JOE SCHROEDER
Apprentice Electrician
EK210 Gator-Plus™
Terminal Crimping
Tool
774 High
Performance
Ratchet Cable
Cutter
From battery to ratchet, if it needs to be
cut or crimped, Greenlee’s got the tool.
• A Greenlee exclusive– the Gator-Plus™battery-powered
4-ton crimping tool brings tons of power in a small easy
to use package
• Greenlee now offers the EK210 terminal Gator-Plus™
crimping tool–a unique battery-powered tool to crimp
terminals featuring a design that reduces repetitive
motion injuries
• High Performance Ratchet Cable Cutter–advanced features
with automatic opening and two-speed advance
• Greenlee’s own CCX easy changeover reduces the number
of tools that need to be carried to the job, allowing you to
cut, strip or crimp with a flip open head
142
WIRE & CABLE TERMINATION
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
WIRE & CABLE TERMINATION
CAT. NO. UPC NO. DESCRIPTION
ECCX11 07028 Battery-powered CCX tool, 120 V charger
ECCX12 07029 Battery-powered CCX tool, 12 V charger
ECCX22 07030 Battery-powered CCX tool, 230 V charger
Crimping dies on page 170.
SPECIFICATIONS
Crimping Force 12,000 lb. (53 kN)
Length 14-3/4" (375 mm)
Height 12-1/8" (308 mm)
Weight 10.5 lbs. (4.8 kg)
Battery 12 Volt, 2.2 Ah, Ni-MH
Battery Charge Time 1 hour
The Greenlee CCX three-step,
10-second function changeover.
The easy, quick-release design
makes changeovers this simple:
Just push the release buttons,
and the blades slide right out
of the easy-opening CCX head.
Alternate die adapters, cutter
blades, or knockout punch
adapters slide right in!
You’re working again, with no
lost time!
1
2
3
What Is CCX?
CCX–Exclusive Multipurpose Tools from Greenlee
Get more for your money and carry fewer tools – with CCX. This advanced
line of multipurpose tools is designed to work with a wide variety of cutting
blades and crimping die adapters, and a knockout punch adapter. Buy just
one tool for countless electrical construction and maintenance jobs.
Cut
• Copper, aluminum, copperweld, and ACSR cable
• Guy strand, including EHS
• Threaded rod
• DIN rail
Crimp – with any six-ton die type
• Greenlee K22 & KA22 • Thomas & Betts 6Ton
• Burndy W • Blackburn OD
• Kearney O • Panduit CD2001
• For copper lugs and splices, use Greenlee dies up to 600 kcmil (MCM).
For aluminum lugs & splices, use Greenlee dies up to 350 kcmil (MCM).*
Punch – use the knockout punch adapter with
• Standard Slug-Buster and Slug-Splitter punches
• Non-round punches
*UL classified and CSA certified to 600 kcmil (MCM) with Anderson, Blackburn
®
, Burndy, ILSCO, Panduit, Thomas &
Betts, and Penn-Union copper color-coded connectors. UL & CUL classified to 350 kcmil (MCM) with Anderson,
Blackburn
®
, Burndy, ILSCO, Panduit, Thomas & Betts, and Penn-Union aluminum color-coded connectors.
Gator-Pro™ECCX
• Nickel-metal hydride battery (Ni-MH) delivers up to 140 cycles per charge.
• 360° rotating head adjusts to your work position.
• Lightweight, plus ergonomic-angled handle for comfortable, low-stress use.
• Cycles in seconds with two-speed hydraulic pump, maximizing productivity.
• Automatic retraction when crimping and cutting cycles are complete.
• Uses all optional CCX blades and adapters (see page 145).
• Includes two batteries, a choice of either a 120V, 12V or 230V one-hour
charger, and a high-impact molded carrying case.
• U.S. Patent #6,206,663 and Patent Pending.
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143
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Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
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WIRE & CABLE TERMINATION
CAT. NO. UPC NO. DESCRIPTION
RCCX 07067 Remote-powered hydraulic CCX tool
Crimping dies on page 170.
SPECIFICATIONS
Crimping Force 12,000 lb. (53 kN)
Length 11-7/8" (302 mm)
Weight 5.2 lbs. (2.4 kg)
Hydraulic Couplers 3/8" Male screw-type
Max. Operating Pressures 10,000 psi (700 bar)
CAT. NO. UPC NO. DESCRIPTION
HCCX 07066 Hand-hydraulic CCX tool
Crimping dies on page 170.
SPECIFICATIONS
Crimping Force 12,000 lb. (53 kN)
Length 20-3/4" (527 mm)
Weight 8 lbs. (3.6 kg)
CAT. NO. UPC NO. DESCRIPTION
CCCX11 01394 Corded CCX Tool, 120 V
CCCX22 01395 Corded CCX Tool, 230 V
Crimping dies on page 170.
SPECIFICATIONS
Crimping Force 12,000 lb. (53 kN) Height 12-1/8" (308 mm)
Length 14-3/4" (375 mm) Weight 10.5 lbs. (4.8 kg)
Operating Voltage 120 volts, 60 cycle AC (CCCX11); 230 volts, 60 cycle AC (CCCX22)
Gator-Pro™CCCX Corded Tools
• Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No
need to charge batteries or worry about running out of power.
• Equipped with 15 foot (5 m) cord. Can be used with extension cords.
• 360° rotating head adjusts to your work position.
• Lightweight, plus ergonomic-angled handle for comfortable, low-stress use.
• Cycles in seconds with two-speed hydraulic pump, maximizing productivity.
• Automatic retraction when crimping and cutting cycles are complete.
• Uses all optional CCX blades and adapters (see page 145).
• Includes a high-impact molded carrying case.
• U.S. Patent #6,206,663 and Patent Pending.
HCCX Hand-Powered Hydraulic Tool
• 360° rotating head – comfortable to use at any jobsite.
• Lightweight, compact size makes it easy to carry and easy to use.
• Two-speed hydraulic pump for short cycle time.
• Automatic retraction when crimping and cutting cycles are complete.
• Includes a steel carrying case with spaces for blades and adapters.
• Uses all optional CCX blades and adapters (see page 145).
• U.S. Patent #6,206,663 and Patent Pending.
RCCX Remote-Powered Hydraulic Tool
• Operates with standard, 10,000 psi (700 bar) hydraulic pumps.
• 3/8" male screw-type coupler, operating pressure 10,000 psi.
• Includes a steel carrying case with spaces for blades and adapters.
• Uses all optional CCX blades and adapters (see page 145).
• Patent Pending.
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
WIRE & CABLE TERMINATION
UAK
UC40
UCUNC38
UCD3215
UA6P
DIE ADAPTERS
UA22 07062 Adapter for Greenlee K22 dies
UAK 07033 Adapter for Kearney “0”, T&B “6 Ton”, and Blackburn
“OD” dies
UAW 07035 Adapter for Burndy “W” and Panduit “CD-2001” dies
(equivalent to “D3” die)
CABLE CUTTING BLADES
UC26 06714 Cutter Blades AL & CU 1" capacity
UC40 07036 Cutter Blades AL & CU 1-1/2" capacity
UCACSR 07037 Cutter blades for ACSR & guy strand
THREADED ROD CUTTING BLADES
UCUNC14 07038 Cutter blades for 1/4" threaded rod
UCUNC38 07039 Cutter blades for 3/8" threaded rod
UCUNC12 07274 Cutter blades for 1/2" threaded rod
UCM5 07053 Cutter blades for M5 threaded rod
UCM6 07050 Cutter blades for M6 threaded rod
UCM8 07051 Cutter blades for M8 threaded rod
UCM10 07052 Cutter blades for M10 threaded rod
DIN RAIL CUTTING BLADES
UCD3575 07041 DIN rail cutter blades – 35 x 7.5
UCD3215 07042 DIN rail cutter blades – 32 x 15 x 9
UCD3515 07043 DIN rail cutter blades – 35 x 15
UPD6 01620 DIN Rail Punch (punches 15 mm x 6.2 mm hole in
35 x 7.5 and 35 x 15 DIN rail)
KNOCKOUT PUNCH ADAPTER
UA6P 07020 Punch Driver Adapter* (accepts 3/4" draw steel)
* U.S. Patent #6, 065, 326
CCX Tool Capacities
CRIMPING CUTTING PUNCHING
Copper Color-Coded Lugs and Splices: 600 kcmil (MCM) Copper and Aluminum Cable: 1-1/2" (40 mm) Round: 2.42" (61.5 mm) in 10 ga. mild steel
Aluminum Color-Coded Lugs and Splices: 300 kcmil (MCM) ACSR: 954 kcmil (MCM) (Cardinal)
5/8" Service Entrance Connectors: #10-1/0 Standard Guy Strand: 5/8" (20 mm)
.840 Service Entrance Connectors: 1/0-4/0 EHS Guy Strand: 1/2" (13 mm)
Aluminum Overhead “H” taps: #6-4/0 Ground Rod: 1/2" (13 mm)
One Piece ACSR Tension Splices: #4-1/0 Rebar (schedule 60): 1/2" (13 mm)
Two Piece ACSR Tension Splices: #2-4/0 Threaded Rod: 1/4", 3/8", 1/2", 4 mm, 5 mm,
6 mm, 8 mm, 10 mm
DIN Rail: 35 x 7.5, 32 x 15 x 9, 35 x 15
CCX Tool Accessories (optional, all in pairs except punch driver)
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145
CABLE SIZE
250 300 350 400 500 600 750 1000 1500 2000
AWG #8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 kcmil kcmil kcmil kcmil kcmil kcmil kcmil kcmil kcmil kcmil Page
mm26 10 16 25 35 40 50 70 95 120 150 150 185 240 300 400 500 800 1000 No.
BATTERY-POWERED & CORDED
Al •••••• ••• • • • • • • • • 143,
ECCX, CCCX Cu •••••• ••• • • • • • • • • 144
ACSR •••••• ••• • • • • • • • •
ES750 Al •••••• ••• • • • • • • • • 147
Cu ••••••••••••••• •
ESG50GL, Al •••••• ••• • • • • • • • • • • 147
CSG50GL Cu •••••• ••• • • • • • • • • • •
ESG85GL Al •••••• ••• • • • • • • • • • • 148
Cu •••••• ••• • • • • • • • • • •
ESG45GL,*Al •••••• ••• • • • • • • • • •
CSG45GL* Cu •••••• ••• • • • • • • • • • 149
ACSR •••••• ••• • • • • • • • • •
HYDRAULIC-TYPE
Al •••••• ••• • • • • • • • •
RCCX Cu •••••• ••• • • • • • • • • 144
ACSR •••••• ••• • • • • • • • •
Al •••••• ••• • • • • • • • •
HCCX Cu •••••• ••• • • • • • • • • 144
ACSR •••••• ••• • • • • • • • •
Al •••••• ••• • • • •
HK520* Cu •••••• ••• • • • • 150
ACSR •••••• ••• • • • •
750 Al •••••• ••• • • • • • • • • 150
Cu •••••• ••• • • • • • • • •
RATCHET-TYPE
759 Al ••••••••••••••• o151
Cu •••••• ••• • • • • o
760, 761 Al •••••• ••• • • • • • • • • 151
Cu •••••• ••• • • • • oo •o
45206 Al •••••• ••• • • • • • o152
Cu •••••• ••• • • • • • o
45207 Al ••••••••••••••• • o152
Cu ••••••••••••••• o
763, 773 Al ••••••••••••••• • 153
Cu •••••• ••• • • • oo
764, 774 Al ••••••••••••••• • 153
Cu •••••• ••• • • • • • oo
756 Al •••••• ••• • • • • • • • • o153
Cu •••••• ••• • • • • • • • • o
757*ACSR •••••• ••• • • • • • • • • 154
MANUAL
727 Al •••••• • 156
Cu •••••oo
718, 718F Al • • • • • • • • • • • • 155,
Cu •••••• ••• ooo 156
704 Al •••••• ••• • • • oo 155
Cu •••••• ••• • oo
705 Al ••••••••••••••• • o155
Cu •••••• ••• • • • oo
706 Al ••••••••••••••• • o155
Cu •••••• ••• • • • • • oo
Al •••••• ••• • • •
749 Cu •••••• ••• • • • 156
ACSR •••••• •
* 757, HK520, and ESG45GL cut additional types of material. Refer to product information on the following pages for more detail. NOTE: • = Frequent use capacity. o = Maximum capacity
Cable Cutter Selection Guide
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
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146
WIRE & CABLE TERMINATION
CAT. NO. UPC NO. DESCRIPTION
ESG50GL11 03554 Battery-Powered Cable Cutter, 120 V Charger
ESG50GL12 03555 Battery-Powered Cable Cutter, 12 V Charger
ESG50GL22 03556 Battery-Powered Cable Cutter, 230 V Charger
SPECIFICATIONS
Cutting Capacity 2" (50 mm) diameter Al or Cu cable
Length 15-3/4" (400 mm)
Weight 10 lbs. (4.5 kg)
Height 14-1/4" (362 mm)
Battery 12 Volt 2.0 Ah NiCd
Battery charge time 1 hour
CAT. NO. UPC NO. DESCRIPTION
ES750-11 45380 Battery-Powered Cable Cutter, 120 V Charger
ES750-22 45381 Battery-Powered Cable Cutter, 230 V Charger
45378 45378 Extra 12 Volt Battery
SPECIFICATIONS
Cutting Capacity 750 kcmil (MCM) (400 mm2) copper cable,
1000 kcmil (MCM) (500 mm2) aluminum cable
Length 14-1/4" (362 mm)
Weight 5.8 lbs. (2.6 kg)
Battery 12 Volts NiCd
Gator™ES750 Battery-Powered Cable Cutter
• Cuts 500 kcmil (MCM) copper cable in under 8 seconds.
• Compact design permits use in tight locations.
• Extra heavy blades for clean cuts and long life.
• Makes approximately 20 cuts in 750 kcmil (MCM) per battery charge.
• Easy to switch between forward and reverse direction.
• 12 volt battery recharges in one hour.
• Includes battery charger, one battery and molded carrying case.
• Choice of a 120 volt or 230 volt battery charger.
Gator-Plus™Battery-Powered Cable Cutters
• Ram automatically retracts after the cut is complete. No need to push a
retract lever. Tool is automatically ready to perform the next cut.
• Two-speed pump advances the ram quickly to start the cut.
• Cutting blades are specially hardened and precision ground to hold their
sharpness.
• Lightweight and easy to use.
• Cutting head rotates 360° for making cuts in tight locations, and flips open
to make mid-span cuts easy.
• Includes one-hour battery charger, steel carrying case and two batteries.
• Choice of a 120 volt, 230 volt, or 12 volt battery charger.
• U.S. Patent #6,206,663.
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
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147
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
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WIRE & CABLE TERMINATION
CAT. NO. UPC NO. DESCRIPTION
CSG50GL11 01384 Corded Cable Cutter, 120 V
CSG50GL22 01385 Corded Cable Cutter, 230 V
SPECIFICATIONS
Cutting Capacity 2" (50 mm) diameter Al or Cu cable
Length 15-3/4" (400 mm)
Weight 10 lbs. (4.5 kg)
Height 14-1/4" (362 mm)
Gator-Plus™Corded Cable Cutters
• Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No
need to charge batteries or worry about running out of power.
• Equipped with 15 foot (5 m) cord. Can be used with extension cords.
• Ram automatically retracts after the cut is complete. No need to push a
retract lever. Tool is automatically ready to perform the next cut.
• Two-speed pump advances the ram quickly to start the cut.
• Cutting blades are specially hardened and precision ground to hold their
sharpness.
• Lightweight and easy to use.
• Cutting head rotates 360° for making cuts in tight locations, and flips
open to make mid-span cuts easy.
• Includes steel carrying case.
• U.S. Patent #6,206,663.
Gator-Plus™ESG85GL Battery-Powered Cable Cutters
• Two-speed pump advances the ram quickly to start the cut.
• Cutting blades are specially hardened and precision ground to hold their
sharpness.
• Cutting head rotates 360° for making cuts in tight locations, and flips
open to make mid-span cuts easy.
• Includes one-hour battery charger, steel carrying case and two batteries.
• Choice of a 120 volt, 230 volt, or 12 volt battery charger.
• U.S. Patent #6,206,663.
CAT. NO. UPC NO. DESCRIPTION
ESG85GL11 06761 Battery-Powered Cable Cutter, 120 V Charger
ESG85GL12 06762 Battery-Powered Cable Cutter, 12 V Charger
ESG85GL22 06763 Battery-Powered Cable Cutter, 230 V Charger
SPECIFICATIONS
Length 19-1/4" (489 mm)
Height 12-7/8" (327 mm)
Weight 16.4 lbs. (7.4 kg)
Battery 12 volt 2.0 Ah NiCd
Battery Charge Time 1 hour
Capacity Communications Cable: 3.3" diameter (85 mm diameter)
Lead sheathed telephone cable: 3.3" diameter (85 mm diameter)
Copper cable: 3.3" diameter (85 mm diameter)
Aluminum cable: 3.3" diameter (85 mm diameter)
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
WIRE & CABLE TERMINATION
Gator-Plus™ESG45GL Battery-Powered Cable, ACSR & Guy Wire Cutters
• The ram automatically retracts after the cut is complete to ready the tool
for the next cut.
• The two-speed pump advances the ram rapidly to start the cut reducing
cycle time.
• Cutting head rotates 360° for making cuts in tight locations, and flips
open to make mid-span cuts easy.
• Includes one-hour battery charger, steel carrying case and two batteries.
• Choice of a 120 volt, 230 volt, or 12 volt battery charger.
