HH Smith Quality Is In the Details Full Line Catalog 106 HH Smith Through strategic acquisitions at the beginning of the millennium, Abbatron's leadership set the course to enter the electronics industry by bringing innovative production techniques and employing state-of-the-art lean manufacturing systems. Our 40,000 square foot factory provides the products and services featured in this catalog and we look forward to expanding our offering as new RoHS compliant products are successfully introduced. Our staff, representatives, and contracted distributors look forward to serving you and your associates with the highest level of quality and service at a price you can afford. "May we have an opportunity to join your lean manufacturing team and enjoy mutual success?" Abbatron's 40,000 square foot facility in Pennsylvania is equipped with a wide variety of screw machines, CNC lathes, molders, stamping machines, and more. All to produce for you the part that fits. For more information on how Abbatron can meet your special requirements, see inside back cover for a complete list of authorized Abbatron distributors or visit our web site at www.abbatron.com to find a sales representative in your area. HUBZone Certification extended through 2010 MEADVILLE, PA - The United States Small Business Administration has awarded Abbatron with 7(J) status as a HUBZone Certified Business Concern. This certification significantly benefits Abbatron as it enables aggressive pursuit of additional opportunities with the federal government and other major private sector contractors to the U.S. government. Abbatron has been registered under HUBZone number 19229 and is duly identified on the federal site for Central Contractor Registration (CCR). Approved under the North American Industry Classification System (NAICS) codes 334419 and 332721, Abbatron may pursue contracts under other NAICS codes as qualified to perform. Although no additional business is guaranteed under this certification, greater consideration in future contract awards is likely. The HUBZone Empowerment Contracting Program stimulates economic development and creates jobs in urban and rural communities by providing federal contracting preferences to small businesses. These preferences go to small businesses that obtain HUBZone (Historically Underutilized Business Zone) certification in part by employing staff who live in a HUBZone. The company must also maintain a "principal office" in one of these specially designated areas. [A principal office can be different from a company headquarters, as explained in our section dedicated to Frequently Asked Questions.] The program resulted from provisions contained in the Small Business Reauthorization Act of 1997. From http:// www.sba.gov/hubzone/ For more information, please contact the factory at 888-847-6484. CAGE CODE: 91967 HH Smith ABBATRON HH Smith 632 Arch Street P.O. Box 726 Meadville, PA 16335 NAICS CODES: 332721-334419 STANDARD INDUSTRIAL CLASSIFICATION: 3678 Electroinc Connectors 3679 Electronic Components, NEC sales@abbatron.com www.abbatron.com FEDERAL SUPPLY CLASSIFICATION: 5935-5940-6627 Tel: 1-888-847-6484 Fax: 1-814-333-1912 Abbaton is a major designer and manufacturer of Milspec Components. Table of Contents INTRODUCTION Table of Contents HH Smith HARDWARE RoHS Compliance 2 Terminal Strip Boards 29 Custom Capabilities 4 Solder Lugs and Terminals 30 Custom Cable Quote Form 5 Insultated Washers 31 Grommets 32 Bumpers and Chassis Feet 33 TEST LEADS AND PATCH CORD Test Leads 6 Cable Clamps and Strain Reliefs 34 Test Lead Kits 7 Hole Plugs 35 Jumpers 8 Instrument Handles and Ferrules 36 Test Prods 9 Shaft Accessories 37 Alligator Clips 9 High Voltage Insulators 38 Dual Instrument Test Adapters 10 SPACERS AND STANDOFFS POSTS, PLUGS AND JACKS Spacer/Standoff Information 40 Binding Posts 12 Brass Round Spacers 41 Insulated Binding Posts 13 Brass Round Standoffs 42 Miniature Binding Posts 14 Brass Hex Standoffs 43 Metal Binding Posts 15 Brass Male/Female Hex Standoffs 44 Dual Binding Posts 16 Brass Male/Female Adapters 44 Spring Loaded Binding Posts 17 Brass Swivel Standoffs 45 Knob Type Binding Posts 19 Aluminum Round Spacers 46 Standard Insulated Banana Plugs 20 Aluminum Round Standoffs 47 Insulated Banana Plugs 21 Aluminum Hex Standoffs 48 Uninsulated Banana Plugs 22 Aluminum Male/Female Hex Standoffs 49 Giant Banana Plugs 23 Nylon Round Spacers 50 Insulated Banana Jacks 23 Nylon Round, Hex and Male/Female Standoffs 51 Uninsulated Banana Jacks 24 Phenolic Spacers 52 Phone Tip Plugs 25 Ceramic Standoffs 53 Insulated Tip Jacks 26 Printed Circuit Test Jacks 27 INDEX 54 Uninsulated Tip Jacks 27 DISTRIBUTOR PARTNERS 57 CONNECTORS Coaxial Antenna Connectors 28 Receptacles 28 Contact our Sales Department at 1-888-847-6484 www.abbatron.com RoHS Compliance RoHS Compliance Restriction of Hazardous Substances Directive 2002/95/EC RoHS Compliance Background As a result of environmental concerns the EU (European Union) has legislated the restriction of certain hazardous materials in all new electrical and electronic equipment sold in member EU countries on or after July 1, 2006. Specifically, with the exception of those items listed as exempted in the annex to Directive 2002/95/EC, the maximum concentration values by weight in homogeneous materials are limited to: Cadmium (Cd) 0.01% Hexavalent Chromium (Cr+6) 0.10% Lead (Pb) 0.10% Mercury (Hg) 0.10% Polybrominated Biphenyls (PBB) 0.10% Polybrominated Diphenyl Ethers (PBDE) 0.10% The term "homogeneous" with regards to the directive is understood as `of uniform composition throughout'. Examples of `homogeneous materials' are individual types of plastics, ceramics, glass, metals, alloys, paper, boards, resins, and coatings. Homogenous material as related to the directive implies individual material that cannot be mechanically disjointed into different materials. The term `mechanically disjointed' means that the material can be, in principle, separated by mechanical actions such as for example unscrewing, cutting, crushing, grinding and abrasive processes. RoHS Compliance Abbatron is now in compliance to Directive 2002/95/EC (the RoHS directive) using parallel efforts related to internal manufacturing methods, supply chain, and design. Manufacturing Methods * As of March 1, 2005 all soldering operations at Abbatron use lead-free soldering materials. * As of June 30, 2005 each master file record of any raw material, component, or finished product inventoried at Abbatron was updated to reflect one of two classifications: * RoHS compliant * Not RoHS compliant Note: with certain limited exceptions the vast majority of Abbatron's existing parts are and have always been RoHS compliant. Products made with certain finishes such as tin/lead and yellow irridite, and certain phenolics which use flame-retardants are not currently RoHS compliant. Parallel to our efforts to clearly identify any nonconforming materials in our inventory master files, we are investigating cost-effective alternatives which will conform to RoHS requirements. 2 HH Smith RoHS Compliance Part Number Changes Revision levels (Rev Levels) are used on all Abbatron documents related to customer order confirmations, shipment documentation, inventory control, production work orders, purchase orders issued to our vendors, etc. * No revision number change is required for any raw materials, components, or finished parts that have always been RoHS compliant. * Subsequent to June 30, 2005 any design or manufacturing method change to a previously nonconforming part which causes it to come into RoHS compliance will require the issuance of a new revision level (Rev Level) to indicate compliance to the RoHS directive. RoHS Compliance Our strategy regarding Revision Level changes to reflect RoHS compliance status is as follows: Package Marking Production operations began July 1, 2005 to mark the packaging containing new production of RoHS compliant parts to indicate RoHS compliance. (Note: It is not possible from a practical standpoint for Abbatron to re-label existing inventories produced prior to July 1, 2005. This will not be an issue, however, because the vast majority of inventories are already RoHS compliant and because each package contains a manufacture date that can be used to determine RoHS compliance status.) Supply Chain Since March 1, 2005 Abbatron has been requiring all raw material, component, plating, and other vendors to complete supplier questionnaires regarding the RoHS compliance of the products they supply to Abbatron. Design As of March 1, 2005 all new designs require RoHS compliant raw materials, components, and plating specifications except for customer-specific parts for which the customer has provided written a deviation specifically permitting deviation from RoHS compliance with regards to that particular item. Summary Abbatron, LLC is committed to, and has actively persued compliance with the RoHS directive as of its July 1, 2006 effective date. Should you have any questions regarding Abbatron's RoHS related initiatives, please contact Abbatron's customer service staff, representative, or contracted distributor. 3 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Custom Capabilities Machining Capability Capabilities Up to 2" diameter barstock. 10 & 12-axis Swiss style turning, with live tooling, to .812" diameter. Tolerances to +/- .00020". Hexagon, square, and special shapes are also accommodated. Materials Steel, Stainless Steel, Titanium, Copper, Brass, Aluminum and Plastics. We are experienced with a wide variety of material and special requirements of each. Order Quantities We welcome orders for quantities in the 500 to 1,000,000+ range. Smaller quantities of prototypes may be produced for first time orders. Engineering Assistance Design engineering assistance is available. Because we have a unique perspective to the design of your components we have often been asked to assist in this area. Many times consideration is given to functionality without considering how economically the part may be manufactured. We have the capability to assist your engineers with problem solving and design development often resulting in reduced costs and improved quality. Secondary Operation In-House Secondary Operation capabilities includes milling, drilling, threading, stamping, over-molding and assembling. In addition to conventional machinery, several custom built machines are utilized to accurately and efficiently complete a variety of demanding operations. Lean Manufacturing Lean Manufacturing allows us to offer Just-In-Time programs and work seamlessly with your Lean Operations. Plating and Heat Treating requirements are easily accommodated. Working with proven vendors, we are able to provide these additional services to our customers. Quality Assurance Our Quality Assurance Program is utilized throughout every step in the manufacturing process. From the receipt of your purchase order to the shipment leaving our dock, every aspec of quality is controlled. Due to our consistent quality, several ISO 9000 compliant customers have reduced and even eliminated their incoming inspection