PRODUCT SPECIFICATION MINI-FIT BMI Table of Contents Section 1.0 Scope Page 2 2.0 Product Description 2.1 Names and Series Numbers Table 1 - Wire-To-Wire Table 2 - Wire-To-Board Table 3 - Board-To-Board 2.2 Dimensions, Materials, Platings, and Markings 2.3 Safety Agency Approvals 2 2 2 2 3 3 3 3.0 Applicable Documents and Specifications 3 4.0 Ratings 4.1 Voltage 4.2 Applicable Wires 4.3 Maximum Current Rating (Amperes) Table 4 - Wire-To-Wire Table 5 - Wire-To-Board Table 6 - Board-To-Board 4.4 Temperature 4.5 Wave Solder Process Temperature 4 4 4 4 4 5 5 5 5 5.0 Wire-To-Wire Performance 5.1 Electrical Requirements 5.2 Mechanical Requirements 5.3 Environmental Requirements 6 6 6 8 6.0 Wire-To-Board Performance 6.1 Electrical Requirements 6.2 Mechanical Requirements 6.3 Environmental Requirements 9 9 10 12 7.0 Board-To-Board Performance 7.1 Electrical Requirements 7.2 Mechanical Requirements 7.3 Environmental Requirements 13 13 14 15 8.0 Test Sequences 15 9.0 Packaging 15 10.0 Other Information 16 11.0 Polarization 17 REVISION: G3 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 1 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 1.0 SCOPE This Product Specification covers performance requirements for the MINI-FIT BMI 4.20 mm (.165 inch) centerline (pitch) printed circuit board (PCB) connector series with Tin or Gold plating in Wire-To-Wire, Wire-to-Board and Board-To-Board and terminated with 16 to 28 AWG wire using Crimp technology. 2.0 PRODUCT DESCRIPTION 2.1 NAMES AND SERIES NUMBER(S) REVISION: G3 Table 1 - WIRE-TO-WIRE Description Series Number Female Crimp Terminal 5556 Receptacle Housing 5557 Male Crimp Terminal 5558 Receptacle Housing, BMI 42474 Plug Housing, BMI 42475 Plug Housing, BMI 43558 Plug Housing, BMI 43770 UL N/A Yes N/A Yes Yes Yes Yes CSA N/A Yes N/A Yes Yes Yes Yes TUV N/A Yes N/A Yes Yes No Yes Table 2 - WIRE-TO-BOARD Description Series Number Female Crimp Terminal 5556 Receptacle Housing 5557 Male Crimp Terminal 5558 Receptacle Header, BMI 42385 Right Angle Header, BMI 42404 Receptacle Header, BMI 42416 Right Angle Header, BMI 42417 Vertical Header, BMI 42440 Receptacle Housing, BMI 42474 Plug Housing, BMI 42475 Vertical Header, BMI 42786 Vertical Header, BMI 43176 Vertical Header, BMI 43459 Plug Housing, BMI 43558 Right Angle Header, BMI 43644 Vertical Header, BMI 43693 Right Angle Header, BMI 44151 Right Angle Header, BMI 44499 UL N/A Yes N/A Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes CSA N/A Yes N/A Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes TUV N/A Yes N/A No No No No No Yes Yes Yes No No No No No No No ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 2 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION Table 3 - BOARD-TO-BOARD Description Series Number Vertical Receptacle Header, BMI 42385 Vertical Receptacle Header, BMI 42416 Vertical Header, BMI 42440 Vertical Header, BMI 42786 Vertical Header, BMI 43459 Vertical Header, BMI 43693 Right Angle Header, BMI 42404 Right Angle Header, BMI 42417 Right Angle Header, BMI 43644 Right Angle Header, BMI 44151 Right Angle Header, BMI 44499 UL Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes CSA Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes TUV No No No Yes No No No No No No No Other products conforming to this specification noted on the individual drawings. 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS See the appropriate sales drawings for the information on dimensions, materials, platings and markings. 