. (Final) Requirements | MESRIC E228 ARR Bere eb, No corrosion influence performance shee AK Pe LEARIAR 8% FUER T ARVAHE 25 | Mated conn. Is put into atmosphere that rated Procedures | ml/l OB ACHE 7-FILANLOBAAFH | 25 ml/1] of 3% NH; for Thr. (<7 WEE TS. Fig. 4 (4:<) (To be continued) Rev. A 10 of 21 501-78271= Tyco Electronics 2. GERA Bie) 2. Test Contents (Continue) Qualification Test Report 501-78271 te ih BY ft FE Environmental Requirements EPEAT ORS , 3GOH1IOC, 3HO.SMIT TTT 9, (BL, P44 Rica ESICLSZAA MDS FRILL Es 2.24 No. Sass 8 PLACE STIPE Solderability Test Items tHE 95% EL bwayTware, Wet Solder Coverage : Requirements 95 % Min. EER FTA FER ATE Eutectic solder Procedures PLATE URE 230 +5C Solder Temperature : 230--5C it-IT 940.5 Fb Immersion Duration : 3-0.5 sec. fo? UPLATE (Sn-Ag-Cu) Lead-Free solder (Sn-Ag-Cu) it AUPE BRE 240 45C Solder Temperature : 240--5C MATTE ISIR 340.5 fb Immersion Duration : 3-0.5 sec. MIL-STD-202, #t8ByE 208 MIL-STD-202 Method 208 aS 2.26 No. ai Gale 8 PLATE TRAE Resistance to Soldering Heat Test Items FRAME wan (Ss PPE (BS ECAR OE, No physical damage shall occur. Requirements ea ak Fl hI ROT CHER TS, Test connector on PCB. Procedures | (tA-7euHLEE 26045C Solder Temperature ; 260--5C MATURISIR 1040.5 Fb Immersion Duration : 10-0.5 sec. AMPHLRS 109-5204, 44/F B AMP Spec. 109-5204, Condition B MIL-STD-202, fF 210 MIL-STD-202 Condition 210 In case of manual soldering iron, apply it as 360 +10 for 34+0.5 seconds without forcing pressure to affect the tine of contact. Fig. 4 (#8404) End) * AVM : Ral BR AY. an. AT. RESORRGE CE, Product must be without rust, corrosion transformation, crack and discoloration. Rev. A 11 of 21= Tyco Electronics Qualification Test Report 01-78271 3. ERE aER OD SBR IIe 3. Product Qualification Test Sequence aa T ILF Test Group at & IR G Test or Examination 1/2173 ]4]5 ]6]7]8 /]9 /] 10 an SR IIR Fe Test Sequence (a) Al OVER Confirmation of Product 1311,4[1,3 [13 [1,3 [1,4 [1,7 [1,7 [1,4 [14 Ran Termination Resistance 94 [26125125 (O-LA)v) (Low Level) 8 iS Dielectric withstanding 3 7 Voltage ee EE Insulation Resistance 2 8 ime tA Temperature Rising 9 fieBy GRIER Vibration (Low Frequency) 5 2 Physical Shock 3 IR7SHAA Connector Mating Force 3 377455 |tkH Connector Unmating Force 4 OVA HA Contact Insertion Force 2 IVAShBAA Contact Mating Force 2 IV BIR SRA Contact Unmating Force 3 5 E76 BB 5 sea Crimp Tensile strength 2 MATE Durability 5 (43) RL +B HR) (Repeated Mating/Unmating) AOV LY Foye | Housing Locking Strength 9 WY YELK TE NH3 BEVIS Humidity-Temperature 3 Cycling RAGA H2S ame Thermal Shock tia 7K WF Salt Spray 3 mt zert Resistance to Cold 5 IV Aah Contact Retention Force mt AE Heat Asing RAMARDA Post Retention Force kA TEA tte Soldersbillity RATT EME Resistance to Soldering 2 Heat oh hn te Bh Hammering Shocks Fig. 5(#<) (to be continued) (a) HAD RF RISERS. (a) Numbers indicate the sequence in which the tests are performed. 