of our products. Abbatron 632 Arch Street Meadville, PA 16335 Tel: 814-724-6440 Fax: 814-333-1912 email - sales@abbatron.com 4 Contact our Sales Department at 1-888-847-6484 www.abbatron.com HH Smith Premier Supplier of Electronic Hardware CUSTOM CABLE QUOTE FORM Please fax RFQ to (814) 333-1912 Name:__________________________________________________________________________________________________________ Address:________________________________________________________________________________________________________ City:________________________________________________ State:____________________ Zip:______________________________ Phone:______________________________________________ Fax:_______________________________________________________ Email:__________________________________________________________________________________________________________ URL:___________________________________________________________________________________________________________ Connector B Connector A Type: Style: Series: Open End, RCA Type: Open End, RCA Banana, Test Tip Banana, Test Tip Alligator Clip Alligator Clip RF: Specify ____________________________ RF: Specify: ____________________________ Other_________________________________ Other__________________________________ Bulkhead Jack, Jack Style: Bulkhead Jack, Jack Plug, Right Angle Jack Plug, Right Angle Jack Right Angle Plug Right Angle Plug Strain Relief, Heat Shrink Series: Over Molded, Crimped Over Molded, Crimped Other_________________________________ Strain Relief, Heat Shrink Other__________________________________ Cable Length: ___________________________________________ Cable Type: ______________________________________________ Quantity Requested: ______________________________________ Date Required: ___________________________________________ Target Price: ____________________________________________ Spec Sheet Attached? ______________________________________ Any Additional Information: Quote Form Company:_______________________________________________________________________________________________________ Test Leads Test Leads Abbatron test leads are precision-made interconnect wire devices for temporary attachment of wire leads between equipment and circuitry. Each style of lead is meant for a specific application and will provide the greatest degree of safety and convenience when used properly. All of the safety designed plugs have fully shrouded insulation covering metal parts and are made to fit all popular safety input schemes. At the probe end, all Abbatron Test Leads feature a safety prod, which combines many safety features in an original Abbatron design: All Abbatron test leads are supplied as a pair, one red and one black and in standard, four-foot lead lengths. * Prods are made of tough, flame-retardant ABS which resists deformation and cracking under the most severe service. * Finger-grip grooves and a generous guard washer prevent accidental contact with live conductors. * * Prod tip is removable. FIG A B C D E F Part # 623P 603P 615P 9325P 625P 685P Meter End Standard Banana Plug Standard Phone Tip Plug Standard Alligator Clip with Boot Shrouded Safety Banana Plug Right-Angle Phone Tip Right-Angle Standard Banana Plug The probe tip is unique in that it serves several purposes: * It is a precision .080" phone tip for insertion in standard tip jacks (page 26 and 27.) * It has a specially formed sharp tip for insulation piercing. * A special groove at the front lays over solid wires without slipping. * An 8-32 thread at the base allows attachment of standard adapters (such as alligator clips, please see page 9 for more), which maintain the integrity of insulation to the prod. Abbatron Test Leads have been serving the electronics industry for over fifty years. If you have carried Abbatron leads for years and are willing to share your stories, we would love to hear from you in fact, we would like to send you a new set for the next fifty years. A B F C D 6 HH Smith E Test Lead Kits * Banana plug test lead kit, with additional parts for universal attachment to various instrument input connectors. Adapters plug onto banana plug end. * One pair of leads (one red and one black) and accessories are supplied in a handy folding vinyl pouch. * Lead wire is #18 PVC insulated. It is extra-flexible and kink resistant. Nominal length is 48". Test Lead Kits Universal Test Lead Kit 610P Test Lead Wire Specifications AWG WIRE INSULATION #18 PVC #18 Rubber (Buna N) #20 Rubber #24 PVC RATINGS O.D. STRAND VOLTAGE CURRENT 0.140" 65/35 10KV 10 AMP 0.140" 65/36 10KV 10 AMP 0.120" 26/34 5KV 8 AMP 0.090" 19/36 5KV 5 AMP Interchangeable Tip Test Lead Kit * An indispensable kit for every technician, laboratory, production control station and repair/service facility. A pair of ribbed safety-grip test prods are permanently fixed on one end. Meter ends and prods have modular connectors into which fit a complete assortment of instrument input accessories. * One pair of leads (one red and one black) and accessories are supplied in a handy folding vinyl pouch. * Lead wire is #18 PVC insulated. Nominal length is 48". Need something a little different? Abbatron can manufacture custom test leads designed to your specifications. Call your nearest Abbatron distributor or representative for details. PART NO. 699 699 DESC. QTY. ACCESSORIES Complete Kit 2 2 2 4 2 Banana Plugs Alligator Clips Spade Lugs Phone Tips Needle Tips 7 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Jumpers New to the Abbatron selection is this retractable shrouded banana plug. It is offered as a 48" retractable banana plug to retractable banana plug jumper. 1339-48 Jumpers A standard gold plated banana plug is housed in a spring loaded Nylon 6/6 housing. This plug, developed for maximum safety, is available in red (-102) or black (-103). Please add color as suffix to part number. Jumpers are common universal connection devices for measurement or testing. These connectors will offer solid, semi-permanent connections between instruments with a maximum of safety and reliability. They are, however, electrically noisy and may be unsafe at power voltage levels and should only be used for temporary connections. The preferred technique is to use a jumper with a connector matching the post jack or other terminal to which it is desired to connect. *Please note that figures C, D, E and F are offered with an insulated handle (see G). All Jumpers shown here are supplied as either a pair, (one red, one black) or individually in red (-102) or black (-103). Please add color as suffix to part number. PART NO. FIG. 1596-121596-241596-361596-481596-60629 657 658 659 1510-081510-121510-241510-36627 628 647 604 605 606 607 A A A A A A A A A B B B B C D E F F F F LENGTH INCHES 12 24 36 48 60 12 24 36 48 8 12 24 36 48 48 48 12 24 36 48 WIRE INSULATION UNIT #18 AWG #18 AWG #18 AWG #18 AWG #18 AWG #20 AWG #20 AWG #20 AWG #20 AWG #18 AWG #18 AWG #18 AWG #18 AWG #20 AWG #20 AWG #20 AWG #20 AWG #20 AWG #20 AWG #20 AWG PVC PVC PVC PVC PVC Rubber Rubber Rubber Rubber PVC PVC PVC PVC Rubber Rubber Rubber Rubber Rubber Rubber Rubber One One One One One Pair Pair Pair Pair One One One One Pair Pair Pair Pair Pair Pair Pair PATCH CORD RATINGS AWG WIRE INSULATIONS #18 PVC #18 Rubber (Buna N) #20 Rubber #24 PVC RATINGS O.D. STRAND VOLTAGE CURRENT 0.140" 65/36 10KV 10 AMP 0.140" 65/36 10KV 10 AMP 0.120" 26/34 5KV 8 AMP 0.090" 19/36 5KV 5 AMP G 8 Insulated handle supplied with Figures C, D, E and F HH Smith A Standard Booted Alligator Clip at each end B Standard Stacking Banana Plug at each end C Alligator Clip to Stacking Tip Plug D *Alligator Clip* to Right Angle Tip Plug E Alligator Clip* to Right Angle Banana Plug F Alligator Clip* to Alligator Clip* Test Prods Test Prods Alligator Clips 320 327 Test prod handles are offered in red (-102) or black (-103). Pleaseadd color as suffix to part number. * * * * Precision machined tips are nickel plated brass. Prods are made of tough, flame-retardant ABS which resists deformation and cracking under the most severe service. Finger-grip grooves and a generous guard washer prevent accidental contact with live conductors. Probe tip is removable for replacement purposes. PART NO. MATERIAL TIP WIRE CONNECTION 320 327 ABS Threaded Replaceable Solderless Solder Alligator Clips B A C PART NO. 300 STYLE Standard FIG. A MATERIAL Steel PLATING Bright Tin LENGTH 1-31/32 BARREL O.D. 5/32 350 Standard B Steel Bright Tin 2 3/16 331 389 Standard Boot Miniature Boot C Rubber - 2 1-3/8 9/32 7/32 CONNECTION Solder or Banana Plug Screw. Solder or Banana Plug Covers Standard Clips Covers Medium Clips Red and black color availability for part numbers 331 and 389. 9 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Dual Instrument Test Adapters 1516 Dual Instrument Test Adapters * Shorting type adapter with dual banana jacks to dual banana plugs. Internal busbar shorted across line. * ABS body contains banana jack holes for side stacking. Banana plug springs are Beryllium Copper. Standard 3/4" centers. 1676 1516 * Dual banana plugs to dual banana jacks. Cable mount design. * Turret terminal connections for permanent solder, wires or components. * ABS body, banana springs are beryllium copper. 3/4" standard centers. 210 * Dual banana plugs to dual banana jacks. Cable mounted design. * ABS body features ground polarity indicator. Internal set screws hold wire secure. 1676 1675 * Dual banana plugs to dual banana jacks. 7/32" diameter cable mount design. * Set screws secure leads to conductors. * Standard 3/4" centers. ABS body, nickel plated beryllium copper springs. 210 Ratings * Rated at 15 amps AC, for 10oC temperature rise, continuous duty, except where limited by coaxial connectors. * 5KV, 60 cycle AC continuous working voltage, except where limited by coaxial connectors. * Capacitance: 1.0 pf between conductors. * Resistance: 1 Milliohm or less per conductor. * All adapters shown are available in red (-102) or black (-103). 1675 10 HH Smith Dual Instrument Test Adapters * Insulated dual binding posts to standard dual banana plugs. * ABS body contains banana jack holes for side stacking. Banana plug springs are beryllium copper. * Available in black body; one red, one black binding post head. Standard 3/4" centers. Dual Instrument Test Adapters 1682 1682 1686 * BNC coaxial jack to dual banana plugs. * ABS body contains banana jack holes for side stacking. Banana plug springs are beryllium copper. * Available in black body; one red, one black binding post head. Standard 3/4" centers. 1687 1686 1687 * BNC coaxial plug to standard dual banana plugs. * ABS body contains banana jack holes for side stacking. Standard 3/4" centers. 1688 1688 1689 Ratings: * Rated at 15 Amps AC, for 10oC temperature rise, continuous duty, except where limited by coaxial connectors. * 5KV, 60 cycle AC continuous working voltage, except where limited by coaxial connectors. * Capacitance: 1.0 pf between conductors. * Resistance: * Insulated dual binding posts to male BNC coaxial connector. MIL UG-144/U style. * ABS body contains banana jack holes for side stacking. Standard 3/4" centers. 