2.3 SAFETY AGENCY APPROVALS UL File: E29179 CSA Certificate: LR19980 TUV Certificate: R72081037 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS See sales drawings and the other sections of this specification for the necessary referenced documents and specifications. Test summary: TS-5556-002 REVISION: G3 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 3 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.0 RATINGS 4.1 VOLTAGE 600 Volts AC (RMS) (or 600 Volts DC) 4.2 APPLICABLE WIRES 16 AWG: 3.10 / .122 MAXIMUM Applicable Wire Gauges and Maximum Insulation Diameter 18-20 AWG: 3.10 / .122 MAXIMUM 22-28 AWG: 1.80 / .071 MAXIMUM 4.3 MAXIMUM CURRENT RATING (Amperes)** Table 4 - WIRE-TO-WIRE Brass Ckt. Size G3 7 - 10 12 - 24 Ckt. Size 4-6 AWG #16 9 8 7 6 AWG #16 8 7 6 5 AWG #18 9 8 7 6 AWG #18 8 7 6 5 AWG #20 7 6 5 5 AWG #20 6 5 4 4 AWG #22 5 4 4 4 AWG #22 4 3 3 3 AWG #24 4 3 3 3 AWG #24 3 2 2 2 AWG #26 3 2 2 2 AWG #26 2 1 1 1 AWG #28 2 1 1 1 AWG #28 1 1 1 1 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 TITLE: Wire 2-3 4 - 6 7 - 10 12 - 24 2-3 Wire REVISION: Phosphor Bronze PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 4 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.3 MAXIMUM CURRENT RATING (Amperes) (continued) Table 5 - WIRE-TO-BOARD Brass Ckt. Size Phosphor Bronze 2-3 4-6 7 - 10 12 - 24 AWG #16 9 8 7 6 AWG #18 9 8 7 AWG #20 7 6 AWG #22 5 AWG #24 Ckt. Size 2-3 4-6 AWG #16 8 7 6 5 6 AWG #18 8 7 6 5 5 5 AWG #20 6 5 4 4 4 4 4 AWG #22 4 3 3 3 4 3 3 3 AWG #24 3 2 2 2 AWG #26 3 2 2 2 AWG #26 2 1 1 1 AWG #28 2 1 1 1 AWG #28 1 1 1 1 Wire Wire 7 - 10 12 - 24 Note: PCB trace design may greatly affect temperature rise results. Table 6 - BOARD-TO-BOARD Brass Ckt. Size Phosphor Bronze 2-3 4-6 9 8 7 - 10 12 - 24 7 Ckt. Size 6 2-3 4-6 8 7 7 - 10 12 - 24 6 5 Note: PCB trace design may greatly affect temperature rise results. ** Ratings shown represent MAXIMUM current carrying capacity of a fully loaded connector with all circuits powered. Ratings are based on a 30C maximum temperature rise limit over ambient (room temperature). Above charts are intended as a guideline. Current rating is application dependent. Appropriate de-rating is required depending on factors such as higher ambient temperature, smaller copper weight of PCB traces, gross heating from adjacent modules or components and other factors that influence connector performance. 4.4 TEMPERATURE Operating: * - 40C to + 105C Nonoperating: - 40C to + 105C *Including 30C terminal temperature rise at rated current 4.5 WAVE SOLDER PROCESS TEMPERATURE Headers with pegs: 240C MAX. Headers without pegs: 260C MAX. REVISION: G3 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 5 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.0 WIRE-TO-WIRE PERFORMANCE 5.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION 1 Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. Wire resistance shall be removed from the measured value. 2 Insulation Resistance Mate connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. 3 Dielectric Withstanding Voltage 4 TEST CONDITION REQUIREMENT 10 milliohms MAXIMUM [initial] 1000 Megohms MINIMUM Mate connectors: apply a voltage of 2200 VAC for 1 minute between adjacent terminals and between terminals to ground. No breakdown. Current leakage < 5 mA Mate connectors. Measure the temperature rise at the rated current after 96 hours, Temperature Rise (via Current Cycling) during current cycling (45 minutes ON and 15 minutes OFF per hour) for 240 hours, and after final 96-hour steady state. Temperature rise: +30C MAXIMUM 5.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 1 Terminal Mate and Unmate Forces Per Circuit Insert and withdraw terminal (male to female) at a rate of 25 6 mm (1 1/4 inch) per minute. 14.7 N (3.30 lbf) MAXIMUM insertion force & 0.5 N (0.11 lbf) MINIMUM withdrawal force 2 Crimp Terminal Retention Force (in Housing) Axial pullout force on the terminal in the housing at a rate of 25 6 mm (1 1/4 inch) per minute. 30 N (6.74 lbf) MINIMUM retention force Durability Mate connectors up to 30 cycles at a maximum rate of 10 cycles per minute prior to Environmental Tests. 