/ Cable Fastening Systems Ty-Rap(R) /Ty-Fast(R) Cable Tying System Overview ......................................................... 2 - 3 Ty-Rap(R) Cable Ties............................................ 4 - 8 Cable Ties for Special Environments............ 9 - 10 Cable Ties for Special Applications ................... 11 Stainless Steel Cable Ties and Accessories ................................................ 12 - 13 Multi-Lok Stainless Steel Self-Locking Cable Ties ..................................... 14 Reusable Stainless Steel Cable Ties .................... 15 Stainless Steel Ties ....................................... 17 - 19 Free-End ............................................................ 16 Customized Embossed Tags Stainless Steel Tape Embossing ....................... 20 Stainless Steel I.D. Tag ........................................ 21 Self-Locking Ties ........................................... 22 - 23 Deltec(R) Cable Ties ......................................... 24 - 25 Hook and Loop Fasteners..................................... 26 Lashing Straps ............................................... 27 - 28 Cables - Materials Selection Ordering Guide ........................................... 29 - 33 Ty-Fast(R) Cable Ties ....................................... 34 - 45 46 Ty-Fast(R) Double Loop Cable Tie........................... NEW Ty-Fast(R) Low-Profile In-Line Fasteners................. 47 48 Ty-Fast(R) Badge Holder.......................................... NEW T&B Cable Tie Mounting Bases..................... 49 - 56 T&B Cable Clamps and Clips ........................ 57 - 66 T&B Harnessing Accessories ........................ 67 - 68 T&B Mounting Bases for Heavy-Duty Applications ................................................ 69 - 70 T&B Wire Protection Products ....................... 71 - 74 T&B Braided Expandable Wire Sleeving ....... 75 - 77 T&B Cable Tie Installation Tools ................... 78 - 81 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 2 / Cable Tying System Installers prefer the ease of use and exceptional durability of genuine Ty-Rap(R) cable ties. Engineered for labor savings and high performance, Ty-Rap(R) cable ties are commonly used in a variety of applications. Standoffs, bulkhead mounting bases, adhesive mounting bases and a wide variety of clamping devices will meet or exceed any requirements. Weatherable and special material Ty-Rap(R) cable ties are exceptionally suited for years of service in extreme environments. Other Applications Installers Know and Trust Fastening Products from Thomas & Betts Wire bundling is an integral part of modern electrical and electronic installations. To finish your harnessing and bundling project as reliably and economically as possible, choose genuine Ty-Rap(R) and Ty-Fast(R) cable ties. These fastening systems include a full range of cable ties, identification ties, clamps, bases, harnessing aids and installing tools. Using T&B fastening systems for all wiring jobs, large and small, will speed and improve the reliability of harnessing and wire bundling while saving you money. T&B fastening systems for large volume cable tying combine highspeed ergonomically designed automatic and semi-automatic tools, along with a wide selection of ties and Harnessing * Harness Board pre-wiring prior to installation. * Large OEMs - Automotive, Aerospace, Computers, Electronics, Copiers, Appliances and other Durable Goods. harnessing aids to meet your application requirements. Accessories include various harnessing aids, retainers, supports, posts, pins and guides that allow the wire to be quickly routed with or without the use of nails. Point-to-point and Long Distance Wiring * Bundling & fastening cables between equipment. * Panel & Machine Tool Builders. * Industrial & Commercial Applications, Refineries, Office Buildings. 2 * HVAC * Recreational * Telecom & Utility * Packaging Ty-Rap(R) and Ty-Fast(R) cable ties are remarkably well suited for a variety of other non-electrical applications. Ty-Rap(R) cable ties exceed UL requirements for smoke developed and heat release for use in air handling spaces. Ty-Rap(R) cable ties meet international standards such as CSA and CE as well as UL, , Belcor, ADC and military specifications in North America. T&B also offers a complete stainless steel and Deltec cable fastening system for demanding and weather-resistant applications. Choose genuine Ty-Rap(R) cable ties for the rugged "Grip of Steel" or economical Ty-Fast(R) cable ties for lighter-duty service. Choose Genuine Ty-Rap(R) and Ty-Fast(R) Cable Ties from Thomas & Betts When you choose a cable tie from T&B, you can count on quality, performance and innovation to make your work easier. Depending on your application, choose genuine Ty-Rap(R) Cable ties or Ty-Fast(R) Cable Ties, along with our wide assortment of quality accessories and installing tools to make installation hassle-free. (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 3 / Cable Tying System Genuine Ty-Rap(R) Cable Ties provide industrial strength for the most demanding work. T&B's Ty-Rap(R) Cable Ties feature these important advantages: * Stainless steel locking device in the head. Ty-Rap(R) cable ties are infinitely adjustable within their bundle range. You get the right bundle tightness every time. The 316 stainless steel locking device in the nylon head secures the tie with the longer-lasting, corrosionresistant "grip of steel,TM " exceeding the minimum pullout strength requirements specified in MIL-S-23190. * Rounded head - Reduces snags, makes pulling bundles through tight spaces easier. * Smooth body design with smooth rounded edges and uniform cross sections. The ties have no notches, thereby reducing stress areas that can weaken the tie and cause brittle breakage especially in cold and dry conditions. Smooth edges won't snag while pulling through bulkheads. There are no sharp edges to be the source of installation injuries or to damage the wire insulation. The smooth surface design also adds an attractive finish to your wiring project. * Mechanic's Grip - No-slip tail for easy grasping and tensioning. * Ribbed and stippled inner body - Prevents slipping on the bundle. * Turned-up Tail - Orients tail to head for easy assembly, easier to pick up on flat surface. T&B also offers all-stainless steel, hook and loop and specialty material Ty-Rap(R) cable ties in a large variety of styles, colors and sizes for all your fastening applications. Ty-Fast(R) Cable Ties fit the needs of OEMs from start to finish. T&B's Ty-Fast(R) Cable Ties feature these important advantages: * Smooth Edges - Designed to prevent cable insulation damage. * Integrally formed nylon pawl - Combines low insertion force and high locking strength. * Two-sided Finger Grip Design - Helps the installer grasp and pull the tie snug. * "Sure-grip" Tab in center of the Tail - Keeps the tail from popping out while being threaded and holds it securely for final tightening. * Turned-up Tail - Orients tail to head for quick assembly, easier to pick up on flat surface. * Quick, Easy Pull-Through - Reduces operator fatigue, increases productivity. * Competitively Priced - Ideal for high volume jobs, lowers installation costs for OEMs. T&B also offers a low-profile contoured version of Ty-Fast(R) cable ties, along with a fully automated reelfed fastening system. Cable Fastening Accessories Tools Choose from one of the largest assortments of mounting bases, clips and clamps, spacers, lashing straps, harness board accessories, braided wire sleeve, and accessories for heavy-duty lashing. Use Thomas & Betts cable fastening accessories for the finishing touch on your next wiring project. Ty-Rap(R) and Ty-Fast(R) installing tools finish the installation of the cable tie. Ties are cinched to the proper tension and the excess tail is cut off precisely flush with the head, leaving no sharp corners or ragged edges. Ty-Rap(R) and Ty-Fast(R) installing tools have narrow noses and slim profiles for work in tight spaces or between harness board nails. The operation is quick, reliable and cost effective. 3 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 4 Cable Ties (R) (R) Standard Nylon 6/6 Cable Ties Bulk Cat. No. Body Width (in.) Length (in.) Max. Wire Bundle Dia. (in.) Military Standard Part No. Tensile Strength (lbs.) TY523M TY52315M TY5232M TY5234M TY23M TYB2315M TY232M TY234M .093 .092 .086 .086 3.62 7.00 8.00 14.00 .625 1.500 2.000 4.000 MS3367-4 - - - TY524M TY5242M TY526M TY5244M TY24M TY242M TY26M TY244M .140 .140 .140 .140 5.50 8.19 11.10 14.50 1.125 2.000 3.000 4.000 TY525M TY5253M TY528M TY25M TY253M TY28M .185 .187 .187 7.31 11.6 14.20 TY5272M TY527M TY5275M TY5277M TY272M* TY27M* TY275M TY277M .270 .270 .270 .270 8.75 13.40 18.00 24.30 TY529M TY29M .270 TY53510M TY54513M - - .320 .320 Std. Cat. No. TY523M Tie body width .091" TY524 Tie body width .140" TY525M Tie body width .184" TY5272M Actual size body width .270" Std. Pkg. Bulk Pkg. 18 18 18 18 100 100 100 100 1000 1000 1000 1000 MS3367-5 - - - 30 30 30 30 100 100 100 100 1000 1000 1000 1000 1.750 3.000 4.000 MS3367-1 MS3367-7 MS3367-2 50 50 50 100 100 100 1000 1000 1000 2.000 3.500 5.000 7.000 - MS3367-3 - - 120 120 120 120 50 50 50 50 500 500 500 500 30.00 9.000 MS3367-6 120 50 500 35.00 45.00 10.000 13.000 - - 175 175 50 50 - - Cable ties made from natural nylon 6/6 are excellent performers in most applications. Nylon 6/6 is recommended for use in temperatures ranging from 185F to -40F. Recognized Models. * CSA Certified Natural 6/6 Nylon Cable Ties are suitable for use in air handling spaces in accordance with rules 12-010 (3), (4) and (5), and 12-020 of the CEC. (R) * Not CSA Certified (R) (R) Nylon 6/6 Weather Resistant TY523MX Tie body width .091" TY524MX Tie body width .140" TY525MX Tie body width .184" TY5272MX Actual size body width .270" The MX series cable ties are ULTRAVIOLET recommended for outdoor use. RESISTANT The addition of carbon black provides good ultraviolet resistance and prolongs the useful life of the cable tie. NEW Std. Cat. No. Bulk Cat. No. Body Width (in.) Length (in.) Max. Wire Bundle Dia. (in.) Military Standard Part No. Tensile Strength (lbs.) Std. Pkg. Bulk Pkg. TY523MX TY52315MX TY5232MX TY5234MX TY23MX TYB2315MX TY232MX TY234MX .093 .092 .086 .086 3.62 7.00 8.00 14.00 .625 1.500 2.000 4.000 MS3367-4 - - - 18 18 18 18 100 100 100 100 1000 1000 1000 1000 TY524MX TY5242MX TY526MX TY5244MX TY24MX TY242MX TY26MX TY244MX .140 .140 .140 .140 5.50 8.19 11.10 14.50 1.125 2.000 3.000 4.000 MS3367-5 - - - 30 30 30 30 100 100 100 100 1000 1000 1000 1000 TY525MX TY5253MX TY528MX TY25MX TY253MX TY28MX .185 .187 .187 7.31 11.6 14.20 1.750 3.000 4.000 MS3367-1 MS3367-7 MS3367-2 50 50 50 100 100 100 1000 1000 1000 TY5272MX TY527MX TY5275MX TY5277MX TY272MX(1) TY27MX*(1) TY275MX** TY277MX** .270 .270 .270 .270 8.75 13.40 18.00 24.30 2.000 3.500 5.000 7.000 - MS3367-3 - - 120 120 120 120 50 50 50 50 500 500 500 500 TY529MX TY29MX* .270 30.00 9.000 MS3367-6 120 50 500 TY53510MX TY54513MX - - .320 .320 35.00 45.00 10.000 13.000 - - 175 175 50 50 - - * For military compliance of weather resistant black 120 lbs. ties, replace suffix X with O (ie. TY27M-0). Not Listed or Recognized Models. / (1) Not CSA Certified ** * CSA Certified Natural 6/6 Nylon Cable Ties are suitable for use in air handling spaces in accordance with rules 12-010 (3), (4) and (5), and 12-020 of the CEC. (R) Ty-Rap(R) Nylon 6/6 Cable Tie - Color Assortment Std. Cat. No. Body Width (in.) Length (in.) Max. Wire Bundle Dia. (in.) Military Standard Part No. Tensile Strength (lbs.) Std. Pkg. TY525M-CLRS 0.184 7.31 1.75 - 50 10 Cable ties are same size as TY525M shown above. 10 ties in each color (black, brown, red, orange, yellow, green, blue, purple, gray & white) are packaged. 100 total cable ties per package. 4 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 5 Cable Ties Ty-Rap(R) Mounting Head Cable Ties TY533M TY534M TY535M TY5354M TY537M Std. Cat. No. Bulk Cat. No. Body Width (in.) Length (in.) Max. Wire Bundle Dia. (in.) Mounting Hole Tensile Strength (lbs.) Std. Pkg. Bulk Pkg. TY533M TY33M .091 4.00 .625 #4 18 100 1000 TY534M TY34M .140 6.00 1.125 #8 40 100 1000 TY535M TY5354M TY35M TY354M .184 .184 7.80 14.60 1.750 4.000 #10 #10 50 50 100 100 1000 1000 TY1435M TY635M TYF535M - - TYF35M .189 .189 .189 7.8 7.8 7.24 1.77 1.77 1.77 .248 .138 .138 50 50 50 - - 100 1000 1000 1000 TY537M TY37M .301 13.90 3.500 b 120 50 500 Cable ties made from natural nylon 6/6 are excellent performers in most applications. Nylon 6/6 is recommended for use in temperatures ranging from 185F to -40F. * Great for use with screws, nuts and bolts for secure fastening to surfaces. Ty-Rap(R) Push Mount Cable Ties TY554M For use in i" and b" pre-drilled holes. Thickness panel .094 max. (TY554M) Range .04 - .156 (TY538M) Std. Cat. No. TY538M Bulk Cat. No. Body Width (in.) Length (in.) Max. Wire Bundle Dia. (in.) Mounting Hole Tensile Strength (lbs.) Std. Pkg. Bulk Pkg. TY554M TY54M .140 5.96 1.125 i 40 100 1000 TY538M TY38M* .184 7.80 1.750 b 50 100 1000 Cable ties made from natural nylon 6/6 are excellent performers in most applications. Nylon 6/6 is recommended for use in temperatures ranging from 185F to -40F. * Nylon 6/6 UV weather resistant version available (TY38MX). Nylon 6/6 Weather Resistant TY533MX TY534MX TY535MX TY5354MX Std. Cat. No. Bulk Cat. No. Body Width (in.) Length (in.) Max. Wire Bundle Dia. (in.) Mounting Hole Tensile Strength (lbs.) Std. Pkg. Bulk Pkg. TY533MX TY33MX .091 4.00 .625 #4 18 100 1000 TY534MX TY34MX .140 6.00 1.125 #8 40 100 1000 TY535MX TY5354MX TY538MX TY35MX TY354MX TY38MX .184 .184 .184 7.80 14.60 7.80 1.750 4.000 1.750 #10 #10 1 4 50 50 50 100 100 - 1000 1000 1000 TY537MX TY37MX .301 13.90 3.500 1 120 50 500 4 How to Order Color-Coded Ty-Rap(R) Ties and Accessories Color TY537MX ULTRAVIOLET RESISTANT The MX series cable ties are recommended for outdoor use. The addition of carbon black provides good ultraviolet resistance and prolongs the useful life of the cable tie. Black (outdoor) Brown Red Orange Yellow Suffix No. X 1 2 3 4 Color Green Blue Purple Gray White Suffix No. 5 6 7 8 9 Natural nylon is standard. For colored Ty-Rap(R) ties, add the following suffix numbers to catalog numbers. Example: TY25M-2 would be red TY25M. (Consult customer service for ordering information.) 5 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 6 Cable Ties Ty-Rap(R) Identification Cable Ties TY551M TY5512M TY553M TY5532M TY153M TY546M TY548M TY546MD TY546MT Total Max. Wire Length Bundle Dia. (in.) (in.) Military Standard Part No. Marking Pad Size (in.) WxH Tensile Strength (lbs.) Std. Pkg. Bulk Pkg. Std. Cat. No. Bulk Cat. No. Body Width (in.) TY551M TY5512M TY51M TY512M .093 .090 3.60 8.30 0.625 2 MS3368-5 - 1 x .313 1 x .313 18 18 50 100 500 1000 TY553M TY5532M - TY53M TY532M TY153M .093 .090 .097 4.00 8.40 4.35 0.625 2 0.625 - - - .813 x .359 .813 x .359 .781 x 1 18 18 18 50 100 - 500 1000 500 TY546M TY46M .184 7.1 1.75 MS3368-1 .5 x .875 50 100 1000 TY548M TY48M* .187 14.2 4 MS3368-2 .5 x 2.125 50 100 1000 TY546MD TY46MD* .185 7.25 1.75 MS3368-3 1.172 x 1 50 50 500 TY546MT TY46MT8 .185 7.25 1.75 MS3368-4 1.210 x 1 50 100 500 TY546MF TY46MF .185 7.25 1.75 - 2.48 x 1 50 - 500 (R) Self-locking Ty-Rap identification ties are available in both single and multiple configurations. They may be marked with the special Thomas & Betts black or red marking pen which produces a permanent legend, or they can be heat stamped. Because the ties serve the dual purpose of tying and identifying, you will achieve extra economies. They can be applied with the standard Ty-Rap(R) tying tools used for regular ties. * Nylon 6/6 UV weather resistant version available (add suffix "-x"). TY546MF Custom Heat Stamping Thomas & Bett's Custom Heat Stamping provides an economical way to fasten and identify cable bundles. Mark nylon cable ties, identification cable ties, and identification plates to suit your application. * h". a". i" characters available. * Standard Type: Gothic Capitol. * Character sizes can be mixed from line to line on Identification cable ties. * Alphanumeric and Sequential numbering available. * Six digit sequential numbering available in a" characters. * Eight digit sequential numbering available in h" and i" characters. * The following colors of heat stamping are available - Black, Blue, Green, Red, Yellow, Orange and White. * Special logos and different type styles can be accommodated when camera ready artwork is provided. * Minimum order quantity is 2500 pieces per part number and message. Contact your Regional Sales Office for Pricing, Availability, Quotation and Order Entry. 6 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 7 Cable Ties L Identification Plates Bulk Cat. No. Width (in.) Length (in.) Thickness (in.) Max. Cable Tie Width (in.) Bulk Pkg. TC123-TB TC124-TB TC125-TB TC126-TB TC128-TB .75 .75 .75 .75 .75 1.25 1.50 1.75 2.00 2.50 .010 .010 .010 .010 .010 .190 .190 .190 .190 .190 1000 1000 1000 1000 1000 TC223-TB TCZ223 .75 .75 1.28 1.28 .015 .015 .190 .190 1000 1000 TC224-TB TC225-TB TC226-TB TC228-TB .75 .75 .75 .75 1.28 1.75 2.00 2.50 .015 .015 .015 .015 .190 .190 .190 .190 1000 1000 1000 1000 W TC123-TB TC223-TB TC224-TB Ranging in length from 1b" to 2d", the identification plates are secured to the cable with Ty-Rap(R) ties. They are composed of .010"- and .015"-thick nylon, and have a surface which can be marked easily. Thomas & Betts offers custom heat stamping of your plates at the factory. Other materials are available. Contact customer service. Tefzel(R) is a registered trademark of Dupont. Snap-On Identification Marker Tag * Allows marking and bundling to be done in one operation. * The marking can be made with a Thomas & Betts permanent marking pen (black or red); catalog numbers: WT163M-1 (black), WT163M-3 (red). Snaps onto the head of a conventional cable tie to convert it to an identification tie. * When snapped onto the tie head, the tag is conveniently held in place until it is permanently fastened. * Offers maximized inventory control because the I.D. tag will accommodate different tie lengths and materials. Std. Cat. No. Bulk Cat. No. * The identification tags are sold separately and can be conveniently snapped on the cable ties at the assembly location just before being installed on the bundle. Description Marking Pad Size (in.) WxH Std. Pkg. Bulk Pkg. TC523 TC23 Snaps onto the heads of all miniature 18 lbs. series cable ties 1" x .35" 100 1000 TC524 TC24 Snaps on to the heads of all intermediate 30 & 40 lbs. series cable ties 1" x .50" 100 1000 TC525 TC25 Snaps onto the heads of all standard 50 lbs. series cable ties 1" x .50" 100 1000 Note: Made of natural nylon 6/6. Ty-Rap(R) Marking Pens . Cat. No. WT163M-1 WT163M-3 Color Ink Std. Pkg. Black Red 1 1 * Permanent, fine point. 7 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 8 Cable Ties Reusable Ty-Rap(R) Cable Ties Cat. No. Body Width (in.) Length (in.) Bundle Dia. (in.) Tensile Strength Std. Pkg. TYR505 TYR508 .184 .184 7.50 14.30 1.75 4.00 50 50 100 100 Cable ties made from natural nylon 6/6 are excellent performers in most applications. Nylon 6/6 is recommended for use in temperatures ranging from 185F to -40F. Plug-Ty(R) Cable Tie for Masonry Surfaces This Ty-Rap(R) brand cable tie lets you secure wire bundles up to 1 34 inches in diameter to all masonry surfaces. It is equipped with a masonry plug which is driven into the drilled hole. Once installed, the tail is looped through the head to provide a neat, safe, low-profile installation. It is made of black, weather-resistant nylon. Cat. No. Body Width (in.) Max. Wire Bundle Dia. (in.) Masonry Hole Size TY544MX .184 1.75 1 Pullout Force Std. Pkg. 25 50 4 Drive-Ty(R) Cable Tie Cat. No. Body Width (in.) Max. Wire Bundle Dia. (in.) Pullout Force Std. Pkg. TY545MX .184 1.5 50 50 The Drive-Ty(R) cable tie gives you a fast, safe means of securing cables to wood surfaces. Universal Button Head Cable Tie * One-piece design, fast and convenient to use. * Lowers your installed cost. * Clamping range of 116 to 2 38 inches reduces your inventory - one clamp replaces many. * Visually attractive - head resembles rivet. * Locking grooves maintain tight grip. 8 Std. Cat. No. Bulk Cat. No. Body Width (in.) TY541M Length (in.) Max. Wire Bundle Dia. (in.) Hole Size Tensile Strength Std. Pkg. Bulk Pkg. TY41M .225 9.60 2.37 .32-.68 65 50 1000 650-41600 - .225 10.25 2.5 .32-.68 65 500 1000 696-41848 - .225 12.5 3 .32-.68 65 500 1000 Note: Loop tie through hole in frame, around electrical, hydraulic, or air hoses to be clamped, and through head. Tighten and cut off with Ty-Rap tool. Visually looks like a rivet. (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 9 Cable Ties for Special Environments Cable Ties - Material Selection Ordering Guide General Thomas &Betts offers Ty-Rap(R) cable ties and accessories in a wide variety of materials, each suited for specific environments. The purpose of this document is to assist you in choosing the best material for your particular application. The effects of weathering, flame, chemicals, extreme temperatures, and radiation on the different materials are clearly presented in the following tables to simplify this process. Once you have determined the most suitable material, you can choose from the wide variety of Ty-Rap(R) cable ties, identification ties, mounting bases, lashing ties, etc., offered by Thomas & Betts. Table 1 simplifies the material selection process by giving the relative performance ratings of the materials offered by Thomas & Betts. For example, if your application is in an extremely cold environment, four materials will answer your need: Tefzel(R)*, nylon 12, Halar(R) +, and stainless steel. Then, cost may be your next most important criteria, so out of those four options, nylon 12 would be the most cost effective. However, if tensile strength is important, then stainless steel would be the better choice. Refer to tables 2 and 3 for more detailed information regarding Available Materials 5 = Most Suitable Ultraviolet Resistance Radiation Resistance Low Temperature Hig Temperature Flammablity Tensile Strength Relative Cost Chemical Resistance How to use Table 1: Natural 66 Nylon Weather Resistant 66 Nylon Heat Stabilized Natural 66 Nylon Flame Retardant 66 Nylon 1 1 3 3 3 3 Low 4 1 3 3 3 3 Low 1 1 3 4 3 3 Low 1 1 2 3 4 3 Med physical properties of the materials and chemical resistance of the materials respectively. It is extremely difficult to provide data on all the possible combinations or conditions that can occur. This information is based on data provided by the manufacturers of the specific materials listed and is provided only as a general guide. No specific recommendation is intended. As each application may differ, cable tie samples should be tested in the intended application by the user to determine suitability. *- Tefzel(R) is the trademark of E. I. DuPont deNumours and Compant. + - Halar(R) is the trademark of Solvey Solexius. 1 = Least Suitable Weather Weather Resistant Resistant Nylon 12 Polypropylene Tefzel(R) 4 1 4 2 1 2 Med See Table 3 4 1 3 2 1 1 Low 5 4 4 4 4 3 High Halar(R) Stainless Steel Weatherable Acetal 5 4 4 4 4 3 High 5 5 5 5 5 5 High 4 1 4 2 1 2 High 9 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 10 Cable Ties for Special Environments Flame Retardant Ties Bulk Cat. No. FLAMMABILITY Body Width (in.) Length (in.) Max. Wire Bundle Dia. (in.) Marking Pad Size (in.) WxH Tensile Strength (lbs.) .625 NA 18 1000 Bulk Pkg. TY23MFR .091 3.62 TY232MFR .091 8.00 2.00 NA 18 1000 TY24MFR .140 5.50 1.125 NA 40 1000 TY25MFR TY28MFR .184 .184 7.31 14.20 1.75 4.00 NA NA 50 50 1000 1000 TY272MFR TY27MFR .301 .301 8.00 13.20 2.00 3.50 NA NA 120 120 500 500 TY53MFR TY153MFR .091 .097 4.00 4.35 .813 x .359 .781 x 1 18 18 500 500 .625 .625 This material meets U.L. 94V-O flammability rating. (85C / 185F) Not Recognized Model. Color - White (R) Nylon 12 Ties WEATHER RESISTANT ULTRAVIOLET RESISTANT Std. Cat. No. Bulk Cat. No. Body Width (in.) Length (in.) Max. Wire Bundle Dia. (in.) Tensile Strength (lbs.) Std. Pkg. Bulk Pkg. TC525MX - TYC25MX TYC28MX .184 .184 7.31 14.20 1.75 4.00 35 35 100 - 1000 1000 - - TYC272MX TYC27MX .270 .270 8.00 13.20 2.00 3.50 85 85 - - 500 500 - TYC29MX .300 30.00 9.00 85 - 500 This material provides very good resistance to ultraviolet light and chemical exposure. Nylon 12 is a lower, moisture-absorbing material than 6/6 nylon and the effect of water on properties is much less. Color - Black Heat-Stabilized Ties HIGH TEMPERATURE Bulk Cat. No. Body Width (in.) Length (in.) Max. Wire Bundle Dia. (in.) TYH23M .091 3.62 18 1000 TYH232M .091 8.00 2.00 18 1000 TYH24M .140 5.50 1.125 30 1000 TYH242M .140 8.19 2.00 30 1000 TYH26M .140 11.10 3.00 30 1000 TYH25M .184 7.31 1.75 50 1000 TYH253M .184 11.40 3.00 50 1000 TYH28M .184 14.20 4.00 50 1000 TYH27M .270 13.20 3.50 120 500 TYH272M .270 8.75 2.00 120 500 TYH29M .301 30.00 9.00 120 500 .625 Heat-stabilized ties are recommended for higher continuous temperature use (105C / 221F). Material meets ASTM D4066 PA121. Color - Green Tint 10 Tensile Strength (lbs.) Bulk Pkg. (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 11 Cable Ties for Special Applications Weather-Resistant Polypropylene Ties ULTRAVIOLET RESISTANT CHEMICAL RESISTANT Bulk Cat. No. Body Width (in.) TYP25MX TYP28MX .184 .184 TYP27MX .270 Max. Wire Bundle Dia. (in.) Tensile Strength (lbs.) Bulk Pkg. 7.31 14.20 1.75 4.00 30 30 1000 1000 13.20 3.50 60 500 Length (in.) Color - Black Many factors combine to determine the useful life of a cable tie, but none is as important as chemical exposure. Polypropylene cable ties are ideally suited for chemical environments. (R) (R) Halar(R)* Cable Ties Std. Cat. No. LOW SMOKE Ty-Rap(R) cable ties, made of halar (R), are designed for use in air-handling spaces. Due to its UL 94V-O flammability rating and low-smoke density characteristics, Halar(R) material is most suitable in applications where flame resistance and smoke generation is a concern. Body Width (in.) Bulk Cat. No. Length (in.) Max. Wire Bundle Dia. (in.) Tensile Strength (lbs.) Std. Pkg. Bulk Pkg. TYV523M** TYV23M** .091 3.62 .625 18 100 1000 TYV525M(1) TYV25M(1) .184 7.31 1.750 50 100 1000 * Solvay Solexis, Inc. registered trademark. Color - Maroon ** CSA Certified Natural 6/6 Nylon Cable Ties are suitable for use in air handling spaces in accordance with rules 12-010 (3), (4) and (5), and 12-020 of the CEC. (1) TEFZEL(R)* Cable Ties Std. Cat. No. Bulk Cat. No. RADIATION Tefzel(R) cable ties offer high-radiation resistance and temperature stability to 302F. Also, Tefzel(R) provides excellent resistance to ultraviolet light and meets U.L. flammability rating 94V-O. Length (in.) Max. Wire Bundle Dia. (in.) Tensile Strength (lbs.) Std. Pkg. Bulk Pkg. TYZ523M** TYZ23M** .091 3.62 .625 18 100 1000 TYZ525M TYZ528M TYZ25M TYZ28M .184 .184 7.31 14.19 1.750 4.000 50 50 100 100 1000 1000 TYZ527M TYZ27M .301 13.38 3.500 120 50 500 (1) ULTRAVIOLET RESISTANT Body Width (in.) (1) * DuPont registered trademark. Color - Aqua ** CSA Certified Natural 6/6 Nylon Cable Ties are suitable for use in air handling spaces in accordance with rules 12-010 (3), (4) and (5), and 12-020 of the CEC. 11 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 12 Stainless Steel Cable Ties and Accessories Dual Lock After wrapping the object to be tied, insert the free end of the tie through the buckle and into the tool. Squeeze the handle of the tool to create the dual lock and cut off the tail. The cable tie forms a low-profile dual lock. * The tail is formed into a fold lock behind the buckle. * The tool forces a dimple in the band into a hole in the buckle. Thomas & Betts has a complete package of stainless steel cable ties and accessories that are easy to apply and superior in quality. These products have been designed for tying, lashing and identification applications in demanding environments such as boiler rooms, chemical plants, refineries, pulp/paper mills, shipyards and offshore oil platforms. They are made of a variety of high-quality stainless steel materials which offer excellent corrosion resistance, high temperature and durability characteristics. There is also a variety of high-quality installation and identification tools to complete your cable tie accessory needs. For cable bundling, I.D. tags and other general bundling applications - especially in hazardous environments - Thomas & Betts Stainless Steel Cable Ties provide a strong, safe, permanent installation with a unique, dual lock. The Type 304 stainless steel ties are completely fireproof - no toxic fumes, no sagging cables. They are extremely resistant to corrosion and UV light, with the ability to withstand the harshest temperature extremes. Yet they are surprisingly economical. The low-profile ties are fast and easy to apply. A quick squeeze of the installation tool forms two strong locks - a dimple lock and a fold lock. Their two-piece configuration adds to its versatility. Available in standard lengths to wrap bundle diameters from 1 to 10 inches, Thomas & Betts Stainless Steel Cable Ties can be supplied in other lengths on special order. Low-profile Thomas & Betts Stainless Steel Ties are fireproof and resist corrosion, UV light and extreme weather conditions for safe, permanent cable bundling. Installation Hand Tool The installation hand tool is a lightweight, pocket size hand tool which quickly and easily applies the stainless steel cable ties. To use, simply separate the pull-up handle from the body, push the release lever down and insert the clamp tail as far as possible. Squeeze the pull-up handle until the band is tight. Finally, move the pull-up handle to the locking/cut-off position by moving it away from the body as far as it will go. Then squeeze to form the dual lock and cut off the excess tail. Catalog Number System TYS 6 280 C CABLE TIE TYPE LENGTH INCHES WIDTH COATED SS = Two-piece 6 = 6.0" long 280 = .280" wide C = Nylon 11 coated solid stainless _ = uncoated steel cable tie Type 304 TYS = Multi-lock stainless steel cable tie Type 316 SSR = Reusable stainless steel cable tie Type 200/300 SSH = Heavy duty stainless steel clamp Type 201 12 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 13 Stainless Steel Cable Ties and Accessories Standard Stainless Steel Cable Ties Strong, safe, low-profile permanent single wrap ties with a unique, dual lock. Cat. No. For Bundle Diameter of in. mm Tensile Strength lbs. in. mm in. mm lbs. SS10-250 SS17-250 SS23-250 SS29-250 SS35-250 2 4 6 8 10 kg. 51 101 152 203 254 200 200 200 200 200 .25 .25 .25 .25 .25 6.35 6.35 6.35 6.35 6.35 10.0 16.5 22.5 29.0 35.0 254 419 572 737 889 1.1 1.8 2.5 3.2 3.8 6.50 0.82 1.14 1.45 1.73 Mini Stainless Steel Cable Ties SS7-180 1 25 SS10-180 2 51 SS16-180 4 102 SS23-180 6 152 SS29-180 8 203 100 100 100 100 100 .177 .177 .177 .177 .177 4.5 4.5 4.5 4.5 4.5 6.5 10.0 16.0 22.5 29.0 165 254 406 572 737 0.7 0.9 1.4 1.846 2.346 0.32 0.41 0.64 - - Width Length Weight 304 Stainless Steel Packaging Quantity: 100/bag .015" (.38mm) Thickness Note: Other lengths available on special request. Add suffix -316 for 316 Stainless Steel. Standard Tie Installation Tool Cat. No. WTA250 Description Hand tool to apply standard stainless steel cable ties; easy to use tool applies tension, locks tie with the dual lock, and cuts off band flush with top surface of buckle Weight lbs. kg. 1.17 0.53 Packaging Quantity: 1/box A lightweight, pocket size hand tool which quickly and easily applies standard-size stainless steel ties. Mini Tie Installation Tool Cat. No. WTA290 Same features as the Standard Tie Installation Tool but used to apply mini-size stainless steel ties. Description Hand tool to apply standard stainless steel cable ties; easy to use tool applies tension, locks tie with the dual lock, and cuts off band flush with top surface of buckle Weight lbs. kg. 1.17 0.53 Packaging Quantity: 1/box Note: Mini Installation Tools will only apply mini-size ties. 13 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 14 Multi-LokTM Stainless Steel Self-Locking Cable Ties Fire hazards ... corrosive environments ... temperature extremes ... for many cable bundling applications, plastic ties are simply inadequate-or even dangerous. That's why we developed stainless steel Multi-LokTM Ties. Unaffected by fire, UV or extreme temperatures, corrosion-resistant Multi-LokTM Ties provide a safe, strong, worry-free hold. Quickly and easily applied by hand or with the Thomas & Betts Cable Tie Tensioner or Tensioning hook, Multi- LokTM Ties feature a unique, selflocking, multiple-locking system that holds in excess of 200 lbs. Multi-LokTM Ties are manufactured from Type 316 stainless steel and are available either uncoated or coated with halogen-free, non-toxic black Nylon 11. This weather-resistant coating is unaffected by UV sunlight. This adds resistance to corrosion, chemicals, and weathering. Ties are available in two widths and various lengths. (R) Type 316 Stainless Steel-Nylon 11 Coated As the free end of the Multi-Lok tie passes through the buckle, three separate teeth (four teeth in the 12mm Multi-LokTM) mesh with corresponding slots in the band automatically locking the tie as it is being tensioned. Self-locking Multi-LokTM Ties feature an extremely strong, unique multiple locking system. TM Cat. No. Width Length Tensile Strength lbs. in. mm in. mm 250 250 250 250 250 250 250 250 250 250 .276 .276 .276 .276 .276 .472 .472 .472 .472 .472 7 7 7 7 7 12 12 12 12 12 6 9 12 18 24 6 9 12 18 24 150 225 300 450 610 150 225 300 450 610 TYS6-280C TYS9-280C TYS12-280C TYS18-280C TYS24-280C TYS6-470C TYS9-470C TYS12-470C TYS18-470C TYS24-470C Weight lbs. kg. .66 .99 1.32 1.76 2.64 1.10 1.65 2.20 2.97 4.29 .30 .45 .60 .80 1.20 .50 .75 1.00 1.35 1.95 Packaging Quantity: 100/bag .010" (.245mm) Thickness Type 316 Stainless Steel-Uncoated Cat. No. Length in. mm in. mm 250 250 250 250 250 250 250 250 250 250 .276 .276 .276 .276 .276 .472 .472 .472 .472 .472 7 7 7 7 7 12 12 12 12 12 6 9 12 18 24 6 9 12 18 24 150 225 300 450 610 150 225 300 450 610 TYS6-280 TYS9-280 TYS12-280 TYS18-280 TYS24-280 TYS6-470 TYS9-470 TYS12-470 TYS18-470 TYS24-470 Packaging Quantity: 100/bag .010" (.245mm) Thickness 14 Width Tensile Strength lbs. Weight lbs. kg. .66 .88 1.21 1.98 2.64 1.10 1.65 2.20 3.19 4.29 .30 .40 .55 .90 1.20 .50 .75 1.00 1.45 1.95 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 15 Reusable Stainless Steel Cable Ties Fast, Easy Installation Thomas & Betts Reusable Ties are fast and easy to install. Simply pass free end of tie through buckle bridge, tension by hand or with a Thomas & Betts Tensioning Tool, bend over bridge, and secure into preformed ears. These reusable cable ties are made from high-strength, corrosion-resistant 200/300 series stainless steel, coated with a non-toxic, halogen-free, lowsmoke Nylon 11. The unique buckle design provides quick, easy application and can just as easily be unfastened for reuse. The weather-resistant Nylon 11 coating is unaffected by UV, extremely flexible at low temperatures and protects the cables from damage or interference due to direct contact with the stainless steel. The coated product is also userfriendly on the installer's hands. For Cable Bundling in Harsh Environments (R) Reusable Stainless Steel Cable Ties-Coated Cat. No. Reusable Stainless Steel Cable Ties Cable Tie Tensioner SSR6-250C SSR9-250C SSR12-250C SSR18-250C SSR24-250C SSR6-375C SSR9-375C SSR12-375C SSR18-375C SSR24-375C SSR30-375C SSR36-375C Tensile Strength lbs. 75 75 75 75 75 100 100 100 100 100 100 100 in. Width mm in. mm Weight lbs. kg. 1 6.35 6.35 6.35 6.35 6.35 9.53 9.53 9.53 9.53 9.53 9.53 9.53 6 9 12 18 24 6 9 12 18 24 30 36 152 229 305 457 610 152 229 305 457 610 762 914 1.4 1.8 2.1 3.0 3.7 1.8 2.5 3.1 4.4 6.6 7.0 8.3 4 4 1 4 1 4 1 4 3 8 3 8 3 8 3 8 3 8 3 8 3 8 1 Length .6 .8 1.0 1.4 1.7 .8 1.1 1.4 2.0 3.0 3.2 3.8 Material: 200/300 Series Stainless Steel Packaging Quantity: 100/bag .015" (.38mm) Metal Thickness; .045" (1.1mm) Coated Thickness Nylon 11 Coating Note: This product may be double-wrapped for additional tensile strength. For additional colors and uncoated ties, consult Thomas & Betts Customer Service for pricing and availability. For 316 Stainless Steel, add "suffix -316" after catalog number. Consult Customer Service for availability. Tensioning Tools Cat. No. Tensioning Hook Cable Tie Tensioner WTAE200 Description Weight lbs. kg. For tensioning Reusable Ties and Multi-Lok Ties .6 .3 For tensioning Reusable Ties and Multi-Lok Ties .1 .05 For installing Multi-Lok Series Stainless Steel Ties 1.0 .45 Packaging Quantity: 1/box Tensioning Hook WTAE201 Packaging Quantity: 1/box Tie-It Tool WT5S Tie-It Tool WT5S Packaging Quantity: 1/box U.L. listed 15 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 16 Stainless Steel Ties-Free-End Pre-assembled Free-End Clamps provide maximum strength and durability. They may be single-wrapped or, for extra strength, double-wrapped. Strong, durable Free-End Clamps are available in a wide range of lengths, widths, and thicknesses. Heavy Duty Free-End Stainless Steel Clamps-Type 201 Cat. No. Max. Dia. Once Around in. mm Max. Dia. Twice Around in. mm in. cm Tensile Strength Single Wrap lbs. SSH10-250 SSH16-250 SSH16-375 SSH18-500 SSH19-250 SSH21-625 SSH24-750 SSH27-250 SSH31-500 SSH34-250 SSH37-750 SSH44-375 SSH50-750 SSH56-625 SSH62-750 SSH69-625 2 312 312 4 5 5 6 7 8 9 10 12 14 16 18 20 - 112 112 2 212 212 3 312 4 412 5 6 7 8 9 10 10 16 16 18 19 21 24 27 31 34 37 44 50 56 62 69 25 40 40 45 48 53 60 68 78 86 93 112 127 142 157 175 450 450 900 1400 450 1700 2000 450 1400 450 2000 900 2000 1700 2000 1700 50 88 88 101 127 127 152 177 203 228 254 304 355 406 457 508 - 38 38 50 63 63 76 88 101 114 127 152 177 203 228 254 Total Length Band Width in. mm Band Thickness in. mm 1 6.35 6.35 9.53 12.70 6.35 15.88 19.05 6.35 12.70 6.35 19.05 9.53 19.05 15.88 19.05 15.88 .020 .020 .025 .030 .020 .030 .030 .020 .030 .020 .030 .025 .030 .030 .030 .030 4 4 3 8 1 2 1 4 5 8 3 4 1 4 1 2 1 4 3 4 3 8 3 4 5 8 3 4 5 8 1 .51 .51 .63 .76 .51 .76 .76 .51 .76 .51 .76 .63 .76 .76 .76 .76 Pkg. Qty. Weight lbs. kg. 100 100 100 100 100 100 50 100 25 100 25 25 25 25 25 25 2.2 3.1 6.2 10.5 3.5 15.1 10.9 4.6 4.7 5.6 7.6 3.6 9.7 9.0 11.6 10.7 .99 1.40 2.80 4.80 1.60 6.80 4.90 2.10 2.10 2.60 3.50 1.60 4.40 4.10 5.30 4.80 Type 201 Stainless Steel Other Free-End Clamp sizes and metals are available on special order. Installation Tools Weight WTJ020 Lightweight pocket-size tool to install 14" and 38" wide Free-End Clamps. It applies tension and has a built-in cutter. WTC075 Designed to install 4" to 8" wide Free-End Clamps. The lightweight, rachet-action tool tensions, cuts and secures the buckle tab. 1 16 5 Cat. No. Description lbs. kg. WTJ020 Pok-It II Tool 1.1 .5 WTC075 Bantam Tool; Three-way handle version for one-hand pistol grip or two-hand tensioning 2.6 1.2 Heavy-Duty Clamp Tool 4.4 2.0 WTC001 Packaging Quantity: 1/box WTC001 A drop-forged tool with tensioning capability to do all Free-End Clamps. (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 17 Stainless Steel Ties Specifications Mini Stainless Steel Cable Ties Standard Stainless Steel Cable Ties Reusable Stainless Steel Cable Ties Multi-Lok Ties Free-End Clamps Width Length Thickness Max. Dia. Single Wrap Max. Dia. Double Wrap in. Cat. No. in. mm in. mm in. mm in. mm SS7-180 SS10-180 SS16-180 SS23-180 SS29-180 .177 .177 .177 .177 .177 4.50 4.50 4.50 4.5 4.5 6.5 10 16 22.5 29.0 165 254 406 572 737 .015 .015 .015 .015 .015 .38 .38 .38 .38 .38 1.7 2.8 4.7 6 8 43 71 119 152 203 (single wrap only) - - mm SS10-250 SS17-250 SS23-250 SS29-250 SS35-250 b b b b b 6.35 6.35 6.35 6.35 6.35 10 16.5 22.5 29 35 254 419 572 737 889 .015 .015 .015 .015 .015 .38 .38 .38 .38 .38 2.1 4.3 6.5 8.5 10.5 53 109 165 215 265 (single wrap only) SSR6-250C SSR9-250C SSR12-250C SSR18-250C SSR24-250C b b b b b 6.35 6.35 6.35 6.35 6.35 6 9 12 18 24 152 229 305 457 610 .015 .015 .015 .015 .015 .38 .38 .38 .38 .38 1.5 2.5 3.4 5.4 7.3 38 63 86 137 185 N.A. 1.1 1.5 2.5 3.5 N.A. 28 38 64 89 SSR6-375C SSR9-375C SSR12-375C SSR18-375C SSR24-375C SSR30-375C SSR36-375C c c c c c c c 9.53 9.53 9.53 9.53 9.53 9.53 9.53 6 9 12 18 24 30 36 152 229 305 457 610 762 914 .015 .015 .015 .015 .015 .015 .015 .38 .38 .38 .38 .38 .38 .38 1.5 2.5 3.4 5.4 7.3 9.1 11.0 38 63 86 137 185 231 280 N.A. 1.1 1.5 2.5 3.5 4.4 5.3 N.A. 28 38 64 89 112 135 Uncoated TYS6-280 TYS9-280 TYS12-280 TYS18-280 TYS24-280 Nylon 11 Coated TYS6-280C TYS9-280C TYS12-280C TYS18-280C TYS24-280C .28 .28 .28 .28 .28 7.00 7.00 7.00 7.00 7.00 6 9 12 18 24 152 229 305 457 610 .010 .010 .010 .010 .010 .25 .25 .25 .25 .25 1.9 2.8 3.8 5.7 7.6 48 71 96 144 193 TYS6-470 TYS9-470 TYS12-470 TYS18-470 TYS24-470 TYS6-470C TYS9-470C TYS12-470C TYS18-470C TYS24-470C .47 .47 .47 .47 .47 12.00 12.00 12.00 12.00 12.00 6 9 12 18 24 152 229 305 457 610 .010 .010 .010 .010 .010 .25 .25 .25 .25 .25 1.9 2.8 3.8 5.7 7.6 48 71 96 144 193 SSH10-250 SSH16-250 SSH19-250 SSH27-250 SSH34-250 b b b b b 6.35 6.35 6.35 6.35 6.35 10 16 19 27 34 250 400 480 680 860 .020 .020 .020 .020 .020 .51 .51 .51 .51 .51 2.0 3.5 5.0 7.0 9.0 50 88 127 177 228 N.A. 1.5 2.5 3.5 4.5 N.A. 38 63 88 114 SSH16-375 SSH44-375 c c 9.53 9.53 16 44 400 1120 .025 .025 .63 .63 3.5 12.0 88 304 1.5 6.0 38 152 SSH18-500 SSH31-500 d d 12.70 12.70 18 31 460 780 .030 .030 .76 .76 4.0 8.0 101 203 2.0 4.0 50 101 SSH21-625 SSH56-625 SSH69-625 e e e 15.88 15.88 15.88 21 56 69 530 1420 1750 .030 .030 .030 .76 .76 .76 5.0 16.0 20.0 127 406 508 2.5 8.0 10.0 63 203 254 SSH24-750 SSH37-750 SSH50-750 SSH62-750 f f f f 19.05 19.05 19.05 19.05 24 37 50 62 600 940 1270 1570 .030 .030 .030 .030 .76 .76 .76 .76 6.0 10.0 14.0 18.0 152 254 355 457 3.0 5.0 7.0 9.0 76 127 177 228 (single wrap only) 17 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 18 Stainless Steel Ties (R) Specifications-continued Stainless Steel Type Cat. No. Coating or Finish SS7-180* SS10-180* SS16-180* SS23-180* SS29-180* 304 304 304 304 304 Dull to Bright SS10-250* SS17-250* SS23-250* SS29-250* SS35-250* 304 304 304 304 304 Dull to Bright 200/300 200/300 200/300 200/300 200/300 200/300 200/300 200/300 200/300 200/300 200/300 200/300 SSR6-250C SSR9-250C SSR12-250C SSR18-250C SSR24-250C SSR6-375C SSR9-375C SSR12-375C SSR18-375C SSR24-375C SSR30-375C SSR36-375C Uncoated TYS6-280 TYS9-280 TYS12-280 TYS18-280 TYS24-280 TYS6-470 TYS9-470 TYS12-470 TYS18-470 TYS24-470 SSH10-250 SSH16-250 SSH19-250 SSH27-250 SSH34-250 SSH16-375 SSH44-375 SSH18-500 SSH31-500 SSH21-625 SSH56-625 SSH69-625 SSH24-750 SSH37-750 SSH50-750 SSH62-750 Nylon 11 Coated TYS6-280C TYS9-280C TYS12-280C TYS18-280C TYS24-280C TYS6-470C TYS9-470C TYS12-470C TYS18-470C TYS24-470C 316 316 316 316 316 316 316 316 316 316 201 201 201 201 201 201 201 201 201 201 201 201 201 201 201 201 Nylon 11 Coated (Uncoated or other colors available on special order) Uncoated or Nylon 11 Coated Black Bright Min. Loop Tensile Strength Single Wrap Lbs Newtons 100 100 100 100 100 445 445 445 445 445 200 200 200 200 200 890 890 890 890 890 75 75 75 75 75 100 100 100 100 100 100 100 334 334 334 334 334 445 445 445 445 445 445 445 250 250 250 250 250 250 250 250 250 250 1112 1112 1112 1112 1112 1112 1112 1112 1112 1112 450 450 450 450 450 900 900 1400 1400 1700 1700 1700 2000 2000 2000 2000 2002 2002 2002 2002 2002 4003 4003 6227 6227 7562 7562 7562 8896 8896 8896 8896 Min. Loop Tensile Strength Double Wrap Lbs Newtons (single wrap only) WTA290 WT5S DAS-250 (single wrap only) 300 300 300 300 300 500 500 500 500 500 500 500 WTA250 WT5S DAs-250 1334 1334 1334 1334 1334 2224 2224 2224 2224 2224 2224 2224 WTAE200 WTAE201 WTC075 WTAE200 WTAE201 WTC075 (single wrap only) 1200 1200 1200 1200 1200 2400 2400 3300 3300 4000 4000 4000 5000 5000 5000 5000 Application Tools Used 5338 5338 5338 5338 5338 10675 10675 14678 14678 17792 17792 17792 22240 22240 22240 22240 * Wire/Cable bundling * I.D. Tagging * Wire/Cable bundling * I.D. Tagging * Reusable * Cable bundling * Oil Rigs * Tele-Communications towers * Hazardous and corrosive environments * Self-locking * Cable bundling * Hazardous and corrosive environments * Indus. hoses * Cable bundling * Hi-strength WTC001 WTC075 WTJ020 Thomas & Betts Stainless Steel Cable Ties have passed a variety of mechanical, environmental, and electrical tests. Other data can be made available upon request. *S.S. series also available in (316) Stainless. 18 General Application (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 19 Stainless Steel Cable Ties Stainless Steel Cable Ties Cat. No. Stainless steel cable ties have been designed for high-temperature applications as in boiler rooms, and for use in areas of harsh, corrosive environments such as shipyards and off-shore oil platforms. They are made of type 316 stainless steel, and rated at 200 pound tensile strength. Smooth edges protect both the cable insulation and the installer. TYS8 TYS14 TYS22 TYS28 Body Width (in.) Length (in.) Max. Wire Bundle Dia. (in.) Tensile Strength (lbs.) Std. Pkg. .310 .310 .310 .310 10.65 14.65 22.65 28.65 2 4 6 8 200 200 200 200 100 50 50 50 Note: Use WT3S Tool for tensioning and cutoff. * Cannot be coated with any covering material. Stainless Steel Strap on a Reel Cat. No. Description Body Width (in.) TYS1000 1000 foot of strap, 2 reels of 500 feet each .310 Tensile Strength (lbs.) Std. Pkg. 200 1 Stainless steel ties of virtually any length can be produced from the 1000 foot reel in combination with the matching head. Note: Use WT3S tool for tensioning and cutoff. Stainless Steel Locking Heads Description Std. Pkg. Heads only for stainless steel strap 50 Cat. No. TYS5200H Stainless Steel Mounting Base Description Std. Pkg. Mounting base for stainless steel ties 50 Cat. No. TCS25 Ty-Rap(R) Stainless Steel Tool Cat. No. WT3S Note: Ability to be hung on cables Description Stainless steel cable tie installing tool. TYS body slots Std. Pkg. Wt. Each 1 8 oz. Tool is designed to install tie. Do not attempt to cut excess strap with tool. WT3S 19 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 20 Customized Embossed Tags Stainless Steel Tape Embossing System I.D. Tagging System Width Identify your cable bundles with permanent, Type 304 stainless steel imprinted tags applied with stainless steel cable ties. After imprinting the tags, merely slip a tie through slots in the tag and fasten with the installation tool. * Works with 14" wide ties. Length Weight Cat. No. in. mm in. mm lbs. kg. SSID100 SSID101 SSID102 .75 1.50 .75 19.05 38.10 19.05 2.0 2.5 3.5 51 63 89 0.5 1.2 0.8 .22 .55 .36 304 Stainless Steel Packaging Quantity: 100/box .015" (.254mm) Thickness Note: Customized pre-embossed tags are available. Please consult Technical Service for details. Add suffix (316) for 316 Stainless Steel. I.D. Tag Imprinter Weight For imprinting Thomas & Betts stainless steel I.D. tags. Includes special tag holder which provides quick, accurate positioning of tag. Comes with a 332" character imprinting wheel, standard (no substitutions allowed). Cat. No. Description lbs. kg. WTID200 WTID290 WTID281 WTID283 WTID300 WTID204 I.D. Tag Imprinter p" character imprinting wheel a" character imprinting wheel i" character imprinting wheel I.D. Marking Kit (Kit) WTID200 and WTID 283 29.5 - - - - - 13.41 - - - - - Packaging Quantity: 1/box S.S. Tape Embossing System Weight After making your tag, apply with stainless steel cable ties. 20 Cat. No. Description lbs. kg. WTID400 WTID405 Hand-held tool for embossing S.S. I.D. Tape Replacement S.S. tape (21' long) 2.57 .18 1.17 .01 304 Stainless Steel Packaging Quantity: 1/box Note: The embossing tool comes complete with two rolls of stainless steel tape. (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 21 Stainless Steel I.D. Tag Thomas & Betts Stainless Steel I.D. Tag Cat. No. The Thomas & Betts Stainless Steel R.D. Tagging System includes a complete range of individual letters, numbers, and symbols-slip them over carriers (shown above) or strips (below) and attach to your cable or hose with a variety of Thomas & Betts Stainless Steel Cable Ties. Description ER010 A ER011 B ER012 C ER013 D ER014 E ER015 F ER016 G ER017 H ER018 I ER019 J ER020 K ER021 L ER022 M ER023 N ER024 O ER025 P ER026 Q ER027 R ER028 S ER029 T ER030 U ER031 V ER022 W ER032 X ER033 Y ER034 Z ER018 1 ER037 2 ER038 3 ER039 4 ER040 5 ER041 6 ER021 7 ER042 8 ER041 9 ER024 0 ER035 Minus/Hyphen ER036 Blank ER046 Plus + ER047 Earth ER048 Sine ER049 Slash / Character size .218" Material .025 316 stainless steel Length Width Std. Pkg. Wt. per 100 .