1689 * Insulated dual binding posts to BNC coaxial jack. * ABS body contains banana jack holes for side stacking. Available in black body; one red, one black binding post head. Standard 3/4" centers. 1 Milliohm or less per conductor. 11 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Binding Post Information A binding post is a versatile connector that allows a temporary or semi-permanent connection between electronic devices or circuits. Construction Features: Binding Posts The contact surface clamp washer, against which the wire or lug is clamped by the head, is an integral part of the stud and not a force-fitted separate washer. This avoids possible electrolytic corrosion across the mating faces due to current through the interface and subsequent increase in noise, galvanic EMF and resistance. The cross-hole is drilled at right angles to a key-flat on the clamp washer in the screw machine, assuring absolute angular alignment of the finished post to the keyed flat in the instrument panel. Press-on base washers can have as much as five or ten degrees of angular misalignment. The behind-panel backup insulating washer is made of solid plastic, which reduces cost and increases insulation from flashover voltage of the post. A flat metal washer is provided as a bearing surface for the nut against the backup washer. This washer can be used without the insulating backup washer, if it is desired, to ground the post to the panel. All posts are shipped individually and unassembled in a sealed bag. This maintains the integrity of the part set, and also does away with the need to disassemble the post before assembling it on the panel. Connection Options: 1. Top insertion of banana plug. 2. Alligator clip inserted through top jack hole. 3. Spade lug positioned over stud and fastened by tightening the head. 4. Wire inserted through cross hole and held by head. 5. Standard .080" phone tip can be inserted in cross hole and held by head. 6. Wire wrapped around stud and fastened by tightening head. Finishes: MIL-Spec and certain other posts are supplied in gold plate in accordance with the requirements of the specifications. In all instances where gold is plated on brass, a barrier of Nickel is provided to prevent migration. Excellent appearance and solderability are also provided by pure tin plating on alternative versions of these posts, with lower cost. This is a bright, acid tin, 99% pure, and NOT a solder plating. Where solderability of the post is not a requirement, bright nickel plating is provided for maximum corrosion protection. Plastic parts are provided with a low-luster, semi-matte finish for a modern appearance on contemporary instruments. Material Specifications: All binding posts are machined from solid brass. Mounting nuts and washers are also brass. TABLE A BINDING POST RATINGS All current ratings are 60 Hz RMS and are for 10oC temperature rise over ambient, long term. Voltage ratings are 60 Hz at sea level. Capacitance is to a 1/8" aluminum panel, component mounted as recommended. All ratings are working and do not represent maximum values. STUD SIZE #4 #6 #8 #10 CURRENT 5 AMPS 15 AMPS 15 AMPS 30 AMPS 12 HH Smith VOLTAGE 1 KV 1 KV 1 KV 2 KV CAPACITANCE 2.5 pF 3 pF 4.5 pF 5 pF * Brass: Free-matching leaded brass, per QQ-B-626, Comp. 360, 1/2 hard. * Gold: Gold plated, per MIL-G-45201, 5 micro-inch over 50 micro-inch hard nickel strike. * Nickel: Nickel plate, per QQ-N-290, 200 * Tin: micro-inch. Tin plate, per MIL-T-10727, 200 micro-inch Bright Acid Tin. Insulated Binding Posts Post head is molded Lexan polycarbonate, hex or fluted. Captivated to prevent loss. * Body is brass with gold or tin plating as indicated. * Insulated washers are molded polycarbonate and completely insulate post from panel. Keyed to panel and body to prevent rotation. * Body mounts in 3/8" or 1/2" round or "D" hole for anti-rotation (see diagrams). * Connects with .080" phone tip plug, 1/4" spade lug, standard banana plug, alligator clip or wire (to #14). * To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied). * All posts shown here are available in standard red (-102) and black (-103). Other colors are available from factory. Please add color to part number as suffix. .375 Mounting Hole For Figure C PART NO. 257 899 459 799 1275 1275N 1517 1514 FIG. .500 Mounting Hole For Figure A and B HEAD SHAPE POST THREAD A Hex 10-32 B Fluted 10-32 Fluted 6-32 8-32 6-32 8-32 C A Binding Posts * PLATING Gold Tin Gold Tin B Tin Gold Base Insulators: Use these molded polycarbonate insulators to convert single posts to dual as indicated in table. Available in black. PART NO. MNTG HOLE DIA. LENGTH HEIGHT CONVERTS 1814-5 207-03 3/8 1/2 LENGTH 1-7/32 1-3/8 5/32 17/64 HEIGHT 1517 257 1/16 to 13/62 PANEL C 13 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Insulated Binding Posts A * Body is brass with nickel or tin plating as indicated. * Body mounts as indicated in table. * Connects with .080" phone tip plug, spade lug, standard banana plug, alligator clip or wire (to #14). * To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied). * Please refer to Table A (page 12) for post rating information. * All posts shown here are available in standard red (-102) and black (-103). Other colors are available from factory. Please add color to part number as suffix. Binding Posts PART NO. 1482 1464 FIGURE MNTG. HOLE A 11/16 B 5/16 "D" POST THREAD 8-32 5/16 - 32 WASHER None Insulating PLATING Nickel Tin B Miniature Binding Posts * Fluted post head is molded Lexan Polycarbonate with a gold plated brass insert. * Body is brass with gold plating. * Washers are molded nylon with a gold plated brass insert. * Mounts in panel hole as indicated in table. * Connects with .080" phone tip plug, spade lug, miniature banana plug, alligator clip or wire (to #18). * To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied). * Please refer to Table A (page 12) for post rating information. * Post is available in standard red (-102) and black (-103). Other colors are available from factory. Please add color to part number as suffix. PART NO. 3015 14 HH Smith MNTG. HOLE 1/2 POST THREAD 4-40 Metal Binding Posts * * Post heads are nickel plated brass. * Connects with .080" phone tip plug, 1/4" spade lug, standard banana plug, alligator clip or wire (to #14). * To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied). * Please refer to Table A (page 12) for post rating information. Bodies are machined brass with tin plating. PART NO. FIG. 1835 137 A B Binding Posts A MNTG. POST THREAD HEAD SHAPE HOLE 1/2 "D" 10-32 Hex #8 8-32 Abbatron Binding Posts Safety Features: * Insulating material is high-temperature, flame-retardant polycarbonate, with a UL continuous-usage temperature of 220oF (110oC), and UL Flammability Rating of 94 V-O. * Restricted head-opening prevents contact with live metal parts, even with the head screwed back down. Positive internal captivation does not allow the head to be removed, even with excessive torque. * * B 3/4 3/8 Recessed and insulated banana jack opening will not allow contact with the metal stud, even with the head screwed down. Abbatron recommends using the 289 style shrouded banana plug for the highest possible safety level. Positive, double-keyed insulating washers prevent rotation of the stud or body when tightened into a keyed panel hole. 7/16 1/4 3/32 1-1/32 1828 Shorting Link: * Constructed of spring brass with nickel plating. * Rated at 20 Amps. * Fits 269 style posts (page 16). 15 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Dual Binding Posts A Binding Posts B C D 16 HH Smith * Fluted or hex insulated post heads are molded Lexan polycarbonate. Captivated to prevent loss. * Body is brass with tin plating. * Insulated washers are molded polycarbonate and completely insulate post from panel. Keyed to panel and body to prevent rotation. * Body mounts into dual holes with 3/4" centers. * Connects with .080" phone tip plug, 1/4" spade lug, standard banana plug, alligator clip, wire (to #14) and shorting links. * To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied). * Please refer to Table A (page 12) for ratings. * All posts shown are available as black, red or red and black in the table. PART MNTG. POST HEAD HEAD FIG. NO. HOLE THREAD SHAPE COLORS 269BB Black - Black 269RB A Hex Red - Black 269RR Red - Red 1/2 10-32 1813BB Black - Black 1813RB B Red - Black 1813RR Red - Red 1477BB Black - Black 1477RB C Red - Black 1477RR Red - Red 6-32 Fluted 1814BB Black - Black 1814RB 3/8 Red - Black 1814RR Red - Red D 1809BB Black - Black 8-32 Red - Black 1809RB 1809RR Red - Red Spring Loaded Binding Posts * ML-P-55149/8 commercial version, this heavy duty, waterproof post is meant for rugged applications. * Body is nickel plated brass. * Insulated washers are molded nylon. Cap is silicon rubber, as are "O" ring waterproof seals for panel. * Body mounts into 5/16" hole in panel from 1/16" to 1/8" thick. * Spring loaded push cap tightly grips wire in side slot. * To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied). * Please refer to Table A (page 12) for post rating information. * Available in red (-102, MIL Spec Type PB 08NA02) or black (-103, MIL Spec Type PB 08NA01). PART NO. 18371839- FIG. A B MNTG HOLE 5/16 9/32 Binding Posts 1837 POST STUD LENGTH PLATING THREAD 10-32 1 Nickel 6-32 5/8 1839 * High retention spring loaded binding post. * 70 lb/in spring compression rate. * Based on MIL-P-55149/10. * Waterproof to 1m. * Top insulating washer is over-molded on the post. * Anti-rotational design. * Nickel finish. * Spring loaded push cap tightly grips wire in slot. * Available in red (-102) or black (-103). 