Soft Shell Pin and Socket Connectors (MR) Miniature Rectangular Connectors (Continued) Product Facts Housings positively lock to help prevent accidental disengagement Either cap or plug housing can be mounted in same rectangular panel cutout without additional hardware UL94V-0 housings Plug and cap design includes molded-in polarizing feature for proper mating Numbered cavities for easy circuit identification Egg crate design of plug half fully encloses socket contacts, reducing shock hazard Molded skirt extension on cap protects pin contacts Strain reliefs for 6 through 36 positions are available Choice of tin or gold plated contacts Not for interrupting current Socket solder tail contacts available for hot side PC Board mounting High density achieved through .165 [4.19] contact centerline spacing Extraction tool removes both pins and sockets Contacts accept 26-18 AWG [.12-.8 mm2] wire sizes and insulation diameters of .025-.115 [.635-2.92] Same applicator crimps pins and sockets Vertical PC Board pin headers are available Pin header standoffs on housings at board interface facilitates gas venting and cooling during soldering Performance Characteristics Technical Documents The Miniature Rectangular Connector performance characteristics found on pages 103-104 are based on free hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Product Specifications 108-1022 (MR) Miniature Rectangular Connectors 108-1078 (MR) Miniature Rectangular Headers Dielectric Withstanding Voltage 2.5 KVAC between adjacent circuits Insulation Resistance-- 1500 megohms minimum initial between adjacent circuits Voltage Rating--250 V AC High Density .165 [4.20] Centerline Application Specification 114-1014 (MR) Miniature Rectangular Contacts Instruction Sheet 408-3231 Pin, Socket, Housing, Contacts, and Accessories Connector Mating-- Split Pin -- 1.0 lb. max. per circuit Connector Unmating-- Split Pin -- .25 lb. min. per circuit Contact Insertion Force-- 1.75 lb. max. per contact Contact Retention--10 lb. min. per contact Durability--25 cycles, mating and unmating Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R Certified by Canadian Standards Association, File No. LR 7189 R 103 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors (MR) Miniature Rectangular Connectors (Continued) Performance Characteristics Current Rating Verification for 30C Maximum Temperature Rise 100% Energized (Continued) Maximum Current--Maximum current rating of Miniature Rectangular connectors is limited by the maximum operating temperature of the housings which is 105C including the temperature rise of the contacts which is a maximum of 30C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size--Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size--In general, the more circuits in a connector, the less current can be carried. Wire-to-Wire MR Calculated Current Table Number of Circuits 2 3 4 6 9 12 15 20 24 36 18 9.00 8.50 7.00 6.00 5.00 4.50 4.50 4.00 4.00 3.50 Wire Gauge 22 6.50 6.00 5.50 5.00 4.00 4.00 3.50 3.50 3.00 2.50 20 8.00 7.00 6.50 6.00 5.00 4.50 4.00 4.00 3.50 3.00 24 5.50 5.00 5.00 4.00 4.00 3.50 3.00 3.00 2.50 2.00 26 5.00 4.50 4.00 4.00 3.50 3.00 2.50 2.50 2.00 2.00 Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested and this chart contains interpolated and extrapolated values. Ambient