Soft Shell
Pin and Socket Connectors
103
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
(MR) Miniature Rectangular Connectors (Continued)
High Density
.165 [4.20] Centerline
Performance Characteristics
The Miniature Rectangular Connector
performance characteristics found on
pages 103-104 are based on free hang-
ing and panel mount connectors, loaded
with contacts crimped on stranded wire.
Dielectric Withstanding Voltage
2.5 KVAC between adjacent circuits
Insulation Resistance
1500 megohms minimum initial between
adjacent circuits
Voltage Rating—250 V AC
Connector Mating
Split Pin 1.0 lb. max. per circuit
Connector Unmating
Split Pin .25 lb. min. per circuit
Contact Insertion Force
1.75 lb. max. per contact
Contact Retention—10 lb. min.
per contact
Durability—25 cycles, mating and
unmating
Application Specification
114-1014 (MR) Miniature Rectangular
Contacts
Instruction Sheet
408-3231 Pin, Socket, Housing,
Contacts, and Accessories
Product Facts
Housings positively lock
to help prevent accidental
disengagement
Either cap or plug housing
can be mounted in same
rectangular panel cutout
without additional hardware
UL94V-0 housings
Plug and cap design
includes molded-in polariz-
ing feature for proper mating
Numbered cavities for easy
circuit identification
Egg crate design of plug half
fully encloses socket con-
tacts, reducing shock hazard
Molded skirt extension on
cap protects pin contacts
Strain reliefs for 6 through
36 positions are available
Choice of tin or gold plated
contacts
Not for interrupting current
Socket solder tail contacts
available for hot side PC
Board mounting
High density achieved
through .165 [4.19] contact
centerline spacing
Extraction tool removes both
pins and sockets
Contacts accept 26-18 AWG
[.12-.8 mm2] wire sizes and
insulation diameters of
.025-.115 [.635-2.92]
Same applicator crimps pins
and sockets
Vertical PC Board pin head-
ers are available
Pin header standoffs on
housings at board interface
facilitates gas venting and
cooling during soldering
Recognized under the
Component
Program of
Underwriters Laboratories
Inc., File No. E28476
Certified by Canadian
Standards Association,
File No. LR 7189
R
R
Technical Documents
Product Specifications
108-1022 (MR) Miniature Rectangular
Connectors
108-1078 (MR) Miniature Rectangular
Headers
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
104
(MR) Miniature Rectangular Connectors (Continued)
Performance
Characteristics
(Continued)
Maximum Current—Maximum cur-
rent rating of Miniature Rectangular con-
nectors is limited by the maximum oper-
ating temperature of the housings which
is 105°C including the temperature rise
of the contacts which is a maximum of
30°C. There are several variables which
have a direct effect on this maximum
current-carrying capability for a given
connector and must be considered for
each application. These variables are:
Wire Size—Larger diameter wire will
carry more current since it has less
internal resistance to current flow and
thus generates less heat. Longer wire
lengths also enhance current-carrying
capabilities since the wire conducts heat
away from the connector.
Connector Size—In general, the more
circuits in a connector, the less current
can be carried.
Ambient Temperature—The higher
the ambient temperature, the less current
can be carried in any given connector.
Printed Wiring Board Conductor
Size—The finished trace conductor
width and thickness should be maxi-
mized to allow for the greatest current-
carrying capacity and heat dissipation.
Miniature Rectangular connectors also
will withstand the following tests:
Vibration—10-55-10 cycles per
minute at .06 inch total excursion
Physical Shock—18 drops, 50 G saw-
tooth at 10 milliseconds
Housing Panel Retention
50 lb. min.
Housing Lock Strength—20 lb. min.
Thermal Shock— -55°C to +85°C
Temperature-Humidity Cycling
25°C to 65°C at 95 RH
Corrosion—48 hr. at 5% salt
concentration
Related Product Data
Product Specifications
108-1022 (MR) Miniature Rectangular
Connectors
108-1078 (MR) Miniature Rectangular
Headers
Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized
Wire-to-Wire
MR Calculated Current Table
Number of Wire Gauge
Circuits 18 20 22 24 26
2 9.00 8.00 6.50 5.50 5.00
3 8.50 7.00 6.00 5.00 4.50
4 7.00 6.50 5.50 5.00 4.00
6 6.00 6.00 5.00 4.00 4.00
9 5.00 5.00 4.00 4.00 3.50
12 4.50 4.50 4.00 3.50 3.00
15 4.50 4.00 3.50 3.00 2.50
20 4.00 4.00 3.50 3.00 2.50
24 4.00 3.50 3.00 2.50 2.00
36 3.50 3.00 2.50 2.00 2.00
Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection
of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded
housings being 100% energized. Note: All combinations were not tested and this chart contains interpolated and
extrapolated values.
