K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 65 MIL-DTL-27500 Cables--general information MIL-DTL-27500 (NEMA WC27500) cables incorporate from one to fifteen M22759, MIL-W-25038, or MIL-DTL-81381 wires, plus a single or double shield and a single or double jacket. Although these cables are designed primarily for use in aircraft and ground support equipment, their high performance and versatility makes them ideal in a wide variety of general-purpose electrical and electronic applications. The MIL-DTL-27500 part numbering system provides for many combinations of cable construction characteristics (see charts beginning on next page). The following product pages provide detailed construction and performance information for some of the most popular varieties of one- to fourconductor cables. Many of these cables are available with component wires and/or jackets with our unique Seamless Wrap PTFE tape, as noted the product pages. Additionally, cables with -24 jacket styles and M22759/80 through /92 component wires can be ordered with Seamless Wrap for both the component wire insulation and the outer jacket layer. See page 87 for more details, part numbers, and ordering information. Component Wire M27500 type Page Component Wire M27500 type Page M22759/7 . . . . . . . . . . . . . . . . . . . SA . . . . . . . . . . . . . . . . 68 M22759/92 . . . . . . . . . . . . . . . . . .WR*. . . . . . . . . . . . . . . 76 M22759/8 . . . . . . . . . . . . . . . . . . . TA . . . . . . . . . . . . . . . . 68 M25038/1 . . . . . . . . . . . . . . . . . . .JA. . . . . . . . . . . . . . . . . 77 M22759/11 . . . . . . . . . . . . . . . . . . RC . . . . . . . . . . . . . . . . 69 M25038/3 . . . . . . . . . . . . . . . . . . .JF . . . . . . . . . . . . . . . . . 78 M22759/12 . . . . . . . . . . . . . . . . . . RE . . . . . . . . . . . . . . . . 69 M81381/7 . . . . . . . . . . . . . . . . . . .MR. . . . . . . . . . . . . . . . 79 M22759/16 . . . . . . . . . . . . . . . . . . TE. . . . . . . . . . . . . . . . . 70 M81381/8 . . . . . . . . . . . . . . . . . . .MS . . . . . . . . . . . . . . . . 79 M22759/17 . . . . . . . . . . . . . . . . . . TF. . . . . . . . . . . . . . . . . 70 M81381/9 . . . . . . . . . . . . . . . . . . .MT . . . . . . . . . . . . . . . . 80 M22759/18 . . . . . . . . . . . . . . . . . . TG . . . . . . . . . . . . . . . . 71 M81381/10 . . . . . . . . . . . . . . . . . .MV. . . . . . . . . . . . . . . . 80 M22759/19 . . . . . . . . . . . . . . . . . . TH . . . . . . . . . . . . . . . . 71 M81381/11 . . . . . . . . . . . . . . . . . .MW . . . . . . . . . . . . . . . 81 M22759/80 . . . . . . . . . . . . . . . . . . WB*. . . . . . . . . . . . . . . 72 M81381/12 . . . . . . . . . . . . . . . . . .MY. . . . . . . . . . . . . . . . 81 M22759/81 . . . . . . . . . . . . . . . . . . WC* . . . . . . . . . . . . . . 73 M81381/13 . . . . . . . . . . . . . . . . . .NA . . . . . . . . . . . . . . . . 82 M22759/82 . . . . . . . . . . . . . . . . . . WE*. . . . . . . . . . . . . . . 73 M81381/14 . . . . . . . . . . . . . . . . . .NB . . . . . . . . . . . . . . . . 82 M22759/86 . . . . . . . . . . . . . . . . . .WJ* . . . . . . . . . . . . . . . 74 M81381/17 . . . . . . . . . . . . . . . . . .NE . . . . . . . . . . . . . . . . 83 M22759/87 . . . . . . . . . . . . . . . . . .WK*. . . . . . . . . . . . . . . 74 M81381/18 . . . . . . . . . . . . . . . . . .NF . . . . . . . . . . . . . . . . 83 M22759/88 . . . . . . . . . . . . . . . . . .WL*. . . . . . . . . . . . . . . 74 M81381/19 . . . . . . . . . . . . . . . . . .NG . . . . . . . . . . . . . . . . 84 M22759/89 . . . . . . . . . . . . . . . . . .WM* . . . . . . . . . . . . . . 75 M81381/20 . . . . . . . . . . . . . . . . . .NH . . . . . . . . . . . . . . . . 84 M22759/90 . . . . . . . . . . . . . . . . . .WN* . . . . . . . . . . . . . . 75 M81381/21 . . . . . . . . . . . . . . . . . .NK . . . . . . . . . . . . . . . . 85 M22759/91 . . . . . . . . . . . . . . . . . .WP*. . . . . . . . . . . . . . . 76 M81381/22 . . . . . . . . . . . . . . . . . .NL . . . . . . . . . . . . . . . . 86 *Available with Seamless Wrap PTFE tape insulation and jacket. See following pages for numbering system, material codes, and color coding charts. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 www.thermaxconnects.com 65 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 66 MIL-DTL-27500 Cables--part numbering MIL-DTL-27500 Part Numbering M 2 7 5 0 0 - 8 R C 2 S 0 6 Shield coverage and color coding Component wire size Component wire type Jacket material Shield type Number of component wires MIL-DTL-27500 Component Wire Codes We can supply M27500 cables with component wires other than those listed; please call with your requirements. Wire Type Code Wire Type Code Wire Type Code Wire Type Code Wire Type Code M22759/5 VA M22759/16 TE M22759/28 JB M22759/85 WH M25038/1 JA M22759/6 WA M22759/17 TF M22759/29 JC M22759/86 WJ M25038/3 JF M22759/7 SA M22759/18 TG M22759/30 JD M22759/87 WK M81381/7 MR M22759/8 TA M22759/19 TH M22759/31 JE M22759/88 WL M81381/8 MS M22759/9 LE M22759/20 TK M22759/80 WB M22759/89 WM M81381/9 MT M22759/10 LH M22759/21 TL M22759/81 WC M22759/90 WN M81381/10 MV M22759/11 RC M22759/22 TM M22759/82 WE M22759/91 WP M81381/11 MW M22759/12 RE M22759/23 TN M22759/84 WG M22759/92 WR M81381/12 MY Wire Type M81381/13 M81381/14 M81381/17 M81381/18 M81381/19 M81381/20 M81381/21 M81381/22 Code NA NB NE NF NG NH NK NL MIL-DTL-27500 Shield Material Codes When both double shield and double jacket are specified, the inner jacket is between the two layers of shield. Shield Material , Wire shape No shield Nickel-plated copper, round Silver-plated copper, round Tin-plated copper, round Heavy nickel-plated copper, round Stainless steel, round Nickel-plated high-strength copper alloy, round Silver-plated high-strength copper alloy, round Nickel-plated copper, flat Silver-plated copper, flat Tin-plated copper, flat Nickel-plated high-strength copper alloy, flat Silver-plated high-strength copper alloy, flat Temperature limit, C -- 260 200 150 400 400 260 200 260 200 150 260 200 Single shield U N S T C F P M * G J E H Double shield U Y W V R Z L K # A D X B MIL-DTL-27500 Jacket Material Codes Temperature limits are for information only; other cable components may determine the temperature limit for the finished cable. Jacket material and color Temp. limit, C Single jacket No jacket -- 00 ETFE, extruded, clear 150 15 ETFE, extruded, white 150 14 FEP, extruded, clear 200 05 FEP, extruded, white 200 09 Nylon, extruded, clear 105 02 PFA, extruded, clear 260 21 PFA, extruded, white 260 20 Natural polyimide / clear FEP tape, wrapped and heat sealed, with FEP outer surface 200 11 Natural polyimide / FEP tape, wrapped and heat sealed, with polyimide outer surface 200 12 PTFE, taped, white* 260 06 PTFE tape, white, wrapped over a tape layer of natural polyimide 260 24 combined with FEP and heat sealed* PTFE-coated glass braid impregnated with PTFE finisher over PTFE tape, natural 260 07 PVC, extruded, white 90 01 *These cables can be provided with Seamless Wrap PTFE tape jackets (see page 87 for details). Double jacket 00 65 64 55 59 52 71 70 61 62 56 74 57 51 See next page for color coding information. 66 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 67 MIL-DTL-27500 Cables--color coding MIL-DTL-27500 Color Coding Color coding for MIL-DTL-27500 cables is specified in conjunction with desired shield coverage: Color Code for Shield Coverage of: 85% 90% MIL-DTL-27500 terminology Component wire identification method "-" C Preferred method, Table III A White wires with colored stripes --stripe color per Table III A. F H Preferred method, Table III B White wires with colored stripes --stripe color per Table III B. A D Optional method A, Table III A Solid color wires--colors per Table III A. G J Optional method A, Table III B Solid color wires--colors per Table III B. B E Optional method B, Table III C Wires are all the same color (based on AWG size), per Table III C. Bands of a contrasting color are printed on each wire to denote wire number (circuit ID) per Table III D. K M Optional method C Wires are all the same color (based on AWG size), per Table III C. Numbers in a contrasting color are printed on each wire to denote wire number (circuit ID). L N Optional method D White wires with numbers in a contrasting color printed on each wire to denote wire number (circuit ID). Table III A Color Coding * For "preferred method" color coding, colors are stripes on white insulation (wire #1 has no stripe). Wires 11-15 have double stripes as indicated. * For "optional method A" color coding, colors are solid insulation color. Wires 11-15 have a stripe in a lighter shade of the base color. 