3. BFE aA ER OD St SRIIB Fe CHE ) 3. Product Qualification Test Sequence (Continue) Rev. A 12 of 21= Tyco Electronics Qualification Test Report 501-78271 aa ILF Test Group RIB B Test or Examination 41 [12 | 13 | 14 [15 [| 16 | 17 | 18 [ 19 | aa BR IIR Fe Test Sequence (a) Sl ih HERA Confirmation of Product 1,4 | 1,4 | 1,4 | 1,4 | 1,4 | 1,3 | 1,3 | 1,3 | 1,3 CAhin (OLJL) | Termination Resistance 25/25/25 ]25 | 25 (Low Level) Tipt SEE Dielectric withstanding Voltage fi Insulation Resistance ime ta Temperature Rising eB) (EER) Vibration (Low Frequency) ee Physical Shock IR7SHAA Connector Mating Force IR S5 KH Connector Unmating Force IV RIhKREA Contact Insertion Force IV aOhMRAD Contact Mating Force IV AaIb Slt A Contact Unmating Force FES B85 oes Crimp Tensile strength MATE GRY IRL) | Durability (Repeated Mating/Unmating) ADV FOyvaeE | Housing Locking Strength HP YELP TE NH3 3 BEVIS Humidity-Temperature Cycling Wit aK ss H2S 3 ahi Thermal Shock HE 7K AE #5 Salt Spray 3 nt ett Resistance to Cold 3 IV 49h RRA Contact Retention Force mt RAE Heat Asing 3 RAKMREA Post Retention Force 9 ib ATE TEE Soldersbillity 9 ISAT RT EME Resistance to Soldering 9 Heat 4 DN Hie BH Hammering Shocks 3 Fig. 5(#8Y) (End) (a) HAD RF RISERS. (a) Numbers indicate the sequence in which the tests are performed. Rev. A 13 of 21= Tyco Electronics Qualification Test Report 01-78271 Beit Bike Wire-to-Boad Termination Type : S77 Pu b ae PLOB. SEA. IW SS SS BAGH (0 Termination {Low Level} REN BA ea Thermocougte aitached here Z| OY eS Ib} Resistance a8 {Power Source} * ALE (575mm Bees s |< ab, * Take the resistance of 75 mm wire only away Fig. 6 ART (a) EE #- Fig. 6 Termination Resistance (Low Level) and Temperature Rising Vs. Current Measuring Methods eR Wire He Secured Bao RT Connector Mounting Table ane | GR-BE her 7 Wire to Board Termination Tyge Fig. 7 (REVERE, PEN geBor eo RABE Fig. 7 Connector Mounting Methods of Low Frequency Vibration and Physical Shock Tests Rev. A 14 of 21* Tyco Electronics Qualification Test Report 01-78271 _ a 0.740.002 ae, 10.0 T | 6.0 RG. 06+ 5 $5 7% ey \ of i a Se 0.5-+0,002 f rd 30 30 <T] \ _ R0.2 a4 L RO.2 we lL ASR B' eRSS ae Detail "A" Detail "B" Fig. 8 SV 27 MASTER ABLE 2 Fig. 8 Gage Design for Contact Meting/Unmating Force Tests Me (IRSA) Sample(Connector} rt 110mm , ey poo re (50g 53481) 5mm Hammer 80mm~ (50g Steel weight) _ _ 84mm 80mm \ . S 30mm SS = i ANt- <i-~__ Spacer 4D _fo\_[e\_ gage Sample Mounting LJ rT Fixture s e Dare te OO PE 1 B/D aa 80 mm PCR Hammer Weight u Stand Striking Frequency : 1 stroke/second Fig.9 Rev. A 15 of 21= Tyco Electronics Qualification Test Report 01-78271 4. HERE Test Results _ ae pa ate eet Result No FAMAA HD = MRE PSE , Test Items Unit N MAX. Min. Ave S Spec. Judgement (eH = ae AME. a>-44 fal 1SSET| OK Ok OK | OK ee Acceptable Poy Pre | Olga. - ti fit es Ee os. At 15SET SE ASAELY a INDYYID OK OK OK | OK =. _ [Acceptable 4 18 (a = 5} SR fel HHL eae ote 15SET x = s at) IY 49h fal OK OK OK OK 72 TE Acceptable Fovva | 4@ HA IVa: _ a s en ANDUVYVAID 15SET SAE ate . OK OK OK OK xe, Acceptable 9} EB Fal ate 1SSET 1x10 1x10 1x10 - Sh aL 49h fal BE |) BE | we Acceptable wH | 5. 