Ty-Rap®/Ty-Fast®Cable Tying System
Overview......................................................... 2 - 3
Ty-Rap®Cable Ties............................................ 4 - 8
Cable Ties for Special Environments............ 9 - 10
Cable Ties for Special Applications ................... 11
Stainless Steel Cable Ties and
Accessories ................................................ 12 - 13
Multi-Lok Stainless Steel
Self-Locking Cable Ties ..................................... 14
Reusable Stainless Steel Cable Ties.................... 15
Stainless Steel Ties ....................................... 17 - 19
Free-End ............................................................ 16
Customized Embossed Tags
Stainless Steel Tape Embossing ....................... 20
Stainless Steel I.D. Tag ........................................ 21
Self-Locking Ties ........................................... 22 - 23
Deltec®Cable Ties ......................................... 24 - 25
Hook and Loop Fasteners..................................... 26
Lashing Straps............................................... 27 - 28
Cables – Materials Selection
Ordering Guide ........................................... 29 - 33
Ty-Fast®Cable Ties ....................................... 34 - 45
Ty-Fast®Double Loop Cable Tie........................... 46
Ty-Fast®Low-Profile In-Line Fasteners................. 47
Ty-Fast®Badge Holder.......................................... 48
T&B Cable Tie Mounting Bases..................... 49 - 56
T&B Cable Clamps and Clips ........................ 57 - 66
T&B Harnessing Accessories ........................ 67 - 68
T&B Mounting Bases for Heavy-Duty
Applications ................................................ 69 - 70
T&B Wire Protection Products ....................... 71 - 74
T&B Braided Expandable Wire Sleeving ....... 75 - 77
T&B Cable Tie Installation Tools ................... 78 - 81
Cable Fastening Systems
/
NEW
NEW
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Installers Know and Trust
Fastening Products from
Thomas & Betts
Wire bundling is an integral part of
modern electrical and electronic
installations. To finish your harnessing
and bundling project as reliably and
economically as possible, choose
genuine Ty-Rap®and Ty-Fast®cable
ties. These fastening systems include a
full range of cable ties, identification
ties, clamps, bases, harnessing aids
and installing tools. Using T&B
fastening systems for all wiring jobs,
large and small, will speed and
improve the reliability of harnessing
and wire bundling while saving you
money.
Harnessing
• Harness Board pre-wiring prior to
installation.
• Large OEMs - Automotive,
Aerospace, Computers, Electronics,
Copiers, Appliances and other
Durable Goods.
T&B fastening systems for large
volume cable tying combine high-
speed ergonomically designed
automatic and semi-automatic tools,
along with a wide selection of ties and
harnessing aids to meet your
application requirements. Accessories
include various harnessing aids,
retainers, supports, posts, pins and
guides that allow the wire to be quickly
routed with or without the use of nails.
Point-to-point and Long
Distance Wiring
• Bundling & fastening cables between
equipment.
• Panel & Machine Tool Builders.
• Industrial & Commercial
Applications, Refineries, Office
Buildings.
Installers prefer the ease of use and
exceptional durability of genuine
Ty-Rap®cable ties. Engineered for
labor savings and high performance,
Ty-Rap®cable ties are commonly used
in a variety of applications. Standoffs,
bulkhead mounting bases, adhesive
mounting bases and a wide variety of
clamping devices will meet or exceed
any requirements. Weatherable and
special material Ty-Rap®cable ties are
exceptionally suited for years of
service in extreme environments.
Other Applications
• HVAC
• Recreational
• Telecom & Utility
• Packaging
Ty-Rap®and Ty-Fast®cable ties are
remarkably well suited for a variety of
other non-electrical applications.
Ty-Rap®cable ties exceed UL
requirements for smoke developed
and heat release for use in air handling
spaces. Ty-Rap®cable ties meet
international standards such as CSA
and CE as well as UL, , Belcor,
ADC and military specifications in
North America. T&B also offers a
complete stainless steel and Deltec
cable fastening system for demanding
and weather-resistant applications.
Choose genuine Ty-Rap®cable ties for
the rugged “Grip of Steel” or
economical Ty-Fast®cable ties for
lighter-duty service.
Choose Genuine Ty-Rap
®
and
Ty-Fast
®
Cable Ties from
Thomas & Betts
When you choose a cable tie from
T&B, you can count on quality,
performance and innovation to make
your work easier. Depending on your
application, choose genuine Ty-Rap®
Cable ties or Ty-Fast®Cable Ties,
along with our wide assortment of
quality accessories and installing tools
to make installation hassle-free.
Cable Tying System
2
/
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Cable Tying System
Genuine Ty-Rap
®
Cable Ties provide industrial strength for
the most demanding work.
3
T&B’s Ty-Rap®Cable Ties feature
these important advantages:
• Stainless steel locking device in
the head. Ty-Rap®cable ties are
infinitely adjustable within their
bundle range. You get the right
bundle tightness every time. The
316 stainless steel locking device in
the nylon head secures the tie with
the longer-lasting, corrosion-
resistant “grip of steel,
™” exceeding
the minimum pullout strength
requirements specified in
MIL-S-23190.
• Rounded head – Reduces snags,
makes pulling bundles through tight
spaces easier.
• Smooth body design with smooth
rounded edges and uniform
cross sections. The ties have no
notches, thereby reducing stress
areas that can weaken the tie and
cause brittle breakage especially in
cold and dry conditions. Smooth
edges won’t snag while pulling
through bulkheads. There are no
sharp edges to be the source of
installation injuries or to damage the
wire insulation. The smooth surface
design also adds an attractive finish
to your wiring project.
• Mechanic’s Grip - No-slip tail for
easy grasping and tensioning.
• Ribbed and stippled inner body –
Prevents slipping on the bundle.
• Turned-up Tail - Orients tail to
head for easy assembly, easier to
pick up on flat surface.
T&B also offers all-stainless steel,
hook and loop and specialty material
Ty-Rap®cable ties in a large variety
of styles, colors and sizes for all your
fastening applications.
Ty-Fast
®
Cable Ties fit the needs of OEMs from start to finish.
T&B’s Ty-Fast®Cable Ties feature
these important advantages:
• Smooth Edges - Designed to
prevent cable insulation damage.
• Integrally formed nylon pawl –
Combines low insertion force and
high locking strength.
• Two-sided Finger Grip Design –
Helps the installer grasp and pull
the tie snug.
• “Sure-grip” Tab in center of the
Tail – Keeps the tail from popping
out while being threaded and holds
it securely for final tightening.
• Turned-up Tail - Orients tail to
head for quick assembly, easier to
pick up on flat surface.
• Quick, Easy Pull-Through –
Reduces operator fatigue,
increases productivity.
• Competitively Priced – Ideal for
high volume jobs, lowers installation
costs for OEMs.
T&B also offers a low-profile
contoured version of Ty-Fast®cable
ties, along with a fully automated reel-
fed fastening system.
Cable Fastening Accessories
Choose from one of the largest
assortments of mounting bases, clips
and clamps, spacers, lashing straps,
harness board accessories, braided
wire sleeve, and accessories for
heavy-duty lashing. Use Thomas &
Betts cable fastening accessories for
the finishing touch on your next wiring
project.
Tools
Ty-Rap®and Ty-Fast®installing tools
finish the installation of the cable tie.
Ties are cinched to the proper
tension and the excess tail is cut off
precisely flush with the head, leaving
no sharp corners or ragged edges.
Ty-Rap®and Ty-Fast®installing tools
have narrow noses and slim profiles
for work in tight spaces or between
harness board nails. The operation is
quick, reliable and cost effective.
/
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Cable Ties
Standard Nylon 6/6 Cable Ties
Body Max. Wire Military Tensile
Std. Bulk Width Length Bundle Dia. Standard Strength Std. Bulk
Cat. No. Cat. No. (in.) (in.) (in.) Part No. (lbs.) Pkg. Pkg.
TY523M TY23M .093 3.62 .625 MS3367-4 18 100 1000
TY52315M TYB2315M .092 7.00 1.500 – 18 100 1000
TY5232M TY232M .086 8.00 2.000 – 18 100 1000
TY5234M TY234M .086 14.00 4.000 – 18 100 1000
TY524M TY24M .140 5.50 1.125 MS3367-5 30 100 1000
TY5242M TY242M .140 8.19 2.000 – 30 100 1000
TY526M TY26M .140 11.10 3.000 – 30 100 1000
TY5244M TY244M .140 14.50 4.000 – 30 100 1000
TY525M TY25M .185 7.31 1.750 MS3367-1 50 100 1000
TY5253M TY253M .187 11.6 3.000 MS3367-7 50 100 1000
TY528M TY28M .187 14.20 4.000 MS3367-2 50 100 1000
TY5272M TY272M* .270 8.75 2.000 – 120 50 500
TY527M†TY27M*†.270 13.40 3.500 MS3367-3 120 50 500
TY5275M TY275M .270 18.00 5.000 – 120 50 500
TY5277M TY277M .270 24.30 7.000 – 120 50 500
TY529M TY29M .270 30.00 9.000 MS3367-6 120 50 500
TY53510M†–.320 35.00 10.000 – 175 50 –
TY54513M†–.320 45.00 13.000 – 175 50 –
Cable ties made from natural nylon 6/6 are excellent performers in most applications. Nylon 6/6 is recommended for use in temperatures
ranging from 185°F to -40°F.
†Recognized Models.
• CSA Certified Natural 6/6 Nylon Cable Ties are suitable for use in air handling spaces in
accordance with rules 12-010 (3), (4) and (5), and 12-020 of the CEC.
* Not CSA Certified
®
The MX series cable ties are
recommended for outdoor use.
The addition of carbon black
provides good ultraviolet resistance and
prolongs the useful life of the cable tie.
TY523M
Tie body width .091"
TY524
Tie body width .140"
TY525M
Tie body width .184"
TY5272M
Actual size body width .270"
TY523MX
Tie body width .091"
TY524MX
Tie body width .140"
TY5272MX
Actual size body width .270"
TY525MX
Tie body width .184"
ULTRAVIOLET
RESISTANT
®
Nylon 6/6 Weather Resistant
Body Max. Wire Military Tensile
Std. Bulk Width Length Bundle Dia. Standard Strength Std. Bulk
Cat. No. Cat. No. (in.) (in.) (in.) Part No. (lbs.) Pkg. Pkg.
TY523MX TY23MX .093 3.62 .625 MS3367-4 18 100 1000
TY52315MX TYB2315MX .092 7.00 1.500 – 18 100 1000
TY5232MX TY232MX .086 8.00 2.000 – 18 100 1000
TY5234MX TY234MX .086 14.00 4.000 – 18 100 1000
TY524MX TY24MX .140 5.50 1.125 MS3367-5 30 100 1000
TY5242MX TY242MX .140 8.19 2.000 – 30 100 1000
TY526MX TY26MX .140 11.10 3.000 – 30 100 1000
TY5244MX TY244MX .140 14.50 4.000 – 30 100 1000
TY525MX TY25MX .185 7.31 1.750 MS3367-1 50 100 1000
TY5253MX TY253MX .187 11.6 3.000 MS3367-7 50 100 1000
TY528MX TY28MX .187 14.20 4.000 MS3367-2 50 100 1000
TY5272MX†TY272MX(1) .270 8.75 2.000 – 120 50 500
TY527MX†TY27MX*(1) .270 13.40 3.500 MS3367-3 120 50 500
TY5275MX TY275MX** .270 18.00 5.000 – 120 50 500
TY5277MX TY277MX** .270 24.30 7.000 – 120 50 500
TY529MX TY29MX* .270 30.00 9.000 MS3367-6 120 50 500
TY53510MX†–.320 35.00 10.000 – 175 50 –
TY54513MX†–.320 45.00 13.000 – 175 50 –
* For military compliance of weather resistant black 120 lbs. ties, replace suffix X with O (ie. TY27M-0).
†Not Listed or Recognized Models. / (1) Not CSA Certified
**
• CSA Certified Natural 6/6 Nylon Cable Ties are suitable for use in air handling spaces in accordance with rules 12-010 (3), (4) and
(5), and 12-020 of the CEC.
®
4
Ty-Rap®Nylon 6/6 Cable Tie – Color Assortment
Body Max. Wire Military Tensile
Std. Width Length Bundle Dia. Standard Strength Std.
Cat. No. (in.) (in.) (in.) Part No. (lbs.) Pkg.
TY525M-CLRS 0.184 7.31 1.75 – 50 10
Cable ties are same size as TY525M shown above. 10 ties in each color (black, brown, red, orange, yellow, green, blue, purple,
gray & white) are packaged. 100 total cable ties per package.
®
®
®
NEW
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Cable Ties
Ty-Rap®Mounting Head Cable Ties
Body Max. Wire Tensile
Std. Bulk Width Length Bundle Dia. Mounting Strength Std. Bulk
Cat. No. Cat. No. (in.) (in.) (in.) Hole (lbs.) Pkg. Pkg.
TY533M TY33M .091 4.00 .625 #4 18 100 1000
TY534M TY34M .140 6.00 1.125 #8 40 100 1000
TY535M TY35M .184 7.80 1.750 #10 50 100 1000
TY5354M TY354M .184 14.60 4.000 #10 50 100 1000
TY1435M – .189 7.8 1.77 .248 50 – 1000
TY635M – .189 7.8 1.77 .138 50 – 1000
TYF535M TYF35M .189 7.24 1.77 .138 50 100 1000
TY537M TY37M .301 13.90 3.500 b120 50 500
Cable ties made from natural nylon 6/6 are excellent performers in most applications. Nylon 6/6 is recommended for use in temperatures
ranging from 185°F to -40°F.
The MX series cable ties are recommended for
outdoor use. The addition of carbon black
provides good ultraviolet resistance and
prolongs the useful life of the cable tie.
TY533M
TY534M
TY537M
• Great for use with screws, nuts and bolts for
secure fastening to surfaces.
TY535M
TY5354M
TY534MX
TY535MX
TY5354MX
TY537MX
TY533MX
TY554M
TY538M
ULTRAVIOLET
RESISTANT
Nylon 6/6 Weather Resistant
Body Max. Wire Tensile
Std. Bulk Width Length Bundle Dia. Mounting Strength Std. Bulk
Cat. No. Cat. No. (in.) (in.) (in.) Hole (lbs.) Pkg. Pkg.
TY533MX TY33MX .091 4.00 .625 #4 18 100 1000
TY534MX TY34MX .140 6.00 1.125 #8 40 100 1000
TY535MX TY35MX .184 7.80 1.750 #10 50 100 1000
TY5354MX TY354MX .184 14.60 4.000 #10 50 100 1000
TY538MX TY38MX .184 7.80 1.750 1⁄450 – 1000
TY537MX TY37MX .301 13.90 3.500 1⁄4120 50 500
5
Ty-Rap®Push Mount Cable Ties
For use in i" and b" pre-drilled holes. Thickness panel .094 max. (TY554M)
Range .04 - .156 (TY538M)
Body Max. Wire Tensile
Std. Bulk Width Length Bundle Dia. Mounting Strength Std. Bulk
Cat. No. Cat. No. (in.) (in.) (in.) Hole (lbs.) Pkg. Pkg.
TY554M TY54M .140 5.96 1.125 i40 100 1000
TY538M TY38M* .184 7.80 1.750 b50 100 1000
Cable ties made from natural nylon 6/6 are excellent performers in most applications. Nylon 6/6 is recommended for use in temperatures
ranging from 185°F to -40°F.
* Nylon 6/6 UV weather resistant version available (TY38MX).
How to Order Color-Coded Ty-Rap®Ties and Accessories
Natural nylon is standard. For colored Ty-Rap®ties, add the following suffix numbers to catalog numbers.
Example: TY25M-2 would be red TY25M. (Consult customer service for ordering information.)
Color Suffix No.
Black (outdoor) X
Brown 1
Red 2
Orange 3
Yellow 4
Color Suffix No.
Green 5
Blue 6
Purple 7
Gray 8
White 9
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Cable Ties
Ty-Rap®Identification Cable Ties
Marking
Body Total Max. Wire Military Pad Size Tensile
Std. Bulk Width Length Bundle Dia. Standard (in.) Strength Std. Bulk
Cat. No. Cat. No. (in.) (in.) (in.) Part No. W x H (lbs.) Pkg. Pkg.
TY551M TY51M .093 3.60 0.625 MS3368-5 1 x .313 18 50 500
TY5512M TY512M .090 8.30 2 – 1 x .313 18 100 1000
TY553M TY53M .093 4.00 0.625 – .813 x .359 18 50 500
TY5532M TY532M .090 8.40 2 – .813 x .359 18 100 1000
– TY153M .097 4.35 0.625 – .781 x 1 18 – 500
TY546M TY46M .184 7.1 1.75 MS3368-1 .5 x .875 50 100 1000
TY548M TY48M* .187 14.2 4 MS3368-2 .5 x 2.125 50 100 1000
TY546MD TY46MD* .185 7.25 1.75 MS3368-3 1.172 x 1 50 50 500
TY546MT TY46MT8 .185 7.25 1.75 MS3368-4 1.210 x 1 50 100 500
TY546MF TY46MF .185 7.25 1.75 – 2.48 x 1 50 – 500
Self-locking Ty-Rap®identification ties are available in both single and multiple configurations. They may be marked with the special
Thomas & Betts black or red marking pen which produces a permanent legend, or they can be heat stamped. Because the ties serve the
dual purpose of tying and identifying, you will achieve extra economies. They can be applied with the standard Ty-Rap® tying tools used
for regular ties.
* Nylon 6/6 UV weather resistant version available (add suffix “-x”).
TY551M
TY5512M
TY553M
TY5532M
TY153M
TY546M
TY548M
TY546MD
TY546MT
TY546MF
6
Custom Heat Stamping
Thomas & Bett’s Custom Heat
Stamping provides an economical way
to fasten and identify cable bundles.
Mark nylon cable ties, identification
cable ties, and identification plates to
suit your application.
• h". a". i"characters available.
• Standard Type: Gothic Capitol.
• Character sizes can be mixed from
line to line on Identification cable ties.
• Alphanumeric and Sequential
numbering available.
• Six digit sequential numbering
available in a" characters.
• Eight digit sequential numbering
available in h"and i"characters.
• The following colors of heat stamping
are available – Black, Blue, Green,
Red, Yellow, Orange and White.
• Special logos and different type
styles can be accommodated when
camera ready artwork is provided.
• Minimum order quantity is 2500
pieces per part number and message.
Contact your Regional Sales Office for Pricing, Availability,
Quotation and Order Entry.
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TC123-TB
TC224-TB
TC223-TB
Identification Plates
Max. Cable Tie
Bulk Width Length Thickness Width Bulk
Cat. No. (in.) (in.) (in.) (in.) Pkg.
TC123-TB .75 1.25 .010 .190 1000
TC124-TB .75 1.50 .010 .190 1000
TC125-TB .75 1.75 .010 .190 1000
TC126-TB .75 2.00 .010 .190 1000
TC128-TB .75 2.50 .010 .190 1000
TC223-TB .75 1.28 .015 .190 1000
TCZ223 .75 1.28 .015 .190 1000
TC224-TB .75 1.28 .015 .190 1000
TC225-TB .75 1.75 .015 .190 1000
TC226-TB .75 2.00 .015 .190 1000
TC228-TB .75 2.50 .015 .190 1000
Ranging in length from 1b" to 2d", the identification plates are secured to the cable with Ty-Rap®ties. They are composed of .010"- and
.015"-thick nylon, and have a surface which can be marked easily. Thomas & Betts offers custom heat stamping of your plates at the
factory. Other materials are available. Contact customer service. Tefzel®is a registered trademark of Dupont.
7
Cable Ties
Snaps onto the head of a conventional cable tie
to convert it to an identification tie.
• When snapped onto the tie head, the tag is
conveniently held in place until it is
permanently fastened.
• Offers maximized inventory control because
the I.D. tag will accommodate different tie
lengths and materials.
Snap-On Identification Marker Tag
• Allows marking and bundling to be
done in one operation.
• The marking can be made with a
Thomas & Betts permanent marking
pen (black or red); catalog numbers:
WT163M-1 (black), WT163M-3 (red).
• The identification tags are sold
separately and can be conveniently
snapped on the cable ties at the
assembly location just before being
installed on the bundle.
Marking
Pad Size
Std. Bulk (in.) Std. Bulk
Cat. No. Cat. No. Description W x H Pkg. Pkg.
TC523 TC23 Snaps onto the heads of all miniature 18 lbs. series cable ties 1" x .35" 100 1000
TC524 TC24 Snaps on to the heads of all intermediate 30 & 40 lbs. series cable ties 1" x .50" 100 1000
TC525 TC25 Snaps onto the heads of all standard 50 lbs. series cable ties 1" x .50" 100 1000
Note: Made of natural nylon 6/6.
Ty-Rap®Marking Pens
.Std.
Cat. No. Color Ink Pkg.
WT163M-1 Black 1
WT163M-3 Red 1
• Permanent, fine point.
L
W
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8
Cable Ties
Reusable Ty-Rap®Cable Ties
Body
Width Length Bundle Dia. Tensile Std.
Cat. No. (in.) (in.) (in.) Strength Pkg.
TYR505 .184 7.50 1.75 50 100
TYR508 .184 14.30 4.00 50 100
Cable ties made from natural nylon 6/6 are excellent performers in most applications. Nylon 6/6 is recommended for use in temperatures
ranging from 185°F to -40°F.
This Ty-Rap
®
brand cable tie lets you secure wire
bundles up to 1
3
⁄
4
inches in diameter to all
masonry surfaces. It is equipped with a masonry
plug which is driven into the drilled hole. Once
installed, the tail is looped through the head to
provide a neat, safe, low-profile installation. It is
made of black, weather-resistant nylon.
The Drive-Ty
®
cable tie gives you a fast, safe
means of securing cables to wood surfaces.
• One-piece design, fast and convenient to use.
• Lowers your installed cost.
• Clamping range of
1
⁄
16
to 2
3
⁄
8
inches reduces
your inventory – one clamp replaces many.
• Visually attractive – head resembles rivet.
• Locking grooves maintain tight grip.
Drive-Ty®Cable Tie
Body Max. Wire
Width Bundle Dia. Pullout Std.
Cat. No. (in.) (in.) Force Pkg.
TY545MX .184 1.5 50 50
Universal Button Head Cable Tie
Body Max. Wire
Std. Bulk Width Length Bundle Dia. Hole Tensile Std. Bulk
Cat. No. Cat. No. (in.) (in.) (in.) Size Strength Pkg. Pkg.
TY541M TY41M .225 9.60 2.37 .32-.68 65 50 1000
650-41600 – .225 10.25 2.5 .32-.68 65 500 1000
696-41848 – .225 12.5 3 .32-.68 65 500 1000
Note: Loop tie through hole in frame, around electrical, hydraulic, or air hoses to be clamped, and through head. Tighten and cut off with
Ty-Rap tool. Visually looks like a rivet.
Plug-Ty®Cable Tie for Masonry Surfaces
Body Max. Wire Masonry
Width Bundle Dia. Hole Pullout Std.
Cat. No. (in.) (in.) Size Force Pkg.
TY544MX .184 1.75 1⁄425 50
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9
Cable Ties for Special Environments
Available Materials 5 = Most Suitable 1 = Least Suitable
Heat
Weather Stabilized Flame Weather Weather
Natural Resistant Natural Retardant Resistant Resistant Stainless Weatherable
66 Nylon 66 Nylon 66 Nylon 66 Nylon Nylon 12 Polypropylene Tefzel®Halar®Steel Acetal
Ultraviolet Resistance 1 4 1 1 4 4 5 5 5 4
Radiation Resistance 1 1 1 1 1 1 4 4 5 1
Low Temperature 3 3 3 2 4 3 4 4 5 4
Hig Temperature 3 3 4 3 2 2 4 4 5 2
Flammablity 3 3 3 4 1 1 4 4 5 1
Tensile Strength 3 3 3 3 2 1 3 3 5 2
Relative Cost Low Low Low Med Med Low High High High High
Chemical Resistance See Table 3
Cable Ties – Material
Selection Ordering Guide
Thomas &Betts offers Ty-Rap®cable
ties and accessories in a wide variety
of materials, each suited for specific
environments. The purpose of this
document is to assist you in choosing
the best material for your particular
application. The effects of weathering,
flame, chemicals, extreme
temperatures, and radiation on the
different materials are clearly
presented in the following tables to
simplify this process. Once you have
determined the most suitable material,
you can choose from the wide variety
of Ty-Rap®cable ties, identification
ties, mounting bases, lashing ties,
etc., offered by Thomas & Betts.
General
How to use Table 1:
Table 1 simplifies the material
selection process by giving the
relative performance ratings of the
materials offered by Thomas & Betts.
For example, if your application is in
an extremely cold environment, four
materials will answer your need:
Tefzel®*, nylon 12, Halar®+, and
stainless steel. Then, cost may be your
next most important criteria, so out of
those four options, nylon 12 would be
the most cost effective. However, if
tensile strength is important, then
stainless steel would be the better
choice.
Refer to tables 2 and 3 for more
detailed information regarding
physical properties of the materials
and chemical resistance of the
materials respectively.
It is extremely difficult to provide data
on all the possible combinations or
conditions that can occur. This
information is based on data provided
by the manufacturers of the specific
materials listed and is provided only
as a general guide. No specific
recommendation is intended. As each
application may differ, cable tie
samples should be tested in the
intended application by the user to
determine suitability.
*- Tefzel®is the trademark of E. I. DuPont deNumours and
Compant.
+ - Halar®is the trademark of Solvey Solexius.
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 9
10
Cable Ties for Special Environments
Flame Retardant Ties
Body Max. Wire Marking Pad Tensile
Bulk Width Length Bundle Dia. Size (in.) Strength Bulk
Cat. No. (in.) (in.) (in.) W x H (lbs.) Pkg.
TY23MFR .091 3.62 .625 NA 18 1000
TY232MFR .091 8.00 2.00 NA 18 1000
TY24MFR .140 5.50 1.125 NA 40 1000
TY25MFR .184 7.31 1.75 NA 50 1000
TY28MFR .184 14.20 4.00 NA 50 1000
TY272MFR†.301 8.00 2.00 NA 120 500
TY27MFR .301 13.20 3.50 NA 120 500
TY53MFR .091 4.00 .625 .813 x .359 18 500
TY153MFR .097 4.35 .625 .781 x 1 18 500
This material meets U.L. 94V-O flammability rating. (85°C / 185°F)
†Not Recognized Model.
Color – White
®
FLAMMABILITY
WEATHER
RESISTANT
ULTRAVIOLET
RESISTANT
HIGH
TEMPERATURE
Nylon 12 Ties
Body Max. Wire Tensile
Std. Bulk Width Length Bundle Dia. Strength Std. Bulk
Cat. No. Cat. No. (in.) (in.) (in.) (lbs.) Pkg. Pkg.
TC525MX TYC25MX .184 7.31 1.75 35 100 1000
– TYC28MX .184 14.20 4.00 35 – 1000
– TYC272MX .270 8.00 2.00 85 – 500
– TYC27MX .270 13.20 3.50 85 – 500
– TYC29MX .300 30.00 9.00 85 – 500
This material provides very good resistance to ultraviolet light and chemical exposure. Nylon 12 is a lower, moisture-absorbing material
than 6/6 nylon and the effect of water on properties is much less.
Color – Black
Heat-Stabilized Ties
Body Max. Wire Tensile
Bulk Width Length Bundle Dia. Strength Bulk
Cat. No. (in.) (in.) (in.) (lbs.) Pkg.
TYH23M .091 3.62 .625 18 1000
TYH232M .091 8.00 2.00 18 1000
TYH24M .140 5.50 1.125 30 1000
TYH242M .140 8.19 2.00 30 1000
TYH26M .140 11.10 3.00 30 1000
TYH25M .184 7.31 1.75 50 1000
TYH253M .184 11.40 3.00 50 1000
TYH28M .184 14.20 4.00 50 1000
TYH27M .270 13.20 3.50 120 500
TYH272M .270 8.75 2.00 120 500
TYH29M .301 30.00 9.00 120 500
Heat-stabilized ties are recommended for higher continuous temperature use (105°C / 221°F).
Material meets ASTM D4066 PA121.
Color – Green Tint
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 10
11
Cable Ties for Special Applications
Weather-Resistant Polypropylene Ties
Body Max. Wire Tensile
Bulk Width Length Bundle Dia. Strength Bulk
Cat. No. (in.) (in.) (in.) (lbs.) Pkg.
TYP25MX .184 7.31 1.75 30 1000
TYP28MX .184 14.20 4.00 30 1000
TYP27MX .270 13.20 3.50 60 500
Color – Black
Many factors combine to determine the useful
life of a cable tie, but none is as important as
chemical exposure. Polypropylene cable ties
are ideally suited for chemical environments.
Ty-Rap
®
cable ties, made of halar
®
, are
designed for use in air-handling spaces. Due to
its UL 94V-O flammability rating and low-smoke
density characteristics, Halar
®
material is most
suitable in applications where flame resistance
and smoke generation is a concern.
Tefzel
®
cable ties offer high-radiation
resistance and temperature stability to 302°F.
Also, Tefzel
®
provides excellent resistance to
ultraviolet light and meets U.L. flammability
rating 94V-O.
ULTRAVIOLET
RESISTANT
CHEMICAL
RESISTANT
LOW
SMOKE
RADIATION
Halar®* Cable Ties
Body Max. Wire Tensile
Std. Bulk Width Length Bundle Dia. Strength Std. Bulk
Cat. No. Cat. No. (in.) (in.) (in.) (lbs.) Pkg. Pkg.
TYV523M** TYV23M** .091 3.62 .625 18 100 1000
TYV525M(1) TYV25M(1) .184 7.31 1.750 50 100 1000
* Solvay Solexis, Inc. registered trademark.
Color – Maroon
** CSA Certified Natural 6/6 Nylon Cable Ties are suitable for use in air handling spaces in accordance with rules 12-010 (3), (4) and (5),
and 12-020 of the CEC.
(1)
TEFZEL®* Cable Ties
Body Max. Wire Tensile
Std. Bulk Width Length Bundle Dia. Strength Std. Bulk
Cat. No. Cat. No. (in.) (in.) (in.) (lbs.) Pkg. Pkg.
TYZ523M** TYZ23M** .091 3.62 .625 18 100 1000
TYZ525M(1) TYZ25M(1) .184 7.31 1.750 50 100 1000
TYZ528M TYZ28M .184 14.19 4.000 50 100 1000
TYZ527M TYZ27M .301 13.38 3.500 120 50 500
* DuPont registered trademark.
Color – Aqua
** CSA Certified Natural 6/6 Nylon Cable Ties are suitable for use in air handling spaces in accordance with rules 12-010 (3), (4) and (5),
and 12-020 of the CEC.
ULTRAVIOLET
RESISTANT
®
®
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 11
12
Stainless Steel Cable Ties and Accessories
After wrapping the object to be tied, insert the
free end of the tie through the buckle and into
the tool.
Squeeze the handle of the tool to create the
dual lock and cut off the tail.
The cable tie forms a low-profile dual lock.
• The tail is formed into a fold lock behind the
buckle.
• The tool forces a dimple in the band into a
hole in the buckle.
Catalog Number System
TYS 6 280 C
CABLE TIE TYPE LENGTH INCHES WIDTH COATED
SS = Two-piece 6= 6.0" long 280 = .280" wide C= Nylon 11 coated
solid stainless _ = uncoated
steel cable tie
Type 304
TYS = Multi-lock
stainless steel
cable tie
Type 316
SSR = Reusable
stainless steel
cable tie
Type 200/300
SSH = Heavy duty
stainless steel
clamp Type 201
Dual Lock
Thomas & Betts has a complete
package of stainless steel cable ties
and accessories that are easy to apply
and superior in quality. These products
have been designed for tying, lashing
and identification applications in
demanding environments such as
boiler rooms, chemical plants, refin-
eries, pulp/paper mills, shipyards and
offshore oil platforms. They are made
of a variety of high-quality stainless
steel materials which offer excellent
corrosion resistance, high temperature
and durability characteristics. There is
also a variety of high-quality installation
and identification tools to complete
your cable tie accessory needs.
For cable bundling, I.D. tags and other
general bundling applications –
especially in hazardous environments –
Thomas & Betts Stainless Steel Cable
Ties provide a strong, safe, permanent
installation with a unique, dual lock.
The Type 304 stainless steel ties are
completely fireproof – no toxic fumes,
no sagging cables. They are extremely
resistant to corrosion and UV light, with
the ability to withstand the harshest
temperature extremes. Yet they are
surprisingly economical.
The low-profile ties are fast and easy to
apply. A quick squeeze of the
installation tool forms two strong
locks– a dimple lock and a fold lock.
Their two-piece configuration adds to its
versatility. Available in standard lengths
to wrap bundle diameters from 1 to 10
inches, Thomas & Betts Stainless Steel
Cable Ties can be supplied in other
lengths on special order.
Low-profile Thomas & Betts Stainless
Steel Ties are fireproof and resist
corrosion, UV light and extreme
weather conditions for safe, permanent
cable bundling.
Installation Hand Tool
The installation hand tool is a
lightweight, pocket size hand tool
which quickly and easily applies the
stainless steel cable ties.
To use, simply separate the pull-up
handle from the body, push the
release lever down and insert the
clamp tail as far as possible. Squeeze
the pull-up handle until the band is
tight. Finally, move the pull-up handle
to the locking/cut-off position by
moving it away from the body as far as
it will go. Then squeeze to form the
dual lock and cut off the excess tail.
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 12
13
Stainless Steel Cable Ties and Accessories
Standard Stainless Steel Cable Ties
For Bundle Tensile
Diameter of Strength Width Length Weight
Cat. No. in. mm lbs. in. mm in. mm lbs. kg.
SS10-250 2 51 200 .25 6.35 10.0 254 1.1 6.50
SS17-250 4 101 200 .25 6.35 16.5 419 1.8 0.82
SS23-250 6 152 200 .25 6.35 22.5 572 2.5 1.14
SS29-250 8 203 200 .25 6.35 29.0 737 3.2 1.45
SS35-250 10 254 200 .25 6.35 35.0 889 3.8 1.73
Mini Stainless Steel Cable Ties
SS7-180 1 25 100 .177 4.5 6.5 165 0.7 0.32
SS10-180 2 51 100 .177 4.5 10.0 254 0.9 0.41
SS16-180 4 102 100 .177 4.5 16.0 406 1.4 0.64
SS23-180 6 152 100 .177 4.5 22.5 572 1.846 –
SS29-180 8 203 100 .177 4.5 29.0 737 2.346 –
304 Stainless Steel
Packaging Quantity: 100/bag
.015" (.38mm) Thickness
Note: Other lengths available on special request.
Add suffix -316 for 316 Stainless Steel.
Standard Tie Installation Tool
Weight
Cat. No. Description lbs. kg.
Hand tool to apply standard stainless steel cable ties; easy to use tool
WTA250 applies tension, locks tie with the dual lock, and cuts off band 1.17 0.53
flush with top surface of buckle
Packaging Quantity: 1/box
Mini Tie Installation Tool
Weight
Cat. No. Description lbs. kg.
Hand tool to apply standard stainless steel cable ties; easy to use tool
WTA290 applies tension, locks tie with the dual lock, and cuts off band 1.17 0.53
flush with top surface of buckle
Packaging Quantity: 1/box
Note: Mini Installation Tools will only apply mini-size ties.
Strong, safe, low-profile permanent single
wrap ties with a unique, dual lock.
A lightweight, pocket size hand tool which
quickly and easily applies standard-size
stainless steel ties.
Same features as the Standard Tie Installation
Tool but used to apply mini-size stainless
steel ties.
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 13
14
Multi-LokTM Stainless Steel Self-Locking Cable Ties
As the free end of the Multi-Lok
TM
tie passes
through the buckle, three separate teeth (four
teeth in the 12mm Multi-Lok
TM
) mesh with
corresponding slots in the band automatically
locking the tie as it is being tensioned.
Self-locking Multi-Lok
TM
Ties feature an
extremely strong, unique multiple locking
system.
Type 316 Stainless Steel–Nylon 11 Coated
Tensile Strength Width Length Weight
Cat. No. lbs. in. mm in. mm lbs. kg.
TYS6-280C 250 .276 7 6 150 .66 .30
TYS9-280C 250 .276 7 9 225 .99 .45
TYS12-280C 250 .276 7 12 300 1.32 .60
TYS18-280C 250 .276 7 18 450 1.76 .80
TYS24-280C 250 .276 7 24 610 2.64 1.20
TYS6-470C 250 .472 12 6 150 1.10 .50
TYS9-470C 250 .472 12 9 225 1.65 .75
TYS12-470C 250 .472 12 12 300 2.20 1.00
TYS18-470C 250 .472 12 18 450 2.97 1.35
TYS24-470C 250 .472 12 24 610 4.29 1.95
Packaging Quantity: 100/bag
.010" (.245mm) Thickness
Type 316 Stainless Steel–Uncoated
Tensile Strength Width Length Weight
Cat. No. lbs. in. mm in. mm lbs. kg.
TYS6-280 250 .276 7 6 150 .66 .30
TYS9-280 250 .276 7 9 225 .88 .40
TYS12-280 250 .276 7 12 300 1.21 .55
TYS18-280 250 .276 7 18 450 1.98 .90
TYS24-280 250 .276 7 24 610 2.64 1.20
TYS6-470 250 .472 12 6 150 1.10 .50
TYS9-470 250 .472 12 9 225 1.65 .75
TYS12-470 250 .472 12 12 300 2.20 1.00
TYS18-470 250 .472 12 18 450 3.19 1.45
TYS24-470 250 .472 12 24 610 4.29 1.95
Packaging Quantity: 100/bag
.010" (.245mm) Thickness
Fire hazards … corrosive environ-
ments … temperature extremes … for
many cable bundling applications,
plastic ties are simply inadequate–or
even dangerous.
That’s why we developed stainless
steel Multi-LokTM Ties. Unaffected by
fire, UV or extreme temperatures,
corrosion-resistant Multi-LokTM Ties
provide a safe, strong, worry-free hold.
Quickly and easily applied by hand or
with the Thomas & Betts Cable Tie
Tensioner or Tensioning hook, Multi-
LokTM Ties feature a unique, self-
locking, multiple-locking system that
holds in excess of 200 lbs.
Multi-LokTM Ties are manufactured from
Type 316 stainless steel and are
available either uncoated or coated
with halogen-free, non-toxic black
Nylon 11. This weather-resistant
coating is unaffected by UV sunlight.
This adds resistance to corrosion,
chemicals, and weathering. Ties are
available in two widths and various
lengths.
®
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 14
15
Reusable Stainless Steel Cable Ties
Fast, Easy Installation
Thomas & Betts Reusable Ties are fast and
easy to install. Simply pass free end of tie
through buckle bridge, tension by hand or with
a Thomas & Betts Tensioning Tool, bend over
bridge, and secure into preformed ears.
For Cable Bundling in Harsh Environments
Reusable Stainless Steel Cable Ties–Coated
Tensile Strength Width Length Weight
Cat. No. lbs. in. mm in. mm lbs. kg.
SSR6-250C 75 1⁄46.35 6 152 1.4 .6
SSR9-250C 75 1⁄46.35 9 229 1.8 .8
SSR12-250C 75 1⁄46.35 12 305 2.1 1.0
SSR18-250C 75 1⁄46.35 18 457 3.0 1.4
SSR24-250C 75 1⁄46.35 24 610 3.7 1.7
SSR6-375C 100 3⁄89.53 6 152 1.8 .8
SSR9-375C 100 3⁄89.53 9 229 2.5 1.1
SSR12-375C 100 3⁄89.53 12 305 3.1 1.4
SSR18-375C 100 3⁄89.53 18 457 4.4 2.0
SSR24-375C 100 3⁄89.53 24 610 6.6 3.0
SSR30-375C 100 3⁄89.53 30 762 7.0 3.2
SSR36-375C 100 3⁄89.53 36 914 8.3 3.8
Material: 200/300 Series Stainless Steel
Packaging Quantity: 100/bag
.015" (.38mm) Metal Thickness; .045" (1.1mm) Coated Thickness
Nylon 11 Coating
Note: This product may be double-wrapped for additional tensile strength. For additional colors and uncoated ties, consult Thomas &
Betts Customer Service for pricing and availability.
For 316 Stainless Steel, add “suffix -316” after catalog number. Consult Customer Service for availability.
Tensioning Tools
Weight
Cat. No. Description lbs. kg.
Cable Tie Tensioner
WTAE200 For tensioning Reusable Ties and Multi-Lok Ties .6 .3
Packaging Quantity: 1/box
Tensioning Hook
WTAE201 For tensioning Reusable Ties and Multi-Lok Ties .1 .05
Packaging Quantity: 1/box
Tie-It Tool
WT5S For installing Multi-Lok Series Stainless Steel Ties 1.0 .45
Packaging Quantity: 1/box
U.L. listed
Reusable Stainless Steel Cable Ties
Cable Tie Tensioner
Tensioning Hook
Tie-It Tool WT5S
These reusable cable ties are made
from high-strength, corrosion-resistant
200/300 series stainless steel, coated
with a non-toxic, halogen-free, low-
smoke Nylon 11.
The unique buckle design provides
quick, easy application and can just
as easily be unfastened for reuse. The
weather-resistant Nylon 11 coating is
unaffected by UV, extremely flexible at
low temperatures and protects the
cables from damage or interference
due to direct contact with the stainless
steel. The coated product is also user-
friendly on the installer’s hands.
®
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 15
16
Heavy Duty Free-End Stainless Steel Clamps–Type 201
Max. Dia. Max. Dia. Tensile
Once Twice Total Strength Band Band
Around Around Length Single Wrap Width Thickness Pkg. Weight
Cat. No. in. mm in. mm in. cm lbs. in. mm in. mm Qty. lbs. kg.
SSH10-250 2 50 – – 10 25 450 1⁄46.35 .020 .51 100 2.2 .99
SSH16-250 31⁄288 11⁄238 16 40 450 1⁄46.35 .020 .51 100 3.1 1.40
SSH16-375 31⁄288 11⁄238 16 40 900 3⁄89.53 .025 .63 100 6.2 2.80
SSH18-500 4 101 2 50 18 45 1400 1⁄212.70 .030 .76 100 10.5 4.80
SSH19-250 5 127 21⁄263 19 48 450 1⁄46.35 .020 .51 100 3.5 1.60
SSH21-625 5 127 21⁄263 21 53 1700 5⁄815.88 .030 .76 100 15.1 6.80
SSH24-750 6 152 3 76 24 60 2000 3⁄419.05 .030 .76 50 10.9 4.90
SSH27-250 7 177 31⁄288 27 68 450 1⁄46.35 .020 .51 100 4.6 2.10
SSH31-500 8 203 4 101 31 78 1400 1⁄212.70 .030 .76 25 4.7 2.10
SSH34-250 9 228 41⁄2114 34 86 450 1⁄46.35 .020 .51 100 5.6 2.60
SSH37-750 10 254 5 127 37 93 2000 3⁄419.05 .030 .76 25 7.6 3.50
SSH44-375 12 304 6 152 44 112 900 3⁄89.53 .025 .63 25 3.6 1.60
SSH50-750 14 355 7 177 50 127 2000 3⁄419.05 .030 .76 25 9.7 4.40
SSH56-625 16 406 8 203 56 142 1700 5⁄815.88 .030 .76 25 9.0 4.10
SSH62-750 18 457 9 228 62 157 2000 3⁄419.05 .030 .76 25 11.6 5.30
SSH69-625 20 508 10 254 69 175 1700 5⁄815.88 .030 .76 25 10.7 4.80
Type 201 Stainless Steel
Other Free-End Clamp sizes and metals are available on special order.
Stainless Steel Ties–Free-End
Installation Tools
Weight
Cat. No. Description lbs. kg.
WTJ020 Pok-It II Tool 1.1 .5
WTC075 Bantam Tool; Three-way handle version for one-hand
pistol grip or two-hand tensioning 2.6 1.2
WTC001 Heavy-Duty Clamp Tool 4.4 2.0
Packaging Quantity: 1/box
WTJ020
Lightweight pocket-size tool to install
1
⁄
4
" and
3
⁄
8
"
wide Free-End Clamps. It applies tension and
has a built-in cutter.
WTC075
Designed to install
1
⁄
4
" to
5
⁄
8
" wide Free-End
Clamps. The lightweight, rachet-action tool
tensions, cuts and secures the buckle tab.
WTC001
A drop-forged tool with tensioning capability to
do all Free-End Clamps.
Pre-assembled Free-End Clamps
provide maximum strength and dura-
bility. They may be single-wrapped or,
for extra strength, double-wrapped.
Strong, durable Free-End Clamps are
available in a wide range of lengths,
widths, and thicknesses.
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 16
17
Stainless Steel Ties
Specifications
Max. Dia. Max. Dia.
Single Double
Width Length Thickness Wrap Wrap
Cat. No. in. mm in. mm in. mm in. mm in. mm
SS7-180 .177 4.50 6.5 165 .015 .38 1.7 43 (single
SS10-180 .177 4.50 10 254 .015 .38 2.8 71 wrap
SS16-180 .177 4.50 16 406 .015 .38 4.7 119 only)
SS23-180 .177 4.5 22.5 572 .015 .38 6 152 –
SS29-180 .177 4.5 29.0 737 .015 .38 8 203 –
SS10-250 b6.35 10 254 .015 .38 2.1 53
SS17-250 b6.35 16.5 419 .015 .38 4.3 109 (single
SS23-250 b6.35 22.5 572 .015 .38 6.5 165 wrap
SS29-250 b6.35 29 737 .015 .38 8.5 215 only)
SS35-250 b6.35 35 889 .015 .38 10.5 265
SSR6-250C b6.35 6 152 .015 .38 1.5 38 N.A. N.A.
SSR9-250C b6.35 9 229 .015 .38 2.5 63 1.1 28
SSR12-250C b6.35 12 305 .015 .38 3.4 86 1.5 38
SSR18-250C b6.35 18 457 .015 .38 5.4 137 2.5 64
SSR24-250C b6.35 24 610 .015 .38 7.3 185 3.5 89
SSR6-375C c9.53 6 152 .015 .38 1.5 38 N.A. N.A.
SSR9-375C c9.53 9 229 .015 .38 2.5 63 1.1 28
SSR12-375C c9.53 12 305 .015 .38 3.4 86 1.5 38
SSR18-375C c9.53 18 457 .015 .38 5.4 137 2.5 64
SSR24-375C c9.53 24 610 .015 .38 7.3 185 3.5 89
SSR30-375C c9.53 30 762 .015 .38 9.1 231 4.4 112
SSR36-375C c9.53 36 914 .015 .38 11.0 280 5.3 135
Uncoated Nylon 11 Coated
TYS6-280 TYS6-280C .28 7.00 6 152 .010 .25 1.9 48
TYS9-280 TYS9-280C .28 7.00 9 229 .010 .25 2.8 71
TYS12-280 TYS12-280C .28 7.00 12 305 .010 .25 3.8 96
(single
TYS18-280 TYS18-280C .28 7.00 18 457 .010 .25 5.7 144
wrap
TYS24-280 TYS24-280C .28 7.00 24 610 .010 .25 7.6 193
only)
TYS6-470 TYS6-470C .47 12.00 6 152 .010 .25 1.9 48
TYS9-470 TYS9-470C .47 12.00 9 229 .010 .25 2.8 71
TYS12-470 TYS12-470C .47 12.00 12 305 .010 .25 3.8 96
TYS18-470 TYS18-470C .47 12.00 18 457 .010 .25 5.7 144
TYS24-470 TYS24-470C .47 12.00 24 610 .010 .25 7.6 193
SSH10-250 b6.35 10 250 .020 .51 2.0 50 N.A. N.A.
SSH16-250 b6.35 16 400 .020 .51 3.5 88 1.5 38
SSH19-250 b6.35 19 480 .020 .51 5.0 127 2.5 63
SSH27-250 b6.35 27 680 .020 .51 7.0 177 3.5 88
SSH34-250 b6.35 34 860 .020 .51 9.0 228 4.5 114
SSH16-375 c9.53 16 400 .025 .63 3.5 88 1.5 38
SSH44-375 c9.53 44 1120 .025 .63 12.0 304 6.0 152
SSH18-500 d12.70 18 460 .030 .76 4.0 101 2.0 50
SSH31-500 d12.70 31 780 .030 .76 8.0 203 4.0 101
SSH21-625 e15.88 21 530 .030 .76 5.0 127 2.5 63
SSH56-625 e15.88 56 1420 .030 .76 16.0 406 8.0 203
SSH69-625 e15.88 69 1750 .030 .76 20.0 508 10.0 254
SSH24-750 f19.05 24 600 .030 .76 6.0 152 3.0 76
SSH37-750 f19.05 37 940 .030 .76 10.0 254 5.0 127
SSH50-750 f19.05 50 1270 .030 .76 14.0 355 7.0 177
SSH62-750 f19.05 62 1570 .030 .76 18.0 457 9.0 228
Mini Stainless
Steel Cable Ties
Standard Stainless
Steel Cable Ties
Reusable Stainless
Steel Cable Ties
Free-End Clamps
Multi-Lok Ties
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 17
18
Stainless Steel Ties
Specifications–continued
Min. Loop Min. Loop
Tensile Tensile
Stainless Strength Strength
Steel Single Wrap Double Wrap Application
Cat. No. Type Coating or Finish Lbs Newtons Lbs Newtons Tools Used General Application
SS7-180* 304 Dull to Bright 100 445 (single • Wire/Cable bundling
SS10-180* 304 100 445 wrap • I.D. Tagging
SS16-180* 304 100 445 only)
SS23-180* 304 100 445
SS29-180* 304 100 445
SS10-250* 304 Dull to Bright 200 890
SS17-250* 304 200 890 (single • Wire/Cable bundling
SS23-250* 304 200 890 wrap • I.D. Tagging
SS29-250* 304 200 890 only)
SS35-250* 304 200 890
SSR6-250C 200/300 75 334 300 1334
SSR9-250C 200/300 75 334 300 1334
SSR12-250C 200/300 75 334 300 1334 • Reusable
SSR18-250C 200/300 Nylon 11 Coated 75 334 300 1334 • Cable bundling
SSR24-250C 200/300 (Uncoated or other 75 334 300 1334 • Oil Rigs
SSR6-375C 200/300 colors available on 100 445 500 2224 • Tele-Communica-
SSR9-375C 200/300 special order) 100 445 500 2224 tions towers
SSR12-375C 200/300 100 445 500 2224 • Hazardous and
SSR18-375C 200/300 100 445 500 2224 corrosive environ-
SSR24-375C 200/300 100 445 500 2224 ments
SSR30-375C 200/300 100 445 500 2224
SSR36-375C 200/300 100 445 500 2224
Uncoated Nylon 11 Coated
TYS6-280 TYS6-280C 316 250 1112
TYS9-280 TYS9-280C 316 250 1112
TYS12-280 TYS12-280C 316 250 1112
TYS18-280 TYS18-280C 316 Uncoated or 250 1112 (single • Self-locking
TYS24-280 TYS24-280C 316 Nylon 11 250 1112 wrap • Cable bundling
TYS6-470 TYS6-470C 316 Coated Black 250 1112 only) • Hazardous and
TYS9-470 TYS9-470C 316 250 1112 corrosive
TYS12-470 TYS12-470C 316 250 1112 environments
TYS18-470 TYS18-470C 316 250 1112
TYS24-470 TYS24-470C 316 250 1112
SSH10-250 201 450 2002 1200 5338
SSH16-250 201 450 2002 1200 5338
SSH19-250 201 Bright 450 2002 1200 5338 • Indus. hoses
SSH27-250 201 450 2002 1200 5338 • Cable bundling
SSH34-250 201 450 2002 1200 5338 • Hi-strength
SSH16-375 201 900 4003 2400 10675
SSH44-375 201 900 4003 2400 10675
SSH18-500 201 1400 6227 3300 14678
SSH31-500 201 1400 6227 3300 14678
SSH21-625 201 1700 7562 4000 17792
SSH56-625 201 1700 7562 4000 17792
SSH69-625 201 1700 7562 4000 17792
SSH24-750 201 2000 8896 5000 22240
SSH37-750 201 2000 8896 5000 22240
SSH50-750 201 2000 8896 5000 22240
SSH62-750 201 2000 8896 5000 22240
Thomas & Betts Stainless Steel Cable Ties have passed a variety of mechanical, environmental, and electrical tests. Other data can be made available upon request.
*S.S. series also available in (316) Stainless.
®
WTA290
WT5S
DAS-250
WTA250
WT5S
DAs-250
WTAE200
WTAE201
WTC075
WTAE200
WTAE201
WTC075
WTC001
WTC075
WTJ020
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 18
19
Stainless Steel Cable Ties
Stainless Steel Cable Ties
Body Max. Wire Tensile
Width Length Bundle Dia. Strength Std.
Cat. No. (in.) (in.) (in.) (lbs.) Pkg.
TYS8 .310 10.65 2 200 100
TYS14 .310 14.65 4 200 50
TYS22 .310 22.65 6 200 50
TYS28 .310 28.65 8 200 50
Note: Use WT3S Tool for tensioning and cutoff.
• Cannot be coated with any covering material.
Stainless Steel Strap on a Reel
Body Tensile
Width Strength Std.
Cat. No. Description (in.) (lbs.) Pkg.
TYS1000 1000 foot of strap, 2 reels of 500 feet each .310 200 1
Stainless steel ties of virtually any length can be produced from the 1000 foot reel in combination with the matching head.
Note: Use WT3S tool for tensioning and cutoff.
Stainless Steel Locking Heads
Std.
Cat. No. Description Pkg.
TYS5200H Heads only for stainless steel strap 50
Stainless Steel Mounting Base
Std.
Cat. No. Description Pkg.
TCS25 Mounting base for stainless steel ties 50
Stainless steel cable ties have been designed
for high-temperature applications as in boiler
rooms, and for use in areas of harsh, corrosive
environments such as shipyards and off-shore
oil platforms. They are made of type 316
stainless steel, and rated at 200 pound tensile
strength. Smooth edges protect both the cable
insulation and the installer.
WT3S
Ty-Rap®Stainless Steel Tool
Std. Wt.
Cat. No. Description Pkg. Each
WT3S Stainless steel cable tie installing tool. TYS body slots 1 8 oz.
Tool is designed to install tie. Do not attempt to cut excess strap with tool.
Note: Ability
to be hung on
cables
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 19
20
I.D. Tagging System
Width Length Weight
Cat. No. in. mm in. mm lbs. kg.
SSID100 .75 19.05 2.0 51 0.5 .22
SSID101 1.50 38.10 2.5 63 1.2 .55
SSID102 .75 19.05 3.5 89 0.8 .36
304 Stainless Steel
Packaging Quantity: 100/box
.015" (.254mm) Thickness
Note: Customized pre-embossed tags are available. Please consult Technical Service for details.
Add suffix (316) for 316 Stainless Steel.
I.D. Tag Imprinter
Weight
Cat. No. Description lbs. kg.
WTID200 I.D. Tag Imprinter 29.5 13.41
WTID290 p" character imprinting wheel – –
WTID281 a" character imprinting wheel – –
WTID283 i" character imprinting wheel – –
WTID300 I.D. Marking Kit – –
WTID204 (Kit) WTID200 and WTID 283 – –
Packaging Quantity: 1/box
S.S. Tape Embossing System
Weight
Cat. No. Description lbs. kg.
WTID400 Hand-held tool for embossing S.S. I.D. Tape 2.57 1.17
WTID405 Replacement S.S. tape (21' long) .18 .01
304 Stainless Steel
Packaging Quantity: 1/box
Note: The embossing tool comes complete with two rolls of stainless steel tape.
Customized Embossed Tags Stainless Steel Tape Embossing System
Identify your cable bundles with permanent,
Type 304 stainless steel imprinted tags applied
with stainless steel cable ties. After imprinting
the tags, merely slip a tie through slots in the
tag and fasten with the installation tool.
• Works with
1
⁄
4
" wide ties.
For imprinting Thomas & Betts stainless steel
I.D. tags. Includes special tag holder which
provides quick, accurate positioning of tag.
Comes with a
3
⁄
32
" character imprinting wheel,
standard (no substitutions allowed).
After making your tag, apply with stainless
steel cable ties.
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21
Stainless Steel I.D. Tag
The Thomas & Betts Stainless Steel R.D. Tagging
System includes a complete range of individual
letters, numbers, and symbols–slip them over
carriers (shown above) or strips (below) and
attach to your cable or hose with a variety of
Thomas & Betts Stainless Steel Cable Ties.
Thomas & Betts Stainless Steel I.D. Tag
Std. Wt.
Cat. No. Description Length Width Pkg. per 100
ER010 A .445" 375" 100 .31
ER011 B .445" 375" 100 .31
ER012 C .445" 375" 100 .31
ER013 D .445" 375" 100 .31
ER014 E .445" 375" 100 .31
ER015 F .445" 375" 100 .31
ER016 G .445" 375" 100 .31
ER017 H .445" 375" 100 .31
ER018 I .445" 375" 100 .31
ER019 J .445" 375" 100 .31
ER020 K .445" 375" 100 .31
ER021 L .445" 375" 100 .31
ER022 M .445" 375" 100 .31
ER023 N .445" 375" 100 .31
ER024 O .445" 375" 100 .31
ER025 P .445" 375" 100 .31
ER026 Q .445" 375" 100 .31
ER027 R .445" 375" 100 .31
ER028 S .445" 375" 100 .31
ER029 T .445" 375" 100 .31
ER030 U .445" 375" 100 .31
ER031 V .445" 375" 100 .31
ER022 W .445" 375" 100 .31
ER032 X .445" 375" 100 .31
ER033 Y .445" 375" 100 .31
ER034 Z .445" 375" 100 .31
ER018 1 .445" 375" 100 .31
ER037 2 .445" 375" 100 .31
ER038 3 .445" 375" 100 .31
ER039 4 .445" 375" 100 .31
ER040 5 .445" 375" 100 .31
ER041 6 .445" 375" 100 .31
ER021 7 .445" 375" 100 .31
ER042 8 .445" 375" 100 .31
ER041 9 .445" 375" 100 .31
ER024 0 .445" 375" 100 .31
ER035 Minus/Hyphen .445" 375" 100 .31
ER036 Blank .445" 375" 100 .31
ER046 Plus + .445" 375" 100 .31
ER047 Earth .445" 375" 100 .31
ER048 Sine .445" 375" 100 .31
ER049 Slash / .445" 375" 100 .31
Character size .218"
Material .025 316 stainless steel
Thomas & Betts Stainless Steel I.D. Tag Strips/Carriers
Std. Wt.
Cat. No. Description Length Width Pkg. per 100
ER043 6 Character Carrier 3.64" .38" 100 .73
ER044 10 Character Carrier 5.14" .38" 100 1.25
ER045 16 Character Carrier 7.39" .38" 100 1.47
ER050 Short Strip 4.25" .38" 100 .98
ER051 Medium Strip 5.75" .38" 100 1.33
ER052 Long Strip 8.0" .38" 100 1.85
ER060 I.D. Tag Kit – – 1 –
I.D. Tag Kit contains 50 of each letter, number, symbol, carrier and strip in a handy carrying case.
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22
Stainless Steel Self-Locking Ties
Stainless Steel Ties With Roller Locking Mechanism
Ordering Information
Length Width Max. Bundle Dia. Tensile Qty./box
Cat. No. in. mm. in. mm. in. mm. lbs. kg. pcs.
302/304 Grade Stainless Steel
TS-4.6-200A 8.8 222.9 0.18 4.6 2 50.8 150 68.0 100
TS-4.6-360A 15.3 388.0 0.18 4.6 4 101.6 150 68.0 100
TS-4.6-520A 21.3 540.4 0.18 4.6 6 152.4 150 68.0 100
TS-4.6-680A 27.8 705.5 0.18 4.6 8 203.2 150 68.0 100
TS-4.6-840A 33.8 857.9 0.18 4.6 10 254.0 150 68.0 100
316 Grade Stainless Steel
TS-4.6-200B 8.8 222.9 0.18 4.6 2 50.8 150 68.0 100
TS-4.6-360B 15.3 388.0 0.18 4.6 4 101.6 150 68.0 100
TS-4.6-520B 21.3 540.4 0.18 4.6 6 152.4 150 68.0 100
TS-4.6-680B 27.8 705.5 0.18 4.6 8 203.2 150 68.0 100
TS-4.6-840B 33.8 857.9 0.18 4.6 10 254.0 150 68.0 100
Application Tool
DAS-250 Hand Tool
(Adjustable tension,
automatic cut-off)
Spare Blades Part No.
BL250S
Insert the tail into the buckle. The internal
locking bar rolls freely as the tie is tightened.
Unique Spring-Tension Head Design provides extra snug
fit where bundle tightness is critical.
How It Works
Once the proper tension is reached the tool
automatically cuts off the tail. The bar then
wedges into the buckle locking it tightly
against both the top and bottom of the band.
Roller Locking Mechanism vs.
Ball Locking Mechanism
Characteristic Self-Lok Ball Lock
Rating (pounds) 150 100
Buckle Length (inch) .260 .420
Height Over Buckle (inch) .130 .170
Avg. Slip @ 100 Lb Load (inch) .090 .200
Normal Mode of Failure Cont. Slip Loss of Ball
Buckle Retention Smooth ID Fold Under
Tie Length Same Same
Material 304 or 316 SS 304 or 316 SS
Thomas & Betts offers a line of self-locking,
stainless steel ties for indoor and outdoor use.
This low profile design features an internal
locking roller and spring-tension head that
ensures a secure fit.
Features and Benefits
• Spring feature provides extra snug fit in
applications where bundle tightness is critical.
• Internal locking roller (Average slip, within the
locking mechanism at 100 lb. load is 55%
lower than conventional ball lock design).
• Rounded edges and smooth surfaces for
fast, safe hand installation.
• Buckle length is 38% less and height is 24%
less than the conventional ball locking design.
• 5 standard lengths with custom lengths
available.
• Available in two grades of stainless steel
(302/304 for standard applications and 316
for extra corrosion resistance).
Ideal Applications
• High temperature locations.
• Marine environment (ship building, salt water
environment).
• Harsh environment (oil rigs, wash down areas,
refineries, food processing plants, auto car
washers).
• Automotive plants.
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23
Ordering Information
Length Width Max. Bundle Dia. Tensile Qty./box
Cat. No. in. mm. in. mm. in. mm. lbs. kg. pcs.
302/304 Grade Stainless Steel
LS-4.6-200A 7.9 201.0 0.18 4.6 2 51 100 45.3 100
LS-4.6-360A 14.2 360.0 0.18 4.6 4 102 100 45.3 100
LS-4.6-520A 20.5 520.0 0.18 4.6 6 152 100 45.3 100
LS-4.6-680A 26.7 679.0 0.18 4.6 8 203 100 45.3 100
LS-4.6-840A 33.0 838.0 0.18 4.6 10 254 100 45.3 100
LS-7.9-200A 7.9 201.0 0.31 7.9 3 51 250 113.3 50
LS-7.9-360A 14.2 360.0 0.31 7.9 4 102 250 113.3 50
LS-7.9-520A 20.5 520.0 0.31 7.9 6 152 250 113.3 50
LS-7.9-680A 26.7 679.0 0.31 7.9 8 203 250 113.3 50
LS-7.9-840A 33.0 838.0 0.31 7.9 10 254 250 113.3 50
LS-7.9-1010A 41.3 1050.0 0.31 7.9 12.5 318 250 113.3 50
316 Grade Stainless Steel
LS-4.6-200B 7.9 201.0 0.18 4.6 2 51 100 45.3 100
LS-4.6-360B 14.2 360.0 0.18 4.6 4 102 100 45.3 100
LS-4.6-520B 20.5 520.0 0.18 4.6 6 152 100 45.3 100
LS-4.6-680B 26.7 679.0 0.18 4.6 8 203 100 45.3 100
LS-4.6-840B 33.0 838.0 0.18 4.6 10 254 100 45.3 100
LS-7.9-200B 7.9 201.0 0.31 7.9 3 51 250 113.3 50
LS-7.9-360B 14.2 360.0 0.31 7.9 4 102 250 113.3 50
LS-7.9-520B 20.5 520.0 0.31 7.9 6 152 250 113.3 50
LS-7.9-680B 26.7 679.0 0.31 7.9 8 203 250 113.3 50
LS-7.9-840B 33.0 838.0 0.31 7.9 10 254 250 113.3 50
LS-7.9-1010B 41.3 1050.0 0.31 7.9 12.5 318 250 113.3 50
Stainless Steel Self-Locking Ties
Stainless Steel Ties with Ball Locking Mechanism
Thomas and Betts introduces a range of self-locking, one-piece stainless steel ties,
suitable for indoor or outdoor use.
Wide range of sizes
Six standard lengths up to 41" long will cover most applications with custom lengths
available. Two widths are offered with minimum loop tensile strengths of 100 and 250
lbs. Space requirements are minimized by the low head profile – 20" maximum.
Fast, Easy Installation
Thomas & Betts stainless steel ties are self-locking, requiring no time consuming
crimping or folding operations. The strong locking mechanism, incorporating a steel
ball, requires a low insertion force while the strap section has rounded edges and
smooth surfaces making the ties ideal for fast, safe, hand installation.
Two Materials
Two grades of stainless steel are available – 302/304 for standard applications and
316 for extra corrosion resistance. 302/304 and 316 stainless steels are non-
magnetic and are ideal for high temperature applications ranging –80 °C to
538 °C.
Applications
• High temperature locations
• Marine environment (shipbuilding, salt water environment)
• Harsh environment (oil rigs, wash-down areas, refineries, food processing plants,
auto car washers)
• Automotive plants
DAS-250
Preset tension tool
Automatic cut-off
Spare Blades Part No. BL 250 S
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24
The Deltec
®
Cable
Support System
Provides a strong, long-life and cost
saving method of securing
communication cables
The Deltec®Cable Support System is a
user-friendly product designed to provide
ease and flexibility in fastening
communications cables to messenger
strand. It is equally well suited for copper
conductor cable, coaxial cable, fiber
optic cable and inner duct in aerial
applications.
The Deltec®system answers your aerial
cable needs with innovative design and
state of the art materials. This system
includes weather-resistant Delrin®cable
straps, marine grade locking devices,
and base hanger accessories for specific
applications where mounting is required.
Deltec®cable straps are available in
standard lengths of 10, 13.5, 16 and 27
inches, and in convenient 50 foot reels
where specific lengths need to be
established by the installer in the field.
Additional “standard” lengths can be
established for applications where higher
volumes prevail.
Advantages of the Deltec®System
Include:
• Proven years of service.
• No sharp edges - craft friendly! Cable
friendly!
• Ease of installation - one wrap, no re-
treading of re-strap.
• Lowers installation costs.
• High tensile strength after fastening.
• Total flexibility in lengths when using
reel.
• Stackable spacers accommodate all
cable sizes - no need to stock multiple
sizes of individual height spacers.
• Spacer designed to retain strap on
each side and cradle the cable,
providing restricted movement of
spacer and preventing damage to
cable.
• In situations where multiple cables are
supported, the T&B TCP360 stackable
spacer may be rotated 90 degrees and
installed similar to a single cable, yet
provide the same restricting features
(unlike those commonly used today).
• Month and year of manufacture
stamped into strap material.
• Squirrels and vermin won’t eat it!
Cable Ties–DELTEC®
Cable Tie with Double-Locking Head
Max. Wire Tensile
Body Length Bundle Dia. Strength Std.
Cat. No. Width (in.) (in.) (lbs.) Pkg.