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" .445" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 375" 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 Thomas & Betts Stainless Steel I.D. Tag Strips/Carriers Cat. No. Description ER043 ER044 ER045 ER050 ER051 ER052 ER060 6 Character Carrier 10 Character Carrier 16 Character Carrier Short Strip Medium Strip Long Strip I.D. Tag Kit Length 3.64" 5.14" 7.39" 4.25" 5.75" 8.0" - Width .38" .38" .38" .38" .38" .38" - Std. Pkg. 100 100 100 100 100 100 1 Wt. per 100 .73 1.25 1.47 .98 1.33 1.85 - I.D. Tag Kit contains 50 of each letter, number, symbol, carrier and strip in a handy carrying case. 21 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 22 Stainless Steel Self-Locking Ties Stainless Steel Ties With Roller Locking Mechanism Thomas & Betts offers a line of self-locking, stainless steel ties for indoor and outdoor use. This low profile design features an internal locking roller and spring-tension head that ensures a secure fit. Features and Benefits * Spring feature provides extra snug fit in applications where bundle tightness is critical. * Internal locking roller (Average slip, within the locking mechanism at 100 lb. load is 55% lower than conventional ball lock design). * Rounded edges and smooth surfaces for fast, safe hand installation. * Buckle length is 38% less and height is 24% less than the conventional ball locking design. How It Works * 5 standard lengths with custom lengths available. * Available in two grades of stainless steel (302/304 for standard applications and 316 for extra corrosion resistance). Ideal Applications * High temperature locations. * Marine environment (ship building, salt water environment). * Harsh environment (oil rigs, wash down areas, refineries, food processing plants, auto car washers). * Automotive plants. Roller Locking Mechanism vs. Ball Locking Mechanism Characteristic Application Tool DAS-250 Hand Tool (Adjustable tension, automatic cut-off) Spare Blades Part No. BL250S Insert the tail into the buckle. The internal locking bar rolls freely as the tie is tightened. Rating (pounds) Buckle Length (inch) Height Over Buckle (inch) Avg. Slip @ 100 Lb Load (inch) Normal Mode of Failure Buckle Retention Tie Length Material Self-Lok Ball Lock 150 .260 .130 .090 Cont. Slip Smooth ID Same 304 or 316 SS 100 .420 .170 .200 Loss of Ball Fold Under Same 304 or 316 SS Once the proper tension is reached the tool automatically cuts off the tail. The bar then wedges into the buckle locking it tightly against both the top and bottom of the band. Unique Spring-Tension Head Design provides extra snug fit where bundle tightness is critical. Ordering Information Length Cat. No. Width Max. Bundle Dia. in. mm. lbs. kg. Qty./box pcs. 4.6 4.6 4.6 4.6 4.6 2 4 6 8 10 50.8 101.6 152.4 203.2 254.0 150 150 150 150 150 68.0 68.0 68.0 68.0 68.0 100 100 100 100 100 4.6 4.6 4.6 4.6 4.6 2 4 6 8 10 50.8 101.6 152.4 203.2 254.0 150 150 150 150 150 68.0 68.0 68.0 68.0 68.0 100 100 100 100 100 in. mm. in. mm. 8.8 15.3 21.3 27.8 33.8 222.9 388.0 540.4 705.5 857.9 0.18 0.18 0.18 0.18 0.18 8.8 15.3 21.3 27.8 33.8 222.9 388.0 540.4 705.5 857.9 0.18 0.18 0.18 0.18 0.18 Tensile 302/304 Grade Stainless Steel TS-4.6-200A TS-4.6-360A TS-4.6-520A TS-4.6-680A TS-4.6-840A 316 Grade Stainless Steel TS-4.6-200B TS-4.6-360B TS-4.6-520B TS-4.6-680B TS-4.6-840B 22 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 23 Stainless Steel Self-Locking Ties Stainless Steel Ties with Ball Locking Mechanism Thomas and Betts introduces a range of self-locking, one-piece stainless steel ties, suitable for indoor or outdoor use. Wide range of sizes Six standard lengths up to 41" long will cover most applications with custom lengths available. Two widths are offered with minimum loop tensile strengths of 100 and 250 lbs. Space requirements are minimized by the low head profile - 20" maximum. Fast, Easy Installation Thomas & Betts stainless steel ties are self-locking, requiring no time consuming crimping or folding operations. The strong locking mechanism, incorporating a steel ball, requires a low insertion force while the strap section has rounded edges and smooth surfaces making the ties ideal for fast, safe, hand installation. Two Materials Two grades of stainless steel are available - 302/304 for standard applications and 316 for extra corrosion resistance. 302/304 and 316 stainless steels are nonmagnetic and are ideal for high temperature applications ranging -80 C to 538 C. Applications * High temperature locations * Marine environment (shipbuilding, salt water environment) * Harsh environment (oil rigs, wash-down areas, refineries, food processing plants, auto car washers) * Automotive plants DAS-250 Preset tension tool Automatic cut-off Spare Blades Part No. BL 250 S Ordering Information Length Cat. No. Width Max. Bundle Dia. in. mm. lbs. kg. Qty./box pcs. 4.6 4.6 4.6 4.6 4.6 2 4 6 8 10 51 102 152 203 254 100 100 100 100 100 45.3 45.3 45.3 45.3 45.3 100 100 100 100 100 0.31 0.31 0.31 0.31 0.31 0.31 7.9 7.9 7.9 7.9 7.9 7.9 3 4 6 8 10 12.5 51 102 152 203 254 318 250 250 250 250 250 250 113.3 113.3 113.3 113.3 113.3 113.3 50 50 50 50 50 50 201.0 360.0 520.0 679.0 838.0 0.18 0.18 0.18 0.18 0.18 4.6 4.6 4.6 4.6 4.6 2 4 6 8 10 51 102 152 203 254 100 100 100 100 100 45.3 45.3 45.3 45.3 45.3 100 100 100 100 100 201.0 360.0 520.0 679.0 838.0 1050.0 0.31 0.31 0.31 0.31 0.31 0.31 7.9 7.9 7.9 7.9 7.9 7.9 3 4 6 8 10 12.5 51 102 152 203 254 318 250 250 250 250 250 250 113.3 113.3 113.3 113.3 113.3 113.3 50 50 50 50 50 50 in. mm. in. mm. LS-4.6-200A LS-4.6-360A LS-4.6-520A LS-4.6-680A LS-4.6-840A 7.9 14.2 20.5 26.7 33.0 201.0 360.0 520.0 679.0 838.0 0.18 0.18 0.18 0.18 0.18 LS-7.9-200A LS-7.9-360A LS-7.9-520A LS-7.9-680A LS-7.9-840A LS-7.9-1010A 7.9 14.2 20.5 26.7 33.0 41.3 201.0 360.0 520.0 679.0 838.0 1050.0 LS-4.6-200B LS-4.6-360B LS-4.6-520B LS-4.6-680B LS-4.6-840B 7.9 14.2 20.5 26.7 33.0 LS-7.9-200B LS-7.9-360B LS-7.9-520B LS-7.9-680B LS-7.9-840B LS-7.9-1010B 7.9 14.2 20.5 26.7 33.0 41.3 Tensile 302/304 Grade Stainless Steel 316 Grade Stainless Steel 23 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 24 Cable Ties-DELTEC(R) The Deltec(R) Cable Support System Advantages of the Deltec(R) System Include: Provides a strong, long-life and cost saving method of securing communication cables The Deltec(R) Cable Support System is a user-friendly product designed to provide ease and flexibility in fastening communications cables to messenger strand. It is equally well suited for copper conductor cable, coaxial cable, fiber optic cable and inner duct in aerial applications. The Deltec(R) system answers your aerial cable needs with innovative design and state of the art materials. This system includes weather-resistant Delrin(R) cable straps, marine grade locking devices, and base hanger accessories for specific applications where mounting is required. Deltec(R) cable straps are available in standard lengths of 10, 13.5, 16 and 27 inches, and in convenient 50 foot reels where specific lengths need to be established by the installer in the field. Additional "standard" lengths can be established for applications where higher volumes prevail. * Proven years of service. * No sharp edges - craft friendly! Cable friendly! * Ease of installation - one wrap, no retreading of re-strap. * Lowers installation costs. * High tensile strength after fastening. * Total flexibility in lengths when using reel. * Stackable spacers accommodate all cable sizes - no need to stock multiple sizes of individual height spacers. * Spacer designed to retain strap on each side and cradle the cable, providing restricted movement of spacer and preventing damage to cable. * In situations where multiple cables are supported, the T&B TCP360 stackable spacer may be rotated 90 degrees and installed similar to a single cable, yet provide the same restricting features (unlike those commonly used today). * Month and year of manufacture stamped into strap material. * Squirrels and vermin won't eat it! Cable Tie with Double-Locking Head Cat. No. TYD510M TYD5135M TYD5270M Body Width Length (in.) Max. Wire Bundle Dia. (in.) Tensile Strength (lbs.) Std. Pkg. .394 .500 .500 51.2 13.5 27.0 - 3.5 8.0 250 250 250 25 10 The recommended maximum continuous static loading for the DELTEC(R) straps is 20 lbs. per strap. For best results suggested spacing is 15 inches. It is the responsibility of the user to determine whether or not their application meets our recommendation. Note: Use WT3D Tool for tensioning and cutoff. SPECIFICATIONS Strap and body Locking Device Installation Range Minimum Tensile Strength Outdoor Life Continuous Load Dupont DELRIN(R). Offers superior resistance to sunlight, moisture, and salt environments. Marine grade corrosion-resistant silicon bronze. -30F to 150F. 250 lbs. minimum. Designed to last a minimum of 20 years 20 pounds DELTEC(R) Strap on a Reel Cat. No. TYD-50R 696-41794 24 Description Tensile Strength (lbs.) Body Width Std. Pkg. 50' reel of strap 1000' reel 250 250 .500 .500 1 2 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 25 Cable Ties-DELTEC(R) Locking Heads Description Std. Pkg. Heads only for DELTEC strap 1000 heads only for DELTEC strap 25 1000 Cat. No. TYD-LH 696-41795 Material: Deltec(R) Modular Stackable Cable Spacers Cat. No. Description Std. Pkg. TCP5255 Modular stackable spacer for DELTEC(R) straps 25 TCP360 For Coaxial Cable - * One spacer for any cable size. * Stackable for any desired spacing. * Less inventory - one catalog number. * Made of weather-resistant polypropylene. * d" high. DELTEC(R) Base and Hanger Cat. No. Std. Pkg. Description Base for Deltec(R) strap Hanger for Deltec(R) strap CSS-B CSS-H 50 50 * Made of zinc-plated steel * Secures cables to all types of surfaces CSS-B CSS-H Drop Wire Support Cat. No. CSS-DWS Std. Pkg. Description Nylon coated steel, order by each. 25 Installation/Cutting Tool Cat. No. WT3D Description Installs self-locking Ty-Rap(R) cable ties and Thomas & Betts 2-piece lashing ties. Range .184 thru .500 Std. Pkg. 1 Wt. Each 8 oz. 25 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Hook and Loop Fasteners Page 26 NEW Now version available UL94V-2 rated material. Contact Customer Service for availability and delivery. * Allows quick and convenient bundling of Category 5 & Fiber optic cables. * Multiple colors available for identifying specific bundles. * Sizes available to accommodate varying bundle diameters. * Screw and adhesive mounting bases provide multiple mounting options. These handy ties are very easy to release and re-use, making them ideal for applications where changes are anticipated or continuous access is required. Features * High quality Hook & Loop Fasteners designed specifically for Thomas & Betts. FO Series Loop Ties Ideal for wrapping pre-determined bundle diameters because of the convenient slotted head Cat. No. FO200-40* FO200-50* FO350-40* FO350-50* Min. Tensile Strength Max. Bundle Dia. Length Width Inner Pack Qty. 40lb 50lb 40lb 50lb 2.0" 2.0" 3.5" 3.5" 9.0" 9.0" 13.0" 13.0" .50 .75 .50 .75 10 10 10 10 FOL Series Buckle Ties Buckle ties provide added strength and stability because of the high performance polymer buckle. Cat. No. FOL300-50-0 FOL500-50-0 Min. Tensile Strength Max. Bundle Dia. Length Width Inner Pack Qty. 50lb 50lb 3.0" 5.0" 12.0" 18.0" .75 .75 10 10 FOS Series Strip Ties Pre-cut lengths which makes bundling a cinch. Cat. No. FOS150-50-0 FOS320-50-0 FOS500-50-0 Min. Tensile Strength Max. Bundle Dia. Length Inner Pack Qty. 50lb 50lb 50lb 1.5" 3.2" 5.0" 6.0" 12.0" 18.0" 10 10 10 FOR Series Rolled Hook and Loop Rolled hook and loop allows customers to conveniently cut pieces to desired lengths, eliminating waste. Cat. No. FOR180-50-0 Min. Tensile Strength Max. Bundle Dia. Width Length Inner Pack Qty. 50lb Various .75" 180" 1 Black is standard color * Add - "FR" for UL94V-2 rated material (after color). Mounting Bases Two mounting bases specifically designed for use with hook and loop fasteners Available in these colors: (0) Black, (1) Brown, (2) Red, (3) Orange, (4) Yellow, (5) Green, (6) Blue, (8) Grey,& (9) White. Please consult customer service for delivery and availability. 26 Cat. No. Min. Tensile Strength Screw Size Length Inner Pack Qty. TC368 TC368A 2"x 2" Screw mounted 2"x 2" Adhesive mounted #8 #8 0.75" 0.75" 500 500 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 27 Lashing Straps Heavy Duty Lashing Tie (releasable) Std. Cat. No. Bulk Pkg. Cat. No. Body Width (in.) Length (in.) Maximum Wire Bundle Diameter (in.) Tensile Strength (lbs.) Std. Pkg. Bulk Pkg. TY5409 TY409 .500 19.00 4.75 200 25 100 The heavy-duty lashing tie is made from weather-resistant nylon. The addition of carbon black provides good ultraviolet resistance and prolongs the useful life of the cable tie. Length 19" Weather-Resistant Polypropylene Lashing Tie (releasable) Cat. No. This lashing tie is ideally suited for chemical environments that are unsuitable for nylon. Strapping is made of black, weather-resistant polypropylene for outdoor use. Head is made of nylon 66. TY5418PX TY5424PX TY5442PX TY5460PX Body Width (in.) Length (in.) Maximum Wire Bundle Diameter (in.) Tensile Strength (lbs.) Std. Pkg. .500 .500 .500 .500 18 24 42 60 5 7 12 18 150 150 150 150 25 25 10 10 Weather-Resistant Polypropylene Hanger Lashing Tie (releasable) Cat. No. TY53418PX Body Width (in.) Length (in.) Maximum Wire Bundle Diameter (in.) Tensile Strength (lbs.) Std. Pkg. .500 18 5 150 25 Many factors combine to determine the useful life of a cable tie and chemical exposure can be a very important consideration in certain situations. Polypropylene cable ties are ideally suited for chemical environments. It is black for outdoor use. 27 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 28 Lashing Straps Weather-Resistant Nylon 12 Messenger Hanger Straps (releasable) Body Width (in.) Length (in.) Maximum Wire Bundle Diameter (in.) Hook Material Tensile Strength (lbs.) Std. Pkg. TYM5412X TYM5418X TYM5423X TYM5430X TYM5436X .500 .500 .500 .500 .500 12 18 24 30 36 3 5 7 9 11 Bronze Bronze Bronze Bronze Bronze 200 200 200 200 200 50 25 25 25 25 TYM5412X-S TYM5418X-S TYM5423X-S TYM5430X-S TYM5436X-S .500 .500 .500 .500 .500 12 18 24 30 36 3 5 7 9 11 Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel 200 200 200 200 200 50 25 25 25 25 Cat. No. The recommended, maximum continuous static loading for the nylon 12 straps is 25 lbs. per strap. For best results suggested spacing is 15 inches. It is the responsibility of the user to determine whether or not their application meets our recommendation. * Hook will accommodate d" dia. messenger wire. Messenger Hanger Spacer Cat. No. Description Std. Pkg. TC5254 1" long stackable spacer for messenger straps 50 Messenger wire Nylon 12 provides very good resistance to ultraviolet light and chemical exposure. Nylon 12 is a lower, moisture-absorbing material than 6/6 nylon and the effect of water on properties is much less. Spacer separating cable bundles This one-inch long spacer allows you to separate power and signal cables with a single-hanger, lashing strap if desired. The spacer is stackable so that you may suspend the cable bundle at any desired distance from the messenger wire in order to keep the cable runs parallel. Weather-Resistant Nylon 12 Hanger Strap (releasable) Cat. No. TY54407X TY54413X Body Width (in.) Length (in.) Maximum Wire Bundle Diameter (in.) Hook Material Tensile Strength (lbs.) Std. Pkg. .500 .500 6.36 13.75 2 4 Steel Steel 200 200 50 25 The recommended, maximum continuous static loading for the nylon 12 straps is 25 lbs. per strap. For best results suggested spacing is 15 inches. It is the responsibility of the user to determine whether or not their application meets our recommendation. Nylon 12 provides very good resistance to ultraviolet light and chemical exposure. Nylon 12 is a lower, moisture-absorbing material than 6/6 nylon and the effect of water on properties is much less. 28 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 29 Cable Ties-Material Selection Ordering Guide Table 2-Physical Properties of Ty-Rap(R) Cable Tie Materials Natural 66 Nylon Weather Heat Stabilized Resistant 66 Natural 66 Nylon Nylon Flame Retardant 66 Nylon Weatherable Acetal Weather Resistant Nylon 12 Weather Resistant Polypropylene Tefzel 2 Halar 3 Stainless Steel 90,000 Tensile Strength (Yield) @ 73 F (Dry-As-Molded)1 psi 12,000 12,000 12,000 11,000 10,000 7500 4600 6,700 6,600 Flammability Rating - UL94V-2 UL94V-2 UL94V-2 UL94V-0 UL94HB - - UL94V-0 UL94V-0 - Radiation Resistance rads 1 x 105 1 x 105 1 x 105 1 x 105 1 x 106 1 x 105 1 x 105 2 x 108 2 x 106 2 x 108 Ultraviolet Light Resistance - Poor Good Poor Poor Very Good Good Good Excellent Excellent Excellent Water Absorption ( 24 hrs) % 1.3 1.2 1.4 1.4 0.25 0.25 0.1 <.01 <0.1 None Oxygen Index - 28 28 31 34 21 - - 30 52 - Max. Continuous Use Temperature F/C 185 /85 185 /85 221 / 105 185 /85 185 /85 176 / 80 185 /85 302 / 150 284 / 140 1000 / 537 Min. Continuous Use Temperature F/C -40 / -40 -40 / -40 -40 / -40 -40 / -40 -40 / -40 -40 / -40 -40 / -40 -50 / -46 -50 / -46 -112 / - Natural Black Green tint White Black Black Black Aqua Maroon Stainless Color 1. ASTM D638-878 except stainless steel which is ASTME8 2. Tefzel is a trademark of E.I. DuPont deNemours and Company 3. Halar is a trademark of Solvay Slexis, Inc. 29 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 30 Cable Ties-Material Selection Ordering Guide Flammability ratings for selecting Ty-Rap(R) cable ties Note: Flammability ratings of Ty-Rap(R) cable tie materials are shown in Table 2. These tests for flammability of plastic material are intended to serve as a preliminary indication of acceptability with respect to flammability for particular applications. UL 94 vertical burn test procedures Test specimens of the material, with dimensions 5" x d", with the thickness intended for use in the end product, are tested in both the manufactured condition and in the aged state. The test requires that the specimen be supported in a vertical fixture and a precisely controlled flame applied for a 10 second period. The flame is removed and the duration of flaming is noted. If the flame extinguishes, a second exposure to flame for 10 seconds is applied and duration of flaming is again noted. It is observed and recorded whether or not test specimens drip flaming particles that ignite a cotton swatch. 30 Materials classed V-0: Materials classed V-2: A material classed V-0 shall: A. Not have any specimens that burn with flaming combustion for more than 10 seconds after either application of the test flame. B. Not have a total flaming combustion time exceeding 50 seconds for the 10 flame applications for each set of five specimens. C. Not have any specimens that burn with flaming or glowing combustion up to the holding fixture. D. Not have any specimens that drip flaming particles that ignite the dry absorbent surgical cotton located 12" below the test specimen. E. Not have any specimens with glowing combustion that persists for more than 30 seconds after the second removal of the test flame. A material classed V-2 shall: A. Not have any specimens that burn with flaming combustion for more than 30 seconds after either application of the test flame. B. Not have a total flaming combustion time exceeding 250 seconds for the 10 flame applications for each set of five specimens. C. Not have any specimens that burn with flaming or glowing combustion up to the holding fixture. D. Be permitted to have specimens that drip flaming particles that burn only briefly, some of which ignite the dry absorbent surgical cotton placed 12" below the test specimen. E. Not have any specimens with glowing combustion that persists for more than 60 seconds after the second removal of the test flame. Materials classed V-1: A material classed V-1 shall: A. Not have any specimens that burn with flaming combustion for more than 30 seconds after either application of the test flame. B. Not have a total flaming combustion time exceeding 250 seconds for the 10 flame applications for each set of five specimens. C. Not have any specimens that burn with flaming or glowing combustion up to the holding fixture. D. Not have any specimens that drip flaming particles that ignite the dry absorbent surgical cotton located 12" below the test specimen. E. Not have any specimens with glowing combustion that persists for more than 60 seconds after the second removal of the test flame. (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 31 Cable Ties-Material Selection Ordering Guide Chemical resistance Table 3 shows the resistance of Ty-Rap(R) cable tie materials to various chemicals. The table is designed to help you determine the cable tie material best suited for a particular chemical environment. Table 3-Resistance of Available Materials to Various Chemicals Temp 20C (70F) Reagents Arsenic Acid Acetaldehyde Acetone Aluminum Hydroxide Ammonia Ammonium Carbonate Ammonium Hydroxide Ammonium Nitrate Ammonium Sulfate Barium Carbonate Barium Chloride Barium Sulfate Barium Sulfide Benzene Benzoic Acid Butyric Acid Calcium Carbonate Calcium Hydroxide Calcium Hydrochlorite Calcium Sulfate Carbon Tetrachloride Chlorine (WET) Chlorine (DRY) Chloroacetic Acid Chloroform Chromic Acid Citric Acid Copper Cyanide Copper Nitrate Cider Dichloroethane Diethyl Ether Ethyl Alcohol Heat6/6 WeatherStabilized 6/6 Weatherable Standard 6/6 Resistant Acetal as Nylon as Nylon as Nylon as Halar as Used in TYH Used in TYV Used in TYD Used in TY Used in TY ___ ___ ___ ___ ___ Concentration Series Series Series Series X Series 40% 50% 100% AQ 100% 5% 10% - 10% 100% 5% 10% 10% 100% 100% 50% AQ 20% 2 2% 100% - - 30% 100% 50% 50% 10% 50% - 100% 100% 100% - S E - - S E - - - NR E S E NR NR - - NR - E NR NR NR - NR S - - - - - S - - E E E E E E E E E E E E F - E E - - - E S E E E E E E E - - F - - - F - - - - - - F - - - E - - E - - - - - E - - - - S - - S E - - S E - - - NR E S E NR NR - - NR - E NR NR NR - NR S - - - - - S - S E - - S E - - - NR E S E NR NR - - NR - E NR NR NR - NR S - - - - - S Weather6/6 FireWeatherResistant Retardant Resistant Polypropylene Polypropylene Stainless Nylon as Nylon 12 as as Used in as Used in Tefzel* as Steel as Used Used in TY Used in TYC TYP TYP Used in TYZ in TYS ___ ___ ___ ___ ___ ___ FR Series X Series Series X Series Series Series - S E - - S E - - - NR E S E NR NR - - NR - E NR NR NR - NR S - - - - - S - - E - E E - E S E E E E E E - - - - - E - - - F - E - - - - E E E - E E E E E E S E E E E S E E E E F E F F NR - F F E E E E - E E E - E E E E E E S E E E E S E E E E F E F F NR - F F E E E E - E E - - E E E E E E S E E E E E E E E E F E E F F F E F E E E E E E E E - E E E E E S E E E E E E E E E F E E F F F E F E E E E E E E * Trademark of E.I. DuPont deNemours and Company Trademark of Ausimont Ratings E = Excellent S = Satisfactory F = Fair NR = Not Recommended (AQ = Aqueous) 31 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 32 Cable Ties-Material Selection Ordering Guide Table 3-continued Reagents Ethyl Chloride Ethylene Glycol Ferric Hydroxide Ferric Nitrate Ferrous Sulfate Fuel Oil Furfural Gallic Acid Gasoline Glycerine Hydrocyanic Acid Hydrogen Peroxide Hydrogen Sulfide Iodoform Isopropyl Alohol Jet Fuel Lactic Acid Lanolin Lead Acetate Linseed Oil Magnesium Carbonate Magnesium Chloride Magnesium Nitrate Malic Acid Mercury Methyl Alcohol Methyl Chloride Methyl Ethyl Ketone Naptha Nitric Acid Nitric Acid Nitrous Acid Oieic Acid Oxalic Acid Paraffin Petroleum Ether Phenol Phosphoric Acid Picric Acid Potassium Bromide Ratings E = Excellent S = Satisfactory F = Fair NR = Not Recommended (AQ = Aqueous) 32 Heat6/6 WeatherStabilized 6/6 Weatherable Standard 6/6 Resistant Acetal as Nylon as Nylon as Nylon as Halar as Used in TYH Used in TYV Used in TYD Used in TY Used in TY ___ ___ ___ ___ ___ Concentration Series Series Series Series X Series 100% 100% 100% 10% 10% 100% 100% AQ 100% 100% 100% 30% Dry 100% 100% 100% 10% 10% 5% 10% 100% 10% 100% AQ 100% 100% 100% 100% 100% 30% 30-70% 5% 100% 10% 100% 100% 90% 10% 1% AQ - E - - - - - - E - - NR NR - S E E E - E - F - - - S - - - NR NR - - - E - NR NR - - S E E E E E E E E E E E E E E E E E E E E - E E E E S E E E S E E E E E E E E - E S - - - - - - - - - F - - - - - - - E - - - - - - - F - NR NR - S - - - NR - - - - E - - - - - - E - - NR NR - S E E E - E - F - - - S - - - NR NR - - - E - NR NR - - - E - - - - - - E - - NR NR - S E E E - E - F - - - S - - - NR NR - - - E - NR NR - - Weather6/6 FireWeatherResistant Retardant Resistant Polypropylene Polypropylene Stainless Nylon as Nylon 12 as as Used in as Used in Tefzel* as Steel as Used Used in TY Used in TYC TYP TYP Used in TYZ in TYS ___ ___ ___ ___ ___ ___ FR Series X Series Series X Series Series Series - E - - - - - - E - - NR NR - S E E E - E - F - - - S - - - NR NR - - - E - NR NR - - F - - - - E - - - E - S E - E - S E - E E F E - E E - E - - - - - S E E - - - - F E E E E - F - S E E E E - E S E E E E E F E E E E S E E E F F E E E F E E E S F E E E E - F - S E E E E - E S E E E E E F E E E E S E E E F F E E E F E E E S E E E E E E E E E - E E E E E E E E E E E F E E E E E E E E S E E E E E E E E S E E E E E E E E E E E E E E E E E E E E E F E E E E E E E E E E E E E E E E E S (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 33 Cable Ties-Material Selection Ordering Guide Table 3-continued Reagents Potassium Carbonate 1% Potassium Chlorate Potassium Dichromate Potassium Ferrocyanide Potassium Hydroxide Potassium Iodide Potassium Nitrate Potassium Permanganate Potassium Sulfate Potassium Sulfide Propyl Alcohol Silver Nitrate Sodium Acetate Sodium Bicarbonate Sodium Bisulfate Sodium Borate Sodium Carbonate Sodium Chlorate Sodium Chloride Sodium Fluoride Sodium Hydroxide Sodium Hyposulfite Sodium Nitrate Sodium Nitrite Sodium Perchlorate Sodium Phosphate Sodium Sulfate Sodium Thiosulfate Stearic Acid Sulfur Sulfur Dioxide Sulfuric Acid Sulfuric Acid Tannic Acid Tartaric Acid Tetrahydrofuran Toluene Xylene Zinc Chloride Zinc Nitrate Zinc Sulfate Heat6/6 WeatherStabilized 6/6 Weatherable Standard 6/6 Resistant Nylon as Halar as Acetal as Nylon as Nylon as Used in TYH Used in TYV Used in TYD Used in TY Used in TY ___ ___ ___ ___ ___ Concentration Series Series Series Series X Series - AQ 40% 25% 5% 100% 50% 5% 5% AQ 100% 10% 60% 100% 10% 100% 5% 25% 2% 5% 10% AQ 5% AQ 10% 5% 5% 5% 100% 100% 100% Conc. 5% 10% 50% 100% 100% 100% 70% AQ AQ E - NR - S - F NR - - E - E E - - E - E - E - E - - - S - - - NR NR NR - - - E E F - - - E E E E E E E E E E E E E E E E E E - E E E E E E E - E E E E F E E F E E E E - - - - - - - S - - - - - - E - S E S - S - - - - - - S - - - NR F - E E F - NR - - - - NR - S - F NR - - E - E E - - E - E - E - E - - - S - - - NR NR NR - - - E E F - - - - NR - S - F NR - - E - E E - - E - E - E - E - - - E - - - NR NR NR - - - E E F - - Weather6/6 FireWeatherResistant Retardant Resistant Polypropylene Polypropylene Stainless Nylon as Nylon 12 as as Used in as Used in Tefzel* as Steel as Used Used in TY Used in TYC TYP TYP Used in TYZ in TYS ___ ___ ___ ___ ___ ___ FR Series X Series Series X Series Series Series E - NR - S - F NR - - E - E E - - E - E - E - E - - - E - - - NR NR NR - - - E E F - - E S F - - E E NR E - - E - E E - E S E - E - E S - E E S F E E - F - E S E E E E E E E E E E E E E E E E E E E E E E E E F E - E E - E E S E E E S F E E F F F E E E E E E E E E E E E E E E E E E E E E E F E - E E - E E S E E E S F E E F F F E E E E E E E E E E E E E E E E E E E E E E F E E E E E E E S E E E E F E E E E E E E E E E E E E E E E E E E E E E E E E E F E E E E E E E S E E E E F E E E F E E E E * Trademark of E.I. DuPont deNemours and Company Trademark of Ausimont Ratings E = Excellent S = Satisfactory F = Fair NR = Not Recommended (AQ = Aqueous) 33 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 34 Cable Ties * MINIATURE * HEAVY DUTY * INTERMEDIATE * EXTRA HEAVY DUTY * STANDARD * RELEASABLE TIES Strict Tolerances Assure Locking Strength Recessed Entry to Guide Insertion * MOUNTING HEAD * STRIPED TIES * RESTRICTED BUNDLE * IDENTIFICATION TIES * MIL-SPEC TIES Ty-Fast(R) Cable Ties are available in lengths from 4" to our exclusive 48" strap. Cable Ties will satisfy bundling requirements from h" to 15" and loop tensile strengths from 18 to 175 pounds. Cable Ties are stocked in materials and colors as listed. Contact your Ty-Fast(R) Distributor or Customer Service Representative for availability in special materials and colors. Where applicable, Ty-Fast(R) Cable Ties are UL Recognized, Mil-Spec Approved and/or QPL Listed. State-of-the-art robotic and raw material handling equipment assures product and material integrity throughout the manufacturing process. Overall quality is achieved through statistical analysis and quality driven operator objectives. Ty-Fast(R) has attained Mil-Spec I-45208 quality ratings from a number of equipment manufacturers. Ty-Fast(R) products are sold through stocking T&B Distributors. Reinforced Head and Strap Transition for Added Strength Highly Engineered Tooth and Pawl Design for Maximum Engagement Generous Radii on All Angles to Reduce Friction MINIATURE (PAGE 37) Bent Tip Design for Easier Assembly Raised Grips on Tail to Assist Operators Gradual Strap to Tail Transition for Lower Insertion Force INTERMEDIATE (PAGE J37) STANDARD (PAGE 37) HEAVY-DUTY (PAGE 38) EXTRA HEAVY-DUTY (PAGE 38) MOUNTING HEAD (PAGE 39) RESTRICTED BUNDLE (PAGE 39) RELEASABLE (PAGE 39) MIL-SPEC (PAGE 40 ) PUSH MOUNT (PAGE 41) I.D. TIES (page 42) STRIPED (PAGE 43) 34 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 35 Cable Ties Part Number Construction TB 4 Length Product Prefix TB - Cable Ties P - Plain Bagged Cable Ties L - Cable Ties 18 Tensile Strength 18 lb. 30 lb. 40 lb. 50 lb. 120 lb. 175 lb. 250 lb. MP NY - Material Nylon TZ - Tefzel PV - PVC PE - Polyethylene FR - Flame Retardant TL - Teflon Product Prefix MP - Mounting Pad ID - Identification S# - Strapping Thickness MC - Mounting Cradle PM - Push Mounts SM - Screw Mounts N# - Plain-Edged Cable Clamps / Width W# - Self-Aligning Cable Clamps / Dia. UL - Adjustable cable clamps GG - Gator Grip FA - Flat Adhesive Clip FS - Flat Screw Clip FR - Flat Rubber Adhesive Clip MS - Snap Mount RA - Round Adhesive Clip SR - Spiral Wrap GS - Grommeting GR - Extruded Grommeting GRU - Extruded Grommeting Uncut HS - 9 Type of Product Nylon 66 - Leave Blank Heat Stabilized - HS (Black and Natural Color Only) Fluorescent - FL Mounting Head - MH Pushmount - PM Pushmount Releasable - PMR Releasable - R Restricted Bundle - TB Identification - ID 750 - Size / # .75" M Quantity Color Color Chart Q - 25 pack L - 50 pack C - 100 pack D - 500 pack M - 1000 pack 9 Color Color Chart C Quantity Q - 25 pack L - 50 pack C - 100 pack D - 500 pack M - 1000 pack Color Table 0 - Black (Weather Resistant) 1 - Brown 2 - Red 3 - Orange 4 - Yellow 5 - Green 6 - Blue 7 - Purple 8 - Gray 9 - Natural 11 - Fluorescent Pink 16 - Fluorescent Orange 17 - Fluorescent Yellow 18 - Fluorescent Green 20 - Fluorescent Blue 35 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 36 Cable Ties Materials for Molded Assembly Hardware Heat Stabilized Nylon ASTM Method Test Condition Units Tensile Strength D638 +73F; 50% RH kpsi 11.2 11.2 9.0 Elongation at Break D638 +73F; 50% RH % 300 300 200 Yield Strength D638 +73F; 50% RH kpsi 8.5 8.5 9.0 Shear Strength D732 Dry As Molded (DAM) kpsi 9.6 9.6 10.5 Deformation Under Load D621 2,000 psi +122F; DAM % 1.4 1.4 1.2 IZOD Impact D256 +73F; 50% RH ft lb/in 2.1 2.1 2.0 Tensile Impact Strength D1822 +73F; Long Specimen; DAM ft lb/in2 240 240 N.R. Melting Point D789 Fisher-Johns F 491 491 491 Thermal Linear Expansion D696 DAM in/in/F 4 x 10-5 4 x 10-5 N.R. - DAM Conche-Fitch BTU - in/h . ft2 . F 1.7 1.7 1.7 Brittleness Temperature D746 50% RH F -85 -85 -62 Oxygen Index D2863 DAM 50% RH %02 28 31 28 31 25 31 UL Flammability UL 94 DAM 50% RH - - V-2 V-2 V-2 V-2 V-2 V-2 Property Thermal Conductivity * Material data as provided by our suppliers. * Tests conducted on b" specimens. Molded 6/6 Nylon UV Black Nylon * N.R. = Not Reported About Nylon... Nylons possess an outstanding balance of properties combining strength, moderate stiffness, high service temperature and a high level of toughness. Nylon is particularly resistant to repeated impact, has a low co-efficient of friction and excellent abrasion resistance. Nylon is resistant to fuels, lubricants and most chemicals, but is attacked by phenols, strong acids and oxidizing agents. Contact your Ty-Fast(R) Customer Service Representative or your Ty-Fast(R) Distributor for chemical data relative to your application. Nylon is inherently susceptible to environmental conditions. Ty-Fast(R) Cable Ties are moisturized to optimum performance levels at machine-side and should be stored in cool dry areas out of direct sunlight. Cable Ties are packaged in plastic bags to contain moisture and should remain sealed until ready for use. NBS Smoke Generation for 6/6 Nylon Specific Optical Density Sample Thickness UL Flammability Energy Source at Maximum Smoke Accumulation at 2 Minutes h" 94 V-2 13 0 a" 94 V-2 Radiant (2.5 watts/sq cm) Radiant Plus Flaming Gas Jets 26 1 * Results as provided by National Bureau of Standards (NBS). Results may not be directly correlated with larger fires, such as burning buildings. Materials should be tested to your application. Temperature Index for Molded Nylons Temperature Index Material Minimum Thickness (in) 6/6 Nylon UV Black Nylon .058 .120 .240 Heat Stabilized Nylon .058 .120 Mechanical w/o Impact (C) Hot Wire Ignition (sec) 125 125 125 85 85 85 15.0 35.0 35.0 130 130 105 110 11.0 20.0 Electrical (C) * Temperature Index is the temperature at which the specific property will decrease to one-half its original value after 60,000 hours exposure at that temperature. 36 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 37 Cable Ties Miniature - Series 18 Std. Cat. No. Bundle Diameter Bulk Cat. No. Material TB-4-18HS-0-C TB-4-18HS-0-M Heat Stabilized Nylon TB-4-18-9-C TB-4-18-9-M Nylon TB-4-18-0-C TB-4-18-0-M Nylon Black TB-6-18-9-C TB-6-18-9-M Nylon TB-6-18-0-C TB-6-18-0-M TB-8-18-9-C TB-8-18-9-M TB-8-18-0-C TB-8-18-0-M Color Length Inch (mm) Inch Black 1/16 - 5/8 (2-16) 4.0 Natural 1/16 - 5/8 (2-16) 4.0 1/16 - 5/8 (2-16) 4.0 Natural 1 1/16 - 1 1/2 (2 - 38) Nylon Black Nylon Natural Nylon Black (mm) Minimum Loop Tensile Width Std. Pkg. Bulk Pkg. (8.2) 100 1000 (8.2) 100 1000 18 (8.2) 100 1000 (3) 18 (8.2) 100 1000 .100 (3) 18 (8.2) 100 1000 .100 (3) 18 (8.2) 100 1000 .100 (3) 18 (8.2) 100 1000 Inch (mm) LB (kg) (102) .100 (102) .100 (3) 18 (3) 18 (102) .100 (3) 6.4 (163) .100 1 1/6 - 1 1/2 (2 - 38) 1/16 - 2 (2 - 51) 6.4 (163) 8.0 (202) 1 1/6 - 2 (2 - 51) 8.0 (202) * Use QC-100, L-200, L-400-C, or ERG-299 Installation Tools. Consult Customer Service for availability and colors. Intermediate - Series 30 Bundle Diameter Std. Cat. No. Bulk Cat. No. Material TB-5-30HS-0-C TB-5-30HS-0-M TB-5-30-9-C TB-5-30-9-M TB-5-30-0-C Length Minimum Loop Tensile Width Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Std. Pkg. Bulk Pkg. Heat Stabilized Nylon Black 1/16 - 1 1/4 (2 - 32) 5.6 (145) .130 (3) 30 (13.6) 100 1000 Nylon Natural 1/16 - 1 1/4 (2 - 32) 5.6 (145) .130 (3) 30 (13.6) 100 1000 TB-5-30-0-M Nylon Black 1/16 - 1 1/4 (2 - 32) 5.6 (145) .130 (3) 30 (13.6) 100 1000 TB-8-40-9-C TB-8-40-9-M Nylon Natural 1/16 - 2 (2-51) 8.5 (215) .140 (3) 40 (18.2) 100 1000 TB-8-40-0-C TB-8-40-0-M Nylon Black 1/16 - 2 (2-51) 8.5 (215) .140 (3) 40 (18.2) 100 1000 TB-11-40-9-C TB-11-40-9-D Nylon Natural 1/16 - 3 (2-76) 11.5 (282) .146 (4) 40 (18.2) 100 500 TB-11-40-0-C TB-11-40-0-D Nylon Black 1/16 - 3 (2-76) 11.5 (282) .146 (4) 40 (18.2) 100 500 TB-14-40-9-C TB-14-40-9-D Nylon Natural 1/16 - 4 (2-102) 14.5 (358) .146 (4) 40 (18.2) 100 500 TB-14-40-0-C TB-14-40-0-D Nylon Black 1/16 - 4 (2-102) 14.5 (358) .146 (4) 40 (18.2) 100 500 * Use QC-100, L-200, L-400-C, or ERG-299 Installation Tools. Consult Customer Service for availability and colors. Standard - Series 50 Std. Cat. No. Bundle Diameter Bulk Cat. No. Material Color Length Minimum Loop Tensile Width Inch (mm) Inch (mm) Inch (mm) LB (kg) Std. Pkg. Bulk Pkg. TB-5-50HS-0-C TB-5-50HS-0-M Heat Stabilized Nylon Black 1/16 - 1 (2-25) 5.5 (140) .187 (5) 50 (22.7) 100 1000 TB-5-50-9-C TB-5-50-9-M Nylon Natural 1/16 - 1 (2-25) 5.5 (140) .187 (5) 50 (22.7) 100 1000 TB-5-50-0-C TB-5-50-0-M Nylon Black 1/16 - 1 (2-25) 5.5 (140) .187 (5) 50 (22.7) 100 1000 TB-7-50-9-C TB-7-50-9-M Nylon Natural 1/16 - 1 3/4 (2-44) 7.5 (193) .187 (5) 50 (22.7) 100 1000 TB-7-50-0-C TB-7-50-0-M Nylon Black 1/16 - 1 3/4 (2-44) 7.5 (193) .187 (5) 50 (22.7) 100 1000 TB-11-50-9-C TB-11-50-9-D Nylon Natural 1/16 - 3 (2-76) 11.1 (282) .187 (5) 50 (22.7) 100 500 TB-11-50-0-C TB-11-50-0-D Nylon Black 1/16 - 3 (2-76) 11.1 (282) .187 (5) 50 (22.7) 100 500 TB-14-50-9-C TB-14-50-9-D Nylon Natural 1/16 - 4 (2-102) 14.1 (358) .187 (5) 50 (22.7) 100 500 TB-14-50-0-C TB-14-50-0-D Nylon Black 1/16 - 4 (2-102) 14.1 (358) .187 (5) 50 (22.7) 100 500 * Use QC-100, L-200, L-400-C, or ERG-299 Installation Tools. Consult Customer Service for availability and colors. Sample Catalog Order: TB 4 18 9 C = Natural Color Type Color Table 0 - Black (Outdoor) 1 - Brown 2 - Red 3 - Orange 4 - Yellow 5 - Green 6 - Blue 7 - Purple 8 - Gray 9 - Natural 11 - Fluorescent Pink 16 - Fluorescent Orange 17 - Fluorescent Yellow 18 - Fluorescent Green 20 - Fluorescent Blue 37 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 38 Cable Ties Heavy Duty - Series 120 Bundle Diameter Std. Cat. No. Material Color Length Minimum Loop Tensile Width (kg) Std. Pkg. Inch (mm) Inch (mm) Inch (mm) LB 3/16 - 2 (5-51) 8.0 (202) .300 (8) 120 (54.4) 100 Heat Stabilized Nylon Black TB-8-120-9-C Nylon Natural 3/16 - 2 (5-51) 8.0 (202) .300 (8) 120 (54.4) 100 TB-8-120-0-C Nylon Black 3/16 - 2 (5-51) 8.0 (202) .300 (8) 120 (54.4) 100 TB-11-120-9-C Nylon Natural 3/16 - 3 (5-76) 11.1 (282) .300 (8) 120 (54.4) 100 TB-11-120-0-C Nylon Black 3/16 - 3 (5-76) 11.1 (282) .300 (8) 120 (54.4) 100 TB-14-120-9-C Nylon Natural 3/16 - 4 (5-102) 14.2 (363) .300 (8) 120 (54.4) 100 TB-14-120-0-C Nylon Black 3/16 - 4 (5-102) 14.2 (363) .300 (8) 120 (54.4) 100 TB-18-120-9-L Nylon Natural 3/16 - 4 7/8 (5-124) 18.0 (457) .300 (8) 120 (54.4) 50 TB-18-120-0-L Nylon Black 3/16- 4 7/8 (5-124) 18.0 (457) .300 (8) 120 (54.4) 50 TB-24-120-9-L Nylon Natural 3/16 - 7 (5-178) 24.2 (616) .300 (8) 120 (54.4) 50 TB-24-120-0-L Nylon Black 3/16 - 7 (5-178) 24.2 (616) .300 (8) 120 (54.4) 50 TB-28-120-9-L Nylon Natural 3/16 - 9 (5-230) 28.0 (816) .300 (8) 120 (54.4) 50 TB-28-120-0-L Nylon Black 3/16 - 9 (5-230) 28.0 (816) .300 (8) 120 (54.4) 50 TB-8-120HS-0-C * Use L-300C or ERG-297 Installation Tool. Consult Customer Service for availability and colors. Extra Heavy Duty - Series 175 Bundle Diameter Std. Cat. No. Material TB-24-175-9-L Nylon TB-24-175-0-L TB-34-175-9-L Color Length Minimum Loop Tensile Width (kg) Std. Pkg. Inch (mm) Inch (mm) Inch (mm) LB Natural 3/16 - 7.2 (5-184) 24.0 (612) .345 (9) 175 (79.3) 50 Nylon Black 3/16 - 7.2 (5-184) 24.0 (612) .345 (9) 175 (79.3) 50 Nylon Natural 3/16 - 10 (5-254) 34.0 (864) .345 (9) 175 (79.3) 50 TB-36-175-9-L Nylon Natural 2 3/4 - 10 3/4 (70-273) 36.0 (914) .345 (9) 175 (79.3) 50 TB-36-175-0-L Nylon Black 2 3/4 - 10 3/4 (70-273) 36.0 (914) .345 (9) 175 (79.3) 50 TB-41-175-9-L Nylon Natural 3/16 - 12 (5-305) 41.0 (1032) .345 (9) 175 (79.3) 50 TB-41-175-0-L Nylon Black 3/16 - 12 (5-305) 41.0 (1032) .345 (9) 175 (79.3) 50 TB-48-175-9-L Nylon Natural 3/16 - 15 (5-375) 48.0 (1216) .345 (9) 175 (79.3) 50 TB-48-175-0-L Nylon Black 3/16 - 15 (5-375) 48.0 (1216) .345 (9) 175 (79.3) 50 * Use L-300C Installation Tool. Consult Customer Service for availability and colors. Color Table Sample Catalog Order: TB 4 18 9 C = 38 Natural Color Type 0 - Black (Outdoor) 1 - Brown 2 - Red 3 - Orange 4 - Yellow 5 - Green 6 - Blue 7 - Purple 8 - Gray 9 - Natural 11 - Fluorescent Pink 16 - Fluorescent Orange 17 - Fluorescent Yellow 18 - Fluorescent Green 20 - Fluorescent Blue (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 39 Cable Ties Mounting Head Ties Std. Cat. No. Bundle Diameter Cat. No. Bulk Minimum Loop Tensile Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Mounting Head Screw Size Length Width Std. Pkg. Bulk Pkg. TB-5-30MH-9-C TB-5-30MH-9-M Nylon Natural 1/16 - 1 1/4 (2 - 32) 5.85 (148.6) .140 (4) 30 (13.6) No. 8 100 1000 TB-5-30MH-0-C TB-5-30MH-0-M Nylon Black 1/16 - 1 1/4 (2 - 32) 5.85 (148.6) .140 (4) 30 (13.6) No. 8 100 1000 TB-7-50MH-9-C TB-7-50MH-9-M Nylon Natural 1/16 - 1 3/4 (2 - 44) 7.5 (191) .185 (5) 30 (13.6) No. 10 100 1000 TB-7-50MH-0-C TB-7-50MH-0-M Nylon Black 1/16 - 1 3/4 (2 - 44) 7.5 (191) .185 (5) 30 (13.6) No. 10 100 1000 TB-11-50MH-9-C TB-11-50MH-9-D Nylon Natural 1/16 - 3 (2 - 76) 11.1 (282) .187 (5) 50 (22.7) No. 10 100 500 TB-11-50MH-0-C TB-11-50MH-0-D Nylon Black 1/16 - 3 (2 - 76) 11.1 (282) .187 (5) 50 (22.7) No. 10 100 500 TB-14-50MH-9-C TB-14-50MH-9-D Nylon Natural 1/16 - 4 (2 - 102) 14.5 (365) .187 (5) 50 (22.7) No. 10 100 500 TB-14-50MH-0-C TB-14-50MH-0-D Nylon Black 1/16 - 4 (2 - 102) 14.5 (365) .187 (5) 50 (22.7) No. 10 100 500 TB-14-120MH-9-C Nylon Natural 3/16- 4 (5 - 102) 14.85 (374) .300 (8) 120 (54.4) b inch 100 - TB-14-120MH-0-C Nylon Black 3/16 - 4 (5 - 102) 14.85 (374) .300 (8) 120 (54.4) b inch 100 - Minimum Loop Tensile Tab Height * Use QC-100, L-200, L-400-C, ERG-297, or ERG-299 Installation Tool. Consult Customer Service for availability and colors. Restricted Bundle Std. Cat. No. Bundle Diameter Cat. No. Bulk Material Nylon TB-5-30TB-3-M Color Width (mm) Inch (mm) Inch (mm) LB (kg) Inch (mm) Std. Pkg. Bulk Pkg. (17 - 32) 5.6 (142) .130 (3) 30 (13.6) .062 (1.58) - 1000 Inch Orange 21/32 - 1 1/4 Length * Recommended for tote-box, security and temporary applications. * Use QC-100, L-200, L-400-C, or ERG-299 Installation Tools on Low setting. Consult Customer Service for availability and colors. Releasable Ties Std. Cat. No. Bundle Diameter Cat. No. Bulk Length Width Minimum Loop Tensile Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Std. Pkg. Bulk Pkg. Natural 1/8 - 1 1/4 (3 - 32) 5.9 (150) .295 (7.5) 50 (22.7) 100 500 TB-5-50R-9-C TB-5-50R-9-D Nylon TB-5-50R-0-C TB-5-50R-0-D Nylon Black 1/8 - 1 1/4 (3 - 32) 5.9 (150) .295 (7.5) 50 (22.7) 100 500 TB-8-50R-9-C TB-8-50R-9-D Nylon Natural 1/8 - 2 (3 - 51) 7.8 (198) .295 (7.5) 50 (22.7) 100 500 TB-8-50R-0-C TB-8-50R-0-D Nylon Black 1/8 - 2 (3 - 51) 7.8 (198) .295 (7.5) 50 (22.7) 100 500 TB-10-50R-9-C TB-10-50R-9-D Nylon Natural 1/8 - 3 (3 - 76) 11.265 (286) .295 (7.5) 50 (22.7) 100 500 TB-10-50R-0-C TB-10-50R-0-D Nylon Black 1/8 - 3 (3 - 76) 11.265 (286) .295 (7.5) 50 (22.7) 100 500 * Push Button Release. * Use QC-100, L-200, L-400-C, ERG-297, ERG-299 Installation Tool. Consult Customer Service for availability and colors. Color Table Sample Catalog Order: TB 4 18 9 C = Natural Color Type 0 - Black (Outdoor) 1 - Brown 2 - Red 3 - Orange 4 - Yellow 5 - Green 6 - Blue 7 - Purple 8 - Gray 9 - Natural 11 - Fluorescent Pink 16 - Fluorescent Orange 17 - Fluorescent Yellow 18 - Fluorescent Green 20 - Fluorescent Blue 39 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 40 Cable Ties Ty-Fast(R) Military Specification Ties The following cable ties meet the stringent requirements of military specifications. To locate ties that meet a particular specification, refer to the chart below. MINIATURE INTERMEDIATE STANDARD HEAVY DUTY Use L-300C Tool Mil-Spec Cable Ties Std. Cat. No. Bulk Cat. No. MS-3367-2-9 L-14-50-9-C L-14-50-9-D Natural Nylon STD 6 to 8 100 500 MS-3367-2-0 L-14-50-0-C L-14-50-0-D UV Black Nylon STD 6 to 8 100 500 MS-3367-3-9 L-14-120-9-C - Natural Nylon HVY 5 to 8 100 - MS-3367-3-0 L-14-120-0-C - UV Black Nylon STD 6 to 8 100 - MS-3367-4-9 L-4-18-9-C - Natural Nylon MIN 1 to 3 100 - MS-3367-4-0 L-4-18-0-C - UV Black Nylon MIN 1 to 3 100 - MS-3367-5-9 L-5-30-9-C Natural Nylon INT 3 to 5 100 - MS-3367-5-0 L-5-30-0-C - UV Black Nylon INT 3 to 5 100 - MS-3367-7-9 L-11-50-9-C L-11-50-9-D Natural Nylon STD 6 to 8 100 500 MS-3367-7-0 L-11-50-0-C L-11-50-0-D UV Black Nylon STD 6 to 8 100 500 MS-3367-6-9 L-28-120-9-L - Natural Nylon HVY 5 to 8 50 - MS-3367-6-0 L-28-120-0-L - UV Black Nylon HVY 5 to 8 50 - Mil-Spec * Use L-200, L-400-C, or ERG-297 Installation Tools * Ty-Fast(R) FSCM 65664 QPL Listed Material * UL File No. E151267 Electrical Construction Materials Spiral Wrap * UL File No. E132609 Wire Connectors ID Code Tool Setting * UL File No. E107819 Fabricated Parts Fasteners and Hardware for Material Traceability Std. Pkg. Bulk Pkg. To assure that military labeling requirements are met when ordering MIL-SPEC Cable Ties, please reference the desired MS number when ordering. Color Table Sample Catalog Order: L 4 18 9 C = 40 Natural Color Type 0 - Black (Outdoor) 1 - Brown 2 - Red 3 - Orange 4 - Yellow 5 - Green 6 - Blue 7 - Purple 8 - Gray 9 - Natural 11 - Fluorescent Pink 16 - Fluorescent Orange 17 - Fluorescent Yellow 18 - Fluorescent Green 20 - Fluorescent Blue (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 41 Cable Ties Push Mount Cable Ties Std. Cat. No. Cat. No. Bulk Bundle Diameter Length Width Minimum Loop Tensile Tie Stripe Color Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Std. Pkg. Bulk Pkg. L-5-50PM-9-C L-5-50PM-9-D Nylon Natural 1/16 - 1 (2-25) 5.8 (147) .187 (4.76) 50 (22.7) 100 500 L-5-50PM-0-C L-5-50PM-0-D Nylon Black 1/16 - 1 (2-25) 5.8 (147) .187 (4.76) 50 (22.7) 100 500 L-7-50PM-9-C L-7-50PM-9-D Nylon Natural 1/16 - 1 3/4 (2-44) 8.2 (208) .187 (4.76) 50 (22.7) 100 500 L-7-50PM-0-C L-7-50PM-0-D Nylon Black 1/16 - 1 3/4 (2-44) 8.2 (208) .187 (4.76) 50 (22.7) 100 500 * For use in .250 mounting hole. * Maximum panel thickness .105. Consult Customer Service for availability and colors. Releasable Push Mount Cable Ties Bundle Diameter Length Width Minimum Loop Tensile Std. Cat. No. Cat. No. Bulk Tie Stripe Color Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Std. Pkg. Bulk Pkg. L-5-50PMR-9-C L-5-50PMR-9-D Nylon Natural 1/16 - 1 (2-25) 5.8 (147) .187 (4.76) 50 (22.7) 100 500 L-5-50PMR-0-C L-5-50PMR-0-D Nylon Black 1/16 - 1 (2-25) 5.8 (147) .187 (4.76) 50 (22.7) 100 500 L-7-50PMR-9-C L-7-50PMR-9-D Nylon Natural 1/16 - 1 3/4 (2-44) 8.2 (208) .187 (4.76) 50 (22.7) 100 500 L-7-50PMR-0-C L-7-50PMR-0-D Nylon Black 1/16 - 1 3/4 (2-44) 8.2 (208) .187 (4.76) 50 (22.7) 100 500 * For use in .250 mounting hole. * Maximum panel thickness .105. Consult Customer Service for availability and colors. 41 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 42 Cable Ties * Two tags for marking bundles to 9" diameters. * Run ties through opposing mounting holes lengthwise or across the height of tags. * IDNY-1500 accepts ties to 50 pound tensile; IDNY-2000 accepts ties to 120 pound tensile. * Stocked in 6/6 Natural Nylon. * UL Flammability 94 V-2. * Non-Conductive, Non-Corrosive; resistant to fuels, lubricants and most chemicals. slot IDNY-2000 T slot IDNY-1500 H W W Identification Tags H Height W Width T Thickness Slot Height Slot Width Std. Cat. No. Bulk Cat. No. Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Std. Pkg. Bulk Pkg. - IDNY-1500-9-M .745 (18.92) 1.500 (38.08) .015 (.381) .090 (2.29) .200 (5.08) - 1000 - IDNY-2000-9-M .745 (18.92) 2.000 (50.78) .025 (.653) .113 (2.87) .336 (8.53) - 1000 Tolerance .015 (.381) .030 (.762) .005 (.127) - .010 (.254) - - - * Matte finish for sharp legends. Consult Customer Service for availability and colors. * Plate Dimensions: .312 x .973 Identification Ties Max. Bundle Diameter Length Width Minimum Loop Tensile Std. Cat. No. Bulk Cat. No. Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Std. Pkg. Bulk Pkg. TB-4-18ID-9-C TB-4-18ID-9-M Nylon Natural 3/4 (19) 4.0 (102) .100 (2.54) 18 (8.2) 100 1000 * Use QC-100, L-200 or L-400-C Installation Tool. Consult Customer Service for availability and colors. * Plate Dimensions: 1.081 x .522 Max. Bundle Diameter Length Width Minimum Loop Tensile Std. Cat. No. Bulk Cat. No. Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Std. Pkg. Bulk Pkg. TB-7-50ID-9-C TB-7-50ID-9-M Nylon Natural 1 3/4 (44) 7.875 (200) .183 (4.65) 50 (22.7) 100 1000 * Use QC-100, L-200 or L-400-C Installation Tool Consult Customer Service for availability and colors. Marking Pens 42 Cat. No. Color Ink Std. Pkg. WT163M-1 WT163M-3 Black Marking Pen Red Marking Pen 1 1 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 43 Cable Ties * Striped ties are used to identify wire in bundles. Striped Ties Std. Cat. No. Diameter Length Width Loop Tensile Tie Color Stripe Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Std. Pkg. L-4-18-1/10-L Brown White 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-1/2-L Brown Red 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-1/0-L Brown Black 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-1/4-L Brown Yellow 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-1/7-L Brown Purple 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-3/10-L Orange White 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-3/2-L Orange Red 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-3/0-L Orange Black 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-3/4-L Orange Yellow 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-3/7-L Orange Purple 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-5/10-L Green White 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-5/2-L Green Red 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-5/0-L Green Black 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-5/4-L Green Yellow 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-5/7-L Green Purple 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-6/10-L Blue White 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-6/2-L Blue Red 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-6/0-L Blue Black 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-6/4-L Blue Yellow 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-6/7-L Blue Purple 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-8/10-L Gray White 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-8/2-L Gray Red 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-8/0-L Gray Black 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-8/4-L Gray Yellow 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 L-4-18-8/7-L Gray Purple 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50 * Also available in bulk packages of 1000. * Use QC-100, L-200, L-400-C, or ERG-299 Installation Tool. Consult Customer Service for availability and colors. 