Temperature--The higher the ambient temperature, the less current can be carried in any given connector. Minimum Wire Lengths for T-Rise vs. Current Testing Printed Wiring Board Conductor Size--The finished trace conductor width and thickness should be maximized to allow for the greatest currentcarrying capacity and heat dissipation. AWG 30 28 26 24 20 Miniature Rectangular connectors also will withstand the following tests: Min. Length (in.) 2.6 3.2 4.1 5.1 7.8 AWG 18 16 14 12 10 Min. Length (in.) 9.4 11.3 13.7 16.4 19.3 Note: If wire lengths used are less than those listed above, the currentcarrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Vibration--10-55-10 cycles per minute at .06 inch total excursion Physical Shock--18 drops, 50 G sawtooth at 10 milliseconds Housing Panel Retention-- 50 lb. min. Wire-to-Board Housing Lock Strength--20 lb. min. Thermal Shock-- -55C to +85C Temperature-Humidity Cycling-- 25C to 65C at 95 RH Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value should be used. The charted values are only a tool for connector selection and will require the customer to fully test their application. Corrosion--48 hr. at 5% salt concentration Termination Resistance/Contact Crimp Tensile Force Related Product Data Product Specifications 108-1022 (MR) Miniature Rectangular Connectors 108-1078 (MR) Miniature Rectangular Headers Wire Size AWG mm2 26 24 22 20 18 .12 .2 .3 .5 .8 Termination Resistance Test Resistance Current Milliohms (Amps) (Max. Init.) 1 1.5 3 4.5 6 5.00 5.00 4.50 4.00 4.00 Contact Crimp Tensile Force Force (Min.) lbs. N 5 22 8 36 14 62 14 62 30 133 Note: This is the total resistance between wire crimps of a mated pin and socket. 104 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors (MR) Miniature Rectangular Connectors (Continued) (MR) Miniature Rectangular Connector Mating Combinations Connector Part Number Number of Circuits Socket Housing (Plug) Part No. Flammability Rating Style 2 UL94V-0 In-Line 1-640507-0 1-640517-0 3 UL94V-0 In-Line 1-640508-0 1-640518-0 4 UL94V-0 Matrix 1-640509-0 1-640519-0 6 UL94V-0 Matrix 1-640510-0 1-640520-0 9 UL94V-0 Matrix 1-640511-0 1-640521-0 12 UL94V-0 Matrix 1-640512-0 1-640522-0 15 UL94V-0 Matrix 1-640513-0 1-640523-0 20 UL94V-0 Matrix 1-640514-0 1-640524-0 24 UL94V-0 Matrix 1-640515-0 1-640525-0 36 UL94V-0 Matrix 1-640516-0 1-640526-0 Mating Connector Part Number PC Board Vertical Pin Headers Plating Tin Duplex1 Tin Duplex1 Tin Duplex1 Tin Duplex1 Tin Duplex1 Tin Duplex1 Tin Duplex1 Tin Duplex1 Tin Duplex1 Tin Duplex1 .062 Board 640497-1 2-640497-2 640498-1 2-640498-2 640499-1 2-640499-2 640500-1 2-640500-2 640501-1 2-640501-2 640502-1 2-640502-2 640503-1 2-640503-2 640504-1 2-640504-2 640505-1 2-640505-2 640506-1 2-640506-2 .120 Board 640497-3 2-640497-4 640498-3 2-640498-4 640499-3 2-640499-4 640500-3 2-640500-4 640501-3 2-640501-4 640502-3 2-640502-4 640503-3 2-640503-4 640504-3 2-640504-4 640505-3 2-640505-4 640506-3 2-640506-4 High Density .165 [4.20] Centerline Pin Housing (Cap) Part No. Duplex Finish -- Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 1 Note: All part numbers are RoHS Compliant. 