JOE SCHROEDER Apprentice Electrician W I R E & C A B L E T E R M I N AT I O N From battery to ratchet, if it needs to be cut or crimped, Greenlee's got the tool. * A Greenlee exclusive-the Gator-PlusTM battery-powered 4-ton crimping tool brings tons of power in a small easy to use package * High Performance Ratchet Cable Cutter-advanced features with automatic opening and two-speed advance * Greenlee's own CCX easy changeover reduces the number of tools that need to be carried to the job, allowing you to cut, strip or crimp with a flip open head EK210 Gator-PlusTM Terminal Crimping Tool 142 * Greenlee now offers the EK210 terminal Gator-PlusTM crimping tool-a unique battery-powered tool to crimp terminals featuring a design that reduces repetitive motion injuries 774 High Performance Ratchet Cable Cutter USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com What Is CCX? CCX-Exclusive Multipurpose Tools from Greenlee Get more for your money and carry fewer tools - with CCX. This advanced line of multipurpose tools is designed to work with a wide variety of cutting blades and crimping die adapters, and a knockout punch adapter. Buy just one tool for countless electrical construction and maintenance jobs. 1 Just push the release buttons, and the blades slide right out of the easy-opening CCX head. 2 Alternate die adapters, cutter blades, or knockout punch adapters slide right in! Cut * Copper, aluminum, copperweld, and ACSR cable * Guy strand, including EHS * Threaded rod * DIN rail Crimp - with any six-ton die type * Greenlee K22 & KA22 * Thomas & Betts 6Ton * Burndy W * Blackburn OD * Kearney O * Panduit CD2001 * For copper lugs and splices, use Greenlee dies up to 600 kcmil (MCM). For aluminum lugs & splices, use Greenlee dies up to 350 kcmil (MCM).* Punch - use the knockout punch adapter with * Standard Slug-Buster and Slug-Splitter punches * Non-round punches 3 You're working again, with no lost time! *UL classified and CSA certified to 600 kcmil (MCM) with Anderson, Blackburn(R), Burndy, ILSCO, Panduit, Thomas & Betts, and Penn-Union copper color-coded connectors. UL & CUL classified to 350 kcmil (MCM) with Anderson, Blackburn(R), Burndy, ILSCO, Panduit, Thomas & Betts, and Penn-Union aluminum color-coded connectors. W I R E & C A B L E T E R M I N AT I O N The Greenlee CCX three-step, 10-second function changeover. The easy, quick-release design makes changeovers this simple: Gator-ProTM ECCX * * * * * * * Nickel-metal hydride battery (Ni-MH) delivers up to 140 cycles per charge. 360 rotating head adjusts to your work position. Lightweight, plus ergonomic-angled handle for comfortable, low-stress use. Cycles in seconds with two-speed hydraulic pump, maximizing productivity. Automatic retraction when crimping and cutting cycles are complete. Uses all optional CCX blades and adapters (see page 145). Includes two batteries, a choice of either a 120V, 12V or 230V one-hour charger, and a high-impact molded carrying case. * U.S. Patent #6,206,663 and Patent Pending. CAT. NO. UPC NO. DESCRIPTION ECCX11 ECCX12 ECCX22 07028 07029 07030 Battery-powered CCX tool, 120 V charger Battery-powered CCX tool, 12 V charger Battery-powered CCX tool, 230 V charger Crimping dies on page 170. SPECIFICATIONS Crimping Force Length Height Weight Battery Battery Charge Time 12,000 lb. (53 kN) 14-3/4" (375 mm) 12-1/8" (308 mm) 10.5 lbs. (4.8 kg) 12 Volt, 2.2 Ah, Ni-MH 1 hour 143 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Gator-ProTM CCCX Corded Tools * Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No need to charge batteries or worry about running out of power. * Equipped with 15 foot (5 m) cord. Can be used with extension cords. * 360 rotating head adjusts to your work position. * Lightweight, plus ergonomic-angled handle for comfortable, low-stress use. * Cycles in seconds with two-speed hydraulic pump, maximizing productivity. * Automatic retraction when crimping and cutting cycles are complete. * Uses all optional CCX blades and adapters (see page 145). * Includes a high-impact molded carrying case. * U.S. Patent #6,206,663 and Patent Pending. CAT. NO. UPC NO. DESCRIPTION CCCX11 01394 Corded CCX Tool, 120 V CCCX22 01395 Corded CCX Tool, 230 V Crimping dies on page 170. SPECIFICATIONS Crimping Force 12,000 lb. (53 kN) Height 12-1/8" (308 mm) Length 14-3/4" (375 mm) Weight 10.5 lbs. (4.8 kg) Operating Voltage 120 volts, 60 cycle AC (CCCX11); 230 volts, 60 cycle AC (CCCX22) HCCX Hand-Powered Hydraulic Tool * * * * * * * 360 rotating head - comfortable to use at any jobsite. Lightweight, compact size makes it easy to carry and easy to use. Two-speed hydraulic pump for short cycle time. Automatic retraction when crimping and cutting cycles are complete. Includes a steel carrying case with spaces for blades and adapters. Uses all optional CCX blades and adapters (see page 145). U.S. Patent #6,206,663 and Patent Pending. CAT. NO. UPC NO. DESCRIPTION HCCX 07066 Hand-hydraulic CCX tool Crimping dies on page 170. SPECIFICATIONS Crimping Force Length Weight 12,000 lb. (53 kN) 20-3/4" (527 mm) 8 lbs. (3.6 kg) RCCX Remote-Powered Hydraulic Tool * * * * * Operates with standard, 10,000 psi (700 bar) hydraulic pumps. 3/8" male screw-type coupler, operating pressure 10,000 psi. Includes a steel carrying case with spaces for blades and adapters. Uses all optional CCX blades and adapters (see page 145). Patent Pending. CAT. NO. UPC NO. DESCRIPTION RCCX 07067 Remote-powered hydraulic CCX tool Crimping dies on page 170. SPECIFICATIONS 144 Crimping Force Length Weight Hydraulic Couplers Max. Operating Pressures 12,000 lb. (53 kN) 11-7/8" (302 mm) 5.2 lbs. (2.4 kg) 3/8" Male screw-type 10,000 psi (700 bar) USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com CCX Tool Accessories (optional, all in pairs except punch driver) UA22 UAK 07062 07033 UAW 07035 UAK Adapter for Greenlee K22 dies Adapter for Kearney "0", T&B "6 Ton", and Blackburn "OD" dies Adapter for Burndy "W" and Panduit "CD-2001" dies (equivalent to "D3" die) CABLE CUTTING BLADES UC26 UC40 UCACSR UC40 06714 07036 07037 Cutter Blades AL & CU 1" capacity Cutter Blades AL & CU 1-1/2" capacity Cutter blades for ACSR & guy strand THREADED ROD CUTTING BLADES UCUNC14 UCUNC38 UCUNC12 UCM5 UCM6 UCM8 UCM10 UCUNC38 07038 07039 07274 07053 07050 07051 07052 Cutter blades for 1/4" threaded rod Cutter blades for 3/8" threaded rod Cutter blades for 1/2" threaded rod Cutter blades for M5 threaded rod Cutter blades for M6 threaded rod Cutter blades for M8 threaded rod Cutter blades for M10 threaded rod DIN RAIL CUTTING BLADES UCD3575 UCD3215 UCD3515 UPD6 UCD3215 07041 07042 07043 01620 W I R E & C A B L E T E R M I N AT I O N DIE ADAPTERS DIN rail cutter blades - 35 x 7.5 DIN rail cutter blades - 32 x 15 x 9 DIN rail cutter blades - 35 x 15 DIN Rail Punch (punches 15 mm x 6.2 mm hole in 35 x 7.5 and 35 x 15 DIN rail) KNOCKOUT PUNCH ADAPTER UA6P UA6P 07020 Punch Driver Adapter* (accepts 3/4" draw steel) * U.S. Patent #6, 065, 326 CCX Tool Capacities CRIMPING CUTTING PUNCHING Copper Color-Coded Lugs and Splices: 600 kcmil (MCM) Copper and Aluminum Cable: 1-1/2" (40 mm) Round: 2.42" (61.5 mm) in 10 ga. mild steel Aluminum Color-Coded Lugs and Splices: 300 kcmil (MCM) ACSR: 954 kcmil (MCM) (Cardinal) 5/8" Service Entrance Connectors: #10-1/0 Standard Guy Strand: 5/8" (20 mm) .840 Service Entrance Connectors: 1/0-4/0 EHS Guy Strand: 1/2" (13 mm) Aluminum Overhead "H" taps: #6-4/0 Ground Rod: 1/2" (13 mm) One Piece ACSR Tension Splices: #4-1/0 Rebar (schedule 60): 1/2" (13 mm) Two Piece ACSR Tension Splices: #2-4/0 Threaded Rod: 1/4", 3/8", 1/2", 4 mm, 5 mm, 6 mm, 8 mm, 10 mm DIN Rail: 35 x 7.5, 32 x 15 x 9, 35 x 15 145 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Cable Cutter Selection Guide CABLE SIZE 250 300 AWG #8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 mm2 6 25 35 40 50 70 95 120 150 10 16 kcmil 350 400 500 600 750 1000 1500 2000 kcmil kcmil kcmil kcmil kcmil kcmil kcmil Page 150 185 240 300 400 500 800 kcmil kcmil 1000 No. BATTERY-POWERED & CORDED Al Cu ACSR Al ES750 Cu ESG50GL, Al CSG50GL Cu Al ESG85GL Cu Al ESG45GL,* Cu CSG45GL* ACSR * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu ACSR * * * * * * * * * * * * * * * o * * * * * * * * * * * * * o * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * o * o * * * * * * * * * * * * * * * * * * * * * * * * * * * * o o o * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * o * * * * * * * * * * * * * * * * * * * * * * * * * * * * o o * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * o o * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Al Cu Al Cu Al Cu Al Cu Al Cu Al Cu ACSR * * * * * * * * * * * * o o * * * * * * * * * * * * * * * * * * * * * o o o * * * * * * * * * * * * * * * * * * * * * * o o * * * * * * * * * * * * * * * * * * * * * * * * * * o o * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ECCX, CCCX 143, 144 147 147 148 149 HYDRAULIC-TYPE RCCX HCCX HK520* 750 Al Cu ACSR Al Cu ACSR Al Cu ACSR Al Cu 144 144 150 150 RATCHET-TYPE 759 760, 761 45206 45207 763, 773 764, 774 756 757* 151 151 152 o 152 153 153 o o 153 154 MANUAL 727 718, 718F 704 705 706 749 146 156 * 757, HK520, and ESG45GL cut additional types of material. Refer to product information on the following pages for more detail. 155, 156 o o 155 * o * * o o o * 155 155 156 NOTE: * = Frequent use capacity. o = Maximum capacity USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com GatorTM ES750 Battery-Powered Cable Cutter Cuts 500 kcmil (MCM) copper cable in under 8 seconds. Compact design permits use in tight locations. Extra heavy blades for clean cuts and long life. Makes approximately 20 cuts in 750 kcmil (MCM) per battery charge. Easy to switch between forward and reverse direction. 12 volt battery recharges in one hour. Includes battery charger, one battery and molded carrying case. Choice of a 120 volt or 230 volt battery charger. CAT. NO. ES750-11 ES750-22 45378 UPC NO. 45380 45381 45378 SPECIFICATIONS Cutting Capacity DESCRIPTION Battery-Powered Cable Cutter, 120 V Charger Battery-Powered Cable Cutter, 230 V Charger Extra 12 Volt Battery 750 kcmil (MCM) (400 mm2) copper cable, 1000 kcmil (MCM) (500 mm2) aluminum cable 14-1/4" (362 mm) 5.8 lbs. (2.6 kg) 12 Volts NiCd Length Weight Battery W I R E & C A B L E T E R M I N AT I O N * * * * * * * * Gator-PlusTM Battery-Powered Cable Cutters * Ram automatically retracts after the cut is complete. No need to push a retract lever. Tool is automatically ready to perform the next cut. * Two-speed pump advances the ram quickly to start the cut. * Cutting blades are specially hardened and precision ground to hold their sharpness. * Lightweight and easy to use. * Cutting head rotates 360 for making cuts in tight locations, and flips open to make mid-span cuts easy. * Includes one-hour battery charger, steel carrying case and two batteries. * Choice of a 120 volt, 230 volt, or 12 volt battery charger. * U.S. Patent #6,206,663. CAT. NO. ESG50GL11 ESG50GL12 ESG50GL22 UPC NO. 03554 03555 03556 SPECIFICATIONS Cutting Capacity Length Weight Height Battery Battery charge time DESCRIPTION Battery-Powered Cable Cutter, 120 V Charger Battery-Powered Cable Cutter, 12 V Charger Battery-Powered Cable Cutter, 230 V Charger 2" (50 mm) diameter Al or Cu cable 15-3/4" (400 mm) 10 lbs. (4.5 kg) 14-1/4" (362 mm) 12 Volt 2.0 Ah NiCd 1 hour 147 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Gator-PlusTM Corded Cable Cutters * Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No need to charge batteries or worry about running out of power. * Equipped with 15 foot (5 m) cord. Can be used with extension cords. * Ram automatically retracts after the cut is complete. No need to push a retract lever. Tool is automatically ready to perform the next cut. * Two-speed pump advances the ram quickly to start the cut. * Cutting blades are specially hardened and precision ground to hold their sharpness. * Lightweight and easy to use. * Cutting head rotates 360 for making cuts in tight locations, and flips open to make mid-span cuts easy. * Includes steel carrying case. * U.S. Patent #6,206,663. CAT. NO. CSG50GL11 CSG50GL22 UPC NO. 01384 01385 SPECIFICATIONS Cutting Capacity Length Weight Height DESCRIPTION Corded Cable Cutter, 120 V Corded Cable Cutter, 230 V 2" (50 mm) diameter Al or Cu cable 15-3/4" (400 mm) 10 lbs. (4.5 kg) 14-1/4" (362 mm) Gator-PlusTM ESG85GL Battery-Powered Cable Cutters * Two-speed pump advances the ram quickly to start the cut. * Cutting blades are specially hardened and precision ground to hold their sharpness. * Cutting head rotates 360 for making cuts in tight locations, and flips open to make mid-span cuts easy. * Includes one-hour battery charger, steel carrying case and two batteries. * Choice of a 120 volt, 230 volt, or 12 volt battery charger. * U.S. Patent #6,206,663. CAT. NO. ESG85GL11 ESG85GL12 ESG85GL22 UPC NO. 06761 06762 06763 DESCRIPTION Battery-Powered Cable Cutter, 120 V Charger Battery-Powered Cable Cutter, 12 V Charger Battery-Powered Cable Cutter, 230 V Charger SPECIFICATIONS Length 19-1/4" (489 mm) Height 12-7/8" (327 mm) Weight 16.4 lbs. (7.4 kg) Battery 12 volt 2.0 Ah NiCd Battery Charge Time 1 hour Capacity Communications Cable: Lead sheathed telephone cable: Copper cable: Aluminum cable: 148 