43 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 44 Cable Ties From one end to the other, Ty-FastTM Cable Ties fit the needs of OEMs Designed with OEMs in mind, this new series of competitively priced Ty-Fast cable ties holds down costs and speeds up cable fastening. Our allnylon design lowers installation costs and provides features to ease fastening for harness fabrication and wire bundling in the manufacturing environment. Ty-Fast cable ties are made of nylon 6/6 and perform well in most applications in temperatures ranging from 185F to -40F. The smooth edges are designed to prevent damage to wire insulation, reducing the opportunity for shorting, and tails are "turned up" for fast assembly. TyFast cable ties come in natural or outdoor weatherable black, and custom colours and options are available. * The integrally formed nylon pawl combines low insertion and high locking strength * A rounded, low-profile head makes for less snags * Tails have an improved two-sided finger grip design that helps the operator grasp and pull ties snug * "Sure Grip" tab keeps the tail from popping out while being threaded, then holds it securely for final tightening by hand or tool * Quick, easy pull through increases productivity, reduces operator fatigue Ty-Fast cable ties may be fastened with standard Thomas & Betts tying tools. All your favorite Ty-Rap(R) mounting bases and accessories may be used with Ty-Fast cable ties. For harsh industrial environments, use our "grip of steel(R)" Ty-Rap cable ties with the unique stainless steel barb. Ty-Rap and Ty-Fast cable ties combine to offer the most complete package of cable ties and accessories for the fastening market. Ty-Fast cable ties come in large poly bags for convenient inventory and easy access at the manufacturing site. Call your local Thomas & Betts distributor today and find out how well Ty-Fast cable ties can fit your needs, from one end to the other. Ty-Fast Cable Ties Cat. No. Min. Tensile Strength (in lb) Military Standard Part No. Tie Length (in.) TY075-18 18 MS3367-4 3.60 TY125-18 18 5.34 TY125-40 40 MS3367-5 5.60 TY200-18 18 7.75 TY200-40 40 8.00 TY200-120 120 8.63 TY300-40 40 11.40 TY175-50 50 MS3367-1 7.30 TY300-50 50 MS3367-7 11.40 TY400-50 50 MS3367-2 14.30 TY400-120 120 MS3367-3 14.30 Add suffix (-20) for cosmetic black, non-weatherable material. Max. Bundle Diameter (in.) .75 1.25 1.25 2.00 2.00 2.00 3.00 1.75 3.00 4.00 4.00 Width (in.) Std. Pkg. (pieces) .095 .095 .140 .095 .140 .299 .140 .184 .184 .184 .301 1000 1000 1000 1000 1000 500 1000 1000 1000 1000 500 Width (in.) Std. Pkg. (pieces) .095 .095 .140 .095 .140 .299 .140 .184 .184 .184 .301 1000 1000 1000 1000 1000 500 1000 1000 1000 1000 500 Outdoor Weatherable (black) Cat. No. TY075-18X TY125-18X TY125-40X TY200-18X TY200-40X TY200-120X TY300-40X TY175-50X TY300-50X TY400-50X TY400-120X 44 Min. Tensile Strength (in lb) Military Standard Part No. 18 18 40 18 40 120 40 50 50 50 120 _ _ _ _ _ _ _ _ _ _ _ Tie Length (in.) 3.60 5.34 5.60 7.75 8.00 8.63 11.40 7.30 11.40 14.30 14.30 Max. Bundle Diameter (in.) .75 1.25 1.25 2.00 2.00 2.00 3.00 1.75 3.00 4.00 4.00 (ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 45 Cable Ties * Extruded in 5 widths with 8 mounting hole diameters for use with a variety of standard and custom fasteners. * Extrusion grade Black Nylon. * Hole spacing allows for greater flexibility in meeting bundle diameter requirements. * Strapping provides a wide range of tensile strengths depending on mounting method (S2NY-096-0 tested at 50 lbs. with BTNY-096). * Non-Conductive, Non Corrosive; resistant to fuels, lubricants and most chemicals. W H E T Strapping W Width T Thickness H Hole E Spacing Item Number Inch (mm) Inch (mm) Inch (mm) Inch (mm) Quantity S2NY-096-0-C S4NY-128-0-C S4NY-140-0-C S4NY-167-0-C S4NY-167X-0-C .281 .375 .375 .375 .375 (7.13) (9.52) (9.52) (9.52) (9.52) .032 .040 .040 .040 .040 (.813) (1.02) (1.02) (1.02) (1.02) .096 .128 .140 .167 .167 (2.44) (3.25) (3.56) (4.24) (4.24) .187 .312 .312 .312 .218 (4.75) (7.92) (7.92) (7.92) (5.54) 100 foot rolls 100 foot rolls 100 foot rolls 100 foot rolls 100 foot rolls S6NY-000-0-C S6NY-167-0-C S6NY-203-0-C S6NY-203X-0-C .500 .500 .500 .500 (12.70) (12.70) (12.70) (12.70) .060 .060 .060 .060 (1.52) (1.52) (1.52) (1.52) N/A .167 .203 .203 N/A (4.24) (5.16) (5.16) N/A .390 .390 .281 N/A (9.90) (9.90) (7.14) 100 foot rolls 100 foot rolls 100 foot rolls 100 foot rolls S7NY-265-0-C S7NY-265X-0-C S7NY-281-0-C .625 .625 .625 (15.87) (15.87) (15.87) .070 .070 .070 (1.78) (1.78) (1.78) .265 .265 .281 (6.73) (6.73) (7.14) .500 .375 .500 (12.70) (9.52) (12.70) 100 foot rolls 100 foot rolls 100 foot rolls S9NY-000-0-C S9NY-203-0-C S9NY-265-0-C S9NY-390-0-C .875 .875 .875 .875 (22.22) (22.22) (22.22) (22.22) .070 .070 .070 .070 (1.78) (1.78) (1.78) (1.78) N/A .203 .265 .390 N/A (5.16) (6.73) (9.90) N/A .500 .500 .625 N/A (12.70) (12.70) (15.87) 100 foot rolls 100 foot rolls 100 foot rolls 100 foot rolls Strapping Accessories Reference Strapping Number S2NY-096-0-C S4NY-128-0-C S4NY-140-0-C S4NY-167-0-C S4NY-167X-0-C S6NY-000-0-C S6NY-167-0-C S6NY-203-0-C S6NY-203X-0-C S7NY-265-0-C S7NY-265X-0-C S7NY-281-0-C S9NY-203-0-C S9NY-265-0-C S9NY-390-0-C Strap-Tite Buckle Mounting Tab Mounting Cradle Stud Buttons Machine Screw N/A N/A N/A B4NY-167-0-D B4NY-167-0-D N/A N/A B6NY-203-0-D B6NY-203-0-D B7NY-265-0-D B7NY-265-0-D N/A N/A N/A N/A M4NY-203-0-D M4NY-203-0-D M4NY-203-0-D M4NY-203-0-D M4NY-203-0-D M6NY-265-0-D M6NY-265-0-D M6NY-265-0-D M6NY-265-0-D M7NY-328-0-D M7NY-328-0-D M7NY-328-0-D N/A N/A N/A C4NY-203-0-D C4NY-203-0-D C4NY-203-0-D C4NY-203-0-D C4NY-203-0-D N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A BTNY-096-0-D N/A N/A BTNY-167-0-D BTNY-167-0-D N/A N/A BTNY-203-0-D BTNY-203-0-D BTNY-265-0-D BTNY-265-0-D N/A BTNY-203-0-D BTNY-265-0-D N/A #2 #5 #6 #8 #8 N/A #8 #10 #10 b b b #10 b c 45 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 46 NEW Ty-Fast (R) Double Loop Cable Tie One Tie, Two Loops Ty-Fast(R) Double Loop Cable Ties allow the parallel routing of two bundles of cable with one single cable tie. The unique design loops itself twice through the head of the tie in separate latching pawls. Applications include appliance manufacturers, automotive, aerospace, data communications, and electrical equipment manufacturers. Ty-Fast(R) Advantages: Ty-Fast (R) Double Loop ties allow the parallel routing of two bundles of cable with one single tie. Available in 3 different lengths. Loop 2 Loop 1 * Manufactured of natural color nylon 6/6 material * Temperature range of -40F to 185F * UL 94 V-2 flammability rating * Halogen and silicone-free to meet your application needs * The integrally formed pawl combines low insertion and high locking strength * A rounded, low-profile head makes for less snags * Tails have improved two-sided finger grip design that helps the operator grasp and pull ties snug * Quick and easy pull through increases productivity, reduces operator fatigue Ty-Fast(R) Double Loop Cable Ties Information Catalog Number TB-50RLDH TB-12-50RLDH TB-15-50RLDH 46 Length (in.) Width (in.) 7.8 11.8 14.6 .19 .19 .19 Bundle Diameter Range Loop 1 (in.) Loop 2 (in.) .1 - 1.8 .1 - 2.8 .1 - 3.9 .1 - 1.7 .1 - 2.7 .1 - 3.8 Min. Tensile Installation Tooling Strength For All Sizes 50 50 50 ERG-299 ERG-297 WT193A, TR227 Package Quantity 1000 1000 1000 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 47 Low Profile In-Line Fasteners This fastener design from Thomas & Betts is ideal for use where precision bundling is required and clearance is a necessity. A unique saddle back design curves to form a snug fit around the bundle, and allows for easy pull-through in bulkheads and any other tight spaces. Our contoured head eliminates snagging and sharp edges are reduced by our safeguard walls. Features * Low-profile, contoured head reduces clearance required for the bundle and enhances the appearance of your harness. * The safe-guard wall eliminates exposure to sharp edges. * The saddle back fits snug against the contour of the wiring harness. * Sizes and colors available to accommodate varying requirements. * High-quality nylon strength. Low profile contoured head compared with the profile of the traditional Ty-Fast(R) Cable Tie. Cable Ties Ordering Information Std. Cat. No. SF100-18 SF150-18 SF200-18 SF175-50 SF300-50 SF400-50 SF400-120 SF600-120 ERG297 ERG299 Bundle Range Dia. In. (mm) Tensile Strength Lbs.(Kg) Tie Length In (mm) .125-1.00 (3.17-25.4) 18 (8.16) 4.65 (118.11) .125-1.50 (3.17-38.1) 18 (8.16) 6.45 (163.83) .125-2.00 (3.17-50.8) 18 (8.16) 8.10 (205.74) .187-1.75 (4.74-44.4) 50 (22.68) 7.70 (195.58) .187-3.00 (4.74-76.2) 50 (22.68) 11.33 (287.78) .187-4.00 (4.74-101.6) 50 (22.68) 14.53 (369.06) .375-4.00 (9.52-101.6) 120 (54.43) 14.58 (370.33) .375-6.00 (9.52-152.4) 120 (54.43) 21.00 (533.40) Application tool for 50 lbs. to 120 lbs. tensile strength Application tool for 18 lbs. to 50 lbs. tensile strength Strap Width In (mm) Strap Thick In (mm) Std. Pkg. Bulk. Pkg. .095 (2.41) .095 (2.41) .095 (2.41) .187 (4.74) .187 (4.74) .187 (4.74) .300 (7.62) .300 (7.62) .043 (1.09) .043 (1.09) .043 (1.09) .048 (1.21) .052 (1.32) .052 (1.32) .075 (1.90) .075 (1.90) 100 100 100 100 100 100 100 100 1000 1000 1000 1000 1000 1000 1000 1000 Material: Natural Nylon 6/6 in accordance with ASTM D4066 PA111. Also available in black outdoor weatherable (suffix "-X"). Dimensions: Designed according to military standards (MS3367) except for the head length, which is slightly larger than MIL spec. Packaging: Standard package is 1000 pieces. How to Order Color Cable Ties Color Black (outdoor) Brown Red Orange Yellow Green Blue Purple Gray White Suffix No. X 1 2 3 4 5 6 7 8 9 Packaged for handling convenience. Natural nylon is standard. For colored Safe-Ty in-line fasteners add the following suffix numbers to catalog numbers. Example: SF175-50-2 (Red) For Distributor Packs (100), add suffix "-100". Example: SF175-50-100 (Consult customer service for ordering information) 47 (ang part 2) Tyrap.qxd Badge Holder 8/18/05 3:25 PM Page 48 NEW Ty-Fast (R) Badge Holder The ticket fastener that won't leave you out in the cold. Thomas & Betts offers ski resorts a convenient, low-cost, quick, and safe alternative to the metal wire clip currently used to attach ski lift tickets to skiers' clothing. Ty-Fast(R) Badge Holder offers these prominent advantages: * Designed specifically for lift ticket attachment to prevent damage to skier's clothing. * Incorporates a loop diameter restriction device that forms the proper sized 1b-inch loop required to hold the lift ticket in place and lay flat on the skier. * Prevents the tie from being over-tightened and damaging the lift ticket. * May also serve to aid the skier in zipping their coat by extending the zipper length. * The Badge Holder is tamper resistant and smooth up to the restriction point to keep it from being shared or reused by other skiers. * The smooth body eliminates the notch sensitivity issue inherent to all-nylon cable ties. * The Badge Holder is designed with a flexible short round tail, safely eliminating sharp metal. * Affordable at just pennies per fastener! The Badge Holder comes in 9 different colors to match the resort's color schemes and is made of high quality Nylon 6/6 material to withstand cold temperatures. It is 5 inches long and has a sturdy 30 pound tensile strength rating. Badge Holders may also be heatstamped with additional identification, such as the resort's name or web site. When the snow starts, Badge Holders will be ready to keep things snug, all the way down the mountain! Ty-Fast(R) Badge Holder Ordering Information Cat No. Description Qty. UPC SJ-5-30SKI-9-M Ticket Fastener 1000 bag 78621017017 Natural nylon color. Please consult Customer Service for ordering and availability of colors and heat-stamping. Dimensions: 5" Construction: Nylon 6/6 Max. Tensile Strength: 30 lbs. 5" 48 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 49 Cable Tie Mounting Bases Mounting bases (adhesive backed, epoxy or screws) Thomas & Betts has a mounting base or clamp to suit most applications and cable tie widths. For easier installation, some bases are available with pressure sensitive adhesive tape. TC5342A This nylon base is neutral in color, and for indoor use. Holes for no. 8 screws TC5345A Accepting cable ties in four directions at 90, this nylon, adhesive-backed base has two advantages. It eliminates errors in premounting the base with respect to its orientation to wire bundle direction. It also is a convenient way to mount wire bundles at cross-over points. Four optional mounting holes are included. Features * Available in a variety of materials for both indoor and outdoor use. * One-piece molding - no loss of parts. * Adhesive backed with pressure sensitive adhesive tape (where applicable). Ordering Information Adhesive Mounting Bases Std. Cat. No. Bulk Cat. No. Mounting Method Max. Tie Width Accom. Length (in.) Width (in.) Material Std. Pkg. Bulk Pkg. TC5342A - - - - TC342A TC342A-X TC342 TC342X TC342A-FR Adhesive Adhesive TC2PA TC2PA Adhesive .190 .190 .190 .190 .190 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 Nylon 6/6 Weatherable nylon Nylon 6/6 Weatherable nylon Flame-retardant nylon 100 - - - - 1000 1000 1000 1000 1000 Four-Way Adhesive Mounting Base Std. Cat. No. Bulk Cat. No. Mounting Method Max. Tie Width Accom. Length (in.) Width (in.) Material Std. Pkg. Bulk Pkg. TC5345A - - - TC345A TC345AFR TC345AX TC345 Adhesive Adhesive Adhesive TC2PA/Screws .190 .190 .190 .190 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 Nylon 6/6 Flame-retardant Weatherable nylon Nylon 6/6 100 - - - 1000 1000 1000 1000 Larger Size Four-Way Mini Base Std. Cat. No. TC050X050A TC150X150 TC150X150A TC200X200 TC200X200A Bulk Cat. No. TC050X050A-C TC150X150-L TC150X150A-L TC200X200-L TC200X200A-L Mounting Method Size (in.) Material Adhesive Backed Screw Mount Adhesive Backed Screw Mount Adhesive Backed 0.5 x 0.5 1.50 x 1.50 1.50 x 1.50 2.0 x 2.0 2.0 x 2.0 Nylon 6/6 Nylon 6/6 Nylon 6/6 Nylon 6/6 Nylon 6/6 Four-Way Mini Base Std. Cat. No. TC5344A TC5344A TC5344AX Bulk Cat. No. Mounting Method Max. Tie Width Accom. Length (in.) Width (in.) Material Std. Pkg. Bulk Pkg. TC344A TC344AX Adhesive Adhesive .140 .140 .750 .750 .750 .750 Nylon 6/6 Weatherable Nylon 100 100 1000 1000 The four-way, pressure-sensitive, adhesive mounting base for use on cable ties up to .140 maximum width. Hole for no. 6 screw Flexible Adhesive Base for Preassembled Ties Std. Cat. No. Bulk Cat. No. Mounting Method Max. Tie Width Accom. Length (in.) Width (in.) Material Std. Pkg. Bulk Pkg. TC5353A - TC353A TC353 Adhesive TC2PA/Screws .190 .190 2.000 2.000 1.000 1.000 Nylon 6/6 Nylon 6/6 25 - 500 500 TC5353A 49 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 50 Cable Tie Mounting Bases Adhesive Mounting Base Holes for no. 8 screws TC5347A The TC347 series is a versatile base which accommodates the entire line of standard cable ties. It is a four-way base for cable ties up to .184 maximum width, and a two-way base for ties up to .301 maximum width. It may also be mounted with #8 size screw (2 holes). Std. Cat. No. Bulk Pkg. Cat. No. Mounting Method Max. Tie Width Accom. Length (in.) Width (in.) Material Std. Pkg. Bulk Pkg. TC5347A - - - - TC347A TC347 TC347FR TC347X TCZ347 Adhesive TC2PA/Screws TC2PA/Screws TC2PA/Screws TC2PA/Screws .301 .301 .301 .301 .301 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 Nylon 6/6 Nylon 6/6 Flame-retardant Weatherable nylon Tefzel 100 - - - - 1000 1000 1000 1000 1000 Miniature Base Bulk Pkg. Cat. No. Mounting Method Max. Tie Width Accom. Length (in.) Width (in.) Material Std. Pkg. Bulk Pkg. TC817-TB TC2PA .190 .437 .437 Nylon 6/6 - 1000 Std. Cat. No. - TC817 Aluminum Adhesive Mounting Plates Std. Cat. No. TC105 - - Bulk Pkg. Cat. No. Mounting Method Max. Tie Width Accom. Length (in.) Width (in.) Material Std. Pkg. Bulk Pkg. TC105 TC824-TB TC2PA TC2PA .190 .190 1.000 1.375 .500 .375 Aluminum Aluminum - - 1000 1000 Note: For adhesive back bases temperature rating is -18C to +49C (0F to +120F) One-Piece Mounting Clamp Maximum Height Minimum Maximum Adhesive Adhesive 0.57" (14.5mm) 0.18" x 0.24" (4.5mm x 6.0mm) .035" x 0.24"(9.0mm x 6.0mm) 1000 100 TC350-TB Screw Mount TC350A-TB Adhesive 0.89" (22.5mm) TC5350A-TB Adhesive 0.20" x 0.59" (5.0mm x 15.0mm) 0.45" x 0.59" (11.5mm x 15.0mm) 1000 1000 100 TC349A-TB TC5349A-TB * Provides a fast and convenient method of securing bundles. * Single piece design offers reduced installation time and maximized inventory control. * Integral top cover incorporates a unique ratchet design that is fully adjustable and releasable. * Available in a pressure sensitive adhesive or screw mount design. Clamping Area Base Style Cat. No. Std. Pkg. Note: Made of natural nylon 6/6. Temperature Range: -40C to +85C (-40F to +185F) Classified to U.L.94V-2. Product Base is .94" (25.0 mm) x .94" (25.0 mm). Utilizes #8 self-tapping screw for mounting the TC350-TB. Mounting Base Adhesive 50 Cat. No. Description Std. Pkg. TC2PA Consists of one tube each adhesive and activator 1 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 51 Cable Tie Mounting Bases Mounting Pads * Supplied on rubber based (synthetic polymer) closed cell foam adhesive on acrylic based adhesive, or with no adhesive for #6 screw mount applications. * Available in 6/6 Natural Nylon and heat stabilized 6/6 Black Nylon. * UL Flammability 94 V-2 (clip). * f" and 1" mounts for use with 18# through 50# tensile cable ties. W S Mounting Hole L H 3/4" x 3/4" Mount . Std. Cat. No. Bulk Cat. No. Height Inch (mm) Length Inch (mm) Width Inch (mm) Slot Height LB (kg) Slot Width Inch (mm) Std. Pkg. Bulk Pkg. Material Mount Method Natural Nylon Synthetic Polymer .205 (5.21) .750 (19.04) .750 (19.04) .050 (1.27) .140 (3.18) 100 500 MPNY-750-0-D Black Nylon Synthetic Polymer .205 (5.21) .750 (19.04) .750 (19.04) .050 (1.27) .140 (3.18) 100 500 MPNY-750A-9-D Natural Nylon Acrylic Adhesive .205 (5.21) .750 (19.04) .750 (19.04) .050 (1.27) .140 (3.18) 100 500 MPNY-750-9-C MPNY-750-9-D MPNY-750-0-C MPNY-750A-9-C MPNY-750A-0-C MPNY-750A-0-D Black Nylon Acrylic Adhesive .205 (5.21) .750 (19.04) .750 (19.04) .050 (1.27) .140 (3.18) 100 500 MPNY-750S-9-C MPNY-750S-9-D Natural Nylon #6 Screw .205 (5.21) .750 (19.04) .750 (19.04) .050 (1.27) .140 (3.18) 100 500 MPNY-750S-0-C MPNY-750S-0-D Black Nylon #6 Screw .205 (5.21) .750 (19.04) .750 (19.04) .050 (1.27) .140 (3.18) 100 500 .010 (.254) .015 (.381) .010 (.254) Tolerance For use with 18-40 lb. Cable Ties. 1 1/8" x 1 1/8" Mount Mount H Height L Length W Width S Slot Height S Slot Width Std. Cat. No. Bulk Cat. No. Material Method Inch (mm) Inch (mm) Inch (mm) LB (kg) Inch (mm) Std. Pkg. Bulk Pkg. MPNY-1000-9-C - Natural Nylon Synthetic Polymer .215 (5.46) 1.125 (28.58) 1.125 (28.58) .070 (1.78) .190 (4.83) 100 - MPNY-1000-0-C - Black Nylon Synthetic Polymer .215 (5.46) 1.125 (28.58) 1.125 (28.58) .070 (1.78) .190 (4.83) 100 - MPNY-1000A-9-C - Natural Nylon Acrylic Adhesive .215 (5.46) 1.125 (28.58) 1.125 (28.58) .070 (1.78) .190 (4.83) 100 - MPNY-1000A-0-C - Black Nylon Acrylic Adhesive .215 (5.46) 1.125 (28.58) 1.125 (28.58) .070 (1.78) .190 (4.83) 100 - MPNY-1000S-9-C MPNY-1000S-9-D Natural Nylon #6 Screw .215 (5.46) 1.125 (28.58) 1.125 (28.58) .070 (1.78) .190 (4.83) 100 1000 MPNY-1000S-0-C MPNY-1000S-0-D Black Nylon #6 Screw .215 (5.46) 1.125 (28.58) 1.125 (28.58) .070 (1.78) .190 (4.83) 100 1000 .010 (.254) .015 (.381) .010 (.254) Tolerance For use with 18-50 lb. Cable Ties. * Mounting Surface should be cleaned with alcohol based (IPA) cleaner before application. * Acrylic Based may be repositioned initially. Allow 24-72 hours set-up for maximum performance with Acrylic Based adhesives. * For rubber based, allow 15 minutes set-up for maximum performance. 51 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 52 Cable Tie Mounting Bases Mounting Cradle * Accepts cable ties to 50# tensile (miniature through standard). * Supplied on closed cell foam with synthetic polymer "rubber" based adhesive. W Slot H L Cat. No. Material H Height Inch (mm) L Length Inch (mm) W Width Inch (mm) Slot Height Inch (mm) Slot Width Inch (mm) Mount Method Bulk Pkg. 1.000 (25.40) .090 (2.29) .300 (7.62) Adhesive 500 (25.40) .090 (2.29) .300 (7.62) Adhesive 100 .010 (.254) MCNY-1250-9-D Natural Nylon .285 (7.24) 1.250 (31.73) MCNY-1250-9-C Natural Nylon .285 (7.24) 1.250 (31.73) 1.000 .010 (.254) .015 (.381) Tolerance * Use #6 self-tapping screw for added strength if desired. * UL Flammability 94 V-2 (mount). * Mount molded in 6/6 Natural Nylon. Screw Mount * SMNY-001 accepts cable ties to 50# Tensile (miniature through standard). * SMNY-002 accepts cable ties to 120# Tensile (miniature through heavy duty). * Use #4, #6, #8 or #10 machine screw (as referenced) to apply. * Stocked in 6/6 Natural or heat stabilized Black Nylon. * UL Flammability 94 V-2. Slot L H W H Cat. No. L Length Inch (mm) W Width Inch (mm) (8.64) Slot Height Inch (mm) .070 (1.78) Slot Width Inch (mm) Mount Method Bulk Pkg. .120 #4 Screw 500 SMNY-000-9-D Natural Nylon .270 (6.86) .570 (14.48) .340 SMNY-001-9-D Natural Nylon .280 (7.11) .600 (15.24) .385 (9.77) .060 (1.52) .200 (5.08) #6, #8 Screw 500 SMNY-002-9-C Natural Nylon .390 (9.90) .875 (22.22) .625 (15.87) .090 (2.29) .325 (8.26) #8, #10 Screw 100 (3.10) Natural Nylon .390 (9.90) .875 (22.22) .625 (15.87) .090 (2.29) .325 (8.26) #8, #10 Screw 500 SMNY-001-0-D Heat Stabilized Black Nylon .280 (7.11) .600 (15.24) .385 (9.77) .060 (1.52) .200 (5.08) #6, #8 Screw 500 SMNY-002-0-C Heat Stabilized Black Nylon .390 (9.90) .875 (22.22) .625 (15.87) .090 (2.29) .325 (8.26) #8, #10 Screw 100 SMNY-002-0-D Heat Stabilized Black Nylon .390 (9.90) .875 (22.22) .625 (15.87) .090 (2.29) .325 (8.26) #8, #10 Screw 500 .015 (.381) SMNY-002-9-D Tolerance 52 Material H Height Inch (mm) (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 53 Cable Tie Mounting Bases Multiple-Bundle Mounting Strips Bulk Cat. No. Mounting Method Maximum Tie Width Accom. Width (in.) Length (in.) Capacity (bundles) Mil. Std. Part No. Bulk Pkg. TC1101 TC1102 TC1103 TC1104 TC1105 TC1112 TC1113 TC1114 TC1115 TC1116 TC1117 #6 screws #6 screws #6 screws #6 screws #6 screws #6 screws #6 screws #6 screws #6 screws #6 screws #6 screws .190 .190 .190 .190 .190 .301 .301 .301 .301 .301 .301 .500 .500 .500 .500 .500 .625 .625 .625 .625 .625 .625 1.75 3.00 4.25 5.50 6.75 9.60 2.10 3.60 5.10 6.60 8.10 1 2 3 4 5 6 6 2 3 4 5 MS3339-1 MS3339-2 MS3339-3 MS3339-4 MS3339-5 MS3339-11 MS3339-6 MS3339-7 MS3339-8 MS3339-9 MS3339-10 100 100 100 100 100 100 100 100 100 100 100 These nylon mounting strips for parallel installation of wire bundles can accommodate up to six closely spaced bundles. Saddle Support Base Std. Cat. No. Bulk Cat. No. Mounting Method Maximum Tie Width Accom. Width (in.) Length (in.) Std. Pkg. Bulk Pkg. - TC5141 TC5142 TC140 TC141* TC142 #4 Pan head #6 Pan head #10 Pan head - .190 .301 - .439 .563 - .672 .922 - 100 100 500 500 500 This mounting base provides a saddle for the wire run. Ty-Rap(R) tie is threaded under bundle and tied in usual manner. Note: For additional materials see Technical Services. * Add suffix FR for flame retardant material. (TC141 only.) TC823 Push-In and Bolted Bases 1 8" max Std. Cat. No. Bulk Cat. No. Mounting Hole Size TC5823 - TC823-TB TC107 #10-32 thd TC107 Not (R) Maximum Tie Width Accom. Width (in.) Length (in.) Std. Pkg. Bulk Pkg. .190 .190 .438 .438 .625 .688 100 - 1000 1000 1/4 Recognized. Snap-In Mounting Base Cap 1 8" max Bulk Cat. No. Mounting Hole Size Maximum Tie Width Accom. Width (in.) Length (in.) Material Bulk Pkg. TC121-TB .250 .190 .445 .415 Nylon 6/6 1000 .415 Nylon 6/6 heat stabilized 1000 TCH121 .250 .190 .445 Snap-in, premountable base for securing wire bundles in cabinets maintains the attractive external appearance of the equipment housing-TC121 Snap-Cap. Not Recognized. (R) 53 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 54 Cable Tie Mounting Bases Self-Riveting Base Mounting Hole Size Maximum Tie Width Accom. Width (in.) Length (in.) TC116-TB .146 .190 .500 .750 TC118-TB .169 .190 .500 .750 TC120 .196 .190 .500 .750 Bulk Cat. No. Material Nylon 6/6 (Red) Nylon 6/6 (Blue) Nylon 6/6 (Yellow) Bulk Pkg. 1000 1000 1000 Knock-in mounting base TC116-TB, TC118-TB, TC120-firmly locks into position when projecting pin is knocked into hollow peg. Slip tie under base and tie as usual. Ty-Rap(R) Mounting Blocks Bulk Cat. No. TC115-TB TC115 Mounting Bolt Size Maximum Tie Width Accom. Width (in.) Length (in.) Bulk Pkg. #10 .190 .469 1.00 1000 Mounting blocks permit vertical stacking and can be used in any direction. Ty-Rap(R) Stand-Off Brackets TC376 Bulk. Cat. No. TC375 TC376 Maximum Tie Width Accom. Width (in.) Length (in.) Bulk Pkg. .190 .190 .750 .670 3.65 1.75 100 100 These brackets permit bundles to be mounted on either side. They also serve as means to raise bundles off the surface. Right-Angle Bundle Support Bulk Cat. No. TC109 TC106 Maximum Tie Width Accom. Width (in.) .190 .301 .563 1.000 This style meets Military Specification requirements as a support at holes in bulkheads and walls. Aluminum Siding Clip Cat. No. TC201 Wire Accommodation 1/8" dia. wire (2 pair station wire) Material: * Transparent - Color and texture of siding shows through. * Material - Weather resistant grade polycarbonate. * Designed to accommodate PITTSBURG INTERLOCK metal siding. * Accommodates wires both vertically and/or horizontally. * Provision for utilizing Ty-Rap(R) cable ties to secure large diameter bundles. 54 Length (in.) .438 1.000 Bulk Pkg. 200 1000 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 55 Cable Tie Mounting Bases Miniature Mounting Bases Std. Cat. No. TC502 - - These miniature mounting bases are ideal for high-density packaging. Simply slip Ty-Rap(R) tie under slot in fastened mount, and complete tie in usual manner. Check chart for mounting details. - - - Mounting Method Maximum Tie Width Accom. Width (in.) Length (in.) Std. Pkg. Bulk Pkg. TC102 TC104 TC804 #8 screw #5 screw #2 screw .190 .091 .091 .500 .316 .316 .750 .406 .406 100 - - 1000 1000 1000 TC112-TB TC812-TB TC814-TB #8 screw #10 screw #5 screw .190 .190 .190 .375 .375 .375 .750 .750 .750 - - - 1000 1000 1000 Bulk Pkg. Cat. No. Threaded insert permits screw to come from outside of mounting surface. Two-Direction Mounting Base TC826-TB TC826-TB Std. Cat. No. Bulk Pkg. Cat. No. Mounting Method Maximum Tie Width Accom. Width (in.) Length (in.) Std. Pkg. Bulk Pkg. - TC5828 TC826-TB TC828-TB #8 screw #8 screw .190 .190 .500 .390 1 .875 - 100 1000 1000 The TC826-TB mounting base can be used to tie bundles running parallel or perpendicular to length of base. The TC828-TB mounting plate also handles ties installed in either direction and is somewhat smaller than TC826. In-Line Base Bulk Cat. No. Mounting Method Maximum Tie Width Accom. Width (in.) Length (in.) Bulk Pkg. TC815-TB #10 screws .301 .750 1.125 500 A standard two-hole base that installs in-line with the wire bundle which conceals it. Single-Bundle Mounting Base Std. Cat. No. Bulk Cat. No. Mounting Method Maximum Tie Width Accom. Width (in.) Length (in.) Std. Pkg. Bulk Pkg. - TC503 TC101 TC103 #10 screws 1 4 screws .190 .301 .500 .625 2.00 3.08 - 100 1000 500 The TC101 and TC103 nylon bases provide a mounting range for bundles from 14" through 4" in diameter. One mounting hole is slotted to permit adjustment of the bundle position up to the time of actual bundle installation. 55 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 56 Cable Tie Mounting Bases Push Mounts PMNY-185 * Versatile push mount for cable ties to 50# tensile strength. * For use in .187 / .192 mounting hole for panel thickness .030 to .080. H * Stocked in 6/6 Natural Nylon. * UL Flammability: 94 V-2. * Oxygen index: 31. L W PMNY-245 * Accepts cable ties to 50# tensile (miniature through standard). * For use in .250" mounting hole for maximum panel thickness of .062". * Stocked in 6/6 Natural Nylon. *UL Flammability 94 V-2. *Oxygen index: 31. Slot .060 (1.52) L .190 W (4.82) H Cat. No. PMNY-185-9-D Material Natural Nylon PMNY-245-9-D H Height Inch (mm) L Length Inch (mm) (mm) Slot Height Inch (mm) Inch Inch (mm) Bulk Pkg. .640 (16.26) .430 (10.92) .430 (10.92) .065 (1.65) .065 (1.65) 500 .355 (9.01) .320 (8.12) .320 (8.12) .050 (1.27) .220 (5.59) 500 .010 (.254) Tolerance W Width Slot Width 4-Way Mount * 4-Way screw mounts for cable ties to 50# tensile strength. * Mount with #6 or #8 screws. * Available in 6/6 Natural Nylon. * UL Flammability: 94 V-2. L W H Cat. No. SMNY-220-9-D Tolerance 56 Height Length Width Slot Width Mount Dia. Bulk Pkg. .230 .950 .500 .220 .170 500 .015 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 57 Cable Clamps and Clips Snap Mounts * For panel thicknesses from .060" to .150" to hold separate pieces of material together. * Used with W4 or N4 Series Cable Clamps; allowable panel thickness is .030" to .050". * Stocked in Natural 6/6 Nylon. * UL Flammability 94 V-2. A B D C .162 (4.11) .005 (.127) A (mm) inch (mm) (7.93) .281 (7.14) .180 (4.57) 1000 .010 (.254) C Material Inch (mm) Inch (mm) UV Black Nylon .485 (12.32) .312 Cat. No. MSNY-166-0-M Inch Bulk Pkg. Qty. B Tolerance D Round Adhesive Clips * Diverse cable clamps for bundle diameters from .160 to .620. * Mounted on a rubber based closed cell foam adhesive. W * Natural nylon. * UL Flammability 94 V-2 (clip). * Flexible center tang for removal or addition of cables. H L H Height Inch (mm) L Length Inch (mm) W Width Mounting Method Bulk Pkg. Qty. Inch (mm) Maximum Bundle RANY-160-9-D Natural Nylon .250 (6.35) .630 (16.00) .580 (14.73) .160 Rubber Based Adhesive 500 RANY-280-9-D Natural Nylon .410 (10.41) 1.000 (25.40) 1.000 (25.40) .280 Rubber Based Adhesive 500 RANY-530-9-D Natural Nylon .620 (15.75) 1.000 (25.40) 1.000 (25.40) .530 Rubber Based Adhesive 500 RANY-620-9-D Natural Nylon .560 (14.22) 1.250 (31.75) 1.120 (28.45) .620 Rubber Based Adhesive 500 .015 (.381) Cat. No. Tolerance Material 57 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 58 Cable Clamps and Clips Adjustable Cable Clamps * Three sizes for bundles from .118" to .984". * Ladder style fastener is easily released and refastened. * Supplied "single-cut" on a rubber based closed cell foam adhesive. * Stocked in 6/6 Gray Nylon. * UL Flammability 94 V-2 (clip). * Optional screw hole for #4 or #5 flat head screw. S L Optional Screw Hole B A Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Applied Wire Range ULNY-013-8-C Gray Nylon .709 (18.00) .984 (25.00) .314 (8.00) 2.340 (59.50) .118 - .500 .110 (2.79) 100 ULNY-018-8-C Gray Nylon .827 (21.00) 1.180 (30.00) .472 (12.00) 3.120 (79.40) .197 - .827 .110 (2.79) 100 ULNY-023-8-C Gray Nylon .984 (25.00) 1.380 (35.00) .551 (14.00) 3.370 (85.50) .275 - .984 .135 (3.43) 100 .015 (.381) .010 (.254) .030 (.762) A Cat. No. Tolerance B S L Screw Hole Dia. Inch (mm) Std. Pkg. Tab-Lock Cable Clamps * Adjustable cable clamp for diameters to 3/4". * Releasable and reusable. Add or remove wires from bundles as required. * #6 or #8 82 flat head machine screw to mount. * Stocked in 6/6 Natural Nylon. * UL Flammability 94 V-2. .343 (8.74) 1.750 (44.43) H Mounting Hole W H Height Cat. No. TBNY-750-9-M Tolerance 58 Material Natural Nylon Inch W Width (mm) Inch (mm) 2.833 (71.96) .850 (21.59) .030 (.762) .015 (.381) Adjustable Diameter Inch (mm) .375 - .750 (9.52 - 19.05) Mounting Method #6, #8 Flat Head Screw Bulk Pkg. Qty. 1000 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 59 Cable Clamps and Clips Flex Clips * Stocked in Natural 6/6 Nylon. * UL Flammability 94 V-2. * Utilizes nylon's "memory" to retain original shape even after repeated use. * Ideal for temporary applications. * Mounts with one #8 machine screw. .182 (4.62) Dia. .005 (.127) .560 (1.42) .015 (.381) W L L Length W Width Max. Cable Diameter Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Mounting Method FCNY-312-9-M Natural Nylon 1.350 (34.29) .500 (12.69) .312 (7.93) #8 Screw .020 (.508) .015 (.381) Tolerance Bulk Pkg. Qty. 1000 Half Clamps * Rugged clamps with reinforced side panels for bundle diameters to .484". * 203 mounting hole accepts #6 through #10 screws. * Stocked in 6/6 Natural and heat stabilized Black Nylon. * UL Flammability 94 V-2. E .500 (12.69) .060 (1.52) B .005 (.125) .203 (5.15) Diameter A F Material Inch (mm) Inch (mm) Inch (mm) inch (mm) Bulk Pkg. Qty. CPNY-115-9-M Natural Nylon .115 (2.92) .115 (2.92) .314 (7.98) .675 (17.15) 1000 CPNY-172-9-M Natural Nylon .172 (4.36) .172 (4.36) .336 (8.53) .732 (18.59) 1000 CPNY-234-9-M Natural Nylon .234 (5.94) .234 (5.94) .370 (9.40) .793 (20.14) 1000 CPNY-297-9-M Natural Nylon .297 (7.54) .297 (7.54) .400 (10.16) .859 (21.82) 1000 CPNY-359-9-M Natural Nylon .359 (9.11) .359 (9.11) .435 (11.05) .920 (23.37) 1000 CPNY-422-9-M Natural Nylon .422 (10.71) .422 (10.71) .470 (11.94) .980 (24.89) 1000 A Cat. No. B E F CPNY-484-9-M Natural Nylon .484 (12.29) .484 (12.29) .500 (12.69) 1.044 (26.52) 1000 CPNY-115-0-M Heat Stabilized Black Nylon .115 (2.92) .115 (2.92) .314 (7.98) .675 (17.15) 1000 CPNY-172-0-M Heat Stabilized Black Nylon .172 (4.36) .172 (4.36) .336 (8.53) .732 (18.59) 1000 CPNY-234-0-M Heat Stabilized Black Nylon .234 (5.94) .234 (5.94) .370 (9.40) .793 (20.14) 1000 CPNY-297-0-M Heat Stabilized Black Nylon .297 (7.54) .297 (7.54) .400 (10.16) .859 (21.82) 1000 CPNY-359-0-M Heat Stabilized Black Nylon .359 (9.11) .359 (9.11) .435 (11.05) .920 (23.37) 1000 CPNY-422-0-M Heat Stabilized Black Nylon .422 (10.71) .422 (10.71) .470 (11.94) .980 (24.89) 1000 CPNY-484-0-M Heat Stabilized Black Nylon .484 (12.29) .484 (12.29) .500 (12.69) 1.044 (26.52) 1000 .010 (.254) .015 (.381) Tolerance 59 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 60 Cable Clamps and Clips Press Clips * 4 Sizes to accommodate bundles up to d". * Clips are provided on a rubber based closed cell foam adhesive. * Stocked in 6/6 Natural Nylon. Contact factory for availability in special materials. * UL Flammability 94 V-2 (clip). D H W B A D Diameter A B H W Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Bulk Pkg. Qty. PCNY-125-9-D Natural Nylon .125 (3.17) .760 (19.30) .380 (9.65) .211 (5.36) .375 (9.52) 500 PCNY-250-9-D Natural Nylon .250 (6.35) 1.380 (35.05) .690 (17.52) .324 (8.23) .500 (12.69) 500 PCNY-375-9-D Natural Nylon .375 (9.52) 1.470 (37.32) .735 (18.61) .444 (11.29) .625 (15.87) 500 PCNY-500-9-D Natural Nylon .500 (12.69) 1.590 (40.57) .795 (20.19) .585 (14.85) .750 (19.05) 500 Tolerance Natural Nylon .010 (.254) .020 (.508) .010 (.254) Cat. No. Half Press Clips * 4 Sizes to accommodate bundles up to 1/2". * Clips are provided on a rubber based closed cell foam adhesive. * Stocked in 6/6 Natural Nylon. Contact factory for availability in special materials. * UL Flammability 94 V-2 (clip). D H W B A D Diameter Cat. No. 60 A B H (mm) Inch W (mm) Inch (mm) Bulk Pkg. Qty. Material Inch (mm) Inch (mm) Inch HCNY-125-9-M Natural Nylon .125 (3.17) .493 (12.52) .380 (9.65) .180 (4.57) .375 (9.52) 1000 HCNY-250-9-M Natural Nylon .250 (6.35) .865 (21.97) .690 (17.52) .325 (8.25) .500 (12.69) 1000 HCNY-375-9-M Natural Nylon .375 (9.52) .980 (24.88) .750 (19.05) .415 (10.54) .625 (15.87) 1000 HCNY-500-9-M Natural Nylon .500 (12.69) 1.110 (28.19) .820 (20.83) .560 (14.22) .750 (19.05) 1000 Tolerance Natural Nylon .010 (.254) .020 (.508) .010 (.254) (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 61 Cable Clamps and Clips Flat Cable Clips * Screw mountable with a #4 flat head screw. * Flexible tangs allow for easy removal and replacement of desired cable. * Stocked in 6/6 Natural Nylon. * UL Flammability 94 V-2 (clip). * Low profile clip for single or multiple layers of flat ribbon cable. * FANY supplied on a rubber based closed cell foam adhesive. W H .281 (.714) .120 (3.05) .562 (14.26) .250 (6.35) .090 (2.29) .090 (2.29) H Height L Material Inch (mm) L Length Inch (mm) FANY-562-9-D Natural Nylon .264 (6.70) .625 FSNY-562-9-D Natural Nylon .233 (5.92) .010 (.254) Cat. No. Tolerance (15.87) .015 W Width Inch (mm) .500 (12.69) Mounting Method Bulk Pkg. Qty. Adhesive 500 #4 Screw 500 (.381) Flat Cable Screw Clip * Flat ribbon cable clamp with mounting hole for #8 screw. * Stocked in Natural 6/6 Nylon. * Flexible center tang allows for easy removal and replacement of desired cable. * UL Flammability 94 V-2. W .145 (3.68) H .812 (20.61) L .250 .375 .250 (6.35) (9.52) (6.35) H Height Cat. No. FSNY-812-9-D Tolerance Material Inch (mm) L Length Inch (mm) Natural Nylon .250 (3.17) 1.187 .010 (.254) W Width Inch (30.15) 1.000 .015 (.381) (mm) Mounting Method Bulk Pkg. Qty. (25.40) #8 Screw 500 61 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 62 Cable Clamps and Clips Stud Buttons thickness through .165" with mounting holes through #1/4. * Stocked in heat stabilized Black Nylon for high heat applications. * UL Flammability 94 V-2. * Utilize nylon's "memory" to retain original shape after compression. * Part numbers contain recommended mounting hole diameters. * For use with Catamount strapping or panel D D A L H Head Dia. A H C C BTNY-096 BTNY-167 BTNY-203 BTNY-265 A L C Cat. No. Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Bulk Pkg. Qty. BTNY-167-0-D .343 (8.71) .125 (3.17) .202 (5.13) .165 (4.19) .297 (7.54) 500 BTNY-203-0-D .468 (11.88) .156 (3.96) .238 (6.04) .200 (5.08) .359 (9.11) 500 BTNY-265-0-D .580 (14.73) .171 (4.34) .300 (7.62) .260 (6.60) .410 (10.41) 500 .010 (.254) Tolerance D L Flat Adhesive Clips * Low profile clip for single or multiple layers of flat ribbon cable. * Supplied on a rubber based closed cell foam adhesive. * Flexible center tang for removal or addition of cables. * Stocked in 6/6 Natural Nylon. * UL Flammability 94 V-2 (clip). W H L H Height Cat. No. FANY-812-9-D Material Inch (mm) L Length Inch (mm) Natural Nylon .281 (7.14) 1.000 .010 (.254) Tolerance W Width Inch (mm) Mounting Method (25.40) 1.000 (25.40) Adhesive .015 (.381) Bulk Pkg. Qty. 500 Flat PVC Clips * Low profile clip for single or multiple layers of flat ribbon cable. H * "Single-Cut" on a rubber based closed cell foam adhesive. * Gray PVC. * UL Flammability 94 V-0 (clip). W L H Height Cat. No. FRPV-1000-8-D Tolerance 62 Material Inch (mm) L Length Inch (mm) W Width Gray PVC .415 (5.84) 1.062 (26.97) 1.000 (25.40) .015 (.381) .030 (.762) .015 (.381) Inch (mm) Mounting Method Bulk Pkg. Qty. Adhesive 500 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 63 Cable Clamps and Clips Gator Grip Hose Clamp * 16 sizes for bundle diameters to 2 3/8''. * UL Flammability 94 V-2. * Removable and reusable. Twist by hand * Request samples for testing to your application. Tested to 250 PSI. or with pliers to remove. * Stocked in black Nylon. 100 pieces per package. W D T inch (mm) Bulk Pkg. Qty. GGNY-344-0-C 13/32 (10.32) 11/32 (8.73) .070 (1.8) .220 (5.6) 100 GGNY-406-0-C 15/32 (11.92) 13/32 (10.32) .070 (1.8) .220 (5.6) 100 GGNY-468-0-C 17/32 (13.49) 15/32 (11.91) .070 (1.8) .220 (5.6) 100 GGNY-531-0-C 19/32 (15.08) 17/32 (13.49) .070 (1.8) .220 (5.6) 100 GGNY-593-0-C 21/32 (16.67) 19/32 (15.08) .070 (1.8) .220 (5.6) 100 GGNY-672-0-C 13/16 (20.64) 43/64 (17.07) .070 (1.8) .220 (5.6) 100 GGNY-750-0-C 7/8 (22.23) 3/4 (19.05) .070 (1.8) .220 (5.6) 100 GGNY-875-0-C 1 (25.40) 7/8 (22.23) .070 (1.8) .220 (5.6) 100 GGNY-953-0-C 13/32 (27.78) 61/64 (24.21) .070 (1.8) .310 (7.9) 100 GGNY-1031-0-C 1 13/16 (30.16) 1 1/32 (26.19) .070 (1.8) .310 (7.9) 100 GGNY-1250-0-C 1 7/16 (36.51) 1 1/4 (31.75) .070 (1.8) .360 (9.1) 100 GGNY-1406-0-C 1 5/8 (41.28) 1 13/32 (35.72) .070 (1.8) .360 (9.1) 100 GGNY-1593-0-C 1 13/16 (46.04) 1 19/32 (40.48) .070 (1.8) .360 (9.1) 100 GGNY-1687-0-C 1 29/32 (48.42) 1 11/16 (42.86) .070 (1.8) .360 (9.1) 100 GGNY-1875-0-C 2 1/8 (53.98) 1 7/8 (47.63) .070 (1.8) .400 (10.2) 100 GGNY-2125-0-C 2 1/8 (60.33) 2 3/8 (53.98) .070 (1.8) .400 (10.2) 100 Cat. No. Tolerance D Nominal Diameter Inch (mm) D1 Closed Diameter Inch (mm) T Thickness Inch (mm) W Width .010 (.254) 63 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 64 Cable Clamps and Clips Plain Edge Cable Clamps * Fully radiused inside edges with size markings in inches and millimeters for easy identification. * Stocked in Natural White and Black 6/6 Nylon. D1 T * 18 diameters and 2 widths with mounting holes for #4 through #10 screws. * Plain edge cable clamps are designed to perform to NAS-1397P. X W *Note: "C" Also 100 packs available. Replace "-M" with "-C" for 100 pack. H E E T W Width Inch (mm) H Hole Diameter Inch (mm) X Inch (mm) Inch (mm) Bulk Pkg. Qty. N4NY-002-9-M N4NY-002-0-M .125 (3.2) .343 (8.7) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000 N4NY-003-9-M N4NY-003-0-M .187 (4.8) .378 (9.6) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000 N4NY-004-9-M N4NY-004-0-M .250 (6.4) .421 (10.7) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000 N4NY-005-9-M N4NY-005-0-M .312 (7.9) .441 (11.2) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000 N4NY-006-9-M N4NY-006-0-M .375 (9.5) .464 (11.8) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000 N4NY-007-9-M N4NY-007-0-M .437 (11.1) .500 (12.7) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000 N4NY-008-9-M N4NY-008-0-M .500 (12.7) .530 (13.5) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000 N4NY-002B-9-M N4NY-002B-0-M .125 (3.2) .343 (8.7) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000 N4NY-003B-9-M N4NY-003B-0-M .187 (4.8) .378 (9.6) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000 N4NY-004B-9-M N4NY-004B-0-M .250 (6.4) .421 (10.7) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000 N4NY-005B-9-M N4NY-005B-0-M .312 (7.9) .441 (11.2) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000 N4NY-006B-9-M N4NY-006B-0-M .375 (9.5) .464 (11.8) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000 N4NY-007B-9-M N4NY-007B-0-M .437 (11.1) .500 (12.7) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000 N4NY-008B-9-M N4NY-008B-0-M .500 (12.7) .530 (13.5) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000 N6NY-004C-9-M N6NY-004C-0-M .250 (6.4) .437 (11.1) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000 N6NY-005C-9-M N6NY-005C-0-M .312 (7.9) .474 (12.0) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000 N6NY-006C-9-M N6NY-006C-0-M .375 (9.5) .500 (12.7) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000 N6NY-007C-9-M N6NY-007C-0-M .437 (11.1) .533 (13.5) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000 N6NY-008C-9-M White Black N6NY-008C-0-M .500 (12.7) .553 (14.1) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000 N6NY-009-9-M N6NY-009-0-M .562 (14.3) .603 (15.3) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000 N6NY-010-9-M N6NY-010-0-M .625 (15.9) .625 (15.9) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000 N6NY-011-9-M N6NY-011-0-M .687 (17.4) .665 (16.9) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000 N6NY-012-9-M N6NY-012-0-M .750 (19.1) .699 (17.8) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000 N6NY-013-9-M N6NY-013-0-M .812 (20.6) .765 (19.9) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000 N6NY-014-9-M N6NY-014-0-M .875 (22.2) .795 (20.2) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000 N6NY-016-9-M N6NY-016-0-M 1.000 (25.4) .825 (20.9) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000 N6NY-018-9-D N6NY-018-0-D 1.125 (28.6) .940 (23.8) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 500 N6NY-019-9-D N6NY-019-0-D 1.187 (30.1) .963 (24.5) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 500 N6NY-020-9-D N6NY-020-0-D 1.250 (31.8) .980 (24.9) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 500 N6NY-022-9-D N6NY-022-0-D 1.375 (34.9) 1.045 (26.5) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 500 N6NY-024-9-D N6NY-024-0-D 1.500 (38.1) 1.114 (28.3) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 500 .010 (.254) .030 (.762) .005 (.127) .015 (.381) .010 (.254) .030 (.762) Tolerance 64 D1 Closed Diameter Inch (mm) Thickness Inch (mm) Cat. No. (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 65 Cable Clamps and Clips Self-Aligning Cable Clamps * Molded-In saddle washer enhances performance and appearance. * Self-Alignment feature makes this clamp ideal for assembly applications. T D1 D E X * 14 diameters and 2 widths with mounting holes for #4 through #10 screws. * UL Flammability W.NY 94 V-2; W.TZ 94 V-0. * Stocked in Natural and heat stabilized black 6/6 Nylon, and DuPont Tefzel for highest heat applications. * Item numbers molded-in for easy identification. W H Cat. No. W4NY-125-9-M W4NY-187-9-M W4NY-250-9-M W4NY-312-9-M W4NY-375-9-M W4NY-500-9-M W6NY-187-9-M W6NY-250-9-M W6NY-312-9-M W6NY-375-9-M W6NY-437-9-M W6NY-500-9-M W6NY-562-9-M W6NY-625-9-M W6NY-687-9-M W6NY-750-9-M W6NY-812-9-M W6NY-875-9-D W6NY-1000-9-D W6NY-1250-9-D W4NY-125-0-M W4NY-187-0-M W4NY-250-0-M W4NY-312-0-M W4NY-375-0-M W4NY-500-0-M W6NY-187-0-M W6NY-250-0-M W6NY-312-0-M W6NY-375-0-M W6NY-437-0-M W6NY-500-0-M W6NY-562-0-M W6NY-625-0-M W6NY-687-0-M W6NY-750-0-M W6NY-812-0-M W6NY-875-0-D W6NY-1000-0-D W6NY-1250-0-D Tolerance Material Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Natural Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon Heat Stabilized Black Nylon D Nominal Diameter Inch (mm) D1 Closed Diameter Inch (mm) Inch .125 .187 .250 .312 .375 .500 .187 .250 .312 .375 .437 .500 .562 .625 .687 .750 .812 .875 1.000 1.250 .125 .187 .250 .312 .375 .500 .187 .250 .312 .375 .437 .500 .562 .625 .687 .750 .812 .875 1.000 1.250 .114 .172 .234 .297 .359 .484 .172 .234 .297 .359 .422 .484 .547 .609 .672 .734 .797 .859 .984 1.227 .114 .172 .234 .297 .359 .484 .172 .234 .297 .359 .422 .484 .547 .609 .672 .734 .797 .859 .984 1.227 .010 .333 .355 .382 .422 .454 .490 .375 .407 .445 .484 .522 .560 .657 .637 .694 .726 .776 .733 .881 1.010 .333 .355 .382 .422 .454 .490 .375 .407 .445 .484 .522 .560 .657 .637 .694 .726 .776 .733 .881 1.010 .030 (3.17) (4.76) (6.34) (7.93) (9.52) (12.69) (4.76) (6.34) (7.93) (9.52) (11.11) (12.69) (14.28) (15.87) (17.46) (19.04) (20.63) (22.22) (25.39) (31.73) (3.17) (4.76) (6.34) (7.93) (9.52) (12.69) (4.76) (6.34) (7.93) (9.52) (11.11) (12.69) (14.28) (15.87) (17.46) (19.04) (20.63) (22.22) (25.39) (31.73) (2.89) (4.36) (5.94) (7.54) (9.11) (12.29) (4.36) (5.94) (7.54) (9.11) (10.71) (12.29) (13.90) (15.46) (17.06) (18.64) (20.24) (21.81) (24.99) (31.16) (2.89) (4.36) (5.94) (7.54) (9.11) (12.29) (4.36) (5.94) (7.54) (9.11) (10.71) (12.29) (13.90) (15.46) (17.06) (18.64) (20.24) (21.81) (24.99) (31.16) (.254) E T W (mm) Thickness Inch (mm) Width Inch (mm) H Hole Diameter Inch (mm) Inch (mm) (8.46) (9.02) (9.70) (10.71) (11.53) (12.45) (9.52) (10.34) (11.30) (12.29) (13.25) (14.22) (16.68) (16.17) (17.63) (18.44) (19.71) (18.62) (22.38) (25.65) (8.46) (9.02) (9.70) (10.71) (11.53) (12.45) (9.52) (10.34) (11.30) (12.29) (13.25) (14.22) (16.68) (16.17) (17.63) (18.44) (19.71) (18.62) (22.38) (25.65) (.762) .040 .040 .040 .040 .040 .040 .060 .060 .060 .060 .060 .060 .060 .060 .060 .060 .060 .060 .060 .060 .040 .040 .040 .040 .040 .040 .060 .060 .060 .060 .060 .060 .060 .060 .060 .060 .060 .060 .060 .060 .005 .375 .375 .375 .375 .375 .375 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .375 .375 .375 .375 .375 .375 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .015 .167 .167 .167 .167 .167 .167 .203 .203 .203 .203 .203 .203 .203 .203 .203 .203 .203 .203 .203 .203 .167 .167 .167 .167 .167 .167 .203 .203 .203 .203 .203 .203 .203 .203 .203 .203 .203 .203 .203 .203 .010 .257 .218 .190 .205 .210 .266 .241 .241 .280 .291 .263 .272 .236 .290 .327 .326 .323 .310 .292 .339 .257 .218 .190 .205 .210 .266 .241 .241 .280 .291 .263 .272 .236 .290 .327 .326 .323 .310 .292 .339 .030 (6.53) (5.53) (4.83) (5.21) (5.33) (6.76) (6.12) (6.12) (7.11) (7.39) (6.68) (6.91) (5.99) (7.37) (8.31) (8.28) (8.20) (7.87) (7.42) (8.61) (6.53) (5.53) (4.83) (5.21) (5.33) (6.76) (6.12) (6.12) (7.11) (7.39) (6.68) (6.91) (5.99) (7.37) (8.31) (8.28) (8.20) (7.87) (7.42) (8.61) (.762) (1.02) (1.02) (1.02) (1.02) (1.02) (1.02) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.02) (1.02) (1.02) (1.02) (1.02) (1.02) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (1.52) (.127) (9.52) (9.52) (9.52) (9.52) (9.52) (9.52) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (9.52) (9.52) (9.52) (9.52) (9.52) (9.52) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (12.69) (.381) (4.24) (4.24) (4.24) (4.24) (4.24) (4.24) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (4.24) (4.24) (4.24) (4.24) (4.24) (4.24) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (5.15) (.254) X Bulk Pkg. Qty. 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 500 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 500 (Continued) 65 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 66 Cable Clamps and Clips Self-Aligning Cable Clamps (continued) - For Extreme Applications D1 Closed Diameter Inch (mm) E Inch (mm) T W Thickness Inch (mm) Width Inch (mm) H Hole Diameter Inch (mm) X Inch (mm) Bulk Pkg. Qty. (8.46) .257 (6.53) 500 (9.02) .218 (5.53) 500 .190 (4.83) 500 (10.71) .205 (5.21) 500 .454 (11.53) .210 (5.33) 500 .490 (12.45) .266 (6.76) 500 (4.36) .375 (9.52) .241 (6.12) 500 .234 (5.94) .407 (10.34) .297 (7.54) .445 (11.30) .280 (7.11) (9.52) .359 (9.11) .484 (12.29) .291 (7.39) 500 .437 (11.11) .422 (10.71) .522 (13.25) .263 (6.68) 500 Tefzel .500 (12.69) .484 (12.29) .560 (14.22) .272 (6.91) 500 Tefzel .625 (15.87) .609 (15.46) .637 (16.17) .290 (7.37) 500 W6TZ-750-5-D Tefzel .750 (19.04) .734 (18.64) .726 (18.44) .326 (8.28) 500 Tolerance Tefzel .010 (.254) .030 (.762) .030 (.762) Cat. No. Material W4TZ-125-5-D Tefzel .125 (3.17) .114 (2.89) .333 W4TZ-187-5-D Tefzel .187 (4.76) .172 (4.36) .355 W4TZ-250-5-D Tefzel .250 (6.34) .234 (5.94) .382 (9.70) W4TZ-312-5-D Tefzel .312 (7.93) .297 (7.54) .422 W4TZ-375-5-D Tefzel .375 (9.52) .359 (9.11) W4TZ-500-5-D Tefzel .500 (12.69) .484 (12.29) W6TZ-187-5-D Tefzel .187 (4.76) .172 W6TZ-250-5-D Tefzel .250 (6.34) W6TZ-312-5-D Tefzel .312 (7.93) W6TZ-375-5-D Tefzel .375 W6TZ-437-5-D Tefzel W6TZ-500-5-D W6TZ-625-5-D * Tefzel is a Trademark of the DuPont Corporation Patent No. 4535960. 66 D Nominal Diameter Inch (mm) .040 (1.02) .375 (9.52) .167 (4.24) 500 .060 .005 (1.52) (.127) .500 .015 (12.69) (.381) .203 .010 (5.15) (.254) 500 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 67 Harnessing Accessories Mechanical-Locking Routing Clamps 1/8" Max. Bulk Cat. No. TC88 TC95 Mounting Hole Size Maximum Wire Bundle Diameter (in.) .250 .250 .500 1.000 Width (in.) Length (in.) .250 .500 .891 1.590 Bulk Pkg. 100 100 The locking clamp is available in several mounting styles, as shown. This clamp acts as a retainer during wire routing and as a positive clamp when desired. Anti-rotational peg is available. 