CAT. NO. UPC NO. DESCRIPTION
ESG45GL11 10412 Battery-Powered ACSR Cable Cutter, 120 V Charger
ESG45GL12 10413 Battery-Powered ACSR Cable Cutter, 12 V Charger
ESG45GL22 10414 Battery-Powered ACSR Cable Cutter, 230 V Charger
SPECIFICATIONS
Length 15-1/2" (394 mm)
Height 12-1/2" (318 mm)
Weight 12.8 lbs. (5.8 kg)
Battery 12 volt 2.0 Ah NiCd
Battery Charge Time 1 hour
Capacity
ACSR: 1590 kcmil (MCM), (Falcon 54/19)
Standard Guy Strand: 5/8" diameter (16 mm diameter)
EHS Guy Strand: 1/2" diameter (13 mm diameter)
Ground Rod: 5/8" diameter (16 mm diameter)
Rebar (schedule 60): 1/2" diameter (13 mm diameter)
Wire Rope: 5/8" diameter (16 mm diameter)
Copper and Aluminum Cable: 1500 kcmil (MCM) (800 mm2)
Soft Steel Bolts: 5/8" diameter (16 mm diameter)
Gator-Plus™CSG45GL Corded Cable, ACSR & Guy Wire Cutters
• Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No
need to charge batteries or worry about running out of power.
• Equipped with 15 foot (5 m) cord. Can be used with extension cords.
• The ram automatically retracts after the cut is complete to ready the tool
for the next cut.
• The two-speed pump advances the ram rapidly to start the cut reducing
cycle time.
• Cutting head rotates 360° for making cuts in tight locations, and flips
open to make mid-span cuts easy.
• Includes steel carrying case.
CAT. NO. UPC NO. DESCRIPTION
CSG45GL11 01382 Corded ACSR Cable Cutter, 120 V
CSG45GL22 01383 Corded ACSR Cable Cutter, 230 V
SPECIFICATIONS
Length 15-1/2" (394 mm)
Height 12-1/2" (318 mm)
Weight 12.8 lbs. (5.8 kg)
Capacity
ACSR: 1590 kcmil (MCM), (Falcon 54/19)
Standard Guy Strand: 5/8" diameter (16 mm diameter)
EHS Guy Strand: 1/2" diameter (13 mm diameter)
Ground Rod: 5/8" diameter (16 mm diameter)
Rebar (schedule 60): 1/2" diameter (13 mm diameter)
Wire Rope: 5/8" diameter (16 mm diameter)
Copper and Aluminum Cable: 1500 kcmil (MCM) (800 mm2)
Soft Steel Bolts: 5/8" diameter (16 mm diameter)
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149
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Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
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WIRE & CABLE TERMINATION
750H767 model with
767 Hand Pump
SPECIFICATIONS
Capacity 1000 kcmil (MCM) (500 mm2) copper or aluminum cable
Jaw opening 1-15/16" (49 mm)
Weight 750 – 25 lbs. (11.3 kg) 750F1725 – 40 lbs. (18.1 kg)
750H767 – 29 lbs. (13.2 kg) 750E975 – 84 lbs. (38.1 kg)
Hydraulic Cable Cutter Sets
• Cuts in 7 seconds. Jaws slide open quickly to save time between cuts.
• 11-ton (97 kN) ram powers cutting jaws. Jaws are specially hardened and
precision ground to hold sharpness.
• Lightweight and easy to use.
CAT. NO. UPC NO. DESCRIPTION
750 29149 Hydraulic Cable Cutter & Ram in Storage Box
750H767 17450 Hydraulic Cable Cutter with 767 Hand Pump, Ram,
Hydraulic Hose in Storage Box
750E975 34203 Hydraulic Cable Cutter with 975 Electric Pump, Ram,
Hydraulic Hose in Storage Box
751 22279 Hydraulic Cable Cutter Head for use with Greenlee 746
Hydraulic Ram Also order 51385 Elbow (see below).
746C 17451 Ram Unit
23955 23955 Steel Storage Box
51385 51385 Elbow for 746 Ram
17459 17459 Replacement Cutter Blade
CAT. NO. UPC NO. DESCRIPTION
HK520 08031 Hydraulic ACSR Cable Cutter
00336 00336 Cutter Blade
00301 00301 Fixed Cutter Head
Hydraulic ACSR Cable Cutter
• Flip open head provides strength while making it easy to cut long lengths.
• Head rotates 180°.
• Thumb release lever for quick blade retraction.
SPECIFICATIONS
Capacity Aluminum and Copper Cable, ACSR: 3/4" (19 mm)
Standard Guy Wire, Ground Rod, Rebar: 1/2" (13 mm)
Soft Steel Bolts: 11/16" (17 mm)
Wire Rope: 3/4" (19 mm)
Length 14.5" (368 mm)
Weight 5.7 lbs. (2.6 kg)
Hydraulic Communications Cable Cutter Head
• Easily cuts large diameter communication cable and underground
distribution cable.
• Swiveling handle allows for quick positioning for cuts.
• 3/8" male screw type coupler.
• See page 333 for hydraulic hose and pump selection.
CAT. NO. UPC NO. DESCRIPTION
SDK202GL 03137 Hydraulic Communications Cable Cutter Head
SPECIFICATIONS
Capacity 3-1/2" (90 mm) diameter Al or Cu cable
Weight 27.5 lb. (12.5 kg).
Length 18-7/8" (480 mm)
Maximum Operating Pressure 10,000 psi (700 bar)
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
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WIRE & CABLE TERMINATION
759
SPECIFICATIONS
759
Capacity Copper Aluminum Communications Cable
Maximum 500 kcmil (MCM) (240 mm2) 750 kcmil (MCM) (400 mm2) 1-1/8" dia. (28 mm2)
Frequent Use 400 kcmil (MCM) (185 mm2) 600 kcmil (MCM) (300 mm2)
Length 10-1/2" (262 mm) Weight 1.4 lbs. (0.6 kg)
760
Maximum 1000 kcmil (MCM) (500 mm2) 1000 kcmil (MCM) (500 mm2) 1-3/4" dia. (42 mm2)
Frequent Use 750 kcmil (MCM) (400 mm2) 1000 kcmil (MCM) (500 mm2)
Length 11-3/4" (298 mm) Weight 1.75 lbs. (0.8 kg)
760
Compact Ratchet Cable Cutters
• Simple, one-hand operation.
• Compact – convenient for working in tight places and stores easily in
tool pouches.
• Single speed ratchet mechanism.
• Blade release allows blades to be opened in mid-cut.
• Heavy-duty blades provide long life.
CAT. NO. UPC NO. DESCRIPTION
759 45277 Compact Ratchet Cable Cutter
760 17600 Compact Ratchet Cable Cutter
SPECIFICATIONS
761
Capacity Copper Aluminum Communications Cable
Maximum 750 kcmil (MCM) (400 mm2) 1000 kcmil (MCM) (500 mm2) 1-1/8" dia. (28 mm2)
Length 10-3/4" (273 mm) Weight 3.6 lbs. (1.6 kg)
761
Two-Hand Ratchet Cable Cutter
• Two-handed operation provides more leverage and makes cutting large
cables easier.
• Short fiberglass handles make it easy to use in tight places and to store in
tool boxes.
• Single speed ratchet mechanism.
• Blade release allows blades to be opened in mid-cut.
• Heavy duty forged steel blades provide long life.
CAT. NO. UPC NO. DESCRIPTION
761 11761 Two-Hand Ratchet Cable Cutter
151
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WIRE & CABLE TERMINATION
SPECIFICATIONS
Capacity Copper Aluminum Communications Cable
45206
Maximum 600 kcmil (MCM) (300 mm2) 600 kcmil (MCM) (300 mm2) 1-3/8" (35 mm) dia.
Frequent Use 500 kcmil (MCM) (240 mm2) 500 kcmil (MCM) (240 mm2)
Length 10" (254 mm) Jaw opening 1-7/16" (36.5 mm)
45207
Maximum 750 kcmil (MCM) (400 mm2) 1000 kcmil (MCM) (500 mm2) 2" (50 mm) dia.
Frequent Use 600 kcmil (MCM) (300 mm2) 750 kcmil (MCM) (400 mm2)
Length 11" (279 mm) Jaw opening 2" (50 mm)
SPECIFICATIONS
Length 11-1/2" (287 mm) Weight 2.8 lbs. (1.3 kg)
45240
Telco Ratchet Cutter
This versatile cutter has a specially designed moving blade to handle the
larger diameter telephone cable and soft drawn copper and aluminum.
• Cuts up to 2,700 pair telephone cable or up to 750 kcmil (MCM) (400 mm2)
soft drawn copper and aluminum.
• Blade release for safety and fast backout.
• High carbon tool steel blades are heat treated for long life.
• Ratchet lock.
• Blades are manufactured from high carbon tool steel and heat-treated
for long life.
• Rust-resistant, black oxide finish.
CAT NO. UPC NO. DESCRIPTION
45240 45240 Telco Ratchet Cutter
45241 45241 Movable Blade Replacement
45242 45242 Fixed Blade Replacement
Not for use on ACSR
or steel jacketed cable.
Performance Ratchet Cable Cutters
Both models feature:
• Simple, one-hand operation.
• Two-speed ratchet mechanism adjusts for light/heavy cutting.
• Well-suited for tight work spaces.
• Specially designed blade improves cutting capacity.
WEIGHT
CAT. NO. UPC NO. DESCRIPTION LBS. kg
45206 45206 Performance Ratchet Cable Cutter 1.5 .7
45207 45207 Performance Ratchet Cable Cutter 2.4 1.1
45206
45207
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
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WIRE & CABLE TERMINATION
774
773
763
764
SPECIFICATIONS
Capacity Copper Aluminum Communications Cable
763
Maximum 500 kcmil (MCM) (240 mm2) 795 kcmil (MCM) (400 mm2) 1-3/16" dia.
Frequent Use 350 kcmil (MCM) (150 mm2) 750 kcmil (MCM) (400 mm2)
Length 13-3/4" (349 mm); Weight 4.8 lbs. (2.2 kg)
764
Maximum 750 kcmil (MCM) (400 mm2) 795 kcmil (MCM) (400 mm2) 1-3/16" dia.
Frequent Use 500 kcmil (MCM) (240 mm2) 750 kcmil (MCM) (400 mm2)
Length 19-1/8" (486 mm) Weight 5.3 lbs. (2.4 kg)
CAT. NO. UPC NO. DESCRIPTION
763 05542 Ratchet Cable Cutter, 13-3/4"
764 35516 Ratchet Cable Cutter, 19-1/8"
36037 36037 763, 764 Cutter Head Unit (2 Blades)
Ratchet Cable Cutters
• High leverage for easier cutting.
• Anti-slip mechanism ensures positive ratcheting.
• One handle stationary while the other ratchets for use in deep boxes or
against walls.
• Durable, lightweight fiberglass handles.
SPECIFICATIONS
Capacity Copper Aluminum Communications Cable
773
Maximum 500 kcmil (MCM) (240 mm2) 795 kcmil (MCM) (400 mm2) 1-3/16" dia.
Frequent Use 350 kcmil (MCM) (150 mm2) 750 kcmil (MCM) (400 mm2)
Length 15-1/2" (394 mm); Weight 5.3 lbs. (2.4 kg)
774
Maximum 750 kcmil (MCM) (400 mm2) 795 kcmil (MCM) (400 mm2) 1-3/16" dia.
Frequent Use 500 kcmil (MCM) (240 mm2) 750 kcmil (MCM) (400 mm2)
Length 19-1/8" (486 mm) Weight 5.8 lbs. (2.6 kg)
CAT. NO. UPC NO. DESCRIPTION
773 01876 Hi Performance Ratchet Cable Cutter, 15-1/2"
774 01878 Hi Performance Ratchet Cable Cutter, 19-1/8"
CAT. NO. UPC NO. DESCRIPTION
756 34081 Heavy-Duty Ratchet Cable Cutter
with rubber boot.
756U 38793 Heavy-Duty Ratchet Cable Cutter
without rubber boot.
34188 34188 Cutter Head Unit (Includes 2 Blades)
Heavy-Duty Ratchet Cable Cutters
• Extra thick blades, ground flat to reduce potential for breakage.
• Ratchet action for heavy-duty cutting.
• Two cutting actions – fast scissor cutting for small cable and insulation;
converts automatically to ratchet mode.
• Anti-slip mechanism for positive ratchet action.
• Rubber boot protects ratchet mechanism.
SPECIFICATIONS
Capacity Copper Aluminum
Maximum 1500 kcmil (MCM) (800 mm2) 1500 kcmil (MCM) (800 mm2)
Frequent Use 1000 kcmil (MCM) (500 mm2) 1000 kcmil (MCM) (500 mm2)
Length 27-1/2" (698 mm) long, Jaw opening 2" (51 mm)
Weight 11.41 lbs. (5.17 kg)
High Performance Ratchet Cable Cutters
• Two-speed mechanism saves cutting time by closing the blades rapidly
and shifting to normal speed to perform the cut.
• No more pushing on stubborn release buttons–the blades open
automatically when the cut is complete.
• Completely new ratchet mechanism improves durability.
• Narrow profile permits use in deep boxes, against walls, or on floors.
• Durable, lightweight fiberglass handles.
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CAT. NO. UPC NO. DESCRIPTION
757 34084 Ratchet ACSR/Cable Cutter
757U 38794 Ratchet ACSR/Cable Cutter
without rubber boot
34187 34187 Cutter Head Unit (Includes 2 Blades)
Ratchet ACSR/Cable Cutter
• Extra thick blades, ground flat to reduce potential for breakage.
• Ratchet action for increased cutting power.
• Two cutting actions – fast scissor cutting for small cable; converts
automatically to ratchet mode.
• Anti-slip mechanism for positive ratchet action.
• Rubber boot protects ratchet mechanism.
SPECIFICATIONS
Capacity 954 kcmil (MCM) (477 mm2) ACSR, 1/2" (12.7 mm) soft steel rod
Length 29-1/4" (743 mm), Jaw opening 1.18" (30 mm)
Weight 12.22 lbs. (5.54 kg)
CAT. NO. UPC NO. DESCRIPTION
758 01274 Heavy-Duty Ratchet Guy Wire Cutter
03548 03548 Cutter Head Unit (Includes Blades, Blade
Holder, Insert and Hardware)
SPECIFICATIONS
Cutting Capacities
Guy Wire: 5/8 in. (16 mm) dia. Ground Rod: 5/8 in. (16 mm) dia.
EHS Guy Wire: 5/8 in. (16 mm) dia. Soft Steel Bolts: 5/8 in. (16 mm) dia.
Rebar (grade 60): 5/8 in. (16 mm) dia. ACSR: 477 kcmil (MCM) (240 mm2)
Guy Wire Cutter Dies
• Works with any crimping tool that accepts 12-ton “U” type dies.
• Less costly than dedicated cutting tools.
• Simple to install in crimping tools.
• Require no adjustments for cutting different materials.
• Will cleanly cut guy wire (including EHS), grade 60 rebar, ground rod, soft
steel bolts up to 5/8" (16 mm) and up to 477 kcmil (MCM) (240 mm2) ACSR.
• Patent 5,775,158.
CAT. NO. UPC NO. DESCRIPTION
00949 00949 Cutting dies for 12-ton “U” die type crimping tools
EHS Guy Wire Cutter
• Cuts 1/2" Extra High Strength (EHS) and standard guy wire.
• Cuts 1/2" (12.7 mm) mild steel rods and bolts.
• Has two cutting actions – single motion cutting for small cable. Ratchet
action for heavy-duty cutting.
• Anti-slip mechanism for positive ratchet action.
SPECIFICATIONS
Capacity 1/2" EHS and standard Guy Wire, 1/2" Mild Steel Rods and Bolt.
Length 27-3/4" (704 mm).
Weight 10 lbs. 12 oz. (4.8 kg)
CAT. NO. UPC NO. DESCRIPTION
1915 31892 Wire Cutter, 30-10 AWG (.08-6 mm2)
Wire Cutter
Small, economical wire cutter that fits well in any tool belt.
• 30-10 AWG (.05-6 mm2) copper wire.
• Stamped and precision ground from high carbon tool steel.
• Heat-treated for long life.
• Return spring.
• Pivot joints have hardened steel bushings.
• Cushioned vinyl handle grip.
• Rust-resistant, black oxide finish.
SPECIFICATIONS
Capacity 30 - 10 AWG (.05mm2- 6 mm2*) copper wire
Length 5-1/2" (140 mm) Weight .2 lb. (90 g)
*Comparable Conductor
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CAT. NO. UPC NO. DESCRIPTION
727 31291 Cable Cutter
Cable Cutter
• Heavy-duty forged steel to cut copper or aluminum.
• Heat treated, precision ground, shear action curved cutting blades.
• Plastic coated, high leverage handles.
• Made in USA.
• Rust-resistant, black oxide finish.
SPECIFICATIONS
Capacity Copper Aluminum Communications Cable
Maximum 2/0 (70 mm2)
Frequent Use #1 AWG (35 mm2) 2/0 (70 mm2) 100 pair
Length 9-1/4" (235 mm) Weight 1 lb. (.45 kg)
706
704
705
718F
SPECIFICATIONS
718F 704 705 706
Length 17-1/2" (444 mm) 21" (533 mm) 25-1/2" (648 mm) 31-1/2" (800 mm)
Weight 2.8 lbs. (1.3 kg) 3.01 lbs. (1.37 kg) 5.5 lbs. (2.5 kg) 6.2 lbs. (2.8 kg)
CAPACITIES
Capacity Copper Aluminum Communications Cable
718F
Maximum 350 kcmil (MCM) (150 mm2) 1" (25 mm) dia.