105 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors (MR) Miniature Rectangular Connectors (Continued) Contacts .790 [20.06] Pin diameter .068 [1.73] .660 [16.76] Material Phosphor bronze Stock thickness .008 [.203] Standard Socket Live Split Pin Contact Part Numbers Wire Size Range AWG [mm2] Ins. Dia. Range Finish 26-24 [.12-.2] .025-.050 .635-1.27 Pre-tin 26-182 [.12-.8] .050-.115 1.27-2.92 Live Split Pin Standard Socket Strip Form Loose Piece Strip Form Loose Piece 350968-1 640579-1 794000-1 794001-1 Select Gold 350968-2 640579-2 794000-2 794001-2 Pre-tin 350967-1 640545-1 641294-1 641300-1 350967-2 640545-2 641294-2 641300-2 1 Select Gold 1 HDM Applicator Part No. 466352-13 466352-23 466352-33 466351-13 466351-23 466351-43 Hand Tool Part No. 91534-1 91526-1 Select Gold Finish -- Plated with .000030 min. [.000762] gold in mating area over .000050 [.00127] min. nickel underplate on entire contact. 1650 CMA maximum. HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -3 or -4 is used on AMP-O-LECTRIC Model G Machine. See pages 201-204 for further information. 1 2 3 Grounding Pins (Mate first, break last, not for interrupting current) Pin diameter .068 [1.73] Stock thickness .008 [.203] Wire Size Range AWG [mm2] Ins. Dia. Range Finish 26-182 [.12-.8] .050-.115 1.27-2.92 Pre-tin 350969-1 640580-1 Select Gold1 350969-2 640580-2 Material Grounding Pin Part Numbers Strip Form Loose Piece HDM Hand Tool Applicator Part No. Part No. 466351-13 466351-23 91526-1 466351-43 Select Gold Finish--Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact. 1650 CMA maximum. 3HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -3 or -4 is used on AMP-O-LECTRIC Model G Machine. See pages 201-204 for further information. 1 Phosphor bronze .850 [21.59] 2 1.00 [25.4] Solder Tail Socket .165 Typ. [4.19] .165 Typ. [4.19] Material and Finish Phosphor bronze, pre-tin Stock thickness .008 [.203] Part Number 350838-1 Note: Recommended for use with MR Socket Housings .055 [1.39] Dia. Typ. Recommended PC Board Hole Layout .062 [1.57] or .093 [2.36] thick board Keying Plug IS 408-3231 .970 [24.63] Related Product Data Product Specification 108-1022 (MR) Miniature Rectangular Connectors Application Specification 114-1014 (MR) Miniature Rectangular Contacts Performance Characteristics-- pages 103-104 Housings--pages 107-108 Technical Documents-- pages 103 and 199-200 Application Tooling-- pages 201-204 Part Number 350591-1 UL94V-0 Nylon material Note: Use in socket housings only. Contact Extraction Tool Part No. 455822-2 IS 408-9570 Contact Insertion Tool (For inserting contacts applied to small diameter wire) Part No. 455830-1 IS 408-7984 Note: All part numbers are RoHS Compliant. 106 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors (MR) Miniature Rectangular Connectors (Continued) Housings Free Hanging or Panel Mount 2 and 3 Circuit, In-Line 1.060 [26.92] Fingergrip .435 [11.05] .165 [4.19] Centerline spacing .290 [7.37] Material 1 Nylon, Natural (Color--Brick Red) A C 2 Flammability Rating -- UL94V-0 3 Related Product Data Product Specification 108-1022 (MR) Miniature Rectangular Connectors Pin Housing (Cap) .840 [21.34] .510 .290 [12.95] [7.37] 1 B C 2 3 Positive Locking Device Typical Circuit Identification Typical Circuit Identification Socket Housing (Plug) Dimensions Number of Circuits A .455 11.56 .620 15.75 2 3 High Density .165 [4.20] Centerline Performance Characteristics-- pages 103-104 Panel Cutout Recommendations-- page 109 Contacts--page 106 Keying Plug-- page 106 Strain Reliefs-- page 110 Commoning Bars--page 110 Technical Documents-- pages 103 and 199-200 Mating Headers--pages 111-112 Positive Locking Device Typical Circuit Identification Part Numbers B .365 9.27 .530 13.46 C .755 19.18 .920 23.37 Pin Housing (Cap) Socket Housing (Plug) 1-640507-0 1-640517-0 1-640508-0 1-640518-0 Note: All part numbers are RoHS Compliant. 