18" max Snap-in 14" hole Twist-Lock Cable Ties Bundle Range (in.) Cat. No. 11 16" to 34" 1 2" to 58" 1 8" to 932" TL075 TC060 TC050A TL075 Std. Pkg. 100 100 100 Note: For TC060 use .188 (316") mounting hole. Twist-lock cable ties provide a quick and convenient method for binding wires together in light-duty applications. The reusable twistlock ties come in two mounting base versions. One for push-in mounting (316" diameter hole) and one with an adhesive base. TC060 TC050A Harness Clips Bulk Cat. No. Mounting Hole Size HCP438 1 4 Maximum Wire Bundle Diameter (in.) Bulk Pkg. .375 1000 Here is an inexpensive harness clip for grouping wires in appliances, office equipment and other noncritical applications. Designed to perform the same basic function as a cable tie in holding wires together, the new adjustable, self-locking clip requires no tools for installation. A projecting prong is simply pressed into a 14" hole where it compresses and locks. The simple ratchet-type lock is released by moving the locking lever. HBundle-Retaining Clamp AC-loop retaining clamp is ideal to support long runs in point-to-point wiring or as a harness aid. Rigid PVC. Bulk Cat. No. Mounting Method TC70 TC71 TC72 TC73 TC74 #10 screw #10 screw #10 screw #10 screw #10 screw Maximum Wire Bundle Diameter (in.) .250 .500 .750 1.000 1.500 Width (in.) Bulk Pkg. .400 .400 .500 .500 .500 100 100 100 100 100 67 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 68 Harnessing Accessories Wire-Bundle Retainers Bulk Cat. No. TC86 TC87 Fastener Maximum Wire Bundle Diameter (in.) Width (in.) Height (in.) Bulk Pkg. #6 screws #6 screws .750 1.250 1.750 2.469 1.813 2.281 25 10 These retainers consist of a spring-loaded clip and an elastic bundle support. Wires are inserted simply by snapping them through spring-loaded clips. Wires are held 12 inch above work surface for easy tying. Harness-Board Nails Bulk Cat. No. A (in.) Dimensions B (in.) C (in.) Bulk Pkg. HBP34 HBP-1 HBP112 HBP2 HBP212 HBP3 .750 1.000 1.500 2.000 2.500 3.000 .625 .625 .625 .625 .625 .625 .072 .072 .082 .092 .105 .120 100 100 100 100 100 100 Hardened, nickel plated steel. Bulkhead Bundle Support Feed-Through Bulk Cat. No. TC131 Mounting Method Maximum Tie Width Accom. Width (in.) Length (in.) Bulk Pkg. #6 screw .190 1.115 1.890 1000 TC131 bulkhead mounting base can be installed from either side. Ties are installed through the clamp on either side of the bulkhead. Wire-Bundle Spacer 68 Cat. No. Maximum Tie Width Accom. Width (in.) Length (in.) Std. Pkg. Bulk Pkg. TC5339 .190 .266 .500 100 500 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 69 Mounting Bases for Heavy-Duty Applications Ty-Rap(R) Mounting Base for Lashing Tie Cat. No. Mounting Method Maximum Tie Width Accom. Width (in.) Length (in.) Std. Pkg. TC5355 TC5356 TC5357 #8 screw #10 screw b screw .500 .500 .500 .750 .750 .750 1.125 1.125 1.125 25 25 25 Weather-resistant nylon mounting base for use with lashing tie Cat. No. TY-5409 (.500" wide). Ty-Rap(R) Mounting Base for Masonry and Brick Surfaces Only two sizes to stock-reduces inventory The new base features a specially designed head which is range-taking. Just two sizes can accommodate virtually all of your cable-to-masonry clamping needs. Cat. No. Hole Size in Masonry Maximum Tie Width Accom. Std. Pkg. TC5358 TC5359 1/4 3/8 .190 .500 100 50 * Quick, easy installation without adhesives or epoxies. * Provides a quick, easy means of attaching cable and wires to masonry surfaces. * Installs simply by tapping it into a drilled hole. * It's immediately ready to accept a cable tie and wire bundle, no tedious surface preparation, no waiting for adhesives to set. * Provides quick, dependable merchanical installation. * Replaces a variety of anchors, clamps, screws, and adhesives. * Designed for both indoor and outdoor applications made of a special impact and ultraviolet resistant black nylon, the new base is designed for both indoor and outdoor use, in addition, shelf life is indefinite because it uses no adhesives. Framing Channel Clamp * Installs with a push and twist * Designed for indoor or outdoor use * Smooth design protects cable insulation * Takes range of cable diameters Mounting bases for heavy duty applications are made from high-impact weatherresistant nylon. When fastening wire bundles, cables, or hoses to framing channels, you can cut costs considerably by using the Ty-Rap(R) cable clamp. It is made of smooth, weather-resistant nylon and designed to protect cable insulation and hoses from wear or damage as can occur with metal clamps. The clamp may be used for both indoor or outdoor applications. It installs in the framing channel with a simple push and twist. It requires no screws, nuts or tools. The clamp fits all 1 1/2" and 1 5/8" channels regardless of channel depth. Cat. No. Channel Size Maximum Tie Width Accom. Std. Pkg. TC5363X 1.5 & 1.625 .301 50 69 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 70 Mounting Bases for Heavy-Duty Applications Fast, easy wire management to last for the long haul. Thomas & Betts' Stud Mount Fastening System is a fast and simple harnessing method for neat, versatile wire management. Using a custom drill bit for your 3/8" power drill, the Stud Mount base is quickly attached onto a stud to the proper torque every time. The innovative "X" design of the base reliably supports many types of cable or hose assemblies using a wide range of conventional T&B cable ties. Designed with ten separate lashing positions, the Stud Mount offers unlimited wire harnessing arrangements. T&B's Stud Mount is available in four convenient stud bolt sizes. The Stud Mount Cable Fastening System includes a range of bases and the custom drill bit which mounts all sizes. Features and Benefits * Fast, easy installation, using standard 38" power drill * Custom drill bit quickly installs base to proper torque-won't crack or break mounting base due to being overtightened * Unlimited harnessing flexibility using conventional T&B cable ties * Unique 4-way multi-directional design * 10 position harness capability * Available for 38", 12", 58", & 34" stud/bolt sizes * Self-tapping thread design for reliable installation onto stud * High pull-out strength of 500 + lbs * Custom application tool for standard 38" power drill * Material: Black 6/6 Nylon During installation, the custom Stud Mount drill bit ejects itself from mounting base, ensuring proper torque and preventing cracking or breaking of the mount from being overtightened. Virtually unlimited harnessing flexibility is provided in the unique 10-position harness design of the Stud Mount base. Ordering Information Cat. No. XMNY-375-0-D XMNY-500-0-D XMNY-625-0-D XMNY-750-0-D WTXM 70 Description Stud Size Material Color Mount Fastener Mount Fastener Mount Fastener Mount Fastener Application Tool c d e f - Nylon 6/6, UV Stabilized Nylon 6/6, UV Stabilized Nylon 6/6, UV Stabilized Nylon 6/6, UV Stabilized Tool Steel Black Black Black Black - (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 71 Wire Protection Products Spiral Wrap * For protection of bundles from .063" to 7". * Install gapped for greater flexibility or butted for maximum abrasion resistance, insulation and rigidity. * Stocked in 3 materials including Polyethylene and 6/6 Nylon. * a.k.a.: Reverse cut, left-hand cut, counter clockwise cut. * Use cutting tool SR-100. Outside Diameter Inch (mm) Pitch Inch (mm) Nominal Wall Thickness Inch (mm) Thickness OD Pitch Inch Min./Max. Bundle Range (mm) Inch (mm) UL Flammability Cat. No. Material SRPE-125-9-C Natural Polyethylene .125 (3.2) .210 (5.3) .035 (0.9) .063 (1.6) to 0.500 (12.7) 94 HB SRPE-187-9-C Natural Polyethylene .187 (4.8) .240 (6.1) .040 (1.0) .125 (3.2) to 1.500 (25.9) 94 HB SRPE-250-9-C Natural Polyethylene .250 (6.4) .375 (9.5) .045 (1.1) .188 (4.8) to 2.000 (50.8) 94 HB SRPE-375-9-C Natural Polyethylene .375 (9.5) .438 (11.1) .052 (1.3) .313 (7.9) to 3.000 (76.2) 94 HB SRPE-500-9-C Natural Polyethylene .500 (12.7) .563 (14.3) .062 (1.6) .375 (9.5) to 4.000 (102.0) 94 HB SRPE-625-9-C Natural Polyethylene .625 (15.9) .625 (15.9) .625 (15.9) to 4.500 (114.3) 94 HB SRPE-750-9-C Natural Polyethylene .750 (19.1) .750 (19.1) (1.7) .750 (19.1) to 5.000 (127.0) 94 HB SRPE-1000-9-C Natural Polyethylene 1.000 (25.4) 1.110 (28.2) .070 (1.8) 1.000 (25.4) to 7.000 (177.8) 94 HB SRPE-125-0-C UV Black Polyethylene .125 (3.2) .210 (5.3) .035 (0.9) .063 (1.6) to 0.500 (12.7) 94 HB SRPE-187-0-C UV Black Polyethylene .187 (4.8) .240 (6.1) .040 (1.0) .125 (3.2) to 1.500 (25.9) 94 HB SRPE-250-0-C UV Black Polyethylene .250 (6.4) .375 (9.5) .045 (1.1) .188 (4.8) to 2.000 (50.8) 94 HB SRPE-375-0-C UV Black Polyethylene .375 (9.5) .438 (11.1) .052 (1.3) .313 (7.9) to 3.000 (76.2) 94 HB SRPE-500-0-C UV Black Polyethylene .500 (12.7) .563 (14.3) .062 (1.6) .375 (9.5) to 4.000 (102.0) 94 HB SRPE-625-0-C UV Black Polyethylene .625 (15.9) .625 (15.9) .625 (15.9) to 4.500 (114.3) 94 HB SRPE-750-0-C UV Black Polyethylene .750 (19.1) .750 (19.1) .065 (1.7) .750 (19.1) to 5.000 (127.0) 94 HB SRPE-1000-0-C UV Black Polyethylene 1.000 (25.4) 1.110 (28.2) .070 (1.8) 1.000 (25.4) to 7.000 (177.8) 94 HB SRNY-250-9-C Natural Nylon 6/6 .250 (6.4) .375 (9.5) .025 (.6) .187 (4.8) to 2.000 (50.8) 94 HB SRNY-375-9-C Natural Nylon 6/6 .375 (9.5) .438 (11.1) .312 (7.9) to 3.000 (76.2) 94 HB SRNY-500-9-C .065 Natural Nylon 6/6 .500 (12.7) .563 (14.3) .035 (.9) .375 (9.5) to 4.000 (102.0) 94 HB SRTL-250-WH-C Teflon(R) .250 (6.4) .375 (9.5) .030 (.76) .188 (4.8) to 2.000 (50.8) 94 V-0 SRTL-375-WH-C Teflon(R) .375 (9.5) .438 (11.1) .030 (.76) .313 (7.9) to 3.000 (76.2) 94 V-0 SRTL-500-WH-C Teflon(R) .500 (12.7) .563 (14.3) .030 (.76) .375 (9.5) to 4.000 (102.0) 94 V-0 SRTL-625-WH-C Teflon(R) .625 (15.9) .625 (15.9) .030 (.76) .625 (15.9) to 4.500 (114.3) 94 V-0 SRTL-750-WH-C Teflon(R) .750 (19.1) .750 (19.1) .030 (.76) .750 (19.1) to 5.000 (127.0) 94 V-0 .030 (.762) .010 (.254) Tolerance * Stocked in 100 foot rolls. SR-100 Cutting Tool Use our SR-100 cutting tool for all your plastic pipe and PVC conduit needs to 1 1/4" I.D. Features: * High-carbon,Teflon(R)-coated replaceable steel blade. Cat. No. Description SR-100 Cutting Tool SR-R Replacement Blade * Contoured handle resists tube crushing. * Produces no "sawdust", no need to debur. * Lightweight, low-profile and no exposed blade when stored. Teflon(R) is a trademark of the DuPont Corporation. 71 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 72 Wire Protection Products Forward Cut Spiral Wrap * For protection of bundles from .063" to 7". * Install gapped for greater flexibility or butted for maximum abrasion resistance, insulation and rigidity. * Available in 4 materials including Polyethylene, Nylon and Teflon(R). * a.k.a.: Right-hand cut, clockwise cut. * Use cutting tool SR-100. Outside Diameter Inch (mm) Pitch Inch (mm) Thickness OD Pitch Nominal Wall Thickness Inch (mm) Inch Min./Max. Bundle Range (mm) Inch (mm) UL Flammability 2.000 (50.8) 94 HB to 1.500 (25.9) 94 HB to 2.000 (50.8) 94 HB (7.9) to 3.000 (76.2) 94 HB .375 (9.5) to 4.000 (102.0) 94 HB (1.6) .625 (15.9) to 4.500 (114.3) 94 HB (1.7) .750 (19.1) to 5.000 (127.0) 94 HB .070 (1.8) 1.000 (25.4) to 7.000 (177.8) 94 HB .040 (1.0) .125 (3.2) to 1.500 (25.9) 94 HB Cat. No. Material SRPE-250-9-C Natural Polyethylene .250 (6.4) .375 (9.5) .045 (1.1) .188 (4.8) to SRPE-187F-9-C Natural Polyethylene .187 (4.8) .240 (6.1) .040 (1.0) .125 (3.2) SRPE-250F-9-C Natural Polyethylene .250 (6.4) .375 (9.5) .045 (1.1) .188 (4.8) SRPE-375F-9-C Natural Polyethylene .375 (9.5) .438 (11.1) .052 (1.3) .313 SRPE-500F-9-C Natural Polyethylene .500 (12.7) .563 (14.3) .062 (1.6) SRPE-625F-9-C Natural Polyethylene .625 (15.9) .625 (15.9) .062 SRPE-750F-9-C Natural Polyethylene .750 (19.1) .750 (19.1) .065 SRPE-1000F-9-C Natural Polyethylene 1.000 (25.4) 1.110 (28.2) SRPE-187F-0-C UV Black Polyethylene .187 (4.8) .240 (6.1) SRPE-250F-0-C UV Black Polyethylene .250 (6.4) .375 (9.5) .045 (1.1) .188 (4.8) to 2.000 (50.8) 94 HB SRPE-375F-0-C UV Black Polyethylene .375 (9.5) .438 (11.1) .052 (1.3) .313 (7.9) to 3.000 (76.2) 94 HB SRPE-500F-0-C UV Black Polyethylene .500 (12.7) .563 (14.3) .062 (1.6) .375 (9.5) to 4.000 (102.0) 94 HB SRPE-625F-0-C UV Black Polyethylene .625 (15.9) .625 (15.9) .062 (1.6) .625 (15.9) to 4.500 (114.3) 94 HB SRPE-750F-0-C UV Black Polyethylene .750 (19.1) .750 (19.1) .065 (1.7) .750 (19.1) to 5.000 (127.0) 94 HB SRPE-1000F-0-C UV Black Polyethylene 1.000 (25.4) 1.110 (28.2) .070 (1.8) 1.000 (25.4) to 7.000 (177.8) 94 HB SRFR-187F-WH-C White Flame Retardant Polyethylene .187 (4.8) .240 (6.1) .040 (1.0) .125 (3.2) to 1.500 (25.9) 94 V-0 SRFR-250F-WH-C White Flame Retardant Polyethylene .250 (6.4) .375 (9.5) .045 (1.1) .188 (4.8) to 2.000 (50.8) 94 V-0 SRFR-375F-WH-C White Flame Retardant Polyethylene .375 (9.5) .438 (11.1) .052 (1.3) .313 (7.9) to 3.000 (76.2) 94 V-0 SRFR-500F-WH-C White Flame Retardant Polyethylene .500 (12.7) .563 (14.3) .062 (1.6) .375 (9.5) to 4.000 (102.0) 94 V-0 SRTL-250-F-9-C Teflon(R) .250 (6.4) .375 (9.5) .030 (.76) .188 (4.8) to 2.000 (50.8) 94 V-0 SRTL-375-F-9-C Teflon(R) .375 (9.5) .438 (11.1) .030 (.76) .313 (7.9) to 3.000 (76.2) 94 V-0 SRTL-500-F-9-C (R) Teflon .500 (12.7) .563 (14.3) .030 (.76) .375 (9.5) to 4.000 (102.0) 94 V-0 SRTL-625-F-9-C Teflon(R) .625 (15.9) .625 (15.9) .030 (.76) .625 (15.9) to 4.500 (114.3) 94 V-0 SRTL-750-F-9-C Teflon(R) .750 (19.1) .750 (19.1) .030 (.76) .750 (19.1) to 5.000 (127.0) 94 V-0 .030 (.762) .010 (.254) Tolerance * Stocked in 100 foot rolls. 72 Polyethylene UV Polyethylene TEFLON(R) For general indoor use to 122F. Wrap is flexible and easy to work with. Available in black only. Designed to resist ultraviolet light in outdoor applications. PTFE Flexible Industrial Tubing meets or exceeds ASTM D 3295. 260C -240C Flame Retardant Polyethylene Material is UL rated 94 V-0. More economical and less rigid than nylon. Nylon 6/6 Offers highest abrasion resistance and rigidity. Selfextinguishing to UL 94 HB and a Recognized Component. (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 73 Wire Protection Products Molded Grommeting * Meets MS21266-(1-4)N. * Available in 3 materials for panel thicknesses from .015" to .192". * Grommet is used to protect panel edges and knock-outs where the chafing of passing wires is a concern. * Suitable for round hole or odd shape applications. * Also Available in DuPont Tefzel(R). .067 (1.70) +.005 (.127) -.010 (.254) B 12.75/12.62 (323.9/320.5) D C A Cat. No. A Inch (mm) Material B Inch C (mm) GSNY-052-9-C Natural Nylon .150 (3.81) .056 (1.42) GSNY-085-9-C Natural Nylon .175 (4.44) .090 (2.28) GSNY-128-9-C Natural Nylon .220 (5.58) .131 (3.32) GSNY-192-9-C Natural Nylon .323 (8.20) .192 (4.88) GSTZ-052-9-C (R) Natural Tefzel .150 (3.81) .056 (1.42) GSTZ-085-9-C Natural Tefzel(R) .175 (4.44) .090 (2.28) GSTZ-128-9-C (R) Natural Tefzel .220 (5.58) .131 (3.32) GSTZ-192-9-C Natural Tefzel(R) .323 (8.20) .192 (4.88) Tolerance +.015 -.005 (+.381 -.127) Inch For Panel Thickness Military Standard Numbers Per Pkg. .015 (.381) to .052 (1.32) MS-21266-1N 100 .053 (1.34) to .085 (2.15) MS-21266-2N 100 .086 (2.18) to .128 (3.25) MS-21266-3N 100 .128 (3.25) to .192 (4.88) MS-21266-4N 100 .015 (.381) to .052 (1.32) - 100 .053 (1.34) to .085 (2.15) - 100 .086 (2.18) to .128 (3.25) - 100 .128 (3.25) to .192 (4.88) - 100 D (mm) Inch (mm) .155 (3.93) .100 (2.54) .230 (5.84) .162 (4.12) .155 (3.93) .100 (2.54) .230 (5.84) .162 (4.12) +.020 -.005 Inch (mm) (+.508 -.127) * Tefzel is a Trademark of the DuPont Corporation. 73 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 74 Wire Protection Products Extruded Grommeting * Used to line panel edges and knock-outs where the chafing of passing wires is a concern. A (Measured at Top) D (Typical) C E Cat. No. Material GRNY-040-9-C Natural Nylon .040 GRNY-052-9-C Natural Nylon .052 GRNY-062-9-C Natural Nylon GRNY-085-9-C C D E (mm) Inch (1.01) .040 (1.01) .190 (4.82) .125 (3.17) 94 V-2 (1.32) .040 (1.01) .190 (4.82) .125 (3.17) 94 V-2 .062 (1.57) .045 (1.14) .200 (5.08) .170 (4.32) 94 V-2 Natural Nylon .085 (2.15) .045 (1.14) .200 (5.08) .170 (4.32) 94 V-2 GRNY-100-9-C Natural Nylon .100 (2.54) .045 (1.14) .220 (5.58) .210 (5.33) 94 V-2 GRNY-125-9-C Natural Nylon .125 (3.17) .050 (1.27) .220 (5.58) .205 (5.23) 94 V-2 GRNY-187-9-C Natural Nylon .187 (4.74) .050 (1.27) .270 (6.85) .275 (6.98) 94 V-2 GRNY-250-9-C Natural Nylon .250 (6.35) .050 (1.27) .280 (7.11) .370 (9.39) 94 V-2 GRNY-040-0-C Black Nylon .040 (1.01) .040 (1.01) .190 (4.82) .125 (3.17) 94 V-2 GRNY-052-0-C Black Nylon .052 (1.32) .040 (1.01) .190 (4.82) .125 (3.17) 94 V-2 GRNY-062-0-C Black Nylon .062 (1.57) .045 (1.14) .200 (5.08) .170 (4.32) 94 V-2 GRNY-085-0-C Black Nylon .085 (2.15) .045 (1.14) .200 (5.08) .170 (4.32) 94 V-2 GRNY-100-0-C Black Nylon .100 (2.54) .045 (1.14) .220 (5.58) .210 (5.33) 94 V-2 GRNY-125-0-C Black Nylon .125 (3.17) .050 (1.27) .220 (5.58) .205 (5.23) 94 V-2 GRNY-187-0-C Black Nylon .187 (4.74) .050 (1.27) .270 (6.85) .275 (6.98) 94 V-2 GRNY-250-0-C Black Nylon .250 (6.35) .050 (1.27) .280 (7.11) .370 (9.39) 94 V-2 GRPE-040-9-C Natural Polyethylene .040 (1.01) .040 (1.01) .190 (4.82) .125 (3.17) 94 HB GRPE-052-9-C Natural Polyethylene .052 (1.32) .040 (1.01) .190 (4.82) .125 (3.17) 94 HB GRPE-062-9-C Natural Polyethylene .062 (1.57) .045 (1.14) .200 (5.08) .170 (4.32) 94 HB GRPE-085-9-C Natural Polyethylene .085 (2.15) .045 (1.14) .200 (5.08) .170 (4.32) 94 HB GRPE-100-9-C Natural Polyethylene .100 (2.54) .045 (1.14) .220 (5.58) .210 (5.33) 94 HB GRPE-125-9-C Natural Polyethylene .125 (3.17) .050 (1.27) .220 (5.58) .205 (5.23) 94 HB GRPE-187-9-C Natural Polyethylene .187 (4.74) .050 (1.27) .270 (6.85) .275 (6.98) 94 HB GRPE-250-9-C Natural Polyethylene .250 (6.35) .050 (1.27) .280 (7.11) .370 (9.39) 94 HB GRUPE-040-9-C Un-Cut Polyethylene .040 (1.01) .040 (1.01) .190 (4.82) .125 (3.17) 94 HB GRUPE-052-9-C Un-Cut Polyethylene .052 (1.32) .040 (1.01) .190 (4.82) .125 (3.17) 94 HB GRUPE-062-9-C Un-Cut Polyethylene .062 (1.57) .045 (1.14) .200 (5.08) .170 (4.32) 94 HB GRUPE-085-9-C Un-Cut Polyethylene .085 (2.15) .045 (1.14) .200 (5.08) .170 (4.32) 94 HB GRUPE-100-9-C Un-Cut Polyethylene .100 (2.54) .045 (1.14) .220 (5.58) .210 (5.33) 94 HB GRUPE-125-9-C Un-Cut Polyethylene .125 (3.17) .050 (1.27) .220 (5.58) .205 (5.23) 94 HB GRUPE-187-9-C Un-Cut Polyethylene .187 (4.74) .050 (1.27) .270 (6.85) .275 (6.98) 94 HB GRUPE-250-9-C Un-Cut Polyethylene .250 (6.35) .050 (1.27) .280 (7.11) .370 (9.39) 94 HB GRFR-040-WH-C Flame Retardant Polyethylene .040 (1.01) .040 (1.01) .190 (4.82) .125 (3.17) 94 V-0 GRFR-052-WH-C Flame Retardant Polyethylene .052 (1.32) .040 (1.01) .190 (4.82) .125 (3.17) 94 V-0 GRFR-062-WH-C Flame Retardant Polyethylene .062 (1.57) .045 (1.14) .200 (5.08) .170 (4.32) 94 V-0 GRFR-085-WH-C Flame Retardant Polyethylene .085 (2.15) .045 (1.14) .200 (5.08) .170 (4.32) 94 V-0 GRFR-100-WH-C Flame Retardant Polyethylene .100 (2.54) .045 (1.14) .220 (5.58) .232 (5.33) 94 V-0 GRFR-125-WH-C Flame Retardant Polyethylene .125 (3.17) .050 (1.27) .220 (5.58) .232 (5.32) 94 V-0 GRFR-187-WH-C Flame Retardant Polyethylene .187 (4.74) .050 (1.27) .270 (6.85) .275 (6.98) 94 V-0 GRFR-250-WH-C Flame Retardant Polyethylene .250 (6.35)) .050 (1.27) .280 (7.11) .370 (9.39) 94 V-0 +.000 -.015 (+.000) (-.381) .007 (.178) .010 (.254) +.015 -.000 (+.381) (-.000) * 100 feet per roll. (mm) Inch (mm) UL Flammability Inch Tolerance 74 A Max. Panel Thickness Inch (mm) * Available in 8 stock sizes in 100 foot lengths for panels from .030" to .250" thick. * A variety of stocked materials to cover a wide range of applications. * Un-cut Polyethylene is ideal for protection of glass, sheet metal, wood panels or other sheet-form materials. * In most applications, grommeting will grip tightly by itself. If not, a touch of epoxy will keep it in place. (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 75 Braided Expandable Wire Sleeving (R) Product Description Thomas & Betts braided expandable wire sleeving is used to bundle and protect wires and cables from abrasion and excessive wear. Its flexible, lightweight, open weave construction installs easily over a variety of bundle diameters and shapes. The sleeving is resistant to chemicals, fungus, fuels, UV sunlight and has an indefinite shelf life. It is easily cut with a hot knife, which seals the end-preventing fraying. Ends can be secured using Ty-Rap(R) cable ties. Available in: * either handy mini spools or bulk reels. * eight sizes from a" to 2d" nominal I.D. size. * solid or wraparound hook and loop braided expandable wire sleeving. Types of Materials PET - Polyethylene terephthalate A black 0.010" polyester monofilament material designed for indoor and outdoor applications. It is rated for continuous operating temp. -75C to 125 C. F - Flame Retardant Polyfyrepolyester A 0.010" self-extinguishing polyester monofilament material that can be used indoors and outdoors. It is provided in black with white tracer for identification and is rated for continuous operating temp. -75C to 125C. Catalog Number System example, S250PM-0 S Braided Expandable Wire Sleeving 250 Nominal I.D. Size 125 = 18" 250 = 14" 500 = 12" 750 = 34" 1250 = 114" 1750 = 134" 2000 = 2" 2500 = 212" P Material P = PET (Polyethylene Terephthalate) F = Flame-retardant polyester PW = PET hook & loop wrap-around sleeving. FW = Flame retardant polyester hook & loop wrap-around sleeving M Reel/Spool Size M = 1000 ft. D = 500 ft. K = 250 ft. T = 200 ft. C = 100 ft. L = 50 ft. O Color O = Weather Resistant Black Min. orders may be required for non standard combinations. 75 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 76 Braided Expandable Wire Sleeving (R) PET Braided Expandable Wire Sleeving - Mini Spool Cat. No. S250PT-0 S500PC-0 S750PC-0 S1250PL-0 Nominal I.D. (in.) .250 .500 .750 1.250 Color Black Nominal Diameter Range (in.) .125 to .375 .250 to .750 .500 to 1.250 .750 to 1.750 Spool Quantity 200 ft. 100 ft. 100 ft. 50 ft. Std. Pkg. 1 1 1 1 Flame Retardant Braided Expandable Wire Sleeving - Mini Spool Cat. No. S250FT-0 S500FC-0 S750FC-0 S1250FL-0 Nominal I.D. (in.) .250 .500 .750 1.250 Color Black with white tracer Nominal Diameter Range (in.) .125 to .375 .250 to .750 .500 to 1.250 .750 to 1.750 Spool Quantity 200 ft. 100 ft. 100 ft. 50 ft. Std. Pkg. 1 1 1 1 Note: Order by spool, not per foot. PET Hook and Loop, Wraparound Sleeving - Mini Spool Cat. No. S500PWL-0 S750PWL-0 S1250PWL-0 S2000PWL-0 Nominal I.D. (in.) .500 .750 1.250 2.000 Color Black Nominal Diameter Range (in.) .250 to .750 .500 to 1.250 .750 to 1.750 1.500 to 3.500 Spool Quantity 50 ft. 50 ft. 50 ft. 50 ft. Std. Pkg. 1 1 1 1 Flame Retardant Hook and Loop, Wraparound Sleeving - Mini Spool Cat. No. * Hook and loop fastener design allows for easy wrapping of existing wire harnesses and cables. * Convenient for rework without disrupting existing connection. * No tools required to close the sleeving. * Hook and loop material is made of 100% nylon. 76 S500FWL-0 S750FWL-0 S1250FWL-0 S2000FWL-0 Nominal I.D. (in.) .500 .750 1.250 2.000 Note: Order by spool, not per foot. Color Black with white tracer Nominal Diameter Range (in.) .250 to .750 .500 to 1.250 .750 to 1.750 1.500 to 3.500 Spool Quantity 50 ft. 50 ft. 50 ft. 50 ft. Std. Pkg. 1 1 1 1 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 77 Braided Expandable Wire Sleeving (R) PET Braided Expandable Wire Sleeving - Bulk Reel Cat. No. S125PM-0 S250PM-0 S500PD-0 S750PK-0 S1250PK-0 S1750PT-0 S2000PT-0 S2500PT-0 Nominal I.D. (in.) .125 .250 .500 .750 1.250 1.750 2.000 2.500 Color Black Nominal Diameter Range (in.) Reel Quantity Std. Pkg. .094 to .250 .125 to .375 .250 to .750 .500 to 1.250 .750 to 1.750 1.250 to 2.750 1.500 to 3.500 1.750 to 4.500 1000 ft. 1000 ft. 500 ft. 250 ft. 250 ft. 200 ft. 200 ft. 200 ft. 1 1 1 1 1 1 1 1 Flame Retardant Braided Expandable Wire Sleeving - Bulk Reel Cat. No. S125FM-0 S250FM-0 S500FD-0 S750FK-0 S1250FK-0 S1750FT-0 S2000FT-0 S2500FT-0 Nominal I.D. (in.) .125 .250 .500 .750 1.250 1.750 2.000 2.500 Color Black with white tracer Nominal Diameter Range (in.) Reel Quantity Std. Pkg. .094 to .250 .125 to .375 .250 to .750 .500 to 1.250 .750 to 1.750 1.250 to 2.750 1.500 to 3.500 1.750 to 4.500 1000 ft. 1000 ft. 500 ft. 250 ft. 250 ft. 200 ft. 200 ft. 200 ft. 1 1 1 1 1 1 1 1 Note: order by reel, not per foot. For other colors, lengths, sizes and materials please contact customer service. Sleeving End Cutter/Sealer Tools Cat. No. Description WTBM Bench mount end cutter/sealer tool, 110 volt AC It is recommended that the sleeving be cut with hot knife for a straight cut and to seal the ends which prevents fraying. Std. Pkg. 1 WTBM 77 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 78 Cable Tie Installation Tools Ty-Gun (R) Cable Tie Tool Attaches Cables Quickly Without Leaving Your Hand In Knots. * A wider insertion gap means easier tie insertion. * 360 rotating nose allows the Ty-Gun (R) tool to be used in any position. * Quick tension-adjustment wheel is located towards the front for easy access and fast changes. * Adjustable handle span fits large and small hands. * Anti-recoil mechanism reduces vibration shock. * Weighs only 8.5 ounces, with a well-balanced center of gravity. * User friendly, smooth grip surface, with no sharp edges. Break-Through Ergonomic Design Dramatically Relieves Stress And Strain. 18 to 120 pounds. Thomas & Bett's Ty-Gun(R) cable tie tool is designed to reduce hand and wrist muscle fatigue while securing cable ties with just the right amount of tension. Plus, its unique anti-recoil mechanism virtually eliminates the shock associated with other cable tie installing tools. The Ty-Gun(R) tool is a major advancement in cable tie installation: an ergonomic hand tool that gets the job done quickly and easily while substantially reducing the risks of carpal tunnel syndrome and other cumulative trauma disorders. Cable tie tension can be quickly adjusted in less than a second with just a half turn of the Ty-Gun(R) tool's tension setting wheel, conveniently located toward the front of the tool for easier access. (Most tools on the market take a full 8 to 10 seconds to adjust.) And the ingenious design and integrity of materials ensure durability. Quick Tension Adjustment Mechanism Saves Time And Energy. Lighter Weight And Adjustable Handle Span Help Reduce Fatigue. The advanced material design of the Ty-Gun(R) tool delivers a lighter weight of just 8.5 ounces, far less than most steel tools. Plus, the Ty-Gun(R) tool's impactresistant construction offers improved strength and a smoother fit and feel than conventional tools. The exclusive adjustable handle span of almost one-half inch means a more comfortable grip for every size hand of both men and women. The TyGun(R) tool's wellbalanced center of gravity makes it rest easily in the operator's hand. And it requires a low handle force to secure cable ties with the right amount of tension, from 78 Locked-Tension Mechanism Reduces Recoil Vibrations. The Ty-Gun(R) tool's tension mechanism virtually eliminates the shock of unwanted recoil. The Ty-Gun(R) Nose Rotates 360 For The Most Comfortable Operating Position. The fully-rotating front of the Ty-Gun(R) tool means operators can always hold the tool in the most comfortable position, regardless of the angle or position of the cable ties. This extra versatility reduces the strain and injuries associated with making repetitive motions in unnatural positions. Thoroughly Tested For Performance, Tie After Tie. Field testing proves that the Ty-Gun(R) tool provides accurate tension and cleanly cuts off cable ties with an easy trigger action, even after 100,000 applications. The rotating nose and tension wheel have the durability you count on from Thomas & Betts. For Maximum Performance, Select Thomas & Betts Ty-Rap(R) and Ty-Fast(R). Together, Ty-Rap(R), Ty-Fast(R), and OnePiece cable ties offer the most complete package of cable ties and accessories in the market. The ideal match for the new Ty-Gun(R) tool. Cat. No. Color Tie Body Width ERG 299 ERG 297 ED02041 Black Handle: Red Handle: Replacement Cutting Blade for ERG 297, ERG 299 18-50 lbs, .094-.184 50-120 lbs, .184-.301 - (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 79 Cable Tie Installation Tools Installation Tools WT193A Installation Tool Cat. No. Description Body Width (in.) Std. Pkg. Wt. Each .094-.184 1 10 oz. Body Width (in.) Std. Pkg. Wt. Each .301 .094-.184 1 1 10 oz. 10 oz. WT193A WT193A Pistol-type, easy tension adjustment, cuts tail off flush WT199/WT197 Installation Tool WT199 WT197 Cat. No. WT197 WT199 Description Pistol-type, easy tension adjustment, cuts tail off flush Pistol-type, easy tension adjustment, cuts tail off flush * Mil Spec Approved (WT197 - MS90387-2; WT199 - MS90387-1) WT1-TB/WT2-TB Installation Tool WT1-TB Lightweight, hand-operated cable tying tools install cable ties up to .301 inch wide and .080 inch thick. Made of high-impact plastic and steel to withstand shock and rough handling, they are symmetrical in design for use by both left-hand and righthand operators. They cinch up the tie with a squeeze action, and cut away the excess tail when twisted 180 degrees. A specially designed pawl cuts away the tail if the tension limit is exceeded, thereby preventing the cable tie from being over tightened. Ideally suited to spot-tying applications. Cat. No. WT2-TB WT1-TB WT2-TB Description Compact hand tool made of high-impact plastic, preset tension, cuts off flush, lightweight and economical Body Width (in.) Std. Pkg. Wt. Each .094 thru .184 .184-.301 1 1 114 oz. 114 oz. Deltec and Stainless Steel Tool Cat. No. WT3D WT3S Description Installs self-locking Ty-Rap(R) cable ties and Thomas & Betts 2-piece lashing ties. Stainless steel cable tie installing tool. Body Width (in.) Std. Pkg. Wt. Each .184 thru .500 1 8 oz. 1 8 oz. WT3D WT3S Stainless Steel Installation Tool Cat. No. DAS250 Description Installation Tool for Stainless Steel Ties Std. Pkg. 1 DAS250 79 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 80 Cable Tie Installation Tools Cable Tie Tool QC-100 A lightweight tool for least critical applications. Cinch tie to desired bundle and twist tool to remove excess strap. Recommended for use with 18 - 50 pound ties. Cat. No. Description QC-100 Cable Tie Tool, 18-50 lbs. tension Plastic Handle QC-100 (plastic) Tie Body Width Std. Pkg. Wt. Ea. .094-.184" 1 2.56 oz. L-200 Economy tool for use with 18 - 50 pound ties. Automatic cut-off removes excess strap flush against cable tie head. Tool is equipped with adjustable tensioning. Cat. No. Description L-200 Cable Tie Tool, 18-50 lbs. tension Steel Handle L-200 Metal (steel) Tie Body Width Std. Pkg. Wt. Ea. .094-.184" 1 13.44 oz. L-300-C Rugged construction makes this tool ideal for use with our 120 - 175 pound ties. Cinch tie to desired bundle and pull trigger to cut excess flush at Cable Tie head. Field proven durability. Cat. No. Description L-300C Cable Tie Tool, 120-175 lbs. tension Steel Handle L-300C Metal (steel) Tie Body Width Std. Pkg. Wt. Ea. .301-.345" 1 12 oz. L-400-C Heavy Duty tool for use with 18 - 50 pound ties. Automatic cut-off and adjustable tensioning for dependable use in assembly applications. L-400-C (plastic) 80 Cat. No. Description L-400-C Cable Tie Tool, 18-50 lbs. tension Plastic Handle Tie Body Width Std. Pkg. Wt. Ea. .094-.184" 1 7.52 oz. (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 81 Cable Tie Installation Tools Semi-automatic air tool speeds cable tying operation - increases productivity * Semi-automatic operation-produces fast, effortless tying; cinches and trims tie in one fast motion * Positive tail ejection-ensures high operating efficiency * Precision engineered-gives you long-term dependable service, reduces operator fatigue * Adjustable tension-provides uniform, quality installations over wide bundle diameter range The TR227 pistol-type, semiautomatic air tool provides quick, effortless cable tying. It installs self-locking Ty-Rap(R) cable ties having body widths of .091" to .187" regardless of the tie's length or diameter of the wire bundle. The trigger activated pneumatic tool: 1. tightens the tie to a preset tension, 2. trims it flush to the head, 3. positively ejects the cut-off portion of the cable tie in a single stroke. The tool is so easy to operate that just installing a few ties is all the training required. This lightweight, precision tool is designed to be the workhorse in production tying operations. Its long barrel and narrow nose make it ideal for reaching into congested wire areas. Designed with a comfort-grip handle to avoid operator fatigue, the tool is quality engineered to provide years of dependable service. Your wire harnessing and cable bundling will be accomplished quickly, easily, and at low installed cost. TR227 TR227R Consistent tension for all bundle diameters The tool has a convenient tension adjustment permitting each tie to be installed with the proper tension regardless of variations in the bundle diameter. To increase tension on the tie, turn the tension disc clockwise-to decrease tension, turn the disc counterclockwise. The tension range is indicated on the disc from min. to max. Modular head If difficulty should arise with operation of the tool, a convenient modular head allows quick replacement. Simple on-line repair-downtime reduced to an absolute minimum. Ty-Rap(R) Pneumatic Tool Cat. No. TR227 TR227R Description Body Width (in.) Semiautomatic hand tool .094-.184 Replaceable Head For TR227 81 (ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 82 Wiring Duct Wiring Duct and Accessories Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Open Slot Flush Profile Duct . . . . . . . . . . . . . . . . 85 Vinyl Ducts Narrow Slot Flush Profile Duct . . . . . . . . . . . . . 86 Solid Wall Flush Profile Duct . . . . . . . . . . . . . . 87 Original Slot Duct - Vinyl or (chlorine free) Noryl(R) . . . . . . . . . . . . . . . . . . . 88 Round Hole Duct - Vinyl . . . . . . . . . . . . . . . . . . 89 Solid Wall Duct - Vinyl or (chlorine free) Noryl(R) . . . . . . . . . . . . . . . . . . . 90 Tools and Rivets. . . . . . . . . . . . . . . . . . . . . . . . . . 91 Duct Corner Strip . . . . . . . . . . . . . . . . . . . . . . . . . 91 Duct Joining Strip . . . . . . . . . . . . . . . . . . . . . . . . . 91 Wire Duct Divider . . . . . . . . . . . . . . . . . . . . . . . . . 91 Wire Duct Panel Shield . . . . . . . . . . . . . . . . . . . . 91 Duct Cutting tool. . . . . . . . . . . . . . . . . . . . . . . . . . 91 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Cross Reference . . . . . . . . . . . . . . . . . . . . . . 93 - 96 (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 84 Wiring Duct and Accessories Thomas & Betts Taylor (R) Wiring Duct offers a total solution for panel builders with the features you need for organizing and protecting wiring. Flush sidewall and Non-slip cover to cover for greater prevent vibration slippage. capacity. * Available in open slot, solid wall, narrow slot and round hole versions to meet your capacity and flexibility needs. * Base and cover available in standard and flush style profiles. * "No-Slip" covers with vinyl bead interlocks with duct sidewalls to prevent vibration slippage. * Dual scorelines on the slotted duct. * North American and DIN standard mounting holes*. * UL and CSA approved. * Optional adhesive back for quick, hassle-free installation. * Complete selection of accessories and tools for installation. * Assorted colors, custom colors available. Slotted Duct - Narrow and Open Flush Profile * Up to 37 sizes, with complement of covers and accessories. * Smaller, higher number of fingers for more concise harnessing. * Improved flush sidewall and cover for greater wire capacity. * Versatile North American and DIN Standard mounting holes allow same duct for multiple applications. * Dual Scoreline designed to yield clean breakoffs at the base of the fingers. * Finger design restricts wire from slipping along the edge; creates two levels of wire service.** * Straight deep slots allow larger wire sizes all the way to the bottom. Solid Wall Duct Deep slots for larger wires all the way to the bottom. North American and DIN style mounting holes. Finger design restricts wire slippage along edge. Dual scorelines for clean break-offs. * Available in rigid vinyl (PVC) and lightweight halogen-free Noryl.(R)** * Available in improved flush sidewall and cover style for greater wire capacity.* * Versatile North American and DIN Standard mounting holes allows same duct for multiple applications.** Round Hole Duct * Features maximum number of wire holes. * Greater wall rigidity than open slot duct. * Available in rigid vinyl (PVC). ** Applies to the new flush profile duct versions only. ** Does not apply to all styles. Narrow Slot Flush Profile Duct Shown. 84 (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 85 Wiring Duct and Accessories (R) Open Slot Flush Profile Duct - Vinyl Nom. Size Duct Cat. No. Cover Cat. No. W H T.5X.5T+ T.5X1T+ T.5C+ .50 .50 T.75X.75T+ T.75X1.5T+ T.75C+ Dimensions-Inches E F G H J on ctr. on ctr. .28 .48 .32 .40 .38 .38 1.00 1.00 .50 .50 .79 .79 on ctr. on ctr. .26 .87 .32 .39 .38 .38 1.00 1.00 .50 .50 1.13 1.52 2.25 3.05 3.85 .98 .98 .98 .98 .98 on ctr. on ctr. on ctr. on ctr. on ctr. .48 .87 1.46 2.26 3.06 .42 .42 .42 .42 .42 .38 .38 .38 .38 .38 1.00 1.00 1.00 1.00 1.00 .50 .50 .50 .50 .50 1.57 1.57 1.57 1.57 1.57 1.13 1.52 2.25 3.05 3.85 1.57 1.57 1.57 1.57 1.57 on ctr. on ctr. on ctr. on ctr. on ctr. .48 .87 1.46 2.26 3.06 .42 .42 .42 .42 .42 .38 .38 .38 .38 .38 1.00 1.00 1.00 1.00 1.00 .50 .50 .50 .50 .50 1.00 1.50 2.00 3.00 4.00 5.00 1.97 1.97 1.97 1.97 1.97 1.97 1.13 1.52 2.25 3.05 3.85 5.04 1.97 1.97 1.97 1.97 1.97 1.97 .50 .50 .50 .50 .50 .50 .48 .87 1.46 2.26 3.06 4.25 .42 .42 .42 .42 .42 .42 .38 .38 .38 .38 .38 .38 1.00 1.00 1.00 1.00 1.00 1.00 .50 .50 .50 .50 .50 .50 T3C+ 3.00 3.00 3.00 3.00 3.00 1.00 2.00 3.00 4.00 5.00 2.95 2.95 2.95 2.95 2.95 1.13 2.25 3.05 3.85 5.00 2.95 2.95 2.95 2.95 2.95 1.00 1.00 1.00 1.00 1.00 .48 1.46 2.26 3.06 4.25 .42 .42 .42 .42 .42 .38 .38 .38 .38 .38 1.00 1.00 1.00 1.00 1.00 .50 .50 .50 .50 .50 T4X2T+ T4X3T+ T4X4T+ T4X5T+ T4C+ 4.00 4.00 4.00 4.00 2.00 3.00 4.00 5.00 3.94 3.94 3.94 3.94 2.25 3.05 3.85 5.04 3.94 3.94 3.94 3.94 1.50 1.50 1.50 1.50 1.46 2.26 3.06 4.25 .42 .42 .42 .42 .38 .38 .38 .38 1.00 1.00 1.00 1.00 .50 .50 .50 .50 T6X4T+ T6C+ 6.00 4.00 5.91 3.85 5.91 2.50 3.06 .42 .38 1.00 .50 T1X1T+ T1X1.5T+ T1X2T+ T1X3T+ T1X4T+ T1.5X1T+ T1.5X1.5T+ T1.5X2T+ T1.5X3T+ T1.5X4T+ T2X1T+ T2X1 .5T+ T2X2T+ T2X3T+ T2X4T+ T2X5T+ T3X1T+ T3X2T+ T3X3T+ T3X4T+ T3X5T+ A B C .50 1.00 .68 .68 .72 1.10 .79 .79 .75 .75 .75 1.50 .79 .79 .71 1.49 T1C+ 1.00 1.00 1.00 1.00 1.00 1.00 1.50 2.00 3.00 4.00 .98 .98 .98 .98 .98 T1.5C+ 1.50 1.50 1.50 1.50 1.50 1.00 1.50 2.00 3.00 4.00 T2C+ 2.00 2.00 2.00 2.00 2.00 2.00 D * Standard lengths are 6 feet Vinyl duct is UL Recognized , CSA Certified and meets the JIC requirements. + Catalog Number must be completed by adding suffix G for Gray, W for White, B for Blue, BK for Black. Example: T2 x 2TG is a 2" x 2" gray duct. Min. orders (72') required for non-standard colors. To order duct without mounting holes, add suffix -NM to catalog number. Example: T2 x 2TG-NM is a 2" x 2" gray duct with no mounting holes. To order Adhesive-backed Duct, add suffix -A to Catalog Number. Example: T2 x 2TG-A is a 2" x 2" gray duct with adhesive backing. Shelf life for adhesive is 1 year. Note: Noryl(R) duct is available in oyster white only. UL 94 V-1 Noryl(R) is a registered trademark of General Electric Co. Vinyl duct is UL Recognized , UL 94 V-0 rated CSA Certified and meets the JIC requirements. 72 .1 Typ G H J D F D E Bottom Mounting Holes, 12 x 316 Typical Side View Overall Height Cover Installed 85 (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 86 Wiring Duct and Accessories (R) Narrow Slot Flush Profile Duct - Vinyl Cat. No. Cover Cat. No. Vinyl Duct Cover W H A B C D E F G H J T.5 X .5HD+ T.5 X 1HD+ T.5C+ .50 .50 .50 1.00 .68 .68 .72 1.10 .79 .79 .78 1.16 .39 .39 .28 .48 on ctr. on ctr. .20 .20 .15 .15 T.75 X .75HD+ T.75 X 1.5HD+ T.75C+ .75 .75 .75 1.50 .79 .79 .71 1.49 .79 .79 .77 1.55 .39 .39 .375 1.03 on ctr. on ctr. .20 .20 .15 .15 T1C+ 1.00 1.00 1.00 1.00 1.00 1.00 1.50 2.00 3.00 4.00 .98 .98 .98 .98 .98 1.13 1.52 2.25 3.05 3.85 .98 .98 .98 .98 .98 1.19 1.58 2.31 3.11 3.91 .39 .39 .39 .39 .39 .70 1.07 1.25 2.50 3.26 on ctr. on ctr. on ctr. on ctr. on ctr. .20 .20 .20 .20 .20 .15 .15 .15 .15 .15 T1.5C+ 1.50 1.50 1.50 1.50 1.50 1.00 1.50 2.00 3.00 4.00 1.57 1.57 1.57 1.57 1.57 1.13 1.52 2.25 3.05 3.85 1.57 1.57 1.57 1.57 1.57 1.19 1.58 2.31 3.11 3.91 .39 .39 .39 .39 .39 .70 1.07 1.25 2.50 3.26 on ctr. on ctr. on ctr. on ctr. on ctr. .20 .20 .20 .20 .20 .15 .15 .15 .15 .15 T2C+ 2.00 2.00 2.00 2.00 2.00 2.00 1.00 1.50 2.00 3.00 4.00 5.00 1.97 1.97 1.97 1.97 1.97 1.97 1.13 1.52 2.25 3.05 3.85 5.04 1.97 1.97 1.97 1.97 1.97 1.97 1.19 1.98 2.31 3.11 3.91 5.10 .39 .39 .39 .39 .39 .39 .70 1.07 1.25 2.50 3.26 4.38 .50 .50 .50 .50 .50 .50 .20 .20 .20 .20 .20 .20 .15 .15 .15 .15 .15 .15 T2.25C+ 2.25 2.25 2.25 2.25 1.50 2.00 3.00 4.00 2.36 2.36 2.36 2.36 1.52 2.25 3.05 3.85 2.36 2.36 2.36 2.36 1.58 2.31 3.11 3.91 .39 .39 .39 .39 1.07 1.25 2.50 3.26 .50 .50 .50 .50 .20 .20 .20 .20 .15 .15 .15 .15 T3C+ 3.00 3.00 3.00 3.00 3.00 1.00 2.00 3.00 4.00 5.00 2.95 2.95 2.95 2.95 2.95 1.13 2.25 3.05 3.85 5.04 2.95 2.95 2.95 2.95 2.95 1.19 2.31 3.11 3.91 5.10 .39 .39 .39 .39 .39 .70 1.25 2.50 3.26 4.38 1.00 1.00 1.00 1.00 1.00 .20 .20 .20 .20 .20 .15 .15 .15 .15 .15 T3.15C+ 3.15 3.15 3.15 2.00 3.00 4.00 3.15 3.15 3.15 2.25 3.05 3.85 3.15 3.15 3.15 2.31 3.11 3.91 .39 .39 .39 1.25 2.50 3.26 1.00 1.00 1.00 .20 .20 .20 .15 .15 .15 2HD+ 3HD+ 4HD+ 5HD+ T4C+ 4.00 4.00 4.00 4.00 2.00 3.00 4.00 5.00 3.94 3.94 3.94 3.94 2.25 3.05 3.85 5.04 3.94 3.94 3.94 3.94 2.31 3.11 3.91 5.10 .39 .39 .39 .39 1.25 2.50 3.26 4.38 1.50 1.50 1.50 1.50 .20 .20 .20 .20 .15 .15 .15 .15 T6 X 4HD+ T6C+ 6.00 4.00 5.91 3.85 5.91 3.91 .39 3.26 2.50 .20 .15 T1 T1 T1 T1 T1 X X X X X 1 HD+ 1.5HD+ 2HD+ 3HD+ 4HD+ T1.5 T1.5 T1.5 T1.5 T1.5 X X X X X T2 T2 T2 T2 T2 T2 1HD+ 1.5HD+ 2HD+ 3HD+ 4HD+ 5HD+ X X X X X X T2.25 T2.25 T2.25 T2.25 T3 T3 T3 T3 T3 X X X X X 1HD+ 1.5HD+ 2HD+ 3HD+ 4HD+ X X X X 1.5HD+ 2HD+ 3HD+ 4HD+ 1HD+ 2HD+ 3HD+ 4HD+ 5HD+ T3.15 X 2HD+ T3.15 X 3HD+ T3.15 X 4HD+ T4 T4 T4 T4 X X X X Nom. Size Dimensions-Inches * Standard lengths are 6 feet + Catalog Number must be completed by adding suffix G for Gray, W for White, B for Blue, BK for Black. Example: T2 x 2HD is a 2" x 2" gray duct. Min. orders (72') required for non-standard colors. To order duct without mounting holes, add suffix -NM to catalog number. Example: T2 x 2TG-NM is a 2" x 2" gray duct with no mounting holes. To order Adhesive-backed Duct, add suffix -A to Catalog Number. Example: T2x2HDG-A is a 2" x 2" gray duct with adhesive backing. Shelf life for adhesive is 1 year. Note: Noryl(R) duct is available in oyster white only. Noryl(R) is a registered trademark of General Electric Co. Vinyl duct is UL Recognized , PVC duct is UL 94 V-0 rated Noryl is UL 94 V-1 rated CSA Certified and meets the JIC requirements. Bottom Mounting Holes, 12 x 316 Typical Side View 86 Overall Height Cover Installed (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 87 Wiring Duct and Accessories (R) Solid Wall Flush Profile Duct - Vinyl Cat. No. Cover Cat. No. Vinyl Duct Cover W H A B C D E T.5 X .5S+ T.5 X 1S+ T.5C+ .50 .50 .50 1.00 .68 .68 .72 1.10 .79 .79 .78 1.16 on ctr. on ctr. T.75 X .75S+ T.75 X 1.5S+ T.75C+ .75 .75 .75 1.50 .79 .79 .71 1.49 .79 .79 .77 1.55 on ctr. on ctr. T1C+ 1.00 1.00 1.00 1.00 1.00 1.00 1.50 2.00 3.00 4.00 .98 .98 .98 .98 .98 1.13 1.52 2.25 3.05 3.85 .98 .98 .98 .98 .98 1.19 1.58 2.31 3.11 3.91 on ctr. on ctr. on ctr. on ctr. on ctr. T1.5C+ 1.50 1.50 1.50 1.50 1.50 1.00 1.50 2.00 3.00 4.00 1.57 1.57 1.57 1.57 1.57 1.13 1.52 2.25 3.05 3.85 1.57 1.57 1.57 1.57 1.57 1.19 1.58 2.31 3.11 3.91 on ctr. on ctr. on ctr. on ctr. on ctr. 2.00 2.00 2.00 2.00 2.00 2.00 1.00 1.50 2.00 3.00 4.00 5.00 1.97 1.97 1.97 1.97 1.97 1.97 1.13 1.52 2.25 3.05 3.85 5.04 1.97 1.97 1.97 1.97 1.97 1.97 1.19 1.58 2.31 3.11 3.91 5.10 .50 .50 .50 .50 .50 .50 2.25 2.25 2.25 2.25 1.50 2.00 3.00 4.00 2.36 2.36 2.36 2.36 1.52 2.25 3.05 3.85 2.36 2.36 2.36 2.36 1.58 2.31 3.11 3.91 .50 .50 .50 .50 T3C+ 3.00 3.00 3.00 3.00 3.00 1.00 2.00 3.00 4.00 5.00 2.95 2.95 2.95 2.95 2.95 1.13 2.25 3.05 3.85 5.04 2.95 2.95 2.95 2.95 2.95 1.19 2.31 3.11 3.91 5.10 1.00 1.00 1.00 1.00 1.00 T3.15C+ 3.15 3.15 3.15 2.00 3.00 4.00 3.15 3.15 3.15 2.25 3.05 3.85 3.15 3.15 3.15 2.31 3.11 3.91 1.00 1.00 1.00 4.00 4.00 4.00 4.00 2.00 3.00 4.00 5.00 3.94 3.94 3.94 3.94 2.25 3.05 3.85 5.04 3.94 3.94 3.94 3.94 2.31 3.11 3.91 5.10 1.50 1.50 1.50 1.50 6.00 4.00 5.91 3.85 5.91 3.91 2.50 T1 T1 T1 T1 T1 X X X X X 1 S+ 1.5S+ 2S+ 3S+ 4S+ T1.5 T1.5 T1.5 T1.5 T1.5 X X X X X T2 T2 T2 T2 T2 T2 1S+ 1.5S+ 2S+ 3S+ 4S+ 5S+ X X X X X X T2.25 T2.25 T2.25 T2.25 T3 T3 T3 T3 T3 X X X X X 1S+ 1.5S+ 2S+ 3S+ 4S+ X X X X 1.5S+ 2S+ 3S+ 4S+ 1S+ 2S+ 3S+ 4S+ 5S+ T3.15 X 2S+ T3.15 X 3S+ T3.15 X 4S+ T4 T4 T4 T4 X X X X 2S+ 3S+ 4S+ 5S+ T6 X 4S+ T2C+ T2.25C+ T4C+ T6C+ Nom. Size Dimensions-Inches * Standard lengths are 6 feet + Catalog Number must be completed by adding suffix G for Gray, W for White, B for Blue., BK for Black. Example: T2 x 2SG is a 2" x 2" gray duct. Min. orders (72') required for non-standard colors. To order duct without mounting holes, add suffix -NM to catalog number. Example: T2 x 2TG-NM is a 2" x 2" gray duct with no mounting holes. To order Adhesive-backed Duct, add suffix -A to Catalog Number. Example: T2x2SG-A+ is a 2" x 2" gray duct with adhesive backing. Shelf life for adhesive is 1 year. To order Duct with no mounting holes, add suffix "-NM" to the catalog number. Example: T2x2SG-NM. Vinyl duct is UL Recognized , UL 94 V-0 rated CSA Certified and meets the JIC requirements. Typical Side View Overall Height Cover Installed Bottom Mounting Holes, 12 x 316 87 (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 88 Wiring Duct and Accessories (R) Original Slot Duct-Vinyl or (chlorine free) Noryl(R) Vinyl Cat. No. Duct Noryl Cat. No. Cover Duct +0500 +1010 +1250 +9005 - - - +0750 +7120 +7510 +9007 +1000 +1120 +1150 +1020 +1030 +1040 +1510 +1550 +1520 +1530 +1540 +2010 +2150 +2020 +2030 +2040 +2050 +2530 +3010 +3120 +3020 +3030 +3040 +3050 +4010 +4020 +4030 +4040 +4050 +9010 +9015 +9020 +9026 +9030 +9040 Nom. Size Dimensions-Inches Cover W H A B C D E F G H J K - .50 .50 .50 .50 1.00 1.25 .62 .62 .62 .50 1.00 1.25 .75 .75 .75 .56 1.10 1.35 .62 .73 .73 .38 .63 .52 on ctr. on ctr. on ctr. .50 .50 .50 - .31 .31 - .20 .20 - - - .75 .75 .75 .75 1.25 1.50 .86 .86 .86 .75 1.25 1.50 1.06 1.06 1.06 .88 1.35 1.60 .62 .73 .73 .38 .52 1.00 on ctr. on ctr. on ctr. .50 .50 .50 - .31 .31 - .20 .20 51000 51120 51150 51020 51030 51040 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.25 1.50 2.00 3.00 4.00 1.13 1.13 1.13 1.18 1.18 1.20 1.00 1.25 1.50 2.00 3.00 4.00 1.38 1.38 1.38 1.38 1.38 1.38 1.10 1.35 1.60 2.10 3.10 4.10 .73 .73 .73 .73 1.00 1.00 .52 .52 1.00 1.25 2.25 3.25 on ctr. on ctr. on ctr. on ctr. on ctr. on ctr. .50 .50 .50 .50 .50 .50 .31 .31 .31 .38 .38 .38 .20 .20 .20 .38 .38 .38 1.50 1.50 1.50 1.50 1.50 1.00 1.50 2.00 3.00 4.00 1.63 1.63 1.68 1.68 1.70 1.00 1.50 2.00 3.00 4.00 1.88 1.88 1.88 1.88 1.88 1.10 1.60 2.10 3.10 4.10 .73 .73 .73 1.00 1.00 .52 1.00 1.25 2.25 3.25 on ctr. on ctr. on ctr. on ctr. on ctr. .50 .50 .50 .50 .50 .31 .31 .38 .38 .38 .20 .20 .38 .38 .38 2.00 2.00 2.00 2.00 2.00 2.00 1.00 1.50 2.00 3.00 4.00 5.00 2.13 2.13 2.18 2.18 2.20 2.20 1.00 1.50 2.00 3.00 4.00 5.00 2.38 2.38 2.38 2.38 2.38 2.38 1.10 1.60 2.10 3.10 4.10 5.10 .73 .73 .73 1.00 1.00 1.50 .52 1.00 1.25 2.25 3.25 4.25 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .75 .31 .31 .38 .38 .38 .50 .20 .20 .38 .38 .38 .38 2.50 3.00 2.68 3.00 2.88 3.10 1.00 2.25 on ctr. .50 .38 .38 3.00 3.00 3.00 3.00 3.00 3.00 1.00 1.25 2.00 3.00 4.00 5.00 3.13 3.13 3.18 3.18 3.20 3.20 1.00 1.25 2.00 3.00 4.00 5.00 3.38 3.38 3.38 3.38 3.38 3.38 1.10 1.35 2.10 3.10 4.10 5.10 .73 .73 .73 1.00 1.00 1.50 .52 .52 1.25 2.25 3.25 4.25 1.00 1.00 1.00 1.00 1.00 1.00 .50 .50 .50 .50 .50 .75 .31 .31 .38 .38 .38 .50 .20 .20 .38 .38 .38 .38 4.00 4.00 4.00 4.00 4.00 1.00 2.00 3.00 4.00 5.00 4.20 4.20 4.18 4.20 4.20 1.00 2.00 3.00 4.00 5.00 4.38 4.38 4.38 4.38 4.38 1.10 2.10 3.10 4.10 5.10 .73 .73 1.00 1.00 1.50 .52 1.25 2.25 3.25 4.25 1.50 1.50 1.50 1.50 1.50 .50 .50 .50 .50 .75 .31 .38 .38 .38 .50 .2 .38 .38 .38 .38 51510 - 51520 51530 51540 52010 52150 52020 52030 52040 52050 50010 50015 50020 - - 53120 - 53030 53040 53050 - 54020 54030 54040 54050 - 50030 50040 * Standard lengths are 6 feet + Catalog Number must be completed by adding prefix for color: 9 for Gray, 8 for Black, 7 for White, 6 for Blue. Example: 92020 and 99020 is a 2" x 2" gray duct and a 2" gray cover. Min. orders (72') required for non-standard colors. To order duct without mounting holes, add suffix -NM to catalog number. Example: T2 x 2TG-NM is a 2" x 2" gray duct with no mounting holes. To order Adhesive-backed Duct, add suffix A to Catalog Number. Example: 92020A is a 2" x 2" gray duct with adhesive backing. Shelf life for adhesive is 1 year. Note: Noryl(R) duct is available in oyster white only. UL 94 V-1 Noryl(R) is a registered trademark of General Electric Co. Vinyl duct is UL Recognized , UL 94 V-0 rated CSA Certified and meets the JIC requirements. Bottom Mounting Holes, 12 x 316 Typical Side View 88 Overall Height Cover Installed (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 89 Wiring Duct and Accessories (R) Round Hole Duct--Vinyl Cat. No. Use With Cover Vinyl Cat. No. +0501 +1251 +1751 +0521 +0751 +7121 +7511 +7521 +1001 +1121 +1151 +1021 +1031 +1041 +1511 +1551 +1521 +1531 +1541 +2011 +2151 +2021 +2031 +2041 +2051 +2531 +3011 +3121 +3021 +3031 +3041 +3051 +4011 +4021 +4031 +4041 +4051 Nom. Size +9005 +9007 +9010 +9015 +9020 +9025 +9030 +9040 Dimensions- Inches W H A B C D E Rows of Holes .50 .50 .50 .50 .50 1.25 1.75 2.00 .62 .62 .62 .62 .50 1.25 1.75 2.00 .75 .75 .75 .75 .56 1.35 1.88 2.10 on ctr. on ctr. on ctr. on ctr. 1 1 2 2 .75 .75 .75 .75 .75 1.25 1.50 2.00 .86 .86 .86 .86 .75 1.25 1.50 2.00 1.06 1.06 1.06 1.06 .88 1.35 1.60 2.10 on ctr. on ctr. on ctr. on ctr. 1 1 2 3 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.25 1.50 2.00 3.00 4.00 1.13 1.13 1.13 1.18 1.18 1.20 1.00 1.25 1.50 2.00 3.00 4.00 1.38 1.38 1.38 1.38 1.38 1.38 1.10 1.35 1.60 2.10 3.10 4.10 on ctr. on ctr. on ctr. on ctr. on ctr. on ctr. 1 1 2 3 4 5 1.50 1.50 1.50 1.50 1.50 1.00 1.50 2.00 3.00 4.00 1.63 1.63 1.68 1.68 1.70 1.00 1.50 2.00 3.00 4.00 1.88 1.88 1.88 1.88 1.88 1.10 1.60 2.10 3.10 4.10 on ctr. on ctr. on ctr. on ctr. on ctr. 1 2 3 4 5 2.00 2.00 2.00 2.00 2.00 2.00 1.00 1.50 2.00 3.00 4.00 5.00 2.13 2.13 2.18 2.18 2.20 2.20 1.00 1.50 2.00 3.00 4.00 5.00 2.38 2.38 2.38 2.38 2.38 2.38 1.10 1.60 2.10 3.10 4.10 5.10 .50 .50 .50 .50 .50 .50 1 2 3 4 5 5 2.50 3.00 2.68 3.00 2.88 3.10 on ctr. 4 3.00 3.00 3.00 3.00 3.00 3.00 1.00 1.25 2.00 3.00 4.00 5.00 3.13 3.13 3.18 3.18 3.20 3.20 1.00 1.25 2.00 3.00 4.00 5.00 3.38 3.38 3.38 3.38 3.38 3.38 1.10 1.35 2.10 3.10 4.10 5.10 1.00 1.00 1.00 1.00 1.00 1.00 1 1 3 4 5 5 4.00 4.00 4.00 4.00 4.00 1.00 2.00 3.00 4.00 5.00 4.18 4.18 4.18 4.20 4.20 1.00 2.00 3.00 4.00 5.00 4.38 4.38 4.38 4.38 4.38 1.10 2.10 3.10 4.10 5.10 1.50 1.50 1.50 1.50 1.50 1 3 4 5 5 * Standard lengths are 6 feet. + Catalog Number must be completed by adding suffix for color: 9 for Gray, 8 for Black, 7 for White. Example: 90751 and 99007 is a f" x f" gray duct and a f" gray cover. Min. orders (72') required for non-standard colors. To order duct without mounting holes, add suffix -NM to catalog number. Example: T2 x 2TG-NM is a 2" x 2" gray duct with no mounting holes. * .375 diameter round hole. Adhesive backed duct in round hole style is a custom order. Consult customer service for availability. Vinyl duct is UL Recognized , UL 94 V-0 rated CSA Certified and meets the JIC requirements. 