Hypertronics Catalog sec 4 5/1/06 3:17 PM Page 32 HFR SERIES MODULES HFR CABLE TO PANEL SINGLE PIECE INSULATOR Crimp Pin size/current: 1.5MM/13A Pitch: 4.6MM signal No. of contacts / signal: 32, 50, 74 and 110 Quick locking mechanism and insulator castellation Front or rear mounted Cable to cable apps ELECTRICAL PERFORMANCE Parameter Voltage rating Current rating Contact Resistance Dielectric withstand voltage Insulation resistance Creepage Clearance Level Signal Connector 500 13 2.5 max 3 5 7.6 3.1 BS EN 50124-1 - meets applicable requirements BS EN 50178 - meets applicable requirements IEC 664-1 - meets applicable requirements Unit V (DC or AC peak) Amps Milliohms kV Gigohms (at 500V DC) mm mm MECHANICAL PERFORMANCE Parameter Mating force per contact Endurance: Connector and contacts Quarter turn lock mechanism Contact retention: Pin contact Socket contact Mass: Size 1 plug Size 1 receptacle Size 2 plug Size 2 receptacle Size 3 plug Size 3 receptacle Size 4 plug Size 4 receptacle Torque for fixing screws 4 / 32 Level Signal Connector 1.1 Unit Newtons ( x 102 = grams approx) 2000 minimum 250 minimum Mating cycles Locking cycles 125 75 Newtons Newtons 66 134 102 205 150 305 220 450 0.75 max Grams (Mass includes standard contacts and fixing screws. Receptacle mass includes QT lock mechanism and strain relief plate). Nm Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com Hypertronics Catalog sec 4 5/1/06 3:17 PM Page 33 HFR SERIES MODULES ENVIRONMENTAL PERFORMANCE Parameter Temperature range Humidity Vibration Shock Reaction to Fire: Smoke test Toxic fume Oxygen index Flammability (insulator) Glow wire temp (insulator) Level Unit -40 to +100 Degrees C 90 to 95%, 10 cycles, 100 Megohms min RH at 40 deg C IR MIL-STD-1344, method 2005 Condition VI Letter J BS EN 61373 - meets applicable requirements MIL-STD-1344, method 2004 Conditions D BS 6853 - meets applicable requirements BS 6853 - meets applicable requirements BS2872 55% UL94 V0 (1.6mm) V2 (0.8mm) 960 (1mm / 3mm) NF 16-101, .classification 13 / F1 Degrees C Resistance to fluids TOOLING Contact 1.5mm contact (Signal range) Crimp tool FT8 Crimp positioner SH 462 Contact extraction tool HFR-525 OUTLINE DRAWINGS CONTACT CONFIGURATION Signal Range Size 1 - 32 ways Size 2 - 50 ways Size 3 - 74 ways Size 4 - 110 ways Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 4 / 33 Hypertronics Catalog sec 4 5/1/06 3:17 PM Page 34 HFR SERIES MODULES CONNECTOR RANGE Receptacle, Size 1 32 Way, Signal Plug, Size 1 32 Way, Signal otes: ) All HFR dimensions are in millimeters Receptacle, Size 2 50 Way, Signal Plug, Size 2 50 Way, Signal Notes: 1) All HFR dimensions are in millimeters 4 / 34 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com Hypertronics Catalog sec 4 5/1/06 3:17 PM Page 35 HFR SERIES MODULES Receptacle, Size 3 Plug, Size 3 74 Way, Signal 74 Way, Signal Receptacle, Size 4 Plug, Size 4 110 Way, Signal 110 Way, Signal Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 4 / 35 Hypertronics Catalog sec 4 5/1/06 3:17 PM Page 36 HFR SERIES MODULES 1.5mm CONTACTS FOR SIGNAL CONNECTORS P/N HFR-15CP01 P/N HFR-15CP02 P/N HFR-15CS01 P/N HFR-15CS02 CABLE STRIP LENGTH 4 / 36 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com Hypertronics Catalog sec 4 5/1/06 3:17 PM Page 37 HFR SERIES MODULES CONNECTOR MOUNTING OPTIONS REAR MOUNTED RECEPTACLE FRONT MOUNTED RECEPTACLE FREE RECEPTACLE REAR MOUNTED PLUG FRONT MOUNTED PLUG FREE PLUG CONNECTOR MATING DIMENSIONS Fully Mated Connectors Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 4 / 37 Hypertronics Catalog sec 4 5/1/06 3:17 PM Page 38 HFR SERIES MODULES PANEL CUT-OUT DETAILS 4 / 38 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com Hypertronics Catalog sec 4 5/1/06 3:17 PM Page 39 HFR SERIES MODULES ORDERING INFORMATION CONNECTOR PART NUMBERING HFR S 110 R 00 Q PF HFR S 110 R PF 00 00 Type reference Connector Range S = Signal, 13A rating Number of ways 032 Size 1 050 Size 2 074 Size 3 110 Size 4 Connector Type P = Plug R = Receptacle Contacts 0 = No contacts supplied P = Standard pins supplied un-fitted (used with Receptacle) S = Standard sockets supplied un-fitted (used with Plug) Locking 0 = No locking device fitted (when external means of locking is used) Q = Quarter turn locking device fitted Strain Relief plate 00 = No strain relief plate supplied PF = Strain relief plate supplied fitted PU = Strain relief plate supplied un-fitted Variants 00 = Standard 01 = 2 captive screws HFR-501-49 fitted to plug CONTACT PART NUMBERING Part Number Description Cable 2 mm Cable AWG Connector type HFR-15CP01 HFR-15CP02 HFR-15CS01 HFR-15CS02 1.5mm crimp pin, standard crimp 1.5mm crimp pin, small crimp 1.5mm crimp socket, standard crimp 1.5mm crimp socket, small crimp 1.0 to 2.5 0.5 to 1.0 1.0 to 2.5 0.5 to 1.0 18, 16 & 14 20, 18 & 16 18, 16 & 14 20, 18 & 16 Signal Signal Signal Signal Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 4 / 39 Hypertronics Catalog sec 4 5/1/06 3:17 PM Page 40 HFR SERIES MODULES STRAIN RELIEF PLATE PART NUMBERING Part Number Description Used with Connector type HFR-500-01 HFR-500-02 HFR-500-03 HFR-500-04 Strain Relief Plate, Size 1 Strain Relief Plate, Size 2 Strain Relief Plate, Size 3 Strain Relief Plate, Size 4 32 way Signal 50 way Signal 74 way Signal 110 way Signal FIXING SCREWS PART NUMBERING Part Number Description Quantity required HFR-501-49 Screw for panel mounting (M3 x 14) Screw for strain relief plate 4 screws per connector HFR-502-49 2 screws per strain relief plate MATERIALS AND PROTECTIVE FINISHES Item Insulator 4 / 40 Contacts Material Polyamide 6. (Nylon), glass and mineral reinforced Copper alloy Protective finish None Quarter turn lock Mild steel Strain relief plate Screws and inserts Marking ink Stainless steel Stainless steel Contact surfaces and crimp barrel: Gold plate over nickel over copper. Other surfaces: Nickel plate over copper. Zinc plate and passivate. Handle: insulative coating. None None Epoxy Not applicable Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com