TYD510M .394 51.2 – 250
TYD5135M .500 13.5 3.5 250 25
TYD5270M .500 27.0 8.0 250 10
The recommended maximum continuous static loading for the DELTEC®straps is 20 lbs. per strap. For best results suggested spacing is
15 inches. It is the responsibility of the user to determine whether or not their application meets our recommendation.
Note: Use WT3D Tool for tensioning and cutoff.
DELTEC®Strap on a Reel
Tensile Strength Std.
Cat. No. Description (lbs.) Body Width Pkg.
TYD-50R 50' reel of strap 250 .500 1
696-41794 1000' reel 250 .500 2
SPECIFICATIONS
Strap and body Dupont DELRIN®. Offers superior
resistance to sunlight, moisture, and salt
environments.
Locking Device Marine grade corrosion-resistant silicon
bronze.
Installation Range -30°F to 150°F.
Minimum Tensile 250 lbs. minimum.
Strength
Outdoor Life Designed to last a minimum of 20 years
Continuous Load 20 pounds
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 24
25
Locking Heads
Std.
Cat. No. Description Pkg.
TYD-LH Heads only for DELTEC strap 25
696-41795 1000 heads only for DELTEC strap 1000
Material: Deltec®
Cable Ties–DELTEC®
DELTEC®Base and Hanger
Std.
Cat. No. Description Pkg.
CSS-B Base for Deltec®strap 50
CSS-H Hanger for Deltec®strap 50
• Made of zinc-plated steel
• Secures cables to all types of surfaces
CSS-B
CSS-H
Modular Stackable Cable Spacers
Std.
Cat. No. Description Pkg.
TCP5255 Modular stackable spacer for DELTEC®straps 25
TCP360 For Coaxial Cable –
Drop Wire Support
Std.
Cat. No. Description Pkg.
CSS-DWS Nylon coated steel, order by each. 25
Installation/Cutting Tool
Std. Wt.
Cat. No. Description Range Pkg. Each
WT3D Installs self-locking Ty-Rap®cable ties and .184 thru .500 1 8 oz.
Thomas & Betts 2-piece lashing ties.
• One spacer for any cable size.
• Stackable for any desired spacing.
• Less inventory – one catalog number.
• Made of weather-resistant
polypropylene.
• d" high.
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 25
26
FO Series Loop Ties
Ideal for wrapping pre-determined bundle diameters because of the convenient slotted head
Cat. No. Min. Tensile Strength Max. Bundle Dia. Length Width Inner Pack Qty.
FO200-40* 40lb 2.0” 9.0” .50 10
FO200-50* 50lb 2.0” 9.0” .75 10
FO350-40* 40lb 3.5” 13.0” .50 10
FO350-50* 50lb 3.5” 13.0” .75 10
FOL Series Buckle Ties
Buckle ties provide added strength and stability because of the high performance polymer
buckle.
Cat. No. Min. Tensile Strength Max. Bundle Dia. Length Width Inner Pack Qty.
FOL300-50-0 50lb 3.0” 12.0” .75 10
FOL500-50-0 50lb 5.0” 18.0” .75 10
FOS Series Strip Ties
Pre-cut lengths which makes bundling a cinch.
Cat. No. Min. Tensile Strength Max. Bundle Dia. Length Inner Pack Qty.
FOS150-50-0 50lb 1.5” 6.0” 10
FOS320-50-0 50lb 3.2” 12.0” 10
FOS500-50-0 50lb 5.0” 18.0” 10
FOR Series Rolled Hook and Loop
Rolled hook and loop allows customers to conveniently cut pieces to desired lengths,
eliminating waste.
Cat. No. Min. Tensile Strength Max. Bundle Dia. Width Length Inner Pack Qty.
FOR180-50-0 50lb Various .75” 180” 1
Black is standard color
* Add - “FR” for UL94V-2 rated material (after color).
Mounting Bases
Two mounting bases specifically designed for use with hook and loop fasteners
Cat. No. Min. Tensile Strength Screw Size Length Inner Pack Qty.
TC368 2”x 2” Screw mounted #8 0.75” 500
TC368A 2”x 2” Adhesive mounted #8 0.75” 500
Available in these colors: (0) Black,
(1) Brown, (2) Red, (3) Orange, (4) Yellow, (5)
Green, (6) Blue, (8) Grey,& (9) White.
Please consult customer service for delivery
and availability.
Hook and Loop Fasteners
These handy ties are very easy to release and
re-use, making them ideal for applications
where changes are anticipated or continuous
access is required.
Features
• High quality Hook & Loop Fasteners
designed specifically for Thomas & Betts.
• Allows quick and convenient bundling of
Category 5 & Fiber optic cables.
• Multiple colors available for identifying
specific bundles.
• Sizes available to accommodate varying
bundle diameters.
• Screw and adhesive mounting bases provide
multiple mounting options.
Now version available UL94V-2 rated material.
Contact Customer Service for availability and delivery.
NEW
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27
Lashing Straps
Heavy Duty Lashing Tie (releasable)
Body Maximum Wire Tensile
Std. Bulk Pkg. Width Length Bundle Diameter Strength Std. Bulk
Cat. No. Cat. No. (in.) (in.) (in.) (lbs.) Pkg. Pkg.
TY5409 TY409 .500 19.00 4.75 200 25 100
Length 19"
The heavy-duty lashing tie is made from
weather-resistant nylon. The addition of carbon
black provides good ultraviolet resistance and
prolongs the useful life of the cable tie.
This lashing tie is ideally suited for chemical
environments that are unsuitable for nylon.
Strapping is made of black, weather-resistant
polypropylene for outdoor use.
Head is made of nylon 66.
Many factors combine to determine the useful
life of a cable tie and chemical exposure can
be a very important consideration in certain
situations. Polypropylene cable ties are ideally
suited for chemical environments. It is black
for outdoor use.
Weather-Resistant Polypropylene Lashing Tie (releasable)
Body Maximum Wire Tensile
Width Length Bundle Diameter Strength Std.
Cat. No. (in.) (in.) (in.) (lbs.) Pkg.
TY5418PX .500 18 5 150 25
TY5424PX .500 24 7 150 25
TY5442PX .500 42 12 150 10
TY5460PX .500 60 18 150 10
Weather-Resistant Polypropylene Hanger Lashing Tie
(releasable)
Body Maximum Wire Tensile
Width Length Bundle Diameter Strength Std.
Cat. No. (in.) (in.) (in.) (lbs.) Pkg.
TY53418PX .500 18 5 150 25
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28
Lashing Straps
Weather-Resistant Nylon 12 Messenger Hanger Straps
(releasable)
Body Maximum Wire Tensile
Width Length Bundle Diameter Hook Strength Std.
Cat. No. (in.) (in.) (in.) Material (lbs.) Pkg.
TYM5412X .500 12 3 Bronze 200 50
TYM5418X .500 18 5 Bronze 200 25
TYM5423X .500 24 7 Bronze 200 25
TYM5430X .500 30 9 Bronze 200 25
TYM5436X .500 36 11 Bronze 200 25
TYM5412X-S .500 12 3 Stainless Steel 200 50
TYM5418X-S .500 18 5 Stainless Steel 200 25
TYM5423X-S .500 24 7 Stainless Steel 200 25
TYM5430X-S .500 30 9 Stainless Steel 200 25
TYM5436X-S .500 36 11 Stainless Steel 200 25
The recommended, maximum continuous static loading for the nylon 12 straps is 25 lbs. per strap. For best results suggested spacing is
15 inches. It is the responsibility of the user to determine whether or not their application meets our recommendation.
• Hook will accommodate d" dia. messenger wire.
Messenger Hanger Spacer
Std.
Cat. No. Description Pkg.
TC5254 1" long stackable spacer for messenger straps 50
This one-inch long spacer
allows you to separate power
and signal cables with a
single-hanger, lashing strap
if desired. The spacer is
stackable so that you may
suspend the cable bundle at
any desired distance from the
messenger wire in order to
keep the cable runs parallel.
Nylon 12 provides very good resistance to
ultraviolet light and chemical exposure. Nylon
12 is a lower, moisture-absorbing material than
6/6 nylon and the effect of water on properties
is much less.
Nylon 12 provides very good resistance to
ultraviolet light and chemical exposure. Nylon
12 is a lower, moisture-absorbing material
than 6/6 nylon and the effect of water on
properties is much less.
Messenger
wire
Spacer separating
cable bundles
Weather-Resistant Nylon 12 Hanger Strap (releasable)
Body Maximum Wire Tensile
Width Length Bundle Diameter Hook Strength Std.
Cat. No. (in.) (in.) (in.) Material (lbs.) Pkg.
TY54407X .500 6.36 2 Steel 200 50
TY54413X .500 13.75 4 Steel 200 25
The recommended, maximum continuous static loading for the nylon 12 straps is 25 lbs. per strap. For best results suggested spacing is
15 inches. It is the responsibility of the user to determine whether or not their application meets our recommendation.
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29
Cable Ties-Material Selection Ordering Guide
Table 2-Physical Properties of Ty-Rap®Cable Tie Materials
Weather Heat Stabilized Flame Weather Weather
Natural 66 Resistant 66 Natural 66 Retardant 66 Weatherable Resistant Resistant Stainless
Nylon Nylon Nylon Nylon Acetal Nylon 12 Polypropylene Tefzel 2 Halar 3 Steel
Tensile Strength (Yield)
@ 73º F (Dry-As-Molded)1 psi 12,000 12,000 12,000 11,000 10,000 7500 4600 6,700 6,600 90,000
Flammability Rating - UL94V-2 UL94V-2 UL94V-2 UL94V-0 UL94HB - - UL94V-0 UL94V-0 -
Radiation Resistance rads 1 x 1051 x 1051 x 1051 x 1051 x 1061 x 1051 x 1052 x 1082 x 1062 x 108
Ultraviolet Light Resistance - Poor Good Poor Poor Very Good Good Good Excellent Excellent Excellent
Water Absorption ( 24 hrs) % 1.3 1.2 1.4 1.4 0.25 0.25 0.1 <.01 <0.1 None
Oxygen Index - 28 28 31 34 21 - - 30 52 -
Max. Continuous Use Temperature F / C 185 /85 185 /85 221 / 105 185 /85 185 /85 176 / 80 185 /85 302 / 150 284 / 140 1000 / 537
Min. Continuous Use Temperature F / C -40 / -40 -40 / -40 -40 / -40 -40 / -40 -40 / -40 -40 / -40 -40 / -40 -50 / -46 -50 / -46 -112 /
Color - Natural Black Green tint White Black Black Black Aqua Maroon Stainless
1. ASTM D638-878 except stainless steel which is ASTME8
2. Tefzel is a trademark of E.I. DuPont deNemours and Company
3. Halar is a trademark of Solvay Slexis, Inc.
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 29
30
Cable Ties-Material Selection Ordering Guide
Flammability ratings for
selecting Ty-Rap
®
cable ties
Note: Flammability ratings of Ty-Rap®
cable tie materials are shown in Table
2. These tests for flammability of
plastic material are intended to serve
as a preliminary indication of accepta-
bility with respect to flammability for
particular applications.
UL 94 vertical burn test
procedures
Test specimens of the material, with
dimensions 5" x d", with the thickness
intended for use in the end product,
are tested in both the manufactured
condition and in the aged state. The
test requires that the specimen be
supported in a vertical fixture and a
precisely controlled flame applied for a
10 second period. The flame is
removed and the duration of flaming is
noted. If the flame extinguishes, a
second exposure to flame for 10
seconds is applied and duration of
flaming is again noted. It is observed
and recorded whether or not test
specimens drip flaming particles that
ignite a cotton swatch.
Materials classed V-0:
A material classed V-0 shall:
A. Not have any specimens that burn
with flaming combustion for more
than 10 seconds after either
application of the test flame.
B. Not have a total flaming combustion
time exceeding 50 seconds for the
10 flame applications for each set of
five specimens.
C. Not have any specimens that burn
with flaming or glowing combustion
up to the holding fixture.
D. Not have any specimens that drip
flaming particles that ignite the dry
absorbent surgical cotton located
12" below the test specimen.
E. Not have any specimens with
glowing combustion that persists for
more than 30 seconds after the
second removal of the test flame.
Materials classed V-1:
A material classed V-1 shall:
A. Not have any specimens that burn
with flaming combustion for more
than 30 seconds after either
application of the test flame.
B. Not have a total flaming combustion
time exceeding 250 seconds for the
10 flame applications for each set of
five specimens.
C. Not have any specimens that burn
with flaming or glowing combustion
up to the holding fixture.
D. Not have any specimens that drip
flaming particles that ignite the dry
absorbent surgical cotton located
12" below the test specimen.
E. Not have any specimens with
glowing combustion that persists for
more than 60 seconds after the
second removal of the test flame.
Materials classed V-2:
A material classed V-2 shall:
A. Not have any specimens that burn
with flaming combustion for more
than 30 seconds after either
application of the test flame.
B. Not have a total flaming combustion
time exceeding 250 seconds for the
10 flame applications for each set of
five specimens.
C. Not have any specimens that burn
with flaming or glowing combustion
up to the holding fixture.
D. Be permitted to have specimens
that drip flaming particles that burn
only briefly, some of which ignite the
dry absorbent surgical cotton
placed 12" below the test specimen.
E. Not have any specimens with
glowing combustion that persists for
more than 60 seconds after the
second removal of the test flame.
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31
Cable Ties-Material Selection Ordering Guide
Chemical resistance
Table 3 shows the resistance of Ty-Rap®cable tie materials to various chemicals. The table is designed to help you determine
the cable tie material best suited for a particular chemical environment.
Table 3-Resistance of Available Materials to Various Chemicals Temp 20°C (70°F)
Weather-
Heat- 6/6 Weather- 6/6 Fire- Weather- Resistant
Stabilized 6/6 Weatherable Standard 6/6 Resistant Retardant Resistant Polypropylene Polypropylene Stainless
Nylon as Halar†as Acetal as Nylon as Nylon as Nylon as Nylon 12 as as Used in as Used in Tefzel* as Steel as Used
Used in TYH Used in TYV Used in TYD Used in TY Used in TY Used in TY Used in TYC TYP TYP Used in TYZ in TYS
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Reagents Concentration Series Series Series Series X Series FR Series X Series Series X Series Series Series
Arsenic Acid 40% – – – – – – – E E – E
Acetaldehyde 50% S – – S S S – – – – –
Acetone 100% E E F E E E E E E E E
Aluminum Hydroxide AQ – E – – – – – E E E E
Ammonia 100% – E – – – – E E E E
Ammonium Carbonate 5% S E – S S S E E E E E
Ammonium Hydroxide 10% E E F E E E – E E E E
Ammonium Nitrate – – E – – – – E E E E E
Ammonium Sulfate 10% – E – – – – S S S S S
Barium Carbonate 100% – E – – – – E E E E E
Barium Chloride 5% NR – NR NR NR E E E E E
Barium Sulfate 10% E – E E E E E E E E
Barium Sulfide 10% S – S S S E E E E E
Benzene 100% E E F E E E E S S E E
Benzoic Acid 100% NR E – NR NR NR E E E E E
Butyric Acid 50% NR E – NR NR NR – E E E E
Calcium Carbonate AQ – E – – – – – E E E E
Calcium Hydroxide 20% – F E – – – – E E E E
Calcium Hydrochlorite 2 NR – – NR NR NR – F F F F
Calcium Sulfate 2% – E – – – – – E E E E
Carbon Tetrachloride 100% E E E E E E E F F E E
Chlorine (WET) – NR – – NR NR NR – F F F F
Chlorine (DRY) – NR – – NR NR NR – NR NR F F
Chloroacetic Acid 30% NR – – NR NR NR – – – F F
Chloroform 100% – E – – – – F F F E E
Chromic Acid 50% NR S – NR NR NR – F F F F
Citric Acid 50% S E E S S S E E E E E
Copper Cyanide 10% – E – – – – – E E E E
Copper Nitrate 50% – E – – – – – E E E E
Cider – – E – – – – – E E E E
Dichloroethane 100% – E – – – – – – – E E
Diethyl Ether 100% – E S – – – E E E E E
Ethyl Alcohol 100% S E – S S S E E E E E
* Trademark of E.I. DuPont deNemours and Company
†Trademark of Ausimont
Ratings
E= Excellent
S= Satisfactory
F= Fair
NR = Not Recommended
(AQ = Aqueous)
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Cable Ties-Material Selection Ordering Guide
Table 3-continued
Weather-
Heat- 6/6 Weather- 6/6 Fire- Weather- Resistant
Stabilized 6/6 Weatherable Standard 6/6 Resistant Retardant Resistant Polypropylene Polypropylene Stainless
Nylon as Halar†as Acetal as Nylon as Nylon as Nylon as Nylon 12 as as Used in as Used in Tefzel* as Steel as Used
Used in TYH Used in TYV Used in TYD Used in TY Used in TY Used in TY Used in TYC TYP TYP Used in TYZ in TYS
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Reagents Concentration Series Series Series Series X Series FR Series X Series Series X Series Series Series
Ethyl Chloride 100% – S E – – – F F F E E
Ethylene Glycol 100% E E S E E E – E E E E
Ferric Hydroxide 100% – E – – – – – E E E E
Ferric Nitrate 10% – E – – – – – E E E E
Ferrous Sulfate 10% – E – – – – – E E E E
Fuel Oil 100% – E – – – – E – – E E
Furfural 100% – E – – – – – F F E E
Gallic Acid AQ – E – – – – – – – E E
Gasoline 100% E E – E E E – S S E E
Glycerine 100% – E – – – – E E E – E
Hydrocyanic Acid 100% – E – – – – – E E E E
Hydrogen Peroxide 30% NR E F NR NR NR S E E E E
Hydrogen Sulfide Dry NR E – NR NR NR E E E E E
Iodoform 100% – E – – – – – – – E E
Isopropyl Alohol 100% S E – S S S E E E E E
Jet Fuel 100% E E – E E E – S S E E
Lactic Acid 10% E E – E E E S E E E E
Lanolin 10% E E – E E E E E E E E
Lead Acetate 5% – E – – – – – E E E E
Linseed Oil 10% E E E E E E E E E E E
Magnesium Carbonate 100% – E – – – – E E E E E
Magnesium Chloride 10% F – – F F F F F F F F
Magnesium Nitrate 100% – E – – – – E E E E E
Malic Acid AQ – E – – – – – E E E E
Mercury 100% – E – – – – E E E E E
Methyl Alcohol 100% S E – S S S E E E E E
Methyl Chloride 100% – S – – – – – S S E E
Methyl Ethyl Ketone 100% – E F – – – E E E E E
Naptha 100% – E – – – – – E E E E
Nitric Acid 30% NR E NR NR NR NR – E E E E
Nitric Acid 30-70% NR S NR NR NR NR – F F S E
Nitrous Acid 5% – E – – – – – F F E E
Oieic Acid 100% – E S – – – – E E E E
Oxalic Acid 10% – E – – – – S E E E E
Paraffin 100% E E – E E E E E E E E
Petroleum Ether 100% – E – – – – E F F E E
Phenol 90% NR E NR NR NR NR – E E E E
Phosphoric Acid 10% NR E – NR NR NR – E E E E
Picric Acid 1% – E – – – – – E E E E
Potassium Bromide AQ – – – – – – – S S S S
Ratings
E= Excellent
S= Satisfactory
F= Fair
NR = Not Recommended
(AQ = Aqueous)
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Cable Ties-Material Selection Ordering Guide
Table 3–continued
Weather-
Heat- 6/6 Weather- 6/6 Fire- Weather- Resistant
Stabilized 6/6 Weatherable Standard 6/6 Resistant Retardant Resistant Polypropylene Polypropylene Stainless
Nylon as Halar† as Acetal as Nylon as Nylon as Nylon as Nylon 12 as as Used in as Used in Tefzel* as Steel as Used
Used in TYH Used in TYV Used in TYD Used in TY Used in TY Used in TY Used in TYC TYP TYP Used in TYZ in TYS
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Reagents Concentration Series Series Series Series X Series FR Series X Series Series X Series Series Series
Potassium Carbonate 1% – E – – – – E E E E E
Potassium Chlorate AQ – E – – – – S E E E E
Potassium Dichromate 40% NR E – NR NR NR F E E E E
Potassium Ferrocyanide 25% – E – – – – – E E E E
Potassium Hydroxide 5% S E – S S S – E E E E
Potassium Iodide 100% – E – – – – E E E E E
Potassium Nitrate 50% F E – F F F E E E E E
Potassium Permanganate 5% NR E S NR NR NR NR E E E E
Potassium Sulfate 5% – E – – – – E E E E E
Potassium Sulfide AQ – E – – – – – E E E E
Propyl Alcohol 100% E E – E E E – E E E E
Silver Nitrate 10% – E – – – – E E E E E
Sodium Acetate 60% E E – E E E – E E E E
Sodium Bicarbonate 100% E E – E E E E E E E E
Sodium Bisulfate 10% – E E – – – E E E E E
Sodium Borate 100% – E – – – – – E E E E
Sodium Carbonate 5% E E S E E E E E E E E
Sodium Chlorate 25% – E E – – – S E E E E
Sodium Chloride 2% E E S E E E E E E E E
Sodium Fluoride 5% – – – – – – – F F F F
Sodium Hydroxide 10% E E S E E E E E E E E
Sodium Hyposulfite AQ – E – – – – – – – E E
Sodium Nitrate 5% E E – E E E E E E E E
Sodium Nitrite AQ – E – – – – S E E E E
Sodium Perchlorate 10% – E – – – – – – – E E
Sodium Phosphate 5% – E – – – – E E E E E
Sodium Sulfate 5% S E – S E E E E E E E
Sodium Thiosulfate 5% – – S – – – S S S S S
Stearic Acid 100% – E – – – – F E E E E
Sulfur 100% – E – – – – E E E E E
Sulfur Dioxide 100% NR E – NR NR NR E E E E E
Sulfuric Acid Conc. NR E NR NR NR NR – S S E E
Sulfuric Acid 5% NR F F NR NR NR F F F F F
Tannic Acid 10% – E – – – – – E E E E
Tartaric Acid 50% – E E – – – E E E E E
Tetrahydrofuran 100% – F E – – – S F F E E
Toluene 100% E E F E E E E F F E F
Xylene 100% E – E E E E F F E E
Zinc Chloride 70% F E NR F F F E E E E E
Zinc Nitrate AQ – E – – – – E E E E E
Zinc Sulfate AQ – E – – – – E E E E E
* Trademark of E.I. DuPont deNemours and Company
†Trademark of Ausimont
Ratings
E= Excellent
S= Satisfactory
F= Fair
NR = Not Recommended
(AQ = Aqueous)
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34
Cable Ties
MIL-SPEC (PAGE 40 )
MINIATURE (PAGE 37) INTERMEDIATE (PAGE J37)
STANDARD (PAGE 37)
HEAVY-DUTY (PAGE 38)
EXTRA HEAVY-DUTY (PAGE 38)
MOUNTING HEAD (PAGE 39)
RESTRICTED BUNDLE (PAGE 39)
RELEASABLE (PAGE 39)
STRIPED (PAGE 43)
I.D. TIES (page 42)
PUSH MOUNT (PAGE 41)
Strict Tolerances
Assure Locking
Strength
Recessed
Entry to
Guide
Insertion
Generous Radii on
All Angles to
Reduce Friction
Raised Grips on
Tail to Assist
Operators
Gradual Strap to Tail
Transition for Lower
Insertion Force
Reinforced Head and
Strap Transition for
Added Strength
Highly Engineered Tooth
and Pawl Design for
Maximum Engagement
Bent Tip Design for
Easier Assembly
• MINIATURE
• HEAVY DUTY
• INTERMEDIATE
• EXTRA HEAVY DUTY
• STANDARD
• RELEASABLE TIES
• MOUNTING HEAD
• STRIPED TIES
• RESTRICTED BUNDLE
• IDENTIFICATION TIES
• MIL-SPEC TIES
Ty-Fast®Cable Ties are available in lengths from 4" to our exclusive
48" strap. Cable Ties will satisfy bundling requirements from h" to 15"
and loop tensile strengths from 18 to 175 pounds.
Cable Ties are stocked in materials and colors as listed. Contact your
Ty-Fast®Distributor or Customer Service Representative for availability
in special materials and colors.
Where applicable, Ty-Fast®Cable Ties are UL Recognized, Mil-Spec
Approved and/or QPL Listed.
State-of-the-art robotic and raw material handling equipment assures
product and material integrity throughout the manufacturing process.
Overall quality is achieved through statistical analysis and quality
driven operator objectives. Ty-Fast®has attained Mil-Spec I-45208
quality ratings from a number of equipment manufacturers.
Ty-Fast®products are sold through stocking T&B Distributors.
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 34
35
Cable Ties
TB 418 HS – 9 M
Quantity
Q- 25 pack
L- 50 pack
C- 100 pack
D- 500 pack
M- 1000 pack
Color
Color Chart
Tensile
Strength
18 lb.
30 lb.
40 lb.
50 lb.
120 lb.
175 lb.
250 lb.
Length
Product Prefix
TB - Cable Ties
P- Plain Bagged Cable Ties
L- Cable Ties
MP NY - 750 - 9 C
Quantity
Q- 25 pack
L- 50 pack
C- 100 pack
D- 500 pack
M- 1000 pack
Color
Color Chart
Size / #
.75"
Material
Nylon
TZ - Tefzel
PV - PVC
PE - Polyethylene
FR - Flame Retardant
TL - Teflon
Product Prefix
MP - Mounting Pad
ID - Identification
S# - Strapping Thickness
MC - Mounting Cradle
PM - Push Mounts
SM - Screw Mounts
N# - Plain-Edged Cable Clamps / Width
W# - Self-Aligning Cable Clamps / Dia.
UL - Adjustable cable clamps
GG - Gator Grip
FA - Flat Adhesive Clip
FS - Flat Screw Clip
FR - Flat Rubber Adhesive Clip
MS - Snap Mount
RA - Round Adhesive Clip
SR - Spiral Wrap
GS - Grommeting
GR - Extruded Grommeting
GRU - Extruded Grommeting Uncut
Color Table
0 – Black
(Weather Resistant)
1 – Brown
2 – Red
3 – Orange
4 – Yellow
5 – Green
6 – Blue
7 – Purple
8 – Gray
9 – Natural
11 – Fluorescent Pink
16 – Fluorescent Orange
17 – Fluorescent Yellow
18 – Fluorescent Green
20 – Fluorescent Blue
Part Number Construction
Type of Product
Nylon 66 - Leave Blank
Heat Stabilized - HS
(Black and Natural Color Only)
Fluorescent - FL
Mounting Head - MH
Pushmount - PM
Pushmount Releasable - PMR
Releasable - R
Restricted Bundle - TB
Identification - ID
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36
Cable Ties
NBS Smoke Generation for 6/6 Nylon
Specific Optical Density
Sample UL Energy at Maximum
Thickness Flammability Source Smoke Accumulation at 2 Minutes
h"94 V-2 Radiant 13 0
(2.5 watts/sq cm)
a"94 V-2 Radiant Plus 26 1
Flaming Gas Jets
• Results as provided by National Bureau of Standards (NBS). Results may not be directly correlated with larger fires, such as burning
buildings. Materials should be tested to your application.
Temperature Index for Molded Nylons
Temperature Index
Minimum Mechanical Hot Wire
Material Thickness (in) Electrical (°C) w/o Impact (°C) Ignition (sec)
6/6 Nylon .058 125 85 15.0
UV Black .120 125 85 35.0
Nylon .240 125 85 35.0
Heat .058 130 105 11.0
Stabilized Nylon .120 130 110 20.0
• Temperature Index is the temperature at which the specific property will decrease to one-half its original value after 60,000 hours
exposure at that temperature.
Materials for Molded Assembly Hardware
Heat
ASTM Molded 6/6 Stabilized UV Black
Property Method Test Condition Units Nylon Nylon Nylon
Tensile Strength D638 +73°F; 50% RH kpsi 11.2 11.2 9.0
Elongation at Break D638 +73°F; 50% RH % ≥300 ≥300 200
Yield Strength D638 +73°F; 50% RH kpsi 8.5 8.5 9.0
Shear Strength D732 Dry As Molded (DAM) kpsi 9.6 9.6 10.5
Deformation Under Load D621 2,000 psi % 1.4 1.4 1.2
+122°F; DAM
IZOD Impact D256 +73°F; 50% RH ft lb/in 2.1 2.1 2.0
Tensile Impact Strength D1822 +73°F; Long ft lb/in2240 240 N.R.
Specimen; DAM
Melting Point D789 Fisher-Johns °F 491 491 491
Thermal Linear Expansion D696 DAM in/in/°F 4 x 10-5 4 x 10-5 N.R.
Thermal Conductivity – DAM Conche-Fitch BTU - in/h . ft2. °F 1.7 1.7 1.7
Brittleness Temperature D746 50% RH °F -85 -85 -62
Oxygen Index D2863 DAM %0228 28 25
50% RH 31 31 31
UL Flammability UL 94 DAM – V-2 V-2 V-2
50% RH – V-2 V-2 V-2
• Material data as provided by our suppliers. • N.R. = Not Reported
• Tests conducted on b" specimens.
About Nylon…
Nylons possess an outstanding balance of
properties combining strength, moderate
stiffness, high service temperature and a high
level of toughness. Nylon is particularly resistant
to repeated impact, has a low co-efficient of
friction and excellent abrasion resistance.
Nylon is resistant to fuels, lubricants and most
chemicals, but is attacked by phenols, strong
acids and oxidizing agents. Contact your Ty-Fast
®
Customer Service Representative or your Ty-Fast
®
Distributor for chemical data relative to your
application.
Nylon is inherently susceptible to environmental
conditions. Ty-Fast
®
Cable Ties are moisturized to
optimum performance levels at machine-side and
should be stored in cool dry areas out of direct
sunlight. Cable Ties are packaged in plastic bags
to contain moisture and should remain sealed
until ready for use.
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37
Cable Ties
Miniature – Series 18
Bundle Minimum
Std. Bulk Diameter Length Width Loop Tensile Std. Bulk
Cat. No. Cat. No. Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Pkg. Pkg.
TB-4-18HS-0-C TB-4-18HS-0-M Heat Stabilized Nylon Black 1/16 - 5/8 (2-16) 4.0 (102) .100 (3) 18 (8.2) 100 1000
TB-4-18-9-C TB-4-18-9-M Nylon Natural 1/16 - 5/8 (2-16) 4.0 (102) .100 (3) 18 (8.2) 100 1000
TB-4-18-0-C TB-4-18-0-M Nylon Black 1/16 - 5/8 (2-16) 4.0 (102) .100 (3) 18 (8.2) 100 1000
TB-6-18-9-C TB-6-18-9-M Nylon Natural 1 1/16 - 1 1/2 (2 - 38) 6.4 (163) .100 (3) 18 (8.2) 100 1000
TB-6-18-0-C TB-6-18-0-M Nylon Black 1 1/6 - 1 1/2 (2 - 38) 6.4 (163) .100 (3) 18 (8.2) 100 1000
TB-8-18-9-C TB-8-18-9-M Nylon Natural 1/16 - 2 (2 - 51) 8.0 (202) .100 (3) 18 (8.2) 100 1000
TB-8-18-0-C TB-8-18-0-M Nylon Black 1 1/6 - 2 (2 - 51) 8.0 (202) .100 (3) 18 (8.2) 100 1000
• Use QC-100, L-200, L-400-C, or ERG-299 Installation Tools.
Consult Customer Service for availability and colors.
Color Table
0 – Black (Outdoor)
1 – Brown
2 – Red
3 – Orange
4 – Yellow
Intermediate - Series 30
Bundle Minimum
Std. Bulk Diameter Length Width Loop Tensile Std. Bulk
Cat. No. Cat. No. Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Pkg. Pkg.
TB-5-30HS-0-C TB-5-30HS-0-M Heat Stabilized Nylon Black 1/16 - 1 1/4 (2 - 32) 5.6 (145) .130 (3) 30 (13.6) 100 1000
TB-5-30-9-C TB-5-30-9-M Nylon Natural 1/16 - 1 1/4 (2 - 32) 5.6 (145) .130 (3) 30 (13.6) 100 1000
TB-5-30-0-C TB-5-30-0-M Nylon Black 1/16 - 1 1/4 (2 - 32) 5.6 (145) .130 (3) 30 (13.6) 100 1000
TB-8-40-9-C TB-8-40-9-M Nylon Natural 1/16 - 2 (2-51) 8.5 (215) .140 (3) 40 (18.2) 100 1000
TB-8-40-0-C TB-8-40-0-M Nylon Black 1/16 - 2 (2-51) 8.5 (215) .140 (3) 40 (18.2) 100 1000
TB-11-40-9-C TB-11-40-9-D Nylon Natural 1/16 - 3 (2-76) 11.5 (282) .146 (4) 40 (18.2) 100 500
TB-11-40-0-C TB-11-40-0-D Nylon Black 1/16 - 3 (2-76) 11.5 (282) .146 (4) 40 (18.2) 100 500
TB-14-40-9-C TB-14-40-9-D Nylon Natural 1/16 - 4 (2-102) 14.5 (358) .146 (4) 40 (18.2) 100 500
TB-14-40-0-C TB-14-40-0-D Nylon Black 1/16 - 4 (2-102) 14.5 (358) .146 (4) 40 (18.2) 100 500
• Use QC-100, L-200, L-400-C, or ERG-299 Installation Tools.
Consult Customer Service for availability and colors.
Standard - Series 50
Bundle Minimum
Std. Bulk Diameter Length Width Loop Tensile Std. Bulk
Cat. No. Cat. No. Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Pkg. Pkg.
TB-5-50HS-0-C TB-5-50HS-0-M Heat Stabilized Nylon Black 1/16 - 1 (2-25) 5.5 (140) .187 (5) 50 (22.7) 100 1000
TB-5-50-9-C TB-5-50-9-M Nylon Natural 1/16 - 1 (2-25) 5.5 (140) .187 (5) 50 (22.7) 100 1000
TB-5-50-0-C TB-5-50-0-M Nylon Black 1/16 - 1 (2-25) 5.5 (140) .187 (5) 50 (22.7) 100 1000
TB-7-50-9-C TB-7-50-9-M Nylon Natural 1/16 - 1 3/4 (2-44) 7.5 (193) .187 (5) 50 (22.7) 100 1000
TB-7-50-0-C TB-7-50-0-M Nylon Black 1/16 - 1 3/4 (2-44) 7.5 (193) .187 (5) 50 (22.7) 100 1000
TB-11-50-9-C TB-11-50-9-D Nylon Natural 1/16 - 3(2-76) 11.1 (282) .187 (5) 50 (22.7) 100 500
TB-11-50-0-C TB-11-50-0-D Nylon Black 1/16 - 3 (2-76) 11.1 (282) .187 (5) 50 (22.7) 100 500
TB-14-50-9-C TB-14-50-9-D Nylon Natural 1/16 - 4 (2-102) 14.1 (358) .187 (5) 50 (22.7) 100 500
TB-14-50-0-C TB-14-50-0-D Nylon Black 1/16 - 4 (2-102) 14.1 (358) .187 (5) 50 (22.7) 100 500
• Use QC-100, L-200, L-400-C, or ERG-299 Installation Tools.
Consult Customer Service for availability and colors.
5 – Green
6 – Blue
7 – Purple
8 – Gray
9 – Natural
11 – Fluorescent Pink
16 – Fluorescent Orange
17 – Fluorescent Yellow
18 – Fluorescent Green
20 – Fluorescent Blue
Sample Catalog Order:
TB 418 9 C = Natural Color Type
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38
Cable Ties
Heavy Duty - Series 120
Bundle Minimum
Std. Diameter Length Width Loop Tensile Std.
Cat. No. Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Pkg.
TB-8-120HS-0-C Heat Stabilized Nylon Black 3/16 - 2 (5-51) 8.0 (202) .300 (8) 120 (54.4) 100
TB-8-120-9-C Nylon Natural 3/16 - 2 (5-51) 8.0 (202) .300 (8) 120 (54.4) 100
TB-8-120-0-C Nylon Black 3/16 - 2 (5-51) 8.0 (202) .300 (8) 120 (54.4) 100
TB-11-120-9-C Nylon Natural 3/16 - 3 (5-76) 11.1 (282) .300 (8) 120 (54.4) 100
TB-11-120-0-C Nylon Black 3/16 - 3 (5-76) 11.1 (282) .300 (8) 120 (54.4) 100
TB-14-120-9-C Nylon Natural 3/16 - 4 (5-102) 14.2 (363) .300 (8) 120 (54.4) 100
TB-14-120-0-C Nylon Black 3/16 - 4 (5-102) 14.2 (363) .300 (8) 120 (54.4) 100
TB-18-120-9-L Nylon Natural 3/16 - 4 7/8 (5-124) 18.0 (457) .300 (8) 120 (54.4) 50
TB-18-120-0-L Nylon Black 3/16- 4 7/8 (5-124) 18.0 (457) .300 (8) 120 (54.4) 50
TB-24-120-9-L Nylon Natural 3/16 - 7 (5-178) 24.2 (616) .300 (8) 120 (54.4) 50
TB-24-120-0-L Nylon Black 3/16 - 7 (5-178) 24.2 (616) .300 (8) 120 (54.4) 50
TB-28-120-9-L Nylon Natural 3/16 - 9 (5-230) 28.0 (816) .300 (8) 120 (54.4) 50
TB-28-120-0-L Nylon Black 3/16 - 9 (5-230) 28.0 (816) .300 (8) 120 (54.4) 50
• Use L-300C or ERG-297 Installation Tool. Consult Customer Service for availability and colors.
Extra Heavy Duty - Series 175
Bundle Minimum
Std. Diameter Length Width Loop Tensile Std.
Cat. No. Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Pkg.
TB-24-175-9-L Nylon Natural 3/16 - 7.2 (5-184) 24.0 (612) .345 (9) 175 (79.3) 50
TB-24-175-0-L Nylon Black 3/16 - 7.2 (5-184) 24.0 (612) .345 (9) 175 (79.3) 50
TB-34-175-9-L Nylon Natural 3/16 - 10 (5-254) 34.0 (864) .345 (9) 175 (79.3) 50
TB-36-175-9-L Nylon Natural 2 3/4 - 10 3/4 (70-273) 36.0 (914) .345 (9) 175 (79.3) 50
TB-36-175-0-L Nylon Black 2 3/4 - 10 3/4 (70-273) 36.0 (914) .345 (9) 175 (79.3) 50
TB-41-175-9-L Nylon Natural 3/16 - 12 (5-305) 41.0 (1032) .345 (9) 175 (79.3) 50
TB-41-175-0-L Nylon Black 3/16 - 12 (5-305) 41.0 (1032) .345 (9) 175 (79.3) 50
TB-48-175-9-L Nylon Natural 3/16 - 15 (5-375) 48.0 (1216) .345 (9) 175 (79.3) 50
TB-48-175-0-L Nylon Black 3/16 - 15 (5-375) 48.0 (1216) .345 (9) 175 (79.3) 50
• Use L-300C Installation Tool. Consult Customer Service for availability and colors.
Color Table
0 – Black (Outdoor)
1 – Brown
2 – Red
3 – Orange
4 – Yellow
5 – Green
6 – Blue
7 – Purple
8 – Gray
9 – Natural
11 – Fluorescent Pink
16 – Fluorescent Orange
17 – Fluorescent Yellow
18 – Fluorescent Green
20 – Fluorescent Blue
Sample Catalog Order:
TB 418 9 C = Natural Color Type
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 38
39
Cable Ties
Releasable Ties
Bundle Minimum
Std. Cat. No. Diameter Length Width Loop Tensile Std. Bulk
Cat. No. Bulk Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Pkg. Pkg.
TB-5-50R-9-C TB-5-50R-9-D Nylon Natural 1/8 - 1 1/4 (3 - 32) 5.9 (150) .295 (7.5) 50 (22.7) 100 500
TB-5-50R-0-C TB-5-50R-0-D Nylon Black 1/8 - 1 1/4 (3 - 32) 5.9 (150) .295 (7.5) 50 (22.7) 100 500
TB-8-50R-9-C TB-8-50R-9-D Nylon Natural 1/8 - 2 (3 - 51) 7.8 (198) .295 (7.5) 50 (22.7) 100 500
TB-8-50R-0-C TB-8-50R-0-D Nylon Black 1/8 - 2 (3 - 51) 7.8 (198) .295 (7.5) 50 (22.7) 100 500
TB-10-50R-9-C TB-10-50R-9-D Nylon Natural 1/8 - 3 (3 - 76) 11.265 (286) .295 (7.5) 50 (22.7) 100 500
TB-10-50R-0-C TB-10-50R-0-D Nylon Black 1/8 - 3 (3 - 76) 11.265 (286) .295 (7.5) 50 (22.7) 100 500
• Push Button Release.
• Use QC-100, L-200, L-400-C, ERG-297, ERG-299 Installation Tool. Consult Customer Service for availability and colors.
Restricted Bundle
Bundle Minimum Tab
Std. Cat. No. Diameter Length Width Loop Tensile Height Std. Bulk
Cat. No. Bulk Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Inch (mm) Pkg. Pkg.
TB-5-30TB-3-M Nylon Orange 21/32 - 1 1/4 (17 - 32) 5.6 (142) .130 (3) 30 (13.6) .062 (1.58) – 1000
• Recommended for tote-box, security and temporary applications.
• Use QC-100, L-200, L-400-C, or ERG-299 Installation Tools on Low setting. Consult Customer Service for availability and colors.
Mounting Head Ties
Bundle Minimum Mounting
Std. Cat. No. Diameter Length Width Loop Tensile Head Std. Bulk
Cat. No. Bulk Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Screw Size Pkg. Pkg.
TB-5-30MH-9-C TB-5-30MH-9-M Nylon Natural 1/16 - 1 1/4 (2 - 32) 5.85 (148.6) .140 (4) 30 (13.6) No. 8 100 1000
TB-5-30MH-0-C TB-5-30MH-0-M Nylon Black 1/16 - 1 1/4 (2 - 32) 5.85 (148.6) .140 (4) 30 (13.6) No. 8 100 1000
TB-7-50MH-9-C TB-7-50MH-9-M Nylon Natural 1/16 - 1 3/4 (2 - 44) 7.5 (191) .185 (5) 30 (13.6) No. 10 100 1000
TB-7-50MH-0-C TB-7-50MH-0-M Nylon Black 1/16 - 1 3/4 (2 - 44) 7.5 (191) .185 (5) 30 (13.6) No. 10 100 1000
TB-11-50MH-9-C TB-11-50MH-9-D Nylon Natural 1/16 - 3 (2 - 76) 11.1 (282) .187 (5) 50 (22.7) No. 10 100 500
TB-11-50MH-0-C TB-11-50MH-0-D Nylon Black 1/16 - 3 (2 - 76) 11.1 (282) .187 (5) 50 (22.7) No. 10 100 500
TB-14-50MH-9-C TB-14-50MH-9-D Nylon Natural 1/16 - 4 (2 - 102) 14.5 (365) .187 (5) 50 (22.7) No. 10 100 500
TB-14-50MH-0-C TB-14-50MH-0-D Nylon Black 1/16 - 4 (2 - 102) 14.5 (365) .187 (5) 50 (22.7) No. 10 100 500
TB-14-120MH-9-C Nylon Natural 3/16- 4 (5 - 102) 14.85 (374) .300 (8) 120 (54.4) binch 100 –
TB-14-120MH-0-C Nylon Black 3/16 - 4 (5 - 102) 14.85 (374) .300 (8) 120 (54.4) binch 100 –
• Use QC-100, L-200, L-400-C, ERG-297, or ERG-299 Installation Tool. Consult Customer Service for availability and colors.
Color Table
0 – Black (Outdoor)
1 – Brown
2 – Red
3 – Orange
4 – Yellow
5 – Green
6 – Blue
7 – Purple
8 – Gray
9 – Natural
11 – Fluorescent Pink
16 – Fluorescent Orange
17 – Fluorescent Yellow
18 – Fluorescent Green
20 – Fluorescent Blue
Sample Catalog Order:
TB 418 9 C = Natural Color Type
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40
Cable Ties
Mil-Spec Cable Ties
Std. Bulk ID Tool Std. Bulk
Mil-Spec Cat. No. Cat. No. Material Code Setting Pkg. Pkg.
MS-3367-2-9 L-14-50-9-C L-14-50-9-D Natural Nylon STD 6 to 8 100 500
MS-3367-2-0 L-14-50-0-C L-14-50-0-D UV Black Nylon STD 6 to 8 100 500
MS-3367-3-9 L-14-120-9-C – Natural Nylon HVY 5 to 8 100 –
MS-3367-3-0 L-14-120-0-C – UV Black Nylon STD 6 to 8 100 –
MS-3367-4-9 L-4-18-9-C – Natural Nylon MIN 1 to 3 100 –
MS-3367-4-0 L-4-18-0-C – UV Black Nylon MIN 1 to 3 100 –
MS-3367-5-9 L-5-30-9-C Natural Nylon INT 3 to 5 100 –
MS-3367-5-0 L-5-30-0-C – UV Black Nylon INT 3 to 5 100 –
MS-3367-7-9 L-11-50-9-C L-11-50-9-D Natural Nylon STD 6 to 8 100 500
MS-3367-7-0 L-11-50-0-C L-11-50-0-D UV Black Nylon STD 6 to 8 100 500
MS-3367-6-9 L-28-120-9-L – Natural Nylon HVY 5 to 8 50 –
MS-3367-6-0 L-28-120-0-L – UV Black Nylon HVY 5 to 8 50 –
• Use L-200, L-400-C, or ERG-297
Installation Tools
• Ty-Fast®FSCM 65664
QPL Listed
MINIATURE
INTERMEDIATE
STANDARD
HEAVY DUTY Use L-300C Tool
To assure that military labeling
requirements are met when
ordering MIL-SPEC Cable Ties,
please reference the desired MS
number when ordering.
• UL File No. E151267
Electrical Construction Materials
Spiral Wrap
• UL File No. E132609
Wire Connectors
• UL File No. E107819
Fabricated Parts
Fasteners and Hardware for
Material Traceability
Ty-Fast
®
Military Specification Ties
The following cable ties meet the stringent requirements of military specifications. To locate ties that meet a particular
specification, refer to the chart below.
Color Table
0 – Black (Outdoor)
1 – Brown
2 – Red
3 – Orange
4 – Yellow
5 – Green
6 – Blue
7 – Purple
8 – Gray
9 – Natural
11 – Fluorescent Pink
16 – Fluorescent Orange
17 – Fluorescent Yellow
18 – Fluorescent Green
20 – Fluorescent Blue
Sample Catalog Order:
L 4 18 9 C = Natural Color Type
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41
Cable Ties
Push Mount Cable Ties
Bundle Minimum
Std. Cat. No. Tie Stripe Diameter Length Width Loop Tensile Std. Bulk
Cat. No. Bulk Color Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Pkg. Pkg.
L-5-50PM-9-C L-5-50PM-9-D Nylon Natural 1/16 - 1 (2-25) 5.8 (147) .187 (4.76) 50 (22.7) 100 500
L-5-50PM-0-C L-5-50PM-0-D Nylon Black 1/16 - 1 (2-25) 5.8 (147) .187 (4.76) 50 (22.7) 100 500
L-7-50PM-9-C L-7-50PM-9-D Nylon Natural 1/16 - 1 3/4 (2-44) 8.2 (208) .187 (4.76) 50 (22.7) 100 500
L-7-50PM-0-C L-7-50PM-0-D Nylon Black 1/16 - 1 3/4 (2-44) 8.2 (208) .187 (4.76) 50 (22.7) 100 500
• For use in .250 mounting hole.
• Maximum panel thickness .105.
Consult Customer Service for availability and colors.
Releasable Push Mount Cable Ties
Bundle Minimum
Std. Cat. No. Tie Stripe Diameter Length Width Loop Tensile Std. Bulk
Cat. No. Bulk Color Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Pkg. Pkg.
L-5-50PMR-9-C L-5-50PMR-9-D Nylon Natural 1/16 - 1 (2-25) 5.8 (147) .187 (4.76) 50 (22.7) 100 500
L-5-50PMR-0-C L-5-50PMR-0-D Nylon Black 1/16 - 1 (2-25) 5.8 (147) .187 (4.76) 50 (22.7) 100 500
L-7-50PMR-9-C L-7-50PMR-9-D Nylon Natural 1/16 - 1 3/4 (2-44) 8.2 (208) .187 (4.76) 50 (22.7) 100 500
L-7-50PMR-0-C L-7-50PMR-0-D Nylon Black 1/16 - 1 3/4 (2-44) 8.2 (208) .187 (4.76) 50 (22.7) 100 500
• For use in .250 mounting hole.
• Maximum panel thickness .105.
Consult Customer Service for availability and colors.
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42
Marking Pens
Cat. Std.
No. Color Ink Pkg.
WT163M-1 Black Marking Pen 1
WT163M-3 Red Marking Pen 1
Cable Ties
Identification Ties
Max. Bundle Minimum
Std. Bulk Diameter Length Width Loop Tensile Std. Bulk
Cat. No. Cat. No. Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Pkg. Pkg.
TB-4-18ID-9-C TB-4-18ID-9-M Nylon Natural 3/4 (19) 4.0 (102) .100 (2.54) 18 (8.2) 100 1000
• Use QC-100, L-200 or L-400-C Installation Tool.
Consult Customer Service for availability and colors.
Max. Bundle Minimum
Std. Bulk Diameter Length Width Loop Tensile Std. Bulk
Cat. No. Cat. No. Material Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Pkg. Pkg.
TB-7-50ID-9-C TB-7-50ID-9-M Nylon Natural 13/4 (44) 7.875 (200) .183 (4.65) 50 (22.7) 100 1000
• Use QC-100, L-200 or L-400-C Installation Tool
Consult Customer Service for availability and colors.
Identification Tags
H W T Slot Slot
Std. Bulk Height Width Thickness Height Width Std. Bulk
Cat. No. Cat. No. Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Pkg. Pkg.
– IDNY-1500-9-M .745 (18.92) 1.500 (38.08) .015 (.381) .090 (2.29) .200 (5.08) – 1000
– IDNY-2000-9-M .745 (18.92) 2.000 (50.78) .025 (.653) .113 (2.87) .336 (8.53) – 1000
Tolerance ± .015 (.381) .030 (.762) .005 (.127) – .010 (.254) – – –
• Matte finish for sharp legends.
Consult Customer Service for availability and colors.
slot T
H
WW
slot
IDNY-2000 IDNY-1500
• Two tags for marking bundles to 9" diameters.
• Run ties through opposing mounting holes lengthwise
or across the height of tags.
• IDNY-1500 accepts ties to 50 pound tensile;
IDNY-2000 accepts ties to 120 pound tensile.
• Stocked in 6/6 Natural Nylon.
• UL Flammability 94 V-2.
• Non-Conductive, Non-Corrosive; resistant
to fuels, lubricants and most chemicals.
• Plate Dimensions: .312 x .973
• Plate Dimensions: 1.081 x .522
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43
Cable Ties
Striped Ties
Std. Tie Stripe Diameter Length Width Loop Tensile Std.
Cat. No. Color Color Inch (mm) Inch (mm) Inch (mm) LB (kg) Pkg.
L-4-18-1/10-L Brown White 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-1/2-L Brown Red 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-1/0-L Brown Black 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-1/4-L Brown Yellow 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-1/7-L Brown Purple 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-3/10-L Orange White 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-3/2-L Orange Red 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-3/0-L Orange Black 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-3/4-L Orange Yellow 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-3/7-L Orange Purple 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-5/10-L Green White 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-5/2-L Green Red 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-5/0-L Green Black 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-5/4-L Green Yellow 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-5/7-L Green Purple 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-6/10-L Blue White 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-6/2-L Blue Red 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-6/0-L Blue Black 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-6/4-L Blue Yellow 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-6/7-L Blue Purple 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-8/10-L Gray White 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-8/2-L Gray Red 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-8/0-L Gray Black 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-8/4-L Gray Yellow 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
L-4-18-8/7-L Gray Purple 1/16 - 7/8 (2 - 16) 4.0 (102) .100 (3) 18 (8.2) 50
• Also available in bulk packages of 1000.
• Use QC-100, L-200, L-400-C, or ERG-299 Installation Tool.
Consult Customer Service for availability and colors.
• Striped ties are used to identify wire in bundles.
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44
Designed with OEMs in mind, this new
series of competitively priced Ty-Fast
cable ties holds down costs and
speeds up cable fastening. Our all-
nylon design lowers installation costs
and provides features to ease
fastening for harness fabrication and
wire bundling in the manufacturing
environment.
Ty-Fast cable ties are made of
nylon 6/6 and perform well in most
applications in temperatures ranging
from 185°F to -40°F. The smooth
edges are designed to prevent
damage to wire insulation, reducing
the opportunity for shorting, and tails
are “turned up” for fast assembly. Ty-
Fast cable ties come in natural or
outdoor weatherable black, and custom
colours and options are available.
Ty-Fast cable ties may be fastened
with standard Thomas & Betts tying
tools. All your favorite Ty-Rap®
mounting bases and accessories
may be used with Ty-Fast cable ties.
For harsh industrial environments,
use our “grip of steel®” Ty-Rap cable
ties with the unique stainless steel
barb. Ty-Rap and Ty-Fast cable ties
combine to offer the most complete
package of cable ties and accessories
for the fastening market.
Ty-Fast cable ties come in large poly
bags for convenient inventory and
easy access at the manufacturing
site. Call your local Thomas & Betts
distributor today and find out how
well Ty-Fast cable ties can fit your
needs, from one end to the other.
Cable Ties
From one end to the other, Ty-Fast™ Cable Ties fit the needs
of OEMs
• The integrally formed nylon pawl combines
low insertion and high locking strength
• A rounded, low-profile head makes for less
snags
• Tails have an improved two-sided finger
grip design that helps the operator grasp
and pull ties snug
• “Sure Grip” tab keeps the tail from popping
out while being threaded, then holds it
securely for final tightening by hand or tool
• Quick, easy pull through increases
productivity, reduces operator fatigue
Ty-Fast Cable Ties
Min. Tensile Military Max. Bundle Std.
Strength Standard Tie Length Diameter Width Pkg.
Cat. No. (in lb) Part No. (in.) (in.) (in.) (pieces)
TY075-18 18 MS3367-4 3.60 .75 .095 1000
TY125-18 18 5.34 1.25 .095 1000
TY125-40 40 MS3367-5 5.60 1.25 .140 1000
TY200-18 18 7.75 2.00 .095 1000
TY200-40 40 8.00 2.00 .140 1000
TY200-120 120 8.63 2.00 .299 500
TY300-40 40 11.40 3.00 .140 1000
TY175-50 50 MS3367-1 7.30 1.75 .184 1000
TY300-50 50 MS3367-7 11.40 3.00 .184 1000
TY400-50 50 MS3367-2 14.30 4.00 .184 1000
TY400-120 120 MS3367-3 14.30 4.00 .301 500
Add suffix (-20) for cosmetic black, non-weatherable material.
Outdoor Weatherable (black)
Min. Tensile Military Max. Bundle Std.
Strength Standard Tie Length Diameter Width Pkg.
Cat. No. (in lb) Part No. (in.) (in.) (in.) (pieces)
TY075-18X 18 _ 3.60 .75 .095 1000
TY125-18X 18 _ 5.34 1.25 .095 1000
TY125-40X 40 _ 5.60 1.25 .140 1000
TY200-18X 18 _ 7.75 2.00 .095 1000
TY200-40X 40 _ 8.00 2.00 .140 1000
TY200-120X 120 _ 8.63 2.00 .299 500
TY300-40X 40 _ 11.40 3.00 .140 1000
TY175-50X 50 _ 7.30 1.75 .184 1000
TY300-50X 50 _ 11.40 3.00 .184 1000
TY400-50X 50 _ 14.30 4.00 .184 1000
TY400-120X 120 _ 14.30 4.00 .301 500
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 44
45
Cable Ties
• Extruded in 5 widths with 8
mounting hole diameters for use
with a variety of standard and
custom fasteners.
• Extrusion grade Black Nylon.
• Hole spacing allows for greater
flexibility in meeting bundle
diameter requirements.
• Strapping provides a wide range
of tensile strengths depending on
mounting method
(S2NY-096-0 tested at 50 lbs.
with BTNY-096).
• Non-Conductive, Non Corrosive;
resistant to fuels, lubricants and
most chemicals.
Strapping
WTHE
Width Thickness Hole Spacing
Item Number Inch (mm) Inch (mm) Inch (mm) Inch (mm) Quantity
S2NY-096-0-C .281 (7.13) .032 (.813) .096 (2.44) .187 (4.75) 100 foot rolls
S4NY-128-0-C .375 (9.52) .040 (1.02) .128 (3.25) .312 (7.92) 100 foot rolls
S4NY-140-0-C .375 (9.52) .040 (1.02) .140 (3.56) .312 (7.92) 100 foot rolls
S4NY-167-0-C .375 (9.52) .040 (1.02) .167 (4.24) .312 (7.92) 100 foot rolls
S4NY-167X-0-C .375 (9.52) .040 (1.02) .167 (4.24) .218 (5.54) 100 foot rolls
S6NY-000-0-C .500 (12.70) .060 (1.52) N/A N/A N/A N/A 100 foot rolls
S6NY-167-0-C .500 (12.70) .060 (1.52) .167 (4.24) .390 (9.90) 100 foot rolls
S6NY-203-0-C .500 (12.70) .060 (1.52) .203 (5.16) .390 (9.90) 100 foot rolls
S6NY-203X-0-C .500 (12.70) .060 (1.52) .203 (5.16) .281 (7.14) 100 foot rolls
S7NY-265-0-C .625 (15.87) .070 (1.78) .265 (6.73) .500 (12.70) 100 foot rolls
S7NY-265X-0-C .625 (15.87) .070 (1.78) .265 (6.73) .375 (9.52) 100 foot rolls
S7NY-281-0-C .625 (15.87) .070 (1.78) .281 (7.14) .500 (12.70) 100 foot rolls
S9NY-000-0-C .875 (22.22) .070 (1.78) N/A N/A N/A N/A 100 foot rolls
S9NY-203-0-C .875 (22.22) .070 (1.78) .203 (5.16) .500 (12.70) 100 foot rolls
S9NY-265-0-C .875 (22.22) .070 (1.78) .265 (6.73) .500 (12.70) 100 foot rolls
S9NY-390-0-C .875 (22.22) .070 (1.78) .390 (9.90) .625 (15.87) 100 foot rolls
Strapping Accessories Reference
Strapping Strap-Tite Mounting Mounting Stud Machine
Number Buckle Tab Cradle Buttons Screw
S2NY-096-0-C N/A M4NY-203-0-D C4NY-203-0-D BTNY-096-0-D #2
S4NY-128-0-C N/A M4NY-203-0-D C4NY-203-0-D N/A #5
S4NY-140-0-C N/A M4NY-203-0-D C4NY-203-0-D N/A #6
S4NY-167-0-C B4NY-167-0-D M4NY-203-0-D C4NY-203-0-D BTNY-167-0-D #8
S4NY-167X-0-C B4NY-167-0-D M4NY-203-0-D C4NY-203-0-D BTNY-167-0-D #8
S6NY-000-0-C N/A M6NY-265-0-D N/A N/A N/A
S6NY-167-0-C N/A M6NY-265-0-D N/A N/A #8
S6NY-203-0-C B6NY-203-0-D M6NY-265-0-D N/A BTNY-203-0-D #10
S6NY-203X-0-C B6NY-203-0-D M6NY-265-0-D N/A BTNY-203-0-D #10
S7NY-265-0-C B7NY-265-0-D M7NY-328-0-D N/A BTNY-265-0-D b
S7NY-265X-0-C B7NY-265-0-D M7NY-328-0-D N/A BTNY-265-0-D b
S7NY-281-0-C N/A M7NY-328-0-D N/A N/A b
S9NY-203-0-C N/A N/A N/A BTNY-203-0-D #10
S9NY-265-0-C N/A N/A N/A BTNY-265-0-D b
S9NY-390-0-C N/A N/A N/A N/A c
EH
W
T
(ang part 2) Tyrap.qxd 8/18/05 3:24 PM Page 45
46
Ty-Fast®
Double Loop Cable Tie
One Tie, Two Loops
Ty-Fast®Double Loop Cable Ties allow the parallel routing
of two bundles of cable with one single cable tie. The
unique design loops itself twice through the head of the tie in
separate latching pawls. Applications include appliance
manufacturers, automotive, aerospace, data
communications, and electrical equipment manufacturers.
Ty-Fast®Advantages:
• Manufactured of natural color
nylon 6/6 material
• Temperature range of -40°F
to 185°F
• UL 94 V-2 flammability rating
• Halogen and silicone-free to
meet your application needs
• The integrally formed pawl
combines low insertion and
high locking strength
• A rounded, low-profile head
makes for less snags
• Tails have improved two-sided
finger grip design that helps
the operator grasp and pull ties snug
• Quick and easy pull through increases productivity,
reduces operator fatigue
Ty-Fast
®
Double Loop ties allow the parallel routing of two bundles of cable with
one single tie. Available in 3 different lengths.
Loop 1
Loop 2
Ty-Fast®Double Loop Cable Ties Information
Length Width Bundle Diameter Range Min. Tensile Installation Tooling Package
Catalog Number (in.) (in.) Loop 1 (in.) Loop 2 (in.) Strength For All Sizes Quantity
TB-50RLDH 7.8 .19 .1 - 1.8 .1 - 1.7 50 ERG-299 1000
TB-12-50RLDH 11.8 .19 .1 - 2.8 .1 - 2.7 50 ERG-297 1000
TB-15-50RLDH 14.6 .19 .1 - 3.9 .1 - 3.8 50 WT193A, TR227 1000
NEW
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 46
47
Low Profile In-Line Fasteners
Low profile contoured head compared with the profile of the traditional
Ty-Fast®Cable Tie.
This fastener design from Thomas
& Betts is ideal for use where
precision bundling is required and
clearance is a necessity. A unique
saddle back design curves to form
a snug fit around the bundle, and
allows for easy pull-through in
bulkheads and any other tight
spaces. Our contoured head
eliminates snagging and sharp
edges are reduced by our safe-
guard walls.
Features
• Low-profile, contoured head
reduces clearance required for
the bundle and enhances the
appearance of your harness.
• The safe-guard wall eliminates
exposure to sharp edges.
• The saddle back fits snug against
the contour of the wiring harness.
• Sizes and colors available to
accommodate varying
requirements.
• High-quality nylon strength.
How to Order Color Cable Ties
Color Suffix No.
Black (outdoor) X
Brown 1
Red 2
Orange 3
Yellow 4
Green 5
Blue 6
Purple 7
Gray 8
White 9
Packaged for handling convenience.
Natural nylon is standard. For colored Safe-Ty in-line fasteners add the
following suffix numbers to catalog numbers. Example: SF175-50-2 (Red)
For Distributor Packs (100), add suffix “-100”.
Example: SF175-50-100
(Consult customer service for ordering information)
Cable Ties Ordering Information
Bundle Tensile Tie Strap Strap
Std. Range Strength Length Width Thick Std. Bulk.
Cat. No. Dia. In. (mm) Lbs.(Kg) In (mm) In (mm) In (mm) Pkg. Pkg.
SF100-18 .125–1.00 (3.17–25.4) 18 (8.16) 4.65 (118.11) .095 (2.41) .043 (1.09) 100 1000
SF150-18 .125–1.50 (3.17–38.1) 18 (8.16) 6.45 (163.83) .095 (2.41) .043 (1.09) 100 1000
SF200-18 .125–2.00 (3.17–50.8) 18 (8.16) 8.10 (205.74) .095 (2.41) .043 (1.09) 100 1000
SF175-50 .187–1.75 (4.74–44.4) 50 (22.68) 7.70 (195.58) .187 (4.74) .048 (1.21) 100 1000
SF300-50 .187–3.00 (4.74–76.2) 50 (22.68) 11.33 (287.78) .187 (4.74) .052 (1.32) 100 1000
SF400-50 .187–4.00 (4.74–101.6) 50 (22.68) 14.53 (369.06) .187 (4.74) .052 (1.32) 100 1000
SF400-120 .375–4.00 (9.52–101.6) 120 (54.43) 14.58 (370.33) .300 (7.62) .075 (1.90) 100 1000
SF600-120 .375–6.00 (9.52–152.4) 120 (54.43) 21.00 (533.40) .300 (7.62) .075 (1.90) 100 1000
ERG297 Application tool for 50 lbs. to 120 lbs. tensile strength
ERG299 Application tool for 18 lbs. to 50 lbs. tensile strength
Material: Natural Nylon 6/6 in accordance with ASTM D4066 PA111. Also available in black outdoor weatherable (suffix “-X”).
Dimensions: Designed according to military standards (MS3367) except for the head length, which is slightly larger than MIL spec.
Packaging: Standard package is 1000 pieces.
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48
Badge Holder
Ty-Fast
®
Badge Holder
The ticket fastener that won't leave you out in the cold.
Thomas & Betts offers ski resorts a convenient, low-cost, quick, and
safe alternative to the metal wire clip currently used to attach ski lift
tickets to skiers' clothing.
Ty-Fast®Badge Holder offers these prominent advantages:
• Designed specifically for lift ticket attachment to prevent damage
to skier's clothing.
• Incorporates a loop diameter restriction device that forms the
proper sized 1b-inch loop required to hold the lift ticket in place
and lay flat on the skier.
• Prevents the tie from being over-tightened and damaging the lift
ticket.
• May also serve to aid the skier in zipping their coat by extending
the zipper length.
• The Badge Holder is tamper resistant and smooth up to the
restriction point to keep it from being shared or reused by other
skiers.
• The smooth body eliminates the notch sensitivity issue inherent to
all-nylon cable ties.
• The Badge Holder is designed with a flexible short round tail,
safely eliminating sharp metal.
• Affordable at just pennies per fastener!
The Badge Holder comes in 9 different colors to match the resort's
color schemes and is made of high quality Nylon 6/6 material to
withstand cold temperatures. It is 5 inches long and has a sturdy
30 pound tensile strength rating. Badge Holders may also be heat-
stamped with additional identification, such as the resort’s name or
web site.
When the snow starts, Badge Holders will be ready to keep things
snug, all the way down the mountain!
5”
Ty-Fast®Badge Holder Ordering Information
Cat No. Description Qty. UPC
SJ-5-30SKI-9-M Ticket Fastener 1000 bag 78621017017
Natural nylon color. Please consult Customer Service for ordering and
availability of colors and heat-stamping.
Dimensions: 5”
Construction: Nylon 6/6
Max. Tensile Strength: 30 lbs.
NEW
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49
Cable Tie Mounting Bases
Mounting bases (adhesive backed, epoxy or screws)
TC5342A
TC5344A
TC5345A
Ordering Information
Adhesive Mounting Bases
Max. Tie
Std. Bulk Mounting Width Length Width Std. Bulk
Cat. No. Cat. No. Method Accom. (in.) (in.) Material Pkg. Pkg.
TC5342A TC342A Adhesive .190 1.125 1.125 Nylon 6/6 100 1000
–TC342A-X Adhesive .190 1.125 1.125 Weatherable nylon – 1000
–TC342 TC2PA .190 1.125 1.125 Nylon 6/6 – 1000
–TC342X TC2PA .190 1.125 1.125 Weatherable nylon – 1000
–TC342A-FR Adhesive .190 1.125 1.125 Flame-retardant nylon – 1000
Thomas & Betts has a mounting base or
clamp to suit most applications and
cable tie widths. For easier installation,
some bases are available with pressure
sensitive adhesive tape.
Features
• Available in a variety of materials for
both indoor and outdoor use.
• One-piece molding – no loss of parts.
• Adhesive backed with pressure sensi-
tive adhesive tape (where applicable).
This nylon base is neutral in color, and for
indoor use.