Frequent Use 4/0 AWG (95) 350 kcmil (MCM) (150 mm2)
704
Maximum 350 kcmil (MCM) (150 mm2) 500 kcmil (MCM) (240 mm2) 1-1/4" (32 mm) dia.
Frequent Use 250 kcmil (MCM) (120 mm2) 350 kcmil (MCM) (150 mm2)
705
Maximum 500 kcmil (MCM) (240 mm2) 1000 kcmil (MCM) (500 mm2) 1-3/4" (44 mm) dia.
Frequent Use 350 kcmil (MCM) (150 mm2) 750 kcmil (MCM) (400 mm2)
706
Maximum 750 kcmil (MCM) (400 mm2) 1000 kcmil (MCM) (500 mm2) 1-1/2" (38 mm) dia.
Frequent Use 500 kcmil (MCM) (240 mm2) 750 kcmil (MCM) (400 mm2)
CAT. NO. UPC NO. DESCRIPTION
718F 10507 Heavy-Duty Cable Cutter
704 24564 Heavy-Duty Cable Cutter
705 05923 Heavy-Duty Cable Cutter
706 22291 Heavy-Duty Cable Cutter
24565 24565 704 Cutter Unit (Includes 2 Blades)
24567 24567 704 Handle Unit (Includes Handle, Sleeve, Grip)
06555 06555 705 Cutter Unit (Includes 2 Blades)
05930 05930 705 Handle Unit (Includes Handle, Sleeve, Grip)
22292 22292 706 Cutter Unit (Includes 2 Blades)
22296 22296 706 Handle Unit (Includes Handle, Sleeve, Grip)
Heavy-Duty Cable Cutters
718F, 704, 705, and 706
• Strong, lightweight fiberglass handles.
• Adjustable pivot bolt provides for blade adjustment.
704, 705, and 706
• Replaceable, forged, heat treated, and precision ground blades.
• Made in USA.
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ACSR Cable Cutter
• Precision machined, forged steel blades.
• Cuts ACSR service entrance cable.
• Steel handles with rubber hand grips.
SPECIFICATIONS
Capacity ACSR cable – 2/0, 7/16" (11.1 mm)
piano wire – 1/8" (3.2 mm)
copper/aluminum cable – 350 kcmil (MCM) (150 mm2)
Length 28" (711 mm)
Weight 5.66 lbs. (2.6 kg)
CAT. NO. UPC NO. DESCRIPTION
749 32913 Heavy-Duty Cable Cutter
34320 34320 Replacement Bolt & Nut Set
Heavy-Duty Communication Cable Cutter
• Forged and heat-treated blades specially designed for
communications cable.
• Easily cuts cables up to 2-1/4" (57 mm) in diameter.
• Makes clean cuts with minimal distortion on lead-, rubber-, PVC- and
polyethelyne-sheathed cables.
• Blades and handles are replaceable in case of damage.
• Precision ground shear-type blades.
• Fiberglass handles with non-slip rubber grips.
CAT. NO. UPC NO. DESCRIPTION
765 06011 Heavy-Duty Communications Cutter
SPECIFICATIONS
Cutting Capacity 2-1/4" (57mm) Communications Cable (900 pair, 24 AWG)
Length 37" (940 mm)
Weight 7.2 lbs. (3.3 kg)
CAT. NO. UPC NO. DESCRIPTION
718 30208 Cable Cutter
Cable Cutter
• Economical, lightweight, fits easily into tool boxes.
• Heat-treated, precision ground, shear action blades.
• Steel handles with rubber grips for leverage.
• Made in USA.
SPECIFICATIONS
Capacity Copper Aluminum
Maximum 350 kcmil (MCM) (150mm2)
Frequent Use 4/0 (95 mm2) 350 kcmil (MCM) (150 mm2)
Length 18" (457 mm) Weight 2.78 lbs. (1.3 kg)
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
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Greenlee Crimping Tool Capacities
TOOL TYPE 4 TON 4.5 TON (4) 6 TON 12 TON DIE TYPE (5) 15 TON ROTATING DIE (1) QUAD-POINT DIELESS DIELESS
EK410 K425O EK22GL RK1230 RK1240 RK1550 K111 K05-1GL K09-2GL K09-3GL RK06AT(C) RK06FT 1980 1989 1990
K425BG CK22GL HK1230 HK1240 HK06AT(C) HK06FT
ECCX EK1230 EK1240 EKO6AT(C) EK06FT
CCCX CK1230 CK1240 CK06AT(C) CK06FT
HCCX HKL1230
CONNECTOR TYPE RCCX
INDUSTRIAL
Copper Lugs #8 - 250 #8 - 500 #8 - 600 (2) #8 - 750 #8 - 750 #8 - 1000 #8 - 1 #8 -1/0 #8 - 4/0 3/0 - 400 #6 - 500 #6 - 750 #8 - 4/0 #4 - 500 #4 - 1000
Copper Splices #8 - 250 #8 - 500 #8 - 600 (2) #8 - 400 #8 - 750 #8 - 1000 #8 - 1 #8 -1/0 #8 - 4/0 3/0 - 400 #6 - 500 #6 - 750 #8 - 4/0 #4 - 500 #4 - 1000
Aluminum Lugs #8 - 4/0 #8 - 300 (3) #8 - 750 #8 - 750 #8 - 1000 #6 - 400 #6 - 750 #6- 500 #6 - 1000
Aluminum Splices #8 - 4/0 #8 - 300 (3) #8 - 400 #8 - 750 #8 - 1000 #6 - 400 #6 - 750 #6- 500 #6 - 1000
Copper “C” Taps #10 - #2 #12 - #2 (4) #12 - 400 #12 - 400 #8 - 1000
Aluminum “H” Taps #6 - 500 #6 - 500 #6 - 1000
Aluminum Pin Adapters #6 - 1/0 #6 - 1/0 (3) #6 - 500 #6 - 750 #6 - 750 #6 - 500 #6 - 750
GROUNDING
Ground Grid Connectors #6 - #3 (4) #6 - 500 #6 - 500 #6 - 500
Copper “E” Taps #6 - 500 #6 - 500 #6 - 500
OVERHEAD
5/8" Service Ent. Connectors #10 - 1/0 #10 - 1/0 #10 - 1/0 (4) #10 - 1/0 #10 - 1/0 #10 - 1/0 #8 - 1/0 #8 - 1/0
.840 Service Ent. Connectors 1/0 - 4/0 1/0 - 4/0 1/0 - 4/0 (4) 1/0 - 4/0 1/0 - 4/0 1/0 - 4/0 #4 - 350 #4 - 350
Aluminum “H” Taps #6 - 4/0 #6 - 4/0 (4) #6 - 500 #6 - 500 #6 - 900
Copper “H” Taps #10 - #2 #12 - #2 (4) #12 - 4/0 #12 - 4/0 #12 - 4/0
Copper Tension Splice #6 - 2/0 #6 - 2/0 (4) #6 - 500 #6 - 500 #6- 500 #6 - 4/0 #6 - 4/0
All Aluminum Tension Splice #6 - 4/0 #6 - 4/0 (4) #6 - 587.5 #6 - 587.5 #6 - 587.5
One Piece ACSR Tension Splice #4 - 1/0 #4 - 1/0 (4) #4 - 556.5 #4 - 556.5 #4 - 556.5 #4 - 477 #4 - 477
Two Piece ACSR Tension Splice #2 - 477 #2 - 4/0 (4) #2 - 556.5 #2 - 556.5 #2 - 900
Aluminum Jumper Splice #4 - 2668 #4 - 266.8 (4) #4 - 556.5 #4 - 556.5 #4 - 795
Stirrups #2 - 4/0 #6 - 4/0 (4) #6 - 500 #6 - 500 #6 - 500
Aluminum Lugs #2 - 1/0 #4 - 4/0 (4) #4 - 556.5 #4 - 556.5 #4 - 795
Copper Lugs #6 - 1/0 1/0 - 2/0 (4) 1/0 - 500 1/0 - 500 1/0 - 500
NOTES: (1) Die wheels are rotated to match the cable size. Dies are color coded and marked with the cable size.
(2) Capacity using Greenlee K-22 dies.
(3) Capacity using Greenlee KA22 dies.
(4) Capacity using “W” dies.
(5) Capacity using “U” dies.
K425BG
Manual Crimping Tool
• Designed for crimping a wide range of overhead service entrance
connections, overhead splices, and overhead taps.
• Easy to use MD-6 type “pop” tool.
• Equipped with D3die groove and either “BG” or “O” die groove.
• The D3die groove serves as a die seat for all Greenlee and industry “W”
type dies.
• Bent fiberglass handles provide a solid grip, good leverage, and better
durability than wood.
• Teflon impregnated bushings at pivot joints provide smooth operation
and long life.
• Complete crimps are assured with an over-center cam mechanism.
• Tool can easily be checked visually for proper adjustment, and can be
adjusted with Allen wrenches.
CAT. NO. UPC NO. DESCRIPTION
K425O02064 Crimping Tool with D3and Odie grooves
K425BG 02065 Crimping Tool with D3and BG die grooves
SPECIFICATIONS
Capacity See capacity chart above
Crimping Force 9,000 lb. (40 kN)
Length 25-3/8" (645 mm)
Weight 7.1 lbs. (3.2 kg) 157
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Gator-Plus™Battery-Powered 4-Ton Crimping Tools
• New breakthrough hydraulic pump design results in an extremely
compact battery-powered crimping tool with capacity to 250 kcmil (MCM)
copper color-coded connectors. Also crimps 5/8 and 840 service entrance
connectors.
• Special compact 9.6 volt Ni-Cd battery reduces weight and size.
• Slim profile and light weight provide for one-hand operation.
• Can complete approximately 85 crimps per battery charge with 4/0 copper
connectors.
• Ram automatically retracts to signal that crimp is complete.
• Ram can be retracted in mid-cycle to adjust connector.
• Flip-open crimping head rotates 360°.
• UL and cUL Classified with Anderson, Blackburn, Burndy, ILSCO, Panduit,
Penn-Union, and Thomas & Betts copper color-coded code connectors.
• Includes two batteries, battery charger, and molded carrying case.
• Choice of 120 volt, 230 volt, or 12 volt battery charger.
CAT. NO. UPC NO. DESCRIPTION
EK41011 02033 4-Ton Battery-Powered Crimping Tool, 120 V Charger
EK41012 02034 4-Ton Battery-Powered Crimping Tool, 12 V Charger
EK41022 02035 4-Ton Battery-Powered Crimping Tool, 230 V Charger
Crimping Dies shown below.
SPECIFICATIONS
Capacity #8 AWG to 250 kcmil (MCM) copper color-coded connectors
5/8 service entrance connectors
840 service entrance connectors
Crimping Force 7,900 lb. (35 kN)
Length 14" (356 mm)
Width 3-1/8" (79 mm)
Weight 3.6 lbs. (1.6 kg)
Crimp Cycle Time ~4 seconds
Battery 9.6 volt 1.3 Ah Ni-Cd battery
Battery Charge Time 1 Hour
EK410
4-TON CRIMPING DIE KIT*
CAT. NO. UPC NO. DESCRIPTION
KC4CU 02037 Complete Die Set for copper connector. Includes dies for #8 to 250 kcmil
(MCM) copper connectors (dies can be stored in tool carrying case).
DIES FOR CRIMPING COLOR-CODED COPPER LUGS & SPLICES*
CAT. NO. UPC NO. COPPER CABLE SIZE COLOR CODE
KC4-8 02075 8 AWG Red
KC4-6 02076 6 AWG Blue
KC4-4 02077 4 AWG Gray
KC4-2 02078 2 AWG Brown
KC4-1 02079 1 AWG Green
KC4-1/0 02080 1/0 AWG Pink
KC4-2/0 02081 2/0 AWG Black
KC4-3/0 02082 3/0 AWG Orange
KC4-4/0 02083 4/0 AWG Purple
KC4-250 02084 250 kcmil (MCM) Yellow
*Note: Connections are UL and cUL classified for copper when used with Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Thomas & Betts and Penn-Union color-coded lugs and splices.
KC4 DIES FOR SERVICE ENTRANCE CONNECTORS
CAT. NO. UPC NO. DESCRIPTION
KC4-10 02021 Crimping Dies for 5/8" Service
Entrance Connectors
KC4-840 02022 Crimping Dies for 840 Service
Entrance Connectors
Crimping Dies for 4-Ton EK410 Tools
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SPECIFICATIONS
Capacity Color-coded copper lugs and splices, 600 kcmil (MCM). Color-coded
aluminum lugs and splices, 350 kcmil (MCM). For capacity with other
types of connectors, see chart on page 157.
Crimping Force 12,000 lb (53 kN) Length 12-3/8" (314 mm)
Height 11-3/4" (298 mm) Weight 9.7 lbs. (4.4 kg)
Battery 12 Volt 2.0 Ah NiCd Battery charge time 1 hour
CAT. NO. UPC NO. DESCRIPTION
EK22GL11 03551 6-Ton Battery-Powered Crimping Tool,
120 V Charger
EK22GL12 03552 6-Ton Battery-Powered Crimping Tool,
12 V Charger
EK22GL22 03553 6-Ton Battery-Powered Crimping Tool,
230 V Charger
Crimping Dies on page 170.
Gator-Plus™Battery-Powered 6-Ton Crimping Tools
• Ram automatically retracts after the crimp is complete. Operator doesn’t
need to push a retract lever.
• A two-speed pump advances the ram quickly to start the crimp. Crimp
times range from about 5 to 7 seconds depending on the connector.
• Powerful 12 volt 2.0 Ah battery provides up to 120 crimps per charge.
• UL Classified and CSA Certified with Anderson, Blackburn, Burndy, ILSCO,
Panduit, Penn-Union and T&B copper lugs and splices to 600 kcmil (MCM).
UL & CUL classified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Penn-
Union, & Thomas & Betts aluminum lugs & splices to 350 kcmil (MCM).
• Flip-top style opens easily with a simple pull on the side piece and
rotates 360°.
• Includes one-hour battery charger, steel carrying case and two batteries.
• Choice of a 120 volt, 230 volt, or 12 volt battery charger.
• Equipped with die adapters for “W” type dies. The adapters are equivalent
to “D3” dies.
• U.S. Patent #6,206,663.
EK22GL11
CAT. NO. UPC NO. DESCRIPTION
CK22GL11 01368 6-Ton Corded Crimping Tool, 120 V
CK22GL22 01369 6-Ton Corded Crimping Tool, 230 V
Gator-Plus™6-Ton Corded Crimping Tools
• Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No
need to charge batteries or worry about running out of power.
• Equipped with 15 foot (5 m) cord. Can be used with extension cords.
• Ram automatically retracts after the crimp is complete. Operator doesn’t
need to push a retract lever.
• A two-speed pump advances the ram quickly to start the crimp. Crimp
completion time is reduced by over 25%. Crimp times range from about
5 to 7 seconds depending on the connector.
• UL Classified and CSA Certified with Anderson, Blackburn, Burndy, ILSCO,
Panduit, Penn-Union and T&B copper lugs and splices to 600 kcmil (MCM).
UL & CUL classified with Anderson, Blackburn, Burndy, ILSCO, Panduit, Penn-
Union, & Thomas & Betts aluminum lugs & splices to 350 kcmil (MCM).
• Flip-top style opens easily with a simple pull on the side piece and
rotates 360°.
• Equipped with die adapters for “W” type dies. The adapters are equivalent
to “D3” dies.
• Includes steel carrying case.
• U.S. Patent #6,206,663.
SPECIFICATIONS
Capacity Color-coded copper lugs and splices, 600 kcmil (MCM). Color-coded
aluminum lugs and splices, 350 kcmil (MCM). For capacity with
other types of connectors, see chart on page 176.
Crimping Force 12,000 lb. (53 kN) Height 11-3/4" (298 mm)
Length 12-3/8" (314 mm) Weight 9.7 lbs. (4.4 kg)
159
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SPECIFICATIONS
Capacity EK1230 & EK1240 – See crimping tool capacity chart on
page 157;
EK1240K – ASCR terminals 1033 kcmil (MCM),
ASCR tension fittings 477 kcmil (MCM)
Crimping Force 24,000 lb (106 kN)
Length EK1230 – 14-5/8" (371 mm); EK1240 – 15-1/4" (387 mm);
EK1240K – 15-3/4" (398 mm)
Weight EK1230 – 14.1 lbs (6.4 kg);
EK1240 & EK1240K – 14.9 lbs. (6.8 kg)
Crimping Dies on page 171.
EK1230
EK1240
EK1240K
EK1240C
Gator-Plus™12-Ton Battery-Powered Crimping Tools
• Three crimping head choices: EK1230 for industry “U” type dies with
1.20" (30 mm) opening, EK1240 for industry “U” type dies with 1.65"
(42 mm) opening, and EK1240K for Kearney PH2 type dies.
• New head designs result in lower weight and improved durability –
tested to 50,000 crimp cycles.
• Two-speed pump to reduce cycle time.
• Ram automatically retracts when crimp cycle is complete –
a Greenlee exclusive.
• Crimping heads rotate 360°.
• Covered head models have two layers of PVC that total approximately
3/16" (4.8 mm) thick. The outer layer is black and the inner layer is red.
• Powerful 12 volt 2.0Ah battery provides up to 35 crimps per charge.
• Includes one-hour battery charger, steel carrying case, and two batteries.
• U.S. Patent 6,206,663.