72 C E E D 4 2 B Bottom Mounting Holes, 12 x 316 A Typical Side View Overall Height Cover Installed 89 (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 90 Wiring Duct and Accessories (R) Solid Wall Duct--Vinyl or (chlorine free) Noryl(R) Vinyl Cat. No. Duct U+0050 U+0010 U+0125 U+0517 U+0052 U+0075 U+0710 U+0712 U+7515 U+0752 U+1000 U+1225 U+0115 U+0102 U+0103 U+0104 U+0151 U+0155 U+0152 U+0153 U+0154 U+0201 U+0215 U+0202 U+0203 U+0204 U+0205 Noryl Cat. No. Cover Duct Nom. Size Dimensions-Inches W H A B C D +9005 - .50 .50 .50 .50 .50 .50 1.00 1.25 1.75 2.00 .62 .62 .62 .62 .62 .50 1.00 1.25 1.75 2.00 .75 .75 .75 .75 .75 .56 1.10 1.35 1.88 2.10 on ctr. on ctr. on ctr. on ctr. on ctr. +9007 - .75 .75 .75 .75 .75 .75 1.00 1.25 1.50 2.00 .86 .86 .86 .86 .86 .75 .75 1.25 1.50 2.00 1.06 1.06 1.06 1.06 1.06 .88 1.10 1.35 1.60 2.10 on ctr. on ctr. on ctr. on ctr. on ctr. U51000 U51125 U50115 U50102 U50103 U50104 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.25 1.50 2.00 3.00 4.00 1.13 1.13 1.13 1.18 1.18 1.20 1.00 1.25 1.50 2.00 3.00 4.00 1.38 1.38 1.38 1.38 1.38 1.38 1.10 1.35 1.60 2.10 3.10 4.10 on ctr. on ctr. on ctr. on ctr. on ctr. on ctr. 1.50 1.50 1.50 1.50 1.50 1.00 1.50 2.00 3.00 4.00 1.63 1.63 1.68 1.68 1.70 1.00 1.50 2.00 3.00 4.00 1.88 1.88 1.88 1.88 1.88 1.10 1.60 2.10 3.10 4.10 on ctr. on ctr. on ctr. on ctr. on ctr. 2.00 2.00 2.00 2.00 2.00 2.00 1.00 1.50 2.00 3.00 4.00 5.00 2.13 2.13 2.18 2.18 2.20 2.20 1.00 1.50 2.00 3.00 4.00 5.00 2.38 2.38 2.38 2.38 2.38 2.38 1.10 1.60 2.10 3.10 4.10 5.10 .50 .50 .50 .50 .50 .50 on ctr. +9010 U50155 U50152 U50153 U50154 +9015 U50201 U50215 U50202 U50203 U50204 U50205 +9020 Cover 50010 50015 50020 E - 2.50 3.00 2.68 3.00 2.88 3.10 U+0301 - 3.00 1.00 3.13 1.00 3.38 1.10 1.00 U+3125 U+0302 U+0303 U+0304 U+0305 +9030 U53125 U50302 U50304 U50305 50030 3.00 3.00 3.00 3.00 3.00 1.25 2.00 3.00 4.00 5.00 3.13 3.18 3.18 3.20 3.20 1.25 2.00 3.00 4.00 5.00 3.38 3.38 3.38 3.38 3.38 1.35 2.10 3.10 4.10 5.10 on ctr. 1.00 1.00 1.00 1.00 +9040 U50402 U50403 U50404 U50405 50040 4.00 4.00 4.00 4.00 4.00 1.00 2.00 3.00 4.00 5.00 4.20 4.18 4.18 4.20 4.20 1.00 2.00 3.00 4.00 5.00 4.38 4.38 4.38 4.38 4.38 1.10 2.10 3.10 4.10 5.10 1.50 1.50 1.50 1.50 1.50 U+0253 U+0401 U+0402 U+0403 U+0404 U+0405 +9025 * Standard lengths are 6 feet. + Catalog Number must be completed by adding prefix for color: 9 for Gray, 8 for Black, 7 for white. Example: U90050 and 99005 is a d" x d" gray duct and a d" gray cover. Min. orders (72') required for non-standard colors. To order duct without mounting holes, add suffix -NM to catalog number. Example: T2 x 2TG-NM is a 2" x 2" gray duct with no mounting holes. Adhesive backed duct in solid wall style is a custom order. Consult customer service for availability. Note: Noryl(R) duct is available in oyster white only. UL 94 V-1 Noryl(R) is a registered trademark of General Electric Co. Vinyl duct is UL Recognized , UL 94 V-0 rated C CSA Certified and meets the JIC requirements. 72 E E D B 4 A Typical Side View 90 Overall Height Cover Installed Bottom Mounting Holes, 12 x 316 2 (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 91 Wiring Duct and Accessories Tools and Rivets This unique Rivet Setting Tool* sets a variety of nylon rivets, allowing simple installation of wiring duct. The rivet is placed in the tool and inserted through the recommended clearance hole shown in Rivet installation table below. Pressure on the tool head secures the rivet in place. Use 08200 Series rivets for wiring duct. .125 .063 Nylon Rivets Cat. No. Use For Quantity 08200C 08200M Wiring Duct 100 1,000 .425 .187 .380 Rivet Installation Tool 08205 i" Hole Duct Cutting Tool 1 The Taylor Duct Cutting Tool sports a sturdy, all-steel construction. Its lightweight design and tough, sharp cutting surface makes it the perfect way to finish off your wiring duct installation with a clean, professional finish. Rivet Installation Cat No. Rivet 08200 Series Recommended Max. Load: In.-Lbs. Install. Tool Nominal Hole Size Inches Tension Shear 08205 i 25 40 Total Mat'l Thickness Inches Cat. No. Use For Quantity WDC-100 Cutting 1 .156-.250 Recommended spacing of rivets: 1 per foot for duct d"-1-d" wide. (Minimum of 2 per segment). 2 per foot for duct 2"-4" wide. (Minimum of 2 per segment). Duct Joining Strip Duct Corner Strip Duct Corner Strip is used to provide smooth inside and outside corners where two wiring ducts join to form a corner. (See illustration.) Available in gray, white or black. Cat. No.* .60 .80 Duct Joining Strip is used to join two in-line wire ducts with a smooth transition. Available in gray, white or black. Color Gray White Black 98000 78000 88000 .47 Typ. 1.00 Cat. No.* Color 98500 78500 88500 Gray White Black *6 foot length *6 foot length Wire Duct Panel Shield Wire Duct Divider Dividers are installed in the same mounting holes as the duct, with rivets or screws and may be used with ducts 2", 3" or 4" wide. Duct Height Open Slot Solid Wall 1" 1d" 2" 3" 4" 5" +100DOS +150DOS +200DOS +300DOS +400DOS +500DOS +100D +150D +200D +300D +400D +500D *6 foot lengths * Complete Catalog Number by adding prefix for color: 9 for Gray, 8 for Black, 7 for white. Panel Shields are two-part protective covers consisting of fixed supports, either solid or slotted, and covers which are available in four sizes. Covers and supports are made of rigid vinyl and may be ordered in a choice of gray, black or white. Shields mount to electrical cabinet sidewalls to keep internal wiring out of sight. Dimensions - Inches Cat. No. A B +3000 +3005 +3060 +3080 +3100 +3220 - - 1.13 3.13 5.13 7.13 - - 4.13 4.13 4.13 4.13 *6 foot lengths * Complete Catalog Number by adding prefix for color: 9 for Gray, 8 for Black, 7 for white. 91 (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 92 Specifications Recommended Maximum Number of Conductors in Duct Based on 50% Area Fill Duct Size-In. Open wiring (top) is unsightly and vulnerable. Panel Shield (bottom) provides neat protection for wiring. Maximum Number Of Conductors #14 Awg Conductors #16 Awg Conductors Mtw Thwn Mtw Thwn 3/64 Ins. 2/64 Ins. .110 Ins. 2/64 Ins. .100 Ins. W H d 1 1d 2 3 1 1 1 1 1 10 20 30 40 60 15 30 45 59 89 26 53 79 105 158 19 38 57 76 113 32 64 96 127 191 d f 1 3 1b 1b 1b 1b 12 18 25 75 18 28 37 112 33 49 66 197 23 35 47 142 40 60 80 240 f 1 1d 2 1d 1d 1d 1d 22 30 45 60 33 45 66 89 59 79 118 158 42 59 85 113 72 96 143 191 1 1d 2 3 2 2 2 2 40 60 80 120 59 89 118 178 105 158 210 316 76 113 152 226 127 191 254 381 1 d 2 2d 3 4 3 3 3 3 3 3 60 90 120 150 180 240 89 133 178 222 266 356 158 236 316 394 473 632 113 170 226 283 340 452 191 286 381 477 572 762 1 1d 2 3 4 4 4 4 4 4 80 120 160 240 320 118 178 236 356 472 210 316 420 632 840 152 226 304 452 608 254 381 508 762 1016 The above information is believed reliable. The user should however check the applicable specifications to verify values. Properties of Materials Used in Fuse Blocks, Power Distribution Blocks and Wiring Duct Temp Rating of Duct Property PVC 60C Noryl 95C Polycarbonate 125C Specific Gravity IZOD Flexural Strength Flexural Modulus Tensile Strength Compressive Strength Water Absorption Hardness Low Temp (Under IZOD Impact Test) PVC Noryl -40C -40F -40F -40C Dielectric Strength 60 hertz, 25C, s/t Dielectric Constant 60 hz, dry 1Mhz, dry Volume resistivity Heat deflecting (F@ 264 psi) Flammability Units ASTM Test PVC Noryl(R) ft-lb/in. psi psi psi psi 24 hrs-% Rockwell Duro D D792 D256 D790 D790 D638 D695 D570 D785 D676 D149 1.43 2 10,900 382,000 5,500 8,600 0.10 R-111 78 1.10 5.0 12,800 360,000 7,800 16,000 0.07 R-115 vpm 400 D150 1.9 ohm-cm F D257 D648 158 94 V-O The above information is believed reliable. The user should however check the applicable specifications to verify values. 92 2.65 2.64 1017 212 94 V-1 (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 93 Cross Reference Taylor Duct Part # Panduit Duct Part # 90500 90750 91010 91000 91510 E.5X.5LG6 E.75X.75LG6 E.5X1LG6 E1X1LG6 E1.5X1LG6 92010 93010 94010 91250 97120 Tyton Duct Part # Width Height Taylor Duct Part # Panduit Duct Part # N/C N/C N/C SL-1X1-G SL-1.5X1-G 0.5 0.75 0.5 1 1.5 0.5 0.75 1 1 1 72150 71020 71520 72020 73020 E2X1.5WH6 E1X2WH6 E1.5X2WH6 E2X2WH6 E3X2WH6 E2X1LG6 E3X1LG6 N/C E.5X1.25LG6 N/C SL-2X1-G SL-3X1-G N/C N/C N/C 2 3 4 0.5 0.75 1 1 1 1.25 1.25 74020 71030 71530 72030 72530 91120 93120 97510 91150 91550 E1X1.25LG6 E3X1.25LG6 E.75X1.5LG6 E1X1.5LG6 E1.5X1.5LG6 N/C N/C N/C SL-1X1.5-G SL-1.5X1.5-G 1 3 0.75 1 1.5 1.25 1.25 1.5 1.5 1.5 92150 91020 91520 92020 93020 E2X1.5LG6 E1X2LG6 E1.5X2LG6 E2X2LG6 E3X2LG6 N/C SL-1X2-G SL-1.5X2-G SL-2X2-G SL-3X2-G 2 1 1.5 2 3 94020 91030 91530 92030 92530 E4X2LG6 E1X3LG6 E1.5X3LG6 E2X3LG6 E2.5X3LG6 SL-4X2-G SL-1X3-G SL-1.5X3-G SL-2X3-G N/C 93030 94030 91040 91540 92040 E3X3LG6 E4X3LG6 E1X4LG6 E1.5X4LG6 E2X4LG6 SL-3X3-G SL-4X3-G SL-1X4-G SL-1.5X4-G SL-2X4-G 93040 94040 92050 93050 94050 E3X4LG6 E4X4LG6 E2X5LG6 E3X5LG6 E4X5LG6 SL-3X4-G SL-4X4-G N/C SL-3X5-G SL-4X5-G 80500 80750 81010 81000 81510 E.5X.5BL6 E.75X.75BL6 E.5X1BL6 E1X1BL6 E1.5X1BL6 82010 83010 84010 81250 87120 Tyton Duct Part # Width Height N/C SL-1X2-W SL-1.5X2-W SL-2X2-W SL-3X2-W 2 1 1.5 2 3 1.5 2 2 2 2 E4X2WH6 E1X3WH6 E1.5X3WH6 E2X3WH6 E2.5X3WH6 SL-4X2-W SL-1X3-W SL-1.5X3-W SL-2X3-W N/C 4 1 1.5 2 2.5 2 3 3 3 3 73030 74030 71040 71540 72040 E3X3WH6 E4X3WH6 E1X4WH6 E1.5X4WH6 E2X4WH6 SL-3X3-W SL-4X3-W SL-1X4-W SL-1.5X4-W SL-2X4-W 3 4 1 1.5 2 3 3 4 4 4 1.5 2 2 2 2 73040 74040 72050 73050 74050 E3X4WH6 E4X4WH6 E2X5WH6 E3X5WH6 E4X5WH6 SL-3X4-W SL-4X4-W N/C SL-3X5-W SL-4X5-W 3 4 2 3 4 4 4 5 5 5 4 1 1.5 2 2.5 2 3 3 3 3 70501 70751 71001 71511 72011 N/C D.75X.75WH6 D1X1WH6 N/C D2X1WH6 N/C N/C N/C N/C N/C 0.5 0.75 1 1.5 2 0.5 0.75 1 1 1 3 4 1 1.5 2 3 3 4 4 4 73011 74011 71251 77121 71121 D3X1WH6 N/C N/C N/C N/C N/C N/C N/C N/C N/C 3 4 0.5 0.75 1 1 1 1.25 1.25 1.25 3 4 2 3 4 4 4 5 5 5 73121 77511 71151 71551 72151 D3X1.25WH6 D.75X1.5WH6 D1X1.5WH6 D1.5X1.5WH6 N/C N/C N/C N/C N/C N/C 3 0.75 1 1.5 2 1.25 1.5 1.5 1.5 1.5 N/C N/C N/C N/C N/C 0.5 0.75 0.5 1 1.5 0.5 0.75 1 1 1 71751 70521 77521 71021 71521 N/C N/C D.75X2WH6 D1X2WH6 D1.5X2WH6 N/C N/C N/C N/C N/C 0.5 0.5 0.75 1 1.5 1.75 2 2 2 2 E2X1BL6 E3X1BL6 N/C E.5X1.25BL6 N/C N/C N/C N/C N/C N/C 2 3 4 0.5 0.75 1 1 1 1.25 1.25 72021 73021 74021 71031 71531 D2X2WH6 D3X2WH6 D4X2WH6 D1X3WH6 D1.5X3WH6 N/C N/C N/C N/C N/C 2 3 4 1 1.5 2 2 2 3 3 81120 83120 87510 81150 81550 E1X1.25BL6 E3X1.25BL6 E.75X1.5BL6 E1X1.5BL6 E1.5X1.5BL6 N/C N/C N/C N/C N/C 1 3 0.75 1 1.5 1.25 1.25 1.5 1.5 1.5 72031 72531 73031 74031 71041 D2X3WH6 D2.5X3WH6 D3X3WH6 D4X3WH6 D1X4WH6 N/C N/C N/C N/C N/C 2 2.5 3 4 1 3 3 3 3 4 82150 81020 81520 82020 83020 E2X1.5BL6 E1X2BL6 E1.5X2BL6 E2X2BL6 E3X2BL6 N/C N/C N/C N/C N/C 2 1 1.5 2 3 1.5 2 2 2 2 71541 72041 73041 74041 72051 D1.5X4WH6 D2X4WH6 D3X4WH6 D4X4WH6 N/C N/C N/C N/C N/C N/C 1.5 2 3 4 2 4 4 4 4 5 84020 81030 81530 82030 82530 E4X2BL6 E1X3BL6 E1.5X3BL6 E2X3BL6 E2.5X3BL6 N/C N/C N/C N/C N/C 4 1 1.5 2 2.5 2 3 3 3 3 73051 74051 90501 90751 91001 N/C N/C N/C D.75X.75LG6 D1X1LG6 N/C N/C N/C N/C N/C 3 4 0.5 0.75 1 5 5 0.5 0.75 1 83030 84030 81040 81540 82040 E3X3BL6 E4X3BL6 E1X4BL6 E1.5X4LG6 E2X4BL6 N/C N/C N/C N/C N/C 3 4 1 1.5 2 3 3 4 4 4 91511 92011 93011 94011 91251 N/C D2X1LG6 D3X1LG6 N/C N/C N/C N/C N/C N/C N/C 1.5 2 3 4 0.5 1 1 1 1 1.25 83040 84040 82050 83050 84050 E3X4BL6 E4X4BL6 E2X5BL6 E3X5BL6 E4X5BL6 N/C N/C N/C N/C N/C 3 4 2 3 4 4 4 5 5 5 97121 91121 93121 97511 91151 N/C N/C D3X1.25LG6 D.75X1.5LG6 D1X1.5LG6 N/C N/C N/C N/C N/C 0.75 1 3 0.75 1 1.25 1.25 1.25 1.5 1.5 70500 70750 71010 71000 71510 E.5X.5WH6 E.75X.75WH6 E.5X1WH6 E1X1WH6 E1.5X1WH6 N/C N/C N/C SL-1X1-W SL-1.5X1-W 0.5 0.75 0.5 1 1.5 0.5 0.75 1 1 1 91551 92151 91751 90521 97521 D1.5X1.5LG6 N/C N/C N/C D.75X2LG6 N/C N/C N/C N/C N/C 1.5 2 0.5 0.5 0.75 1.5 1.5 1.75 2 2 72010 73010 74010 71250 77120 E2X1WH6 E3X1WH6 N/C E.5X1.25WH6 N/C SL-2X1-W SL-3X1-W N/C N/C N/C 2 3 4 0.5 0.75 1 1 1 1.25 1.25 91021 91521 92021 93021 94021 D1X2LG6 D1.5X2LG6 D2X2LG6 D3X2LG6 D4X2LG6 N/C N/C N/C N/C N/C 1 1.5 2 3 4 2 2 2 2 2 71120 73120 77510 71150 71550 E1X1.25WH6 E3X1.25WH6 E.75X1.5WH6 E1X1.5WH6 E1.5X1.5WH6 N/C N/C N/C SL-1X1.5-W SL-1.5X1.5-W 1 3 0.75 1 1.5 1.25 1.25 1.5 1.5 1.5 91031 91531 92031 92531 93031 D1X3LG6 D1.5X3LG6 D2X3LG6 D2.5X3LG6 D3X3LG6 N/C N/C N/C N/C N/C 1 1.5 2 2.5 3 3 3 3 3 3 93 (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 94 Cross Reference 94 Taylor Duct Part # Panduit Duct Part # 94031 91041 91541 92041 93041 D4X3LG6 D1X4LG6 D1.5X4LG6 D2X4LG6 D3X4LG6 94041 92051 93051 94051 80501 Tyton Duct Part # Width Height Taylor Duct Part # Panduit Duct Part # N/C N/C N/C N/C N/C 4 1 1.5 2 3 3 4 4 4 4 U80050 U80075 U80010 U80710 U81000 S.5X.5BL6NM S.75X.75BL6NM S.5X1BL6NM S.75X1BL6NM S1X1BL6NM D4X4LG6 N/C N/C N/C N/C N/C N/C N/C N/C N/C 4 2 3 4 0.5 4 5 5 5 0.5 U80151 U80201 U80301 U80401 U80125 80751 81001 81511 82011 83011 D.75X.75BL6 D1X1BL6 N/C D2X1BL6 D3X1BL6 N/C N/C N/C N/C N/C 0.75 1 1.5 2 3 0.75 1 1 1 1 84011 81251 87121 81121 83121 N/C N/C N/C N/C D3X1.25BL6 N/C N/C N/C N/C N/C 4 0.5 0.75 1 3 87511 81151 81551 82151 81751 D.75X1.5BL6 D1X1.5BL6 D1.5X1.5BL6 N/C N/C N/C N/C N/C N/C N/C 80521 87521 81021 81521 82021 N/C D.75X2BL6 D1X2BL6 D1.5X2BL6 D2X2BL6 83021 84021 81031 81531 82031 Tyton Duct Part # Width Height N/C N/C N/C N/C N/C 0.5 0.75 0.5 0.75 1 0.5 0.75 1 1 1 S1.5X1BL6NM S2X1BL6NM S3X1BL6NM S4X1BL6NM S.5X1.25BL6NM N/C N/C N/C N/C N/C 1.5 2 3 4 0.5 1 1 1 1 1.25 U80712 U81125 U83125 U87515 U80115 S.75X1.25BL6NM S1X1.25BL6NM S3X1.25BL6NM S.75X1.25BL6NM S1X1.5BL6NM N/C N/C N/C N/C N/C 0.75 1 3 0.75 1 1.25 1.25 1.25 1.5 1.5 1 1.25 1.25 1.25 1.25 U80155 U80215 U80517 U80052 U80752 S1.5X1.5BL6NM S2X1.5BL6NM S.5X1.75BL6NM S.5X2BL6NM S.75X2BL6NM N/C N/C N/C N/C N/C 1.5 2 0.5 0.5 0.75 1.5 1.5 1.75 2 2 0.75 1 1.5 2 0.5 1.5 1.5 1.5 1.5 1.75 U80102 U80152 U80202 U80302 U80402 S1X2BL6NM S1.5X2BL6NM S2X2BL6NM S3X2BL6NM S4X2BL6NM N/C N/C N/C N/C N/C 1 1.5 2 3 4 2 2 2 2 2 N/C N/C N/C N/C N/C 0.5 0.75 1 1.5 2 2 2 2 2 2 U80103 U80153 U80203 U80253 U80303 S1X3BL6NM S1.5X3BL6NM S2X3BL6NM S2.5X3BL6NM S3X3BL6NM N/C N/C N/C N/C N/C 1 1.5 2 2.5 3 3 3 3 3 3 D3X2BL6 D4X2BL6 D1X3BL6 D1.5X3BL6 D2X3BL6 N/C N/C N/C N/C N/C 3 4 1 1.5 2 2 2 3 3 3 U80403 U80104 U80154 U80204 U80304 S4X3BL6NM S1X4BL6NM S1.5X4BL6NM S2X4BL6NM S3X4BL6NM N/C N/C N/C N/C N/C 4 1 1.5 2 3 3 4 4 4 4 82531 83031 84031 81041 81541 D2.5X3BL6 D3X3BL6 D4X3BL6 D1X4BL6 D1.5X4BL6 N/C N/C N/C N/C N/C 2.5 3 4 1 1.5 3 3 3 4 4 U80404 U80205 U80305 U80405 U70050 S4X4BL6NM S2X5BL6NM S3X5BL6NM S4X5BL6NM S.5X.5WH6NM N/C N/C N/C N/C SD-.5X.5-W 4 2 3 4 0.5 4 5 5 5 0.5 82041 83041 84041 82051 83051 D2X4BL6 D3X4BL6 D4X4BL6 N/C N/C N/C N/C N/C N/C N/C 2 3 4 2 3 4 4 4 5 5 U70075 U70010 U70710 U71000 U70151 S.75X.75WH6NM S.5X1WH6NM S.75X1WH6NM S1X1WH6NM S1.5X1WH6NM SD-.75X.75-W SD-.5X1-W N/C SD-1X1-W SD-1.5X1-W 0.75 0.5 0.75 1 1.5 0.75 1 1 1 1 84051 U90050 U90075 U90010 U90710 N/C S.5X.5LG6NM S.75X.75LG6NM S.5X1LG6NM S.75X1LG6NM N/C SD-.5X.5-G SD-.75X.75-G SD-.5X1-G N/C 4 0.5 0.75 0.5 0.75 5 0.5 0.75 1 1 U70201 U70301 U70401 U70125 U70712 S2X1WH6NM S3X1WH6NM S4X1WH6NM S.5X1.25WH6NM S.75X1.25WH6NM SD-2X1-W SD-3X1-W N/C N/C N/C 2 3 4 0.5 0.75 1 1 1 1.25 1.25 U91000 U90151 U90201 U90301 U90401 S1X1LG6NM S1.5X1LG6NM S2X1LG6NM S3X1LG6NM N/C SD-1X1-G SD-1.5X1-G SD-2X1-G SD-3X1-G N/C 1 1.5 2 3 4 1 1 1 1 1 U71125 U73125 U77515 U70115 U70155 S1X1.25WH6NM S3X1.25WH6NM S.75X1.25WH6NM S1X1.5WH6NM S1.5X1.5WH6NM N/C N/C N/C SD-1X1.5-W SD-1.5X1.5-W 1 3 0.75 1 1.5 1.25 1.25 1.5 1.5 1.5 U90125 U90712 U91125 U93125 U97515 S.5X1.25LG6NM N/C S1X1.25LG6NM S3X1.25LG6NM S.75X1.25LG6NM N/C N/C N/C N/C N/C 0.5 0.75 1 3 0.75 1.25 1.25 1.25 1.25 1.5 U70215 U70517 U70052 U70752 U70102 S2X1.5WH6NM S.5X1.75WH6NM S.5X2WH6NM S.75X2WH6NM S1X2WH6NM N/C N/C N/C N/C SD-1X2-W 2 0.5 0.5 0.75 1 1.5 1.75 2 2 2 U90115 U90155 U90215 U90517 U90052 S1X1.5LG6NM S1.5X1.5LG6NM S2X1.5LG6NM S.5X1.75LG6NM S.5X2LG6NM SD-1X1.5-G SD-1.5X1.5-G N/C N/C N/C 1 1.5 2 0.5 0.5 1.5 1.5 1.5 1.75 2 U70152 U70202 U70302 U70402 U70103 S1.5X2WH6NM S2X2WH6NM S3X2WH6NM S4X2WH6NM S1X3WH6NM SD-1.5X2-W SD-2X2-W SD-3X2-W SD-4X2-W SD-1X3-W 1.5 2 3 4 1 2 2 2 2 3 U90752 U90102 U90152 U90202 U90302 S.75X2LG6NM S1X2LG6NM S1.5X2LG6NM S2X2LG6NM S3X2LG6NM N/C SD-1X2-G SD-1.5X2-G SD-2X2-G SD-3X2-G 0.75 1 1.5 2 3 2 2 2 2 2 U70153 U70203 U70253 U70303 U70403 S1.5X3WH6NM S2X3WH6NM S2.5X3WH6NM S3X3WH6NM S4X3WH6NM SD-1.5X3-W SD-2X3-W N/C SD-3X3-W SD-4X3-W 1.5 2 2.5 3 4 3 3 3 3 3 U90402 U90103 U90153 U90203 U90253 S4X2LG6NM S1X3LG6NM S1.5X3LG6NM S2X3LG6NM S2.5X3LG6NM SD-4X2-G SD-1X3-G SD-1.5X3-G SD-2X3-G N/C 4 1 1.5 2 2.5 2 3 3 3 3 U70104 U70154 U70204 U70304 U70404 S1X4WH6NM S1.5X4WH6NM S2X4WH6NM S3X4WH6NM S4X4WH6NM SD-1X4-W SD-1.5X4-W SD-2X4-W SD-3X4-W SD-4X4-W 1 1.5 2 3 4 4 4 4 4 4 U90303 U90403 U90104 U90154 U90204 S3X3LG6NM S4X3LG6NM S1X4LG6NM S1.5X4LG6NM S2X4LG6NM SD-3X3-G SD-4X3-G SD-1X4-G SD-1.5X4-G SD-2X4-G 3 4 1 1.5 2 3 3 4 4 4 U70205 U70305 U70405 S2X5WH6NM S3X5WH6NM S4X5WH6NM N/C SD-3X5-W SD-4X5-W 2 3 4 5 5 5 U90304 U90404 U90205 U90305 U90405 S3X4LG6NM S4X4LG6NM S2X5LG6NM S3X5LG6NM S4X5LG6NM SD-3X4-G SD-4X4-G N/C SD-3X5-G SD-4X5-G 3 4 2 3 4 4 4 5 5 5 51000 52010 51120 53120 51150 NE1X1WH6 NE2X1WH6 N/C N/C NE1X1.5WH6 N/C N/C N/C N/C N/C 1 2 1 3 1 1 1 1.25 1.25 1.5 NORYL(R) (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 95 Cross Reference Taylor Duct Part # Panduit Duct Part # 51550 52150 51020 51520 52020 NE1.5X1.5WH6 N/C NE1X2WH6 NE1.5X2WH6 NE2X2WH6 54020 51030 51530 52030 53030 Tyton Duct Part # Taylor Duct Part # Width Height N/C N/C N/C N/C N/C 1.5 2 1 1.5 2 1.5 1.5 2 2 2 Joining Strip NE4X2WH6 NE1X3WH6 NE1.5X3WH6 NE2X3WH6 NE3X3WH6 N/C N/C N/C N/C N/C 4 1 1.5 2 3 2 3 3 3 3 Divider Walls 54030 51040 51540 52040 53040 NE4X3WH6 NE1X4WH6 NE1.5X4WH6 NE2X4WH6 NE3X4WH6 N/C N/C N/C N/C N/C 4 1 1.5 2 3 3 4 4 4 4 54040 52050 53050 54050 U51000 NE4X4WH6 N/C NE3X5WH6 NE4X5WH6 NS1X1WH6NM N/C N/C N/C N/C N/C 4 2 3 4 1 4 5 5 5 1 U50201 U51125 U53125 U50115 U50155 NS2X1WH6NM N/C N/C NS1X1.5WH6NM NS1.5X1.5WH6NM N/C N/C N/C N/C N/C 2 1 3 1 1.5 1 1.25 1.25 1.5 1.5 U50215 U50102 U50152 U50202 U50402 N/C NS1X2WH6NM NS1.5X2WH6NM NS2X2WH6NM NS4X2WH6NM N/C N/C N/C N/C N/C 2 1 1.5 2 4 1.5 2 2 2 2 U50103 U50153 U50203 U50303 U50403 NS1X3WH6NM NS1.5X3WH6NM NS2X3WH6NM NS3X3WH6NM NS4X3WH6NM N/C N/C N/C N/C N/C 1 1.5 2 3 4 3 3 3 3 3 U50104 U50154 U50204 U50304 U50404 NS1X4WH6NM NS1.5X4WH6NM NS2X4WH6NM NS3X4WH6NM NS4X4WH6NM N/C N/C N/C N/C N/C 1 1.5 2 3 4 4 4 4 4 4 U50205 U50305 U50405 N/C NS3X5WH6NM NS4X5WH6NM N/C N/C N/C 2 3 4 5 5 5 98500 78500 88500 Panduit Duct Part # Tyton Duct Part # DJS1LG6 DJS1WH6 DJS1BL6 SCG SCW N/C 9100DOS 9150DOS 9200DOS 9300DOS 9400DOS N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C 9500DOS 8100DOS 8150DOS 8200DOS 8300DOS N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C 8400DOS 8500DOS 7100DOS 7150DOS 7200DOS N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C 7300DOS 7400DOS 7500DOS 9100D 9150D N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C 9200D 9300D 9400D 9500D 8100D N/C N/C N/C N/C D1H6 N/C N/C N/C N/C N/C 8150D 8200D 8300D 8400D 8500D D1.5H6 D2H6 D3H6 D4H6 N/C N/C N/C N/C N/C N/C 7100D 7150D 7200D 7300D 7400D N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C 7500D N/C N/C NR1C NR1M TNR PR1 PRT1 Width Height Rivets & Tool Covers 99005 99007 99010 99015 99020 C.5LG6 C.75LG6 C1LG6 C1.5LG6 C2LG6 TC.5-G TC.75-G TC1-G TC1.5-G TC2-G 99026 99030 99040 89005 89007 C2.5LG6 C3LG6 C4LG6 C.5BL6 C.75BL6 N/C TC3-G TC4-G N/C N/C 89010 89015 89020 89026 89030 C1BL6 C1.5BL6 C2BL6 C2.5BL6 C3BL6 N/C N/C N/C N/C N/C 89040 79005 79007 79010 79015 C4BL6 C.5WH6 C.75WH6 C1WH6 C1.5WH6 N/C TC.5-W TC.75-W TC1-W TC1.5-W 79020 79026 79030 79040 C2WH6 C2.5WH6 C3WH6 C4WH6 TC2-W N/C TC3-W TC4-W NC1WH6 NC1.5WH6 NC2WH6 NC3WH6 NC4WH6 N/C N/C N/C N/C N/C CS1LG6 CS1WH6 CS1BL6 CSG CSW N/C 08200C 08200M 08205 NORYL(R) Covers 50010 50015 50020 50030 50040 Accessories Corner Strip 98000 78000 88000 95 (ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 96 Cross Reference Taylor Duct Part # Panduit F Style Part # Panduit G Style Part # Iboco C1WH6 D1X4LG6 G1X1.5WH6 G1X1.5LG6 - TC1W - SL1X1.5W SL1X1.5G - * - T1-1015W T1-1015G * T1.5X2HDG T1.5X2SG T3X4SW T4X3HDG T2.25X2SW SL1X3G - F1.5X1.5LG6 C3IB6 G1X3LG6 - - G1.5X1.5LG6 C3IB6 SL1.5X1.5G - T1-1030G * - T1-1515G - C4IB6 F.5X.5LG6A F3X3IB6 F3X4IB6 C4IB6 - G3X3IB6 G4X4IB6 - - - - SD1.5X3W F4X3WH6 G4X3WH6 SD1.5X4W SD3X3W SL4X3W T1CW C1WH6 T1X1.5HDW T1X1.5HDG T.5CG F1X1.5WH6 F1X1.5LG6 C.5LG6 T1X3HDG T6CG T.5X.5SG T1.5X1.5HDG F1X3LG6 T1.5X3SW T2.25X1.5HDW G1.5X2LG6 F4X3LG6 G4X3LG6 Iboco - TA-4730G - - SD3X4W SL4X3G - T1-1522G - - T1-4030G TA-2222W T4X2SG - TA-4022G T6X4SG T1X1SG T1X1SW - SD1X1G SD1X1W TA-4722G - - - T1-0506G - - - T3X2SG T6X4SW - - - - - TA-3022G TA-4722W * - - - T1-4030W SEP-30 B6 T3X2SW T1.5X4SG T.5CW - SD1.5X4G - - - TA-3022W - * - - T2.25X4SG C.75WH6 G.75WH6 TNR PRT1 G1X1IB6 - - - - - - - TA-2215W SEP-22 T3X2HDG T1X3SG T3X3HDW T6X4HDG T3X4SG F3X2LG6 G3X2LG6 F3X3WH6 G3X3WH6 - SD1X3G SL3X3W - SD3X4G T1-3022G - T1-3030G T1-4730G - G1.5X1.5IB6 G2X3IB6 G1X3IB6 - - SL1X3W - - T1-1030W T4X4HDG F4X4LG6 G4X4LG6 SL3X4G T1-4040 TA-4022W T1-4730W T4X2HDW C1.5IB6 F4X2WH6 C1.5IB6 G4X2WH6 - - T1-4022W - - - SD1X4W - - T1.5X3SG T2.25X4HDG T1.5X2SW G2X4LG6 SD1.5X3G - - - T1-2240G - G1X4WH6 G1.5X3WH6 - - T1-1040W T1-1530W - F2X4LG6 - SL1X4W SL1.5X3W - T3X3HDG F3X3LG6 G3X3LG6 SL3X3G T1-3030G SD4X3G SD3X3G SD1.5X1.5G SD4X4G SL1X4G TA4-030G - TA-1515G - T1-1040G F1.5X1.5IB6 F2X2IB6 F1X3IB6 F1X4WH6 F1.5X3WH6 T2.25X4SW T1X4SW T4X3SG T3X3SG T1.5X1.5SG T4X4SG T1X4HDG F1X4LG6 G1X4LG6 F2X1.5WH6 G2X1.5WH6 - T4X4HDW F3X4IB6 F4X4WH6 G3X4IB6 G4X4WH6 - - SL4X4W - B6 - - T1-4040W T6X4HDW T4X2HDG T.5X.5HDW F4X2LG6 - G4X2LG6 F3X4WH6 G3X4WH6 SD1X1.5G SL3X4W - T1-3040W F2X2IB6 T1-4722G T1-4022G - - - T1X1.5SG T3X4HDW - G2X2IB6 - - - - - F1X1LG6 G1X1LG6 C4LG6 C4LG6 TC4G SD4X4W G1X3IB6 G1.5X2IB6 T1-1010G TA-2215G - - - T4CG T4X4SW F1X3IB6 F1.5X2IB6 SL1X1G - - - - T1.5X2HDW F1.5X2WH6 G1.5X2WH6 - SEP15 * - - T1-1522W T2.25X2SG T3CW T1X1.5SW C3WH6 C3WH6 - TC3G SD1X1.5W TA-2222G * - T2.25X3SW T1X1HDG T2.25X1.5SG T2.25X3SG T1.5X3HDG T1X2HDW F1.5X3LG6 F1X2WH6 G1.5X3LG6 G1X2WH6 T1.5X1.5HDW T1.5X4HDW F1.5X1.5WH6 F1.5X4WH6 G1.5X1.5WH6 G1.5X4WH6 T2.25X4HDW T3X4HDG T1-1030G T1-1022W - T1-1515W T1-1540W G2X4WH6 - T1-2240W P4 F1X1.5IB6 G1X1.5IB6 SL1.5X1 - - - - - T1-4722W TA-4730W TA-1515W - SD1.5X1.5W F1X2IB6 G1X2IB6 F3X4LG6 G3X4LG6 - T4X3SW T2.25X3HDW F2X3WH6 G2X3WH6 T1X1HDW F1X1WH6 G1X1WH6 T3X2HDW F3X2WH6 G3X2WH6 C2IB6 C4WH6 C2IB6 C4WH6 T1X4SG T4CW T1X2SW SL1.5X3G - - SL1.5X1.5W SL1.5X4W F2X4WH6 T6X4HDW T6X4SW T1.5X1.5SW * Iboco includes cover with duct 96 F1.5X2LG6 Tyton F1X1IB6 T4X2SW T6X4HDW T.5X.5HDG T1X4HDW T1.5X3HDW Panduit G Style Part # TNR T.5X.5SW T2.25X1.5SW T1X3HDW Panduit F Style Part # T6X4SG New Narrow and Solid Wall Flush Style Duct T1.5X4SW T3X3SW T4X3HDW Taylor Duct Part # Tyton - - - - SL3X4G - - - - T1-3040G - SD4X3W - - - R100X150LG6 TA-4030W - - T1-2230W SL1X1W - - - T1-1010W - T1-3022W SD1X4G - TC4W - - - * - C1IB6 C1IB6 - - T1X2HDG T2.25X2HDG T1.5X4HDG T2.25X1.5HDG T2.25X3HDG F1X2LG6 F2X2LG6 F1.5X4LG6 F2X1.5LG6 F2X3LG6 G1X2LG6 G2X2LG6 G1.5X4LG6 G2X1.5LG6 G2X3LG6 - - SL1.5X4G - T1-1022G T1-2222G T1-1540G - T1-2230G T1.5CW T1X2SG T3CG T1X3SW T1CG C1.5WH6 C1.5WH6 C3LG6 C3LG6 * - * - * C1LG6 C1LG6 TC1.5W - TC3G SD1X3W TC1G T6CW T2.25CW C2WH6 - C2WH6 - - * * T2.25X2HDW F2X2WH6 E2X2WH6 - T1-2222W T1.5CG C1.5LG6 C1.5LG6 TC1.5G * T2.25CG C2LG6 C2LG6 * R4 R6 NR1C NR1C Terminal Products and Tools Terminals Overview ................................................... 98 - 101 Nylon Insulated Ring............................... 102 - 106 Vinyl Insulated Ring ................................ 107 - 109 Non-Insulated Ring ................................. 110 - 112 Heavy Duty Ring .............................................. 113 High Temperature Non-Insulated..................... 114 TEFZEL(R) Insulated Ring .................................. 115 Rectangular Rings .................................... 116-117 Flag Terminals .................................................... 118 Fork Terminals Nylon Insulated Fork............................... 119 - 120 Vinyl Insulated Fork ......................................... 121 Non-Insulated Fork .......................................... 122 Locking Fork Terminals Nylon Insulated Fork ........................................ 123 Vinyl Insulated Fork ......................................... 124 Heat Shrinkable Fork ....................................... 125 Non-Insulated Fork .......................................... 125 Pin Terminals ...................................................... 126 Insulated Ferrules ...................................... 127 - 128 Non-Insulated Ferrules ....................................... 129 Heat Shrinkable Terminals, Splices, Disconnects ............................................ 130 - 131 Splice Connectors...................................... 132 - 134 Parallel Splices ................................................... 135 Disconnects Female (250 Series) ............................... 136 - 137 Piggy Back (250 Series) .................................. 137 Female (187 Series) ........................................ 138 Male (250 Series)............................................. 139 Male (187 Series and 110 Series) ................... 140 250 Series Adapters and Coupler.................... 141 Wristlock Disconnects ...................................... 141 Pin Terminals/Vinyl Terminals (Mini-Pack) ....................................................... 142 Wire Joints - Nylon Insulated ............................. 143 Installation Kits.................................................... 144 Stripping/Cutting Tools .............................. 145 - 146 Application Tools Plier Tools............................................... 147 - 148 Comfort Crimp(R) ........................................149 - 150 Rachet Hand Tools ................................. 151 - 154 Toggle Type.............................................154 - 155 Flag Terminal Type Hand Tool .........................154 TBM60RS Short Handle .................................. 155 Shure-Stake(R) Auto Feed .................................. 156 BAT22-6 Battery-Powered Crimping Tool. 157 - 158 Air Operated ........................................... 159 - 160 Air Hydraulic..................................................... 160 Twelve Ton Crimping ...................................... 161 Installation Dies................................................ 162 Electric Hydraulic Pump ................................... 163 Tool Charts ............................................. 164 - 165 Stud Size and Clearance Hole Chart .................. 165 Wire Guide Tables ..................................... 166 - 169 Military Cross Reference..................................... 170 Cross Reference for Packaging................. 171 - 174 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 98 Terminals Why Sta-Kon(R) Terminals Are Better Thomas & Betts developed the first tool-applied solderless terminals and connectors over 60 years ago in response to industry awareness of the need for better performance of electrical systems. Chamfered/Funneled Terminal Barrel Entry * Chamfered Funnel Barrel Entry. This feature makes wire insertion faster and easier. Chamfering eliminates wire strand "hang up" and departure upon insertion into the terminal's barrel. The loss of even a couple of wire strands can have negative results on electrical efficiency and resistance to mechanical strain. Deep Internal Serrations * Selectively annealed long barrel. * Longer barrel design. * Color-code Tefzel (R), Nylon or Vinyl Insulators. * Brazed or overlapping seams. * Anti-rotational tongue. * Hardened tongue. * Complete wire and stud size identification. After the insertion of a wire into the terminal's barrel, a deep serrated interior insures a large area of contact which lowers the resistance of a connection. With the mechanical force of the tool, the wire strands cold flow into the serrated interior. This guarantees electrical resistance lower than the wire to which it is applied. This feature also prevents pullout from vibration and mechanical strain. Deep internal serrations can be compared to the effective holding power of a well treaded tire on a wet highway. Sta-Kon's Long Barrel Design (R) If lowering electrical resistance, preventing wire pullout, eliminating a "missed" crimp and an insulator that stays on the barrel during installation 98 are your goals, then you must design a terminal with a long barrel. Most competitive barrel lengths range from 20%50% shorter than Sta-Kon(R) terminals. The results are usually a stream of electrical failure, rework and added expense. This also provides the insulator with additional surface area, holding tight to the barrel. Many competitive insulators come off during crimping due to a limited barrel length. Brazed or Overlapped Seam A long barrel design is of little value unless it is one solid piece. That is why Thomas & Betts brazes the seam on our vinyl insulated Sta-Kon(R) and overlaps the seam on nylon insulated terminals. Many competitive terminals have butted seams. This means increased chances for wirestrand loss, poor resistance, wire pullout and electrical failure. If the installer doesn't position the tool exactly on the correct spot on the barrel, there's likely going to be an improper termination. The butted seam can also fold due to tool-applied pressure piercing the terminals insulation from the inside out. With a brazed or overlapped seam the installer can crimp anywhere along the barrel's surface providing up to 2.5 times the tensile strength of a butted seam terminal, guaranteeing proper electrical flow, void free. Strands enter as a homogeneous group and compact tightly under compression due to fully brazed seam (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 99 Terminals Why Sta-Kon(R) Terminals Are Better - continued Selective Annealing * Deep Internal Serrations. Because of the mechanical strength of copper, an installer can experience fatigue associated with repeated installations. For this reason Thomas & Betts puts our terminals through one more step called selective annealing. This process leaves the barrel soft enough to crimp and form around the wire. However, we "cold form" the tongue during the manufacturing process so it remains strong. This is done so the tongue can withstand repeated bends and bolt tightening strain common in most electrical installations. Many competitors attempt to accomplish similar goals by removing valuable material or using a softer copper which has lower conductivity. This increases electrical resistance as well as the odds for shorting and downtime. Anti-Rotational Tongues * Flat bottom box. * Electro-tin plating. * Center reinforced spring detent for minimum insertion force. * Compound Spring Rails provide positive contact after repeated insertions. This is a unique feature to the Thomas & Betts ring tongue terminal. This design prevents terminal shorting by keeping the terminal secure in the terminal block. The installer can place a greater number of terminals closer together without worry. Proper Identification We identify all terminals with Thomas & Betts initials, T & B. We also indicate wire and stud sizes. These markings are clearly visible on the surface of the tongue, taking any guesswork out of replacing or reordering additional parts. Our superior bright plating also assists in visibility. All Sta-Kon (R) Terminals are Deburred and Degreased To insure a Sta-Kon(R) terminal is properly plated and insulated, all our parts are put through a process which cleans and smooths the terminal of any manufacturing by-products, mainly grease, oils and sharp edges. Many competitive products do not put their product through such rigorous finishing. Platings/Finish Electroplated-Tin is standard. All others require minimum order quantities and are generally not stocked. Alternative platings as follows: Gold, Silver, Tinalloys, Nickel, etc. The following finishes are available on most one-piece Sta-Kon(R) terminals: Finish Suffix Gold Plate GP Nickel Plate NP Plain Finish Silver Plate PF SP Tin Plate TP Spec. MIL-G-45204 Type II, Grade B, C, D, Class O QQ-N-290 Class 2, Grade G None MIL-T-16366 Type I or II, 400 F, 204 C MIL-T-10727 Type I To order add the indicated suffix to the regular catalog number. Underwriters Laboratories Listing Sta-Kon(R) Rings, Fork, and Locking Forks are tested and listed to U.L. 486A, two-way splices to U.L. 486C, disconnects to U.L. 310 and all applicable products to CSA 22.2. 99 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 100 Terminals Sta-Kon(R) Ring, Fork & Locking Fork * Complete line of installing tools engineered to match tool with terminal. * First to gain military approval for pressure connections ... many styles available for military applications. * Sta-Kon(R) products exceed test specification requirements of military, U.L. and CSA. * TEFZEL(R) & Nylon Terminals provided with extra metal sleeve to grip insulation. * Vinyl insulated and bare Sta-Kon(R) terminals feature brazed seam wire barrels which can be crimped at any place on the barrel circumference. Sta-Kon(R) Disconnects * Internal barrel serrations and long barrel provide for maximum tensile strength. * Complete line of installing tools, engineered to match tool with terminal. * Funnel entry insulators allow for easier inserting of wire into barrel. * Color-coded for easy installation. The Shure-Stake(R) Tools are Matched to Terminals ERG-2001 The Shure-Stake(R) mechanism prevents the dies from releasing the terminal until the proper compression has been completed. With this method, an operator achieves a reliable crimp everytime. Thomas & Betts' tooling techniques correctly match tools, wire size and terminal to produce optimum mechanical and electrical performance. Sta-Kon(R) Technical Data Terminals & Splices Insulation Rating U.L. 94 Flammability Nylon Vinyl TEFZEL(R) Disconnects V-2 V-0 V-0 Voltage Temperature 600V 600V 600V 300V 105C 105C 150C 105C The Sta-Kon(R) Terminal Numbering System Distributor Package 100/50 Bulk "O.E.M." Packaged 1000/500 Common to Both Packages * Letter A denotes 22-18 AWG wire range * Letter B denotes 16-14 AWG wire range * Letter C denotes 12-10 AWG wire range * Letter R preceding the above letters indicates the terminal is insulated * No letter R... no insulation ... no exception! Distributor Packaged Part numbers are very descriptive indicating insulation and type, stud size, tongue style and the largest maximum wire that can be put inside. * If the letter R precedes the number the part is nylon insulated - RA18-6 * If the letter R follows the number the part is vinyl insulated - 14RB-8 EXAMPLE: 10RC-8F C - Indicates 12-10 AWG 10RC - Vinyl Insulated 8 - Indicates stud size F - means a fork tongue terminal FL - would indicate locking fork Tefzel(R) is a registered trademark of DuPont. 100 EXAMPLE: 2RA18X 2 - Indicates a 2 way or butt style connector X - means expanded insulation. (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 101 Terminals The Proper Installation Procedure for the Quality Assured Connection The proper installation of terminals, splices and connectors is very important to the efficient performance of an electrical system. The properly installed connector will allow good conductivity through the termination. A poor termination results in a high resistance connection. A poor connector installation may cause damage or failure of an entire system. Certain basic requirements must be met to make a good termination. the conductor. See page 148 for wire strippers. stripped wire indentor terminal rest 1. Before the connector or terminal is installed on the conductor, follow these recommended practices: * Strip the insulation carefully so as to avoid nicking or cutting conductor strands. * Strip the insulation to the proper length so that the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug; the proper strip length can be found on page 166. 2. Thomas & Betts wire strippers will help eliminate these problems by properly gaging and measuring the depth and length requirements for stripping length orient tongue as shown The terminal must be properly installed. Installation Procedure 1. Train the wires to eliminate fanning of strands. 2. Open handles fully. 3. Insert terminal in proper die nest and locate it as shown above. When crimping a butt splice, position in proper die nest with window facing indentor. 4. Close handles slightly to secure terminal. Do not deform terminal. 5. Insert properly stripped wire into terminal. 6. Complete crimp by closing handles. 101 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 102 Terminals (R) (R) Nylon Insulated Ring - Insulation Grip Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 RZ22-2** RZ22-4** RZ22-6** RZ22-8** RZ22-10** 100 100 100 100 100 26-22 26-22 26-22 26-22 26-22 .083 .083 .083 .083 .083 #2 #4 #6 #8 #10 RAX23* RAX43* RAX63* RAX83* RAX103* 1000 1000 1000 1000 1000 26-24 26-24 26-24 26-24 26-24 .125 .125 .125 .125 .125 RA18-4 RA323 RA333 RA18-6 RA853 RA18-8 RA833 RA863 RA18-10 RA873 RA18-14 RA713 RA18-516 RA723 RA18-38 RA733 RA18-12 RA753 100 1000 1000 100 1000 100 1000 1000 100 1000 100 1000 100 1000 100 1000 100 1000 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 RB14-4 RB1323 RB14-6 RB853 RB1333 RB14-8 RB863 RB14-10 RB873 RB14-14 RB713 RB14-516 RB723 RB14-38 RB733 RB14-12 RB753 100 1000 100 1000 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 RC10-6 RC333 RC10-8 RC863 RC10-10 RC363 RC10-14 RC713 RC10-516 RC703 RC10-38 RC733 RC10-12 RC753 50 500 50 500 50 500 50 500 50 500 50 500 50 500 Cat. No. Self-insulated with high dieletric-strength nylon sleeves, these ring terminals are recommended for temperatures up to 105C. An inner bronze insulation grip sleeve lengthens the flexing radius of the conductor and eliminates conductor creep. The nylon jacket is color-coded: Color Code yellow red blue yellow Wire Range 26-22 22-16 18-14 12-10 Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) RZ & RAX stock thickness: .02 RA & RB stock thickness: .03 RC stock thickness: .04 * Not Listed By U.L. CSA ** CSA Listed only U.L. Listed E9809 C B 102 B C M 1 1 1 1 1 .57 .65 .65 .75 .75 .14 .21 .21 .25 .25 .13 .20 .20 .23 .23 .49 .54 .54 .62 .62 #2 #4 #6 #8 #10 3 3 3 3 3 .66 .74 .84 .84 .84 .14 .20 .25 .25 .25 .14 .19 .22 .22 .24 .59 .64 .72 .72 .72 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 #4 #4 #6 #6 #6 #8 #8 #8 #10 #10 b" b" j" j" c" c" d" d" 2 2 2 2 2 3 3 3 2 2 3 3 3 3 3 3 3 3 .70 .70 .70 .83 .83 .83 .83 .83 .86 .86 1.07 1.07 1.07 1.07 1.17 1.17 1.27 1.27 .23 .23 .23 .26 .26 .26 .26 .26 .31 .31 .46 .46 .46 .46 .53 .53 .72 .72 .14 .14 .14 .25 .25 .25 .25 .25 .25 .25 .31 .31 .31 .31 .35 .35 .50 .50 .59 .59 .59 .71 .71 .71 .71 .71 .71 .71 .84 .84 .84 .84 .87 .87 .92 .92 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 #4 #4 #6 #6 #6 #8 #8 #10 #10 b" b" j" j" c" c" d" d" 212 212 3 3 3 3 3 312 312 312 312 312 312 312 312 4 4 .72 .72 .89 .89 .74 .89 .89 .89 .89 1.08 1.08 1.08 1.08 1.17 1.17 1.25 1.25 .26 .26 .31 .31 .26 .31 .31 .31 .31 .47 .47 .47 .47 .53 .53 .72 .72 .14 .14 .25 .25 .14 .25 .25 .25 .25 .31 .31 .31 .31 .35 .35 .50 .50 .59 .59 .71 .71 .59 .71 .71 .71 .71 .81 .81 .84 .84 .87 .87 .90 .90 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 #6 #6 #8 #8 #10 #10 b" b" j" j" c" c" d" d" 3 3 5 5 5 5 6 6 6 6 6 6 6 6 1.00 1.00 1.00 1.00 1.00 1.00 1.12 1.12 1.21 1.21 1.27 1.27 1.37 1.37 .37 .37 .37 .37 .37 .37 .53 .53 .53 .53 .59 .59 .72 .72 .27 .27 .27 .27 .27 .27 .32 .32 .31 .31 .35 .35 .52 .52 .81 .81 .81 .81 .81 .81 .86 .86 .94 .94 .98 .98 1.02 1.02 Installing tools: WT2000, WT112M, WT145C, ERG-2001, ERG-2003, WT145A Installing tool: WT1452 (RZ series only) M A Dimensions A (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 103 Terminals (R) (R) Nylon Insulated Ring - Expanded Insulation Grip Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 RB14-4X RB1324 RB14-6X RB854 RB14-8X RB864 RB14-10X RB874 RB14-14X RB714 RB14-516X RB724 RB14-38X RB734 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 .190 .190 .190 .190 .190 .190 .190 .190 .190 .190 .190 .190 .190 .190 #4 #4 #6 #6 #8 #8 #10 #10 b" b" j" j" c" c" RC10-6X RC334 RC10-8X RC864 RC10-10X RC364 RC10-14X RC714 RC10-516X RC704 RC10-38X RC734 RC10-12X 50 500 50 500 50 500 50 500 50 500 50 500 50 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 #6 #6 #8 #8 #10 #10 b" b" j" j" c" c" d" Cat. No. Catalog numbers with the suffix X indicate an expanded insulation grip. This means a wider wire entry to accommodate heavy wall insulation. Ring terminals won't fall free even if the mounting screw loosens. RB stock thickness: .03 RC stock thickness: .04 Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Dimensions A B C M 4 4 4 4 5 5 5 5 6 6 6 6 6 6 .80 .80 .95 .95 .95 .95 .95 .95 1.16 1.16 1.16 1.16 1.25 1.25 .26 .26 .31 .31 .31 .31 .31 .31 .47 .47 .47 .47 .53 .53 .14 .14 .25 .25 .25 .25 .25 .25 .31 .31 .31 .31 .42 .42 .67 .67 .79 .79 .79 .79 .79 .79 .92 .92 .92 .92 .95 .95 5 5 5 5 5 5 6 6 6 6 6 6 6 1.10 1.10 1.10 1.10 1.10 1.10 1.22 1.22 1.32 1.32 1.38 1.38 1.48 .37 .37 .37 .37 .37 .37 .53 .53 .53 .53 .59 .59 .72 .27 .27 .27 .27 .27 .27 .32 .32 .31 .31 .48 .48 .52 .91 .91 .91 .91 .91 .91 .96 .96 1.05 1.05 1.09 1.09 1.13 U.L. Listed E9809 Installing tools: WT2000, WT112M, WT145C, ERG-2001, ERG-2003, WT145A M C B A 103 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 104 Terminals (R) (R) Heat Shrinkable Ring Terminals - Expanded Insulation Support Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 RAS18-6X RAS18-8X RAS18-10X 100 100 100 22-18 22-18 22-18 .170 .170 .170 #6 #8 #10 RBS14-6X RBS14-8X RBS14-10X 100 100 100 16-14 16-14 16-14 .200 .200 .200 RCS10-6X RCS10-8X RCS10-10X RCS10-14X 50 50 50 50 12-10 12-10 12-10 12-10 .250 .250 .250 .250 Cat. No. These ring terminals are self-insulated with heat shrinkable polyolefin and internally coated sealant. Upon completed installation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion, and environmental exposure. RAS & RBS stock thickness: .03 RCS stock thickness: .04 U.L. Listed E9809 Installing tool: WT1255 Note: Not available on Mylar Tape. M C B A 104 Dimensions A B C M 2 3 2 1.23 1.26 1.26 .25 .31 .31 .27 .27 .27 1.10 1.10 1.10 #6 #8 #10 3 3 312 1.23 1.23 1.26 .25 .25 .31 .27 .27 .27 1.10 1.10 1.10 #6 #8 #10 b" 3 5 5 6 1.34 1.34 1.34 1.34 .31 .37 .37 .49 .27 .27 .27 .32 1.15 1.15 1.15 1.15 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 105 Terminals (R) (R) Nylon Insulated Ring Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 RD167 RD8-10 RD367 RD8-14 RD717 RD8-516 RD727 RD8-38 RD737 RD8-12 RD757* 200 25 200 25 200 25 200 25 200 25 200 8 8 8 8 8 8 8 8 8 8 8 .340 .340 .340 .340 .340 .340 .340 .340 .340 .310 .310 #8 #10 #10 b" b" j" j" c" c" d" d" RD10161 RD10361 RD10711 RD10721 RD10731 200 200 200 200 200 8AN 8AN 8AN 8AN 8AN .270 .270 .270 .270 .270 RE6-10 RE267 RE6-14 RE717 RE6-516 RE727 RE6-38 RE737 RE6-12 RE757* 20 200 20 200 20 200 20 200 20 200 6 6 6 6 6 6 6 6 6 6 RE10261 RE10711 RE10721 RE10731 200 200 200 200 RF4-10 RF267 RF4-14 RF717 RF4-516 RF727 RF4-38 RF737 RF757* Cat. No. RD, RE, RF stock thickness: .04 RG stock thickness: .05* *Brazed Seam, Lolly-Pop Style Tongue. Dimensions A B C M 12 12 12 12 12 12 12 12 12 12 12 1.48 1.48 1.48 1.54 1.54 1.63 1.63 1.63 1.63 1.79 1.79 .42 .42 .42 .46 .46 .57 .57 .57 .57 .82 .82 .28 .28 .28 .36 .36 .36 .36 .36 .36 .55 .55 1.29 1.29 1.29 1.32 1.32 1.35 1.35 1.35 1.35 1.39 1.39 #8 #10 b" j" c" 12 12 12 12 12 1.40 1.40 1.45 1.53 1.53 .41 .41 .45 .56 .56 .24 .24 .34 .34 .34 1.20 1.20 1.22 1.25 1.25 .420 .420 .420 .420 .420 .420 .420 .420 .395 .395 #10 #10 b" b" j" j" c" c" d" d" 16 16 16 16 16 16 16 16 16 16 1.65 1.65 1.65 1.65 1.76 1.76 1.76 1.76 1.83 1.83 .49 .49 .49 .49 .61 .61 .61 .61 .82 .82 .28 .28 .28 .28 .34 .34 .34 .34 .55 .55 1.40 1.40 1.40 1.40 1.47 1.47 1.47 1.47 1.43 1.43 6AN 6AN 6AN 6AN .315 .315 .315 .315 #10 b" j" c" 16 16 16 16 1.55 1.55 1.70 1.70 .49 .49 .60 .60 .24 .27 .34 .34 1.31 1.31 1.40 1.40 15 100 15 100 15 100 15 100 100 4 4 4 4 4 4 4 4 4 .510 .510 .510 .510 .510 .510 .510 .510 .500 #10 #10 b" b" j" j" c" c" d" 21 21 21 21 21 21 23 23 23 1.76 1.76 1.76 1.76 1.84 1.84 1.84 1.84 1.90 .56 .56 .56 .56 .62 .62 .62 .62 .82 .36 .36 .36 .36 .35 .35 .35 .35 .55 1.49 1.49 1.49 1.49 1.53 1.53 1.53 1.53 1.49 RF10261 RF10711 RF10721 RF10731 100 100 100 100 4AN 4AN 4AN 4AN .380 .380 .380 .380 #10 b" j" c" 26 26 26 26 1.78 1.78 1.80 1.80 .55 .55 .62 .62 .30 .30 .34 .34 1.51 1.51 1.49 1.49 RG2-10 RG267 RG2-14 RG717 RG2-516 RG727 RG2-38 RG737 RG2-12 RG757 10 50 10 50 10 50 10 50 10 50 2 2 2 2 2 2 2 2 2 2 .588 .588 .588 .588 .588 .588 .588 .588 .588 .588 #10 #10 b" b" j" j" c" c" d" d" 42 42 42 42 42 42 42 42 42 42 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.35 2.35 .69 .69 .69 .69 .69 .69 .69 .69 .80 .80 .40 .40 .40 .40 .40 .40 .40 .40 .49 .49 1.83 1.83 1.83 1.83 1.83 1.83 1.83 1.83 1.93 1.93 RG9711 RG9731 RG9751 50 50 100 1AN 1AN 1AN 453 .453 .453 b" c" d" 48 48 48 2.07 2.07 2.26 .69 .69 .80 .40 .40 .49 1.74 1.74 1.84 AN - Aircraft Wire. U.L. Listed E9809. Installing tools: TBM6/TBM6S, ERG-2007, (RD & RE Except Brazed Seam) Note: Not available on Mylar Tape. M C B A 105 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 106 Terminals (R) (R) Nylon Insulated Ring - continued Stock Thickness: RH = .05 RJ = .06 RK = .06 RL = .07 RM = .07 Cat. No. Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 A RH9711 RH9731 RH9751 100 50 100 1AN 1AN 1AN .500 .500 .500 b" c" d" 54 54 54 RJ9711 RJ9731 RJ9751 50 25 100 1/0AN 1/0AN 1/0AN .550 .550 .550 b" c" d" RH717 RH727 RH737 RH757 50 50 50 100 1/0 1/0 1/0 1/0 .629 .629 .629 .629 RK9731 RK9751 25 25 2/0AN 2/0AN RJ717 RJ727 RJ737 RJ757 50 50 50 50 RL9731 RL9751 B C M 2.14 2.14 2.34 .77 .77 .77 .44 .44 .54 1.81 1.81 1.90 80 80 80 2.35 2.35 2.49 .83 .83 .89 .46 .46 .55 1.97 1.97 2.04 b" j" c" d" 80 80 80 80 2.14 2.14 2.14 2.34 .77 .77 .77 .77 .43 .43 .43 .54 1.81 1.81 1.81 1.90 .610 .610 c" d" 70 70 2.52 2.60 .93 .93 .55 .55 2.14 2.15 2/0 2/0 2/0 2/0 .675 .675 .675 .675 b" j" c" d" 80 80 80 80 2.34 2.34 2.34 2.48 .83 .83 .83 .89 .46 .46 .46 .54 1.96 1.96 1.96 2.03 25 100 3/0AN 3/0AN .680 .680 c" d" 120 120 2.83 2.83 1.04 1.04 .57 .57 2.36 2.36 RK717 RK727 RK737 25 25 25 3/0 3/0 3/0 .765 .765 .765 b" j" c" 84 84 84 2.60 2.60 2.60 .93 .93 .93 .54 .54 .54 2.21 2.21 2.21 RM9731 RM9751 100 20 4/0AN 4/0AN .750 .750 c" d" 160 160 3.00 3.00 1.13 1.13 .66 .66 2.51 2.51 RL737 RL757 25 100 4/0 4/0 .785 .785 c" d" 130 130 2.83 2.83 1.04 1.04 .57 .57 2.35 2.35 RM737 RM747 RM757 25 25 25 250MCM 250MCM 250MCM .868 .868 .868 c" k" d" 130 130 130 3.00 3.00 3.00 1.13 1.13 1.13 .65 .65 .65 2.51 2.51 2.51 AN - Aircraft Wire U.L. Listed E9809 Installing tools: TBM6/TBM6S, ERG-2007, (RD & RE Except Brazed Seam) Note: Not available on Mylar Tape. M C B A 106 Dimensions (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 107 Terminals (R) (R) Vinyl Insulated Ring - Insulation Grip Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 18RA-4 RA77 18RA-6 RA857 18RA-8 RA867 18RA-10 RA877 18RA-14 RA717 18RA-516 RA727 18RA-38 RA737 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 #4 #4 #6 #6 #8 #8 #10 #10 b" b" j" j" c" c" 14RB-4 RB1327 14RB-6 RB857 14RB-8 RB867 14RB-10 RB877 14RB-14 RB717 14RB-516 RB727 14RB-38 RB737 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 10RC-6 RC337 10RC-8 RC777 10RC-10 RC367 10RC-14 RC717 10RC-516 RC707 10RC-38 RC737 50 500 50 500 50 500 50 500 50 500 50 500 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 Cat. No. These ring terminals are self-insulated with a PVC insulation sleeve of extra length to give protection and relieve bending stress at wire's flex point. Brazed seam barrel is serrated to obtain high pull-out value. Terminal is made of high conductivity electrolytic copper, electro-tin plated. Insulation material is color-coded: Color Code red blue yellow Stock Thickness: RA & RB = RC = Wire Range 22-16 18-14 12-10 .03 .04 Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Dimensions A B C M 3 3 3 3 3 3 3 3 4 4 4 4 4 4 .97 .97 .94 .94 .97 .97 .97 .97 1.13 1.13 1.13 1.13 1.24 1.24 .31 .31 .25 .25 .31 .31 .31 .31 .50 .50 .50 .50 .54 .54 .27 .27 .27 .27 .27 .27 .27 .27 .37 .37 .37 .37 .37 .37 .81 .81 .81 .81 .81 .81 .81 .81 .88 .88 .88 .88 .91 .91 #4 #4 #6 #6 #8 #8 #10 #10 b" b" j" j" c" c" 3 3 3 3 3 3 3 3 4 4 4 4 4 4 .94 .94 .97 .97 .97 .97 .97 .97 1.14 1.14 1.15 1.15 1.16 1.16 .25 .25 .31 .31 .31 .31 .31 .31 .50 .50 .50 .50 .54 .54 .27 .27 .27 .27 .27 .27 .27 .27 .38 .38 .38 .38 .38 .38 .81 .81 .81 .81 .81 .81 .81 .81 .89 .89 .89 .89 .91 .91 #6 #6 #8 #8 #10 #10 b" b" j" j" c" c" 5 5 5 5 5 5 6 6 6 6 6 6 1.06 1.06 1.06 1.06 1.06 1.06 1.16 1.16 1.17 1.17 1.29 1.29 .31 .31 .31 .31 .31 .31 .50 .50 .50 .50 .59 .59 .27 .27 .27 .27 .27 .27 .27 .27 .37 .37 .44 .44 .90 .90 .90 .90 .90 .90 .90 .90 .92 .92 .99 .99 U.L. Listed E9809 Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003 M C B A 107 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 108 Terminals (R) (R) Vinyl Insulated Ring - Expanded Insulation Support Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 18RA-6X 18RA-8X RA867-170 18RA-10X RA877-170 18RA-14X RA727-170 100 100 1000 100 1000 100 1000 22-16 22-16 22-16 22-16 22-16 22-16 22-16 .170 .170 .170 .170 .170 .170 .170 #6 #8 #8 #10 #10 b" j" 14RB-4X 14RB-6X RB857-200 14RB-8X RB867-200 14RB-10X RB877-200 14RB-14X RB717-200 14RB-516X 14RB-38X 100 100 1000 100 1000 100 1000 100 1000 100 100 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 .200 .200 .200 .200 .200 .200 .200 .200 .200 .200 .200 10RC-6X RC337-250 10RC-8X RC777-250 10RC-10X RC367-250 10RC-14X RC717-250 10RC-516X 10RC-38X RC737-250 50 500 50 500 50 500 50 500 50 50 500 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 Cat. No. Catalog numbers with the suffix X indicate an expanded insulation support. This means a wider wire entry to accommodate heavy wall insulation. Ring terminals won't fall free even if the mounting screw loosens. Stock Thickness: RA & RB = 03 RC = .04 Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161- 162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) B C M 3 3 3 3 3 4 4 .97 .97 .97 .97 .97 1.13 1.13 .31 .31 .31 .31 .31 .50 .50 .27 .27 .27 .27 .27 .37 .37 .81 .81 .81 .81 .81 .88 .88 #4 #6 #6 #8 #8 #10 #10 b" b" j" c" 3 3 3 3 3 3 3 4 4 4 4 .94 .97 .97 .97 .97 .97 .97 1.14 1.14 1.15 1.16 .25 .31 .31 .31 .31 .31 .31 .50 .50 .50 .54 .27 .27 .27 .27 .27 .27 .27 .38 .38 .38 .35 .81 .81 .81 .81 .81 .81 .81 .89 .89 .89 .91 #6 #6 #8 #8 #10 #10 b" b" j" c" c" 5 5 5 5 5 5 6 6 6 6 6 1.06 1.06 1.06 1.06 1.06 1.06 1.16 1.16 1.17 1.29 1.29 .31 .31 .31 .31 .31 .31 .50 .50 .50 .59 .59 .27 .27 .27 .27 .27 .27 .27 .27 .37 .44 .44 .90 .90 .90 .90 .90 .90 .90 .90 .92 .99 .99 U.L. Listed E9809 Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003 M C B A 108 Dimensions A (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 109 Terminals (R) (R) Vinyl Insulated Ring Max. Ins. Dia. Wire Range A B C M Series RDV - Aircraft Wire AN RDV10161 #8 RDV10361 #10 RDV10711 b" RDV10721 j" RDV10731 c" .270 .270 .270 .270 .270 8 8 8 8 8 1.40 1.40 1.45 1.53 1.53 .41 .41 .45 .56 .56 .24 .24 .27 .34 .34 1.20 1.20 1.22 1.25 1.25 Code Wire AWG RDV167 RDV367 RDV717 RDV727 RDV737 RDV757* .340 .340 .340 .340 .340 .310 8 8 8 8 8 8 1.48 1.48 1.54 1.63 1.63 1.79 .42 .42 .46 .57 .57 .82 .28 .28 .36 .36 .36 .55 1.29 1.29 1.32 1.35 1.35 1.39 Series REV - Aircraft Wire AN REV10261 #10 REV10711 b" REV10721 j" REV10731 c" .315 .315 .315 .315 6 6 6 6 1.55 1.55 1.70 1.70 .45 .49 .60 .60 .24 .27 .34 .34 1.31 1.31 1.40 1.40 Code Wire AWG REV267 REV717 REV727 REV737 REV757* .420 .420 .420 .420 .395 6 6 6 6 6 1.65 1.65 1.76 1.76 1.83 .45 .49 .61 .61 .82 .28 .28 .34 .34 .55 1.40 1.40 1.47 1.47 1.43 Cat. No. Stock Thickness: .04 Stud Size #8 #10 b" j" c" d" #10 b" j" c" d" Dimensions Note: Not available on Mylar Tape. Installing tool: ERG-2007 (RD & RE Except Brazed Seam), TBN6/65 *Brazed Seam, Lolly-Pop Style Tongue M C B A 109 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 110 Terminals (R) (R) Non-Insulated Ring Cat. No. These non-insulated ring terminals are made of electrolytic copper for high conductivity. They can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire). Serrated barrel increases grip on wire. Wire range identification is stamped on the tongue of each terminal. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and applicaton dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Stock Thickness: A & B = .03 BC = .05 C = .04 Wt./Lbs. Per 1000 Pkg. Qty. Wire Range Bolt Hole A18-4 A18-6 A85 A18-8 A86 A18-10 A87 A18-14 A71 A18-516 A72 A18-38 A73 A18-12 A75 100 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 #4 #6 #6 #8 #8 #10 #10 b" b" j" j" c" c" d" d" 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 B14-4 B132 B14-6 B133 B14-8 B86 B14-10 B87 B14-14 B71 B14-516 B72 B14-38 B73 B14-12 B75TB B85 B134 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 1000 1000 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 #4 #4 #6 #6 #8 #8 #10 #10 b" b" j" j" c" c" d" d" #6 #8 BC14-6 BC85 BC14-8 BC86 BC14-10 BC87 BC14-14 BC71 BC14-516 BC72 BC14-38 BC79 BC14-12 BC75 50 500 50 500 50 500 50 500 50 500 50 500 50 500 heavy duty 16-14 use C tooling heavy duty 16-14 use C tooling heavy duty 16-14 use C tooling heavy duty 16-14 use C tooling heavy duty 16-14 use C tooling heavy duty 16-14 use C tooling heavy duty 16-14 use C tooling C10-6-SK C33 C10-8-SK C77 C10-10 C26 C36 C10-14 C71 C10-516 C70 C72 C10-38 C73 C10-12 C75 50 500 50 500 50 500 500 50 500 50 500 500 50 500 50 500 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 B C M .75 .72 .72 .75 .75 .75 .75 .92 .92 .92 .92 .99 .99 1.06 1.06 .31 .25 .25 .31 .31 .31 .31 .50 .50 .50 .50 .54 .54 .72 .72 .27 .27 .27 .27 .27 .27 .27 .37 .37 .37 .37 .35 .35 .38 .38 .59 .59 .59 .59 .59 .59 .59 .67 .67 .67 .67 .67 .67 .70 .70 2 2 2 2 3 3 3 3 6 6 6 6 6 6 6 6 6 6 .72 .72 .75 .75 .75 .75 .75 .75 .93 .93 .93 .93 .96 .96 1.06 1.06 .75 .72 .25 .25 .31 .31 .31 .31 .31 .31 .50 .50 .50 .50 .54 .54 .72 .72 .31 .25 .27 .27 .27 .27 .27 .27 .27 .27 .38 .38 .38 .38 .35 .35 .38 .38 .27 .27 .59 .59 .59 .59 .59 .59 .59 .59 .68 .68 .68 .68 .68 .68 .70 .70 .59 .59 #6 #6 #8 #8 #10 #10 b" b" j" j" c" c" d" d" 4 4 4 4 5 5 5 5 6 6 6 6 6 6 .81 .81 .87 .87 .87 .87 .93 .93 1.04 1.04 1.09 1.09 1.32 1.32 .25 .25 .39 .39 .39 .39 .51 .51 .54 .54 .63 .63 .76 .76 .29 .29 .29 .29 .29 .29 .29 .29 .38 .38 .38 .38 .54 .54 .68 .68 .68 .68 .68 .68 .68 .68 .77 .77 .77 .77 .94 .94 #6 #6 #8 #8 #10 #10 #10 b" b" j" j" j" c" c" d" d" 4 4 5 5 5 5 7 7 7 8 8 7 7 7 7 7 .82 .82 .82 .82 .85 .85 .82 .91 .91 .98 .98 1.10 1.10 1.10 1.21 1.21 .31 .31 .31 .31 .38 .38 .31 .50 .50 .50 .50 .59 .59 .59 .72 .72 .27 .27 .27 .27 .27 .27 .27 .27 .27 .38 .38 .45 .45 .45 .38 .38 .66 .66 .66 .66 .66 .66 .66 .66 .66 .73 .73 .80 .80 .80 .84 .84 U.L. Listed E9809 Installing tools: WT111M, WT112M, WT110M, ERG-2002, ERG-2005, WT2000 M C B A 110 Dimensions A (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 111 Terminals (R) (R) Non-Insulated Ring - Brazed Seam Pkg. Qty. Wire Range Bolt Hole Wt./Lbs. Per 1000 A B C M D8-10 D36* D8-14-SK D71* D8-516 D72* D8-38 D73* D8-12 D75* 25 200 25 200 25 200 25 200 25 200 8 8 8 8 8 8 8 8 8 8 #10 #10 b" b" j" j" c" c" d" d" 16 16 14 14 16 16 14 14 14 14 1.13 1.13 1.13 1.13 1.32 1.32 1.32 1.32 1.49 1.49 .48 .48 .48 .48 .59 .59 .59 .59 .82 .82 .36 .36 .36 .36 .49 .49 .49 .49 .55 .55 .90 .90 .90 .90 1.03 1.03 1.03 1.03 1.09 1.09 E6-10 E26* E6-14 E71* E6-516 E72* E6-38 E73* E6-12 E75* 20 200 20 200 20 200 20 200 20 200 6 6 6 6 6 6 6 6 6 6 #10 #10 b" b" j" j" c" c" d" d" 17 17 20 20 20 20 20 20 20 20 1.13 1.13 1.13 1.13 1.32 1.32 1.32 1.32 1.49 1.49 .48 .48 .48 .48 .60 .60 .60 .60 .82 .82 .36 .36 .36 .36 .49 .49 .49 .49 .55 .55 .90 .90 .90 .90 1.03 1.03 1.03 1.03 1.08 1.08 F4-10 F26* F4-14 F71* F4-516 F72* F4-38 F73* F4-12 F75* 20 200 20 200 20 200 20 200 20 200 4 4 4 4 4 4 4 4 4 4 #10 #10 b" b" j" j" c" c" d" d" 24 24 25 25 25 25 25 25 25 25 1.16 1.16 1.16 1.16 1.35 1.35 1.35 1.35 1.52 1.52 .48 .48 .48 .48 .60 .60 .60 .60 .82 .82 .36 .36 .36 .36 .49 .49 .49 .49 .55 .55 .93 .93 .93 .93 1.06 1.06 1.06 1.06 1.11 1.11 Cat. No. These non-insulated ring terminals are made of electrolytic copper for high conductivity. They can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire). Serrated barrel increases grip on wire. Wire range identification is stamped on the tongue of each terminal. Stock Thickness: D & E = .06 F = .07 D10, E10, F10 = .04 D975 & F975 = .04 Dimensions Installing tools: ERG-2005 (D Series only), WT115A D, E, F and G, TBM6/TBM6S, WT3185 Installing dies: 11802 INDENTOR (D-E-F-G), D-11803-NEST, E-11805-NEST, F-11806-NEST (all ordered separately) Not available on Mylar Tape. * Brazed seam, lolly-pop style torque M C B A 111 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 112 Terminals (R) (R) Non-Insulated Ring - Tubular Pkg. Qty. Wire Range Bolt Hole Wt./Lbs. Per 1000 A B C M D10161 D10361 D10711 D10721 D10731 D975* 200 200 200 200 200 200 8 8 8 8 8 8 #8 #10 b" j" c" d" 12 12 12 12 12 12 1.15 1.15 1.20 1.28 1.28 1.46 .41 .41 .45 .56 .56 .83 .28 .28 .36 .36 .36 .49 .95 .95 .97 1.00 1.00 1.06 E10261 E10711 E10721 E10731 200 200 200 200 6 6 6 6 #10 b" j" c" 14 14 14 14 1.26 1.26 1.38 1.38 .49 .49 .60 .60 .24 .27 .34 .34 1.02 .99 1.04 1.04 F10261 F10711 F10721 F10731 F975* 100 100 100 100 200 4 4 4 4 4 #10 b" j" c" d" 20 20 20 20 20 1.37 1.37 1.42 1.42 1.49 .55 .55 .62 .62 .83 .30 .30 .34 .34 .45 1.07 1.07 1.08 1.08 1.10 Cat. No. These non-insulated ring terminals are made of electrolytic copper for high conductivity. They can be installed with crimping tools having a single indentor or double indentor (re commended for solid wire). Serrated barrel increases grip on wire. Wire range identification is stamped on the tongue of each terminal. Stock Thickness: G & H = .05 J & K = .06 L & M = .07 M C B A 112 Dimensions G2-14 G2-516 G2-38 G2-12 G926 G971 G972 G973 G975 10 10 10 10 100 100 100 100 100 2 2 2 2 2 2 2 2 2 b" j" c" d" #10 b" j" c" d" 50 50 50 50 40 40 40 40 40 1.59 1.59 1.59 1.79 1.59 1.59 1.59 1.59 1.79 .69 .69 .69 .80 .69 .69 .69 .69 .80 .40 .40 .40 .49 .40 .40 .40 .40 .49 1.26 1.26 1.26 1.36 1.26 1.26 1.26 1.26 1.36 H971 H972 H973 H975 H10-14 100 100 100 100 10 1AN-1/0 1AN-1/0 1AN-1/0 1AN-1/0 1/0 b" j" c" d" b" 50 50 50 50 50 1.65 1.65 1.65 1.85 1.65 .77 .77 .77 .77 .77 .43 .43 .43 .54 .43 1.32 1.32 1.32 1.41 1.32 J971 J972 J973 J974 J975 J20-38 50 50 50 50 50 10 1/0AN-2/0 1/0AN-2/0 1/0AN-2/0 1/0AN-2/0 1/0AN-2/0 2/0 b" j" c" k" d" c" 60 60 60 60 60 70 1.94 1.94 1.99 1.99 1.99 1.84 .84 .84 .84 .89 .89 .83 .48 .48 .53 .51 .51 .46 1.53 1.53 1.58 1.56 1.56 1.46 K971 K972 K973 K974 K975 K30-38 50 50 50 50 50 5 2/0AN-3/0 2/0AN-3/0 2/0AN-3/0 2/0AN-3/0 2/0AN-3/0 3/0 b" j" c" k" d" c" 76 76 76 76 76 82 2.08 2.08 2.08 2.08 2.08 2.08 .93 .93 .93 .93 .93 .93 .54 .54 .54 .54 .54 .54 1.69 1.69 1.69 1.70 1.70 1.69 L973 L974 L975 L40-38 50 50 50 5 3/0AN-4/0 3/0AN-4/0 3/0AN-4/0 4/0 c" k" d" c" 92 92 92 100 2.25 2.25 2.25 2.25 1.04 1.04 1.04 1.04 .57 .57 .57 .57 1.77 1.77 1.77 1.77 M972 M973 M974 M975 M250-38 50 50 50 50 5 4/0AN-250MCM 4/0AN-250MCM 4/0AN-250MCM 4/0AN-250MCM 250MCM j" c" k" d" c" 112 112 112 112 135 2.28 2.40 2.40 2.40 2.40 1.12 1.12 1.12 1.12 1.12 .62 .65 .65 .65 .65 1.90 1.91 1.91 1.91 1.91 AN - Aircraft Wire Installing tools: TBM6/TBM6S, WT3185 (G, H, J Series only) Note: Not available on Mylar Tape. * Brazed seam, lolly-pop style torque (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 113 Terminals (R) (R) Nylon #16-14 AWG - Heavy Duty Cat. No. Stud Size Marked In This Area B RBC14-6 RBC853 RBC14-8 RBC863 RBC14-10 RBC873 RBC14-14 RBC713 RBC14-516 RBC723 RBC14-38 RBC793 RBC14-12 RBC753 Pkg. Qty. Wire Range Max. Ins. Bolt Hole 50 500 50 500 50 500 50 500 50 500 50 500 50 500 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 #6 #6 #8 #8 #10 #10 b b j j c c d d Wt./Lbs. Per 1000 - - - - - - - Dimensions A B C M .98 .98 1.04 1.04 1.04 1.04 1.10 1.10 1.21 1.21 1.26 1.26 1.49 1.49 .25 .25 .39 .39 .39 .39 .51 .51 .54 .54 .63 .63 .76 .76 .29 .29 .29 .29 .29 .29 .29 .29 .38 .38 .38 .38 .54 .54 .85 .85 .85 .85 .85 .85 .85 .85 .94 .94 .94 .94 1.11 1.11 ERG-2001, WT2000, WT145C, and power tools as recommended crimp in the 12-10 nest (yellow) C M A Vinyl #16-14 AWG - Heavy Duty Nylon or Vinyl Insulated Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Material: Finish: Wire Range: Color Code: copper .050 thk. electro tin-plate #16-14 green vinyl or nylon insulator Cat. No. 14RBC-6 RBC857 14RBC-8 RBC867 14RBC-10 RBC877 14RBC-14 RBC717 14RBC-516 RBC727 14RBC-38 RBC797 14RBC-12 RBC757 Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 A B C M 50 500 50 500 50 500 50 500 50 500 50 500 50 500 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 #6 #6 #8 #8 #10 #10 b" b" j" j" c" c" d" d" 5 5 5 5 5 5 6 6 6 6 6 6 6 6 1.06 1.06 1.13 1.13 1.13 1.13 1.19 1.19 1.29 1.29 1.34 1.34 1.57 1.57 .25 .25 .39 .39 .39 .39 .51 .51 .54 .54 .63 .63 .76 .76 .29 .29 .29 .29 .29 .29 .29 .29 .38 .38 .38 .38 .54 .54 .93 .93 .93 .93 .93 .93 .93 .93 1.03 1.03 1.03 1.03 1.19 1.19 Dimensions Non-Insulated #16-14 AWG - Heavy Duty Stud Size Marked In This Area B C M A Non-Insulated Cat. No. BC14-6 BC85 BC14-8 BC86 BC14-10 BC87 BC14-14 BC71 BC14-516 BC72 BC14-38 BC79 BC14-12 BC75 Pkg. Qty. Wire Range Max. Ins. Bolt Hole 100 500 100 500 100 500 100 500 100 500 100 500 100 500 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling 16-14 heavy duty use RC tooling - #6 #6 #8 #8 #10 #10 b b" j j" c c" d d" - - - - - - Wt./Lbs. Per 1000 - - - - - - - Dimensions A B C M .81 .81 .87 .87 .87 .87 .93 .93 1.04 1.04 1.09 1.09 1.32 1.32 .25 .25 .39 .39 .39 .39 .51 .51 .54 .54 .63 .63 .76 .76 .29 .29 .29 .29 .29 .29 .29 .29 .38 .38 .38 .38 .54 .54 .68 .68 .68 .68 .68 .68 .68 .68 .77 .77 .77 .77 .94 .94 ERG-2002, WT111M, WT2000, and power tools as recommended, crimp in the 12-10 nest 113 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 114 Terminals High Temperature Non-Insulated Ring - 1200F Max. Terminals for nichrome wire NW Series Pkg. Qty. Wire Range Bolt Hole Wt./Lbs. Per 1000 A B C M NW21 NW22 NW23 NW18-10 NW52 1000 1000 1000 100 1000 24-22 24-22 24-22 20-18 20-18 #6 #8 #10 #10 #8 1.5 1.5 1.5 2.5 2.5 .59 .59 .59 .63 .63 .31 .31 .31 .31 .31 .28 .28 .28 .28 .28 .44 .44 .44 .38 .38 NW81 NW14-8 NW14-10 NW83 NW14-12 NW84 1000 100 100 1000 100 1000 16-14 16-14 16-14 16-14 16-14 16-14 #6 #8 #10 #10 #12* #12* 2.5 2.5 2.5 2.5 2.5 2.5 .66 .66 .66 .66 .66 .66 .31 .31 .31 .28 .28 .28 .51 .51 .51 .31 .28 .51 NW10-8 NW10-10 NW10-12 50 50 50 12-10 12-10 12-10 #8 #10 #12* 3 3 3 .66 .66 .66 .31 .31 .31 .28 .28 .28 .51 .51 .51 Cat. No. For easily installed, permanent terminations of solid, round, or stranded nichrome wires as used in toasters, irons, heaters, etc. High temperature non-insulated ring terminals and splices are designed for use with solid or stranded resistance wires as used in appliances such as toasters, irons, and heaters. Stock Thickness: 24-22 ga. = .032 20-18 ga. = .032 16-14 ga. = .040 12-10 ga. = .040 * #12 stud is approximate 14" stud. Installing tool: WT1377 Note: Not available on Mylar Tape. M C B A 114 Dimensions (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 115 Terminals (R) (R) Tefzel(R) Insulated Ring - Insulation Grip Cat. No. Stock Thickness: RAT & RBT = .03 RCT = .04 Max. Ins. Dia. Stud Size Pkg Wire Range Dimensions A B C Series RAT - For U.L. 94V-O Flammability Rating/High Temperature and Chemical Resistance. RAT853 1000 #6 .140 22-18 .81 .25 .25 RAT18-6 100 #6 .140 22-18 .81 .25 .25 RAT863 1000 #8 .140 22-18 .84 .31 .25 RAT18-8 100 #8 .140 22-18 .84 .31 .25 RAT873 1000 #10 .140 22-18 .84 .31 .25 RAT18-10 100 #10 .140 22-18 .84 .31 .25 RAT713 1000 1/4" .140 22-18 1.07 .46 .31 RAT18-14 100 1/4" .140 22-18 1.07 .46 .31 Package Quantities: RAT & RBT = 1000 pcs. RCT = 500 pcs. M .69 .69 .69 .69 .69 .69 .84 .84 Series RBT RBT853 RBT14-6 Most standard bulk catalog numbers can be put RBT863 RBT14-8 on Mylar Tape for reel fed applications (i.e. RBT873 12050 tool and application dies). RBT14-10 See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. RBT713 (Bulk number 1000 and 500 packages.) RBT14-14 1000 100 1000 1000 1000 100 1000 100 #6 #6 #8 #6 #10 #10 1/4" 1/4" .170 .170 .170 .170 .170 .170 .170 .170 16-14 16-14 16-14 16-14 16-14 16-14 16-14 16-14 .84 .84 .84 .84 .84 .84 1.08 1.08 .31 .31 .31 .31 .31 .31 .46 .46 .25 .25 .25 .25 .25 .25 .31 .31 .69 .69 .69 .69 .69 .69 .81 .81 Series RCT RCT333 RCT10-6 RCT863 RCT10-8 RCT363 RCT10-10 RCT713 RCT10-14 RCT703 RCT10-516 RCT733** RCT10-12** 500 100 500 100 500 100 500 100 500 100 500 100 #6 #6 #8 #8 #10 #10 1/4" 1/4" 5/16" 5/16" 3/8" 3/8" .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 1.00 1.00 1.00 1.00 1.00 1.00 1.11 1.11 1.23 1.23 1.29 1.29 .37 .37 .37 .37 .37 .37 .52 .52 .52 .52 .58 .58 .27 .27 .27 .27 .27 .27 .32 .32 .31 .31 .35 .35 .81 .81 .81 .81 .81 .81 .85 .85 .96 .96 1.00 1.00 ** Not available on tape. U.L. Listed E9809 Installing tool: WT145C, WT112M M C B A Tefzel(R) is a registered trademark of DuPont. 115 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 116 Terminals (R) (R) Nylon Insulated Rectangular Rings Cat. No. Stock Thickness: RA & RB = .03 RC = .04 Note: 22-18 ga. = 1-2 Navy 16-14 ga. = 212-4 Navy 12-10 ga. = 6-9 Navy Dimensions Bu-Ships Tongue Shape Pkg Stud Size Wire Range A B C Series RA RA486 RA485 RA483 RA484 RA481 RA482 RA480** 1000 1000 1000 1000 1000 1000 1000 #4 #4 #5 #6 #6 #8 #8 22-18 22-18 22-18 22-18 22-18 22-18 22-18 .796 1.015 .859 1.015 1.109 1.109 1.359 .237 .237 .277 .237 .302 .302 .390 .237 .404 .277 .404 .465 .465 .621 .143 .195 .143 .195 .227 .227 .310 L86P-1 L85P-1 L83P-1 L84P-1 L81P-1 L82P-1 L80P-1 Series RB RB486 RB485 RB483 RB484 RB481 RB482 RB480** 1000 1000 1000 1000 1000 1000 1000 #4 #4 #5 #6 #6 #8 #8 16-14 16-14 16-14 16-14 16-14 16-14 16-14 .796 1.015 .859 1.015 1.109 1.109 1.359 .237 .237 .277 .237 .302 .302 .390 .237 .404 .277 .404 .465 .465 .621 .143 .195 .143 .195 .227 .227 .310 L86P-2 L85P-2 L83P-2 L84P-2 L81P-2 L82P-2 L80P-2 500 500 500 500 500 500 500 #4 #4 #5 #6 #6 #8 #8 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .984 1.187 1.046 1.203 1.281 1.281 1.531 .237 .237 .277 .237 .302 .302 .390 .237 .404 .277 .404 .465 .465 .621 .143 .195 .143 .195 .227 .227 .310 L86P-3 L85P-3 L83P-3 L84P-3 L81P-3 L82P-3 L80P-3 Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). Series RC See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. RC486 (Bulk number 1000 and 500 packages.) RC485 RC483 RC484 RC481 RC482 RC480** M ** Not available on tape. Note: RA, RB, RC486 for use with BU-Ships terminal board types 26TB. RA, RB, RC485 for use with 25TB and 27TB. RA, RB, RC483 for use with 8TB. RA, RB, RC484 for use with 10TB and 11TB. RA, RB, RC481 for use with 6TB, 7TB and 9TB. RA, RB, RC482 for use with 15TB. RA, RB, RC480 for use with 3TB, 4TB, 5TB, 16TB, 17TB and 18TB. Note: When ordering terminals on tape add the suffix M, example: (RA250M), to the catalog number. U.L. Listed E9809 Installing tools: ERG2001, WT145C C M B A 116 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 117 Terminals (R) (R) Non-Insulated Rectangular Rings Cat. No. Stock Thickness: A & B = .03 C = .04 Note: 22-18 ga. = 1-2 Navy 16-14 ga. = 2 12-4 Navy 12-10 ga. = 6-9 Navy Dimensions Bu-Ships Tongue Shape Pkg Stud Size Wire Range A B C M Series A A486 A485 A483 A484 A481 A482 A480** 1000 1000 1000 1000 1000 1000 1000 #4 #4 #5 #6 #6 #8 #8 22-18 22-18 22-18 22-18 22-18 22-18 22-18 .65 .87 .70 .87 .96 .96 1.21 .237 .237 .277 .237 .302 .302 .390 .237 .404 .277 .404 .465 .465 .621 .143 .195 .143 .195 .227 .227 .310 L86 L85 L83 L84 L81 L82 L80 Series B B486 B485 B483 B484 B481 B482 B480** 1000 1000 1000 1000 1000 1000 1000 #4 #4 #5 #6 #6 #8 #8 16-14 16-14 16-14 16-14 16-14 16-14 16-14 .65 .87 .70 .87 .96 .96 1.21 .237 .237 .277 .237 .302 .302 .390 .237 .404 .277 .404 .465 .465 .621 .143 .195 .143 .195 .227 .227 .310 L86 L85 L83 L84 L81 L82 L80 500 500 500 500 500 500 500 #4 #4 #5 #6 #6 #8 #8 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .73 .90 .76 .94 1.03 1.03 1.27 .237 .237 .277 .237 .302 .302 .390 .237 .404 .277 .404 .465 .465 .621 .143 .195 .143 .195 .227 .227 .310 L86 L85 L83 L84 L81 L82 L80 Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Series C Please put the suffix M for Mylar Tape RA2573M. C486 (Bulk number 1000 and 500 packages.) C485 C483 C484 C481 C482 C480** ** Not available on tape. Note: A, B, C486 for use with Bu-Ships terminal board types 26TB. A, B. C485 for use with 25TB, 27TB. A, B, C483 for use with 8TB. A, B, C484 for use with 10TB and 11TB. A, B, C481 for use with 6TB, 7TB and 9TB. A, B, C482 for use with 15TB. A, B, C480 for use with 3TB, 5TB, 16TB, 17TB and 18TB. Note: When ordering terminals on tape add the suffix M, example: (RA250M), to the catalog number. U.L. Listed E9809 Installing tool: ERG 2002 C M B A 117 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 118 Terminals (R) (R) Non-Insulated Flag Cat. No. M C Pkg. Qty. Wire Range Bolt Hole Wt./Lbs. Per 1000 1 Dimensions A B C M AB14-6A AB51 AB14-8A AB52 AB14-10A AB53 100 1000 100 1000 100 1000 22-14 22-14 22-14 22-14 22-14 22-14 #6 #6 #8 #8 #10 #10 2 2 212 212 212 212 212 .55 .55 .55 .55 .55 .55 .31 .31 .31 .31 .31 .31 .22 .22 .22 .22 .22 .22 .39 .39 .39 .39 .39 .39 C51 C10-8A C52 C10-10A C53 1000 50 500 50 500 12-10 12-10 12-10 12-10 12-10 #6 #8 #8 #10 #10 5 5 5 5 5 .66 .66 .66 .66 .66 .31 .31 .31 .31 .31 .25 .25 .25 .25 .25 .48 .48 .48 .48 .48 D236 D226 D271 1000 1000 1000 9,8,7 9,8,7 9,8,7 #10 #10 1 4" - - - .83 .88 .92 .50 .50 .50 .25 .29 .33 .59 .64 .68 E226 E271 E272 1000 1000 1000 6,5 6,5 6,5 #10 b" j" - - - .93 .97 1.05 .50 .50 .50 .29 .33 .41 .69 .73 .81 F226 F271 F272 F273 1000 1000 1000 1000 4,3 4,3 4,3 4,3 #10 b" j" c" - - - - 1.07 1.10 1.18 1.20 .56 .63 .63 .63 .33 .33 .41 .43 .80 .80 .88 .90 G671 G672 G673 1000 1000 1000 2 2 2 b" j" c" - - - 1.20 1.28 1.32 .63 .63 .63 .33 .41 .46 .89 .97 1.02 B A Flag terminals allow a 90 connection to the terminal block without bending the wire. Stock Thickness: AB = .03 C = .04 D = .06 E = .06 F = .07 G = .08 U.L. Listed E9809 Installing tools: ERG-2004, WT129 Note: Not available on Mylar Tape. 118 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 119 Terminals (R) (R) Nylon Insulated Fork - Insulation Grip Fork terminals with nylon insulation sleeves, recommended for temperatures up to 105C. Inner bronze insulation grip sleeve lengthens flex radius of conductor and eliminates conductor creep. Nylon jacket is color-coded. Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Cat. No. Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 A B C M RA18-6F RA1103 RA18-8F RA1123 RA18-10F RA1153 RA18-14F RA1163 100 1000 100 1000 100 1000 100 1000 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 .136 .136 .136 .136 .136 .136 .136 .136 #6 #6 #8 #8 #10 #10 b" b" 3 3 3 3 3 3 4 4 .83 .83 .86 .86 .86 .86 .95 .95 .25 .25 .31 .31 .31 .31 .44 .44 .25 .25 .25 .25 .25 .25 .31 .31 .71 .71 .71 .71 .71 .71 .70 .70 RB14-6F RB1113 RB14-8F RB1123 RB14-10F RB1153 RB14-14F RB1163 RB1103 RB1124 RB1154 100 1000 100 1000 100 1000 100 1000 1000 1000 1000 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 .162 .162 .162 .162 .162 .162 .162 .162 .162 .190 .190 #6 #6 #8 #8 #10 #10 b" b" #6 #8 #10 312 312 312 312 4 4 4 4 6 6 6 .87 .87 .87 .87 .87 .87 .95 .95 .74 .95 .95 .31 .31 .31 .31 .38 .38 .44 .44 .28 .31 .31 .25 .25 .25 .25 .25 .25 .28 .28 .16 .25 .25 .71 .71 .71 .71 .71 .71 .74 .74 .60 .79 .79 RC10-6F RC1113 RC10-8F RC1123 RC10-10F RC1153 RC10-14F RC1163 RC1124 RC1154 50 500 50 500 50 500 50 500 500 500 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .210 .210 .210 .210 .210 .210 .210 .210 .250 .250 #6 #6 #8 #8 #10 #10 b" b" #8 #10 6 6 6 6 6 6 6 6 6 6 .97 .97 1.00 1.00 1.00 1.00 1.12 1.12 1.10 1.10 .31 .31 .37 .37 .37 .37 .50 .50 .37 .37 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .81 .81 .81 .81 .81 .81 .86 .86 .91 .91 Dimensions U.L. Listed E9809 Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT145A M C B A 119 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 120 Terminals (R) (R) Nylon Insulated Fork Flanged Tongue - Insulation Grip Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 RA18-6FS RA1203 RA18-8FS RA1223 RA18-10FS RA1253 100 1000 100 1000 100 1000 22-16 22-16 22-16 22-16 22-16 22-16 .136 .136 .136 .136 .136 .136 #6 #6 #8 #8 #10 #10 RB14-6FS RB1203 RB14-8FS RB1223 RB14-10FS RB1253 RB1204 RB1224 100 1000 100 1000 100 1000 1000 1000 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 .162 .162 .162 .162 .162 .162 .190 .190 RC10-8FS RC1223 RC10-10FS RC1253 RC1224 RC1254 50 500 50 500 1000 1000 12-10 12-10 12-10 12-10 12-10 12-10 .210 .210 .210 .210 .250 .250 Cat. No. Fork terminals allow easy installation because screw needs only to be loosened. Suffix S indicates a flanged-tongue fork with turned up tips for extra holding protection. Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) B C M 3 3 3 3 3 3 .75 .75 .89 .89 .93 .93 .28 .28 .31 .31 .38 .38 .16 .16 .23 .23 .26 .26 .62 .62 .65 .65 .68 .68 #6 #6 #8 #8 #10 #10 #6 #8 4 4 4 4 4 4 4 4 .74 .74 .89 .89 .94 .94 .79 .94 .28 .28 .31 .31 .38 .38 .28 .31 .16 .16 .23 .23 .27 .27 .16 .23 .60 .60 .66 .66 .69 .69 .67 .71 #8 #8 #10 #10 #8 #10 5 5 5 5 5 5 .97 .97 1.00 1.00 1.08 1.12 .34 .34 .38 .38 .34 .38 .23 .23 .26 .26 .23 .26 .73 .73 .74 .74 .80 .86 U.L. Listed E9809 Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT145A, WT2130A(RC) M C B A 120 Dimensions A (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 121 Terminals (R) (R) Vinyl Insulated Fork - Insulation Support Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 18RA-6F RA1167 18RA-8F RA1147 18RA-10F RA1157 100 1000 100 1000 100 1000 22-16 22-16 22-16 22-16 22-16 22-16 .150 .150 .150 .150 .150 .150 #6 #6 #8 #8 #10 #10 14RB-6F RB647 14RB-6FS 14RB-8F RB657 14RB-10F RB1157 14RB-14F RB1717 100 1000 100 100 1000 100 1000 100 1000 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 .170 .170 .170 .170 .170 .170 .170 .170 .170 10RC-6F RC1337 10RC-8F RC1147 10RC-10F RC1157 10RC-14F RC1167 50 500 50 500 50 500 50 500 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .210 .210 .210 .210 .210 .210 .210 .210 Cat. No. These fork terminals have extra-long PVC insulation sleeve for protection and stress relief at wire's flex point. Brazed seam barrel is serrated for high pull-out value. Terminal is high conductivity electrolytic copper, electro-tin plated. Insulation is color-coded. Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Dimensions A B C M 5 5 5 5 5 5 .94 .94 .97 .97 .97 .97 .25 .25 .31 .31 .31 .31 .27 .27 .27 .27 .27 .27 .81 .81 .81 .81 .81 .81 #6 #6 #6 #8 #8 #10 #10 b" b" 6 6 6 6 6 6 6 6 6 .97 .97 .89 .97 .97 .97 .97 1.11 1.11 .31 .31 .30 .31 .31 .31 .31 .44 .44 .27 .27 .25 .27 .27 .27 .27 .38 .38 .81 .81 .75 .81 .81 .81 .81 .89 .89 #6 #6 #8 #8 #10 #10 b" b" 7 7 7 7 7 7 7 7 1.09 1.09 1.09 1.09 1.09 1.09 1.15 1.15 .38 .38 .38 .38 .38 .38 .50 .50 .27 .27 .27 .27 .27 .27 .37 .37 .90 .90 .90 .90 .90 .90 .90 .90 U.L. Listed E9809. Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT2130A(RC) M C B (R) A (R) Vinyl Insulation Fork - Expanded Insulation Support Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 18RA-6FX RA1167-170 18RA-8FX RA1147-170 18RA-10FX RA1157-170 100 1000 100 1000 100 1000 22-16 22-16 22-16 22-16 22-16 22-16 .170 .170 .170 .170 .170 .170 #6 #6 #8 #8 #10 #10 14RB-6FX RB647-200 14RB-8FX RB657-200 14RB-10FX RB1157-200 100 1000 100 1000 100 1000 18-14 18-14 18-14 18-14 18-14 18-14 .200 .200 .200 .200 .200 .200 10RC-8FX RC1147-250 10RC-10FX RC1157-250 10RC-14FX 50 500 50 500 50 12-10 12-10 12-10 12-10 12-10 .250 .250 .250 .250 .250 Cat. No. Fork terminals allow easy installation since the mounting screw does not have to be completely removed. Catalog numbers with the suffix X indicate an expanded insulation support. This means a wider wire entry to accommodate heavy wall insulation. Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Dimensions A B C M 5 5 5 5 5 5 .94 .94 .97 .97 .97 .97 .25 .25 .31 .31 .31 .31 .27 .27 .27 .27 .27 .27 .81 .81 .81 .81 .81 .81 #6 #6 #8 #8 #10 #10 6 6 6 6 6 6 .97 .97 .97 .97 .97 .97 .31 .31 .31 .31 .31 .31 .27 .27 .27 .27 .27 .27 .81 .81 .81 .81 .81 .81 #8 #8 #10 #10 b" 7 7 7 7 7 1.11 1.11 1.11 1.11 1.17 .38 .38 .38 .38 .50 .27 .27 .27 .27 .37 .90 .90 .90 .90 .90 U.L. Listed E9809. Installing tools: WT145C, WT2000, WT112M, ERG2001, ERG2003 WT2130A(RC) M C B A 121 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 122 Terminals Non-Insulated Fork Cat. No. These non-insulated fork terminals are made of electrolytic copper for high conductivity. They can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire). Serrated barrel increase grip on wire. Wire range identification is stamped on the tongue of each terminal. Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Pkg. Qty. Bolt Hole Wt./Lbs. Per 1000 Dimensions A B C M A18-6F A116 A18-8F A114 A18-10F A115 100 1000 100 1000 100 1000 22-16 22-16 22-16 22-16 22-16 22-16 #6 #6 #8 #8 #10 #10 4 4 4 4 4 4 .72 .72 .75 .75 .75 .75 .25 .25 .31 .31 .31 .31 .27 .27 .27 .27 .27 .27 .59 .59 .59 .59 .59 .59 B14-6F B64 B19 B14-8F B65 B14-10F B115 B14-14F 100 1000 1000 100 1000 100 1000 100 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 #6 #6 #6 #8 #8 #10 #10 b" 6 6 6 6 6 6 6 6 .75 .75 .66 .75 .75 .75 .75 .90 .31 .31 .25 .31 .31 .31 .31 .44 .27 .27 .13 .27 .27 .27 .27 .38 .59 .59 .50 .59 .59 .59 .59 .68 C10-6F C133 C10-8F C114 C10-10F C115 C10-14F C116 50 500 50 500 50 500 50 500 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 #6 #6 #8 #8 #10 #10 b" b" 7 7 7 7 7 7 7 7 .77 .77 .82 .82 .82 .82 .98 .98 .31 .31 .38 .38 .38 .38 .50 .50 .27 .27 .27 .27 .27 .27 .37 .37 .63 .63 .63 .63 .63 .63 .73 .73 U.L. Listed E9809 Installing tools: WT111M, WT112M, WT110M, WT2000, ERG-2002, ERG-2005 M C B A 122 Wire Range (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 123 Terminals Locking fork terminals have a specially designed tongue that lets them go on like a fork and stay on like a ring. (R) (R) Nylon Insulated Locking Fork - Insulation Grip Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Cat. No. Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 RA18-6FL RA2213 RA18-8FL RA2243 RA18-10FL RA2253 100 1000 100 1000 100 1000 22-16 22-16 22-16 22-16 22-16 22-16 .136 .136 .136 .136 .136 .136 #6 #6 #8 #8 #10 #10 RB14-6FL RB2213 RB2214 RB14-8FL RB2233 RB14-10FL RB2253 RB2254 100 1000 1000 100 1000 100 1000 1000 18-14 18-14 18-14 18-14 18-14 18-14 18-14 .162 .162 .190 .162 .162 .162 .162 .190 RC10-6FL RC2203 RC2204 RC10-8FL RC2213 RC10-10FL RC2223 RC2224 RC10-14FL RC2233 50 500 1000 50 500 50 500 1000 50 500 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .210 .210 .250 .210 .210 .210 .210 .250 .210 .210 Dimensions A B C M 5 5 5 5 5 5 .86 .86 .86 .86 .86 .86 .25 .25 .29 .29 .29 .29 .25 .25 .25 .25 .25 .25 .71 .71 .71 .71 .71 .71 #6 #6 #6 #8 #8 #10 #10 #10 6 6 6 6 6 6 6 6 .87 .87 .95 .87 .87 .87 .87 .95 .25 .25 .25 .29 .29 .29 .29 .29 .25 .25 .25 .25 .25 .25 .25 .25 .71 .71 .79 .71 .71 .71 .71 .71 #6 #6 #6 #8 #8 #10 #10 #10 b" b" 8 8 8 8 8 8 8 .97 .97 1.07 1.00 1.00 1.00 1.00 1.10 1.12 1.12 .31 .31 .31 .37 .37 .37 .37 .37 .50 .50 .27 .27 .27 .27 .27 .27 .27 .27 .32 .32 .81 .81 .91 .81 .81 .81 .81 .91 .86 .86 8 8 U.L. Listed E9809 Installing tools: ERG-2001, ERG-2003, WT145C, WT2000, WT112M, WT145A, WT2130A(RC) M C B A 123 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 124 Terminals (R) (R) Vinyl Insulated Locking Fork - Insulation Support Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Cat. No. Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 18RA-6FL RA2217 RA2227 18RA-8FL RA2247 18RA-10FL RA2257 100 1000 1000 100 1000 100 1000 22-16 22-16 22-16 22-16 22-16 22-16 22-16 .150 .150 .155 .150 .150 .150 .150 #6 #6 #6 #8 #8 #10 #10 14RB-6FL RB2207 RB2217 14RB-8FL RB2237 14RB-10FL RB2257 100 1000 1000 100 1000 100 1000 18-14 18-14 18-14 18-14 18-14 18-14 .170 .170 .170 .170 .170 .170 .170 10RC-6FL RC2207 10RC-8FL RC2217 10RC-10FL RC2227 10RC-14FL RC2237 50 500 50 500 50 500 50 500 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .220 .220 .220 .220 .220 .220 .220 .220 Dimensions A B C M 5 5 5 5 5 5 5 .97 .97 .97 .97 .97 .97 .97 .25 .25 .29 .29 .29 .29 .29 .25 .25 - .25 .25 .25 .25 .81 .81 .81 .81 .81 .81 .81 #6 #6 #6 #8 #8 #10 #10 6 6 6 6 6 6 6 .97 .97 .97 .97 .97 .97 .97 .25 .25 .29 .29 .29 .29 .29 .27 .27 .27 .27 .27 .27 .27 .81 .81 .81 .81 .81 .81 .81 #6 #6 #8 #8 #10 #10 b" b" 8 8 8 8 8 8 8 8 1.09 1.09 1.09 1.09 1.09 1.09 1.09 1.09 .31 .31 .37 .37 .37 .37 .49 .49 .27 .27 .27 .27 .27 .27 .27 .27 .90 .90 .90 .90 .90 .90 .90 .90 U.L. Listed E9809. Installing tools: ERG-2001, ERG-2003, WT145C, WT2000, WT112M M C B A (R) (R) Vinyl Insulated Locking Fork - Expanded Insulation Support Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 18RA-6FLX 18RA-8FLX 18RA-10FLX RA2257-170 100 100 100 1000 22-16 22-16 22-16 22-16 .170 .170 .170 .170 #6 #8 #10 #10 14RB-6FLX RB2207-200 RB2217-200 14RB-8FLX RB2237-200 14RB-10FLX RB2257-200 100 1000 1000 100 1000 100 1000 18-14 18-14 18-14 18-14 18-14 18-14 18-14 .200 .200 .200 .200 .200 .200 .200 10RC-6FLX RC2207-250 10RC-8FLX 10RC-10FLX RC2227-250 10RC-14FLX 50 500 50 50 500 50 12-10 12-10 12-10 12-10 12-10 12-10 .250 .250 .250 .250 .250 .250 Cat. No. Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages K61- K62. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) B C M 5 5 5 5 .97 .97 .97 .97 .25 .29 .29 .29 .25 .25 .25 .25 .81 .81 .81 .81 #6 #6 #6 #8 #8 #10 #10 6 6 6 6 6 6 6 .97 .97 .97 .97 .97 .97 .97 .31 .31 .29 .31 .31 .31 .31 .27 .27 .27 .27 .27 .27 .27 .81 .81 .81 .81 .81 .81 .81 #6 #6 #8 #10 #10 b" 8 8 8 8 8 8 1.07 1.07 1.10 1.10 1.10 1.22 .31 .31 .37 .37 .37 .50 .27 .27 .27 .27 .27 .32 .91 .91 .91 .91 .91 .96 U.L. Listed E9809. Installing tools: ERG-2001, ERG-2003, WT145C, WT2000, WT112M M C B A 124 Dimensions A (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 125 Terminals (R) (R) Heat Shrinkable Locking Fork Terminals - Expanded Insulation Support Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 A B RAS18-6FLX RAS18-8FLX RAS18-10FLX 100 100 100 22-18 22-18 22-18 .170 .170 .170 #6 #8 #10 5 5 5 1.350 1.350 1.350 .25 .29 .29 RBS14-6FLX RBS14-8FLX RBS14-10FLX 100 100 100 16-14 16-14 16-14 .200 .200 .200 #6 #8 #10 6 6 6 1.350 1.350 1.350 .25 .29 .29 RCS10-6FLX RCS10-8FLX RCS10-10FLX RCS10-14FLX 50 50 50 50 12-10 12-10 12-10 12-10 .250 .250 .250 .250 #6 #8 #10 1 4" 8 8 8 8 1.350 1.350 1.350 1.350 .31 .37 .37 .49 Cat. No. Dimensions U.L. Listed E9809 Installing tool: WT1255 Note: Heat Shrinkable terminals not available on Mylar Tape. B A (R) (R) Non-Insulated Locking Fork Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Cat. No. Pkg. Qty. Wire Range Bolt Hole Wt./Lbs. Per 1000 A B C M A18-6FL A221 A18-8FL A224 A18-10FL A225 100 1000 100 1000 100 1000 22-16 22-16 22-16 22-16 22-16 22-16 #6 #6 #8 #8 #10 #10 4f 4f 4f 4f 4f 4f .75 .75 .75 .75 .75 .75 .25 .25 .29 .29 .29 .29 .27 .27 .27 .27 .27 .27 .59 .59 .59 .59 .59 .59 B14-6FL B220 B14-8FL B223 B14-10FL B225 100 1000 100 1000 100 1000 18-14 18-14 18-14 18-14 18-14 18-14 #6 #6 #8 #8 #10 #10 4f 4f 4f 4f 4f 4f .75 .75 .75 .75 .75 .75 .25 .25 .29 .29 .29 .29 .27 .27 .27 .27 .27 .27 .59 .59 .59 .59 .59 .59 C10-6FL C220-TB C10-8FL C221 C10-10FL C222-TB C10-14FL 50 500 50 500 50 500 50 12-10 12-10 12-10 12-10 12-10 12-10 12-10 #6 #6 #8 #8 #10 #10 1 4" 7f 7f 7f 7f 7f 7f 7f .85 .85 .85 .85 .85 .85 .85 .31 .31 .37 .37 .37 .37 .49 .27 .27 .27 .27 .27 .27 .27 .66 .66 .66 .66 .66 .66 .66 Dimensions U.L. Listed E9809 Installing tools: WT110M, WT111M, WT112M, WT2000, ERG-2002, ERG2005 M C B A 125 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 126 Terminals Pin Terminals Nylon Insulated Terminals Cat. No. * Provides an easy and effective way to terminate stranded wire into European/metric-style terminal blocks. * Designed to prevent shorting, wire strand loss and/or wire pullout resulting from improper termination of stranded wire. * Designed to meet emerging global standards which require wire-to-metric style terminal block installations be terminated with a "pin" style terminal. * Available in vinyl insulated, nylon insulated, and non-insulated styles. * All styles offered in 22 AWG to 10 AWG and compatible with existing Sta-Kon(R) tooling. Voltage Rating Vinyl - 300V Nylon - 300V Pkg. Qty. Wire Range D (Dia.) L Recommended Tools Non-Insulated A47PT B47PT C55PT 1000 1000 500 22-18 16-14 12-10 .075 .075 .110 .63 .63 .76 WT111M ERG-2002 ERG-2002 Vinyl 18RA-47PT RA47PT 14RB-47PT RB47PT 10RC-55PT RC55PT 100 1000 100 1000 50 500 22-18 22-18 16-14 16-14 12-10 12-10 .075 .075 .075 .075 .110 .106 .85 .85 .87 .87 1.06 1.06 ERG-2003 ERG-2001 Nylon RA18-47PT RA147PT RB14-47PT RB147PT RC10-55PT RC155PT 100 1000 100 1000 50 500 22-18 22-18 16-14 16-14 12-10 12-10 .075 .075 .075 .075 .110 .106 .85 .85 .87 .87 1.06 1.06 ERG-2003 WT2000 Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Non-Insulated 126 Vinyl/Nylon ERG-2001 ERG-2001 ERG-2001 ERG-2001 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 127 Insulated Ferrules Features How to Apply a Ferrule * Ferrules ensure reliable electrical connections when terminating conductors in screw clamp terminal blocks. * Strip the insulation from the end of the wire and insert into the insulated end of the ferrule. * Fraying and breaking of wire strands is prevented and the possibility of an unreliable connection is minimized. * Using the designated crimping tool, place the metal shaft into the tool's appropriate slot. Compress the tool to make a crescent-shape depression along the length of the ferrule. * Insulated ferrules prevent conductor breakage due to bending, wire stress or vibration, while facilitating wire insertions into the terminal block clamp. * Ferrules are the preferred alternative to twisting wire stands or tinning the wire end before terminating into a terminal block. * Ferrules are thin-walled copper tubes, which are mechanically crimped onto the ends of stranded wires. * They are easy to use - simply strip the wire, slide the ferrule onto the end of the wire and crimp. * Insert the crimped ferrule into the terminal block. * Tighten the ferrule and wire into the terminal block. Materials * High conductivity copper * Tin plating Insulated Ferrules Conductor Section Cat. No. AWG MM2 F2020 F2021 F2022 F2023 F2024 F2025 F2026 F2027 F2028 F2029 F2030 F2031 F2032 F2033 F2034 F2035 F2036 F2037 F2038 F2039 F2040 F2041 F2042 F2043 F2044 F2045 F2046 F2047 F2048 F2049 F2050 F2051 F2052 F2053 F2054 F4004 F4005 F4006 F4007 F4008 F4009 22 22 22 20 20 20 20 20 20 20 20 16 16 16 16 14 14 14 12 12 12 10 10 8 8 6 6 4 4 4 2 2 2 1/0 1/0 26 26 24 24 22 22 0.50 0.50 0.50 0.75 0.75 0.75 0.75 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50 2.50 2.50 2.50 4.00 4.00 4.00 6.00 6.00 10.00 10.00 16.00 16.00 25.00 25.00 25.00 35.00 35.00 35.00 50.00 50.00 0.14 0.14 0.25 0.25 0.34 0.34 Dimensions Inches/MM Color A WHITE WHITE WHITE GREY GREY GREY GREY RED RED RED RED BLACK BLACK BLACK BLACK BLUE BLUE BLUE GREY GREY GREY YELLOW YELLOW RED RED BLUE BLUE YELLOW YELLOW YELLOW RED RED RED BLUE BLUE Grey Grey Yellow Yellow Purple Purple .453 / 11.5 .531 / 13.5 .610 / 15.5 .472 / 12.0 .551 / 14.0 .630 / 16.0 .709 / 18.0 .492 / 12.5 .571 / 14.5 .650 / 16.5 .728 / 18.5 .571 / 14.5 .650 / 16.5 .728 / 18.5 .965 / 24.5 .591 / 15.0 .748 / 19.0 .984 / 25.0 .889 / 17.5 .787 / 20.0 1.024 / 26.0 .787 / 20.0 .984 / 25.0 .827 / 21.0 1.063 / 27.0 .906 / 23.0 1.142 / 29.0 1.142 / 29.0 1.220 / 31.0 1.378 / 35.0 1.181 / 30.0 1.260 / 32.0 1.535 / 39.0 1.417 / 36.0 1.614 / 41.0 .413/10.5 .492/12.5 .413/10.5 .492/12.5 .413/10.5 .492/12.5 B oC oD E .236 / 6.0 .315 / 8.0 .394 / 10.0 .236 / 6.0 .315 / 8.0 .394 / 10.0 .472 / 12.0 .236 / 6.0 .315 / 8.0 .394 / 10.0 .472 / 12.0 .315 / 8.0 .394 / 10.0 .472 / 12.0 .708 / 18.0 .315 / 8.0 .472 / 12.0 .708 / 18.0 .394 / 10.0 .472 / 12.0 .708 / 18.0 .472 / 12.0 .708 / 18.0 .472 / 12.0 .708 / 18.0 .472 / 12.0 .708 / 18.0 .630 / 18.0 .708 / 18.0 .866 / 22.0 .630 / 16.0 .708 / 18.0 .984 / 25.0 .787 / 20.0 .984 / 25.0 .236/6.0 .315/8.0 .236/6.0 .315/8.0 .236/6.0 .315/8.0 .043 / 1.1 .043 / 1.1 .043 / 1.1 .051 / 1.3 .051 / 1.3 .051 / 1.3 .051 / 1.3 .059 / 1.5 .059 / 1.5 .059 / 1.5 .059 / 1.5 .071 / 1.8 .071 / 1.8 .071 / 1.8 .071 / 1.8 .091 / 2.3 .091 / 2.3 .091 / 2.3 .114 / 2.9 .114 / 2.9 .114 / 2.9 .142 / 3.6 .142 / 3.6 .181 / 4.6 .181 / 4.6 .236 / 6.0 .236 / 6.0 .295 / 7.5 .295 / 7.5 .295 / 7.5 .335 / 8.5 .335 / 8.5 .335 / 8.5 .413 / 10.5 .413 / 10.5 .031/.80 .031/.80 .031/.80 .031/.80 .031/.80 .031/.80 .098 / 2.5 .098 / 2.5 .098 / 2.5 .110 / 2.8 .110 / 2.8 .110 / 2.8 .110 / 2.8 .118 / 3.0 .118 / 3.0 .118 / 3.0 .118 / 3.0 .134 / 3.4 .134 / 3.4 .134 / 3.4 .134 / 3.4 .165 / 4.2 .165 / 4.2 .165 / 4.2 .189 / 4.8 .189 / 4.8 .189 / 4.8 .244 / 6.2 .244 / 6.2 .295 / 7.5 .295 / 7.5 .346 / 8.8 .346 / 8.8 .433 / 11.0 .433 / 11.0 .433 / 11.0 .492 / 12.5 .492 / 12.5 .492 / 12.5 .591 / 15.0 .591 / 15.0 .079/2.0 .079/2.0 .079/2.0 .079/2.0 .079/2.0 .079/2.0 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .008 / 0.20 .008 / 0.20 .008 / 0.20 .008 / 0.20 .008 / 0.20 .008 / 0.20 .008 / 0.20 .008 / 0.20 .008 / 0.20 .008 / 0.20 .008 / 0.20 .008 / 0.20 .008 / 0.20 .008 / 0.20 .008 / 0.20 .014 / 0.35 .014 / 0.35 .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 Installation Tooling Bag Pkg. Qty. Case Pkg. Qty. T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T3 & ERG-2 T3 & ERG-2 T3 & ERG-2 T3 & ERG-2 T3 & ERG-2 T3 & ERG-2 T3 & ERG-2 ERG-2 ERG-2 ERG-2 ERG-2 ERG-2 ERG-2 ERG-2 ERG-2 ERG-2 ERG-2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 500 500 500 500 500 500 5000 10000 5000 5000 10000 5000 5000 5000 10000 5000 5000 10000 5000 5000 5000 10000 5000 5000 5000 5000 1000 1000 1000 1000 1000 1000 1000 500 500 500 500 500 500 500 500 10,000 10,000 10,000 10,000 10,000 10,000 Ferrule Dimensions conform to DIN 46228. Part 4. 127 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 128 Insulated Ferrules Insulated Twin Ferrules Conductor Section Dimensions Inches/MM Color 2 Cat. No. AWG MM F8000 F8001 F8002 F8003 F8005 F8006 F8007 F8008 F8009 F8010 F8011 2x 20 2x 18 2x 18 2x 17 2x 17 2x 16 2x 16 2x 14 2x 14 2x 12 2x 10 2x 0.50 2x 0.75 2x 0.75 2x 1.00 2x 1.00 2x 1.50 2x 1.50 2x 2.50 2x 2.50 2x 4.00 2x 6.00 WHITE GREY GREY RED RED BLACK BLACK BLUE BLUE GREY YELLOW Bag Pkg. Qty. Case Pkg. Qty. 500 500 500 500 500 500 500 500 500 100 100 5000 5000 5000 5000 5000 5000 5000 5000 5000 1000 1000 Installation Tooling Bag Pkg. Qty. Case Pkg. Qty. T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 T1, T3 & ERG-2 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 10000 10000 10000 10000 10,000 10,000 10,000 10,000 10,000 10,000 10000 10000 10000 10000 10000 10000 Installation Tooling A B oC oD E .591 / 15.0 .591 / 15.0 .669 / 17.0 .591 / 15.0 .669 / 17.0 .630 / 16.0 .787 / 20.0 .728 / 18.5 .846 / 21.5 .906 / 23.0 .984 / 25.0 .315 / 8.0 .315 / 8.0 .394 / 10.0 .315 / 8.0 .394 / 10.0 .315 / 8.0 .472 / 12.0 .394 / 10.0 .512 / 13.0 .472 / 12.0 .551 / 14.0 .059 / 1.5 .071 / 1.8 .071 / 1.8 .081 / 2.05 .081 / 2.05 .091 / 2.3 .091 / 2.3 .114 / 2.9 .114 / 2.9 .150 / 3.8 .193 / 4.9 .177 / 4.5 .201 / 5.1 .201 / 5.1 .201 / 5.1 .201 / 5.1 .252 / 6.4 .252 / 6.4 .295 / 7.5 .295 / 7.5 .339 / 8.6 .378 / 9.6 .010 / 0.25 .010 / 0.25 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .008 / 0.20 T3 T3 T3 T3 T3 T3 T3 T3 T3 ERG-2 / 6MM DIE ERG-2 / 10MM DIE Ferrule Dimensions conform to DIN 46228. Part 4. Insulated Ferrules (Old DIN and French Standards) Conductor Section Style Cat. No. F4000 F4001 F4002 F4003 F4004 F4005 F4006 F4007 F4008 F4009 F4020 F4021 F4023 F4024 F4027 F4028 OLD DIN OLD DIN OLD DIN OLD DIN OLD DIN FRENCH FRENCH FRENCH FRENCH FRENCH AWG MM2 20 18 18-17 16 26 26 24 24 22 22 14 20 18 18-17 16 14 0.50 0.75 1.00 1.50 0.14 0.14 0.25 0.25 0.34 0.34 2.50 0.50 0.75 1.00 1.50 2.50 Dimensions Inches/MM Color ORANGE WHITE YELLOW RED Grey Grey Yellow Yellow Purple Purple BLUE WHITE Lt BLUE RED BLACK GREY A B oC oD E .571 / 14.5 .571 / 14.5 .571 / 14.5 .571 / 14.5 .413/10.5 .492/12.5 .413/10.5 .492/12.5 .413/10.5 .492/12.5 .571 / 14.5 .571 / 14.5 .571 / 14.5 .571 / 14.5 .571 / 14.5 .571 / 14.5 .315 / 8.0 .315 / 8.0 .315 / 8.0 .315 / 8.0 .236/6.0 .315/8.0 .236/6.0 .315/8.0 .236/6.0 .315/8.0 .315 / 8.0 .315 / 8.0 .315 / 8.0 .315 / 8.0 .315 / 8.0 .315 / 8.0 .043 / 1.1 .051 / 1.3 .059 / 1.5 .071 / 1.8 .031/.80 .031/.80 .031/.80 .031/.80 .031/.80 .031/.80 .091 / 2.3 .043 / 1.1 .051 / 1.3 .059 / 1.5 .071 / 1.8 .091 / 2.3 .102 / 2.6 .110 / 2.8 .118 / 3.0 .134 / 3.4 .079/2.0 .079/2.0 .079/2.0 .079/2.0 .079/2.0 .079/2.0 .165 / 4.2 .102 / 2.6 .110 / 2.8 .118 / 3.0 .134 / 3.4 .165 / 4.2 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 Ferrule Dimensions conform to DIN 46228. Part 4. Tooling for Sta-Kon(R) Insulated Ferrules Cat. No. T1 T3 ERG-2 Description Std. Pkg. Sta-Kon Crimp tool for wire ferrules #20-14 AWG - insulated handle Sta-Kon(R) Crimp tool for wire ferrules #26-10 AWG - insulated handle Comfort Crimp(R) Sta-Kon(R) Crimp Tool with Shure-Stake(R) mechanism, for installing wire ferrules #26-1 AWG. 4 interchangeable die sets included. Insulated handle. Packaged in sturdy plastic carrying case. 1 1 1 (R) ERG3000 Dies available. T3 T1 T&B Part No. ERG-2 128 ERG2014F ERG128F ERG6F ERG4F ERG2F ERG1F Description ERG3000 Die for ferrules, size 20-14 AWG ERG3000 Die for ferrules, size 12-8 AWG ERG3000 Die for ferrules, size 6 AWG ERG3000 Die for ferrules, size 4 AWG ERG3000 Die for ferrules, size 2 AWG ERG3000 Die for ferrules, size 1 AWG (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 129 Non-Insulated Ferrules Uninsulated Ferrule Terminals Conductor Section Dimensions (Inches / MM) A E Pkg. Qty. AWG MM2 C F9000 24 .25 .030 / 0.75 .067 / 1.7 .196 / 5 .006 / 0.15 T1, ERG2 1000 F9001 F9002 22 22 .50 .50 .039 / 1.0 .039 / 1.0 .083 / 2.1 .083 / 2.1 .236 / 6 .394 / 10 .006 / 0.15 .006 / 0.15 T1, T3, ERG2 T1, T3, ERG2 1000 100 F9003 F9004 18 18 .75 .75 .047 / 1.2 .047 / 1.2 .091 / 2.3 .091 / 2.3 .236 / 6 .394 / 10 .006 / 0.15 .006 / 0.15 T1, T3, ERG2 T1, T3, ERG2 1000 1000 F9005 F9006 18 18 1.0 1.0 .055 / 1.4 .055 / 1.4 .098 / 2.5 .098 / 2.5 .236 / 6 .394 / 10 .006 / 0.15 .006 / 0.15 T1, T3, ERG2 T1, T3, ERG2 1000 1000 F9007 F9008 F9009 F9010 16 16 16 16 1.5 1.5 1.5 1.5 .067 / 1.7 .067 / 1.7 .067 / 1.7 .067 / 1.7 .110 / 2.8 .110 / 2.8 .110 / 2.8 .110 / 2.8 .276 / 7 .394 / 10 .473 / 12 .709 / 18 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 1000 1000 1000 1000 F9011 F9012 F9013 F9014 14 14 14 14 2.5 2.5 2.5 2.5 .087 / 2.2 .087 / 2.2 .087 / 2.2 .087 / 2.2 .139 / 3.4 .139 / 3.4 .139 / 3.4 .139 / 3.4 .276 / 7 .394 / 10 .472 / 12 .709 / 18 .006 / 0.15 .006 / 0.15 .006 / 0.15 .006 / 0.15 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 1000 1000 1000 1000 F9015 F9016 F9017 F9018 12 12 12 12 4.0 4.0 4.0 4.0 .110 / 2.8 .110 / 2.8 .110 / 2.8 .110 / 2.8 .158 / 4 .158 / 4 .158 / 4 .158 / 4 .354 / 9 .472 / 12 .591 / 15 .709 / 18 .008 / 0.2 .008 / 0.2 .008 / 0.2 .008 / 0.2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 1000 1000 1000 1000 F9019 F9020 F9021 10 10 10 6.0 6.0 6.0 .138 / 3.5 .138 / 3.5 .138 / 3.5 .185 / 4.7 .185 / 4.7 .185 / 4.7 .472 / 12 .591 / 15 .709 / 18 .008 / 0.2 .008 / 0.2 .008 / 0.2 T3, ERG2 T3, ERG2 T3, ERG2 250 250 250 F9022 F9023 F9024 8 8 8 10.0 10.0 10.0 .177 / 4.5 .177 / 4.5 .177 / 4.5 .228 / 5.8 .228 / 5.8 .228 / 5.8 .472 / 12 .591 / 15 .709 / 18 .008 / 0.2 .008 / 0.2 .008 / 0.2 T3, ERG2 T3, ERG2 T3, ERG2 250 250 250 F9025 F9026 F9027 F9028 F9029 6 6 6 6 6 16.0 16.0 16.0 16.0 16.0 .228 / 5.8 .228 / 5.8 .228 / 5.8 .228 / 5.8 .228 / 5.8 .295 / 7.5 .295 / 7.5 .295 / 7.5 .295 / 7.5 .295 / 7.5 .472 / 12 .591 / 15 .709 / 18 .984 / 25 1.26 / 32 .008 / 0.2 .008 / 0.2 .008 / 0.2 .008 / 0.2 .008 / 0.2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 250 250 250 250 250 F9030 F9031 F9032 F9033 4 4 4 4 25.0 25.0 25.0 25.0 .287 / 7.3 .287 / 7.3 .287 / 7.3 .287 / 7.3 .374 / 9.5 .374 / 9.5 .374 / 9.5 .374 / 9.5 .591 / 15 .709 / 18 .984 / 25 1.26 / 32 .010 / .25 .010 / .25 .010 / .25 .010 / .25 ERG2 ERG2 ERG2 ERG2 1000 1000 1000 1000 F9034 F9035 F9036 2 2 2 35.0 35.0 35.0 .327 / 8.3 .327 / 8.3 .327 / 8.3 .433 / 11 .433 / 11 .433 / 11 .709 / 18 .984 / 25 1.26 / 32 .010 / .25 .010 / .25 .010 / .25 ERG2 ERG2 ERG2 100 100 100 F9037 F9038 F9039 1/0 1/0 1/0 50.0 50.0 50.0 .406 / 10.3 .406 / 10.3 .406 / 10.3 .512 / 13 .512 / 13 .512 / 13 .709 / 18 .984 / 25 1.18 / 30 .012 / 0.3 .012 / 0.3 .012 / 0.3 ERG2 ERG2 ERG2 100 100 100 D D Installation Tooling Cat. No. C E A 129 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 130 Heat Shrinkable Terminal, Splices, Disconnects Heat Shrinkable lation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion, and environmental exposure. These ring terminals, butt splices and disconnects are self-insulated with heat shrinkable polyolefin and internally coated sealant. Upon completed instal- (R) (R) Heat Shrinkable Ring Terminals - Expanded Insulation Support Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 RAS18-6X RAS18-8X RAS18-10X 100 100 100 22-18 22-18 22-18 .170 .170 .170 #6 #8 #10 RBS14-6X RBS14-8X RBS14-10X 100 100 100 16-14 16-14 16-14 .200 .200 .200 RCS10-6X RCS10-8X RCS10-10X RCS10-14X 50 50 50 50 12-10 12-10 12-10 12-10 .250 .250 .250 .250 Cat. No. These ring terminals are self-insulated with heat shrinkable polyolefin and internally coated sealant. Upon completed installation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion, and environmental exposure. RAS & RBS stock thickness: .03 RCS stock thickness: .04 Dimensions A B C M 2 3 2 1.23 1.26 1.26 .25 .31 .31 .27 .27 .27 1.10 1.10 1.10 #6 #8 #10 3 3 312 1.23 1.23 1.26 .25 .25 .31 .27 .27 .27 1.10 1.10 1.10 #6 #8 #10 b" 3 5 5 6 1.34 1.34 1.34 1.34 .31 .37 .37 .49 .27 .27 .27 .32 1.15 1.15 1.15 1.15 U.L. Listed E9809 Installing tool: WT1255 Note: Not available on Mylar Tape. M C B A (R) (R) Heat Shrinkable Locking Fork Terminals - Expanded Insulation Support Pkg. Qty. Wire Range Max. Ins. Bolt Hole Wt./Lbs. Per 1000 A B RAS18-6FLX RAS18-8FLX RAS18-10FLX 100 100 100 22-18 22-18 22-18 .170 .170 .170 #6 #8 #10 5 5 5 1.350 1.350 1.350 .25 .29 .29 RBS14-6FLX RBS14-8FLX RBS14-10FLX 100 100 100 16-14 16-14 16-14 .200 .200 .200 #6 #8 #10 6 6 6 1.350 1.350 1.350 .25 .29 .29 RCS10-6FLX RCS10-8FLX RCS10-10FLX RCS10-14FLX 50 50 50 50 12-10 12-10 12-10 12-10 .250 .250 .250 .250 #6 #8 #10 1 4" 8 8 8 8 1.350 1.350 1.350 1.350 .31 .37 .37 .49 Cat. No. U.L. Listed E9809 Installing tool: WT1255 Note: Heat Shrinkable terminals not available on Mylar Tape. B A 130 Dimensions (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 131 Heat Shrinkable Terminal, Splices, Disconnects (R) (R) Heat Shrinkable-Fully Insulated 250 Disconnects - Female Cat. No. Pkg. Qty. Wire Range Max. Ins Tab Size Wt./Lbs. Per 1000 RAS18-250AX RBS14-250AX RCS10-250AX 25 25 50 22-18 16-14 12-10 .170 .200 .250 .250 x .032 .250 x .032 .250 x .032 4 5 6 A 1.82 1.77 1.80 Installing tool: WT1255 A (R) (R) Heat Shrinkable-Fully Insulated 250 Disconnects - Male Cat. No. Pkg. Qty. Wire Range Max. Ins Tab Size Wt./Lbs. Per 1000 18RAS-251TX 14RBS-251TX 10RCS-251TX 25 25 25 22-18 16-14 12-10 .170 .200 .250 .250 x .032 .250 x .032 .250 x .032 4 5 6 A 1.80 1.75 1.80 Installing tool: WT1255 A Heat Shrinkable Splices - Butt Type - Expanded Insulation Cat. No. Pkg. Qty. 50 1000 50 500 25 500 2RAS18X RAAS22X 2RBS14X RBBS22X 2RCS10X RCCS22X Wire Range Max. Ins Wt./Lbs. Per 1000 A B 22-18 22-18 16-14 16-14 12-10 12-10 .170 .170 .200 .200 .250 .250 3 3 3 3 7 7 1.50 1.50 1.50 1.50 1.60 1.60 .25 .25 .26 .26 .31 .31 Installing tool: WT1255 These butt splices are self-insulated with heat shrinkable polyolefin and internally coated sealant. Upon completed installation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion, and environmental exposure. A B 131 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 132 Splices Connectors Butt Type Splices or PVC. Nylon insulated splices meet or exceed the requirements of MIL-T7928. These splices are color-coded according to wire size. In butt splices, the wires are butted together and crimped at each end of the splice. They are available either non-insulated, or insulated with nylon (R) (R) Nylon Insulated Splices - Aircraft Systems Splices Cat. No. 2RZZ 2RAA RAA23 2RBB RBB23 2RCC RCC23 Pkg. Qty. Wire Range Wt./Lbs. Per 1000 A B 50 50 500 50 500 25 250 26-22 22-18 22-18 16-14 16-14 12-10 12-10 2 6 6 6 6 8 8 1.22 1.52 1.52 1.52 1.52 1.89 1.89 .15 .25 .25 .28 .28 .35 .35 Dimensions Not U.L. Listed Installing tools: WT145C, ERG-2001, ERG-2003, WT1452(R22) A B (R) (R) Nylon Insulated Splices - Butt Type - Insulation Support Cat. No. 2RA18 RAA21 2RB14 RBB21 2RC10 RCC21 2RD8 RDD27 2RE6 REE28 2RF4 Pkg. Qty. Max Ins. Dia. Wire Range 100 1000 100 1000 50 500 25 200 20 200 15 .115 .115 .148 .148 .210 .210 .340 .340 .420 .420 .510 22-18 22-18 16-14 16-14 12-10 12-10 8 8 6 6 4 U.L. Listed E9809 Installing tools: ERG-2001, ERG-2003, WT145C, WT112M, TBM6/TBM6S (D-F) Note: Not available on Mylar Tape. A B 132 Wt./Lbs. Per 1000 3 3 3 3 7 7 25 25 35 35 40 Dimensions A B 1.19 1.19 1.19 1.19 1.26 1.26 1.69 1.69 1.85 1.85 1.85 .18 .18 .21 .21 .28 .28 .36 .36 .45 .45 .52 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 133 Splice Connectors (R) (R) Vinyl Insulated Splices - Butt Type - Expanded Insulation Cat. No. Pkg. Qty. 100 1000 1000 100 1000 1000 50 500 500 2RA18X RAA217-170 RAA217 2RB14X RBB217-200 RBB217 2RC10X RCC217-250 RCC217 Wire Range Max. Ins 22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 12-10 .155 .170 .155 .200 .210 .250 .210 Wt./Lbs. Per 1000 A B 3 3 3 3 3 3 7 7 7 1.13 1.13 1.13 1.13 1.13 1.13 1.31 1.31 1.31 .25 .25 .23 .26 .26 .23 .31 .31 .29 Dimensions U.L. Listed E9809 Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT2130A Bulk No's:RAA22X- RBB22X - RCC22X Heat Shrinkable Splices - Butt Type - Expanded Insulation These butt splices are self-insulated with heat shrinkable polyolefin and internally coated sealant. Upon completed installation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion, and environmental exposure. Cat. No. Pkg. Qty. Wire Range Max. Ins Wt./Lbs. Per 1000 A B 2RAS18X RAAS22X 2RBS14X RBBS22X 2RCS10X RCCS22X 50 500 50 500 25 250 22-18 22-18 16-14 16-14 12-10 12-10 .170 .170 .200 .200 .250 .250 3 3 3 3 7 7 1.50 1.50 1.50 1.50 1.60 1.60 .25 .25 .26 .26 .31 .31 Dimensions Installing tool: WT1255 (R) (R) Non-Insulated Splices - Butt Type A, B & C bulk numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) Cat. No. Pkg. Qty. 100 1000 100 1000 50 500 25 200 20 200 15 200 5 25 2A-18 AA2 2B-14 BB2 2C-10 CC2-TB 2D-8 DD102 2E-6 EE2 2F-4 FF2 2G21 GG2 Wire Range 22-18 22-18 16-14 16-14 12-10 12-10 9-8-7 9-8-7 6-5 6-5 4-3 4-3 2-1 2-1 Wt./Lbs. Per 1000 1 2 2 212 212 212 7 7 18 18 25 25 30 30 40 40 Dimensions A B .62 .62 .62 .62 .72 .72 1.03 1.03 1.12 1.12 1.25 1.25 1.72 1.72 .12 .12 .16 .16 .22 .22 .28 .28 .37 .37 .44 .44 .55 .55 U.L. Listed E9809 Installing tools - A, B, C: WT111M, WT110M, WT2000, ERG-2002, ERG2005, WT112M Installing tools - D, E, F, G: WT115A, TBM6/TBM6S A B 133 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 134 Splice Connectors Overlap Type Splices Wires are laid side by side in the connector, and the connection is made in one crimp. These splices offer advan- tages in simplicity of installation, and small size. One crimp completes the splice. (R) (R) Nylon Insulated Splices - Overlap Type (Parallel) Cat. No. 2A20 RAA24 2B-16 RBB25 2C-12 RCC26 Pkg. Qty. 100 1000 100 1000 50 500 Wire Range Wt./Lbs. Per 1000 A B 22-20 22-20 18-16 18-16 14-12 14-12 2 2 2 2 4 4 .84 .84 .84 .84 .90 .90 .20 .20 .23 .23 .28 .28 Dimensions U.L. Listed E9809 Installing tools: WT2000, WT112M High-Tech Splice-Overlap Type (Parallel) Cat. No. 675-1425 Pkg. Qty. 1000 Wire Range Wt./Lbs. Per 1000 A B 18-16 3 .31 .16 Dimensions (R) (R) Non-Insulated Splices - Overlap Type Cat. No. Pkg. Qty. Wire Range Wt./Lbs. Per 1000 A B Dimensions 2A22-20 A1A 2B18-16 B1B 2C14-12 C1C 100 1000 100 1000 50 500 22-20 22-20 18-16 18-16 14-12 14-12 2 2 3 3 4 4 .31 .31 .31 .31 .37 .37 .12 .12 .16 .16 .22 .22 2D10-9 D1D 2E8-7 E1E 2F6-5 F1F 2G4-2 G1G H1H 20 200 20 200 20 200 10 100 100 10-9 10-9 8-7 8-7 6-5 6-5 4-2 4-2 2-1 5 5 7 7 8 8 20 20 20 .50 .50 .50 .50 .50 .50 .69 .69 .69 .31 .31 .37 .37 .44 .44 .58 .58 .58 Dimensions A Max. Ins Dia. 1.22 1.22 1.22 .115 .148 .210 Not U.L. Listed. U.L. Listed E9809 Installing tools - A, B, C: WT110M, WT2000, WT111M, WT112M Installing tools - D, E, F, G: WT115A, TBM6/TBM6S Tefzel(R) Insulated Butt Splice Cat. No. A B RAAT21 RBBT21 RCCT21 Pkg. Qty. Wire Range Wt./Lbs. Per 1000 1000 1000 1000 22-18 16-14 12-10 3 3 7 Installing tool - WT-145C Tefzel(R) is a registered trademark of DuPont. 