Accepting cable ties in four directions at 90°,
this nylon, adhesive-backed base has two
advantages. It eliminates errors in
premounting the base with respect to its
orientation to wire bundle direction. It also is
a convenient way to mount wire bundles at
cross-over points. Four optional mounting
holes are included.
The four-way, pressure-sensitive, adhesive
mounting base for use on cable ties up to
.140 maximum width.
Holes for no. 8 screws
Hole for no. 6 screw
Larger Size Four-Way Mini Base
Std. Bulk Mounting Size
Cat. No. Cat. No. Method (in.) Material
TC050X050A TC050X050A-C Adhesive Backed 0.5 x 0.5 Nylon 6/6
TC150X150 TC150X150-L Screw Mount 1.50 x 1.50 Nylon 6/6
TC150X150A TC150X150A-L Adhesive Backed 1.50 x 1.50 Nylon 6/6
TC200X200 TC200X200-L Screw Mount 2.0 x 2.0 Nylon 6/6
TC200X200A TC200X200A-L Adhesive Backed 2.0 x 2.0 Nylon 6/6
TC5353A
Four-Way Mini Base
Max. Tie
Std. Bulk Mounting Width Length Width Std. Bulk
Cat. No. Cat. No. Method Accom. (in.) (in.) Material Pkg. Pkg.
TC5344A TC344A Adhesive .140 .750 .750 Nylon 6/6 100 1000
TC5344AX TC344AX Adhesive .140 .750 .750 Weatherable Nylon 100 1000
Flexible Adhesive Base for Preassembled Ties
Max. Tie
Std. Bulk Mounting Width Length Width Std. Bulk
Cat. No. Cat. No. Method Accom. (in.) (in.) Material Pkg. Pkg.
TC5353A TC353A Adhesive .190 2.000 1.000 Nylon 6/6 25 500
–TC353 TC2PA/Screws .190 2.000 1.000 Nylon 6/6 – 500
Four-Way Adhesive Mounting Base
Max. Tie
Std. Bulk Mounting Width Length Width Std. Bulk
Cat. No. Cat. No. Method Accom. (in.) (in.) Material Pkg. Pkg.
TC5345A TC345A Adhesive .190 1.125 1.125 Nylon 6/6 100 1000
–TC345AFR Adhesive .190 1.125 1.125 Flame-retardant – 1000
–TC345AX Adhesive .190 1.125 1.125 Weatherable nylon – 1000
–TC345 TC2PA/Screws .190 1.125 1.125 Nylon 6/6 – 1000
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 49
50
Cable Tie Mounting Bases
Mounting Base Adhesive
Std.
Cat. No. Description Pkg.
TC2PA Consists of one tube each adhesive and activator 1
Adhesive Mounting Base
Max. Tie
Std. Bulk Pkg. Mounting Width Length Width Std. Bulk
Cat. No. Cat. No. Method Accom. (in.) (in.) Material Pkg. Pkg.
TC5347A TC347A Adhesive .301 1.125 1.125 Nylon 6/6 100 1000
–TC347 TC2PA/Screws .301 1.125 1.125 Nylon 6/6 – 1000
–TC347FR TC2PA/Screws .301 1.125 1.125 Flame-retardant – 1000
–TC347X TC2PA/Screws .301 1.125 1.125 Weatherable nylon – 1000
–TCZ347 TC2PA/Screws .301 1.125 1.125 Tefzel – 1000
Miniature Base
Max. Tie
Std. Bulk Pkg. Mounting Width Length Width Std. Bulk
Cat. No. Cat. No. Method Accom. (in.) (in.) Material Pkg. Pkg.
–TC817-TB TC2PA .190 .437 .437 Nylon 6/6 – 1000
Aluminum Adhesive Mounting Plates
Max. Tie
Std. Bulk Pkg. Mounting Width Length Width Std. Bulk
Cat. No. Cat. No. Method Accom. (in.) (in.) Material Pkg. Pkg.
–TC105 TC2PA .190 1.000 .500 Aluminum – 1000
–TC824-TB TC2PA .190 1.375 .375 Aluminum – 1000
Note: For adhesive back bases temperature rating is -18°C to +49°C (0°F to +120°F)
TC105
TC817
TC5347A
The TC347 series is a versatile base which
accommodates the entire line of standard cable
ties. It is a four-way base for cable ties up to
.184 maximum width, and a two-way base for
ties up to .301 maximum width. It may also be
mounted with #8 size screw (2 holes).
Holes for no. 8 screws
One-Piece Mounting Clamp
Base Maximum Clamping Area Std.
Cat. No. Style Height Minimum Maximum Pkg.
TC349A-TB Adhesive 1000
TC5349A-TB Adhesive 100
TC350-TB Screw Mount 1000
TC350A-TB Adhesive 0.89" (22.5mm) 0.20" x 0.59" (5.0mm x 15.0mm) 0.45" x 0.59" (11.5mm x 15.0mm) 1000
TC5350A-TB Adhesive 100
Note: Made of natural nylon 6/6.
Temperature Range: -40°C to +85°C (-40°F to +185°F)
Classified to U.L.94V-2.
Product Base is .94” (25.0 mm) x .94” (25.0 mm).
Utilizes #8 self-tapping screw for mounting the TC350-TB.
0.57" (14.5mm) 0.18" x 0.24" (4.5mm x 6.0mm) .035" x 0.24"(9.0mm x 6.0mm)
• Provides a fast and convenient method of
securing bundles.
•
Single piece design offers reduced installation
time and maximized inventory control.
• Integral top cover incorporates a unique
ratchet design that is fully adjustable and
releasable.
• Available in a pressure sensitive adhesive or
screw mount design.
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 50
51
3/4" x 3/4" Mount
.
Std. Bulk Mount Height Length Width Slot Height Slot Width Std. Bulk
Cat. No. Cat. No. Material Method Inch (mm) Inch (mm) Inch (mm) LB (kg) Inch (mm) Pkg. Pkg.
MPNY-750-9-C MPNY-750-9-D Natural Nylon Synthetic Polymer .205 (5.21) .750 (19.04) .750 (19.04) .050 (1.27) .140 (3.18) 100 500
MPNY-750-0-C MPNY-750-0-D Black Nylon Synthetic Polymer .205 (5.21) .750 (19.04) .750 (19.04) .050 (1.27) .140 (3.18) 100 500
MPNY-750A-9-C MPNY-750A-9-D Natural Nylon Acrylic Adhesive .205 (5.21) .750 (19.04) .750 (19.04) .050 (1.27) .140 (3.18) 100 500
MPNY-750A-0-C MPNY-750A-0-D Black Nylon Acrylic Adhesive .205 (5.21) .750 (19.04) .750 (19.04) .050 (1.27) .140 (3.18) 100 500
MPNY-750S-9-C MPNY-750S-9-D Natural Nylon #6 Screw .205 (5.21) .750 (19.04) .750 (19.04) .050 (1.27) .140 (3.18) 100 500
MPNY-750S-0-C MPNY-750S-0-D Black Nylon #6 Screw .205 (5.21) .750 (19.04) .750 (19.04) .050 (1.27) .140 (3.18) 100 500
Tolerance ± .010 (.254) .015 (.381) .010 (.254)
For use with 18-40 lb. Cable Ties.
1 1/8" x 1 1/8" Mount
HLWSS
Std. Bulk Mount Height Length Width Slot Height Slot Width Std. Bulk
Cat. No. Cat. No. Material Method Inch (mm) Inch (mm) Inch (mm) LB (kg) Inch (mm) Pkg. Pkg.
MPNY-1000-9-C – Natural Nylon Synthetic Polymer .215 (5.46) 1.125 (28.58) 1.125 (28.58) .070 (1.78) .190 (4.83) 100 –
MPNY-1000-0-C – Black Nylon Synthetic Polymer .215 (5.46) 1.125 (28.58) 1.125 (28.58) .070 (1.78) .190 (4.83) 100 –
MPNY-1000A-9-C – Natural Nylon Acrylic Adhesive .215 (5.46) 1.125 (28.58) 1.125 (28.58) .070 (1.78) .190 (4.83) 100 –
MPNY-1000A-0-C – Black Nylon Acrylic Adhesive .215 (5.46) 1.125 (28.58) 1.125 (28.58) .070 (1.78) .190 (4.83) 100 –
MPNY-1000S-9-C MPNY-1000S-9-D Natural Nylon #6 Screw .215 (5.46) 1.125 (28.58) 1.125 (28.58) .070 (1.78) .190 (4.83) 100 1000
MPNY-1000S-0-C MPNY-1000S-0-D Black Nylon #6 Screw .215 (5.46) 1.125 (28.58) 1.125 (28.58) .070 (1.78) .190 (4.83) 100 1000
Tolerance ± .010 (.254) .015 (.381) .010 (.254)
For use with 18-50 lb. Cable Ties.
Cable Tie Mounting Bases
•f" and 1" mounts for use with 18#
through 50# tensile cable ties.
• Supplied on rubber based (synthetic
polymer) closed cell foam adhesive on
acrylic based adhesive, or with no
adhesive for #6 screw mount
applications.
• Available in 6/6 Natural Nylon and heat
stabilized 6/6 Black Nylon.
• UL Flammability 94 V-2 (clip).
L
Mounting
Hole
S
H
W
Mounting Pads
• Mounting Surface should be cleaned with alcohol
based (IPA) cleaner before application.
• Acrylic Based may be repositioned initially. Allow
24-72 hours set-up for maximum performance
with Acrylic Based adhesives.
• For rubber based, allow 15 minutes set-up for
maximum performance.
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 51
52
Cable Tie Mounting Bases
• Accepts cable ties to 50# tensile
(miniature through standard).
• Supplied on closed cell foam with
synthetic polymer “rubber” based
adhesive.
• Use #6 self-tapping screw for added
strength if desired.
• UL Flammability 94 V-2 (mount).
• Mount molded in 6/6 Natural Nylon.
H L W Slot Slot
Height Length Width Height Width Mount Bulk
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Method Pkg.
MCNY-1250-9-D Natural Nylon .285 (7.24) 1.250 (31.73) 1.000 (25.40) .090 (2.29) .300 (7.62) Adhesive 500
MCNY-1250-9-C Natural Nylon .285 (7.24) 1.250 (31.73) 1.000 (25.40) .090 (2.29) .300 (7.62) Adhesive 100
Tolerance ± .010 (.254) .015 (.381) .010 (.254)
L
Slot
H
W
Mounting Cradle
L
W
H
Slot
H
• SMNY-001 accepts cable ties to 50#
Tensile (miniature through standard).
• SMNY-002 accepts cable ties to 120#
Tensile (miniature through heavy duty).
• Use #4, #6, #8 or #10 machine screw
(as referenced) to apply.
• Stocked in 6/6 Natural or heat
stabilized Black Nylon.
• UL Flammability 94 V-2.
Screw Mount
H L W Slot Slot
Height Length Width Height Width Mount Bulk
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Method Pkg.
SMNY-000-9-D Natural Nylon .270 (6.86) .570 (14.48) .340 (8.64) .070 (1.78) .120 (3.10) #4 Screw 500
SMNY-001-9-D Natural Nylon .280 (7.11) .600 (15.24) .385 (9.77) .060 (1.52) .200 (5.08) #6, #8 Screw 500
SMNY-002-9-C Natural Nylon .390 (9.90) .875 (22.22) .625 (15.87) .090 (2.29) .325 (8.26) #8, #10 Screw 100
SMNY-002-9-D Natural Nylon .390 (9.90) .875 (22.22) .625 (15.87) .090 (2.29) .325 (8.26) #8, #10 Screw 500
SMNY-001-0-D Heat Stabilized Black Nylon .280 (7.11) .600 (15.24) .385 (9.77) .060 (1.52) .200 (5.08) #6, #8 Screw 500
SMNY-002-0-C Heat Stabilized Black Nylon .390 (9.90) .875 (22.22) .625 (15.87) .090 (2.29) .325 (8.26) #8, #10 Screw 100
SMNY-002-0-D Heat Stabilized Black Nylon .390 (9.90) .875 (22.22) .625 (15.87) .090 (2.29) .325 (8.26) #8, #10 Screw 500
Tolerance ± .015 (.381)
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53
Cable Tie Mounting Bases
Multiple-Bundle Mounting Strips
Maximum
Bulk Mounting Tie Width Width Length Capacity Mil. Std. Bulk
Cat. No. Method Accom. (in.) (in.) (bundles) Part No. Pkg.
TC1101 #6 screws .190 .500 1.75 1 MS3339-1 100
TC1102 #6 screws .190 .500 3.00 2 MS3339-2 100
TC1103 #6 screws .190 .500 4.25 3 MS3339-3 100
TC1104 #6 screws .190 .500 5.50 4 MS3339-4 100
TC1105 #6 screws .190 .500 6.75 5 MS3339-5 100
TC1112 #6 screws .301 .625 9.60 6 MS3339-11 100
TC1113 #6 screws .301 .625 2.10 6 MS3339-6 100
TC1114 #6 screws .301 .625 3.60 2 MS3339-7 100
TC1115 #6 screws .301 .625 5.10 3 MS3339-8 100
TC1116 #6 screws .301 .625 6.60 4 MS3339-9 100
TC1117 #6 screws .301 .625 8.10 5 MS3339-10 100
These nylon mounting strips for parallel installation of wire bundles can accommodate up to six closely spaced bundles.
Saddle Support Base
Maximum
Std. Bulk Mounting Tie Width Width Length Std. Bulk
Cat. No. Cat. No. Method Accom. (in.) (in.) Pkg. Pkg.
–TC140 #4 Pan head – – – – 500
TC5141 TC141* #6 Pan head .190 .439 .672 100 500
TC5142 TC142 #10 Pan head .301 .563 .922 100 500
This mounting base provides a saddle for the wire run. Ty-Rap®tie is threaded under bundle and tied in usual manner.
Note: For additional materials see Technical Services.
* Add suffix FR for flame retardant material. (TC141 only.)
Push-In and Bolted Bases
Maximum
Std. Bulk Mounting Tie Width Width Length Std. Bulk
Cat. No. Cat. No. Hole Size Accom. (in.) (in.) Pkg. Pkg.
TC5823 TC823-TB 1/4 .190 .438 .625 100 1000
–TC107†#10-32 thd .190 .438 .688 – 1000
†Not Recognized.
Snap-In Mounting Base Cap
Maximum
Bulk Mounting Tie Width Width Length Bulk
Cat. No. Hole Size Accom. (in.) (in.) Material Pkg.
TC121-TB .250 .190 .445 .415 Nylon 6/6 1000
Nylon 6/6
TCH121†.250 .190 .445 .415 heat 1000
stabilized
Snap-in, premountable base for securing wire bundles in cabinets maintains the attractive external appearance of the equipment
housing–TC121 Snap-Cap.
†Not Recognized.
®
®
1⁄8" max
1⁄8" max
TC823
TC107
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54
Self-Riveting Base
Maximum
Bulk Mounting Tie Width Width Length Bulk
Cat. No. Hole Size Accom. (in.) (in.) Material Pkg.
TC116-TB .146 .190 .500 .750 Nylon 6/6 1000
(Red)
TC118-TB .169 .190 .500 .750 Nylon 6/6 1000
(Blue)
TC120 .196 .190 .500 .750 Nylon 6/6 1000
(Yellow)
Knock-in mounting base TC116-TB, TC118-TB, TC120–firmly locks into position when projecting pin is knocked into hollow peg. Slip tie
under base and tie as usual.
Ty-Rap®Mounting Blocks
Maximum
Bulk Mounting Tie Width Width Length Bulk
Cat. No. Bolt Size Accom. (in.) (in.) Pkg.
TC115-TB #10 .190 .469 1.00 1000
Mounting blocks permit vertical stacking and can be used in any direction.
Ty-Rap®Stand-Off Brackets
Maximum
Bulk. Tie Width Width Length Bulk
Cat. No. Accom. (in.) (in.) Pkg.
TC375 .190 .750 3.65 100
TC376 .190 .670 1.75 100
These brackets permit bundles to be mounted on either side. They also serve as means to raise bundles off the surface.
Right-Angle Bundle Support
Maximum
Bulk Tie Width Width Length Bulk
Cat. No. Accom. (in.) (in.) Pkg.
TC109 .190 .563 .438 200
TC106 .301 1.000 1.000 1000
This style meets Military Specification requirements as a support at holes in bulkheads and walls.
Aluminum Siding Clip
Wire
Cat. No. Accommodation
TC201 1/8" dia. wire (2 pair station wire)
Material:
• Transparent – Color and texture of siding shows through.
• Material – Weather resistant grade polycarbonate.
• Designed to accommodate PITTSBURG INTERLOCK metal siding.
• Accommodates wires both vertically and/or horizontally.
• Provision for utilizing Ty-Rap®cable ties to secure large diameter bundles.
Cable Tie Mounting Bases
TC376
TC115
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55
Cable Tie Mounting Bases
Miniature Mounting Bases
Maximum
Std. Bulk Pkg. Mounting Tie Width Width Length Std. Bulk
Cat. No. Cat. No. Method Accom. (in.) (in.) Pkg. Pkg.
TC502 TC102 #8 screw .190 .500 .750 100 1000
–TC104 #5 screw .091 .316 .406 – 1000
–TC804 #2 screw .091 .316 .406 – 1000
–TC112-TB #8 screw .190 .375 .750 – 1000
–TC812-TB #10 screw .190 .375 .750 – 1000
–TC814-TB #5 screw .190 .375 .750 – 1000
Threaded insert permits screw to come from outside of mounting surface.
Two-Direction Mounting Base
Maximum
Std. Bulk Pkg. Mounting Tie Width Width Length Std. Bulk
Cat. No. Cat. No. Method Accom. (in.) (in.) Pkg. Pkg.
–TC826-TB #8 screw .190 .500 1 – 1000
TC5828 TC828-TB #8 screw .190 .390 .875 100 1000
The TC826-TB mounting base can be used to tie bundles running parallel or perpendicular to length of base.
The TC828-TB mounting plate also handles ties installed in either direction and is somewhat smaller than TC826.
These miniature mounting bases are ideal for
high-density packaging. Simply slip Ty-Rap
®
tie
under slot in fastened mount, and complete tie
in usual manner. Check chart for mounting
details.
In-Line Base
Maximum
Bulk Mounting Tie Width Width Length Bulk
Cat. No. Method Accom. (in.) (in.) Pkg.
TC815-TB #10 screws .301 .750 1.125 500
A standard two-hole base that installs in-line with the wire bundle which conceals it.
Single-Bundle Mounting Base
Maximum
Std. Bulk Mounting Tie Width Width Length Std. Bulk
Cat. No. Cat. No. Method Accom. (in.) (in.) Pkg. Pkg.
–TC101 #10 screws .190 .500 2.00 – 1000
TC503 TC103 1⁄4screws .301 .625 3.08 100 500
The TC101 and TC103 nylon bases provide a mounting range for bundles from 1⁄4" through 4" in diameter. One mounting hole is slotted
to permit adjustment of the bundle position up to the time of actual bundle installation.
TC826-TB TC826-TB
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56
Cable Tie Mounting Bases
H L W Slot Slot
Height Length Width Height Width Bulk
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Pkg.
PMNY-185-9-D Natural Nylon .640 (16.26) .430 (10.92) .430 (10.92) .065 (1.65) .065 (1.65) 500
PMNY-245-9-D .355 (9.01) .320 (8.12) .320 (8.12) .050 (1.27) .220 (5.59) 500
Tolerance ± .010 (.254)
Push Mounts
PMNY-185
• Versatile push mount for cable ties to
50# tensile strength.
• For use in .187 / .192 mounting hole for
panel thickness .030 to .080.
• Stocked in 6/6 Natural Nylon.
• UL Flammability: 94 V-2.
• Oxygen index: 31.
H
Slot
L
W.190
(4.82)
.060 (1.52)
HL
W
PMNY-245
• Accepts cable ties to 50# tensile
(miniature through standard).
• For use in .250" mounting hole for
maximum panel thickness of .062".
• Stocked in 6/6 Natural Nylon.
•UL Flammability 94 V-2.
•Oxygen index: 31.
W
H
L
Bulk
Cat. No. Height Length Width Slot Width Mount Dia. Pkg.
SMNY-220-9-D .230 .950 .500 .220 .170 500
Tolerance ± .015
• 4-Way screw mounts for cable ties to
50# tensile strength.
• Mount with #6 or #8 screws.
• Available in 6/6 Natural Nylon.
• UL Flammability: 94 V-2.
4-Way Mount
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57
Cable Clamps and Clips
Snap Mounts
A
B
C
D
.162 (4.11)
±.005 (.127)
• For panel thicknesses from .060" to
.150" to hold separate pieces of
material together.
• Used with W4 or N4 Series Cable
Clamps; allowable panel thickness is
.030" to .050".
• Stocked in Natural 6/6 Nylon.
• UL Flammability 94 V-2.
AB C D
Bulk
Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) inch (mm) Qty.
MSNY-166-0-M UV Black Nylon .485 (12.32) .312 (7.93) .281 (7.14) .180 (4.57) 1000
Tolerance ± .010 (.254)
Round Adhesive Clips
W
L
H
• Diverse cable clamps for bundle
diameters from .160 to .620.
• Mounted on a rubber based closed cell
foam adhesive.
• Natural nylon.
• UL Flammability 94 V-2 (clip).
• Flexible center tang for removal or
addition of cables.
H L W Bulk
Height Length Width Maximum Mounting Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Bundle Method Qty.
RANY-160-9-D Natural Nylon .250 (6.35) .630 (16.00) .580 (14.73) .160 Rubber Based Adhesive 500
RANY-280-9-D Natural Nylon .410 (10.41) 1.000 (25.40) 1.000 (25.40) .280 Rubber Based Adhesive 500
RANY-530-9-D Natural Nylon .620 (15.75) 1.000 (25.40) 1.000 (25.40) .530 Rubber Based Adhesive 500
RANY-620-9-D Natural Nylon .560 (14.22) 1.250 (31.75) 1.120 (28.45) .620 Rubber Based Adhesive 500
Tolerance ± .015 (.381)
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58
H W Adjustable Bulk
Height Width Diameter Mounting Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Method Qty.
TBNY-750-9-M Natural Nylon 2.833 (71.96) .850 (21.59) .375 - .750 #6, #8 Flat 1000
(9.52 - 19.05) Head Screw
Tolerance ± .030 (.762) .015 (.381)
Cable Clamps and Clips
Tab-Lock Cable Clamps
• Adjustable cable clamp for diameters
to 3/4".
• Releasable and reusable. Add or
remove wires from bundles as required.
• #6 or #8 82° flat head machine screw
to mount.
• Stocked in 6/6 Natural Nylon.
• UL Flammability 94 V-2.
.343 (8.74)
1.750
(44.43)
Mounting
Hole
H
W
Adjustable Cable Clamps
AB S L
Applied Screw
Wire Hole Dia. Std.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Range Inch (mm) Pkg.
ULNY-013-8-C Gray Nylon .709 (18.00) .984 (25.00) .314 (8.00) 2.340 (59.50) .118 - .500 .110 (2.79) 100
ULNY-018-8-C Gray Nylon .827 (21.00) 1.180 (30.00) .472 (12.00) 3.120 (79.40) .197 - .827 .110 (2.79) 100
ULNY-023-8-C Gray Nylon .984 (25.00) 1.380 (35.00) .551 (14.00) 3.370 (85.50) .275 - .984 .135 (3.43) 100
Tolerance ± .015 (.381) .010 (.254) .030 (.762)
L
Optional
Screw
Hole
A
S
B
• Three sizes for bundles from .118" to
.984".
• Ladder style fastener is easily released
and refastened.
• Supplied “single-cut” on a rubber
based closed cell foam adhesive.
• Stocked in 6/6 Gray Nylon.
• UL Flammability 94 V-2 (clip).
• Optional screw hole for #4 or #5 flat
head screw.
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59
Cable Clamps and Clips
L W Max. Cable Bulk
Length Width Diameter Mounting Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Method Qty.
FCNY-312-9-M Natural Nylon 1.350 (34.29) .500 (12.69) .312 (7.93) #8 Screw 1000
Tolerance ± .020 (.508) .015 (.381)
Flex Clips
L
.560 (1.42)
±.015 (.381)
.182 (4.62) Dia.
±.005 (.127)
W
• Utilizes nylon’s “memory” to retain
original shape even after repeated use.
• Ideal for temporary applications.
• Mounts with one #8 machine screw.
• Stocked in Natural 6/6 Nylon.
• UL Flammability 94 V-2.
Half Clamps
AB E F
Bulk
Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) inch (mm) Qty.
CPNY-115-9-M Natural Nylon .115 (2.92) .115 (2.92) .314 (7.98) .675 (17.15) 1000
CPNY-172-9-M Natural Nylon .172 (4.36) .172 (4.36) .336 (8.53) .732 (18.59) 1000
CPNY-234-9-M Natural Nylon .234 (5.94) .234 (5.94) .370 (9.40) .793 (20.14) 1000
CPNY-297-9-M Natural Nylon .297 (7.54) .297 (7.54) .400 (10.16) .859 (21.82) 1000
CPNY-359-9-M Natural Nylon .359 (9.11) .359 (9.11) .435 (11.05) .920 (23.37) 1000
CPNY-422-9-M Natural Nylon .422 (10.71) .422 (10.71) .470 (11.94) .980 (24.89) 1000
CPNY-484-9-M Natural Nylon .484 (12.29) .484 (12.29) .500 (12.69) 1.044 (26.52) 1000
CPNY-115-0-M Heat Stabilized Black Nylon .115 (2.92) .115 (2.92) .314 (7.98) .675 (17.15) 1000
CPNY-172-0-M Heat Stabilized Black Nylon .172 (4.36) .172 (4.36) .336 (8.53) .732 (18.59) 1000
CPNY-234-0-M Heat Stabilized Black Nylon .234 (5.94) .234 (5.94) .370 (9.40) .793 (20.14) 1000
CPNY-297-0-M Heat Stabilized Black Nylon .297 (7.54) .297 (7.54) .400 (10.16) .859 (21.82) 1000
CPNY-359-0-M Heat Stabilized Black Nylon .359 (9.11) .359 (9.11) .435 (11.05) .920 (23.37) 1000
CPNY-422-0-M Heat Stabilized Black Nylon .422 (10.71) .422 (10.71) .470 (11.94) .980 (24.89) 1000
CPNY-484-0-M Heat Stabilized Black Nylon .484 (12.29) .484 (12.29) .500 (12.69) 1.044 (26.52) 1000
Tolerance ± .010 (.254) .015 (.381)
• Rugged clamps with reinforced side
panels for bundle diameters to .484".
• 203 mounting hole accepts #6 through
#10 screws.
• Stocked in 6/6 Natural and heat
stabilized Black Nylon.
• UL Flammability 94 V-2.
F
A
B
E
.060 (1.52)
±.005 (.125)
.500
(12.69)
.203 (5.15)
Diameter
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60
Cable Clamps and Clips
Half Press Clips
DABHW
Bulk
Diameter Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Qty.
PCNY-125-9-D Natural Nylon .125 (3.17) .760 (19.30) .380 (9.65) .211 (5.36) .375 (9.52) 500
PCNY-250-9-D Natural Nylon .250 (6.35) 1.380 (35.05) .690 (17.52) .324 (8.23) .500 (12.69) 500
PCNY-375-9-D Natural Nylon .375 (9.52) 1.470 (37.32) .735 (18.61) .444 (11.29) .625 (15.87) 500
PCNY-500-9-D Natural Nylon .500 (12.69) 1.590 (40.57) .795 (20.19) .585 (14.85) .750 (19.05) 500
Tolerance ± Natural Nylon .010 (.254) .020 (.508) .010 (.254)
W
H
B
D
A
• 4 Sizes to accommodate bundles up
to d".
• Clips are provided on a rubber based
closed cell foam adhesive.
• Stocked in 6/6 Natural Nylon. Contact
factory for availability in special
materials.
• UL Flammability 94 V-2 (clip).
DABHW
Bulk
Diameter Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Qty.
HCNY-125-9-M Natural Nylon .125 (3.17) .493 (12.52) .380 (9.65) .180 (4.57) .375 (9.52) 1000
HCNY-250-9-M Natural Nylon .250 (6.35) .865 (21.97) .690 (17.52) .325 (8.25) .500 (12.69) 1000
HCNY-375-9-M Natural Nylon .375 (9.52) .980 (24.88) .750 (19.05) .415 (10.54) .625 (15.87) 1000
HCNY-500-9-M Natural Nylon .500 (12.69) 1.110 (28.19) .820 (20.83) .560 (14.22) .750 (19.05) 1000
Tolerance ± Natural Nylon .010 (.254) .020 (.508) .010 (.254)
W
H
D
A
B
• 4 Sizes to accommodate bundles up to
1/2".
• Clips are provided on a rubber based
closed cell foam adhesive.
• Stocked in 6/6 Natural Nylon. Contact
factory for availability in special
materials.
• UL Flammability 94 V-2 (clip).
Press Clips
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61
Cable Clamps and Clips
Flat Cable Clips
Flat Cable Screw Clip
H L W Bulk
Height Length Width Mounting Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Method Qty.
FANY-562-9-D Natural Nylon .264 (6.70) .625 (15.87) .500 (12.69) Adhesive 500
FSNY-562-9-D Natural Nylon .233 (5.92) #4 Screw 500
Tolerance ± .010 (.254) .015 (.381)
W
.250
(6.35)
.090
(2.29)
.090
(2.29)
.281
(.714)
L
.562
(14.26)
.120 (3.05)
H
• Low profile clip for single or multiple
layers of flat ribbon cable.
• FANY supplied on a rubber based
closed cell foam adhesive.
• Screw mountable with a #4 flat head
screw.
• Flexible tangs allow for easy removal
and replacement of desired cable.
• Stocked in 6/6 Natural Nylon.
• UL Flammability 94 V-2 (clip).
H L W Bulk
Height Length Width Mounting Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Method Qty.
FSNY-812-9-D Natural Nylon .250 (3.17) 1.187 (30.15) 1.000 (25.40) #8 Screw 500
Tolerance ± .010 (.254) .015 (.381)
L
.812
(20.61)
H
W
.250
(6.35)
.375
(9.52)
.250
(6.35)
.145 (3.68)
• Flat ribbon cable clamp with mounting
hole for #8 screw.
• Stocked in Natural 6/6 Nylon.
• Flexible center tang allows for easy
removal and replacement of desired
cable.
• UL Flammability 94 V-2.
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62
Flat Adhesive Clips
HL
WBulk
Height Length Width Mounting Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Method Qty.
FANY-812-9-D Natural Nylon .281 (7.14) 1.000 (25.40) 1.000 (25.40) Adhesive 500
Tolerance ± .010 (.254) .015 (.381)
• Low profile clip for single or multiple layers
of flat ribbon cable.
• Supplied on a rubber based closed cell
foam adhesive.
• Flexible center tang for removal or addition
of cables.
• Stocked in 6/6 Natural Nylon.
• UL Flammability 94 V-2 (clip).
L
H
W
H A C D L Bulk
Head Dia. Pkg.
Cat. No. Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Qty.
BTNY-167-0-D .343 (8.71) .125 (3.17) .202 (5.13) .165 (4.19) .297 (7.54) 500
BTNY-203-0-D .468 (11.88) .156 (3.96) .238 (6.04) .200 (5.08) .359 (9.11) 500
BTNY-265-0-D .580 (14.73) .171 (4.34) .300 (7.62) .260 (6.60) .410 (10.41) 500
Tolerance ± .010 (.254)
Stud Buttons
H
BTNY-167
BTNY-203
BTNY-265
CC
BTNY-096
D
A
L
D
AL
• Utilize nylon’s “memory” to retain original
shape after compression.
• Part numbers contain recommended
mounting hole diameters.
• For use with Catamount strapping or panel
thickness through .165" with mounting holes
through #1/4.
• Stocked in heat stabilized Black Nylon for
high heat applications.
• UL Flammability 94 V-2.
Cable Clamps and Clips
Flat PVC Clips
H L W Bulk
Height Length Width Mounting Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Method Qty.
FRPV-1000-8-D Gray PVC .415 (5.84) 1.062 (26.97) 1.000 (25.40) Adhesive 500
Tolerance ± .015 (.381) .030 (.762) .015 (.381)
W
L
H
• Low profile clip for single or multiple layers
of flat ribbon cable.
• “Single-Cut” on a rubber based closed cell
foam adhesive.
• Gray PVC.
• UL Flammability 94 V-0 (clip).
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63
Cable Clamps and Clips
D D1 T W Bulk
Nominal Diameter Closed Diameter Thickness Width Pkg.
Cat. No. Inch (mm) Inch (mm) Inch (mm) inch (mm) Qty.
GGNY-344-0-C 13/32 (10.32) 11/32 (8.73) .070 (1.8) .220 (5.6) 100
GGNY-406-0-C 15/32 (11.92) 13/32 (10.32) .070 (1.8) .220 (5.6) 100
GGNY-468-0-C 17/32 (13.49) 15/32 (11.91) .070 (1.8) .220 (5.6) 100
GGNY-531-0-C 19/32 (15.08) 17/32 (13.49) .070 (1.8) .220 (5.6) 100
GGNY-593-0-C 21/32 (16.67) 19/32 (15.08) .070 (1.8) .220 (5.6) 100
GGNY-672-0-C 13/16 (20.64) 43/64 (17.07) .070 (1.8) .220 (5.6) 100
GGNY-750-0-C 7/8 (22.23) 3/4 (19.05) .070 (1.8) .220 (5.6) 100
GGNY-875-0-C 1(25.40) 7/8 (22.23) .070 (1.8) .220 (5.6) 100
GGNY-953-0-C 13/32 (27.78) 61/64 (24.21) .070 (1.8) .310 (7.9) 100
GGNY-1031-0-C 1 13/16 (30.16) 1 1/32 (26.19) .070 (1.8) .310 (7.9) 100
GGNY-1250-0-C 1 7/16 (36.51) 1 1/4 (31.75) .070 (1.8) .360 (9.1) 100
GGNY-1406-0-C 1 5/8 (41.28) 1 13/32 (35.72) .070 (1.8) .360 (9.1) 100
GGNY-1593-0-C 1 13/16 (46.04) 1 19/32 (40.48) .070 (1.8) .360 (9.1) 100
GGNY-1687-0-C 1 29/32 (48.42) 1 11/16 (42.86) .070 (1.8) .360 (9.1) 100
GGNY-1875-0-C 2 1/8 (53.98) 1 7/8 (47.63) .070 (1.8) .400 (10.2) 100
GGNY-2125-0-C 2 1/8 (60.33) 2 3/8 (53.98) .070 (1.8) .400 (10.2) 100
Tolerance ± .010 (.254)
Gator Grip Hose Clamp
• 16 sizes for bundle diameters to 2 3/8''.
• Removable and reusable. Twist by hand
or with pliers to remove.
• Stocked in black Nylon. 100 pieces per
package.
• UL Flammability 94 V-2.
• Request samples for testing to your
application. Tested to 250 PSI.
W
T
D
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64
Cable Clamps and Clips
Plain Edge Cable Clamps
• Fully radiused inside edges with size
markings in inches and millimeters for
easy identification.
• Stocked in Natural White and Black
6/6 Nylon.
• 18 diameters and 2 widths with
mounting holes for #4 through #10
screws.
• Plain edge cable clamps are designed
to perform to NAS-1397P.
E
D1
W
H
X
T
D1 E T W H X
Cat. No. Closed Hole Bulk
Diameter Thickness Width Diameter Pkg.
White Black Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Qty.
N4NY-002-9-M N4NY-002-0-M .125 (3.2) .343 (8.7) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000
N4NY-003-9-M N4NY-003-0-M .187 (4.8) .378 (9.6) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000
N4NY-004-9-M N4NY-004-0-M .250 (6.4) .421 (10.7) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000
N4NY-005-9-M N4NY-005-0-M .312 (7.9) .441 (11.2) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000
N4NY-006-9-M N4NY-006-0-M .375 (9.5) .464 (11.8) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000
N4NY-007-9-M N4NY-007-0-M .437 (11.1) .500 (12.7) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000
N4NY-008-9-M N4NY-008-0-M .500 (12.7) .530 (13.5) .050 (1.3) .375 (9.5) .170 (4.3) .218 (5.5) 1000
N4NY-002B-9-M N4NY-002B-0-M .125 (3.2) .343 (8.7) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000
N4NY-003B-9-M N4NY-003B-0-M .187 (4.8) .378 (9.6) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000
N4NY-004B-9-M N4NY-004B-0-M .250 (6.4) .421 (10.7) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000
N4NY-005B-9-M N4NY-005B-0-M .312 (7.9) .441 (11.2) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000
N4NY-006B-9-M N4NY-006B-0-M .375 (9.5) .464 (11.8) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000
N4NY-007B-9-M N4NY-007B-0-M .437 (11.1) .500 (12.7) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000
N4NY-008B-9-M N4NY-008B-0-M .500 (12.7) .530 (13.5) .050 (1.3) .375 (9.5) .203 (5.2) .218 (5.5) 1000
N6NY-004C-9-M N6NY-004C-0-M .250 (6.4) .437 (11.1) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000
N6NY-005C-9-M N6NY-005C-0-M .312 (7.9) .474 (12.0) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000
N6NY-006C-9-M N6NY-006C-0-M .375 (9.5) .500 (12.7) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000
N6NY-007C-9-M N6NY-007C-0-M .437 (11.1) .533 (13.5) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000
N6NY-008C-9-M N6NY-008C-0-M .500 (12.7) .553 (14.1) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000
N6NY-009-9-M N6NY-009-0-M .562 (14.3) .603 (15.3) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000
N6NY-010-9-M N6NY-010-0-M .625 (15.9) .625 (15.9) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000
N6NY-011-9-M N6NY-011-0-M .687 (17.4) .665 (16.9) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000
N6NY-012-9-M N6NY-012-0-M .750 (19.1) .699 (17.8) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000
N6NY-013-9-M N6NY-013-0-M .812 (20.6) .765 (19.9) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000
N6NY-014-9-M N6NY-014-0-M .875 (22.2) .795 (20.2) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000
N6NY-016-9-M N6NY-016-0-M 1.000 (25.4) .825 (20.9) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 1000
N6NY-018-9-D N6NY-018-0-D 1.125 (28.6) .940 (23.8) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 500
N6NY-019-9-D N6NY-019-0-D 1.187 (30.1) .963 (24.5) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 500
N6NY-020-9-D N6NY-020-0-D 1.250 (31.8) .980 (24.9) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 500
N6NY-022-9-D N6NY-022-0-D 1.375 (34.9) 1.045 (26.5) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 500
N6NY-024-9-D N6NY-024-0-D 1.500 (38.1) 1.114 (28.3) .060 (1.5) .500 (12.7) .203 (5.2) .218 (5.5) 500
Tolerance ± .010 .030 .005 .015 .010 .030
(.254) (.762) (.127) (.381) (.254) (.762)
*Note: “C” Also 100 packs available.
Replace “-M” with “-C” for 100 pack.
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 64
65
Cable Clamps and Clips
DD1ETWHX
Nominal Closed Hole Bulk
Diameter Diameter Thickness Width Diameter Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Qty.
W4NY-125-9-M Natural Nylon .125 (3.17) .114 (2.89) .333 (8.46) .040 (1.02) .375 (9.52) .167 (4.24) .257 (6.53) 1000
W4NY-187-9-M Natural Nylon .187 (4.76) .172 (4.36) .355 (9.02) .040 (1.02) .375 (9.52) .167 (4.24) .218 (5.53) 1000
W4NY-250-9-M Natural Nylon .250 (6.34) .234 (5.94) .382 (9.70) .040 (1.02) .375 (9.52) .167 (4.24) .190 (4.83) 1000
W4NY-312-9-M Natural Nylon .312 (7.93) .297 (7.54) .422 (10.71) .040 (1.02) .375 (9.52) .167 (4.24) .205 (5.21) 1000
W4NY-375-9-M Natural Nylon .375 (9.52) .359 (9.11) .454 (11.53) .040 (1.02) .375 (9.52) .167 (4.24) .210 (5.33) 1000
W4NY-500-9-M Natural Nylon .500 (12.69) .484 (12.29) .490 (12.45) .040 (1.02) .375 (9.52) .167 (4.24) .266 (6.76) 1000
W6NY-187-9-M Natural Nylon .187 (4.76) .172 (4.36) .375 (9.52) .060 (1.52) .500 (12.69) .203 (5.15) .241 (6.12) 1000
W6NY-250-9-M Natural Nylon .250 (6.34) .234 (5.94) .407 (10.34) .060 (1.52) .500 (12.69) .203 (5.15) .241 (6.12) 1000
W6NY-312-9-M Natural Nylon .312 (7.93) .297 (7.54) .445 (11.30) .060 (1.52) .500 (12.69) .203 (5.15) .280 (7.11) 1000
W6NY-375-9-M Natural Nylon .375 (9.52) .359 (9.11) .484 (12.29) .060 (1.52) .500 (12.69) .203 (5.15) .291 (7.39) 1000
W6NY-437-9-M Natural Nylon .437 (11.11) .422 (10.71) .522 (13.25) .060 (1.52) .500 (12.69) .203 (5.15) .263 (6.68) 1000
W6NY-500-9-M Natural Nylon .500 (12.69) .484 (12.29) .560 (14.22) .060 (1.52) .500 (12.69) .203 (5.15) .272 (6.91) 1000
W6NY-562-9-M Natural Nylon .562 (14.28) .547 (13.90) .657 (16.68) .060 (1.52) .500 (12.69) .203 (5.15) .236 (5.99) 1000
W6NY-625-9-M Natural Nylon .625 (15.87) .609 (15.46) .637 (16.17) .060 (1.52) .500 (12.69) .203 (5.15) .290 (7.37) 1000
W6NY-687-9-M Natural Nylon .687 (17.46) .672 (17.06) .694 (17.63) .060 (1.52) .500 (12.69) .203 (5.15) .327 (8.31) 1000
W6NY-750-9-M Natural Nylon .750 (19.04) .734 (18.64) .726 (18.44) .060 (1.52) .500 (12.69) .203 (5.15) .326 (8.28) 1000
W6NY-812-9-M Natural Nylon .812 (20.63) .797 (20.24) .776 (19.71) .060 (1.52) .500 (12.69) .203 (5.15) .323 (8.20) 1000
W6NY-875-9-D Natural Nylon .875 (22.22) .859 (21.81) .733 (18.62) .060 (1.52) .500 (12.69) .203 (5.15) .310 (7.87) 500
W6NY-1000-9-D Natural Nylon 1.000 (25.39) .984 (24.99) .881 (22.38) .060 (1.52) .500 (12.69) .203 (5.15) .292 (7.42) 500
W6NY-1250-9-D Natural Nylon 1.250 (31.73) 1.227 (31.16) 1.010 (25.65) .060 (1.52) .500 (12.69) .203 (5.15) .339 (8.61) 500
W4NY-125-0-M Heat Stabilized Black Nylon .125 (3.17) .114 (2.89) .333 (8.46) .040 (1.02) .375 (9.52) .167 (4.24) .257 (6.53) 1000
W4NY-187-0-M Heat Stabilized Black Nylon .187 (4.76) .172 (4.36) .355 (9.02) .040 (1.02) .375 (9.52) .167 (4.24) .218 (5.53) 1000
W4NY-250-0-M Heat Stabilized Black Nylon .250 (6.34) .234 (5.94) .382 (9.70) .040 (1.02) .375 (9.52) .167 (4.24) .190 (4.83) 1000
W4NY-312-0-M Heat Stabilized Black Nylon .312 (7.93) .297 (7.54) .422 (10.71) .040 (1.02) .375 (9.52) .167 (4.24) .205 (5.21) 1000
W4NY-375-0-M Heat Stabilized Black Nylon .375 (9.52) .359 (9.11) .454 (11.53) .040 (1.02) .375 (9.52) .167 (4.24) .210 (5.33) 1000
W4NY-500-0-M Heat Stabilized Black Nylon .500 (12.69) .484 (12.29) .490 (12.45) .040 (1.02) .375 (9.52) .167 (4.24) .266 (6.76) 1000
W6NY-187-0-M Heat Stabilized Black Nylon .187 (4.76) .172 (4.36) .375 (9.52) .060 (1.52) .500 (12.69) .203 (5.15) .241 (6.12) 1000
W6NY-250-0-M Heat Stabilized Black Nylon .250 (6.34) .234 (5.94) .407 (10.34) .060 (1.52) .500 (12.69) .203 (5.15) .241 (6.12) 1000
W6NY-312-0-M Heat Stabilized Black Nylon .312 (7.93) .297 (7.54) .445 (11.30) .060 (1.52) .500 (12.69) .203 (5.15) .280 (7.11) 1000
W6NY-375-0-M Heat Stabilized Black Nylon .375 (9.52) .359 (9.11) .484 (12.29) .060 (1.52) .500 (12.69) .203 (5.15) .291 (7.39) 1000
W6NY-437-0-M Heat Stabilized Black Nylon .437 (11.11) .422 (10.71) .522 (13.25) .060 (1.52) .500 (12.69) .203 (5.15) .263 (6.68) 1000
W6NY-500-0-M Heat Stabilized Black Nylon .500 (12.69) .484 (12.29) .560 (14.22) .060 (1.52) .500 (12.69) .203 (5.15) .272 (6.91) 1000
W6NY-562-0-M Heat Stabilized Black Nylon .562 (14.28) .547 (13.90) .657 (16.68) .060 (1.52) .500 (12.69) .203 (5.15) .236 (5.99) 1000
W6NY-625-0-M Heat Stabilized Black Nylon .625 (15.87) .609 (15.46) .637 (16.17) .060 (1.52) .500 (12.69) .203 (5.15) .290 (7.37) 1000
W6NY-687-0-M Heat Stabilized Black Nylon .687 (17.46) .672 (17.06) .694 (17.63) .060 (1.52) .500 (12.69) .203 (5.15) .327 (8.31) 1000
W6NY-750-0-M Heat Stabilized Black Nylon .750 (19.04) .734 (18.64) .726 (18.44) .060 (1.52) .500 (12.69) .203 (5.15) .326 (8.28) 1000
W6NY-812-0-M Heat Stabilized Black Nylon .812 (20.63) .797 (20.24) .776 (19.71) .060 (1.52) .500 (12.69) .203 (5.15) .323 (8.20) 1000
W6NY-875-0-D Heat Stabilized Black Nylon .875 (22.22) .859 (21.81) .733 (18.62) .060 (1.52) .500 (12.69) .203 (5.15) .310 (7.87) 500
W6NY-1000-0-D Heat Stabilized Black Nylon 1.000 (25.39) .984 (24.99) .881 (22.38) .060 (1.52) .500 (12.69) .203 (5.15) .292 (7.42) 500
W6NY-1250-0-D Heat Stabilized Black Nylon 1.250 (31.73) 1.227 (31.16) 1.010 (25.65) .060 (1.52) .500 (12.69) .203 (5.15) .339 (8.61) 500
Tolerance ± .010 (.254) .030 (.762) .005 (.127) .015 (.381) .010 (.254) .030 (.762)
(Continued)
Self-Aligning Cable Clamps
• Molded-In saddle washer enhances
performance and appearance.
• Self-Alignment feature makes this
clamp ideal for assembly applications.
• 14 diameters and 2 widths with
mounting holes for #4 through #10
screws.
• UL Flammability W.NY 94 V-2; W.TZ 94
V-0.
• Stocked in Natural and heat stabilized
black 6/6 Nylon, and DuPont Tefzel for
highest heat applications.
• Item numbers molded-in for easy
identification.
W
E
X
H
T
DD1
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66
Self-Aligning Cable Clamps (continued) – For Extreme Applications
DD1ETWHX
Nominal Closed Hole Bulk
Diameter Diameter Thickness Width Diameter Pkg.
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Qty.
W4TZ-125-5-D Tefzel .125 (3.17) .114 (2.89) .333 (8.46) .257 (6.53) 500
W4TZ-187-5-D Tefzel .187 (4.76) .172 (4.36) .355 (9.02) .218 (5.53) 500
W4TZ-250-5-D Tefzel .250 (6.34) .234 (5.94) .382 (9.70) .040 (1.02) .375 (9.52) .167 (4.24) .190 (4.83) 500
W4TZ-312-5-D Tefzel .312 (7.93) .297 (7.54) .422 (10.71) .205 (5.21) 500
W4TZ-375-5-D Tefzel .375 (9.52) .359 (9.11) .454 (11.53) .210 (5.33) 500
W4TZ-500-5-D Tefzel .500 (12.69) .484 (12.29) .490 (12.45) .266 (6.76) 500
W6TZ-187-5-D Tefzel .187 (4.76) .172 (4.36) .375 (9.52) .241 (6.12) 500
W6TZ-250-5-D Tefzel .250 (6.34) .234 (5.94) .407 (10.34) 500
W6TZ-312-5-D Tefzel .312 (7.93) .297 (7.54) .445 (11.30) .280 (7.11) 500
W6TZ-375-5-D Tefzel .375 (9.52) .359 (9.11) .484 (12.29) .060 (1.52) .500 (12.69) .203 (5.15) .291 (7.39) 500
W6TZ-437-5-D Tefzel .437 (11.11) .422 (10.71) .522 (13.25) .263 (6.68) 500
W6TZ-500-5-D Tefzel .500 (12.69) .484 (12.29) .560 (14.22) .272 (6.91) 500
W6TZ-625-5-D Tefzel .625 (15.87) .609 (15.46) .637 (16.17) .290 (7.37) 500
W6TZ-750-5-D Tefzel .750 (19.04) .734 (18.64) .726 (18.44) .326 (8.28) 500
Tolerance ± Tefzel .010 (.254) .030 (.762) .005 (.127) .015 (.381) .010 (.254) .030 (.762)
• Tefzel is a Trademark of the DuPont Corporation
Patent No. 4535960.
Cable Clamps and Clips
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 66
67
1/8"
Max.
Harnessing Accessories
Mechanical-Locking Routing Clamps
Maximum Wire
Bulk Mounting Bundle Diameter Width Length Bulk
Cat. No. Hole Size (in.) (in.) (in.) Pkg.
TC88 .250 .500 .250 .891 100
TC95 .250 1.000 .500 1.590 100
The locking clamp is available in several mounting styles, as shown. This clamp acts as a retainer during wire routing and as a positive
clamp when desired. Anti-rotational peg is available.
1⁄8" max
Snap-in 1⁄4" hole
Here is an inexpensive harness clip for
grouping wires in appliances, office equipment
and other noncritical applications.
Designed to perform the same basic function as
a cable tie in holding wires together, the new
adjustable, self-locking clip requires no tools
for installation. A projecting prong is simply
pressed into a
1
⁄
4
" hole where it compresses and
locks. The simple ratchet-type lock is released
by moving the locking lever.
AC-loop retaining clamp is ideal to support long
runs in point-to-point wiring or as a harness
aid. Rigid PVC.
Harness Clips
Maximum Wire
Bulk Mounting Bundle Diameter Bulk
Cat. No. Hole Size (in.) Pkg.
HCP438 1⁄4.375 1000
Twist-Lock Cable Ties
Bundle Range Std.
Cat. No. (in.) Pkg.
TL075 11⁄16" to 3⁄4" 100
TC060 1⁄2" to 5⁄8" 100
TC050A 1⁄8" to 9⁄32" 100
Note: For TC060 use .188 (3⁄16") mounting hole.
TL075
TC060 TC050A
Twist-lock cable ties provide a quick and
convenient method for binding wires together
in light-duty applications. The reusable twist-
lock ties come in two mounting base versions.
One for push-in mounting (
3
⁄
16
" diameter hole)
and one with an adhesive base.
HBundle-Retaining Clamp
Maximum Wire
Bulk Mounting Bundle Diameter Width Bulk
Cat. No. Method (in.) (in.) Pkg.
TC70 #10 screw .250 .400 100
TC71 #10 screw .500 .400 100
TC72 #10 screw .750 .500 100
TC73 #10 screw 1.000 .500 100
TC74 #10 screw 1.500 .500 100
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 67
68
Harnessing Accessories
Bulkhead Bundle Support Feed-Through
Maximum
Bulk Mounting Tie Width Width Length Bulk
Cat. No. Method Accom. (in.) (in.) Pkg.
TC131 #6 screw .190 1.115 1.890 1000
TC131 bulkhead mounting base can be installed from either side. Ties are installed through the clamp on either side of the bulkhead.
Wire-Bundle Spacer
Maximum
Tie Width Width Length Std. Bulk
Cat. No. Accom. (in.) (in.) Pkg. Pkg.
TC5339 .190 .266 .500 100 500
Wire-Bundle Retainers
Maximum Wire
Bulk Bundle Diameter Width Height Bulk
Cat. No. Fastener (in.) (in.) (in.) Pkg.
TC86 #6 screws .750 1.750 1.813 25
TC87 #6 screws 1.250 2.469 2.281 10
These retainers consist of a spring-loaded clip and an elastic bundle support. Wires are inserted simply by snapping them through
spring-loaded clips. Wires are held 1⁄2inch above work surface for easy tying.
Harness-Board Nails
Dimensions
Bulk A B C Bulk
Cat. No. (in.) (in.) (in.) Pkg.
HBP34 .750 .625 .072 100
HBP-1 1.000 .625 .072 100
HBP112 1.500 .625 .082 100
HBP2 2.000 .625 .092 100
HBP212 2.500 .625 .105 100
HBP3 3.000 .625 .120 100
Hardened, nickel plated steel.
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69
Mounting Bases for Heavy-Duty Applications
Ty-Rap®Mounting Base for Lashing Tie
Maximum
Mounting Tie Width Width Length Std.
Cat. No. Method Accom. (in.) (in.) Pkg.
TC5355 #8 screw .500 .750 1.125 25
TC5356 #10 screw .500 .750 1.125 25
TC5357 bscrew .500 .750 1.125 25
Weather-resistant nylon mounting base for use with lashing tie Cat. No. TY-5409 (.500" wide).
Ty-Rap®Mounting Base for Masonry and Brick Surfaces
Hole Maximum
Size in Tie Width Std.
Cat. No. Masonry Accom. Pkg.
TC5358 1/4 .190 100
TC5359 3/8 .500 50
Only two sizes to stock–reduces inventory
The new base features a specially designed
head which is range-taking. Just two sizes
can accommodate virtually all of your
cable-to-masonry clamping needs.
• Quick, easy installation without
adhesives or epoxies.
• Provides a quick, easy means of
attaching cable and wires to masonry
surfaces.
• Installs simply by tapping it into a
drilled hole.
• It’s immediately ready to accept a
cable tie and wire bundle, no tedious
surface preparation, no waiting for
adhesives to set.
• Provides quick, dependable
merchanical installation.
• Replaces a variety of anchors,
clamps, screws, and adhesives.
• Designed for both indoor and outdoor
applications made of a special impact
and ultraviolet resistant black nylon,
the new base is designed for both
indoor and outdoor use, in addition,
shelf life is indefinite because it uses
no adhesives.
• Installs with a push and twist
• Designed for indoor or outdoor use
• Smooth design protects cable insulation •
Takes range of cable diameters
Mounting bases for heavy duty applications are made from high-impact weather-
resistant nylon.
When fastening wire bundles, cables, or hoses to framing channels, you can cut
costs considerably by using the Ty-Rap®cable clamp. It is made of smooth,
weather-resistant nylon and designed to protect cable insulation and hoses from
wear or damage as can occur with metal clamps. The clamp may be used for both
indoor or outdoor applications. It installs in the framing channel with a simple push
and twist. It requires no screws, nuts or tools. The clamp fits all 1 1/2" and 1 5/8"
channels regardless of channel depth.
Maximum
Channel Tie Width Std.
Cat. No. Size Accom. Pkg.
TC5363X 1.5 & 1.625 .301 50
Framing Channel Clamp
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70
Mounting Bases for Heavy-Duty Applications
Fast, easy wire management to last for the long haul.
Thomas & Betts’ Stud Mount Fastening System is a fast and simple harnessing
method for neat, versatile wire management. Using a custom drill bit for your 3/8"
power drill, the Stud Mount base is quickly attached onto a stud to the proper
torque every time. The innovative “X” design of the base reliably supports many
types of cable or hose assemblies using a wide range of conventional T&B cable
ties. Designed with ten separate lashing positions, the Stud Mount offers unlimited
wire harnessing arrangements. T&B’s Stud Mount is available in four convenient
stud bolt sizes.
The Stud Mount Cable Fastening System includes a
range of bases and the custom drill bit which mounts
all sizes.
Virtually unlimited harnessing flexibility is provided in
the unique 10-position harness design of the Stud
Mount base.
During installation, the custom Stud Mount drill bit
ejects itself from mounting base, ensuring proper
torque and preventing cracking or breaking of the
mount from being overtightened.
Ordering Information
Stud
Cat. No. Description Size Material Color
XMNY-375-0-D Mount Fastener cNylon 6/6, UV Stabilized Black
XMNY-500-0-D Mount Fastener dNylon 6/6, UV Stabilized Black
XMNY-625-0-D Mount Fastener eNylon 6/6, UV Stabilized Black
XMNY-750-0-D Mount Fastener fNylon 6/6, UV Stabilized Black
WTXM Application Tool – Tool Steel –
Features and Benefits
• Fast, easy installation, using standard
3
⁄
8
"
power drill
• Custom drill bit quickly installs base to
proper torque–won't crack or break mounting
base due to being overtightened
• Unlimited harnessing flexibility using
conventional T&B cable ties
• Unique 4-way multi-directional design
• 10 position harness capability
• Available for
3
⁄
8
",
1
⁄
2
",
5
⁄
8
", &
3
⁄
4
" stud/bolt sizes
• Self-tapping thread design for reliable
installation onto stud
• High pull-out strength of 500 + lbs
• Custom application tool for standard
3
⁄
8
"
power drill
• Material: Black 6/6 Nylon
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 70
71
Wire Protection Products
Spiral Wrap
• For protection of bundles from .063" to 7".
• Install gapped for greater flexibility or
butted for maximum abrasion resistance,
insulation and rigidity.
• Stocked in 3 materials including
Polyethylene and 6/6 Nylon.
• a.k.a.: Reverse cut, left-hand cut,
counter clockwise cut.
• Use cutting tool SR-100.
Outside Pitch Nominal Wall Min./Max.
Diameter Thickness Bundle Range UL
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Flammability
SRPE-125-9-C Natural Polyethylene .125 (3.2) .210 (5.3) .035 (0.9) .063 (1.6) to 0.500 (12.7) 94 HB
SRPE-187-9-C Natural Polyethylene .187 (4.8) .240 (6.1) .040 (1.0) .125 (3.2) to 1.500 (25.9) 94 HB
SRPE-250-9-C Natural Polyethylene .250 (6.4) .375 (9.5) .045 (1.1) .188 (4.8) to 2.000 (50.8) 94 HB
SRPE-375-9-C Natural Polyethylene .375 (9.5) .438 (11.1) .052 (1.3) .313 (7.9) to 3.000 (76.2) 94 HB
SRPE-500-9-C Natural Polyethylene .500 (12.7) .563 (14.3) .062 (1.6) .375 (9.5) to 4.000 (102.0) 94 HB
SRPE-625-9-C Natural Polyethylene .625 (15.9) .625 (15.9) .625 (15.9) to 4.500 (114.3) 94 HB
SRPE-750-9-C Natural Polyethylene .750 (19.1) .750 (19.1) .065 (1.7) .750 (19.1) to 5.000 (127.0) 94 HB
SRPE-1000-9-C Natural Polyethylene 1.000 (25.4) 1.110 (28.2) .070 (1.8) 1.000 (25.4) to 7.000 (177.8) 94 HB
SRPE-125-0-C UV Black Polyethylene .125 (3.2) .210 (5.3) .035 (0.9) .063 (1.6) to 0.500 (12.7) 94 HB
SRPE-187-0-C UV Black Polyethylene .187 (4.8) .240 (6.1) .040 (1.0) .125 (3.2) to 1.500 (25.9) 94 HB
SRPE-250-0-C UV Black Polyethylene .250 (6.4) .375 (9.5) .045 (1.1) .188 (4.8) to 2.000 (50.8) 94 HB
SRPE-375-0-C UV Black Polyethylene .375 (9.5) .438 (11.1) .052 (1.3) .313 (7.9) to 3.000 (76.2) 94 HB
SRPE-500-0-C UV Black Polyethylene .500 (12.7) .563 (14.3) .062 (1.6) .375 (9.5) to 4.000 (102.0) 94 HB
SRPE-625-0-C UV Black Polyethylene .625 (15.9) .625 (15.9) .625 (15.9) to 4.500 (114.3) 94 HB
SRPE-750-0-C UV Black Polyethylene .750 (19.1) .750 (19.1) .065 (1.7) .750 (19.1) to 5.000 (127.0) 94 HB
SRPE-1000-0-C UV Black Polyethylene 1.000 (25.4) 1.110 (28.2) .070 (1.8) 1.000 (25.4) to 7.000 (177.8) 94 HB
SRNY-250-9-C Natural Nylon 6/6 .250 (6.4) .375 (9.5) .025 (.6) .187 (4.8) to 2.000 (50.8) 94 HB
SRNY-375-9-C Natural Nylon 6/6 .375 (9.5) .438 (11.1) .312 (7.9) to 3.000 (76.2) 94 HB
SRNY-500-9-C Natural Nylon 6/6 .500 (12.7) .563 (14.3) .035 (.9) .375 (9.5) to 4.000 (102.0) 94 HB
SRTL-250-WH-C Teflon®.250 (6.4) .375 (9.5) .030 (.76) .188 (4.8) to 2.000 (50.8) 94 V-0
SRTL-375-WH-C Teflon®.375 (9.5) .438 (11.1) .030 (.76) .313 (7.9) to 3.000 (76.2) 94 V-0
SRTL-500-WH-C Teflon®.500 (12.7) .563 (14.3) .030 (.76) .375 (9.5) to 4.000 (102.0) 94 V-0
SRTL-625-WH-C Teflon®.625 (15.9) .625 (15.9) .030 (.76) .625 (15.9) to 4.500 (114.3) 94 V-0
SRTL-750-WH-C Teflon®.750 (19.1) .750 (19.1) .030 (.76) .750 (19.1) to 5.000 (127.0) 94 V-0
Tolerance ± .030 (.762) .010 (.254)
• Stocked in 100 foot rolls.
SR-100 Cutting Tool
Use our SR-100 cutting tool for all your
plastic pipe and PVC conduit needs to
1 1/4" I.D.
Features:
• High-carbon,Teflon®-coated
replaceable steel blade.
• Contoured handle resists tube crushing.
• Produces no “sawdust”, no need to
debur.
• Lightweight, low-profile and no
exposed blade when stored.
Teflon®is a trademark of the DuPont Corporation.
Cat. No. Description
SR-100 Cutting Tool
SR-R Replacement Blade
Pitch
Thickness
OD
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 71
72
Wire Protection Products
Forward Cut Spiral Wrap
• For protection of bundles from .063" to 7".
• Install gapped for greater flexibility or
butted for maximum abrasion resistance,
insulation and rigidity.
• Available in 4 materials including
Polyethylene, Nylon and Teflon®.
• a.k.a.: Right-hand cut, clockwise cut.
• Use cutting tool SR-100.
Outside Pitch Nominal Wall Min./Max.
Diameter Thickness Bundle Range UL
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Flammability
SRPE-250-9-C Natural Polyethylene .250 (6.4) .375 (9.5) .045 (1.1) .188 (4.8) to 2.000 (50.8) 94 HB
SRPE-187F-9-C Natural Polyethylene .187 (4.8) .240 (6.1) .040 (1.0) .125 (3.2) to 1.500 (25.9) 94 HB
SRPE-250F-9-C Natural Polyethylene .250 (6.4) .375 (9.5) .045 (1.1) .188 (4.8) to 2.000 (50.8) 94 HB
SRPE-375F-9-C Natural Polyethylene .375 (9.5) .438 (11.1) .052 (1.3) .313 (7.9) to 3.000 (76.2) 94 HB
SRPE-500F-9-C Natural Polyethylene .500 (12.7) .563 (14.3) .062 (1.6) .375 (9.5) to 4.000 (102.0) 94 HB
SRPE-625F-9-C Natural Polyethylene .625 (15.9) .625 (15.9) .062 (1.6) .625 (15.9) to 4.500 (114.3) 94 HB
SRPE-750F-9-C Natural Polyethylene .750 (19.1) .750 (19.1) .065 (1.7) .750 (19.1) to 5.000 (127.0) 94 HB
SRPE-1000F-9-C Natural Polyethylene 1.000 (25.4) 1.110 (28.2) .070 (1.8) 1.000 (25.4) to 7.000 (177.8) 94 HB
SRPE-187F-0-C UV Black Polyethylene .187 (4.8) .240 (6.1) .040 (1.0) .125 (3.2) to 1.500 (25.9) 94 HB
SRPE-250F-0-C UV Black Polyethylene .250 (6.4) .375 (9.5) .045 (1.1) .188 (4.8) to 2.000 (50.8) 94 HB
SRPE-375F-0-C UV Black Polyethylene .375 (9.5) .438 (11.1) .052 (1.3) .313 (7.9) to 3.000 (76.2) 94 HB
SRPE-500F-0-C UV Black Polyethylene .500 (12.7) .563 (14.3) .062 (1.6) .375 (9.5) to 4.000 (102.0) 94 HB
SRPE-625F-0-C UV Black Polyethylene .625 (15.9) .625 (15.9) .062 (1.6) .625 (15.9) to 4.500 (114.3) 94 HB
SRPE-750F-0-C UV Black Polyethylene .750 (19.1) .750 (19.1) .065 (1.7) .750 (19.1) to 5.000 (127.0) 94 HB
SRPE-1000F-0-C UV Black Polyethylene 1.000 (25.4) 1.110 (28.2) .070 (1.8) 1.000 (25.4) to 7.000 (177.8) 94 HB
SRFR-187F-WH-C White Flame Retardant Polyethylene .187 (4.8) .240 (6.1) .040 (1.0) .125 (3.2) to 1.500 (25.9) 94 V-0
SRFR-250F-WH-C White Flame Retardant Polyethylene .250 (6.4) .375 (9.5) .045 (1.1) .188 (4.8) to 2.000 (50.8) 94 V-0
SRFR-375F-WH-C White Flame Retardant Polyethylene .375 (9.5) .438 (11.1) .052 (1.3) .313 (7.9) to 3.000 (76.2) 94 V-0
SRFR-500F-WH-C White Flame Retardant Polyethylene .500 (12.7) .563 (14.3) .062 (1.6) .375 (9.5) to 4.000 (102.0) 94 V-0
SRTL-250-F-9-C Teflon®.250 (6.4) .375 (9.5) .030 (.76) .188 (4.8) to 2.000 (50.8) 94 V-0
SRTL-375-F-9-C Teflon®.375 (9.5) .438 (11.1) .030 (.76) .313 (7.9) to 3.000 (76.2) 94 V-0
SRTL-500-F-9-C Teflon®.500 (12.7) .563 (14.3) .030 (.76) .375 (9.5) to 4.000 (102.0) 94 V-0
SRTL-625-F-9-C Teflon®.625 (15.9) .625 (15.9) .030 (.76) .625 (15.9) to 4.500 (114.3) 94 V-0
SRTL-750-F-9-C Teflon®.750 (19.1) .750 (19.1) .030 (.76) .750 (19.1) to 5.000 (127.0) 94 V-0
Tolerance ± .030 (.762) .010 (.254)
• Stocked in 100 foot rolls.
Polyethylene
For general indoor use
to 122°F. Wrap is
flexible and easy to
work with.
UV Polyethylene
Available in black only.
Designed to resist
ultraviolet light in
outdoor applications.
TEFLON®
PTFE Flexible
Industrial Tubing
meets or exceeds
ASTM D 3295.