Termination Resistance/Contact Crimp Tensile Force
Termination Contact
Resistance Crimp
Wire Size Test Resistance Tensile Force
AWG mm2Current Milliohms Force (Min.)
(Amps) (Max. Init.) lbs. N
26 .12 1 5.00 5 22
24 .2 1.5 5.00 8 36
22 .3 3 4.50 14 62
20 .5 4.5 4.00 14 62
18 .8 6 4.00 30 133
Note: This is the total resistance between wire crimps of a mated pin and socket.
Wire-to-Board
Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a sep-
arate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may
be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical head-
ers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value
should be used. The charted values are only a tool for connector selection and will require the customer to fully test
their application.
Minimum Wire Lengths for T-Rise vs. Current Testing
AWG Min. Length (in.) AWG Min. Length (in.)
30 2.6 18 9.4
28 3.2 16 11.3
26 4.1 14 13.7
24 5.1 12 16.4
20 7.8 10 19.3
Note: If wire lengths used are less than those listed above, the current-
carrying ability of the system will be reduced due to less heat being
conducted away from the connector. The customer should fully test
all applications.
Soft Shell
Pin and Socket Connectors
105
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
(MR) Miniature Rectangular Connectors (Continued)
High Density
.165 [4.20] Centerline
(MR) Miniature Rectangular Connector Mating Combinations
Connector Part Number Mating Connector Part Number
Number Flammability Pin Housing Socket Housing PC Board
of Style (Cap) (Plug) Vertical Pin Headers
Circuits Rating Part No. Part No. Plating .062 Board .120 Board
Tin 640497-1 640497-3
2 UL94V-0 In-Line 1-640507-0 1-640517-0 Duplex12-640497-2 2-640497-4
Tin 640498-1 640498-3
3 UL94V-0 In-Line 1-640508-0 1-640518-0 Duplex12-640498-2 2-640498-4
Tin 640499-1 640499-3
4 UL94V-0 Matrix 1-640509-0 1-640519-0 Duplex12-640499-2 2-640499-4
Tin 640500-1 640500-3
6 UL94V-0 Matrix 1-640510-0 1-640520-0 Duplex12-640500-2 2-640500-4
Tin 640501-1 640501-3
9 UL94V-0 Matrix 1-640511-0 1-640521-0 Duplex12-640501-2 2-640501-4
Tin 640502-1 640502-3
12 UL94V-0 Matrix 1-640512-0 1-640522-0 Duplex12-640502-2 2-640502-4
Tin 640503-1 640503-3
15 UL94V-0 Matrix 1-640513-0 1-640523-0 Duplex12-640503-2 2-640503-4
Tin 640504-1 640504-3
20 UL94V-0 Matrix 1-640514-0 1-640524-0 Duplex12-640504-2 2-640504-4
Tin 640505-1 640505-3
24 UL94V-0 Matrix 1-640515-0 1-640525-0 Duplex12-640505-2 2-640505-4
Tin 640506-1 640506-3
36 UL94V-0 Matrix 1-640516-0 1-640526-0 Duplex12-640506-2 2-640506-4
1Duplex FinishPlated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire
contact.
Note: All part numbers are RoHS Compliant.