17 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Spring Loaded Binding Posts PART NO. 2802 2803 2804 2809 2713BB 2713RB 2713RR A Binding Posts B C 18 HH Smith FIG. A MNTG. HOLE POST THREAD #6 6-32 B C 1/2 8-32 STUD LENGTH 3/8 1/2 3/4 6-32 THD 1/16 MIN 9/32 MAX PANEL THKNS. PLATING Nickel * Quick and secure wire connection is assured with these spring loaded binding posts. * Heads and bodies are brass with plated finish as indicated above. Insulated caps on heads are available in red (-102) or black (-103) or for the Dual posts, a combination (RR, RB, BB). Please add color as suffix to part number. * Posts mount into #6 holes. Dual posts require standard 3/4" centers. * Use with phone tip plug up to 1/8" diameter or connect to wire up to #12 AWG. * To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied). * Please refer to Table A (page 12) for post rating information. Knob Type Binding Posts * Where only a simple, grounded, single-wire connection is to be made to a panel or chassis, these metal compression type posts are recommended. * Parts in diagram B and C connect with .080" phone tip plug, standard banana plug and wire (to #14). FIGURE A B C MOUNTING HOLE #8 #6 #6 MOUNTING THREAD 8-32 Screw 6-32 Thread 6-32 Thread Binding Posts PART NO. 110 159 136 A B Design & Application Features: Where only a simple, grounded, single wire connection is to be made to a panel or chassis, the metal compression type posts are recommended (part numbers 159,136). Where a grounded connection is required, but a variety of plugs, tips or wires may be used, the metal-head, multipleuse binding posts are ideal. The hex styles offer a variety of sizes and current ranges (part numbers 1835 and 137). For lowest cost in insulated binding posts, fluted head posts are the choice (part number 1464). The thread is molded as an integral part of the head, thus reducing cost but maintaining quality. Versions are offered to ground the post directly to the panel or to fully insulate the post. Our premium quality insulated binding posts feature brass threaded inserts in the head, separable washer construction and a variety of head styles, stud sizes, mounting space requirements and metal finishes. High current posts are available in both hex and fluted heads, whereas the thinner styles offer narrow fluted heads for space efficiency (part numbers 257, 1517 and 459). Both of these types are made in military specifications style in the gold plated versions. Tin plated posts have all the features of the MIL-Spec posts with the bright solderable pure tin plating for greater economy. C A subminiature post is offered to fit miniature banana plugs and miniature alligator clips and spade lugs (part number 3015). The line of dual binding posts offer all features and economies of the single posts but with the added convenience of pre-mounting on exact 3/4" or 1/2" centers on a common panel insulator (part numbers 269, 1477, 1813 and 1814). Type Nylon Type 6/6 Polycarbonate A.B.S. Phenolic PLASTICS CONTINUOUS FLAMMABILITY TEMPERATURE RATING - UL 185 F ASTM-D4066 94 V-2 UL-94 220 F 94 V-0 L-P-1183 160 F 94HB 220 F 94HB SPECS 19 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Standard Insulated Banana Plugs B C D E F Banana Plugs A * Banana plug bodies are nickel plated brass with beryllium copper springs. * Handles are molded plastic as indicated in table. PART NO. 211 212 476 204 295 455 20 HH Smith ILLUS. A B C D E F TYPE * Available in red (-102) and black (-103) as standard colors. Other colors are available upon request. HANDLE Nylon Standard WIRING Stud or Well Polycarbonate Nylon Polycarbonate RATING Side Screw Solderless 15 Amps - 1KV Insulated Banana Plugs 289 Shrouded Safety Banana Plug * * Brass body has beryllium copper caged spring and is gold plated. Housing is molded nylon type 6/6. Plug is supplied unassembled for immediate application. Available in red (-102) or black (-103). Banana Plugs * 289 * * Each plug shown below has a special feature and each is machined from brass and is nickel plated. Insulating material is indicated in table. Available in red (-102) or black (-103). Please add color as suffix to part number. A PART NO. 255 285 ILLUS. A B B TYPE Right Angle Giant HANDLE ABS Nylon WIRING Solder Well Solder Well RATING 10 Amps - 1KV 25 Amps - 2KV 21 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Uninsulated Banana Plugs .140 425 Caged Spring Banana Plug .563 * .490 * 1.282 1/2 Banana Plugs 425 Uninsulated banana plugs have nickel plated brass bodies with nickel plated beryllium copper springs. All plugs shown here feature a male threaded stud as indicated in table. Hardware is included (except with part 192). 22 HH Smith * Body is precision machined from brass and nickel plated. Hardware included. Caged springs are made from beryllium copper and are nickel plated. Also available with gold plating (# 425AA). This caged spring banana plug features nine `leaves' for greater contact during use. It is designed with a 6-32 threaded post for ease of assembly. PART NO. 192 460 462 401 103 102 432 145 100 FIG. TYPE A Mini. B Short STUD THREAD LENGTH 2-56 17/64 4-40 3/8 C D 6-32 Standard E F A B D E 1/4-32 6-32 1/2 3/8 1/2 11/32 29/32 AMPS AC 5 10 15 C F Giant Banana Plugs FIG. 185 186 A B STUD THREAD LENGTH 1/4-28 13/32 10-32 Hole AMPS AC 25 25 * Giant uninsulated banana plugs and machined brass bodies with nickel plating and beryllium copper springs that are also nickel plated. * Supplied with lug and screw as shown. Solder wire to lug between nut and panel. * Fits 286 style giant insulated banana jack or style 157 giant uninsulated banana jack (page 24). * Rated at 25 Amps AC A B Insulated Banana Jacks A B C D E * Metal body jacks are nickel plated brass. * * Jacks mount and are insulated from panel in 5/16" holes. Metal body jacks can be conductive-to-panel mounted in 1/4" holes. All are held with nut supplied. Wire wraps and solders around turret or through hole in interior contact. Wire can be soldered to lug supplied on metal body jacks. * Rated at 15 Amps AC for 10oC temperature rise, continuous duty. Voltage 1 KVAC. * Available in red (-102) or black (-103) as standard, call for other colors. PART NO. FIG. 1458 A TYPE HEAD DIA. HEAD HEIGHT BODY LENGTH Miniature, All Insul. 5/16 1/8 5/8 C D 7/16 E Giant 5/8 B 1499 1509 286 I.D. INSULATING MATERIAL .104 Polycarbonate 1/4-32 Standard, Metal Body Standard, All Insul., "D" Body 205 THREAD 15/64 9/16 Nylon 3/16 15/32 5/16-32 3/8 13/16 3/8-24 .161 Polycarbonate 9/32 Nylon 23 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Banana Plugs and Jacks PART NO. Insulated Banana Jacks In-line Banana Jack * This fully insulated banana jack is designed for secure cable mount via solder or crimp assembly. * The machined brass body is tin plated for maximum ease of lead-free solderability. This banana jack is fully insulated with nylon 6/6 cap and handle; available in red and black. * This design is suitable for test lead or patch cord extension where long leads are required. Accepts standard banana plugs. * Rating: 15 AMPS AC for 10 (degrees symbol) C continuous temperature rise, continuous duty. Voltage 1KVAC. Banana Jacks PART NO. 251 HEAD DIA. 7/16 TYPE In-Line HEAD HEIGHT 15/64 BODY LENGTH 29/32 THREAD I.D. 1/4-32 .161 INSULATING MATERIAL Nylon Uninsulated Banana Jacks A B C D * Threaded bodies are machined from brass and nickel plated. * Body is held to panel with nut. Wire solders to lug between nut and panel. Hardware included. PART NO. 101 109 187 157 24 HH Smith ILLUS. TYPE A B C D Standard Standard Giant Giant HEAD DIA. 3/8 5/16 1/2 5/8 HEAD HEIGHT 3/32 1/8 9/32 1/5 BODY LENGTH 13/32 1/2 19/32 7/8 THD. I.D. 1/4-32 1/4-32 3/8-24 1/2-20 .161 .161 .275 .275 Phone Tip Plugs B Insulated Phone Tip Plugs * Body is brass with nickel plating. Handle is molded plastic as indicated in table. * Colors: All of the above plugs are offered in standard -102 red or -103 black. Add color as suffix to part number. Other colors such as white, yellow, green and blue are available by special order. * Please see pages 6 and 8 for jumpers or test leads using these plugs and page 9 for test prods. Need something similar but different? We have or can make what you need to get the job done. A FIG. TYPE A B C RA Solder Solder Solderless B Uninsulated Phone Tip Plugs * Brass body with nickel plating. * Needle tips are nickel plated steel. * Wire leads solder into well in back of plug. On solderless types, wire fits through hole in body, wraps around screw portion and is held with knurled collar. * PART NO. 235 203 200 C HANDLE MATERIAL ABS Nylon Nylon AMPS VOLTS 12 12 12 1 KV 1 KV 1 KV Phone Tip Plugs A C PART NO. 124 FIG. TYPE MOUNTING STYLE A Solderless Threaded 128 B Solder Threaded 108 C Solder Wire Mnt. Long tip Replaceable needle tip Earphone tip, machined Rated at 12 Amps AC for 10oC temperature rise, continuous duty. 25 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Insulated Tip Jacks A Tip Jacks B C D E F G * Mounts in panel hole as indicated, with hardware supplied for fully insulated mounting. * Rated at 10 Amps AC for 10oC temperature rise, continuous duty. Voltage, capacitance ratings per table. * Wire lead solders to contact lug or wraps and solders to turret. * Available in red (-102) or black (-103) as standard colors. Call for other colors. PART NO. ILLUS. 1598 1505 1506 1507 1503 A B C D E 3501 F 3502 26 HH Smith TYPE All insulated, Quick Mounting All insulated, Turret Terminal All insulated, Eyelet Terminal All insulated, Feed-Thru Brass Turret Insulated Body, Metal Shell, Feed-Thru Insulated Body, Metal Shell, Turret Terminal MIL Version Per MIL-C-39024/10 Insulated Body, Metal Shell, Eyelet Terminal MIL Version Per MIL-C-39024/10 MOUNTING HOLE 3/16 RATINGS VOLTAGE CAPACITY 1 KV 4.0 pf 3.0 pf 1/4 2 KV 10.0 pf Uninsulated Tip Jacks * Brass body with nickel plating. * Phosphorus bronze contact. * Mounts in a .250" hole in panels up to 0.375" thick, with nut supplied. * Wire lead solders to lug on jack. * Rated at 15 Amps AC for 10oC temperature rise, continuous duty. 107 * Description: Double entry design, probe inserts at either end of jack. Accepts probes no larger than .084", contacts down to .074". Closed bottom construction keeps jack from fouling with solder or flux. Locking ears hold jack firmly to board until soldered. Precise dimensions allow automated assembly to boards. * Body is molded nylon per MIL-P-20693. * Beryllium copper spring. * Mounts into .052" holes. * Data: * Ratings: Operating voltage is 1500 volts, 60 CPS RMS sea level. 350 volts, 60CPS RMS at 50,000 feet. 5 Amp AC max. current rating. * Contact resistance: 20 Millivolt drop maximum at specified current at 25oC. * Color: add color number as suffix to part number: -101 White -102 Red -103 Black -104 Green -105 Blue -107 Yellow Tip Jacks & Test Jacks Printed Circuit Test Jacks Insertion force: 30 oz. max. Withdraw force: 8 oz. min with .080" probe. A * This part is similar to MIL-C-39024/11A. Other contact finishes are available as special order in quantity from the factory. PART BOARD ILLUS. LENGTH FINISH NO. THKNS. 