260°C
-240°C
Flame Retardant
Polyethylene
Material is UL rated
94 V-0. More
economical and less
rigid than nylon.
Nylon 6/6
Offers highest
abrasion resistance
and rigidity. Self-
extinguishing to
UL 94 HB and a
Recognized
Component.
Pitch
OD
Thickness
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 72
73
Molded Grommeting
• Meets MS21266-(1-4)N.
• Available in 3 materials for panel
thicknesses from .015" to .192".
• Grommet is used to protect panel
edges and knock-outs where the
chafing of passing wires is a concern.
• Suitable for round hole or odd
shape applications.
• Also Available in DuPont Tefzel®.
12.75/12.62 (323.9/320.5)
D
C
B
A
.067 (1.70)
+.005 (.127)
-.010 (.254)
For Panel Military
A B C D Thickness Standard Per
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Numbers Pkg.
GSNY-052-9-C Natural Nylon .150 (3.81) .056 (1.42) .015 (.381) to .052 (1.32) MS-21266-1N 100
GSNY-085-9-C Natural Nylon .175 (4.44) .090 (2.28) .155 (3.93) .100 (2.54) .053 (1.34) to .085 (2.15) MS-21266-2N 100
GSNY-128-9-C Natural Nylon .220 (5.58) .131 (3.32) .086 (2.18) to .128 (3.25) MS-21266-3N 100
GSNY-192-9-C Natural Nylon .323 (8.20) .192 (4.88) .230 (5.84) .162 (4.12) .128 (3.25) to .192 (4.88) MS-21266-4N 100
GSTZ-052-9-C Natural Tefzel®.150 (3.81) .056 (1.42) .015 (.381) to .052 (1.32) – 100
GSTZ-085-9-C Natural Tefzel®.175 (4.44) .090 (2.28) .155 (3.93) .100 (2.54) .053 (1.34) to .085 (2.15) – 100
GSTZ-128-9-C Natural Tefzel®.220 (5.58) .131 (3.32) .086 (2.18) to .128 (3.25) – 100
GSTZ-192-9-C Natural Tefzel®.323 (8.20) .192 (4.88) .230 (5.84) .162 (4.12) .128 (3.25) to .192 (4.88) – 100
Tolerance +.015 -.005 (+.381 -.127) +.020 -.005 (+.508 -.127)
• Tefzel is a Trademark of the DuPont Corporation.
Wire Protection Products
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 73
74
Extruded Grommeting
• Used to line panel edges and knock-outs
where the chafing of passing wires is a
concern.
• Available in 8 stock sizes in 100 foot lengths
for panels from .030" to .250" thick.
• A variety of stocked materials to cover a
wide range of applications.
• Un-cut Polyethylene is ideal for protection of
glass, sheet metal, wood panels or other
sheet-form materials.
• In most applications, grommeting will grip
tightly by itself. If not, a touch of epoxy will
keep it in place.
D
(Typical)
E
C
A(Measured
at Top)
Wire Protection Products
AC DE
Max. Panel Thickness UL
Cat. No. Material Inch (mm) Inch (mm) Inch (mm) Inch (mm) Flammability
GRNY-040-9-C Natural Nylon .040 (1.01) .040 (1.01) .190 (4.82) .125 (3.17) 94 V-2
GRNY-052-9-C Natural Nylon .052 (1.32) .040 (1.01) .190 (4.82) .125 (3.17) 94 V-2
GRNY-062-9-C Natural Nylon .062 (1.57) .045 (1.14) .200 (5.08) .170 (4.32) 94 V-2
GRNY-085-9-C Natural Nylon .085 (2.15) .045 (1.14) .200 (5.08) .170 (4.32) 94 V-2
GRNY-100-9-C Natural Nylon .100 (2.54) .045 (1.14) .220 (5.58) .210 (5.33) 94 V-2
GRNY-125-9-C Natural Nylon .125 (3.17) .050 (1.27) .220 (5.58) .205 (5.23) 94 V-2
GRNY-187-9-C Natural Nylon .187 (4.74) .050 (1.27) .270 (6.85) .275 (6.98) 94 V-2
GRNY-250-9-C Natural Nylon .250 (6.35) .050 (1.27) .280 (7.11) .370 (9.39) 94 V-2
GRNY-040-0-C Black Nylon .040 (1.01) .040 (1.01) .190 (4.82) .125 (3.17) 94 V-2
GRNY-052-0-C Black Nylon .052 (1.32) .040 (1.01) .190 (4.82) .125 (3.17) 94 V-2
GRNY-062-0-C Black Nylon .062 (1.57) .045 (1.14) .200 (5.08) .170 (4.32) 94 V-2
GRNY-085-0-C Black Nylon .085 (2.15) .045 (1.14) .200 (5.08) .170 (4.32) 94 V-2
GRNY-100-0-C Black Nylon .100 (2.54) .045 (1.14) .220 (5.58) .210 (5.33) 94 V-2
GRNY-125-0-C Black Nylon .125 (3.17) .050 (1.27) .220 (5.58) .205 (5.23) 94 V-2
GRNY-187-0-C Black Nylon .187 (4.74) .050 (1.27) .270 (6.85) .275 (6.98) 94 V-2
GRNY-250-0-C Black Nylon .250 (6.35) .050 (1.27) .280 (7.11) .370 (9.39) 94 V-2
GRPE-040-9-C Natural Polyethylene .040 (1.01) .040 (1.01) .190 (4.82) .125 (3.17) 94 HB
GRPE-052-9-C Natural Polyethylene .052 (1.32) .040 (1.01) .190 (4.82) .125 (3.17) 94 HB
GRPE-062-9-C Natural Polyethylene .062 (1.57) .045 (1.14) .200 (5.08) .170 (4.32) 94 HB
GRPE-085-9-C Natural Polyethylene .085 (2.15) .045 (1.14) .200 (5.08) .170 (4.32) 94 HB
GRPE-100-9-C Natural Polyethylene .100 (2.54) .045 (1.14) .220 (5.58) .210 (5.33) 94 HB
GRPE-125-9-C Natural Polyethylene .125 (3.17) .050 (1.27) .220 (5.58) .205 (5.23) 94 HB
GRPE-187-9-C Natural Polyethylene .187 (4.74) .050 (1.27) .270 (6.85) .275 (6.98) 94 HB
GRPE-250-9-C Natural Polyethylene .250 (6.35) .050 (1.27) .280 (7.11) .370 (9.39) 94 HB
GRUPE-040-9-C Un-Cut Polyethylene .040 (1.01) .040 (1.01) .190 (4.82) .125 (3.17) 94 HB
GRUPE-052-9-C Un-Cut Polyethylene .052 (1.32) .040 (1.01) .190 (4.82) .125 (3.17) 94 HB
GRUPE-062-9-C Un-Cut Polyethylene .062 (1.57) .045 (1.14) .200 (5.08) .170 (4.32) 94 HB
GRUPE-085-9-C Un-Cut Polyethylene .085 (2.15) .045 (1.14) .200 (5.08) .170 (4.32) 94 HB
GRUPE-100-9-C Un-Cut Polyethylene .100 (2.54) .045 (1.14) .220 (5.58) .210 (5.33) 94 HB
GRUPE-125-9-C Un-Cut Polyethylene .125 (3.17) .050 (1.27) .220 (5.58) .205 (5.23) 94 HB
GRUPE-187-9-C Un-Cut Polyethylene .187 (4.74) .050 (1.27) .270 (6.85) .275 (6.98) 94 HB
GRUPE-250-9-C Un-Cut Polyethylene .250 (6.35) .050 (1.27) .280 (7.11) .370 (9.39) 94 HB
GRFR-040-WH-C Flame Retardant Polyethylene .040 (1.01) .040 (1.01) .190 (4.82) .125 (3.17) 94 V-0
GRFR-052-WH-C Flame Retardant Polyethylene .052 (1.32) .040 (1.01) .190 (4.82) .125 (3.17) 94 V-0
GRFR-062-WH-C Flame Retardant Polyethylene .062 (1.57) .045 (1.14) .200 (5.08) .170 (4.32) 94 V-0
GRFR-085-WH-C Flame Retardant Polyethylene .085 (2.15) .045 (1.14) .200 (5.08) .170 (4.32) 94 V-0
GRFR-100-WH-C Flame Retardant Polyethylene .100 (2.54) .045 (1.14) .220 (5.58) .232 (5.33) 94 V-0
GRFR-125-WH-C Flame Retardant Polyethylene .125 (3.17) .050 (1.27) .220 (5.58) .232 (5.32) 94 V-0
GRFR-187-WH-C Flame Retardant Polyethylene .187 (4.74) .050 (1.27) .270 (6.85) .275 (6.98) 94 V-0
GRFR-250-WH-C Flame Retardant Polyethylene .250 (6.35)) .050 (1.27) .280 (7.11) .370 (9.39) 94 V-0
Tolerance +.000 (+.000) ±.007 (.178) ±.010 (.254) +.015 (+.381)
-.015 (-.381) -.000 (-.000)
• 100 feet per roll.
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75
Braided Expandable Wire Sleeving
Product Description
®
Catalog Number System
example, S250PM-0
S250 P M O
Braided Nominal Material Reel/Spool Color
Expandable I.D. P= PET (Polyethylene Size O = Weather
Wire Size Terephthalate) M= 1000 ft. Resistant
Sleeving 125 = 1⁄8"F= Flame-retardant D= 500 ft. Black
250 = 1⁄4" polyester K= 250 ft.
500 = 1⁄2"PW = PET hook & T= 200 ft.
750 = 3⁄4" loop wrap-around C= 100 ft.
1250 = 11⁄4" sleeving. L= 50 ft.
1750 = 13⁄4"FW = Flame retardant
2000 = 2" polyester hook & loop
2500 = 21⁄2" wrap-around sleeving
Min. orders may be required for non standard combinations.
Thomas & Betts braided expandable
wire sleeving is used to bundle and
protect wires and cables from
abrasion and excessive wear. Its
flexible, lightweight, open weave
construction installs easily over a
variety of bundle diameters and
shapes. The sleeving is resistant to
chemicals, fungus, fuels, UV sunlight
and has an indefinite shelf life. It is
easily cut with a hot knife, which seals
the end-preventing fraying. Ends can
be secured using Ty-Rap®cable ties.
Available in:
• either handy mini spools or bulk
reels.
• eight sizes from a" to 2d" nominal
I.D. size.
• solid or wraparound hook and loop
braided expandable wire sleeving.
PET – Polyethylene terephthalate
A black 0.010" polyester monofilament
material designed for indoor and
outdoor applications. It is rated for
continuous operating temp. -75°C to
125° C.
F – Flame Retardant Polyfyre-
polyester
A 0.010" self-extinguishing polyester
monofilament material that can be used
indoors and outdoors. It is provided in
black with white tracer for identification
and is rated for continuous operating
temp. -75°C to 125°C.
Types of Materials
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 75
76
Braided Expandable Wire Sleeving
PET Braided Expandable Wire Sleeving – Mini Spool
Nominal I.D. Nominal Diameter Spool Std.
Cat. No. (in.) Color Range (in.) Quantity Pkg.
S250PT-0 .250 .125 to .375 200 ft. 1
S500PC-0 .500 Black .250 to .750 100 ft. 1
S750PC-0 .750 .500 to 1.250 100 ft. 1
S1250PL-0 1.250 .750 to 1.750 50 ft. 1
Flame Retardant Braided Expandable Wire Sleeving – Mini Spool
Nominal I.D. Nominal Diameter Spool Std.
Cat. No. (in.) Color Range (in.) Quantity Pkg.
S250FT-0 .250 .125 to .375 200 ft. 1
S500FC-0 .500 Black with white tracer .250 to .750 100 ft. 1
S750FC-0 .750 .500 to 1.250 100 ft. 1
S1250FL-0 1.250 .750 to 1.750 50 ft. 1
Note: Order by spool, not per foot.
PET Hook and Loop, Wraparound Sleeving – Mini Spool
Nominal I.D. Nominal Diameter Spool Std.
Cat. No. (in.) Color Range (in.) Quantity Pkg.
S500PWL-0 .500 .250 to .750 50 ft. 1
S750PWL-0 .750 Black .500 to 1.250 50 ft. 1
S1250PWL-0 1.250 .750 to 1.750 50 ft. 1
S2000PWL-0 2.000 1.500 to 3.500 50 ft. 1
Flame Retardant Hook and Loop, Wraparound Sleeving –
Mini Spool
Nominal I.D. Nominal Diameter Spool Std.
Cat. No. (in.) Color Range (in.) Quantity Pkg.
S500FWL-0 .500 .250 to .750 50 ft. 1
S750FWL-0 .750 Black with white tracer .500 to 1.250 50 ft. 1
S1250FWL-0 1.250 .750 to 1.750 50 ft. 1
S2000FWL-0 2.000 1.500 to 3.500 50 ft. 1
Note: Order by spool, not per foot.
• Hook and loop fastener design allows
for easy wrapping of existing wire
harnesses and cables.
• Convenient for rework without
disrupting existing connection.
• No tools required to close the sleeving.
• Hook and loop material is made of
100% nylon.
®
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77
Braided Expandable Wire Sleeving
PET Braided Expandable Wire Sleeving – Bulk Reel
Nominal I.D. Nominal Diameter Reel Std.
Cat. No. (in.) Color Range (in.) Quantity Pkg.
S125PM-0 .125 .094 to .250 1000 ft. 1
S250PM-0 .250 .125 to .375 1000 ft. 1
S500PD-0 .500 .250 to .750 500 ft. 1
S750PK-0 .750 Black .500 to 1.250 250 ft. 1
S1250PK-0 1.250 .750 to 1.750 250 ft. 1
S1750PT-0 1.750 1.250 to 2.750 200 ft. 1
S2000PT-0 2.000 1.500 to 3.500 200 ft. 1
S2500PT-0 2.500 1.750 to 4.500 200 ft. 1
Flame Retardant Braided Expandable Wire Sleeving –
Bulk Reel
Nominal I.D. Nominal Diameter Reel Std.
Cat. No. (in.) Color Range (in.) Quantity Pkg.
S125FM-0 .125 .094 to .250 1000 ft. 1
S250FM-0 .250 .125 to .375 1000 ft. 1
S500FD-0 .500 .250 to .750 500 ft. 1
S750FK-0 .750 Black with white tracer .500 to 1.250 250 ft. 1
S1250FK-0 1.250 .750 to 1.750 250 ft. 1
S1750FT-0 1.750 1.250 to 2.750 200 ft. 1
S2000FT-0 2.000 1.500 to 3.500 200 ft. 1
S2500FT-0 2.500 1.750 to 4.500 200 ft. 1
Note: order by reel, not per foot.
For other colors, lengths, sizes and materials please contact customer service.
Sleeving End Cutter/Sealer Tools
Std.
Cat. No. Description Pkg.
WTBM Bench mount end cutter/sealer tool, 110 volt AC 1
It is recommended that the sleeving be cut with hot knife for a straight cut and to seal the ends which prevents fraying.
WTBM
®
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 77
78
Cable Tie Installation Tools
Ty-Gun
®
Cable Tie Tool Attaches Cables Quickly Without
Leaving Your Hand In Knots.
Tie Body
Cat. No. Color Width
ERG 299 Black Handle: 18-50 lbs, .094-.184
ERG 297 Red Handle: 50-120 lbs, .184-.301
ED02041 Replacement Cutting Blade for ERG 297, ERG 299 –
Break-Through Ergonomic Design
Dramatically Relieves Stress And
Strain.
Thomas & Bett’s Ty-Gun®cable tie tool is
designed to reduce hand and wrist
muscle fatigue while securing cable ties
with just the right amount of tension.
Plus, its unique anti-recoil mechanism
virtually eliminates the shock associated
with other cable tie installing tools.
The Ty-Gun®tool is a major advance-
ment in cable tie installation: an
ergonomic hand tool that gets the job
done quickly and easily while
substantially reducing the risks of carpal
tunnel syndrome and other cumulative
trauma disorders.
Lighter Weight And Adjustable Handle
Span Help Reduce Fatigue.
The advanced material design of the
Ty-Gun®tool delivers a lighter weight of
just 8.5 ounces, far less than most steel
tools. Plus, the Ty-Gun®tool’s impact-
resistant construction offers improved
strength and a smoother fit and feel than
conventional tools.
The exclusive adjustable
handle span of almost
one-half inch means
a more
comfortable grip for
every size hand of
both men and
women. The Ty-
Gun®tool’s well-
balanced
center of
gravity
makes it rest
easily in the
operator’s
hand. And it
requires
a low
handle
force to
secure cable
ties with the right amount of tension, from
18 to 120 pounds.
Quick Tension Adjustment
Mechanism Saves Time And Energy.
Cable tie tension can be quickly adjusted
in less than a second with just a half turn
of the Ty-Gun®tool’s tension setting
wheel, conveniently located toward the
front of the tool for easier access. (Most
tools on the market take a full 8 to 10
seconds to adjust.) And the ingenious
design and integrity of materials ensure
durability.
Locked-Tension Mechanism Reduces
Recoil Vibrations.
The Ty-Gun®tool’s tension mechanism
virtually eliminates the shock of
unwanted recoil.
The Ty-Gun®Nose Rotates 360° For
The Most Comfortable Operating
Position.
The fully-rotating front of the Ty-Gun®tool
means operators can always hold the
tool in the most comfortable position,
regardless of the angle or position of the
cable ties. This extra versatility reduces
the strain and injuries associated with
making repetitive motions in unnatural
positions.
Thoroughly Tested For Performance,
Tie After Tie.
Field testing proves that the Ty-Gun®tool
provides accurate tension and cleanly
cuts off cable ties with an easy trigger
action, even after 100,000 applications.
The rotating nose and tension wheel
have the durability you count on from
Thomas & Betts.
For Maximum Performance, Select
Thomas & Betts Ty-Rap®and Ty-Fast®.
Together, Ty-Rap®, Ty-Fast®, and One-
Piece cable ties offer the most complete
package of cable ties and accessories
in the market. The ideal match for the
new Ty-Gun®tool.
• A wider insertion gap means easier tie
insertion.
• 360° rotating nose allows the Ty-Gun
®
tool to
be used in any position.
• Quick tension-adjustment wheel is located
towards the front for easy access and fast
changes.
• Adjustable handle span fits large and small
hands.
• Anti-recoil mechanism reduces vibration shock.
• Weighs only 8.5 ounces, with a well-balanced
center of gravity.
• User friendly, smooth grip surface, with no
sharp edges.
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79
Cable Tie Installation Tools
WT3D
WT3S
Deltec and Stainless Steel Tool
Body Width Std. Wt.
Cat. No. Description (in.) Pkg. Each
WT3D Installs self-locking Ty-Rap®cable ties and .184 thru .500 1 8 oz.
Thomas & Betts 2-piece lashing ties.
WT3S Stainless steel cable tie installing tool. 1 8 oz.
Installation Tools
WT193A Installation Tool
Body Width Std. Wt.
Cat. No. Description (in.) Pkg. Each
WT193A Pistol-type, easy tension adjustment, cuts tail off flush .094-.184 1 10 oz.
WT193A
WT199
WT197
WT1-TB/WT2-TB Installation Tool
Lightweight, hand-operated cable tying tools install cable ties up to .301 inch wide
and .080 inch thick. Made of high-impact plastic and steel to withstand shock and
rough handling, they are symmetrical in design for use by both left-hand and right-
hand operators.
They cinch up the tie with a squeeze action, and cut away the excess tail when
twisted 180 degrees. A specially designed pawl cuts away the tail if the tension limit
is exceeded, thereby preventing the cable tie from being over tightened. Ideally
suited to spot-tying applications.
Body Width Std. Wt.
Cat. No. Description (in.) Pkg. Each
WT1-TB Compact hand tool made of high-impact .094 thru .184 1 11⁄4oz.
WT2-TB plastic, preset tension, cuts off flush, .184-.301 1 11⁄4oz.
lightweight and economical
WT2-TB
WT199/WT197 Installation Tool
Body Width Std. Wt.
Cat. No. Description (in.) Pkg. Each
WT197 Pistol-type, easy tension adjustment, cuts tail off flush .301 1 10 oz.
WT199 Pistol-type, easy tension adjustment, cuts tail off flush .094-.184 1 10 oz.
* Mil Spec Approved (WT197 - MS90387-2; WT199 - MS90387-1)
WT1-TB
Stainless Steel Installation Tool
Std.
Cat. No. Description Pkg.
DAS250 Installation Tool for Stainless Steel Ties 1
DAS250
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 79
80
QC-100 (plastic)
L-200 Metal (steel)
L-300C Metal (steel)
L-400-C (plastic)
Cable Tie Tool
QC-100
A lightweight tool for least critical applications. Cinch tie to desired bundle and twist
tool to remove excess strap. Recommended for use with 18 - 50 pound ties.
Tie Body Std. Wt.
Cat. No. Description Width Pkg. Ea.
Cable Tie Tool, 18-50 lbs. tension
QC-100 Plastic Handle .094-.184" 1 2.56 oz.
L-200
Economy tool for use with 18 - 50 pound ties. Automatic cut-off removes excess
strap flush against cable tie head. Tool is equipped with adjustable tensioning.
Tie Body Std. Wt.
Cat. No. Description Width Pkg. Ea.
Cable Tie Tool, 18-50 lbs. tension
L-200 Steel Handle .094-.184" 1 13.44 oz.
L-300-C
Rugged construction makes this tool ideal for use with our 120 - 175 pound ties.
Cinch tie to desired bundle and pull trigger to cut excess flush at Cable Tie head.
Field proven durability.
Tie Body Std. Wt.
Cat. No. Description Width Pkg. Ea.
Cable Tie Tool, 120-175 lbs. tension
L-300C Steel Handle .301-.345" 1 12 oz.
L-400-C
Heavy Duty tool for use with 18 - 50 pound ties. Automatic cut-off and adjustable
tensioning for dependable use in assembly applications.
Tie Body Std. Wt.
Cat. No. Description Width Pkg. Ea.
Cable Tie Tool, 18-50 lbs. tension
L-400-C Plastic Handle .094-.184" 1 7.52 oz.
Cable Tie Installation Tools
(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 80
81
Cable Tie Installation Tools
Semi-automatic air tool speeds cable tying operation –
increases productivity
Ty-Rap®Pneumatic Tool
Body Width
Cat. No. Description (in.)
TR227 Semiautomatic hand tool .094-.184
TR227R Replaceable Head For TR227
• Semi-automatic operation–produces fast, effortless tying; cinches and
trims tie in one fast motion
• Positive tail ejection–ensures high operating efficiency
• Precision engineered–gives you long-term dependable service,
reduces operator fatigue
• Adjustable tension–provides uniform, quality installations over wide
bundle diameter range
The TR227 pistol-type, semiautomatic air tool provides quick,
effortless cable tying. It installs self-locking Ty-Rap®cable ties
having body widths of .091" to .187" regardless of the tie’s
length or diameter of the wire bundle.
The trigger activated pneumatic tool:
1. tightens the tie to a preset tension,
2. trims it flush to the head,
3. positively ejects the cut-off portion of the cable tie
in a single stroke.
The tool is so easy to operate that just installing a
few ties is all the training required. This lightweight,
precision tool is designed to be the workhorse in
production tying operations. Its long barrel and
narrow nose make it ideal for reaching into congested
wire areas.
Designed with a comfort-grip handle to avoid operator
fatigue, the tool is quality engineered to provide years of
dependable service. Your wire harnessing and cable bundling
will be accomplished quickly, easily, and at low installed cost.
Consistent tension for all bundle diameters
The tool has a convenient tension adjustment permitting each tie to be installed
with the proper tension regardless of variations in the bundle diameter. To increase
tension on the tie, turn the tension disc clockwise–to decrease tension, turn the
disc counterclockwise.
The tension range is indicated on the disc from min. to max.
Modular head
If difficulty should arise with operation of the tool, a convenient modular head
allows quick replacement. Simple on-line repair–downtime reduced to an absolute
minimum.
TR227
TR227R
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(ang part 2) Tyrap.qxd 8/18/05 3:25 PM Page 82
Wiring Duct and Accessories
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Open Slot Flush Profile Duct . . . . . . . . . . . . . . . . 85
Vinyl Ducts
Narrow Slot Flush Profile Duct . . . . . . . . . . . . . 86
Solid Wall Flush Profile Duct . . . . . . . . . . . . . . 87
Original Slot Duct – Vinyl
or (chlorine free) Noryl®. . . . . . . . . . . . . . . . . . . 88
Round Hole Duct - Vinyl . . . . . . . . . . . . . . . . . . 89
Solid Wall Duct – Vinyl
or (chlorine free) Noryl®. . . . . . . . . . . . . . . . . . . 90
Tools and Rivets. . . . . . . . . . . . . . . . . . . . . . . . . . 91
Duct Corner Strip . . . . . . . . . . . . . . . . . . . . . . . . . 91
Duct Joining Strip . . . . . . . . . . . . . . . . . . . . . . . . . 91
Wire Duct Divider . . . . . . . . . . . . . . . . . . . . . . . . . 91
Wire Duct Panel Shield . . . . . . . . . . . . . . . . . . . . 91
Duct Cutting tool. . . . . . . . . . . . . . . . . . . . . . . . . . 91
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Cross Reference. . . . . . . . . . . . . . . . . . . . . . 93 - 96
Wiring Duct
(ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 83
Wiring Duct and Accessories
Thomas & Betts Taylor
®
Wiring Duct offers a total
solution for panel builders with the features you
need for organizing and protecting wiring.
• Available in open slot, solid wall, narrow slot and round hole
versions to meet your capacity and flexibility needs.
• Base and cover available in standard and flush style profiles.
• “No-Slip” covers with vinyl bead interlocks with duct sidewalls to
prevent vibration slippage.
• Dual scorelines on the slotted duct.
• North American and DIN standard mounting holes*.
• UL and CSA approved.
• Optional adhesive back for quick, hassle-free
installation.
• Complete selection of accessories and tools
for installation.
• Assorted colors, custom colors available.
Slotted Duct – Narrow and Open Flush Profile
• Up to 37 sizes, with complement of covers and
accessories.
• Smaller, higher number of fingers for more
concise harnessing.
• Improved flush sidewall and cover for greater
wire capacity.
• Versatile North American and DIN Standard
mounting holes allow same duct for multiple
applications.
• Dual Scoreline designed to yield clean break-
offs at the base of the fingers.
• Finger design restricts wire from slipping
along the edge; creates two levels of wire
service.**
• Straight deep slots allow larger wire sizes all
the way to the bottom.
Solid Wall Duct
• Available in rigid vinyl (PVC) and lightweight halogen-free
Noryl.®**
• Available in improved flush sidewall and cover style for greater
wire capacity.*
• Versatile North American and DIN Standard mounting holes
allows same duct for multiple applications.**
Round Hole Duct
• Features maximum number of wire holes.
• Greater wall rigidity than open slot duct.
• Available in rigid vinyl (PVC).
** Applies to the new flush profile duct versions only.
** Does not apply to all styles.
Narrow Slot Flush Profile Duct Shown.
Flush sidewall and
cover for greater
capacity.
Non-slip cover to
prevent vibration
slippage.
Deep slots for
larger wires all
the way to the
bottom.
North American
and DIN style
mounting holes.
Finger design
restricts wire
slippage along
edge.
Dual scorelines for
clean break-offs.
84
(ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 84
Open Slot Flush Profile Duct – Vinyl
Nom. Size Dimensions-Inches
Duct Cover
Cat. No. Cat. No. W H A B C D E F G H J
T.5X.5T+ T.5C+ .50 .50 .68 .72 .79 on ctr. .28 .32 .38 1.00 .50
T.5X1T+ .50 1.00 .68 1.10 .79 on ctr. .48 .40 .38 1.00 .50
T.75X.75T+ T.75C+ .75 .75 .79 .71 .79 on ctr. .26 .32 .38 1.00 .50
T.75X1.5T+ .75 1.50 .79 1.49 .79 on ctr. .87 .39 .38 1.00 .50
T1X1T+ 1.00 1.00 .98 1.13 .98 on ctr. .48 .42 .38 1.00 .50
T1X1.5T+ 1.00 1.50 .98 1.52 .98 on ctr. .87 .42 .38 1.00 .50
T1X2T+ 1.00 2.00 .98 2.25 .98 on ctr. 1.46 .42 .38 1.00 .50
T1X3T+ 1.00 3.00 .98 3.05 .98 on ctr. 2.26 .42 .38 1.00 .50
T1X4T+ 1.00 4.00 .98 3.85 .98 on ctr. 3.06 .42 .38 1.00 .50
T1.5X1T+ 1.50 1.00 1.57 1.13 1.57 on ctr. .48 .42 .38 1.00 .50
T1.5X1.5T+ 1.50 1.50 1.57 1.52 1.57 on ctr. .87 .42 .38 1.00 .50
T1.5X2T+ 1.50 2.00 1.57 2.25 1.57 on ctr. 1.46 .42 .38 1.00 .50
T1.5X3T+ 1.50 3.00 1.57 3.05 1.57 on ctr. 2.26 .42 .38 1.00 .50
T1.5X4T+ 1.50 4.00 1.57 3.85 1.57 on ctr. 3.06 .42 .38 1.00 .50
T2X1T+ 2.00 1.00 1.97 1.13 1.97 .50 .48 .42 .38 1.00 .50
T2X1 .5T+ 2.00 1.50 1.97 1.52 1.97 .50 .87 .42 .38 1.00 .50
T2X2T+ 2.00 2.00 1.97 2.25 1.97 .50 1.46 .42 .38 1.00 .50
T2X3T+ 2.00 3.00 1.97 3.05 1.97 .50 2.26 .42 .38 1.00 .50
T2X4T+ 2.00 4.00 1.97 3.85 1.97 .50 3.06 .42 .38 1.00 .50
T2X5T+ 2.00 5.00 1.97 5.04 1.97 .50 4.25 .42 .38 1.00 .50
T3X1T+ 3.00 1.00 2.95 1.13 2.95 1.00 .48 .42 .38 1.00 .50
T3X2T+ 3.00 2.00 2.95 2.25 2.95 1.00 1.46 .42 .38 1.00 .50
T3X3T+ T3C+ 3.00 3.00 2.95 3.05 2.95 1.00 2.26 .42 .38 1.00 .50
T3X4T+ 3.00 4.00 2.95 3.85 2.95 1.00 3.06 .42 .38 1.00 .50
T3X5T+ 3.00 5.00 2.95 5.00 2.95 1.00 4.25 .42 .38 1.00 .50
T4X2T+ 4.00 2.00 3.94 2.25 3.94 1.50 1.46 .42 .38 1.00 .50
T4X3T+ T4C+4.00 3.00 3.94 3.05 3.94 1.50 2.26 .42 .38 1.00 .50
T4X4T+ 4.00 4.00 3.94 3.85 3.94 1.50 3.06 .42 .38 1.00 .50
T4X5T+ 4.00 5.00 3.94 5.04 3.94 1.50 4.25 .42 .38 1.00 .50
T6X4T+ T6C+ 6.00 4.00 5.91 3.85 5.91 2.50 3.06 .42 .38 1.00 .50
• Standard lengths are 6 feet
Vinyl duct is UL Recognized , CSA Certified and meets the JIC requirements.
+ Catalog Number must be completed by adding suffix G for Gray, W for White, B for Blue, BK for Black. Example: T2 x 2TG is a 2" x 2" gray duct. Min. orders (72’) required for non-standard colors.
To order duct without mounting holes, add suffix –NM to catalog number. Example: T2 x 2TG-NM is a 2" x 2" gray duct with no mounting holes.
To order Adhesive-backed Duct, add suffix -A to Catalog Number. Example: T2 x 2TG-A is a 2" x 2" gray duct with adhesive backing. Shelf life for adhesive is 1 year.
Note: Noryl®duct is available in oyster white only. UL 94 V-1
Noryl®is a registered trademark of General Electric Co.
Vinyl duct is UL Recognized , UL 94 V-0 rated
CSA Certified and meets the JIC requirements.
Wiring Duct and Accessories
T2C+
T1.5C+
®
F
72
.1 Typ J
E
H
G
Typical Side View
D
D
Bottom Mounting
Holes, 1⁄2 x 3⁄16
Overall Height
Cover Installed
T1C+
85
(ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 85
Wiring Duct and Accessories
Narrow Slot Flush Profile Duct – Vinyl
Cat. No. Cover Cat. No. Nom. Size Dimensions-Inches
Vinyl Duct Cover W H A B C D E F G H J
T.5 X .5HD+ T.5C+ .50 .50 .68 .72 .79 .78 .39 .28 on ctr. .20 .15
T.5 X 1HD+ .50 1
.00
.68 1.10 .79 1.16 .39 .48 on ctr. .20 .15
T.75 X .75HD+ T.75C+ .75 .75 .79 .71 .79 .77 .39 .375 on ctr. .20 .15
T.75 X 1.5HD+ .75 1.50 .79 1.49 .79 1.55 .39 1.03 on ctr. .20 .15
T1 X 1 HD+ 1
.00
1
.00
.98 1.13 .98 1.19 .39 .70 on ctr. .20 .15
T1 X 1.5HD+ 1
.00
1.50 .98 1.52 .98 1.58 .39 1.07 on ctr. .20 .15
T1 X 2HD+ T1C+ 1
.00
2.00 .98 2.25 .98 2.31 .39 1.25 on ctr. .20 .15
T1 X 3HD+ 1
.00
3
.00
.98 3.05 .98 3.11 .39 2.50 on ctr. .20 .15
T1 X 4HD+ 1
.00
4
.00
.98 3.85 .98 3.91 .39 3.26 on ctr. .20 .15
T1.5 X 1HD+ 1.50 1
.00
1.57 1.13 1.57 1.19 .39 .70 on ctr. .20 .15
T1.5 X 1.5HD+ 1.50 1.50 1.57 1.52 1.57 1.58 .39 1.07 on ctr. .20 .15
T1.5 X 2HD+ T1.5C+ 1.50 2.00 1.57 2.25 1.57 2.31 .39 1.25 on ctr. .20 .15
T1.5 X 3HD+ 1.50 3
.00
1.57 3.05 1.57 3.11 .39 2.50 on ctr. .20 .15
T1.5 X 4HD+ 1.50 4
.00
1.57 3.85 1.57 3.91 .39 3.26 on ctr. .20 .15
T2 X 1HD+ 2
.00
1
.00
1.97 1.13 1.97 1.19 .39 .70 .50 .20 .15
T2 X 1.5HD+ 2
.00
1.50 1.97 1.52 1.97 1.98 .39 1.07 .50 .20 .15
T2 X 2HD+ 2
.00
2.00 1.97 2.25 1.97 2.31 .39 1.25 .50 .20 .15
T2 X 3HD+ T2C+ 2
.00
3
.00
1.97 3.05 1.97 3.11 .39 2.50 .50 .20 .15
T2 X 4HD+ 2
.00
4
.00
1.97 3.85 1.97 3.91 .39 3.26 .50 .20 .15
T2 X 5HD+ 2
.00
5
.00
1.97 5.04 1.97 5.10 .39 4.38 .50 .20 .15
T2.25 X 1.5HD+ 2.25 1.50 2.36 1.52 2.36 1.58 .39 1.07 .50 .20 .15
T2.25 X 2HD+ 2.25 2.00 2.36 2.25 2.36 2.31 .39 1.25 .50 .20 .15
T2.25 X 3HD+ 2.25 3
.00
2.36 3.05 2.36 3.11 .39 2.50 .50 .20 .15
T2.25 X 4HD+ 2.25 4
.00
2.36 3.85 2.36 3.91 .39 3.26 .50 .20 .15
T3 X 1HD+ 3
.00
1
.00
2.95 1.13 2.95 1.19 .39 .70 1
.00
.20 .15
T3 X 2HD+ 3
.00
2.00 2.95 2.25 2.95 2.31 .39 1.25 1
.00
.20 .15
T3 X 3HD+ T3C+ 3
.00
3
.00
2.95 3.05 2.95 3.11 .39 2.50 1
.00
.20 .15
T3 X 4HD+ 3
.00
4
.00
2.95 3.85 2.95 3.91 .39 3.26 1
.00
.20 .15
T3 X 5HD+ 3
.00
5
.00
2.95 5.04 2.95 5.10 .39 4.38 1
.00
.20 .15
T3.15 X 2HD+ 3.15 2.00 3.15 2.25 3.15 2.31 .39 1.25 1
.00
.20 .15
T3.15 X 3HD+ T3.15C+ 3.15 3
.00
3.15 3.05 3.15 3.11 .39 2.50 1
.00
.20 .15
T3.15 X 4HD+ 3.15 4
.00
3.15 3.85 3.15 3.91 .39 3.26 1
.00
.20 .15
T4 X 2HD+ 4
.00
2.00 3.94 2.25 3.94 2.31 .39 1.25 1.50 .20 .15
T4 X 3HD+ 4
.00
3
.00
3.94 3.05 3.94 3.11 .39 2.50 1.50 .20 .15
T4 X 4HD+ 4
.00
4
.00
3.94 3.85 3.94 3.91 .39 3.26 1.50 .20 .15
T4 X 5HD+ 4
.00
5
.00
3.94 5.04 3.94 5.10 .39 4.38 1.50 .20 .15
T6 X 4HD+ T6C+ 6
.00
4
.00
5.91 3.85 5.91 3.91 .39 3.26 2.50 .20 .15
• Standard lengths are 6 feet
+ Catalog Number must be completed by adding suffix G for Gray, W for White, B for Blue, BK for Black. Example: T2 x 2HD is a 2" x 2" gray duct. Min. orders (72’) required for non-standard colors.
To order duct without mounting holes, add suffix –NM to catalog number. Example: T2 x 2TG-NM is a 2" x 2" gray duct with no mounting holes.
To order Adhesive-backed Duct, add suffix -A to Catalog Number. Example: T2x2HDG-A is a 2" x 2" gray duct with adhesive backing. Shelf life for adhesive is 1 year.
Note: Noryl®duct is available in oyster white only.
Noryl®is a registered trademark of General Electric Co.
Vinyl duct is UL Recognized ,
PVC duct is UL 94 V-0 rated
Noryl is UL 94 V-1 rated
CSA Certified and meets the JIC requirements.
Typical Side View
Bottom Mounting
Holes, 1⁄2 x 3⁄16
Overall Height
Cover Installed
®
T2.25C+
T4C+
86
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Wiring Duct and Accessories
Solid Wall Flush Profile Duct – Vinyl
Cat. No. Cover Cat. No. Nom. Size Dimensions-Inches
Vinyl Duct Cover W H A B C D E
T.5 X .5S+ T.5C+ .50 .50 .68 .72 .79 .78 on ctr.
T.5 X 1S+ .50 1.00 .68 1.10 .79 1.16 on ctr.
T.75 X .75S+ T.75C+ .75 .75 .79 .71 .79 .77 on ctr.
T.75 X 1.5S+ .75 1.50 .79 1.49 .79 1.55 on ctr.
T1 X 1 S+ 1.00 1.00 .98 1.13 .98 1.19 on ctr.
T1 X 1.5S+ 1.00 1.50 .98 1.52 .98 1.58 on ctr.
T1 X 2S+ T1C+ 1.00 2.00 .98 2.25 .98 2.31 on ctr.
T1 X 3S+ 1.00 3.00 .98 3.05 .98 3.11 on ctr.
T1 X 4S+ 1.00 4.00 .98 3.85 .98 3.91 on ctr.
T1.5 X 1S+ 1.50 1.00 1.57 1.13 1.57 1.19 on ctr.
T1.5 X 1.5S+ 1.50 1.50 1.57 1.52 1.57 1.58 on ctr.
T1.5 X 2S+ T1.5C+ 1.50 2.00 1.57 2.25 1.57 2.31 on ctr.
T1.5 X 3S+ 1.50 3.00 1.57 3.05 1.57 3.11 on ctr.
T1.5 X 4S+ 1.50 4.00 1.57 3.85 1.57 3.91 on ctr.
T2 X 1S+ 2.00 1.00 1.97 1.13 1.97 1.19 .50
T2 X 1.5S+ 2.00 1.50 1.97 1.52 1.97 1.58 .50
T2 X 2S+ 2.00 2.00 1.97 2.25 1.97 2.31 .50
T2 X 3S+ T2C+ 2.00 3.00 1.97 3.05 1.97 3.11 .50
T2 X 4S+ 2.00 4.00 1.97 3.85 1.97 3.91 .50
T2 X 5S+ 2.00 5.00 1.97 5.04 1.97 5.10 .50
T2.25 X 1.5S+ 2.25 1.50 2.36 1.52 2.36 1.58 .50
T2.25 X 2S+ T2.25C+ 2.25 2.00 2.36 2.25 2.36 2.31 .50
T2.25 X 3S+ 2.25 3.00 2.36 3.05 2.36 3.11 .50
T2.25 X 4S+ 2.25 4.00 2.36 3.85 2.36 3.91 .50
T3 X 1S+ 3.00 1.00 2.95 1.13 2.95 1.19 1.00
T3 X 2S+ 3.00 2.00 2.95 2.25 2.95 2.31 1.00
T3 X 3S+ T3C+ 3.00 3.00 2.95 3.05 2.95 3.11 1.00
T3 X 4S+ 3.00 4.00 2.95 3.85 2.95 3.91 1.00
T3 X 5S+ 3.00 5.00 2.95 5.04 2.95 5.10 1.00
T3.15 X 2S+ 3.15 2.00 3.15 2.25 3.15 2.31 1.00
T3.15 X 3S+ T3.15C+ 3.15 3.00 3.15 3.05 3.15 3.11 1.00
T3.15 X 4S+ 3.15 4.00 3.15 3.85 3.15 3.91 1.00
T4 X 2S+ 4.00 2.00 3.94 2.25 3.94 2.31 1.50
T4 X 3S+ T4C+ 4.00 3.00 3.94 3.05 3.94 3.11 1.50
T4 X 4S+ 4.00 4.00 3.94 3.85 3.94 3.91 1.50
T4 X 5S+ 4.00 5.00 3.94 5.04 3.94 5.10 1.50
T6 X 4S+ T6C+ 6.00 4.00 5.91 3.85 5.91 3.91 2.50
• Standard lengths are 6 feet
+ Catalog Number must be completed by adding suffix G for Gray, W for White, B for Blue., BK for Black. Example: T2 x 2SG is a 2" x 2" gray duct. Min. orders (72’) required for non-standard colors.
To order duct without mounting holes, add suffix –NM to catalog number. Example: T2 x 2TG-NM is a 2" x 2" gray duct with no mounting holes.
To order Adhesive-backed Duct, add suffix -A to Catalog Number. Example: T2x2SG-A+ is a 2" x 2" gray duct with adhesive backing. Shelf life for adhesive is 1 year.
To order Duct with no mounting holes, add suffix “-NM” to the catalog number. Example: T2x2SG-NM.
Vinyl duct is UL Recognized , UL 94 V-0 rated
CSA Certified and meets the JIC requirements.
Typical Side View Bottom Mounting
Holes, 1⁄2 x 3⁄16
Overall Height
Cover Installed
®
87
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Wiring Duct and Accessories
Original Slot Duct-Vinyl or (chlorine free) Noryl®
Vinyl Cat. No. Noryl Cat. No. Nom. Size Dimensions-Inches
Duct Cover Duct Cover W H A B C D E F G H J K
+0500 – .50 .50 .62 .50 .75 .56 .62 .38 on ctr. .50 – –
+1010 +9005 – – .50 1.00 .62 1.00 .75 1.10 .73 .63 on ctr. .50 .31 .20
+1250 – .50 1.25 .62 1.25 .75 1.35 .73 .52 on ctr. .50 .31 .20
+0750 – .75 .75 .86 .75 1.06 .88 .62 .38 on ctr. .50 – –
+7120 +9007 – .75 1.25 .86 1.25 1.06 1.35 .73 .52 on ctr. .50 .31 .20
+7510 – .75 1.50 .86 1.50 1.06 1.60 .73 1.00 on ctr. .50 .31 .20
+1000 51000 1.00 1.00 1.13 1.00 1.38 1.10 .73 .52 on ctr. .50 .31 .20
+1120 51120 1.00 1.25 1.13 1.25 1.38 1.35 .73 .52 on ctr. .50 .31 .20
+1150 51150 1.00 1.50 1.13 1.50 1.38 1.60 .73 1.00 on ctr. .50 .31 .20
+1020 +9010 51020 50010 1.00 2.00 1.18 2.00 1.38 2.10 .73 1.25 on ctr. .50 .38 .38
+1030 51030 1.00 3.00 1.18 3.00 1.38 3.10 1.00 2.25 on ctr. .50 .38 .38
+1040 51040 1.00 4.00 1.20 4.00 1.38 4.10 1.00 3.25 on ctr. .50 .38 .38
+1510 51510 1.50 1.00 1.63 1.00 1.88 1.10 .73 .52 on ctr. .50 .31 .20
+1550 – 1.50 1.50 1.63 1.50 1.88 1.60 .73 1.00 on ctr. .50 .31 .20
+1520 +9015 51520 50015 1.50 2.00 1.68 2.00 1.88 2.10 .73 1.25 on ctr. .50 .38 .38
+1530 51530 1.50 3.00 1.68 3.00 1.88 3.10 1.00 2.25 on ctr. .50 .38 .38
+1540 51540 1.50 4.00 1.70 4.00 1.88 4.10 1.00 3.25 on ctr. .50 .38 .38
+2010 52010 2.00 1.00 2.13 1.00 2.38 1.10 .73 .52 .50 .50 .31 .20
+2150 52150 2.00 1.50 2.13 1.50 2.38 1.60 .73 1.00 .50 .50 .31 .20
+2020 52020 2.00 2.00 2.18 2.00 2.38 2.10 .73 1.25 .50 .50 .38 .38
+2030 +9020 52030 50020 2.00 3.00 2.18 3.00 2.38 3.10 1.00 2.25 .50 .50 .38 .38
+2040 52040 2.00 4.00 2.20 4.00 2.38 4.10 1.00 3.25 .50 .50 .38 .38
+2050 52050 2.00 5.00 2.20 5.00 2.38 5.10 1.50 4.25 .50 .75 .50 .38
+2530 +9026 – – 2.50 3.00 2.68 3.00 2.88 3.10 1.00 2.25 on ctr. .50 .38 .38
+3010 – 3.00 1.00 3.13 1.00 3.38 1.10 .73 .52 1.00 .50 .31 .20
+3120 53120 3.00 1.25 3.13 1.25 3.38 1.35 .73 .52 1.00 .50 .31 .20
+3020 – 3.00 2.00 3.18 2.00 3.38 2.10 .73 1.25 1.00 .50 .38 .38
+3030 +9030 53030 50030 3.00 3.00 3.18 3.00 3.38 3.10 1.00 2.25 1.00 .50 .38 .38
+3040 53040 3.00 4.00 3.20 4.00 3.38 4.10 1.00 3.25 1.00 .50 .38 .38
+3050 53050 3.00 5.00 3.20 5.00 3.38 5.10 1.50 4.25 1.00 .75 .50 .38
+4010 – 4.00 1.00 4.20 1.00 4.38 1.10 .73 .52 1.50 .50 .31 .2
+4020 54020 4.00 2.00 4.20 2.00 4.38 2.10 .73 1.25 1.50 .50 .38 .38
+4030 +9040 54030 50040 4.00 3.00 4.18 3.00 4.38 3.10 1.00 2.25 1.50 .50 .38 .38
+4040 54040 4.00 4.00 4.20 4.00 4.38 4.10 1.00 3.25 1.50 .50 .38 .38
+4050 54050 4.00 5.00 4.20 5.00 4.38 5.10 1.50 4.25 1.50 .75 .50 .38
• Standard lengths are 6 feet
+ Catalog Number must be completed by adding prefix for color: 9 for Gray, 8 for Black, 7 for White, 6 for Blue. Example: 92020 and 99020 is a 2" x 2" gray duct and a 2" gray cover.
Min. orders (72’) required for non-standard colors. To order duct without mounting holes, add suffix –NM to catalog number. Example: T2 x 2TG-NM is a 2" x 2" gray duct with no mounting holes.
To order Adhesive–backed Duct, add suffix A to Catalog Number. Example: 92020A is a 2" x 2" gray duct with adhesive backing. Shelf life for adhesive is 1 year.
Note: Noryl®duct is available in oyster white only. UL 94 V-1
Noryl®is a registered trademark of General Electric Co.
Vinyl duct is UL Recognized , UL 94 V-0 rated
CSA Certified and meets the JIC requirements.
Typical Side View
Bottom Mounting
Holes, 1⁄2 x 3⁄16
Overall Height
Cover Installed
®
88
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Wiring Duct and Accessories
Round Hole Duct—Vinyl
Cat. No. Use With Cover Nom. Size Dimensions- Inches Rows of
Vinyl Cat. No. W H A B C D E Holes
+0501 .50 .50 .62 .50 .75 .56 on ctr. 1
+1251 +9005 .50 1.25 .62 1.25 .75 1.35 on ctr. 1
+1751 .50 1.75 .62 1.75 .75 1.88 on ctr. 2
+0521 .50 2.00 .62 2.00 .75 2.10 on ctr. 2
+0751 .75 .75 .86 .75 1.06 .88 on ctr. 1
+7121 .75 1.25 .86 1.25 1.06 1.35 on ctr. 1
+7511 +9007 .75 1.50 .86 1.50 1.06 1.60 on ctr. 2
+7521 .75 2.00 .86 2.00 1.06 2.10 on ctr. 3
+1001 1.00 1.00 1.13 1.00 1.38 1.10 on ctr. 1
+1121 1.00 1.25 1.13 1.25 1.38 1.35 on ctr. 1
+1151 1.00 1.50 1.13 1.50 1.38 1.60 on ctr. 2
+1021 +9010 1.00 2.00 1.18 2.00 1.38 2.10 on ctr. 3
+1031 1.00 3.00 1.18 3.00 1.38 3.10 on ctr. 4
+1041 1.00 4.00 1.20 4.00 1.38 4.10 on ctr. 5
+1511 1.50 1.00 1.63 1.00 1.88 1.10 on ctr. 1
+1551 1.50 1.50 1.63 1.50 1.88 1.60 on ctr. 2
+1521 +9015 1.50 2.00 1.68 2.00 1.88 2.10 on ctr. 3
+1531 1.50 3.00 1.68 3.00 1.88 3.10 on ctr. 4
+1541 1.50 4.00 1.70 4.00 1.88 4.10 on ctr. 5
+2011 2.00 1.00 2.13 1.00 2.38 1.10 .50 1
+2151 2.00 1.50 2.13 1.50 2.38 1.60 .50 2
+2021 2.00 2.00 2.18 2.00 2.38 2.10 .50 3
+2031 +9020 2.00 3.00 2.18 3.00 2.38 3.10 .50 4
+2041 2.00 4.00 2.20 4.00 2.38 4.10 .50 5
+2051 2.00 5.00 2.20 5.00 2.38 5.10 .50 5
+2531 +9025 2.50 3.00 2.68 3.00 2.88 3.10 on ctr. 4
+3011 3.00 1.00 3.13 1.00 3.38 1.10 1.00 1
+3121 3.00 1.25 3.13 1.25 3.38 1.35 1.00 1
+3021 3.00 2.00 3.18 2.00 3.38 2.10 1.00 3
+3031 +9030 3.00 3.00 3.18 3.00 3.38 3.10 1.00 4
+3041 3.00 4.00 3.20 4.00 3.38 4.10 1.00 5
+3051 3.00 5.00 3.20 5.00 3.38 5.10 1.00 5
+4011 4.00 1.00 4.18 1.00 4.38 1.10 1.50 1
+4021 4.00 2.00 4.18 2.00 4.38 2.10 1.50 3
+4031 +9040 4.00 3.00 4.18 3.00 4.38 3.10 1.50 4
+4041 4.00 4.00 4.20 4.00 4.38 4.10 1.50 5
+4051 4.00 5.00 4.20 5.00 4.38 5.10 1.50 5
• Standard lengths are 6 feet.
+ Catalog Number must be completed by adding suffix for color: 9 for Gray, 8 for Black, 7 for White. Example: 90751 and 99007 is a f" x f" gray duct and a f" gray cover.
Min. orders (72’) required for non-standard colors. To order duct without mounting holes, add suffix –NM to catalog number. Example: T2 x 2TG-NM is a 2" x 2" gray duct with no mounting holes.
• .375 diameter round hole.
Adhesive backed duct in round hole style is a custom order. Consult customer service for availability.
Vinyl duct is UL Recognized , UL 94 V-0 rated
CSA Certified and meets the JIC requirements.
72
⁵⁄₈
⁷⁄₁₆
A
D
B
C
2
4
E
E
Typical Side View
Bottom Mounting
Holes, 1⁄2 x 3⁄16
Overall Height
Cover Installed
®
89
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Wiring Duct and Accessories
Solid Wall Duct—Vinyl or (chlorine free) Noryl®
Vinyl Cat. No. Noryl Cat. No. Nom. Size Dimensions-Inches
Duct Cover Duct Cover W H A B C D E
U+0050 - .50 .50 .62 .50 .75 .56 on ctr.
U+0010 - .50 1.00 .62 1.00 .75 1.10 on ctr.
U+0125 +9005 - .50 1.25 .62 1.25 .75 1.35 on ctr.
U+0517 - .50 1.75 .62 1.75 .75 1.88 on ctr.
U+0052 - .50 2.00 .62 2.00 .75 2.10 on ctr.
U+0075 - .75 .75 .86 .75 1.06 .88 on ctr.
U+0710 - .75 1.00 .86 .75 1.06 1.10 on ctr.
U+0712 +9007 - .75 1.25 .86 1.25 1.06 1.35 on ctr.
U+7515 - .75 1.50 .86 1.50 1.06 1.60 on ctr.
U+0752 - .75 2.00 .86 2.00 1.06 2.10 on ctr.
U+1000 U51000 1.00 1.00 1.13 1.00 1.38 1.10 on ctr.
U+1225 U51125 1.00 1.25 1.13 1.25 1.38 1.35 on ctr.
U+0115 U50115 1.00 1.50 1.13 1.50 1.38 1.60 on ctr.
U+0102 +9010 U50102 50010 1.00 2.00 1.18 2.00 1.38 2.10 on ctr.
U+0103 U50103 1.00 3.00 1.18 3.00 1.38 3.10 on ctr.
U+0104 U50104 1.00 4.00 1.20 4.00 1.38 4.10 on ctr.
U+0151 - 1.50 1.00 1.63 1.00 1.88 1.10 on ctr.
U+0155 U50155 1.50 1.50 1.63 1.50 1.88 1.60 on ctr.
U+0152 +9015 U50152 50015 1.50 2.00 1.68 2.00 1.88 2.10 on ctr.
U+0153 U50153 1.50 3.00 1.68 3.00 1.88 3.10 on ctr.
U+0154 U50154 1.50 4.00 1.70 4.00 1.88 4.10 on ctr.
U+0201 U50201 2.00 1.00 2.13 1.00 2.38 1.10 .50
U+0215 U50215 2.00 1.50 2.13 1.50 2.38 1.60 .50
U+0202 U50202 2.00 2.00 2.18 2.00 2.38 2.10 .50
U+0203 +9020 U50203 50020 2.00 3.00 2.18 3.00 2.38 3.10 .50
U+0204 U50204 2.00 4.00 2.20 4.00 2.38 4.10 .50
U+0205 U50205 2.00 5.00 2.20 5.00 2.38 5.10 .50
U+0253 +9025 - 2.50 3.00 2.68 3.00 2.88 3.10 on ctr.
U+0301 - 3.00 1.00 3.13 1.00 3.38 1.10 1.00
U+3125 U53125 3.00 1.25 3.13 1.25 3.38 1.35 on ctr.
U+0302 - 3.00 2.00 3.18 2.00 3.38 2.10 1.00
U+0303 +9030 U50302 50030 3.00 3.00 3.18 3.00 3.38 3.10 1.00
U+0304 U50304 3.00 4.00 3.20 4.00 3.38 4.10 1.00
U+0305 U50305 3.00 5.00 3.20 5.00 3.38 5.10 1.00
U+0401 - 4.00 1.00 4.20 1.00 4.38 1.10 1.50
U+0402 U50402 4.00 2.00 4.18 2.00 4.38 2.10 1.50
U+0403 +9040 U50403 50040 4.00 3.00 4.18 3.00 4.38 3.10 1.50
U+0404 U50404 4.00 4.00 4.20 4.00 4.38 4.10 1.50
U+0405 U50405 4.00 5.00 4.20 5.00 4.38 5.10 1.50
• Standard lengths are 6 feet.
+ Catalog Number must be completed by adding prefix for color: 9 for Gray, 8 for Black, 7 for white. Example: U90050 and 99005 is a d" x d" gray duct and a d" gray cover.
Min. orders (72’) required for non-standard colors.
To order duct without mounting holes, add suffix –NM to catalog number. Example: T2 x 2TG-NM is a 2" x 2" gray duct with no mounting holes.
Adhesive backed duct in solid wall style is a custom order. Consult customer service for availability.
Note: Noryl®duct is available in oyster white only. UL 94 V-1
Noryl®is a registered trademark of General Electric Co.
Vinyl duct is UL Recognized , UL 94 V-0 rated
CSA Certified and meets the JIC requirements.
72
A
D
B
C
2
4
E
E
Typical Side View
Bottom Mounting
Holes, 1⁄2 x 3⁄16
Overall Height
Cover Installed
®
90
(ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 90
Wiring Duct and Accessories
.60
.80
1.00
.47
Typ.
Duct Corner Strip
Duct Corner Strip is used to provide smooth inside and
outside corners where two wiring ducts join to form a
corner. (See illustration.) Available in gray, white or black.
Duct Joining Strip
Duct Joining Strip is used to join two in-line wire ducts with
a smooth transition. Available in gray, white or black.
Wire Duct Divider
Dividers are installed in the same mounting holes as the
duct, with rivets or screws and may be used with ducts 2",
3" or 4" wide.
Cat. No.* Color
98000 Gray
78000 White
88000 Black
*6 foot length
Duct Open Solid
Height Slot Wall
1" +100DOS +100D
1d" +150DOS +150D
2" +200DOS +200D
3" +300DOS +300D
4" +400DOS +400D
5" +500DOS +500D
*6 foot lengths
• Complete Catalog Number by adding prefix for
color: 9 for Gray, 8 for Black, 7 for white.
Cat. No.* Color
98500 Gray
78500 White
88500 Black
*6 foot length
Tools and Rivets
This unique Rivet Setting Tool* sets a variety of nylon rivets, allowing simple installation of wiring duct. The rivet is placed in
the tool and inserted through the recommended clearance hole shown in Rivet installation table below. Pressure on the tool
head secures the rivet in place. Use 08200 Series rivets for wiring duct.
.063
.380
.425
.187
.125
Rivet Installation
Cat No. Nominal Recommended Total Mat’l
Install. Hole Size Max. Load: In.-Lbs. Thickness
Rivet Tool Inches Tension Shear Inches
08200 Series 08205 i25 40 .156-.250
Recommended spacing of rivets: 1 per foot for duct d"-1-d" wide. (Minimum of 2 per segment). 2 per foot for duct
2"-4" wide. (Minimum of 2 per segment).
Nylon Rivets
Cat. No. Use For Quantity
08200C 100
08200M Wiring Duct 1,000
Rivet Installation Tool
08205 i" Hole 1
Wire Duct Panel Shield
Panel Shields are two-part protective covers consisting of
fixed supports, either solid or slotted, and covers which are
available in four sizes. Covers and supports are made of
rigid vinyl and may be ordered in a choice of gray, black or
white. Shields mount to electrical cabinet sidewalls to keep
internal wiring out of sight.
Dimensions – Inches
Cat. No. A B
+3000 ––
+3005 ––
+3060 1.13 4.13
+3080 3.13 4.13
+3100 5.13 4.13
+3220 7.13 4.13
*6 foot lengths
• Complete Catalog Number by adding prefix for
color: 9 for Gray, 8 for Black, 7 for white.
Duct Cutting Tool
The Taylor Duct Cutting Tool sports a sturdy,
all-steel construction. Its lightweight design
and tough, sharp cutting surface makes it
the perfect way to finish off your wiring duct
installation with a clean, professional finish.
Cat. No. Use For Quantity
WDC-100 Cutting 1
91
(ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 91
Recommended Maximum Number of Conductors in Duct
Based on 50% Area Fill
Maximum Number Of Conductors
Duct Size-In.
#14 Awg Conductors #16 Awg Conductors
Mtw Thwn Mtw Thwn
W H 3/64 Ins. 2/64 Ins. .110 Ins. 2/64 Ins. .100 Ins.
d1 10 15 26 19 32
11 20 30 53 38 64
1d 1 30 45 79 57 96
21 40 59 105 76 127
31 60 89 158 113 191
d1b 12 18 33 23 40
f1b 18 28 49 35 60
11b 25 37 66 47 80
31b 75 112 197 142 240
f1d 22 33 59 42 72
11d 30 45 79 59 96
1d 1d 45 66 118 85 143
21d 60 89 158 113 191
12 40 59 105 76 127
1d 2 60 89 158 113 191
22 80 118 210 152 254
32 120 178 316 226 381
13 60 89 158 113 191
d3 90 133 236 170 286
23 120 178 316 226 381
2d 3 150 222 394 283 477
33 180 266 473 340 572
43 240 356 632 452 762
14 80 118 210 152 254
1d 4 120 178 316 226 381
24 160 236 420 304 508
34 240 356 632 452 762
44 320 472 840 608 1016
The above information is believed reliable. The user should however check the applicable specifications to verify values.
Open wiring (top) is
unsightly and vulnerable.
Panel Shield (bottom)
provides neat protection
for wiring.
Properties of Materials Used in Fuse Blocks, Power Distribution
Blocks and Wiring Duct
Property Units ASTM Test PVC Noryl®
Specific Gravity D792 1.43 1.10
IZOD ft-lb/in. D256 2 5.0
Flexural Strength psi D790 10,900 12,800
Flexural Modulus psi D790 382,000 360,000
Tensile Strength psi D638 5,500 7,800
Compressive Strength psi D695 8,600 16,000
Water Absorption 24 hrs-% D570 0.10 0.07
Hardness Rockwell D785 R-111 R-115
Duro D D676 78
Dielectric Strength D149
60 hertz, 25°C, s/t vpm 400
Dielectric Constant D150
60 hz, dry 1.9 2.65
1Mhz, dry 2.64
Volume resistivity ohm-cm D257 1017
Heat deflecting (°F@ 264 psi) °F D648 158 212
Flammability 94 V-O 94 V-1
The above information is believed reliable. The user should however check the applicable specifications to verify values.
