Full Line Catalog 106
Quality Is In the Details
HH Smith
Abbatron's 40,000 square foot facility in Pennsylvania is
equipped with a wide variety of screw machines, CNC lathes,
molders, stamping machines, and more. All to
produce for you the part that fits.
For more information on how Abbatron can meet
your special requirements, see inside back cover for a
complete list of authorized Abbatron distributors or visit our
web site at www.abbatron.com to find a sales
representative in your area.
HUBZone Certication extended through 2010
MEADVILLE, PAThe United States Small Business Administration has
awarded Abbatron with 7(J) status as a HUBZone Certied Business
Concern. This certication signicantly benets Abbatron as it enables
aggressive pursuit of additional opportunities with the federal government
and other major private sector contractors to the U.S. government.
Abbatron has been registered under HUBZone number 19229 and is duly
identied on the federal site for Central Contractor Registration (CCR).
Approved under the North American Industry Classication System
(NAICS) codes 334419 and 332721, Abbatron may pursue contracts
under other NAICS codes as qualied to perform. Although no additional
business is guaranteed under this certication, greater consideration in
future contract awards is likely.
The HUBZone Empowerment Contracting Program stimulates economic
development and creates jobs in urban and rural communities by providing
federal contracting preferences to small businesses. These preferences
go to small businesses that obtain HUBZone (Historically Underutilized
Business Zone) certication in part by employing staff who live in a
HUBZone. The company must also maintain a “principal ofce” in one
of these specially designated areas. [A principal ofce can be different
from a company headquarters, as explained in our section dedicated
to Frequently Asked Questions.] The program resulted from provisions
contained in the Small Business Reauthorization Act of 1997. From http://
www.sba.gov/hubzone/
For more information, please contact the factory at 888-847-6484.
CAGE CODE:
91967
NAICS CODES:
332721-334419
STANDARD INDUSTRIAL CLASSIFICATION:
3678 Electroinc Connectors
3679 Electronic Components, NEC
FEDERAL SUPPLY CLASSIFICATION:
5935-5940-6627
Abbaton is a major designer and manufacturer of Milspec
Components.
ABBATRON HH Smith
632 Arch Street P.O. Box 726
Meadville, PA 16335
sales@abbatron.com
www.abbatron.com
Tel: 1-888-847-6484
Fax: 1-814-333-1912
HH Smith
HH Smith
Through strategic acquisitions at the beginning
of the millennium, Abbatron’s leadership set
the course to enter the electronics industry by
bringing innovative production techniques and
employing state-of-the-art lean manufacturing
systems. Our 40,000 square foot factory
provides the products and services featured in
this catalog and we look forward to expanding
our offering as new RoHS compliant products
are successfully introduced.
Our staff, representatives, and contracted
distributors look forward to serving you and
your associates with the highest level of quality
and service at a price you can afford.
“May we have an opportunity to
join your lean manufacturing team and enjoy
mutual success?”
www.abbatron.com
Contact our Sales Department at 1-888-847-6484
INTRODUCTION
RoHS Compliance 2
Custom Capabilities 4
Custom Cable Quote Form 5
TEST LEADS AND PATCH CORD
Test Leads 6
Test Lead Kits 7
Jumpers 8
Test Prods 9
Alligator Clips 9
Dual Instrument Test Adapters 10
POSTS, PLUGS AND JACKS
Binding Posts 12
Insulated Binding Posts 13
Miniature Binding Posts 14
Metal Binding Posts 15
Dual Binding Posts 16
Spring Loaded Binding Posts 17
Knob Type Binding Posts 19
Standard Insulated Banana Plugs 20
Insulated Banana Plugs 21
Uninsulated Banana Plugs 22
Giant Banana Plugs 23
Insulated Banana Jacks 23
Uninsulated Banana Jacks 24
Phone Tip Plugs 25
Insulated Tip Jacks 26
Printed Circuit Test Jacks 27
Uninsulated Tip Jacks 27
CONNECTORS
Coaxial Antenna Connectors 28
Receptacles 28
HARDWARE
Terminal Strip Boards 29
Solder Lugs and Terminals 30
Insultated Washers 31
Grommets 32
Bumpers and Chassis Feet 33
Cable Clamps and Strain Reliefs 34
Hole Plugs 35
Instrument Handles and Ferrules 36
Shaft Accessories 37
High Voltage Insulators 38
SPACERS AND STANDOFFS
Spacer/Standoff Information 40
Brass Round Spacers 41
Brass Round Standoffs 42
Brass Hex Standoffs 43
Brass Male/Female Hex Standoffs 44
Brass Male/Female Adapters 44
Brass Swivel Standoffs 45
Aluminum Round Spacers 46
Aluminum Round Standoffs 47
Aluminum Hex Standoffs 48
Aluminum Male/Female Hex Standoffs 49
Nylon Round Spacers 50
Nylon Round, Hex and Male/Female Standoffs 51
Phenolic Spacers 52
Ceramic Standoffs 53
INDEX 54
DISTRIBUTOR PARTNERS 57
Table of Contents
HH Smith
Table of
Contents
RoHS Compliance
Restriction of Hazardous Substances
Directive 2002/95/EC
Background
As a result of environmental concerns the EU (European Union) has legislated the restriction of certain hazardous materials in all
new electrical and electronic equipment sold in member EU countries on or after July 1, 2006. Specically, with the exception of
those items listed as exempted in the annex to Directive 2002/95/EC, the maximum concentration values by weight in homogeneous
materials are limited to:
Cadmium (Cd) 0.01%
Hexavalent Chromium (Cr+6) 0.10%
Lead (Pb) 0.10%
Mercury (Hg) 0.10%
Polybrominated Biphenyls (PBB) 0.10%
Polybrominated Diphenyl Ethers (PBDE) 0.10%
The term “homogeneous” with regards to the directive is understood as ‘of uniform composition throughout’.