325 0.130 Gold 1/16 A 321 0.219 Gold 1/8 430 B 0.203 Gold 3/19 B 27 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Coaxial Antenna Connectors .38 I.D. .16 .19 .40 .77 1.33 1235 Coaxial Antenna Jack 1207 Coaxial Antenna Jack Connectors Receptacles * Power outlet is for use on a variety of small appliances and electronic equipment. Are black, general purpose phenolic. * Black and white 6" wire leads are stripped 1/2" for convenience and have green ground wire. * UL and CSA approved. * Rated at 15 Amps, 125 Volts AC. AA PART NO. 1280-103 28 HH Smith PANEL CUTOUT AA TERMINAL POLARIZED TYPE 6" Wire Leads Yes, with ground Terminal Strips All lugs are electro-tin plated steel. Strip material: flame retardant phenolic, .062" thk. Lug spacing: 3/8" standard, 1/4" miniature. Strip width: 3/8" standard, 5/16" miniature. Mounting hole: .140" ID Standard, .096" ID mini. mounting Screw: #6 standard, #3 or 3/32" rivet Mini. B K C L D M E F N G H J O P Q R S U V W Y Z AA BB Page 29: Terminal strips EE X CC TerminalStrips-revised 12-28-2006.xls FF STANDARD MINIATURE PART NO. PART NO. 861 862 1062 813 820 1004 849 828 821 830 1055 829 864 1064 863 846 850 857 867 853 868 847 865 866 855 869 854 879 859 871 860 848 900 858 870 901 T 1074 1068 1071 1066 1076 1158 1156 1060 1075 1070 - FIG. A B C D E F G H J K L M N O P Q R S T U V W X Y Z AA BB CC DD EE FF GG No. of Terminals Insulated Grounded 1 1 1 1 1 1 1 1 2 2 2 1 1 - 2 2 3 3 2 3 3 3 3 4 4 4 4 7 5 5 5 6 6 6 6 6 1 1 1 1 1 1 1 1 Boards are 1/16" thick laminated phenolic. Terminals are 1/32" brass or steel, bright tin plated. Screws are steel, zinc or bright tin plated. Hardware, alternative dimensions, materials or finishes are available upon request. PART NO. 914 872 873 DD 874 875 876 TERMINAL STRIPS GG 877 928 929 930 QTY. LUGS 1 2 3 4 5 6 7 8 9 10 DIM A 1.25 1.69 2.12 2.56 3.00 3.44 3.87 4.31 4.75 5.19 DIM. B .87 1.31 1.75 2.19 2.62 3.06 3.5 3.94 4.37 4.82 Terminal Strips A Strip material: flame retardant phenolic. Lugs: steel, electro-tin plated, 5/16" centers. Mounting holes for #6 screws, electro-tin plated base. PART NO. NO. TERMINALS 3002 3003 3004 3005 3006 3007 3008 3009 3010 3011 3012 3013 2 3 4 5 6 7 8 9 10 11 12 13 MNTG. CTRS. A 1 1-5/16 1-5/8 1-15/16 2-1/4 2-9/16 2-7/8 3-3/16 3-1/2 3-13/16 4-1/8 4-7/16 LENGTH B .67 .99 1.30 1.61 1.92 2.24 2.55 2.86 3.17 3.49 3.80 4.11 29 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Solder Lugs A B E E1 F * Made of brass material. * Tin finish PART NO. Solder Lugs 1485-6 1485-8 1485-10 1497 1488-4 1488-6 1488-8 1496 1410-4 1410-6 1410-8 1410-10 1410-14 1414-4 1414-6 1414-8 1414-10 1411-4 1411-6 1411-8 1415-4 1415-6 1415-8 1412-4 1412-6 1412-8 1413-4 1413-6 1413-8 1416-4 1416-6 1416-8 30 HH Smith ILLUS A B C D D1 E E1 F G G1 STUD SIZE A #6 #8 #10 3/8 #4 #6 #8 1/4 #4 #6 #8 #10 1/4 #4 #6 #8 #10 #4 #6 #8 #4 #6 #8 #4 #6 #8 #4 #6 #8 #4 #6 #8 C D D1 G * G1 Bent lugs have the same configuration as the flat lug shown in the adjacent drawing, with the bend details as shown. LENGTH L THKNS. O.D. B WIDTH C HOLE D CNTR E 9/16 .010 9/16 3/16 1/16 5/16 25/64 .016 7/8 7/32 5/64 1/2 .010 1/4 5/32 1/16 23/64 .020 5/16 3/8 3/16 5/32 3/32 1/16 5/16 19/64 9/16 25/32 7/8 5/16 57/64 11/32 7/16 13/16 5/16 53/64 11/64 5/8 3/16 1/2 11/64 17/64 11/32 47/64 17/32 .018 5/32 23/32 5/8 23/32 41/64 3/32 7/32 5/16 3/8 3/16 15/32 1/4 Insulated Washers Nominal dimensions are indicated. Inner diameter is clearance for screw size shown. Others are +/- 1/64". * Alternative sizes, materials or finishes may be obtained in quantity as special order. A B PART SCREW ID OD THKNS HT. FIG. MAT. NO. CLEAR A B C D 1/32 1/32 2652 #2 3/32 1/4 2671 1/16 1/16 #4 1/8 9/32 2514 3/54 3/54 1/4 2670 1/16 1/16 #6 9/64 2515 3/64 3/64 5/16 2672 #8 11/64 2673 3/8 A #10 13/64 1/16 1/16 2674 5/8 2518 1/4 1/4 2675 1/2 Nylon 3/32 3/32 2676 5/16 5/16 5/16 2677 3/4 2679 3/8 3/8 1/16 1/16 5/8 2678 #10 13/64 7/16 2517 #2 3/32 1/4 .055 .025 2651 #4 1/8 17/54 1/16 2661 1/4 2662 B #6 9/64 5/16 1/32 2663 3/32 2660 3/8 2665 #8 11/64 * Nylon 6/6 washers are offered in natural milky white color. C DIA. E 5/32 3/16 1/4 D PART SCREW FIG. MAT. NO. CLEAR #10 2666 1/4 2664 B 17/64 2669 2668 3/8 2667 #6 2687 #8 2688 C #10 2689 2690 17/64 2691 Nylon 2681 3/8 2682 #8 2683 D #10 2684 1/4 2685 3/8 2686 #4 2534 #6 2535 E #8 2536 #10 2537 2538 1/4 ID A 13/64 1/4 17/64 3/8 9/64 11/64 13/64 15/64 1/4 1/8 9/64 11/64 13/64 1/4 3/8 7/64 9/64 11/64 13/64 17/64 E OD B 3/8 THKNS C DIA. E 5/16 1/2 5/8 3/4 7/16 33/64 37/64 39/64 43/64 9/32 21/64 3/8 7/16 9/16 3/4 15/64 19/64 11/32 13/32 13/64 HT. D 1/32 3/32 7/64 9/64 5/32 3/16 1/16 3/32 7/64 9/64 5/32 3/16 0.04 0.04 0.05 0.05 0.06 0.06 1/4 1/4 3/8 3/8 3/8 1/2 - 3/16 7/32 1/4 9/32 3/8 1/2 9/64 11/64 13/64 17/64 5/16 31 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Insulated Washers * Grommets Alternative sizes and shapes are available in quantity from factory. Call for details. PART A B C 2185 91114 2058 2172 91103 2170 91116 91106 2174 91117 91107 2175 2177 2186 2188 2187 2189 ILLUS. INSIDE DIA. A 1/8 A 5/32 3/16 1/4 B C MNTG. HOLE B 3/16 CHASSIS THKNS. C 1/4 1/16 5/16 7/16 3/8 1/2 5/16 7/16 3/8 A 7/16 1/2 9/16 5/8 3/4 1/2 9/16 3/4 13/16 7/8 1/8 1/16 1/8 3/16 1/16 1/8 3/32 1/16 1/32 O.D. THKNS. D 5/16 11/32 3/8 7/16 9/16 5/8 3/4 5/8 19/32 9/16 5/8 41/64 3/4 E 1/16 1-1/8 1" 3/16 7/32 3/8 1/4 3/8 1/2 15/64 3/8 5/16 1/4 1/4 5/16 5/32 * Grommets are made from Black Buna-S Synthetic Rubber (SBR), approximately 60 durometer. * Prevents wire chafing through holes in panels from 1/16" to 7/8" as indicated in table. Caterpillar Grommets Grommets * Insulates and prevents chafing wires. * Made of black nylon, type 6/6. 32 HH Smith CHASSIS DIMENSIONS PART NO. THICKNESS PANEL WIDTH THCK HEIGHT LENGTH RANGE A B C D 2692 .042-.052 .047 .139 .047 .190 25' 2693 .075-.085 .080 .182 .052 .200 25' 2694 .115-.125 .120 .232 .057 .220 25' Bumpers & Chassis Feet A B C D E F G H * Recessed bumpers with a clearance hole for attachment offers convenient protection for electrical equipment. * Rubber material is a Black Buna-S Synthetic Rubber (SBR), approximately 60 durometer. * Some styles of bumpers offer molded-in steel washers for support as indicated in table. * Alternative sizes and shapes are available in quantity from the factory. ILLUS. MATERIALS & ACCESSORIES 2192 2190 2455 2184 2193 2136 2456 2139 2457 2463 2458 2459 2464 2194 2465 2138 2135 2461 2137 A B A A C D G H A B A C D C H E F G H Rubber Rubber - Washer Rubber Rubber Rubber Rubber - Washer Rubber Rubber - Washer Rubber Rubber - Washer Rubber Rubber Rubber - Washer Rubber - Washer Rubber - Washer Rubber Rubber - Washer Rubber Rubber - Washer SCREW RECESS RECESS O.D. HEIGHT CLR. ID DIA DEPTH E A B C D 1/8 1/2 1/8 1/4 1/4 9/32 9/32 5/32 1/8 15/32 1/4 3/16 5/8 5/16 5/16 17/32 5/32 1/8 3/16 11/64 5/32 5/8 1/8 11/32 13/23 1/4 7/32 3/32 23/32 17/32 7/32 1/4 9/32 1/4 1/8 3/8 9/16 9/32 3/8 3/16 5/16 15/16 3/8 3/8 3/16 1" 1" 1/4 5/8 1/8 3/16 1/8 3/4 Chassis Feet Bumpers PART NO. 33 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Wire & Cable Clamps Fahnestock Clips * Fahnestock clips are made of nickel plated spring brass and designed for screw-on application as indicated in table. * Type 539 Fahnestock clip has an additional hole for wire soldering. PART NO. 539 533 A 9/16 1-1/16 B .41 .88 MOUNTING #4 Hole #6 Hole * See our website @ www.abbatron.com for a full list of cable clamps. Wire Strain Reliefs * Wire strain relief clamps are made of black nylon, type 6/6, and are offered in right angle or straight-through styles. * One piece, these easy to install reliefs absorb pull and twist stress on power cords. They fully insulate and permanently anchor the power cord. Clamps and Reliefs * U.L. and CSA recognized components. DIMENSIONS CHASSIS ACROSS FLATS A 25/64 1/16 PART NO. UL & CSA STYLES USE WITH WIRE TYPES APPROX. CABLE SIZES 938 SR-3P-4 SPT-1 .12X.22 CHASSIS HOLE 7/16 939 SR-5N-4 SV,SVT,HPD 1/4X19/64 Dia. 1/2 29/64 1/16 7/16 823 SR-6N-4 SJ,SJT,SJO .330-.360 Dia. 5/8 35/64 1/16 37/64 34 HH Smith LENGTH B 13/32 Hole Plugs * Hole plugs are black, type 6/6 nylon. * Part number 3083 is vented. PART NO. 3089 3090 3091 3092 3093 3094 3095 3083 3096 3097 3098 3099 HOLE DIA. 1/4 5/16 3/8 1/2 5/8 3/4 1 1-1/8 1-1/4 1-3/8 1-1/2 HEIGHT B DIA. A 5/16 3/8 15/32 67/64 23/32 27/32 1-1/8 1-13/64 1-7/32 1-3/8 1-1/2 1-43/64 MAX CHASSIS 5/16 1/16 13/32 1/8 29/64 * Hole plugs are nickel plated steel. * Prongs are adjustable to ensure a snug fit. PART NO. 650 651 652 653 654 655 608 612 656 3084 3085 3086 3087 HOLE DIA. 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1 1-1/8 1-1/4 1-3/8 1-1/2 NO.OF PRONGS 6 8 12 6 12 DIA. Hole Plugs * Part number 656 is vented. LENGTH HEIGHT 13/32 7/16 1/2 21/32 13/16 59/64 1-1/16 1-9/64 1-5/32 1-5/16 1-7/16 1-9/16 1-41/64 15/64 1/4 15/64 9/32 1/16 5/64 19/64 21/64 19/64 11/32 13/32 1/16 3/32 5/64 3/32 5/64 3/32 35 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Instrument Handles INTERNAL THREADED HANDLE PART NO. 1633 1632 1634 1635 1637 1636 1638 1639 1641 1640 1642 1643 MAT. Brass Aluminum Brass Aluminum Brass Aluminum 1617 1616 1621 1620 Brass 2057 1604 2056 Brass FINISH HT. RADIUS MOUNTING CENTERS 5/32 Diameter Zinc Chrome Satin Blk Anodized Zinc Chrome 1 3/16 Satin Blk Anodized Zinc Chrome Satin Blk Anodized 1/4 Diameter Zinc Chrome 1-1/2 1/4 Zinc Chrome 5/16 Diameter Chrome Zinc 1-1/2 5/16 Chrome THREAD & DEPTH 1 - 1/4 2 4 - 40 x 3/8 3 2 8 - 32 x 9/16 3 INTERNAL THREADED HANDLES 3 4 - 1/4 10 - 32 x 9/16 Instrument Handles EXTERNAL THREADED HANDLES EXTERNAL THREADED HANDLE PART NO. MAT. FINISH HT. RADIUS MOUNTING CENTERS 1610 Brass Black Zinc 2 - 1/8 5/16 3 36 HH Smith THREAD & DEPTH 5/16 - 18 x 5/16 Shaft Accessories SHAFT COUPLERS ID ID OD LG PART # E NO. SCREWS A B C D BRASS COUPLER -- NICKEL PLATED 120 0.25 0.438 0.25 0.75 2 3/16 131 0.375 0.5 MINI. COUPLER -- BRASS-NICKEL PLATED 180 0.125 0.125 0.281 0.375 4 5/64 A SHAFT LOCKS PART NO. FIG. 181 182 183 A B C 114 C FOR SHAFT DIMENSIONS SIZE A B C D Bushing Mount 1/2 7/16 1/4 .253 1/2 1/2 1 1/8 .128 9/16 11/32 5/16 Panel Mount 1/4 .253 1/2 7/16 7/16 Shaft Couplers THREAD SIZE 3/8-32 3/8-32 B All shaft accessories shown on this page are machined from brass and nickel plated. C Shaft Locks PART NO. 184 119 DIMENSIONS FOR SHAFT A B C D E SIZE I.D. HEX LGTH. BODY THD. 1/8" Mini. .128 11/32 7/16 3/8 1/4-32 1/4" .253 7/16 1/2 7/16 3/8-32 Shaft Accessories PANEL BEARINGS Panel Bearings BUSHING EXTENDERS PART NO. 2350 2351 2352 2353 2354 2355 BODY LENGTH (A) 5/8 5/8 5/8 11/16 11/16 3/4 THREAD LENGTH (B) 3/16 1/4 3/8 3/8 1/2 1/4 Bushing Extenders 37 Contact our Sales Department at 1-888-847-6484 www.abbatron.com High Voltage Insulators High Voltage Insulators * Abbatron High Voltage Insulators are ideal for high-voltage, high-temperature standoff and/or feed-thru applications. They are not intended for high-vacuum or hermetically sealed use, nor with heavy shear loads. * Temperature ratings recommend Steatite safe operation to 1800oF (980oC). Cushion washers may further limit operating temperature. * Voltage ratings (recommended in table) are specified under clean, dry conditions only. Moisture and/or dirt will de-rate up to 50%. * Nominal operating current, limited by hardware size, shown for AC, 60Hz, 10oC rise. * These insulators are made from Grade L-5 Steatite per MIL-I-10E. Hardware is nickel plated brass except for solder lugs, which are tin plated. Cushion washers are "Champak", compressed paper or cork. PART NO. 9500 9501 9502 9503 VOLT RATING 3 KV 4 KV 5 KV 10 KV MIN. DIA. A 7/16 1/2 1/2 5/8 MIN. DIA. B 5/8 3/4 1 1-1/8 High Voltage Insulators Steatite Material Specifications: * Water absorption 0.05% maximum HEIGHT H 21/32 1-1/32 1-9/16 2-1/16 * 2600oC softening temperature * Coefficient of Expansion 7.5 (In/In. per oC x 10-6) * Dialectric strength 250 Volts per mil. * .003 power factor at 1MHz * Clear glaze finish over creamy white colored Steatite material. 