Specifications
Temp Rating of Duct
PVC 60°C
Noryl 95°C
Polycarbonate 125°C
Low Temp (Under IZOD Impact Test)
PVC Noryl
-40°C -40°F
-40°F -40°C
92
(ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 92
Cross Reference
Taylor Panduit Tyton
Duct Duct Duct Width Height
Part # Part # Part #
Taylor Panduit Tyton
Duct Duct Duct Width Height
Part # Part # Part #
90500 E.5X.5LG6 N/C 0.5 0.5
90750 E.75X.75LG6 N/C 0.75 0.75
91010 E.5X1LG6 N/C 0.5 1
91000 E1X1LG6 SL-1X1-G 1 1
91510 E1.5X1LG6 SL-1.5X1-G 1.5 1
92010 E2X1LG6 SL-2X1-G 2 1
93010 E3X1LG6 SL-3X1-G 3 1
94010 N/C N/C 4 1
91250 E.5X1.25LG6 N/C 0.5 1.25
97120 N/C N/C 0.75 1.25
91120 E1X1.25LG6 N/C 1 1.25
93120 E3X1.25LG6 N/C 3 1.25
97510 E.75X1.5LG6 N/C 0.75 1.5
91150 E1X1.5LG6 SL-1X1.5-G 1 1.5
91550 E1.5X1.5LG6 SL-1.5X1.5-G 1.5 1.5
92150 E2X1.5LG6 N/C 2 1.5
91020 E1X2LG6 SL-1X2-G 1 2
91520 E1.5X2LG6 SL-1.5X2-G 1.5 2
92020 E2X2LG6 SL-2X2-G 2 2
93020 E3X2LG6 SL-3X2-G 3 2
94020 E4X2LG6 SL-4X2-G 4 2
91030 E1X3LG6 SL-1X3-G 1 3
91530 E1.5X3LG6 SL-1.5X3-G 1.5 3
92030 E2X3LG6 SL-2X3-G 2 3
92530 E2.5X3LG6 N/C 2.5 3
93030 E3X3LG6 SL-3X3-G 3 3
94030 E4X3LG6 SL-4X3-G 4 3
91040 E1X4LG6 SL-1X4-G 1 4
91540 E1.5X4LG6 SL-1.5X4-G 1.5 4
92040 E2X4LG6 SL-2X4-G 2 4
93040 E3X4LG6 SL-3X4-G 3 4
94040 E4X4LG6 SL-4X4-G 4 4
92050 E2X5LG6 N/C 2 5
93050 E3X5LG6 SL-3X5-G 3 5
94050 E4X5LG6 SL-4X5-G 4 5
80500 E.5X.5BL6 N/C 0.5 0.5
80750 E.75X.75BL6 N/C 0.75 0.75
81010 E.5X1BL6 N/C 0.5 1
81000 E1X1BL6 N/C 1 1
81510 E1.5X1BL6 N/C 1.5 1
82010 E2X1BL6 N/C 2 1
83010 E3X1BL6 N/C 3 1
84010 N/C N/C 4 1
81250 E.5X1.25BL6 N/C 0.5 1.25
87120 N/C N/C 0.75 1.25
81120 E1X1.25BL6 N/C 1 1.25
83120 E3X1.25BL6 N/C 3 1.25
87510 E.75X1.5BL6 N/C 0.75 1.5
81150 E1X1.5BL6 N/C 1 1.5
81550 E1.5X1.5BL6 N/C 1.5 1.5
82150 E2X1.5BL6 N/C 2 1.5
81020 E1X2BL6 N/C 1 2
81520 E1.5X2BL6 N/C 1.5 2
82020 E2X2BL6 N/C 2 2
83020 E3X2BL6 N/C 3 2
84020 E4X2BL6 N/C 4 2
81030 E1X3BL6 N/C 1 3
81530 E1.5X3BL6 N/C 1.5 3
82030 E2X3BL6 N/C 2 3
82530 E2.5X3BL6 N/C 2.5 3
83030 E3X3BL6 N/C 3 3
84030 E4X3BL6 N/C 4 3
81040 E1X4BL6 N/C 1 4
81540 E1.5X4LG6 N/C 1.5 4
82040 E2X4BL6 N/C 2 4
83040 E3X4BL6 N/C 3 4
84040 E4X4BL6 N/C 4 4
82050 E2X5BL6 N/C 2 5
83050 E3X5BL6 N/C 3 5
84050 E4X5BL6 N/C 4 5
70500 E.5X.5WH6 N/C 0.5 0.5
70750 E.75X.75WH6 N/C 0.75 0.75
71010 E.5X1WH6 N/C 0.5 1
71000 E1X1WH6 SL-1X1-W 1 1
71510 E1.5X1WH6 SL-1.5X1-W 1.5 1
72010 E2X1WH6 SL-2X1-W 2 1
73010 E3X1WH6 SL-3X1-W 3 1
74010 N/C N/C 4 1
71250 E.5X1.25WH6 N/C 0.5 1.25
77120 N/C N/C 0.75 1.25
71120 E1X1.25WH6 N/C 1 1.25
73120 E3X1.25WH6 N/C 3 1.25
77510 E.75X1.5WH6 N/C 0.75 1.5
71150 E1X1.5WH6 SL-1X1.5-W 1 1.5
71550 E1.5X1.5WH6 SL-1.5X1.5-W 1.5 1.5
72150 E2X1.5WH6 N/C 2 1.5
71020 E1X2WH6 SL-1X2-W 1 2
71520 E1.5X2WH6 SL-1.5X2-W 1.5 2
72020 E2X2WH6 SL-2X2-W 2 2
73020 E3X2WH6 SL-3X2-W 3 2
74020 E4X2WH6 SL-4X2-W 4 2
71030 E1X3WH6 SL-1X3-W 1 3
71530 E1.5X3WH6 SL-1.5X3-W 1.5 3
72030 E2X3WH6 SL-2X3-W 2 3
72530 E2.5X3WH6 N/C 2.5 3
73030 E3X3WH6 SL-3X3-W 3 3
74030 E4X3WH6 SL-4X3-W 4 3
71040 E1X4WH6 SL-1X4-W 1 4
71540 E1.5X4WH6 SL-1.5X4-W 1.5 4
72040 E2X4WH6 SL-2X4-W 2 4
73040 E3X4WH6 SL-3X4-W 3 4
74040 E4X4WH6 SL-4X4-W 4 4
72050 E2X5WH6 N/C 2 5
73050 E3X5WH6 SL-3X5-W 3 5
74050 E4X5WH6 SL-4X5-W 4 5
70501 N/C N/C 0.5 0.5
70751 D.75X.75WH6 N/C 0.75 0.75
71001 D1X1WH6 N/C 1 1
71511 N/C N/C 1.5 1
72011 D2X1WH6 N/C 2 1
73011 D3X1WH6 N/C 3 1
74011 N/C N/C 4 1
71251 N/C N/C 0.5 1.25
77121 N/C N/C 0.75 1.25
71121 N/C N/C 1 1.25
73121 D3X1.25WH6 N/C 3 1.25
77511 D.75X1.5WH6 N/C 0.75 1.5
71151 D1X1.5WH6 N/C 1 1.5
71551 D1.5X1.5WH6 N/C 1.5 1.5
72151 N/C N/C 2 1.5
71751 N/C N/C 0.5 1.75
70521 N/C N/C 0.5 2
77521 D.75X2WH6 N/C 0.75 2
71021 D1X2WH6 N/C 1 2
71521 D1.5X2WH6 N/C 1.5 2
72021 D2X2WH6 N/C 2 2
73021 D3X2WH6 N/C 3 2
74021 D4X2WH6 N/C 4 2
71031 D1X3WH6 N/C 1 3
71531 D1.5X3WH6 N/C 1.5 3
72031 D2X3WH6 N/C 2 3
72531 D2.5X3WH6 N/C 2.5 3
73031 D3X3WH6 N/C 3 3
74031 D4X3WH6 N/C 4 3
71041 D1X4WH6 N/C 1 4
71541 D1.5X4WH6 N/C 1.5 4
72041 D2X4WH6 N/C 2 4
73041 D3X4WH6 N/C 3 4
74041 D4X4WH6 N/C 4 4
72051 N/C N/C 2 5
73051 N/C N/C 3 5
74051 N/C N/C 4 5
90501 N/C N/C 0.5 0.5
90751 D.75X.75LG6 N/C 0.75 0.75
91001 D1X1LG6 N/C 1 1
91511 N/C N/C 1.5 1
92011 D2X1LG6 N/C 2 1
93011 D3X1LG6 N/C 3 1
94011 N/C N/C 4 1
91251 N/C N/C 0.5 1.25
97121 N/C N/C 0.75 1.25
91121 N/C N/C 1 1.25
93121 D3X1.25LG6 N/C 3 1.25
97511 D.75X1.5LG6 N/C 0.75 1.5
91151 D1X1.5LG6 N/C 1 1.5
91551 D1.5X1.5LG6 N/C 1.5 1.5
92151 N/C N/C 2 1.5
91751 N/C N/C 0.5 1.75
90521 N/C N/C 0.5 2
97521 D.75X2LG6 N/C 0.75 2
91021 D1X2LG6 N/C 1 2
91521 D1.5X2LG6 N/C 1.5 2
92021 D2X2LG6 N/C 2 2
93021 D3X2LG6 N/C 3 2
94021 D4X2LG6 N/C 4 2
91031 D1X3LG6 N/C 1 3
91531 D1.5X3LG6 N/C 1.5 3
92031 D2X3LG6 N/C 2 3
92531 D2.5X3LG6 N/C 2.5 3
93031 D3X3LG6 N/C 3 3
93
(ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 93
Cross Reference
Taylor Panduit Tyton
Duct Duct Duct Width Height
Part # Part # Part #
Taylor Panduit Tyton
Duct Duct Duct Width Height
Part # Part # Part #
94031 D4X3LG6 N/C 4 3
91041 D1X4LG6 N/C 1 4
91541 D1.5X4LG6 N/C 1.5 4
92041 D2X4LG6 N/C 2 4
93041 D3X4LG6 N/C 3 4
94041 D4X4LG6 N/C 4 4
92051 N/C N/C 2 5
93051 N/C N/C 3 5
94051 N/C N/C 4 5
80501 N/C N/C 0.5 0.5
80751 D.75X.75BL6 N/C 0.75 0.75
81001 D1X1BL6 N/C 1 1
81511 N/C N/C 1.5 1
82011 D2X1BL6 N/C 2 1
83011 D3X1BL6 N/C 3 1
84011 N/C N/C 4 1
81251 N/C N/C 0.5 1.25
87121 N/C N/C 0.75 1.25
81121 N/C N/C 1 1.25
83121 D3X1.25BL6 N/C 3 1.25
87511 D.75X1.5BL6 N/C 0.75 1.5
81151 D1X1.5BL6 N/C 1 1.5
81551 D1.5X1.5BL6 N/C 1.5 1.5
82151 N/C N/C 2 1.5
81751 N/C N/C 0.5 1.75
80521 N/C N/C 0.5 2
87521 D.75X2BL6 N/C 0.75 2
81021 D1X2BL6 N/C 1 2
81521 D1.5X2BL6 N/C 1.5 2
82021 D2X2BL6 N/C 2 2
83021 D3X2BL6 N/C 3 2
84021 D4X2BL6 N/C 4 2
81031 D1X3BL6 N/C 1 3
81531 D1.5X3BL6 N/C 1.5 3
82031 D2X3BL6 N/C 2 3
82531 D2.5X3BL6 N/C 2.5 3
83031 D3X3BL6 N/C 3 3
84031 D4X3BL6 N/C 4 3
81041 D1X4BL6 N/C 1 4
81541 D1.5X4BL6 N/C 1.5 4
82041 D2X4BL6 N/C 2 4
83041 D3X4BL6 N/C 3 4
84041 D4X4BL6 N/C 4 4
82051 N/C N/C 2 5
83051 N/C N/C 3 5
84051 N/C N/C 4 5
U90050 S.5X.5LG6NM SD-.5X.5-G 0.5 0.5
U90075 S.75X.75LG6NM SD-.75X.75-G 0.75 0.75
U90010 S.5X1LG6NM SD-.5X1-G 0.5 1
U90710 S.75X1LG6NM N/C 0.75 1
U91000 S1X1LG6NM SD-1X1-G 1 1
U90151 S1.5X1LG6NM SD-1.5X1-G 1.5 1
U90201 S2X1LG6NM SD-2X1-G 2 1
U90301 S3X1LG6NM SD-3X1-G 3 1
U90401 N/C N/C 4 1
U90125 S.5X1.25LG6NM N/C 0.5 1.25
U90712 N/C N/C 0.75 1.25
U91125 S1X1.25LG6NM N/C 1 1.25
U93125 S3X1.25LG6NM N/C 3 1.25
U97515 S.75X1.25LG6NM N/C 0.75 1.5
U90115 S1X1.5LG6NM SD-1X1.5-G 1 1.5
U90155 S1.5X1.5LG6NM SD-1.5X1.5-G 1.5 1.5
U90215 S2X1.5LG6NM N/C 2 1.5
U90517 S.5X1.75LG6NM N/C 0.5 1.75
U90052 S.5X2LG6NM N/C 0.5 2
U90752 S.75X2LG6NM N/C 0.75 2
U90102 S1X2LG6NM SD-1X2-G 1 2
U90152 S1.5X2LG6NM SD-1.5X2-G 1.5 2
U90202 S2X2LG6NM SD-2X2-G 2 2
U90302 S3X2LG6NM SD-3X2-G 3 2
U90402 S4X2LG6NM SD-4X2-G 4 2
U90103 S1X3LG6NM SD-1X3-G 1 3
U90153 S1.5X3LG6NM SD-1.5X3-G 1.5 3
U90203 S2X3LG6NM SD-2X3-G 2 3
U90253 S2.5X3LG6NM N/C 2.5 3
U90303 S3X3LG6NM SD-3X3-G 3 3
U90403 S4X3LG6NM SD-4X3-G 4 3
U90104 S1X4LG6NM SD-1X4-G 1 4
U90154 S1.5X4LG6NM SD-1.5X4-G 1.5 4
U90204 S2X4LG6NM SD-2X4-G 2 4
U90304 S3X4LG6NM SD-3X4-G 3 4
U90404 S4X4LG6NM SD-4X4-G 4 4
U90205 S2X5LG6NM N/C 2 5
U90305 S3X5LG6NM SD-3X5-G 3 5
U90405 S4X5LG6NM SD-4X5-G 4 5
U80050 S.5X.5BL6NM N/C 0.5 0.5
U80075 S.75X.75BL6NM N/C 0.75 0.75
U80010 S.5X1BL6NM N/C 0.5 1
U80710 S.75X1BL6NM N/C 0.75 1
U81000 S1X1BL6NM N/C 1 1
U80151 S1.5X1BL6NM N/C 1.5 1
U80201 S2X1BL6NM N/C 2 1
U80301 S3X1BL6NM N/C 3 1
U80401 S4X1BL6NM N/C 4 1
U80125 S.5X1.25BL6NM N/C 0.5 1.25
U80712 S.75X1.25BL6NM N/C 0.75 1.25
U81125 S1X1.25BL6NM N/C 1 1.25
U83125 S3X1.25BL6NM N/C 3 1.25
U87515 S.75X1.25BL6NM N/C 0.75 1.5
U80115 S1X1.5BL6NM N/C 1 1.5
U80155 S1.5X1.5BL6NM N/C 1.5 1.5
U80215 S2X1.5BL6NM N/C 2 1.5
U80517 S.5X1.75BL6NM N/C 0.5 1.75
U80052 S.5X2BL6NM N/C 0.5 2
U80752 S.75X2BL6NM N/C 0.75 2
U80102 S1X2BL6NM N/C 1 2
U80152 S1.5X2BL6NM N/C 1.5 2
U80202 S2X2BL6NM N/C 2 2
U80302 S3X2BL6NM N/C 3 2
U80402 S4X2BL6NM N/C 4 2
U80103 S1X3BL6NM N/C 1 3
U80153 S1.5X3BL6NM N/C 1.5 3
U80203 S2X3BL6NM N/C 2 3
U80253 S2.5X3BL6NM N/C 2.5 3
U80303 S3X3BL6NM N/C 3 3
U80403 S4X3BL6NM N/C 4 3
U80104 S1X4BL6NM N/C 1 4
U80154 S1.5X4BL6NM N/C 1.5 4
U80204 S2X4BL6NM N/C 2 4
U80304 S3X4BL6NM N/C 3 4
U80404 S4X4BL6NM N/C 4 4
U80205 S2X5BL6NM N/C 2 5
U80305 S3X5BL6NM N/C 3 5
U80405 S4X5BL6NM N/C 4 5
U70050 S.5X.5WH6NM SD-.5X.5-W 0.5 0.5
U70075 S.75X.75WH6NM SD-.75X.75-W 0.75 0.75
U70010 S.5X1WH6NM SD-.5X1-W 0.5 1
U70710 S.75X1WH6NM N/C 0.75 1
U71000 S1X1WH6NM SD-1X1-W 1 1
U70151 S1.5X1WH6NM SD-1.5X1-W 1.5 1
U70201 S2X1WH6NM SD-2X1-W 2 1
U70301 S3X1WH6NM SD-3X1-W 3 1
U70401 S4X1WH6NM N/C 4 1
U70125 S.5X1.25WH6NM N/C 0.5 1.25
U70712 S.75X1.25WH6NM N/C 0.75 1.25
U71125 S1X1.25WH6NM N/C 1 1.25
U73125 S3X1.25WH6NM N/C 3 1.25
U77515 S.75X1.25WH6NM N/C 0.75 1.5
U70115 S1X1.5WH6NM SD-1X1.5-W 1 1.5
U70155 S1.5X1.5WH6NM SD-1.5X1.5-W 1.5 1.5
U70215 S2X1.5WH6NM N/C 2 1.5
U70517 S.5X1.75WH6NM N/C 0.5 1.75
U70052 S.5X2WH6NM N/C 0.5 2
U70752 S.75X2WH6NM N/C 0.75 2
U70102 S1X2WH6NM SD-1X2-W 1 2
U70152 S1.5X2WH6NM SD-1.5X2-W 1.5 2
U70202 S2X2WH6NM SD-2X2-W 2 2
U70302 S3X2WH6NM SD-3X2-W 3 2
U70402 S4X2WH6NM SD-4X2-W 4 2
U70103 S1X3WH6NM SD-1X3-W 1 3
U70153 S1.5X3WH6NM SD-1.5X3-W 1.5 3
U70203 S2X3WH6NM SD-2X3-W 2 3
U70253 S2.5X3WH6NM N/C 2.5 3
U70303 S3X3WH6NM SD-3X3-W 3 3
U70403 S4X3WH6NM SD-4X3-W 4 3
U70104 S1X4WH6NM SD-1X4-W 1 4
U70154 S1.5X4WH6NM SD-1.5X4-W 1.5 4
U70204 S2X4WH6NM SD-2X4-W 2 4
U70304 S3X4WH6NM SD-3X4-W 3 4
U70404 S4X4WH6NM SD-4X4-W 4 4
U70205 S2X5WH6NM N/C 2 5
U70305 S3X5WH6NM SD-3X5-W 3 5
U70405 S4X5WH6NM SD-4X5-W 4 5
NORYL®
51000 NE1X1WH6 N/C 1 1
52010 NE2X1WH6 N/C 2 1
51120 N/C N/C 1 1.25
53120 N/C N/C 3 1.25
51150 NE1X1.5WH6 N/C 1 1.5
94
(ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 94
Cross Reference
Taylor Panduit Tyton
Duct Duct Duct Width Height
Part # Part # Part #
Taylor Panduit Tyton
Duct Duct Duct Width Height
Part # Part # Part #
51550 NE1.5X1.5WH6 N/C 1.5 1.5
52150 N/C N/C 2 1.5
51020 NE1X2WH6 N/C 1 2
51520 NE1.5X2WH6 N/C 1.5 2
52020 NE2X2WH6 N/C 2 2
54020 NE4X2WH6 N/C 4 2
51030 NE1X3WH6 N/C 1 3
51530 NE1.5X3WH6 N/C 1.5 3
52030 NE2X3WH6 N/C 2 3
53030 NE3X3WH6 N/C 3 3
54030 NE4X3WH6 N/C 4 3
51040 NE1X4WH6 N/C 1 4
51540 NE1.5X4WH6 N/C 1.5 4
52040 NE2X4WH6 N/C 2 4
53040 NE3X4WH6 N/C 3 4
54040 NE4X4WH6 N/C 4 4
52050 N/C N/C 2 5
53050 NE3X5WH6 N/C 3 5
54050 NE4X5WH6 N/C 4 5
U51000 NS1X1WH6NM N/C 1 1
U50201 NS2X1WH6NM N/C 2 1
U51125 N/C N/C 1 1.25
U53125 N/C N/C 3 1.25
U50115 NS1X1.5WH6NM N/C 1 1.5
U50155 NS1.5X1.5WH6NM N/C 1.5 1.5
U50215 N/C N/C 2 1.5
U50102 NS1X2WH6NM N/C 1 2
U50152 NS1.5X2WH6NM N/C 1.5 2
U50202 NS2X2WH6NM N/C 2 2
U50402 NS4X2WH6NM N/C 4 2
U50103 NS1X3WH6NM N/C 1 3
U50153 NS1.5X3WH6NM N/C 1.5 3
U50203 NS2X3WH6NM N/C 2 3
U50303 NS3X3WH6NM N/C 3 3
U50403 NS4X3WH6NM N/C 4 3
U50104 NS1X4WH6NM N/C 1 4
U50154 NS1.5X4WH6NM N/C 1.5 4
U50204 NS2X4WH6NM N/C 2 4
U50304 NS3X4WH6NM N/C 3 4
U50404 NS4X4WH6NM N/C 4 4
U50205 N/C N/C 2 5
U50305 NS3X5WH6NM N/C 3 5
U50405 NS4X5WH6NM N/C 4 5
Covers
99005 C.5LG6 TC.5-G
99007 C.75LG6 TC.75-G
99010 C1LG6 TC1-G
99015 C1.5LG6 TC1.5-G
99020 C2LG6 TC2-G
99026 C2.5LG6 N/C
99030 C3LG6 TC3-G
99040 C4LG6 TC4-G
89005 C.5BL6 N/C
89007 C.75BL6 N/C
89010 C1BL6 N/C
89015 C1.5BL6 N/C
89020 C2BL6 N/C
89026 C2.5BL6 N/C
89030 C3BL6 N/C
89040 C4BL6 N/C
79005 C.5WH6 TC.5-W
79007 C.75WH6 TC.75-W
79010 C1WH6 TC1-W
79015 C1.5WH6 TC1.5-W
79020 C2WH6 TC2-W
79026 C2.5WH6 N/C
79030 C3WH6 TC3-W
79040 C4WH6 TC4-W
NORYL®Covers
50010 NC1WH6 N/C
50015 NC1.5WH6 N/C
50020 NC2WH6 N/C
50030 NC3WH6 N/C
50040 NC4WH6 N/C
Accessories
Corner Strip
98000 CS1LG6 CSG
78000 CS1WH6 CSW
88000 CS1BL6 N/C
Joining Strip
98500 DJS1LG6 SCG
78500 DJS1WH6 SCW
88500 DJS1BL6 N/C
Divider Walls
9100DOS N/C N/C
9150DOS N/C N/C
9200DOS N/C N/C
9300DOS N/C N/C
9400DOS N/C N/C
9500DOS N/C N/C
8100DOS N/C N/C
8150DOS N/C N/C
8200DOS N/C N/C
8300DOS N/C N/C
8400DOS N/C N/C
8500DOS N/C N/C
7100DOS N/C N/C
7150DOS N/C N/C
7200DOS N/C N/C
7300DOS N/C N/C
7400DOS N/C N/C
7500DOS N/C N/C
9100D N/C N/C
9150D N/C N/C
9200D N/C N/C
9300D N/C N/C
9400D N/C N/C
9500D N/C N/C
8100D D1H6 N/C
8150D D1.5H6 N/C
8200D D2H6 N/C
8300D D3H6 N/C
8400D D4H6 N/C
8500D N/C N/C
7100D N/C N/C
7150D N/C N/C
7200D N/C N/C
7300D N/C N/C
7400D N/C N/C
7500D N/C N/C
Rivets & Tool
08200C NR1C
08200M NR1M PR1
08205 TNR PRT1
95
(ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 95
Cross Reference
Taylor Panduit Panduit
Duct F Style G Style Tyton Iboco
Part # Part # Part #
Taylor Panduit Panduit
Duct F Style G Style Tyton Iboco
Part # Part # Part #
New Narrow and Solid Wall Flush Style Duct
T1CW C1WH6 C1WH6 TC1W •
D1X4LG6 – –
T1X1.5HDW F1X1.5WH6 G1X1.5WH6 SL1X1.5W T1-1015W
T1X1.5HDG F1X1.5LG6 G1X1.5LG6 SL1X1.5G T1-1015G
T.5CG C.5LG6 – – •
T1X3HDG F1X3LG6 G1X3LG6 SL1X3G T1-1030G
T6CG ––•
T.5X.5SG ––
T1.5X1.5HDG F1.5X1.5LG6 G1.5X1.5LG6 SL1.5X1.5G T1-1515G
C3IB6 C3IB6 – –
C4IB6 C4IB6 – –
F.5X.5LG6A – – T1-0506G
F3X3IB6 G3X3IB6 – –
F3X4IB6 G4X4IB6 – –
T1.5X3SW SD1.5X3W –
T1.5X4SW SD1.5X4W –
T3X3SW SD3X3W –
T4X3HDW F4X3WH6 G4X3WH6 SL4X3W T1-4030W
SEP-30
TNR TNR PRT1 B6
F1X1IB6 G1X1IB6 – –
––
T.5X.5SW ––
T2.25X1.5SW – TA-2215W
SEP-22
F1.5X1.5IB6 G1.5X1.5IB6 – –
F2X2IB6 G2X3IB6 – –
T1X3HDW F1X3IB6 G1X3IB6 SL1X3W T1-1030W
T4X2SW – TA-4022W
T6X4HDW – – T1-4730W
–
T.5X.5HDG ––
T1X4HDW F1X4WH6 G1X4WH6 SL1X4W T1-1040W
T1.5X3HDW F1.5X3WH6 G1.5X3WH6 SL1.5X3W T1-1530W
––
T2.25X1.5HDW F2X1.5WH6 G2X1.5WH6 – –
B6
T2.25X3SW ––
F3X4IB6 G3X4IB6 – –
T4X4HDW F4X4WH6 G4X4WH6 SL4X4W T1-4040W
T6X4HDW – – T1-4722G
T4X2HDG F4X2LG6 G4X2LG6 – T1-4022G
T.5X.5HDW ––
–––
F2X2IB6 G2X2IB6 – –
T1X1HDG F1X1LG6 G1X1LG6 SL1X1G T1-1010G
T2.25X1.5SG – TA-2215G
T2.25X3SG ––
F1X3IB6 G1X3IB6 – –
F1.5X2IB6 G1.5X2IB6 – –
T1.5X3HDG F1.5X3LG6 G1.5X3LG6 SL1.5X3G T1-1030G
T1X2HDW F1X2WH6 G1X2WH6 – T1-1022W
––
T1.5X1.5HDW F1.5X1.5WH6 G1.5X1.5WH6 SL1.5X1.5W T1-1515W
T1.5X4HDW F1.5X4WH6 G1.5X4WH6 SL1.5X4W T1-1540W
T2.25X4HDW F2X4WH6 G2X4WH6 – T1-2240W
P4
F1X1.5IB6 G1X1.5IB6 SL1.5X1 –
––
––
T6X4HDW T1-4722W
T6X4SW – TA-4730W
T1.5X1.5SW SD1.5X1.5W TA-1515W
––
F1X2IB6 G1X2IB6 – –
––
––
T3X4HDG F3X4LG6 G3X4LG6 SL3X4G T1-3040G
– – R100X150LG6
T4X3SW SD4X3W TA-4030W
––
––
T2.25X3HDW F2X3WH6 G2X3WH6 – T1-2230W
–
T1X1HDW F1X1WH6 G1X1WH6 SL1X1W T1-1010W
––
T3X2HDW F3X2WH6 G3X2WH6 – T1-3022W
T1X4SG SD1X4G –
C2IB6 C2IB6 – –
T4CW C4WH6 C4WH6 TC4W •
T1X2SW ––
T6X4SG – TA-4730G
T1.5X2HDG F1.5X2LG6 G1.5X2LG6 – T1-1522G
T1.5X2SG ––
T3X4SW SD3X4W –
T4X3HDG F4X3LG6 G4X3LG6 SL4X3G T1-4030G
T2.25X2SW – TA-2222W
T4X2SG – TA-4022G
T6X4SG – TA-4722G
T1X1SG SD1X1G –
T1X1SW SD1X1W –
T3X2SG – TA-3022G
T6X4SW – TA-4722W
–•
T2.25X4SG ––
–
T3X2SW – TA-3022W
T1.5X4SG SD1.5X4G –
T.5CW C.75WH6 G.75WH6 – •
––
T2.25X4SW ––
T3X2HDG F3X2LG6 G3X2LG6 – T1-3022G
T1X3SG SD1X3G –
T3X3HDW F3X3WH6 G3X3WH6 SL3X3W T1-3030G
T6X4HDG – T1-4730G
T3X4SG SD3X4G –
T4X4HDG F4X4LG6 G4X4LG6 SL3X4G T1-4040
T1X4SW SD1X4W –
C1.5IB6 C1.5IB6 – –
T4X2HDW F4X2WH6 G4X2WH6 – T1-4022W
T1.5X3SG SD1.5X3G –
T2.25X4HDG F2X4LG6 G2X4LG6 – T1-2240G
T1.5X2SW ––
T3X3HDG F3X3LG6 G3X3LG6 SL3X3G T1-3030G
T4X3SG SD4X3G TA4-030G
T3X3SG SD3X3G –
T1.5X1.5SG SD1.5X1.5G TA-1515G
T4X4SG SD4X4G –
T1X4HDG F1X4LG6 G1X4LG6 SL1X4G T1-1040G
T1X1.5SG SD1X1.5G
T3X4HDW F3X4WH6 G3X4WH6 SL3X4W T1-3040W
–
SEP15
T4CG C4LG6 C4LG6 TC4G •
T4X4SW SD4X4W –
–
T1.5X2HDW F1.5X2WH6 G1.5X2WH6 – T1-1522W
T2.25X2SG – TA-2222G
T3CW C3WH6 C3WH6 TC3G •
T1X1.5SW SD1X1.5W –
C1IB6 C1IB6 – –
T1X2HDG F1X2LG6 G1X2LG6 – T1-1022G
T2.25X2HDG F2X2LG6 G2X2LG6 – T1-2222G
T1.5X4HDG F1.5X4LG6 G1.5X4LG6 SL1.5X4G T1-1540G
T2.25X1.5HDG F2X1.5LG6 G2X1.5LG6 – –
T2.25X3HDG F2X3LG6 G2X3LG6 T1-2230G
T1.5CW C1.5WH6 C1.5WH6 TC1.5W •
T1X2SG ––
T3CG C3LG6 C3LG6 TC3G •
T1X3SW SD1X3W –
T1CG C1LG6 C1LG6 TC1G •
T6CW ––•
T2.25CW C2WH6 C2WH6 – •
T2.25X2HDW F2X2WH6 E2X2WH6 – T1-2222W
T1.5CG C1.5LG6 C1.5LG6 TC1.5G •
T2.25CG C2LG6 C2LG6 •
R4
R6
NR1C NR1C
• Iboco includes cover with duct
96
(ang part 3) Taylor.qxd 8/18/05 3:30 PM Page 96
Terminals
Overview................................................... 98 - 101
Nylon Insulated Ring............................... 102 - 106
Vinyl Insulated Ring ................................ 107 - 109
Non-Insulated Ring ................................. 110 - 112
Heavy Duty Ring .............................................. 113
High Temperature Non-Insulated..................... 114
TEFZEL®Insulated Ring .................................. 115
Rectangular Rings .................................... 116-117
Flag Terminals .................................................... 118
Fork Terminals
Nylon Insulated Fork............................... 119 - 120
Vinyl Insulated Fork ......................................... 121
Non-Insulated Fork .......................................... 122
Locking Fork Terminals
Nylon Insulated Fork ........................................ 123
Vinyl Insulated Fork ......................................... 124
Heat Shrinkable Fork ....................................... 125
Non-Insulated Fork .......................................... 125
Pin Terminals ...................................................... 126
Insulated Ferrules ...................................... 127 - 128
Non-Insulated Ferrules ....................................... 129
Heat Shrinkable Terminals, Splices,
Disconnects ............................................ 130 - 131
Splice Connectors...................................... 132 - 134
Parallel Splices ................................................... 135
Disconnects
Female (250 Series) ............................... 136 - 137
Piggy Back (250 Series) .................................. 137
Female (187 Series) ........................................ 138
Male (250 Series)............................................. 139
Male (187 Series and 110 Series) ................... 140
250 Series Adapters and Coupler.................... 141
Wristlock Disconnects...................................... 141
Pin Terminals/Vinyl Terminals
(Mini-Pack) ....................................................... 142
Wire Joints – Nylon Insulated ............................. 143
Installation Kits.................................................... 144
Stripping/Cutting Tools .............................. 145 - 146
Application Tools
Plier Tools............................................... 147 - 148
Comfort Crimp®........................................149 - 150
Rachet Hand Tools ................................. 151 - 154
Toggle Type.............................................154 - 155
Flag Terminal Type Hand Tool .........................154
TBM60RS Short Handle .................................. 155
Shure-Stake®Auto Feed .................................. 156
BAT22-6 Battery-Powered Crimping Tool. 157 - 158
Air Operated ........................................... 159 - 160
Air Hydraulic..................................................... 160
Twelve Ton Crimping ...................................... 161
Installation Dies................................................ 162
Electric Hydraulic Pump................................... 163
Tool Charts ............................................. 164 - 165
Stud Size and Clearance Hole Chart .................. 165
Wire Guide Tables ..................................... 166 - 169
Military Cross Reference..................................... 170
Cross Reference for Packaging................. 171 - 174
Terminal Products
and Tools
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 97
Terminals
Why Sta-Kon®Terminals Are Better
Thomas & Betts developed the first
tool-applied solderless terminals and
connectors over 60 years ago in
response to industry awareness of the
need for better performance of electri-
cal systems.
Chamfered/Funneled
Terminal Barrel Entry
This feature makes wire insertion faster
and easier. Chamfering eliminates
wire strand “hang up” and departure
upon insertion into the termi-
nal’s barrel. The loss of
even a couple of wire
strands can have negative
results on electrical effi-
ciency and resistance to
mechanical strain.
Deep Internal
Serrations
After the insertion of a wire into the ter-
minal’s barrel, a deep serrated interior
insures a large area of contact which
lowers the resistance of a connection.
With the mechanical force of the tool,
the wire strands cold flow into the ser-
rated interior. This guarantees electri-
cal resistance lower than the wire to
which it is applied. This feature also
prevents pullout from vibration and
mechanical strain. Deep internal serra-
tions can be compared to the effective
holding power of a well treaded tire on
a wet highway.
Sta-Kon’s
®
Long Barrel
Design
If lowering electrical resistance, pre-
venting wire pullout, eliminating a
“missed” crimp and an insulator that
stays on the barrel during installation
are your goals, then you must design a
terminal with a long barrel. Most com-
petitive barrel lengths range from 20%-
50% shorter than Sta-Kon®terminals.
The results are usually a stream of
electrical failure, rework and added
expense. This also provides the insula-
tor with additional surface area, holding
tight to the barrel. Many competitive
insulators come off during crimping
due to a limited barrel length.
Brazed or Overlapped Seam
A long barrel design is of little value
unless it is one solid piece. That is why
Thomas & Betts brazes the seam on
our vinyl insulated Sta-Kon®and over-
laps the seam on nylon insulated termi-
nals. Many competitive terminals have
butted seams. This means increased
chances for wirestrand loss, poor resis-
tance, wire pullout and electrical fail-
ure. If the installer doesn’t position the
tool exactly on the correct spot on the
barrel, there’s likely going to be an
improper termination. The butted seam
can also fold due to tool-applied pres-
sure piercing the terminals insulation
from the inside out. With a brazed or
overlapped seam the installer can
crimp anywhere along the barrel’s sur-
face providing up to 2.5 times the ten-
sile strength of a butted seam terminal,
guaranteeing proper electrical flow,
void free.
Strands enter as a
homogeneous group
and compact tightly
under compression due
to fully brazed seam
• Chamfered
Funnel Barrel
Entry.
• Selectively annealed
long barrel.
• Longer barrel design.
• Color-code Tefzel
®
,
Nylon or Vinyl
Insulators.
• Brazed or overlapping
seams.
• Anti-rotational
tongue.
• Hardened tongue.
• Complete wire
and stud size
identification.
98
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 98
Terminals
Selective Annealing
Because of the mechanical strength of
copper, an installer can experience
fatigue associated with repeated instal-
lations. For this reason Thomas & Betts
puts our terminals through one more
step called selective annealing. This
process leaves the barrel soft enough
to crimp and form around the wire.
However, we “cold form” the tongue
during the manufacturing process so
it remains strong. This is done so
the tongue can withstand
repeated bends and bolt
tightening strain common in
most electrical installa-
tions. Many competitors
attempt to accomplish
similar goals by remov-
ing valuable material or
using a softer copper
which has lower conduc-
tivity. This increases electri-
cal resistance as well as the odds
for shorting and downtime.
Anti-Rotational Tongues
This is a unique feature to the Thomas
& Betts ring tongue terminal. This
design prevents terminal shorting by
keeping the terminal secure in the ter-
minal block. The installer can place a
greater number of terminals closer
together without worry.
Proper Identification
We identify all terminals with Thomas &
Betts initials, T & B. We also indicate
wire and stud sizes. These markings
are clearly visible on the surface of the
tongue, taking any guesswork out of
replacing or reordering additional
parts. Our superior bright plating also
assists in visibility.
All Sta-Kon
®
Terminals are
Deburred and Degreased
To insure a Sta-Kon®terminal is proper-
ly plated and insulated, all our parts are
put through a process which cleans
and smooths the terminal of any manu-
facturing by-products, mainly grease,
oils and sharp edges. Many competitive
products do not put their product
through such rigorous finishing.
Platings/Finish
Electroplated-Tin is standard. All others
require minimum order quantities and
are generally not stocked. Alternative
platings as follows: Gold, Silver, Tin-
alloys, Nickel, etc.
The following finishes are available on
most one-piece Sta-Kon®terminals:
Finish Suffix Spec.
Gold Plate
GP
MIL-G-45204
Type II, Grade B,
C, D, Class O
Nickel Plate
NP
QQ-N-290 Class 2,
Grade G
Plain Finish
PF
None
Silver Plate
SP
MIL-T-16366 Type I
or II, 400° F, 204° C
Tin Plate
TP
MIL-T-10727 Type I
To order add the indicated suffix to the
regular catalog number.
Underwriters Laboratories
Listing
Sta-Kon®Rings, Fork, and Locking
Forks are tested and listed to U.L.
486A, two-way splices to U.L. 486C,
disconnects to U.L. 310 and all appli-
cable products to CSA 22.2.
Why Sta-Kon®Terminals Are Better – continued
• Deep
Internal
Serrations.
• Flat bottom box.
• Electro-tin plating.
• Center reinforced
spring detent for
minimum insertion
force.
• Compound Spring
Rails provide
positive contact
after repeated
insertions.
99
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 99
Terminals
ERG-2001
100
Sta-Kon
®
Ring, Fork & Locking Fork
• Complete line of installing tools engineered to match tool with terminal.
• First to gain military approval for pressure connections … many styles available for
military applications.
• Sta-Kon®products exceed test specification requirements of military, U.L. and CSA.
• TEFZEL®& Nylon Terminals provided with extra metal sleeve to grip insulation.
• Vinyl insulated and bare Sta-Kon®terminals feature brazed seam wire barrels which
can be crimped at any place on the barrel circumference.
Sta-Kon
®
Disconnects
• Internal barrel serrations and long barrel provide for maximum tensile strength.
• Complete line of installing tools, engineered to match tool with terminal.
• Funnel entry insulators allow for easier inserting of wire into barrel.
• Color-coded for easy installation.
The Shure-Stake
®
Tools are Matched to Terminals
The Shure-Stake®mechanism prevents the dies from releasing the terminal until
the proper compression has been completed. With this method, an operator
achieves a reliable crimp everytime. Thomas & Betts’ tooling techniques correctly
match tools, wire size and terminal to produce optimum mechanical and electrical
performance.
Sta-Kon
®
Technical Data
Terminals & Splices U.L. 94
Insulation Rating Flammability Voltage Temperature
Nylon V-2 600V 105°C
Vinyl V-0 600V 105°C
TEFZEL
®
V-0 600V 150°C
Disconnects 300V 105°C
The Sta-Kon
®
Terminal Numbering System
Distributor Package 100/50
Bulk “O.E.M.” Packaged 1000/500
Common to Both Packages
• Letter A
denotes 22-18 AWG wire range
• Letter B
denotes 16-14 AWG wire range
• Letter C
denotes 12-10 AWG wire range
• Letter R
preceding the above letters indicates the terminal is insulated
• No letter R…
no insulation … no exception!
Distributor Packaged
Part numbers are very descriptive indicating insulation and type, stud size, tongue
style and the largest maximum wire that can be put inside.
• If the letter R precedes
the number the part is nylon insulated – RA18-6
• If the letter R follows
the number the part is vinyl insulated – 14RB-8
EXAMPLE: 10RC-8F EXAMPLE: 2RA18X
C – Indicates 12-10 AWG 2 – Indicates a 2 way or butt style connector
10RC – Vinyl Insulated X – means expanded insulation.
8 – Indicates stud size
F – means a fork tongue terminal
FL – would indicate locking fork
Tefzel®is a registered trademark of DuPont.
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 100
Terminals
101
The Proper Installation Procedure for the Quality
Assured Connection
The proper installation of terminals,
splices and connectors is very impor-
tant to the efficient performance of an
electrical system. The properly
installed connector will allow good
conductivity through the termination. A
poor termination results in a high
resistance connection. A poor connec-
tor installation may cause damage or
failure of an entire system. Certain
basic requirements must be met to
make a good termination.
1. Before the connector or terminal is
installed on the conductor, follow
these recommended practices:
• Strip the insulation carefully so as to
avoid nicking or cutting conductor
strands.
• Strip the insulation to the proper
length so that the conductors can be
inserted fully into the connector bar-
rel; the wire/cable should be visible
in the inspection hole of the lug; the
proper strip length can be found on
page 166.
2. Thomas & Betts wire strippers will
help eliminate these problems by
properly gaging and measuring the
depth and length requirements for
the conductor. See page 148 for
wire strippers.
The terminal must be properly installed.
Installation Procedure
1. Train the wires to eliminate fanning
of strands.
2. Open handles fully.
3. Insert terminal in proper die nest
and locate it as shown above. When
crimping a butt splice, position in
proper die nest with window facing
indentor.
4. Close handles slightly to secure ter-
minal. Do not deform terminal.
5. Insert properly stripped wire into ter-
minal.
6. Complete crimp by closing handles.
stripped wire
rest
stripping
length
indentor
terminal
orient tongue
as shown
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 101
Terminals
Self-insulated with high dieletric-strength nylon
sleeves, these ring terminals are recommended
for temperatures up to 105°C. An inner bronze
insulation grip sleeve lengthens the flexing
radius of the conductor and eliminates conduc-
tor creep. The nylon jacket is color-coded:
Color Code Wire Range
yellow 26-22
red 22-16
blue 18-14
yellow 12-10
Most standard bulk catalog numbers can be put
on Mylar Tape for reel fed applications (i.e.
12050 tool and application dies).
See pages 161-162.
Please put the suffix M for Mylar Tape
RA2573M.
(Bulk number 1000 and 500 packages.)
RZ & RAX stock thickness: .02
RA & RB stock thickness: .03
RC stock thickness: .04
Nylon Insulated Ring – Insulation Grip
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
RZ22-2** 100 26-22 .083 #2 1 .57 .14 .13 .49
RZ22-4** 100 26-22 .083 #4 1 .65 .21 .20 .54
RZ22-6** 100 26-22 .083 #6 1 .65 .21 .20 .54
RZ22-8** 100 26-22 .083 #8 1 .75 .25 .23 .62
RZ22-10** 100 26-22 .083 #10 1 .75 .25 .23 .62
RAX23* 1000 26-24 .125 #2 3 .66 .14 .14 .59
RAX43* 1000 26-24 .125 #4 3 .74 .20 .19 .64
RAX63* 1000 26-24 .125 #6 3 .84 .25 .22 .72
RAX83* 1000 26-24 .125 #8 3 .84 .25 .22 .72
RAX103* 1000 26-24 .125 #10 3 .84 .25 .24 .72
RA18-4 100 22-16 .136 #4 2 .70 .23 .14 .59
RA323 1000 22-16 .136 #4 2 .70 .23 .14 .59
RA333 1000 22-16 .136 #6 2 .70 .23 .14 .59
RA18-6 100 22-16 .136 #6 2 .83 .26 .25 .71
RA853 1000 22-16 .136 #6 2 .83 .26 .25 .71
RA18-8 100 22-16 .136 #8 3 .83 .26 .25 .71
RA833 1000 22-16 .136 #8 3 .83 .26 .25 .71
RA863 1000 22-16 .136 #8 3 .83 .26 .25 .71
RA18-10 100 22-16 .136 #10 2 .86 .31 .25 .71
RA873 1000 22-16 .136 #10 2 .86 .31 .25 .71
RA18-14 100 22-16 .136 b" 3 1.07 .46 .31 .84
RA713 1000 22-16 .136 b" 3 1.07 .46 .31 .84
RA18-516 100 22-16 .136 j" 3 1.07 .46 .31 .84
RA723 1000 22-16 .136 j" 3 1.07 .46 .31 .84
RA18-38 100 22-16 .136 c" 3 1.17 .53 .35 .87
RA733 1000 22-16 .136 c" 3 1.17 .53 .35 .87
RA18-12 100 22-16 .136 d" 3 1.27 .72 .50 .92
RA753 1000 22-16 .136 d" 3 1.27 .72 .50 .92
RB14-4 100 18-14 .162 #4 21⁄2.72 .26 .14 .59
RB1323 1000 18-14 .162 #4 21⁄2.72 .26 .14 .59
RB14-6 100 18-14 .162 #6 3 .89 .31 .25 .71
RB853 1000 18-14 .162 #6 3 .89 .31 .25 .71
RB1333 1000 18-14 .162 #6 3 .74 .26 .14 .59
RB14-8 100 18-14 .162 #8 3 .89 .31 .25 .71
RB863 1000 18-14 .162 #8 3 .89 .31 .25 .71
RB14-10 100 18-14 .162 #10 31⁄2.89 .31 .25 .71
RB873 1000 18-14 .162 #10 31⁄2.89 .31 .25 .71
RB14-14 100 18-14 .162 b" 31⁄21.08 .47 .31 .81
RB713 1000 18-14 .162 b" 31⁄21.08 .47 .31 .81
RB14-516 100 18-14 .162 j" 31⁄21.08 .47 .31 .84
RB723 1000 18-14 .162 j" 31⁄21.08 .47 .31 .84
RB14-38 100 18-14 .162 c" 31⁄21.17 .53 .35 .87
RB733 1000 18-14 .162 c" 31⁄21.17 .53 .35 .87
RB14-12 100 18-14 .162 d" 4 1.25 .72 .50 .90
RB753 1000 18-14 .162 d" 4 1.25 .72 .50 .90
RC10-6 50 12-10 .210 #6 3 1.00 .37 .27 .81
RC333 500 12-10 .210 #6 3 1.00 .37 .27 .81
RC10-8 50 12-10 .210 #8 5 1.00 .37 .27 .81
RC863 500 12-10 .210 #8 5 1.00 .37 .27 .81
RC10-10 50 12-10 .210 #10 5 1.00 .37 .27 .81
RC363 500 12-10 .210 #10 5 1.00 .37 .27 .81
RC10-14 50 12-10 .210 b" 6 1.12 .53 .32 .86
RC713 500 12-10 .210 b" 6 1.12 .53 .32 .86
RC10-516 50 12-10 .210 j" 6 1.21 .53 .31 .94
RC703 500 12-10 .210 j" 6 1.21 .53 .31 .94
RC10-38 50 12-10 .210 c" 6 1.27 .59 .35 .98
RC733 500 12-10 .210 c" 6 1.27 .59 .35 .98
RC10-12 50 12-10 .210 d" 6 1.37 .72 .52 1.02
RC753 500 12-10 .210 d" 6 1.37 .72 .52 1.02
* Not Listed By U.L. CSA
** CSA Listed only
U.L. Listed E9809
®
®
A
M
C
B
Installing tools: WT2000, WT112M, WT145C, ERG-2001, ERG-2003, WT145A
Installing tool: WT1452 (RZ series only)
102
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 102
Terminals
Catalog numbers with the suffix X indicate an
expanded insulation grip. This means a wider
wire entry to accommodate heavy wall insulation.
Ring terminals won’t fall free even if the mount-
ing screw loosens.
RB stock thickness: .03
RC stock thickness: .04
Most standard bulk catalog numbers can be put
on Mylar Tape for reel fed applications
(i.e. 12050 tool and application dies).
See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
Nylon Insulated Ring – Expanded Insulation Grip
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
RB14-4X 100 18-14 .190 #4 4 .80 .26 .14 .67
RB1324 1000 18-14 .190 #4 4 .80 .26 .14 .67
RB14-6X 100 18-14 .190 #6 4 .95 .31 .25 .79
RB854 1000 18-14 .190 #6 4 .95 .31 .25 .79
RB14-8X 100 18-14 .190 #8 5 .95 .31 .25 .79
RB864 1000 18-14 .190 #8 5 .95 .31 .25 .79
RB14-10X 100 18-14 .190 #10 5 .95 .31 .25 .79
RB874 1000 18-14 .190 #10 5 .95 .31 .25 .79
RB14-14X 100 18-14 .190 b" 6 1.16 .47 .31 .92
RB714 1000 18-14 .190 b" 6 1.16 .47 .31 .92
RB14-516X 100 18-14 .190 j" 6 1.16 .47 .31 .92
RB724 1000 18-14 .190 j" 6 1.16 .47 .31 .92
RB14-38X 100 18-14 .190 c" 6 1.25 .53 .42 .95
RB734 1000 18-14 .190 c" 6 1.25 .53 .42 .95
RC10-6X 50 12-10 .250 #6 5 1.10 .37 .27 .91
RC334 500 12-10 .250 #6 5 1.10 .37 .27 .91
RC10-8X 50 12-10 .250 #8 5 1.10 .37 .27 .91
RC864 500 12-10 .250 #8 5 1.10 .37 .27 .91
RC10-10X 50 12-10 .250 #10 5 1.10 .37 .27 .91
RC364 500 12-10 .250 #10 5 1.10 .37 .27 .91
RC10-14X 50 12-10 .250 b" 6 1.22 .53 .32 .96
RC714 500 12-10 .250 b" 6 1.22 .53 .32 .96
RC10-516X 50 12-10 .250 j" 6 1.32 .53 .31 1.05
RC704 500 12-10 .250 j" 6 1.32 .53 .31 1.05
RC10-38X 50 12-10 .250 c" 6 1.38 .59 .48 1.09
RC734 500 12-10 .250 c" 6 1.38 .59 .48 1.09
RC10-12X 50 12-10 .250 d" 6 1.48 .72 .52 1.13
U.L. Listed E9809
Installing tools: WT2000, WT112M, WT145C, ERG-2001, ERG-2003, WT145A
®
®
A
M
C
B
103
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 103
Terminals
These ring terminals are self-insulated with
heat shrinkable polyolefin and internally coated
sealant. Upon completed installation, a fully
sealed connection is achieved to protect the
joint against the degrading effects of galvanic
action, corrosion, and environmental exposure.
RAS & RBS stock thickness: .03
RCS stock thickness: .04
A
M
C
B
®
®
Heat Shrinkable Ring Terminals – Expanded Insulation Support
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
RAS18-6X 100 22-18 .170 #6 2 1.23 .25 .27 1.10
RAS18-8X 100 22-18 .170 #8 3 1.26 .31 .27 1.10
RAS18-10X 100 22-18 .170 #10 2 1.26 .31 .27 1.10
RBS14-6X 100 16-14 .200 #6 3 1.23 .25 .27 1.10
RBS14-8X 100 16-14 .200 #8 3 1.23 .25 .27 1.10
RBS14-10X 100 16-14 .200 #10 31⁄21.26 .31 .27 1.10
RCS10-6X 50 12-10 .250 #6 3 1.34 .31 .27 1.15
RCS10-8X 50 12-10 .250 #8 5 1.34 .37 .27 1.15
RCS10-10X 50 12-10 .250 #10 5 1.34 .37 .27 1.15
RCS10-14X 50 12-10 .250 b" 6 1.34 .49 .32 1.15
U.L. Listed E9809
Installing tool: WT1255
Note: Not available on Mylar Tape.
104
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 104
Terminals
RD, RE, RF stock thickness: .04
RG stock thickness: .05*
Nylon Insulated Ring
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
RD167 200 8 .340 #8 12 1.48 .42 .28 1.29
RD8-10 25 8 .340 #10 12 1.48 .42 .28 1.29
RD367 200 8 .340 #10 12 1.48 .42 .28 1.29
RD8-14 25 8 .340 b" 12 1.54 .46 .36 1.32
RD717 200 8 .340 b" 12 1.54 .46 .36 1.32
RD8-516 25 8 .340 j" 12 1.63 .57 .36 1.35
RD727 200 8 .340 j" 12 1.63 .57 .36 1.35
RD8-38 25 8 .340 c" 12 1.63 .57 .36 1.35
RD737 200 8 .340 c" 12 1.63 .57 .36 1.35
RD8-12 25 8 .310 d" 12 1.79 .82 .55 1.39
RD757* 200 8 .310 d" 12 1.79 .82 .55 1.39
RD10161 200 8AN .270 #8 12 1.40 .41 .24 1.20
RD10361 200 8AN .270 #10 12 1.40 .41 .24 1.20
RD10711 200 8AN .270 b" 12 1.45 .45 .34 1.22
RD10721 200 8AN .270 j" 12 1.53 .56 .34 1.25
RD10731 200 8AN .270 c" 12 1.53 .56 .34 1.25
RE6-10 20 6 .420 #10 16 1.65 .49 .28 1.40
RE267 200 6 .420 #10 16 1.65 .49 .28 1.40
RE6-14 20 6 .420 b" 16 1.65 .49 .28 1.40
RE717 200 6 .420 b" 16 1.65 .49 .28 1.40
RE6-516 20 6 .420 j" 16 1.76 .61 .34 1.47
RE727 200 6 .420 j" 16 1.76 .61 .34 1.47
RE6-38 20 6 .420 c" 16 1.76 .61 .34 1.47
RE737 200 6 .420 c" 16 1.76 .61 .34 1.47
RE6-12 20 6 .395 d" 16 1.83 .82 .55 1.43
RE757* 200 6 .395 d" 16 1.83 .82 .55 1.43
RE10261 200 6AN .315 #10 16 1.55 .49 .24 1.31
RE10711 200 6AN .315 b" 16 1.55 .49 .27 1.31
RE10721 200 6AN .315 j" 16 1.70 .60 .34 1.40
RE10731 200 6AN .315 c" 16 1.70 .60 .34 1.40
RF4-10 15 4 .510 #10 21 1.76 .56 .36 1.49
RF267 100 4 .510 #10 21 1.76 .56 .36 1.49
RF4-14 15 4 .510 b" 21 1.76 .56 .36 1.49
RF717 100 4 .510 b" 21 1.76 .56 .36 1.49
RF4-516 15 4 .510 j" 21 1.84 .62 .35 1.53
RF727 100 4 .510 j" 21 1.84 .62 .35 1.53
RF4-38 15 4 .510 c" 23 1.84 .62 .35 1.53
RF737 100 4 .510 c" 23 1.84 .62 .35 1.53
RF757* 100 4 .500 d" 23 1.90 .82 .55 1.49
RF10261 100 4AN .380 #10 26 1.78 .55 .30 1.51
RF10711 100 4AN .380 b" 26 1.78 .55 .30 1.51
RF10721 100 4AN .380 j" 26 1.80 .62 .34 1.49
RF10731 100 4AN .380 c" 26 1.80 .62 .34 1.49
RG2-10 10 2 .588 #10 42 2.15 .69 .40 1.83
RG267 50 2 .588 #10 42 2.15 .69 .40 1.83
RG2-14 10 2 .588 b" 42 2.15 .69 .40 1.83
RG717 50 2 .588 b" 42 2.15 .69 .40 1.83
RG2-516 10 2 .588 j" 42 2.15 .69 .40 1.83
RG727 50 2 .588 j" 42 2.15 .69 .40 1.83
RG2-38 10 2 .588 c" 42 2.15 .69 .40 1.83
RG737 50 2 .588 c" 42 2.15 .69 .40 1.83
RG2-12 10 2 .588 d" 42 2.35 .80 .49 1.93
RG757 50 2 .588 d" 42 2.35 .80 .49 1.93
RG9711 50 1AN 453 b" 48 2.07 .69 .40 1.74
RG9731 50 1AN .453 c" 48 2.07 .69 .40 1.74
RG9751 100 1AN .453 d" 48 2.26 .80 .49 1.84
AN – Aircraft Wire.
U.L. Listed E9809.
Installing tools: TBM6/TBM6S, ERG-2007, (RD & RE Except Brazed Seam)
Note: Not available on Mylar Tape.
A
M
C
B
®
®
*Brazed Seam, Lolly-Pop Style Tongue.
105
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 105
Terminals
Nylon Insulated Ring – continued
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
RH9711 100 1AN .500 b" 54 2.14 .77 .44 1.81
RH9731 50 1AN .500 c" 54 2.14 .77 .44 1.81
RH9751 100 1AN .500 d" 54 2.34 .77 .54 1.90
RJ9711 50 1/0AN .550 b" 80 2.35 .83 .46 1.97
RJ9731 25 1/0AN .550 c" 80 2.35 .83 .46 1.97
RJ9751 100 1/0AN .550 d" 80 2.49 .89 .55 2.04
RH717 50 1/0 .629 b" 80 2.14 .77 .43 1.81
RH727 50 1/0 .629 j" 80 2.14 .77 .43 1.81
RH737 50 1/0 .629 c" 80 2.14 .77 .43 1.81
RH757 100 1/0 .629 d" 80 2.34 .77 .54 1.90
RK9731 25 2/0AN .610 c" 70 2.52 .93 .55 2.14
RK9751 25 2/0AN .610 d" 70 2.60 .93 .55 2.15
RJ717 50 2/0 .675 b" 80 2.34 .83 .46 1.96
RJ727 50 2/0 .675 j" 80 2.34 .83 .46 1.96
RJ737 50 2/0 .675 c" 80 2.34 .83 .46 1.96
RJ757 50 2/0 .675 d" 80 2.48 .89 .54 2.03
RL9731 25 3/0AN .680 c" 120 2.83 1.04 .57 2.36
RL9751 100 3/0AN .680 d" 120 2.83 1.04 .57 2.36
RK717 25 3/0 .765 b" 84 2.60 .93 .54 2.21
RK727 25 3/0 .765 j" 84 2.60 .93 .54 2.21
RK737 25 3/0 .765 c" 84 2.60 .93 .54 2.21
RM9731 100 4/0AN .750 c" 160 3.00 1.13 .66 2.51
RM9751 20 4/0AN .750 d" 160 3.00 1.13 .66 2.51
RL737 25 4/0 .785 c" 130 2.83 1.04 .57 2.35
RL757 100 4/0 .785 d" 130 2.83 1.04 .57 2.35
RM737 25 250MCM .868 c" 130 3.00 1.13 .65 2.51
RM747 25 250MCM .868 k" 130 3.00 1.13 .65 2.51
RM757 25 250MCM .868 d" 130 3.00 1.13 .65 2.51
AN – Aircraft Wire
U.L. Listed E9809
Installing tools: TBM6/TBM6S, ERG-2007, (RD & RE Except Brazed Seam)
Note: Not available on Mylar Tape.
®
®
A
M
C
B
Stock Thickness:
RH = .05
RJ = .06
RK = .06
RL = .07
RM = .07
106
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 106
Terminals
These ring terminals are self-insulated with a
PVC insulation sleeve of extra length to give pro-
tection and relieve bending stress at wire’s flex
point. Brazed seam barrel is serrated to obtain
high pull-out value. Terminal is made of high
conductivity electrolytic copper, electro-tin plated.
Insulation material is color-coded:
Color Code Wire Range
red 22-16
blue 18-14
yellow 12-10
Stock Thickness:
RA & RB = .03
RC = .04
Most standard bulk catalog numbers can be put
on Mylar Tape for reel fed applications (i.e.
12050 tool and application dies).
See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
Vinyl Insulated Ring – Insulation Grip
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
18RA-4 100 22-16 .150 #4 3 .97 .31 .27 .81
RA77 1000 22-16 .150 #4 3 .97 .31 .27 .81
18RA-6 100 22-16 .150 #6 3 .94 .25 .27 .81
RA857 1000 22-16 .150 #6 3 .94 .25 .27 .81
18RA-8 100 22-16 .150 #8 3 .97 .31 .27 .81
RA867 1000 22-16 .150 #8 3 .97 .31 .27 .81
18RA-10 100 22-16 .150 #10 3 .97 .31 .27 .81
RA877 1000 22-16 .150 #10 3 .97 .31 .27 .81
18RA-14 100 22-16 .150 b" 4 1.13 .50 .37 .88
RA717 1000 22-16 .150 b" 4 1.13 .50 .37 .88
18RA-516 100 22-16 .150 j" 4 1.13 .50 .37 .88
RA727 1000 22-16 .150 j" 4 1.13 .50 .37 .88
18RA-38 100 22-16 .150 c" 4 1.24 .54 .37 .91
RA737 1000 22-16 .150 c" 4 1.24 .54 .37 .91
14RB-4 100 18-14 .170 #4 3 .94 .25 .27 .81
RB1327 1000 18-14 .170 #4 3 .94 .25 .27 .81
14RB-6 100 18-14 .170 #6 3 .97 .31 .27 .81
RB857 1000 18-14 .170 #6 3 .97 .31 .27 .81
14RB-8 100 18-14 .170 #8 3 .97 .31 .27 .81
RB867 1000 18-14 .170 #8 3 .97 .31 .27 .81
14RB-10 100 18-14 .170 #10 3 .97 .31 .27 .81
RB877 1000 18-14 .170 #10 3 .97 .31 .27 .81
14RB-14 100 18-14 .170 b" 4 1.14 .50 .38 .89
RB717 1000 18-14 .170 b" 4 1.14 .50 .38 .89
14RB-516 100 18-14 .170 j" 4 1.15 .50 .38 .89
RB727 1000 18-14 .170 j" 4 1.15 .50 .38 .89
14RB-38 100 18-14 .170 c" 4 1.16 .54 .38 .91
RB737 1000 18-14 .170 c" 4 1.16 .54 .38 .91
10RC-6 50 12-10 .210 #6 5 1.06 .31 .27 .90
RC337 500 12-10 .210 #6 5 1.06 .31 .27 .90
10RC-8 50 12-10 .210 #8 5 1.06 .31 .27 .90
RC777 500 12-10 .210 #8 5 1.06 .31 .27 .90
10RC-10 50 12-10 .210 #10 5 1.06 .31 .27 .90
RC367 500 12-10 .210 #10 5 1.06 .31 .27 .90
10RC-14 50 12-10 .210 b" 6 1.16 .50 .27 .90
RC717 500 12-10 .210 b" 6 1.16 .50 .27 .90
10RC-516 50 12-10 .210 j" 6 1.17 .50 .37 .92
RC707 500 12-10 .210 j" 6 1.17 .50 .37 .92
10RC-38 50 12-10 .210 c" 6 1.29 .59 .44 .99
RC737 500 12-10 .210 c" 6 1.29 .59 .44 .99
U.L. Listed E9809
Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003
®
®
A
M
C
B
107
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 107
Terminals
Catalog numbers with the suffix X indicate an
expanded insulation support. This means a wider
wire entry to accommodate heavy wall insulation.
Ring terminals won’t fall free even if the mounting
screw loosens.
Stock Thickness:
RA & RB = 03
RC = .04
Most standard bulk catalog numbers can be put on
Mylar Tape for reel fed applications (i.e. 12050 tool
and application dies). See pages 161- 162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
Vinyl Insulated Ring – Expanded Insulation Support
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
18RA-6X 100 22-16 .170 #6 3 .97 .31 .27 .81
18RA-8X 100 22-16 .170 #8 3 .97 .31 .27 .81
RA867-170 1000 22-16 .170 #8 3 .97 .31 .27 .81
18RA-10X 100 22-16 .170 #10 3 .97 .31 .27 .81
RA877-170 1000 22-16 .170 #10 3 .97 .31 .27 .81
18RA-14X 100 22-16 .170 b" 4 1.13 .50 .37 .88
RA727-170 1000 22-16 .170 j" 4 1.13 .50 .37 .88
14RB-4X 100 18-14 .200 #4 3 .94 .25 .27 .81
14RB-6X 100 18-14 .200 #6 3 .97 .31 .27 .81
RB857-200 1000 18-14 .200 #6 3 .97 .31 .27 .81
14RB-8X 100 18-14 .200 #8 3 .97 .31 .27 .81
RB867-200 1000 18-14 .200 #8 3 .97 .31 .27 .81
14RB-10X 100 18-14 .200 #10 3 .97 .31 .27 .81
RB877-200 1000 18-14 .200 #10 3 .97 .31 .27 .81
14RB-14X 100 18-14 .200 b" 4 1.14 .50 .38 .89
RB717-200 1000 18-14 .200 b" 4 1.14 .50 .38 .89
14RB-516X 100 18-14 .200 j" 4 1.15 .50 .38 .89
14RB-38X 100 18-14 .200 c" 4 1.16 .54 .35 .91
10RC-6X 50 12-10 .250 #6 5 1.06 .31 .27 .90
RC337-250 500 12-10 .250 #6 5 1.06 .31 .27 .90
10RC-8X 50 12-10 .250 #8 5 1.06 .31 .27 .90
RC777-250 500 12-10 .250 #8 5 1.06 .31 .27 .90
10RC-10X 50 12-10 .250 #10 5 1.06 .31 .27 .90
RC367-250 500 12-10 .250 #10 5 1.06 .31 .27 .90
10RC-14X 50 12-10 .250 b" 6 1.16 .50 .27 .90
RC717-250 500 12-10 .250 b" 6 1.16 .50 .27 .90
10RC-516X 50 12-10 .250 j" 6 1.17 .50 .37 .92
10RC-38X 50 12-10 .250 c" 6 1.29 .59 .44 .99
RC737-250 500 12-10 .250 c" 6 1.29 .59 .44 .99
U.L. Listed E9809
Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003
®
®
A
M
C
B
108
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 108
109
Terminals
Vinyl Insulated Ring
Max.
Cat. Stud Ins. Wire Dimensions
No. Size Dia. Range A B C M
Series RDV – Aircraft Wire AN
RDV10161 #8 .270 8 1.40 .41 .24 1.20
RDV10361 #10 .270 8 1.40 .41 .24 1.20
RDV10711 b" .270 8 1.45 .45 .27 1.22
RDV10721 j" .270 8 1.53 .56 .34 1.25
RDV10731 c" .270 8 1.53 .56 .34 1.25
Code Wire AWG
RDV167 #8 .340 8 1.48 .42 .28 1.29
RDV367 #10 .340 8 1.48 .42 .28 1.29
RDV717 b" .340 8 1.54 .46 .36 1.32
RDV727 j" .340 8 1.63 .57 .36 1.35
RDV737 c" .340 8 1.63 .57 .36 1.35
RDV757* d" .310 8 1.79 .82 .55 1.39
Series REV – Aircraft Wire AN
REV10261 #10 .315 6 1.55 .45 .24 1.31
REV10711 b" .315 6 1.55 .49 .27 1.31
REV10721 j" .315 6 1.70 .60 .34 1.40
REV10731 c" .315 6 1.70 .60 .34 1.40
Code Wire AWG
REV267 #10 .420 6 1.65 .45 .28 1.40
REV717 b" .420 6 1.65 .49 .28 1.40
REV727 j" .420 6 1.76 .61 .34 1.47
REV737 c" .420 6 1.76 .61 .34 1.47
REV757* d" .395 6 1.83 .82 .55 1.43
Note: Not available on Mylar Tape.
Installing tool: ERG-2007 (RD & RE Except Brazed Seam), TBN6/65
®
®
Stock Thickness: .04
*Brazed Seam, Lolly-Pop Style Tongue
A
M
C
B
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 109
110
Non-Insulated Ring
Wt./Lbs.
Cat. Pkg. Wire Bolt Per Dimensions
No. Qty. Range Hole 1000 A B C M
A18-4 100 22-16 #4 2 .75 .31 .27 .59
A18-6 100 22-16 #6 2 .72 .25 .27 .59
A85 1000 22-16 #6 2 .72 .25 .27 .59
A18-8 100 22-16 #8 2 .75 .31 .27 .59
A86 1000 22-16 #8 2 .75 .31 .27 .59
A18-10 100 22-16 #10 2 .75 .31 .27 .59
A87 1000 22-16 #10 2 .75 .31 .27 .59
A18-14 100 22-16 b" 3 .92 .50 .37 .67
A71 1000 22-16 b" 3 .92 .50 .37 .67
A18-516 100 22-16 j" 3 .92 .50 .37 .67
A72 1000 22-16 j" 3 .92 .50 .37 .67
A18-38 100 22-16 c" 3 .99 .54 .35 .67
A73 1000 22-16 c" 3 .99 .54 .35 .67
A18-12 100 22-16 d" 3 1.06 .72 .38 .70
A75 1000 22-16 d" 3 1.06 .72 .38 .70
B14-4 100 18-14 #4 2 .72 .25 .27 .59
B132 1000 18-14 #4 2 .72 .25 .27 .59
B14-6 100 18-14 #6 2 .75 .31 .27 .59
B133 1000 18-14 #6 2 .75 .31 .27 .59
B14-8 100 18-14 #8 3 .75 .31 .27 .59
B86 1000 18-14 #8 3 .75 .31 .27 .59
B14-10 100 18-14 #10 3 .75 .31 .27 .59
B87 1000 18-14 #10 3 .75 .31 .27 .59
B14-14 100 18-14 b" 6 .93 .50 .38 .68
B71 1000 18-14 b" 6 .93 .50 .38 .68
B14-516 100 18-14 j" 6 .93 .50 .38 .68
B72 1000 18-14 j" 6 .93 .50 .38 .68
B14-38 100 18-14 c" 6 .96 .54 .35 .68
B73 1000 18-14 c" 6 .96 .54 .35 .68
B14-12 100 18-14 d" 6 1.06 .72 .38 .70
B75TB 1000 18-14 d" 6 1.06 .72 .38 .70
B85 1000 18-14 #6 6 .75 .31 .27 .59
B134 1000 18-14 #8 6 .72 .25 .27 .59
BC14-6 50 heavy duty 16-14 #6 4 .81 .25 .29 .68
BC85 500 use C tooling #6 4 .81 .25 .29 .68
BC14-8 50 heavy duty 16-14 #8 4 .87 .39 .29 .68
BC86 500 use C tooling #8 4 .87 .39 .29 .68
BC14-10 50 heavy duty 16-14 #10 5 .87 .39 .29 .68
BC87 500 use C tooling #10 5 .87 .39 .29 .68
BC14-14 50 heavy duty 16-14 b" 5 .93 .51 .29 .68
BC71 500 use C tooling b" 5 .93 .51 .29 .68
BC14-516 50 heavy duty 16-14 j" 6 1.04 .54 .38 .77
BC72 500 use C tooling j" 6 1.04 .54 .38 .77
BC14-38 50 heavy duty 16-14 c" 6 1.09 .63 .38 .77
BC79 500 use C tooling c" 6 1.09 .63 .38 .77
BC14-12 50 heavy duty 16-14 d" 6 1.32 .76 .54 .94
BC75 500 use C tooling d" 6 1.32 .76 .54 .94
C10-6-SK 50 12-10 #6 4 .82 .31 .27 .66
C33 500 12-10 #6 4 .82 .31 .27 .66
C10-8-SK 50 12-10 #8 5 .82 .31 .27 .66
C77 500 12-10 #8 5 .82 .31 .27 .66
C10-10 50 12-10 #10 5 .85 .38 .27 .66
C26 500 12-10 #10 5 .85 .38 .27 .66
C36 500 12-10 #10 7 .82 .31 .27 .66
C10-14 50 12-10 b" 7 .91 .50 .27 .66
C71 500 12-10 b" 7 .91 .50 .27 .66
C10-516 50 12-10 j" 8 .98 .50 .38 .73
C70 500 12-10 j" 8 .98 .50 .38 .73
C72 500 12-10 j" 7 1.10 .59 .45 .80
C10-38 50 12-10 c" 7 1.10 .59 .45 .80
C73 500 12-10 c" 7 1.10 .59 .45 .80
C10-12 50 12-10 d" 7 1.21 .72 .38 .84
C75 500 12-10 d" 7 1.21 .72 .38 .84
U.L. Listed E9809
Installing tools: WT111M, WT112M, WT110M, ERG-2002, ERG-2005, WT2000
Terminals
These non-insulated ring terminals are made of
electrolytic copper for high conductivity. They
can be installed with crimping tools having a
single indentor or double indentor (recom-
mended for solid wire). Serrated barrel increas-
es grip on wire. Wire range identification is
stamped on the tongue of each terminal.