1000 Min wen nial 1x10" | 1x10? | 1x10" aK HR TE SA 15SET] p > : - sae fe INDI TD OF AE AE AE Acceptable 3.18 Cit aa BR Ral 4 MO FAI pete isset| 213. | 107 264 9.72 at at) aL 49h fal 1x10 | 1x10 | 1x10* |1x10 Acceptable gong [27h 500Min * x en NYDUAD isset| U7t | 0:97 | 148 | 4.92 ate . 1x10 | 1x10 | 1x10* |1x10 Acceptable 9} EB Fal AWG#28 F 8P 10 6.15 5.30 5.82 | 0.29 30Max ate 1.5A Acceptable AWG#26 30M SK 8P 10 8.90 8.25 8.64 | 0.31 ax 5 oe ES 20A C Acceptable AWG#24 aie 292A 8P 10 7.95 6.95 7.35 | 0.30) 30Max Acceptable AWG#?2? F 9P 10 6.90 6.55 6.78 | 0.09 30Max ate 2.5A Acceptable aie aA m@ | 15 | 2979 | 253 | 266 |012| 10Max Acceptable ate Q 20M 5 6 He Bh m 15 4.35 3.08 3.82 | 0.44 ax Acceptable HA Piet ote _ 15 = A OK OK OK OK an Acceptable Fig. 6 (4) (to be continued) Rev. A 16 of 21* Tyco Electronics Qualification Test Report 01-78271 _ tag jue ate Result . to FANAE ay UB RRR SE HIE , Test Items Unit . Spec. Judgement N MAX Min. Ave 3 ai ww mo 15 2.16 2.59 2.67 | 0.12) 1OMAX Acceptable ai 7 2 mo 15 4.08 2.94 3.55 | 0.43) 20MAX Acceptable ie Bie Peme | . is 15 | OK | OK | OK | OK a |, AI age ee cceptable att Ist 10 4.50 3.20 3.96 | 0.58) 11.76Max Acceptable AD aK 30th 10 5.10 3.20 430 | 0.83) 11.76Max Acceptable 2P aie Ist 10 4.40 2.30 3.14 | 0.78) 1.16Min Acceptable Slik aie 30th 10 3.60 2.60 3.04 | 0.42) O.58Min Acceptable att Ist 10 5.60 4.30 5.00 | 0.47) 17.64Max Acceptable AD aK 30th 10 6.50 5.60 6.00 | 0.35 | 17.64Max 3 a7 Ste tk SP N Acceptable 7 ak Ist 10 4.80 3.80 4.26 | 0.41 1.74Min Acceptable Slik aie 30th 10 5.20 4.20 450 | 0.41) O.87Min Acceptable att Ist 10 8.70 7.00 7.96 | 0.80 | 23.52Max Acceptable AD aK 30th 10 9.90 6.70 7.78 | 1.36 | 23.52Max Acceptable 4P aie Ist 10 8.00 5.80 6.58 | 0.90 | 2.32Min Acceptable Slik aie 30th 10 7.20 4.80 6.00 | 0.95} 1.16Min Acceptable Fig. 6 (4) (to be continued) Rev. A 17 of 21* Tyco Electronics Qualification Test Report 01-78271 =f de] 3 = No FAKER Bie aetna se Result 4548 LSE , Test Items Unit Spec. Judgement N MAX Min. Ave S att Ist 10 7.60 6.70 7.08 | 0.34 | 23.52Max Acceptable HAD N ate 30th 10 7.00 6.40 6.62 | 0.27 | 23.52Max Acceptable 5P aie Ist 10 7.60 6.70 7.08 | 0.34 | 23.52Max Acceptable 51d 7 N ate 30th 10 7.00 6.40 6.62 | 0.27 | 23.52Max Acceptable att Ist 10 7.60 6.70 7.08 | 0.34 | 23.52Max Acceptable HAD N ate 30th 10 7.00 6.40 6.62 | 0.27 | 23.52Max Acceptable 6P aie Ist 10 7.60 6.70 7.08 | 0.34 | 23.52Max Acceptable 51d 7 N ate 30th 10 7.00 6.40 6.62 | 0.27 | 23.52Max Acceptable 8 |\ARIaA att Ist 10 7.60 6.70 7.08 | 0.34 | 23.52Max Acceptable HAD N ate 30th 10 7.00 6.40 6.62 | 0.27 | 23.52Max Acceptable 7P aie Ist 10 7.60 6.70 7.08 | 0.34 | 23.52Max i Acceptable 5likA N ake 30th 10 7.00 6.40 6.62 | 0.27 | 23.52Max Acceptable ai Ist 10 7.60 6.70 7.08 | 0.34 | 23.52Max Acceptable HAD N aie 30th 10 7.00 6.40 6.62 | 0.27 | 23.52Max Acceptable 8P aK Ist 10 6.10 5.20 5.64 | 0.36) O.96Min Acceptable Slik A N ake 30th 10 5.90 5.20 5.44 | 0.31) 0.64Min Acceptable Fig. 6 (#<) (to be continued) Rev. A 18 of 21* Tyco Electronics Qualification Test Report 01-78271 _ es pa ate eeiG = Result 1 to FANE ay UB RRR MME | OAIE , Test Items Unit . Spec. Judgement N MAX Min. Ave 3 ai 9 IVaOhRBH N 15 | 4.86 | 3.67 | 4.24 |0.39)| 19.6Min Acceptable Big 10 IVAaOhRA N 15 | 24.20] 19.90 | 22.30 | 1.28] 14.7Min Acceptable Big 1st N 15 12.21 1.65 1.87 | 0.22) 5.88Max Acceptable tHAD ake 30th N 15 1.48 1.22 1.33 | 0.12) 5.88Max 7 IV Ao Acceptable HABIRA aie 1st N 15 1.97 1.25 1.59 | 0.32) 0.58Min Acceptable Slik ai 30th N 15 1.17 0.96 1.08 | 0.22) 0.29Min Acceptable Big AWG#28 N 10 | 27.02 | 22.98 | 25.24 | 1.62) 9.8Max Acceptable ai AWG#H26 N 10 | 38.42 | 32.11 | 35.75 | 1.55) 19.6Max Acceptable 12 Ewes |kiae ai AWG#H24 N 10 | 58.96 | 53.17 | 56.46 | 1.67) 29.4Min Acceptable ai AWG#H22 N 10 | 88.79 | 81.05 | 83.77 | 1.90) 49.0Min Acceptable ai 4) HA 10 2.83 2.32 2.62 |0.14| 10.0Max Acceptable 13 MASE EY RL SH) m& ah ee HA 10 3.17 2.84 3.04 | 0.13 | 20.0Max q Acceptable ai 2P m? 8 69.4 | 60.4 64.4 | 3.86) 19.6Min Acceptable Big 3P m% 8 68.2 61.8 65.2 | 2.34 | 24.5Min Acceptable . Big 14 AQYVL I Oy age 4P m% 8 82.0 74.6 78.0 | 3.11 | 24.5Min Acceptable Big 5P m% 8 86.0 80.2 83.8 | 2.14 | 24.5Min Acceptable Big 6P m% 8 90.6 83.0 85.5 | 3.08 | 24.5Min Acceptable Fig. 6 (&<) (to be continued) Rev. A 19 of 21* Tyco Electronics Qualification Test Report 01-78271 _ we SLE BeRG EE Result FANAE ty ee wee || He No. Test Items Unit Spec. Judgement N MAX Min. Ave S Ae 7P mo 8 100.8 | 89.2 96.0 | 4.23 | 24.5Min ete . . Acceptable 144 | Age Foyoge sik 8P mo 8 102.2 | 94.2 98.1 | 2.30 | 24.5Min " Acceptable Ae 15 | RAMAR A (A 1B EYPUSH) N 10 | 455 | 388 | 424 | 1.96) 9.8Min ate Acceptable Ae HA mo 20 4.14 3.72 3.92 | 0.14 10Max ete Acceptable Bt 16 eo yn eB) Cs Ue ee) ee HA mo 20 4.55 3.86 4.23 | 0.22 20Max Acceptable Fie at - | 20 | oK | OK | OK |oK, BB Acceptable Hes tn Oa m& | 99 | 4.93) 413 | 4.38 | 0.21) 10Max ate anigae Acceptable 17 ae tn HA 20 4.74 4.12 4.42 | 0.21 20Max ate Acceptable Hi mo 20 5.03 3.63 4.24 | 0.21 10MAX aH 18 REL Acceptable #8 HA 20 5.04 4.22 4.62 | 0.25) 20MAX ett Acceptable HA mo 20 4.52 3.76 4.21 | 0.31 10MAX ett 19 tf 7KAB Acceptable ee HA 20 4,76 4.02 4.42 | 0.25| 20MAX aH Acceptable Hi mo 20 4.72 4.12 4.46 | 0.18) 10MAX aH 20 mse Acceptable #8 HA 20 5.09 4.26 4.64 | 0.26) 20MAX a Acceptable Fig. 6 (4) (to be continued) Rev. A 20 of 21= Tyco Electronics Qualification Test Report 01-78271 ws StH SRRE A Result SZhER Rh ana Btig a Resu ern ase No. Test Items Unit Spec. Judgement N MAX Min. Ave S * HA 20 4.93 3.80 4.24 | 0.29 1OMAX Bt 21 met m? Acceptable eH 20 4.85 4.07 4.37 | 0.20 20MAX Bt Acceptable Hi 20 4,29 3.89 4.06 | 0.09 1OMAX Bit 22 eG AK Se mo Acceptable eH 20 4.69 4.01 4.71 0.15 20MAX Bt Acceptable * HA 20 4.36 4.02 4.17 | 0.15 1OMAX Bt 23 MPvERP TE mQ Acceptable eH] 20 5.01 4,23 4.63 | 0.24 20 Max Bit Acceptable 95% Ik te HBA - | 10 | oK | oK | oK | oK| wnt a Woce Acceptable 24 DR ATE THE 95K ELE 1] 2 5 a 7 leMIe - | 10 | oK | OK | OK | OK) w@mett ate (Sn-Ag-Cu) ace Acceptable oy EB AY) S a - 10 | OK | OK | OK | OK lek ate ALAL | Acceptable &o 25 kA TE MSE oy EB AY) : AE at = - 10 OK OK OK OK FIAT 4EAL | Acceptable &o Fig. 6 (#8404) (End) Rev. A 21 of 21