4 and 6 Circuit, Matrix 1.060 [26.92] Fingergrip A .435 [11.05] .455 [19.18] .755 [19.18] Positive Locking Device Typical Circuit Identification Pin Housing (Cap) .840 [21.34] A .755 [19.18] .365 [9.27] Positive Locking Device Typical Circuit Identification Socket Housing (Plug) Number of Circuits A Dim. 4 .455 11.56 .620 15.75 6 Part Numbers Pin Housing (Cap) Socket Housing (Plug) 1-640509-0 1-640519-0 1-640510-0 1-640520-0 Note: All part numbers are RoHS Compliant. 107 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors (MR) Miniature Rectangular Connectors (Continued) Housings Free Hanging or Panel Mount 9, 12 and 15 Circuit, Matrix 1.060 [26.92] Fingergrip .435 [11.05] A .165 [4.19] Centerline spacing .920 [23.37] Material .620 [15.75] Nylon, Natural (Color--Brick Red) Flammability Rating -- UL94V-0 Positive Locking Device Typical Circuit Identification Related Product Data Product Specification 108-1022 (MR) Miniature Rectangular Connectors Performance Characteristics-- pages 103-104 Panel Cutout Recommendations-- page 109 Contacts--page 106 Keying Plug-- page 106 Strain Reliefs-- page 110 Commoning Bars--page 110 Technical Documents-- pages 103 and 199-200 Mating Headers--pages 111-112 Pin Housing (Cap) .840 [21.34] A Typical Circuit Identification .920 [23.37] .530 [13.46] Positive Locking Device Socket Housing (Plug) 20, 24 and 36 Circuit, Matrix 1.060 [26.92] Fingergrip .435 [11.05] A 1.085 [27.56] Typical Circuit Identification .785 [19.94] Positive Locking Device Pin Housing (Cap) .840 [21.34] A .695 [16.51] 1.085 [27.56] Positive Locking Device Typical Circuit Identification Socket Housing (Plug) Number of Circuits 9 12 15 20 24 36 A Dim. .620 .785 .950 .950 1.115 1.610 [15.75] [19.94] [24.13] [24.13] [28.32] [40.89] Part Numbers Pin Housing (Cap) 1-640511-0 1-640512-0 1-640513-0 1-640514-0 1-640515-0 1-640516-0 Socket Housing (Plug) 1-640521-0 1-640522-0 1-640523-0 1-640524-0 1-640525-0 1-640526-0 Note: All part numbers are RoHS Compliant. 108 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors (MR) Miniature Rectangular Connectors (Continued) Recommended Panel Cutouts for Pin and Socket Housings F Related Product Data Product Specification 108-1022 (MR) Miniature Rectangular Connectors Housings-- pages 107-108 Technical Documents-- pages 103 and 199-200 C E D B A View is from housing entry side Panel Thickness .068 [1.75] Max. 2 3 4 6 9 12 15 20 24 36 Panel Cutout Dimensions A .105 2.67 .105 2.67 .157 3.99 .208 5.28 .208 5.28 .225 5.72 .308 7.82 .308 7.82 .390 9.91 .625 15.86 B .220 5.59 .220 5.59 .280 5.28 .345 8.76 .345 8.76 .475 12.07 .475 12.07 .475 12.07 .475 12.07 .500 12.70 C .475 12.07 .640 16.26 .475 12.07 .475 12.07 .640 16.26 .640 16.26 .640 16.26 .805 20.45 .805 20.45 .800 20.32 D .630 16.00 .795 20.19 .630 16.00 .630 16.00 .795 20.19 .795 20.19 .795 20.19 .960 24.38 .960 24.38 .950 24.13 E .785 19.94 .950 24.13 .785 19.94 .785 19.94 .950 24.13 .950 24.13 .950 24.13 1.115 28.32 1.115 28.32 1.100 27.94 F .430 10.92 .430 10.92 .595 15.11 .760 19.30 .760 19.30 .925 23.50 1.090 27.69 1.090 27.69 1.255 31.88 1.750 44.45 High Density .165 [4.20] Centerline Number of Circuits Notes: 1. When mounted in a .060 [1.52] thick panel, the cap's mating end extends .800 [20.32] beyond the panel front; wire end extends .220 [55.88] from the panel rear. Plug mating end extends .580 [14.73] beyond the panel front; wire end extends .220 [55.88] from the panel rear. 2. The panel should be punched so that the housing enters the panel in the same direction as the punch for ease of assembly. 109 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors (MR) Miniature Rectangular Connectors (Continued) Strain Reliefs One Piece -- Clam Shell Strain Relief Adapting Grommets IS 408-3231 (Illustrated in closed position) IS 408-3231 Material Material Flexible PVC (55/75 Durometer) black color Nylon, Natural (Color--Brick Red) Flammability Rating -- UL94V-0 I.D. I.D. A B A Hinge Hinge I.D. C C B 6, 9, 12, 15 and 20 Circuit Number of Circuits 6 9 12 15 20 24 36 A B 24 and 36 Circuit Dimensions I.D. .374 9.50 .420 10.67 .420 10.67 .420 10.67 .560 14.22 .560 14.22 .560 14.22 A .634 16.10 .800 20.32 .790 20.07 .790 20.07 .960 24.38 .900 22.86 .900 22.86 B .760 19.30 .760 19.30 .925 23.50 1.090 27.69 1.090 27.69 1.255 31.88 1.750 44.45 C 1.000 25.4 1.000 25.4 1.000 25.4 1.000 25.4 1.280 23.51 1.280 23.51 1.280 23.51 Part Numbers Number of Circuits 350373-1 350522-1 6 350374-1 350523-1 9, 12 & 15 480634-1 350524-1 480594-1 20, 24 & 36 Notes: 1. These strain reliefs can be used with either pin or socket housings. 2. Customer supplied: One No. 6 Panhead Type B self-taping screw, 3/8 long. Plating is optional to conform to customer requirements. 3. Strain reliefs are also available in UL94V-2 nylon, black in color. To order strain reliefs in this material use the appropriate dash numbers: 1-XXXXXX-9. Commoning Bars IS 408-3231 Material Dimensions I.D. .156 3.96 .218 5.54 .296 7.52 .218 5.54 .250 6.35 .281 7.14 .437 11.10 .375 9.53 .312 7.92 A .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .500 12.70 .500 12.70 .500 12.70 B .375 9.53 .375 9.53 .375 9.53 .420 10.67 .420 10.67 .420 10.67 .562 14.27 .562 14.27 .562 14.27 Double Stack 4 Circuit .635 [16.12] 3 Circuit .470 [11.93] 2 Circuit .305 [7.74] Part Numbers 2-350377-0 2-350376-0 2-350375-0 2-350378-1 2-350379-1 2-350380-1 2-380935-0 2-380936-0 2-380937-0 Pin Commoning Bar Brass Stock thickness .008 [.203] Finish Pre-tin Gold1 2 Circuit 350020-1 350020-2 Part Numbers 3 Circuit 350021-1 350021-2 4 Circuit 350022-1 350022-2 Gold Finish--Plated with .000030 [.000762] min. gold over .000050 [.00127] min. nickel underplate on entire contact. 1 Related Product Data Housings--pages 107-108 Notes: 1. Commoning bars can be used to common adjacent pin contacts in any column or row. Maximum stack per pin is two. 2. The above illustrates the proper insertion of the Commoning Bar. 3. Use the mating socket housing to assemble the Commoning Bar onto the pins. Note: All part numbers are RoHS Compliant. Commoning Bar Extraction Tool Part No. 457306-1 IS 408-3231 110 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors (MR) Miniature Rectangular Connectors (Continued) PC Board Vertical Pin Headers 2 and 3 Circuit, In-Line .165 [4.19] Centerline