Most standard bulk catalog numbers can be put
on Mylar Tape for reel fed applications (i.e.
12050 tool and applicaton dies).
See pages 161-162.
Please put the suffix M for Mylar Tape
RA2573M.
(Bulk number 1000 and 500 packages.)
Stock Thickness:
A & B = .03
BC = .05
C = .04
®
®
A
M
C
B
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 110
111
Terminals
These non-insulated ring terminals are made of
electrolytic copper for high conductivity. They
can be installed with crimping tools having a
single indentor or double indentor (recom-
mended for solid wire). Serrated barrel increas-
es grip on wire. Wire range identification is
stamped on the tongue of each terminal.
Stock Thickness:
D & E = .06
F = .07
D10, E10, F10 = .04
D975 & F975 = .04
Non-Insulated Ring – Brazed Seam
Wt./Lbs.
Cat. Pkg. Wire Bolt Per Dimensions
No. Qty. Range Hole 1000 A B C M
D8-10 25 8 #10 16 1.13 .48 .36 .90
D36* 200 8 #10 16 1.13 .48 .36 .90
D8-14-SK 25 8 b" 14 1.13 .48 .36 .90
D71* 200 8 b" 14 1.13 .48 .36 .90
D8-516 25 8 j" 16 1.32 .59 .49 1.03
D72* 200 8 j" 16 1.32 .59 .49 1.03
D8-38 25 8 c" 14 1.32 .59 .49 1.03
D73* 200 8 c" 14 1.32 .59 .49 1.03
D8-12 25 8 d" 14 1.49 .82 .55 1.09
D75* 200 8 d" 14 1.49 .82 .55 1.09
E6-10 20 6 #10 17 1.13 .48 .36 .90
E26* 200 6 #10 17 1.13 .48 .36 .90
E6-14 20 6 b" 20 1.13 .48 .36 .90
E71* 200 6 b" 20 1.13 .48 .36 .90
E6-516 20 6 j" 20 1.32 .60 .49 1.03
E72* 200 6 j" 20 1.32 .60 .49 1.03
E6-38 20 6 c" 20 1.32 .60 .49 1.03
E73* 200 6 c" 20 1.32 .60 .49 1.03
E6-12 20 6 d" 20 1.49 .82 .55 1.08
E75* 200 6 d" 20 1.49 .82 .55 1.08
F4-10 20 4 #10 24 1.16 .48 .36 .93
F26* 200 4 #10 24 1.16 .48 .36 .93
F4-14 20 4 b" 25 1.16 .48 .36 .93
F71* 200 4 b" 25 1.16 .48 .36 .93
F4-516 20 4 j" 25 1.35 .60 .49 1.06
F72* 200 4 j" 25 1.35 .60 .49 1.06
F4-38 20 4 c" 25 1.35 .60 .49 1.06
F73* 200 4 c" 25 1.35 .60 .49 1.06
F4-12 20 4 d" 25 1.52 .82 .55 1.11
F75* 200 4 d" 25 1.52 .82 .55 1.11
Installing tools: ERG-2005 (D Series only), WT115A D, E, F and G, TBM6/TBM6S, WT3185
Installing dies: 11802 INDENTOR (D-E-F-G), D-11803-NEST, E-11805-NEST, F-11806-NEST (all ordered separately)
Not available on Mylar Tape.
* Brazed seam, lolly-pop style torque
®
®
A
M
C
B
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 111
112
Terminals
These non-insulated ring terminals are made of
electrolytic copper for high conductivity. They
can be installed with crimping tools having a
single indentor or double indentor (re com-
mended for solid wire). Serrated barrel increas-
es grip on wire. Wire range identification is
stamped on the tongue of each terminal.
Stock Thickness:
G & H = .05
J & K = .06
L & M = .07
Non-Insulated Ring – Tubular
Wt./Lbs.
Cat. Pkg. Wire Bolt Per Dimensions
No. Qty. Range Hole 1000 A B C M
D10161 200 8 #8 12 1.15 .41 .28 .95
D10361 200 8 #10 12 1.15 .41 .28 .95
D10711 200 8 b" 12 1.20 .45 .36 .97
D10721 200 8 j" 12 1.28 .56 .36 1.00
D10731 200 8 c" 12 1.28 .56 .36 1.00
D975* 200 8 d" 12 1.46 .83 .49 1.06
E10261 200 6 #10 14 1.26 .49 .24 1.02
E10711 200 6 b" 14 1.26 .49 .27 .99
E10721 200 6 j" 14 1.38 .60 .34 1.04
E10731 200 6 c" 14 1.38 .60 .34 1.04
F10261 100 4 #10 20 1.37 .55 .30 1.07
F10711 100 4 b" 20 1.37 .55 .30 1.07
F10721 100 4 j" 20 1.42 .62 .34 1.08
F10731 100 4 c" 20 1.42 .62 .34 1.08
F975* 200 4 d" 20 1.49 .83 .45 1.10
G2-14 10 2 b" 50 1.59 .69 .40 1.26
G2-516 10 2 j" 50 1.59 .69 .40 1.26
G2-38 10 2 c" 50 1.59 .69 .40 1.26
G2-12 10 2 d" 50 1.79 .80 .49 1.36
G926 100 2 #10 40 1.59 .69 .40 1.26
G971 100 2 b" 40 1.59 .69 .40 1.26
G972 100 2 j" 40 1.59 .69 .40 1.26
G973 100 2 c" 40 1.59 .69 .40 1.26
G975 100 2 d" 40 1.79 .80 .49 1.36
H971 100 1AN-1/0 b" 50 1.65 .77 .43 1.32
H972 100 1AN-1/0 j" 50 1.65 .77 .43 1.32
H973 100 1AN-1/0 c" 50 1.65 .77 .43 1.32
H975 100 1AN-1/0 d" 50 1.85 .77 .54 1.41
H10-14 10 1/0 b" 50 1.65 .77 .43 1.32
J971 50 1/0AN-2/0 b" 60 1.94 .84 .48 1.53
J972 50 1/0AN-2/0 j" 60 1.94 .84 .48 1.53
J973 50 1/0AN-2/0 c" 60 1.99 .84 .53 1.58
J974 50 1/0AN-2/0 k" 60 1.99 .89 .51 1.56
J975 50 1/0AN-2/0 d" 60 1.99 .89 .51 1.56
J20-38 10 2/0 c" 70 1.84 .83 .46 1.46
K971 50 2/0AN-3/0 b" 76 2.08 .93 .54 1.69
K972 50 2/0AN-3/0 j" 76 2.08 .93 .54 1.69
K973 50 2/0AN-3/0 c" 76 2.08 .93 .54 1.69
K974 50 2/0AN-3/0 k" 76 2.08 .93 .54 1.70
K975 50 2/0AN-3/0 d" 76 2.08 .93 .54 1.70
K30-38 5 3/0 c" 82 2.08 .93 .54 1.69
L973 50 3/0AN-4/0 c" 92 2.25 1.04 .57 1.77
L974 50 3/0AN-4/0 k" 92 2.25 1.04 .57 1.77
L975 50 3/0AN-4/0 d" 92 2.25 1.04 .57 1.77
L40-38 5 4/0 c" 100 2.25 1.04 .57 1.77
M972 50 4/0AN-250MCM j" 112 2.28 1.12 .62 1.90
M973 50 4/0AN-250MCM c" 112 2.40 1.12 .65 1.91
M974 50 4/0AN-250MCM k" 112 2.40 1.12 .65 1.91
M975 50 4/0AN-250MCM d" 112 2.40 1.12 .65 1.91
M250-38 5 250MCM c" 135 2.40 1.12 .65 1.91
AN – Aircraft Wire
Installing tools: TBM6/TBM6S, WT3185 (G, H, J Series only)
Note: Not available on Mylar Tape.
* Brazed seam, lolly-pop style torque
®
®
A
M
C
B
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 112
113
Terminals
Most standard bulk catalog numbers can be put
on Mylar Tape for reel fed applications (i.e.
12050 tool and application dies).
See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
Nylon #16-14 AWG – Heavy Duty
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
RBC14-6 50 16-14 heavy duty .210 #6 – .98 .25 .29 .85
RBC853 500 use RC tooling .210 #6 .98 .25 .29 .85
RBC14-8 50 16-14 heavy duty .210 #8 – 1.04 .39 .29 .85
RBC863 500 use RC tooling .210 #8 1.04 .39 .29 .85
RBC14-10 50 16-14 heavy duty .210 #10 – 1.04 .39 .29 .85
RBC873 500 use RC tooling .210 #10 1.04 .39 .29 .85
RBC14-14 50 16-14 heavy duty .210 b– 1.10 .51 .29 .85
RBC713 500 use RC tooling .210 b1.10 .51 .29 .85
RBC14-516 50 16-14 heavy duty .210 j– 1.21 .54 .38 .94
RBC723 500 use RC tooling .210 j1.21 .54 .38 .94
RBC14-38 50 16-14 heavy duty .210 c– 1.26 .63 .38 .94
RBC793 500 use RC tooling .210 c1.26 .63 .38 .94
RBC14-12 50 16-14 heavy duty .210 d– 1.49 .76 .54 1.11
RBC753 500 use RC tooling .210 d1.49 .76 .54 1.11
ERG-2001, WT2000, WT145C, and power tools as recommended crimp in the 12-10 nest (yellow)
Vinyl #16-14 AWG – Heavy Duty
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
14RBC-6 50 16-14 heavy duty .210 #6 5 1.06 .25 .29 .93
RBC857 500 use RC tooling .210 #6 5 1.06 .25 .29 .93
14RBC-8 50 16-14 heavy duty .210 #8 5 1.13 .39 .29 .93
RBC867 500 use RC tooling .210 #8 5 1.13 .39 .29 .93
14RBC-10 50 16-14 heavy duty .210 #10 5 1.13 .39 .29 .93
RBC877 500 use RC tooling .210 #10 5 1.13 .39 .29 .93
14RBC-14 50 16-14 heavy duty .210 b" 6 1.19 .51 .29 .93
RBC717 500 use RC tooling .210 b" 6 1.19 .51 .29 .93
14RBC-516 50 16-14 heavy duty .210 j" 6 1.29 .54 .38 1.03
RBC727 500 use RC tooling .210 j" 6 1.29 .54 .38 1.03
14RBC-38 50 16-14 heavy duty .210 c" 6 1.34 .63 .38 1.03
RBC797 500 use RC tooling .210 c" 6 1.34 .63 .38 1.03
14RBC-12 50 16-14 heavy duty .210 d" 6 1.57 .76 .54 1.19
RBC757 500 use RC tooling .210 d" 6 1.57 .76 .54 1.19
Non-Insulated #16-14 AWG – Heavy Duty
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
BC14-6 100 16-14 heavy duty – #6 – .81 .25 .29 .68
BC85 500 use RC tooling #6 .81 .25 .29 .68
BC14-8 100 16-14 heavy duty – #8 – .87 .39 .29 .68
BC86 500 use RC tooling #8 .87 .39 .29 .68
BC14-10 100 16-14 heavy duty – #10 – .87 .39 .29 .68
BC87 500 use RC tooling #10 .87 .39 .29 .68
BC14-14 100 16-14 heavy duty – b– .93 .51 .29 .68
BC71 500 use RC tooling b" .93 .51 .29 .68
BC14-516 100 16-14 heavy duty – j– 1.04 .54 .38 .77
BC72 500 use RC tooling j" 1.04 .54 .38 .77
BC14-38 100 16-14 heavy duty – c– 1.09 .63 .38 .77
BC79 500 use RC tooling c" 1.09 .63 .38 .77
BC14-12 100 16-14 heavy duty – d– 1.32 .76 .54 .94
BC75 500 use RC tooling d" 1.32 .76 .54 .94
ERG-2002, WT111M, WT2000, and power tools as recommended, crimp in the 12-10 nest
A
M
C
B
Stud Size Marked
In This Area
A
M
C
B
Stud Size Marked
In This Area
®
®
Nylon or Vinyl Insulated
Non-Insulated
Material: copper .050 thk.
Finish: electro tin-plate
Wire Range: #16-14
Color Code: green vinyl or nylon insulator
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 113
114
Terminals
B
M
C
A
For easily installed, permanent terminations of
solid, round, or stranded nichrome wires as
used in toasters, irons, heaters, etc.
High temperature non-insulated ring terminals
and splices are designed for use with solid or
stranded resistance wires as used in appliances
such as toasters, irons, and heaters.
Stock Thickness:
24-22 ga. = .032
20-18 ga. = .032
16-14 ga. = .040
12-10 ga. = .040
High Temperature Non-Insulated Ring – 1200°F Max.
Terminals for nichrome wire NW Series
Wt./Lbs.
Cat. Pkg. Wire Bolt Per Dimensions
No. Qty. Range Hole 1000 A B C M
NW21 1000 24-22 #6 1.5 .59 .31 .28 .44
NW22 1000 24-22 #8 1.5 .59 .31 .28 .44
NW23 1000 24-22 #10 1.5 .59 .31 .28 .44
NW18-10 100 20-18 #10 2.5 .63 .31 .28 .38
NW52 1000 20-18 #8 2.5 .63 .31 .28 .38
NW81 1000 16-14 #6 2.5 .66 .31 .28 .51
NW14-8 100 16-14 #8 2.5 .66 .31 .28 .51
NW14-10 100 16-14 #10 2.5 .66 .31 .28 .51
NW83 1000 16-14 #10 2.5 .66
NW14-12 100 16-14 #12
*
2.5 .66 .31 .28 .51
NW84 1000 16-14 #12
*
2.5 .66
NW10-8 50 12-10 #8 3 .66 .31 .28 .51
NW10-10 50 12-10 #10 3 .66 .31 .28 .51
NW10-12 50 12-10 #12
*
3 .66 .31 .28 .51
* #12 stud is approximate 1⁄4" stud.
Installing tool: WT1377
Note: Not available on Mylar Tape.
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 114
Terminals
Tefzel®Insulated Ring – Insulation Grip
Max.
Cat. Stud Ins. Wire Dimensions
No. Pkg Size Dia. Range A B C M
Series RAT – For U.L. 94V-O Flammability Rating/High Temperature and Chemical Resistance.
RAT853 1000 #6 .140 22-18 .81 .25 .25 .69
RAT18-6 100 #6 .140 22-18 .81 .25 .25 .69
RAT863 1000 #8 .140 22-18 .84 .31 .25 .69
RAT18-8 100 #8 .140 22-18 .84 .31 .25 .69
RAT873 1000 #10 .140 22-18 .84 .31 .25 .69
RAT18-10 100 #10 .140 22-18 .84 .31 .25 .69
RAT713 1000 1/4" .140 22-18 1.07 .46 .31 .84
RAT18-14 100 1/4” .140 22-18 1.07 .46 .31 .84
Series RBT
RBT853 1000 #6 .170 16-14 .84 .31 .25 .69
RBT14-6 100 #6 .170 16-14 .84 .31 .25 .69
RBT863 1000 #8 .170 16-14 .84 .31 .25 .69
RBT14-8 1000 #6 .170 16-14 .84 .31 .25 .69
RBT873 1000 #10 .170 16-14 .84 .31 .25 .69
RBT14-10 100 #10 .170 16-14 .84 .31 .25 .69
RBT713 1000 1/4" .170 16-14 1.08 .46 .31 .81
RBT14-14 100 1/4" .170 16-14 1.08 .46 .31 .81
Series RCT
RCT333 500 #6 .210 12-10 1.00 .37 .27 .81
RCT10-6 100 #6 .210 12-10 1.00 .37 .27 .81
RCT863 500 #8 .210 12-10 1.00 .37 .27 .81
RCT10-8 100 #8 .210 12-10 1.00 .37 .27 .81
RCT363 500 #10 .210 12-10 1.00 .37 .27 .81
RCT10-10 100 #10 .210 12-10 1.00 .37 .27 .81
RCT713 500 1/4" .210 12-10 1.11 .52 .32 .85
RCT10-14 100 1/4" .210 12-10 1.11 .52 .32 .85
RCT703 500 5/16" .210 12-10 1.23 .52 .31 .96
RCT10-516 100 5/16" .210 12-10 1.23 .52 .31 .96
RCT733** 500 3/8" .210 12-10 1.29 .58 .35 1.00
RCT10-12** 100 3/8" .210 12-10 1.29 .58 .35 1.00
** Not available on tape.
U.L. Listed E9809
Installing tool: WT145C, WT112M
A
M
C
B
®
®
Stock Thickness:
RAT & RBT = .03
RCT = .04
Package Quantities:
RAT & RBT = 1000 pcs.
RCT = 500 pcs.
Most standard bulk catalog numbers can be put
on Mylar Tape for reel fed applications (i.e.
12050 tool and application dies).
See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
Tefzel®is a registered trademark of DuPont.
115
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 115
Terminals
Nylon Insulated Rectangular Rings
Bu-Ships
Cat. Stud Wire Dimensions Tongue
No. Pkg Size Range A B C M Shape
Series RA
RA486 1000 #4 22-18 .796 .237 .237 .143 L86P-1
RA485 1000 #4 22-18 1.015 .237 .404 .195 L85P-1
RA483 1000 #5 22-18 .859 .277 .277 .143 L83P-1
RA484 1000 #6 22-18 1.015 .237 .404 .195 L84P-1
RA481 1000 #6 22-18 1.109 .302 .465 .227 L81P-1
RA482 1000 #8 22-18 1.109 .302 .465 .227 L82P-1
RA480** 1000 #8 22-18 1.359 .390 .621 .310 L80P-1
Series RB
RB486 1000 #4 16-14 .796 .237 .237 .143 L86P-2
RB485 1000 #4 16-14 1.015 .237 .404 .195 L85P-2
RB483 1000 #5 16-14 .859 .277 .277 .143 L83P-2
RB484 1000 #6 16-14 1.015 .237 .404 .195 L84P-2
RB481 1000 #6 16-14 1.109 .302 .465 .227 L81P-2
RB482 1000 #8 16-14 1.109 .302 .465 .227 L82P-2
RB480** 1000 #8 16-14 1.359 .390 .621 .310 L80P-2
Series RC
RC486 500 #4 12-10 .984 .237 .237 .143 L86P-3
RC485 500 #4 12-10 1.187 .237 .404 .195 L85P-3
RC483 500 #5 12-10 1.046 .277 .277 .143 L83P-3
RC484 500 #6 12-10 1.203 .237 .404 .195 L84P-3
RC481 500 #6 12-10 1.281 .302 .465 .227 L81P-3
RC482 500 #8 12-10 1.281 .302 .465 .227 L82P-3
RC480** 500 #8 12-10 1.531 .390 .621 .310 L80P-3
** Not available on tape.
Note: RA, RB, RC486 for use with BU-Ships terminal board types 26TB. RA, RB, RC485 for use with 25TB and 27TB. RA, RB, RC483 for use
with 8TB. RA, RB, RC484 for use with 10TB and 11TB. RA, RB, RC481 for use with 6TB, 7TB and 9TB. RA, RB, RC482 for use with 15TB. RA,
RB, RC480 for use with 3TB, 4TB, 5TB, 16TB, 17TB and 18TB.
Note: When ordering terminals on tape add the suffix M, example: (RA250M), to the catalog number.
U.L. Listed E9809
Installing tools: ERG2001, WT145C
A
M
C
B
®
®
Stock Thickness:
RA & RB = .03
RC = .04
Note:
22-18 ga. = 1-2 Navy
16-14 ga. = 2
1
⁄
2
-4 Navy
12-10 ga. = 6-9 Navy
Most standard bulk catalog numbers can be put
on Mylar Tape for reel fed applications (i.e.
12050 tool and application dies).
See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
116
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 116
Terminals
Non-Insulated Rectangular Rings
Bu-Ships
Cat. Stud Wire Dimensions Tongue
No. Pkg Size Range A B C M Shape
Series A
A486 1000 #4 22-18 .65 .237 .237 .143 L86
A485 1000 #4 22-18 .87 .237 .404 .195 L85
A483 1000 #5 22-18 .70 .277 .277 .143 L83
A484 1000 #6 22-18 .87 .237 .404 .195 L84
A481 1000 #6 22-18 .96 .302 .465 .227 L81
A482 1000 #8 22-18 .96 .302 .465 .227 L82
A480** 1000 #8 22-18 1.21 .390 .621 .310 L80
Series B
B486 1000 #4 16-14 .65 .237 .237 .143 L86
B485 1000 #4 16-14 .87 .237 .404 .195 L85
B483 1000 #5 16-14 .70 .277 .277 .143 L83
B484 1000 #6 16-14 .87 .237 .404 .195 L84
B481 1000 #6 16-14 .96 .302 .465 .227 L81
B482 1000 #8 16-14 .96 .302 .465 .227 L82
B480** 1000 #8 16-14 1.21 .390 .621 .310 L80
Series C
C486 500 #4 12-10 .73 .237 .237 .143 L86
C485 500 #4 12-10 .90 .237 .404 .195 L85
C483 500 #5 12-10 .76 .277 .277 .143 L83
C484 500 #6 12-10 .94 .237 .404 .195 L84
C481 500 #6 12-10 1.03 .302 .465 .227 L81
C482 500 #8 12-10 1.03 .302 .465 .227 L82
C480** 500 #8 12-10 1.27 .390 .621 .310 L80
** Not available on tape.
Note: A, B, C486 for use with Bu-Ships terminal board types 26TB. A, B. C485 for use with 25TB, 27TB. A, B, C483 for use with 8TB. A, B,
C484 for use with 10TB and 11TB. A, B, C481 for use with 6TB, 7TB and 9TB. A, B, C482 for use with 15TB. A, B, C480 for use with 3TB,
5TB, 16TB, 17TB and 18TB.
Note: When ordering terminals on tape add the suffix M, example: (RA250M), to the catalog number.
U.L. Listed E9809
Installing tool: ERG 2002
®
®
A
M
C
B
Stock Thickness:
A & B = .03
C = .04
Note:
22-18 ga. = 1-2 Navy
16-14 ga. = 2
1
⁄
2
-4 Navy
12-10 ga. = 6-9 Navy
Most standard bulk catalog numbers can be put on
Mylar Tape for reel fed applications (i.e. 12050 tool
and application dies). See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
117
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 117
Terminals
A
M
C
B
Flag terminals allow a 90° connection to the
terminal block without bending the wire.
Stock Thickness:
AB = .03
C = .04
D = .06
E = .06
F = .07
G = .08
Non-Insulated Flag
Wt./Lbs.
Cat. Pkg. Wire Bolt Per Dimensions
No. Qty. Range Hole 1000 A B C M
AB14-6A 100 22-14 #6 21⁄2.55 .31 .22 .39
AB51 1000 22-14 #6 21⁄2.55 .31 .22 .39
AB14-8A 100 22-14 #8 21⁄2.55 .31 .22 .39
AB52 1000 22-14 #8 21⁄2.55 .31 .22 .39
AB14-10A 100 22-14 #10 21⁄2.55 .31 .22 .39
AB53 1000 22-14 #10 21⁄2.55 .31 .22 .39
C51 1000 12-10 #6 5 .66 .31 .25 .48
C10-8A 50 12-10 #8 5 .66 .31 .25 .48
C52 500 12-10 #8 5 .66 .31 .25 .48
C10-10A 50 12-10 #10 5 .66 .31 .25 .48
C53 500 12-10 #10 5 .66 .31 .25 .48
D236 1000 9,8,7 #10 – .83 .50 .25 .59
D226 1000 9,8,7 #10 – .88 .50 .29 .64
D271 1000 9,8,7 1⁄4" – .92 .50 .33 .68
E226 1000 6,5 #10 – .93 .50 .29 .69
E271 1000 6,5 b" – .97 .50 .33 .73
E272 1000 6,5 j" – 1.05 .50 .41 .81
F226 1000 4,3 #10 – 1.07 .56 .33 .80
F271 1000 4,3 b" – 1.10 .63 .33 .80
F272 1000 4,3 j" – 1.18 .63 .41 .88
F273 1000 4,3 c" – 1.20 .63 .43 .90
G671 1000 2 b" – 1.20 .63 .33 .89
G672 1000 2 j" – 1.28 .63 .41 .97
G673 1000 2 c" – 1.32 .63 .46 1.02
U.L. Listed E9809
Installing tools: ERG-2004, WT129
Note: Not available on Mylar Tape.
®
®
118
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 118
Terminals
A
MC
B
Fork terminals with nylon insulation sleeves, rec-
ommended for temperatures up to 105°C. Inner
bronze insulation grip sleeve lengthens flex radius
of conductor and eliminates conductor creep.
Nylon jacket is color-coded.
Stock thickness same as ring terminal of same
size.
Most standard bulk catalog numbers can be put on
Mylar Tape for reel fed applications (i.e. 12050
tool and application dies). See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
Nylon Insulated Fork – Insulation Grip
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
RA18-6F 100 22-16 .136 #6 3 .83 .25 .25 .71
RA1103 1000 22-16 .136 #6 3 .83 .25 .25 .71
RA18-8F 100 22-16 .136 #8 3 .86 .31 .25 .71
RA1123 1000 22-16 .136 #8 3 .86 .31 .25 .71
RA18-10F 100 22-16 .136 #10 3 .86 .31 .25 .71
RA1153 1000 22-16 .136 #10 3 .86 .31 .25 .71
RA18-14F 100 22-16 .136 b" 4 .95 .44 .31 .70
RA1163 1000 22-16 .136 b" 4 .95 .44 .31 .70
RB14-6F 100 18-14 .162 #6 31⁄2.87 .31 .25 .71
RB1113 1000 18-14 .162 #6 31⁄2.87 .31 .25 .71
RB14-8F 100 18-14 .162 #8 31⁄2.87 .31 .25 .71
RB1123 1000 18-14 .162 #8 31⁄2.87 .31 .25 .71
RB14-10F 100 18-14 .162 #10 4 .87 .38 .25 .71
RB1153 1000 18-14 .162 #10 4 .87 .38 .25 .71
RB14-14F 100 18-14 .162 b" 4 .95 .44 .28 .74
RB1163 1000 18-14 .162 b" 4 .95 .44 .28 .74
RB1103 1000 18-14 .162 #6 6 .74 .28 .16 .60
RB1124 1000 18-14 .190 #8 6 .95 .31 .25 .79
RB1154 1000 18-14 .190 #10 6 .95 .31 .25 .79
RC10-6F 50 12-10 .210 #6 6 .97 .31 .27 .81
RC1113 500 12-10 .210 #6 6 .97 .31 .27 .81
RC10-8F 50 12-10 .210 #8 6 1.00 .37 .27 .81
RC1123 500 12-10 .210 #8 6 1.00 .37 .27 .81
RC10-10F 50 12-10 .210 #10 6 1.00 .37 .27 .81
RC1153 500 12-10 .210 #10 6 1.00 .37 .27 .81
RC10-14F 50 12-10 .210 b" 6 1.12 .50 .27 .86
RC1163 500 12-10 .210 b" 6 1.12 .50 .27 .86
RC1124 500 12-10 .250 #8 6 1.10 .37 .27 .91
RC1154 500 12-10 .250 #10 6 1.10 .37 .27 .91
U.L. Listed E9809
Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT145A
®
®
119
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 119
Terminals
Fork terminals allow easy installation because
screw needs only to be loosened. Suffix S indi-
cates a flanged-tongue fork with turned up tips
for extra holding protection.
Stock thickness same as ring terminal of same
size.
Nylon Insulated Fork Flanged Tongue – Insulation Grip
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
RA18-6FS 100 22-16 .136 #6 3 .75 .28 .16 .62
RA1203 1000 22-16 .136 #6 3 .75 .28 .16 .62
RA18-8FS 100 22-16 .136 #8 3 .89 .31 .23 .65
RA1223 1000 22-16 .136 #8 3 .89 .31 .23 .65
RA18-10FS 100 22-16 .136 #10 3 .93 .38 .26 .68
RA1253 1000 22-16 .136 #10 3 .93 .38 .26 .68
RB14-6FS 100 18-14 .162 #6 4 .74 .28 .16 .60
RB1203 1000 18-14 .162 #6 4 .74 .28 .16 .60
RB14-8FS 100 18-14 .162 #8 4 .89 .31 .23 .66
RB1223 1000 18-14 .162 #8 4 .89 .31 .23 .66
RB14-10FS 100 18-14 .162 #10 4 .94 .38 .27 .69
RB1253 1000 18-14 .162 #10 4 .94 .38 .27 .69
RB1204 1000 18-14 .190 #6 4 .79 .28 .16 .67
RB1224 1000 18-14 .190 #8 4 .94 .31 .23 .71
RC10-8FS 50 12-10 .210 #8 5 .97 .34 .23 .73
RC1223 500 12-10 .210 #8 5 .97 .34 .23 .73
RC10-10FS 50 12-10 .210 #10 5 1.00 .38 .26 .74
RC1253 500 12-10 .210 #10 5 1.00 .38 .26 .74
RC1224 1000 12-10 .250 #8 5 1.08 .34 .23 .80
RC1254 1000 12-10 .250 #10 5 1.12 .38 .26 .86
U.L. Listed E9809
Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT145A, WT2130A(RC)
®
®
A
MC
B
Most standard bulk catalog numbers can be put
on Mylar Tape for reel fed applications (i.e.
12050 tool and application dies).
See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
120
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 120
Terminals
A
MC
B
These fork terminals have extra-long PVC insu-
lation sleeve for protection and stress relief at
wire’s flex point. Brazed seam barrel is serrat-
ed for high pull-out value. Terminal is high con-
ductivity electrolytic copper, electro-tin plated.
Insulation is color-coded.
Stock thickness same as ring terminal of same
size.
Vinyl Insulated Fork – Insulation Support
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
18RA-6F 100 22-16 .150 #6 5 .94 .25 .27 .81
RA1167 1000 22-16 .150 #6 5 .94 .25 .27 .81
18RA-8F 100 22-16 .150 #8 5 .97 .31 .27 .81
RA1147 1000 22-16 .150 #8 5 .97 .31 .27 .81
18RA-10F 100 22-16 .150 #10 5 .97 .31 .27 .81
RA1157 1000 22-16 .150 #10 5 .97 .31 .27 .81
14RB-6F 100 18-14 .170 #6 6 .97 .31 .27 .81
RB647 1000 18-14 .170 #6 6 .97 .31 .27 .81
14RB-6FS 100 18-14 .170 #6 6 .89 .30 .25 .75
14RB-8F 100 18-14 .170 #8 6 .97 .31 .27 .81
RB657 1000 18-14 .170 #8 6 .97 .31 .27 .81
14RB-10F 100 18-14 .170 #10 6 .97 .31 .27 .81
RB1157 1000 18-14 .170 #10 6 .97 .31 .27 .81
14RB-14F 100 18-14 .170 b" 6 1.11 .44 .38 .89
RB1717 1000 18-14 .170 b" 6 1.11 .44 .38 .89
10RC-6F 50 12-10 .210 #6 7 1.09 .38 .27 .90
RC1337 500 12-10 .210 #6 7 1.09 .38 .27 .90
10RC-8F 50 12-10 .210 #8 7 1.09 .38 .27 .90
RC1147 500 12-10 .210 #8 7 1.09 .38 .27 .90
10RC-10F 50 12-10 .210 #10 7 1.09 .38 .27 .90
RC1157 500 12-10 .210 #10 7 1.09 .38 .27 .90
10RC-14F 50 12-10 .210 b" 7 1.15 .50 .37 .90
RC1167 500 12-10 .210 b" 7 1.15 .50 .37 .90
U.L. Listed E9809. Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT2130A(RC)
®
®
Most standard bulk catalog numbers can be put on
Mylar Tape for reel fed applications (i.e. 12050
tool and application dies). See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
Fork terminals allow easy installation since the
mounting screw does not have to be completely
removed. Catalog numbers with the suffix X indi-
cate an expanded insulation support. This means
a wider wire entry to accommodate heavy wall
insulation.
Stock thickness same as ring terminal of same
size.
Most standard bulk catalog numbers can be put on
Mylar Tape for reel fed applications (i.e. 12050
tool and application dies).
See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
Vinyl Insulation Fork – Expanded Insulation Support
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
18RA-6FX 100 22-16 .170 #6 5 .94 .25 .27 .81
RA1167-170 1000 22-16 .170 #6 5 .94 .25 .27 .81
18RA-8FX 100 22-16 .170 #8 5 .97 .31 .27 .81
RA1147-170 1000 22-16 .170 #8 5 .97 .31 .27 .81
18RA-10FX 100 22-16 .170 #10 5 .97 .31 .27 .81
RA1157-170 1000 22-16 .170 #10 5 .97 .31 .27 .81
14RB-6FX 100 18-14 .200 #6 6 .97 .31 .27 .81
RB647-200 1000 18-14 .200 #6 6 .97 .31 .27 .81
14RB-8FX 100 18-14 .200 #8 6 .97 .31 .27 .81
RB657-200 1000 18-14 .200 #8 6 .97 .31 .27 .81
14RB-10FX 100 18-14 .200 #10 6 .97 .31 .27 .81
RB1157-200 1000 18-14 .200 #10 6 .97 .31 .27 .81
10RC-8FX 50 12-10 .250 #8 7 1.11 .38 .27 .90
RC1147-250 500 12-10 .250 #8 7 1.11 .38 .27 .90
10RC-10FX 50 12-10 .250 #10 7 1.11 .38 .27 .90
RC1157-250 500 12-10 .250 #10 7 1.11 .38 .27 .90
10RC-14FX 50 12-10 .250 b" 7 1.17 .50 .37 .90
U.L. Listed E9809. Installing tools: WT145C, WT2000, WT112M, ERG2001, ERG2003 WT2130A(RC)
®
®
A
MC
B
121
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Terminals
These non-insulated fork terminals are made of
electrolytic copper for high conductivity. They
can be installed with crimping tools having a
single indentor or double indentor (recom-
mended for solid wire). Serrated barrel
increase grip on wire. Wire range identification
is stamped on the tongue of each terminal.
Stock thickness same as ring terminal of same
size.
Non-Insulated Fork
Wt./Lbs.
Cat. Pkg. Wire Bolt Per Dimensions
No. Qty. Range Hole 1000 A B C M
A18-6F 100 22-16 #6 4 .72 .25 .27 .59
A116 1000 22-16 #6 4 .72 .25 .27 .59
A18-8F 100 22-16 #8 4 .75 .31 .27 .59
A114 1000 22-16 #8 4 .75 .31 .27 .59
A18-10F 100 22-16 #10 4 .75 .31 .27 .59
A115 1000 22-16 #10 4 .75 .31 .27 .59
B14-6F 100 18-14 #6 6 .75 .31 .27 .59
B64 1000 18-14 #6 6 .75 .31 .27 .59
B19†1000 18-14 #6 6 .66 .25 .13 .50
B14-8F 100 18-14 #8 6 .75 .31 .27 .59
B65 1000 18-14 #8 6 .75 .31 .27 .59
B14-10F 100 18-14 #10 6 .75 .31 .27 .59
B115 1000 18-14 #10 6 .75 .31 .27 .59
B14-14F 100 18-14 b" 6 .90 .44 .38 .68
C10-6F 50 12-10 #6 7 .77 .31 .27 .63
C133 500 12-10 #6 7 .77 .31 .27 .63
C10-8F 50 12-10 #8 7 .82 .38 .27 .63
C114 500 12-10 #8 7 .82 .38 .27 .63
C10-10F 50 12-10 #10 7 .82 .38 .27 .63
C115 500 12-10 #10 7 .82 .38 .27 .63
C10-14F 50 12-10 b" 7 .98 .50 .37 .73
C116 500 12-10 b" 7 .98 .50 .37 .73
U.L. Listed E9809
Installing tools: WT111M, WT112M, WT110M, WT2000, ERG-2002, ERG-2005
A
MC
B
Most standard bulk catalog numbers can be put on
Mylar Tape for reel fed applications (i.e. 12050
tool and application dies). See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
122
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Terminals
Nylon Insulated Locking Fork – Insulation Grip
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
RA18-6FL 100 22-16 .136 #6 5 .86 .25 .25 .71
RA2213 1000 22-16 .136 #6 5 .86 .25 .25 .71
RA18-8FL 100 22-16 .136 #8 5 .86 .29 .25 .71
RA2243 1000 22-16 .136 #8 5 .86 .29 .25 .71
RA18-10FL 100 22-16 .136 #10 5 .86 .29 .25 .71
RA2253 1000 22-16 .136 #10 5 .86 .29 .25 .71
RB14-6FL 100 18-14 .162 #6 6 .87 .25 .25 .71
RB2213 1000 18-14 .162 #6 6 .87 .25 .25 .71
RB2214 1000 18-14 .190 #6 6 .95 .25 .25 .79
RB14-8FL 100 18-14 .162 #8 6 .87 .29 .25 .71
RB2233 1000 18-14 .162 #8 6 .87 .29 .25 .71
RB14-10FL 100 18-14 .162 #10 6 .87 .29 .25 .71
RB2253 1000 18-14 .162 #10 6 .87 .29 .25 .71
RB2254 1000 .190 #10 6 .95 .29 .25 .71
RC10-6FL 50 12-10 .210 #6 8 .97 .31 .27 .81
RC2203 500 12-10 .210 #6 8 .97 .31 .27 .81
RC2204 1000 12-10 .250 #6 8 1.07 .31 .27 .91
RC10-8FL 50 12-10 .210 #8 8 1.00 .37 .27 .81
RC2213 500 12-10 .210 #8 8 1.00 .37 .27 .81
RC10-10FL 50 12-10 .210 #10 8 1.00 .37 .27 .81
RC2223 500 12-10 .210 #10 8 1.00 .37 .27 .81
RC2224 1000 12-10 .250 #10 1.10 .37 .27 .91
RC10-14FL 50 12-10 .210 b" 8 1.12 .50 .32 .86
RC2233 500 12-10 .210 b" 8 1.12 .50 .32 .86
U.L. Listed E9809
Installing tools: ERG-2001, ERG-2003, WT145C, WT2000, WT112M, WT145A, WT2130A(RC)
A
MC
B
Locking fork terminals have a specially
designed tongue that lets them go on
like a fork and stay on like a ring.
®
®
Stock thickness same as ring terminal of same
size.
Most standard bulk catalog numbers can be put on
Mylar Tape for reel fed applications (i.e. 12050
tool and application dies).
See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
123
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A
MC
B
Vinyl Insulated Locking Fork – Expanded Insulation Support
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
18RA-6FLX 100 22-16 .170 #6 5 .97 .25 .25 .81
18RA-8FLX 100 22-16 .170 #8 5 .97 .29 .25 .81
18RA-10FLX 100 22-16 .170 #10 5 .97 .29 .25 .81
RA2257-170 1000 22-16 .170 #10 5 .97 .29 .25 .81
14RB-6FLX 100 18-14 .200 #6 6 .97 .31 .27 .81
RB2207-200 1000 18-14 .200 #6 6 .97 .31 .27 .81
RB2217-200 1000 18-14 .200 #6 6 .97 .29 .27 .81
14RB-8FLX 100 18-14 .200 #8 6 .97 .31 .27 .81
RB2237-200 1000 18-14 .200 #8 6 .97 .31 .27 .81
14RB-10FLX 100 18-14 .200 #10 6 .97 .31 .27 .81
RB2257-200 1000 18-14 .200 #10 6 .97 .31 .27 .81
10RC-6FLX 50 12-10 .250 #6 8 1.07 .31 .27 .91
RC2207-250 500 12-10 .250 #6 8 1.07 .31 .27 .91
10RC-8FLX 50 12-10 .250 #8 8 1.10 .37 .27 .91
10RC-10FLX 50 12-10 .250 #10 8 1.10 .37 .27 .91
RC2227-250 500 12-10 .250 #10 8 1.10 .37 .27 .91
10RC-14FLX 50 12-10 .250 b" 8 1.22 .50 .32 .96
U.L. Listed E9809. Installing tools: ERG-2001, ERG-2003, WT145C, WT2000, WT112M
®
®
Stock thickness same as ring terminal of same
size.
Most standard bulk catalog numbers can be put
on Mylar Tape for reel fed applications (i.e.
12050 tool and application dies). See pages
K61- K62.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
Terminals
Vinyl Insulated Locking Fork – Insulation Support
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
18RA-6FL 100 22-16 .150 #6 5 .97 .25 .25 .81
RA2217 1000 22-16 .150 #6 5 .97 .25 .25 .81
RA2227 1000 22-16 .155 #6 5 .97 .29 – .81
18RA-8FL 100 22-16 .150 #8 5 .97 .29 .25 .81
RA2247 1000 22-16 .150 #8 5 .97 .29 .25 .81
18RA-10FL 100 22-16 .150 #10 5 .97 .29 .25 .81
RA2257 1000 22-16 .150 #10 5 .97 .29 .25 .81
14RB-6FL 100 18-14 .170 #6 6 .97 .25 .27 .81
RB2207 1000 18-14 .170 #6 6 .97 .25 .27 .81
RB2217 1000 .170 #6 6 .97 .29 .27 .81
14RB-8FL 100 18-14 .170 #8 6 .97 .29 .27 .81
RB2237 1000 18-14 .170 #8 6 .97 .29 .27 .81
14RB-10FL 100 18-14 .170 #10 6 .97 .29 .27 .81
RB2257 1000 18-14 .170 #10 6 .97 .29 .27 .81
10RC-6FL 50 12-10 .220 #6 8 1.09 .31 .27 .90
RC2207 500 12-10 .220 #6 8 1.09 .31 .27 .90
10RC-8FL 50 12-10 .220 #8 8 1.09 .37 .27 .90
RC2217 500 12-10 .220 #8 8 1.09 .37 .27 .90
10RC-10FL 50 12-10 .220 #10 8 1.09 .37 .27 .90
RC2227 500 12-10 .220 #10 8 1.09 .37 .27 .90
10RC-14FL 50 12-10 .220 b" 8 1.09 .49 .27 .90
RC2237 500 12-10 .220 b" 8 1.09 .49 .27 .90
U.L. Listed E9809. Installing tools: ERG-2001, ERG-2003, WT145C, WT2000, WT112M
®
®
A
MC
B
Stock thickness same as ring terminal of same
size.
Most standard bulk catalog numbers can be put on
Mylar Tape for reel fed applications (i.e. 12050
tool and application dies). See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
124
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Terminals
®
®
A
B
Heat Shrinkable Locking Fork Terminals – Expanded
Insulation Support
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B
RAS18-6FLX 100 22-18 .170 #6 5 1.350 .25
RAS18-8FLX 100 22-18 .170 #8 5 1.350 .29
RAS18-10FLX 100 22-18 .170 #10 5 1.350 .29
RBS14-6FLX 100 16-14 .200 #6 6 1.350 .25
RBS14-8FLX 100 16-14 .200 #8 6 1.350 .29
RBS14-10FLX 100 16-14 .200 #10 6 1.350 .29
RCS10-6FLX 50 12-10 .250 #6 8 1.350 .31
RCS10-8FLX 50 12-10 .250 #8 8 1.350 .37
RCS10-10FLX 50 12-10 .250 #10 8 1.350 .37
RCS10-14FLX 50 12-10 .250 1⁄4" 8 1.350 .49
U.L. Listed E9809
Installing tool: WT1255
Note: Heat Shrinkable terminals not available on Mylar Tape.
Non-Insulated Locking Fork
Wt./Lbs.
Cat. Pkg. Wire Bolt Per Dimensions
No. Qty. Range Hole 1000 A B C M
A18-6FL 100 22-16 #6 4f .75 .25 .27 .59
A221 1000 22-16 #6 4f .75 .25 .27 .59
A18-8FL 100 22-16 #8 4f .75 .29 .27 .59
A224 1000 22-16 #8 4f .75 .29 .27 .59
A18-10FL 100 22-16 #10 4f .75 .29 .27 .59
A225 1000 22-16 #10 4f .75 .29 .27 .59
B14-6FL 100 18-14 #6 4f .75 .25 .27 .59
B220 1000 18-14 #6 4f .75 .25 .27 .59
B14-8FL 100 18-14 #8 4f .75 .29 .27 .59
B223 1000 18-14 #8 4f .75 .29 .27 .59
B14-10FL 100 18-14 #10 4f .75 .29 .27 .59
B225 1000 18-14 #10 4f .75 .29 .27 .59
C10-6FL 50 12-10 #6 7f .85 .31 .27 .66
C220-TB 500 12-10 #6 7f .85 .31 .27 .66
C10-8FL 50 12-10 #8 7f .85 .37 .27 .66
C221 500 12-10 #8 7f .85 .37 .27 .66
C10-10FL 50 12-10 #10 7f .85 .37 .27 .66
C222-TB 500 12-10 #10 7f .85 .37 .27 .66
C10-14FL 50 12-10 1⁄4"7f .85 .49 .27 .66
U.L. Listed E9809
Installing tools: WT110M, WT111M, WT112M, WT2000, ERG-2002, ERG2005
®
®
Stock thickness same as ring terminal of same
size.
Most standard bulk catalog numbers can be put on
Mylar Tape for reel fed applications (i.e. 12050
tool and application dies). See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M.
(Bulk number 1000 and 500 packages.)
A
MC
B
125
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Pin Terminals
Nylon Insulated Terminals
Cat. Pkg. Wire D Recommended
No. Qty. Range (Dia.) L Tools
Non-Insulated
A47PT 1000 22-18 .075 .63 WT111M
B47PT 1000 16-14 .075 .63 ERG-2002
C55PT 500 12-10 .110 .76 ERG-2002
Vinyl
18RA-47PT 100 22-18 .075 .85 ERG-2003
RA47PT 1000 22-18 .075 .85 ERG-2001
14RB-47PT 100 16-14 .075 .87
RB47PT 1000 16-14 .075 .87 ERG-2001
10RC-55PT 50 12-10 .110 1.06
RC55PT 500 12-10 .106 1.06 ERG-2001
Nylon
RA18-47PT 100 22-18 .075 .85 ERG-2003
RA147PT 1000 22-18 .075 .85 WT2000
RB14-47PT 100 16-14 .075 .87
RB147PT 1000 16-14 .075 .87 ERG-2001
RC10-55PT 50 12-10 .110 1.06
RC155PT 500 12-10 .106 1.06 ERG-2001
Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies).
See pages 161-162.
Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.)
• Provides an easy and effective way to termi-
nate stranded wire into European/metric-style
terminal blocks.
• Designed to prevent shorting, wire strand loss
and/or wire pullout resulting from improper
termination of stranded wire.
• Designed to meet emerging global standards
which require wire-to-metric style terminal
block installations be terminated with a “pin”
style terminal.
• Available in vinyl insulated, nylon insulated,
and non-insulated styles.
• All styles offered in 22 AWG to 10 AWG and
compatible with existing Sta-Kon
®
tooling.
Voltage Rating
Vinyl – 300V
Nylon – 300V
Non-Insulated Vinyl/Nylon
Terminals
126
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Insulated Ferrules
Features
• Ferrules ensure reliable electrical connections when ter-
minating conductors in screw clamp terminal blocks.
• Fraying and breaking of wire strands is prevented and
the possibility of an unreliable connection is minimized.
• Insulated ferrules prevent conductor breakage due to
bending, wire stress or vibration, while facilitating wire
insertions into the terminal block clamp.
• Ferrules are the preferred alternative to twisting wire
stands or tinning the wire end before terminating into a
terminal block.
• Ferrules are thin-walled copper tubes, which are
mechanically crimped onto the ends of stranded wires.
• They are easy to use – simply strip the wire, slide the
ferrule onto the end of the wire and crimp.
How to Apply a Ferrule
• Strip the insulation from the end of the wire and insert
into the insulated end of the ferrule.
• Using the designated crimping tool, place the metal
shaft into the tool’s appropriate slot. Compress the tool
to make a crescent-shape depression along the length
of the ferrule.
• Insert the crimped ferrule into the terminal block.
• Tighten the ferrule and wire into the terminal block.
Materials
• High conductivity copper
• Tin plating
Insulated Ferrules
Conductor Dimensions Bag Case
Section Color Inches/MM Installation Pkg. Pkg.
Cat. No. AWG MM2ABøCøDE
Tooling Qty. Qty.
F2020 22 0.50 WHITE .453 / 11.5 .236 / 6.0 .043 / 1.1 .098 / 2.5 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2021 22 0.50 WHITE .531 / 13.5 .315 / 8.0 .043 / 1.1 .098 / 2.5 .006 / 0.15 T1, T3 & ERG-2 500 10000
F2022 22 0.50 WHITE .610 / 15.5 .394 / 10.0 .043 / 1.1 .098 / 2.5 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2023 20 0.75 GREY .472 / 12.0 .236 / 6.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2024 20 0.75 GREY .551 / 14.0 .315 / 8.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG-2 500 10000
F2025 20 0.75 GREY .630 / 16.0 .394 / 10.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2026 20 0.75 GREY .709 / 18.0 .472 / 12.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2027 20 1.00 RED .492 / 12.5 .236 / 6.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2028 20 1.00 RED .571 / 14.5 .315 / 8.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG-2 500 10000
F2029 20 1.00 RED .650 / 16.5 .394 / 10.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2030 20 1.00 RED .728 / 18.5 .472 / 12.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2031 16 1.50 BLACK .571 / 14.5 .315 / 8.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG-2 500 10000
F2032 16 1.50 BLACK .650 / 16.5 .394 / 10.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2033 16 1.50 BLACK .728 / 18.5 .472 / 12.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2034 16 1.50 BLACK .965 / 24.5 .708 / 18.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2035 14 2.50 BLUE .591 / 15.0 .315 / 8.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG-2 500 10000
F2036 14 2.50 BLUE .748 / 19.0 .472 / 12.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2037 14 2.50 BLUE .984 / 25.0 .708 / 18.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG-2 500 5000
F2038 12 4.00 GREY .889 / 17.5 .394 / 10.0 .114 / 2.9 .189 / 4.8 .008 / 0.20 T3 & ERG-2 500 5000
F2039 12 4.00 GREY .787 / 20.0 .472 / 12.0 .114 / 2.9 .189 / 4.8 .008 / 0.20 T3 & ERG-2 500 5000
F2040 12 4.00 GREY 1.024 / 26.0 .708 / 18.0 .114 / 2.9 .189 / 4.8 .008 / 0.20 T3 & ERG-2 100 1000
F2041 10 6.00 YELLOW .787 / 20.0 .472 / 12.0 .142 / 3.6 .244 / 6.2 .008 / 0.20 T3 & ERG-2 100 1000
F2042 10 6.00 YELLOW .984 / 25.0 .708 / 18.0 .142 / 3.6 .244 / 6.2 .008 / 0.20 T3 & ERG-2 100 1000
F2043 8 10.00 RED .827 / 21.0 .472 / 12.0 .181 / 4.6 .295 / 7.5 .008 / 0.20 T3 & ERG-2 100 1000
F2044 8 10.00 RED 1.063 / 27.0 .708 / 18.0 .181 / 4.6 .295 / 7.5 .008 / 0.20 T3 & ERG-2 100 1000
F2045 6 16.00 BLUE .906 / 23.0 .472 / 12.0 .236 / 6.0 .346 / 8.8 .008 / 0.20 ERG-2 100 1000
F2046 6 16.00 BLUE 1.142 / 29.0 .708 / 18.0 .236 / 6.0 .346 / 8.8 .008 / 0.20 ERG-2 50 1000
F2047 4 25.00 YELLOW 1.142 / 29.0 .630 / 18.0 .295 / 7.5 .433 / 11.0 .008 / 0.20 ERG-2 50 500
F2048 4 25.00 YELLOW 1.220 / 31.0 .708 / 18.0 .295 / 7.5 .433 / 11.0 .008 / 0.20 ERG-2 50 500
F2049 4 25.00 YELLOW 1.378 / 35.0 .866 / 22.0 .295 / 7.5 .433 / 11.0 .008 / 0.20 ERG-2 50 500
F2050 2 35.00 RED 1.181 / 30.0 .630 / 16.0 .335 / 8.5 .492 / 12.5 .008 / 0.20 ERG-2 50 500
F2051 2 35.00 RED 1.260 / 32.0 .708 / 18.0 .335 / 8.5 .492 / 12.5 .008 / 0.20 ERG-2 50 500
F2052 2 35.00 RED 1.535 / 39.0 .984 / 25.0 .335 / 8.5 .492 / 12.5 .008 / 0.20 ERG-2 50 500
F2053 1/0 50.00 BLUE 1.417 / 36.0 .787 / 20.0 .413 / 10.5 .591 / 15.0 .014 / 0.35 ERG-2 50 500
F2054 1/0 50.00 BLUE 1.614 / 41.0 .984 / 25.0 .413 / 10.5 .591 / 15.0 .014 / 0.35 ERG-2 50 500
F4004 26 0.14 Grey .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000
F4005 26 0.14 Grey .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000
F4006 24 0.25 Yellow .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000
F4007 24 0.25 Yellow .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000
F4008 22 0.34 Purple .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000
F4009 22 0.34 Purple .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000
Ferrule Dimensions conform to DIN 46228. Part 4.
127
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Insulated Twin Ferrules
Conductor Dimensions Bag Case
Section Color Inches/MM Installation Pkg. Pkg.
Cat. No. AWG MM2ABøCøDE
Tooling Qty. Qty.
F8000 2x 20 2x 0.50 WHITE .591 / 15.0 .315 / 8.0 .059 / 1.5 .177 / 4.5 .010 / 0.25 T3 500 5000
F8001 2x 18 2x 0.75 GREY .591 / 15.0 .315 / 8.0 .071 / 1.8 .201 / 5.1 .010 / 0.25 T3 500 5000
F8002 2x 18 2x 0.75 GREY .669 / 17.0 .394 / 10.0 .071 / 1.8 .201 / 5.1 .006 / 0.15 T3 500 5000
F8003 2x 17 2x 1.00 RED .591 / 15.0 .315 / 8.0 .081 / 2.05 .201 / 5.1 .006 / 0.15 T3 500 5000
F8005 2x 17 2x 1.00 RED .669 / 17.0 .394 / 10.0 .081 / 2.05 .201 / 5.1 .006 / 0.15 T3 500 5000
F8006 2x 16 2x 1.50 BLACK .630 / 16.0 .315 / 8.0 .091 / 2.3 .252 / 6.4 .006 / 0.15 T3 500 5000
F8007 2x 16 2x 1.50 BLACK .787 / 20.0 .472 / 12.0 .091 / 2.3 .252 / 6.4 .006 / 0.15 T3 500 5000
F8008 2x 14 2x 2.50 BLUE .728 / 18.5 .394 / 10.0 .114 / 2.9 .295 / 7.5 .006 / 0.15 T3 500 5000
F8009 2x 14 2x 2.50 BLUE .846 / 21.5 .512 / 13.0 .114 / 2.9 .295 / 7.5 .006 / 0.15 T3 500 5000
F8010 2x 12 2x 4.00 GREY .906 / 23.0 .472 / 12.0 .150 / 3.8 .339 / 8.6 .006 / 0.15 ERG-2 / 6MM DIE 100 1000
F8011 2x 10 2x 6.00 YELLOW .984 / 25.0 .551 / 14.0 .193 / 4.9 .378 / 9.6 .008 / 0.20 ERG-2 / 10MM DIE 100 1000
Ferrule Dimensions conform to DIN 46228. Part 4.
Insulated Ferrules (Old DIN and French Standards)
Conductor Dimensions Bag Case
Style Section Color Inches/MM Installation Pkg. Pkg.
Cat. No. AWG MM2ABøCøDE Tooling Qty. Qty.
F4000 OLD DIN 20 0.50 ORANGE .571 / 14.5 .315 / 8.0 .043 / 1.1 .102 / 2.6 .006 / 0.15 T1, T3 & ERG-2 500 10000
F4001 OLD DIN 18 0.75 WHITE .571 / 14.5 .315 / 8.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG-2 500 10000
F4002 OLD DIN 18-17 1.00 YELLOW .571 / 14.5 .315 / 8.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG-2 500 10000
F4003 OLD DIN 16 1.50 RED .571 / 14.5 .315 / 8.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG-2 500 10000
F4004 26 0.14 Grey .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000
F4005 26 0.14 Grey .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000
F4006 24 0.25 Yellow .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000
F4007 24 0.25 Yellow .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000
F4008 22 0.34 Purple .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000
F4009 22 0.34 Purple .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000
F4020 OLD DIN 14 2.50 BLUE .571 / 14.5 .315 / 8.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG-2 500 10000
F4021 FRENCH 20 0.50 WHITE .571 / 14.5 .315 / 8.0 .043 / 1.1 .102 / 2.6 .006 / 0.15 T1, T3 & ERG-2 500 10000
F4023 FRENCH 18 0.75 Lt BLUE .571 / 14.5 .315 / 8.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG-2 500 10000
F4024 FRENCH 18-17 1.00 RED .571 / 14.5 .315 / 8.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG-2 500 10000
F4027 FRENCH 16 1.50 BLACK .571 / 14.5 .315 / 8.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG-2 500 10000
F4028 FRENCH 14 2.50 GREY .571 / 14.5 .315 / 8.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG-2 500 10000
Ferrule Dimensions conform to DIN 46228. Part 4.
Tooling for Sta-Kon®Insulated Ferrules
Cat. No. Description Std. Pkg.
T1 Sta-Kon®Crimp tool for wire ferrules #20-14 AWG – insulated handle 1
T3 Sta-Kon®Crimp tool for wire ferrules #26-10 AWG – insulated handle 1
ERG-2 Comfort Crimp®Sta-Kon®Crimp Tool with Shure-Stake®mechanism, for installing wire ferrules #26-1 AWG. 1
4 interchangeable die sets included. Insulated handle. Packaged in sturdy plastic carrying case.
ERG3000 Dies available.
T1
T3
ERG-2
Insulated Ferrules
T&B Part No. Description
ERG2014F ERG3000 Die for ferrules, size 20-14 AWG
ERG128F ERG3000 Die for ferrules, size 12-8 AWG
ERG6F ERG3000 Die for ferrules, size 6 AWG
ERG4F ERG3000 Die for ferrules, size 4 AWG
ERG2F ERG3000 Die for ferrules, size 2 AWG
ERG1F ERG3000 Die for ferrules, size 1 AWG
128
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 128
Non-Insulated Ferrules
Uninsulated Ferrule Terminals
Conductor Dimensions (Inches / MM)
Section Installation Pkg.
Cat. No. AWG MM2C D A E Tooling Qty.
F9000 24 .25 .030 / 0.75 .067 / 1.7 .196 / 5 .006 / 0.15 T1, ERG2 1000
F9001 22 .50 .039 / 1.0 .083 / 2.1 .236 / 6 .006 / 0.15 T1, T3, ERG2 1000
F9002 22 .50 .039 / 1.0 .083 / 2.1 .394 / 10 .006 / 0.15 T1, T3, ERG2 100
F9003 18 .75 .047 / 1.2 .091 / 2.3 .236 / 6 .006 / 0.15 T1, T3, ERG2 1000
F9004 18 .75 .047 / 1.2 .091 / 2.3 .394 / 10 .006 / 0.15 T1, T3, ERG2 1000
F9005 18 1.0 .055 / 1.4 .098 / 2.5 .236 / 6 .006 / 0.15 T1, T3, ERG2 1000
F9006 18 1.0 .055 / 1.4 .098 / 2.5 .394 / 10 .006 / 0.15 T1, T3, ERG2 1000
F9007 16 1.5 .067 / 1.7 .110 / 2.8 .276 / 7 .006 / 0.15 T1, T3, ERG2 1000
F9008 16 1.5 .067 / 1.7 .110 / 2.8 .394 / 10 .006 / 0.15 T1, T3, ERG2 1000
F9009 16 1.5 .067 / 1.7 .110 / 2.8 .473 / 12 .006 / 0.15 T1, T3, ERG2 1000
F9010 16 1.5 .067 / 1.7 .110 / 2.8 .709 / 18 .006 / 0.15 T1, T3, ERG2 1000
F9011 14 2.5 .087 / 2.2 .139 / 3.4 .276 / 7 .006 / 0.15 T1, T3, ERG2 1000
F9012 14 2.5 .087 / 2.2 .139 / 3.4 .394 / 10 .006 / 0.15 T1, T3, ERG2 1000
F9013 14 2.5 .087 / 2.2 .139 / 3.4 .472 / 12 .006 / 0.15 T1, T3, ERG2 1000
F9014 14 2.5 .087 / 2.2 .139 / 3.4 .709 / 18 .006 / 0.15 T1, T3, ERG2 1000
F9015 12 4.0 .110 / 2.8 .158 / 4 .354 / 9 .008 / 0.2 T3, ERG2 1000
F9016 12 4.0 .110 / 2.8 .158 / 4 .472 / 12 .008 / 0.2 T3, ERG2 1000
F9017 12 4.0 .110 / 2.8 .158 / 4 .591 / 15 .008 / 0.2 T3, ERG2 1000
F9018 12 4.0 .110 / 2.8 .158 / 4 .709 / 18 .008 / 0.2 T3, ERG2 1000
F9019 10 6.0 .138 / 3.5 .185 / 4.7 .472 / 12 .008 / 0.2 T3, ERG2 250
F9020 10 6.0 .138 / 3.5 .185 / 4.7 .591 / 15 .008 / 0.2 T3, ERG2 250
F9021 10 6.0 .138 / 3.5 .185 / 4.7 .709 / 18 .008 / 0.2 T3, ERG2 250
F9022 8 10.0 .177 / 4.5 .228 / 5.8 .472 / 12 .008 / 0.2 T3, ERG2 250
F9023 8 10.0 .177 / 4.5 .228 / 5.8 .591 / 15 .008 / 0.2 T3, ERG2 250
F9024 8 10.0 .177 / 4.5 .228 / 5.8 .709 / 18 .008 / 0.2 T3, ERG2 250
F9025 6 16.0 .228 / 5.8 .295 / 7.5 .472 / 12 .008 / 0.2 T3, ERG2 250
F9026 6 16.0 .228 / 5.8 .295 / 7.5 .591 / 15 .008 / 0.2 T3, ERG2 250
F9027 6 16.0 .228 / 5.8 .295 / 7.5 .709 / 18 .008 / 0.2 T3, ERG2 250
F9028 6 16.0 .228 / 5.8 .295 / 7.5 .984 / 25 .008 / 0.2 T3, ERG2 250
F9029 6 16.0 .228 / 5.8 .295 / 7.5 1.26 / 32 .008 / 0.2 T3, ERG2 250
F9030 4 25.0 .287 / 7.3 .374 / 9.5 .591 / 15 .010 / .25 ERG2 1000
F9031 4 25.0 .287 / 7.3 .374 / 9.5 .709 / 18 .010 / .25 ERG2 1000
F9032 4 25.0 .287 / 7.3 .374 / 9.5 .984 / 25 .010 / .25 ERG2 1000
F9033 4 25.0 .287 / 7.3 .374 / 9.5 1.26 / 32 .010 / .25 ERG2 1000
F9034 2 35.0 .327 / 8.3 .433 / 11 .709 / 18 .010 / .25 ERG2 100
F9035 2 35.0 .327 / 8.3 .433 / 11 .984 / 25 .010 / .25 ERG2 100
F9036 2 35.0 .327 / 8.3 .433 / 11 1.26 / 32 .010 / .25 ERG2 100
F9037 1/0 50.0 .406 / 10.3 .512 / 13 .709 / 18 .012 / 0.3 ERG2 100
F9038 1/0 50.0 .406 / 10.3 .512 / 13 .984 / 25 .012 / 0.3 ERG2 100
F9039 1/0 50.0 .406 / 10.3 .512 / 13 1.18 / 30 .012 / 0.3 ERG2 100
A
E
DC
129
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 129
Heat Shrinkable Terminal, Splices, Disconnects
Heat Shrinkable
®
®
A
B
Heat Shrinkable Locking Fork Terminals – Expanded
Insulation Support
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B
RAS18-6FLX 100 22-18 .170 #6 5 1.350 .25
RAS18-8FLX 100 22-18 .170 #8 5 1.350 .29
RAS18-10FLX 100 22-18 .170 #10 5 1.350 .29
RBS14-6FLX 100 16-14 .200 #6 6 1.350 .25
RBS14-8FLX 100 16-14 .200 #8 6 1.350 .29
RBS14-10FLX 100 16-14 .200 #10 6 1.350 .29
RCS10-6FLX 50 12-10 .250 #6 8 1.350 .31
RCS10-8FLX 50 12-10 .250 #8 8 1.350 .37
RCS10-10FLX 50 12-10 .250 #10 8 1.350 .37
RCS10-14FLX 50 12-10 .250 1⁄4" 8 1.350 .49
U.L. Listed E9809
Installing tool: WT1255
Note: Heat Shrinkable terminals not available on Mylar Tape.
These ring terminals are self-insulated with
heat shrinkable polyolefin and internally coated
sealant. Upon completed installation, a fully
sealed connection is achieved to protect the
joint against the degrading effects of galvanic
action, corrosion, and environmental exposure.
RAS & RBS stock thickness: .03
RCS stock thickness: .04
A
M
C
B
®
®
Heat Shrinkable Ring Terminals – Expanded Insulation Support
Wt./Lbs.
Cat. Pkg. Wire Max. Bolt Per Dimensions
No. Qty. Range Ins. Hole 1000 A B C M
RAS18-6X 100 22-18 .170 #6 2 1.23 .25 .27 1.10
RAS18-8X 100 22-18 .170 #8 3 1.26 .31 .27 1.10
RAS18-10X 100 22-18 .170 #10 2 1.26 .31 .27 1.10
RBS14-6X 100 16-14 .200 #6 3 1.23 .25 .27 1.10
RBS14-8X 100 16-14 .200 #8 3 1.23 .25 .27 1.10
RBS14-10X 100 16-14 .200 #10 31⁄21.26 .31 .27 1.10
RCS10-6X 50 12-10 .250 #6 3 1.34 .31 .27 1.15
RCS10-8X 50 12-10 .250 #8 5 1.34 .37 .27 1.15
RCS10-10X 50 12-10 .250 #10 5 1.34 .37 .27 1.15
RCS10-14X 50 12-10 .250 b" 6 1.34 .49 .32 1.15
U.L. Listed E9809
Installing tool: WT1255
Note: Not available on Mylar Tape.
These ring terminals, butt splices and
disconnects are self-insulated with heat
shrinkable polyolefin and internally
coated sealant. Upon completed instal-
lation, a fully sealed connection is
achieved to protect the joint against the
degrading effects of galvanic action,
corrosion, and environmental exposure.
130
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 130
Heat Shrinkable Terminal, Splices, Disconnects
Heat Shrinkable-Fully Insulated 250 Disconnects – Female
Wt./Lbs.
Cat. Pkg. Wire Max. Tab Per
No. Qty. Range Ins Size 1000 A
RAS18-250AX 25 22-18 .170 .250 x .032 4 1.82
RBS14-250AX 25 16-14 .200 .250 x .032 5 1.77
RCS10-250AX 50 12-10 .250 .250 x .032 6 1.80
Installing tool: WT1255
®
®
®
®
These butt splices are self-insulated with heat
shrinkable polyolefin and internally coated
sealant. Upon completed installation, a fully
sealed connection is achieved to protect the
joint against the degrading effects of galvanic
action, corrosion, and environmental exposure.