20 milliohms maximum (change from initial) 3 REVISION: G3 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 6 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS (continued) 4 Vibration (Random) Mate connectors and vibrate per EIA 364-28, test condition VII. 10 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond 5 Shock (Mechanical) Mate connectors and shock at 50 g's with 1/2 sine wave (11 milliseconds) shocks in the X, Y, Z axes, (18 shocks total). 20 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond Apply an axial pullout force on the wire at a rate of 25 6 mm (1 1/4 inch). 16 Awg = 88.0 N (19.8 lbf) Min. 18 Awg = 88.0 N (19.8 lbf) Min. 20 Awg = 59.0 N (13.3 lbf) Min. 22 Awg = 39.0 N (8.78 lbf) Min. 24 Awg = 29.0 N (6.52 lbf) Min 26 Awg = 19.0 N (4.27 lbf) Min. 28 Awg = 9.80 N (2.20 lbf) Min. 8 9 Normal Force PCB Engagement And Separation Forces 10 Thumb Latch Operation Force 11 Thumb Latch Yield Strength REVISION: G3 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 Apply an axial insertion force on the terminal at a rate of 25 6 mm (1 1/4 inch). 15.0 N (3.37 lbf) MAXIMUM insertion force 0.49 N (50 grams) MINIMUM [Gold (noble) plating] OR 1.47 N (150 grams) MINIMUM [Tin (non-noble) plating] Apply a perpendicular force. Standard Crimp Terminal Insertion Force (into Housing) 49.0 N (11.0 lbf) MAXIMUM insertion force & 10.0 N (2.24 lbf) MINIMUM withdrawal force Press-Fit 7 T.B.D. Metal Clip 6 Wire Pullout Force (Axial) T.B.D. Engage and separate a connector at a rate of 25 6 mm (1 1/4 inch) per minute. (Applies to parts with PCB retention features only with PCB holes at nominal diameter) Depress latch at a rate of 25 6mm (1 1/4 inch) per minute. 16.67 N (3.75 lbf) MAXIMUM Mate loaded connectors fully. Pull connectors apart at a rate of 25 6mm (1 1/4 inch) per minute. TITLE: 68 N (15.29 lbf) MINIMUM PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 7 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS (continued) 12 Panel Insertion and Withdrawal Forces (for 42474) 13 Panel Insertion and Withdrawal Forces (for 44516) 14 Panel Insertion and Withdrawal Forces (for 42475) Insert and withdraw a connector at a rate of 25 6 mm (1 1/4 inch) per minute. 225 N (50.7 lbf) MAXIMUM insertion force & 157 N (35.3 lbf) MINIMUM withdrawal force Insert and withdraw a connector at a rate of 25 6 mm (1 1/4 inch) per minute. 0.0 MAXIMUM insertion force & 157 N (35.3 lbf) MINIMUM withdrawal force Insert and withdraw a connector at a rate of 25 6 mm (1 1/4 inch) per minute. 225 N (50.7 lbf) MAXIMUM insertion force & 157 N (35.3 lbf) MINIMUM withdrawal force 5.3 ENVIRONMENTAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 20 milliohms MAXIMUM 1 Thermal Shock (change from initial) Mate connectors: expose for 5 cycles Between temperatures -55 and 105 C; Dwell 0.5 hours at each temperature. Visual: No Damage Dielectric Strength per 5.1.5 Insulation Resistance per 5.1.4 20 milliohms MAXIMUM 2 Thermal Aging (change from initial) Mate connectors; expose to: 96 hours at 105 2C & Visual: No Damage 20 milliohms MAXIMUM 3 Humidity (Steady State) 4 Mixed Flowing Gas REVISION: G3 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 Mate connectors: expose to a temperature of 60 2C with a relative humidity of 90-95% for 96 hours. 20 milliohms MAXIMUM EIA-364-65 with Class IIa Gas concentrations (Gold plated only) TITLE: (change from initial) Dielectric Strength per 5.1.5 Insulation Resistance per 5.1.4 Visual: No Damage (change from initial) Visual: No Damage PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 8 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.0 WIRE-TO-BOARD PERFORMANCE 6.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION 1 Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. Wire resistance shall be removed from the measured value. 2 Insulation Resistance Mate connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. 