38 HH Smith SCREW SIZE 6-32 8-32 8-32 10-32 High Voltage Insulators E1 H1 M H2 E2 B,C A B E1 M E2 M H1 B,C B,C E1 C H1 E1 M E2 H2 E D PART NO. FIG. 9524 9555AD 9550AA 9522 9542AA 9551AB 9540AB 9545 9552AA D C A D E A E B A VOLT RATING 1KV 3KV 5KV HEIGHT H1 5/8 1/4 1/2 1 7/8 27/32 1-1/4 1-3/8 1-1/8 H2 5/32 1/2 3/8 HEIGHT E1 3/32 3/16 1/8 7/64 1/8 1/2 11/16 E2 3/32 1/8 7/64 1/8 MIN. DIA. A 13/64 1/2 3/8 15/32 1/2 5/8 19/32 5/8 7/8 FLANGE WIDTH B 1 C 7/32 MOUNTING M 11/16 3/4 3/4 1/2 1-5/32 3/4 1-1/4 15/16 1-1/4 1-3/4 19/64 3/4 13/16 3/8 7/8 7/16 1/2 1-1/4 3/16 1/4 SCREW THD SIZE 6-32 8/32 10/32 1/4-20 High Voltage Insulators All insulators are supplied with hardware shown. STUD LENGTH 13/64 1-1/4 2 1/4 2-3/8 2-7/8 W2-7/8 3-1/2 4-3/8 39 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Spacer and Standoff Information Spacers are mechanical devices used to physically or electrically separate board, chassis, components and other devices from each other. They may also be used to locate, hinge and guide parts in electrical and mechanical assemblies. They are not intended to be used as precision bearings or shafts or as highly precise jacking or adjusting devices. Materials: Brass: Is the most common material for high quality spacers. It provides strength, corrosion resistance and electrical conductivity. It is non-magnetic and will stand up well to most environmental conditions, including heat and humidity. The weight of larger brass spacers can be a disadvantage in certain situations. Aluminum: Spacers provide a compromise between weight and strength. Although they cannot be provided in solderable finishes, they can be plated with special colored finishes besides the standard clear chromate. Anodized finishes have insulating characteristics when undamaged, and can be provided in a black matte, non-reflective surface. Aluminum is non-magnetic and can withstand severe conditions when properly finished. Nylon: Is a general-purpose insulating material for spacers. Molded threads are precise and will withstand torquing without stripping. It is an excellent insulator and its surface lubricity allows wires to be routed against the spacer without fear of chafing the insulation. Disadvantages of nylon are relatively low operating temperature, cold-flow under high-compressive loading and a tendency to absorb up to 2% moisture in high humid ambients. Shape: Standard spacers are offered in round or hex external form. Other forms can be supplied in quantity as specials from the factory. Round spacers are generally used for minimum clearance requirements and as a general use shape. Hex spacers are used primarily in threaded spacers where wrench use and tightening are required. For this reason, hex spacers are only offered in threaded styles, while round spacers are offered in clearance and threaded types. Diameters: Outside diameters are graduated with regard to internal thread sizes for strength, minimum clearance requirements and footprint area. In general, a minimum of two thread sizes are provided for each OD. For specifications not illustrated in the following pages, contact the factory or your sales representative for more information. Length: Standard spacers are generally offered in lengths of 1/8" to 1". Extended length spacers are available up to six inches in graduated half and full inch increments in aluminum and ceramic only. For metallic spacers, this is an issue of weight versus function. Brass and steel spacers tend to be unacceptably heavy in the longer lengths and serve no purpose which cannot be met by aluminum. Ceramic spacers are offered in longer lengths, proportionally sized in OD for high-voltage and high-compressive requirements. Finishes: Various finishes have been selected as standard for each of the materials supplied. They represent the most practical and costeffective finish for the majority of applications. Alternative finishes are available on special order in quantity from the factory, including most MIL-spec requirements. Threading: There are three possible ways to thread the inside of a spacer: (1) Straight through with continuous thread throughout. (2) Halfway from each end, meeting near the middle with no continuity of the thread throughout. (3) Part way in from each end, with no hole through the rest of the spacer. The method used on any style of spacer depends on the length and its ratio to the diameter of the Ceramic: Spacers are a Grade L-5 Steatite material, glazed and fired tap. Excessively deep threading is costly and usually not necessary. at high temperature. They exhibit exceptional strength in compresThreads are only made continuous where practical. Please refer to sion and tension, but are quite weak in shear and torsion, as are the Thread Depth Table throughout the next section for standard all glass-type materials. Ceramic spacers will withstand very high parameters. Special depths can be ordered in quantity from the operating temperatures and very high voltages without flash-over. factory. Due to the nature of the manufacturing processes, high tolerances cannot be met in dimensions or threading, so these spacers should Mounting Footprint: End finish techniques of outside chamfering not be considered as precise devices. Tightening torques on fas- and countersinking reduce the total surface area in contact with the teners should be held to a minimum and no shear or torsional load mounting surface of the spacers, increasing pressure at this surface. If the area is too small, fastening pressure will cause the spacer should be applied to spacers in use. to dig in to the surface, deforming and possibly cracking it. For that Alternate materials such as Stainless Steel are available in quantity reason, most thread sizes are offered in two different OD spacers to from the factory. Call for details. allow a choice of pressure versus clearance requirements. Phenolic: Are made from paper-base, resin impregnated, heat-cured materials. High torque should not be applied to these spacers. They are the insulating spacer of choice when higher temperatures are encountered than can be withstood by nylon, or where greater strength without cold-flow is required. Spacer Information 40 HH Smith Brass Round Spacers O.D. 3/16 .125 1/8 1/4 3/8 3/16 .187 3/16 1/4 3/8 3/16 .250 1/4 1/4 3/8 3/16 .312 5/16 1/4 3/8 3/16 .375 3/8 1/4 3/8 3/16 .437 7/16 1/4 3/8 3/16 .500 1/2 1/4 3/8 3/16 .562 9/16 1/4 3/8 3/16 .625 5/8 1/4 3/8 3/16 .687 11/16 1/4 3/8 3/16 .750 3/4 1/4 3/8 3/16 .812 13/16 1/4 3/8 3/16 .875 7/8 1/4 3/8 3/16 .937 15/16 1/4 3/8 3/16 1 1 1/4 3/8 #2 9000 9001 9002 9003 9004 9005 9006 9007 9008 9009 9010 9011 9012 9013 9014 #4 9015 8700 9016 8703 9017 2340 9018 8706 9019 2341 9020 8709 9021 2342 9022 8712 9023 8715 9024 8718 9025 2343 9026 8721 9027 8724 9028 8727 9029 2344 I.D. #6 8701 8704 2100 8707 2101 8710 2102 8713 8716 8719 2103 8722 8725 8728 2104 #8 #10 8702 8732 9375A 8705 8735 9375B 2105 2115 9375C 8708 8738 9375D 2106 2116 9375E 8711 8741 9375F 2107 2117 9375G * Standard nickel plating provides a hard, bright, non oxidizing surface which will stand up to difficult ambient conditions. Special order options include: 8714 8744 9375H 8717 8747 9375J 8720 8750 9375K * Alternative plating finishes such as zinc, silver or gold. * Odd sizes, taps or threads, plus swage or other shapes. 2108 2118 9375L 8723 8753 9375M 8726 8756 9375N 8729 8759 9375P 2109 2119 9375Q * Abbatron offers engineering services for special application parts or materials. SCREW NO. #2 #3 #4 #5 #6 #8 #10 #12 MAJOR DIA. 0.086 0.099 0.112 0.125 0.138 0.164 0.190 0.216 HOLE SIZE 0.093 0.100 0.120 0.130 0.144 0.169 0.196 0.220 Brass Round Spacers LENGTH 41 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Brass Round Standoffs Standard nickel plating provides a hard, bright, non-oxidizing surface which will stand up to difficult ambient conditions. Options include: * Alternative plating finishes such as zinc, silver or gold. * Odd sizes, taps or threads, plus swage or other shapes. THREAD OD LENGTH LENGTH 0.125 0.187 0.25 0.312 0.375 0.437 0.5 .562 * Abbatron offers engineering services for special application parts or materials. 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 THREAD #2-56 #4-40 #6-32 #8-32 3/16 9030 9045 1/4 8760 8761 8762 3/8 7902 3/16 9031 9046 1/4 8763 8764 8765 3/8 7905 3/16 9032 9047 1/4 2370 2120 2125 3/8 7908 3/16 9033 9048 1/4 8766 8767 8768 3/8 7911 3/16 9034 9049 1/4 2371 2121 2126 3/8 7914 3/16 9035 9050 1/4 8769 8770 8771 3/8 7917 3/16 9036 9051 1/4 2372 2122 2127 3/8 7920 3/16 9037 9052 1/4 8772 8773 8774 O.D. Brass Round Standoffs Thread Size Thread Length Tapped Thru Thread Length Tap each end 42 HH Smith 4-40 LENGTH #10-32 .625 9380A 9380B .687 .750 .812 9380C 9380D .875 .937 1 9380E 9380F 9380G 1.125 1.250 1.375 1.500 1.625 1.175 1.875 2 Maximum Thread Depth 6-32 O.D. #2-56 3/16 9038 5/8 1/4 3/16 9039 11/16 1/4 3/16 9040 3/4 1/4 3/16 9041 13/16 1/4 3/16 9042 7/8 1/4 3/16 9043 15/16 1/4 3/16 9044 1 1/4 1-1/8 1-1/4 1-1/3 1-1/2 1/4 1-5/8 1-3/4 1-7/8 2 8-32 10-32 1" 1" 1" 1" 1/4" 7/16" 7/16" 1/2" THREAD #4-40 #6-32 9053 8775 8776 9054 8778 8779 9055 2373 2123 9056 8781 8782 9057 8784 8785 9058 8787 8788 9059 2374 2124 8760R 8761R 8760S 8761S 8760T 8761T 8760U 8761U 8760V 8761V 8760W 8761W 8760X 8761X 8760Y 8761Y #8-32 8777 8780 2128 8783 8786 8789 2129 8762R 8762S 8762T 8762U 8762V 8762W 8762X 8762Y Brass Hex Standoffs Thread Size Thread Length Tapped Thru Thread Length Tap each end 4-40 Maximum Thread Depth 6-32 8-32 10-32 1" 1" 1" 1" 1/4" 7/16" 7/16" 1/2" * Standard nickel plating provides a hard, bright, non oxidizing surface which will stand up to difficult ambient conditions. * Alternative plating finishes, odd sizes, taps or threads. 0.125 1/8 0.187 3/16 0.25 1/4 0.312 5/16 0.375 3/8 0.437 7/16 0.5 1/2 0.562 9/16 .625 5/8 THREAD #2-56 #4-40 #6-32 3/16 9130 9145 1/4 8820 8821 3/16 9131 9146 1/4 8823 8824 3/16 9132 9147 1/4 2330 2320 3/16 9133 9148 1/4 8826 8827 3/16 9134 9149 1/4 2331 2321 3/16 9135 9150 1/4 8829 8830 3/16 9136 9151 1/4 2332 2322 3/16 9137 9152 1/4 8832 8833 3/16 9138 9153 1/4 8835 8836 O.D. #8-32 8822 8825 2325 8828 2326 8831 2327 8834 8837 LENGTH .687 .750 .812 .875 .937 1 1.125 1.250 1.375 1.500 1.625 1.75 1.875 2 O.D. #2-56 3/16 9139 11/16 1/4 3/16 9140 3/4 1/4 3/16 9141 13/16 1/4 3/16 9142 7/8 1/4 3/16 9143 15/16 1/4 3/16 9144 1 1/4 1-1/8 1-1/4 1-3/8 1-1/2 1/4 1-5/8 1-3/4 1-7/8 2 THREAD #4-40 #6-32 9154 8838 8839 9155 2333 2323 9156 8841 8842 9157 8844 8845 9158 8847 8848 9159 2334 2324 8820R 8821R 8820S 8821S 8820T 8821T 8820U 8821U 8820V 8821V 8820W 8821W 8820X 8821X 8820Y 8821Y #8-32 8840 2328 8843 8846 8849 2329 8822R 8822S 8822T 8822U 8822V 8822W 8822X 8822Y Brass Hex Standoffs LENGTH 43 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Brass Male/Female Hex Standoffs THREAD DEPTH BODY LENGTH THREAD LENGTH * Hex shaped standoffs are ideal wherever wrench tightening may be required. * Standard nickel plating provides a hard, bright, non-oxidizing surface which will stand up to difficult ambient conditions. * Alternative finish, size or thread can be custom manufactured upon request. BODY LENGTH .250 1/4 .375 3/8 .500 1/2 .625 5/8 .750 3/4 .875 7/8 1 1 1.125 1-1/8 1.250 1-1/4 1.375 1-3/8 1.500 1-1/2 1.625 1-5/8 1.750 1-3/4 2 2 2.500 2-1/2 3 3 4-40 8216 8217 8218 8219 8220 8221 8222 8223 8224 8225 8226 8227 8228 8229 8230 8231 6-32 8248 8249 8250 8251 8252 8253 8254 8255 8256 8257 8258 8259 8260 8261 8262 8263 8-32 8280 8281 8282 8283 8284 8285 8286 8287 8288 8289 8290 8291 8292 8293 8294 8295 Thread Specs for Male/Female Standoffs (min) Thread Size Body Length Thread Depth Thread Length 1/4" 1/8" 4-40 3/16" 3/8" to 3" 1/4" 1/4" 1/8" 1/4" 3/8" 1/4" 6-32 & 8-32 1/2" 11/32" 3/8" 5/8" to 3" 3/8" Brass Male/Male Adapters * Brass Male/Male Adapters serve as a quick and easy way to "make it fit". Other thread sizes or lengths can be manufactured in quantity at the factory. * Standard finish is nickel plating. Alternative plating finishes such as zinc are also available upon request. * Features of all brass spacers include strength, corrosion resistance and electrical conductivity. All brass parts are non-magnetic. * Abbatron offers engineering services for special application parts or * materials. PART NO. HEX Brass Standoffs and Adapters 8300 8301 8302 8303 8304 8305 8306 8307 44 HH Smith 1/4 THREAD "A" THREAD "B" SIZE LENGTH 'A' SIZE LENGTH 'B' 4-40 3/16 4-40 3/16 6-32 1/4 6-32 1/4 8-32 8-32 5/16 10-32 3/8 3/8 10-32 Brass Swivel Standoffs LENGTH FEMALE/FEMALE ROUND SWIVEL STANDOFFS (FIGURE 1) PART # LENGTH O.D. THREAD A 3021 3/4 3/8" 3/16 4-40 3022 1 5/8" 3023 3/4 3/8" 6-32 3024 1 5/8" 1/4 3025 3/4 3/8" 8-32 3026 1 5/8" * Abbatron offers durable swivel standoffs can be used as hinges or as certain right angle fasteners. A 1 * Nickel plated finish. Alternative finishes available. 2 A * All part numbers shown here are standard factory supported parts. Other sizes are available in quantity. A 1/4 1/4 OD THREAD Brass Swivel Standoffs MALE/MALE ROUND SWIVEL STANDOFFS (FIGURE 2) PART # O.D. THREAD A 3/16 4-40 3027 1/4" 6-32 3028 1/4 5/16" 3029 8-32 3/8" OD 45 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Aluminum Round Spacers SCREW NO. #2 #3 #4 #5 #6 #8 #10 #12 * Standard clear chromate finish. Alternative finishes are also available in quantity. * Aluminum spacers offer a light-weight alternative to standard brass counterparts. LENGTH 0.125 1/8 0.187 3/16 0.250 1/4 0.312 15/16 0.375 3/8 0.437 7/16 0.500 1/2 0.562 9/16 0.625 5/8 0.687 11/16 Aluminum Spacers 46 HH Smith O.D. 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 #4 8480 9200 8481 9201 8482 9202 8483 9203 8484 9204 I.D. #6 #8 8500 8520 9389A 9390A 9391A 9207 9214 9389B 9390B 9391B 8501 8521 9389C 9390C 9391C 9208 9215 9389D 9390D 9391D 8502 8522 9389E 9390E 9391E 9209 9216 9389F 9390F 9391F 8503 8523 9389G 9390G 9391G 9210 9217 9389H 9390H 9391H 8504 8524 9389J 9390J 9391J 9211 9218 9389K 9390K 9391K #10 LENGTH 8540 0.750 9392A 3/4 9221 0.812 13/16 9392B 8541 0.875 9392C 7/8 9222 0.937 15/16 9392D 8542 9392E 9223 9392F 1 1 1.125 1 1/8 1.250 1 1/4 8543 1.375 1 3/8 9392G 9224 9392H 1.500 1 1/2 1.625 1 5/8 8544 1.750 1 3/4 9392J 9225 9392K 1.875 1 7/8 2.000 1 O.D. 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 #4 8485 I.D. #6 8505 9389L 9205 9212 9389M 8486 8506 9389N 9206 9213 9389P 8487 8507 9389Q 8480R 8500R 9389R 8488 8508 9389S 8480T 8500T 9389T 8489 8509 9389U 8480V 8500V 9389V 8490 8510 9389W 8480X 8500X 9389X 8491 8511 9389Y MAJOR DIA. 0.086 0.099 0.112 0.125 0.138 0.164 0.190 0.216 HOLE SIZE 0.093 0.100 0.120 0.130 0.144 0.169 0.196 0.220 Aluminum Round Standoffs THREAD OD 0.125 1/8 0.187 3/16 0.250 0.312 0.375 0.437 1/4 5/16 3/8 7/16 0.500 1/2 0.562 9/16 0.625 5/8 0.687 11/16 0.450 3/4 0.812 13/16 0.875 7/8 Thread Size Thread Length Tapped Thru Thread Length Tap each end O.D. #4-40 8320 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 9228 8321 9229 8322 9230 8323 9231 8324 9232 8325 9233 8326 4-40 #6-32 8340 9396A 9235 9396B 8341 9396C 9236 9396D 8342 9396E 9237 9396F 8343 9396G 9238 9396H 8344 9396J 9239 9396K 8345 9396L 9240 9396M 8346 9396N #8-32 8360 9397A 9398A 9242 9397B 9398B 8361 9397C 9398C 9243 9397D 9398D 8362 9397E 9398E 9244 9397F 9398F 8363 9397G 9398G 9245 9397H 9398H 8364 9397J 9398J 9246 9397K 9398K 8365 9397L 9398L 9247 9397M 9398M 8366 9397N 9398N Maximum Thread Depth 6-32 LENGTH #10-32 8380 0.937 9399A 9249 9399B 1 1 1.125 1-1/8 8381 1.250 9399C 1.375 9250 9399D 1.500 8382 1.625 9399E 1.750 9251 1.875 9399F 2 8383 2.250 9399G 2.500 2.750 3 9252 9399H 3.250 8384 9399J 9253 9399K 8385 9399L 9254 9399M 15/16 3.500 3.750 4 4.500 5 5.500 6 1/1/4 1-3/8 1-1/2 1-5/8 1-3/4 1-7/8 2 2-1/4 2-1/2 2-3/4 3 3-1/4 3-1/2 3-3/4 4 4-1/2 5 5-1/2 6 O.D. 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 #4-40 9234 #6-32 9241 9396P 8327 8347 9396Q 8320R 8340R 9396R 8348 9396S 8340T 9396T 8349 9396U 8340V 9396V 8350 9396W 8340X 9396X 8351 9396Y 8340ZA 8352 8340ZC 8353 8340ZE 8354 8340ZG 8355 8340ZJ 8340ZK 8340ZL 8340ZM 8328 8320T 8329 8320V 8330 8320X 8331 8320ZA 8332 8320ZC 8333 8320ZE 8334 8320ZG 8335 8320ZJ 8320ZK 8320ZL 8320ZM #8-32 9248 9397P 9398P 8367 9397Q 9398Q 8360R 9397R 8368 9397S 8360T 9397T 8369 9397U 8360V 9397V 8370 9397W 8360X 9397X 8371 9397Y 8360ZA 8372 8360ZC 8373 8360ZE 8374 8360ZG 8375 8360ZJ 8360ZK 8360ZK 8360ZM #10-32 9255 9399P 8387 9399Q 8380R 8388 8380T 8389 8380V 8390 8380X 8391 * Aluminum standoffs offer a light-weight alternative to standard brass counterparts. * Standard clear chromate finish. * Please reference the Thread Depth Chart at bottom of page. For more information, see page 40. 8386 9399N 8-32 10-32 1" 1" 1" 1" 1/4" 7/16" 7/16" 1/2" 47 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Aluminum Standoffs LENGTH LENGTH Aluminum Hex Standoffs * Aluminum with clear chromate finish. * Hex shape for wrench tightening. *Please see page 40 for more information on aluminum standoffs and finishes. Page 48 Left FINAL .125-.750" len chart LENGTH .125 .187 .250 .312 .375 .437 .500 .562 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 Aluminum Hex Standoffs .625 5/8 .687 11/16 .750 3/4 O.D. 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 48 HH Smith 80left.xls #4-40 8400 9284 8401 9285 8402 9286 8403 9287 8404 9288 8405 Thread Size Thread Length Tapped Thru Page 48 FINAL .812-4"Thread len. Length Chart Tap each end THREAD #6-32 #8-32 8420 8440 9403A 9404A 9405A 9291 9298 9403B 9404B 9405B 8421 8441 9403C 9404C 9405C 9292 9299 9403D 9404D 9405D 8422 8442 9403E 9404E 9405E 9293 9300 9403F 9404F 9405F 8423 8443 9403G 9404G 9405G 9294 9301 9403H 9404H 9405H 8424 8444 9403J 9404J 9405J 9295 9302 9403K 9404K 9405K 8425 8445 9403L 9404L 9405L Maximum Thread Depth 6-32 Sheet1 4-40 1" 1" 80RIGHT.xls 1/4" 7/16" 8-32 10-32 1" 1" 7/16" 1/2" #10-32 8460 9406A LENGTH .812 13/16 .875 7/8 8461 9406C .937 15/16 9306 9406D 1.000 1 1.250 1-1/4 9035 9406B 8462 9406E 1.375 9307 9406F 8463 9406G 9308 9406H 8464 8406J 9309 9406K 8465 9406L 1-3/8 1.500 1-1/2 1.625 1-5/8 1.750 1-3/4 1.875 1-7/8 2.000 2 2.250 2.500 2.750 3.000 3.250 3.500 3.750 4.000 2-1/4 2-1/2 2-3/4 3 3-3/4 3-1/2 3-3/4 4 O.D. 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 5/16 1/4 #4-40 9289 8406 9290 8407 8408 8400T 8409 8400V 8410 8400X 8411 8400ZA 8412 8400ZC 8413 8400ZE 8414 8400ZG 8415 THREAD #6-32 #8-32 9296 9303 9403M 9404M 9405M 8426 8446 9403N 9404N 9405N 9297 9304 9403P 9404P 9405P 8427 8447 9403Q 9404Q 9405Q 8428 8448 9403R 9404R 8420T 8440T 9403T 9403T 8429 8449 9403U 9404U 8420V 8440V 9403V 9404V 8430 8450 9403W 9404W 8420X 8440X 9403X 9404X 8431 8451 9403Y 9404Y 8420ZA 8440ZA 8432 8452 8420ZC 8440ZC 8433 8453 8420ZE 8440ZE 8434 8454 8420ZG 8440ZG 8435 8455 #10-32 9310 9406M 8466 9406N 9311 9506P 8467 9406Q 8468 8460T 8469 8460V 8470 8460X 8471 Aluminum Male/Female Hex Standoffs THREAD DEPTH BODY LENGTH THREAD LENGTH BODY LENGTH .250 1/4 .375 3/8 .500 1/2 .625 5/8 .750 3/4 .875 7/8 1.000 1 1.125 1-1/8 1.250 1-1/4 1.375 1-3/8 1.500 1-1/2 1.625 1-5/8 1.750 1-3/4 2.000 2 2.500 2-1/2 3.000 3 Aluminum: Standoffs provide a compromise between weight and strength. Although they cannot be provided in solderable finishes, they can be plated with special colored finishes besides the standard clear chromate. Anodized finishes have insulating characteristics when undamaged, and can be provided in a black matte, nonreflective surface. Aluminum is non-magnetic and can withstand severe conditions when properly finished. 4-40 6-32 8-32 8000C 8001C 8002C 8000E 8001E 8002E 8000G 8001G 8002G 8000J 8001J 8002J 8000L 8001L 8002L 8000N 8001N 8002N 8000Q 8001Q 8002Q 8000R 8001R 8002R 8000S 8001S 8002S 8000T 8001T 8002T 8000U 8001U 8002U 8000V 8001V 8002V 8000W 8001W 8002W 8000Y 8001Y 8002Y 8000ZB 8001ZB 8002ZB 8000ZD 8001ZD 8002ZD Aluminum Hex Standoffs Thread Specs for Male/Female Standoffs (min) Thread Size Body Length Thread Depth Thread Length 1/4" 1/8" 4-40 3/16" 3/8" to 3" 1/4" 1/4" 1/8" 1/4" 3/8" 1/4" 6-32 & 8-32 1/2" 11/32" 3/8" 5/8" to 3" 3/8" 49 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Nylon Round Spacers * Molded nylon 6/6. * An excellent Insulator, the nylon spacer's surface lubricity allows wires to be routed against spacer without fear of chafing the insulation. * Natural (milky white) finish. * Relatively low operating temperature. SCREW NO. #2 #3 #4 #5 #6 #8 #10 #12 LENGTH 0.125 0.187 0.25 0.312 0.375 Nylon Round Spacers 0.437 O.D. 1/8 3/16 1/4 5/16 3/8 7/16 0.5 1/2 0.562 9/16 50 HH Smith 3/16 1/4 5/16 3/8 3/16 1/4 5/16 3/8 3/16 1/4 5/16 3/8 3/16 1/4 5/16 3/8 3/16 1/4 5/16 3/8 3/16 1/4 5/16 3/8 3/16 1/4 5/16 3/8 3/16 1/4 #2 9160 9161 9162 9163 9164 9165 9166 9167 HOLE CLEARANCE SIZE #4 #6 #8 #10 9180 4000 4001 4002 4065A 4067A 4069A 4068A 4070A 9181 4003 4004 4005 4065B 4067B 4069B 4068B 4070B 9182 4006 4007 4008 4065C 4067C 4069C 4068C 4070C 9183 4009 4010 4011 4065D 4067D 4069D 4068D 4070D 9184 4012 4013 4014 4065E 4067E 4069E 4068E 4070E 9185 4015 4016 4017 4065F 4067F 4069F 4068F 4070F 9186 4018 4019 4020 4065G 4067G 4069G 4068G 4070G 9187 4021 4022 4023 LENGTH .562 .625 .687 .750 9/16 5/8 11/16 3/4 .812 13/16 .875 7/8 .937 1 15/16 1 O.D. 5/16 3/8 3/16 1/4 5/16 3/8 3/16 1/4 5/16 3/8 3/16 1/4 5/16 3/8 3/16 1/4 5/16 3/8 3/16 1/4 5/16 3/8 3/16 1/4 5/16 3/8 3/16 1/4 5/16 3/8 MAJOR DIA. 0.086 0.099 0.112 0.125 0.138 0.164 0.190 0.216 #2 9168 9169 9170 9171 9172 9173 9174 HOLE SIZE 0.093 0.100 0.120 0.130 0.144 0.169 0.196 0.220 HOLE CLEARANCE SIZE #4 #6 #8 #10 4065H 4067H 4069H 4068H 4070H 9188 4024 4025 4026 4065J 4067J 4069J 4068J 4070J 9189 4027 4028 4029 4065K 4067K 4069K 4068K 4070K 9190 4030 4031 4032 4065L 4067L 4069L 4068L 4070L 9191 4033 4034 4035 4065M 4067M 4069M 4068M 4070M 9192 4036 4037 4038 4065N 4067N 4069N 4068N 4070N 9193 4039 4040 4041 4065P 4067P 4069P 4068P 4070P 9194 4042 4043 4044 4065Q 4067Q 4069Q 4068Q 4070Q Nylon Round, Hex & Male/Female Standoffs ROUND THREADED LENGTH .250 .375 .500 .625 .750 .875 1.000 1/4 3/8 1/2 5/8 3/4 7/8 1 O.D. #4-40 1/4 4050 5/16 3/8 1/4 4053 5/16 3/8 1/4 4056 5/16 3/8 1/4 4050J 5/16 3/8 1/4 4059 5/16 3/8 1/4 4050N 5/16 3/8 1/4 4062 5/16 3/8 #6-32 4051 #8-32 4052 4071C 4054 4055 4071E 4057 4058 4071G #10-32 4072C * An excellent insulator, the nylon spacer's surface lubricity allows wires to be routed against spacer without fear of chafing the insulation. * Natural (milky white) finish. 