B
A
A
Heat Shrinkable-Fully Insulated 250 Disconnects – Male
Wt./Lbs.
Cat. Pkg. Wire Max. Tab Per
No. Qty. Range Ins Size 1000 A
18RAS-251TX 25 22-18 .170 .250 x .032 4 1.80
14RBS-251TX 25 16-14 .200 .250 x .032 5 1.75
10RCS-251TX 25 12-10 .250 .250 x .032 6 1.80
Installing tool: WT1255
Heat Shrinkable Splices – Butt Type – Expanded Insulation
Wt./Lbs.
Cat. Pkg. Wire Max. Per
No. Qty. Range Ins 1000 A B
2RAS18X 50 22-18 .170 3 1.50 .25
RAAS22X 1000 22-18 .170 3 1.50 .25
2RBS14X 50 16-14 .200 3 1.50 .26
RBBS22X 500 16-14 .200 3 1.50 .26
2RCS10X 25 12-10 .250 7 1.60 .31
RCCS22X 500 12-10 .250 7 1.60 .31
Installing tool: WT1255
A
131
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 131
Nylon Insulated Splices – Butt Type – Insulation Support
Max Wt./Lbs.
Cat. Pkg. Ins. Wire Per Dimensions
No. Qty. Dia. Range 1000 A B
2RA18 100 .115 22-18 3 1.19 .18
RAA21 1000 .115 22-18 3 1.19 .18
2RB14 100 .148 16-14 3 1.19 .21
RBB21 1000 .148 16-14 3 1.19 .21
2RC10 50 .210 12-10 7 1.26 .28
RCC21 500 .210 12-10 7 1.26 .28
2RD8 25 .340 8 25 1.69 .36
RDD27 200 .340 8 25 1.69 .36
2RE6 20 .420 6 35 1.85 .45
REE28 200 .420 6 35 1.85 .45
2RF4 15 .510 4 40 1.85 .52
U.L. Listed E9809
Installing tools: ERG-2001, ERG-2003, WT145C, WT112M, TBM6/TBM6S (D-F)
Note: Not available on Mylar Tape.
Splices Connectors
Nylon Insulated Splices – Aircraft Systems Splices
Wt./Lbs.
Cat. Pkg. Wire Per Dimensions
No. Qty. Range 1000 A B
2RZZ 50 26-22 2 1.22 .15
2RAA 50 22-18 6 1.52 .25
RAA23 500 22-18 6 1.52 .25
2RBB 50 16-14 6 1.52 .28
RBB23 500 16-14 6 1.52 .28
2RCC 25 12-10 8 1.89 .35
RCC23 250 12-10 8 1.89 .35
Not U.L. Listed
Installing tools: WT145C, ERG-2001, ERG-2003, WT1452(R22)
B
A
®
®
Butt Type Splices
B
A
®
®
In butt splices, the wires are butted
together and crimped at each end of
the splice. They are available either
non-insulated, or insulated with nylon
or PVC. Nylon insulated splices meet
or exceed the requirements of MIL-T-
7928. These splices are color-coded
according to wire size.
132
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 132
Splice Connectors
Vinyl Insulated Splices – Butt Type – Expanded Insulation
Wt./Lbs.
Cat. Pkg. Wire Max. Per Dimensions
No. Qty. Range Ins 1000 A B
2RA18X 100 22-18 .155 3 1.13 .25
RAA217-170 1000 22-18 .170 3 1.13 .25
RAA217 1000 22-18 .155 3 1.13 .23
2RB14X 100 16-14 3 1.13 .26
RBB217-200 1000 16-14 .200 3 1.13 .26
RBB217 1000 16-14 3 1.13 .23
2RC10X 50 12-10 .210 7 1.31 .31
RCC217-250 500 12-10 .250 7 1.31 .31
RCC217 500 12-10 .210 7 1.31 .29
U.L. Listed E9809
Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT2130A
Bulk No's:RAA22X– RBB22X – RCC22X
These butt splices are self-insulated with heat
shrinkable polyolefin and internally coated
sealant. Upon completed installation, a fully
sealed connection is achieved to protect the
joint against the degrading effects of galvanic
action, corrosion, and environmental exposure.
®
®
®
®
B
A
A, B & C bulk numbers can be put on Mylar
Tape for reel fed applications (i.e. 12050 tool
and application dies). See pages 161-162.
Please put the suffix M for Mylar Tape
RA2573M. (Bulk number 1000 and 500 pack-
ages.)
Heat Shrinkable Splices – Butt Type – Expanded Insulation
Wt./Lbs.
Cat. Pkg. Wire Max. Per Dimensions
No. Qty. Range Ins 1000 A B
2RAS18X 50 22-18 .170 3 1.50 .25
RAAS22X 500 22-18 .170 3 1.50 .25
2RBS14X 50 16-14 .200 3 1.50 .26
RBBS22X 500 16-14 .200 3 1.50 .26
2RCS10X 25 12-10 .250 7 1.60 .31
RCCS22X 250 12-10 .250 7 1.60 .31
Installing tool: WT1255
Non-Insulated Splices – Butt Type
Wt./Lbs.
Cat. Pkg. Wire Per Dimensions
No. Qty. Range 1000 A B
2A-18 100 22-18 21⁄2.62 .12
AA2 1000 22-18 21⁄2.62 .12
2B-14 100 16-14 21⁄2.62 .16
BB2 1000 16-14 21⁄2.62 .16
2C-10 50 12-10 7 .72 .22
CC2-TB 500 12-10 7 .72 .22
2D-8 25 9-8-7 18 1.03 .28
DD102 200 9-8-7 18 1.03 .28
2E-6 20 6-5 25 1.12 .37
EE2 200 6-5 25 1.12 .37
2F-4 15 4-3 30 1.25 .44
FF2 200 4-3 30 1.25 .44
2G21 5 2-1 40 1.72 .55
GG2 25 2-1 40 1.72 .55
U.L. Listed E9809
Installing tools – A, B, C: WT111M, WT110M, WT2000, ERG-2002, ERG2005, WT112M
Installing tools – D, E, F, G: WT115A, TBM6/TBM6S
133
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 133
Splice Connectors
Nylon Insulated Splices – Overlap Type (Parallel)
Wt./Lbs.
Cat. Pkg. Wire Per Dimensions
No. Qty. Range 1000 A B
2A20 100 22-20 2 .84 .20
RAA24 1000 22-20 2 .84 .20
2B-16 100 18-16 2 .84 .23
RBB25 1000 18-16 2 .84 .23
2C-12 50 14-12 4 .90 .28
RCC26 500 14-12 4 .90 .28
U.L. Listed E9809
Installing tools: WT2000, WT112M
High-Tech Splice-Overlap Type (Parallel)
Wt./Lbs.
Cat. Pkg. Wire Per Dimensions
No. Qty. Range 1000 A B
675-1425 1000 18-16 3 .31 .16
Non-Insulated Splices – Overlap Type
Wt./Lbs.
Cat. Pkg. Wire Per Dimensions
No. Qty. Range 1000 A B
2A22-20 100 22-20 2 .31 .12
A1A 1000 22-20 2 .31 .12
2B18-16 100 18-16 3 .31 .16
B1B 1000 18-16 3 .31 .16
2C14-12 50 14-12 4 .37 .22
C1C 500 14-12 4 .37 .22
2D10-9 20 10-9 5 .50 .31
D1D 200 10-9 5 .50 .31
2E8-7 20 8-7 7 .50 .37
E1E 200 8-7 7 .50 .37
2F6-5†20 6-5 8 .50 .44
F1F 200 6-5 8 .50 .44
2G4-2†10 4-2 20 .69 .58
G1G 100 4-2 20 .69 .58
H1H 100 2-1 20 .69 .58
†Not U.L. Listed. U.L. Listed E9809
Installing tools – A, B, C: WT110M, WT2000, WT111M, WT112M
Installing tools – D, E, F, G: WT115A, TBM6/TBM6S
Tefzel®Insulated Butt Splice
Wt./Lbs. Max.
Cat. Pkg. Wire Per Dimensions Ins
No. Qty. Range 1000 A Dia.
RAAT21 1000 22-18 3 1.22 .115
RBBT21 1000 16-14 3 1.22 .148
RCCT21 1000 12-10 7 1.22 .210
Installing tool – WT-145C
Tefzel®is a registered trademark of DuPont.
®
®
Overlap Type Splices
®
®
B
A
Wires are laid side by side in the con-
nector, and the connection is made in
one crimp. These splices offer advan-
tages in simplicity of installation, and
small size. One crimp completes the
splice.
134
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 134
135
Parallel Splices
Sta-Kon®Parallel Splices offer solutions for hundreds
of OEM, utility and communications applications. These
splices provide excellent reliability, long-term performance,
and a UL listed connection at a low installed cost. Sta-Kon
parallel splices are resistant to corrosion and preserve the
electrical integrity of the wires in single or multiple strands.
The new Sta-Kon parallel splices also feature an intelligent
constructable part number for quick identification of the
wire range and pack quantity.
Material: Tin-plated Copper
Range: 22AWG to 500 MCM
Listing: UL, CSA Listed
A
B
C
®
®
Wire Strip Length Chart
Cat. Wire Cir Mil Length O.D. I.D. Pack UPC
Number Size Range (A) (B) (C) Qty. Number
A18-PS-M 22-16 AWG 509-3,260 0.314 0.129 0.086 1000 78621093625
B14-PS-M 16-14 AWG 2,050-5,180 0.315 0.155 0.113 1000 78621093626
C10-PS-D 12-10 AWG 5,180-13,100 0.380 0.220 0.170 500 78621093627
D8-PS-D 8 AWG 13,100-20,800 0.375 0.260 0.180 500 78621089076
E6-PS-D 6 AWG 20,800-33,100 0.500 0.365 0.266 500 78621089080
F4-PS-W 4 AWG 33,100-52,600 0.531 0.410 0.302 250 78621089082
G2-PS-W 2 AWG 52,600-83,700 0.640 0.521 0.396 250 78621089084
H1/0-PS-C 1/0 AWG 83,700-119,500 0.750 0.571 0.446 100 78621089086
J2/0-PS-C 2/0 AWG 119,500-150,500 0.750 0.632 0.507 100 78621089078
K3/0-PS-L 3/0 AWG 150,500-190,000 0.750 0.701 0.564 50 78621089777
L4/0-PS-L 4/0 AWG 190,000-231,100 0.770 0.766 0.629 50 78621089092
M250-PS-Q 250 MCM 231,100-300,000 1.063 0.926 0.749 25 78621089094
N300-PS-X 300 MCM 300,000-380,000 1.125 1.100 0.882 10 78621089096
P400-PS-X 400 MCM 380,000-478,000 1.250 1.200 0.956 10 78621089098
R500-PS-V 500 MCM 478,000-600,000 1.438 1.330 1.060 5 78621089100
• The total combined cross sectional area of all wires must be within the CMA range.
Tools
Wire Size Tools
22-10 AWG ERG2002, WT111M, WT112M, WT2000
16-6 AWG ERG2005
8-2 AWG WT115A, TBM8-750M1, TBM8-750BSCR
1/0 AWG - 500 MCM TBM8-750M1, TBM8-750BSC
NEW
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 135
136
Disconnects
250 Series – Female Disconnects
Wt./Lbs.
Cat. Pkg. Wire Max. Tab Per Dimensions
No. Qty. Range Ins. Size 1000 A B
RA18-250F 100 22-18 .136 .250 x .032 4 .91 .29
RA250 1000 22-18 .136 .250 x .032 4 .91 .29
RB14-250F 100 16-14 .162 .250 x .032 4 .91 .29
RB250 1000 16-14 .162 .250 x .032 4 .91 .29
RC10-250F 50 12-10 .215 .250 x .032 4 1.04 .29
RC250 500 12-10 .215 .250 x .032 4 1.04 .29
18RA-250F 100 22-18 .150 .250 x .032 3 .96 .29
RA257 1000 22-18 .150 .250 x .032 3 .96 .29
RA257-170 1000 22-18 .170 .250 x .032 .96 .29
14RB-250F 100 16-14 .170 .250 x .032 3 .96 .29
RB257 1000 16-14 .170 .250 x .032 3 .96 .29
RB257-200 1000 16-14 .200 .250 x .032 .96 .29
10RC-250F 50 12-10 .250 .250 x .032 4 1.03 .29
RC257 500 12-10 .250 .250 x .032 4 1.03 .29
18RA-2577 100 22-18 .165 .250 x .032 3 1.01 .38
RA2573 1000 22-18 .165 .250 x .032 3 1.01 .38
14RB-2577 100 16-14 .185 .250 x .032 4 1.01 .38
RB2573 1000 16-14 .185 .250 x .032 4 1.01 .38
10RC-2577 50 12-10 .225 .250 x .032 5 1.04 .38
RC2573 500 12-10 .225 .250 x .032 5 1.04 .38
RAS18-250AX 25 22-18 .170 .250 x .032 4 1.83 –
RBS14-250AX 25 16-14 .200 .250 x .032 5 1.78 –
RCS10-250AX 50 12-10 .250 .250 x .032 6 1.80 –
Material: brass
Finish: tin plated
U.L. Listed E66716
RA18-250F
nylon self-insulated
installing tools – WT145C,
WT2000, ERG-2001,
ERG-2003, WT112M
18RA-250F
vinyl self-insulated
installing tools – WT145C,
WT2000, ERG-2001,
ERG-2003, WT112M
RAS18-250AX
heat-shrinkable fully
insulated disconnects
installing tool – WT1255
18RA-2577
nylon fully-insulated
installing tools – WT145C,
WT2000, ERG-2001,
ERG-2003, WT112M
Disconnect terminals provide a quick,
reliable method of connection to termi-
nal blocks and boards without the use
of tools. They are supplied in a variety
of styles to meet virtually all quick-dis-
connect requirements. Female discon-
nect terminals and matching male tabs
accommodate a range of 22-10 AWG,
and are available in non-insulated, par-
tially insulated, and fully insulated
styles, in both nylon and vinyl. They are
available in various tab widths including
.250", .187", and .110", and a combina-
tion size. A unique construction of the
female disconnect offers long-term
dependability. The brazed seam serrat-
ed barrel provides maximum tensile
strength.
1
2
3
4
1
2
3
4
A
B
®
®
Most standard bulk catalog numbers can be
put on Mylar Tape for reel fed applications
(i.e. 12050 tool and application dies). See
pages 161-162 for description of tooling.
Please add the suffix “M” for Mylar Tape
(i.e. RA2573-M).
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 136
137
Disconnects
250 Series – Female Disconnects – continued
Wt./Lbs.
Cat. Pkg. Wire Max. Tab Per Dimensions
No. Qty. Range Ins. Size 1000 A B
RA18-250A 50 22-18 .170 .250 x .032 4 .80 .71
RA2577F 500 22-18 .170 .250 x .032 4 .80 .71
RB14-250A 50 16-14 .190 .250 x .032 5 .80 .72
RB2577F 500 16-14 .190 .250 x .032 5 .80 .72
RC10-250A 50 12-10 .245 .250 x .032 6 .80 .88
RC2577F 500 12-10 .245 .250 x .032 6 .80 .88
A18-250 100 22-18 – .250 x .032 3 .73 .31
A250-TB 1000 22-18 – .250 x .032 3 .73 .31
B14-250 100 16-14 – .250 x .032 3 .73 .31
B250 1000 16-14 – .250 x .032 3 .73 .31
C10-250F 50 12-10 – .250 x .032 4 .73 .31
C250 500 12-10 – .250 x .032 4 .73 .31
B14-250F 100 16-14 – .250 x .032 5 .87 .31
B250G 1000 16-14 – .250 x .032 5 .87 .31
A18-250A 50 22-18 – .250 x .032 3 .58 .61
A252G 1000 22-18 – .250 x .032 3 .58 .61
B14-250A 50 16-14 – .250 x .032 3 .58 .62
B252G 1000 16-14 – .250 x .032 3 .58 .62
C10-250A 50 12-10 – .250 x .032 4 .64 .63
C252G 500 12-10 – .250 x .032 4 .64 .63
U.L. Listed E66716
RA18-250A
nylon open top
insulated 90° flag
installing tools –
WT145C, WT2000,
ERG-2001, ERG-2003,
WT112M
A18-250
non-insulated
installing tools – WT111M,
WT1110M, WT2000,
ERG-2002, WT112M
A18-250A
non-insulated 90° flag
installing tools –
WT110M, WT111M,
WT2000, ERG-2002,
WT112M
B14-250F
non-insulated/insulation
grip installing
tool – WT110M
1
2
3
4
1
2
3
4
A
B
B
A
B
C
30O
A
®
®
Most standard bulk catalog num-
bers can be put on Mylar Tape for
reel fed applications (i.e. 12050
tool and application dies).
See pages 161-162 for description
of tooling.
Please add the suffix “M” for Mylar
Tape (i.e. RA2573-M).
250 Series – Piggy Back Disconnects – Nylon Insulated
Wt./Lbs.
Cat. Pkg. Wire Max. Tab Per Dimensions
No. Qty. Range Ins. Size 1000 A B C
RA18-250FP 100 22-18 .136 .250 x .032 3 .87 .30 .43
RA250P 1000 22-18 .136 .250 x .032 3 .87 .30 .43
RB14-250FP 100 16-14 .163 .250 x .032 3 .87 .30 .43
RB250P 1000 16-14 .163 .250 x .032 3 .87 .30 .43
For stacking applications
Installing Tool – WT112M
5
5
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 137
Disconnects
RAD18-183
nylon self-insulated
installing tools – WT145C,
WT2000, ERG-2001,
ERG-2003, WT112M
18RAD-183
vinyl self-insulated
installing tools – WT145C,
WT2000, ERG-2001,
ERG-2003, WT112M
18RAD-18377
nylon fully-insulated
installing tools – WT145C,
WT2000, ERG-2001,
ERG-2003, WT112M
AD18-183
non-insulated
installing tools –
WT111M, ERG-2002,
WT2000, WT112M,
RAD18-187A
nylon fully-insulated 90° flag
installing tools – WT1145C,
WT2000, ERG-2001,
ERG-2003, WT112M
Disconnect terminals provide a quick, reliable
method of connection to terminal blocks and
boards without the use of tools. They are sup-
plied in a variety of styles to meet virtually all
quick-disconnect requirements. Female discon-
nect terminals and matching male tabs accom-
modate a range of 22-10 AWG, and are avail-
able in non-insulated, partially insulated, and
fully insulated styles, in both nylon and vinyl.
They are available in various tab widths includ-
ing .250", .187", and .110", and a combination
size. A unique construction of the female dis-
connect offers long-term dependability.
187 Series – Female Disconnects
Max.
Cat. Pkg. Tab Wire Ins. Dimensions
No. Qty. Size Range Dia. A B
RAD18-183 100 .187 x .032 22-18 .136 .83 .23
RAD1833 1000 .187 x .032 22-18 .136 .83 .23
RAD18-182 100 .187 x .020 22-18 .136 .83 .23
RAD1823 1000 .187 x .020 22-18 .136 .83 .23
RBD14-183 100 .187 x .032 16-14 .163 .83 .23
RBD1833 1000 .187 x .032 16-14 .163 .83 .23
RBD14-182 100 .187 x .020 16-14 .163 .83 .23
RBD1823 1000 .187 x .020 16-14 .163 .83 .23
18RAD-183 100 .187 x .032 22-18 .150 .85 .23
RAD1837 1000 .187 x .032 22-18 .150 .85 .23
18RAD-182 100 .187 x .020 22-18 .150 .85 .23
RAD1827 1000 .187 x .020 22-18 .150 .85 .23
14RBD-183 100 .187 x .032 16-14 .170 .85 .23
RBD1837 1000 .187 x .032 16-14 .170 .85 .23
14RBD-182 100 .187 x .020 16-14 .170 .85 .23
RBD1827 1000 .187 x .020 16-14 .170 .85 .23
18RAD-18377 100 .187 x .032 22-18 .150 .89 .30
RAD18377 500 .187 x .032 22-18 .150 .89 .30
18RAD-18277 100 .187 x .020 22-18 .150 .89 .30
RAD18277 500 .187 x .020 22-18 .150 .89 .30
14RBD-18377 100 .187 x .032 16-14 .170 .89 .30
RBD18377 500 .187 x .032 16-14 .170 .89 .30
14RBD-18277 100 .187 x .020 16-14 .170 .89 .30
RBD18277 500 .187 x .020 16-14 .170 .89 .30
AD18-183 100 .187 x .032 22-18 – .64 .23
AD183 1000 .187 x .032 22-18 – .64 .23
AD18-182 100 .187 x .020 22-18 – .64 .23
AD182 1000 .187 x .020 22-18 – .64 .23
BD14-183 100 .187 x .032 16-14 – .64 .23
BD183 1000 .187 x .032 16-14 – .64 .23
BD14-182 100 .187 x .020 16-14 – .64 .23
RAD18-187A 50 .187 x .032 22-18 .150 .74 .59
RAD1877F 500 .187 x .032 22-18 .150 .74 .59
RAD18-188A 50 .187 x .020 22-18 .150 .74 .59
RAD1887F 500 .187 x .020 22-18 .150 .74 .59
RBD14-187A 50 .187 x .032 16-14 .170 .74 .61
RBD1877F 500 .187 x .032 16-14 .170 .74 .61
RBD14-188A 50 .187 x .020 16-14 .170 .74 .61
RBD1887F 500 .187 x .020 16-14 .170 .74 .61
U.L. Listed E66716
Material: brass
Finish: tin plated
®
®
A
B
1
2
3
4
5
1
2
3
4
5
Most standard bulk catalog numbers can
be put on Mylar Tape for reel fed appli-
cations (i.e. 12050 tool and application
dies). See pages 161-162 for description
of tooling.
Please add the suffix “M” for Mylar Tape
(i.e. RA2573-M).
B
A
138
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 138
139
250 Series – Male Tabs
Wt./Lbs.
Cat. Pkg. Wire Max. Tab Per Dimensions
No. Qty. Range Ins. Size 1000 A B
18RA-250T 100 22-18 .150 .250 x .032 3 .95 –
RA2517 1000 22-18 .150 .250 x .032 3 .95 –
14RB-250T 100 16-14 .170 .250 x .032 3 .95 –
RB2517 1000 16-14 .170 .250 x .032 3 .95 –
10RC-250T 50 12-10 .250 .250 x .032 4 1.08 –
RC2517 500 12-10 .250 .250 x .032 4 1.08 –
18RA-251T 50 22-18 .150 .250 x .032 5 1.13 .45
RA25177 500 22-18 .150 .250 x .032 5 1.13 .45
14RB-251T 50 16-14 .170 .250 x .032 5 1.13 .45
RB25177 500 16-14 .170 .250 x .032 5 1.13 .45
10RC-251T 25 12-10 .210 .250 x .032 5 1.17 .45
RC25177 500 12-10 .210 .250 x .032 5 1.17 .45
18RAS-251TX 25 22-18 .170 .250 x .032 4 1.80 –
14RBS-251TX 25 16-14 .200 .250 x .032 5 1.75 –
10RCS-251TX 25 12-10 .250 .250 x .032 6 1.80 –
A18-250T 100 22-18 – .250 x .032 3 .87 –
B14-250T 100 20-14 – .250 x .032 3 .87 –
A18-251T 100 22-18 – .250 x .032 2 .68 –
A251 1000 22-18 – .250 x .032 2 .68 –
B14-251T 100 16-14 – .250 x .032 2 .68 –
B251 1000 16-14 – .250 x .032 2 .68 –
C10-251T 50 12-10 – .250 x .032 2 .68 –
Material: brass
Finish: tin plated
18RA-250T
vinyl self-insulated
installing tools – WT145C,
WT2000, ERG-2001,
ERG-2003, WT112M
18RA-251T
nylon fully insulated
installing tools – WT145C,
WT2000, ERG-2001,
ERG-2003, WT112M
18RAS-251TX
heat shrinkable nylon fully
insulated
installing tool – WT1255
A18-250T
Non-insulated/insulated grip
installing tool – WT110M
18-251T
Non-insulated
installing tools – WT110M,
WT111M, WT2000,
WT112M, ERG-2002, WT112M
1
2
3
4
5
1
2
3
4
5
A
B
®
®
Disconnects
Most standard bulk catalog numbers can
be put on Mylar Tape for reel fed appli-
cations (i.e. 12050 tool and application
dies). See pages 161-162 for descrip-
tion of tooling.
Please add the suffix “M” for Mylar
Tape (i.e. RA2573-M).
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 139
18RAD-187
vinyl insulated
installing tools – WT145C,
WT2000, ERG-2001,
ERG-2003, WT112M
RA18-111F
nylon-insulated
installing tool –
WT465
A18-111F
non-insulated
installing tools –
WT111M, WT2000,
WT112M
187 Series – Male Tabs
Wt./Lbs.
Cat. Pkg. Tab Wire Max Per Dia.
No. Qty. Size Range Ins. 1000 A
18RAD-187 100 .187 x .032 22-18 .150 4 .87
18RAD-188 100 .187 x .020 22-18 .150 4 .87
14RBD-187 100 .187 x .032 16-14 .170 4 .87
14RBD-188 100 .187 x .020 16-14 .170 4 .87
U.L. Listed E66716
Material: brass
Finish: tin plated
110 Series – Disconnects*
Wt./Lbs.
Cat. Pkg. Tab Wire Max Per Dimensions
No. Qty. Size Range Ins. 1000 A B
RA18-110F 100 .110 x .032 22-18 .110 4 .75 .15
RA10SK 1000 .110 x .032 22-18 .110 4 .75 .15
RA18-111F 100 .110 x .020 22-18 .110 4 .75 .15
RA11 1000 .110 x .020 22-18 .110 4 .75 .15
RB14-110F 100 .110 x .032 16-14 .135 4 .75 .15
RB10-SK 1000 .110 x .032 16-14 .135 4 .75 .15
RB14-111F 100 .110 x .020 16-14 .135 4 .75 .15
RB11-TB 1000 .110 x .020 16-14 .135 4 .75 .15
A18-110F 100 .110 x .032 22-18 – 3 .59 .15
A10-TB 1000 .110 x .032 22-18 – 3 .59 .15
A18-111F 100 .110 x .020 22-18 – 3 .59 .15
A11 1000 .110 x .020 22-18 – 3 .59 .15
B14-110F 100 .110 x .032 16-14 – 3 .59 .15
B10TB 1000 .110 x .032 16-14 – 3 .59 .15
B14-111F 100 .110 x .020 16-14 – 3 .59 .15
B11-TB 1000 .110 x .020 16-14 – 3 .59 .15
*Not U.L. Listed or CSA approved.
Material: brass
Finish: tin plated
A
B
A
B
Most standard bulk catalog numbers
can be put on Mylar Tape for reel fed
applications (i.e. 12050 tool and
application dies).
See pages 161-162.
Please put the suffix M for Mylar Tape
RA2573M. (Bulk number 1000 and
500 packages.)
RA Series requires a
12061 Die.
RB Series requires a
12062 Die.
1
2
3
1
2
3
®
®
Disconnects
140
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 140
141
RB14-250
insulated coupler
no tool required
Male
250 Series – Adapters & Coupler †
Wt./Lbs.
Cat. Pkg. Tab Per Dimensions
No. Qty. Size 1000 A B
F250TA 50 .250 x .032 3 .82 .56
FTA250 1000 .250 x .032 3 .82 .56
RB14-250 50 .250 x .032 7 2.35 .51
RBB250 500 .250 x .032 7 2.35 .51
†Not U.L. Listed
Cat. No. F250TA – Material: brass
Finish: tin plated
Cat. No. RB14-250 – Material: brass
Finish: none
Insulation: vinyl
B
A
RA18D
Nylon-insulated wire barrels
installing tool –
WT2000 (Not U.L.)
B14-D
non-insulated/insulation grip
installing tool –
WT110M (Not U.L.)
A
A
Nylon Insulated and Non-insulated
Picture shows wristlock assemblied as 2
pieces. Parts are sold by the piece not
assemblies.
A
B
1
2
1
2
1
2
Disconnects
Wristlock Disconnects †
Wt./Lbs.
Cat. Pkg. Wire Max. Per Dimensions
No. Qty. Range Ins. 1000 A A1
RA18D 50 22-18 .136 4 .99 1.70
RA23 1000 22-18 .136 4 .99 1.70
RB14D 50 16-14 .162 4 .99 1.70
RB23 500 16-14 .162 4 .99 1.70
B14-D 50 16-14 .187 4 .97 1.66
B23 1000 16-14 .187 4 .97 1.66
† Not U.L. Listed
Note: Not available on Mylar Tape.
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 141
Pin Terminals/Vinyl Terminals (Mini-Pack)
Sta-Kon®Mini-Pack Terminals
Cat. Unit Std. Wire Bolt
No. Qty. Pack. Range Hole
18RA-6FCP 20 100 22-18 #6
18RA-8CP 20 100 22-18 #8
18RA-10CP 20 100 22-18 #10
14RB-6CP 20 100 16-14 #6
14RB-8CP 20 100 16-14 #8
14RB-10CP 20 100 16-14 #10
10RC-10CP 20 100 12-10 #10
10RC-14CP 20 100 12-10 1⁄4
18RA-8FCP 20 100 22-18 #8
18RA-10FCP 20 100 22-18 #10
14RB-6FCP 20 100 16-14 #6
14RB-8FCP 20 100 16-14 #8
14RB-10FCP 20 100 16-14 #10
10RC-8FCP 20 100 12-10 #8
10RC-10FCP 20 100 12-10 #10
2RA18XCP 20 100 22-18 –
2RB14XCP 20 100 16-14 –
2RC10XCP 20 100 12-10 –
18RA-250FCP 20 100 22-18 –
14RB-250FCP 20 100 16-14 –
10RC-250FCP 20 100 12-10 –
U.L. Listed E9809
®
®
• Convenient 20-count packaging.
• Wire ranges from 22 AWG to 10 AWG.
• Vinyl Insulated Ring and forked-tongued ter-
minals, female disconnects, butt-type splice
connectors.
Note: “CP” designates mini-pack quantities.
Refer to other catalog pages for description and
dimensional information.
142
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 142
143
Wire Joints – Nylon Insulated
one piece
nylon self-insulated
Installing tool – WT2000,
WT2130A (RC & RP)
two piece
nylon insulator
Installing tool – WT161M
one piece
non-insulated
Installing tool –
WT161M
Sta-Kon
®
wire joints come in one-piece nylon,
self-insulated and non-insulated, and a two-
piece nylon insulator. Tool applied.
Crimp on Wire Joints – Tool Applied
Wire Range Dimensions Wt./Lbs.
Cat. Pkg. Per
No. Qty. Min. Max. A B 1000
RB44 100 2#18 2#16 .31 .78
RB4TB 1000 – – 2
RC55 50 4#18 2#12 .43 .95 3
RC6 500 – – 3
RP12 100 3#14 4#12 .53 1.00
RP7 1000 – –
PT66M 100 2#18 3#12 combination – – 4
PT6M 100 – Insulator only .50 .93 2
PT60M 100 2#14 3#12 Connector only .31 .37 2
PT70 200 2#14 3#12 .29 .34 2
PT70M 200 3#18 4#12 .31 .37 2
PT80 50 2#16 4#10 .35 .62 6
U.L. Listed E9809
Items on this page sold in multiples of unit packages only.
Installation Procedure for “PT” Connectors
Twist wires, insert through
serrated barrel of wire joint.
(PT60M, PT70, PT70M, PT80).
Crimp and trim off excess wire
with WT161M hand tool.
Screw PT6 insulator firmly
onto
PT160M barrel.
®
®
1
2
3
1
2
3
123
B
A
B
A
T&B
B
A
T&B
B
A
Cat. Allowable Wire Combinations
No. #22 #20 #18 #16 #14 #12 #10
2-3
1-2 2
3
3
31
RB4/RB44 23
1-2 2
21
31
12
21
12
Cat. Allowable Wire Combinations
No. #22 #20 #18 #16 #14 #12 #10
1-4 1
1-3 1
1-2 1
2
3-5 1
RC6/RC55 2-4 1
3
1-4 2
1-3 2
1-3 3
13
2-5
4-6
Cat. Allowable Wire Combinations
No. #22 #20 #18 #16 #14 #12 #10
2
11
11
2-4
2-4 1
RP7/RP12 1-3 2
13
3-6
1 2-3
2 1-2
3 1-2
41
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 143
Installing Kits
Wiring Organizer
Cat. Std.
No. Description Pkg. Wt.
ORG2 Heavy Duty Steel Drawer with (17) compartments to hold Sta-Kon®terminals, Color-Keyed®14
lugs, Ty-Rap®cable ties, and other small parts
Drawer does not include Thomas & Betts products.
Sta-Kit*
For residential or light commercial installations we recommend this proven assort-
ment of popular Sta-Kon®vinyl terminals. This kit includes a WT112M criming tool.
Cat. Std.
No. Description Pkg. Wt.
STAKIT* 100 2RA18X butt splices for 22-18 AWG, 1 1
100 2RB14X butt splices for 18-14 AWG,
50 2RC10X butt splices for 12-10 AWG,
50 10RC-10 ring terminals for 12-10 AWG,
50 10RC-10FL locking fork terminals for 12-10 AWG,
50 10RC-250F disconnects for 12-10 AWG,
100 14RB-10 ring terminals for 18-14 AWG,
100 14RB-8FL locking fork terminals for 18-14 AWG,
100 14RB-250F disconnects for 18-14 AWG,
100 18RA-8F Fork Terminals for 22-18 AWG,
100 18RA-6FL locking fork terminals for 22-18 AWG,
100 18RA-250F disconnects for 22-18 AWG
1 WM-0-THRU 9
1 WT112M crimping tool and 100 TY525M
Ty-Rap®cable ties (approx. length 71⁄2˝)
* (All splices, terminals and disconnects are vinyl insulated).
ORG-2
144
PK-1002
PK-2005
Installation Kits
Cat. No. Contents Wt.
PK1002
(includes 100 18RA-6FL Terminals 50 10RC-10FL Terminals
terminals 100 18RA-8FL Terminals 100 2RA-18X Splices 7
WT-2000 100 14RB-8FL Terminals 100 2RB-14X Splices
& steel box) 100 14RB-10FL Terminals 50 2RC-10X Splices
PK1003
(includes 100 18RA-250F Disconnects 100 B14-250 Disconnects
disconnect 100 14RA-250F Disconnects 50 C10-250F Disconnects 7
terminals 50 10RC-250 Disconnects 50 B14-250A Disconnects
WT-2000 100 A18-250F Disconnects 100 14RB-250T Disconnects
& steel box)
Cat. No. Contents Wt.
1 ERG1-WS wire stripper 100 2RB-14X Splices
1 WT2000 Installing Tool 50 2RC-10X Splices
100 TY-523M Cable Ties 100 18RA-6FL Terminals
PK2005 200 TY-525M Cable Ties 100 14RB-8FL Terminals 10
1 WM-0-45 Marker Book 100 14RB-10FL Terminals
1 WM-A-Z Marker Book 50 10RC-10FL Terminals
100 2RA-18X Butt Splices
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 144
ERG1-WS
145
Wire Stripping/Cutting Tool
The ERG1-WS is a self-adjusting wire stripping and cutting tool
for insulated wires ranging from 34 AWG (0.02 mm2) to 8 AWG
(10 mm2). The ERG1-WS has the widest stripping range for
this type tool in the industry. It also incorporates interchange-
able stripping cassettes for a wide
range of wire insulations. The light-
weight, ergonomic design makes
this tool ideal for higher volume
production as well as portable
field usage. This tool replaces the ERG1 cutting/stripping tool.
The Sta-Kon®ERG1-WS Wire Stripping Tool
advantages:
•
Versatile
- Interchangeable cassettes allows
the user to strip a wide range of insulations
without having to change tools. Integral
wire cutter lets user cut and strip with the
same tool.
•
Powerful
- The V-Blade cassette is
designed for stripping
difficult insulation like PTFE coated wire.
•
Safe & Ergonomic
- Stationary handle has a soft grip molded
into the tool for extra comfort. Optimized grip span and light-
weight ensures comfortable operation for the user. Cutting
blades are not exposed so user's hands are protected.
•
Automatic & Precise
- Tool automatically strips wire to preset
length. Hard plastic wire stop allows the user to easily adjust
wire strip length. Fine adjustability slide allows user to strip
thin insulation jackets without damaging conductors.
•
Durable & Reliable
- Cutting blades manufactured from high
grade hardened steel. Body is molded in a new high-strength
plastic to withstand the harshest working environments. Tool
has been tested to over 150,000 cycles.
Please ask your Thomas & Betts Sales Representative for a
complete catalog of quality Sta-Kon®wire termination products.
Sta-Kon®ERG1-WS Ordering Information
Cat No. Description Weight Ea. UPC
ERG1-WS Ergonomic Wire Stripping Tool .3 lbs 786210-86322
SBC-1 Replacement Straight Blade Cassette .03 lbs 786210-86324
VBC-1 Replacement “V” Blade Cassette .03 lbs 786210-86328
ERG1-WS Wire Stripping/Cutting Tool is shipped with one Straight Blade
Cassette. “V” Blade Cassettes sold separately. Tool and Replacement Blades
are shipped in packaging suitable for merchandising display.
Specifications
Stripping Capacity: Straight Blade Cassette, PVC Insulations
34-8 AWG (0.02-10 mm2)
“V” Blade Cassette, All Insulations
34-10 AWG (0.02-6 mm2)
Cutting Capacity: Flexible wires - 8 AWG (10 mm2)
Rigid wires - 16 AWG (1.5 mm2)
Dimensions: 7.5" x 4.8" x 0.8" (191 x 123 x 20 mm)
Weight 0.3 lbs (0.136 kg)
ERG1-WS features interchangeable
blades that allow user to strip a wide
range with the same tool.
(“V” Blade Cassette shown)
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 145
146
SWS01 / DWS02
Cutting & Stripping TOOL
Ergonomic Handles
(Polypropylene)
Dial to adjust the
stripping length
from 3/16” to 2/3”
Interchangeable
Stripping Blades
(Stainless Steel)
Cat. No.: BWS
Interchangeable
Cutting Blades
(Stainless Steel)
Self-Adjusting for
#22 - #10 AWG
INSTALLATION INSTRUCTIONS
Lateral grip of the
wire with automatic
adjustment at the
section.
Cut and strip the
wires from #22 to
#10 AWG in a single
operation.
Release.
Double stripper
available :
model DWS02
Single stripper : model SWS01
Reliability tested on more than 150,000 operations.
Copper or
Aluminum
Conductors
0.03” to 0.09”
(0.7 to 2.3 mm)
#22 - #10 AWG
(0.4 to 4 mm2)
3/16” to 2/3”
(4 to 17 mm)
3/16”
(5 mm)
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 146
147
CRIMPING NEST FOR
INSULATED STA-KONS®
CRIMPING NEST FOR
NON-INSULATED STA-KONS®
1 1/4"
WIRE CUTTER
2- 15/16"
PLASTISOL HANDLE GRIPS
COLOR: BLACK & ORANGE
THOMAS & BETTS
FOR A, B & C
STA-KON TERMINALS
WT 112M
Application Tools
WT112M
Installs insulated and non-insulated Sta-Kon
®
terminals, splices, disconnects, and wire joints
22-10 AWG.
WT111M
Cutters
Installs “A” & “B” Sta-Kon
®
terminals
gauging .027-.053.
Installs “C” Sta-Kon
®
terminals
gauging .072-.098.
STA-KON® LUG
A 22 TO 18
B 18 TO 14
C 12 TO 10
WT 111M
1 1/4"
9 19/32" 2 15/16"
ORANGE
BLACK
PLASTISOL
HANDLES
CUTTERS
INSTALLS “A” & “B” STA-KON® TERMINALS
GAUGING .027-.053
INSTALLS “C” STA-KON TERMINALS
GAUGING .072-.098
Crimping Nest for
insulated Sta-Kons®
Crimping Nest for
non-insulated Sta-Kons®
Wire Cutter
Wire Cutter
Plier Type Tools
Cat. Std. Wt.
No. Description Pkg. Each
WT110M A, B, C non-insulated terminal and splices and A, B non- 1 1 lb
insulated terminals with insulation grip 1 1 lb
WT111M A, B, C, PT non-insulated terminal and splices
WT112M RA, RB, A, B, C, non-insulated and RC insulated nylon and 1 1 lb
vinyl terminal and splices
INSTALLS "C" STA-KON
® TERMINALS-GAUGING .075-.095
INSTALLS "A & B" STA-KON
® TERMINALS-GAUGING .030-.050
CLOSING INSULATION GRIP ON STA-KON
® "B" SIZE TERMINALS
AND DISCONNECT TIPS.
CLOSING INSULATION GRIP ON STA-KON
® "A" SIZE TERMINALS
AND DISCONNECT TIPS.
NOTE: ONLY THIS HANDLE
PAINTED GREEN
M22520/24-01
A B
C
STA-KON
® LUG
A 22 TO 18
B 18 TO 14
C 12 TO 10
9-19/32"
INSTALLS “C” STA-KON®TERMINALS-GAUGING .075-.095
INSTALLS “A & B” STA-KON®TERMINALS-GAUGING .030-.050
CLOSING INSULATION GRIP ON STA-KON®“B” SIZE TERMINALS
AND DISCONNECT TIPS.
CLOSING INSULATION GRIP ON STA-KON®“A” SIZE TERMINALS
AND DISCONNECT
TIPS. WT110M
Installs “C” Sta-Kon
®
terminals-gauging .075-.095
Installs “A” & “B” Sta-Kon
®
terminals-gauging .030-.050
Closing Insulation Grip on Sta-Kon
®
“B” size
terminals and disconnect tips.
Closing Insulation Grip on Sta-Kon
®
“A” size
terminals and disconnect tips.
PLASTISOL HANDLE GRIPS
COLOR: BLACK & ORANGE
2-15/16”
1 1/4”
WT111M
WT110M
WT112M
These tools are designed in a variety of
styles—some with wire cutters and strippers—
for installation of the various STA-KON terminal
series. #22-10 AWG wire range.
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 147
Application Tools
Plier Type Tools – (Continued)
Cat. Std. Wt.
No. Description Pkg. Each
WT161M A, B, C, PT non-insulated terminal and splices 1 1 lb
WT2000 A, B, C: AB, PT, RA, RB, RC insulated and non-insulated
terminal and splices 1 1 lb
WT2000
Wire Cutter—No. 10 AWG and smaller solid or
stranded wire.
Crimping Nests—Insulated and non-insulated
Sta-Kon terminals, splices and wire joints on
No. 22 to No. 10 AWG, solid or stranded wire.
Cutters—Chasing feature for screws, sizes
4-40, 6-32, 8-32, 10-24, 10-32.
Wire Stripper—Removes most types of insula-
tion from No. 22-10 AWG stranded wire and No.
18-8 AWG solid wire.
WT161M
WT2000
These tools are designed in a variety of
styles—some with wire cutters and strippers—
for installation of the various STA-KON terminal
series. #22-10 AWG wire range.
PLIER CRIP
WIRE CUTTER
STA-KON®
INSTALLING NEST
ORANGE PLASTISOL
COATED HANDLE
.070
.080
INSULATION CRUSHER
BLACK PLASTISOL
COATED HANDLE
CUSHION GRIP HANDLE
WIRE CUTTER
CUTTERS
HANDLE RETURN
SPRINGS
WIRE STRIPPER
LATCH
HANDLE GRIPS
CRIMP INDICATOR GAUGE
CRIMPING NEST FOR INSULATED
2-3/16"
22-10
22-10 INSUL
NON
INSUL
4-40
8-32
10-32
10-24
6-32
ABC
STR SOL
22-20
18
16
14
12
10
18
16
14
12
10
8
Cushion Grip Handle
Insulation Crusher
.070
.080 Plier Grip
Wire Cutter
Installing Nest
Wire Cutter
Handle Return
Spring
Wire Stripper
Latch
WT161M
Installs “A,” “B,” and “C” size (#18-#10 wire)
Sta-Kon terminals, splices, and wire joints
(PT-60M and PT-70).
Cutters
Handle Grips
Crimp Indicator Gauge
Crimping Nest for insulated
148
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 148
149
Application Tools
Comfort Crimp
®
Terminal Tool
Concerned about safety? Down
time? Health care costs?
Thomas & Betts’ ergonomically
designed Comfort Crimp®tool helps
reduce the risk of Carpal Tunnel
Syndrome, the cause of almost one
out of every two industrial injuries.
This tool’s unique design delivers the
same reliable crimp with up to 60%
less handle force than other terminal
hand tools. So you won’t have to sacri-
fice your hand to make a successful
crimp. We’ve researched the tool
components to provide maximum
comfort to the operator while assuring
a complete crimp.
Just wrap your hands around our
Comfort Crimp®terminal tool. It’s such
a relief you won’t want to handle any
other tool ever again.
For easy visual
verification of
crimps, integrity
dots are
embossed on the
top and bottom
of the terminal.
toggle action increases
mechanical gain, which
dramatically reduces
handle force – and the
stress on your hands.
Advanced
ergonomic
design of handle
distributes the
force more
evenly across the
hand.
ERG-2001
Rubberized thermoplastic
handle combines
maximum friction with a
soft, comfortable feel that
reduces muscle tension.
Shure-Stake®
mechanism helps
to ensure a
complete crimp
cycle before it
releases the tool.
Color-coded die nests
on both the right and
left sides of the tool
are included for
insulated terminals.
SURE STAKE RELEASE
ON BOTH SIDES
(22-18) A NEST
(16-14) B NEST
(12-10) C NEST
ERG-2002
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 149
Application Tools
ERG-2001
Gaging
Nest Min.-Max.
Red .100 – .106
Blue .116 – .124
Yellow .148 – .156
ERG-2002
Gaging
Nest Min.-Max.
A .067 – .062
B .089 – .084
C .115 – .110
ON
BOTH
SIDES
T
T
T
T
T
T
STA-KON
®
CAT. NO. ERG-2002
Terminal locator
(22-18) A Nest
(16-14) B Nest
(12-10) C Nest
Installs nylon and vinyl insulated terminals,
disconnects, and splices 22-10/22-14 AWG.
The force required to release the Shure-Stake
®
mechanism should be no less than 15 lbs.
(12-10) C Nest
(16-14) B Nest
(22-18) A Nest
Installs Non-insulated Terminals, Disconnects,
and Splices 22 - 10 AWG.
The force required to release the Shure-Stake
®
mechanism should be no less than 15 lbs.
Comfort Crimp®Terminal Tool
Cat. Std.
No. Description Pkg.
ERG-2001 RA, RB, RC Nylon & vinyl terminals, splices & disconnects 1
ERG-2002 A, B, C Non-insulated terminals, splices, disconnects 1
ERG-2004 C and C Flag terminal AB Flag terminal and A, B, C non- 1
insulated terminals, splices, disconnects
ERG-2005 B, C, D Non-insulated terminals, splices, (D tubular only) 1
ERG-2007 RD & RE Insulated terminals (Except Brazed Seam) 1
ERG-2008 Non-insulated terminals #8 AWG - 1/0 AWG 1
Shure-Stake®
release on
both sides
Shure-Stake®
release on
both sides
Tool Gaging Requirements*
Gaging
Cat. No. Nest Min.-Max.
ERG-2001 RA .100—.106
RB .116—.124
RC .148—.156
ERG-2002 A .062—.067
B .084—.089
C .110—.115
ERG-2004 AB .062—.067
C .110—.115
ERG-2005 B .082—.090
C .117—.125
D .145—.153
ERG-2007 8 (RED) .190—.196
6 (BLUE) .212—.218
ERG-2008 Self-Contained 8AWG - 1/0 AWG
Rotating Die
* Gauges available from T&B Tool Service
150
ERG-2001
ERG-2008
PUSH
Installs Non-insulated Terminals #8 AWG -
1/0 AWG.
UL Listed crimp per UL standard 486C on
tubular D, E, F, G, and H style Sta-Kon
®
Terminals.
NEW
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 150
151
Rachet Hand Tools
Cat.
No. Description
WT145A RA, RAX, RB, RBC, RC, RAA, RBB, RBC, RCC nylon terminal
Rachet Hand Tools – (Continued)
Cat.
No. Description
WT145C RA, RB, RC, RAA, RBB, RCC, RBC nylon and vinyl terminals, splices and disconnects 1
Application Tools
WT145A
Installs RA, RB, RBC, RC nylon terminals.
Correct compression every time-the Shure-
Stake
®
mechanism principle prevents opening
of the handles until full staking action is com-
pleted. Installs self-insulated and non-insulated
Sta-Kon
®
terminal series in the #26-10 AWG
wire range.
With the “Lower” gage (683-G-398) placed into
the rectangular side of the lower nest, the force
required to release the Shure-Stake
®
mecha-
nism should be 10-40 lbs.
WT145C
Correct compression every time-the
Shure-Stake
®
mechanism principle pre-
vents opening of the handles until full
staking action is completed. Installs
self-insulated and non-insulated Sta-
Kon
®
terminal series in the #26-10 AWG
wire range.
Installs RA, RB, RC nylon terminals,
disconnects, splices and RA, RB, RC
vinyl terminals, disconnects, splices.
The force required to release the Shure-
Stake
®
mechanism should be 10 lbs.
minimum.
Gaging
Nest Min.-Max.
Upper .118 – .122
Lower .169 – .173
UPPER NEST LOWER NEST
GO. NO GO
GAGE
LOCATOR
Upper Nest Lower Nest
Go, No-Go
Gage
UPPER NEST
LOWER NEST
ABECFSDJ LJSALSDKL JKSDA
ASDFJJAFLL KLKLJ
WT145A
Gaging
Nest Min.-Max.
Upper .097 – .106
Lower .121 – .128
UPPER
NEST
LOCATOR
SCREW
GO, NO-GO
GAGE
LOAD
BAR
LOAD
BAR
Locator
Upper
Nest
Go, No-Go
Gage
Load
Bar
Lower
Nest
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 151
Application Tools
WT1377
Installs NW Series Heater Wire Terminals
Correct compression every time-the Shure-
Stake
®
mechanism principle prevents opening
of the handles until full staking action is com-
pleted. Installs self-insulated and non-insulated
Sta-Kon
®
terminal series in the #26-10 AWG
wire range.
Installs RZ, RV Terminals (26-22 AWG wire)
and Splices.
Rachet Hand Tools – (Continued)
Cat. Std.
No. Description Pkg.
WT1377 NW Ring Terminals 1
Use Front Nest to install NW18 series term., NW20 series term., NW22 series term., NW50 series term.
Use Rear Nest to install NW10 series term., NW14 series term., NW80 series term., 675-14716 series term.
Ratchet Hand Tools – (Continued)
Cat. Std.
No. Description Pkg.
WT1452 Installs RZ, RV Terminals/Splices 1
Min. Gage Max. Gage
Nest “Go” “No-Go”
BT .039 .049
RZ, RV #26-#22 .063 .073
SHURE STAKE® MECHANISM
RELEASE OPPOSITE SIDE
NW80 SERIES TERMINALS
SEE GAGING TABLES
W20, NW50 SERIES TERMINALS
SEE GAGING TABLES
NW80
NW50
NW20
CAUTION: HANDLES ARE
NON-INSULATING.
DO NOT CRIMP
ENERGIZED WIRES.
#26-#22
GAGING
BT
GAGING
Thomas & Betts
WT1452
#26-#22
Gaging
BT
Gaging
NW80 series terminals
gaging .064 – .069
NW20, NW50 series terminals
gaging .047 – .054
CAUTION: HANDLES ARE
NON-INSULATIONG.
DO NOT CRIMP
ENERGIZED WIRES.
SHURE-STAKE®MECHANISM
RELEASE OPPOSITE SIDE
152
(ang part 4) Stakon.qxd 8/18/05 3:32 PM Page 152
153
WT2130A
Installs RBC, RC, RD, Sta-Kon
®
terminals and
RC6 and RP7 wire joints.
The force required to release the Shure-Stake
®
mechanism should be 20 lbs. minimum.
Rachet Hand Tools – (Continued)
Cat. Std.
No. Description Pkg.
WT2130A RC, RBC, and RD insulated terminal #14-#8 1
CAT. NO. WT2130A
FOR INSTALLING SELF-INSULATED
STA-KON ® TERMINALS ON COPPER WIRE
NON-INSULATING GRIP
THOMAS & BETTS CORPORATION
12-10
WT2130A
Gaging
Nest Min.-Max.
12-10 .147 – .157
8 .185 – .195
Application Tools
Installs .110 RA, RB disconnects.
Pre-load requirement: 20-50 lbs.
WT465
Rachet Hand Tools – (Continued)
Cat. Std.
No. Description Pkg.
WT465 RA, RB .110 insulated disconnects 1
FORCE
FORCE
1 3/4
N9 N9
N1 A
.116
.112
.102
.098
.032
.078
.098
.094
WT1255
Nest Gaging
22-18 098/086
16-14 .113/.101
12-10 .161/.149
Rachet Hand Tools – (Continued)
Cat. Std.
No. Description Pkg.
WT1255 RA, RB, RC Heat Shrinkable nylon insulated terminals, butt splices and disconnects 1
Pre-load 35 to 45 pounds.
CONDUCTOR
CRIMP AREA
STRIPPING LENGTH
RED & BLUE = 1/4"
YELLOW = 11/32"
STRIPPED
WIRE
22-16
16-14
12-10
WT1255
(ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 153
Application Tools
WT115A
D.E.F.G. NESTS
Installs Thomas & Betts Sta-Kon
®
terminals
series D, E, F, and G.
Toggle Type Hand Tools
Cat. Std. Wt.
No. For Use With Sta-Kon®Series Pkg. Ea.
WT115A D, E, F, & G non-insulated terminals 1 4
DOWEL PIN
FRAME
HANDLE
DOWEL PIN
DOWEL PIN INDENTOR
WT115A & WT129A
Nest Gaging
D .138 ± .005
E .170 ± .005
F .192 ± .005
G .222 ± .005
D, E, F, G Nests
WT3185
Ratchet Hand Tools – (Continued)
Cat. Std. Wt.
No. For Use With Sta-Kon®Series Pkg. Each
WT3185 For 8 AWG to 250 MCM non-insulated Sta-Kon®terminals 1 6
Installation and Gaging Procedure – Adjustable Crimper
Gaging Procedure
1. Close the tool jaws until they bottom.
2. Select the side of tool to be gaged (Tubular or Brazed seam)
3. Move indentor until the pointer slot aligns (click) with the selected cable size: For brazed
seam connector use 6 AWG. For tubular connectors use 2/0.
4. Gage the crimping area with a suitable pin gage. The gage diameter must fall within
.405
6
010 tubular and .215±.010 for 6 AWG. brazed product.
Checking Handle Pre-load
1. Lay the tool on a flat surface as shown in figure 3. Open handle and release it so that it will
close of its own weight.
2. Measure the handle spread distance at the inner surface of the handle tips as shown in
figure 3.
3. If the distance is 14"±1/2" the tool is adjusted properly. If not, the tool should be adjusted.
Pre-load Adjustment Procedure
1. Turn Adjustment screw clockwise to increase handle spread and counterclockwise to
decrease handle spread. (refer to figure 3.)
Flag Terminal Type Hand Tool
Cat. Std.
No. Description Pkg.
WT129 D, E, F, & G non-insulated flag terminals 1
154
Installs Thomas & Betts Sta-Kon
®
terminals
series D, E, F, and G flag terminals.
(ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 154
155
Application Tools
TBM6
Installs D thru M non-insulated terminals and
splices, RD thru RM nylon insulated terminals
and splices
Close handles until lower die touches upper die.
Measure distance between ends of handles.
Distance must be 11" min. and 14" max. If it is
less than 11" or more than 14", the tool needs
adjustment.
GAGING
INDENTOR
NEST
Nest
Indentor Gaging
Use in installing tool Cat. No. TBM6 and
TBM6S.
GAGING
Gaging
Use in installing tool Cat. No. TBM6 & TBM6S.
Toggle Type Hand Tools – (Continued)
Cat. Std. Wt.
No. For Use With Sta-Kon®Series Pkg. Ea.
TBM6 D thru M (Dies not included) RD thru RM 1 9
TBM6S D thru M (Dies not included) RD thru RM with Shure-Stake®19
Installing Dies for Non-Insulated Code and Aircraft Sta-Kon®Terminals
Cat. No.
Nest Indentor
Stationary Movable Term. Gaging
Die Die Size ± .010
11803 D .152
11803 E (Tubular) .152
11805 E (Brrazed), F (Tubular) .167
11806 11802 F (Brazed), G .206
11807 H .234
11808 J .272
11809 K .250
11810 L .266
11811 M .312
Installing Dies for Nylon Insulated Sta-Kon®Terminals TBM6 & TM6S Tool
Cat. No. Term. Gaging
Die Set Size ± .010
11821 RD .170
11822 RE .202
11823 RF .254
11824 RG .321
11825 RH .339
11826 RJ .370
11827 RK .382
11828 RL .456
11829 RM .554
LOWER DIE
UPPER DIE
MOVABLE JAW
TOOL HEAD
TBM6, TBM6S
TBM60RS Short Handle Ratchet Tool
Cat. Std. Wt.
No. For Use With Sta-Kon Series Pkg. Ea.
TBM60RS D thru M (Uninsulated terminals) 1 6
RD thru RM (Insulated terminals)
For more information, see page K5.
Gaging Procedure
1. Ratchet handles until jaws are fully closed.
2. Insert GO, NO-GO gage into nest. GO gage should enter freely. NO-GO gage should
not enter.
(ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 155
Application Tools
GAGING
Gaging
Gaging
Insulated Terminals
Non-insulated Terminals
12050
Safety Features
• Fully guarded foot pedal.
• Dies color matched to terminals.
• Clear plastic safety guard over die area.
• Automatic tool shut-down when safety guard
is removed.
• “Ram UP” emergency switch.
Crimping tape-mounted STA-KON
®
terminals.
Wire Range – #26 - #10 AWG.
Shure-Stake®Auto-Feed Tool
Cat. Std.
No. Description Pkg.
12050 Compact, pneumatically operated unit for crimping tape-mounted STA-KON®terminals; 1
equipped with a Shure-Stake®mechanism which ensures a full compression each time
Space Requirement – 30" W x 20" H x 20" D
Weight – 55 lbs.
Wire Range – #26 - #10 AWG
Air Pressure 90-125 psi input air supply
Installing Dies for 12050
Max.
Sta-Kon®AWG Die Gaging Insul.
Terminal Type Wire Size Cat. No. Min.-Max. Dia.
RA – Nylon 22-18 12051 .108/.114 .136
RA – Vinyl 12054* .117/.121 .150
RB – Nylon 16-14 12052 .133/.139 .162
RB – Vinyl 12055* .122/.126 .170
RC – Nylon and 12-10 12056 .149/.157 .210
Vinyl Insulated
A – Non-Insulated 22-18 12057 .061/.068 –
B – Non-Insulated 16-14 12058 .083/.090 –
C – Non-Insulated 12-10 12059 .126/.134 –
C Disconnect, Non-Insul 12-10 12060 .103/.111 –
RV – RZ 26-24 683-54335 .075/.081 –
* Can also be used on nylon.
156
RA Series requires a
12061 Die.
RB Series requires a
12062 Die.
(ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 156
157
Battery-Powered Crimping Tool
BBAATT2222--66
1111//22 TToonnss ooff GGrriipp ffoorr LLeessss tthhaann TThhrreeee PPoouunnddss!!
T&B’s newest battery-powered tool is fast and portable for
making high volume and difficult-to-reach terminal installations in a
snap. The Sta-Kon® BAT22-6 delivers 1.5 tons of crimping force
with an easy, push-button trigger. The lightweight, ergonomic
design minimizes the risk of repetitive motion injuries that can
occur with traditional hand crimping tools. And at less than three
pounds, one-hand operation is easy while still packing enough
power to crimp up to 6 AWG terminals in seconds.
BBAATT2222--66 AAddvvaannttaaggeess
•Interchangeable Dies The BAT22-6 uses the exact dies
from the Thomas & Betts Comfort Crimp line of ergonomic tools
for Sta-Kon®, Spec-Kon®, and Dragon Tooth®terminals. These
can be quickly changed to crimp non-insulated and insulated
terminals up to 6 AWG. And because the dies are the same as
our hand tools, crimps will be exactly the same between Sta-
Kon® hand tools such as our ERG-2001 and the new BAT22-6.
•360° Rotating Head The BAT22-6 head rotates 360° giv-
ing the user the added flexibility when crimping hard- to-reach
connections.
•Short Cycle Time With crimping times of less than two
seconds, this tool brings speed to the workplace. Quick, light-
weight and manuverable, the new BAT22-6 makes installing
terminals faster and easier than ever.
•NiCd Battery Operation The NiCd battery provides long-
lasting battery life to complete up to 150 crimps on a single
charge. An extra battery and charger are included with the
tool ensuring round-the-clock operation. The battery charger
provides full battery life in under sixty minutes.
•Powerful and Precise The BAT22-6 tool delivers 1.5 tons
of linear crimping force, enough power to crimp up to 6 AWG
terminals. The linear crimping motion gives a symmetric, high
quality crimp every time.
•Accessories Each BAT22-6 tool is equipped with a sturdy,
plastic carrying case for using the tool on the move. Case
includes two 9.6 Volt NiCd batteries and battery charger along
with a sturdy tray for convenient storage of crimp dies.
Easy to handle, it delivers fast and effective crimping power.
Utilizes the exact dies of the Comfort Crimp line of ergonomic tools for Sta-Kon
®
,
Spec-Kon
®
, and Dragon Tooth
®
.
(ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 157
158
Sta-Kon®BAT22-6 Ordering Information
Cat. No. Description UPC
BAT22-6 Battery Crimping Tool 1.5 Tons with 120 VAC Charger 78621092214
Crimp Dies*
DIE2001 Insulated 22-10 AWG Sta-Kon®Terminals 78621092215
DIE2002 Non-insulated 22-10 AWG Sta-Kon®and Spec-Kon®Terminals 78621092216
DIE2005 Non-insulated 16-6 AWG Sta-Kon®Terminals 78621093172
DIE2007 Insulated 8-6 AWG Sta-Kon®Terminals 78621092546
DIE2500 Insulated 22-10 AWG Spec-Kon®Terminals 78621092217
Tool purchase includes crimping tool, two 9V batteries, charger and case.
*Dies sold separately.
SSppeecciiffiiccaattiioonnss
Crimping force: 2900 lbs max.
Wire crimping range: Up to 6 AWG
Crimp cycle time: 2 seconds
Power supply: 9.6 Volt NiCd battery
Recharging time: 1 hour
Number of crimps per charge: 150
Dimensions: 25.4" (645 mm) Length
3.1" (79 mm) Width
2.1" (53 mm) Height
Tool weight (with battery): 2 3/4 lbs.
(ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 158
Application Tools
GAGING
INDENTOR
NEST
GAGING
Nest
Indentor Gaging
Gaging
Air Operated – Bench Mounted Tools
Cat. Std.
No. Description Pkg.
25000 This compact heavy duty air tool installs nylon and TEFZEL®insulated Sta-Kon®1
terminals on wire sizes from 8 AWG to 250 MCM; non-insulated styles are also
installed just as quickly and dependably; to crimp a terminal, you simply insert the
stripped wire into the terminal barrel, position it in the crimping nest, and depress
the foot pedal actuating the crimping dies – it’s that easy
Tefzel®is a registered trademark of DuPont.
• Convenience and Economy
The tool accepts a full range of interchangeable dies, the same as used in the
TBM6 or 6S tools. To install the dies, simply pull the spring-loaded pin and remove
the indentor die. Then, flex the retaining spring and remove the die nest.
• Shure-Stake
®
Mechanism Means Quality Connections
The Shure-Stake®mechanism senses inlet air pressure, and if insufficient is
designed to prevent the tool from cycling. Thus you avoid “undercrimping.” An 85-
90 psi air pressure source is required.
• Safety Features Increase Productivity, Reduce Downtime
Safety features include a guard over the die area, an air shutdown switch activated
by a slight push with the finger, and an enclosed foot pedal designed to prevent
unwanted tool operation. In additiion, the tool may be bench mounted for stability
and control. For convenience when crimping large size terminals on heavy wire,
the head assembly may overhang the workbench.
Installing Dies for Non-Insulated Code and Aircraft Sta-Kon®Terminals for 25000 tool
Cat. No. Cat. No.
Nest Indentor
Stationary Movable Term. Gaging
Die Die Size ±.010
11803 D .152
11803 E .152
11805 F .167
11806 11802 G .206
11807 H .234
11808 J .272
11809 K .250
11810 L .266
11811 M .312
Installing Dies for Nylon Insulated Sta-Kon®Terminals for 25000 tool
Cat. No. Term. Gaging
Die Set Size ±.010
11821 RD .170
11822 RE .202
11823 RF .254
11824 RG .321
11825 RH .339
11826 RJ .370
11827 RK .382
11828 RL .456
11829 RM .554
159
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Application Tools
Air Operated – Bench Mounted Tools
Cat. Std.
No. Description Pkg.
13500 Heavy duty, high speed production tool installs a wide range of Sta-Kon®terminals, from 1
26-10 gauge; uses the 100-1 air tool dies for both non-insulated and insulated terminals; is
supplied complete with foot pedal, air hose-air/lubricator
STA-KON®Installing Dies for 13500 Tool, 11901A–11904A
Die Wire Type Installs
Cat. No. Range Gaging Crimp Term. Type
{A, AA, AIA, B, BB
11951 10, 22 AWG .062/.070, .081/.089, .106/.114 Double Indent BIB, C, CC, CIC
11958 – .086/.096 Elliptical RB4 Wire Joint
11959 – .112/.120 Elliptical RC6 Wire Joint
11960 – .086/.096, 112/.120 Elliptical RB4, RC6
11994 14, 22 AWG .105/.109, 125/.129 Elliptical RB, RB Nylon & Vinyl
11995 10, 12 AWG .160/.166 Elliptical RC Nylon & Vinyl
Air Hydraulic Tool
Cat. No. Description
11901A Closed yoke; hand actuated
11902A Closed yoke; foot actuated
11903A Open “C” yoke; hand actuated
11904A Open “C” yoke; foot actuated
Cat. Nos. 11902A and 11904A also require two (2) Cat. No. 11913 air hoses and one (1) Cat. No. 11930 foot valve.
Cat. Nos. 11901A and 11903A require one (1) Cat. No. 11913 air hose.
11903A
13500
STA-KON
®
terminals, insulated and
non-insulated #22 thru #10 ire range.
160
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Application Tools
Twelve Ton Crimping Tool
Cat. Std.
No. Description Pkg.
13400 Twelve ton crimping tool for installing both insulated and noninsulated Sta-Kon®terminals 1
#8 to 250 MCM (dies ordered separately)
Twelve Ton Crimping Tool (Military Spec. MS25441-1)
Cat. Std.
No. Description Pkg.
13642M Hydraulic operated 12 to press installs “D” size through “M” size Sta-Kon®terminals on “AN” 1
copper wire
Hex Dies for 13642M & 13400
Die Cat. No.