1 2 3 4 5 6 7 8 Wire Number 9 10 11 12 13 14 15 White Blue Orange Green Red Black Yellow Violet Gray Brown Blue/Blue Orange/Orange Green/Green Red/Red Black/Black Table III B Color Coding * For "preferred method" color coding, colors are stripes on white insulation (wire #5 has no stripe), for wires 1-10. For wires 11-15, color pairs indicate insulation of the first color, with a stripe of the second color. * For "optional method A" color coding, colors are solid insulation color, for wires 1-10. For wires 11-15, color pairs indicate insulation of the first color, with a stripe of the second color. * For either method the color of the wire in a one-conductor cable is white. 1 2 Red Blue 3 4 5 6 7 8 Wire Number 9 10 11 Yellow Green White Black Brown Orange Violet 12 13 14 15 Gray Red/White Blue/White Yellow/White Green/White Black/White Table III C Color Coding Table III D Color Band Configuration * For "optional method B" color coding, wire insulation color is based on AWG size, with color bands per Table III D to indicate wire number (circuit ID). * For "optional method B" color coding, band groups as shown below are printed on wires to indicate wire number (circuit ID). * For "optional method C" color coding, wire insulation color is based on AWG size, with numbers printed on each wire to indicate wire number (circuit ID). AWG size 26 24 22 20 18 16 14 12 Color Black Blue Green Red White Blue Green Yellow Toll Free: (800) 423-5873 International: +1 (661) 295-3100 AWG size 10 8 6 4 2 1 0 00 Color Brown Red Blue Yellow Red White Blue Green Wire number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Band configuration None 2 narrow 3 narrow 4 narrow 5 narrow 6 narrow 7 narrow 1 wide, 1 narrow 1 wide, 2 narrow 1 wide, 3 narrow 1 wide, 4 narrow 1 wide, 5 narrow 2 wide, 1 narrow 2 wide, 2 narrow 2 wide, 3 narrow www.thermaxconnects.com 67 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 68 M27500 Cables--types SA and TA (M22759/7, /8 components) M27500 SA and TA cables are shielded and jacketed cables with PTFE tape or extruded PFA jackets, incorporating MIL-W-22759/7 or /8 wires. These component wires are insulated with lightweight mineral-filled PTFE, and have silver-plated or nickel-plated copper conductors. Versions with PTFE tape jackets are available with our unique Seamless Wrap PTFE tape (see page 87 for details). Performance: Voltage rating: 600V. Construction Details Component wire conductor: /7 component wires: Silver-plated copper; /8 component wires: Nickel-plated copper. Component wire insulation: Extruded PTFE with abrasion-resistant mineral fillers. Shield: Nickel- or silver-plated copper braid, 85% coverage. Temperature ratings: Cables with /7 component wires: -55 to 200 C. Cables with /8 component wires: -55 to 260 C. Jacket: Extruded PFA or PTFE tape. Colors: Color coded to M27500 (see page 67). See page 38 for component wire dimensions. Certifications also available to NEMA WC27500. Part Numbers: M 27500 - 8 TA 1 N 06 Component wire AWG Jacket material--06: White PTFE tape 20: White extruded PFA Shield material--N: Nickel-plated copper 21: Clear extruded PFA S: Silver-plated copper Number of component wires Component wire type SA: MIL-W-22759/7 TA: MIL-W-22759/8 Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 8 (133/29) 10 (37/26) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) Shield Diameter .240 (6.10) .178 (4.52) .154 (3.91) .135 (3.43) .122 (3.10) .112 (2.84) .102 (2.59) .093 (2.36) .082 (2.08) Jacket Diameter .264 (6.71) .202 (5.13) .178 (4.52) .159 (4.04) .146 (3.71) .134 (3.40) .126 (3.20) .117 (2.97) .106 (2.69) Weight 95.9 56.2 41.9 30.0 23.7 20.6 16.6 13.9 11.1 (143) (83.6) (62.4) (44.6) (35.3) (30.7) (24.7) (20.7) (16.5) Dimensions and Weight--3 Conductor Cables* Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 8 (133/29) 10 (37/26) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) Shield Diameter .468 (11.9) .344 (8.74) .288 (7.32) .250 (6.35) .224 (5.69) .204 (5.18) .184 (4.67) .166 (4.22) .144 (3.66) Jacket Diameter .504 (12.8) .380 (9.65) .312 (7.92) .274 (6.96) .248 (6.30) .228 (5.79) .208 (5.28) .190 (4.83) .168 (4.27) www.thermaxconnects.com 199 112 79.4 58.6 46.1 39.0 31.5 25.7 20.5 (296) (166) (118) (87.2) (68.6) (58.0) (46.9) (38.2) (30.6) Dimensions and Weight--4 Conductor Cables Component Wire Shield Jacket Component Wire Shield Jacket Weight AWG (Stranding) Diameter Diameter AWG (Stranding) Diameter Diameter 8 (133/29) .501 (12.7) .537 (13.6) 283 (421) 8 (133/29) .558 (14.2) .594 (15.1) 10 (37/26) .368 (9.34) .404 (10.3) 162 (241) 10 (37/26) .409 (10.4) .445 (11.3) 12 (19/25) .308 (7.83) .344 (8.74) 114 (169) 12 (19/25) .351 (8.91) .387 (9.83) 14 (19/27) .267 (6.79) .291 (7.40) 81.6 (121) 14 (19/27) .297 (7.55) .333 (8.46) 16 (19/29) .239 (6.08) .263 (6.69) 62.5 (93.0) 16 (19/29) .266 (6.75) .290 (7.36) 18 (19/30) .218 (5.53) .242 (6.14) 52.8 (78.6) 18 (19/30) .242 (6.14) .266 (6.75) 20 (19/32) .196 (4.99) .220 (5.60) 42.2 (62.8) 20 (19/32) .218 (5.53) .242 (6.14) 22 (19/34) .177 (4.49) .201 (5.10) 33.8 (50.3) 22 (19/34) .196 (4.98) .220 (5.59) 24 (19/36) .153 (3.89) .177 (4.50) 26.6 (39.6) 24 (19/36) .169 (4.30) .193 (4.91) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal, for style 06 (PTFE tape jacket) cables. *Using factors from a circumscribed circle per M27500. 68 Weight Weight 378 208 153 106 79.2 66.2 52.4 41.6 32.4 (562) (309) (227) (157) (117) (98.5) (78.0) (61.9) (48.2) Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 69 M27500 Cables--types RC and RE (M22759/11, /12 components) M27500 RC and RE cables are shielded and jacketed cables with PTFE tape or extruded FEP jackets, incorporating MIL-W-22759/11 or /12 wires. These component wires have extruded PTFE insulation and silver- or nickel-plated copper conductors. Construction Details Component wire conductor: /11 component wires: Silver-plated copper; /12 component wires: Nickel-plated copper. PTFE tape jackets are available with our unique Seamless Wrap PTFE tape (see page 87 for details). Performance: Component wire insulation: Extruded PTFE. Voltage rating: 600V. Shield: Nickel- or silver-plated copper braid, 85% coverage. Colors: Color coded to M27500 (see page 67). Temperature ratings: Cables with /11 component wires and either jacket: -55 to 200 C. Cables with /12 component wires and PTFE jacket: -55 to 260 C. Cables with /12 component wires and FEP jacket: -55 to 200 C. Certifications also available to NEMA WC27500. See page 40 for component wire dimensions. Jacket: Extruded FEP or PTFE tape. Part Numbers: M27500 - 8 RC 1 S 06 Jacket material--05: Clear extruded FEP Shield material-- 06: White PTFE tape N: Nickel-plated copper 09: White extruded FEP S: Silver-plated copper Number of component wires Component wire AWG Component wire type RC: MIL-W-22759/11 RE: MIL-W-22759/12 Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 8 (133/29) 10 (37/26) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) 28 (7/36) Shield Diameter .222 (5.64) .155 (3.94) .127 (3.23) .106 (2.69) .091 (2.31) .084 (2.13) .074 (1.88) .065 (1.65) .059 (1.50) .054 (1.37) .049 (1.24) Jacket Diameter .246 (6.25) .179 (4.55) .149 (3.78) .128 (3.25) .113 (2.87) .106 (2.69) .096 (2.44) .087 (2.21) .081 (2.06) .076 (1.93) .071 (1.80) Weight 83.3 47.8 32.2 22.6 16.5 14.5 11.0 8.90 7.01 6.20 5.50 (124) (71.1) (47.9) (33.6) (24.6) (21.6) (16.4) (13.2) (10.4) (9.23) (8.19) Dimensions and Weight--3 Conductor Cables* Component Wire AWG (Stranding) 8 (133/29) 10 (37/26) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) 28 (7/36) Shield Diameter .462 (11.7) .319 (8.10) .255 (6.47) .210 (5.32) .177 (4.50) .162 (4.12) .141 (3.57) .121 (3.08) .108 (2.75) .098 (2.48) .087 (2.21) Jacket Diameter .498 (12.7) .356 (9.04) .280 (7.10) .234 (5.93) .201 (5.11) .186 (4.73) .163 (4.14) .143 (3.63) .132 (3.36) .122 (3.09) .109 (2.77) Weight 248 138 90.9 61.7 43.7 37.0 26.2 19.3 15.5 12.9 10.2 (369) (205) (135) (91.8) (65.0) (55.1) (39.0) (28.7) (23.1) (19.2) (15.2) Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 8 (133/29) 10 (37/26) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) 28 (7/36) Shield Diameter .432 (11.0) .298 (7.57) .238 (6.05) .196 (4.98) .166 (4.22) .152 (3.86) .132 (3.35) .114 (2.90) .102 (2.59) .092 (2.34) .082 (2.08) Jacket Diameter .468 (11.9) .335 (8.51) .262 (6.65) .220 (5.59) .190 (4.83) .176 (4.47) .156 (3.96) .136 (3.45) .124 (3.15) .114 (2.90) .104 (2.64) Weight 170 95.4 64.6 44.9 32.1 27.2 19.4 14.6 12.2 9.93 8.39 (253) (142) (96.1) (66.8) (47.8) (40.5) (28.9) (21.7) (18.2) (14.8) (12.5) Dimensions and Weight--4 Conductor Cables Component Wire AWG (Stranding) 8 (133/29) 10 (37/26) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) 28 (7/36) Shield Diameter .515 (13.1) .355 (9.02) .288 (7.30) .233 (5.92) .197 (5.00) .180 (4.57) .156 (3.96) .134 (3.41) .120 (3.04) .108 (2.73) .096 (2.43) Jacket Diameter .551 (14.0) .391 (9.93) .324 (8.22) .257 (6.53) .221 (5.61) .204 (5.18) .184 (4.67) .156 (3.96) .142 (3.61) .130 (3.30) .118 (3.00) Weight 340 179 120 78.6 52.6 46.5 34.4 23.9 19.0 15.4 12.3 (506) (266) (179) (117) (78.3) (69.2) (51.2) (35.6) (28.3) (22.9) (18.3) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 www.thermaxconnects.com 69 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 70 M27500 Cables--types TE and TF (M22759/16, /17 components) M27500 TE and TF cables are shielded and jacketed cables with extruded ETFE (Ethylene Tetrafluoroethylene) jackets, incorporating MIL-W-22759/16 or /17 wires. These component wires are insulated with extruded ETFE, and have either tin-plated copper or silver-plated high-strength copper alloy conductors. Performance: Voltage rating: 600V. Temperature rating: -55 to 150 C. Construction Details Component wire conductor: /16 component wires: Tin-plated copper; /17 component wires: Silver-plated high-strength copper alloy. Component wire insulation: Extruded ETFE. See page 41 for component wire dimensions. Shield: Tin-plated copper braid, 85% coverage. Jacket: Extruded ETFE. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M27500 - 8 TE 1 T 14 Component wire AWG Component wire type TE: MIL-W-22759/16 TF: MIL-W-22759/17 Jacket material--14: Extruded white ETFE 15: Extruded clear ETFE Shield material--T: Tin-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 8 (133/29) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) Shield Diameter .217 (5.51) .155 (3.94) .130 (3.30) .109 (2.77) .095 (2.41) .087 (2.21) .076 (1.93) .068 (1.73) .061 (1.55) Jacket Diameter .245 (6.22) .178 (4.52) .152 (3.86) .131 (3.33) .116 (2.95) .107 (2.72) .096 (2.44) .088 (2.20) .081 (2.06) Weight 77.8 44.6 30.4 21.8 15.9 13.6 10.0 8.25 7.08 (116) (66.4) (45.2) (32.4) (23.7) (20.2) (14.9) (12.3) (10.5) Dimensions and Weight--3 Conductor Cables* Component Wire AWG (Stranding) 8 (133/29) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) Shield Diameter .456 (11.6) .319 (8.10) .261 (6.63) .216 (5.49) .186 (4.72) .169 (4.28) .145 (3.68) .128 (3.25) .113 (2.86) Jacket Diameter .492 (12.5) .354 (8.99) .290 (7.37) .244 (6.20) .214 (5.44) .197 (5.00) .167 (4.24) .150 (3.81) .135 (3.43) Weight 230 133 85.5 59.6 42.7 35.6 24.8 19.3 14.9 (342) (198) (127) (88.7) (63.5) (53.0) (36.9) (28.7) (22.2) Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 8 (133/29) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) Shield Diameter .426 (10.8) .298 (7.57) .244 (6.20) .202 (5.13) .174 (4.42) .158 (4.01) .136 (3.45) .120 (3.05) .106 (2.69) Jacket Diameter .462 (11.7) .334 (8.48) .268 (6.81) .226 (5.74) .198 (5.03) .182 (4.62) .156 (3.96) .140 (3.56) .126 (3.20) Weight 159 92.1 60.3 42.6 31.1 26.1 18.9 14.6 11.4 (296) (166) (118) (87.2) (68.6) (58.0) (46.9) (38.2) (30.6) Dimensions and Weight--4 Conductor Cables Component Wire AWG (Stranding) 8 (133/29) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) Shield Diameter .508 (12.9) .355 (9.02) .295 (7.49) .240 (6.10) .206 (5.24) .187 (4.75) .161 (4.08) .141 (3.59) .124 (3.16) Jacket Diameter .544 (13.8) .392 (9.96) .331 (8.40) .264 (6.71) .230 (5.85) .211 (5.36) .185 (4.69) .165 (4.20) .148 (3.77) Weight 308 172 114 76.1 54.2 45.0 32.4 24.5 19.4 (458) (256) (170) (113) (80.7) (67.0) (48.2) (36.5) (28.9) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. 70 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 71 M27500 Cables--types TG and TH (M22759/18, /19 components) M27500 TG and TH cables are shielded and jacketed cables with extruded ETFE (Ethylene Tetrafluoroethylene) jackets, incorporating MIL-W-22759/18 or /19 wires. These component wires are insulated with thin-wall extruded ETFE for weight and space savings, and have either tin-plated copper or silver-plated high-strength copper alloy conductors. Performance: Construction Details Component wire conductor: /18 component wires: Tin-plated copper; /19 component wires: Silver-plated high-strength copper alloy. Voltage rating: 600V. Component wire insulation: Thin-wall extruded ETFE. Temperature rating: -55 to 150 C. Shield: Tin-plated copper braid, 85% coverage. See page 42 for component wire dimensions. Jacket: Extruded ETFE. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M27500 - 10 T G 1 T 14 Jacket material--14: Extruded white ETFE 15: Extruded clear ETFE Shield material--T: Tin-plated copper Number of component wires Component wire AWG Component wire type TG: MIL-W-22759/18 TH: MIL-W-22759/19 Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .150 (3.81) .123 (3.12) .101 (2.57) .086 (2.18) .077 (1.96) .067 (1.70) .059 (1.50) .052 (1.32) .048 (1.22) Jacket Diameter .172 (4.37) .143 (3.63) .121 (3.07) .106 (2.69) .097 (2.46) .087 (2.21) .079 (2.01) .072 (1.83) .068 (1.73) Weight 43.5 29.8 20.8 14.9 11.9 9.21 6.76 5.66 5.21 (64.7) (44.3) (31.0) (22.2) (17.7) (13.7) (10.1) (8.42) (7.75) Dimensions and Weight--3 Conductor Cables* Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .308 (7.83) .246 (6.25) .199 (5.05) .167 (4.25) .147 (3.74) .126 (3.19) .108 (2.75) .093 (2.37) .085 (2.15) Jacket Diameter .345 (8.76) .275 (6.99) .227 (5.77) .195 (4.95) .169 (4.29) .148 (3.76) .130 (3.30) .115 (2.92) .107 (2.72) Weight 129 83.1 55.7 39.4 30.9 22.2 16.5 12.3 9.84 (192) (124) (82.9) (58.6) (46.0) (33.0) (24.6) (18.3) (14.6) Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .288 (7.32) .230 (5.84) .186 (4.72) .156 (3.96) .138 (3.51) .118 (3.00) .102 (2.59) .088 (2.24) .080 (2.03) Jacket Diameter .313 (7.95) .255 (6.48) .211 (5.36) .181 (4.60) .160 (4.06) .140 (3.56) .124 (3.15) .110 (2.79) .102 (2.59) Weight 91.3 58.8 39.8 28.2 23.1 17.5 12.4 9.29 8.05 (136) (87.5) (59.2) (42.0) (34.4) (26.0) (18.5) (13.8) (12.0) Dimensions and Weight--4 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .343 (8.71) .278 (7.06) .221 (5.61) .185 (4.69) .163 (4.14) .139 (3.53) .120 (3.04) .103 (2.61) .093 (2.37) Jacket Diameter .382 (9.70) .304 (7.72) .246 (6.24) .213 (5.41) .191 (4.85) .161 (4.09) .142 (3.61) .125 (3.18) .115 (2.92) Weight 169 111 71.6 49.3 39.9 27.2 19.8 15.3 12.1 (252) (165) (107) (73.4) (59.4) (40.5) (29.5) (22.8) (18.0) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 www.thermaxconnects.com 71 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 72 M27500 Cables--type WB (M22759/80 components) M27500 WB cables are shielded and jacketed cables with a jacket of FEP/polyimide tape covered by a PTFE tape outer layer, incorporating MIL-DTL22759/80 wires. These component wires have a light-weight composite insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape, and tin-plated copper conductors. These cables can be supplied with Seamless Wrap PTFE tape component wire insulation and jacket (see page 87 for details and part numbers). Performance: Voltage rating: 600V. Construction Details Component wire conductor: Tin-plated copper. Component wire insulation: Inner layer: PTFE/polyimide/PTFE tape; Outer layer: PTFE tape. Shield: Tin-plated copper braid, 85% coverage. Jacket: Inner layer: FEP/polyimide tape; Outer layer: PTFE tape. Colors: Color coded to M27500 (see page 67). Temperature rating: -55 to 150 C. Certifications also available to NEMA WC27500. See page 47 for component wire dimensions. Part Numbers: M27500 - 18 WB 1 T 24 Component wire AWG Component wire type WB: MIL-DTL-22759/80 Jacket material--24: PTFE/Polyimide tape with PTFE tape outer layer Shield material--T: Tin-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .137 (3.48) .114 (2.90) .094 (2.39) .081 (2.06) .074 (1.88) .066 (1.68) .058 (1.47) .052 (1.32) .048 (1.22) Jacket Diameter .146 (3.70) .123 (3.12) .103 (2.61) .090 (2.28) .083 (2.10) .075 (1.90) .067 (1.69) .061 (1.54) .057 (1.44) Weight 48.4 (57.1) 26.32 (39.0) 18.0 (26.8) 13.0 (19.4) 11.1 (16.5) 8.17 (12.2) 6.17 (9.18) 5.07 (7.54) 4.62 (6.88) Dimensions and Weight--3 Conductor Cables* Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .280 (7.12) .227 (5.76) .184 (4.67) .156 (3.96) .141 (3.57) .124 (3.14) .106 (2.70) .093 (2.37) .085 (2.15) Jacket Diameter .289 (7.34) .235 (5.98) .192 (4.89) .164 (4.18) .149 (3.79) .132 (3.36) .115 (2.92) .102 (2.59) .093 (2.37) Weight 110 71.4 47.9 33.9 27.9 20.1 14.5 10.5 8.76 (164) (106) (71.3) (50.4) (41.6) (30.0) (21.5) (15.6) (13.0) Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .262 (6.65) .212 (5.38) .172 (4.37) .146 (3.71) .132 (3.35) .116 (2.95) .100 (2.54) .088 (2.24) .080 (2.03) Jacket Diameter .271 (6.87) .221 (5.60) .181 (4.59) .155 (3.93) .141 (3.57) .125 (3.17) .109 (2.76) .097 (2.45) .089 (2.25) Weight 74.7 50.2 34.2 24.3 20.3 14.8 10.8 8.24 6.67 (111) (74.7) (50.9) (36.1) (30.1) (22.1) (16.1) (12.3) (9.93) Dimensions and Weight--4 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .312 (7.9) .256 (6.5) .204 (5.2) .173 (4.4) .156 (4.0) .137 (3.5) .117 (3.0) .103 (2.6) .093 (2.4) Jacket Diameter .324 (8.23) .265 (6.73) .213 (5.40) .181 (4.60) .164 (4.18) .145 (3.69) .126 (3.20) .111 (2.83) .102 (2.58) Weight 143 93.1 61.8 43.4 35.5 25.6 18.1 13.1 10.6 (213) (138) (92.0) (64.6) (52.9) (38.0) (27.0) (19.4) (15.7) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. 72 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 73 M27500 Cables--types WC and WE (M22759/81, /82 components) M27500 WC and WE cables are shielded and jacketed cables with a jacket of FEP/polyimide tape covered by a PTFE tape outer layer, incorporating MIL-DTL-22759/81 or /82 wires. These component wires have a light-weight composite insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape, and silver- or nickel-plated high-strength copper alloy conductors. Construction Details Component wire conductor: /81 component wires: Silver-plated high-strength copper alloy; /82 component wires: Nickel-plated high-strength copper alloy. These cables can be supplied with Seamless Wrap PTFE tape component wire insulation and jacket (see page 87 for details and part numbers). Performance: Component wire insulation: Inner layer: PTFE/polyimide/PTFE tape; Outer layer: PTFE tape. Voltage rating: 600V. Shield: Nickel-plated copper braid, 85% coverage. Temperature rating: -55 to 200 C. Jacket: Inner layer: FEP/polyimide tape; Outer layer: PTFE tape. See page 47 for component wire dimensions. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M2750 0 - 22 WE 1 N 24 Component wire AWG Component wire type WC: MIL-DTL-22759/81 WE: MIL-DTL-22759/82 Jacket material--24: PTFE/Polyimide tape with PTFE tape outer layer Shield material--N: Nickel-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .066 (1.68) .058 (1.47) .052 (1.32) .048 (1.22) Jacket Diameter .075 (1.90) .067 (1.69) .061 (1.54) .057 (1.44) Weight 8.17 6.17 5.07 4.62 (12.2) (9.18) (7.54) (6.88) Dimensions and Weight--3 Conductor Cables* Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .124 (3.14) .106 (2.70) .093 (2.37) .085 (2.15) Jacket Diameter .132 (3.36) .115 (2.92) .102 (2.59) .093 (2.37) Weight 20.1 14.5 10.5 8.76 (30.0) (21.5) (15.6) (13.0) Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .116 (2.95) .100 (2.54) .088 (2.24) .080 (2.03) Jacket Diameter .125 (3.17) .109 (2.76) .097 (2.45) .089 (2.25) Weight 14.8 10.8 8.24 6.67 (22.1) (16.1) (12.3) (9.93) Dimensions and Weight--4 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .137 (3.5) .117 (3.0) .103 (2.6) .093 (2.4) Jacket Diameter .145 (3.69) .126 (3.20) .111 (2.83) .102 (2.58) Weight 25.6 18.1 13.1 10.6 (38.0) (27.0) (19.4) (15.7) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 www.thermaxconnects.com 73 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 74 M27500 Cables--types WJ, WK, and WL (M22759/86, /87, /88 components) M27500 WJ, WK, and WL cables are shielded and jacketed cables with a jacket of FEP/polyimide tape covered by a PTFE tape outer layer, incorporating MILDTL-22759/86, /87, or /88 wires. These component wires have a light-weight composite insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape, and silver, nickel, or tin- plated copper conductors. These cables can be supplied with Seamless Wrap PTFE tape component wire insulation and jacket (see page 87 for details and part numbers). Performance: Voltage rating: 600V. Construction Details Component wire conductor: /86 component wires: Silver-plated copper; /87 component wires: Nickel-plated copper; /88 component wires: Tin-plated copper. Component wire insulation: Inner layer: PTFE/polyimide/PTFE tape; Outer layer: PTFE tape. Temperature rating: Cables with /86 component wires: -55 to 200 C. Cables with /87 component wires: -55 to 260 C. Cables with /88 component wires: -55 to 150 C. Shield: Nickel- or silver-plated copper braid, 85% coverage. See pages 45-47 for component wire dimensions. Colors: Color coded to M27500 (see page 67). Jacket: Inner layer: FEP/polyimide tape; Outer layer: PTFE tape. Certifications also available to NEMA WC27500. Part Numbers: M27500 - 18 WK 1 N 24 Component wire AWG Component wire type WJ: MIL-DTL-22759/86 WK: MIL-DTL-22759/87 WL: MIL-DTL-22759/88 Jacket material--24: PTFE/Polyimide tape with PTFE tape outer layer Shield material--N: Nickel-plated copper S: Silver-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .137 (3.48) .114 (2.90) .094 (2.39) .081 (2.06) .074 (1.88) .066 (1.68) .058 (1.47) .052 (1.32) .048 (1.22) Jacket Diameter .146 (3.70) .123 (3.12) .103 (2.61) .090 (2.28) .083 (2.10) .075 (1.90) .067 (1.69) .061 (1.54) .057 (1.44) Weight 48.4 (57.1) 26.32 (39.0) 18.0 (26.8) 13.0 (19.4) 11.1 (16.5) 8.17 (12.2) 6.17 (9.18) 5.07 (7.54) 4.62 (6.88) Dimensions and Weight--3 Conductor Cables* Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .262 (6.65) .212 (5.38) .172 (4.37) .146 (3.71) .132 (3.35) .116 (2.95) .100 (2.54) .088 (2.24) .080 (2.03) Jacket Diameter .271 (6.87) .221 (5.60) .181 (4.59) .155 (3.93) .141 (3.57) .125 (3.17) .109 (2.76) .097 (2.45) .089 (2.25) Weight 74.7 50.2 34.2 24.3 20.3 14.8 10.8 8.24 6.67 (111) (74.7) (50.9) (36.1) (30.1) (22.1) (16.1) (12.3) (9.93) Dimensions and Weight--4 Conductor Cables Component Wire Shield Jacket Component Wire Shield Jacket Weight Weight AWG (Stranding) Diameter Diameter AWG (Stranding) Diameter Diameter 10 (37/26) .280 (7.12) .289 (7.34) 110 (164) 10 (37/26) .312 (7.9) .324 (8.23) 143 (213) 12 (37/28) .227 (5.76) .235 (5.98) 71.4 (106) 12 (37/28) .256 (6.5) .265 (6.73) 93.1 (138) 14 (19/27) .184 (4.67) .192 (4.89) 47.9 (71.3) 14 (19/27) .204 (5.2) .213 (5.40) 61.8 (92.0) 16 (19/29) .156 (3.96) .164 (4.18) 33.9 (50.4) 16 (19/29) .173 (4.4) .181 (4.60) 43.4 (64.6) 18 (19/30) .141 (3.57) .149 (3.79) 27.9 (41.6) 18 (19/30) .156 (4.0) .164 (4.18) 35.5 (52.9) 20 (19/32) .124 (3.14) .132 (3.36) 20.1 (30.0) 20 (19/32) .137 (3.5) .145 (3.69) 25.6 (38.0) 22 (19/34) .106 (2.70) .115 (2.92) 14.5 (21.5) 22 (19/34) .117 (3.0) .126 (3.20) 18.1 (27.0) 24 (19/36) .093 (2.37) .102 (2.59) 10.5 (15.6) 24 (19/36) .103 (2.6) .111 (2.83) 13.1 (19.4) 26 (19/38) .085 (2.15) .093 (2.37) 8.76 (13.0) 26 (19/38) .093 (2.4) .102 (2.58) 10.6 (15.7) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. 74 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:40 PM Page 75 M27500 Cables--types WM and WN (M22759/89, /90 components) M27500 WM and WN cables are shielded and jacketed cables with a jacket of FEP/polyimide tape covered by a PTFE tape outer layer, incorporating MIL-DTL-22759/89 or /90 wires. These component wires have a light-weight composite insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape, and silver- or nickel-plated high-strength copper alloy conductors. Construction Details Component wire conductor: /89 component wires: Silver-plated high-strength copper alloy; /90 component wires: Nickel-plated high-strength copper alloy. Note: AWG 26 wires with either plating have ultra-high-strength copper alloy conductors. These cables can be supplied with Seamless Wrap PTFE tape component wire insulation and jacket (see page 87 for details and part numbers). Performance: Component wire insulation: Inner layer: PTFE/polyimide/PTFE tape; Outer layer: PTFE tape. Voltage rating: 600V. Shield: Nickel- or silver-plated copper braid, 85% coverage. Jacket: Inner layer: FEP/polyimide tape; Outer layer: PTFE tape. Temperature rating: Cables with /89 component wires: -55 to 200 C. Cables with /90 component wires: -55 to 260 C. See page 52 for component wire dimensions. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M2750 0 - 22 WN 1 N 24 Component wire AWG Component wire type WM: MIL-DTL-22759/89 WN: MIL-DTL-22759/90 Jacket material--24: PTFE/Polyimide tape with PTFE tape outer layer Shield material--N: Nickel-plated copper S: Silver-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .066 (1.68) .058 (1.47) .052 (1.32) .048 (1.22) Jacket Diameter .075 (1.90) .067 (1.69) .061 (1.54) .057 (1.44) Weight 8.17 6.17 5.07 4.62 (12.2) (9.18) (7.54) (6.88) Dimensions and Weight--3 Conductor Cables* Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .124 (3.14) .106 (2.70) .093 (2.37) .085 (2.15) Jacket Diameter .132 (3.36) .115 (2.92) .102 (2.59) .093 (2.37) Weight 20.1 14.5 10.5 8.76 (30.0) (21.5) (15.6) (13.0) Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .116 (2.95) .100 (2.54) .088 (2.24) .080 (2.03) Jacket Diameter .125 (3.17) .109 (2.76) .097 (2.45) .089 (2.25) Weight 14.8 10.8 8.24 6.67 (22.1) (16.1) (12.3) (9.93) Dimensions and Weight--4 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .137 (3.5) .117 (3.0) .103 (2.6) .093 (2.4) Jacket Diameter .145 (3.69) .126 (3.20) .111 (2.83) .102 (2.58) Weight 25.6 18.1 13.1 10.6 (38.0) (27.0) (19.4) (15.7) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 www.thermaxconnects.com 75 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:41 PM Page 76 M27500 Cables--types WP and WR (M22759/91, /92 components) M27500 WP and WR cables are shielded and jacketed cables with a jacket of FEP/polyimide tape covered by a PTFE tape outer layer, incorporating MIL-DTL-22759/91 or /92 wires. These component wires have a light-weight composite insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape, and silver- or nickel-plated copper conductors. These cables can be supplied with Seamless Wrap PTFE tape component wire insulation and jacket (see page 87 for details and part numbers). Performance: Voltage rating: 600V. Construction Details Component wire conductor: /91 component wires: Silver-plated copper; /92 component wires: Nickel-plated copper. Component wire insulation: Inner layer: PTFE/polyimide/PTFE tape; Outer layer: PTFE tape. Shield: Nickel- or silver-plated copper braid, 85% coverage. Jacket: Inner layer: FEP/polyimide tape; Outer layer: PTFE tape. Temperature rating: Cables with /91 component wires: -55 to 200 C. Cables with /92 component wires: -55 to 260 C. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. See page 53 for component wire dimensions. Part Numbers: M 2 7 500 - 18 WR 1 N 24 Component wire AWG Component wire type WP: MIL-DTL-22759/91 WR: MIL-DTL-22759/92 Jacket material--24: PTFE/Polyimide tape with PTFE tape outer layer Shield material-- N: Nickel-plated copper S: Silver-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .137 (3.48) .114 (2.90) .094 (2.39) .081 (2.06) .074 (1.88) .066 (1.68) .058 (1.47) .052 (1.32) .048 (1.22) Jacket Diameter .146 (3.70) .123 (3.12) .103 (2.61) .090 (2.28) .083 (2.10) .075 (1.90) .067 (1.69) .061 (1.54) .057 (1.44) Weight 48.4 (57.1) 26.32 (39.0) 18.0 (26.8) 13.0 (19.4) 11.1 (16.5) 8.17 (12.2) 6.17 (9.18) 5.07 (7.54) 4.62 (6.88) Dimensions and Weight--3 Conductor Cables* Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .262 (6.65) .212 (5.38) .172 (4.37) .146 (3.71) .132 (3.35) .116 (2.95) .100 (2.54) .088 (2.24) .080 (2.03) Jacket Diameter .271 (6.87) .221 (5.60) .181 (4.59) .155 (3.93) .141 (3.57) .125 (3.17) .109 (2.76) .097 (2.45) .089 (2.25) Weight 74.7 50.2 34.2 24.3 20.3 14.8 10.8 8.24 6.67 (111) (74.7) (50.9) (36.1) (30.1) (22.1) (16.1) (12.3) (9.93) Dimensions and Weight--4 Conductor Cables Component Wire Shield Jacket Component Wire Shield Jacket Weight Weight AWG (Stranding) Diameter Diameter AWG (Stranding) Diameter Diameter 10 (37/26) .280 (7.12) .289 (7.34) 110 (164) 10 (37/26) .312 (7.9) .324 (8.23) 143 (213) 12 (37/28) .227 (5.76) .235 (5.98) 71.4 (106) 12 (37/28) .256 (6.5) .265 (6.73) 93.1 (138) 14 (19/27) .184 (4.67) .192 (4.89) 47.9 (71.3) 14 (19/27) .204 (5.2) .213 (5.40) 61.8 (92.0) 16 (19/29) .156 (3.96) .164 (4.18) 33.9 (50.4) 16 (19/29) .173 (4.4) .181 (4.60) 43.4 (64.6) 18 (19/30) .141 (3.57) .149 (3.79) 27.9 (41.6) 18 (19/30) .156 (4.0) .164 (4.18) 35.5 (52.9) 20 (19/32) .124 (3.14) .132 (3.36) 20.1 (30.0) 20 (19/32) .137 (3.5) .145 (3.69) 25.6 (38.0) 22 (19/34) .106 (2.70) .115 (2.92) 14.5 (21.5) 22 (19/34) .117 (3.0) .126 (3.20) 18.1 (27.0) 24 (19/36) .093 (2.37) .102 (2.59) 10.5 (15.6) 24 (19/36) .103 (2.6) .111 (2.83) 13.1 (19.4) 26 (19/38) .085 (2.15) .093 (2.37) 8.76 (13.0) 26 (19/38) .093 (2.4) .102 (2.58) 10.6 (15.7) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. 76 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:41 PM Page 77 M27500 Cables--type JA (M25038/1 components) M27500 JA cables are shielded and jacketed cables with PTFE (polytetrafluoroethylene) tape jackets, incorporating MIL-W-25038/1 wires. Component wire conductor: 27% nickel-coated copper. These high-temperature component wires are insulated with an inorganic dielectric, a PTFEcoated fiberglass fluid barrier, and have a fused high-performance PTFE tape jacket. Component wire insulation: Inner: Inorganic dielectric. Outer: PTFE tape fluid barrier. (Also available with our unique Seamless Wrap PTFE tape; see page 2 for details.) These cables are available with our unique Seamless Wrap PTFE tape jacket (see page 2 for details). Performance: Shield: Nickel-plated copper braid, 85% coverage; other materials available. Voltage rating: 600V. Jacket: PTFE tape. See page 55 for component wire dimensions. Construction Details Temperature rating: -55 to 260 C. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M27500 - 18 JA 1 N 06 Jacket material--06: White PTFE tape Shield material--N: Nickel-plated copper (50 ") Number of component wires Component wire AWG Component wire type JA: MIL-W-25038/1 Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) Shield Diameter .197 (5.00) .180 (4.57) .159 (4.04) .149 (3.78) .136 (3.45) .126 (3.20) Jacket Diameter .219 (5.56) .202 (5.13) .181 (4.60) .171 (4.34) .158 (4.01) .148 (3.76) Weight 50.9 40.0 32.1 27.3 23.9 20.7 (75.8) (59.5) (47.7) (40.7) (35.6) (30.8) Dimensions and Weight--3 Conductor Cables* Component Wire AWG (Stranding) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) Shield Diameter .402 (10.2) .361 (9.16) .315 (8.01) .294 (7.47) .266 (6.76) .244 (6.21) Jacket Diameter .430 (10.9) .389 (9.87) .343 (8.72) .317 (8.05) .289 (7.34) .267 (6.79) Weight 146 108 85.4 69.1 59.0 48.2 (217) (161) (127) (103) (87.8) (71.8) Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) Shield Diameter .371 (9.42) .337 (8.56) .295 (7.49) .275 (6.99) .249 (6.32) .229 (5.82) Jacket Diameter .399 (10.1) .365 (9.27) .318 (8.08) .298 (7.57) .272 (6.91) .252 (6.40) Weight 100 77.9 60.0 50.5 43.2 35.9 (149) (116) (89.3) (75.1) (64.3) (53.4) Dimensions and Weight--4 Conductor Cables Component Wire AWG (Stranding) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) Shield Diameter .447 (11.4) .406 (10.3) .351 (8.91) .327 (8.30) .295 (7.50) .271 (6.89) Jacket Diameter .475 (12.1) .434 (11.0) .379 (9.62) .355 (9.01) .318 (8.09) .294 (7.47) Weight 186 142 107 89.4 74.4 59.4 (277) (211) (159) (133) (111) (88.4) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 www.thermaxconnects.com 77 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:41 PM Page 78 M27500 Cables--type JF (M25038/3 components) M27500 JF cables are shielded and jacketed cables with PTFE (polytetrafluoroethylene) tape jackets, incorporating MIL-W-25038/3 wires. These high-temperature component wires are insulated with an inorganic dielectric, a PTFE/ polyimide tape fluid barrier, and have a fused high-performance PTFE tape jacket. Construction Details A non-polyimide version is also available. Component wire conductor: 12-18 AWG: 27% nickel-coated copper. 20-22 AWG: 27% nickel-coated high-strength copper alloy. These cables are available with our unique Seamless Wrap PTFE tape jacket (see page 2 for details). Performance: Component wire insulation: Inner: Inorganic dielectric. Outer: PTFE/polyimide tape fluid barrier. Voltage rating: 600V. Component wire jacket: Fused high-performance PTFE tape. Temperature rating: -55 to 260 C. Shield: Nickel-plated copper braid, 85% coverage; other materials available. See page 56 for component wire dimensions. Jacket: PTFE tape. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M27500 - 18 JF 1 N 06 Jacket material--06: White PTFE tape Shield material--N: Nickel-plated copper (50 ") Number of component wires Component wire AWG Component wire type JF : MIL-W-25038/3 Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) Shield Diameter .157 (3.99) .139 (3.53) .121 (3.07) .109 (2.77) .099 (2.51) .071 (1.80) Jacket Diameter .179 (4.55) .161 (4.09) .143 (3.63) .131 (3.33) .121 (3.07) .093 (2.36) Weight 40.2 30.1 24.5 18.3 15.3 10.6 (59.8) (44.8) (36.5) (27.2) (22.8) (15.7) Dimensions and Weight--3 Conductor Cables* Component Wire AWG (Stranding) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) Shield Diameter .311 (7.90) .272 (6.92) .234 (5.94) .208 (5.28) .186 (4.73) .137 (3.48) Jacket Diameter .339 (8.61) .295 (7.50) .257 (6.52) .231 (5.86) .209 (5.32) .160 (4.06) Weight 110 77.9 56.9 46.4 36.6 26.2 (164) (116) (84.7) (69.1) (54.4) (38.9) Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) Shield Diameter .291 (7.39) .255 (6.48) .219 (5.56) .195 (4.95) .175 (4.45) .129 (3.28) Jacket Diameter .314 (8.00) .278 (7.06) .242 (6.15) .218 (5.54) .198 (5.03) .152 (3.86) Weight 76.3 56.2 42.9 34.3 27.3 19.5 (114) (83.6) (63.9) (51.0) (40.6) (29.0) Dimensions and Weight--4 Conductor Cables Component Wire AWG (Stranding) 12 (19/25) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) Shield Diameter .346 (8.79) .303 (7.69) .259 (6.58) .230 (5.85) .206 (5.24) .151 (3.83) Jacket Diameter .374 (9.50) .331 (8.40) .282 (7.17) .253 (6.43) .229 (5.82) .174 (4.41) Weight 140 101 71.5 58.2 45.2 32.1 (208) (151) (106) (86.6) (67.2) (47.8) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. 78 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:41 PM Page 79 M27500 Cables--types MR and MS (M81381/7, /8 components) M27500 MR and MS cables are shielded and jacketed cables with a jacket of FEP/polyimide tape, incorporating MIL-DTL-81381/7 or /8 wires. These component wires have a light-weight insulation of two layers of FEP/polyimide/FEP tape with a polyimide hard coat for increased cut-through and abrasion resistance, and silver- or nickel-plated copper conductors. Performance: Construction Details Component wire conductor: /7 component wires: Silver-plated copper; /8 component wires: Nickel-plated copper. Component wire insulation: Two layers of FEP/polyimide/FEP tape with modified aromatic polyimide coating. Voltage rating: 600V. Shield: Nickel- or silver-plated copper braid, 85% coverage. See page 58 for component wire dimensions. Temperature rating: -55 to 200 C. Jacket: Natural polyimide/FEP tape, wrapped and heat sealed, with polyimide outer surface. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M27500 - 22 MS 1 N 12 Component wire AWG Component wire type MR: MIL-DTL-81381/7 MS : MIL-DTL-81381/8 Jacket material--12: FEP/Polyimide Tape Shield material-- N: Nickel-plated copper S: Silver-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .138 (3.51) .115 (2.92) .096 (2.44) .083 (2.11) .077 (1.96) .067 (1.70) .059 (1.50) .052 (1.32) .049 (1.24) Jacket Diameter .147 (3.72) .124 (3.14) .105 (2.66) .092 (2.33) .086 (2.18) .076 (1.92) .068 (1.72) .061 (1.54) .058 (1.46) Weight 37.9 (56.46) 25.7 (38.19) 17.7 (26.40) 12.5 (18.62) 10.6 (15.71) 8.23 (12.25) 5.82 (8.65) 4.84 (7.20) 4.31 (6.41) Dimensions and Weight--3 Conductor Cables* Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .282 (7.17) .229 (5.81) .188 (4.78) .160 (4.07) .147 (3.74) .126 (3.19) .108 (2.75) .093 (2.37) .087 (2.21) Toll Free: (800) 423-5873 International: +1 (661) 295-3100 Jacket Diameter .291 (7.39) .237 (6.03) .197 (4.99) .169 (4.28) .156 (3.96) .134 (3.41) .117 (2.97) .102 (2.59) .096 (2.43) Weight 110 71.4 48.0 33.0 27.3 19.5 13.9 10.7 8.41 (164) (106) (71.5) (49.1) (40.6) (29.0) (20.7) (15.9) (12.5) Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .260 (6.60) .214 (5.44) .176 (4.47) .150 (3.81) .138 (3.51) .118 (3.00) .102 (2.59) .088 (2.24) .082 (2.08) Jacket Diameter .269 (6.82) .223 (5.66) .185 (4.69) .159 (4.03) .147 (3.72) .127 (3.22) .111 (2.81) .097 (2.45) .091 (2.30) Weight 74.2 50.2 34.0 23.7 19.7 14.3 10.8 7.96 6.85 (110) (74.8) (50.6) (35.3) (29.4) (21.3) (16.1) (11.8) (10.2) Dimensions and Weight--4 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .314 (7.98) .259 (6.58) .209 (5.31) .177 (4.50) .163 (4.14) .139 (3.53) .120 (3.05) .103 (2.62) .096 (2.44) Jacket Diameter .327 (8.29) .267 (6.79) .217 (5.52) .186 (4.73) .172 (4.36) .148 (3.75) .128 (3.26) .111 (2.83) .104 (2.65) Weight 145 95.8 62.2 42.3 35.0 24.7 18.1 12.8 10.5 www.thermaxconnects.com (216) (143) (92.6) (63.0) (52.1) (36.8) (27.0) (19.0) (15.7) 79 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:41 PM Page 80 M27500 Cables--types MT and MV (M81381/9, /10 components) M27500 MT and MV cables are shielded and jacketed cables with a jacket of FEP/polyimide tape, incorporating MIL-DTL-81381/9 or /10 wires. These component wires have a light-weight insulation of two layers of FEP/polyimide/FEP tape with a polyimide hard coat for increased cut-through and abrasion resistance, and silver- or nickel-plated high-strength copper alloy conductors. Performance: Voltage rating: 600V. Temperature rating: -55 to 200 C. Construction Details Component wire conductor: /9 component wires: Silver-plated high-strength copper alloy; /10 component wires: Nickel-plated high-strength copper alloy. Component wire insulation: Two layers of FEP/polyimide/FEP tape with modified aromatic polyimide coating. See page 59 for component wire dimensions. Shield: Nickel-plated copper braid, 85% coverage. Jacket: Natural polyimide/FEP tape, wrapped and heat sealed, with polyimide outer surface. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M27500 - 22 MV 1 N 12 Component wire AWG Component wire type MT: MIL-DTL-81381/9 MV: MIL-DTL-81381/10 Jacket material--12: FEP/Polyimide Tape Shield material--N: Nickel-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .067 (1.70) .059 (1.50) .052 (1.32) .049 (1.24) Jacket Diameter .076 (1.92) .068 (1.72) .061 (1.54) .058 (1.46) Weight 8.23 (12.25) 5.82 (8.65) 4.84 (7.20) 4.31 (6.41) Dimensions and Weight--3 Conductor Cables* Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .126 (3.19) .108 (2.75) .093 (2.37) .087 (2.21) Jacket Diameter .134 (3.41) .117 (2.97) .102 (2.59) .096 (2.43) Weight 19.5 13.9 10.7 8.41 (29.0) (20.7) (15.9) (12.5) Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .118 (3.00) .102 (2.59) .088 (2.24) .082 (2.08) Jacket Diameter .127 (3.22) .111 (2.81) .097 (2.45) .091 (2.30) Weight 14.3 10.8 7.96 6.85 (21.3) (16.1) (11.8) (10.2) Dimensions and Weight--4 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .139 (3.53) .120 (3.05) .103 (2.62) .096 (2.44) Jacket Diameter .148 (3.75) .128 (3.26) .111 (2.83) .104 (2.65) Weight 24.7 18.1 12.8 10.5 (36.8) (27.0) (19.0) (15.7) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. 80 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:41 PM Page 81 M27500 Cables--types MW and MY (M81381/11, /12 components) M27500 MW and MY cables are shielded and jacketed cables with a jacket of FEP/polyimide tape, incorporating MIL-DTL-81381/11 or /12 wires. These component wires have a medium-weight insulation of three layers: polyimide/FEP tape, FEP/polyimide/FEP tape, and an outer coating of modified aromatic polyimide. Construction Details Component wire conductor: /11 component wires: Silver-plated copper; /12 component wires: Nickel-plated copper. The component wires have silver- or nickel-plated copper conductors. Performance: Component wire insulation: Polyimide/FEP tape (inner layer); FEP/polyimide/FEP tape (second layer); Modified aromatic polyimide coating (outer layer). Voltage rating: 600V. Temperature rating: -55 to 200 C. Shield: Nickel-plated copper braid, 85% coverage. See page 60 for component wire dimensions. Jacket: Natural polyimide/FEP tape, wrapped and heat sealed, with polyimide outer surface. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M27500 - 18 MY 1 N 12 Component wire AWG Component wire type MW: MIL-DTL-81381/11 MY: MIL-DTL-81381/12 Jacket material--12: FEP/Polyimide Tape Shield material--N: Nickel-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) Shield Diameter .141 (3.58) .119 (3.02) .100 (2.54) .087 (2.21) .081 (2.06) .071 (1.80) .063 (1.60) .058 (1.47) Jacket Diameter .150 (3.80) .128 (3.24) .109 (2.76) .096 (2.43) .090 (2.28) .080 (2.02) .072 (1.82) .067 (1.69) Weight 39.4 26.7 18.8 13.6 11.4 8.52 6.37 5.16 (58.7) (39.8) (27.9) (20.3) (17.0) (12.7) (9.47) (7.67) Dimensions and Weight--3 Conductor Cables* Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) Shield Diameter .266 (6.76) .222 (5.64) .184 (4.67) .158 (4.01) .146 (3.71) .126 (3.20) .110 (2.79) .100 (2.54) Jacket Diameter .275 (6.98) .231 (5.86) .193 (4.89) .167 (4.23) .155 (3.93) .135 (3.42) .119 (3.01) .109 (2.76) Weight 77.4 52.1 36.1 25.8 21.5 15.5 11.4 9.34 (115) (77.5) (53.8) (38.4) (32.1) (23.0) (17.0) (13.9) Dimensions and Weight--4 Conductor Cables Component Wire Shield Jacket Component Wire Shield Jacket Weight Weight AWG (Stranding) Diameter Diameter AWG (Stranding) Diameter Diameter 10 (37/26) .289 (7.33) .297 (7.55) 115 (171) 10 (37/26) .321 (8.15) .334 (8.48) 151 (225) 12 (37/28) .237 (6.03) .246 (6.25) 74.1 (110) 12 (37/28) .268 (6.80) .277 (7.03) 99.6 (148) 14 (19/27) .197 (4.99) .205 (5.21) 51.5 (76.6) 14 (19/27) .218 (5.54) .227 (5.77) 66.1 (98.3) 16 (19/29) .169 (4.28) .177 (4.50) 35.2 (52.3) 16 (19/29) .187 (4.75) .196 (4.97) 45.2 (67.3) 18 (19/30) .156 (3.96) .164 (4.18) 29.7 (44.1) 18 (19/30) .173 (4.39) .181 (4.60) 37.8 (56.2) 20 (19/32) .134 (3.41) .143 (3.63) 21.0 (31.3) 20 (19/32) .149 (3.78) .157 (3.99) 26.7 (39.7) 22 (19/34) .117 (2.97) .126 (3.19) 15.5 (23.0) 22 (19/34) .129 (3.28) .138 (3.50) 19.4 (28.9) 24 (19/36) .106 (2.70) .116 (2.92) 11.8 (17.5) 24 (19/36) .117 (2.91) .126 (3.20) 14.7 (21.9) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 www.thermaxconnects.com 81 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:41 PM Page 82 M27500 Cables--types NA and NB (M81381/13, /14 components) M27500 NA and NB cables are shielded and jacketed cables with a jacket of FEP/polyimide tape, incorporating MIL-DTL-81381/13 or /14 wires. These component wires have a medium-weight insulation of two layers of FEP/polyimide/FEP tape with a polyimide hard coat for increased cut-through and abrasion resistance. The component wires have silver- or nickel-plated high-strength copper alloy conductors. Performance: Voltage rating: 600V. Construction Details Component wire conductor: /13 component wires: Silver-plated high-strength copper alloy; /14 component wires: Nickel-plated high-strength copper alloy. Component wire insulation: Two layers of FEP/polyimide/FEP tape with modified aromatic polyimide coating. Temperature rating: -55 to 200 C. See page 61 for component wire dimensions. Shield: Nickel- or silver-plated copper braid, 85% coverage. Jacket: Natural polyimide/FEP tape, wrapped and heat sealed, with polyimide outer surface. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M27500 - 22 NB 1 N 12 Component wire AWG Component wire type NA: MIL-DTL-81381/13 NB: MIL-DTL-81381/14 Jacket material--12: FEP/Polyimide Tape Shield material-- N: Nickel-plated copper S: Silver-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) Shield Diameter .071 (1.80) .063 (1.60) .058 (1.47) Jacket Diameter .080 (2.02) .072 (1.82) .067 (1.69) Weight 8.52 (12.7) 6.37 (9.47) 5.16 (7.67) Dimensions and Weight--3 Conductor Cables* Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) Shield Diameter .126 (3.20) .110 (2.79) .100 (2.54) Jacket Diameter .135 (3.42) .119 (3.01) .109 (2.76) Weight 15.5 (23.0) 11.4 (17.0) 9.34 (13.9) Dimensions and Weight--4 Conductor Cables Component Wire Shield Jacket Component Wire Shield Jacket Weight Weight AWG (Stranding) Diameter Diameter AWG (Stranding) Diameter Diameter 20 (19/32) .134 (3.41) .143 (3.63) 21.0 (31.3) 20 (19/32) .149 (3.78) .157 (3.99) 26.7 (39.7) 22 (19/34) .117 (2.97) .126 (3.19) 15.5 (23.0) 22 (19/34) .129 (3.28) .138 (3.50) 19.4 (28.9) 24 (19/36) .106 (2.70) .116 (2.92) 11.8 (17.5) 24 (19/36) .117 (2.91) .126 (3.20) 14.7 (21.9) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. 82 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:41 PM Page 83 M27500 Cables--types NE and NF (M81381/17, /18 components) M27500 NE and NF cables are shielded and jacketed cables with a jacket of FEP/polyimide tape, incorporating MIL-DTL-81381/17 or /18 wires. These component wires have a light-weight insulation of FEP/polyimide/FEP tape with an outer coating of modified aromatic polyimide. Construction Details Component wire conductor: /17 component wires: Silver-plated copper; /18 component wires: Nickel-plated copper. The component wires have silver- or nickel-plated copper conductors. Performance: Component wire insulation: FEP/polyimide/FEP tape with modified aromatic polyimide coating. Voltage rating: 600V. Temperature rating: -55 to 200 C. Shield: Nickel- or silver-plated copper braid, 85% coverage. See page 62 for component wire dimensions. Jacket: Natural polyimide/FEP tape, wrapped and heat sealed, with polyimide outer surface. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M27500 - 18 NF 1 N 12 Component wire AWG Component wire type NE: MIL-DTL-81381/17 NF: MIL-DTL-81381/18 Jacket material--12: FEP/Polyimide Tape Shield material-- N: Nickel-plated copper S: Silver-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .112 (2.84) .093 (2.36) .080 (2.03) .073 (1.85) .064 (1.63) .056 (1.42) .050 (1.27) .045 (1.14) Jacket Diameter .121 (3.06) .102 (2.58) .089 (2.25) .082 (2.07) .073 (1.85) .065 (1.64) .059 (1.49) .054 (1.36) Weight 25.1 17.4 12.1 10.4 7.53 5.71 4.79 4.14 (37.3) (26.0) (18.0) (15.5) (11.2) (8.49) (7.12) (6.16) Dimensions and Weight--3 Conductor Cables* Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .208 (5.28) .170 (4.32) .144 (3.66) .130 (3.30) .112 (2.84) .096 (2.44) .084 (2.13) .074 (1.88) Jacket Diameter .217 (5.50) .179 (4.54) .153 (3.88) .139 (3.52) .121 (3.06) .105 (2.66) .093 (2.35) .083 (2.10) Weight 48.6 33.7 22.9 19.4 13.8 9.93 7.84 5.90 (72.4) (50.2) (34.1) (28.9) (20.6) (14.8) (11.7) (8.78) Dimensions and Weight--4 Conductor Cables Component Wire Shield Jacket Component Wire Shield Jacket Weight Weight AWG (Stranding) Diameter Diameter AWG (Stranding) Diameter Diameter 12 (37/28) .222 (5.65) .231 (5.87) 69.5 (103) 12 (37/28) .251 (6.38) .260 (6.60) 93.7 (139) 14 (19/27) .182 (4.61) .190 (4.83) 47.3 (70.4) 14 (19/27) .202 (5.12) .210 (5.34) 61.5 (91.5) 16 (19/29) .154 (3.90) .162 (4.12) 31.8 (47.4) 16 (19/29) .170 (4.32) .179 (4.54) 41.0 (61.0) 18 (19/30) .139 (3.52) .147 (3.74) 26.9 (40.0) 18 (19/30) .153 (3.90) .162 (4.12) 34.5 (51.3) 20 (19/32) .119 (3.03) .128 (3.25) 19.0 (28.2) 20 (19/32) .132 (3.34) .140 (3.56) 24.1 (35.9) 22 (19/34) .102 (2.59) .111 (2.81) 13.4 (19.9) 22 (19/34) .112 (2.85) .121 (3.07) 16.9 (25.2) 24 (19/36) .089 (2.26) .098 (2.48) 9.96 (14.8) 24 (19/36) .098 (2.49) .107 (2.71) 12.5 (18.7) 26 (19/38) .078 (1.99) .087 (2.21) 7.80 (11.6) 26 (19/38) .086 (2.18) .095 (2.40) 9.92 (14.8) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 www.thermaxconnects.com 83 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:41 PM Page 84 M27500 Cables--types NG and NH (M81381/19, /20 components) M27500 NG and NH cables are shielded and jacketed cables with a jacket of FEP/polyimide tape, incorporating MIL-DTL-81381/19 or /20 wires. These component wires have a light-weight insulation of FEP/polyimide/FEP tape with an outer coating of modified aromatic polyimide. The component wires have silver- or nickel-plated high-strength copper alloy conductors. Performance: Voltage rating: 600V. Construction Details Component wire conductor: /19 component wires: Silver-plated high-strength copper alloy; /20 component wires: Nickel-plated high-strength copper alloy. Component wire insulation: FEP/polyimide/FEP tape with modified aromatic polyimide coating. Temperature rating: -55 to 200 C. See page 63 for component wire dimensions. Shield: Nickel- or silver-plated copper braid, 85% coverage. Jacket: Natural polyimide/FEP tape, wrapped and heat sealed, with polyimide outer surface. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M27500 - 22 NH 1 N 12 Component wire AWG Component wire type NG: MIL-DTL-81381/19 NH: MIL-DTL-81381/20 Jacket material--12: FEP/Polyimide Tape Shield material-- N: Nickel-plated copper S: Silver-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .064 (1.63) .056 (1.42) .050 (1.27) .045 (1.14) Jacket Diameter .073 (1.85) .065 (1.64) .059 (1.49) .054 (1.36) Weight 7.53 5.71 4.79 4.14 (11.2) (8.49) (7.12) (6.16) Dimensions and Weight--3 Conductor Cables* Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .119 (3.03) .102 (2.59) .089 (2.26) .078 (1.99) Jacket Diameter .128 (3.25) .111 (2.81) .098 (2.48) .087 (2.21) Weight 19.0 13.4 9.96 7.80 (28.2) (19.9) (14.8) (11.6) Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .112 (2.84) .096 (2.44) .084 (2.13) .074 (1.88) Jacket Diameter .121 (3.06) .105 (2.66) .093 (2.35) .083 (2.10) Weight 13.8 9.93 7.84 5.90 (20.6) (14.8) (11.7) (8.78) Dimensions and Weight--4 Conductor Cables Component Wire AWG (Stranding) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .132 (3.34) .112 (2.85) .098 (2.49) .086 (2.18) Jacket Diameter .140 (3.56) .121 (3.07) .107 (2.71) .095 (2.40) Weight 24.1 16.9 12.5 9.92 (35.9) (25.2) (18.7) (14.8) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. 84 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:41 PM Page 85 M27500 Cables--type NK (M81381/21 components) M27500 NK cables are shielded and jacketed cables with a jacket of FEP/polyimide tape, incorporating MIL-DTL-81381/21 wires. These component wires have an insulation of two layers of FEP/polyimide/FEP tape with a polyimide hard coat for increased cut-through and abrasion resistance. Construction Details Component wire conductor: Tin-plated copper. The component wires have tin-plated copper conductors. Performance: Component wire insulation: Two layers of FEP/polyimide/FEP tape with modified aromatic polyimide coating. Shield: Tin-plated copper braid, 85% coverage. Voltage rating: 600V. Jacket: Natural polyimide/FEP tape, wrapped and heat sealed, with polyimide outer surface. Temperature rating: -55 to 150 C. See page 64 for component wire dimensions. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M27500 - 18 NK 1 T 12 Component wire AWG Component wire type NK: MIL-DTL-81381/21 Jacket material--12: FEP/Polyimide Tape Shield material--T: Tin-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .138 (3.51) .115 (2.92) .096 (2.44) .083 (2.11) .077 (1.96) .067 (1.70) .059 (1.50) .052 (1.32) .049 (1.24) Jacket Diameter .147 (3.72) .124 (3.14) .105 (2.66) .092 (2.33) .086 (2.18) .076 (1.92) .068 (1.72) .061 (1.54) .058 (1.46) Weight 37.9 (56.46) 25.7 (38.19) 17.7 (26.40) 12.5 (18.62) 10.6 (15.71) 8.23 (12.25) 5.82 (8.65) 4.84 (7.20) 4.31 (6.41) Dimensions and Weight--3 Conductor Cables* Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) 26 (19/38) Shield Diameter .260 (6.60) .214 (5.44) .176 (4.47) .150 (3.81) .138 (3.51) .118 (3.00) .102 (2.59) .088 (2.24) .082 (2.08) Jacket Diameter .269 (6.82) .223 (5.66) .185 (4.69) .159 (4.03) .147 (3.72) .127 (3.22) .111 (2.81) .097 (2.45) .091 (2.30) Weight 74.2 50.2 34.0 23.7 19.7 14.3 10.8 7.96 6.85 (110) (74.8) (50.6) (35.3) (29.4) (21.3) (16.1) (11.8) (10.2) Dimensions and Weight--4 Conductor Cables Component Wire Shield Jacket Component Wire Shield Jacket Weight Weight AWG (Stranding) Diameter Diameter AWG (Stranding) Diameter Diameter 10 (37/26) .282 (7.17) .291 (7.39) 110 (164) 10 (37/26) .314 (7.98) .327 (8.29) 145 (216) 12 (37/28) .229 (5.81) .237 (6.03) 71.4 (106) 12 (37/28) .259 (6.58) .267 (6.79) 95.8 (143) 14 (19/27) .188 (4.78) .197 (4.99) 48.0 (71.5) 14 (19/27) .209 (5.31) .217 (5.52) 62.2 (92.6) 16 (19/29) .160 (4.07) .169 (4.28) 33.0 (49.1) 16 (19/29) .177 (4.50) .186 (4.73) 42.3 (63.0) 18 (19/30) .147 (3.74) .156 (3.96) 27.3 (40.6) 18 (19/30) .163 (4.14) .172 (4.36) 35.0 (52.1) 20 (19/32) .126 (3.19) .134 (3.41) 19.5 (29.0) 20 (19/32) .139 (3.53) .148 (3.75) 24.7 (36.8) 22 (19/34) .108 (2.75) .117 (2.97) 13.9 (20.7) 22 (19/34) .120 (3.05) .128 (3.26) 18.1 (27.0) 24 (19/36) .093 (2.37) .102 (2.59) 10.7 (15.9) 24 (19/36) .103 (2.62) .111 (2.83) 12.8 (19.0) 26 (19/38) .087 (2.21) .096 (2.43) 8.41 (12.5) 26 (19/38) .096 (2.44) .104 (2.65) 10.5 (15.7) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 www.thermaxconnects.com 85 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:41 PM Page 86 M27500 Cables--type NL (M81381/22 components) M27500 NL cables are shielded and jacketed cables with a jacket of FEP/polyimide tape, incorporating MIL-DTL-81381/22 wires. These component wires have an insulation of two layers of FEP/polyimide/FEP tape with a polyimide hard coat for increased cut-through and abrasion resistance. Construction Details Component wire conductor: Tin-plated copper. The component wires have tin-plated copper conductors. Performance: Component wire insulation: Two layers of FEP/polyimide/FEP tape with modified aromatic polyimide coating. Shield: Tin-plated copper braid, 85% coverage. Voltage rating: 600V. Temperature rating: -55 to 150 C. Jacket: Natural polyimide/FEP tape, wrapped and heat sealed, with polyimide outer surface. See page 64 for component wire dimensions. Colors: Color coded to M27500 (see page 67). Certifications also available to NEMA WC27500. Part Numbers: M27500 - 18 NL 1 T 12 Component wire AWG Component wire type NL: MIL-DTL-81381/22 Jacket material--12: FEP/Polyimide Tape Shield material--T: Tin-plated copper Number of component wires Dimensions and Weight--1 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) Shield Diameter .141 (3.58) .119 (3.02) .100 (2.54) .087 (2.21) .081 (2.06) .071 (1.80) .063 (1.60) .058 (1.47) Jacket Diameter .150 (3.80) .128 (3.24) .109 (2.76) .096 (2.43) .090 (2.28) .080 (2.02) .072 (1.82) .067 (1.69) Weight 39.4 26.7 18.8 13.6 11.4 8.52 6.37 5.16 (58.7) (39.8) (27.9) (20.3) (17.0) (12.7) (9.47) (7.67) Dimensions and Weight--3 Conductor Cables* Dimensions and Weight--2 Conductor Cables Component Wire AWG (Stranding) 10 (37/26) 12 (37/28) 14 (19/27) 16 (19/29) 18 (19/30) 20 (19/32) 22 (19/34) 24 (19/36) Shield Diameter .266 (6.76) .222 (5.64) .184 (4.67) .158 (4.01) .146 (3.71) .126 (3.20) .110 (2.79) .100 (2.54) Jacket Diameter .275 (6.98) .231 (5.86) .193 (4.89) .167 (4.23) .155 (3.93) .135 (3.42) .119 (3.01) .109 (2.76) Weight 77.4 52.1 36.1 25.8 21.5 15.5 11.4 9.34 (115) (77.5) (53.8) (38.4) (32.1) (23.0) (17.0) (13.9) Dimensions and Weight--4 Conductor Cables Component Wire Shield Jacket Component Wire Shield Jacket Weight Weight AWG (Stranding) Diameter Diameter AWG (Stranding) Diameter Diameter 10 (37/26) .289 (7.33) .297 (7.55) 115 (171) 10 (37/26) .321 (8.15) .334 (8.48) 151 (225) 12 (37/28) .237 (6.03) .246 (6.25) 74.1 (110) 12 (37/28) .268 (6.80) .277 (7.03) 99.6 (148) 14 (19/27) .197 (4.99) .205 (5.21) 51.5 (76.6) 14 (19/27) .218 (5.54) .227 (5.77) 66.1 (98.3) 16 (19/29) .169 (4.28) .177 (4.50) 35.2 (52.3) 16 (19/29) .187 (4.75) .196 (4.97) 45.2 (67.3) 18 (19/30) .156 (3.96) .164 (4.18) 29.7 (44.1) 18 (19/30) .173 (4.39) .181 (4.60) 37.8 (56.2) 20 (19/32) .134 (3.41) .143 (3.63) 21.0 (31.3) 20 (19/32) .149 (3.78) .157 (3.99) 26.7 (39.7) 22 (19/34) .117 (2.97) .126 (3.19) 15.5 (23.0) 22 (19/34) .129 (3.28) .138 (3.50) 19.4 (28.9) 24 (19/36) .106 (2.70) .116 (2.92) 11.8 (17.5) 24 (19/36) .117 (2.91) .126 (3.20) 14.7 (21.9) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). All values are nominal. *Using factors from a circumscribed circle per M27500. 86 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:41 PM Page 87 M27500 Cables--Seamless Wrap PTFE tape options Many Thermax M27500 cables can be ordered with component wires featuring Seamless Wrap PTFE tape insulation, as noted on the following product pages. Cables with type 24 (single) and 74 (double) jackets and M22759/80 through /92 component wires can be ordered with Seamless Wrap component wire insulation and jacket outer layer (see chart below for part numbers). Thermax Seamless Wrap PTFE wire insulation and cable jacket offers all the advantages of a tape wrap with the smooth appearance and installation characteristics of an extrusion. Seamless Wrap features an outer surface that: * Looks and feels like an extruded jacket; * Reduces the possibility of damage during installation or re-routing (no seams to snag); * Yields a more consistent final O.D. for cleaner stripping, marking, and striping; * Accepts clear, permanent laser marking. Relative Abrasion Results Cycles to failure 2000 1500 1000 500 300 200 Weight (grams) 150 Thermax Seamless Wrap Standard tape wrapped wire `A' Standard tape wrapped wire `B' Seamless Wrap insulation cuts clean and smooth with no unraveling. Because of its uniform cross section, Seamless Wrap is superior to conventional wrapped tape in: * Consistent wall thickness; * Increased dielectric strength; * Enhanced wet and dry arc propagation resistance. By eliminating the mechanical "weak points" of seams in conventional wrapped tapes, Seamless Wrap: * Significantly improves abrasion resistance, particularly wire-to-wire; * Eliminates delaminating of sintered tape layers; * Has enhanced crack resistance for use in SWAMP and fire zone applications. Clear, crisp laser marking enhanced by smooth outer surface. M27500 Cables With Seamless Wrap Jacket and Component Wire Insulation SML H Seamless Wrap designator Component wire type M22759/ Letter M22759/ Letter 87 H 80 A 88 J 81 B 89 K 82 C 90 L 83 D 91 M 84 E 92 N 85 F 86 G Toll Free: (800) 423-5873 International: +1 (661) 295-3100 22 - 2 G 24 Shield type per M27500 Jacket type per M27500 Number of component wires Color coding per M27500 Component wire AWG size www.thermaxconnects.com 87