3.3" diameter (85 mm diameter) 3.3" diameter (85 mm diameter) 3.3" diameter (85 mm diameter) 3.3" diameter (85 mm diameter) USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Gator-PlusTM ESG45GL Battery-Powered Cable, ACSR & Guy Wire Cutters CAT. NO. ESG45GL11 ESG45GL12 ESG45GL22 UPC NO. 10412 10413 10414 DESCRIPTION Battery-Powered ACSR Cable Cutter, 120 V Charger Battery-Powered ACSR Cable Cutter, 12 V Charger Battery-Powered ACSR Cable Cutter, 230 V Charger SPECIFICATIONS Length 15-1/2" (394 mm) Height 12-1/2" (318 mm) Weight 12.8 lbs. (5.8 kg) Battery 12 volt 2.0 Ah NiCd Battery Charge Time 1 hour Capacity ACSR: Standard Guy Strand: EHS Guy Strand: Ground Rod: Rebar (schedule 60): Wire Rope: Copper and Aluminum Cable: Soft Steel Bolts: 1590 kcmil (MCM), (Falcon 54/19) 5/8" diameter (16 mm diameter) 1/2" diameter (13 mm diameter) 5/8" diameter (16 mm diameter) 1/2" diameter (13 mm diameter) 5/8" diameter (16 mm diameter) 1500 kcmil (MCM) (800 mm2) 5/8" diameter (16 mm diameter) W I R E & C A B L E T E R M I N AT I O N * The ram automatically retracts after the cut is complete to ready the tool for the next cut. * The two-speed pump advances the ram rapidly to start the cut reducing cycle time. * Cutting head rotates 360 for making cuts in tight locations, and flips open to make mid-span cuts easy. * Includes one-hour battery charger, steel carrying case and two batteries. * Choice of a 120 volt, 230 volt, or 12 volt battery charger. Gator-PlusTM CSG45GL Corded Cable, ACSR & Guy Wire Cutters * Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No need to charge batteries or worry about running out of power. * Equipped with 15 foot (5 m) cord. Can be used with extension cords. * The ram automatically retracts after the cut is complete to ready the tool for the next cut. * The two-speed pump advances the ram rapidly to start the cut reducing cycle time. * Cutting head rotates 360 for making cuts in tight locations, and flips open to make mid-span cuts easy. * Includes steel carrying case. CAT. NO. CSG45GL11 CSG45GL22 UPC NO. 01382 01383 SPECIFICATIONS Length 15-1/2" (394 mm) Height 12-1/2" (318 mm) Weight 12.8 lbs. (5.8 kg) Capacity ACSR: Standard Guy Strand: EHS Guy Strand: Ground Rod: Rebar (schedule 60): Wire Rope: Copper and Aluminum Cable: Soft Steel Bolts: DESCRIPTION Corded ACSR Cable Cutter, 120 V Corded ACSR Cable Cutter, 230 V 1590 kcmil (MCM), (Falcon 54/19) 5/8" diameter (16 mm diameter) 1/2" diameter (13 mm diameter) 5/8" diameter (16 mm diameter) 1/2" diameter (13 mm diameter) 5/8" diameter (16 mm diameter) 1500 kcmil (MCM) (800 mm2) 5/8" diameter (16 mm diameter) 149 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Hydraulic Cable Cutter Sets * Cuts in 7 seconds. Jaws slide open quickly to save time between cuts. * 11-ton (97 kN) ram powers cutting jaws. Jaws are specially hardened and precision ground to hold sharpness. * Lightweight and easy to use. 750H767 model with 767 Hand Pump SPECIFICATIONS Capacity 1000 kcmil (MCM) (500 mm2) copper or aluminum cable Jaw opening 1-15/16" (49 mm) Weight 750 - 25 lbs. (11.3 kg) 750F1725 - 40 lbs. (18.1 kg) 750H767 - 29 lbs. (13.2 kg) 750E975 - 84 lbs. (38.1 kg) CAT. NO. UPC NO. DESCRIPTION 750 750H767 29149 17450 750E975 34203 751 22279 746C 23955 51385 17459 17451 23955 51385 17459 Hydraulic Cable Cutter & Ram in Storage Box Hydraulic Cable Cutter with 767 Hand Pump, Ram, Hydraulic Hose in Storage Box Hydraulic Cable Cutter with 975 Electric Pump, Ram, Hydraulic Hose in Storage Box Hydraulic Cable Cutter Head for use with Greenlee 746 Hydraulic Ram Also order 51385 Elbow (see below). Ram Unit Steel Storage Box Elbow for 746 Ram Replacement Cutter Blade Hydraulic ACSR Cable Cutter * Flip open head provides strength while making it easy to cut long lengths. * Head rotates 180. * Thumb release lever for quick blade retraction. CAT. NO. HK520 00336 00301 UPC NO. 08031 00336 00301 DESCRIPTION Hydraulic ACSR Cable Cutter Cutter Blade Fixed Cutter Head SPECIFICATIONS Capacity Aluminum and Copper Cable, ACSR: 3/4" (19 mm) Standard Guy Wire, Ground Rod, Rebar: 1/2" (13 mm) Soft Steel Bolts: 11/16" (17 mm) Wire Rope: 3/4" (19 mm) Length 14.5" (368 mm) Weight 5.7 lbs. (2.6 kg) Hydraulic Communications Cable Cutter Head * Easily cuts large diameter communication cable and underground distribution cable. * Swiveling handle allows for quick positioning for cuts. * 3/8" male screw type coupler. * See page 333 for hydraulic hose and pump selection. CAT. NO. SDK202GL UPC NO. 03137 DESCRIPTION Hydraulic Communications Cable Cutter Head SPECIFICATIONS 150 Capacity 3-1/2" (90 mm) diameter Al or Cu cable Weight Length Maximum Operating Pressure 27.5 lb. (12.5 kg). 18-7/8" (480 mm) 10,000 psi (700 bar) USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Compact Ratchet Cable Cutters 759 760 CAT. NO. 759 UPC NO. 45277 DESCRIPTION Compact Ratchet Cable Cutter 760 17600 Compact Ratchet Cable Cutter SPECIFICATIONS 759 Capacity Maximum Frequent Use Length 10-1/2" (262 mm) Copper 500 kcmil (MCM) (240 mm2) 400 kcmil (MCM) (185 mm2) Weight 1.4 lbs. (0.6 kg) Aluminum 750 kcmil (MCM) (400 mm2) 600 kcmil (MCM) (300 mm2) Communications Cable 1-1/8" dia. (28 mm2) 760 Maximum Frequent Use Length 11-3/4" (298 mm) 1000 kcmil (MCM) (500 mm2) 750 kcmil (MCM) (400 mm2) Weight 1.75 lbs. (0.8 kg) 1000 kcmil (MCM) (500 mm2) 1000 kcmil (MCM) (500 mm2) 1-3/4" dia. (42 mm2) W I R E & C A B L E T E R M I N AT I O N * Simple, one-hand operation. * Compact - convenient for working in tight places and stores easily in tool pouches. * Single speed ratchet mechanism. * Blade release allows blades to be opened in mid-cut. * Heavy-duty blades provide long life. Two-Hand Ratchet Cable Cutter * Two-handed operation provides more leverage and makes cutting large cables easier. * Short fiberglass handles make it easy to use in tight places and to store in tool boxes. * Single speed ratchet mechanism. * Blade release allows blades to be opened in mid-cut. * Heavy duty forged steel blades provide long life. CAT. NO. 761 761 SPECIFICATIONS 761 Capacity Maximum Length 10-3/4" (273 mm) Copper 750 kcmil (MCM) (400 mm2) Weight 3.6 lbs. (1.6 kg) UPC NO. 11761 DESCRIPTION Two-Hand Ratchet Cable Cutter Aluminum 1000 kcmil (MCM) (500 mm2) Communications Cable 1-1/8" dia. (28 mm2) 151 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Performance Ratchet Cable Cutters Both models feature: * Simple, one-hand operation. * Two-speed ratchet mechanism adjusts for light/heavy cutting. * Well-suited for tight work spaces. * Specially designed blade improves cutting capacity. CAT. NO. 45206 45207 45206 UPC NO. 45206 45207 DESCRIPTION Performance Ratchet Cable Cutter Performance Ratchet Cable Cutter WEIGHT LBS. kg 1.5 .7 2.4 1.1 45207 SPECIFICATIONS Capacity 45206 Maximum Frequent Use Length 10" (254 mm) 45207 Maximum Frequent Use Length 11" (279 mm) Copper Aluminum Communications Cable 600 kcmil (MCM) (300 mm2) 500 kcmil (MCM) (240 mm2) Jaw opening 1-7/16" (36.5 mm) 600 kcmil (MCM) (300 mm2) 500 kcmil (MCM) (240 mm2) 1-3/8" (35 mm) dia. 750 kcmil (MCM) (400 mm2) 600 kcmil (MCM) (300 mm2) Jaw opening 2" (50 mm) 1000 kcmil (MCM) (500 mm2) 750 kcmil (MCM) (400 mm2) 2" (50 mm) dia. Telco Ratchet Cutter 45240 Not for use on ACSR or steel jacketed cable. SPECIFICATIONS Length 11-1/2" (287 mm) 152 Weight 2.8 lbs. (1.3 kg) This versatile cutter has a specially designed moving blade to handle the larger diameter telephone cable and soft drawn copper and aluminum. * Cuts up to 2,700 pair telephone cable or up to 750 kcmil (MCM) (400 mm2) soft drawn copper and aluminum. * Blade release for safety and fast backout. * High carbon tool steel blades are heat treated for long life. * Ratchet lock. * Blades are manufactured from high carbon tool steel and heat-treated for long life. * Rust-resistant, black oxide finish. CAT NO. 45240 45241 45242 UPC NO. 45240 45241 45242 DESCRIPTION Telco Ratchet Cutter Movable Blade Replacement Fixed Blade Replacement USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Ratchet Cable Cutters 764 CAT. NO. 763 764 36037 763 SPECIFICATIONS Capacity 763 Maximum Frequent Use Length 13-3/4" (349 mm); 764 Maximum Frequent Use Length 19-1/8" (486 mm) Copper UPC NO. 05542 35516 36037 DESCRIPTION Ratchet Cable Cutter, 13-3/4" Ratchet Cable Cutter, 19-1/8" 763, 764 Cutter Head Unit (2 Blades) Aluminum Communications Cable 500 kcmil (MCM) (240 mm2) 350 kcmil (MCM) (150 mm2) Weight 4.8 lbs. (2.2 kg) 795 kcmil (MCM) (400 mm2) 750 kcmil (MCM) (400 mm2) 1-3/16" dia. 750 kcmil (MCM) (400 mm2) 500 kcmil (MCM) (240 mm2) Weight 5.3 lbs. (2.4 kg) 795 kcmil (MCM) (400 mm2) 750 kcmil (MCM) (400 mm2) 1-3/16" dia. High Performance Ratchet Cable Cutters 773 * Two-speed mechanism saves cutting time by closing the blades rapidly and shifting to normal speed to perform the cut. * No more pushing on stubborn release buttons-the blades open automatically when the cut is complete. * Completely new ratchet mechanism improves durability. * Narrow profile permits use in deep boxes, against walls, or on floors. * Durable, lightweight fiberglass handles. CAT. NO. 773 774 774 SPECIFICATIONS Capacity 773 Maximum Frequent Use Length 15-1/2" (394 mm); 774 Maximum Frequent Use Length 19-1/8" (486 mm) Copper W I R E & C A B L E T E R M I N AT I O N * High leverage for easier cutting. * Anti-slip mechanism ensures positive ratcheting. * One handle stationary while the other ratchets for use in deep boxes or against walls. * Durable, lightweight fiberglass handles. UPC NO. 01876 01878 DESCRIPTION Hi Performance Ratchet Cable Cutter, 15-1/2" Hi Performance Ratchet Cable Cutter, 19-1/8" Aluminum Communications Cable 500 kcmil (MCM) (240 mm2) 350 kcmil (MCM) (150 mm2) Weight 5.3 lbs. (2.4 kg) 795 kcmil (MCM) (400 mm2) 750 kcmil (MCM) (400 mm2) 1-3/16" dia. 750 kcmil (MCM) (400 mm2) 500 kcmil (MCM) (240 mm2) Weight 5.8 lbs. (2.6 kg) 795 kcmil (MCM) (400 mm2) 750 kcmil (MCM) (400 mm2) 1-3/16" dia. Heavy-Duty Ratchet Cable Cutters * Extra thick blades, ground flat to reduce potential for breakage. * Ratchet action for heavy-duty cutting. * Two cutting actions - fast scissor cutting for small cable and insulation; converts automatically to ratchet mode. * Anti-slip mechanism for positive ratchet action. * Rubber boot protects ratchet mechanism. CAT. NO. 756 UPC NO. 34081 756U 38793 34188 34188 DESCRIPTION Heavy-Duty Ratchet Cable Cutter with rubber boot. Heavy-Duty Ratchet Cable Cutter without rubber boot. Cutter Head Unit (Includes 2 Blades) SPECIFICATIONS Capacity Copper Aluminum Maximum 1500 kcmil (MCM) (800 mm2) 1500 kcmil (MCM) (800 mm2) Frequent Use 1000 kcmil (MCM) (500 mm2) 1000 kcmil (MCM) (500 mm2) Length 27-1/2" (698 mm) long, Jaw opening 2" (51 mm) Weight 11.41 lbs. (5.17 kg) 153 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Ratchet ACSR/Cable Cutter * Extra thick blades, ground flat to reduce potential for breakage. * Ratchet action for increased cutting power. * Two cutting actions - fast scissor cutting for small cable; converts automatically to ratchet mode. * Anti-slip mechanism for positive ratchet action. * Rubber boot protects ratchet mechanism. CAT. NO. 757 757U UPC NO. 34084 38794 34187 34187 DESCRIPTION Ratchet ACSR/Cable Cutter Ratchet ACSR/Cable Cutter without rubber boot Cutter Head Unit (Includes 2 Blades) SPECIFICATIONS Capacity 954 kcmil (MCM) (477 mm2) ACSR, 1/2" (12.7 mm) soft steel rod Length 29-1/4" (743 mm), Jaw opening 1.18" (30 mm) Weight 12.22 lbs. (5.54 kg) EHS Guy Wire Cutter * Cuts 1/2" Extra High Strength (EHS) and standard guy wire. * Cuts 1/2" (12.7 mm) mild steel rods and bolts. * Has two cutting actions - single motion cutting for small cable. Ratchet action for heavy-duty cutting. * Anti-slip mechanism for positive ratchet action. CAT. NO. 758 03548 UPC NO. 01274 03548 DESCRIPTION Heavy-Duty Ratchet Guy Wire Cutter Cutter Head Unit (Includes Blades, Blade Holder, Insert and Hardware) SPECIFICATIONS Capacity 1/2" EHS and standard Guy Wire, 1/2" Mild Steel Rods and Bolt. Length 27-3/4" (704 mm). Weight 10 lbs. 12 oz. (4.8 kg) Guy Wire Cutter Dies * * * * * Works with any crimping tool that accepts 12-ton "U" type dies. Less costly than dedicated cutting tools. Simple to install in crimping tools. Require no adjustments for cutting different materials. Will cleanly cut guy wire (including EHS), grade 60 rebar, ground rod, soft steel bolts up to 5/8" (16 mm) and up to 477 kcmil (MCM) (240 mm2) ACSR. * Patent 5,775,158. SPECIFICATIONS Cutting Capacities Guy Wire: 5/8 in. (16 mm) dia. Ground Rod: 5/8 in. (16 mm) dia. EHS Guy Wire: 5/8 in. (16 mm) dia. Soft Steel Bolts: 5/8 in. (16 mm) dia. Rebar (grade 60): 5/8 in. (16 mm) dia. ACSR: 477 kcmil (MCM) (240 mm2) CAT. NO. UPC NO. DESCRIPTION 00949 00949 Cutting dies for 12-ton "U" die type crimping tools Wire Cutter Small, economical wire cutter that fits well in any tool belt. * 30-10 AWG (.05-6 mm2) copper wire. * Stamped and precision ground from high carbon tool steel. * Heat-treated for long life. * Return spring. * Pivot joints have hardened steel bushings. * Cushioned vinyl handle grip. * Rust-resistant, black oxide finish. CAT. NO. 1915 154 UPC NO. 31892 DESCRIPTION Wire Cutter, 30-10 AWG (.08-6 mm2) SPECIFICATIONS Capacity 30 - 10 AWG (.05mm2 - 6 mm2*) copper wire Length 5-1/2" (140 mm) Weight .2 lb. (90 g) *Comparable Conductor USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Cable Cutter CAT. NO. 727 UPC NO. 31291 Heavy-duty forged steel to cut copper or aluminum. Heat treated, precision ground, shear action curved cutting blades. Plastic coated, high leverage handles. Made in USA. Rust-resistant, black oxide finish. SPECIFICATIONS Capacity Copper Maximum 2/0 (70 mm2) Frequent Use #1 AWG (35 mm2) Length 9-1/4" (235 mm) DESCRIPTION Cable Cutter Aluminum Communications Cable 2/0 (70 mm2) 100 pair Weight 1 lb. (.45 kg) Heavy-Duty Cable Cutters 718F, 704, 705, and 706 * Strong, lightweight fiberglass handles. * Adjustable pivot bolt provides for blade adjustment. 