For For Hex
Tubular Brazed Sta-Kon®Wire Die A
Term Seam Size Size Code Gaging
11732 – D 8 21 .197 ± .005
– 11733 24 .228 ± .005
11733 – E 6 24 .228 ± .005
– 11734 29 .288 ± .005
11734 – F 4 29 .288 ± .005
– 11735 33 .332 ± .005
11736 – G 2-1 37 .376 ± .005
11737 – H 1/0 42 .415 ± .005
11738 – J 2/0 45 .453 ± .005
11739 – K 3/0 50 .500 ± .005
11740 – L 4/0 54 .544 ± .009
11771 – M 250 MCM 62 .623 ± .004
Hex Dies for 13642M (Military Listed)
Die Sta-Kon®Wire A
Cat. No. Size Size Gaging
11781M D 8AN .208 – .212
11782M E 6AN .238 – .242
11783M F 4AN .297 – .301
11784M G 2AN .375 – .379
11785M H 1AN .415 – .419
11786M J 1/0AN .454 – .458
11787M K 2/0AN .488 – .502
11788M L 3/0AN .560 – .564
11789M M 4/0AN .616 – .620
FORGED
STEEL
13642M
13400
A
161
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Installation Dies
AN-WIRE SIZE IS ENGRAVED
ON THIS SURFACE
2" REF.
COLOR CODE
IN COUNTERBORE
1-29/32"
REF. A
CAT. NO.
STAMPED ON
BOTH HALVES
Installing Dies for Insulated Terminals to fit 13642M (Military Listed)
A
Cat. No. Gaging
21707M .168 – .172
21708M .200 – .204
21709M .252 – .256
21710M .310 – .314
21711M .337 – .341
21712M .368 – .372
21713M .406 – .402
21714M .436 – .440
21715M .471 – .475
Gaging for Installing Dies Used to Install Flag Type Sta-Kon®Terminals –
Use With 13642M & 13400
Nest Indentor Sta-Kon®Gage
Cat. No. Cat. No. Size Min. Max.
21733 8 .147 .153
21734 21731 6 .171 .177
21735 4 .194 .200
21736 2 .262 .269
21737 1 .278 .284
21738 21732 1/0 .309 .315
21739** 2/0 .356 .362
21740** 3/0 .382 .388
21741** 4/0 .434 .440
** Cat. Nos. 21739, 21740 and 21741 dies must be left in 13642 head with 21732 indentor when gauging.
Nest and Indentor for Installing One Piece – Non-insulated Terminals to Fit 13642M &
13400
Indentor Nest A Terminal
Cat. No. Cat. No. Gaging Series
13650 13654 .202-.210 G
13650 13655 .230-.238 H
13650 13656 .268-.276 J
13650 13657 .246-.254 K
13650 13658 .262-.270 L
13650 13659 .308-.316 M
Nest and Indentors for Installing Sta-Kon®Brazed Seam Type Non-insulated Terminals to
Fit 13642M & 13400
Nest Indent. Sta-Kon®Code
Cat. No. Cat. No. Size Wire Dia.
13643 D 8 .153/.161
13644 13650 E 6 .183/.191
13645 F 4 .214/.222
162
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Application Tools
13810A
13610A
Electric Hydraulic Pump
Cat. Std.
No. Description Pkg.
13810A Electric hydraulic pump, 10000 psi with Shure-Stake®mechanism feature; 1
this is a heavy duty OEM pump with high flow rate; 115V, 60Hz, 11⁄2HP,
23 Amps; requires hand or foot control
13611 Hand Switch for 13810A 1
13612 Foot Switch for 13810A 1
13613 High Pressure, steel reinforced hydraulic hose; 6 ft. 1
13614 High Pressure, steel reinforced hydraulic hose; 10 ft. 1
13619 High Pressure, plastic hydraulic hose; 10 ft. 1
13600 This electric hydraulic pump is for use with all T&B hydraulic heads –
consists of pump with pressure gage and Pioneer type male coupler;
add suffix WG to eliminate gage; output pressure 9800 PSI; order
switch and hose separately
13620 Hand Switch – 10 ft
13589A Foot Switch – 10 ft
13619 10 ft. Non Metallic Hose
13618 20 ft. Non Metallic Hose
A remote control switch is required. Order Cat. No. 13620 for hand operation or Cat. No. 13589A for foot operation.
All pumps are supplied with a metal carrying case.
13610A Shure-Stake®electric hydraulic pump has same features as 13600,
but includes the Shure-Stake®control mechanism; prevents under
crimping; (pump pressure must reach 9,800 psi before recycling);
requires hand or foot control; order switch and hose separately
13611 Hand Switch – 10 ft
13612 Foot Switch – 10 ft
13797 In line hydraulic pressure inspection gage with male and female pioneer type coupler
A remote control switch is required to operate this unit. Use either a #13611 (hand) or #13612 (foot) switch.
163
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Tool Charts
WT110M
WT111M
WT112M
WT161M
WT2000
ERG-2001
ERG-2002
ERG-2003
ERG-2004
ERG-2005
ERG-2007
ERG-2008
WT1377
WT129
WT145A
WT145C
WT1452
WT465
WT1255
WT2130A
12051
12052
12054
12055
12056
12057
12058
12059
12060
11951
11958
11959
11960
11994
11995
Rachet Ergonomic 11901A – 11904A
Tool Plier Hand Tools Rachet Hand Tool 12050 Die Numbers 13500 Die Numbers
Description Terminal Series
Nylon RZZ •
Terminal RA, RAX • • • • • • • • •
RB, • • • • • • • • •
RBC, RC • • • • • • • •
Nylon/ RA • • • • •
Butt Splice RB • • • • •
RC • • • • •
Nylon/ RAA •
Parallel RBB •
Splices RCC •
Nylon RA • • • • • • •
Disconnect/ RB • • • • • • •
Fully Insul. RC • • • • • • •
Disconnects (except 110 Disconnects
Heat Shrinkable RAS •
Nylon Terminal, RBS •
Butt Splice, RCS •
Disconnects
Vinyl RA, RAA • • • • • • •
Terminal, RB, RBB • • • • • • •
Splices RC, RCC, RBC • • • • • • •
Bare A, AA • • • • • • • •
Terminal, B, BB • • • • • • • • •
Splices C, CC • • • • • • • • •
Wire RB • • • •
Joints RC • • • • •
RP • •
PT • • •
Hi-Temp NW-Rings •
Terminals NW-Splice •
Insulation A •
Grip B •
110 A, B • • •
Disconnects RA, RB •
Flag AB •
Terminal C • •
D, E, F, G
Tefzel®Terminal RAT, RBT, RCT • •
Vinyl RA • • • • • • • •
Disconnects RB • • • • • • • •
RC • • • • • • •
Bare A • • • • • • • •
Disconnects B • • • • • • • •
C•••••••• •
Tefzel®RAAT • • •
Butt Splices RBBT • • •
RCCT • • • •
Tepzel®RD, RE •
Self contained rotating die
8 AWG - 1/0 AWG •
Tefzel®is a registered trademark of DuPont.
164
(ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 164
25000 Air Tool 13642M (MS25441-1)
Hand TBM6 – Toggle Hand Tool and
Tool TBM6S – Toggle Hand Tool 13400 Hydraulic Tool
With Die Cat. Nos. Hex
Description Term. Terminal Dies Nest (Stationary) Indentor (Movable) Dies Nest Indentor
Tubular ERG2005 11781M* 13651
DWT3185 11732
Brazed 11803 11733 13652
WT3185 11733 13652
Tubular WT3185 11782M*
EBrazed 11734 13653
WT3185 11805 11734 13653
Tubular WT3185 11783M*
Non- F Brazed
Insulated WT3185 11806 11735 13645
Terminals G Tubular WT3185 11802 11784M*/11736 13654 13650**
and H Tubular WT3185 11807 11785M* 13655
Splices 11737
J Tubular WT3185 11808 11786M* 13656
11738
K Tubular 11809 11787M* 13657
11739
L Tubular 11810 11788M* 13658
11740
M Tubular 11811 11789M* 13659
11771
RD Tubular ERG2007 11821 (Set) 21707M* (Set)
Brazed 11822 (Set) 21708M* (Set)
RE Tubular ERG2007
TEFZEL®† Brazed 11823 (Set) 21709M* (Set)
Nylon RF Tubular
Insulated Brazed 11824 (Set) 21710M* (Set)
Terminals RG Tubular
and RH Tubular 11825 (Set) 21711M* (Set)
Splices RJ Tubular 11826 (Set) 21712M* (Set)
RK Tubular 11827 (Set) 21713M* (Set)
RL Tubular 11828 (Set) 21714M* (Set)
RM Tubular 11829 (Set) 21715M* (Set)
D WT129 21733 I
E WT129 21734 N
21731
F WT129 N21735 D
Non- G WT129 E21736 E
Insulated H S21737 N
Flag J T21738 T21732
Terminals K 21739 O
L21740 R
M21741
* Indicates military listed die.
** To order the military version suffix the indentor catalog number with an M(13650M). Nest catalog number does not change.
Tefzel®is a registered trademark of DuPont.
Tool Charts
Stud Size and Clearance Hole Chart
Stud Size 2 4 6 8 10 1⁄45⁄16 3⁄87⁄16 1⁄25⁄83⁄4
Min. hole diam. – in. 0.92 .116 .143 .169 .196 .262 .323 .388 .453 .516 .650 .775
Min. hole diam. – mm. 2.337 2.946 3.632 4.292 4.978 6.655 8.204 9.855 11.506 13.106 16.510 19.685
165
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Wire Guide Tables
Wire Strip Length Chart
Recommend
Wire Strip Length “A”
Wire Strip Length Terminal Series Standard Terminals
Non-Insulated A1⁄4
B1⁄4
C, BC 5⁄16
Vinyl Insulated – Add 1⁄16” for Funnel Entry Type RA 1⁄4
RB 1⁄4
RC, RBC 11⁄32
Nylon Insulated and Tefzel®Insulated RA 7⁄32
RB 7⁄32
RC, RBC 5⁄16
Nylon Insulated and Tefzel®Insulated when using Aircraft and Code Wire RD 17⁄32
RE 17⁄32
RF 9⁄16
RG 11⁄16
RH 11⁄16
RJ 3⁄4
RK 7⁄8
RL 7⁄8
RM 1
Non-Insulated, when using Aircraft Code Wire D 15⁄32
E15⁄31
F1⁄2
G41⁄64
H43⁄64
J47⁄64
K55⁄64
L55⁄64
M59⁄64
Tefzel®is a registered trademark of DuPont.
A
166
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Wire Guide Tables
Individual Strands Whole Conductor
AWG or AN Navy Shipboard3No. diam. cir.mil. area diam. diam. mm.
22 Wire Size
22 3/5 (1) 1 .025 642 .025 .635
22 3/5 (7) 7 .010 703 .030 .762
AN-22* 7 * 704 .032 .813
1⁄2(21) 21 .005 525 .028 .711
20 Wire Size
20 1 (1) 1 .032 1,022 .032 .813
20 7 .012 1,024 .036 .914
20 10 .010 1,005 .040 1.016
20 19 .007 1,022 .037 .940
20 26 .006 1,034 .039 .991
AN-20* 7 * 1,119 .040 1.016
1 (7) 7 .013 1,119 .038 .965
1 (10) 10 .010 1,005 .038 .965
1 (26) 26 .006 1,034 .042 1.067
18 Wire Size
18 11⁄2(1) 1 .040 1,624 .040 1.016
18 11⁄2(7) 7 .016 1,624 .049 1.245
18 11⁄2(16) 16 .010 1,608 .049 1.245
18 19 .009 1,624 .046 1.168
18 11⁄2(41) 41 .006 1,630 .049 1.245
AN-18* 2 (7) 7 .016 1,779 .048 1.219
16 Wire Size
16 21⁄2(1) 1 .051 2,583 .051 1.295
16 7 .019 2,583 .058 1.473
16 19 .012 2,601 .058 1.473
16 26 .010 2,613 .059 1.499
16 65 .006 2,580 .058 1.473
AN-16* 21⁄2(19) 19 .011 2,407 .061 1.549
21⁄2(26) 26 .010 2,613 .061 1.549
14 Wire Size
14 1 .064 4,107 .064 1.626
14 7 .024 4,107 .073 1.854
14 19 .015 4,107 .074 1.880
14 37 .011 4,107 .074 1.880
14 14 .009 4,157 .083 2.108
14 104 .006 4,128 .074 1.880
AN-14* 19 * 3,830 .076 1.930
3 (7) 7 .020 2,828 .060 1.524
3 (19) 19 .013 3,036 .063 1.600
4 (1) 1 .064 4,107 .064 1.626
4 (7) 7 .025 4,497 .076 1.930
4 (19) 19 .014 3,828 .072 1.829
4 (41) 41 .010 4,121 .077 1.956
12 Wire Size
12 1 .081 6,530 .081 2.057
12 7 .031 6,530 .092 2.337
12 19 .019 6,530 .093 2.362
12 37 .013 6,530 .093 2.362
12 49 .012 6,593 .104 2.642
12 65 .010 6,533 .093 2.362
12 104 .008 6,574 .094 2.388
12 165 .006 6,559 .095 2.413
AN-12* 6 (19) 19 .018 6,088 .096 2.438
6 (7) 7 .031 6,512 .092 2.337
6 (65) 65 .010 6,533 .097 2.964
10 Wire Size
10 1 .102 10,380 .102 2.591
10 7 .039 10,380 .116 2.946
10 19 .023 10.380 .117 2.972
10 37 .017 10,443 .117 2.972
10 49 .015 10,445 .131 2.327
10 104 .010 10,452 .116 2.946
AN-10* 37 * 10,380 .117 2.972
9 (7) 7 .036 9,016 .108 2.743
9 (37) 37 .016 9,402 .109 2.769
9 (90) 90 .010 9,045 .120 3.048
* MIL-W-5086. 3 MIL-E-16366 A.
* Strand diameter not specified.
167
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Wire Guide Tables
Individual Strands Whole Conductor
AWG or AN Navy Shipboard3No. diam. cir.mil. area diam. diam. mm.
9 Wire Size
9 7 .043 13,090 .130 3.302
14 (7) 7 .045 14,340 .136 3.454
8 Wire Size
8 7 .049 16,510 .146 3.712
8 19 .030 16,510 .148 3.763
8 37 .021 16,510 .148 3.763
7 Wire Size
7 1 .144 20,820 .144 3.662
14 (7) 7 .045 14,340 .136 3.454
14 (140) 140 .010 14,070 .145 3.787
6 Wire Size
6 7 .061 25,250 .184 4.672
6 19 .037 26,250 .186 4.722
6 37 .027 26,250 .186 4.722
6 49 .023 26,146 .208 5.283
6 661 .006 26,274 .259 6.579
5 Wire Size
5 1 .181 33,100 .181 4.595
20 (49) 7x7 .020 19,800 .180 4.570
23 (7) 7 .057 22,800 .171 4.345
23 (228) 19x12 .010 22,190 .190 4.830
26 (49) 7x7 .023 26,250 .210 5.330
4 Wire Size
4 7 .077 41,740 .232 5.891
4 19 .047 41,740 .235 5.967
4 37 .034 41,740 .235 5.967
3 Wire Size
3 1 .229 52,630 .229 5.819
30 (304) 19x16 .010 30,550 .220 5.590
33 (336) 7x48 .010 33,370 .235 5.967
40 (19) 19 .045 38,910 .226 5.742
42 (49) 7x7 .029 41,740 .260 6.600
42 (209) 19x11 .014 42,110 .260 6.600
50 (19) 19 .051 49,080 254 6.452
2 Wire Size
2 7 .097 66,370 .292 7.421
2 19 .059 66,370 .296 7.522
2 37 .042 66,370 .297 7.548
2 49 .037 66,356 .331 8.405
2 133 .022 66,140 .335 8.507
AN-2* 663 * 66,832 .345 8.767
53 (532) 19x28 .010 53,470 .304 7.772
60 (37) 37 .040 60,090 .282 7.161
60 (304) 19x16 .014 61,260 .310 7.870
66 (133) 19x7 .022 66,370 .330 8.380
75 (37) 37 .045 75,780 .317 8.048
1 Wire Size
1 7 .109 83,690 .328 8.333
1 19 .066 83,690 .332 8.431
1 37 .048 83,690 .333 8.456
1 61 .037 83,690 .333 8.456
1 133 .025 83,690 .377 9.578
1 259 .018 83,916 .378 9.603
AN-1* 812 * 81,807 .384 9.752
83 (418) 19x22 .014 84,230 .380 9.650
84 (2107) 2107 * 83,690 .410 10.41
* MIL-W-5086.
* Strand diameter not specified.
3 MIL-E-16366 A
168
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Individual Strands Whole Conductor
AWG or AN Navy Shipboard3No. diam. cir.mil. area diam. diam. mm.
1/0 Wire Size
1/0 7 .123 105,500 .368 9.343
1/0 19 .075 105,500 .373 9.476
1/0 37 .053 105,500 .374 9.502
1/0 61 .042 105,500 .374 9.502
1/0 133 .028 105,761 .423 10.721
1/0 259 .020 105,672 .424 10.772
AN-0* 1033 * 104,118 .432 10.971
100 (61) 61 .040 99,060 .363 9.216
105 (259) 37x7 * 105,500 .410 10.410
2/0 Wire Size
105 (2646) 2646 * 105,500 .460 11.680
2/0 7 .138 133,100 .414 10.512
2/0 19 .084 133,100 .419 10.639
2/0 37 .060 133,100 .420 10.670
2/0 61 .047 133,100 .420 10.670
2/0 133 .032 132,800 .474 12.042
2/0 259 .023 133,462 .477 12.118
AN-00* 1327 * 133,665 .490 12.450
125 (61) 61 .045 124,900 .407 10.338
133 (259) 37x7 * 133,100 .460 11.680
133 (684) 19x36 .014 137,800 .480 12.190
133 (3325) 3325 * 133,100 .520 13.210
150 (61) 61 .051 157,600 .457 11.608
3/0 Wire Size
3/0 7 .155 167,800 .464 11.782
3/0 19 .094 167,800 .470 11.940
3/0 37 .067 167,800 .471 11.965
3/0 61 .052 167,800 .472 11.991
3/0 133 .036 167,607 .533 13.536
3/0 259 .026 167,402 .536 13.612
3/0 4227 .006 168,023 .610 15.490
150 (760) 19x40 .014 153,100 .510 12.950
168 (427) 61x7 * 167,800 .520 13.210
4/0 Wire Size
4/0 7 .174 211,600 .522 13.261
4/0 19 .106 211,600 .528 13.413
4/0 37 .076 211,600 .529 13.439
4/0 61 .059 211,600 .530 13.460
4/0 133 .040 211,736 .599 15.219
4/0 259 .029 211,845 .601 15.265
AN-000* 1661 * 167,332 .548 13.923
200 (61) 61 .057 198,700 .514 13.652
200 (988) 19x52 .014 199,100 .580 14.730
250 MCM Wire Size
250,000 19 .115 250,000 .574 14.582
250,000 37 2 250,000 .575 14.607
250,000 61 .064 250,000 .576 14.632
250,000 91 .052 250,000 .576 14.632
AN-0000* 2104 * 211,954 .615 15.617
220 (259) 37x7 .029 220,700 .610 15.490
250 (61) 61 .064 250,000 .577 14.658
* MIL-W-5086.
* Strand diameter not specified.
3 MIL-E-16366 A.
Wire Guide Tables
169
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Terminals Military Standard Cross Reference
MIL-T-7928 T&B Cat. No.
MS-25036 Class 1&2
-101 RA333
-102 RA853
-103 RA873
-104 RA723
-105 RA733
-106 RB1333
-107 RB853
-108 RB873
-109 RB723
-110 RB733
-111 RC333
-112 RC363
-113 RC703
-114 RC733
-115 RD10361
-116 RD10711
-117 RD10721
-118 RD10731
-119 RE10261
-120 RE10711
-121 RE10721
-122 RE10731
-123 RF10711
-124 RF10721
-125 RF10731
-126 RG9711
-127 RG9731
-128 RG9751
-129 RH9711
-130 RH9731
-131 RH9751
-132 RJ9711
-133 RJ9731
-135 RK9721
-136 RK9731
-137 RK9751
-138 RL9731
-139 RL9751
-140 RM9731
-141 RM9751
-142
-143 RAX23
-144 RAX43
-145 RAX63
-146 RAX83
-147 RAX103
-148 RA323
-149 RA863
-150 RA713
-151 RA753
-152 RB1323
-153 RB863
-154 RB713
-155 RB753
-156 RC863
-157 RC713
-158 RC753
MIL-T-7928 T&B
MS-17143 Cat. No.
-1 RA480
-2 RB480
-3 RC480
-4 RA481
-5 RB481
-6 RC481
-7 RA482
-8 RB482
-9 RC482
-10 RA483
-11 RB483
-12 RC483
-13 RA484
-14 RB484
-15 RC484
-16 RA485
-17 RB485
-19 RA486
-20 RB486
MIL-T-7928 T&B
MS-21004 Cat. No.
-1 A486
-2 A483
-3 A482
-4 A481
-5 A485
-6 A484
-7 A480
-8 B486
-9 B483
-10 B482
-11 B481
-12 B485
-13 B484
-14 B480
-15 C486
-16 C483
-17 C482
-18 C481
-19 C485
-20 C484
-21 C480
MIL-T-22909 T&B
-MS-23002 Cat. No.
-8 21707M
-6 21708M
-4 21709M
-2 21710M
-1 21711M
-01 21712M
-02 21713M
-03 21714M
-04 21715M
MIL-T-7928 T&B Cat. No.
MS-20659 Class 1&2
-101 A85G
-102 A87G
-103 B85G
-104 B87G
-105 C26
-106 C70
-107 D10361
-108 D10721
-109 E10711
-110 E10731
-111 F10711
-112 F10731
-113 G971
-114 G973
-115 H971
-116 H973
-117 J971
-118 J973
-119 K972
-120 K973
-121 L973
-122 L975
-123 M973
-124 M975
-128 C73
-129 D10731
-130 E10261
-131 E10721
-132 F10721
-133 G975
-134 H975
-135 J975
-136 K975
-140 D10161
-141 D10711
-144 F10261
-146 G926
-147 G972
-148 G974
-149 H972
-151 J972
-152 J974
-153 K971
-154 K974
-155 L972
-156 L974
-157 M972
-158 M974
-165 C33
-166 C75
MIL-T-22909 T&B
MS-90485 Cat. No.
-8 11781M
-6 11782M
-4 11783M
-2 11784M
-1 11785M
-01 11786M
-02 11787M
-03 11788M
-04 11789M
170
(ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 170
Cross Reference for Packaging
Note: All catalog numbers do not appear in this cross reference. This means it may not be available in one of the package options.
T&B T&B
Distributor Bulk
Package Package
A18-6 A85
A18-6F A116
A18-6FL A221
A18-8 A86
A18-8F A114
A18-8FL A224
A18-10 A87
A18-10F A115
A18-10FL A225
A18-12 A75
A18-14 A71
A18-38 A73
A18-110F A10-TB
A18-111F A11
A18-250 A250-TB
A18-250A A252G
A18-251T A251
A18-516 A72
AB14-6A AB51
AB14-8A AB52
AB14-10A AB53
AD18-182 AD182
AD18-183 AD183
B14-D B23
B14-4 B132
B14-6 B133
B14-6F B64
B14-6FL B220
B14-6FS B19
B14-8 B86
B14-8F B65
B14-8FL B223
B14-10 B87
B14-10F B115
B14-10FL B225
B14-10G B87G
B14-12 B75TB
B14-14 B71
B14-38 B73
B14-110F B10TB
B14-111F B11-TB
B14-250 B250
B14-250A B252G
B14-250F B250G
B14-250T B251G
B14-251T B251
B14-516 B72
BC14-6 BC85
BC14-8 BC86
BC14-10 BC87
BC14-12 BC75
BC14-14 BC71
BC14-38 BC79
BC14-516 BC72
BD14-183 BD183
C10-6-SK C33
C10-6A C51
C10-6F C133
C10-6FL C220-TB
C10-8-SK C77
C10-8A C52
C10-8F C114
C10-8FL C221
C10-10 C26
C10-10A C53
C10-10F C115
C10-10FL C222-TB
C10-12 C75
T&B T&B
Distributor Bulk
Package Package
RB14-8 RB863
RB14-8F RB1123
RB14-8FL RB2233
RB14-8FS RB1223
RB14-8X RB864
RB14-10 RB873
RB14-10F RB1153
RB14-10FL RB2253
RB14-10FS RB1253
RB14-10X RB874
RB14-12 RB753
RB14-14 RB713
RB14-14F RB1163
RB14-14X RB714
RB14-38 RB733
RB14-38X RB734
RB14-47PT RB147PT
RB14-110F RB10-SK
RB14-111F RB11-TB
RB14-250 RBB250
RB14-250A RB2577F
RB14-250F RB250
RB14-250FP RB250P
RB14-516 RB723
RB14-516X RB724
RB44 RB4-TB
RBC14-14 RBC713
RBC14-516 RBC723
RBD14-182 RBD1823
RBD14-183 RBD1833
RC10-6 RC333
RC10-6F RC1113
RC10-6FL RC2203
RC10-8 RC863
RC10-8F RC1123
RC10-8FL RC2213
RC10-8FS RC1223
RC10-8X RC864
RC10-10 RC363
RC10-10F RC1153
RC10-10FL RC2223
RC10-10FS RC1253
RC10-10X RC364
RC10-12 RC753
RC10-14 RC713
RC10-14F RC1163
RC10-14FL RC2233
RC10-14X RC714
RC10-38 RC733
RC10-38X RC734
RC10-55PT RC155PT
RC10-250A RC2577F
RC10-250F RC250
RC10-516 RC703
RC55 RC6
RD8-10 RD367
RD8-12 RD757
RD8-14 RD717
RD8-38 RD737
RD8-516 RD727
RE6-10 RE267
RE6-12 RE757
RE6-14 RE717
RE6-38 RE737
RE6-516 RE727
RF4-10 RF267
RF4-12 RF757
RF4-14 RF717
T&B T&B
Distributor Bulk
Package Package
C10-14 C71
C10-14F C116-TB
C10-38 C73
C10-250A C252G
C10-250F C250
C10-516 C70
D8-10 D36
D8-12 D75
D8-14-SK D71
D8-38 D73
D8-516 D72
E6-10 E26
E6-12 E75
E6-14 E71
E6-38 E73
E6-516 E72
F4-10 F26
F4-12 F75
F4-14 F71
F4-38 F73
F4-516 F72
F250TA FTA250
G2-12 G975
G2-14 G971
G2-38 G973
G2-516 G972
H10-14 H971
J20-38 J973
K30-38 K973
L40-38 L973
M250-38 M973
NW14-6 NW81
NW14-10 NW83
NW14-12 NW84
NW22-10 NW23
RA18D RA23
RA18-4 RA323
RA18-6 RA853
RA18-6F RA1103
RA18-6FL RA2213
RA18-6FS RA1203
RA18-8 RA863
RA18-8F RA1123
RA18-8FL RA2243
RA18-8FS RA1223
RA18-10 RA873
RA18-10F RA1153
RA18-10FL RA2253
RA18-10FS RA1253
RA18-12 RA753
RA18-14 RA713
RA18-14F RA1163
RA18-38 RA733
RA18-47PT RA147PT
RA18-110F RA10SK
RA18-111F RA11
RA18-250A RA2577F
RA18-250F RA250L
RA18-250FP RA250P
RA18-516 RA723
RAD18-182 RAD1823
RAD18-183 RAD1833
RB14-4 RB1323
RB14-6 RB853
RB14-6F RB1113
RB14-6FL RB2213
RB14-6FS RB1203
RB14-6X RB854
171
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Cross Reference for Packaging
T&B T&B
Distributor Bulk
Package Package
RF4-38 RF737
RF4-516 RF727
RG2-10 RG267
RG2-12 RG757
RG2-14 RG717
RG2-38 RG737
RG2-516 RG727
RP12 RP7
2A-18 AA2
2A20 RAA24
2A22-20 A1A
2B-14 BB2
2B-16 RBB25
2B18-16 B1B
2C-10 CC2-TB
2C-12 RCC26
2C14-12 C1C
2D-8 DD102
2D10-9 D1D
2E-6 EE2
2E8-7 E1E
2F-4 FF2
2F6-5 F1F
2G21 GG2
2G4-2 G1G
2RAA RAA23
2RA18 RAA21
2RA18X RAA217-170
2RBB RBB23
2RB14 RBB21
2RB14X RBB217-200
2RCC RCC23
2RC10 RCC21
2RC10X RCC217-250
2RD8 RDD27
2RE6 REE28
10RC-6 RC337
10RC-6F RC1337
10RC-6FL RC2207
10RC-6FLX RC2207-250
10RC-6X RC337-250
10RC-8 RC777
10RC-8F RC1147
10RC-8FL RC2217
10RC-8FLX RC2217-250
10RC-8X RC777-250
10RC-10 RC367
10RC-10F RC1157
10RC-10FL RC2227
10RC-10FLX RC2227-250
10RC-10FX RC1157-250
10RC-10X RC367-250
10RC-14 RC717
10RC-14F RC1167
10RC-14FL RC2237
10RC-14X RC717-250
10RC-38 RC737
10RC-38X RC737-250
10RC-55PT RC55PT
10RC-250F RC257
10RC-250T RC2517
10RC-251T RC25177
10RC-516 RC707
10RC-2577 RC2573
14RB-4 RB1327
14RB-6 RB857
T&B T&B
Distributor Bulk
Package Package
14RB-6F RB647
14RB-6FL RB2207
14RB-6FLX RB2207-200
14RB-6FX RB647-200
14RB-6X RB857-200
14RB-8 RB867
14RB-8F RB657
14RB-8FL RB2237
14RB-8FLX RB2237-200
14RB-8FX RB657-200
14RB-8X RB867-200
14RB-10 RB877
14RB-10F RB1157
14RB-10FL RB2257
14RB-10FLX RB2257-200
14RB-10FX RB1157-200
14RB-10X RB877-200
14RB-14 RB717
14RB-14X RB717-200
14RB-38 RB737
14RB-47PT RB47PT
14RB-250F RB257
14RB-250T RB2517
14RB-251T RB25177
14RB-516 RB727
14RB-2577 RB2573
14RBC-6 RBC857
14RBC-8 RBC867
14RBC-10 RBC877
14RBC-14 RBC717
14RBC-516 RBC727
14RBC-38 RBC797
14RBC-12 RBC757
14RBD-182 RBD1827
14RBD-183 RBD1837
14RBD-18277 RBD18277
14RBD-18377 RBD18377
18RA-4 RA77
18RA-6 RA857
18RA-6F RA1167
18RA-6FL RA2217
18RA-6FLX RA2217-170
18RA-6FX RA1167-170
18RA-6X RA857-170
18RA-8 RA867
18RA-8F RA1147
18RA-8FL RA2247
18RA-8FX RA1147-170
18RA-8X RA867-170
18RA-10 RA877
18RA-10F RA1157
18RA-10FL RA2257
18RA-10FLX RA2257-170
18RA-14 RA717
18RA-38 RA737
18RA-47PT RA47PT
18RA-250F RA257
18RA-250T RA2517
18RA-251T RA25177
18RA-516 RA727
18RA-516X RA727-170
18RA-2577 RA2573
18RAD-182 RAD1827
18RAD-183 RAD1837
18RAD-18277 RAD18277
18RAD-18377 RAD18377
172
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Cross Reference for Packaging
T&B T&B
Bulk Distributor
Package Package
A10-TB A18-110F
A11 A18-111F
A115 A18-10F
A71 A18-14
A71F A18-14F
A75 A18-12
A85 A18-6
A86 A18-8
A87 A18-10
A114 A18-8F
A115 A18-10F
A116 A18-6F
A221 A18-6FL
A224 A18-8FL
A225 A18-10FL
A250-TB A18-250
A251 A18-251T
A252G A18-250A
A1A 2A22-20
AA2 2A18
AB51 AB14-6A
AB52 AB14-8A
AB53 AB14-10A
AD182 AD18-182
AD183 AD18-183
B10TB B14-110F
B11-TB B14-111F
B23 B14-D
B64 B14-6F
B65 B14-8F
B71 B14-14
B72 B14-516
B73 B14-38
B75TB B14-12
B133 B14-6
B86 B14-8
B87 B14-10
B87G B14-10G
B115 B14-10F
B132 B14-4
B220 B14-6FL
B223 B14-8FL
B225 B14-10FL
B250 B14-250
B250G B14-250F
B251 B14-251T
B251G B14-250T
B252G B14-250A
B1B 2B18-16
BB2 2B14
BC71 BC14-14
BC72 BC14-516
BC75 BC14-12
BC79 BC14-38
BC85 BC14-6
BC86 BC14-8
BC87 BC14-10
BD183 BD14-183
C26 C10-10
C33 C10-6-SK
C52 C10-8A
C53 C10-10
AC70 C10-516
C71 C10-14
C73 C10-38
C75 C10-12
C77 C10-8-SK
C114 C10-8F
T&B T&B
Bulk Distributor
Package Package
RA867-170 18RA-8X
RA873 RA18-10
RA877 18RA-10
RA877-170 18RA-10X
RA1103 RA18-6F
RA1123 RA18-8F
RA1147 18RA-8F
RA1147-170 18RA-8FX
RA1153 RA18-10F
RA1157 18RA-10F
RA1163 RA18-14F
RA1167 18RA-6F
RA1167-170 18RA-6FX
RA1203 RA18-6FS
RA1223 RA18-8FS
RA1253 RA18-10FS
RA2213 RA18-6FL
RA2217 18RA-6FL
RA2217-170 18RA-6FLX
RA2243 RA18-8FL
RA2247 18RA-8FL
RA2253 RA18-10FL
RA2257 18RA-10FL
RA2257-170 18RA-10FLX
RA2517 18RA-250T
RA2573 18RA-2577
RA2577F RA18-250A
RA25177 18RA-251T
RAA21 2RA18
RAA23 2RAA
RAA24 2A20
RAA217-170 2RA18X
RAD1823 RAD18-182
RAD1827 18RAD-182
RAD1833 RAD18-183
RAD1837 18RAD-183
RAD1887F RAD18-188A
RAD18277 18RAD18277
RAD18377 18RAD18377
RB4-TB RB44
RB10-TB RB14-110F
RB11-TB RB14-111F
RB23 RB14-D
RB47PT 14RB-47PT
RB197 14RB-6FS
RB147PT RB14-47PT
RB250 RB14-250F
RB250P RB14-250FP
RB257 14RB-250F
RB647 14RB-6F
RB647-200 14RB-6FX
RB657 14RB-8F
RB657-200 14RB-8FX
RB713 RB14-14
RB714 RB14-14X
RB717 14RB-14
RB717-200 14RB-14X
RB723 RB14-516
RB724 RB14-516X
RB727 14RB-516
RB733 RB14-38
RB734 RB14-38X
RB737 14RB-38
RB753 RB14-12
RB853 RB14-6
RB854 RB14-6X
RB857 14RB-6
RB857-200 14RB-6X
T&B T&B
Bulk Distributor
Package Package
C115 C1010F
C116-TB C10-14F
C133 C10-6F
C220-TB C10-6FL
C221 C10-8FL
C222-TB C10-10FL
C250 C10-250F
C252G C10-250A
C1C 2C14-12
CC2-TB 2C10
D36 D8-10
D71 D8-14-SK
D72 D8-516
D73 D8-38
D75 D8-12
D1D 2D10-9
DD102 2D8
E26 E6-10
E71 E6-14
E72 E6-516
E73 E6-38
E75 E6-12
E1E 2E8-7
EE2 2E6
F26 F4-10
F71 F4-14
F72 F4-516
F73 F4-38
F75 F4-12
F1F 2F6-5
FF2 2F4
FTA250 F250-TA
G971 G2-14
G972 G2-516
G973 G2-38
G975 G2-12
G1G 2G4-2
GG2 2G21
H971 H10-14
J973 J20-38
K973 K30-38
L973 L40-38
M973 M250-38
NW23 NW22-10
NW83 NW14-10
NW84 NW14-12
RA10SK RA18-110F
RA11 RA18-111F
RA23 RA18-D
RA47PT 18RA-47PT
RA77 18RA-4
RA147PT RA18-47PT
RA250L RA18-250F
RA250P RA18-250FP
RA257 18RA-250F
RA323 RA18-4
RA713 RA18-14
RA717 18RA-14
RA723 RA18-516
RA727 18RA-516
RA733 RA18-38
RA737 18RA-38
RA753 RA18-12
RA853 RA18-6
RA857 18RA-6
RA857-170 18RA-6X
RA863 RA18-8
RA867 18RA-8
173
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Cross Reference for Packaging
T&B T&B
Bulk Distributor
Package Package
RB863 RB14-8
RB864 RB14-8X
RB867 14RB-8
RB867-200 14RB-8X
RB873 RB14-10
RB874 RB14-10X
RB877 14RB-10
RB877-200 14RB-10X
RB1113 RB14-6F
RB1123 RB14-8F
RB1153 RB14-10F
RB1157 14RB-10F
RB1157-200 14RB-10FX
RB1163 RB14-14F
RB1203 RB14-6FS
RB1223 RB14-8FS
RB1253 RB14-10FS
RB1323 RB14-4
RB1327 14RB-4
RB2207 14RB-6FL
RB2207-200 14RB-6FLX
RB2213 RB14-6FL
RB2233 RB14-8FL
RB2237 14RB-8FL
RB2237-200 14RB-8FLX
RB2253 RB14-10FL
RB2257 14RB-10FL
RB2257-200 14RB-10FLX
RB2517 14RB-250T
RB2573 14RB-2577
RB2577F RB14-250A
RB25177 14RB-251T
RBB21 2RB14
RBB23 2RBB
RBB25 2B16
RBB217-200 2RB14X
RBB250 RB14-250
RBC713 RBC14-14
RBC717 14RBC-14
RBC723 RBC14-516
RBC727 14RBC-516
RBC757 14RBC-12
RBC797 14RBC-38
RBC857 14RBC-6
RBC867 14RBC-8
RBC877 14RBC-10
RBD1823 RBD14-182
RBD1827 14RBD-182
RBD1833 RBD14-183
RBD1837 14RBD-183
RBD18277 14RBD-18277
RBD18377 14RBD-18377
RC6 RC55
RC55PT 10RC-55PT
RC155PT RC10-55PT
RC250 RC10-250F
RC257 10RC-250F
RC333 RC10-6
RC337 10RC-6
RC337-250 10RC-6X
RC363 RC10-10
RC364 RC10-10X
RC367 10RC-10
RC367-250 10RC-10X
RC703 RC10-516
RC707 10RC-516
T&B T&B
Bulk Distributor
Package Package
RC713 RC10-14
RC714 RC10-14X
RC717 10RC-14
RC717-250 10RC-14X
RC733 RC10-38
RC734 RC10-38X
RC737 10RC-38
RC737-250 10RC-38X
RC753 RC10-12
RC777 10RC-8
RC777-250 10RC-8X
RC863 RC10-8
RC864 RC10-8X
RC1113 RC10-6F
RC1123 RC10-8F
RC1147 10RC-8F
RC1153 RC10-10F
RC1157 10RC-10F
RC1157-250 10RC-10FX
RC1163 RC10-14F
RC1223 RC10-8FS
RC1253 RC10-10FS
RC1337 10RC-6F
RC2203 RC10-6FL
RC2207 10RC-6FL
RC2207-250 10RC-6FLX
RC2213 RC10-8FL
RC2217 10RC-8FL
RC2217-250 10RC-8FLX
RC2223 RC10-10FL
RC2227 10RC-10FL
RC2227-250 10RC-10FLX
RC2233 RC10-14FL
RC2237 10RC-14FL
RC2517 10RC-250T
RC2573 10RC-2577
RC2577F RC10-250A
RC25177 10RC-251T
RCC21 2RC10
RCC23 2RCC
RCC26 2C12
RCC217-250 2RC10X
RD367 RD8-10
RD717 RD8-14
RD727 RD8-516
RD737 RD8-38
RD757 RD8-12
RDD27 2RD8
RE267 RE6-10
RE717 RE6-14
RE727 RE6-516
RE737 RE6-38
RE757 RE6-12
REE28 2RE6
RF267 RF4-10
RF717 RF4-14
RF727 RF4-516
RF737 RF4-38
RFF29 2RF4
RG267 RG2-10
RG717 RG2-14
RG727 RG2-516
RG737 RG2-38
RG757 RG2-12
RP7 RP12
174
(ang part 4) Stakon.qxd 8/18/05 3:33 PM Page 174
RSK Connectors and Installation Tools ....... 176 - 178
Two-Piece Grounding Connectors for
Shielded and Coaxial Cable ................... 179 - 181
Color-Coded Tool and Die
Selection System .................................... 182 - 183
Connector for Multiple or Overall
Shielded Cables Grounded with
One Compression................................... 184 - 187
Grounding Connectors
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 175
RSK Connectors and Installation Tools
RSK Connector for Shielded
or Coaxial Cable
This solderless, wrap-around
connector terminates shielded cable in
seconds … with uniform precision. It is
particularly well suited for production
work in aircraft, aerospace and
electronic industries where size and
weight are of importance.
Once crimped, it provides a compact,
lightweight, low resistance, high
strength connection. It meets and
exceeds the performance
requirements of MIL-F-21608. The
connector works equally well on
braided, wrapped, or foil shields and
has the added advantage of being
able to be used as a mid-span
termination. Only four sizes are
needed over the range of .050" to
.300" diameter.
• Requires no heat to install.
• Low installed cost.
• Compact, low profile connector.
• One piece “Wrap-around” design.
• Inventory savings.
• Easily inspected.
Ground-lead trap accom-
modates multiple ground
wires
One piece. Epsilon shaped
connector is insulated with
color-coded Mylar*
Large radius of connector
holds shield
Conductor Dielectric
* DuPont Registered Trademark
1. After handles are fully opened, insert
connector into plastic die … small radius on
the top.
2. Insert ground wires into ground-lead trap,
and shielded cable into large opening.
Squeeze handle of WT-740 or 13300 tool to
form connector around the shield.
176
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 176
177
Connector Dia. Ground Die
Cat. No. of Die Wire Gage Application
& Color Shield Cat. No. Range Cat. No. Tool
(1.27-1.78 mm) 101A 1 or 2 101AG
RSK101 .050-.070 in. #24 AWG STR
Red (1.80-2.26 mm) 101B
or 1
101BG
.071-.089 in. #22 AWG STR
(2.29-2.54 mm) 201C 201CG
.090-.100 in.
(2.56-3.00 mm) 201D 1 or 2 201DG Hand
.101-.118 in. #22 AWG STR Tool
RSK201 (3.022-3.33 mm) 201E or 1 201EG
WT740
Blue .119-.131 in. #20 AWG STR
(3.35-3.63 mm) 201F 201FG
.132-.143 in.
(3.66-4.11 mm) 301G 301GG
.144-.162 in. 1 or 2
RSK301 (4.14-4.70 mm) 301H #22 AWG STR 301HG Air Tool
Yellow .163-.185 in. or 1 or 2 13300
(4.72-5.10 mm) 301J
#20 AWG STR
301JG
.186-.201 in.
(5.13-5.84 mm) 401K 401KG
.202-.230 in.
(5.87-6.35 mm) 401L 1 or 2 401LG
RSK401 .231-.250 in. #20 AWG STR
Green (6.37-6.98 mm) 401M or 1 401MG
.251-.275 in. #18 AWG STR
(7.01-7.62 mm) 401N 401NG
.276-.300 in.
How to use connector die and tool selection chart
1. Use a calibrated measuring tool lightly over shield for most accurate measurement. Rotate shielded wire to pick up high spots on
cable. Use “Diameter of Shield” column to match the measured dimension.
2. Select connector and die for WT-740 or 13300 tool from appropriate column.
Notes: 1. Do not solder-dip ends of ground leads.
2. For ground wire combinations not covered in table, consult Technical Service.
Dimensions
Cat. Copper
No. A B C D E Thickness Color
RSK-101 .31 .16 .18 .06 .15 .02 Red
RSK-201 .38 .22 .18 .06 .18 .02 Blue
RSK-301 .47 .28 .24 .07 .22 .03 Yellow
RSK-401 .69 .43 .37 .08 .37 .03 Green
RSK Connectors and Installation Tools
The WT-740 hand tool and 13300 pneumatic
tool both feature interchangeable dies for
forming the full line of RSK connectors. The
Shure-Stake
®
mechanism (on the WT-740)
assures positive, controlled forming of
connectors.
stem
ram
lower die
die stop
lower die stem
upper die
separation
spring
➤
➤
➤
➤
➤
➤
➤
.59 - .64
INSULATION
.11
BOTH SIDES
GROUND
LEAD TRAP
A
E
B
C
D
Insulation
.11 Both
Sides
Ground
Lead Trap
.59 - .64
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 177
RSK Connectors and Installation Tools
13301 Bench Mounting Kit Converts Easily
to Foot Control
The “13300” tool may be converted easily from
a hand actuated type to a foot actuated type by
the addition of the bench mounting kit, Cat. No.
13301. The kit contains the foot controller,
mounting bracket, and all other required
hardware.
Performance Specification for
Shield-Kon
®
RSK Connectors
Construction
Material: Copper conforming to CDA
No. 110.
Finish: Electro-deposited tin in
accordance with MIL-T-10727A.
Insulation: Type A Mylar* polyester
film, color-coded for size identification.
* DuPont reg. trademark.
Test Criteria
Shield-Kon RSK connectors meet the
requirements of MIL-F-21608 for the
following environmental and functional
criteria:
Voltage drop: 9 millivolts maximum at
1 ampere after environmental
exposure.
Insulation dielectric strength: 500
VRMS at 60 Hz for one minute.
Temperature Cycling: Between the
limits of -65 degrees C and +125
degrees C.
Vibration: .03 inch double amplitude
between 10 and 55 Hz for 6 hours on
each of two axis.
Pullout strength: 15 pounds minimum
for 22 AWG, and 19 pounds min. for
20 AWG.
Corrosion resistance: 48 hours in 5%
salt fog.
In addition, hypot tests have shown
that the cable manufacturers’
specified working voltage rating is
maintained after the installation of
Shield-Kon RSK connectors. It is,
however, still advisable to evaluate the
suitability of these connectors and
verify their performance for the
particular application.
“13300” Portable Pneumatic
Crimping Tool
Installs RSK Series wrap-around
connectors and ground wire to shielded
cable in seconds
• Accepts 13 color-coded precision
wrap-around installing dies.
• Lightweight, compact, portable or
bail-mounted.
• Bench mountable option.
• Applicable installations meet
MIL-F-21608.
Specifications
Operating Air Pressure*: 120 psi*
(8.3 Bar) max.
Output Force (at 120 psi): 1250 lb.
(567 kg).
Ram Stroke: din. (1.3 cm) minimum.
Weight: 3blb. (1.4 kg).
Finish: Anodize & Nickel.
Air Hose: 8 ft. (2.44 m.).
Air Hose Coupler: Hansen “13”.
* Actual operating pressure required is
60-80 psi (4.1-5.5 Bar.).
Operation
Operation is quick and easy; however,
you must follow the detailed
instructions enclosed with the 13300
tool. Briefly, this is what you do:
1. Select the proper die set and install
it into the tool. Refer to Table on
page 177).
2. Select the proper connector and
position it in the dies.
3. Insert the ground wire(s) and
shielded cable in the connector.
4. Squeeze the trigger to complete the
installation.
Warning: Keep hands clear of dies to
avoid injury.
foot
controller mounting
bracket
Bail for Overhead
Suspension
21⁄4" (5.7 cm)
Open Yoke Design
Upper Die
(Dies not included
with tool)
Lower Die
Ram
Swivel Head
Air Cylinder
Trigger
Trigger Safety
Valve
Air Hose Coupler
(Hansen “13”)
Air Hose
→
→
→
→
→
→
→
→
→
→
→
→
178
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 178
179
Two-Piece Grounding Connectors for Shielded and Coaxial Cable
Installation Method
1. Slip outer sleeve over insulation
jacket, after stripping. Trim braid to
within 1⁄2˝ of insulation.
2. Fan braid by rotating center
conductor and slip inner sleeve
under braid.
3. Position inner sleeve to extend
about 1⁄16˝ beyond braid.
4. Slip one No. 22 or No. 20 ground
wire under outer sleeve (front or
back), and slide outer sleeve over
braid.
For Daisy chain grounding, two
ground wires can be
accommodated by selecting the
proper size outer sleeve.
5. Outer sleeve covers all exposed
strands.
6. Compress in specified tool. (Tool will
not release until full compression
stroke is completed.)
A reliable method for grounding,
terminating and insulating shielded and
coaxial cable
All-around hex compression is applied
with a simple tool. The result: a
permanent, compression joint. With or
without grounding wire (insertable from
front or back), reliable grounding of
termination is done quickly, neatly,
and accurately.
The Thomas & Betts hex compression
is a permanent method which has
reliably connected literally hundreds of
millions of installations in
communications, aerospace,
electronic, telephone, radio and TV.
The termination is completed quickly,
neatly, accurately … at a greatly
reduced production cost.
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 179
Two-Piece Grounding Connectors for Shielded and Coaxial Cable
O.D. Inner Insulation Connector Inner Sleeve
Cat. Color Military
No. Code I.D. O.D. Spec. No.
GSB-046 Tin .046 .075 21981-046
GSB-058 Yellow .058 .083 21981-058
GSB-063 Red .063 .088 21981-063
GSB-071 Green .071 .096 21981-071
GSB-080 Blue .080 .103 21981-080
GSB-090 Orange .090 .113 21981-090
GSB-096 Purple .096 .119 21981-096
GSB-101 Yellow .101 .124 21981-101
GSB-109 Red .109 .131 21981-109
GSB-115 Tin .115 .146 21981-115
GSB-124 Green .124 .145 21981-124
GSB-128 Tin .128 .152 21981-128
GSB-134 Orange .134 .156 21981-134
GSB-149 Blue .149 .179 21981-149
GSB-156 Red .156 .193 21981-156
GSB-165 Tin .165 .194 21981-165
GSB-175 Green .175 .215 21981-175
GSB-187 Yellow .187 .227 21981-187
GSB-194 Blue .194 .226 21981-194
GSB-205 Orange .205 .245 21981-205
GSB-219 Tin .219 .250 21981-219
GSB-225 Yellow .225 .256 21981-225
GSB-232 Red .232 .263 21981-232
GSB-250 Green .250 .281 21981-250
GSB-261 Blue .261 .297 21981-261
GSB-266 Tin .266 .297 21981-266
GSB-275 Orange .275 .306 21981-275
GSB-281 Yellow .281 .331 21981-281
GSB-287 Tin .287 .327 21981-287
GSB-297 Red .297 .335 21981-297
GSB-312 Purple .312 .362 21981-312
GSB-348 Orange .348 .400 21981-348
GSB-375 Blue .375 .406 21981-375
Inner sleeve
1. Use a measuring tool over the inner conductor insulation. Rotate wire to pick up high spots on cable that are non-symmetrical.
2. Add .005 to the diameter of the conductor insulation. Select inner sleeve with this I.D. or nearest larger I.D.
O.D. Inner Insulation
Determine O.D. of inner conductor insulation
with measuring tool.
Inner Sleeve-Cat. GSB
Hard bronze inner sleeve is installed under
braid.
Length
5
⁄
16
˝
Tin Plated as standard.
180
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 180
181
Two-Piece Grounding Connectors for Shielded and Coaxial Cable
Non-insulated Outer Sleeve-Cat. GSC Connector Outer Sleeves
Cat. Color Military
No. Code I.D. O.D. Spec. No.
Non-insulated
GSC-101 Tin .101 .124 21980-101
GSC-128 Blue .128 .152 21980-128
GSC-149 Purple .149 .179 21980-149
GSC-156 Yellow .156 .193 21980-156
GSC-175 Blue .175 .215 21980-175
GSC-187 Orange .187 .227 21980-187
GSC-194 Red .194 .226 21980-194
GSC-199 Tin .199 .235 21980-199
GSC-205 Yellow .205 .245 21980-205
GSC-219 Green .219 .250 21980-219
GSC-225 Purple .225 .256 21980-225
GSC-232 Orange .232 .263 21980-232
GSC-261 Yellow .261 .297 21980-261
GSC-275 Tin .275 .306 21980-275
GSC-281 Purple .281 .331 21980-281
GSC-287 Blue .287 .327 21980-287
GSC-297 Green .297 .335 21980-297
GSC-312 Yellow .312 .362 21980-312
GSC-327 Tin .327 .372 21980-327
GSC-348 Orange .348 .393 21980-348
GSC-359 Purple .359 .399 21980-359
GSC-375 Yellow .375 .406 21980-375
GSC-405 Red .405 .453 21980-405
GSC-415 Blue .415 .463 21980-415
GSC-425 Tin .425 .475
GSC-460 Tin .460 .510 21980-460
GSC-500 Green .500 .550 21980-500
Insulated
GSR-101 Tin .101 .124 18121-101
GSR-128 Blue .128 .152 18121-128
GSR-149 Purple .149 .179 18121-149
GSR-156 Yellow .156 .193 18121-156
GSR-175 Blue .175 .215 18121-175
GSR-187 Orange .187 .227 18121-187
GSR-194 Red .194 .226 18121-194
GSR-199 Tin .199 .235 18121-199
GSR-205 Yellow .205 .245 18121-205
GSR-219 Green .219 .250 18121-219
GSR-225 Purple .225 .256 18121-225
GSR-232 Orange .232 .263 18121-232
GSR-261 Yellow .261 .297 18121-261
GSR-275 Tin .275 .306 18121-275
GSR-281 Purple .281 .331 18121-281
GSR-287 Blue .287 .327 18121-287
GSR-297 Green .297 .335 18121-297
GSR-312 Yellow .312 .362 18121-312
GSR-327 Tin .327 .372 18121-327
GSR-348 Orange .348 .393 18121-348
GSR-359 Purple .359 .399 18121-359
GSR-375 Yellow .375 .406 18121-375
GSR-405 Red .405 .453 18121-405
GSR-415 Blue .415 .463 18121-415
GSR-460 Tin .460 .510 18121-460
GSR-500 Green .500 .550 18121-500
Outer sleeve
1. Add .060 to O.D. of inner sleeve selected. Use this dimension
to select outer sleeve with this I.D. or the nearest larger I.D.
2. Use GSC prefix to order non-insulated outer sleeve. Use
GSR prefix to order nylon insulated outer sleeve.
Note: All parts are standard tin plated per MIL-T-10727A
Note: Inner and outer connector catalog nos. conform to
MIL-F-21608.
These suffixes are NOT color-coded. They are not stock items.
Add suffix PF for plain finish.
Add suffix Tfor tin plate with no color code.
Add suffix NP for nickel plate.
Consult regional sales office for delivery and minimum
quantities.
Soft bronze outer sleeve slips over the braid
and ground wire.
Length
1
/
4
"
Insulated Outer Sleeve-Cat. GSR
Soft bronze outer sleeve with nylon insulator
slips over the braid and ground wire.
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 181
Power Tool
Color-Coded Tool and Die Selection System
Hand Tools WT-440 and WT-540 Non-insulated Outer Sleeve Connector
“GSC” Tools
Die Nos.
Cat. Color Tools With For WT-440 Die Nos.
No. Code Fixed Dies WT-540 For 11901A
GSC-101 Tin WT-419 4419 11989
GSC-128 Blue WT-400 4400 11970
GSC-149 Purple WT-401 4401 11971
GSC-156 Yellow WT-402 4402 11972
GSC-175 Blue WT-403 4403 11973
GSC-187 Orange WT-406 4406 11976
GSC-194 Red WT-406 4406 11976
GSC-199 Tin WT-406 4406 11976
GSC-205 Yellow WT-408 4408 11978
GSC-219 Green WT-408 4408 11978
GSC-225 Purple WT-409 4409 11979
GSC-232 Orange WT-410 4410 11980
GSC-261 Yellow WT-411 4411 11981
GSC-275 Tin WT-412 4412 11982
GSC-281 Purple WT-414 4414 11984
GSC-287 Blue WT-414 4414 11984
GSC-297 Green WT-414 4414 11984
GSC-312 Yellow WT-415 4415 11985
GSC-327 Tin WT-416 4416 11986
GSC-348 Orange WT-417 4417 11987
GSC-359 Purple – 5450 –
GSC-375 Yellow – 5451 –
GSC-405 Red – 5452 11988
GSC-415 Blue – 5452 11988
GSC-425 Tin – 5454 –
GSC-460 Tin – 5456 –
GSC-500 Green – 5457 –
Note: Die Nos. 5450 – 5459 are only for WT-540 tool.
This series features interchangeable dies for
minimum tool investment. Dies are available
for a range of GSC, GSR and GSW series con-
nectors. The steel frame cushion-grip handles
combine to provide greater operator efficiency.
This series features straight-line action and
Shure-Stake
®
design. Order dies separately.
WT-440 – 8" long, 1 lb., WT-540 – 10
3
/
8
" long,
1 lb. 9 ounces.
This series is ideal for production installation
since it is small and light enough to be hand
held … 10" in length, 3 lbs. 2 ozs. These air
hydraulic tools develop 2,000 lbs. crimping
pressure from operating pressure of 90 lbs.
Installs GSC, GSR connectors.
11901A – Hand Actuated – Closed yoke
11902A – Foot Actuated – Closed yoke
11903A – Hand Actuated – Hand held or bench
mounted – Open yoke
11904A – Foot Actuated – Hand held or bench
mounted – Open yoke
182
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 182
183
Power Tool
Color-Coded Tool and Die Selection System
Hand Tools WT-440 and WT-540 Insulated Outer Sleeve
“GSR” Tools
Die Nos. Die Nos.
Cat. Tools With For WT-440 For 11901A
No. Fixed Dies WT-540 Power Tool
GSR-101 WT-400 4400 11970
GSR-128 WT-401 4401 11971
GSR-149 WT-403 4403 11973
GSR-156 WT-406 4406 11976
GSR-175 WT-408 4408 11978
GSR-187 WT-410 4410 11980
GSR-194 WT-410 4410 11980
GSR-199 WT-410 4410 11980
GSR-205 WT-411 4411 11981
GSR-219 WT-411 4411 11981
GSR-225 WT-411 4411 11981
GSR-232 WT-412 4412 11982
GSR-261 WT-414 4414 11984
GSR-275 WT-415 4415 11985
GSR-281 WT-417 4417 11987
GSR-287 WT-417 4417 11987
GSR-297 WT-417 4417 11987
GSR-312 – 5451 –
GSR-327 – 5452 11988
GSR-348 – 5452 11988
GSR-359 – 5452 –
GSR-375 – 5453 –
GSR-405 – 5455 –
GSR-415 – 5455 –
GSR-460 – 5458 –
GSR-500 – 5459 –
Note: Die Nos. 5450 – 5459 are only for WT-540 tool.
Hand Tools WT-440 and WT-540
This series features interchangeable dies for
minimum tool investment. Dies are available
for a range of GSC, GSR and GSW series
connectors. The steel frame cushion-grip
handles combine to provide greater operator
efficiency. This series features straight-line
action and Shure-Stake
®
design. Order dies
separately.
WT-440 – 8" long, 1 lb., WT-540 – 10
3
/
8
" long,
1 lb. 9 ounces.
This series is ideal for production installation
since it is small and light enough to be hand
held … 10" in length, 3 lbs. 2 ozs. These air
hydraulic tools develop 2,000 lbs. crimping
pressure from operating pressure of 90 lbs.
Installs GSC, GSR connectors.
11901A – Hand Actuated – Closed yoke
11902A – Foot Actuated – Closed yoke
11903A – Hand Actuated – Hand held or bench
mounted – Open yoke
11904A – Foot Actuated – Hand held or bench
mounted – Open yoke
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 183
Connector for Multiple or Overall Shielded Cables Grounded With One Compression
Cushioned Shield-Kon®Connector The design advantages are:
1. Positive selection of inner and outer
sleeves and installing die by a
complete color-coded system.
2. A more reliable grounding
termination because only one
ground wire connection is made –
conventional daisy chain jumper
method is eliminated.
3. Smaller, more compact bundle is
easy to inspect.
4. Only one ground wire is required,
however additional ground wires
may be used if needed.
5. Smooth insulator protects conductor
insulation.
6. With one stroke of the tool, the
interlace die will produce a 360°
compression uniformly securing all
individual shields around the
connector.
The Shield-Kon Connector System for
multiple-conductor shielded cable is
based on the principle of cold
swaging. It utilizes a two-piece
compression connector color-coded to
match the proper die. The connector
consists of a hard brass collector inner
ring with a tough, smooth insulator and
a soft copper compression outer ring.
Each set of rings and matching
installing die will connect a minimum of
5 shielding braids with one ground
wire. The maximum number of braids
is limited only by the space between
the inner and outer rings.
Conductor Conductor
Insulation
Braid
Grounding Wire
Connector
Color Coded Outer
Compression Ring
Conductor
Conductor
Insulation
Shielded Cable
Outer Insulation
Grounding Wire
Braided
Pigtails
Fold Forward Method Fold Back Method
Shielded Cable
Outer Insulation
Outer Compression
Ring
Single Fold Shield Methods
Double Fold Method
Grounding wire can be inserted from front or back
Diameter
Conductor
Insulation
Outer Insulation
Outer Compression
Ring
Inner Collector
Ring
Diameter
Outer
Compression
Ring Inner Collector
Ring
Grounding Wire
Hairpinned
Inner Collector
Ring
Folded Back
Braids
Inner
Collector
Grounding Wire
(Stripped and
Hairpinned)
Trimmed Braid
Pigtails
Outer Compression
Ring
Inner Collector
Ring
A special feature is the smooth, heat stabilized
nylon insulator which acts as a cushion to
protect conductor insulation from abrasion.
This molded blue nylon insulator is wedge-
fitted to the hard brass inner collector rings.
Overall Shield and Multiple-Conductor
Shield
Particularly useful in small space applications
as in this 90° connector. The three different ring
techniques ground the multiple conductor
shields as well as the overall outer braid.
Typical installation for multi-pin connector
application. After shielding is extracted, attach
ground wire(s) to connector pin and place
between collector and compression rings.
Color-coded die will make a 360° compression
in one stroke. For complete assembly
procedures refer to instructions enclosed with
the product.
184
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 184
185
1. After overall insulation is removed to
expose shielded cables, each
conductor must be freed from the
shielding braid. The Thomas & Betts
lead extractor tool simplifies this
operation by pushing the inner
conductor through an opening in the
shielding braid. The braid is then
folded back until all conductors are
freed. See Lead Ext. Table, page 187.
2. Flattened shielding braids are
evenly distributed around the
periphery of the inner collector ring.
3. Position outer compression ring over
the flattened shielding braid,
locating it over the center of the
inner collector ring. Braid may be
trimmed even with the edge of the
outer compression ring before or
after compression. Ground wire or
wires may be inserted between the
outer compression ring and the
shield prior to compression.
4. Selection of compression dies is
determined by color code on rings.
The dies are color coded to match
the rings. The appropriate dies are
easily inserted or removed by
depressing die locking button
shown.
5. The prepared cable is placed in the
installing die and compressed. Tool
operates on hydraulic power output
developing 9800 ±200 psi operating
pressure.
6. Completed installation of the “single
fold”-“fold forward” method typifies
the reliability, compactness and
neatness which is obtained with all
Thomas & Betts recommended
installation methods.
• Easier and quicker to install – one
compression grounds all conductors
simultaneously.
• Improved reliability – multiple
connector errors eliminated.
• Smaller, less bulky bundle diameter –
eliminates individual connectors and
daisy chained jumpers.
• Reduce installed cost – fewer parts,
less installation and inspection time.
• Smooth nylon insulator acts as
cushion to protect conductors.
Connector for Multiple or Overall Shielded Cables Grounded With One Compression
Multi-Shielded Cable Connector Installation Procedure
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 185
Connector for Multiple or Overall Shielded Cables Grounded With One Compression
Connectors for Shielded Cable
Installing
Cat. Die Color-
No. I.D. O.D. Cat. No. Code
Inner Ring
GSB-430 .430 .500 GS590 Red
GSB-550 .550 .620 GS710 Blue
GSB-670 .670 .750 GS840 Gray
GSB-810 .810 .880 GS1010 Brown
GSB-920 .920 1.000 GS1130 Green
GSB-1040 1.040 1.120 GS1250 Pink
GSB-1122 1.122 1.192 GS1332 Orange
GSB-1224 1.224 1.294 GS1440 Purple
GSB-1353 1.353 1.423 GS1563 Yellow
GSB-1425 1.425 1.545
Outer Ring
GSC-590 .590 .670 GS590 Red
GSC-710 .710 .790 GS710 Blue
GSC-840 .840 .920 GS840 Gray
GSC-1010 1.010 1.090 GS1010 Brown
GSC-1130 1.130 1.210 GS1130 Green
GSC-1250 1.250 1.330 GS1250 Pink
GSC-1332 1.332 1.412 GS1332 Orange
GSC-1440 1.440 1.520 GS1440 Purple
GSC-1563 1.563 1.643 GS1563 Yellow
GSC-1670 1.670 1.750
GSC-1795 1.795 1.875
GSC-1920 1.920 2.000
Materials: Inner ring; Copper Alloy ASTM B135, Alloy 2
Outer ring; Copper ASTM B188
Finish: Electro Tin, MIL-T-10727 A, Type 1. For temp. up to 260°C (500°F), nickel; QQN290.
Note: The inner ring, outer ring and installing die are a matched set.
Color-coded marking
Inner
Collector Ring
.600 ± .015
Outer
Compression Ring
Color-coded marking
.440 ± .015
ID OD
186
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 186
187
Connector for Multiple or Overall Shielded Cables Grounded With One Compression
After insulation is stripped off, flare exposed
braid. Push flared end of braid back causing
braid to bulge.
Lead Extractor
For Lead
Cat. Dia. Plunger
No. Up To Color-code
WT-045B .045 Red
WT-060W .062 White
WT-080G .093 Blue
WT-100B .125 Green
WT-130Y .140 Yellow
Installing Tool
Cat.
No. Description
13640 Installing Head (order dies separately)
13606 Hand-Foot Pump
13600 Electric Hydraulic Pump
13620 Hand Switch
13589A Foot Switch
13619 Hydraulic Hose 10 ft.
13760 Air-Operated Hydraulic Pump
One Installing Tool Accommodates All
Die Sizes
• Thomas & Betts installing tool can be used as
a bench mounted or portable tool.
• Twenty-two color-coded dies install complete
range of all commonly used shielded cables;
dies are easily snapped in or out.
• Interlace die with 360° compression provided
uniform pressure around circumference of
connector.
• Narrow silhouette head permits complete
operator visibility during compression cycle.
Retract plunger and slide tube over wire until
desired breakout point is reached.
Retract plunger and slide tube over wire until
desired breakout point is reached.
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 187
188
(ang part 5) Shield-kon 8/18/05 3:34 PM Page 188
ISO 9001
2000 version
• ISO 9001-2000 VERSION REGISTERED MANUFACTURER •
Thomas & Betts is dedicated to improving its already high quality standards. To date, we have
achieved ISO 9001-2000 version certification for more than 50 plants and distribution centers
worldwide and continue to commit resources to the ISO certification program.
WARRANTY
Thomas & Betts manufactures its goods and tools in a manner to be free from defects.
Should any defect occur in its goods (within two years) or tools (within ninety days),
Thomas & Betts, upon prompt notification, will at its option, exchange or repair the
goods or tools or refund the purchase price.
LIMITATIONS AND EXCLUSIONS
THIS WARRANTY IS IN LIEU OF ALL OTHER REPRESENTATIONS, CONDITIONS AND
WARRANTIES, EXPRESSED OR IMPLIED, STATUTORY OR OTHERWISE (INCLUDING
STATUTORY IMPLIED CONDITIONS AND WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE) AND UNDER NO CIRCUMSTANCES SHALL
THOMAS & BETTS BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
OR LOSSES, INCLUDING, WITHOUT LIMITATION, PERSONAL INJURY CAUSED BY
IMPROPER USE OR APPLICATION OF ANY THOMAS & BETTS PRODUCT.