4072E 4072G 4051J 4071J 4072J 4060 4061 4071L 4072L 4051N 4071N 4072N 4063 4064 4071Q 4072Q HEX THREADED #6-32 4301 4304 4307 4301J 4310 4313 4316 #8-32 4302 4305 4308 4073J 4311 4314 4317 O.D. 1/4 #4-40 4375 4378 4381 4384 4387 4390 4393 4396 4399 4402 4405 4408 4411 4414 #6-32 4376 4379 4382 4385 4388 4391 4394 4397 4400 4403 4406 4409 4412 4415 Maximum Thread Depth 4-40 6-32 8-32 10-32 1" 1" 1" 1" 1/4" 7/16" 7/16" 1/2" THREAD DEPTH HEX MALE / FEMALE LENGTH .250 1/4 .375 3/8 .500 1/2 .625 5/8 .750 3/4 .875 7/8 1.000 1 1.125 1-1/8 1.250 1-1/4 1.375 1-3/8 1.500 1-1/2 1.625 1-5/8 1.750 1-3/4 2.000 2 Thread Size Thread Length Tapped Thru Thread Length Tap each end #8-32 4377 4380 4383 4386 4389 4392 4395 4398 4401 4404 4407 4410 4413 4416 BODY LENGTH THREAD LENGTH Nylon Standoffs LENGTH O.D. #4-40 .250 1/4 4300 .375 3/8 4303 .500 1/2 4306 .625 5/8 1/4 4300J .750 3/4 4309 .875 7/8 4312 1.000 1 4315 Thread Specs for Male/Female Standoffs (min) Thread Size Body Length Thread Depth Thread Length 1/4" 1/8" 3/16" 4-40 3/8" to 2" 1/4" 3/16" 1/4" 1/8" 1/4" 3/8" 1/4" 1/4" 6-32 & 8-32 1/2" 11/32" 3/8" 5/8"-2" 3/8" 3/8" 51 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Phenolic Spacers LENGTH Phenolic: are made from paper-base, resin impregnated, heat-cured materials. High torque should not be applied to these spacers. They are the insulating spacer of choice when higher temperatures are encountered than can be withstood by nylon, or where greater strength without cold-flow is required. * Parts are offered only as a spacer, non-threaded. SCREW NO. #2 #3 #4 #5 #6 #8 #10 #12 Phenolic Spacers 52 HH Smith MAJOR DIA. 0.086 0.099 0.112 0.125 0.138 0.164 0.190 0.216 HOLE SIZE 0.093 0.100 0.120 0.130 0.144 0.169 0.196 0.220 O.D. 3/16 .125 1/8 1/4 5/16 3/16 .187 3/16 1/4 5/16 3/16 .250 1/4 1/4 5/16 3/16 .312 5/16 1/4 5/16 3/16 .375 3/8 1/4 5/16 3/16 .437 7/16 1/4 5/16 3/16 .500 1/2 1/4 5/16 3/16 .562 9/16 1/4 5/16 3/16 .625 5/8 1/4 5/16 3/16 .687 11/16 1/4 5/16 3/16 .750 3/4 1/4 5/16 3/16 .812 13/16 1/4 5/16 3/16 .875 7/8 1/4 5/16 3/16 .937 15/16 1/4 5/16 3/16 1.000 1 1/4 5/16 #2 8040A #4 #6 8041A 8140 8141 8040B 8041B 8143 8144 8040C 8041C 8146 8147 8040D 8041D 8149 8150 8040E 8041E 8152 8153 8040F 8041F 8155 8156 #8 #10 8042A 8043A 8042B 8043B 8042C 8043C 8042D 8043D 8042E 8043E 8042F 8043F 8040G 8041G 8158 8159 8042G 8043G 8040H 8041H 8161 8162 8040J 8041J 8164 8042H 8043H 8042J 8043J 8042K 8043K 8042L 8043L 8165 8040K 8041K 8167 8168 8040L 8041L 8170 8171 8040M 8041M 8173 8174 8042M 8043M 8040N 8041N 8176 8177 8040P 8041P 8179 8180 8042N 8043N 8042P 8043P 8040Q 8041Q 8182 8183 8042Q 8043Q Ceramic Standoffs THREAD SIZE DEPTH THRU MIL NUMBER 5/32 6-32 8-32 6-32 5/32 5/32 9/64 1/4 3/16 8-32 10-32 1/4-20 6-32 8-32 10-32 1/4-20 6-32 8-32 10-32 3/8 7/16 9/16 3/8 1/2 3/8 5/8 1/2 3/8 1/4-20 3/4 5/8 8-32 10-32 3/8 10-32 5/8 3/4 3/8 1/4-20 5/8 1/4-20 OD LENGTH NL523 W02 006 NL523 W01 008 6-32 6-32 NL523 W01 005 NL523 W02 005 NL523 W01 006 1/4 8-32 8-32 10-32 6-32 8-32 10-32 1/4-20 THREAD NL523 W01 004 NL523 W02 008 NL523 W03 008 NL523 W01 010 NL523 W02 010 NL523 W03 010 NL523 W04 010 NL523 W01 012 NL523 W02 012 NL523 W03 012 NL523 W04 012 NL523 W01 016 NL523 W02 016 NL523 W03 016 NL523 W04 016 NL523 W02 020 NL523 W03 020 NL523 W04 020 NL523 W02 024 NL523 W03 024 NL523 W04 024 * Ceramic standoffs are Grade L-5 Steatite, glazed and fired at high temperature. * Threaded from each end as indicated in table. * The ideal Insulator, Steatite exhibits exceptional strength in compression and tension, but is weak in shear (torsion), as are all glass-type materials. * Continuous safe operating temperature rating of 930oC (1700oF). SCREW NO. #2 #3 #4 #5 #6 #8 #10 #12 MAJOR DIA. 0.086 0.099 0.112 0.125 0.138 0.164 0.190 0.216 HOLE SIZE 0.093 0.100 0.120 0.130 0.144 0.169 0.196 0.220 NL523 W03 032 NL523 W04 032 NL523 W04 040 NL523 W04 048 53 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Ceramic Standoffs PART LENGTH O.D. NO. 2640 1/4 1/4 2642 3/8 3/8 2641 1/4 2643 1/2 3/8 2600 2644 1/2 2601 3/8 5/8 2607 1/2 2602 3/8 2645 3/4 1/2 2608 2603 3/8 2646 1 1/2 2609 2615 3/4 2604 3/8 2610 1/2 1-1/4 2616 3/4 2622 1 2647 1/2 2605 3/8 2611 1-1/2 1/2 2617 3/4 2623 1 2606 3/8 2612 1/2 2 2618 3/4 2624 1 2648 1/2 2613 2619 2-1/2 3/4 2649 2625 1 2614 1/2 2620 3 3/4 2626 1 2650 3/4 2621 4 2627 2628 5 1 2629 6 Numeric Index Part No. 100 101 102 103 107 108 109 110 114 119 120 124 128 131 136 137 147 157 159 180 181 182 183 184 185 186 187 192 200 203 204 205 207-03 210 211 212 235 251 255 257 269BB 269RB 269RR 285 286 289 295 300 320 321 Page Part No. 22 24 22 22 27 25 24 19 37 37 37 25 25 37 19 15 22 24 19 37 37 37 37 37 23 23 24 22 25 25 20 23 13 10 20 20 25 24 21 13 16 16 16 21 23 21 20 9 9 27 54 HH Smith 325 327 331 350 389 401 425 425AA 430 432 455 459 460 462 476 533 539 603P 604 605 606 607 608 610P 612 615P 623P 625P 627 628 629 647 650 651 652 653 654 655 656 657 658 659 685P 699 799 813 820 821 823 828 Page Part No. 27 9 9 9 9 22 22 22 27 22 20 13 22 22 20 34 34 6 8 8 8 8 35 7 35 6 6 6 8 8 8 8 35 35 35 35 35 35 35 8 8 8 6 7 13 29 29 29 34 29 829 830 846 847 848 849 850 853 854 855 857 858 859 860 861 862 863 864 865 866 867 868 869 870 871 872 873 874 875 876 877 879 899 900 901 914 928 929 930 938 939 1004 1055 1060 1062 1064 1066 1068 1070 1071 Page Part No. 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 13 29 29 29 29 29 29 34 34 29 29 29 29 29 29 29 29 29 1074 1075 1076 1156 1158 1207 1235 1275 1275N 1280 1339-48 1410 1411 1412 1413 1414 1415 1416 1458 1464 1477BB 1477RB 1477RR 1482 1485 1488 1496 1497 1499 1503 1505 1506 1507 1509 1510-08 1510-12 1510-24 1510-36 1514 1516 1517 1596-12 1596-24 1596-36 1596-48 1596-60 1598 1604 1610 1616 Page Part No. 29 29 29 29 29 28 28 13 13 28 8 30 30 30 30 30 30 30 23 14 16 16 16 14 30 30 30 30 23 26 26 26 26 23 8 8 8 8 13 10 13 8 8 8 8 8 26 36 36 36 1617 1620 1621 1632 1633 1634 1635 1636 1637 1638 1639 1640 1641 1642 1643 1675 1676 1682 1686 1687 1688 1689 1809BB 1809RB 1809RR 1813BB 1813RB 1813RR 1814-5 1814BB 1814RB 1814RR 1828 1835 1837 1839 2056 2057 2058 2100-2119 2120-2129 2135 2136 2137 2138 2139 2170 2172 2174 2175 Page 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 10 10 11 11 11 11 11 16 16 16 16 16 16 13 16 16 16 15 15 17 17 36 36 32 41 42 33 33 33 33 33 32 32 32 32 Numeric Index Part No. 2177 2184 2185 2186 2187 2188 2189 2190 2192 2193 2194 2320-2334 2340-2344 2350 2351 2352 2353 2354 2355 2370-2374 2455 2456 2457 2458 2459 2461 2463 2464 2465 2514 2515 2517 2518 2534 2535 2536 2537 2538 2600-2629 2640-2650 2651 2652 2660 2661 2662 2663 2664 2665 2666 2667 Page Part No. 32 33 32 32 32 32 32 33 33 33 33 43 41 37 37 37 37 37 37 42 33 33 33 33 33 33 33 33 33 31 31 31 31 31 31 31 31 31 53 53 31 31 31 31 31 31 31 31 31 31 2668 2669 2670 2671 2672 2673 2674 2675 2576 2677 2678 2679 2681 2682 2683 2684 2685 2686 2687 2688 2689 2690 2691 2692 2693 2694 2713BB 2713RB 2713RR 2802 2803 2804 2809 3002 3003 3004 3005 3006 3007 3008 3009 3010 3011 3012 3013 3015 3021-3029 3083 3084 3085 Page Part No. 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 32 32 32 18 18 18 18 18 18 18 29 29 29 29 29 29 29 29 29 29 29 29 14 45 35 35 35 Page Part No. 3086 3087 3089 3090 3091 3092 3093 3094 3095 3096 3097 3098 3099 3501 3502 4000-4044 4050-4064 4050J 4050N 4051J 4051N 4065A-4065Q 4067A-4067Q 4068A-4068Q 4069A-4069Q 4070A-4070Q 4071C-4071Q 4072C-4072Q 4073J 4300-4317 4300J 4301J 4375-4399 4400-4416 7902-7920 8000C-8000ZD 8001C-8001ZD 8002C-8002ZD 8040A-8040Q 8041A-8041Q 8042A-8042Q 8043A-8043Q 8140-8183 8216-8231 8248-8263 8280-8295 8300-8307 8320-8335 8320R-8320ZM 8340-8354 35 35 35 35 35 35 35 35 35 35 35 35 35 26 26 50 51 51 51 51 51 50 50 50 50 50 51 51 51 51 51 51 51 51 42 49 49 49 52 52 52 52 52 44 44 44 44 47 47 47 8340R-8340ZM 8360-8375 8360R-8360ZM 3880-8391 8380R-8380X 8400-8455 8400T-8400ZG 8420T-8420ZG 8440T-8440ZG 8460-8471 8460T-8460X 84080-8491 8480R-8480X 8500-8511 8500R-8500X 8520-8531 8520R-8520X 8540-8551 8540R-8540X 8700-8729 8732-8759 8760-8789 8760R-8760Y 8761R-8761Y 8762R-8762Y 8820-8849 8820R-8820Y 8821R-8821Y 8822R-8822Y 9000-9029 9030-9059 91103 91106 91107 91114 91116 91117 9130-9159 9160-9174 9180-9194 9200-9227 9228-9255 9284-9311 9325P 9375A-9375Q 9380A-9380G 9389A-9389Y 9390A-9390Y 9391A-9391Q 9392A-9392Q Page Part No. 47 47 47 47 47 44 48 48 48 48 48 46 46 46 46 46 46 46 46 41 41 42 42 42 42 43 43 43 43 41 42 32 32 32 32 32 32 43 50 50 46 47 48 6 41 42 46 46 46 46 9396A-9396Y 9397A-9397Y 9398A-9398Q 9399A-9399Q 9403A-9403Y 9404A-9404Y 9405A-9405Q 9406A-9406Q 9500 9501 9502 9503 9522 9524 9540AB 9542AA 9545 9550AA 9551AB 9552AA 9555AD Page 47 47 47 47 48 48 48 48 38 38 38 38 39 39 39 39 39 39 39 39 39 55 Contact our Sales Department at 1-888-847-6484 www.abbatron.com Technical Information DECIMAL EQUIVALENTS OF PARTS OF AN INCH 1/64 1/32 ----3/64 1/16 ----5/64 3/32 ----7/64 1/8 ----9/64 5/32 ----11/64 3/16 ----13/64 7/32 ----15/64 1/4. ----17/64 9/32 ----19/64 5/16 ----21/64 11/32 23/64 3/8 ----25/64 13/32 ----27/64 7/16 ----26/64 15/32 ----31/64 1/2 ----33/64 17/32 ----35/64 9/16 ----37/64 19/32 ----39/64 5/8 ----41/64 21/32 ----43/64 11/16 ----45/64 23/32 ----47/64 3/4 ----49/64 25/32 ----51/64 13/16 ----53/64 27/32 ----55/64 7/8 ----57/64 29/32 ----59/64 15/16 ----61/64 31/32 ----63/64 1 56 .015625 .03125 .04687 .0625 .078125 .09375 .109375 .125 .140625 .15625 .171875 .1875 .203125 .21875 .234375 .25 .265625 .28125 .296875 .3125 .328125 .34375 .359375 .375 .390625 .40625 .421875 .4375 .453125 .46875 .484375 .5 .515625 .53125 .546875 .5625 .578125 .59375 .609375 .625 .640625 .65625 .671875 .6875 .703125 .71875 .734375 .75 .765625 .78125 .796875 .8125 .828125 .84375 .859375 .875 .890625 .90625 .921875 .9375 .953125 .96875 .984375 1. HH Smith TECHNICAL INFORMATION mm 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 Inch 0.004 0.008 0.012 0.016 0.020 0.024 0.028 0.031 0.035 0.039 0.043 0.047 0.051 0.055 0.059 0.063 0.067 0.071 0.075 0.079 0.083 0.087 0.091 0.094 0.098 0.102 0.106 0.110 0.114 0.118 Aero-Space Southwest, Inc. Allied Electronics Tel: (800) 289-2779 * Fax: (623) 582-2019 www.aerospacesw.com Tel: (800) 433-5700 * Fax: (817) 595-6444 www.alliedelec.com Bisco Industries, Inc. D.B. Roberts Co. 21450 N. Third Avenue Phoenix, AZ 85027 7410 Pebble Drive Fort Worth, TX 76118 1500 N. Lakeview Ave Anaheim, CA 92807 18 Terry Avenue Burlington, MA 01803 Tel: (800) 323-1232 * Fax: (714) 876-2410 www.biscoind.com Tel: (800) 800-6887 * Fax: (781) 273-0110 www.dbroberts.com ltd Electronic Hardware Ltd. Force Electronics, Inc. Tel: (818) 982-6100 * Fax: (818) 764-1889 www.electronichardware.com Tel: (888) 411-3672 * Fax: (714) 220-1324 www.force-elec.com 13257 Saticoy Street North Hollywood, CA 91605 Heilind Electronics, Inc. 6701 Katella Ave, Suite 200 Cypress, CA 90630 Leff Electronic Inc. 58 Jonspin Road Wilmington, MA 01887 455 North Center Avenue New Stanton, PA 15672 Tel: (800) 400-7041 * Fax: (978) 658-0278 www.heilind.com Tel: (724) 925-3001 * Fax: (724) 925-3002 www.leff.com Master Distributors Newark InOne 1220 Olympic Blvd. Santa Monica, CA 90404 4801 N. Ravenswood Ave. Chicago, IL 60640-4496 Tel: (310) 452-1229 * Fax: (310) 399-8600 www.masterdistributors.com Tel: (800) 463-9275 * Fax: (888) 551-4801 www.newarkinone.com Genie Group, Inc. Tresco 300 Beasley Drive Franklin, TN 37064 736 Greenway Road, PO Box 1860 Boone, NC 28607 Tel: (615) 771-9412 * Fax: (800) 322-3113 www.geniegroup.com Tel: (800) 752-8708 * Fax: (828) 264-7204 www.tresco.com HH Smith 632 Arch Street Meadville, PA 16335 1-888-847-6484 * www.abbatron.com Products in this catalog are available through: Copyright (c) 2006. Abbatron is a registered trademark of Abbatron Electronic Hardware. All other product and company names are trademarks or registered trademarks of their respective companies. Specifications subject to change without notice. All rights reserved. Printed in the U.S.A.