CAT. NO. UPC NO. DESCRIPTION
EK123011 06429 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm)
opening, 120 V Charger
EK123012 06431 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm)
opening, 12 V Charger
EK123022 06432 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm)
opening, 230 V Charger
EK1230C11 07190 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm)
opening, PVC covered, 120 V Charger
EK1230C12 07191 12-Ton Battery-Powered Crimping Tool, 1.2" (30 mm)
opening, 12 V Charger
EK1230C22 07192 12-Ton Battery Powered Crimping Tool, 1.2" (30 mm)
opening, PVC covered, 230 V Charger
EK124011 06436 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm)
opening, 120 V Charger
EK124012 06437 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm)
opening, 12 V Charger
EK124022 06439 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm)
opening, 230 V Charger
EK1240C11 07193 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm)
opening, PVC covered, 120 V Charger
EK1240C12 07194 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm)
opening, PVC covered, 12 V Charger
EK1240C22 07195 12-Ton Battery-Powered Crimping Tool, 1.65" (42 mm)
opening, PVC covered, 230 V Charger
EK1240K11 06443 12-Ton Battery-Powered Crimping Tool, Kearney head,
120 V Charger
EK1240K12 06444 12-Ton Battery-Powered Crimping Tool, Kearney head,
12 V Charger
EK1240K22 06445 12-Ton Battery-Powered Crimping Tool, Kearney head,
230 V Charger
EK1240KC11 07196 12-Ton Battery-Powered Crimping Tool, Kearney Head,
PVC covered, 120 V Charger
EK1240KC12 07197 12-Ton Battery-Powered Crimping Tool, Kearney Head,
PVC covered, 12 V Charger
EK1240KC22 07198 12-Ton Battery-Powered Crimping Tool, Kearney Head,
PVC covered, 230 V Charger
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
greenlee.com
WIRE & CABLE TERMINATION
CAT. NO. UPC NO. DESCRIPTION
CK123011 01370 Corded 12-Ton Crimping Tool, 1.2" (30 mm)
opening, 120 V
CK123022 01372 Corded 12-Ton Crimping Tool, 1.2" (30 mm)
opening, 230 V
CK124011 01373 Corded 12-Ton Crimping Tool, 1.65" (42 mm)
opening, 120 V
CK124022 01374 Corded 12-Ton Crimping Tool, 1.65" (42 mm)
opening, 230 V
Gator-Plus™12-Ton Corded Crimping Tools
• Operates directly from 120 volt or 230 volt electrical outlets. No need to
charge batteries or worry about running out of power.
• Equipped with 15 foot (5 m) cord. Can be used with extension cords.
• Two crimping head choices: CK1230 for industry “U” type dies with 1.20"
(30 mm) opening, and CK1240 for industry “U” type dies with 1.65"
(42 mm) opening.
• New head designs result in lower weight and improved durability –
tested to 50,000 crimp cycles.
• Two-speed pump to reduce cycle time.
• Ram automatically retracts when crimp cycle is complete –
a Greenlee exclusive.
• Crimping heads rotate 360°.
• Includes steel carrying case.
SPECIFICATIONS
Capacity EK1230 & EK1240 – See crimping tool capacity chart on page 157
Crimping Force 24,000 lb (106 kN)
Length CK1230: 14-5/8" (371 mm); CK1240: 15-1/4" (387 mm)
Weight CK1230: 14.1 lbs (6.4 kg);
CK1240: 14.9 lbs (6.8 kg)
HK1230
HK1240K
HK1240KC
HK1240
12-Ton Manual Hydraulic Crimping Tools
• Three crimping head choices: HK1230 for industry “U” type dies with
1.20" (30 mm) opening, HK1240 for industry “U” type dies with 1.65"
(42 mm) opening, and HK1240K for Kearney PH2 type dies.
• New head designs result in lower weight and improved durability – tested
to 50,000 crimp cycles.
• Two-speed pump to reduce cycle time.
• Ram automatically retracts when crimp cycle is complete –
a Greenlee exclusive.
• Crimping heads rotate 360°.
• Smaller and lighter than competitive tools.
• Covered head models have two layers of PVC that total approximately
3/16" (4.8 mm) thick. The outer layer is black and the inner layer is red.
• Includes steel carrying case.
• U.S. Patent #6,206,663.
CAT. NO. UPC NO. DESCRIPTION
HK1230 06426 12-Ton Hydraulic Crimping Tool, 1.2" (30 mm) opening
HK1230C 07199 12-Ton Hydraulic Crimping Tool, 1.2" (30 mm) opening,
PVC covered
HK1240 06427 12-Ton Hydraulic Crimping Tool, 1.65" (42 mm) opening
HK1240C 07202 12-Ton Hydraulic Crimping Tool, 1.65" (42 mm) opening,
PVC covered
HK1240K 06428 12-Ton Hydraulic Crimping Tool, Kearney head
HK1240KC 07203 12-Ton Hydraulic Crimping Tool, Kearney head,
PVC covered
Crimping Dies on page 171.
SPECIFICATIONS
Capacity HK1230 & HK1240 – See crimping tool capacity chart on pg. 157;
HK1240K – ASCR terminals 1033 kcmil (MCM),
ASCR tension fittings 477 kcmil (MCM)
Crimping Force 24,000 lbs (106 kN)
Length HK1230 – 20-3/8" (518 mm); HK1240 – 21-1/2" (546 mm);
HK1240K – 22" (557 mm)
Weight HK1230 – 12.2 lbs (5.5 kg); HK1240 & HK1240K – 13.2 lbs. (6.0 kg)
161
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162
WIRE & CABLE TERMINATION
RK1230
RK1240
RK1240K
RK1240C
12-Ton Manual Hydraulic Crimping Tool
• Two-speed ram advances fast and shifts to lower speed to complete the
crimp.
• Strong, lightweight fiberglass handles.
• Push button permits dies to be inserted and removed easily.
• The “C” style head has a 1.2" (30 mm) opening for easy placement on
connectors.
• Tool is supplied in a durable molded plastic carrying case.
• Accepts Greenlee and industry “U” style dies for 12-ton tools.
• Includes molded carrying case.
CAT. NO. UPC NO. DESCRIPTION
HKL1230 01760 12-Ton Hydraulic Crimping Tool, 1.2" (30 mm) opening
Crimping Dies on page 171.
SPECIFICATIONS
Capacity See crimping tool capacity chart on page 157.
Crimping Force 24,000 lbs (106 kN)
Length 24-1/4" (616 mm)
Weight 14.1 lbs (6.4 kg)
12-Ton Remote-Powered Crimping Heads
• Three crimping head choices: RK1230 for industry “U” type dies with
1.20" (30 mm) opening, RK1240 for industry “U” type dies with 1.65"
(42 mm) opening, and RK1240K for Kearney PH2 type dies.
• New head designs result in lower weight and improved durability – tested
to 50,000 crimp cycles.
• Boss included on each crimping head for use with hotsticks.
• Easy to get into tight locations, lightweight makes them excellent choices
for hotstick use.
• Single-acting tools that require an external hydraulic pump capable of
10,000 psi (700 bar).
• Equipped with a 3/8" male screw type coupler.
• Capable of crimping a wide range of lugs, C-taps, H-taps and overhead
tension sleeves.
• Covered head models have two layers of PVC that total approximately
3/16" (4.8 mm) thick. The outer layer is black and the inner layer is red.
• Includes steel carrying case.
• See page 333 for hydraulic hose and pump selection.
CAT. NO. UPC NO. DESCRIPTION
RK1230 05350 12-Ton Remote-Powered Crimping Head, 1.2" (30 mm)
opening
RK1230C 07204 12-Ton Remote-Powered Crimping Head, 1.2" (30 mm)
opening, PVC covered
RK1240 05351 12-Ton Remote-Powered Crimping Head, 1.65" (42 mm)
opening
RK1240C 07205 12-Ton Remote-Powered Crimping Head, 1.65" (42 mm)
opening, PVC covered
RK1240K 05352 12-Ton Remote-Powered Crimping Head, Kearney head
RK1240KC 07207 12-Ton Remote-Powered Crimping Head, Kearney head,
PVC covered
Crimping Dies on page 171.
SPECIFICATIONS
Capacity RK1230 & RK1240 – See crimping tool capacity chart on pg. 157;
RK1240K – ASCR terminals 1033 kcmil (MCM), ASCR tension fittings
477 kcmil (MCM)
Crimping Force 24,000 lbs (106 kN)
Length RK1230 – 10-3/4" (273 mm); RK1240 – 11-7/8" (302 mm);
RK1240K – 12-1/4" (311 mm)
Weight RK1230 – 8.7 lbs (3.9 kg); RK1240 & RK1240K – 9.7 lbs. (4.4 kg)
Max. Operating Pressure 10,000 psi (700 bar)
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
greenlee.com
WIRE & CABLE TERMINATION
163
15-Ton Crimping Tool
• Interchangeable adapters permit the use of a wide variety of die types for
all common crimping applications.
• Accepts Kearney PH4/PH14 dies without adapters.
• Lightweight.
• Zinc-plated head resists corrosion better than other finishes.
• Hot stick attachment point is standard.
• Operates with most 10,000 psi (700 bar) hydraulic sources.
• Equipped with 3/8" male screw type 10,000 psi (700 bar) coupler.
• Includes steel carrying case.
• See page 333 for hydraulic hose and pump selection.
CAT. NO. UPC NO. DESCRIPTION
RK1550 05386 15-Ton Single-Acting Remote-Powered Crimping Tool
48820 48820 Die Adapters – Burndy P dies (Y46), Ilsco ILD-P dies
48788 48788 Die Adapters – T&B 15600 dies, Blackburn 15600 dies
48802 48802 Die Adapters – Greenlee U dies, Burndy U dies,
Ilsco ILD dies, T&B 15500 dies, Blackburn 15500 dies
48824 48824 Die Adapters – Kearney PH2/WH2 dies
SPECIFICATIONS
Capacity Color-Coded copper lugs and splices: #8 to 1000 kcmil (MCM)
Color-Coded aluminum lugs and splices: #8 to 1000 kcmil (MCM)
For other connector types, see the capacity chart in the Greenlee catalog
Crimping Force at 10,000 psi (700 bar) 30,000 lbs (133 kN)
Length 15" (380 mm);
Width 3" (76 mm)
Height 5-3/8" (135 mm)
Weight 14.1 lbs. (6.4 kg)
Operating Pressure 10,000 psi (700 bar)
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
greenlee.com
164
WIRE & CABLE TERMINATION
Crimping Tool 8-1 AWG
• Small size and lightweight make this an ideal tool for crimping small lugs
and splices.
• Easily fits in tool pouches.
• Full-cycle mechanism assures that crimps are complete.
• Jaws can be opened in mid-cycle if necessary to adjust connector.
• Wide grips make crimping easy on the hands.
• UL and cUL classified with Anderson, Blackburn, Burndy, ILSCO, Panduit,
Penn-Union, and Thomas & Betts copper color-coded code connectors.
SPECIFICATIONS
Capacity 8 AWG - 1 AWG copper color-coded connectors
Length 10" (273 mm)
Weight 1.4 lbs. (0.6 kg)
CAT. NO. UPC NO. DESCRIPTION
K111 10763 Crimping Tool
CAT. NO. UPC NO. DESCRIPTION
K05-1GL 02624 Crimping Tool
K05-1SPGL 02625 Crimping Tool, full cycle mechanism
CAT. NO. UPC NO. DESCRIPTION
K09-2GL 02628 Crimping Tool
K09-2SPGL 02629 Crimping Tool, full cycle mechanism
CAT. NO. UPC NO. DESCRIPTION
K09-3GL 02630 Crimping Tool
K-Series Crimping Tool 3/0-400
• UL classified and CSA certified with Anderson, Blackburn, Burndy, ILSCO,
Panduit, Thomas & Betts and Penn-Union copper connectors.
• Crimps the larger copper connector sizes all the way to 400 kcmil (MCM).
• Color-coded, hexagonal rotating dies.
SPECIFICATIONS
Capacity 3/0 AWG - 400 kcmil (MCM) Copper
Length 25.5" (650 mm)
Weight 6.4 lbs. (2.6 kg)
K-Series Crimping Tool – 8-4/0 AWG
• UL classified and CSA certified with Anderson, Blackburn, Burndy, ILSCO,
Panduit, Thomas & Betts and Penn-Union copper connectors.
• Crimps all the popular small to mid-range copper connector sizes.
• Long length results in low handle efforts.
• Color-coded, hexagonal rotating dies.
SPECIFICATIONS
Capacity 8 AWG - 4/0 AWG Copper
Length 25.5" (650 mm)
Weight 6.4 lbs. (2.9 kg)
K-Series Crimping Tool 8-1/0 AWG
• Crimps smaller copper connectors.
• UL classified and CSA certified with Anderson, Blackburn, Burndy, ILSCO,
Panduit, Thomas & Betts and Penn-Union copper connectors.
• Small, lightweight, easy to handle.
• Easy to get in tight locations.
• Color-coded, hexagonal rotating dies.
SPECIFICATIONS
Capacity 8 AWG - 1/0 AWG Copper
Length 15.4" (390 mm)
Weight 2.4 lbs. (1.1 kg)
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
165
WIRE & CABLE TERMINATION
EK06AT
SPECIFICATIONS
Capacity
See crimping tool capacity chart on page 157.
Length EK60AT – 14 in. (355 mm), EK60FT – 14-7/8 in. (378 mm)
Weight EK60AT – 11.1 lbs. (5.0 kg), EK60FT – 10.8 lbs. (4.9 kg)
Battery Voltage 12V; Battery Charge Time 1 hour
*FT tools are UL and cUL classified with #4AWG – 750 kcmil (MCM) copper color-coded connectors and #6AWG –
750 kcmil (MCM) aluminum color-coded connectors of the following brands: Anderson, Blackburn, FCI Burndy, Ilsco,
Panduit, Penn-Union, and Thomas & Betts.
AT tools are UL and cUL classified with #4 – 500 kcmil (MCM) copper color-coded connectors ...of the following
brands: Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Penn-Union, & Thomas & Betts.
EK06FT
Gator-Plus™Battery-Powered Quad-Point Dieless Crimping Tools*
• Utilizes four indentors to make the crimp.
• Two-speed pump advances the ram quickly to start the crimp, reducing
crimp completion time. The ram automatically retracts after the crimp
is complete.
• Lightweight, featuring an angled pistol grip and a 360° rotating head.
• Flip-top style uses a pull pin to open head for easy removal from
the connector.
• Includes two batteries, battery charger, steel carrying case, test gauge
and test slugs.
• Choice of a 120 volt, 230 volt, or 12 volt one-hour battery charger.
• U.S. Patent 6,206,663.
CAT. NO. UPC NO. DESCRIPTION
EK06AT11 06069 Quad-Point Battery-Powered Crimping Tool, Open Head
Dieless, 120 V Charger
EK06AT12 06070 Quad-Point Battery-Powered Crimping Tool, Open Head
Dieless, 12 V Charger
EK06AT22 06071 Quad-Point Battery-Powered Crimping Tool, Open Head
Dieless, 230 V Charger
EK06ATC11 06203 Quad-Point Battery-Powered Crimping Tool, Open Rubber
Covered Head Dieless, 120 V Charger
EK06ATC12 06204 Quad-Point Battery-Powered Crimping Tool, Open Rubber
Covered Head Dieless, 12 V Charger
EK06ATC22 06206 Quad-Point Battery-Powered Crimping Tool, Open Rubber
Covered Head Dieless, 230 V Charger
EK06FT11 06072 Quad-Point Battery-Powered Crimping Tool, Flip-Top Head
Dieless, 120 V Charger
EK06FT12 06073 Quad-Point Battery-Powered Crimping Tool, Flip-Top Head
Dieless, 12 V Charger
EK06FT22 06074 Quad-Point Battery-Powered Crimping Tool, Flip-Top Head
Dieless, 230 V Charger
greenlee.com
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
greenlee.com
166
WIRE & CABLE TERMINATION
*FT tools are UL and cUL classified with #4AWG – 750 kcmil (MCM) copper color-coded connectors
and #6AWG – 750 kcmil (MCM) aluminum color-coded connectors of the following brands:
Anderson, Blackburn, FCI Burndy, Ilsco, Panduit, Penn-Union, and Thomas & Betts.
AT tools are UL and cUL classified with #4 – 500 kcmil (MCM) copper color-coded connectors
...of the following brands: Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Penn-Union, &
Thomas & Betts.
*FT tools are UL and cUL classified with #4AWG – 750 kcmil (MCM) copper color-coded connectors
and #6AWG – 750 kcmil (MCM) aluminum color-coded connectors of the following brands:
Anderson, Blackburn, FCI Burndy, Ilsco, Panduit, Penn-Union, and Thomas & Betts.
AT tools are UL and cUL classified with #4 – 500 kcmil (MCM) copper color-coded connectors
...of the following brands: Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Penn-Union, &
Thomas & Betts.
HK06FT
HK06AT
Gator-Plus™Quad-Point Dieless Crimping Tools*
• Operates directly from 120 volt or 230 volt 50 Hz electrical outlets. No
need to charge batteries or worry about running out of power.
• Equipped with 15 foot (5 m) cord. Can be used with extension cords.
• 6.2-ton capacity. Utilizes four indentors to make the crimp.
• Two-speed pump advances the ram quickly to start the crimp, reducing
crimp completion time. The ram automatically retracts after the crimp
is complete.
• Lightweight, featuring an angled pistol grip and a 360° rotating head.
• Flip-top style uses a pull pin to open head for easy removal from
the connector.
• Includes steel carrying case, test gauge and test slugs.
• U.S. Patent 6,206,663.