spacing .030 [.762] .055 .290 [7.36] .530 [13.46] [1.40] Dia. Typ. Material .150 [3.81] Housing -- Nylon, Natural (Color-- Brick Red) Flammability Rating -- UL94V-0 A .165 Typ. [4.19] Live Pin Contacts -- Phosphor bronze Solder tail diameter .040 [1.02] Recommended PC Board Hole Layout .435 [11.05] B Related Product Data 4 and 6 Circuit, Matrix .030 [.762] .530 [13.46] .150 [3.81] A .055 [1.40] Live Pin Dia. Typ. .455 [11.56] .165 Typ. [4.19] .165 [4.19] .435 [11.05] B High Density .165 [4.20] Centerline Product Specification 108-1078 (MR) Miniature Rectangular Headers Dimensions A and B -- page 112 Performance Characteristics-- pages 103-104 Technical Documents-- pages 103 and 199-200 Mating Socket Housings-- pages 107-108 Recommended PC Board Hole Layout 9, 12 and 15 Circuit, Matrix .530 [13.46] .150 [3.81] .030 [.762] A .055 [1.40] Dia. Typ. .165 Typ. [4.19] .620 [15.75] Live Pin .165 Typ. [4.19] B .435 [11.05] Recommended PC Board Hole Layout 111 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors (MR) Miniature Rectangular Connectors (Continued) PC Board Vertical Pin Headers 20, 24 and 36 Circuit, Matrix .165 [4.19] Centerline spacing .530 [13.46] .030 [.76] Material .150 [3.81] A .055 Dia. Typ. [1.40] Housing -- Nylon, Natural (Color- Brick Red) .165 [4.19] Typ. Flammability Rating -- UL94V-0 Live Pin Contacts -- Phosphor bronze Solder tail diameter .040 [1.02] Related Product Data .785 [19.94] .165 [4.19] Typ. .435 [11.05] B Product Specification 108-1078 (MR) Miniature Rectangular Headers Dimensions (2 and 3 Circuit, In-Line; 4, 6, 9, 12 and 15 Circuit, Matrix) -- page 112 Recommended PC Board Hole Layout Performance Characteristics-- pages 103-104 Vertical Pin Headers and Recommended PC Board Hole Layouts--pages 111-112 Technical Documents-- pages 103 and 199-200 Mating Socket Housings-- pages 107-108 Number of Circuits 2 In-Line 3 In-Line 4 6 9 12 15 20 24 36 Dimensions Board Thickness A B .062 1.57 .120 3.05 .062 1.57 .120 3.05 .062 1.57 .120 3.05 .062 1.57 .120 3.05 .062 1.57 .120 3.05 .062 1.57 .120 3.05 .062 1.57 .120 3.05 .062 1.57 .120 3.05 .062 1.57 .120 3.05 .062 1.57 .120 3.05 .455 11.56 .455 11.56 .620 15.75 .620 15.75 .455 11.56 .455 11.55 .620 15.75 .620 15.75 .620 15.75 .620 15.75 .785 19.94 .785 19.94 .950 24.13 .950 24.13 .950 24.13 .950 24.13 1.115 28.32 1.115 28.32 1.610 40.89 1.610 40.89 .120 3.05 .180 4.57 .120 3.05 .180 4.57 .120 3.05 .180 4.57 .120 3.05 .180 4.57 .120 3.05 .180 4.57 .120 3.05 .180 4.57 .120 3.05 .180 4.57 .120 3.05 .180 4.57 .120 3.05 .180 4.57 .120 3.05 .180 4.57 Header Part Numbers Tin Duplex Finish Finish1 640497-1 2-640497-2 640497-3 2-640497-4 640498-1 2-640498-2 640498-3 2-640498-4 640499-1 2-640499-2 640499-3 2-640499-4 640500-1 2-640500-2 640500-3 2-640500-4 640501-1 2-640501-2 640501-3 2-640501-4 640502-1 2-640502-2 640502-3 2-640502-4 640503-1 2-640503-2 640503-3 2-640503-4 640504-1 2-640504-2 640504-3 2-640504-4 640505-1 2-640505-2 640505-3 2-640505-4 640506-1 2-640506-2 640506-3 2-640506-4 Mates with Socket Housing Part No. 1-640517-0 1-640518-0 1-640519-0 1-640520-0 1-640521-0 1-640522-0 1-640523-0 1-640524-0 1-640525-0 1-640526-0 Duplex Finish -- Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 1 Note: All part numbers are RoHS Compliant. 112 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341