704, 705, and 706 * Replaceable, forged, heat treated, and precision ground blades. * Made in USA. 706 CAT. NO. 704 705 718F UPC NO. DESCRIPTION 718F 10507 Heavy-Duty Cable Cutter 704 24564 Heavy-Duty Cable Cutter 705 05923 Heavy-Duty Cable Cutter 706 22291 Heavy-Duty Cable Cutter 24565 24565 704 Cutter Unit (Includes 2 Blades) 24567 24567 704 Handle Unit (Includes Handle, Sleeve, Grip) 06555 06555 705 Cutter Unit (Includes 2 Blades) 05930 05930 705 Handle Unit (Includes Handle, Sleeve, Grip) 22292 22292 706 Cutter Unit (Includes 2 Blades) 22296 22296 706 Handle Unit (Includes Handle, Sleeve, Grip) W I R E & C A B L E T E R M I N AT I O N * * * * * SPECIFICATIONS 718F 704 705 706 Length 17-1/2" (444 mm) 21" (533 mm) 25-1/2" (648 mm) 31-1/2" (800 mm) Weight 2.8 lbs. (1.3 kg) 3.01 lbs. (1.37 kg) 5.5 lbs. (2.5 kg) 6.2 lbs. (2.8 kg) Copper Aluminum Communications Cable CAPACITIES Capacity 718F Maximum Frequent Use 704 Maximum Frequent Use 705 Maximum Frequent Use 706 350 kcmil (MCM) (150 mm2) 1" (25 mm) dia. mm2) 4/0 AWG (95) 350 kcmil (MCM) (150 350 kcmil (MCM) (150 mm2) 500 kcmil (MCM) (240 mm2) 250 kcmil (MCM) (120 mm2) 350 kcmil (MCM) (150 mm2) 500 kcmil (MCM) (240 mm2) 1000 kcmil (MCM) (500 mm2) 350 kcmil (MCM) (150 mm2) 750 kcmil (MCM) (400 1-1/4" (32 mm) dia. 1-3/4" (44 mm) dia. mm2) Maximum 750 kcmil (MCM) (400 mm2) 1000 kcmil (MCM) (500 mm2) Frequent Use 500 kcmil (MCM) (240 mm2) 750 kcmil (MCM) (400 mm2) 1-1/2" (38 mm) dia. 155 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Cable Cutter * * * * CAT. NO. 718 UPC NO. 30208 DESCRIPTION Cable Cutter Economical, lightweight, fits easily into tool boxes. Heat-treated, precision ground, shear action blades. Steel handles with rubber grips for leverage. Made in USA. SPECIFICATIONS Capacity Copper Aluminum Maximum 350 kcmil (MCM) (150mm2) Frequent Use 4/0 (95 mm2) 350 kcmil (MCM) (150 mm2) Length 18" (457 mm) Weight 2.78 lbs. (1.3 kg) Heavy-Duty Communication Cable Cutter * Forged and heat-treated blades specially designed for communications cable. * Easily cuts cables up to 2-1/4" (57 mm) in diameter. * Makes clean cuts with minimal distortion on lead-, rubber-, PVC- and polyethelyne-sheathed cables. * Blades and handles are replaceable in case of damage. * Precision ground shear-type blades. * Fiberglass handles with non-slip rubber grips. CAT. NO. UPC NO. DESCRIPTION 765 06011 Heavy-Duty Communications Cutter SPECIFICATIONS Cutting Capacity 2-1/4" (57mm) Communications Cable (900 pair, 24 AWG) Length 37" (940 mm) Weight 7.2 lbs. (3.3 kg) ACSR Cable Cutter * Precision machined, forged steel blades. * Cuts ACSR service entrance cable. * Steel handles with rubber hand grips. 156 CAT. NO. UPC NO. DESCRIPTION 749 34320 32913 34320 Heavy-Duty Cable Cutter Replacement Bolt & Nut Set SPECIFICATIONS Capacity ACSR cable - 2/0, 7/16" (11.1 mm) piano wire - 1/8" (3.2 mm) copper/aluminum cable - 350 kcmil (MCM) (150 mm2) Length 28" (711 mm) Weight 5.66 lbs. (2.6 kg) USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Greenlee Crimping Tool Capacities 4 TON 4.5 TON (4) 6 TON 12 TON DIE TYPE (5) EK410 K425O EK22GL RK1230 RK1240 K425BG CK22GL HK1230 HK1240 HK06AT(C) HK06FT CONNECTOR TYPE 15 TON RK1550 ROTATING DIE (1) QUAD-POINT DIELESS K111 K05-1GL K09-2GL K09-3GL RK06AT(C) RK06FT ECCX EK1230 EK1240 EKO6AT(C) EK06FT CCCX CK1230 CK1240 CK06AT(C) CK06FT HCCX HKL1230 DIELESS 1980 1989 1990 RCCX INDUSTRIAL Copper Lugs #8 - 250 #8 - 500 #8 - 600 (2) #8 - 750 Copper Splices #8 - 250 #8 - 500 #8 - 600 (2) #8 - 400 #8 - 750 #8 - 1000 #8 - 1 #8 -1/0 #8 - 4/0 3/0 - 400 #6 - 500 #6 - 750 #8 - 4/0 #4 - 500 #4 - 1000 Aluminum Lugs #8 - 4/0 #8 - 300 (3) #8 - 750 #8 - 750 #8 - 1000 #6 - 400 #6 - 750 #6- 500 #6 - 1000 Aluminum Splices #8 - 4/0 #8 - 300 (3) #8 - 400 #8 - 750 #8 - 1000 #6 - 400 #6 - 750 #6- 500 #6 - 1000 Copper "C" Taps #10 - #2 #12 - #2 (4) #12 - 400 #12 - 400 #8 - 1000 #6 - 1/0 #6 - 1/0 (3) Aluminum "H" Taps Aluminum Pin Adapters #8 - 750 #8 - 1000 #8 - 1 #8 -1/0 #8 - 4/0 3/0 - 400 #6 - 500 #6 - 750 #8 - 4/0 #4 - 500 #4 - 1000 #6 - 500 #6 - 500 #6 - 1000 #6 - 500 #6 - 750 #6 - 750 #6 - 500 #6 - 750 GROUNDING Ground Grid Connectors #6 - #3 (4) Copper "E" Taps #6 - 500 #6 - 500 #6 - 500 #6 - 500 #6 - 500 #6 - 500 OVERHEAD 5/8" Service Ent. Connectors #10 - 1/0 #10 - 1/0 #10 - 1/0 (4) #10 - 1/0 #10 - 1/0 #10 - 1/0 #8 - 1/0 #8 - 1/0 .840 Service Ent. Connectors 1/0 - 4/0 1/0 - 4/0 1/0 - 4/0 (4) 1/0 - 4/0 1/0 - 4/0 1/0 - 4/0 #4 - 350 #4 - 350 #6 - 500 #6 - 500 #6 - 900 Aluminum "H" Taps #6 - 4/0 #6 - 4/0 (4) Copper "H" Taps #10 - #2 #12 - #2 (4) #12 - 4/0 #12 - 4/0 #12 - 4/0 #6 - 500 Copper Tension Splice #6 - 2/0 #6 - 2/0 (4) All Aluminum Tension Splice #6 - 4/0 #6 - 4/0 (4) #6 - 587.5 #6 - 587.5 #6 - 587.5 #6 - 500 #6- 500 One Piece ACSR Tension Splice #4 - 1/0 #4 - 1/0 (4) #4 - 556.5 #4 - 556.5 #4 - 556.5 Two Piece ACSR Tension Splice #2 - 477 #2 - 4/0 (4) #2 - 556.5 #2 - 556.5 #2 - 900 Aluminum Jumper Splice #4 - 2668 #4 - 266.8 (4) #4 - 556.5 #4 - 556.5 #4 - 795 Stirrups #2 - 4/0 #6 - 4/0 (4) Aluminum Lugs #2 - 1/0 #4 - 4/0 (4) #4 - 556.5 #4 - 556.5 #4 - 795 Copper Lugs #6 - 1/0 1/0 - 2/0 (4) 1/0 - 500 NOTES: (1) (2) (3) (4) (5) #6 - 500 #6 - 500 #6 - 4/0 #6 - 4/0 W I R E & C A B L E T E R M I N AT I O N TOOL TYPE #4 - 477 #4 - 477 #6 - 500 1/0 - 500 1/0 - 500 Die wheels are rotated to match the cable size. Dies are color coded and marked with the cable size. Capacity using Greenlee K-22 dies. Capacity using Greenlee KA22 dies. Capacity using "W" dies. Capacity using "U" dies. Manual Crimping Tool K425BG * Designed for crimping a wide range of overhead service entrance connections, overhead splices, and overhead taps. * Easy to use MD-6 type "pop" tool. * Equipped with D3 die groove and either "BG" or "O" die groove. * The D3 die groove serves as a die seat for all Greenlee and industry "W" type dies. * Bent fiberglass handles provide a solid grip, good leverage, and better durability than wood. * Teflon impregnated bushings at pivot joints provide smooth operation and long life. * Complete crimps are assured with an over-center cam mechanism. * Tool can easily be checked visually for proper adjustment, and can be adjusted with Allen wrenches. CAT. NO. UPC NO. DESCRIPTION K425O 02064 Crimping Tool with D3 and O die grooves K425BG 02065 Crimping Tool with D3 and BG die grooves SPECIFICATIONS Capacity See capacity chart above Crimping Force 9,000 lb. (40 kN) Length 25-3/8" (645 mm) Weight 7.1 lbs. (3.2 kg) 157 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Gator-PlusTM Battery-Powered 4-Ton Crimping Tools W I R E & C A B L E T E R M I N AT I O N * New breakthrough hydraulic pump design results in an extremely compact battery-powered crimping tool with capacity to 250 kcmil (MCM) copper color-coded connectors. Also crimps 5/8 and 840 service entrance connectors. * Special compact 9.6 volt Ni-Cd battery reduces weight and size. * Slim profile and light weight provide for one-hand operation. * Can complete approximately 85 crimps per battery charge with 4/0 copper connectors. * Ram automatically retracts to signal that crimp is complete. * Ram can be retracted in mid-cycle to adjust connector. * Flip-open crimping head rotates 360. * UL and cUL Classified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Penn-Union, and Thomas & Betts copper color-coded code connectors. * Includes two batteries, battery charger, and molded carrying case. * Choice of 120 volt, 230 volt, or 12 volt battery charger. CAT. NO. UPC NO. DESCRIPTION EK41011 EK41012 EK41022 02033 02034 02035 4-Ton Battery-Powered Crimping Tool, 120 V Charger 4-Ton Battery-Powered Crimping Tool, 12 V Charger 4-Ton Battery-Powered Crimping Tool, 230 V Charger Crimping Dies shown below. SPECIFICATIONS Capacity #8 AWG to 250 kcmil (MCM) copper color-coded connectors 5/8 service entrance connectors 840 service entrance connectors Crimping Force 7,900 lb. (35 kN) Length 14" (356 mm) Width 3-1/8" (79 mm) Weight 3.6 lbs. (1.6 kg) Crimp Cycle Time ~4 seconds Battery 9.6 volt 1.3 Ah Ni-Cd battery Battery Charge Time 1 Hour EK410 Crimping Dies for 4-Ton EK410 Tools 4-TON CRIMPING DIE KIT* CAT. NO. KC4CU UPC NO. 02037 DESCRIPTION Complete Die Set for copper connector. Includes dies for #8 to 250 kcmil (MCM) copper connectors (dies can be stored in tool carrying case). DIES FOR CRIMPING COLOR-CODED COPPER LUGS & SPLICES* KC4 DIES FOR SERVICE ENTRANCE CONNECTORS CAT. NO. UPC NO. DESCRIPTION KC4-10 02021 Crimping Dies for 5/8" Service Entrance Connectors Crimping Dies for 840 Service Entrance Connectors KC4-840 158 02022 CAT. NO. UPC NO. COPPER CABLE SIZE COLOR CODE KC4-8 KC4-6 KC4-4 KC4-2 KC4-1 KC4-1/0 KC4-2/0 02075 02076 02077 02078 02079 02080 02081 8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG Red Blue Gray Brown Green Pink Black KC4-3/0 KC4-4/0 KC4-250 02082 02083 02084 3/0 AWG 4/0 AWG 250 kcmil (MCM) Orange Purple Yellow *Note: Connections are UL and cUL classified for copper when used with Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Thomas & Betts and Penn-Union color-coded lugs and splices. USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Gator-PlusTM Battery-Powered 6-Ton Crimping Tools EK22GL11 CAT. NO. EK22GL11 UPC NO. 03551 EK22GL12 03552 EK22GL22 03553 DESCRIPTION 6-Ton Battery-Powered Crimping Tool, 120 V Charger 6-Ton Battery-Powered Crimping Tool, 12 V Charger 6-Ton Battery-Powered Crimping Tool, 230 V Charger SPECIFICATIONS Capacity Color-coded copper lugs and splices, 600 kcmil (MCM). Color-coded aluminum lugs and splices, 350 kcmil (MCM). For capacity with other types of connectors, see chart on page 157. Crimping Force 12,000 lb (53 kN) Length 12-3/8" (314 mm) Height 11-3/4" (298 mm) Weight 9.7 lbs. (4.4 kg) Battery 12 Volt 2.0 Ah NiCd Battery charge time 1 hour W I R E & C A B L E T E R M I N AT I O N * Ram automatically retracts after the crimp is complete. Operator doesn't need to push a retract lever. * A two-speed pump advances the ram quickly to start the crimp. Crimp times range from about 5 to 7 seconds depending on the connector. * Powerful 12 volt 2.0 Ah battery provides up to 120 crimps per charge. * UL Classified and CSA Certified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Penn-Union and T&B copper lugs and splices to 600 kcmil (MCM). UL & CUL classified with Anderson, Blackburn, Burndy, ILSCO, Panduit, PennUnion, & Thomas & Betts aluminum lugs & splices to 350 kcmil (MCM). * Flip-top style opens easily with a simple pull on the side piece and rotates 360. * Includes one-hour battery charger, steel carrying case and two batteries. * Choice of a 120 volt, 230 volt, or 12 volt battery charger. * Equipped with die adapters for "W" type dies. The adapters are equivalent to "D3" dies. * U.S. Patent #6,206,663. Crimping Dies on page 170. Gator-PlusTM 6-Ton Corded Crimping Tools * Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No need to charge batteries or worry about running out of power. * Equipped with 15 foot (5 m) cord. Can be used with extension cords. * Ram automatically retracts after the crimp is complete. Operator doesn't need to push a retract lever. * A two-speed pump advances the ram quickly to start the crimp. Crimp completion time is reduced by over 25%. Crimp times range from about 5 to 7 seconds depending on the connector. * UL Classified and CSA Certified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Penn-Union and T&B copper lugs and splices to 600 kcmil (MCM). UL & CUL classified with Anderson, Blackburn, Burndy, ILSCO, Panduit, PennUnion, & Thomas & Betts aluminum lugs & splices to 350 kcmil (MCM). * Flip-top style opens easily with a simple pull on the side piece and rotates 360. * Equipped with die adapters for "W" type dies. The adapters are equivalent to "D3" dies. * Includes steel carrying case. * U.S. Patent #6,206,663. SPECIFICATIONS Capacity Color-coded copper lugs and splices, 600 kcmil (MCM). Color-coded aluminum lugs and splices, 350 kcmil (MCM). For capacity with other types of connectors, see chart on page 176. CAT. NO. UPC NO. DESCRIPTION CK22GL11 01368 6-Ton Corded Crimping Tool, 120 V Crimping Force 12,000 lb. (53 kN) Height 11-3/4" (298 mm) CK22GL22 01369 6-Ton Corded Crimping Tool, 230 V Length 12-3/8" (314 mm) Weight 9.7 lbs. (4.4 kg) 159 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Gator-PlusTM 12-Ton Battery-Powered Crimping Tools * Three crimping head choices: EK1230 for industry "U" type dies with 1.20" (30 mm) opening, EK1240 for industry "U" type dies with 1.65" (42 mm) opening, and EK1240K for Kearney PH2 type dies. * New head designs result in lower weight and improved durability - tested to 50,000 crimp cycles. * Two-speed pump to reduce cycle time. * Ram automatically retracts when crimp cycle is complete - a Greenlee exclusive. * Crimping heads rotate 360. * Covered head models have two layers of PVC that total approximately 3/16" (4.8 mm) thick. The outer layer is black and the inner layer is red. * Powerful 12 volt 2.0Ah battery provides up to 35 crimps per charge. * Includes one-hour battery charger, steel carrying case, and two batteries. * U.S. Patent 6,206,663. EK1230 EK1240 EK1240K CAT. NO. EK123011 UPC NO. 06429 DESCRIPTION 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm) opening, 120 V Charger EK123012 06431 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm) opening, 12 V Charger EK123022 06432 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm) opening, 230 V Charger EK1230C11 07190 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm) opening, PVC covered, 120 V Charger EK1230C12 07191 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm) opening, 12 V Charger EK1230C22 07192 12-Ton Battery Powered Crimping Tool, 1.2" (30 mm) opening, PVC covered, 230 V Charger EK124011 06436 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm) opening, 120 V Charger EK124012 06437 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm) opening, 12 V Charger EK124022 06439 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm) opening, 230 V Charger EK1240C11 07193 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm) opening, PVC covered, 120 V Charger EK1240C12 07194 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm) opening, PVC covered, 12 V Charger EK1240C22 07195 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm) opening, PVC covered, 230 V Charger EK1240K11 06443 12-Ton Battery-Powered Crimping Tool, Kearney head, 120 V Charger EK1240K12 06444 12-Ton Battery-Powered Crimping Tool, Kearney head, 12 V Charger EK1240K22 06445 12-Ton Battery-Powered Crimping Tool, Kearney head, 230 V Charger EK1240KC11 07196 12-Ton Battery-Powered Crimping Tool, Kearney Head, PVC covered, 120 V Charger EK1240KC12 07197 12-Ton Battery-Powered Crimping Tool, Kearney Head, PVC covered, 12 V Charger EK1240KC22 07198 12-Ton Battery-Powered Crimping Tool, Kearney Head, PVC covered, 230 V Charger EK1240C SPECIFICATIONS Capacity EK1230 & EK1240 - See crimping tool capacity chart on page 157; EK1240K - ASCR terminals 1033 kcmil (MCM), ASCR tension fittings 477 kcmil (MCM) Crimping Force 24,000 lb (106 kN) Length EK1230 - 14-5/8" (371 mm); EK1240 - 15-1/4" (387 mm); EK1240K - 15-3/4" (398 mm) Weight EK1230 - 14.1 lbs (6.4 kg); EK1240 & EK1240K - 14.9 lbs. (6.8 kg) 160 Crimping Dies on page 171. USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Gator-PlusTM 12-Ton Corded Crimping Tools CAT. NO. CK123011 UPC NO. 01370 CK123022 01372 CK124011 01373 CK124022 01374 DESCRIPTION Corded 12-Ton Crimping Tool, 1.2" (30 mm) opening, 120 V Corded 12-Ton Crimping Tool, 1.2" (30 mm) opening, 230 V Corded 12-Ton Crimping Tool, 1.65" (42 mm) opening, 120 V Corded 12-Ton Crimping Tool, 1.65" (42 mm) opening, 230 V SPECIFICATIONS Capacity Crimping Force Length Weight EK1230 & EK1240 - See crimping tool capacity chart on page 157 24,000 lb (106 kN) CK1230: 14-5/8" (371 mm); CK1240: 15-1/4" (387 mm) CK1230: 14.1 lbs (6.4 kg); CK1240: 14.9 lbs (6.8 kg) W I R E & C A B L E T E R M I N AT I O N * Operates directly from 120 volt or 230 volt electrical outlets. No need to charge batteries or worry about running out of power. * Equipped with 15 foot (5 m) cord. Can be used with extension cords. * Two crimping head choices: CK1230 for industry "U" type dies with 1.20" (30 mm) opening, and CK1240 for industry "U" type dies with 1.65" (42 mm) opening. * New head designs result in lower weight and improved durability - tested to 50,000 crimp cycles. * Two-speed pump to reduce cycle time. * Ram automatically retracts when crimp cycle is complete - a Greenlee exclusive. * Crimping heads rotate 360. * Includes steel carrying case. 12-Ton Manual Hydraulic Crimping Tools * Three crimping head choices: HK1230 for industry "U" type dies with 1.20" (30 mm) opening, HK1240 for industry "U" type dies with 1.65" (42 mm) opening, and HK1240K for Kearney PH2 type dies. * New head designs result in lower weight and improved durability - tested to 50,000 crimp cycles. * Two-speed pump to reduce cycle time. * Ram automatically retracts when crimp cycle is complete - a Greenlee exclusive. * Crimping heads rotate 360. * Smaller and lighter than competitive tools. * Covered head models have two layers of PVC that total approximately 3/16" (4.8 mm) thick. The outer layer is black and the inner layer is red. * Includes steel carrying case. * U.S. Patent #6,206,663. HK1230 HK1240 CAT. NO. HK1230 HK1230C UPC NO. 06426 07199 HK1240 HK1240C 06427 07202 HK1240K HK1240KC 06428 07203 DESCRIPTION 12-Ton Hydraulic Crimping Tool, 1.2" (30 mm) opening 12-Ton Hydraulic Crimping Tool, 1.2" (30 mm) opening, PVC covered 12-Ton Hydraulic Crimping Tool, 1.65" (42 mm) opening 12-Ton Hydraulic Crimping Tool, 1.65" (42 mm) opening, PVC covered 12-Ton Hydraulic Crimping Tool, Kearney head 12-Ton Hydraulic Crimping Tool, Kearney head, PVC covered Crimping Dies on page 171. HK1240K SPECIFICATIONS Capacity HK1230 & HK1240 - See crimping tool capacity chart on pg. 157; HK1240K - ASCR terminals 1033 kcmil (MCM), ASCR tension fittings 477 kcmil (MCM) Crimping Force 24,000 lbs (106 kN) Length HK1230 - 20-3/8" (518 mm); HK1240 - 21-1/2" (546 mm); HK1240K - 22" (557 mm) Weight HK1230 - 12.2 lbs (5.5 kg); HK1240 & HK1240K - 13.2 lbs. (6.0 kg) HK1240KC 161 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N 12-Ton Manual Hydraulic Crimping Tool * Two-speed ram advances fast and shifts to lower speed to complete the crimp. * Strong, lightweight fiberglass handles. * Push button permits dies to be inserted and removed easily. * The "C" style head has a 1.2" (30 mm) opening for easy placement on connectors. * Tool is supplied in a durable molded plastic carrying case. * Accepts Greenlee and industry "U" style dies for 12-ton tools. * Includes molded carrying case. CAT. NO. UPC NO. DESCRIPTION HKL1230 01760 12-Ton Hydraulic Crimping Tool, 1.2" (30 mm) opening Crimping Dies on page 171. SPECIFICATIONS Capacity See crimping tool capacity chart on page 157. Crimping Force 24,000 lbs (106 kN) Length 24-1/4" (616 mm) Weight 14.1 lbs (6.4 kg) 12-Ton Remote-Powered Crimping Heads RK1230 RK1240 RK1240K RK1240C * Three crimping head choices: RK1230 for industry "U" type dies with 1.20" (30 mm) opening, RK1240 for industry "U" type dies with 1.65" (42 mm) opening, and RK1240K for Kearney PH2 type dies. * New head designs result in lower weight and improved durability - tested to 50,000 crimp cycles. * Boss included on each crimping head for use with hotsticks. * Easy to get into tight locations, lightweight makes them excellent choices for hotstick use. * Single-acting tools that require an external hydraulic pump capable of 10,000 psi (700 bar). * Equipped with a 3/8" male screw type coupler. * Capable of crimping a wide range of lugs, C-taps, H-taps and overhead tension sleeves. * Covered head models have two layers of PVC that total approximately 3/16" (4.8 mm) thick. The outer layer is black and the inner layer is red. * Includes steel carrying case. * See page 333 for hydraulic hose and pump selection. CAT. NO. RK1230 UPC NO. 05350 RK1230C 07204 RK1240 05351 RK1240C 07205 RK1240K RK1240KC 05352 07207 DESCRIPTION 12-Ton Remote-Powered Crimping Head, 1.2" (30 mm) opening 12-Ton Remote-Powered Crimping Head, 1.2" (30 mm) opening, PVC covered 12-Ton Remote-Powered Crimping Head, 1.65" (42 mm) opening 12-Ton Remote-Powered Crimping Head, 1.65" (42 mm) opening, PVC covered 12-Ton Remote-Powered Crimping Head, Kearney head 12-Ton Remote-Powered Crimping Head, Kearney head, PVC covered Crimping Dies on page 171. 162 SPECIFICATIONS Capacity RK1230 & RK1240 - See crimping tool capacity chart on pg. 157; RK1240K - ASCR terminals 1033 kcmil (MCM), ASCR tension fittings 477 kcmil (MCM) Crimping Force 24,000 lbs (106 kN) Length RK1230 - 10-3/4" (273 mm); RK1240 - 11-7/8" (302 mm); RK1240K - 12-1/4" (311 mm) Weight RK1230 - 8.7 lbs (3.9 kg); RK1240 & RK1240K - 9.7 lbs. (4.4 kg) Max. Operating Pressure 10,000 psi (700 bar) USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com 15-Ton Crimping Tool CAT. NO. UPC NO. DESCRIPTION RK1550 05386 15-Ton Single-Acting Remote-Powered Crimping Tool 48820 48820 Die Adapters - Burndy P dies (Y46), Ilsco ILD-P dies 48788 48788 Die Adapters - T&B 15600 dies, Blackburn 15600 dies 48802 48802 Die Adapters - Greenlee U dies, Burndy U dies, Ilsco ILD dies, T&B 15500 dies, Blackburn 15500 dies 48824 48824 Die Adapters - Kearney PH2/WH2 dies SPECIFICATIONS Capacity Color-Coded copper lugs and splices: #8 to 1000 kcmil (MCM) Color-Coded aluminum lugs and splices: #8 to 1000 kcmil (MCM) For other connector types, see the capacity chart in the Greenlee catalog W I R E & C A B L E T E R M I N AT I O N * Interchangeable adapters permit the use of a wide variety of die types for all common crimping applications. * Accepts Kearney PH4/PH14 dies without adapters. * Lightweight. * Zinc-plated head resists corrosion better than other finishes. * Hot stick attachment point is standard. * Operates with most 10,000 psi (700 bar) hydraulic sources. * Equipped with 3/8" male screw type 10,000 psi (700 bar) coupler. * Includes steel carrying case. * See page 333 for hydraulic hose and pump selection. Crimping Force at 10,000 psi (700 bar) 30,000 lbs (133 kN) Length 15" (380 mm); Width 3" (76 mm) Height 5-3/8" (135 mm) Weight 14.1 lbs. (6.4 kg) Operating Pressure 10,000 psi (700 bar) 163 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Crimping Tool 8-1 AWG * Small size and lightweight make this an ideal tool for crimping small lugs and splices. * Easily fits in tool pouches. * Full-cycle mechanism assures that crimps are complete. * Jaws can be opened in mid-cycle if necessary to adjust connector. * Wide grips make crimping easy on the hands. * UL and cUL classified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Penn-Union, and Thomas & Betts copper color-coded code connectors. SPECIFICATIONS Capacity 8 AWG - 1 AWG copper color-coded connectors Length 10" (273 mm) Weight 1.4 lbs. (0.6 kg) CAT. NO. UPC NO. DESCRIPTION K111 10763 Crimping Tool K-Series Crimping Tool 8-1/0 AWG * Crimps smaller copper connectors. * UL classified and CSA certified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Thomas & Betts and Penn-Union copper connectors. * Small, lightweight, easy to handle. * Easy to get in tight locations. * Color-coded, hexagonal rotating dies. SPECIFICATIONS CAT. NO. UPC NO. DESCRIPTION K05-1GL 02624 Crimping Tool K05-1SPGL 02625 Crimping Tool, full cycle mechanism Capacity 8 AWG - 1/0 AWG Copper Length 15.4" (390 mm) Weight 2.4 lbs. (1.1 kg) K-Series Crimping Tool - 8-4/0 AWG * UL classified and CSA certified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Thomas & Betts and Penn-Union copper connectors. * Crimps all the popular small to mid-range copper connector sizes. * Long length results in low handle efforts. * Color-coded, hexagonal rotating dies. SPECIFICATIONS CAT. NO. UPC NO. DESCRIPTION K09-2GL 02628 Crimping Tool K09-2SPGL 02629 Crimping Tool, full cycle mechanism Capacity 8 AWG - 4/0 AWG Copper Length 25.5" (650 mm) Weight 6.4 lbs. (2.9 kg) K-Series Crimping Tool 3/0-400 * UL classified and CSA certified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Thomas & Betts and Penn-Union copper connectors. * Crimps the larger copper connector sizes all the way to 400 kcmil (MCM). * Color-coded, hexagonal rotating dies. SPECIFICATIONS 164 CAT. NO. UPC NO. DESCRIPTION K09-3GL 02630 Crimping Tool Capacity 3/0 AWG - 400 kcmil (MCM) Copper Length 25.5" (650 mm) Weight 6.4 lbs. (2.6 kg) USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Gator-PlusTM Battery-Powered Quad-Point Dieless Crimping Tools* CAT. NO. EK06AT11 EK06AT12 EK06AT22 EK06AT EK06ATC11 EK06ATC12 EK06ATC22 EK06FT11 EK06FT12 EK06FT22 SPECIFICATIONS Capacity See crimping tool capacity chart on page 157. Length EK60AT - 14 in. (355 mm), EK60FT - 14-7/8 in. (378 mm) Weight EK60AT - 11.1 lbs. (5.0 kg), EK60FT - 10.8 lbs. (4.9 kg) Battery Voltage 12V; Battery Charge Time 1 hour UPC NO. DESCRIPTION 06069 Quad-Point Battery-Powered Crimping Tool, Open Head Dieless, 120 V Charger 06070 Quad-Point Battery-Powered Crimping Tool, Open Head Dieless, 12 V Charger 06071 Quad-Point Battery-Powered Crimping Tool, Open Head Dieless, 230 V Charger 06203 Quad-Point Battery-Powered Crimping Tool, Open Rubber Covered Head Dieless, 120 V Charger 06204 Quad-Point Battery-Powered Crimping Tool, Open Rubber Covered Head Dieless, 12 V Charger 06206 Quad-Point Battery-Powered Crimping Tool, Open Rubber Covered Head Dieless, 230 V Charger 06072 Quad-Point Battery-Powered Crimping Tool, Flip-Top Head Dieless, 120 V Charger 06073 Quad-Point Battery-Powered Crimping Tool, Flip-Top Head Dieless, 12 V Charger 06074 Quad-Point Battery-Powered Crimping Tool, Flip-Top Head Dieless, 230 V Charger W I R E & C A B L E T E R M I N AT I O N EK06FT * Utilizes four indentors to make the crimp. * Two-speed pump advances the ram quickly to start the crimp, reducing crimp completion time. The ram automatically retracts after the crimp is complete. * Lightweight, featuring an angled pistol grip and a 360 rotating head. * Flip-top style uses a pull pin to open head for easy removal from the connector. * Includes two batteries, battery charger, steel carrying case, test gauge and test slugs. * Choice of a 120 volt, 230 volt, or 12 volt one-hour battery charger. * U.S. Patent 6,206,663. *FT tools are UL and cUL classified with #4AWG - 750 kcmil (MCM) copper color-coded connectors and #6AWG - 750 kcmil (MCM) aluminum color-coded connectors of the following brands: Anderson, Blackburn, FCI Burndy, Ilsco, Panduit, Penn-Union, and Thomas & Betts. AT tools are UL and cUL classified with #4 - 500 kcmil (MCM) copper color-coded connectors ...of the following brands: Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Penn-Union, & Thomas & Betts. 165 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Gator-PlusTM Quad-Point Dieless Crimping Tools* W I R E & C A B L E T E R M I N AT I O N * Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No need to charge batteries or worry about running out of power. * Equipped with 15 foot (5 m) cord. Can be used with extension cords. * 6.2-ton capacity. Utilizes four indentors to make the crimp. * Two-speed pump advances the ram quickly to start the crimp, reducing crimp completion time. The ram automatically retracts after the crimp is complete. * Lightweight, featuring an angled pistol grip and a 360 rotating head. * Flip-top style uses a pull pin to open head for easy removal from the connector. * Includes steel carrying case, test gauge and test slugs. * U.S. Patent 6,206,663. CAT. NO. CK06AT11 CK06AT22 CK06FT11 CK06FT22 UPC NO. 01377 01378 01380 01381 SPECIFICATIONS Capacity Crimping Force Length Weight Operating Voltage *FT tools are UL and cUL classified with #4AWG - 750 kcmil (MCM) copper color-coded connectors and #6AWG - 750 kcmil (MCM) aluminum color-coded connectors of the following brands: Anderson, Blackburn, FCI Burndy, Ilsco, Panduit, Penn-Union, and Thomas & Betts. AT tools are UL and cUL classified with #4 - 500 kcmil (MCM) copper color-coded connectors ...of the following brands: Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Penn-Union, & Thomas & Betts. DESCRIPTION Corded Quad-Point Crimping Tool, Open Head, 120 V Corded Quad-Point Crimping Tool, Open Head, 230 V Corded Quad-Point Crimping Tool, Flip-Top Head, 120 V Corded Quad-Point Crimping Tool, Flip-Top Head, 230 V See crimping tool capacity chart on page 157. 6.2 tons (55 kN) CK60AT - 14 in. (355 mm), CK60FT - 14-7/8 in. (378 mm) CK60AT - 11.1 lbs. (5.0 kg), CK60FT - 10.8 lbs. (4.9 kg) CK60AT11 - 120 volts, CK60AT22 - 230 volts CK60ATC11 - 120 volts, CK60ATC22 - 230 volts CK60FT11 - 120 volts, CK60FT22 - 230 volts Manual Hydraulic Quad-Point Dieless Crimping Tools* HK06AT HK06FT 166 *FT tools are UL and cUL classified with #4AWG - 750 kcmil (MCM) copper color-coded connectors and #6AWG - 750 kcmil (MCM) aluminum color-coded connectors of the following brands: Anderson, Blackburn, FCI Burndy, Ilsco, Panduit, Penn-Union, and Thomas & Betts. AT tools are UL and cUL classified with #4 - 500 kcmil (MCM) copper color-coded connectors ...of the following brands: Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Penn-Union, & Thomas & Betts. * Utilize four indentors to make the crimp. * Two-speed pump advances the ram quickly to start the crimp, reducing crimp completion time. The ram automatically retracts after the crimp is complete. * Flip-top style uses a pull pin to open head for easy removal from the connector. * Compact, featuring a 360 rotating head. * Includes steel carrying case, test gauge and test slugs. * U.S. Patent 6,206,663. CAT. NO. HK06AT HK06ATC UPC NO. 06065 06201 HK06FT 06196 SPECIFICATIONS Capacities Length Weight DESCRIPTION Hydraulic Quad-Point Crimping Tool, Open Head Dieless Hydraulic Quad-Point Crimping Tool, Open Rubber Covered Head Dieless Hydraulic Quad-Point Crimping Tool, Flip-Top Dieless See crimping tool capacity chart on page 157. HK60AT - 20-3/4 in. (525 mm), HK60FT - 21-1/16 in. (535 mm) 9.0 lbs. (4.1 kg) USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Quad-Point Dieless Remote Powered Crimping Heads* Utilize four indentors to make the crimp. Operates from 10,000 psi (700 bar) hydraulic pumping sources. Small and lightweight for difficult to reach locations. Equipped with 3/8 in. male screw-type couplers. Flip-top style uses a pull pin to open head for easy removal from the connector. * Includes steel carrying case, test gauge and test slugs. * See page 301 for hose and pump selection. CAT. NO. RK06AT RK06AT SPECIFICATIONS Capacities See crimping tool capacity chart on page 157 Crimping Force 6.2 tons (55 kN) Length RK60AT - 10 in. (254 mm), RK60FT - 10-1/2 in. (267 mm) Weight 6.2 lbs. (2.8 kg) RK06FT UPC NO. DESCRIPTION 06066 Remote Powered Quad-Point Crimping Tool, Open Head Dieless 06197 Remote Powered Quad-Point Crimping Tool, Flip-Top Head Dieless *FT tools are UL and cUL classified with #4AWG - 750 kcmil (MCM) copper color-coded connectors and #6AWG - 750 kcmil (MCM) aluminum color-coded connectors of the following brands: Anderson, Blackburn, FCI Burndy, Ilsco, Panduit, Penn-Union, and Thomas & Betts. AT tools are UL and cUL classified with #4 - 500 kcmil (MCM) copper color-coded connectors ...of the following brands: Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Penn-Union, & Thomas & Betts. Indentor Crimping Tool * Crimps lugs and splices on color-coded copper connectors or battery connectors. Not for use on aluminum cable. * Simple screw adjustment for connector size. * Forged handle for durability. CAT. NO. 1980 UPC NO. 35019 DESCRIPTION Indentor Crimping Tool W I R E & C A B L E T E R M I N AT I O N RK06FT * * * * * SPECIFICATIONS Capacity 8 AWG - 250 kcmil (MCM) color-coded copper connectors or battery connectors Length 22-3/8" (568 mm) Weight 6.8 lbs. (3.1 kg) Dieless Crimping Tool to 500 kcmil (MCM) * Dieless crimping head, no dies to lose or replace. * Patented pressure system automatically changes crimping force for each connector size and type. Eliminates errors. * Seven indent profile requires fewer crimps per connector. * Automatic two speed pump for rapid advance. Minimizes crimping time and number of strokes. * 8-1/2 ton (75.6 kN) maximum crimping force. * Swivel head rotates 180 for maximum flexibility. * Includes Pressure Test Kit and steel carrying case * Not for use with "C" and "H" taps. CAT. NO. 1989 36202 UPC NO. 35955 36202 DESCRIPTION Dieless Crimping Tool to 500 kcmil (MCM) Replacement Pressure Test Kit includes 30 Test Slugs and Gauge SPECIFICATIONS Copper - 4 AWG - 500 kcmil (MCM) Aluminum - 6 AWG - 500 kcmil (MCM) (see chart on page 157) Length 22-1/2" (572 mm); Weight 14.75 lbs. (6.7 kg) 167 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Dieless Crimping Tool to 1000 kcmil (MCM) * Dieless crimping head, no dies to lose or replace. * Patented pressure system automatically changes crimping force for each connector size/type. Eliminates errors. * Seven indent profile requires fewer crimps per connector. * Automatic two speed pump for rapid advance. * 15 ton (133.4 kN) maximum crimping force. * Swivel head rotates 180 for maximum flexibility. * Hinged head for easy connector loading and unloading. * Includes Pressure Test Kit and steel carrying case. * Not for use with "C" and "H" taps. CAT. NO. 1990 32891 UPC NO. 32489 32891 DESCRIPTION Dieless Crimping Tool to 1000 kcmil (MCM) Replacement Pressure Test Kit includes 30 Test Slugs and Gauge SPECIFICATIONS Capacity Copper - #4 AWG - 1000 kcmil (MCM) Aluminum - # 6 AWG - 1000 kcmil (MCM) (see chart on page 147) For use with connectors up to a maximum of 1.815" (46.10 mm) diameter Length 26.5 in. (673 mm); Weight 16.5 lbs. (7.5 kg) Utility Dieless Crimping Tool * Self-contained hydraulic crimper/press designed to crimp compression sleeves and lugs in underground applications. * Dieless crimping head, no dies to lose or replace. * Automatic pressure setting, easy to use. * Two speed pump for rapid ram advance, 15 ton (133.4 kN) maximum crimping force. * Hinged head opens for easy loading and unloading. * Head rotates 180. * Includes Pressure Test Kit and steel carrying case. CAT. NO. UPC NO. DESCRIPTION 44999 44999 Utility Dieless Crimping Tool 32891 32891 Replacement Pressure Test Kit includes 30 Test Slugs and Gauge SPECIFICATIONS Capacity Copper - 1/0 - 1000 kcmil (MCM) Aluminum - 1/0 - 1000 kcmil (MCM) For use with connectors up to a maximum of 1.895" (48 mm) diameter Weight 168 16.5 lbs. (7.5 kg) USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Dieless Crimper Connector Brand Uses, UL Classified & CSA Certified greenlee.com GREENLEE CRIMPER NO. DUAL RATED ALUMINUM SLEEVES DUAL RATED ALUMINUM LUGS COPPER SLEEVES COPPER LUGS ALUMINUM PIN CONNECTORS ALUMINUM OFFSET CONNECTORS COPPER PIGTAIL ADAPTERS ANDERSON 1989 & 1990 VACS VACL VHS/VHSS VHCL CEP CEPO -- BLACKBURN(R) 1989 & 1990 ASP ATL CSP/CU CTL-2, CTL CTL-L/LCN -- -- -- BURNDYTM 1989 & 1990 YS-A YA-A YA-ATN YS/YS-L YA/YA-L/YA-2L YA-2LN/YA-2N YA-L-TC/YA-L-2TC AYP AYPO -- ILSCO 1989 AS ACL/ACN 2ACL/2ACN CT/CTL CRA/CRB CRA-L/CRB-L CRA-2L/CRB-2L ACM ACO -- 1990 AS ACL/ACN 2ACL/2ACN CT/CTL CRA/CRB CRA-L/CRB-L CRA-2L/CRB-2L ACM #6 AWG-1000 kcmil (MCM) AL ACO 2/0 AWG-1000 kcmil (MCM) AL CPM 1989 60507-60571 60106-60172 60230-60273 54506-54518 54806-54818 -- -- -- 1990 60507-60584 60106-60184 60230-60284 54506-54582 54806-54882 54106-54187 54206-54287 54906-54918 54854-54876 54106-54128 54206-54228 54906-54928 54854-54882 -- -- -- 1990 PIK BLUA BCU BBCU BLU BBLU TP TPO -- T&B* TELEDYNE PENN-UNION W I R E & C A B L E T E R M I N AT I O N CONNECTOR BRAND CABLE SIZE 1989 1990 6 AWG 500 kcmil (MCM) Copper and Aluminum 4 AWG-500 kcmil (MCM) Copper 6 AWG2/0 AWG500 kcmil (MCM) 500 kcmil (MCM) Aluminum Aluminum 6 AWG 1000 kcmil (MCM) Copper or Aluminum 4 AWG-1000 kcmil (MCM) Copper 6 AWG2/0 AWG750 kcmil (MCM) 750 kcmil (MCM) Aluminum Aluminum When used with standard, concentric, compressed or compact stranded copper and aluminum conductors. * Connector size within rated capacity of individual crimper. 6 AWG500 kcmil (MCM) Aluminum Blackburn(R) is a registered trademark of Thomas & Betts. 169 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Crimping Dies for 6-Ton Tools All dies on this page for use with ECCX, EK22GL, CCCX, CK22GL, HCCX, and RCCX tools. 6-TON CRIMPING KITS* CAT. NO. K22S1GL UPC NO. 03078 KD06AL 01631 DESCRIPTION Die Kit for #8-600 Copper Connectors - Includes all copper die sets listed below and carrying case Die Kit for #8-350 Aluminum Connectors - Includes all die sets listed below and carrying case DIES FOR CRIMPING COLOR-CODED COPPER & ALUMINUM LUGS & SPLICES* (Require UA22 adapter when used with ECCX, CCCX, HCCX, & RCCX tools) 22 SERIES CRIMPING DIES CABLE SIZE 8 AWG CAT. NO. KA22-8 ALUMINUM UPC NO. 06744 6 AWG KA22-6 06745 Gray K22-1 03080 Blue 4 AWG KA22-4 06746 Green K22-2 03081 Gray 2 AWG KA22-2 06747 Pink K22-3 03082 Brown 1 AWG KA22-1 06749 Gold K22-31 03083 Green 1/0 AWG KA22-1/0 06750 Tan K22-4 03084 Pink 2/0 AWG KA22-2/0 06751 Olive K22-5 03085 Black 3/0 AWG KA22-3/0 06752 Ruby K22-6 03086 Orange 4/0 AWG KA22-4/0 06753 White K22-7 03087 Purple 250 kcmil (MCM) KA22-250 06754 Red K22-8 03088 Yellow 300 kcmil (MCM) KA22-300 06755 Blue K22-9 03089 White 350 kcmil (MCM) KA22-350 06756 Brown K22-10 03090 Red 400 kcmil (MCM) -- -- -- K22-11 03091 Blue 500 kcmil (MCM) -- -- -- K22-12 03092 Brown 600 kcmil (MCM) -- -- -- K22-13 03093 Green COLOR Blue COPPER UPC NO. 03079 CAT. NO. K22-0 COLOR Red DIES FOR USE WITH SERVICE ENTRANCE CONNECTORS, C-TAPS, H-TAPS, OVERHEAD AND UNDERGROUND CONNECTORS (Require UAW adapter when used with ECCX, CCCX, HCCX, & RCCX tools) "W"-STYLE DIES 170 CAT. NO. KD6-10 UPC NO. 10165 BURNDY NO. W-BG CAT. NO. KD6-19 UPC NO. 10174 BURNDY NO. W-243 KD6-11 10166 W-O KD6-20 10175 W-247 KD6-12 10167 W-C KD6-21 10176 W-249 KD6-14 10169 W-161 KD6-22 10177 W-164 KD6-15 10170 W-162 KD6-24 10179 W-237 KD6-16 10171 W-163 KD6-25 10180 W-239 KD6-18 10173 W-166 KD6-27 10182 W-28K *Note: Connections are UL classified for copper and aluminum, CSA certified for copper and ULC classified for aluminum when used with Greenlee tools on Anderson(R), Blackburn(R), FCI Burndy(R), ILSCO(R), Panduit(R), Thomas & Betts(R) and Penn-Union(R) color-coded lugs and splices. USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Crimping Dies for 12-Ton Tools 12-TON CRIMPING KITS "U" STYLE DIE KITS CAT. NO. KD12CU UPC NO. 10260 KD12AL 10261 DESCRIPTION Die Kit for #6-750 Copper Connectors - Includes all copper die sets below except 07378. Die Kit for #6-750 Aluminum Connectors - Includes all aluminum die sets below except 35776. DIES FOR CRIMPING COLOR-CODED COPPER & ALUMINUM LUGS & SPLICES "U" STYLE DIES ALUMINUM BURNDY NO. U8CABT COLOR Blue GREENLEE UPC NO. 07378 COPPER BURNDY NO. U8CRT CABLE SIZE 8 AWG GREENLEE UPC NO. 35776 6 AWG 35777 U6CABT Gray 35776 U8CABT Blue 4 AWG 35779 U4CABT Green 35777 U6CABT Gray 2 AWG 35780 U2CABT Pink 35778 U2CRT Brown 1 AWG 35791 U1CART Gold 35779 U4CABT Green 1/0 AWG 35792 U25ART Tan 35780 U2CABT Pink 2/0 AWG 35793 U26ART Olive 35781 U26RT Black 3/0 AWG 35794 U27ART Ruby 35782 