3 Dielectric Withstanding Voltage 4 REVISION: G3 TEST CONDITION REQUIREMENT 1000 Megohms MINIMUM Mate connectors: apply a voltage of 2200 VAC for 1 minute between adjacent terminals and between terminals to ground. Mate connectors. Measure the temperature Temperature Rise rise at the rated current after 96 hours, (via Current Cycling) during current cycling (45 minutes ON and 15 minutes OFF per hour) for 240 hours, and after final 96-hour steady state. ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 TITLE: 10 milliohms MAXIMUM [initial] No breakdown. Current leakage < 5 mA Temperature rise: +30C MAXIMUM PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 9 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 1 Terminal Mate and Unmate Forces Per Circuit Insert and withdraw terminal (male to female) at a rate of 25 6 mm (1 1/4 inch) per minute. 14.7 N (3.30 lbf) MAXIMUM insertion force & 0.5 N (0.11 lbf) MINIMUM withdrawal force 2 Crimp Terminal Retention Force (in Housing) Axial pullout force on the terminal in the housing at a rate of 25 6 mm (1 1/4 inch) per minute. 3 Solid PC Tail Header Axial pullout force on the terminal in the Pin Retention Force housing at a rate of 25 6 mm (1 1/4 inch) (in Housing) per minute. 4.45 N (1.00 lbf) MINIMUM retention force 4 Stamped PC Tail Terminal Retention Force (in Housing) Axial pullout force on the terminal in the housing at a rate of 25 6 mm (1 1/4 inch) per minute. 30 N (6.74 lbf) MINIMUM retention force 5 Durability Mate connectors up to 30 cycles at a maximum rate of 10 cycles per minute prior to Environmental Tests. 20 milliohms MAXIMUM (change from initial) 6 Vibration (Random) Mate connectors and vibrate per EIA 364-28, test condition VII. 10 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond 7 Shock (Mechanical) Mate connectors and shock at 50 g's with 1/2 sine wave (11 milliseconds) shocks in the X, Y, Z axes, (18 shocks total). 20 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond Apply an axial pullout force on the wire at a rate of 25 6 mm (1 1/4 inch). 16 Awg = 88.0 N (19.8 lbf) Min. 18 Awg = 88.0 N (19.8 lbf) Min. 20 Awg = 59.0 N (13.3 lbf) Min. 22 Awg = 39.0 N (8.78 lbf) Min. 24 Awg = 29.0 N (6.52 lbf) Min. 26 Awg = 19.0 N (4.27 lbf) Min. 28 Awg = 9.80 N (2.20 lbf) Min. 8 Wire Pullout Force (Axial) 9 Crimp Terminal Insertion Force (into Housing) REVISION: G3 30 N (6.74 lbf) MINIMUM retention force ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 Apply an axial insertion force on the terminal at a rate of 25 6 mm (1 1/4 inch). TITLE: 15.0 N (3.37 lbf) MAXIMUM insertion force PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 10 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.2 MECHANICAL REQUIREMENTS (continued) 12 13 Thumb Latch Operation Force Thumb Latch Yield Strength 14 Panel Insertion and Withdrawal Forces (for 42474) 15 Panel Insertion and Withdrawal Forces (for 44516) 16 Panel Insertion and Withdrawal Forces (for 42475) REVISION: G3 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 Engage and separate a connector at a rate of 25 6 mm (1 1/4 inch) per minute. (Applies to parts with PCB retention features only with PCB holes at nominal diameter) Depress latch at a rate of 25 6mm (1 1/4 inch) per minute. Standard PCB Engagement And Separation Forces Apply a perpendicular force. 49.0 N (11.0 lbf) MAXIMUM insertion force & 10.0 N (2.24 lbf) MINIMUM withdrawal force Press-Fit 11 Normal Force T.B.D. Metal Clip 10 0.49 N (50 grams) MINIMUM [Gold (noble) plating] OR 1.47 N (150 grams) MINIMUM [Tin (non-noble) plating] T.B.D. 16.67 N (3.75 lbf) MAXIMUM Mate loaded connectors fully. Pull connectors apart at a rate of 25 6mm (1 1/4 inch) per minute. 68 N (15.29 lbf) MINIMUM Insert and withdraw a connector at a rate of 25 6 mm (1 1/4 inch) per minute. 225 N (50.7 lbf) MAXIMUM insertion force & 157 N (35.3 lbf) MINIMUM withdrawal force Insert and withdraw a connector at a rate of 25 6 mm (1 1/4 inch) per minute. 