HFR SERIES MODULES
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HFR CABLE TO PANEL
SINGLE PIECE INSULATOR
Crimp
Pin size/current: 1.5MM/13A
Pitch: 4.6MM signal
No. of contacts / signal: 32, 50, 74 and 110
Quick locking mechanism and insulator castellation
Front or rear mounted
Cable to cable apps
ELECTRICAL PERFORMANCE
Parameter Level Unit
Signal Connector
Voltage rating 500 V (DC or AC peak)
Current rating 13 Amps
Contact Resistance 2.5 max Milliohms
Dielectric withstand voltage 3 kV
Insulation resistance 5 Gigohms (at 500V DC)
Creepage 7.6 mm
Clearance 3.1 mm
BS EN 50124-1 – meets
applicable requirements
BS EN 50178 – meets
applicable requirements
IEC 664-1 – meets applicable
requirements
MECHANICAL PERFORMANCE
Parameter Level Unit
Signal Connector
Mating force per contact 1.1 Newtons
( x 102 = grams approx)
Endurance:
Connector and contacts
Quarter turn lock mechanism
2000 minimum
250 minimum
Mating cycles
Locking cycles
Contact retention:
Pin contact
Socket contact
125
75
Newtons
Newtons
Mass:
Size 1 plug
Size 1 receptacle
Size 2 plug
Size 2 receptacle
Size 3 plug
Size 3 receptacle
Size 4 plug
Size 4 receptacle
66
134
102
205
150
305
220
450
Grams
(Mass includes standard
contacts and fixing screws.
Receptacle mass includes QT
lock mechanism and strain relief
plate).
Torque for fixing screws 0.75 max Nm
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ENVIRONMENTAL PERFORMANCE
Parameter Level Unit
Temperature range -40 to +100 Degrees C
Humidity 90 to 95%, 10 cycles, 100 Megohms min
IR
RH at 40 deg C
Vibration MIL-STD-1344, method 2005
Condition VI Letter J
BS EN 61373 – meets applicable
requirements
Shock MIL-STD-1344, method 2004
Conditions D
Reaction to Fire:
Smoke test BS 6853 - meets applicable
requirements
Toxic fume BS 6853 - meets applicable
requirements
Oxygen index BS2872 55%
Flammability (insulator) UL94 V0 (1.6mm) V2 (0.8mm)
Glow wire temp (insulator) 960 (1mm / 3mm) Degrees C
NF 16-101, .classification 13 / F1
Resistance to fluids
OUTLINE DRAWINGS
CONTACT CONFIGURATION
Signal Range
Size 1 - 32 ways
Size 2 - 50 ways
Size 3 - 74 ways
Size 4 - 110 ways
TOOLING
Contact Crimp tool Crimp positioner Contact extraction tool
1.5mm contact (Signal range) FT8 SH 462 HFR-525
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HFR SERIES MODULES
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CONNECTOR RANGE
Receptacle, Size 1
32 Way, Signal
Plug, Size 1
32 Way, Signal
otes:
)
All HFR dimensions are in millimeters
Receptacle, Size 2
50 Way, Signal Plug, Size 2
50 Way, Signal
Notes:
1) All HFR dimensions are in millimeters
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Receptacle, Size 3
74 Way, Signal
Plug, Size 3
74 Way, Signal
Receptacle, Size 4
110 Way, Signal
Plug, Size 4
110 Way, Signal
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1.5mm CONTACTS FOR SIGNAL CONNECTORS
P/N HFR-15CP01
P/N HFR-15CP02
P/N HFR-15CS01
P/N HFR-15CS02
CABLE STRIP LENGTH
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CONNECTOR MOUNTING OPTIONS
REAR FRONT FREE
MOUNTED MOUNTED RECEPTACLE
RECEPTACLE RECEPTACLE
REAR FRONT FREE
MOUNTED MOUNTED PLUG
PLUG PLUG
CONNECTOR MATING DIMENSIONS
Fully Mated
Connectors
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PANEL CUT-OUT DETAILS
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ORDERING INFORMATION
CONNECTOR PART NUMBERING
HFR S 110 R 0 Q PF 00
Type reference
Connector Range
S = Signal, 13A rating
Number of ways
032 050 074 110
Size 1 Size 2 Size 3 Size 4
Connector Type
P = Plug
R = Receptacle
Contacts
0 = No contacts supplied
P = Standard pins supplied un-fitted (used with Receptacle)
S = Standard sockets supplied un-fitted (used with Plug)
Locking
0 = No locking device fitted (when external means of locking is used)
Q = Quarter turn locking device fitted
Strain Relief plate
00 = No strain relief plate supplied
PF = Strain relief plate supplied fitted
PU = Strain relief plate supplied un-fitted
Variants
00 = Standard
01 = 2 captive screws HFR-501-49 fitted to plug
CONTACT PART NUMBERING
Part Number Description Cable
mm2Cable AWG Connector
type
HFR-15CP01 1.5mm crimp pin, standard crimp 1.0 to 2.5 18, 16 & 14 Signal
HFR-15CP02 1.5mm crimp pin, small crimp 0.5 to 1.0 20, 18 & 16 Signal
HFR-15CS01 1.5mm crimp socket, standard crimp 1.0 to 2.5 18, 16 & 14 Signal
HFR-15CS02 1.5mm crimp socket, small crimp 0.5 to 1.0 20, 18 & 16 Signal
HFR S 110 R 0 Q PF 00
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STRAIN RELIEF PLATE PART NUMBERING
Part Number Description Used with Connector type
HFR-500-01 Strain Relief Plate, Size 1 32 way Signal
HFR-500-02 Strain Relief Plate, Size 2 50 way Signal
HFR-500-03 Strain Relief Plate, Size 3 74 way Signal
HFR-500-04 Strain Relief Plate, Size 4 110 way Signal
FIXING SCREWS PART NUMBERING
Part Number Description Quantity required
HFR-501-49 Screw for panel mounting (M3 x
14)
4 screws per connector
HFR-502-49 Screw for strain relief plate 2 screws per strain relief plate
MATERIALS AND PROTECTIVE FINISHES
Item Material Protective finish
Insulator Polyamide 6. (Nylon), glass and
mineral reinforced
None
Contacts Copper alloy Contact surfaces and crimp barrel:
Gold plate over nickel over copper.
Other surfaces: Nickel plate over copper.
Quarter turn lock Mild steel Zinc plate and passivate.
Handle: insulative coating.
Strain relief plate Stainless steel None
Screws and
inserts
Stainless steel None
Marking ink Epoxy Not applicable
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