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
106
(MR) Miniature Rectangular Connectors (Continued)
Contacts
Pin diameter .068 [1.73]
Material
Phosphor bronze
Stock thickness .008 [.203]
Contact Extraction Tool
Part No. 455822-2
IS 408-9570
Recommended PC Board Hole Layout
.062 [1.57] or .093 [2.36] thick board
Contact Insertion Tool
(For inserting contacts applied to small diameter wire)
Part No. 455830-1
IS 408-7984
Live Split Pin
Related Product Data
Product Specification
108-1022 (MR) Miniature Rectangular
Connectors
Application Specification
114-1014 (MR) Miniature Rectangular
Contacts
Performance Characteristics
pages 103-104
Housingspages 107-108
Technical Documents pages 103
and 199-200
Application Tooling pages 201-204
Grounding Pins
(Mate first, break last, not for interrupting
current)
Pin diameter .068 [1.73]
Stock thickness .008 [.203]
Material
Phosphor bronze
Keying Plug
IS 408-3231
Solder Tail Socket
Material and Finish
Phosphor bronze, pre-tin
Stock thickness .008 [.203]
Wire Size Ins. Dia. Contact Part Numbers HDM Hand Tool
Range Range Finish Live Split Pin Standard Socket Applicator Part No.
AWG [mm2]Strip Form Loose Piece Strip Form Loose Piece Part No.
26-24 .025-.050 Pre-tin 350968-1 640579-1 794000-1 794001-1 466352-13
466352-2391534-1
[.12-.2] .635-1.27 Select Gold1350968-2 640579-2 794000-2 794001-2 466352-33
26-182.050-.115 Pre-tin 350967-1 640545-1 641294-1 641300-1 466351-13
466351-2391526-1
[.12-.8] 1.27-2.92 Select Gold1350967-2 640545-2 641294-2 641300-2 466351-43
1Select Gold Finish Plated with .000030 min. [.000762] gold in mating area over .000050 [.00127] min. nickel underplate on entire contact.
21650 CMA maximum.
3HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine,
-3 or -4 is used on AMP-O-LECTRIC Model G Machine. See pages 201-204 for further information.
Wire Size Ins. Dia. Grounding Pin Part Numbers HDM Hand Tool
Range Range Finish Applicator Part No.
AWG [mm2]Strip Form Loose Piece Part No.
26-182.050-.115 Pre-tin 350969-1 640580-1 466351-13
466351-2391526-1
[.12-.8] 1.27-2.92 Select Gold1350969-2 640580-2 466351-43
1Select Gold FinishPlated with .000030 [.000762] min. gold in mating area over .000050
[.00127] min. nickel underplate on entire contact.
21650 CMA maximum.
3HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with
T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -3 or -4 is used
on AMP-O-LECTRIC Model G Machine. See pages 201-204 for further information.
.790
[20.06]
.850
[21.59]
1.00
[25.4]
.970
[24.63]
.165
[4.19] Typ.
.165
[4.19] Typ.
.055
[1.39]
Dia. Typ.
Part Number 350838-1
Note: Recommended for use with
MR Socket Housings
Part Number 350591-1
UL94V-0 Nylon material
Note: Use in socket housings only.
.660
[16.76]
Standard Socket
Note: All part numbers are RoHS Compliant.
Soft Shell
Pin and Socket Connectors
107
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
(MR) Miniature Rectangular Connectors (Continued)
High Density
.165 [4.20] Centerline
123
.435
[11.05]
C
1.060
[26.92]
Fingergrip
Positive Locking Device
Typical Circuit
Identification
Typical Circuit
Identification
B C
.840
[21.34]
1
Typical Circuit
Identification
A
Positive
Locking Device
Pin Housing (Cap)
Socket Housing (Plug)
23
.290
[7.37]
.290
[7.37]
Housings
Free Hanging or Panel Mount
.165 [4.19] Centerline spacing
Material
Nylon, Natural (Color—Brick Red)
Flammability Rating UL94V-0
Related Product Data
Product Specification
108-1022 (MR) Miniature Rectangular
Connectors
Performance Characteristics
pages 103-104
Panel Cutout Recommendations
page 109
Contacts—page 106
Keying Plug page 106
Strain Reliefs page 110
Commoning Bars—page 110
Technical Documents pages 103
and 199-200
Mating Headers—pages 111-112
2 and 3 Circuit,
In-Line
4 and 6 Circuit,
Matrix
Socket Housing (Plug)
Pin Housing (Cap)
Number of Dimensions Part Numbers
Circuits A B C Pin Housing (Cap) Socket Housing (Plug)
2.455 .365 .755 1-640507-0 1-640517-0
11.56 9.27 19.18
3.620 .530 .920 1-640508-0 1-640518-0
15.75 13.46 23.37
Note: All part numbers are RoHS Compliant.