0.0 MAXIMUM insertion force & 157 N (35.3 lbf) MINIMUM withdrawal force Insert and withdraw a connector at a rate of 25 6 mm (1 1/4 inch) per minute. 225 N (50.7 lbf) MAXIMUM insertion force & 157 N (35.3 lbf) MINIMUM withdrawal force TITLE: PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 11 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.3 ENVIRONMENTAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 20 milliohms MAXIMUM 1 Thermal Shock (change from initial) Mate connectors: expose for 5 cycles Between temperatures -55 and 105 C; Dwell 0.5 hours at each temperature. Visual: No Damage Dielectric Strength per 5.1.5 Insulation Resistance per 5.1.4 20 milliohms MAXIMUM 2 Thermal Aging (change from initial) Mate connectors; expose to: 96 hours at 105 2C & Visual: No Damage 20 milliohms MAXIMUM 3 4 Solderability 5 Solder Temperature Heat Transfer Resistance Dip connector terminals tail in solder: Solder Duration: 5 0.5 seconds; Solder Temperature: 260 5C 6 Mixed Flowing Gas EIA-364-65 with Class IIa Gas concentrations (Gold plated only) REVISION: G3 Mate connectors: expose to a temperature of 60 2C with a relative humidity of 90-95% for 96 hours. Humidity (Steady State) ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 (change from initial) Dielectric Strength per 5.1.5 Insulation Resistance per 5.1.4 Visual: No Damage Solder coverage: 95% MINIMUM (per SMES-152) Per SMES-152 TITLE: Visual: No Damage to the insulator where the terminal or pin locks to the connector housing 20 milliohms MAXIMUM (change from initial) Visual: No Damage PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 12 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 7.0 BOARD-TO-BOARD PERFORMANCE 7.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION 1 Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. Wire resistance shall be removed from the measured value. 2 Insulation Resistance Mate connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. 3 Dielectric Withstanding Voltage 4 REVISION: G3 TEST CONDITION REQUIREMENT 1000 Megohms MINIMUM Mate connectors: apply a voltage of 2200 VAC for 1 minute between adjacent terminals and between terminals to ground. Mate connectors. Measure the temperature Temperature Rise rise at the rated current after 96 hours, (via Current Cycling) during current cycling (45 minutes ON and 15 minutes OFF per hour) for 240 hours, and after final 96-hour steady state. ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 TITLE: 10 milliohms MAXIMUM [initial] No breakdown. Current leakage < 5 mA Temperature rise: +30C MAXIMUM PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 13 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 7.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 1 Terminal Mate and Unmate Forces Per Circuit Insert and withdraw terminal (male to female) at a rate of 25 6 mm (1 1/4 inch) per minute. 14.7 N (3.30 lbf) MAXIMUM insertion force & 0.5 N (0.11 lbf) MINIMUM withdrawal force 2 Stamped PC Tail Terminal Retention Force (in Housing) 3 4 30 N (6.74 lbf) MINIMUM retention force Solid PC Tail Header Axial pullout force on the terminal in the Pin Retention Force housing at a rate of 25 6 mm (1 1/4 inch) (in Housing) per minute. Durability 4.45 N (1.00 lbf) MINIMUM retention force Mate connectors up to 75 (Sn) or 100 (Au) cycles at a maximum rate of 10 cycles per minute prior to Environmental Tests. 20 milliohms MAXIMUM (change from initial) 6 Shock (Mechanical) Mate connectors and shock at 50 g's with 1/2 sine wave (11 milliseconds) shocks in the X, Y, Z axes, (18 shocks total). 20 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond 7 Normal Force Apply a perpendicular force. 