CAT. NO. UPC NO. DESCRIPTION
CK06AT11 01377 Corded Quad-Point Crimping Tool, Open Head, 120 V
CK06AT22 01378 Corded Quad-Point Crimping Tool, Open Head, 230 V
CK06FT11 01380 Corded Quad-Point Crimping Tool, Flip-Top Head, 120 V
CK06FT22 01381 Corded Quad-Point Crimping Tool, Flip-Top Head, 230 V
SPECIFICATIONS
Capacity See crimping tool capacity chart on page 157.
Crimping Force 6.2 tons (55 kN)
Length CK60AT – 14 in. (355 mm), CK60FT – 14-7/8 in. (378 mm)
Weight CK60AT – 11.1 lbs. (5.0 kg), CK60FT – 10.8 lbs. (4.9 kg)
Operating Voltage CK60AT11 – 120 volts, CK60AT22 – 230 volts
CK60ATC11 – 120 volts, CK60ATC22 – 230 volts
CK60FT11 – 120 volts, CK60FT22 – 230 volts
Manual Hydraulic Quad-Point Dieless Crimping Tools*
• Utilize four indentors to make the crimp.
• Two-speed pump advances the ram quickly to start the crimp, reducing
crimp completion time. The ram automatically retracts after the crimp
is complete.
• Flip-top style uses a pull pin to open head for easy removal from the
connector.
• Compact, featuring a 360° rotating head.
• Includes steel carrying case, test gauge and test slugs.
• U.S. Patent 6,206,663.
CAT. NO. UPC NO. DESCRIPTION
HK06AT 06065 Hydraulic Quad-Point Crimping Tool, Open Head Dieless
HK06ATC 06201 Hydraulic Quad-Point Crimping Tool, Open Rubber
Covered Head Dieless
HK06FT 06196 Hydraulic Quad-Point Crimping Tool, Flip-Top Dieless
SPECIFICATIONS
Capacities See crimping tool capacity chart on page 157.
Length HK60AT – 20-3/4 in. (525 mm), HK60FT – 21-1/16 in. (535 mm)
Weight 9.0 lbs. (4.1 kg)
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
167
WIRE & CABLE TERMINATION
RK06FT
RK06AT
Indentor Crimping Tool
• Crimps lugs and splices on color-coded copper connectors or battery
connectors. Not for use on aluminum cable.
• Simple screw adjustment for connector size.
• Forged handle for durability.
SPECIFICATIONS
Capacity 8 AWG - 250 kcmil (MCM) color-coded copper connectors or battery
connectors
Length 22-3/8" (568 mm)
Weight 6.8 lbs. (3.1 kg)
SPECIFICATIONS
Capacities See crimping tool capacity chart on page 157
Crimping Force 6.2 tons (55 kN)
Length RK60AT – 10 in. (254 mm), RK60FT – 10-1/2 in. (267 mm)
Weight 6.2 lbs. (2.8 kg)
CAT. NO. UPC NO. DESCRIPTION
1980 35019 Indentor Crimping Tool
Dieless Crimping Tool to 500 kcmil (MCM)
• Dieless crimping head, no dies to lose or replace.
• Patented pressure system automatically changes crimping force for each
connector size and type. Eliminates errors.
• Seven indent profile requires fewer crimps per connector.
• Automatic two speed pump for rapid advance. Minimizes crimping time
and number of strokes.
• 8-1/2 ton (75.6 kN) maximum crimping force.
• Swivel head rotates 180° for maximum flexibility.
• Includes Pressure Test Kit and steel carrying case
• Not for use with “C” and “H” taps.
SPECIFICATIONS
Copper – 4 AWG - 500 kcmil (MCM)
Aluminum – 6 AWG - 500 kcmil (MCM) (see chart on page 157)
Length 22-1/2" (572 mm); Weight 14.75 lbs. (6.7 kg)
CAT. NO. UPC NO. DESCRIPTION
1989 35955 Dieless Crimping Tool to 500 kcmil (MCM)
36202 36202 Replacement Pressure Test Kit includes
30 Test Slugs and Gauge
*FT tools are UL and cUL classified with #4AWG – 750 kcmil (MCM) copper color-coded connectors and #6AWG –
750 kcmil (MCM) aluminum color-coded connectors of the following brands: Anderson, Blackburn, FCI Burndy, Ilsco,
Panduit, Penn-Union, and Thomas & Betts.
AT tools are UL and cUL classified with #4 – 500 kcmil (MCM) copper color-coded connectors ...of the following
brands: Anderson, Blackburn, FCI Burndy, ILSCO, Panduit, Penn-Union, & Thomas & Betts.
Quad-Point Dieless Remote Powered Crimping Heads*
• Utilize four indentors to make the crimp.
• Operates from 10,000 psi (700 bar) hydraulic pumping sources.
• Small and lightweight for difficult to reach locations.
• Equipped with 3/8 in. male screw-type couplers.
• Flip-top style uses a pull pin to open head for easy removal from the
connector.
• Includes steel carrying case, test gauge and test slugs.
• See page 301 for hose and pump selection.
CAT. NO. UPC NO. DESCRIPTION
RK06AT 06066 Remote Powered Quad-Point Crimping Tool, Open Head
Dieless
RK06FT 06197 Remote Powered Quad-Point Crimping Tool, Flip-Top Head
Dieless
greenlee.com
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
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WIRE & CABLE TERMINATION
Utility Dieless Crimping Tool
• Self-contained hydraulic crimper/press designed to crimp compression
sleeves and lugs in underground applications.
• Dieless crimping head, no dies to lose or replace.
• Automatic pressure setting, easy to use.
• Two speed pump for rapid ram advance, 15 ton (133.4 kN) maximum
crimping force.
• Hinged head opens for easy loading and unloading.
• Head rotates 180°.
• Includes Pressure Test Kit and steel carrying case.
SPECIFICATIONS
Capacity Copper – 1/0 - 1000 kcmil (MCM)
Aluminum – 1/0 - 1000 kcmil (MCM)
For use with connectors up to a maximum of 1.895" (48 mm) diameter
Weight 16.5 lbs. (7.5 kg)
Dieless Crimping Tool to 1000 kcmil (MCM)
• Dieless crimping head, no dies to lose or replace.
• Patented pressure system automatically changes crimping force for
each connector size/type. Eliminates errors.
• Seven indent profile requires fewer crimps per connector.
• Automatic two speed pump for rapid advance.
• 15 ton (133.4 kN) maximum crimping force.
• Swivel head rotates 180° for maximum flexibility.
• Hinged head for easy connector loading and unloading.
• Includes Pressure Test Kit and steel carrying case.
• Not for use with “C” and “H” taps.
SPECIFICATIONS
Capacity Copper – #4 AWG - 1000 kcmil (MCM)
Aluminum – # 6 AWG - 1000 kcmil (MCM)
(see chart on page 147)
For use with connectors up to a maximum of 1.815" (46.10 mm) diameter
Length 26.5 in. (673 mm); Weight 16.5 lbs. (7.5 kg)
CAT. NO. UPC NO. DESCRIPTION
1990 32489 Dieless Crimping Tool to 1000 kcmil (MCM)
32891 32891 Replacement Pressure Test Kit includes
30 Test Slugs and Gauge
CAT. NO. UPC NO. DESCRIPTION
44999 44999 Utility Dieless Crimping Tool
32891 32891 Replacement Pressure Test Kit includes
30 Test Slugs and Gauge
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
WIRE & CABLE TERMINATION
Dieless Crimper Connector Brand Uses, UL Classified & CSA Certified ■
DUAL RATED DUAL RATED COPPER COPPER ALUMINUM ALUMINUM COPPER
CONNECTOR GREENLEE ALUMINUM ALUMINUM SLEEVES LUGS PIN OFFSET PIGTAIL
BRAND CRIMPER NO. SLEEVES LUGS CONNECTORS CONNECTORS ADAPTERS
ANDERSON 1989 & 1990 VACS VACL VHS/VHSS VHCL CEP CEPO —
BLACKBURN®1989 & 1990 ASP ATL CSP/CU CTL-2, CTL — — —
CTL-L/LCN
BURNDY™1989 & 1990 YS-A YA-A YS/YS-L YA/YA-L/YA-2L AYP AYPO —
YA-ATN YA-2LN/YA-2N
YA-L-TC/YA-L-2TC
ILSCO 1989 AS ACL/ACN CT/CTL CRA/CRB ACM ACO —
2ACL/2ACN CRA-L/CRB-L
CRA-2L/CRB-2L
1990 AS ACL/ACN CT/CTL CRA/CRB ACM ACO CPM
2ACL/2ACN CRA-L/CRB-L #6 AWG-1000 2/0 AWG-1000
CRA-2L/CRB-2L kcmil (MCM) AL kcmil (MCM) AL
T&B•1989 60507-60571 60106-60172 54506-54518 54106-54187 — — —
60230-60273 54806-54818 54206-54287
54906-54918
54854-54876
1990 60507-60584 60106-60184 54506-54582 54106-54128 — — —
60230-60284 54806-54882 54206-54228
54906-54928
54854-54882
TELEDYNE
PENN-UNION 1990 PIK BLUA BCU BLU TP TPO —
BBCU BBLU
CABLE SIZE
6 AWG 500 kcmil 4 AWG-500 kcmil (MCM) 6 AWG- 2/0 AWG- 6 AWG-
1989 (MCM) Copper and Copper 500 kcmil (MCM) 500 kcmil (MCM) 500 kcmil
Aluminum Aluminum Aluminum (MCM)
Aluminum
6 AWG 1000 kcmil 4 AWG-1000 kcmil (MCM) 6 AWG- 2/0 AWG-
1990 (MCM) Copper or Copper 750 kcmil (MCM) 750 kcmil (MCM)
Aluminum Aluminum Aluminum
■When used with standard, concentric, compressed or compact stranded copper and aluminum conductors. Blackburn
®
is a registered trademark of Thomas & Betts.
•Connector size within rated capacity of individual crimper.
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169
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170
WIRE & CABLE TERMINATION
6-TON CRIMPING KITS*
CAT. NO. UPC NO. DESCRIPTION
K22S1GL 03078 Die Kit for #8-600 Copper Connectors – Includes all
copper die sets listed below and carrying case
KD06AL 01631 Die Kit for #8-350 Aluminum Connectors – Includes all
die sets listed below and carrying case
DIES FOR CRIMPING COLOR-CODED COPPER & ALUMINUM LUGS & SPLICES*
(Require UA22 adapter when used with ECCX, CCCX, HCCX, & RCCX tools)
22 SERIES CRIMPING DIES
ALUMINUM COPPER
CABLE SIZE CAT. NO. UPC NO. COLOR CAT. NO. UPC NO. COLOR
8 AWG KA22-8 06744 Blue K22-0 03079 Red
6 AWG KA22-6 06745 Gray K22-1 03080 Blue
4 AWG KA22-4 06746 Green K22-2 03081 Gray
2 AWG KA22-2 06747 Pink K22-3 03082 Brown
1 AWG KA22-1 06749 Gold K22-31 03083 Green
1/0 AWG KA22-1/0 06750 Tan K22-4 03084 Pink
2/0 AWG KA22-2/0 06751 Olive K22-5 03085 Black
3/0 AWG KA22-3/0 06752 Ruby K22-6 03086 Orange
4/0 AWG KA22-4/0 06753 White K22-7 03087 Purple
250 kcmil (MCM) KA22-250 06754 Red K22-8 03088 Yellow
300 kcmil (MCM) KA22-300 06755 Blue K22-9 03089 White
350 kcmil (MCM) KA22-350 06756 Brown K22-10 03090 Red
400 kcmil (MCM) — — — K22-11 03091 Blue
500 kcmil (MCM) — — — K22-12 03092 Brown
600 kcmil (MCM) — — — K22-13 03093 Green
DIES FOR USE WITH SERVICE ENTRANCE CONNECTORS, C-TAPS, H-TAPS, OVERHEAD AND
UNDERGROUND CONNECTORS (Require UAW adapter when used with ECCX, CCCX, HCCX,
& RCCX tools)
“W”-STYLE DIES
CAT. NO. UPC NO. BURNDY NO. CAT. NO. UPC NO. BURNDY NO.
KD6-10 10165 W-BG KD6-19 10174 W-243
KD6-11 10166 W-O KD6-20 10175 W-247
KD6-12 10167 W-C KD6-21 10176 W-249
KD6-14 10169 W-161 KD6-22 10177 W-164
KD6-15 10170 W-162 KD6-24 10179 W-237
KD6-16 10171 W-163 KD6-25 10180 W-239
KD6-18 10173 W-166 KD6-27 10182 W-28K
*Note: Connections are UL classified for copper and aluminum, CSA certified for copper and ULC classified for aluminum when used with Greenlee tools on Anderson®, Blackburn®,FCI
Burndy®, ILSCO®, Panduit®, Thomas & Betts®and Penn-Union®color-coded lugs and splices.
Crimping Dies for 6-Ton Tools
All dies on this page for use with ECCX, EK22GL, CCCX, CK22GL, HCCX, and
RCCX tools.
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171
WIRE & CABLE TERMINATION
12-TON CRIMPING KITS
“U” STYLE DIE KITS
CAT. NO. UPC NO. DESCRIPTION
KD12CU 10260 Die Kit for #6-750 Copper Connectors – Includes all
copper die sets below except 07378.
KD12AL 10261 Die Kit for #6-750 Aluminum Connectors – Includes all
aluminum die sets below except 35776.
DIES FOR CRIMPING COLOR-CODED COPPER & ALUMINUM LUGS & SPLICES
“U” STYLE DIES
ALUMINUM COPPER
CABLE SIZE GREENLEE UPC NO. BURNDY NO. COLOR GREENLEE UPC NO. BURNDY NO. COLOR
8 AWG 35776 U8CABT Blue 07378 U8CRT Red
6 AWG 35777 U6CABT Gray 35776 U8CABT Blue
4 AWG 35779 U4CABT Green 35777 U6CABT Gray
2 AWG 35780 U2CABT Pink 35778 U2CRT Brown
1 AWG 35791 U1CART Gold 35779 U4CABT Green
1/0 AWG 35792 U25ART Tan 35780 U2CABT Pink
2/0 AWG 35793 U26ART Olive 35781 U26RT Black
3/0 AWG 35794 U27ART Ruby 35782 U27RT Orange
4/0 AWG 35785 U28ART White 35783 U28RT Purple
250 kcmil (MCM) 35786 U29ART Red 35784 U29RT Yellow
300 kcmil (MCM) 35787 U30ART Blue 35785 U28ART White
350 kcmil (MCM) 35788 U31ART Brown 35786 U29ART Red
400 kcmil (MCM) 35789 U32ART Green 35787 U30ART Blue
500 kcmil (MCM) 35795 U34ART Pink 35788 U31ART Brown
600 kcmil (MCM) 35790 U36ART Black 35789 U32ART Green
750 kcmil (MCM) 35796 U39ART-2 Yellow 07379 U39RT Black
DIES FOR USE WITH SERVICE ENTRANCE CONNECTORS, C-TAPS, H-TAPS, OVERHEAD AND
UNDERGROUND CONNECTORS
ADDITIONAL “U”-STYLE DIES
CAT. NO. UPC NO. BURNDY NO. CAT. NO. UPC NO. BURNDY NO.
KD12-10 10188 U-BG KD12-21 10199 U-249
KD12-11 10189 U-O KD12-30 10200 U-D3
KD12-12 10190 U-C KD12-31 10201 U-E
KD12-14 10192 U-161 KD12-32 10202 U-F
KD12-15 10193 U-162 KD12-35 10205 U-238
KD12-16 10194 U-163 KD12-36 10206 U-654
KD12-17 10195 U-165 KD12-37 10207 U-655
KD12-18 10196 U-166 KD12-38 10208 U-658
KD12-19 10197 U-243 KD12-39 10209 U-659
KD12-20 10198 U-247
Crimping Dies for 12-Ton Tools
All dies on this page for use with EK1230, EK1240, HK1230, HK1240,
RK1230, RK1240, HKL1230 tools and RK1550 equipped with 48802 die
adapter.
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172
WIRE & CABLE TERMINATION
CAT. NO. UPC NO. DESCRIPTION
EKST 08082 Battery Tool Stand
CAT. NO. UPC NO. DESCRIPTION
01082 01082 Crimping Die Carrying Case (dies not included)
EKST Battery Tool Stand
• Holds battery tools in a good position for workbench operation.
• Tool is held firmly, but is easily removed for hand-held use.
• Holes in bottom allow the test stand to be permanently attached to a
workbench.
• For use with all Greenlee battery-powered tools (except ES750, EK210,
and EK410).
CAT. NO. UPC NO. DESCRIPTION
35887 35887 Crimping Tool Load Cell–12 Ton
Crimping Die Carrying Case
• Holds 15 K22, KA22, or “U” style crimping die sets.
Crimping Tool Load Cell
• Test gauge measures the force output of Greenlee 1230 and 1240
crimping tools.
• Includes test gauge and blank die set.
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
173
WIRE & CABLE TERMINATION
CAT. NO. UPC NO. DESCRIPTION
TC1KIT 01340 TC1 Unit
MA4 02086 Adapter for EK410
MA22 06576 Adapter for EK22GL, CK22GL, CCX
MAVP 01341 Adapter for Quad-Point
MA120 06577 Adapter for 1230, 1240
TF70 06574 Sensor for EK410, EK22GL, CCX, Quad-Point
TF130 06575 Sensor for 1230, 1240
ADAPTER AND SENSING UNIT CHART
CRIMPING TOOL ADAPTER SENSOR
EK410 MA4 TF70
EK22GL, CK22GL, MA22 TF70
All CCX Tools
All Quad-Point Tools MAVP TF70
All 1230 and 1240 Tools MA120 TF130
CAT. NO. UPC NO. DESCRIPTION
EAC120 01675 AC Adapter, 120V
EAC230 01680 AC Adapter, 230V
SPECIFICATIONS
EAC120 EAC230
Input 120 V AC 60 Hz 150W Input 230 V AC 50 Hz 150W
Output 12 V DC 6.5A Output 12 V DC 6.5A
Weight 1.6 lb (0.7 kg) Weight 1.6 lb (0.7 kg)
AC Adapters for Battery-Powered Tools
• Operates all Greenlee battery-powered tools except the ES750, EK210,
and EK410.