U27RT Orange 4/0 AWG 35785 U28ART White 35783 U28RT Purple 250 kcmil (MCM) 35786 U29ART Red 35784 U29RT Yellow 300 kcmil (MCM) 35787 U30ART Blue 35785 U28ART White 350 kcmil (MCM) 35788 U31ART Brown 35786 U29ART Red 400 kcmil (MCM) 35789 U32ART Green 35787 U30ART Blue 500 kcmil (MCM) 35795 U34ART Pink 35788 U31ART Brown 600 kcmil (MCM) 35790 U36ART Black 35789 U32ART Green 750 kcmil (MCM) 35796 U39ART-2 Yellow 07379 U39RT Black W I R E & C A B L E T E R M I N AT I O N All dies on this page for use with EK1230, EK1240, HK1230, HK1240, RK1230, RK1240, HKL1230 tools and RK1550 equipped with 48802 die adapter. COLOR Red DIES FOR USE WITH SERVICE ENTRANCE CONNECTORS, C-TAPS, H-TAPS, OVERHEAD AND UNDERGROUND CONNECTORS ADDITIONAL "U"-STYLE DIES CAT. NO. KD12-10 UPC NO. 10188 BURNDY NO. U-BG CAT. NO. KD12-21 UPC NO. 10199 BURNDY NO. U-249 KD12-11 10189 U-O KD12-30 10200 U-D3 KD12-12 10190 U-C KD12-31 10201 U-E KD12-14 10192 U-161 KD12-32 10202 U-F KD12-15 10193 U-162 KD12-35 10205 U-238 KD12-16 10194 U-163 KD12-36 10206 U-654 KD12-17 10195 U-165 KD12-37 10207 U-655 KD12-18 10196 U-166 KD12-38 10208 U-658 KD12-19 10197 U-243 KD12-39 10209 U-659 KD12-20 10198 U-247 171 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N EKST Battery Tool Stand * Holds battery tools in a good position for workbench operation. * Tool is held firmly, but is easily removed for hand-held use. * Holes in bottom allow the test stand to be permanently attached to a workbench. * For use with all Greenlee battery-powered tools (except ES750, EK210, and EK410). CAT. NO. EKST UPC NO. 08082 DESCRIPTION Battery Tool Stand Crimping Die Carrying Case * Holds 15 K22, KA22, or "U" style crimping die sets. CAT. NO. 01082 UPC NO. 01082 DESCRIPTION Crimping Die Carrying Case (dies not included) Crimping Tool Load Cell * Test gauge measures the force output of Greenlee 1230 and 1240 crimping tools. * Includes test gauge and blank die set. CAT. NO. 35887 172 UPC NO. 35887 DESCRIPTION Crimping Tool Load Cell-12 Ton USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Crimping Tool Test Meter CAT. NO. TC1KIT MA4 MA22 MAVP MA120 TF70 TF130 UPC NO. 01340 02086 06576 01341 06577 06574 06575 DESCRIPTION TC1 Unit Adapter for EK410 Adapter for EK22GL, CK22GL, CCX Adapter for Quad-Point Adapter for 1230, 1240 Sensor for EK410, EK22GL, CCX, Quad-Point Sensor for 1230, 1240 ADAPTER AND SENSING UNIT CHART CRIMPING TOOL EK410 EK22GL, CK22GL, All CCX Tools All Quad-Point Tools All 1230 and 1240 Tools ADAPTER MA4 MA22 SENSOR TF70 TF70 MAVP MA120 TF70 TF130 W I R E & C A B L E T E R M I N AT I O N * Electronically measures the force output of crimping tools. * Data can be transferred to computer files to develop tool histories. * To take measurements, one TC1KIT, one tool adapter, and one sensor are required. * TC1 is battery powered and can be used in remote locations. * Includes TC1 measuring unit, 120 volt battery charger, carrying case. AC Adapters for Battery-Powered Tools * Operates all Greenlee battery-powered tools except the ES750, EK210, and EK410. * Easily converts Greenlee battery-powered tools to corded tools. * Same physical size and shape as Greenlee batteries providing unlimited run-time without additional weight or bulk. * Long 16.5 foot cord allows mobility. Can also be used with an extension cord. * Provides the same power as a battery to the tools for consistent operating performance. CAT. NO. EAC120 EAC230 UPC NO. 01675 01680 DESCRIPTION AC Adapter, 120V AC Adapter, 230V SPECIFICATIONS EAC120 Input 120 V AC 60 Hz 150W Output 12 V DC 6.5A Weight 1.6 lb (0.7 kg) EAC230 Input 230 V AC 50 Hz 150W Output 12 V DC 6.5A Weight 1.6 lb (0.7 kg) 173 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Competitive Die Compatibility 174 TOOL TYPE EK22GL, CK22GL CCX 1230 1240 1240K 1550 GREENLEE BURNDY T&B ILSCO HUSKIE PANDUIT BLACKBURN K22, KA22, KD6 W, X -- ND HT58 CD-2001 -- K22 1, KA22 1, KD6 2 "U" STYLE, KD12 "U" STYLE, KD12 -- -- W 2, X 2 U U -- P 4, U 5 6 TON 3 15500 SERIES 15500 SERIES -- 15600 SERIES6, 15500 SERIES5 ND2 ILD ILD -- ILD-P4, ILD5 HT 3, HT58 2 HT41 HT41 HTK HT614, HT415 CD-20012 CD-920 CD-920 -- CD-9404, CD-9205 BY 3 B, H B, H -- 15600 SERIES6, B 5, H 5 Notes: BOLD indicates that use of the proper die adapter is needed. 1 Use UA22 die adapters 3 Use UAK die adapters 2 Use UAW die adapters 4 Use 48820 die adapters 5 Use 6 Use 48802 die adapters 48788 die adapters 7 Use KEARNEY PENN-UNION -- O3 -- -- PH2 PH27 -- T T -- -- 48824 die adapters Crimping Die Cross Reference CCX, EK22GL, CK22GL - COPPER COLOR-CODED LUGS AND SPLICES COLOR CODE GREENLEE1 BURNDY2 T & B3 8 AWG Red K22-0 6 AWG Blue K22-1 5 AWG Blue NA 4 AWG Gray K22-2 3 AWG 2 AWG White Brown NA K22-3 1 AWG Green K22-31 1/O AWG Pink K22-4 2/O AWG Black K22-5 3/O AWG Orange K22-6 4/O AWG Purple K22-7 250 kcmil (MCM) Yellow K22-8 300 kcmil (MCM) White K22-9 350 kcmil (MCM) Red K22-10 400 kcmil (MCM) Blue K22-11 500 kcmil (MCM) Brown K22-12 W8CVT W8CRT X8CRT W5CVT W5CRT X5CRT X8CART W5CVT W5CRT X5CRT W4CVT W4CRT X4CRT W3CRT W2CVT W2CRT X2CRT W1CVT X1CRT-1 W1CRT-1 W25VT W25RT X25RT W26VT W26RT X26RT W27VT W27RT X27RT W28VT W28RT X28RT W29VT W29RT X29RT W30VT W30RT W31VT W31RT W32VT W32RT W34VT W34RT 600 kcmil (MCM) Green K22-13 CABLE SIZE PANDUIT2 BLACKBURN3 6TON21 CD-2001-8 BY15C 6TON24 CD-2001-6 BY17C 6TON29 CD-2001-4 BY19C 6TON33 CD-2001-2 BY21C 6TON37 CD-2001-1 BY53C 6TON42 CD-2001-1/0 BY23C 6TON45 CD-2001-2/0 BY28C 6TON50 CD-2001-3/0 BY25C 6TON54 CD-2001-4/0 BY31C 6TON62 CD-2001-250 BY27C 6TON66 CD-2001-300 BY35C 6TON71 CD-2001-350 BY37C 6TON76 CD-2001-400 6TON87 CD-2001-500 Notes for 6-ton dies: 1 Can be used with 22 Series and CCX tools. Use UA22 die adapters with CCX. Use without adapters with 22 Series. 2 Can be used with 22 Series and CCX tools. Use UAW die adapters with CCX. Use with W die adapters with 22 Series. 3 Can be used with CCX tools only. Cannot be used with 22 Series tools. Use UAK die adapters with CCX. ILSCO2 HUSKIE2 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Crimping Die Cross Reference CABLE SIZE 8 AWG COLOR CODE Red GREENLEE 07378 BURNDY U8CRT T&B 15520 ILSCO ILD-1 HUSKIE PANDUIT CD-920-8 BLACKBURN B71CH PENN-UNION Blue 35776 U5CRT U8CABT 15522 ILD-2 HT41AT CD-920-6 B73CH T-7/374 35777 U4CRT U6CABT 15527 ILD-3 HT41AU CD-920-4 B74CH T-8/346 6 AWG 5 AWG Blue 4 AWG Gray U5CRT 3 AWG White NA U3CRT 2 AWG Brown 35778 U2CRT 15528 ILD-4 HT41AW CD-920-2 B75CH T-9 1 AWG Green 35779 U1CRT 4UCABT 15513 ILD-4 HT41AX CD-920-1 B05CH T-10 Pink 35780 U25RT U2CABT 15508 ILD-5 HT41AY CD-920-1/0 B06CHI T-11/375 1/O AWG 2/O AWG Black 35781 U26RT 15526 ILD-6 HT41AZ CD-920-2/0 B72CH T-12/348 3/O AWG Orange 35782 U27RT 15530 ILD-9 HT41BA CD-920-3/0 B08CH T-13 4/O AWG Purple 35783 U28RT 15511 ILD-10 HT41BC CD-920-4/0 B09CH T-14 250 kcmil (MCM) Yellow 35784 U29RT 15510 ILD-11 HT41BE CD-920-250 B26CH T-15 300 kcmil (MCM) White 35785 U30RT U28ART 15534 ILD-12 HT41BF CD-920-300 B10CH T-16 350 kcmil (MCM) Red 35786 U31RT U29ART 15512 ILD-13 HT41BJ CD-920-350 B11CH T-17 400 kcmil (MCM) Blue 35787 U32RT U30ART 15512 ILD-14 HT41BK CD-920-400 B11CH T-18/324 500 kcmil (MCM) Brown 35788 U34RT U31ART 15506 ILD-15 HT41BL CD-920-500 B12CH T-19/470 600 kcmil (MCM) Green 35789 U36RT U32ART ILD-16 HT41BM CD920-600 B36CH T-20/299 700 kcmil (MCM) Pink NA U38RT 15505 ILD-16 750 kcmil (MCM) Black 07379 U39RT 15515 ILD-17 W I R E & C A B L E T E R M I N AT I O N ALL 1230 & 1240 TOOLS* - COPPER COLOR-CODED LUGS AND SPLICES T-20/299 HT41BP CD-920-750 B29CH T-22/472 Notes for all 12-ton dies: * All 12-ton dies shown can be used with all 1230 and 1240 Greenlee tools up to the capacity limits of the tool. 175 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Crimping Die Cross Reference CCX, EK22GL, CK22GL - ALUMINUM COLOR-CODED LUGS AND SPLICES CABLE SIZE 8 AWG COLOR CODE Blue GREENLEE1 KA22-8 BURNDY2 X8CART T & B3 6TON24 ILSCO2 HUSKIE2 PANDUIT2 BLACKBURN3 BY17C 6 AWG Gray KA-22 X6CART 6TON29 CD-2001-4 BY19C 4 AWG Green KA22-4 X4CART 6TON37 CD-2001-1 BY53C 2 AWG Pink KA22-2 X2CART 6TON42 CD-2001-1/0 BY23C 1 AWG Gold KA22-1 X1CART 6TON45 CD-2001-2/0 BY24C 1/O AWG Tan KA22-1/0 X25ART 6TON50 CD-2001-3/0 BY25C 2/O AWG Olive KA22-2/0 X26ART 6TON54 CD-2001-4/0 BY31C 3/O AWG Ruby KA22-3/0 X27ART 6TON60 CD-2001-250 BY32C 4/O AWG X28ART White KA22-4/0 6TON66 CD-2001-300 BY35C 250 kcmil (MCM) Red KA22-250 6TON71 CD-2001-350 BY37C 300 kcmil (MCM) Blue KA22-300 6TON76 CD-2001-400 BY35C 350 kcmil (MCM) Brown KA22-350 6TON87 BY37C Notes for 6-ton dies: 1 Can be used with 22 Series and CCX tools. Use UA22 die adapters with CCX. Use without adapters with 22 Series. 2 Can be used with 22 Series and CCX tools. Use UAW die adapters with CCX. Use with W die adapters with 22 Series. 3 Can be used with CCX tools only. Cannot be used with 22 Series tools. Use UAK die adapters with CCX. Crimping Die Cross Reference ALL 1230 & 1240 TOOLS* - ALUMINUM COLOR-CODED LUGS AND SPLICES CABLE SIZE 8 AWG COLOR CODE Blue GREENLEE 35776 BURNDY U8CABT T&B 15522 ILSCO ILD-2 PANDUIT BLACKBURN B73CH PENN-UNION T-7/374 6 AWG Gray 35777 U6CABT 15527 ILD-3 HT41GE CD-920-4 B74CH T-8/346 4 AWG Green 35779 U4CABTQ 15513 ILD-4 HT41GM CD-920-1 B05CH T-11/375 HT41GF 2 AWG Pink 35780 U2CABT 15508 ILD-7 1 AWG Gold 35791 U1CART 15526 ILD-7 CD-920-1/0 B06CHI T-12/348 CD-920-2/0 B06CHI T-471 1/O AWG Tan 35792 U25ART 15530 ILD-8 2/O AWG Olive 35793 U26ART 15511 ILD-10 HT41EX CD-920-3/0 B06CH T-296 HT41EY CD-920-4/0 B09CH 3/O AWG Ruby 35794 U27ART 15532 T-297 ILD-10 HT41GW CD-920-250 B26CH T-467 4/O AWG White 35785 U28ART 15534 ILD-12 HT41EZ CD-920-300 B10CHI T-298 250 kcmil (MCM) Red 35786 300 kcmil (MCM) Blue 35787 U29ART 15514 ILD-13 HT41FW CD-920-350 B11CH T-18/324 U30ART 15512 ILD-14 HT41GZ CD-920-400 B11CH 350 kcmil (MCM) Brown T-19/470 35788 U31ART 15506 ILD-14 HT41FA CD-920-500 B12CHI T-20/299 400 kcmil (MCM) Green 35789 U32ART 15536 ILD-16 HT41HH CD-920-600 B36CH T-22/472 500 kcmil (MCM) Pink 35795 U34ART 15505 ILD-16A HT41FB CD-920-500A B76CH 600 kcmil (MCM) Black 35790 U36ART 15515 ILD-17 HT41HG CD920-750 700 kcmil (MCM) Yellow ILD-17 HT41IJ 750 kcmil (MCM) Yellow 35796 U39ART 15504 ILD-18 HT41IJ U39ART Notes for all 12-ton dies: * All 12-ton dies shown can be used with all 1230 and 1240 Greenlee tools up to the capacity limits of the tool. 176 HUSKIE HT41GL T-300 T-24/473 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Crimping Die Cross Reference RUN 10 AWG TAP 10AWG GREENLEE1 BURNDY2 W238 T & B3 ILSCO2 HUSKIE2 HT58DG PANDUIT2 8 AWG 8 AWG KD6-15 W162 4-6 AWG 8 AWG KD6-10 WBG ND-BG HT58G CD-2001-BG BY31 4-6 AWG 6 AWG KD6-10 WBG ND-BG HT58G CD-2001-BG BY31 HT58BZ BLACKBURN3 BY21 4-6 AWG 4 AWG KD6-10 WBG ND-BG HT58G CD-2001-BG BY31 2-3 AWG 4-8 AWG KD6-12 WC ND-C HT58J CD-2001-C BY33 2-3 AWG 2-3 AWG KD6-12 WC ND-C HT58J CD-2001-C BY33 1/O-2/O AWG 8-2 AWG KD6-11 WO HT58AK 1/O-2/O AWG 1/0-2/0 AWG KD6-11 WO HT58AK 3/O-4/O AWG 6-2 AWG D3 (w/tool) 3/O-4/O AWG 1/0-2/0 AWG D3 (w/tool) 3/O-4/O AWG 3/0-4/0 AWG D3 (w/tool) OJB OJB DBL Notes for 6-ton dies: 1 Can be used with 22 Series and CCX tools. Use UA22 die adapters with CCX. Use without adapters with 22 Series. 2 Can be used with 22 Series and CCX tools. Use UAW die adapters with CCX. Use with W die adapters with 22 Series. 3 Can be used with CCX tools only. Cannot be used with 22 Series tools. Use UAK die adapters with CCX. W I R E & C A B L E T E R M I N AT I O N CCX, EK22GL, CK22GL - COPPER C-TAPS FOR COPPER CABLES Crimping Die Cross Reference ALL 1230 & 1240 TOOLS* - COPPER C-TAPS FOR COPPER CABLES RUN 10 AWG TAP 10 AWG GREENLEE KD12-35 BURNDY U238 T&B ILSCO HUSKIE HT41DG PANDUIT BLACKBURN PENN-UNION 8 AWG 8 AWG KD12-15 U162 HT41BZ 4-6 AWG 8 AWG KD12-10 UBG HT41G CD-920-BG B58CS T-BG 4-6 AWG 6 AWG KD12-10 UBG HT41G CD-920-BG B58CS T-BG 4-6 AWG 4 AWG KD12-10 UBG HT41G CD-920-BG B58CS T-BG 2-3 AWG 4-8 AWG KD12-12 UC ILD-C HT41J CD-920-C HKBC 2-3 AWG 2-3 AWG KD12-12 UC ILD-C HT41J CD-920-C HKBC 1/0-2/0 AWG 8-2 AWG KD12-11 UO ILD-O HT41AK HO T-O 1/0-2/0 AWG 1/0-2/0 AWG KD12-11 UO ILD-O HT41AK HO T-O 3/0-4/0 AWG 6-2 AWG KD12-30 UD3 ILD-D3 HT41X CD-920-D3 HD T-D3 3/0-4/0 AWG 1/0-2/0 AWG KD12-30 UD3 ILD-D3 HT41X CD-920-D3 HD T-D3 3/0-4/0 AWG 3/0-4/0 AWG KD12-30 UD3 ILD-D3 HT41X CD-920-D3 HD T-D3 B71AH Notes for all 12-ton dies: * All 12-ton dies shown can be used with all 1230 and 1240 Greenlee tools up to the capacity limits of the tool. 177 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Ratchet Cable Bender * Simplifies and speeds cable installation. * 10" (254 mm) ratchet extension is furnished to simplify bending in deep enclosures. * Includes ratchet wrench, L-wrench, ratchet extension, bending shoe assembly and storage box. SPECIFICATIONS Capacity Up through 500 kcmil (MCM) (240 mm2), 600 volt, copper or aluminum cable Weight 8.2 lbs. (3.7 kg) CAT. NO. 796 22578 22579 22682 22934 30236 UPC NO. 22590 22578 22579 22682 22934 30236 DESCRIPTION Ratchet Cable Bender Ratchet Wrench with Grip L-Wrench with Grip 10" (254 mm) Ratchet Extension Bending Shoe Storage Box Hydraulic Cable Bender 800F1725 SPECIFICATIONS Capacity 350 - 1000 kcmil (MCM) (185-500 mm2), 600 volt; 350 - 750 kcmil (MCM) compact cable Weight 800 - 7 lbs. (3.2 kg), 802 - 26 lbs. (11.8 kg) 800F1725 - 36 lbs. (16.4 kg) * One-shot bends up to 90; automatically unloads cable. * Compact design bends in tight places. * Unit with foot pump keeps both hands free to hold cable. CAT. NO. 800 802 UPC NO. 23892 24395 800F1725 23893 37729 1725 23955 37729 31353 23955 DESCRIPTION Hydraulic Cable Bender only Hydraulic Cable Bender with High Pressure Hose Unit and Storage Box Hydraulic Cable Bender with 1725 Foot Pump, High Pressure Hose Unit and Storage Box High Pressure Hydraulic Hose 1/4" x 10' (6.4 mm x 3 m) Hydraulic Foot Pump Metal Storage Box Electrician's Knife With Jacket Slicing Side Blade Strip Peel * Resharpenable main blade for ringing and slicing cable jackets. * Depth limited side blade for slicing thin jackets without insulation damage or wire nicking. * Comfortable-to-hold one-piece molded handle. * Single tool can be used to remove the jacket on most cables commonly installed by electricians, from 14-2 NM to 750 kcmil (MCM) THHN building cable to 16-4 portable cord to 50 pair CM telephone cable. * For large diameter cables such as 500 kcmil (MCM) THHN, use the main blade to ring the cable and slice the jacket. Then simply peel off the remaining jacket. * For small cables such as NM-B, NM-D, and UF use the side blade to peel the jacket. Pull back the peeled jacket, and then use the main blade to cut off the excess. CAT. NO. 1909 Cut-off 178 UPC NO. 10029 DESCRIPTION Electrician's Knife SPECIFICATIONS Length 7-1/4" (183 mm) Weight 0.2 lb. (0.1 kg) USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Adjustable Cable Stripper CAT. NO. UPC NO. DESCRIPTION 1905 21533 Adjustable Cable Stripper 21978 21978 Replacement Blade SPECIFICATIONS Capacity 1/0 - 1000 kcmil (MCM) (50 - 500 mm2 diameter); insulation rated 600 VAC Nominal Weight .9 lb. (408 g) Pocket Cable Stripper * For power and telecommunications cables. * Capacity: 3/16" - 1 1/8" dia. (4.5 - 29 mm dia.) (#8 AWG-600 kcmil (MCM) THHN) * 90 blade rotation allows longitudinal, circular, and spiral slitting of insulation. * Easy blade depth adjustment CAT. NO. UPC NO. DESCRIPTION 1900 07915 45824 07915 Stripping Tool Replacement Cutting Blade W I R E & C A B L E T E R M I N AT I O N * For mid-span and end termination. Strips TW, THW, THWN, THHN and similar single layer insulation. * Fast-close jaws and twist. Quick size and insulation adjustments. * Snap action for same cutting depth time after time. Pocket Cable Stripper * For power and telecommunications cables. * Capacity: 3/4" - 1 1/2" dia. (19-40 mm dia.) (300 kcmil (MCM)-1250 kcmil (MCM) THHN) * Strips solid conductor, stranded conductor and multiple conductor cables. * Easy blade depth adjustment. * Blade rotates for circular, longitudinal and spiral cuts. CAT. NO. UPC NO. DESCRIPTION 1901 45823 Stripping Tool 07915 07915 Replacement Cutting Blade Kwik StripperTM Heavy-Duty Wire Stripper * * * * 18-6 AWG (1.0-4.1mm dia.) stripping capacity. Front entry jaws for easy access to boxes, panels and tight spaces. Quick and easy adjustments. Tough metal alloy construction. CAT. NO. UPC NO. DESCRIPTION 45019 45019 Kwik StripperTM Heavy-Duty Wire Stripper 45020 45020 Heavy-Duty Replacement Jaws 179 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Kwik StripperTM Wire Stripper * * * * * * * 28-10 AWG (.08-6mm2) stripping capacity. 12 AWG (4 mm2) solid, 10 AWG (6 mm2) stranded capacity. Strips and cuts flat and round cable. Self-adjusts to different wire gauges. Laminated steel blades minimize the risk of nicking conductors. Front entry jaws have an adjustable strip length guide. Lightweight reinforced nylon is chemical and corrosion resistant. CAT. NO. UPC NO. DESCRIPTION 45000 45000 Kwik StripperTM Wire Stripper The Terminators(R) Automatic Wire Stripper * Production grade wire stripper strips insulation from most smaller gauge wire. * Strips up to 7/8" (22.2 mm) length. * Strips PVC and THHN insulation. * For use with solid and stranded wire. CAT. NO. 1935 UPC NO. 37600 DESCRIPTION The Terminators(R) Automatic Wire Stripper SPECIFICATIONS Capacity 20 - 10 AWG (.5 mm2 - 6 mm2) with PVC or THHN insulation Weight .7 lb. (300 g) Pro Wire Strippers 1950 1951 1955 1956 * Extra long cushioned handles add comfort and reduce hand fatigue. Models 1955 and 1956 feature ergonomically designed, cushioned non-slip handles for superior comfort. * Pliers nose for working with small nuts and pulling wire. * Strips both solid and stranded wire. * Machined stripping stations with a positive stop provide precise stripping diameters. * Long curved cutter blades reduce force required by 25% and can cut NM in single cut. * Hole in jaws for looping wires. * Opening stop prevents spring from disengaging. * Lock tab protects cutting edges during storage. * Easy-to-read graphics. * Cuts screws. SPECIFICATIONS Strips 180 CAT. NO. 1950 1951 1955 1956 UPC NO. 06852 06853 06857 10300 DESCRIPTION Pro Stripper 10-18 AWG Pro Stripper 22-32 AWG Pro Plus Stripper 10-18 AWG Pro Plus Stripper 8-16 AWG Cuts Length 1950 & 1955 - 10-18 AWG solid, 12-20 AWG stranded; 1951 - 22-32 AWG solid, 20-30 AWG stranded 1956 - 8-16 AWG solid, 10-18 AWG stranded #6-32 and #8-32 screws 1950 & 1951 - 7-1/4" (184 mm); 1955 & 1956 - 7-3/8" (187 mm) USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Pro Wire Strippers for NM Cable 1961 1962 CAT. NO. 1960 1961 1962 UPC NO. 06854 06855 06856 DESCRIPTION Pro Stripper 12/2 & 14/2 Pro Stripper 12/2 Pro Stripper 14/2 SPECIFICATIONS Removes NM-B outer jacket Strips 1960 - #12 and #14 AWG solid; 1961 - #12 AWG solid; 1962 - #14 AWG solid Cuts #6-32 and #8-32 screws Length 1960 - 7-3/4" (197 mm); 1961 & 1962 - 7-1/4" (184 mm) The Terminators(R) Wire Stripper/Cutters All three models feature: * Stamped from high carbon tool steel with black oxide finish. * Serrated nose grip for wire pulling and straightening. * Pivot joints have hardened steel bushings. * New, softer grip. * Precision ground blades for consistent stripping and cutting. * Heat treated for long life. SPECIFICATIONS Capacity PVC or THHN insulation 1916 - 20 - 10 AWG (.5 mm2 - 6 mm2) 1917 - 26 - 16 AWG (.14 mm2 - 1.5 mm2) 1918 - 30 - 22 AWG (.05 mm2 - .34 mm2) Weight .2 lb. (91 g) All Models CAT. NO. 1916 UPC NO. 31891 1917 31890 1918 31889 W I R E & C A B L E T E R M I N AT I O N 1960 * Pliers nose for working with small nuts and pulling wire. * Machined stripping stations with a positive stop provide precise stripping diameters. * Long curved cutter blades reduce force required by 25% and can cut NM in single cut. * Hole in jaws for looping wires. * Extra long cushioned handles add comfort and reduce hand fatigue. * Opening stop prevents spring from disengaging. * Lock tab protects cutting edges during storage. * Easy-to-read graphics. * Cuts screws. DESCRIPTION The Terminators(R) Wire Stripper/Cutter for use with solid wire The Terminators(R) Wire Stripper/Cutter for use with stranded wire The Terminators(R) Wire Stripper/Cutter for use with small gauge solid wire The Terminators(R) V-Notch Wire Stripper/Cutter * * * * * * Stamped from high carbon tool steel with black oxide finish. Pivot joints have hardened steel bushings. Vinyl cushioned grip. Precision ground blades for consistent stripping and cutting. Adjustable settings. Heat treated for long life. CAT. NO. UPC NO. DESCRIPTION 1913 31894 The Terminators(R) V-Notch Wire Stripper/Cutter 1914 31893 The Terminators(R) V-Notch Wire Stripper/Cutter with Spring and Lock Function SPECIFICATIONS Capacity 30 - 10 AWG (.25 - 4 mm) with PVC or THHN insulation Weight .16 lb. (73 g) 181 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Stripping/Crimping Combination Tool * Pliers nose avoids having to switch tools for gripping tasks. * Extra-narrow nose for getting into tight boxes. * Machined stripping stations with a positive stop provide precise stripping diameters. * Wire looping holes in jaw. * Long curved cutter blades reduce force required by 25% and can cut NM in single cut. * Screw cutting stations are collapsed around the pivot - 20% less force is required. * Smooth, rounded pivot bolt won't catch in tool pouch or on other tools. * Easy-to-read graphics. * Comfortable, cushioned grips. CAT. NO. UPC NO. DESCRIPTION SPECIFICATIONS 1927 06851 Stripping/Crimping Combination Tool Strips Crimps Cuts Length 10-22 AWG solid and stranded 10-22 AWG insulated and non-insulated terminals #4-40, #5-40, #6-32, #8-32, #10-24 and #10-32 screws 8-1/8" (206 mm) Crimping/Stripping Combination Tool * * * * * * CAT. NO. UPC NO. DESCRIPTION 1923 06850 Crimping/Stripping Combination Tool * * * Up-front cutter for snipping hard-to-reach wires. Narrow nose for getting into tight boxes. Wire looping holes in jaw. Screw cutting stations are collapsed around the pivot - 20% less force is required. Machined stripping stations with a positive stop provide precise stripping diameters. Long curved cutter blades reduce force required by 25% and can cut NM in single cut. Smooth, rounded pivot bolt won't catch in tool pouch or on other tools. Easy-to-read graphics. Comfortable, cushioned grips. SPECIFICATIONS Strips Crimps Cuts Length 8-18 AWG solid, 10-22 AWG stranded 10-22 AWG insulated and non-insulated terminals #4-40, #6-32, #8-32, #10-24 and #10-32 screws 8-1/2" (216 mm) The Terminators(R) Combination Tool * * * * * Crimp, strip and cut wire with a single tool, also cut and rethread screws. Hardened alloy steel with black oxide finish. Pivot joints have hardened steel bushings. New, softer grips. Precision ground blades for fast, easy and consistent wire stripping and cutting. SPECIFICATIONS Capacity CAT. NO. 1921 182 UPC NO. 31888 DESCRIPTION The Terminators(R) Combination Tool Length Weight PVC or THHN insulation Cut - 22 - 10 AWG (.34 mm2 - 6 mm2) Strip - 22 - 10 AWG (.34 mm2 - 6 mm2) Crimp - insulated and uninsulated, 22 - 10 AWG (.34 mm2 - 6 mm2) Terminals and Splices; 7 and 8 mm Ignition Terminals Screws - Cut & Rethread, 10-24, 10-32, 8-32, 6-32 and 4-40 8-5/8" (220 mm) .5 lb. (225 g) USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Kwik CycleTM Crimping Tool SPECIFICATIONS CAT. NO. K2-1BGL UPC NO. 02632 DESCRIPTION Kwik Cycle Crimping Tool Capacity Length Weight 22 AWG - 6 AWG 12.8" (325 mm) .3 lbs. (136 g) Kwik CycleTM 9 * Frames are manufactured from heat-treated, hardened tool steel for superior life and function. * Tools feature a precision full cycle ratchet for accurate, repeatable crimps every cycle. * Crimping dies are manufactured from hardened, heat-treated tool steel for superior life. * Tension adjustment preset at the factory for optimum performance. * Higher leverage force and ergonomically designed handle for improved comfort. * Ideal for field installation of connectors as well as the shop. * Die sets are easily interchangeable with a screwdriver. W I R E & C A B L E T E R M I N AT I O N * For non-insulated terminals. * Includes ratchet mechanism which releases only after full crimp cycle is completed. SPECIFICATIONS Capacity Weight CAT. NO. 45504 UPC NO. 45504 Uses Kwik CycleTM 9 Die Sets 1.1 lb. (500 g) DESCRIPTION 9" Crimper frame only 183 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Gator-PlusTM Terminal Crimping Tool * Totally new hydraulic pump design results in an extremely compact batterypowered crimping tool for crimping terminals and DSV connectors. * Linear crimping action results in a completely symmetric crimp. * Special compact 9.6 volt Ni-Cd battery reduces weight and size. * Slim profile and light weight provide for one hand operation. * Can complete approximately 150 crimps per battery charge. * Ram can be retracted in mid-cycle to adjust connector. * Crimping head rotates 360. * Uses all Kwik Cycle 9 Crimping Dies (see below) and on pages 206 and 207. * Two batteries, battery charger, and carrying case included. * Choice of 120 volt, 230 volt, or 12 volt battery charger. SPECIFICATIONS Capacity Length Weight Battery CAT. NO. UPC NO. DESCRIPTION EK21011 02024 EK21012 02025 EK21022 02026 1.5-Ton Battery-Powered Crimping Tool w/120 volt charger 1.5-Ton Battery-Powered Crimping Tool w/12 volt charger 1.5-Ton Battery-Powered Crimping Tool w/230 volt charger Uses Kwik Cycle 9 Die Sets 13-1/4" (337 mm) 2-3/4 lb (1.3 kg) 9.6 volt 1.3 Ah Ni-Cd battery Crimping Force Width Crimp Cycle Time Battery Charge Time Kwik CycleTM 9 INTERCHANGEABLE DIE SETS FOR INSULATED AND NON-INSULATED TERMINALS CAT./UPC NO. CONNECTION DESCRIPTION 22-10 AWG Color coded nests for easy identification Standard insulated terminals, ring tongue, spade lug, slide on and butt splices TOOL W/ DIE 45500 DIE ONLY 45509 TOOL W/ DIE 45501 DIE ONLY 45570 DIE ONLY 45565 22-10 AWG Color coded nests for easy identification For fully insulated slide on style connectors AMP UltrafastTM style 26-16 AWG For mini insulated terminals with smaller wire barrels Ring tongue, spade, slide on and butt splices 22-10 AWG For non-insulated terminals and splices TOOL W/ DIE 45505 DIE ONLY 45507 184 2,900 lb. (13 kN) 3-1/8" (79 mm) ~2 seconds 1 hour USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Non-Insulated Wire Ferrules SPECIFICATIONS Material Copper CONDUCTOR SIZE AWG (mm2) CATALOG NUMBER UPC CODE DIMENSION L INCHES (mm) RECOMMENDED CRIMPING TOOLS CONDUCTOR SIZE AWG (mm2) 24 - 23 (0.25) 69 / 5VZ* 69 / 7VZ* 04989** 04990 .197 (5) .276 (7) K1GL, K32GL, K30GL 6 (16) 22 (0.34) 70 / 5VZ* 70 / 7VZ* 04991** 04992 .197 (5) .276 (7) K1GL, K32GL, K30GL 20 (0.5) 71S / 6VZ 71S / 8VZ* 71S / 10VZ 04993 04994 04995 .236 (6) .315 (8) .394 (10) K1GL, K32GL, K36GL, K30GL 18 (0.75) 71 / 6VZ 71 / 8VZ* 71 / 10VZ 71 / 15VZ* 04996 04997 04998 04999 .236 (6) .315 (8) .394 (10) .591 (15) K1GL, K32GL, K36GL, K30GL 18 - 17 (1) 72S / 6VZ 72S / 8VZ* 72S / 10VZ 72S / 12VZ* 72S / 15VZ* 05000 05001 05002 05003** 05004** .236 (6) .315 (8) .394 (10) .471 (12) .591(15) K1GL, K32GL, K36GL, K30GL 2 (35) 16 (1.5) 72 / 7VZ 72 / 10VZ 72 / 12VZ 72 / 15VZ* 72 / 18VZ 72 / 20VZ* 05005 05006 05007 05008 05009** 05010** .276 (7) .394 (10) .471 (12) .591 (15) .709 (18) .787 (20) K1GL, K32GL, K36GL, K30GL 1/0 (50) 14 (2.5) 73 / 7VZ 73 / 10VZ 73 / 12VZ 73 / 15VZ* 73 / 18VZ 05011 05012 05013 05014 05015** .276 (7) .394 (10) .471 (12) .591 (15) .709 (18) K1GL, K32GL, K36GL, K30GL 12 (4) 74 / 9VZ 74 / 12VZ 74 / 15VZ 74 / 18VZ 74 / 20VZ* 05016 05017 05018 05019 05020** .354 (9) .471 (12) .591 (15) .709 (18) .787 (20) K32GL, K36GL, K30GL 4/0 (120) 10 (6) 75 / 10VZ 75 / 12VZ 75 / 15VZ 75 / 18VZ 75 / 20VZ* 75 / 25VZ* 05021 05022 05023 05024 05025 05026** .394 (10) .471 (12) .591 (15) .709 (18) .787 (20) .984 (25) K32GL, K34GL, K36GL, K30GL 300 KCMIL (150) 76 / 12VZ 76 / 15VZ 76 / 18VZ 76 / 20VZ* 76 / 25VZ* 05027 05028 05029 05030 05031** .471 (12) .591 (15) .709 (18) .787 (20) .984 (25) K28GL, K34GL 8 (10) 4 (25) 2/0 (70) 3/0 (95) 350 KCMIL (185) Surface Tin plated CATALOG NUMBER UPC CODE 77 / 12VZ 77 / 15VZ 77 / 18VZ 77 / 20VZ* 77 / 25VZ 77 / 32VZ 78 / 12VZ* 78 / 15VZ 78 / 20VZ* 78 / 25VZ 78 / 28VZ* 79 / 15VZ* 79 / 18VZ 79 / 22VZ* 79 / 25VZ 79 / 30VZ* 80 / 18VZ 80 / 22VZ* 80 / 25VZ 80 / 30VZ* 81 / 22VZ 81 / 25VZ 81 / 30VZ 82 / 25VZ 82 / 30VZ 82 / 32VZ 82 / 34VZ 83 / 30VZ 83 / 32VZ 83 / 34VZ 83 / 38VZ 83 / 40VZ 84 / 32VZ 84 / 34VZ 84 / 38VZ 84 / 40VZ 85 / 32VZ 85 / 40VZ 05032 05033 05034 05035 05036** 05037** 05038 05039 05041 05042 05043** 05044 05045 05046 05047** 05048** 05049 05050 05051 05052 05053 05054 05055 05056 05057 05058 05059** 05060 05061 05062** 05063** 05064** 05065 05066** 05067** 05068** 05069** 05070 DIMENSION L INCHES (mm) RECOMMENDED CRIMPING TOOLS .471 (12) .591 (15) .709 (18) .787 (20) .984 (25) 1.260 (32) .471 (12) .591 (15) .787 (20) .984 (25) 1.102 (28) .591 (15) .709 (18) .866 (22) .984 (25) 1.181 (30) .709 (18) .866 (22) .984 (25) 1.181 (30) .866 (22) .984 (25) 1.181 (30) .984 (25) 1.181 (30) 1.260 (32) 1.339 (34) 1.181 (30) 1.260 (32) 1.339 (34) 1.496 (38) 1.575 (40) 1.260 (32) 1.339 (34) 1.496 (38) 1.575 (40) 1.260 (32) 1.575 (40) K28GL, K34GL K28GL K28GL W I R E & C A B L E T E R M I N AT I O N * For terminating stranded wire into terminal blocks. * Electrolytic copper and tin plating provide maximum conductivity and low contact resistance. * Meets DIN 46228, part 1, 0.5 - 50 mm2 K28GL, K29GL K29GL K29GL 22 Series Tool with AE 22/120 dies 22 Series Tool with AE 22/150 dies 22 Series Tool with AE 22/185 dies *No applicable standard. **Special order. See pages 188, 189 for recommended ferrule crimping tools. 185 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Insulated Wire Ferrules * Terminate stranded wire into terminal blocks. * Electrolytic copper and tin plating provide maximum conductivity and low contact resistance. SPECIFICATIONS Material Copper CATALOG NUMBER 26 (0.14) 166 / GR 166 / GRL 04835 04836 Gray .409 (10.4) .236 (6) .488 (12.4) .315 (8) K1GL, K32GL, 24 (0.25) 167 / H 167 / HL 04837 04838 Light Blue .409 (10.4) .236 (6) .488 (12.4) .315 (8) K1GL, K32GL, K30GL 22 (0.34) 168 / T 168 / TL 04839 Turquoise .409 (10.4) .236 (6) 04840 .488 (12.4) .315 (8) K1GL, K32GL, K30GL 20 (0.5) 169 / OK 169 / O 169 / OH 04841 04842 04843 Orange 18 (0.75) 170 / WK 170 / W 170 / WH 170 / WL 04844 04845 04846 04847 White 171 / GK 171 / G 171 / GH 171 / GL 04848 04849 04850 04851* Yellow 16 (1.5) 172 / RO 172 / RH 172 / RL 04852 04853 04854 Red 14 (2.5) 173 / B 173 / BH 173 / BL 04855 04856 04857 Blue 12 (4) 174 / GR 174 / GRH 174 / GRL 04858 04859 04860 Gray 10 (6) 175 / S 175 / SL 04861 04862 Black 8 (10) 176 / E 176 / EL 04863 04864 6 (16) 177 / GR 177 / GRL 4 (25) RECOMMENDED CRIMPING TOOLS .236 (6) .315 (8) .394 (10) K1GL, K32GL, K36GL, K30GL .488 (12.4) .574 (14.6) .645 (16.4) .724 (18.4) .236 (6) .315 (8) .394 (10) .471 (12) K1GL, K32GL, K36GL, K30GL .488 (12.4) .574 (14.6) .645 (16.4) .724 (18.4) .236 (6) .315 (8) .394 (10) .471 (12) K1GL, K32GL, K36GL, K30GL .574 (14.6) .315 (8) .645 (16.4) .394 (10) .960 (24.4) .709 (18) K1GL, K32GL, K36GL, K30GL .598 (15.2) .315 (8) .748 (19) .471 (12) .984 (25) .709 (18) K1GL, K32GL, K36GL, K30GL .649 (16.5) .394 (10) .767(19.5) .471 (12) 1.003 (25.5) .709 (18) K32GL, K36GL, K30GL .787 (20) 1.024 (26) .471 (12) .709 (18) K32GL, K34GL, K36GL, K30GL Ivory .846 (21.5) .471 (12) 1.082 (27.5) .709 (18) K28GL, K34GL 04865 04866 Green .870 (22.2) .471 (12) 1.110 (28.2) .709 (18) K28GL, K34GL 178 / BR 178 / BRL 04867 04868* Brown 1.181 (30) 1.377 (35) .630 (16) .866 (22) K28GL 2 (35) 179 / B 179 / BL 04869 04870* Beige .630 (16) .984 (25) K28GL 1/0 180 / O 04871* Olive (50) 186 DIMENSIONS INCHES (mm) L1 L2 .471 (12) .551 (14) .630 (16) 18 - 17 (1) Insulated Polypropylene plastic COLOR CODE: DIN 46228, PART 4 COLOR CODE: OLD DIN STANDARD CONDUCTOR SIZE AWG (mm2) UPC NUMBER COLOR Surface Tin plated 1.181 (30) 1.535 (39) 1.433 (36.4) .787 (20) CONDUCTOR SIZE AWG (mm2) CATALOG NUMBER UPC NUMBER COLOR RECOMMENDED CRIMPING TOOLS 20 (0,5) 469 / 6 469 / 8 469 / 10 04548 04549 04550 White .471 (12) .551 (14) .630 (16) .236 (6) .315 (8) .394 (10) K1GL, K32GL, K36GL, K30GL 18 (0,75) 470 / 6 470 / 8 470 / 10 470 / 12 04551 04552 04553 04554 Gray .471 (12) .551 (14) .630 (16) .709 (18) .236 (6) .315 (8) .394 (10) .471 (12) K1GL, K32GL, K36GL, K30GL 18 - 17 (1) 471 / 6 471 / 8 471 / 10 471 / 12 04555 04556 04557 04558 Red .471 (12) .551 (14) .630 (16) .709 (18) .236 (6) .315 (8) .394 (10) .471 (12) K1GL, K32GL, K36GL, K30GL 16 (1,5) 472 / 8 472 / 10 472 / 12 472 / 18 04559 04560 04561 04562 Black .551 (14) .630 (16) .709 (18) .945 (24) .315 (8) .394 (10) .471 (12) .709 (18) K1GL, K32GL, K36GL, K30GL 14 (2,5) 473 / 8 473 / 12 473 / 18 04563 04564 04565 Blue .551 (14) .709 (18) .945 (24) .315 (8) .471 (12) .709 (18) K1GL, K32GL, K36GL, K30GL 12 (4) 474 / 10 474 / 12 474 / 18 04566 04567 04568* Gray .699 (17) .787 (20) 1.024 (26) .394 (10) .471 (12) .709 (18) K32GL, K36GL, K30GL 10 (6) 475 / 12 475 / 18 04569 04570 Yellow .787 (20) 1.024 (26) .471 (12) .709 (18) K32GL, K34GL, K36GL, K30GL 8 (10) 476 / 12 476 / 18 04571 04572 Red .866 (22) 1.102 (28) .471 (12) .709 (18) K28GL, K34GL 6 (16) 477 / 12 477 / 18 04573 04574 Blue .945 (24) 1.102 (28) .471 (12) .709 (18) K28GL, K34GL 4 (25) 478 / 16 478 / 18 478 / 22 04575 04576 04577 Yellow 1.181 (30) 1.181 (30) 1.417 (36) .630 (16) .709 (18) .866 (22) K28GL 2 (35) 479 / 16 479 / 18 479 / 25 04578* 04579* 04580* Red 1.181 (30) 1.181 (30) 1.535 (39) .630 (16) .709 (18) .984 (25) K28GL 1/0 (50) 480 / 20 480 / 25 04581 04582* Blue 1.417 (36) 1.575 (40) .787 (20) .984 (25) K28GL, K29GL *Special order. See pages 188, 189 for recommended ferrule crimping tools. K28GL, K29GL DIMENSIONS INCHES (mm) L1 L2 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Insulated Twin Wire Ferrules * Terminate stranded wire into terminal blocks. * Electrolytic copper and tin plating provide maximum conductivity and low contact resistance. * Use to compress two separate conductors together in one ferrule to make chain bridges easy to install. * Electrolytic copper and tin plating provide maximum conductivity and low contact resistance. SPECIFICATIONS SPECIFICATIONS Material Copper Material Copper Surface Tin plated Surface Tin plated Insulation Polypropylene plastic Insulation Polypropylene plastic COLOR CODE: FRENCH STANDARD. CONDUCTOR SIZE AWG (mm2) CATALOG NUMBER 26 (0.14) 166 / 6 166 / 8 02971 02972 Brown .409 (10,4) .236 (6) .488 (12,4) .315 (8) K1GL, K32GL 2 x 20 (2 x 0.5) 869 / 8 02954 White .591 (15) .315 (8) K32GL, K36GL, K30GL 24 (0.25) 167 / 6 167 / 8 02973 02974 Light Yellow .433 (11) .511 (13) .236 (6) .315 (8) K1GL, K32GL, K30GL 2 x 18 (2 x 0.75) 870 / 8 870 / 10 02955 02956 Gray .591 (15) .669 (17) .315 (8) .394 (10) K32GL, K36GL, K30GL 22 (0.34) 168 / 6 168 / 8 02975 02976 Light Green .433 (11) .511 (13) .236 (6) .315 (8) K1GL, K32GL, K30GL 2 x 17 (2 x 1) 871 / 8 871 / 10 02957 02958 Red .591 (15) .669 (17) .315 (8) .394 (10) K32GL, K36GL, K30GL 20 (0.5) 169 / 6 169 / 8 02977 02978 White .433 (11) .511 (13) .236 (6) .315 (8) K1GL, K32GL, K30GL 2 x 15 (2 x 1.5) 872 / 8 872 / 12 02959 02960 Black .630 (16) .787 (20) .315 (8) .471 (12) K32GL, K36GL, K30GL 18 (0.75) 170 / 6 170 / 8 02979 02980 Blue .452 (11.5) .236 (6) .531 (13.5) .315 (8) K1GL, K32GL, K36GL, K30GL 2 x 13 (2 x 2.5) 873 / 10 873 / 13 02961 02962 Blue .728 (18.5) .394 (10) .846 (21.5) .512 (13) K32GL, K36GL, K30GL 18 - 17 (1) 171 / 6 171 / 8 02981 02982 Red .452 (11.5) .236 (6) .531 (13.5) .315 (8) K1GL, K32GL, K36GL 2 x 11 (2 x 4) 874 / 12 02963 Gray .906 (23) .471 (12) K28GL, K34GL, K36GL 16 (1.5) 172 / 6 172 / 8 172 / 18 02983 02984 02985* Black .452 (11.5) .236 (6) K1GL, K32GL, .531 (13.5) .315 (8) K36GL, K30GL .897 (22.8) .688 (17,5) 2 x 10 (2 x 6) 875 / 14 02964 Yellow 1.024 (26) .551 (14) K28GL, K34GL, 02965* Red 1.024 (26) .551 (14) K28GL 173 / 8 173 / 18 02986 02987 Gray .570 (14.5) .315 (8) K1GL, K32GL, .945 (24) .688 (17.5) K36GL, K30GL 2x7 (2 x 10) 876 / 14 14 (2.5) 02966* Blue 1.181 (30) .551 (14) K28GL 174 / 12 174 / 18 02988 02989 Orange .681 (17.3) .452 (11.5) K32GL, K36GL, 1.003 (25.5) .688 (17.5) K30GL 2x5 (2 x 16) 877 / 14 12 (4) 10 (6) 175 / 12 175 / 18 02990 02991 Green .787 (20) 1.024 (26) 8 (10) 176 / 12 176 / 18 02992 02993 Brown .843 (21.5) .471 (12) K28GL, K34GL, 1.062 (27) .688 (17.5) 6 (16) 177 / 12 177 / 18 02994 02995* Ivory .925 (23.5) .471 (12) K28GL, K34GL 1.141 (29) .688 (17.5) 4 (25) 178 / 18 02996 Black 1.181 (30) UPC NUMBER COLOR DIMENSIONS INCHES (mm) L1 L2 RECOMMENDED CRIMPING TOOLS .452 (11.5) K32GL, K34GL, .688 (17.5) K36GL, K30GL CONDUCTOR SIZE AWG (mm2) CATALOG NUMBER UPC NUMBER COLOR DIMENSIONS INCHES (mm) L1 L2 W I R E & C A B L E T E R M I N AT I O N Insulated Wire Ferrules RECOMMENDED CRIMPING TOOLS *Special order. See pages 188, 189 for recommended ferrule crimping tools. .688 (17.5) K28GL *Special order. See pages 188, 189 for recommended ferrule crimping tools. 187 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com W I R E & C A B L E T E R M I N AT I O N Wire Ferrule Crimping Tool 26 - 13 AWG * Makes trapezoidal crimps. * Includes cutter and replaceable stripper blade set. CAT. NO. UPC NO. DESCRIPTION K1GL 02633 Wire Ferrule Crimper SPECIFICATIONS Range 26 - 13 AWG (.14 - 2.5 mm2) Length 6.9" (175 mm) Weight .4 lbs. (0.2 kg) Wire Ferrule Crimping Tool 20 - 13 AWG * Crimps single and twin cable wire ferrules. * End loading type tool that makes trapezoidal crimps. SPECIFICATIONS Range Single cable wire ferrules: 20 - 13 AWG ( .5 - 2.5 mm2) Twin wire ferrules: CAT. NO. UPC NO. DESCRIPTION K36GL 02639 Wire Ferrule Crimper Length 7.90" (200 mm) Weight .5 lbs. (0.2 kg) 2 x 20 - 2 x 15 AWG ( 2 x .5 - 2 x 1.5 mm2) Wire Ferrule Crimping Tool 26 - 10 AWG * Makes trapezoidal crimps with full cycle ratchet mechanism to assure complete crimps. * Crimps single and twin cable wire ferrules. * Adjusts automatically to correct crimp size. SPECIFICATIONS Range Single cable wire ferrules: 26 - 10 AWG (.14 - 6 mm2) Twin wire ferrules: CAT. NO. UPC NO. DESCRIPTION Length 8.4" (213 mm) K32GL 02637 Wire Ferrule Crimper Weight 1.1 lbs. (.4 kg) 2 x 20 - 2 x 13 AWG (2 x .5 - 2 x 2.5 mm2) Wire Ferrule Crimping Tool 10 - 6 AWG * Makes trapezoidal crimp with full cycle ratchet mechanism to assure complete crimps. * Crimps single and twin cable wire ferrules. * Adjusts automatically to correct crimp size. SPECIFICATIONS Range Single cable wire ferrules: 10 - 6 AWG (6 - 16 mm2) Twin wire ferrules: 188 CAT. NO. UPC NO. DESCRIPTION Length 8.9" (225 mm) K34GL 02638 Wire Ferrule Crimper Weight 1.1 lbs. (0.4 kg) 2 x 11 - 2 x 10 AWG (2 x 4 - 2 x 6 mm2) USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 greenlee.com Wire Ferrule Crimping Tool 25 - 10 AWG CAT. NO. UPC NO. DESCRIPTION K30GL 02636 Wire Ferrule Crimper SPECIFICATIONS Range 25 - 10 AWG (0.14 - 6 mm2) Length 6.9" (175 mm) Weight 1.1 lbs. (0.4 kg) Wire Ferrule Crimping Tool 7 - 1/0 AWG * Makes trapezoidal crimps with full cycle ratchet mechanism to assure complete crimps. * Crimps single and twin cable wire ferrules. SPECIFICATIONS Range Single cable wire ferrules: 7 - 1/0 AWG (10 - 50 mm2) Twin wire ferrules: 2 x 11 - 2 x 5 AWG (2 x 4 - 2 x 16 mm2) CAT. NO. UPC NO. DESCRIPTION Length 13.2" (335 mm) K28GL 02634 Wire Ferrule Crimper Weight 1.8 lbs. (0.8 kg) W I R E & C A B L E T E R M I N AT I O N * Makes square shaped crimps. * Full cycle ratchet mechanism assures complete crimps. * Adjusts automatically to correct crimp size. Wire Ferrule Crimping Tool 1/0 - 3/0 AWG * Makes trapezoidal crimps with full cycle ratchet mechanism to assure complete crimps. SPECIFICATIONS CAT. NO. UPC NO. DESCRIPTION K29GL 02635 Wire Ferrule Crimper Range 1/0 - 3/0 AWG (50 - 90 mm2) Length 13.2" (335 mm) Weight 1.8 lbs. (0.8 kg) 189 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 W I R E & C A B L E T E R M I N AT I O N Notes 190 greenlee.com