1.96 N (200 grams) MINIMUM REVISION: PCB Peg Engagement and Separation Forces ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 Engage and separate a connector at a rate of 25 6 mm (1 1/4 inch) per minute. (Applies to parts with PCB retention features only with PCB holes at nominal diameter) TITLE: Standard Mate connectors and vibrate per EIA 364-28, test condition VII. 98.0 N (22.0 lbf) MAXIMUM insertion force & 10.0 N (2.24 lbf) MINIMUM withdrawal force PressFit Vibration (Random) T.B.D. Metal Clip 5 10 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond 8 G3 Axial pullout force on the terminal in the housing at a rate of 25 6 mm (1 1/4 inch) per minute. T.B.D. PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 14 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 7.3 ENVIRONMENTAL REQUIREMENTS ITEM 1 2 DESCRIPTION Thermal Shock Thermal Aging TEST CONDITION REQUIREMENT 20 milliohms MAXIMUM (change from initial) Visual: No Damage Dielectric Strength per 5.1.5 Insulation Resistance per 5.1.4 Mate connectors: expose for 5 cycles Between temperatures -55 and 105 C; Dwell 0.5 hours at each temperature. 20 milliohms MAXIMUM (change from initial) & Visual: No Damage Mate connectors; expose to: 96 hours at 105 2C Mate connectors: expose to a temperature of 60 2C with a relative humidity of 90-95% for 96 hours. 3 Humidity (Steady State) 4 Solderability 5 Solder Temperature Hest Transfer Dip connector terminals tail in solder: Solder Duration: 5 0.5 seconds; Solder Temperature: 260 5C 6 Mixed Flowing Gas EIA-364-65 with Class IIa Gas concentrations (Gold plated only) 20 milliohms MAXIMUM (change from initial) Dielectric Strength per 5.1.5 Insulation Resistance per 5.1.4 Visual: No Damage Solder coverage: 95% MINIMUM (per SMES-152) Per SMES-152 Visual: No Damage to the insulator insulator where the terminal or pin locks to the connector housing 20 milliohms MAXIMUM (change from initial) Visual: No Damage 8.0 TEST SEQUENCES Testing sequences to be performed in accordance with EIA-364-1000.01 9.0 PACKAGING Parts shall be packaged to protect against damage during normal handling, transit and storage. Nylon parts should remain in there original packaging until ready for use to prevent moisture loss or gain. REVISION: G3 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 15 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 10.0 OTHER INFORMATION 10.1 GAGES AND FIXTURES It is recommended that test plugs (Series 44281) be used for continuity testing of receptacles. Standard mating parts should not be used for harness testing. NOTE: The use of unauthorized testing devices and/or probes with a Molex product may cause damage to and affect functionality of the Molex product, and such use may void any and all warranties, expressed or implied. 10.2 CABLE TIE AND OR WIRE TWIST LOCATION CKT Sizes 2-6 8 10-12 14-16 18-20 22.24 Dim T Min. .50" (12.7 mm) .75' (19.1 mm) 1.00" (25.40 mm) 1.25"(31.75 mm) 1.50"(38.09 mm) 1.75"(44.45 mm) The "T" dimension defines a "free" length of wire, or a length of wire that is not subject to significant bias by external factors such as a wire tie, wire twisting, or other means of bending or deforming of the wires that repositions them from their natural relaxed state or location where they enter the housing. Wires are to be dressed in such a manner to allow the terminals to float freely in the pocket. This dimension is general recommendation and may need to be adjusted for different wire gauges and wire type and insulation thickness and insulation material. REVISION: G3 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 16 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 11.0 STANDARD POLARIZATION FOR HEADERS AND PLUGS (HEADERS ARE SHOWN) REVISION: G3 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 17 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 12.0 STANDARD POLARIZATION FOR RECEPTACLES REVISION: G3 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 04 DOCUMENT NUMBER: PS-5556-002 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT BMI CONNECTOR SYSTEM SHEET No. 18 of 18 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC