CD42__40 CD47__40 TM POW-R-BLOK Dual SCR/Diode Isolated Module 40 Amperes / Up to 1600 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Description: OUTLINE DRAWING Powerex SCR/Diode Modules are designed for use in applications requiring phase control and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. TM POW-R-BLOK has been tested and recognized by the Underwriters Laboratories. A C F G H 7 6 3 2 "T" K 1 4 5 B J "U" THREAD "S" FASTON TAB L R D M P N 4 5 1 CD42 2 ~ 3 - + CD47 1 7 CD42__40, CD47__40 Dual SCR/Diode Isolated TM POW-R-BLOK Module 40 Amperes / Up to 1600 Volts 6 2 ~ Q 3 - + CONNECTION DIAGRAM Features: TElectrically Isolated Heatsinking TDBC Alumina (Al2O3) Insulator T Glass Passivated Chips T DBC Alumina (Al2O3) Baseplate T Low Thermal Impedance for Improved Current Capability T UL Recognized (E78240) Benefits: CD42, CD47 Outline Dimensions Millimeters Ordering Information: Select the complete eight digit module part number from the table below. Example: CD421640 is a 1600Volt, 40 Ampere Dual SCR/Diode Isolated TM POW-R-BLOK Module Dimension Inches A 3.62 92 B 0.81 20.5 C 3.15 80 D 1.18 30 F 0.59 15 G 0.79 20 H 0.79 20 J 0.16 4 K 0.23 5.8 CD42 CD47 L 0.61 15.5 M 1.14 29 N 0.24 6.1 P 0.94 24 Q 1.18 30 R 0.71 18 S 0.11 x .03 2.8 x 0.8 T 0.25 6.3 U M5 M5 TNo Additional Insulation Components Required TEasy Installation TNo Clamping Components Required T Reduce Engineering Time Applications: Type Voltage Volts (x100) Current Amperes (x 1) 08 12 16 40 TBridge Circuits TAC & DC Motor Drives TBattery Supplies TPower Supplies TLarge IGBT Circuit Front Ends TLighting Control THeat & Temperature Control TWelders Note: Dimensions are for reference only Revision Date: 11/1/2001 CD42__40 CD47__40 Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 TM POW-R-BLOK Dual SCR/Diode Isolated Module 40 Amperes / Up to 1600 Volts Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Forward and Reverse Blocking Voltage VDRM & VRRM up to 1600 V Non-Repetitive Peak Reverse Blocking Voltage (t < 5 msec) VRSM VRRM + 100 V A RMS Forward Current Average Forward Current Peak One Cycle Surge Current, Non-Repetitive Peak Three Cycle Surge Current, Non-Repetitive Peak Ten Cycle Surge Current, Non-Repetitive 2 I t for Fusing for One Cycle, 8.3 milliseconds 180 Conduction, TC=91C IT(RMS) 63 180 Conduction, TC=91C (AC Switch) IT(RMS) 93 A 180 Conduction, TC=91C IT(AV) 40 A 60 Hz, 100% VRRM reapplied, Tj=125C ITSM 750 A 60 Hz, No VRRM reapplied, Tj=125C ITSM 890 A 60 Hz, No VRRM reapplied, Tj=25C ITSM 985 A 50 Hz, 100% VRRM reapplied, Tj=125C ITSM 715 A 50 Hz, No VRRM reapplied, Tj=125C ITSM 850 A 50 Hz, No VRRM reapplied, Tj=25C ITSM 940 A 60 Hz, 100% VRRM reapplied, Tj=125C ITSM 570 A 50 Hz, 100% VRRM reapplied, Tj=125C ITSM 545 A 60 Hz, 100% VRRM reapplied, Tj=125C 50 Hz, 100% VRRM reapplied, Tj=125C ITSM 460 A ITSM 445 2 A 2 8.3 ms, 100% VRRM reapplied, Tj=125C It 2,330 A sec 8.3 ms, No VRRM reapplied, Tj=125C It 2 3,300 A sec 8.3 ms, No VRRM reapplied, Tj=25C It 2 4,030 A sec 10 ms, 100% VRRM reapplied, Tj=125C It 2 2,560 A sec 10 ms, No VRRM reapplied, Tj=125C It 2 3,610 A sec It 2 4,420 A sec Tj=25C, IG=0.5 A, VD=0.67 VDRM (Rated), ITM=300A , Tr < 0.5s, tp > 6s di/dt 150 A/s Peak Gate Power Dissipation Tp < 5 ms, Tj = 125C PGM 10 W Average Gate Power Dissipation F = 50 Hz, Tj = 125C PG(AV) 2.5 W Peak Forward Gate Current Tp < 5 ms, Tj = 125C IGFM 2.5 A Tp < 5 ms, Tj = 125C VGRM 10 V Operating Temperature TJ -40 to +125 C Storage Temperature Tstg -40 to +125 C 25 3 44 5 83 in.-Lb. Nm in.