• Easily converts Greenlee battery-powered tools to corded tools.
• Same physical size and shape as Greenlee batteries providing unlimited
run-time without additional weight or bulk.
• Long 16.5 foot cord allows mobility. Can also be used with an extension
cord.
• Provides the same power as a battery to the tools for consistent operating
performance.
greenlee.com
Crimping Tool Test Meter
• Electronically measures the force output of crimping tools.
• Data can be transferred to computer files to develop tool histories.
• To take measurements, one TC1KIT, one tool adapter, and one sensor are
required.
• TC1 is battery powered and can be used in remote locations.
• Includes TC1 measuring unit, 120 volt battery charger, carrying case.
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
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174
WIRE & CABLE TERMINATION
CCX, EK22GL, CK22GL – COPPER COLOR-CODED LUGS AND SPLICES
CABLE SIZE COLOR CODE GREENLEE1BURNDY2T&B
3ILSCO2HUSKIE2PANDUIT2BLACKBURN3
8 AWG Red K22-0 W8CVT 6TON21 CD-2001-8 BY15C
W8CRT
X8CRT
6 AWG Blue K22-1 W5CVT 6TON24 CD-2001-6 BY17C
W5CRT
X5CRT
X8CART
5 AWG Blue NA W5CVT
W5CRT
X5CRT
4 AWG Gray K22-2 W4CVT 6TON29 CD-2001-4 BY19C
W4CRT
X4CRT
3 AWG White NA W3CRT
2 AWG Brown K22-3 W2CVT 6TON33 CD-2001-2 BY21C
W2CRT
X2CRT
1 AWG Green K22-31 W1CVT 6TON37 CD-2001-1 BY53C
X1CRT-1
W1CRT-1
1/O AWG Pink K22-4 W25VT 6TON42 CD-2001-1/0 BY23C
W25RT
X25RT
2/O AWG Black K22-5 W26VT 6TON45 CD-2001-2/0 BY28C
W26RT
X26RT
3/O AWG Orange K22-6 W27VT 6TON50 CD-2001-3/0 BY25C
W27RT
X27RT
4/O AWG Purple K22-7 W28VT 6TON54 CD-2001-4/0 BY31C
W28RT
X28RT
250 kcmil (MCM) Yellow K22-8 W29VT 6TON62 CD-2001-250 BY27C
W29RT
X29RT
300 kcmil (MCM) White K22-9 W30VT 6TON66 CD-2001-300 BY35C
W30RT
350 kcmil (MCM) Red K22-10 W31VT 6TON71 CD-2001-350 BY37C
W31RT
400 kcmil (MCM) Blue K22-11 W32VT 6TON76 CD-2001-400
W32RT
500 kcmil (MCM) Brown K22-12 W34VT 6TON87 CD-2001-500
W34RT
600 kcmil (MCM) Green K22-13
Notes for 6-ton dies:
1
Can be used with 22 Series and CCX tools. Use UA22 die adapters with CCX. Use without adapters with 22 Series.
2
Can be used with 22 Series and CCX tools. Use UAW die adapters with CCX. Use with W die adapters with 22 Series.
3
Can be used with CCX tools only. Cannot be used with 22 Series tools. Use UAK die adapters with CCX.
Crimping Die Cross Reference
TOOL TYPE GREENLEE BURNDY T & B ILSCO HUSKIE PANDUIT BLACKBURN KEARNEY PENN-UNION
EK22GL, K22, KA22, KD6 W, X — ND HT58 CD-2001 — —
CK22GL
CCX K221,KA221,KD62W2,X
26 TON3ND2HT3,HT582CD-20012BY3O3—
1230 “U” STYLE, KD12 U 15500 SERIES ILD HT41 CD-920 B, H — T
1240 “U” STYLE, KD12 U 15500 SERIES ILD HT41 CD-920 B, H — T
1240K — — — — HTK — — PH2 —
1550 —P4,U515600 SERIES6, ILD-P4, HT614, CD-9404, 15600 SERIES6, PH27—
15500 SERIES5ILD5HT415CD-9205B5,H
5
Notes: BOLD indicates that use of the proper die adapter is needed.
1
Use UA22 die adapters
3
Use UAK die adapters
5
Use 48802 die adapters
7
Use 48824 die adapters
2
Use UAW die adapters
4
Use 48820 die adapters
6
Use 48788 die adapters
Competitive Die Compatibility
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
175
WIRE & CABLE TERMINATION
ALL 1230 & 1240 TOOLS* – COPPER COLOR-CODED LUGS AND SPLICES
CABLE SIZE COLOR CODE GREENLEE BURNDY T & B ILSCO HUSKIE PANDUIT BLACKBURN PENN-UNION
8 AWG Red 07378 U8CRT 15520 ILD-1 CD-920-8 B71CH
6 AWG Blue 35776 U5CRT 15522 ILD-2 HT41AT CD-920-6 B73CH T-7/374
U8CABT
5 AWG Blue U5CRT
4 AWG Gray 35777 U4CRT 15527 ILD-3 HT41AU CD-920-4 B74CH T-8/346
U6CABT
3 AWG White NA U3CRT
2 AWG Brown 35778 U2CRT 15528 ILD-4 HT41AW CD-920-2 B75CH T-9
1 AWG Green 35779 U1CRT 15513 ILD-4 HT41AX CD-920-1 B05CH T-10
4UCABT
1/O AWG Pink 35780 U25RT 15508 ILD-5 HT41AY CD-920-1/0 B06CHI T-11/375
U2CABT
2/O AWG Black 35781 U26RT 15526 ILD-6 HT41AZ CD-920-2/0 B72CH T-12/348
3/O AWG Orange 35782 U27RT 15530 ILD-9 HT41BA CD-920-3/0 B08CH T-13
4/O AWG Purple 35783 U28RT 15511 ILD-10 HT41BC CD-920-4/0 B09CH T-14
250 kcmil (MCM) Yellow 35784 U29RT 15510 ILD-11 HT41BE CD-920-250 B26CH T-15
300 kcmil (MCM) White 35785 U30RT 15534 ILD-12 HT41BF CD-920-300 B10CH T-16
U28ART
350 kcmil (MCM) Red 35786 U31RT 15512 ILD-13 HT41BJ CD-920-350 B11CH T-17
U29ART
400 kcmil (MCM) Blue 35787 U32RT 15512 ILD-14 HT41BK CD-920-400 B11CH T-18/324
U30ART
500 kcmil (MCM) Brown 35788 U34RT 15506 ILD-15 HT41BL CD-920-500 B12CH T-19/470
U31ART
600 kcmil (MCM) Green 35789 U36RT ILD-16 HT41BM CD920-600 B36CH T-20/299
U32ART
700 kcmil (MCM) Pink NA U38RT 15505 ILD-16 T-20/299
750 kcmil (MCM) Black 07379 U39RT 15515 ILD-17 HT41BP CD-920-750 B29CH T-22/472
Notes for all 12-ton dies: * All 12-ton dies shown can be used with all 1230 and 1240 Greenlee tools up to the capacity limits of the tool.
Crimping Die Cross Reference
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Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
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176
WIRE & CABLE TERMINATION
CCX, EK22GL, CK22GL – ALUMINUM COLOR-CODED LUGS AND SPLICES
CABLE SIZE COLOR CODE GREENLEE1BURNDY2T&B
3ILSCO2HUSKIE2PANDUIT2BLACKBURN3
8 AWG Blue KA22-8 X8CART 6TON24 BY17C
6 AWG Gray KA-22 X6CART 6TON29 CD-2001-4 BY19C
4 AWG Green KA22-4 X4CART 6TON37 CD-2001-1 BY53C
2 AWG Pink KA22-2 X2CART 6TON42 CD-2001-1/0 BY23C
1 AWG Gold KA22-1 X1CART 6TON45 CD-2001-2/0 BY24C
1/O AWG Tan KA22-1/0 X25ART 6TON50 CD-2001-3/0 BY25C
2/O AWG Olive KA22-2/0 X26ART 6TON54 CD-2001-4/0 BY31C
3/O AWG Ruby KA22-3/0 X27ART 6TON60 CD-2001-250 BY32C
4/O AWG White KA22-4/0 X28ART 6TON66 CD-2001-300 BY35C
250 kcmil (MCM) Red KA22-250 6TON71 CD-2001-350 BY37C
300 kcmil (MCM) Blue KA22-300 6TON76 CD-2001-400 BY35C
350 kcmil (MCM) Brown KA22-350 6TON87 BY37C
Notes for 6-ton dies:
1
Can be used with 22 Series and CCX tools. Use UA22 die adapters with CCX. Use without adapters with 22 Series.
2
Can be used with 22 Series and CCX tools. Use UAW die adapters with CCX. Use with W die adapters with 22 Series.
3
Can be used with CCX tools only. Cannot be used with 22 Series tools. Use UAK die adapters with CCX.
Crimping Die Cross Reference
ALL 1230 & 1240 TOOLS* – ALUMINUM COLOR-CODED LUGS AND SPLICES
CABLE SIZE COLOR CODE GREENLEE BURNDY T & B ILSCO HUSKIE PANDUIT BLACKBURN PENN-UNION
8 AWG Blue 35776 U8CABT 15522 ILD-2 HT41GL B73CH T-7/374
6 AWG Gray 35777 U6CABT 15527 ILD-3 HT41GE CD-920-4 B74CH T-8/346
4 AWG Green 35779 U4CABTQ 15513 ILD-4 HT41GM CD-920-1 B05CH T-11/375
2 AWG Pink 35780 U2CABT 15508 ILD-7 HT41GF CD-920-1/0 B06CHI T-12/348
1 AWG Gold 35791 U1CART 15526 ILD-7 CD-920-2/0 B06CHI T-471
1/O AWG Tan 35792 U25ART 15530 ILD-8 HT41EX CD-920-3/0 B06CH T-296
2/O AWG Olive 35793 U26ART 15511 ILD-10 HT41EY CD-920-4/0 B09CH T-297
3/O AWG Ruby 35794 U27ART 15532 ILD-10 HT41GW CD-920-250 B26CH T-467
4/O AWG White 35785 U28ART 15534 ILD-12 HT41EZ CD-920-300 B10CHI T-298
250 kcmil (MCM) Red 35786 U29ART 15514 ILD-13 HT41FW CD-920-350 B11CH T-18/324
300 kcmil (MCM) Blue 35787 U30ART 15512 ILD-14 HT41GZ CD-920-400 B11CH T-19/470
350 kcmil (MCM) Brown 35788 U31ART 15506 ILD-14 HT41FA CD-920-500 B12CHI T-20/299
400 kcmil (MCM) Green 35789 U32ART 15536 ILD-16 HT41HH CD-920-600 B36CH T-22/472
500 kcmil (MCM) Pink 35795 U34ART 15505 ILD-16A HT41FB CD-920-500A B76CH T-300
600 kcmil (MCM) Black 35790 U36ART 15515 ILD-17 HT41HG CD920-750 T-24/473
700 kcmil (MCM) Yellow U39ART ILD-17 HT41IJ
750 kcmil (MCM) Yellow 35796 U39ART 15504 ILD-18 HT41IJ
Notes for all 12-ton dies: * All 12-ton dies shown can be used with all 1230 and 1240 Greenlee tools up to the capacity limits of the tool.
Crimping Die Cross Reference
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
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WIRE & CABLE TERMINATION
CCX, EK22GL, CK22GL – COPPER C-TAPS FOR COPPER CABLES
RUN TAP GREENLEE1BURNDY2T&B
3ILSCO2HUSKIE2PANDUIT2BLACKBURN3
10 AWG 10AWG W238 HT58DG
8 AWG 8 AWG KD6-15 W162 HT58BZ BY21
4-6 AWG 8 AWG KD6-10 WBG ND-BG HT58G CD-2001-BG BY31
4-6 AWG 6 AWG KD6-10 WBG ND-BG HT58G CD-2001-BG BY31
4-6 AWG 4 AWG KD6-10 WBG ND-BG HT58G CD-2001-BG BY31
2-3 AWG 4-8 AWG KD6-12 WC ND-C HT58J CD-2001-C BY33
2-3 AWG 2-3 AWG KD6-12 WC ND-C HT58J CD-2001-C BY33
1/O-2/O AWG 8-2 AWG KD6-11 WO HT58AK OJB
1/O-2/O AWG 1/0-2/0 AWG KD6-11 WO HT58AK OJB
3/O-4/O AWG 6-2 AWG D3 (w/tool) DBL
3/O-4/O AWG 1/0-2/0 AWG D3 (w/tool)
3/O-4/O AWG 3/0-4/0 AWG D3 (w/tool)
Notes for 6-ton dies:
1
Can be used with 22 Series and CCX tools. Use UA22 die adapters with CCX. Use without adapters with 22 Series.
2
Can be used with 22 Series and CCX tools. Use UAW die adapters with CCX. Use with W die adapters with 22 Series.
3
Can be used with CCX tools only. Cannot be used with 22 Series tools. Use UAK die adapters with CCX.
Crimping Die Cross Reference
ALL 1230 & 1240 TOOLS* – COPPER C-TAPS FOR COPPER CABLES
RUN TAP GREENLEE BURNDY T & B ILSCO HUSKIE PANDUIT BLACKBURN PENN-UNION
10 AWG 10 AWG KD12-35 U238 HT41DG
8 AWG 8 AWG KD12-15 U162 HT41BZ B71AH
4-6 AWG 8 AWG KD12-10 UBG HT41G CD-920-BG B58CS T-BG
4-6 AWG 6 AWG KD12-10 UBG HT41G CD-920-BG B58CS T-BG
4-6 AWG 4 AWG KD12-10 UBG HT41G CD-920-BG B58CS T-BG
2-3 AWG 4-8 AWG KD12-12 UC ILD-C HT41J CD-920-C HKBC
2-3 AWG 2-3 AWG KD12-12 UC ILD-C HT41J CD-920-C HKBC
1/0-2/0 AWG 8-2 AWG KD12-11 UO ILD-O HT41AK HO T-O
1/0-2/0 AWG 1/0-2/0 AWG KD12-11 UO ILD-O HT41AK HO T-O
3/0-4/0 AWG 6-2 AWG KD12-30 UD3 ILD-D3 HT41X CD-920-D3 HD T-D3
3/0-4/0 AWG 1/0-2/0 AWG KD12-30 UD3 ILD-D3 HT41X CD-920-D3 HD T-D3
3/0-4/0 AWG 3/0-4/0 AWG KD12-30 UD3 ILD-D3 HT41X CD-920-D3 HD T-D3
Notes for all 12-ton dies: * All 12-ton dies shown can be used with all 1230 and 1240 Greenlee tools up to the capacity limits of the tool.
Crimping Die Cross Reference
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
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178
WIRE & CABLE TERMINATION
Ratchet Cable Bender
• Simplifies and speeds cable installation.
• 10" (254 mm) ratchet extension is furnished to simplify bending in
deep enclosures.
• Includes ratchet wrench, L-wrench, ratchet extension, bending shoe
assembly and storage box.
CAT. NO. UPC NO. DESCRIPTION
796 22590 Ratchet Cable Bender
22578 22578 Ratchet Wrench with Grip
22579 22579 L-Wrench with Grip
22682 22682 10" (254 mm) Ratchet Extension
22934 22934 Bending Shoe
30236 30236 Storage Box
SPECIFICATIONS
Capacity Up through 500 kcmil (MCM) (240 mm2), 600 volt, copper
or aluminum cable
Weight 8.2 lbs. (3.7 kg)
800F1725
SPECIFICATIONS
Capacity 350 - 1000 kcmil (MCM) (185-500 mm2), 600 volt;
350 - 750 kcmil (MCM) compact cable
Weight 800 – 7 lbs. (3.2 kg), 802 – 26 lbs. (11.8 kg)
800F1725 – 36 lbs. (16.4 kg)
Hydraulic Cable Bender
• One-shot bends up to 90°; automatically unloads cable.
• Compact design bends in tight places.
• Unit with foot pump keeps both hands free to hold cable.
CAT. NO. UPC NO. DESCRIPTION
800 23892 Hydraulic Cable Bender only
802 24395 Hydraulic Cable Bender with High Pressure Hose Unit
and Storage Box
800F1725 23893 Hydraulic Cable Bender with 1725 Foot Pump,
High Pressure Hose Unit and Storage Box
37729 37729 High Pressure Hydraulic Hose 1/4" x 10' (6.4 mm x 3 m)
1725 31353 Hydraulic Foot Pump
23955 23955 Metal Storage Box
Electrician’s Knife With Jacket Slicing Side Blade
• Resharpenable main blade for ringing and slicing cable jackets.
• Depth limited side blade for slicing thin jackets without insulation damage
or wire nicking.
• Comfortable-to-hold one-piece molded handle.
• Single tool can be used to remove the jacket on most cables commonly
installed by electricians, from 14-2 NM to 750 kcmil (MCM) THHN building
cable to 16-4 portable cord to 50 pair CM telephone cable.
• For large diameter cables such as 500 kcmil (MCM) THHN, use the main
blade to ring the cable and slice the jacket. Then simply peel off the
remaining jacket.
• For small cables such as NM-B, NM-D, and UF use the side blade to peel
the jacket. Pull back the peeled jacket, and then use the main blade to cut
off the excess.
CAT. NO. UPC NO. DESCRIPTION
1909 10029 Electrician’s Knife
SPECIFICATIONS
Length 7-1/4" (183 mm)
Weight 0.2 lb. (0.1 kg)
Strip
Peel
Cut-off
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WIRE & CABLE TERMINATION
Pocket Cable Stripper
• For power and telecommunications cables.
• Capacity: 3/4” - 1 1/2” dia. (19-40 mm dia.)
(300 kcmil (MCM)–1250 kcmil (MCM) THHN)
• Strips solid conductor, stranded conductor and multiple
conductor cables.
• Easy blade depth adjustment.
• Blade rotates for circular, longitudinal and spiral cuts.
CAT. NO. UPC NO. DESCRIPTION
1901 45823 Stripping Tool
07915 07915 Replacement Cutting Blade
Adjustable Cable Stripper
• For mid-span and end termination. Strips TW, THW, THWN, THHN and
similar single layer insulation.
• Fast-close jaws and twist. Quick size and insulation adjustments.
• Snap action for same cutting depth time after time.
CAT. NO. UPC NO. DESCRIPTION
1905 21533 Adjustable Cable Stripper
21978 21978 Replacement Blade
SPECIFICATIONS
Capacity 1/0 - 1000 kcmil (MCM) (50 - 500 mm2diameter); insulation rated
600 VAC Nominal
Weight .9 lb. (408 g)
Pocket Cable Stripper
• For power and telecommunications cables.
• Capacity: 3/16” - 1 1/8” dia. (4.5 - 29 mm dia.)
(#8 AWG–600 kcmil (MCM) THHN)
• 90° blade rotation allows longitudinal, circular, and spiral slitting
of insulation.
• Easy blade depth adjustment
CAT. NO. UPC NO. DESCRIPTION
1900 45824 Stripping Tool
07915 07915 Replacement Cutting Blade
Kwik Stripper™Heavy-Duty Wire Stripper
• 18-6 AWG (1.0-4.1mm dia.) stripping capacity.
• Front entry jaws for easy access to boxes, panels and tight spaces.
• Quick and easy adjustments.
• Tough metal alloy construction.
CAT. NO. UPC NO. DESCRIPTION
45019 45019 Kwik Stripper™Heavy-Duty Wire Stripper
45020 45020 Heavy-Duty Replacement Jaws
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WIRE & CABLE TERMINATION
Pro Wire Strippers
• Extra long cushioned handles add comfort and reduce hand fatigue.
Models 1955 and 1956 feature ergonomically designed, cushioned
non-slip handles for superior comfort.
• Pliers nose for working with small nuts and pulling wire.
• Strips both solid and stranded wire.
• Machined stripping stations with a positive stop provide precise stripping
diameters.
• Long curved cutter blades reduce force required by 25% and can cut NM
in single cut.
• Hole in jaws for looping wires.
• Opening stop prevents spring from disengaging.
• Lock tab protects cutting edges during storage.
• Easy-to-read graphics.
• Cuts screws.
SPECIFICATIONS
Strips 1950 & 1955 – 10-18 AWG solid, 12-20 AWG stranded;
1951 – 22-32 AWG solid, 20-30 AWG stranded
1956 – 8-16 AWG solid, 10-18 AWG stranded
Cuts #6-32 and #8-32 screws
Length 1950 & 1951 – 7-1/4" (184 mm); 1955 & 1956 – 7-3/8" (187 mm)
1950
1951
1955
1956
CAT. NO. UPC NO. DESCRIPTION
1950 06852 Pro Stripper 10-18 AWG
1951 06853 Pro Stripper 22-32 AWG
1955 06857 Pro Plus Stripper 10-18 AWG
1956 10300 Pro Plus Stripper 8-16 AWG
Kwik Stripper™Wire Stripper
• 28-10 AWG (.08-6mm2) stripping capacity.
• 12 AWG (4 mm2) solid, 10 AWG (6 mm2) stranded capacity.
• Strips and cuts flat and round cable.
• Self-adjusts to different wire gauges.
• Laminated steel blades minimize the risk of nicking conductors.
• Front entry jaws have an adjustable strip length guide.
• Lightweight reinforced nylon is chemical and corrosion resistant.
CAT. NO. UPC NO. DESCRIPTION
45000 45000 Kwik Stripper™Wire Stripper
The Terminators®Automatic Wire Stripper
• Production grade wire stripper strips insulation from most smaller
gauge wire.
• Strips up to 7/8" (22.2 mm) length.
• Strips PVC and THHN insulation.
• For use with solid and stranded wire.
CAT. NO. UPC NO. DESCRIPTION
1935 37600 The Terminators®Automatic Wire Stripper
SPECIFICATIONS
Capacity 20 - 10 AWG (.5 mm2- 6 mm2) with PVC or THHN insulation
Weight .7 lb. (300 g)
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WIRE & CABLE TERMINATION
1960
1961
1962
CAT. NO. UPC NO. DESCRIPTION
1960 06854 Pro Stripper 12/2 & 14/2
1961 06855 Pro Stripper 12/2
1962 06856 Pro Stripper 14/2
Pro Wire Strippers for NM Cable
• Pliers nose for working with small nuts and pulling wire.
• Machined stripping stations with a positive stop provide precise stripping
diameters.
• Long curved cutter blades reduce force required by 25% and can cut NM
in single cut.
• Hole in jaws for looping wires.
• Extra long cushioned handles add comfort and reduce hand fatigue.
• Opening stop prevents spring from disengaging.
• Lock tab protects cutting edges during storage.
• Easy-to-read graphics.
• Cuts screws.
SPECIFICATIONS
Removes NM-B outer jacket
Strips 1960 – #12 and #14 AWG solid; 1961 – #12 AWG solid;
1962 – #14 AWG solid
Cuts #6-32 and #8-32 screws
Length 1960 – 7-3/4" (197 mm); 1961 & 1962 – 7-1/4" (184 mm)
SPECIFICATIONS
Capacity PVC or THHN insulation
1916 – 20 - 10 AWG (.5 mm2- 6 mm2)
1917 – 26 - 16 AWG (.14 mm2- 1.5 mm2)
1918 – 30 - 22 AWG (.05 mm2- .34 mm2)
Weight .2 lb. (91 g) All Models
The Terminators®Wire Stripper/Cutters
All three models feature:
• Stamped from high carbon tool steel with black oxide finish.
• Serrated nose grip for wire pulling and straightening.
• Pivot joints have hardened steel bushings.
• New, softer grip.
• Precision ground blades for consistent stripping and cutting.
• Heat treated for long life.
CAT. NO. UPC NO. DESCRIPTION
1916 31891 The Terminators®Wire Stripper/Cutter for use with
solid wire
1917 31890 The Terminators®Wire Stripper/Cutter for use with
stranded wire
1918 31889 The Terminators®Wire Stripper/Cutter for use with
small gauge solid wire
The Terminators®V-Notch Wire Stripper/Cutter
• Stamped from high carbon tool steel with black oxide finish.
• Pivot joints have hardened steel bushings.
• Vinyl cushioned grip.
• Precision ground blades for consistent stripping and cutting.
• Adjustable settings.
• Heat treated for long life.
CAT. NO. UPC NO. DESCRIPTION
1913 31894 The Terminators®V-Notch Wire Stripper/Cutter
1914 31893 The Terminators®V-Notch Wire Stripper/Cutter
with Spring and Lock Function
SPECIFICATIONS
Capacity 30 - 10 AWG (.25 - 4 mm) with PVC or THHN insulation
Weight .16 lb. (73 g)
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WIRE & CABLE TERMINATION
CAT. NO. UPC NO. DESCRIPTION
1927 06851 Stripping/Crimping Combination Tool
Stripping/Crimping Combination Tool
• Pliers nose avoids having to switch tools for gripping tasks.
• Extra-narrow nose for getting into tight boxes.
• Machined stripping stations with a positive stop provide precise
stripping diameters.
• Wire looping holes in jaw.
• Long curved cutter blades reduce force required by 25% and can cut NM
in single cut.
• Screw cutting stations are collapsed around the pivot – 20% less force
is required.
• Smooth, rounded pivot bolt won’t catch in tool pouch or on other tools.
• Easy-to-read graphics.
• Comfortable, cushioned grips.
SPECIFICATIONS
Strips 10-22 AWG solid and stranded
Crimps 10-22 AWG insulated and non-insulated terminals
Cuts #4-40, #5-40, #6-32, #8-32, #10-24 and #10-32 screws
Length 8-1/8" (206 mm)
CAT. NO. UPC NO. DESCRIPTION
1923 06850 Crimping/Stripping Combination Tool
Crimping/Stripping Combination Tool
• Up-front cutter for snipping hard-to-reach wires.
• Narrow nose for getting into tight boxes.
• Wire looping holes in jaw.
• Screw cutting stations are collapsed around the pivot – 20% less force
is required.
• Machined stripping stations with a positive stop provide precise
stripping diameters.
• Long curved cutter blades reduce force required by 25% and can cut NM
in single cut.
• Smooth, rounded pivot bolt won’t catch in tool pouch or on other tools.
• Easy-to-read graphics.
• Comfortable, cushioned grips.
SPECIFICATIONS
Strips 8-18 AWG solid, 10-22 AWG stranded
Crimps 10-22 AWG insulated and non-insulated terminals
Cuts #4-40, #6-32, #8-32, #10-24 and #10-32 screws
Length 8-1/2" (216 mm)
The Terminators®Combination Tool
• Crimp, strip and cut wire with a single tool, also cut and rethread screws.
• Hardened alloy steel with black oxide finish.
• Pivot joints have hardened steel bushings.
• New, softer grips.
• Precision ground blades for fast, easy and consistent wire stripping
and cutting.
SPECIFICATIONS
Capacity PVC or THHN insulation
Cut – 22 - 10 AWG (.34 mm2- 6 mm2)
Strip – 22 - 10 AWG (.34 mm2- 6 mm2)
Crimp – insulated and uninsulated, 22 - 10 AWG (.34 mm2- 6 mm2)
Terminals and Splices; 7 and 8 mm Ignition Terminals
Screws – Cut & Rethread, 10-24, 10-32, 8-32, 6-32 and 4-40
Length 8-5/8" (220 mm)
Weight .5 lb. (225 g)
CAT. NO. UPC NO. DESCRIPTION
1921 31888 The Terminators®Combination Tool
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WIRE & CABLE TERMINATION
CAT. NO. UPC NO. DESCRIPTION
45504 45504 9" Crimper frame only
Kwik Cycle™Crimping Tool
• For non-insulated terminals.
• Includes ratchet mechanism which releases only after full crimp cycle
is completed.
SPECIFICATIONS
Capacity 22 AWG - 6 AWG
Length 12.8" (325 mm)
Weight .3 lbs. (136 g)
CAT. NO. UPC NO. DESCRIPTION
K2-1BGL 02632 Kwik Cycle Crimping Tool
Kwik Cycle™9
• Frames are manufactured from heat-treated, hardened tool steel for
superior life and function.
• Tools feature a precision full cycle ratchet for accurate, repeatable crimps
every cycle.
• Crimping dies are manufactured from hardened, heat-treated tool steel for
superior life.
• Tension adjustment preset at the factory for optimum performance.
• Higher leverage force and ergonomically designed handle for
improved comfort.
• Ideal for field installation of connectors as well as the shop.
• Die sets are easily interchangeable with a screwdriver.
SPECIFICATIONS
Capacity Uses Kwik Cycle™9 Die Sets
Weight 1.1 lb. (500 g)
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WIRE & CABLE TERMINATION
Kwik Cycle™9
INTERCHANGEABLE DIE SETS FOR INSULATED AND NON-INSULATED TERMINALS
CAT./UPC NO. CONNECTION DESCRIPTION
22-10 AWG
Color coded nests for easy identification
Standard insulated terminals, ring tongue, spade lug, slide on and butt splices
22-10 AWG
Color coded nests for easy identification
For fully insulated slide on style connectors
AMP Ultrafast™style
26-16 AWG
For mini insulated terminals with smaller wire barrels
Ring tongue, spade, slide on and butt splices
22-10 AWG
For non-insulated terminals and splices
TOOL W/ DIE 45500
DIE ONLY 45509
TOOL W/ DIE 45501
DIE ONLY 45570
TOOL W/ DIE 45505
DIE ONLY 45507
DIE ONLY 45565
CAT. NO. UPC NO. DESCRIPTION
EK21011 02024 1.5-Ton Battery-Powered Crimping Tool
w/120 volt charger
EK21012 02025 1.5-Ton Battery-Powered Crimping Tool
w/12 volt charger
EK21022 02026 1.5-Ton Battery-Powered Crimping Tool
w/230 volt charger
Gator-Plus™Terminal Crimping Tool
• Totally new hydraulic pump design results in an extremely compact battery-
powered crimping tool for crimping terminals and DSV connectors.
• Linear crimping action results in a completely symmetric crimp.
• Special compact 9.6 volt Ni-Cd battery reduces weight and size.
• Slim profile and light weight provide for one hand operation.
• Can complete approximately 150 crimps per battery charge.
• Ram can be retracted in mid-cycle to adjust connector.
• Crimping head rotates 360º.
• Uses all Kwik Cycle 9 Crimping Dies (see below) and on pages 206 and 207.
• Two batteries, battery charger, and carrying case included.
• Choice of 120 volt, 230 volt, or 12 volt battery charger.
SPECIFICATIONS
Capacity Uses Kwik Cycle 9 Die Sets Crimping Force 2,900 lb. (13 kN)
Length 13-1/4" (337 mm) Width 3-1/8" (79 mm)
Weight 2-3/4 lb (1.3 kg) Crimp Cycle Time ~2 seconds
Battery 9.6 volt 1.3 Ah Ni-Cd battery Battery Charge Time 1 hour
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WIRE & CABLE TERMINATION
Non-Insulated Wire Ferrules
• For terminating stranded wire into terminal blocks.
• Electrolytic copper and tin plating provide maximum conductivity and
low contact resistance.
• Meets DIN 46228, part 1, 0.5 - 50 mm2
SPECIFICATIONS
Material Copper Surface Tin plated
CONDUCTOR SIZE CATALOG UPC DIMENSION L RECOMMENDED
AWG (mm2) NUMBER CODE INCHES (mm) CRIMPING TOOLS
24 - 23 69 / 5VZ* 04989** .197 (5) K1GL, K32GL,
(0.25) 69 / 7VZ* 04990 .276 (7) K30GL
22 70 / 5VZ* 04991** .197 (5) K1GL, K32GL,
(0.34) 70 / 7VZ* 04992 .276 (7) K30GL
20 71S / 6VZ 04993 .236 (6) K1GL, K32GL,
(0.5) 71S / 8VZ* 04994 .315 (8) K36GL, K30GL
71S / 10VZ 04995 .394 (10)
18 71 / 6VZ 04996 .236 (6) K1GL, K32GL,
(0.75) 71 / 8VZ* 04997 .315 (8) K36GL, K30GL
71 / 10VZ 04998 .394 (10)
71 / 15VZ* 04999 .591 (15)
18 - 17 72S / 6VZ 05000 .236 (6) K1GL, K32GL,
(1) 72S / 8VZ* 05001 .315 (8) K36GL, K30GL
72S / 10VZ 05002 .394 (10)
72S / 12VZ* 05003** .471 (12)
72S / 15VZ* 05004** .591(15)
16 72 / 7VZ 05005 .276 (7) K1GL, K32GL,
(1.5) 72 / 10VZ 05006 .394 (10) K36GL, K30GL
72 / 12VZ 05007 .471 (12)
72 / 15VZ* 05008 .591 (15)
72 / 18VZ 05009** .709 (18)
72 / 20VZ* 05010** .787 (20)
14 73 / 7VZ 05011 .276 (7) K1GL, K32GL,
(2.5) 73 / 10VZ 05012 .394 (10) K36GL, K30GL
73 / 12VZ 05013 .471 (12)
73 / 15VZ* 05014 .591 (15)
73 / 18VZ 05015** .709 (18)
12 74 / 9VZ 05016 .354 (9) K32GL, K36GL,
(4) 74 / 12VZ 05017 .471 (12) K30GL
74 / 15VZ 05018 .591 (15)
74 / 18VZ 05019 .709 (18)
74 / 20VZ* 05020** .787 (20)
10 75 / 10VZ 05021 .394 (10) K32GL, K34GL,
(6) 75 / 12VZ 05022 .471 (12) K36GL, K30GL
75 / 15VZ 05023 .591 (15)
75 / 18VZ 05024 .709 (18)
75 / 20VZ* 05025 .787 (20)
75 / 25VZ* 05026** .984 (25)
8 76 / 12VZ 05027 .471 (12) K28GL, K34GL
(10) 76 / 15VZ 05028 .591 (15)
76 / 18VZ 05029 .709 (18)
76 / 20VZ* 05030 .787 (20)
76 / 25VZ* 05031** .984 (25)
CONDUCTOR SIZE CATALOG UPC DIMENSION L RECOMMENDED
AWG (mm2) NUMBER CODE INCHES (mm) CRIMPING TOOLS
6 77 / 12VZ 05032 .471 (12) K28GL, K34GL
(16) 77 / 15VZ 05033 .591 (15)
77 / 18VZ 05034 .709 (18)
77 / 20VZ* 05035 .787 (20)
77 / 25VZ 05036** .984 (25)
77 / 32VZ 05037** 1.260 (32)
4 78 / 12VZ* 05038 .471 (12) K28GL
(25) 78 / 15VZ 05039 .591 (15)
78 / 20VZ* 05041 .787 (20)
78 / 25VZ 05042 .984 (25)
78 / 28VZ* 05043** 1.102 (28)
2 79 / 15VZ* 05044 .591 (15) K28GL
(35) 79 / 18VZ 05045 .709 (18)
79 / 22VZ* 05046 .866 (22)
79 / 25VZ 05047** .984 (25)
79 / 30VZ* 05048** 1.181 (30)
1/0 80 / 18VZ 05049 .709 (18) K28GL, K29GL
(50) 80 / 22VZ* 05050 .866 (22)
80 / 25VZ 05051 .984 (25)
80 / 30VZ* 05052 1.181 (30)
2/0 81 / 22VZ 05053 .866 (22) K29GL
(70) 81 / 25VZ 05054 .984 (25)
81 / 30VZ 05055 1.181 (30)
3/0 82 / 25VZ 05056 .984 (25) K29GL
(95) 82 / 30VZ 05057 1.181 (30)
82 / 32VZ 05058 1.260 (32)
82 / 34VZ 05059** 1.339 (34)
4/0 83 / 30VZ 05060 1.181 (30) 22 Series Tool
(120) 83 / 32VZ 05061 1.260 (32) with AE 22/120
83 / 34VZ 05062** 1.339 (34) dies
83 / 38VZ 05063** 1.496 (38)
83 / 40VZ 05064** 1.575 (40)
300 KCMIL 84 / 32VZ 05065 1.260 (32) 22 Series Tool
(150) 84 / 34VZ 05066** 1.339 (34) with AE 22/150
84 / 38VZ 05067** 1.496 (38) dies
84 / 40VZ 05068** 1.575 (40)
350 KCMIL 85 / 32VZ 05069** 1.260 (32) 22 Series Tool
(185) 85 / 40VZ 05070 1.575 (40) with AE 22/185
dies
*No applicable standard.
**Special order.
See pages 188, 189 for recommended ferrule crimping tools.
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WIRE & CABLE TERMINATION
Insulated Wire Ferrules
• Terminate stranded wire into terminal blocks.
• Electrolytic copper and tin plating provide maximum conductivity and
low contact resistance.
SPECIFICATIONS
Material Copper Surface Tin plated Insulated Polypropylene plastic
COLOR CODE: OLD DIN STANDARD
CONDUCTOR DIMENSIONS
SIZE CATALOG UPC INCHES (mm) RECOMMENDED
AWG (mm2) NUMBER NUMBER COLOR L1 L2 CRIMPING TOOLS
26 166 / GR 04835 Gray .409 (10.4) .236 (6) K1GL, K32GL,
(0.14) 166 / GRL 04836 .488 (12.4) .315 (8)
24 167 / H 04837 Light .409 (10.4) .236 (6) K1GL, K32GL,
(0.25) 167 / HL 04838 Blue .488 (12.4) .315 (8) K30GL
22 168 / T 04839 Turquoise .409 (10.4) .236 (6) K1GL, K32GL,
(0.34) 168 / TL 04840 .488 (12.4) .315 (8) K30GL
20 169 / OK 04841 Orange .471 (12) .236 (6) K1GL, K32GL,
(0.5) 169 / O 04842 .551 (14) .315 (8) K36GL, K30GL
169 / OH 04843 .630 (16) .394 (10)
18 170 / WK 04844 White .488 (12.4) .236 (6) K1GL, K32GL,
(0.75) 170 / W 04845 .574 (14.6) .315 (8) K36GL, K30GL
170 / WH 04846 .645 (16.4) .394 (10)
170 / WL 04847 .724 (18.4) .471 (12)
18 - 17 171 / GK 04848 Yellow .488 (12.4) .236 (6) K1GL, K32GL,
(1) 171 / G 04849 .574 (14.6) .315 (8) K36GL, K30GL
171 / GH 04850 .645 (16.4) .394 (10)
171 / GL 04851* .724 (18.4) .471 (12)
16 172 / RO 04852 Red .574 (14.6) .315 (8) K1GL, K32GL,
(1.5) 172 / RH 04853 .645 (16.4) .394 (10) K36GL, K30GL
172 / RL 04854 .960 (24.4) .709 (18)
14 173 / B 04855 Blue .598 (15.2) .315 (8) K1GL, K32GL,
(2.5) 173 / BH 04856 .748 (19) .471 (12) K36GL, K30GL
173 / BL 04857 .984 (25) .709 (18)
12 174 / GR 04858 Gray .649 (16.5) .394 (10) K32GL, K36GL,
(4) 174 / GRH 04859 .767(19.5) .471 (12) K30GL
174 / GRL 04860 1.003 (25.5) .709 (18)
10 175 / S 04861 Black .787 (20) .471 (12) K32GL, K34GL,
(6) 175 / SL 04862 1.024 (26) .709 (18) K36GL, K30GL
8 176 / E 04863 Ivory .846 (21.5) .471 (12) K28GL, K34GL
(10) 176 / EL 04864 1.082 (27.5) .709 (18)
6 177 / GR 04865 Green .870 (22.2) .471 (12) K28GL, K34GL
(16) 177 / GRL 04866 1.110 (28.2) .709 (18)
4 178 / BR 04867 Brown 1.181 (30) .630 (16) K28GL
(25) 178 / BRL 04868* 1.377 (35) .866 (22)
2 179 / B 04869 Beige 1.181 (30) .630 (16) K28GL
(35) 179 / BL 04870* 1.535 (39) .984 (25)
1/0 180 / O 04871* Olive 1.433 (36.4) .787 (20) K28GL, K29GL
(50)
COLOR CODE: DIN 46228, PART 4
CONDUCTOR DIMENSIONS
SIZE CATALOG UPC INCHES (mm) RECOMMENDED
AWG (mm2) NUMBER NUMBER COLOR L1 L2 CRIMPING TOOLS
20 469 / 6 04548 White .471 (12) .236 (6) K1GL, K32GL,
(0,5) 469 / 8 04549 .551 (14) .315 (8) K36GL, K30GL
469 / 10 04550 .630 (16) .394 (10)
18 470 / 6 04551 Gray .471 (12) .236 (6) K1GL, K32GL,
(0,75) 470 / 8 04552 .551 (14) .315 (8) K36GL, K30GL
470 / 10 04553 .630 (16) .394 (10)
470 / 12 04554 .709 (18) .471 (12)
18 - 17 471 / 6 04555 Red .471 (12) .236 (6) K1GL, K32GL,
(1) 471 / 8 04556 .551 (14) .315 (8) K36GL, K30GL
471 / 10 04557 .630 (16) .394 (10)
471 / 12 04558 .709 (18) .471 (12)
16 472 / 8 04559 Black .551 (14) .315 (8) K1GL, K32GL,
(1,5) 472 / 10 04560 .630 (16) .394 (10) K36GL, K30GL
472 / 12 04561 .709 (18) .471 (12)
472 / 18 04562 .945 (24) .709 (18)
14 473 / 8 04563 Blue .551 (14) .315 (8) K1GL, K32GL,
(2,5) 473 / 12 04564 .709 (18) .471 (12) K36GL, K30GL
473 / 18 04565 .945 (24) .709 (18)
12 474 / 10 04566 Gray .699 (17) .394 (10) K32GL, K36GL,
(4) 474 / 12 04567 .787 (20) .471 (12) K30GL
474 / 18 04568* 1.024 (26) .709 (18)
10 475 / 12 04569 Yellow .787 (20) .471 (12) K32GL, K34GL,
(6) 475 / 18 04570 1.024 (26) .709 (18) K36GL, K30GL
8 476 / 12 04571 Red .866 (22) .471 (12) K28GL, K34GL
(10) 476 / 18 04572 1.102 (28) .709 (18)
6 477 / 12 04573 Blue .945 (24) .471 (12) K28GL, K34GL
(16) 477 / 18 04574 1.102 (28) .709 (18)
4 478 / 16 04575 Yellow 1.181 (30) .630 (16) K28GL
(25) 478 / 18 04576 1.181 (30) .709 (18)
478 / 22 04577 1.417 (36) .866 (22)
2 479 / 16 04578* Red 1.181 (30) .630 (16) K28GL
(35) 479 / 18 04579* 1.181 (30) .709 (18)
479 / 25 04580* 1.535 (39) .984 (25)
1/0 480 / 20 04581 Blue 1.417 (36) .787 (20) K28GL, K29GL
(50) 480 / 25 04582* 1.575 (40) .984 (25)
*Special order.
See pages 188, 189 for recommended ferrule crimping tools.
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
187
WIRE & CABLE TERMINATION
Insulated Wire Ferrules
• Terminate stranded wire into terminal blocks.
• Electrolytic copper and tin plating provide maximum conductivity
and low contact resistance.
SPECIFICATIONS
Material Copper
Surface Tin plated
Insulation Polypropylene plastic
COLOR CODE: FRENCH STANDARD.
CONDUCTOR DIMENSIONS
SIZE CATALOG UPC INCHES (mm) RECOMMENDED
AWG (mm2) NUMBER NUMBER COLOR L1 L2 CRIMPING TOOLS
26 166 / 6 02971 Brown .409 (10,4) .236 (6) K1GL, K32GL
(0.14) 166 / 8 02972 .488 (12,4) .315 (8)
24 167 / 6 02973 Light .433 (11) .236 (6) K1GL, K32GL,
(0.25) 167 / 8 02974 Yellow .511 (13) .315 (8) K30GL
22 168 / 6 02975 Light .433 (11) .236 (6) K1GL, K32GL,
(0.34) 168 / 8 02976 Green .511 (13) .315 (8) K30GL
20 169 / 6 02977 White .433 (11) .236 (6) K1GL, K32GL,
(0.5) 169 / 8 02978 .511 (13) .315 (8) K30GL
18 170 / 6 02979 Blue .452 (11.5) .236 (6) K1GL, K32GL,
(0.75) 170 / 8 02980 .531 (13.5) .315 (8) K36GL, K30GL
18 - 17 171 / 6 02981 Red .452 (11.5) .236 (6) K1GL, K32GL,
(1) 171 / 8 02982 .531 (13.5) .315 (8) K36GL
16 172 / 6 02983 Black .452 (11.5) .236 (6) K1GL, K32GL,
(1.5) 172 / 8 02984 .531 (13.5) .315 (8) K36GL, K30GL
172 / 18 02985
*
.897 (22.8) .688 (17,5)
14 173 / 8 02986 Gray .570 (14.5) .315 (8) K1GL, K32GL,
(2.5) 173 / 18 02987 .945 (24) .688 (17.5) K36GL, K30GL
12 174 / 12 02988 Orange .681 (17.3) .452 (11.5) K32GL, K36GL,
(4) 174 / 18 02989 1.003 (25.5) .688 (17.5) K30GL
10 175 / 12 02990 Green .787 (20) .452 (11.5) K32GL, K34GL,
(6) 175 / 18 02991 1.024 (26) .688 (17.5) K36GL, K30GL
8 176 / 12 02992 Brown .843 (21.5) .471 (12) K28GL, K34GL,
(10) 176 / 18 02993 1.062 (27) .688 (17.5)
6 177 / 12 02994 Ivory .925 (23.5) .471 (12) K28GL, K34GL
(16) 177 / 18 02995
*
1.141 (29) .688 (17.5)
4 178 / 18 02996 Black 1.181 (30) .688 (17.5) K28GL
(25)
*Special order.
See pages 188, 189 for recommended ferrule crimping tools.
Insulated Twin Wire Ferrules
• Use to compress two separate conductors together in one ferrule to
make chain bridges easy to install.
• Electrolytic copper and tin plating provide maximum conductivity
and low contact resistance.
SPECIFICATIONS
Material Copper
Surface Tin plated
Insulation Polypropylene plastic
CONDUCTOR DIMENSIONS
SIZE CATALOG UPC INCHES (mm) RECOMMENDED
AWG (mm2) NUMBER NUMBER COLOR L1 L2 CRIMPING TOOLS
2 x 20 869 / 8 02954 White .591 (15) .315 (8) K32GL, K36GL,
(2 x 0.5) K30GL
2 x 18 870 / 8 02955 Gray .591 (15) .315 (8) K32GL, K36GL,
(2 x 0.75) 870 / 10 02956 .669 (17) .394 (10) K30GL
2 x 17 871 / 8 02957 Red .591 (15) .315 (8) K32GL, K36GL,
(2 x 1) 871 / 10 02958 .669 (17) .394 (10) K30GL
2 x 15 872 / 8 02959 Black .630 (16) .315 (8) K32GL, K36GL,
(2 x 1.5) 872 / 12 02960 .787 (20) .471 (12) K30GL
2 x 13 873 / 10 02961 Blue .728 (18.5) .394 (10) K32GL, K36GL,
(2 x 2.5) 873 / 13 02962 .846 (21.5) .512 (13) K30GL
2 x 11 874 / 12 02963 Gray .906 (23) .471 (12) K28GL, K34GL,
(2 x 4) K36GL
2 x 10 875 / 14 02964 Yellow 1.024 (26) .551 (14) K28GL, K34GL,
(2 x 6)
2 x 7 876 / 14 02965
*
Red 1.024 (26) .551 (14) K28GL
(2 x 10)
2 x 5 877 / 14 02966
*
Blue 1.181 (30) .551 (14) K28GL
(2 x 16)
*Special order.
See pages 188, 189 for recommended ferrule crimping tools.
greenlee.com
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
greenlee.com
188
WIRE & CABLE TERMINATION
CAT. NO. UPC NO. DESCRIPTION
K34GL 02638 Wire Ferrule Crimper
CAT. NO. UPC NO. DESCRIPTION
K36GL 02639 Wire Ferrule Crimper
CAT. NO. UPC NO. DESCRIPTION
K32GL 02637 Wire Ferrule Crimper
Wire Ferrule Crimping Tool 26 – 13 AWG
• Makes trapezoidal crimps.
• Includes cutter and replaceable stripper blade set.
CAT. NO. UPC NO. DESCRIPTION
K1GL 02633 Wire Ferrule Crimper
SPECIFICATIONS
Range 26 - 13 AWG (.14 - 2.5 mm2)
Length 6.9" (175 mm)
Weight .4 lbs. (0.2 kg)
Wire Ferrule Crimping Tool 20 – 13 AWG
• Crimps single and twin cable wire ferrules.
• End loading type tool that makes trapezoidal crimps.
SPECIFICATIONS
Range Single cable wire ferrules: 20 - 13 AWG ( .5 - 2.5 mm2)
Twin wire ferrules: 2 x 20 - 2 x 15 AWG ( 2 x .5 - 2 x 1.5 mm2)
Length 7.90" (200 mm)
Weight .5 lbs. (0.2 kg)
Wire Ferrule Crimping Tool 26 – 10 AWG
• Makes trapezoidal crimps with full cycle ratchet mechanism to assure
complete crimps.
• Crimps single and twin cable wire ferrules.
• Adjusts automatically to correct crimp size.
SPECIFICATIONS
Range Single cable wire ferrules: 26 - 10 AWG (.14 - 6 mm2)
Twin wire ferrules: 2 x 20 - 2 x 13 AWG (2 x .5 - 2 x 2.5 mm2)
Length 8.4" (213 mm)
Weight 1.1 lbs. (.4 kg)
Wire Ferrule Crimping Tool 10 – 6 AWG
• Makes trapezoidal crimp with full cycle ratchet mechanism to assure
complete crimps.
• Crimps single and twin cable wire ferrules.
• Adjusts automatically to correct crimp size.
SPECIFICATIONS
Range Single cable wire ferrules: 10 - 6 AWG (6 - 16 mm2)
Twin wire ferrules: 2 x 11 - 2 x 10 AWG (2 x 4 - 2 x 6 mm2)
Length 8.9" (225 mm)
Weight 1.1 lbs. (0.4 kg)
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
189
WIRE & CABLE TERMINATION
CAT. NO. UPC NO. DESCRIPTION
K28GL 02634 Wire Ferrule Crimper
CAT. NO. UPC NO. DESCRIPTION
K29GL 02635 Wire Ferrule Crimper
Wire Ferrule Crimping Tool 25 – 10 AWG
• Makes square shaped crimps.
• Full cycle ratchet mechanism assures complete crimps.
• Adjusts automatically to correct crimp size.
CAT. NO. UPC NO. DESCRIPTION
K30GL 02636 Wire Ferrule Crimper
SPECIFICATIONS
Range 25 - 10 AWG (0.14 - 6 mm2)
Length 6.9" (175 mm)
Weight 1.1 lbs. (0.4 kg)
Wire Ferrule Crimping Tool 7 – 1/0 AWG
• Makes trapezoidal crimps with full cycle ratchet mechanism to assure
complete crimps.
• Crimps single and twin cable wire ferrules.
SPECIFICATIONS
Range Single cable wire ferrules: 7 - 1/0 AWG (10 - 50 mm2)
Twin wire ferrules: 2 x 11 - 2 x 5 AWG (2 x 4 - 2 x 16 mm2)
Length 13.2" (335 mm)
Weight 1.8 lbs. (0.8 kg)
Wire Ferrule Crimping Tool 1/0 – 3/0 AWG
• Makes trapezoidal crimps with full cycle ratchet mechanism to assure
complete crimps.
SPECIFICATIONS
Range 1/0 - 3/0 AWG (50 - 90 mm2)
Length 13.2" (335 mm)
Weight 1.8 lbs. (0.8 kg)
greenlee.com
USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070
Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247
greenlee.com
190
WIRE & CABLE TERMINATION
Notes