134 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 135 Parallel Splices NEW Sta-Kon(R) Parallel Splices offer solutions for hundreds of OEM, utility and communications applications. These splices provide excellent reliability, long-term performance, and a UL listed connection at a low installed cost. Sta-Kon parallel splices are resistant to corrosion and preserve the electrical integrity of the wires in single or multiple strands. The new Sta-Kon parallel splices also feature an intelligent constructable part number for quick identification of the wire range and pack quantity. Material: Range: Listing: Tin-plated Copper 22AWG to 500 MCM UL, CSA Listed A C B (R) (R) Wire Strip Length Chart Cat. Number A18-PS-M B14-PS-M C10-PS-D D8-PS-D E6-PS-D F4-PS-W G2-PS-W H1/0-PS-C J2/0-PS-C K3/0-PS-L L4/0-PS-L M250-PS-Q N300-PS-X P400-PS-X R500-PS-V Wire Size Cir Mil Range 22-16 AWG 16-14 AWG 12-10 AWG 8 AWG 6 AWG 4 AWG 2 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 MCM 300 MCM 400 MCM 500 MCM 509-3,260 2,050-5,180 5,180-13,100 13,100-20,800 20,800-33,100 33,100-52,600 52,600-83,700 83,700-119,500 119,500-150,500 150,500-190,000 190,000-231,100 231,100-300,000 300,000-380,000 380,000-478,000 478,000-600,000 Length (A) O.D. (B) I.D. (C) 0.314 0.315 0.380 0.375 0.500 0.531 0.640 0.750 0.750 0.750 0.770 1.063 1.125 1.250 1.438 0.129 0.155 0.220 0.260 0.365 0.410 0.521 0.571 0.632 0.701 0.766 0.926 1.100 1.200 1.330 0.086 0.113 0.170 0.180 0.266 0.302 0.396 0.446 0.507 0.564 0.629 0.749 0.882 0.956 1.060 Pack Qty. 1000 1000 500 500 500 250 250 100 100 50 50 25 10 10 5 UPC Number 78621093625 78621093626 78621093627 78621089076 78621089080 78621089082 78621089084 78621089086 78621089078 78621089777 78621089092 78621089094 78621089096 78621089098 78621089100 * The total combined cross sectional area of all wires must be within the CMA range. Tools Wire Size 22-10 AWG 16-6 AWG 8-2 AWG 1/0 AWG - 500 MCM Tools ERG2002, WT111M, WT112M, WT2000 ERG2005 WT115A, TBM8-750M1, TBM8-750BSCR TBM8-750M1, TBM8-750BSC 135 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 136 Disconnects Disconnect terminals provide a quick, reliable method of connection to terminal blocks and boards without the use of tools. They are supplied in a variety of styles to meet virtually all quick-disconnect requirements. Female disconnect terminals and matching male tabs accommodate a range of 22-10 AWG, and are available in non-insulated, par- tially insulated, and fully insulated styles, in both nylon and vinyl. They are available in various tab widths including .250", .187", and .110", and a combination size. A unique construction of the female disconnect offers long-term dependability. The brazed seam serrated barrel provides maximum tensile strength. (R) (R) 250 Series - Female Disconnects 1 Pkg. Qty. Wire Range Max. Ins. Tab Size Wt./Lbs. Per 1000 A B RA250 RB14-250F RB250 RC10-250F RC250 100 1000 100 1000 50 500 22-18 22-18 16-14 16-14 12-10 12-10 .136 .136 .162 .162 .215 .215 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 4 4 4 4 4 4 .91 .91 .91 .91 1.04 1.04 .29 .29 .29 .29 .29 .29 18RA-250F RA257 RA257-170 14RB-250F RB257 RB257-200 10RC-250F RC257 100 1000 1000 100 1000 1000 50 500 22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 .150 .150 .170 .170 .170 .200 .250 .250 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 3 3 4 4 .96 .96 .96 .96 .96 .96 1.03 1.03 .29 .29 .29 .29 .29 .29 .29 .29 3 18RA-2577 100 1000 100 1000 50 500 22-18 22-18 16-14 16-14 12-10 12-10 .165 .165 .185 .185 .225 .225 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 3 3 4 4 5 5 1.01 1.01 1.01 1.01 1.04 1.04 .38 .38 .38 .38 .38 .38 25 25 50 22-18 16-14 12-10 .170 .200 .250 .250 x .032 .250 x .032 .250 x .032 4 5 6 1.83 1.78 1.80 - - - Cat. No. RA18-250F nylon self-insulated installing tools - WT145C, WT2000, ERG-2001, ERG-2003, WT112M 1 RA18-250F 2 2 18RA-250F vinyl self-insulated installing tools - WT145C, WT2000, ERG-2001, ERG-2003, WT112M 3 18RA-2577 nylon fully-insulated installing tools - WT145C, WT2000, ERG-2001, ERG-2003, WT112M 4 RA2573 14RB-2577 RB2573 10RC-2577 RC2573 4 RAS18-250AX RBS14-250AX RCS10-250AX Material: brass Finish: tin plated U.L. Listed E66716 RAS18-250AX heat-shrinkable fully insulated disconnects installing tool - WT1255 B A Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162 for description of tooling. Please add the suffix "M" for Mylar Tape (i.e. RA2573-M). 136 3 3 Dimensions (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 137 Disconnects (R) (R) 250 Series - Female Disconnects - continued 1 Cat. No. 1 RA18-250A RA18-250A RA2577F RB14-250A RB2577F RC10-250A RC2577F nylon open top insulated 90 flag installing tools - WT145C, WT2000, ERG-2001, ERG-2003, WT112M 2 A18-250 A250-TB B14-250 B250 C10-250F C250 2 A18-250 3 B14-250F non-insulated installing tools - WT111M, WT1110M, WT2000, ERG-2002, WT112M B250G 4 A18-250A A252G B14-250A B252G C10-250A C252G 3 Pkg. Qty. Wire Range Max. Ins. Tab Size Wt./Lbs. Per 1000 A B 50 500 50 500 50 500 22-18 22-18 16-14 16-14 12-10 12-10 .170 .170 .190 .190 .245 .245 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 4 4 5 5 6 6 .80 .80 .80 .80 .80 .80 .71 .71 .72 .72 .88 .88 100 1000 100 1000 50 500 22-18 22-18 16-14 16-14 12-10 12-10 - - - - - - .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 3 3 3 3 4 4 .73 .73 .73 .73 .73 .73 .31 .31 .31 .31 .31 .31 100 1000 16-14 16-14 - - .250 x .032 .250 x .032 5 5 .87 .87 .31 .31 50 1000 50 1000 50 500 22-18 22-18 16-14 16-14 12-10 12-10 - - - - - - .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 3 3 3 3 4 4 .58 .58 .58 .58 .64 .64 .61 .61 .62 .62 .63 .63 Dimensions U.L. Listed E66716 B14-250F B non-insulated/insulation grip installing tool - WT110M A B 4 A 250 Series - Piggy Back Disconnects - Nylon Insulated A18-250A non-insulated 90 flag installing tools - WT110M, WT111M, WT2000, ERG-2002, WT112M Cat. No. 5 RA18-250FP RA250P RB14-250FP RB250P Pkg. Qty. Wire Range Max. Ins. Tab Size Wt./Lbs. Per 1000 A B C 100 1000 100 1000 22-18 22-18 16-14 16-14 .136 .136 .163 .163 .250 x .032 .250 x .032 .250 x .032 .250 x .032 3 3 3 3 .87 .87 .87 .87 .30 .30 .30 .30 .43 .43 .43 .43 Dimensions For stacking applications Installing Tool - WT112M 5 B Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162 for description of tooling. Please add the suffix "M" for Mylar Tape (i.e. RA2573-M). A C 30 O 137 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 138 Disconnects (R) (R) 1 187 Series - Female Disconnects Cat. No. Pkg. Qty. Tab Size Wire Range Max. Ins. Dia. A B 1 RAD18-183 RAD1833 RAD18-182 RAD1823 RBD14-183 RBD1833 RBD14-182 RBD1823 100 1000 100 1000 100 1000 100 1000 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 .136 .136 .136 .136 .163 .163 .163 .163 .83 .83 .83 .83 .83 .83 .83 .83 .23 .23 .23 .23 .23 .23 .23 .23 2 18RAD-183 RAD1837 18RAD-182 RAD1827 14RBD-183 RBD1837 14RBD-182 RBD1827 100 1000 100 1000 100 1000 100 1000 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 .150 .150 .150 .150 .170 .170 .170 .170 .85 .85 .85 .85 .85 .85 .85 .85 .23 .23 .23 .23 .23 .23 .23 .23 3 18RAD-18377 RAD18377 18RAD-18277 RAD18277 14RBD-18377 RBD18377 14RBD-18277 RBD18277 100 500 100 500 100 500 100 500 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 .150 .150 .150 .150 .170 .170 .170 .170 .89 .89 .89 .89 .89 .89 .89 .89 .30 .30 .30 .30 .30 .30 .30 .30 4 AD18-183 AD183 AD18-182 AD182 BD14-183 BD183 BD14-182 100 1000 100 1000 100 1000 100 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 22-18 22-18 22-18 22-18 16-14 16-14 16-14 - - - - - - - .64 .64 .64 .64 .64 .64 .64 .23 .23 .23 .23 .23 .23 .23 50 500 50 500 50 500 50 500 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 .150 .150 .150 .150 .170 .170 .170 .170 .74 .74 .74 .74 .74 .74 .74 .74 .59 .59 .59 .59 .61 .61 .61 .61 RAD18-183 nylon self-insulated installing tools - WT145C, WT2000, ERG-2001, ERG-2003, WT112M 2 18RAD-183 vinyl self-insulated installing tools - WT145C, WT2000, ERG-2001, ERG-2003, WT112M 3 18RAD-18377 nylon fully-insulated installing tools - WT145C, WT2000, ERG-2001, ERG-2003, WT112M 4 AD18-183 non-insulated installing tools - WT111M, ERG-2002, WT2000, WT112M, 5 RAD18-187A 5 RAD18-187A RAD1877F RAD18-188A RAD1887F RBD14-187A RBD1877F RBD14-188A RBD1887F U.L. Listed E66716 Material: brass Finish: tin plated nylon fully-insulated 90 flag installing tools - WT1145C, WT2000, ERG-2001, ERG-2003, WT112M B B A Disconnect terminals provide a quick, reliable method of connection to terminal blocks and boards without the use of tools. They are supplied in a variety of styles to meet virtually all quick-disconnect requirements. Female disconnect terminals and matching male tabs accommodate a range of 22-10 AWG, and are available in non-insulated, partially insulated, and fully insulated styles, in both nylon and vinyl. They are available in various tab widths including .250", .187", and .110", and a combination size. A unique construction of the female disconnect offers long-term dependability. 138 A Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162 for description of tooling. Please add the suffix "M" for Mylar Tape (i.e. RA2573-M). Dimensions (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 139 Disconnects (R) (R) 250 Series - Male Tabs 1 Cat. No. 18RA-250T vinyl self-insulated installing tools - WT145C, WT2000, ERG-2001, ERG-2003, WT112M 2 3 18RAS-251TX heat shrinkable nylon fully insulated installing tool - WT1255 Wire Range Max. Ins. Tab Size Wt./Lbs. Per 1000 A B Dimensions 1 18RA-250T RA2517 14RB-250T RB2517 10RC-250T RC2517 100 1000 100 1000 50 500 22-18 22-18 16-14 16-14 12-10 12-10 .150 .150 .170 .170 .250 .250 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 3 3 3 3 4 4 .95 .95 .95 .95 1.08 1.08 - - - - - - 2 18RA-251T RA25177 14RB-251T RB25177 10RC-251T RC25177 50 500 50 500 25 500 22-18 22-18 16-14 16-14 12-10 12-10 .150 .150 .170 .170 .210 .210 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 5 5 5 5 5 5 1.13 1.13 1.13 1.13 1.17 1.17 .45 .45 .45 .45 .45 .45 3 18RAS-251TX 14RBS-251TX 10RCS-251TX 25 25 25 22-18 16-14 12-10 .170 .200 .250 .250 x .032 .250 x .032 .250 x .032 4 5 6 1.80 1.75 1.80 - - - 4 A18-250T B14-250T 100 100 22-18 20-14 - - .250 x .032 .250 x .032 3 3 .87 .87 - - 5 A18-251T A251 B14-251T B251 C10-251T 100 1000 100 1000 50 22-18 22-18 16-14 16-14 12-10 - - - - - .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 2 2 2 2 2 .68 .68 .68 .68 .68 - - - - - 18RA-251T nylon fully insulated installing tools - WT145C, WT2000, ERG-2001, ERG-2003, WT112M Pkg. Qty. Material: brass Finish: tin plated B A 4 A18-250T Non-insulated/insulated grip installing tool - WT110M Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162 for description of tooling. Please add the suffix "M" for Mylar Tape (i.e. RA2573-M). 5 18-251T Non-insulated installing tools - WT110M, WT111M, WT2000, WT112M, ERG-2002, WT112M 139 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 140 Disconnects (R) (R) 1 187 Series - Male Tabs Cat. No. 18RAD-187 vinyl insulated installing tools - WT145C, WT2000, ERG-2001, ERG-2003, WT112M Pkg. Qty. Tab Size Wire Range Max Ins. Wt./Lbs. Per 1000 Dia. A 100 100 100 100 .187 x .032 .187 x .020 .187 x .032 .187 x .020 22-18 22-18 16-14 16-14 .150 .150 .170 .170 4 4 4 4 .87 .87 .87 .87 1 18RAD-187 18RAD-188 14RBD-187 14RBD-188 U.L. Listed E66716 Material: brass Finish: tin plated B A 2 110 Series - Disconnects* RA18-111F Cat. No. Pkg. Qty. Tab Size Wire Range Max Ins. Wt./Lbs. Per 1000 A B 2 RA18-110F RA10SK RA18-111F RA11 RB14-110F RB10-SK RB14-111F RB11-TB 100 1000 100 1000 100 1000 100 1000 .110 x .032 .110 x .032 .110 x .020 .110 x .020 .110 x .032 .110 x .032 .110 x .020 .110 x .020 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 .110 .110 .110 .110 .135 .135 .135 .135 4 4 4 4 4 4 4 4 .75 .75 .75 .75 .75 .75 .75 .75 .15 .15 .15 .15 .15 .15 .15 .15 3 A18-110F A10-TB A18-111F A11 B14-110F B10TB B14-111F B11-TB 100 1000 100 1000 100 1000 100 1000 .110 x .032 .110 x .032 .110 x .020 .110 x .020 .110 x .032 .110 x .032 .110 x .020 .110 x .020 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 - - - - - - - - 3 3 3 3 3 3 3 3 .59 .59 .59 .59 .59 .59 .59 .59 .15 .15 .15 .15 .15 .15 .15 .15 nylon-insulated installing tool - WT465 3 A18-111F non-insulated installing tools - WT111M, WT2000, WT112M Dimensions *Not U.L. Listed or CSA approved. Material: brass Finish: tin plated B A Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies). See pages 161-162. Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.) 140 RA Series requires a 12061 Die. RB Series requires a 12062 Die. (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 141 Disconnects 1 250 Series - Adapters & Coupler Cat. No. 1 F250TA FTA250 2 RB14-250 RBB250 2 Not U.L. Listed Cat. No. F250TA - Pkg. Qty. Tab Size Wt./Lbs. Per 1000 50 1000 .250 x .032 .250 x .032 50 500 .250 x .032 .250 x .032 Dimensions A B 3 3 .82 .82 .56 .56 7 7 2.35 2.35 .51 .51 RB14-250 Material: brass Finish: tin plated Material: brass Finish: none Insulation: vinyl Cat. No. RB14-250 - insulated coupler no tool required Male 1 B A 2 B A Wristlock Disconnects RA18D Nylon-insulated wire barrels installing tool - WT2000 (Not U.L.) B14-D Cat. No. Pkg. Qty. Wire Range Max. Ins. Wt./Lbs. Per 1000 A A1 Dimensions RA18D RA23 RB14D RB23 50 1000 50 500 22-18 22-18 16-14 16-14 .136 .136 .162 .162 4 4 4 4 .99 .99 .99 .99 1.70 1.70 1.70 1.70 B14-D B23 50 1000 16-14 16-14 .187 .187 4 4 .97 .97 1.66 1.66 Not U.L. Listed Note: Not available on Mylar Tape. non-insulated/insulation grip installing tool - WT110M (Not U.L.) A A Nylon Insulated and Non-insulated Picture shows wristlock assemblied as 2 pieces. Parts are sold by the piece not assemblies. 141 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 142 Pin Terminals/Vinyl Terminals (Mini-Pack) (R) (R) Sta-Kon(R) Mini-Pack Terminals Cat. No. * Convenient 20-count packaging. * Wire ranges from 22 AWG to 10 AWG. * Vinyl Insulated Ring and forked-tongued terminals, female disconnects, butt-type splice connectors. Note: "CP" designates mini-pack quantities. Refer to other catalog pages for description and dimensional information. 18RA-6FCP 18RA-8CP 18RA-10CP 14RB-6CP 14RB-8CP 14RB-10CP 10RC-10CP 10RC-14CP 18RA-8FCP 18RA-10FCP 14RB-6FCP 14RB-8FCP 14RB-10FCP 10RC-8FCP 10RC-10FCP 2RA18XCP 2RB14XCP 2RC10XCP 18RA-250FCP 14RB-250FCP 10RC-250FCP U.L. Listed E9809 142 Unit Qty. Std. Pack. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Wire Range Bolt Hole 22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 22-18 22-18 16-14 16-14 16-14 12-10 12-10 22-18 16-14 12-10 22-18 16-14 12-10 #6 #8 #10 #6 #8 #10 #10 1 4 #8 #10 #6 #8 #10 #8 #10 - - - - - - (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 143 Wire Joints - Nylon Insulated (R) (R) Crimp on Wire Joints - Tool Applied 1 Cat. No. Pkg. Qty. 1 RB44 100 1000 50 500 100 1000 one piece nylon self-insulated Installing tool - WT2000, WT2130A (RC & RP) RB4TB RC55 RC6 RP12 RP7 2 two piece 2 PT66M nylon insulator PT6M PT60M 3 3 PT70 PT70M PT80 Installing tool - WT161M one piece non-insulated Installing tool - WT161M Wire Range Wt./Lbs. Per 1000 Dimensions Min. Max. A B 2#18 2#16 4#18 2#12 3#14 4#12 .31 - .43 - .53 - .78 - .95 - 1.00 - 100 100 100 2#18 - 2#14 3#12 combination Insulator only 3#12 Connector only - .50 .31 - .93 .37 4 2 2 200 200 50 2#14 3#18 2#16 3#12 4#12 4#10 .29 .31 .35 .34 .37 .62 2 2 6 2 3 3 U.L. Listed E9809 Items on this page sold in multiples of unit packages only. Sta-Kon(R) wire joints come in one-piece nylon, self-insulated and non-insulated, and a twopiece nylon insulator. Tool applied. Installation Procedure for "PT" Connectors Twist wires, insert through serrated barrel of wire joint. (PT60M, PT70, PT70M, PT80). Crimp and trim off excess wire with WT161M hand tool. 2 1 3 T&B A A Allowable Wire Combinations #22 #20 #18 #16 #14 #12 2-3 1-2 #10 Cat. No. A A #22 Allowable Wire Combinations #20 #18 #16 #14 #12 1-4 2 1-3 3 1-2 3 3 RB4/RB44 2 1-2 2 1 1 3-5 3 2-4 RC6/RC55 2 1 3 2 2 1 B B B 1-4 1 1-3 1-3 1 1 2-5 2 1 1 3 2 2 3 3 #10 Cat. No. 1 1 1 2 #22 T&B B Cat. No. Screw PT6 insulator firmly onto PT160M barrel. Allowable Wire Combinations #20 #18 #16 #14 #12 1 1 RP7/RP12 2-4 1-3 1 3-6 1 2 3 4 #10 2 1 1 2-4 1 2 3 2-3 1-2 1-2 1 4-6 143 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 144 Installing Kits Wiring Organizer Cat. No. ORG2 Description Heavy Duty Steel Drawer with (17) compartments to hold Sta-Kon(R) terminals, Color-Keyed(R) lugs, Ty-Rap(R) cable ties, and other small parts Std. Pkg. Wt. 1 4 Drawer does not include Thomas & Betts products. ORG-2 Sta-Kit* For residential or light commercial installations we recommend this proven assortment of popular Sta-Kon(R) vinyl terminals. This kit includes a WT112M criming tool. Cat. No. STAKIT* Description 100 100 50 50 50 50 100 100 100 100 100 100 1 1 2RA18X butt splices for 22-18 AWG, 2RB14X butt splices for 18-14 AWG, 2RC10X butt splices for 12-10 AWG, 10RC-10 ring terminals for 12-10 AWG, 10RC-10FL locking fork terminals for 12-10 AWG, 10RC-250F disconnects for 12-10 AWG, 14RB-10 ring terminals for 18-14 AWG, 14RB-8FL locking fork terminals for 18-14 AWG, 14RB-250F disconnects for 18-14 AWG, 18RA-8F Fork Terminals for 22-18 AWG, 18RA-6FL locking fork terminals for 22-18 AWG, 18RA-250F disconnects for 22-18 AWG WM-0-THRU 9 WT112M crimping tool and 100 TY525M Ty-Rap(R) cable ties (approx. length 712) Std. Pkg. Wt. 1 1 * (All splices, terminals and disconnects are vinyl insulated). Installation Kits Cat. No. PK1002 (includes terminals WT-2000 & steel box) PK-1002 PK1003 (includes disconnect terminals WT-2000 & steel box) Contents 100 100 100 100 18RA-6FL Terminals 18RA-8FL Terminals 14RB-8FL Terminals 14RB-10FL Terminals 50 100 100 50 10RC-10FL Terminals 2RA-18X Splices 2RB-14X Splices 2RC-10X Splices 100 100 50 100 18RA-250F Disconnects 14RA-250F Disconnects 10RC-250 Disconnects A18-250F Disconnects 100 50 50 100 B14-250 Disconnects C10-250F Disconnects B14-250A Disconnects 14RB-250T Disconnects 1 1 100 200 1 1 100 ERG1-WS wire stripper WT2000 Installing Tool TY-523M Cable Ties TY-525M Cable Ties WM-0-45 Marker Book WM-A-Z Marker Book 2RA-18X Butt Splices 100 50 100 100 100 50 2RB-14X Splices 2RC-10X Splices 18RA-6FL Terminals 14RB-8FL Terminals 14RB-10FL Terminals 10RC-10FL Terminals Cat. No. PK2005 PK-2005 144 Wt. Contents 7 7 Wt. 10 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 145 ERG1-WS Wire Stripping/Cutting Tool The ERG1-WS is a self-adjusting wire stripping and cutting tool for insulated wires ranging from 34 AWG (0.02 mm2) to 8 AWG (10 mm2). The ERG1-WS has the widest stripping range for this type tool in the industry. It also incorporates interchangeable stripping cassettes for a wide range of wire insulations. The lightweight, ergonomic design makes this tool ideal for higher volume production as well as portable field usage. This tool replaces the ERG1 cutting/stripping tool. The Sta-Kon(R) ERG1-WS Wire Stripping Tool advantages: * Versatile - Interchangeable cassettes allows the user to strip a wide range of insulations without having to change tools. Integral wire cutter lets user cut and strip with the same tool. * Powerful - The V-Blade cassette is designed for stripping difficult insulation like PTFE coated wire. * Safe & Ergonomic - Stationary handle has a soft grip molded into the tool for extra comfort. Optimized grip span and lightweight ensures comfortable operation for the user. Cutting blades are not exposed so user's hands are protected. ERG1-WS features interchangeable blades that allow user to strip a wide range with the same tool. ("V" Blade Cassette shown) * Automatic & Precise - Tool automatically strips wire to preset length. Hard plastic wire stop allows the user to easily adjust wire strip length. Fine adjustability slide allows user to strip thin insulation jackets without damaging conductors. * Durable & Reliable - Cutting blades manufactured from high grade hardened steel. Body is molded in a new high-strength plastic to withstand the harshest working environments. Tool has been tested to over 150,000 cycles. Specifications Stripping Capacity: Straight Blade Cassette, PVC Insulations 34-8 AWG (0.02-10 mm2) "V" Blade Cassette, All Insulations 34-10 AWG (0.02-6 mm2) Cutting Capacity: Flexible wires - 8 AWG (10 mm2) Rigid wires - 16 AWG (1.5 mm2) Dimensions: 7.5" x 4.8" x 0.8" (191 x 123 x 20 mm) Weight 0.3 lbs (0.136 kg) Please ask your Thomas & Betts Sales Representative for a complete catalog of quality Sta-Kon(R) wire termination products. Sta-Kon(R) ERG1-WS Ordering Information Cat No. ERG1-WS SBC-1 VBC-1 Description Ergonomic Wire Stripping Tool Replacement Straight Blade Cassette Replacement "V" Blade Cassette Weight Ea. UPC .3 lbs .03 lbs .03 lbs 786210-86322 786210-86324 786210-86328 ERG1-WS Wire Stripping/Cutting Tool is shipped with one Straight Blade Cassette. "V" Blade Cassettes sold separately. Tool and Replacement Blades are shipped in packaging suitable for merchandising display. 145 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 146 SWS01 / DWS02 Cutting & Stripping TOOL Ergonomic Handles Dial to adjust the stripping length from 3/16" to 2/3" (Polypropylene) Interchangeable Stripping Blades (Stainless Steel) Cat. No.: BWS INSTALLATION INSTRUCTIONS Self-Adjusting for #22 - #10 AWG Interchangeable Cutting Blades (Stainless Steel) Lateral grip of the wire with automatic adjustment at the section. Reliability tested on more than 150,000 operations. Copper or Aluminum Conductors 0.03" to 0.09" (0.7 to 2.3 mm) #22 - #10 AWG (0.4 to 4 mm2) 3/16" to 2/3" (4 to 17 mm) Single stripper : model SWS01 3/16" (5 mm) Cut and strip the wires from #22 to #10 AWG in a single operation. Double stripper available : model DWS02 146 Release. (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 147 Application Tools Plier Type Tools Cat. No. Description A, B, C non-insulated terminal and splices and A, B noninsulated terminals with insulation grip A, B, C, PT non-insulated terminal and splices RA, RB, A, B, C, non-insulated and RC insulated nylon and vinyl terminal and splices WT110M WT110M WT111M WT112M Std. Pkg. Wt. Each 1 1 1 lb 1 lb 1 1 lb 9-19/32" AB C WT111M 4-01 520/2 M22 (R) G ON LU STA-K TO 18 A 22 TO 14 B 18 TO 10 C 12 NOTE: ONLY THIS HANDLE PAINTED GREEN INSTALLS "C" "C" STA-KON STA-KON(R)(R)TERMINALS-GAUGING TERMINALS-GAUGING.075-.095 .075-.095 INSTALLS WT112M These tools are designed in a variety of styles--some with wire cutters and strippers-- for installation of the various STA-KON terminal series. #22-10 AWG wire range. (R) INSTALLS .030-.050 INSTALLS"A "A&&B" B"STA-KON STA-KON(R) TERMINALS-GAUGING TERMINALS-GAUGING .030-.050 (R) CLOSING CLOSINGINSULATION INSULATIONGRIP GRIPON ONSTA-KON STA-KON(R)"B" "B"SIZE SIZETERMINALS TERMINALS AND ANDDISCONNECT DISCONNECTTIPS. TIPS. (R) CLOSING SIZE TERMINALS TERMINALS CLOSING INSULATION INSULATION GRIP GRIP ON ON STA-KON STA-KON(R) "A" "A" SIZE AND AND DISCONNECT DISCONNECT TIPS. WT110M TIPS. Installs "C" Sta-Kon(R) terminals-gauging .075-.095 Installs "A" & "B" Sta-Kon(R) terminals-gauging .030-.050 Closing Insulation Grip on Sta-Kon(R) "B" size terminals and disconnect tips. Closing Insulation Grip on Sta-Kon(R) "A" size terminals and disconnect tips. 9 19/32" 2 15/16" Wire WIRE Cutter CUTTER ORANGE 1 1/4" STA-KON(R) LUG A 22 TO 18 B 18 TO 14 C 12 TO 10 WT111M PLASTISOL HANDLES 1 1/4" 1 1/4" TTS AS & BE THOM B&C FOR A, MINALS N TER STA-KO M WT 112 2-15/16" 2- 15/16" BLACK CUTTERS Wire Cutter (R) INSTALLS "A" & "B" STA-KON TERMINALS GAUGING .027-.053 INSTALLS "C" STA-KON TERMINALS GAUGING .072-.098 WT111M Cutters Installs "A" & "B" Sta-Kon(R) terminals gauging .027-.053. Installs "C" Sta-Kon(R) terminals gauging .072-.098. CRIMPING NEST FOR Crimping Nest INSULATED STA-KONS(R) for insulated Sta-Kons(R) CRIMPING NEST FOR Crimping Nest for NON-INSULATED STA-KONS(R) non-insulated Sta-Kons(R) PLASTISOL HANDLE GRIPS GRIPS PLASTISOL HANDLE COLOR: BLACK & ORANGE COLOR: BLACK & ORANGE WT112M Installs insulated and non-insulated Sta-Kon(R) terminals, splices, disconnects, and wire joints 22-10 AWG. 147 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 148 Application Tools Plier Type Tools - (Continued) Cat. No. Description A, B, C, PT non-insulated terminal and splices A, B, C: AB, PT, RA, RB, RC insulated and non-insulated terminal and splices WT161M WT2000 WT161M Std. Pkg. Wt. Each 1 1 lb 1 1 lb WT2000 These tools are designed in a variety of styles--some with wire cutters and strippers-- for installation of the various STA-KON terminal series. #22-10 AWG wire range. CUTTERS Cutters Insulation INSULATIONCrusher CRUSHER Wire Stripper WIRE STRIPPER Handle RETURN Return HANDLE SPRINGS Spring WIRE Wire CUTTER Cutter Handle GRIPS Grips HANDLE LATCH Latch 8 10 SOL 18 16 14 12 10 STR 22-20 18 16 14 AB C 12 6-32 10-24 10-32 2-3/16" 8-32 4-40 INSUL Cushion CUSHIONGrip GRIPHandle HANDLE NON INSUL Plier CRIP Grip PLIER 22-10 .070 .070 .080 .080 22-10 BLACK PLASTISOL COATED HANDLE ORANGE PLASTISOL COATED HANDLE (R) STA-KONNest Installing INSTALLING NEST WireCUTTER Cutter WIRE CrimpINDICATOR Indicator GAUGE Gauge CRIMP CRIMPING NEST FOR INSULATED Crimping Nest for insulated WT161M Installs "A," "B," and "C" size (#18-#10 wire) Sta-Kon terminals, splices, and wire joints (PT-60M and PT-70). 148 WT2000 Wire Cutter--No. 10 AWG and smaller solid or stranded wire. Crimping Nests--Insulated and non-insulated Sta-Kon terminals, splices and wire joints on No. 22 to No. 10 AWG, solid or stranded wire. Cutters--Chasing feature for screws, sizes 4-40, 6-32, 8-32, 10-24, 10-32. Wire Stripper--Removes most types of insulation from No. 22-10 AWG stranded wire and No. 18-8 AWG solid wire. (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 149 Application Tools For easy visual verification of crimps, integrity dots are embossed on the top and bottom of the terminal. Color-coded die nests on both the right and left sides of the tool are included for insulated terminals. toggle action increases mechanical gain, which dramatically reduces handle force - and the stress on your hands. Advanced ergonomic design of handle distributes the force more evenly across the hand. Shure-Stake(R) mechanism helps to ensure a complete crimp cycle before it releases the tool. Rubberized thermoplastic handle combines maximum friction with a soft, comfortable feel that reduces muscle tension. Comfort Crimp (R) Terminal Tool Concerned about safety? Down time? Health care costs? Thomas & Betts' ergonomically designed Comfort Crimp(R) tool helps reduce the risk of Carpal Tunnel Syndrome, the cause of almost one out of every two industrial injuries. This tool's unique design delivers the same reliable crimp with up to 60% less handle force than other terminal hand tools. So you won't have to sacrifice your hand to make a successful crimp. We've researched the tool components to provide maximum comfort to the operator while assuring a complete crimp. Just wrap your hands around our Comfort Crimp(R) terminal tool. It's such a relief you won't want to handle any other tool ever again. ERG-2001 ERG-2002 SURE STAKE RELEASE ON BOTH SIDES (22-18) A NEST (16-14) B NEST (12-10) C NEST 149 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 150 Application Tools Comfort Crimp Terminal Tool (R) Cat. No. ERG-2001 NEW Std. Pkg. Description ERG-2001 ERG-2002 RA, RB, RC Nylon & vinyl terminals, splices & disconnects A, B, C Non-insulated terminals, splices, disconnects 1 1 ERG-2004 C and C Flag terminal AB Flag terminal and A, B, C noninsulated terminals, splices, disconnects 1 ERG-2005 B, C, D Non-insulated terminals, splices, (D tubular only) 1 ERG-2007 RD & RE Insulated terminals (Except Brazed Seam) 1 ERG-2008 Non-insulated terminals #8 AWG - 1/0 AWG 1 ERG-2008 Shure-Stake(R) release on ON BOTH SIDES both sides Terminal locator Tool Gaging Requirements* Nest Gaging Min.-Max. ERG-2001 RA RB RC .100--.106 .116--.124 .148--.156 ERG-2002 A B C .062--.067 .084--.089 .110--.115 ERG-2004 AB C .062--.067 .110--.115 ERG-2005 B C D .082--.090 .117--.125 .145--.153 ERG-2007 8 (RED) 6 (BLUE) .190--.196 .212--.218 ERG-2008 Self-Contained Rotating Die 8AWG - 1/0 AWG Cat. No. (22-18) A NestT (16-14) B NestT (12-10) C NestT Installs nylon and vinyl insulated terminals, disconnects, and splices 22-10/22-14 AWG. The force required to release the Shure-Stake(R) mechanism should be no less than 15 lbs. Shure-Stake(R) release on both sides (12-10) C NestT (16-14) B NestT (22-18) A NestT STA -KON (R) NO. CAT. ERG -200 2 * Gauges available from T&B Tool Service Installs Non-insulated Terminals, Disconnects, and Splices 22 - 10 AWG. The force required to release the Shure-Stake(R) mechanism should be no less than 15 lbs. PUSH ERG-2001 Nest Gaging Min.-Max. Red Blue Yellow .100 - .106 .116 - .124 .148 - .156 ERG-2002 Installs Non-insulated Terminals #8 AWG 1/0 AWG. UL Listed crimp per UL standard 486C on tubular D, E, F, G, and H style Sta-Kon(R) Terminals. 150 Nest Gaging Min.-Max. A B C .067 - .062 .089 - .084 .115 - .110 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 151 Application Tools Rachet Hand Tools Cat. No. Description RA, RAX, RB, RBC, RC, RAA, RBB, RBC, RCC nylon terminal WT145A UPPER NEST LOWER NEST ABECFSDJ LJSALSDKL JKSDA ASDFJJAFLL KLKLJ WT145A LOCATOR Locator SCREW Installs RA, RB, RBC, RC nylon terminals. Correct compression every time-the ShureStake(R) mechanism principle prevents opening of the handles until full staking action is completed. Installs self-insulated and non-insulated Sta-Kon(R) terminal series in the #26-10 AWG wire range. With the "Lower" gage (683-G-398) placed into the rectangular side of the lower nest, the force required to release the Shure-Stake(R) mechanism should be 10-40 lbs. WT145A Upper UPPER Nest NEST Load LOAD BAR Bar Nest Gaging Min.-Max. Upper Lower .097 - .106 .121 - .128 LOAD Lower BAR Nest Go, GO,No-Go NO-GO GAGE Gage Rachet Hand Tools - (Continued) Cat. No. WT145C Description RA, RB, RC, RAA, RBB, RCC, RBC nylon and vinyl terminals, splices and disconnects 1 Nest Gaging Min.-Max. Upper Lower .118 - .122 .169 - .173 WT145C Correct compression every time-the Shure-Stake(R) mechanism principle prevents opening of the handles until full staking action is completed. Installs self-insulated and non-insulated StaKon(R) terminal series in the #26-10 AWG wire range. Installs RA, RB, RC nylon terminals, disconnects, splices and RA, RB, RC vinyl terminals, disconnects, splices. The force required to release the ShureStake(R) mechanism should be 10 lbs. minimum. Upper Nest UPPER NEST Lower Nest LOWER NEST Go, No-Go GO. NO GO Gage GAGE LOCATOR 151 (ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 152 Application Tools Rachet Hand Tools - (Continued) Cat. No. WT1377 WT1377 Std. Pkg. Description NW Ring Terminals 1 Use Front Nest to install NW18 series term., NW20 series term., NW22 series term., NW50 series term. Use Rear Nest to install NW10 series term., NW14 series term., NW80 series term., 675-14716 series term. Installs NW Series Heater Wire Terminals Correct compression every time-the ShureStake(R) mechanism principle prevents opening of the handles until full staking action is completed. Installs self-insulated and non-insulated Sta-Kon(R) terminal series in the #26-10 AWG wire range. CAUTION: HANDLES ARE CAUTION: NON-INSULATIONG. HANDLES ARE NON-INSULATING. DO NOT CRIMP DO NOT CRIMP ENERGIZED WIRES. ENERGIZED WIRES. W20, NW50 SERIES TERMINALS SEE GAGING TABLES NW80 NW20 NW50 NW20, NW50 series terminals NW80 series terminals SERIESgaging TERMINALS .064 - .069 gaging .047 - .054 NW80 SEE GAGING TABLES SHURE STAKE(R) MECHANISM (R) SHURE-STAKE MECHANISM RELEASE OPPOSITE SIDE RELEASE OPPOSITE SIDE Ratchet Hand Tools - (Continued) Cat. No. Std. Pkg. Description WT1452 Installs RZ, RV Terminals/Splices Installs RZ, RV Terminals (26-22 AWG wire) and Splices. 1 Min. Gage "Go" Max. Gage "No-Go" BT .039 .049 RZ, RV #26-#22 .063 .073 Nest Thomas & Betts BT BT GAGING Gaging 152 #26-#22 #26-#22 GAGING Gaging WT14 52 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 153 Application Tools Rachet Hand Tools - (Continued) Cat. No. Std. Pkg. Description RA, RB .110 insulated disconnects WT465 1 WT465 N1 Installs .110 RA, RB disconnects. Pre-load requirement: 20-50 lbs. A FORCE N9 N9 .102 .098 .116 .112 .032 .078 .098 .094 1 3/4 FORCE Rachet Hand Tools - (Continued) Cat. No. Description Std. Pkg. WT1255 RA, RB, RC Heat Shrinkable nylon insulated terminals, butt splices and disconnects 1 Pre-load 35 to 45 pounds. WT1255 CONDUCTOR CRIMP AREA STRIPPING LENGTH RED & BLUE = 1/4" YELLOW = 11/32" WT1255 12-10 16-14 22-16 Nest Gaging 22-18 098/086 16-14 .113/.101 12-10 .161/.149 STRIPPED WIRE Rachet Hand Tools - (Continued) Cat. No. WT2130A WT2130A Installs RBC, RC, RD, Sta-Kon(R) terminals and RC6 and RP7 wire joints. The force required to release the Shure-Stake(R) mechanism should be 20 lbs. minimum. Std. Pkg. Description RC, RBC, and RD insulated terminal #14-#8 1 WT2130A Nest 2130A LATED SU RE NO. WT ER WI CAT. NG SELF-IN COPP TALLIINALS ON GRIP ION (R) RM FOR INS ING ON TEN-INSULATCORPORAT STA-K NO BETTS & AS THOM 12-1 Gaging Min.-Max. 12-10 .147 - .157 8 .185 - .195 0 153 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 154 Application Tools Ratchet Hand Tools - (Continued) Cat. No. WT3185 For Use With Sta-Kon(R) Series Std. Pkg. Wt. Each 1 6 For 8 AWG to 250 MCM non-insulated Sta-Kon(R) terminals Installation and Gaging Procedure - Adjustable Crimper WT3185 Gaging Procedure 1. Close the tool jaws until they bottom. 2. Select the side of tool to be gaged (Tubular or Brazed seam) 3. Move indentor until the pointer slot aligns (click) with the selected cable size: For brazed seam connector use 6 AWG. For tubular connectors use 2/0. 4. Gage the crimping area with a suitable pin gage. The gage diameter must fall within .4056010 tubular and .215.010 for 6 AWG. brazed product. Checking Handle Pre-load 1. Lay the tool on a flat surface as shown in figure 3. Open handle and release it so that it will close of its own weight. 2. Measure the handle spread distance at the inner surface of the handle tips as shown in figure 3. 3. If the distance is 14"1/2" the tool is adjusted properly. If not, the tool should be adjusted. Pre-load Adjustment Procedure 1. Turn Adjustment screw clockwise to increase handle spread and counterclockwise to decrease handle spread. (refer to figure 3.) Toggle Type Hand Tools Cat. No. Installs Thomas & Betts Sta-Kon(R) terminals series D, E, F, and G. WT115A For Use With Sta-Kon(R) Series D, E, F, & G non-insulated terminals Std. Pkg. Wt. Ea. 1 4 DOWEL PIN FRAME DOWEL PIN DOWEL PIN HANDLE INDENTOR WT115A Flag Terminal Type Hand Tool Cat. No. Installs Thomas & Betts Sta-Kon(R) terminals series D, E, F, and G flag terminals. WT129 Std. Pkg. Description D, E, F, & G non-insulated flag terminals 1 WT115A & WT129A Nest D, E, F, G Nests D.E.F.G. NESTS 154 D E F G Gaging .138 .005 .170 .005 .192 .005 .222 .005 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 155 Application Tools Toggle Type Hand Tools - (Continued) Cat. No. TBM6 TBM6S TBM6 For Use With Sta-Kon(R) Series D thru M (Dies not included) RD thru RM D thru M (Dies not included) RD thru RM with Shure-Stake(R) Installs D thru M non-insulated terminals and splices, RD thru RM nylon insulated terminals and splices Close handles until lower die touches upper die. Measure distance between ends of handles. Distance must be 11" min. and 14" max. If it is less than 11" or more than 14", the tool needs adjustment. Std. Pkg. Wt. Ea. 1 1 9 9 Std. Pkg. Wt. Ea. 1 6 LOWER DIE MOVABLE JAW TBM6, TBM6S UPPER DIE TOOL HEAD Installing Dies for Non-Insulated Code and Aircraft Sta-Kon(R) Terminals Cat. No. NEST Nest Nest Stationary Die Indentor INDENTOR GAGING Gaging Use in installing tool Cat. No. TBM6 and TBM6S. Gaging GAGING Use in installing tool Cat. No. TBM6 & TBM6S. 11803 11803 11805 11806 11807 11808 11809 11810 11811 Indentor Movable Die 11802 Term. Size Gaging .010 D E (Tubular) E (Brrazed), F (Tubular) F (Brazed), G H J K L M .152 .152 .167 .206 .234 .272 .250 .266 .312 Installing Dies for Nylon Insulated Sta-Kon(R) Terminals TBM6 & TM6S Tool Cat. No. Die Set Term. Size Gaging .010 11821 11822 11823 11824 11825 11826 11827 11828 11829 RD RE RF RG RH RJ RK RL RM .170 .202 .254 .321 .339 .370 .382 .456 .554 TBM60RS Short Handle Ratchet Tool Cat. No. TBM60RS For Use With Sta-Kon Series D thru M (Uninsulated terminals) RD thru RM (Insulated terminals) For more information, see page K5. Gaging Procedure 1. Ratchet handles until jaws are fully closed. 2. Insert GO, NO-GO gage into nest. GO gage should enter freely. NO-GO gage should not enter. 155 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 156 Application Tools Shure-Stake(R) Auto-Feed Tool Cat. No. 12050 Std. Pkg. Description Compact, pneumatically operated unit for crimping tape-mounted STA-KON(R) terminals; equipped with a Shure-Stake(R) mechanism which ensures a full compression each time 1 Space Requirement - 30" W x 20" H x 20" D Weight - 55 lbs. Wire Range - #26 - #10 AWG Air Pressure 90-125 psi input air supply 12050 Safety Features * Fully guarded foot pedal. * Dies color matched to terminals. * Clear plastic safety guard over die area. * Automatic tool shut-down when safety guard is removed. * "Ram UP" emergency switch. Crimping tape-mounted STA-KON(R) terminals. Wire Range - #26 - #10 AWG. GAGING Gaging Installing Dies for 12050 Sta-Kon(R) Terminal Type Insulated Terminals Gaging RA - Nylon RA - Vinyl RB - Nylon RB - Vinyl RC - Nylon and Vinyl Insulated A - Non-Insulated B - Non-Insulated C - Non-Insulated C Disconnect, Non-Insul RV - RZ AWG Wire Size Die Cat. No. Gaging Min.-Max. Max. Insul. Dia. 22-18 12-10 12051 12054* 12052 12055* 12056 .108/.114 .117/.121 .133/.139 .122/.126 .149/.157 .136 .150 .162 .170 .210 22-18 16-14 12-10 12-10 26-24 12057 12058 12059 12060 683-54335 .061/.068 .083/.090 .126/.134 .103/.111 .075/.081 - - - - - 16-14 * Can also be used on nylon. RA Series requires a 12061 Die. Non-insulated Terminals 156 RB Series requires a 12062 Die. (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 157 Battery-Powered Crimping Tool BAT22-6 1 1 /2 Tons of Grip for Less than Three Pounds! T&B's newest battery-powered tool is fast and portable for making high volume and difficult-to-reach terminal installations in a snap. The Sta-Kon(R) BAT22-6 delivers 1.5 tons of crimping force with an easy, push-button trigger. The lightweight, ergonomic design minimizes the risk of repetitive motion injuries that can occur with traditional hand crimping tools. And at less than three pounds, one-hand operation is easy while still packing enough power to crimp up to 6 AWG terminals in seconds. BAT22-6 Advantages * Interchangeable Dies The BAT22-6 uses the exact dies from the Thomas & Betts Comfort Crimp line of ergonomic tools for Sta-Kon(R), Spec-Kon(R), and Dragon Tooth(R) terminals. These can be quickly changed to crimp non-insulated and insulated terminals up to 6 AWG. And because the dies are the same as our hand tools, crimps will be exactly the same between StaKon(R) hand tools such as our ERG-2001 and the new BAT22-6. * 360 Rotating Head The BAT22-6 head rotates 360 giving the user the added flexibility when crimping hard- to-reach connections. * Short Cycle Time With crimping times of less than two seconds, this tool brings speed to the workplace. Quick, lightweight and manuverable, the new BAT22-6 makes installing terminals faster and easier than ever. Easy to handle, it delivers fast and effective crimping power. * NiCd Battery Operation The NiCd battery provides longlasting battery life to complete up to 150 crimps on a single charge. An extra battery and charger are included with the tool ensuring round-the-clock operation. The battery charger provides full battery life in under sixty minutes. * Powerful and Precise The BAT22-6 tool delivers 1.5 tons of linear crimping force, enough power to crimp up to 6 AWG terminals. The linear crimping motion gives a symmetric, high quality crimp every time. * Accessories Each BAT22-6 tool is equipped with a sturdy, plastic carrying case for using the tool on the move. Case includes two 9.6 Volt NiCd batteries and battery charger along with a sturdy tray for convenient storage of crimp dies. Utilizes the exact dies of the Comfort Crimp line of ergonomic tools for Sta-Kon(R), Spec-Kon(R), and Dragon Tooth(R). 157 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 158 Specifications Crimping force: 2900 lbs max. Wire crimping range: Up to 6 AWG Crimp cycle time: 2 seconds Power supply: 9.6 Volt NiCd battery Recharging time: 1 hour Number of crimps per charge: 150 Dimensions: 25.4" (645 mm) Length 3.1" (79 mm) Width 2.1" (53 mm) Height 3 2 /4 lbs. Tool weight (with battery): Sta-Kon(R) BAT22-6 Ordering Information Cat. No. Description UPC BAT22-6 Battery Crimping Tool 1.5 Tons with 120 VAC Charger 78621092214 DIE2001 DIE2002 DIE2005 DIE2007 DIE2500 Crimp Dies* Insulated 22-10 AWG Sta-Kon(R) Terminals Non-insulated 22-10 AWG Sta-Kon(R) and Spec-Kon(R) Terminals Non-insulated 16-6 AWG Sta-Kon(R) Terminals Insulated 8-6 AWG Sta-Kon(R) Terminals Insulated 22-10 AWG Spec-Kon(R) Terminals 78621092215 78621092216 78621093172 78621092546 78621092217 Tool purchase includes crimping tool, two 9V batteries, charger and case. *Dies sold separately. 158 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 159 Application Tools Air Operated - Bench Mounted Tools Cat. No. 25000 Std. Pkg. Description This compact heavy duty air tool installs nylon and TEFZEL(R) insulated Sta-Kon(R) terminals on wire sizes from 8 AWG to 250 MCM; non-insulated styles are also installed just as quickly and dependably; to crimp a terminal, you simply insert the stripped wire into the terminal barrel, position it in the crimping nest, and depress the foot pedal actuating the crimping dies - it's that easy 1 Tefzel(R) is a registered trademark of DuPont. * Convenience and Economy The tool accepts a full range of interchangeable dies, the same as used in the TBM6 or 6S tools. To install the dies, simply pull the spring-loaded pin and remove the indentor die. Then, flex the retaining spring and remove the die nest. * Shure-Stake(R) Mechanism Means Quality Connections The Shure-Stake(R) mechanism senses inlet air pressure, and if insufficient is designed to prevent the tool from cycling. Thus you avoid "undercrimping." An 8590 psi air pressure source is required. Nest NEST INDENTOR Indentor * Safety Features Increase Productivity, Reduce Downtime GAGING Gaging Safety features include a guard over the die area, an air shutdown switch activated by a slight push with the finger, and an enclosed foot pedal designed to prevent unwanted tool operation. In additiion, the tool may be bench mounted for stability and control. For convenience when crimping large size terminals on heavy wire, the head assembly may overhang the workbench. Installing Dies for Non-Insulated Code and Aircraft Sta-Kon(R) Terminals for 25000 tool Gaging GAGING Cat. No. Nest Stationary Die 11803 11803 11805 11806 11807 11808 11809 11810 11811 Cat. No. Indentor Movable Die 11802 Term. Size Gaging .010 D E F G H J K L M .152 .152 .167 .206 .234 .272 .250 .266 .312 Installing Dies for Nylon Insulated Sta-Kon(R) Terminals for 25000 tool Cat. No. Die Set Term. Size Gaging .010 11821 11822 11823 11824 11825 11826 11827 11828 11829 RD RE RF RG RH RJ RK RL RM .170 .202 .254 .321 .339 .370 .382 .456 .554 159 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 160 Application Tools Air Operated - Bench Mounted Tools Cat. No. 13500 Std. Pkg. Description Heavy duty, high speed production tool installs a wide range of Sta-Kon(R) terminals, from 26-10 gauge; uses the 100-1 air tool dies for both non-insulated and insulated terminals; is supplied complete with foot pedal, air hose-air/lubricator STA-KON(R) Installing Dies for 13500 Tool, 11901A-11904A 13500 STA-KON(R) terminals, insulated and non-insulated #22 thru #10 ire range. Die Cat. No. Wire Range Gaging Type Crimp Installs Term. Type 11951 10, 22 AWG .062/.070, .081/.089, .106/.114 Double Indent A, AA, AIA, B, BB {BIB, C, CC, CIC 11958 11959 11960 11994 11995 - - - 14, 22 AWG 10, 12 AWG .086/.096 .112/.120 .086/.096, 112/.120 .105/.109, 125/.129 .160/.166 Elliptical Elliptical Elliptical Elliptical Elliptical RB4 Wire Joint RC6 Wire Joint RB4, RC6 RB, RB Nylon & Vinyl RC Nylon & Vinyl Air Hydraulic Tool Cat. No. 11901A 11902A 11903A 11904A 11903A 160 Description Closed yoke; hand actuated Closed yoke; foot actuated Open "C" yoke; hand actuated Open "C" yoke; foot actuated Cat. Nos. 11902A and 11904A also require two (2) Cat. No. 11913 air hoses and one (1) Cat. No. 11930 foot valve. Cat. Nos. 11901A and 11903A require one (1) Cat. No. 11913 air hose. 1 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 161 Application Tools Twelve Ton Crimping Tool Cat. No. 13400 Std. Pkg. Description Twelve ton crimping tool for installing both insulated and noninsulated Sta-Kon(R) terminals #8 to 250 MCM (dies ordered separately) 1 FORGED STEEL 13400 Twelve Ton Crimping Tool (Military Spec. MS25441-1) Cat. No. 13642M Std. Pkg. Description Hydraulic operated 12 to press installs "D" size through "M" size Sta-Kon(R) terminals on "AN" copper wire 1 Hex Dies for 13642M & 13400 13642M Die Cat. No. For For Tubular Brazed Term Seam A 11732 - 11733 - 11734 - 11736 11737 11738 11739 11740 11771 - 11733 - 11734 - 11735 - - - - - - Sta-Kon(R) Size Wire Size D 8 E 6 F 4 G H J K L M 2-1 1/0 2/0 3/0 4/0 250 MCM Hex Die Code A Gaging 21 24 24 29 29 33 37 42 45 50 54 62 .197 .005 .228 .005 .228 .005 .288 .005 .288 .005 .332 .005 .376 .005 .415 .005 .453 .005 .500 .005 .544 .009 .623 .004 Hex Dies for 13642M (Military Listed) Die Cat. No. 11781M 11782M 11783M 11784M 11785M 11786M 11787M 11788M 11789M Sta-Kon(R) Size Wire Size A Gaging D E F G H J K L M 8AN 6AN 4AN 2AN 1AN 1/0AN 2/0AN 3/0AN 4/0AN .208 - .212 .238 - .242 .297 - .301 .375 - .379 .415 - .419 .454 - .458 .488 - .502 .560 - .564 .616 - .620 161 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 162 Installation Dies COLOR CODE IN COUNTERBORE Installing Dies for Insulated Terminals to fit 13642M (Military Listed) Cat. No. 1-29/32" A REF. 2" REF. AN-WIRE SIZE IS ENGRAVED ON THIS SURFACE 21707M 21708M 21709M 21710M 21711M 21712M 21713M 21714M 21715M A Gaging .168 - .172 .200 - .204 .252 - .256 .310 - .314 .337 - .341 .368 - .372 .406 - .402 .436 - .440 .471 - .475 Gaging for Installing Dies Used to Install Flag Type Sta-Kon(R) Terminals - Use With 13642M & 13400 Nest Cat. No. 21733 21734 21735 21736 21737 21738 21739** 21740** 21741** Indentor Cat. No. Sta-Kon(R) Size Min. Max. 21731 8 6 4 .147 .171 .194 .153 .177 .200 2 1 1/0 2/0 3/0 4/0 .262 .278 .309 .356 .382 .434 .269 .284 .315 .362 .388 .440 21732 Gage ** Cat. Nos. 21739, 21740 and 21741 dies must be left in 13642 head with 21732 indentor when gauging. CAT. NO. STAMPED ON BOTH HALVES Nest and Indentor for Installing One Piece - Non-insulated Terminals to Fit 13642M & 13400 Indentor Cat. No. Nest Cat. No. A Gaging Terminal Series 13650 13650 13650 13650 13650 13650 13654 13655 13656 13657 13658 13659 .202-.210 .230-.238 .268-.276 .246-.254 .262-.270 .308-.316 G H J K L M Nest and Indentors for Installing Sta-Kon(R) Brazed Seam Type Non-insulated Terminals to Fit 13642M & 13400 162 Nest Cat. No. Indent. Cat. No. Sta-Kon(R) Size Code Wire Dia. 13643 13644 13645 13650 D E F 8 6 4 .153/.161 .183/.191 .214/.222 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 163 Application Tools Electric Hydraulic Pump Cat. No. 13810A 13611 13612 13613 13614 13619 13600 13810A 13620 13589A 13619 13618 Description Electric hydraulic pump, 10000 psi with Shure-Stake(R) mechanism feature; this is a heavy duty OEM pump with high flow rate; 115V, 60Hz, 112 HP, 23 Amps; requires hand or foot control Hand Switch for 13810A Foot Switch for 13810A High Pressure, steel reinforced hydraulic hose; 6 ft. High Pressure, steel reinforced hydraulic hose; 10 ft. High Pressure, plastic hydraulic hose; 10 ft. Std. Pkg. 1 1 1 1 1 1 This electric hydraulic pump is for use with all T&B hydraulic heads - consists of pump with pressure gage and Pioneer type male coupler; add suffix WG to eliminate gage; output pressure 9800 PSI; order switch and hose separately Hand Switch - 10 ft Foot Switch - 10 ft 10 ft. Non Metallic Hose 20 ft. Non Metallic Hose A remote control switch is required. Order Cat. No. 13620 for hand operation or Cat. No. 13589A for foot operation. All pumps are supplied with a metal carrying case. 13610A 13611 13612 13797 Shure-Stake(R) electric hydraulic pump has same features as 13600, but includes the Shure-Stake(R) control mechanism; prevents under crimping; (pump pressure must reach 9,800 psi before recycling); requires hand or foot control; order switch and hose separately Hand Switch - 10 ft Foot Switch - 10 ft In line hydraulic pressure inspection gage with male and female pioneer type coupler A remote control switch is required to operate this unit. Use either a #13611 (hand) or #13612 (foot) switch. 