Number of A Part Numbers
Circuits Dim. Pin Housing (Cap) Socket Housing (Plug)
4.455
11.56 1-640509-0 1-640519-0
6.620 1-640510-0 1-640520-0
15.75
Note: All part numbers are RoHS Compliant.
Typical Circuit
Identification
Typical Circuit
Identification
Positive Locking
Device
Positive Locking
Device
A
A
1.060
[26.92] .435
[11.05]
.755
[19.18]
.755
[19.18]
.840
[21.34]
.365
[9.27]
.455
[19.18]
Fingergrip
.510
[12.95]
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
108
(MR) Miniature Rectangular Connectors (Continued)
Housings
Free Hanging or Panel Mount
.165 [4.19] Centerline spacing
Material
Nylon, Natural (Color—Brick Red)
Flammability Rating UL94V-0
Related Product Data
Product Specification
108-1022 (MR) Miniature Rectangular
Connectors
Performance Characteristics
pages 103-104
Panel Cutout Recommendations
page 109
Contacts—page 106
Keying Plug page 106
Strain Reliefs page 110
Commoning Bars—page 110
Technical Documents pages 103
and 199-200
Mating Headers—pages 111-112
20, 24 and 36 Circuit,
Matrix
Pin Housing (Cap)
Pin Housing (Cap)
Socket Housing (Plug)
9, 12 and 15 Circuit,
Matrix
Typical Circuit
Identification
Typical Circuit
Identification
Typical Circuit
Identification
Typical Circuit
Identification
Fingergrip
Fingergrip
Positive Locking Device
Positive Locking Device
Positive Locking Device
Positive Locking Device
1.060
[26.92]
1.060
[26.92]
.920
[23.37]
.920
[23.37]
.840
[21.34]
.840
[21.34]
.620
[15.75]
.530
[13.46]
.435
[11.05]
.435
[11.05]
1.085
[27.56]
1.085
[27.56]
.785
[19.94]
.695
[16.51]
A
A
A
A
Socket Housing (Plug)
Number of A Part Numbers
Circuits Dim. Pin Housing (Cap) Socket Housing (Plug)
9.620 [15.75] 1-640511-0 1-640521-0
12 .785 [19.94] 1-640512-0 1-640522-0
15 .950 [24.13] 1-640513-0 1-640523-0
20 .950 [24.13] 1-640514-0 1-640524-0
24 1.115 [28.32] 1-640515-0 1-640525-0
36 1.610 [40.89] 1-640516-0 1-640526-0
Note: All part numbers are RoHS Compliant.
Soft Shell
Pin and Socket Connectors
109
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
(MR) Miniature Rectangular Connectors (Continued)
High Density
.165 [4.20] Centerline
Recommended Panel
Cutouts for Pin and Socket
Housings
Related Product Data
Product Specification
108-1022 (MR) Miniature Rectangular
Connectors
Housings pages 107-108
Technical Documents pages 103
and 199-200
Notes:
1. When mounted in a .060 [1.52] thick panel, the cap’s mating end extends .800 [20.32] beyond the panel front; wire
end extends .220 [55.88] from the panel rear. Plug mating end extends .580 [14.73] beyond the panel front; wire
end extends .220 [55.88] from the panel rear.
2. The panel should be punched so that the housing enters the panel in the same direction as the punch for ease of
assembly.
Number of Panel Cutout Dimensions
Circuits ABCDEF
2.105 .220 .475 .630 .785 .430
2.67 5.59 12.07 16.00 19.94 10.92
3.105 .220 .640 .795 .950 .430
2.67 5.59 16.26 20.19 24.13 10.92
4.157 .280 .475 .630 .785 .595
3.99 5.28 12.07 16.00 19.94 15.11
6.208 .345 .475 .630 .785 .760
5.28 8.76 12.07 16.00 19.94 19.30
9.208 .345 .640 .795 .950 .760
5.28 8.76 16.26 20.19 24.13 19.30
12 .225 .475 .640 .795 .950 .925
5.72 12.07 16.26 20.19 24.13 23.50
15 .308 .475 .640 .795 .950 1.090
7.82 12.07 16.26 20.19 24.13 27.69
20 .308 .475 .805 .960 1.115 1.090
7.82 12.07 20.45 24.38 28.32 27.69
24 .390 .475 .805 .960 1.115 1.255
9.91 12.07 20.45 24.38 28.32 31.88
36 .625 .500 .800 .950 1.100 1.750
15.86 12.70 20.32 24.13 27.94 44.45
A
C
D
E
B
F
View is from housing entry side
Panel Thickness .068 [1.75] Max.