-Lb. Nm g 3 oz. 2500 3500 V V 10 ms, No VRRM reapplied, Tj=25C Maximum Rate-of-Rise of On-State Current, (Non-Repetitive) Peak Reverse Gate Voltage Max. Mounting Torque, M5 Mounting Screw on Terminals Max. Mounting Torque, Module to Heatsink Module Weight, Typical V Isolation @ 25C Circuit to base, all terminals shorted together 50 - 60 Hz, 1 minute 50 - 60 Hz, 1 second Vrms Vrms 2 2 2 2 2 Revision Date: 11/1/2001 CD42__40 CD47__40 TM POW-R-BLOK Dual SCR/Diode Isolated Module 40 Amperes / Up to 1600 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Electrical Characteristics, TJ=25C unless otherwise specified Characteristics Repetitive Peak Forward Leakage Current Repetitive Peak Reverse Leakage Current Symbol Test Conditions Min. IDRM Up to 1600V, TJ=125C Max. Units 15 mA mA IRRM Up to 1600V, TJ=125C 15 VTM / VFM ITM / IFM = 140A 1.81 V Threshold Voltage, Low-level Slope Resistance, Low-level V(TO)1 rT1 TJ = 125C, I = 16.7% x IT(AV) to IT(AV) 0.88 5.90 V m Threshold Voltage, High-level Slope Resistance, High-level V(TO)2 rT2 TJ = 125C, I = IT(AV) to ITSM 0.91 5.74 V m Peak On-State Voltage VTM Coefficients, Full Range TJ = 125C, I = 15% x IT(AV) to ITSM VTM = A+ B Ln I +C I + D Sqrt I Minimum dV/dt A= B= C= D= 0.872 -1.86 E-3 5.65 E-3 4.33 E-3 dV/dt Linear to 2/3 VDRM Tj=125C, Gate Open Circuit 500 Turn-Off Time (Typical) t off 40 - 100 Gate Trigger Current IGT TJ = 25C, IT = 2 A Vr = 50V, -dI/dt = 10 A/s Re-Applied dV/dt = 200 V/s, Linear to 900 V Tj= -40C, VD=6V, Resistive Load Tj= 25C, VD=6V, Resistive Load Tj=125C, VD=6V, Resistive Load Gate Trigger Voltage VGT Non-Triggering Gate Voltage VGDM Non-Triggering Gate Current V/s (Typical) s 270 mA 150 mA 80 mA Tj= -40C, VD=6V, Resistive Load Tj= 25C, VD=6V, Resistive Load Tj=125C, VD=6V, Resistive Load 4.0 Volts 2.5 Volts 1.7 Volts Tj=125C, VD=VDRM 0.25 Volts IGDM Tj=125C, VD=VDRM 6 mA Holding Current IH VD=6V, Resistive Load, Gate Open 200 mA Latching Current IL VD=6V, Resistive Load 400 mA Thermal Characteristics Characteristics Symbol Max. Units 0.230 0.460 C/W C/W Thermal Resistance, Junction to Case DC Operation RJ-C Per Module, both conducting Per Junction, both conducting Thermal Impedance Coefficients ZJ-C ZJ-C= K1 (1-exp(-t/1)) K1 = 1.77 E-2 1 = 4.73 E-4 + K2 (1-exp(-t/2)) K2 = -1.00 E-2 2 = 1.67 E-3 + K3 (1-exp(-t/3)) K3 = 1.46 E-1 3 = 9.77 E-3 + K4 (1-exp(-t/4)) Per Module K4 = 3.07 E-1 4 = 8.76 E-2 0.1 C/W Thermal Resistance, Case to Sink Lubricated RC-S Revision Date: 11/1/2001 CD42__40 CD47__40 TM POW-R-BLOK Dual SCR/Diode Isolated Module 40 Amperes / Up to 1600 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Maximum On-State Forward Voltage Drop Maximum Transient Thermal Impedance ( Tj = 125 C ) (Junction to Case) 7 0.50 0.45 Thermal Impedance - Rjc - C/W On-State Voltage - Vtm / Vfm - Volts 6 5 4 3 2 1 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 0 10 100 0.001 1000 0.01 0.1 10 100 Maximum Allowable Case Temperature Maximum On-State Power Dissipation (Sinusoidal Waveform) (Sinusoidal Waveform) 60 125 120 55 90 50 180 Max. Case Temperature - Tcase -C Max. Power Dissipation Per Junction - Watts 1 Time - t - Seconds Instantaneous On-State Current - Itm/Ifm - Amperes 60 45 40 30 35 30 25 20 15 180 0 360 CONDUCTION ANGLE 10 120 115 180 0 105 100 95 30 5 60 90 5 10 15 20 25 30 35 0 40 5 10 15 20 25 180 120 90 0 0 360 CONDUCTION ANGLE 110 30 35 40 Average On-State Current - It/If(av) - Amperes Average On-State Current - It/If(av) - Amperes Maximum On-State Power Dissipation Maximum Allowable Case Temperature (Rectangular Waveform) (Rectangular Waveform) 80 125 60 120 360 180 Max. Case Temperature - Tcase -C Max. Power Dissipation Per Junction - Watts 270 70 120 60 50 90 30 40 30 20 0 180 360 CONDUCTION ANGLE 10 5 10 15 20 25 30 35 40 45 50 Average On-State Current - It/If(av) - Amperes 55 60 65 180 0 360 CONDUCTION ANGLE 110 105 100 95 360 60 30 90 0 0 115 90 120 180 270 85 0 5 10 15 20 25 30 35 40 45 50 55 60 65 Average On-State Current - It/If(av) - Amperes Revision Date: 11/1/2001