13610A 163 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 164 Tool Charts Rachet Ergonomic Hand Tools Plier Description Terminal Series Nylon Terminal RZZ RA, RAX RB, RBC, RC * * * * * * * * * RA RB RC * * * * * * * * * Nylon/ Butt Splice Nylon/ Parallel Splices Rachet Hand Tool * * * * * * * * * * * * * RA, RAA RB, RBB RC, RCC, RBC Bare Terminal, Splices A, AA B, BB C, CC Wire Joints RB RC RP PT Hi-Temp Terminals NW-Rings NW-Splice Insulation Grip A B * * 110 Disconnects A, B RA, RB * Flag Terminal AB C D, E, F, G * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Tefzel(R) is a registered trademark of DuPont. * * * * * * * * RD, RE * * * RA RB RC Self contained rotating die 8 AWG - 1/0 AWG * * * * * * * * * * * * * * * * * * * * * * * * Vinyl Disconnects Tepzel 164 * * * Tefzel(R) Terminal RAT, RBT, RCT (R) * * * * Vinyl Terminal, Splices RAAT RBBT RCCT * * * * * * Heat Shrinkable RAS Nylon Terminal, RBS Butt Splice, RCS Disconnects Tefzel(R) Butt Splices * * * * * Nylon RA Disconnect/ RB Fully Insul. RC Disconnects (except 110 Disconnects A B C 11901A - 11904A 13500 Die Numbers * RAA RBB RCC Bare Disconnects 12050 Die Numbers WT110M WT111M WT112M WT161M WT2000 ERG-2001 ERG-2002 ERG-2003 ERG-2004 ERG-2005 ERG-2007 ERG-2008 WT1377 WT129 WT145A WT145C WT1452 WT465 WT1255 WT2130A 12051 12052 12054 12055 12056 12057 12058 12059 12060 11951 11958 11959 11960 11994 11995 Tool * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 165 Tool Charts Description Term. Terminal Tubular ERG2005 WT3185 Brazed WT3185 D E NonInsulated Terminals and Splices TEFZEL Nylon Insulated Terminals and Splices (R) NonInsulated Flag Terminals 25000 Air Tool TBM6 - Toggle Hand Tool TBM6S - Toggle Hand Tool Die Cat. Nos. Nest (Stationary) Indentor (Movable) Hand Tool With Dies Tubular WT3185 Brazed WT3185 11803 11805 Tubular WT3185 F Brazed WT3185 G H Tubular Tubular WT3185 WT3185 11807 J Tubular WT3185 11808 K Tubular 11809 L Tubular 11810 M Tubular 11811 RD Tubular Brazed Tubular Brazed Tubular Brazed Tubular Tubular Tubular Tubular Tubular Tubular RE RF RG RH RJ RK RL RM D E F G H J K L M 11806 11802 ERG2007 ERG2007 13642M (MS25441-1) and 13400 Hydraulic Tool Hex Dies Nest 11781M* 11732 11733 11733 11782M* 11734 11734 11783M* 13651 11735 11784M*/11736 11785M* 11737 11786M* 11738 11787M* 11739 11788M* 11740 11789M* 11771 13645 13654 13655 Indentor 13652 13652 13653 13653 13650** 13656 13657 13658 13659 11821 (Set) 21707M* (Set) 11822 (Set) 21708M* (Set) 11823 (Set) 21709M* (Set) 11824 (Set) 21710M* (Set) 11825 (Set) 11826 (Set) 11827 (Set) 11828 (Set) 11829 (Set) 21711M* (Set) 21712M* (Set) 21713M* (Set) 21714M* (Set) 21715M* (Set) WT129 WT129 WT129 WT129 N E S T 21733 21734 21735 21736 21737 21738 21739 21740 21741 I 21731 N D E N T 21732 O R * Indicates military listed die. ** To order the military version suffix the indentor catalog number with an M (13650M). Nest catalog number does not change. Tefzel(R) is a registered trademark of DuPont. Stud Size and Clearance Hole Chart Stud Size 2 4 6 8 10 1 4 5 16 3 8 7 16 1 5 3 2 8 4 Min. hole diam. - in. 0.92 .116 .143 .169 .196 .262 .323 .388 .453 .516 .650 .775 Min. hole diam. - mm. 2.337 2.946 3.632 4.292 4.978 6.655 8.204 9.855 11.506 13.106 16.510 19.685 165 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 166 Wire Guide Tables A Wire Strip Length Chart Wire Strip Length Non-Insulated Vinyl Insulated - Add 116" for Funnel Entry Type Nylon Insulated and Tefzel(R) Insulated Nylon Insulated and Tefzel(R) Insulated when using Aircraft and Code Wire Non-Insulated, when using Aircraft Code Wire Tefzel(R) is a registered trademark of DuPont. 166 Terminal Series Recommend Wire Strip Length "A" Standard Terminals 1 A B C, BC 4 4 5 16 RA RB RC, RBC 1 4 4 11 32 RA RB RC, RBC 7 RD RE RF RG RH RJ RK RL RM 17 D E F G H J K L M 15 1 1 32 32 5 16 7 32 32 9 16 11 16 11 16 3 4 7 8 7 8 1 17 32 31 1 2 41 64 43 64 47 64 55 64 55 64 59 64 15 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 167 Wire Guide Tables Individual Strands AWG or AN Whole Conductor Navy Shipboard3 No. diam. cir.mil. area diam. diam. mm. 3/5 (1) 3/5 (7) 1 7 7 21 .025 .010 * .005 642 703 704 525 .025 .030 .032 .028 .635 .762 .813 .711 1 7 10 19 26 7 7 10 26 .032 .012 .010 .007 .006 * .013 .010 .006 1,022 1,024 1,005 1,022 1,034 1,119 1,119 1,005 1,034 .032 .036 .040 .037 .039 .040 .038 .038 .042 .813 .914 1.016 .940 .991 1.016 .965 .965 1.067 1 7 16 19 41 7 .040 .016 .010 .009 .006 .016 1,624 1,624 1,608 1,624 1,630 1,779 .040 .049 .049 .046 .049 .048 1.016 1.245 1.245 1.168 1.245 1.219 1 7 19 26 65 19 26 .051 .019 .012 .010 .006 .011 .010 2,583 2,583 2,601 2,613 2,580 2,407 2,613 .051 .058 .058 .059 .058 .061 .061 1.295 1.473 1.473 1.499 1.473 1.549 1.549 1 7 19 37 .064 .024 .015 .011 4,107 4,107 4,107 4,107 .064 .073 .074 .074 1.626 1.854 1.880 1.880 22 Wire Size 22 22 AN-22* 1 2 (21) 20 Wire Size 20 20 20 20 20 AN-20* 1 (1) 1 (7) 1 (10) 1 (26) 18 Wire Size 18 18 18 18 18 AN-18* 112 (1) 112 (7) 112 (16) 112 (41) 2 (7) 16 Wire Size 16 16 16 16 16 AN-16* 212 (1) 212 (19) 212 (26) 14 Wire Size 14 14 14 14 14 14 .009 4,157 .083 2.108 14 AN-14* 3 (7) 3 (19) 4 (1) 4 (7) 4 (19) 4 (41) 104 19 7 19 1 7 19 41 .006 * .020 .013 .064 .025 .014 .010 4,128 3,830 2,828 3,036 4,107 4,497 3,828 4,121 .074 .076 .060 .063 .064 .076 .072 .077 1.880 1.930 1.524 1.600 1.626 1.930 1.829 1.956 6 (19) 6 (7) 6 (65) 1 7 19 37 49 65 104 165 19 7 65 .081 .031 .019 .013 .012 .010 .008 .006 .018 .031 .010 6,530 6,530 6,530 6,530 6,593 6,533 6,574 6,559 6,088 6,512 6,533 .081 .092 .093 .093 .104 .093 .094 .095 .096 .092 .097 2.057 2.337 2.362 2.362 2.642 2.362 2.388 2.413 2.438 2.337 2.964 9 (7) 9 (37) 9 (90) 1 7 19 37 49 104 37 7 37 90 .102 .039 .023 .017 .015 .010 * .036 .016 .010 10,380 10,380 10.380 10,443 10,445 10,452 10,380 9,016 9,402 9,045 .102 .116 .117 .117 .131 .116 .117 .108 .109 .120 2.591 2.946 2.972 2.972 2.327 2.946 2.972 2.743 2.769 3.048 12 Wire Size 12 12 12 12 12 12 12 12 AN-12* 10 Wire Size 10 10 10 10 10 10 AN-10* * MIL-W-5086. 3 MIL-E-16366 A. * Strand diameter not specified. 167 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 168 Wire Guide Tables Individual Strands AWG or AN Whole Conductor Navy Shipboard3 No. diam. cir.mil. area diam. diam. mm. 14 (7) 7 7 .043 .045 13,090 14,340 .130 .136 3.302 3.454 7 19 37 .049 .030 .021 16,510 16,510 16,510 .146 .148 .148 3.712 3.763 3.763 1 7 140 .144 .045 .010 20,820 14,340 14,070 .144 .136 .145 3.662 3.454 3.787 7 19 37 49 661 .061 .037 .027 .023 .006 25,250 26,250 26,250 26,146 26,274 .184 .186 .186 .208 .259 4.672 4.722 4.722 5.283 6.579 1 7x7 7 19x12 7x7 .181 .020 .057 .010 .023 33,100 19,800 22,800 22,190 26,250 .181 .180 .171 .190 .210 4.595 4.570 4.345 4.830 5.330 7 19 37 .077 .047 .034 41,740 41,740 41,740 .232 .235 .235 5.891 5.967 5.967 1 19x16 7x48 19 7x7 19x11 19 .229 .010 .010 .045 .029 .014 .051 52,630 30,550 33,370 38,910 41,740 42,110 49,080 .229 .220 .235 .226 .260 .260 254 5.819 5.590 5.967 5.742 6.600 6.600 6.452 7 19 37 .097 .059 .042 66,370 66,370 66,370 .292 .296 .297 7.421 7.522 7.548 49 133 663 19x28 .037 .022 * .010 66,356 66,140 66,832 53,470 .331 .335 .345 .304 8.405 8.507 8.767 7.772 9 Wire Size 9 8 Wire Size 8 8 8 7 Wire Size 7 14 (7) 14 (140) 6 Wire Size 6 6 6 6 6 5 Wire Size 5 20 (49) 23 (7) 23 (228) 26 (49) 4 Wire Size 4 4 4 3 Wire Size 3 30 (304) 33 (336) 40 (19) 42 (49) 42 (209) 50 (19) 2 Wire Size 2 2 2 2 2 AN-2* 53 (532) 60 (37) 37 .040 60,090 .282 7.161 60 (304) 66 (133) 75 (37) 19x16 19x7 37 .014 .022 .045 61,260 66,370 75,780 .310 .330 .317 7.870 8.380 8.048 7 19 37 61 .109 .066 .048 .037 83,690 83,690 83,690 83,690 .328 .332 .333 .333 8.333 8.431 8.456 8.456 83 (418) 133 259 812 19x22 .025 .018 * .014 83,690 83,916 81,807 84,230 .377 .378 .384 .380 9.578 9.603 9.752 9.650 84 (2107) 2107 * 83,690 .410 10.41 1 Wire Size 1 1 1 1 1 1 AN-1* * MIL-W-5086. * Strand diameter not specified. 3 MIL-E-16366 A 168 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 169 Wire Guide Tables Individual Strands AWG or AN Navy Shipboard3 Whole Conductor No. diam. cir.mil. area diam. diam. mm. 7 19 37 61 .123 .075 .053 .042 105,500 105,500 105,500 105,500 .368 .373 .374 .374 9.343 9.476 9.502 9.502 133 259 1033 .028 .020 * 105,761 105,672 104,118 .423 .424 .432 10.721 10.772 10.971 1/0 Wire Size 1/0 1/0 1/0 1/0 1/0 1/0 AN-0* 100 (61) 61 .040 99,060 .363 9.216 105 (259) 37x7 * 105,500 .410 10.410 105 (2646) 2646 * 105,500 .460 11.680 7 19 37 61 .138 .084 .060 .047 133,100 133,100 133,100 133,100 .414 .419 .420 .420 10.512 10.639 10.670 10.670 133 259 1327 .032 .023 * 132,800 133,462 133,665 .474 .477 .490 12.042 12.118 12.450 2/0 Wire Size 2/0 2/0 2/0 2/0 2/0 2/0 AN-00* 125 (61) 61 .045 124,900 .407 10.338 133 (259) 133 (684) 37x7 19x36 * .014 133,100 137,800 .460 .480 11.680 12.190 133 (3325) 3325 * 133,100 .520 13.210 150 (61) 61 .051 157,600 .457 11.608 7 19 37 61 133 259 .155 .094 .067 .052 .036 .026 167,800 167,800 167,800 167,800 167,607 167,402 .464 .470 .471 .472 .533 .536 11.782 11.940 11.965 11.991 13.536 13.612 3/0 Wire Size 3/0 3/0 3/0 3/0 3/0 3/0 3/0 4227 .006 168,023 .610 15.490 150 (760) 168 (427) 19x40 61x7 .014 * 153,100 167,800 .510 .520 12.950 13.210 200 (61) 7 19 37 61 133 259 1661 61 .174 .106 .076 .059 .040 .029 * .057 211,600 211,600 211,600 211,600 211,736 211,845 167,332 198,700 .522 .528 .529 .530 .599 .601 .548 .514 13.261 13.413 13.439 13.460 15.219 15.265 13.923 13.652 200 (988) 19x52 .014 199,100 .580 14.730 19 37 61 91 2104 37x7 61 .115 2 .064 .052 * .029 .064 250,000 250,000 250,000 250,000 211,954 220,700 250,000 .574 .575 .576 .576 .615 .610 .577 14.582 14.607 14.632 14.632 15.617 15.490 14.658 4/0 Wire Size 4/0 4/0 4/0 4/0 4/0 4/0 AN-000* 250 MCM Wire Size 250,000 250,000 250,000 250,000 AN-0000* 220 (259) 250 (61) * MIL-W-5086. * Strand diameter not specified. 3 MIL-E-16366 A. 169 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 170 Terminals Military Standard Cross Reference MIL-T-7928 MS-25036 -101 -102 -103 -104 -105 -106 -107 -108 -109 -110 -111 -112 -113 -114 -115 -116 -117 -118 -119 -120 -121 -122 -123 -124 -125 -126 -127 -128 -129 -130 -131 -132 -133 -135 -136 -137 -138 -139 -140 -141 -142 -143 -144 -145 -146 -147 -148 -149 -150 -151 -152 -153 -154 -155 -156 -157 -158 170 T&B Cat. No. Class 1&2 RA333 RA853 RA873 RA723 RA733 RB1333 RB853 RB873 RB723 RB733 RC333 RC363 RC703 RC733 RD10361 RD10711 RD10721 RD10731 RE10261 RE10711 RE10721 RE10731 RF10711 RF10721 RF10731 RG9711 RG9731 RG9751 RH9711 RH9731 RH9751 RJ9711 RJ9731 RK9721 RK9731 RK9751 RL9731 RL9751 RM9731 RM9751 RAX23 RAX43 RAX63 RAX83 RAX103 RA323 RA863 RA713 RA753 RB1323 RB863 RB713 RB753 RC863 RC713 RC753 MIL-T-7928 MS-20659 T&B Cat. No. Class 1&2 -101 -102 -103 -104 -105 -106 -107 -108 -109 -110 -111 -112 -113 -114 -115 -116 -117 -118 -119 -120 -121 -122 -123 -124 -128 -129 -130 -131 -132 -133 -134 -135 -136 -140 -141 -144 -146 -147 -148 -149 -151 -152 -153 -154 -155 -156 -157 -158 -165 -166 A85G A87G B85G B87G C26 C70 D10361 D10721 E10711 E10731 F10711 F10731 G971 G973 H971 H973 J971 J973 K972 K973 L973 L975 M973 M975 C73 D10731 E10261 E10721 F10721 G975 H975 J975 K975 D10161 D10711 F10261 G926 G972 G974 H972 J972 J974 K971 K974 L972 L974 M972 M974 C33 C75 MIL-T-22909 MS-90485 T&B Cat. No. -8 -6 -4 -2 -1 -01 -02 -03 -04 11781M 11782M 11783M 11784M 11785M 11786M 11787M 11788M 11789M MIL-T-7928 MS-17143 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -19 -20 MIL-T-7928 MS-21004 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 T&B Cat. No. RA480 RB480 RC480 RA481 RB481 RC481 RA482 RB482 RC482 RA483 RB483 RC483 RA484 RB484 RC484 RA485 RB485 RA486 RB486 T&B Cat. No. A486 A483 A482 A481 A485 A484 A480 B486 B483 B482 B481 B485 B484 B480 C486 C483 C482 C481 C485 C484 C480 MIL-T-22909 -MS-23002 T&B Cat. No. -8 -6 -4 -2 -1 -01 -02 -03 -04 21707M 21708M 21709M 21710M 21711M 21712M 21713M 21714M 21715M (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 171 Cross Reference for Packaging Note: All catalog numbers do not appear in this cross reference. This means it may not be available in one of the package options. T&B Distributor Package T&B Bulk Package T&B Distributor Package T&B Bulk Package T&B Distributor Package T&B Bulk Package A18-6 A18-6F A18-6FL A18-8 A18-8F A18-8FL A18-10 A18-10F A18-10FL A18-12 A18-14 A18-38 A18-110F A18-111F A18-250 A18-250A A18-251T A18-516 AB14-6A AB14-8A AB14-10A AD18-182 AD18-183 B14-D B14-4 B14-6 B14-6F B14-6FL B14-6FS B14-8 B14-8F B14-8FL B14-10 B14-10F B14-10FL B14-10G B14-12 B14-14 B14-38 B14-110F B14-111F B14-250 B14-250A B14-250F B14-250T B14-251T B14-516 BC14-6 BC14-8 BC14-10 BC14-12 BC14-14 BC14-38 BC14-516 BD14-183 C10-6-SK C10-6A C10-6F C10-6FL C10-8-SK C10-8A C10-8F C10-8FL C10-10 C10-10A C10-10F C10-10FL C10-12 A85 A116 A221 A86 A114 A224 A87 A115 A225 A75 A71 A73 A10-TB A11 A250-TB A252G A251 A72 AB51 AB52 AB53 AD182 AD183 B23 B132 B133 B64 B220 B19 B86 B65 B223 B87 B115 B225 B87G B75TB B71 B73 B10TB B11-TB B250 B252G B250G B251G B251 B72 BC85 BC86 BC87 BC75 BC71 BC79 BC72 BD183 C33 C51 C133 C220-TB C77 C52 C114 C221 C26 C53 C115 C222-TB C75 C10-14 C10-14F C10-38 C10-250A C10-250F C10-516 D8-10 D8-12 D8-14-SK D8-38 D8-516 E6-10 E6-12 E6-14 E6-38 E6-516 F4-10 F4-12 F4-14 F4-38 F4-516 F250TA G2-12 G2-14 G2-38 G2-516 H10-14 J20-38 K30-38 L40-38 M250-38 NW14-6 NW14-10 NW14-12 NW22-10 RA18D RA18-4 RA18-6 RA18-6F RA18-6FL RA18-6FS RA18-8 RA18-8F RA18-8FL RA18-8FS RA18-10 RA18-10F RA18-10FL RA18-10FS RA18-12 RA18-14 RA18-14F RA18-38 RA18-47PT RA18-110F RA18-111F RA18-250A RA18-250F RA18-250FP RA18-516 RAD18-182 RAD18-183 RB14-4 RB14-6 RB14-6F RB14-6FL RB14-6FS RB14-6X C71 C116-TB C73 C252G C250 C70 D36 D75 D71 D73 D72 E26 E75 E71 E73 E72 F26 F75 F71 F73 F72 FTA250 G975 G971 G973 G972 H971 J973 K973 L973 M973 NW81 NW83 NW84 NW23 RA23 RA323 RA853 RA1103 RA2213 RA1203 RA863 RA1123 RA2243 RA1223 RA873 RA1153 RA2253 RA1253 RA753 RA713 RA1163 RA733 RA147PT RA10SK RA11 RA2577F RA250L RA250P RA723 RAD1823 RAD1833 RB1323 RB853 RB1113 RB2213 RB1203 RB854 RB14-8 RB14-8F RB14-8FL RB14-8FS RB14-8X RB14-10 RB14-10F RB14-10FL RB14-10FS RB14-10X RB14-12 RB14-14 RB14-14F RB14-14X RB14-38 RB14-38X RB14-47PT RB14-110F RB14-111F RB14-250 RB14-250A RB14-250F RB14-250FP RB14-516 RB14-516X RB44 RBC14-14 RBC14-516 RBD14-182 RBD14-183 RC10-6 RC10-6F RC10-6FL RC10-8 RC10-8F RC10-8FL RC10-8FS RC10-8X RC10-10 RC10-10F RC10-10FL RC10-10FS RC10-10X RC10-12 RC10-14 RC10-14F RC10-14FL RC10-14X RC10-38 RC10-38X RC10-55PT RC10-250A RC10-250F RC10-516 RC55 RD8-10 RD8-12 RD8-14 RD8-38 RD8-516 RE6-10 RE6-12 RE6-14 RE6-38 RE6-516 RF4-10 RF4-12 RF4-14 RB863 RB1123 RB2233 RB1223 RB864 RB873 RB1153 RB2253 RB1253 RB874 RB753 RB713 RB1163 RB714 RB733 RB734 RB147PT RB10-SK RB11-TB RBB250 RB2577F RB250 RB250P RB723 RB724 RB4-TB RBC713 RBC723 RBD1823 RBD1833 RC333 RC1113 RC2203 RC863 RC1123 RC2213 RC1223 RC864 RC363 RC1153 RC2223 RC1253 RC364 RC753 RC713 RC1163 RC2233 RC714 RC733 RC734 RC155PT RC2577F RC250 RC703 RC6 RD367 RD757 RD717 RD737 RD727 RE267 RE757 RE717 RE737 RE727 RF267 RF757 RF717 171 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 172 Cross Reference for Packaging 172 T&B Distributor Package T&B Bulk Package RF4-38 RF4-516 RG2-10 RG2-12 RG2-14 RG2-38 RG2-516 RP12 2A-18 2A20 2A22-20 2B-14 2B-16 2B18-16 2C-10 2C-12 2C14-12 2D-8 2D10-9 2E-6 2E8-7 2F-4 2F6-5 2G21 2G4-2 2RAA 2RA18 2RA18X 2RBB 2RB14 2RB14X 2RCC 2RC10 2RC10X 2RD8 2RE6 10RC-6 10RC-6F 10RC-6FL 10RC-6FLX 10RC-6X 10RC-8 10RC-8F 10RC-8FL 10RC-8FLX 10RC-8X 10RC-10 10RC-10F 10RC-10FL 10RC-10FLX 10RC-10FX 10RC-10X 10RC-14 10RC-14F 10RC-14FL 10RC-14X 10RC-38 10RC-38X 10RC-55PT 10RC-250F 10RC-250T 10RC-251T 10RC-516 10RC-2577 14RB-4 14RB-6 RF737 RF727 RG267 RG757 RG717 RG737 RG727 RP7 AA2 RAA24 A1A BB2 RBB25 B1B CC2-TB RCC26 C1C DD102 D1D EE2 E1E FF2 F1F GG2 G1G RAA23 RAA21 RAA217-170 RBB23 RBB21 RBB217-200 RCC23 RCC21 RCC217-250 RDD27 REE28 RC337 RC1337 RC2207 RC2207-250 RC337-250 RC777 RC1147 RC2217 RC2217-250 RC777-250 RC367 RC1157 RC2227 RC2227-250 RC1157-250 RC367-250 RC717 RC1167 RC2237 RC717-250 RC737 RC737-250 RC55PT RC257 RC2517 RC25177 RC707 RC2573 RB1327 RB857 T&B Distributor Package 14RB-6F 14RB-6FL 14RB-6FLX 14RB-6FX 14RB-6X 14RB-8 14RB-8F 14RB-8FL 14RB-8FLX 14RB-8FX 14RB-8X 14RB-10 14RB-10F 14RB-10FL 14RB-10FLX 14RB-10FX 14RB-10X 14RB-14 14RB-14X 14RB-38 14RB-47PT 14RB-250F 14RB-250T 14RB-251T 14RB-516 14RB-2577 14RBC-6 14RBC-8 14RBC-10 14RBC-14 14RBC-516 14RBC-38 14RBC-12 14RBD-182 14RBD-183 14RBD-18277 14RBD-18377 18RA-4 18RA-6 18RA-6F 18RA-6FL 18RA-6FLX 18RA-6FX 18RA-6X 18RA-8 18RA-8F 18RA-8FL 18RA-8FX 18RA-8X 18RA-10 18RA-10F 18RA-10FL 18RA-10FLX 18RA-14 18RA-38 18RA-47PT 18RA-250F 18RA-250T 18RA-251T 18RA-516 18RA-516X 18RA-2577 18RAD-182 18RAD-183 18RAD-18277 18RAD-18377 T&B Bulk Package RB647 RB2207 RB2207-200 RB647-200 RB857-200 RB867 RB657 RB2237 RB2237-200 RB657-200 RB867-200 RB877 RB1157 RB2257 RB2257-200 RB1157-200 RB877-200 RB717 RB717-200 RB737 RB47PT RB257 RB2517 RB25177 RB727 RB2573 RBC857 RBC867 RBC877 RBC717 RBC727 RBC797 RBC757 RBD1827 RBD1837 RBD18277 RBD18377 RA77 RA857 RA1167 RA2217 RA2217-170 RA1167-170 RA857-170 RA867 RA1147 RA2247 RA1147-170 RA867-170 RA877 RA1157 RA2257 RA2257-170 RA717 RA737 RA47PT RA257 RA2517 RA25177 RA727 RA727-170 RA2573 RAD1827 RAD1837 RAD18277 RAD18377 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 173 Cross Reference for Packaging T&B Bulk Package A10-TB A11 A115 A71 A71F A75 A85 A86 A87 A114 A115 A116 A221 A224 A225 A250-TB A251 A252G A1A AA2 AB51 AB52 AB53 AD182 AD183 B10TB B11-TB B23 B64 B65 B71 B72 B73 B75TB B133 B86 B87 B87G B115 B132 B220 B223 B225 B250 B250G B251 B251G B252G B1B BB2 BC71 BC72 BC75 BC79 BC85 BC86 BC87 BD183 C26 C33 C52 C53 AC70 C71 C73 C75 C77 C114 T&B Distributor Package T&B Bulk Package T&B Distributor Package T&B Bulk Package T&B Distributor Package A18-110F A18-111F A18-10F A18-14 A18-14F A18-12 A18-6 A18-8 A18-10 A18-8F A18-10F A18-6F A18-6FL A18-8FL A18-10FL A18-250 A18-251T A18-250A 2A22-20 2A18 AB14-6A AB14-8A AB14-10A AD18-182 AD18-183 B14-110F B14-111F B14-D B14-6F B14-8F B14-14 B14-516 B14-38 B14-12 B14-6 B14-8 B14-10 B14-10G B14-10F B14-4 B14-6FL B14-8FL B14-10FL B14-250 B14-250F B14-251T B14-250T B14-250A 2B18-16 2B14 BC14-14 BC14-516 BC14-12 BC14-38 BC14-6 BC14-8 BC14-10 BD14-183 C10-10 C10-6-SK C10-8A C10-10 C10-516 C10-14 C10-38 C10-12 C10-8-SK C10-8F C115 C116-TB C133 C220-TB C221 C222-TB C250 C252G C1C CC2-TB D36 D71 D72 D73 D75 D1D DD102 E26 E71 E72 E73 E75 E1E EE2 F26 F71 F72 F73 F75 F1F FF2 FTA250 G971 G972 G973 G975 G1G GG2 H971 J973 K973 L973 M973 NW23 NW83 NW84 RA10SK RA11 RA23 RA47PT RA77 RA147PT RA250L RA250P RA257 RA323 RA713 RA717 RA723 RA727 RA733 RA737 RA753 RA853 RA857 RA857-170 RA863 RA867 C1010F C10-14F C10-6F C10-6FL C10-8FL C10-10FL C10-250F C10-250A 2C14-12 2C10 D8-10 D8-14-SK D8-516 D8-38 D8-12 2D10-9 2D8 E6-10 E6-14 E6-516 E6-38 E6-12 2E8-7 2E6 F4-10 F4-14 F4-516 F4-38 F4-12 2F6-5 2F4 F250-TA G2-14 G2-516 G2-38 G2-12 2G4-2 2G21 H10-14 J20-38 K30-38 L40-38 M250-38 NW22-10 NW14-10 NW14-12 RA18-110F RA18-111F RA18-D 18RA-47PT 18RA-4 RA18-47PT RA18-250F RA18-250FP 18RA-250F RA18-4 RA18-14 18RA-14 RA18-516 18RA-516 RA18-38 18RA-38 RA18-12 RA18-6 18RA-6 18RA-6X RA18-8 18RA-8 RA867-170 RA873 RA877 RA877-170 RA1103 RA1123 RA1147 RA1147-170 RA1153 RA1157 RA1163 RA1167 RA1167-170 RA1203 RA1223 RA1253 RA2213 RA2217 RA2217-170 RA2243 RA2247 RA2253 RA2257 RA2257-170 RA2517 RA2573 RA2577F RA25177 RAA21 RAA23 RAA24 RAA217-170 RAD1823 RAD1827 RAD1833 RAD1837 RAD1887F RAD18277 RAD18377 RB4-TB RB10-TB RB11-TB RB23 RB47PT RB197 RB147PT RB250 RB250P RB257 RB647 RB647-200 RB657 RB657-200 RB713 RB714 RB717 RB717-200 RB723 RB724 RB727 RB733 RB734 RB737 RB753 RB853 RB854 RB857 RB857-200 18RA-8X RA18-10 18RA-10 18RA-10X RA18-6F RA18-8F 18RA-8F 18RA-8FX RA18-10F 18RA-10F RA18-14F 18RA-6F 18RA-6FX RA18-6FS RA18-8FS RA18-10FS RA18-6FL 18RA-6FL 18RA-6FLX RA18-8FL 18RA-8FL RA18-10FL 18RA-10FL 18RA-10FLX 18RA-250T 18RA-2577 RA18-250A 18RA-251T 2RA18 2RAA 2A20 2RA18X RAD18-182 18RAD-182 RAD18-183 18RAD-183 RAD18-188A 18RAD18277 18RAD18377 RB44 RB14-110F RB14-111F RB14-D 14RB-47PT 14RB-6FS RB14-47PT RB14-250F RB14-250FP 14RB-250F 14RB-6F 14RB-6FX 14RB-8F 14RB-8FX RB14-14 RB14-14X 14RB-14 14RB-14X RB14-516 RB14-516X 14RB-516 RB14-38 RB14-38X 14RB-38 RB14-12 RB14-6 RB14-6X 14RB-6 14RB-6X 173 (ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 174 Cross Reference for Packaging 174 T&B Bulk Package T&B Distributor Package T&B Bulk Package T&B Distributor Package RB863 RB864 RB867 RB867-200 RB873 RB874 RB877 RB877-200 RB1113 RB1123 RB1153 RB1157 RB1157-200 RB1163 RB1203 RB1223 RB1253 RB1323 RB1327 RB2207 RB2207-200 RB2213 RB2233 RB2237 RB2237-200 RB2253 RB2257 RB2257-200 RB2517 RB2573 RB2577F RB25177 RBB21 RBB23 RBB25 RBB217-200 RBB250 RBC713 RBC717 RBC723 RBC727 RBC757 RBC797 RBC857 RBC867 RBC877 RBD1823 RBD1827 RBD1833 RBD1837 RBD18277 RBD18377 RC6 RC55PT RC155PT RC250 RC257 RC333 RC337 RC337-250 RC363 RC364 RC367 RC367-250 RC703 RC707 RB14-8 RB14-8X 14RB-8 14RB-8X RB14-10 RB14-10X 14RB-10 14RB-10X RB14-6F RB14-8F RB14-10F 14RB-10F 14RB-10FX RB14-14F RB14-6FS RB14-8FS RB14-10FS RB14-4 14RB-4 14RB-6FL 14RB-6FLX RB14-6FL RB14-8FL 14RB-8FL 14RB-8FLX RB14-10FL 14RB-10FL 14RB-10FLX 14RB-250T 14RB-2577 RB14-250A 14RB-251T 2RB14 2RBB 2B16 2RB14X RB14-250 RBC14-14 14RBC-14 RBC14-516 14RBC-516 14RBC-12 14RBC-38 14RBC-6 14RBC-8 14RBC-10 RBD14-182 14RBD-182 RBD14-183 14RBD-183 14RBD-18277 14RBD-18377 RC55 10RC-55PT RC10-55PT RC10-250F 10RC-250F RC10-6 10RC-6 10RC-6X RC10-10 RC10-10X 10RC-10 10RC-10X RC10-516 10RC-516 RC713 RC714 RC717 RC717-250 RC733 RC734 RC737 RC737-250 RC753 RC777 RC777-250 RC863 RC864 RC1113 RC1123 RC1147 RC1153 RC1157 RC1157-250 RC1163 RC1223 RC1253 RC1337 RC2203 RC2207 RC2207-250 RC2213 RC2217 RC2217-250 RC2223 RC2227 RC2227-250 RC2233 RC2237 RC2517 RC2573 RC2577F RC25177 RCC21 RCC23 RCC26 RCC217-250 RD367 RD717 RD727 RD737 RD757 RDD27 RE267 RE717 RE727 RE737 RE757 REE28 RF267 RF717 RF727 RF737 RFF29 RG267 RG717 RG727 RG737 RG757 RP7 RC10-14 RC10-14X 10RC-14 10RC-14X RC10-38 RC10-38X 10RC-38 10RC-38X RC10-12 10RC-8 10RC-8X RC10-8 RC10-8X RC10-6F RC10-8F 10RC-8F RC10-10F 10RC-10F 10RC-10FX RC10-14F RC10-8FS RC10-10FS 10RC-6F RC10-6FL 10RC-6FL 10RC-6FLX RC10-8FL 10RC-8FL 10RC-8FLX RC10-10FL 10RC-10FL 10RC-10FLX RC10-14FL 10RC-14FL 10RC-250T 10RC-2577 RC10-250A 10RC-251T 2RC10 2RCC 2C12 2RC10X RD8-10 RD8-14 RD8-516 RD8-38 RD8-12 2RD8 RE6-10 RE6-14 RE6-516 RE6-38 RE6-12 2RE6 RF4-10 RF4-14 RF4-516 RF4-38 2RF4 RG2-10 RG2-14 RG2-516 RG2-38 RG2-12 RP12 Grounding Connectors RSK Connectors and Installation Tools ....... 176 - 178 Two-Piece Grounding Connectors for Shielded and Coaxial Cable ................... 179 - 181 Color-Coded Tool and Die Selection System .................................... 182 - 183 Connector for Multiple or Overall Shielded Cables Grounded with One Compression................................... 184 - 187 (ang part 5) Shield-kon 8/18/05 3:34 PM Page 176 RSK Connectors and Installation Tools RSK Connector for Shielded or Coaxial Cable Ground-lead trap accommodates multiple ground wires One piece. Epsilon shaped connector is insulated with color-coded Mylar* Large radius of connector holds shield Conductor Dielectric * DuPont Registered Trademark 1. After handles are fully opened, insert connector into plastic die ... small radius on the top. 176 2. Insert ground wires into ground-lead trap, and shielded cable into large opening. Squeeze handle of WT-740 or 13300 tool to form connector around the shield. This solderless, wrap-around connector terminates shielded cable in seconds ... with uniform precision. It is particularly well suited for production work in aircraft, aerospace and electronic industries where size and weight are of importance. Once crimped, it provides a compact, lightweight, low resistance, high strength connection. It meets and exceeds the performance requirements of MIL-F-21608. The connector works equally well on braided, wrapped, or foil shields and has the added advantage of being able to be used as a mid-span termination. Only four sizes are needed over the range of .050" to .300" diameter. * Requires no heat to install. * Low installed cost. * Compact, low profile connector. * One piece "Wrap-around" design. * Inventory savings. * Easily inspected. (ang part 5) Shield-kon 8/18/05 3:34 PM Page 177 RSK Connectors and Installation Tools stem upper die Connector Cat. No. & Color RSK101 Red separation spring lower die die stop lower die stem ram The WT-740 hand tool and 13300 pneumatic tool both feature interchangeable dies for forming the full line of RSK connectors. The Shure-Stake(R) mechanism (on the WT-740) assures positive, controlled forming of connectors. RSK201 Blue RSK301 Yellow RSK401 Green Insulation INSULATION .59 - -.64 .59 .64 Dia. of Shield Ground Wire Range Die Gage Cat. No. 1 or 2 #24 AWG STR or 1 #22 AWG STR 101AG Die Cat. No. (1.27-1.78 mm) .050-.070 in. 101A (1.80-2.26 mm) .071-.089 in. 101B (2.29-2.54 mm) .090-.100 in. 201C (2.56-3.00 mm) .101-.118 in. 201D (3.022-3.33 mm) .119-.131 in. 201E (3.35-3.63 mm) .132-.143 in. 201F (3.66-4.11 mm) .144-.162 in. 301G (4.14-4.70 mm) .163-.185 in. 301H (4.72-5.10 mm) .186-.201 in. 301J 301JG (5.13-5.84 mm) .202-.230 in. 401K 401KG (5.87-6.35 mm) .231-.250 in. 401L (6.37-6.98 mm) .251-.275 in. 401M (7.01-7.62 mm) .276-.300 in. 401N Application Tool 101BG 201CG 1 or 2 #22 AWG STR or 1 #20 AWG STR 201DG Hand Tool WT740 201EG 201FG 301GG 1 or 2 #22 AWG STR or 1 or 2 #20 AWG STR 1 or 2 #20 AWG STR or 1 #18 AWG STR 301HG Air Tool 13300 401LG 401MG 401NG How to use connector die and tool selection chart 1. Use a calibrated measuring tool lightly over shield for most accurate measurement. Rotate shielded wire to pick up high spots on cable. Use "Diameter of Shield" column to match the measured dimension. 2. Select connector and die for WT-740 or 13300 tool from appropriate column. Notes: 1. Do not solder-dip ends of ground leads. 2. For ground wire combinations not covered in table, consult Technical Service. .11.11 Both BOTH SIDES Sides C D Dimensions Cat. No. A B C D E Copper Thickness Color RSK-101 RSK-201 RSK-301 RSK-401 .31 .38 .47 .69 .16 .22 .28 .43 .18 .18 .24 .37 .06 .06 .07 .08 .15 .18 .22 .37 .02 .02 .03 .03 Red Blue Yellow Green A E B GROUND Ground LEAD TRAP Lead Trap 177 (ang part 5) Shield-kon 8/18/05 3:34 PM Page 178 RSK Connectors and Installation Tools 214" (5.7 cm) Open Yoke Design Upper Die (Dies not included with tool) Lower Die Ram Swivel Head Air Cylinder Trigger Trigger Safety Valve Bail for Overhead Suspension Air Hose Coupler (Hansen "13") Air Hose foot controller mounting bracket 13301 Bench Mounting Kit Converts Easily to Foot Control The "13300" tool may be converted easily from a hand actuated type to a foot actuated type by the addition of the bench mounting kit, Cat. No. 13301. The kit contains the foot controller, mounting bracket, and all other required hardware. 178 "13300" Portable Pneumatic Crimping Tool Performance Specification for Shield-Kon(R) RSK Connectors Installs RSK Series wrap-around connectors and ground wire to shielded cable in seconds * Accepts 13 color-coded precision wrap-around installing dies. * Lightweight, compact, portable or bail-mounted. * Bench mountable option. * Applicable installations meet MIL-F-21608. Construction Material: Copper conforming to CDA No. 110. Finish: Electro-deposited tin in accordance with MIL-T-10727A. Insulation: Type A Mylar* polyester film, color-coded for size identification. * DuPont reg. trademark. Specifications Operating Air Pressure*: 120 psi* (8.3 Bar) max. Output Force (at 120 psi): 1250 lb. (567 kg). Ram Stroke: d in. (1.3 cm) minimum. Weight: 3b lb. (1.4 kg). Finish: Anodize & Nickel. Air Hose: 8 ft. (2.44 m.). Air Hose Coupler: Hansen "13". * Actual operating pressure required is 60-80 psi (4.1-5.5 Bar.). Operation Operation is quick and easy; however, you must follow the detailed instructions enclosed with the 13300 tool. Briefly, this is what you do: 1. Select the proper die set and install it into the tool. Refer to Table on page 177). 2. Select the proper connector and position it in the dies. 3. Insert the ground wire(s) and shielded cable in the connector. 4. Squeeze the trigger to complete the installation. Warning: Keep hands clear of dies to avoid injury. Test Criteria Shield-Kon RSK connectors meet the requirements of MIL-F-21608 for the following environmental and functional criteria: Voltage drop: 9 millivolts maximum at 1 ampere after environmental exposure. Insulation dielectric strength: 500 VRMS at 60 Hz for one minute. Temperature Cycling: Between the limits of -65 degrees C and +125 degrees C. Vibration: .03 inch double amplitude between 10 and 55 Hz for 6 hours on each of two axis. Pullout strength: 15 pounds minimum for 22 AWG, and 19 pounds min. for 20 AWG. Corrosion resistance: 48 hours in 5% salt fog. In addition, hypot tests have shown that the cable manufacturers' specified working voltage rating is maintained after the installation of Shield-Kon RSK connectors. It is, however, still advisable to evaluate the suitability of these connectors and verify their performance for the particular application. (ang part 5) Shield-kon 8/18/05 3:34 PM Page 179 Two-Piece Grounding Connectors for Shielded and Coaxial Cable A reliable method for grounding, terminating and insulating shielded and coaxial cable All-around hex compression is applied with a simple tool. The result: a permanent, compression joint. With or without grounding wire (insertable from front or back), reliable grounding of termination is done quickly, neatly, and accurately. The Thomas & Betts hex compression is a permanent method which has reliably connected literally hundreds of millions of installations in communications, aerospace, electronic, telephone, radio and TV. The termination is completed quickly, neatly, accurately ... at a greatly reduced production cost. Installation Method 1. Slip outer sleeve over insulation jacket, after stripping. Trim braid to within 12 of insulation. 2. Fan braid by rotating center conductor and slip inner sleeve under braid. 3. Position inner sleeve to extend about 116 beyond braid. 4. Slip one No. 22 or No. 20 ground wire under outer sleeve (front or back), and slide outer sleeve over braid. For Daisy chain grounding, two ground wires can be accommodated by selecting the proper size outer sleeve. 5. Outer sleeve covers all exposed strands. 6. Compress in specified tool. (Tool will not release until full compression stroke is completed.) 179 (ang part 5) Shield-kon 8/18/05 3:34 PM Page 180 Two-Piece Grounding Connectors for Shielded and Coaxial Cable O.D. Inner Insulation O.D. Inner Insulation Determine O.D. of inner conductor insulation with measuring tool. Inner Sleeve-Cat. GSB Hard bronze inner sleeve is installed under braid. Length 516 Tin Plated as standard. Connector Inner Sleeve Cat. No. Color Code I.D. O.D. Military Spec. No. GSB-046 GSB-058 GSB-063 GSB-071 GSB-080 GSB-090 GSB-096 GSB-101 GSB-109 GSB-115 GSB-124 GSB-128 GSB-134 GSB-149 GSB-156 GSB-165 GSB-175 GSB-187 GSB-194 GSB-205 GSB-219 GSB-225 GSB-232 GSB-250 GSB-261 GSB-266 GSB-275 GSB-281 GSB-287 GSB-297 GSB-312 GSB-348 GSB-375 Tin Yellow Red Green Blue Orange Purple Yellow Red Tin Green Tin Orange Blue Red Tin Green Yellow Blue Orange Tin Yellow Red Green Blue Tin Orange Yellow Tin Red Purple Orange Blue .046 .058 .063 .071 .080 .090 .096 .101 .109 .115 .124 .128 .134 .149 .156 .165 .175 .187 .194 .205 .219 .225 .232 .250 .261 .266 .275 .281 .287 .297 .312 .348 .375 .075 .083 .088 .096 .103 .113 .119 .124 .131 .146 .145 .152 .156 .179 .193 .194 .215 .227 .226 .245 .250 .256 .263 .281 .297 .297 .306 .331 .327 .335 .362 .400 .406 21981-046 21981-058 21981-063 21981-071 21981-080 21981-090 21981-096 21981-101 21981-109 21981-115 21981-124 21981-128 21981-134 21981-149 21981-156 21981-165 21981-175 21981-187 21981-194 21981-205 21981-219 21981-225 21981-232 21981-250 21981-261 21981-266 21981-275 21981-281 21981-287 21981-297 21981-312 21981-348 21981-375 Inner sleeve 1. Use a measuring tool over the inner conductor insulation. Rotate wire to pick up high spots on cable that are non-symmetrical. 2. Add .005 to the diameter of the conductor insulation. Select inner sleeve with this I.D. or nearest larger I.D. 180 (ang part 5) Shield-kon 8/18/05 3:34 PM Page 181 Two-Piece Grounding Connectors for Shielded and Coaxial Cable Non-insulated Outer Sleeve-Cat. GSC Connector Outer Sleeves Cat. No. Soft bronze outer sleeve slips over the braid and ground wire. Length 1/4" Insulated Outer Sleeve-Cat. GSR Soft bronze outer sleeve with nylon insulator slips over the braid and ground wire. Color Code I.D. O.D. Non-insulated GSC-101 GSC-128 GSC-149 GSC-156 GSC-175 GSC-187 GSC-194 GSC-199 GSC-205 GSC-219 GSC-225 GSC-232 GSC-261 GSC-275 GSC-281 GSC-287 GSC-297 GSC-312 GSC-327 GSC-348 GSC-359 GSC-375 GSC-405 GSC-415 GSC-425 GSC-460 GSC-500 Tin Blue Purple Yellow Blue Orange Red Tin Yellow Green Purple Orange Yellow Tin Purple Blue Green Yellow Tin Orange Purple Yellow Red Blue Tin Tin Green .101 .128 .149 .156 .175 .187 .194 .199 .205 .219 .225 .232 .261 .275 .281 .287 .297 .312 .327 .348 .359 .375 .405 .415 .425 .460 .500 .124 .152 .179 .193 .215 .227 .226 .235 .245 .250 .256 .263 .297 .306 .331 .327 .335 .362 .372 .393 .399 .406 .453 .463 .475 .510 .550 21980-101 21980-128 21980-149 21980-156 21980-175 21980-187 21980-194 21980-199 21980-205 21980-219 21980-225 21980-232 21980-261 21980-275 21980-281 21980-287 21980-297 21980-312 21980-327 21980-348 21980-359 21980-375 21980-405 21980-415 Insulated GSR-101 GSR-128 GSR-149 GSR-156 GSR-175 GSR-187 GSR-194 GSR-199 GSR-205 GSR-219 GSR-225 GSR-232 GSR-261 GSR-275 GSR-281 GSR-287 GSR-297 GSR-312 GSR-327 GSR-348 GSR-359 GSR-375 GSR-405 GSR-415 GSR-460 GSR-500 Tin Blue Purple Yellow Blue Orange Red Tin Yellow Green Purple Orange Yellow Tin Purple Blue Green Yellow Tin Orange Purple Yellow Red Blue Tin Green .101 .128 .149 .156 .175 .187 .194 .199 .205 .219 .225 .232 .261 .275 .281 .287 .297 .312 .327 .348 .359 .375 .405 .415 .460 .500 .124 .152 .179 .193 .215 .227 .226 .235 .245 .250 .256 .263 .297 .306 .331 .327 .335 .362 .372 .393 .399 .406 .453 .463 .510 .550 18121-101 18121-128 18121-149 18121-156 18121-175 18121-187 18121-194 18121-199 18121-205 18121-219 18121-225 18121-232 18121-261 18121-275 18121-281 18121-287 18121-297 18121-312 18121-327 18121-348 18121-359 18121-375 18121-405 18121-415 18121-460 18121-500 Outer sleeve 1. Add .060 to O.D. of inner sleeve selected. Use this dimension to select outer sleeve with this I.D. or the nearest larger I.D. 2. Use GSC prefix to order non-insulated outer sleeve. Use GSR prefix to order nylon insulated outer sleeve. Note: All parts are standard tin plated per MIL-T-10727A Note: Inner and outer connector catalog nos. conform to MIL-F-21608. Military Spec. No. 21980-460 21980-500 These suffixes are NOT color-coded. They are not stock items. Add suffix PF for plain finish. Add suffix T for tin plate with no color code. Add suffix NP for nickel plate. Consult regional sales office for delivery and minimum quantities. 181 (ang part 5) Shield-kon 8/18/05 3:34 PM Page 182 Color-Coded Tool and Die Selection System Hand Tools WT-440 and WT-540 Non-insulated Outer Sleeve Connector "GSC" Tools This series features interchangeable dies for minimum tool investment. Dies are available for a range of GSC, GSR and GSW series connectors. The steel frame cushion-grip handles combine to provide greater operator efficiency. This series features straight-line action and Shure-Stake(R) design. Order dies separately. WT-440 - 8" long, 1 lb., WT-540 - 10 3/8" long, 1 lb. 9 ounces. Power Tool This series is ideal for production installation since it is small and light enough to be hand held ... 10" in length, 3 lbs. 2 ozs. These air hydraulic tools develop 2,000 lbs. crimping pressure from operating pressure of 90 lbs. Installs GSC, GSR connectors. 11901A - Hand Actuated - Closed yoke 11902A - Foot Actuated - Closed yoke 11903A - Hand Actuated - Hand held or bench mounted - Open yoke 11904A - Foot Actuated - Hand held or bench mounted - Open yoke 182 Cat. No. Color Code Tools With Fixed Dies Die Nos. For WT-440 WT-540 Die Nos. For 11901A GSC-101 GSC-128 GSC-149 GSC-156 GSC-175 GSC-187 GSC-194 GSC-199 GSC-205 GSC-219 GSC-225 GSC-232 GSC-261 GSC-275 GSC-281 GSC-287 GSC-297 GSC-312 GSC-327 GSC-348 GSC-359 GSC-375 GSC-405 GSC-415 GSC-425 GSC-460 GSC-500 Tin Blue Purple Yellow Blue Orange Red Tin Yellow Green Purple Orange Yellow Tin Purple Blue Green Yellow Tin Orange Purple Yellow Red Blue Tin Tin Green WT-419 WT-400 WT-401 WT-402 WT-403 WT-406 WT-406 WT-406 WT-408 WT-408 WT-409 WT-410 WT-411 WT-412 WT-414 WT-414 WT-414 WT-415 WT-416 WT-417 - - - - - - - 4419 4400 4401 4402 4403 4406 4406 4406 4408 4408 4409 4410 4411 4412 4414 4414 4414 4415 4416 4417 5450 5451 5452 5452 5454 5456 5457 11989 11970 11971 11972 11973 11976 11976 11976 11978 11978 11979 11980 11981 11982 11984 11984 11984 11985 11986 11987 - - 11988 11988 - - - Note: Die Nos. 5450 - 5459 are only for WT-540 tool. (ang part 5) Shield-kon 8/18/05 3:34 PM Page 183 Color-Coded Tool and Die Selection System Hand Tools WT-440 and WT-540 Hand Tools WT-440 and WT-540 This series features interchangeable dies for minimum tool investment. Dies are available for a range of GSC, GSR and GSW series connectors. The steel frame cushion-grip handles combine to provide greater operator efficiency. This series features straight-line action and Shure-Stake(R) design. Order dies separately. WT-440 - 8" long, 1 lb., WT-540 - 10 3/8" long, 1 lb. 9 ounces. Power Tool This series is ideal for production installation since it is small and light enough to be hand held ... 10" in length, 3 lbs. 2 ozs. These air hydraulic tools develop 2,000 lbs. crimping pressure from operating pressure of 90 lbs. Installs GSC, GSR connectors. 11901A - Hand Actuated - Closed yoke 11902A - Foot Actuated - Closed yoke 11903A - Hand Actuated - Hand held or bench mounted - Open yoke 11904A - Foot Actuated - Hand held or bench mounted - Open yoke Insulated Outer Sleeve Cat. No. Tools With Fixed Dies "GSR" Tools Die Nos. For WT-440 WT-540 GSR-101 GSR-128 GSR-149 GSR-156 GSR-175 GSR-187 GSR-194 GSR-199 GSR-205 GSR-219 GSR-225 GSR-232 GSR-261 GSR-275 GSR-281 GSR-287 GSR-297 GSR-312 GSR-327 GSR-348 GSR-359 GSR-375 GSR-405 GSR-415 GSR-460 GSR-500 WT-400 WT-401 WT-403 WT-406 WT-408 WT-410 WT-410 WT-410 WT-411 WT-411 WT-411 WT-412 WT-414 WT-415 WT-417 WT-417 WT-417 - - - - - - - - - 4400 4401 4403 4406 4408 4410 4410 4410 4411 4411 4411 4412 4414 4415 4417 4417 4417 5451 5452 5452 5452 5453 5455 5455 5458 5459 Die Nos. For 11901A Power Tool 11970 11971 11973 11976 11978 11980 11980 11980 11981 11981 11981 11982 11984 11985 11987 11987 11987 - 11988 11988 - - - - - - Note: Die Nos. 5450 - 5459 are only for WT-540 tool. 183 (ang part 5) Shield-kon 8/18/05 3:34 PM Page 184 Connector for Multiple or Overall Shielded Cables Grounded With One Compression Cushioned Shield-Kon(R) Connector A special feature is the smooth, heat stabilized nylon insulator which acts as a cushion to protect conductor insulation from abrasion. This molded blue nylon insulator is wedgefitted to the hard brass inner collector rings. The Shield-Kon Connector System for multiple-conductor shielded cable is based on the principle of cold swaging. It utilizes a two-piece compression connector color-coded to match the proper die. The connector consists of a hard brass collector inner ring with a tough, smooth insulator and a soft copper compression outer ring. Each set of rings and matching installing die will connect a minimum of 5 shielding braids with one ground wire. The maximum number of braids is limited only by the space between the inner and outer rings. The design advantages are: 1. Positive selection of inner and outer sleeves and installing die by a complete color-coded system. 2. A more reliable grounding termination because only one ground wire connection is made - conventional daisy chain jumper method is eliminated. 3. Smaller, more compact bundle is easy to inspect. 4. Only one ground wire is required, however additional ground wires may be used if needed. 5. Smooth insulator protects conductor insulation. 6. With one stroke of the tool, the interlace die will produce a 360 compression uniformly securing all individual shields around the connector. Overall Shield and Multiple-Conductor Shield Particularly useful in small space applications as in this 90 connector. The three different ring techniques ground the multiple conductor shields as well as the overall outer braid. Outer Compression Ring Inner Collector Ring Grounding Wire Braid Diameter Conductor Insulation Braided Pigtails Conductor Conductor Shielded Cable Outer Insulation Outer Compression Ring Grounding Wire Inner Collector Ring Conductor Insulation Fold Forward Method Shielded Cable Outer Insulation Grounding Wire Hairpinned Inner Collector Ring Outer Compression Ring Fold Back Method Single Fold Shield Methods Diameter Inner Collector Ring Color Coded Outer Compression Ring Connector Typical installation for multi-pin connector application. After shielding is extracted, attach ground wire(s) to connector pin and place between collector and compression rings. Color-coded die will make a 360 compression in one stroke. For complete assembly procedures refer to instructions enclosed with the product. 184 Outer Compression Ring Outer Insulation Folded Back Braids Conductor Insulation Grounding Wire (Stripped and Hairpinned) Trimmed Braid Pigtails Inner Collector Double Fold Method Grounding wire can be inserted from front or back (ang part 5) Shield-kon 8/18/05 3:34 PM Page 185 Connector for Multiple or Overall Shielded Cables Grounded With One Compression Multi-Shielded Cable Connector Installation Procedure 1. After overall insulation is removed to expose shielded cables, each conductor must be freed from the shielding braid. The Thomas & Betts lead extractor tool simplifies this operation by pushing the inner conductor through an opening in the shielding braid. The braid is then folded back until all conductors are freed. See Lead Ext. Table, page 187. 2. Flattened shielding braids are evenly distributed around the periphery of the inner collector ring. 3. Position outer compression ring over the flattened shielding braid, locating it over the center of the inner collector ring. Braid may be trimmed even with the edge of the outer compression ring before or after compression. Ground wire or wires may be inserted between the outer compression ring and the shield prior to compression. 6. Completed installation of the "single fold"-"fold forward" method typifies the reliability, compactness and neatness which is obtained with all Thomas & Betts recommended installation methods. * Easier and quicker to install - one compression grounds all conductors simultaneously. * Improved reliability - multiple connector errors eliminated. * Smaller, less bulky bundle diameter - eliminates individual connectors and daisy chained jumpers. * Reduce installed cost - fewer parts, less installation and inspection time. * Smooth nylon insulator acts as cushion to protect conductors. 4. Selection of compression dies is determined by color code on rings. The dies are color coded to match the rings. The appropriate dies are easily inserted or removed by depressing die locking button shown. 5. The prepared cable is placed in the installing die and compressed. Tool operates on hydraulic power output developing 9800 200 psi operating pressure. 185 (ang part 5) Shield-kon 8/18/05 3:34 PM Page 186 Connector for Multiple or Overall Shielded Cables Grounded With One Compression Inner Collector Ring Connectors for Shielded Cable Installing Die Cat. No. ColorCode .500 .620 .750 .880 1.000 1.120 1.192 1.294 1.423 1.545 GS590 GS710 GS840 GS1010 GS1130 GS1250 GS1332 GS1440 GS1563 Red Blue Gray Brown Green Pink Orange Purple Yellow .670 .790 .920 1.090 1.210 1.330 1.412 1.520 1.643 1.750 1.875 2.000 GS590 GS710 GS840 GS1010 GS1130 GS1250 GS1332 GS1440 GS1563 Red Blue Gray Brown Green Pink Orange Purple Yellow .600 .015 Color-coded marking Outer Compression Ring Cat. No. I.D. O.D. Inner Ring GSB-430 GSB-550 GSB-670 GSB-810 GSB-920 GSB-1040 GSB-1122 GSB-1224 GSB-1353 GSB-1425 .430 .550 .670 .810 .920 1.040 1.122 1.224 1.353 1.425 Outer Ring GSC-590 GSC-710 GSC-840 GSC-1010 GSC-1130 GSC-1250 GSC-1332 GSC-1440 GSC-1563 GSC-1670 GSC-1795 GSC-1920 .590 .710 .840 1.010 1.130 1.250 1.332 1.440 1.563 1.670 1.795 1.920 .440 .015 Color-coded marking Materials: Inner ring; Copper Alloy ASTM B135, Alloy 2 Outer ring; Copper ASTM B188 Finish: Electro Tin, MIL-T-10727 A, Type 1. For temp. up to 260C (500F), nickel; QQN290. Note: The inner ring, outer ring and installing die are a matched set. ID 186 OD (ang part 5) Shield-kon 8/18/05 3:34 PM Page 187 Connector for Multiple or Overall Shielded Cables Grounded With One Compression Lead Extractor After insulation is stripped off, flare exposed braid. Push flared end of braid back causing braid to bulge. Cat. No. For Lead Dia. Up To Plunger Color-code WT-045B WT-060W WT-080G WT-100B WT-130Y .045 .062 .093 .125 .140 Red White Blue Green Yellow Retract plunger and slide tube over wire until desired breakout point is reached. Retract plunger and slide tube over wire until desired breakout point is reached. Installing Tool Cat. No. 13640 13606 13600 13620 13589A 13619 13760 Description Installing Head (order dies separately) Hand-Foot Pump Electric Hydraulic Pump Hand Switch Foot Switch Hydraulic Hose 10 ft. Air-Operated Hydraulic Pump One Installing Tool Accommodates All Die Sizes * Thomas & Betts installing tool can be used as a bench mounted or portable tool. * Twenty-two color-coded dies install complete range of all commonly used shielded cables; dies are easily snapped in or out. * Interlace die with 360 compression provided uniform pressure around circumference of connector. * Narrow silhouette head permits complete operator visibility during compression cycle. 187 (ang part 5) Shield-kon 188 8/18/05 3:34 PM Page 188 * ISO 9001-2000 VERSION REGISTERED MANUFACTURER * ISO 9001 2000 version Thomas & Betts is dedicated to improving its already high quality standards. To date, we have achieved ISO 9001-2000 version certification for more than 50 plants and distribution centers worldwide and continue to commit resources to the ISO certification program. WARRANTY Thomas & Betts manufactures its goods and tools in a manner to be free from defects. Should any defect occur in its goods (within two years) or tools (within ninety days), Thomas & Betts, upon prompt notification, will at its option, exchange or repair the goods or tools or refund the purchase price. LIMITATIONS AND EXCLUSIONS THIS WARRANTY IS IN LIEU OF ALL OTHER REPRESENTATIONS, CONDITIONS AND WARRANTIES, EXPRESSED OR IMPLIED, STATUTORY OR OTHERWISE (INCLUDING STATUTORY IMPLIED CONDITIONS AND WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) AND UNDER NO CIRCUMSTANCES SHALL THOMAS & BETTS BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING, WITHOUT LIMITATION, PERSONAL INJURY CAUSED BY IMPROPER USE OR APPLICATION OF ANY THOMAS & BETTS PRODUCT.