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
110
(MR) Miniature Rectangular Connectors (Continued)
Strain Reliefs
One Piece Clam Shell
(Illustrated in closed position)
IS 408-3231
Material
Nylon, Natural (Color—Brick Red)
Flammability Rating UL94V-0
6, 9, 12, 15 and 20 Circuit 24 and 36 Circuit
Strain Relief
Adapting Grommets
IS 408-3231
Material
Flexible PVC (55/75 Durometer) black
color
Number of Dimensions Part
Circuits I.D. A B C Numbers
6.374 .634 .760 1.000 350373-1
9.50 16.10 19.30 25.4
9.420 .800 .760 1.000 350522-1
10.67 20.32 19.30 25.4
12 .420 .790 .925 1.000 350374-1
10.67 20.07 23.50 25.4
15 .420 .790 1.090 1.000 350523-1
10.67 20.07 27.69 25.4
20 .560 .960 1.090 1.280 480634-1
14.22 24.38 27.69 23.51
24 .560 .900 1.255 1.280 350524-1
14.22 22.86 31.88 23.51
36 .560 .900 1.750 1.280 480594-1
14.22 22.86 44.45 23.51
Notes:
1. These strain reliefs can be used with either pin or socket housings.
2. Customer supplied: One No. 6 Panhead Type B self-taping screw,
3/8 long. Plating is optional to conform to customer requirements.
3. Strain reliefs are also available in UL94V-2 nylon, black in color. To order
strain reliefs in this material use the appropriate dash numbers: 1-XXXXXX-9.
Number of Dimensions Part
Circuits I.D. A B Numbers
.156 .375 .375 2-350377-0
3.96 9.53 9.53
6.218 .375 .375 2-350376-0
5.54 9.53 9.53
.296 .375 .375 2-350375-0
7.52 9.53 9.53
.218 .375 .420 2-350378-1
5.54 9.53 10.67
9, 12 .250 .375 .420 2-350379-1
& 15 6.35 9.53 10.67
.281 .375 .420 2-350380-1
7.14 9.53 10.67
.437 .500 .562 2-380935-0
11.10 12.70 14.27
20, 24 .375 .500 .562 2-380936-0
& 36 9.53 12.70 14.27
.312 .500 .562 2-380937-0
7.92 12.70 14.27
AA
A
CC
BB
B
I.D. I.D.
I.D.
Hinge Hinge
Commoning Bars
IS 408-3231
Material
Brass
Stock thickness .008 [.203]
Commoning Bar Extraction Tool
Part No. 457306-1
IS 408-3231
Notes:
1. Commoning bars can be used to common adjacent pin contacts in any column or row. Maximum
stack per pin is two.
2. The above illustrates the proper insertion of the Commoning Bar.
3. Use the mating socket housing to assemble the Commoning Bar onto the pins.
Finish Part Numbers
2 Circuit 3 Circuit 4 Circuit
Pre-tin 350020-1 350021-1 350022-1
Gold1350020-2 350021-2 350022-2
1Gold FinishPlated with .000030 [.000762] min. gold over .000050 [.00127]
min. nickel underplate on entire contact.
Double
Stack
Commoning
Bar
Pin
4 Circuit .635
[16.12]
3 Circuit .470
[11.93]
2 Circuit .305
[7.74]
Related Product Data
Housings—pages 107-108
Note: All part numbers are RoHS Compliant.
Soft Shell
Pin and Socket Connectors
111
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
(MR) Miniature Rectangular Connectors (Continued)
High Density
.165 [4.20] Centerline
PC Board Vertical
Pin Headers
.165 [4.19] Centerline spacing
Material
Housing Nylon, Natural (Color—
Brick Red)
Flammability Rating UL94V-0
Contacts Phosphor bronze
Solder tail diameter .040 [1.02]
Related Product Data
Product Specification
108-1078 (MR) Miniature Rectangular
Headers
Dimensions A and B page 112
Performance Characteristics
pages 103-104
Technical Documents pages 103
and 199-200
Mating Socket Housings pages
107-108
Recommended PC Board Hole Layout
Recommended PC Board Hole Layout
2 and 3 Circuit, In-Line
4 and 6 Circuit, Matrix
.530
[13.46]
.455
[11.56]
.290
[7.36]
.165
[4.19]
.165
[4.19]
.150
[3.81]
.150
[3.81]
.530
[13.46]
.435
[11.05]
.435
[11.05]
.030
[.762]
.030
[.762]
Live Pin
Live Pin
Typ.
B
A
A
B
.055
[1.40]Dia. Typ.
.055
[1.40]Dia. Typ.
9, 12 and 15 Circuit,
Matrix
Recommended PC Board Hole Layout
.530
[13.46]
.030
[.762]
.435
[11.05]
B
A
Dia. Typ.
.055
[1.40]
Typ.
.150
[3.81]
.620
[15.75]
.165
[4.19]
.165
[4.19]
Live Pin
.165
[4.19] Typ.
Typ.
Soft Shell
Pin and Socket Connectors
112
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
(MR) Miniature Rectangular Connectors (Continued)
20, 24 and 36 Circuit,
Matrix
Recommended PC Board Hole Layout
.530
[13.46]
.030
[.76]
.435
[11.05]
.785
[19.94]
B
A.055
[1.40]Dia. Typ.
.150
[3.81]
.165
[4.19]
Typ.
.165
[4.19]
Typ.
Live
Pin
Number Board Dimensions Header Part Numbers Mates with
of Tin Duplex
Socket Housing
Circuits Thickness AB Finish Finish1Part No.
.062 .455 .120 640497-1 2-640497-2
2 1.57 11.56 3.05 1-640517-0
In-Line .120 .455 .180 640497-3 2-640497-4
3.05 11.56 4.57
.062 .620 .120 640498-1 2-640498-2
3 1.57 15.75 3.05 1-640518-0
In-Line .120 .620 .180 640498-3 2-640498-4
3.05 15.75 4.57
.062 .455 .120 640499-1 2-640499-2
41.57 11.56 3.05 1-640519-0
.120 .455 .180 640499-3 2-640499-4
3.05 11.55 4.57
.062 .620 .120 640500-1 2-640500-2
61.57 15.75 3.05 1-640520-0
.120 .620 .180 640500-3 2-640500-4
3.05 15.75 4.57
.062 .620 .120 640501-1 2-640501-2
91.57 15.75 3.05 1-640521-0
.120 .620 .180 640501-3 2-640501-4
3.05 15.75 4.57
.062 .785 .120 640502-1 2-640502-2
12 1.57 19.94 3.05 1-640522-0
.120 .785 .180 640502-3 2-640502-4
3.05 19.94 4.57
.062 .950 .120 640503-1 2-640503-2
15 1.57 24.13 3.05 1-640523-0
.120 .950 .180 640503-3 2-640503-4
3.05 24.13 4.57
.062 .950 .120 640504-1 2-640504-2
20 1.57 24.13 3.05 1-640524-0
.120 .950 .180 640504-3 2-640504-4
3.05 24.13 4.57
.062 1.115 .120 640505-1 2-640505-2
24 1.57 28.32 3.05 1-640525-0
.120 1.115 .180 640505-3 2-640505-4
3.05 28.32 4.57
.062 1.610 .120 640506-1 2-640506-2
36 1.57 40.89 3.05 1-640526-0
.120 1.610 .180 640506-3 2-640506-4
3.05 40.89 4.57
1Duplex Finish Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050
[.00127] min. nickel underplate on entire contact.
Note: All part numbers are RoHS Compliant.
PC Board Vertical
Pin Headers
.165 [4.19] Centerline spacing
Material
Housing Nylon, Natural (Color–
Brick Red)
Flammability Rating UL94V-0
Contacts Phosphor bronze
Solder tail diameter .040 [1.02]
Related Product Data
Product Specification
108-1078 (MR) Miniature Rectangular
Headers
Dimensions (2 and 3 Circuit, In-Line;
4, 6, 9, 12 and 15 Circuit, Matrix)
— page 112
Performance Characteristics
pages 103-104
Vertical Pin Headers and
Recommended PC Board Hole
Layouts—pages 111-112
Technical Documents pages 103
and 199-200
Mating Socket Housings pages
107-108