Examples of ‘homogeneous materials’ are individual types of plastics, ceramics, glass, metals, alloys, paper,
boards, resins, and coatings. Homogenous material as related to the directive implies individual material that
cannot be mechanically disjointed into different materials.
The term ‘mechanically disjointed’ means that the material can be, in principle, separated by mechanical
actions such as for example unscrewing, cutting, crushing, grinding and abrasive processes.
RoHS Compliance
Abbatron is now in compliance to Directive 2002/95/EC (the RoHS directive) using parallel efforts related to internal manufacturing
methods, supply chain, and design.
Manufacturing Methods
As of March 1, 2005 all soldering operations at Abbatron use lead-free soldering materials.
As of June 30, 2005 each master le record of any raw material, component, or nished product inventoried at Abbatron was
updated to reect one of two classications:
RoHS compliant
Not RoHS compliant
Note: with certain limited exceptions the vast majority of Abbatron’s existing parts are and have always been RoHS compliant.
Products made with certain nishes such as tin/lead and yellow irridite, and certain phenolics which use ame-retardants are not
currently RoHS compliant. Parallel to our efforts to clearly identify any nonconforming materials in our inventory master les, we
are investigating cost-effective alternatives which will conform to RoHS requirements.
RoHS Compliance
RoHS Compliance
2
HH Smith
RoHS Compliance
Part Number Changes
Revision levels (Rev Levels) are used on all Abbatron documents related to customer order conrmations, shipment
documentation, inventory control, production work orders, purchase orders issued to our vendors, etc.
Our strategy regarding Revision Level changes to reect RoHS compliance status is as follows:
No revision number change is required for any raw materials, components, or nished parts that have always been RoHS
compliant.
Subsequent to June 30, 2005 any design or manufacturing method change to a previously nonconforming part which causes
it to come into RoHS compliance will require the issuance of a new revision level (Rev Level) to indicate compliance to the
RoHS directive.
Package Marking
Production operations began July 1, 2005 to mark the packaging containing new production of RoHS compliant parts to indicate
RoHS compliance. (Note: It is not possible from a practical standpoint for Abbatron to re-label existing inventories produced prior
to July 1, 2005. This will not be an issue, however, because the vast majority of inventories are already RoHS compliant and
because each package contains a manufacture date that can be used to determine RoHS compliance status.)
Supply Chain
Since March 1, 2005 Abbatron has been requiring all raw material, component, plating, and other vendors to complete supplier
questionnaires regarding the RoHS compliance of the products they supply to Abbatron.
Design
As of March 1, 2005 all new designs require RoHS compliant raw materials, components, and plating specications except for
customer-specic parts for which the customer has provided written a deviation specically permitting deviation from RoHS
compliance with regards to that particular item.
Summary
Abbatron, LLC is committed to, and has actively persued compliance with the RoHS directive as of its July 1, 2006 effective date.
Should you have any questions regarding Abbatron’s RoHS related initiatives, please contact Abbatron’s customer service staff,
representative, or contracted distributor.
RoHS Compliance
3
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Custom Capabilities
4
Capabilities
HH Smith
Machining Capability
Up to 2” diameter barstock. 10 &
12-axis Swiss style turning, with live
tooling, to .812” diameter. Tolerances to
+/- .00020”. Hexagon, square, and special shapes
are also accommodated.
Materials
Steel, Stainless Steel, Titanium, Copper, Brass,
Aluminum and Plastics. We are experienced with a
wide variety of material and special requirements of each.
Order Quantities
We welcome orders for quantities in the 500 to
1,000,000+ range. Smaller quantities of prototypes
may be produced for rst time orders.
Lean Manufacturing
Lean Manufacturing allows us to offer
Just-In-Time programs and work seamlessly
with your Lean Operations.
Quality Assurance
Our Quality Assurance Program is utilized
throughout every step in the manufacturing process.
From the receipt of your purchase order to the shipment
leaving our dock, every aspec of quality is controlled. Due to
our consistent quality, several ISO 9000 compliant customers
have reduced and even eliminated their
incoming inspection of our products.
Engineering Assistance
Design engineering assistance is available. Because
we have a unique perspective to the design of your
components we have often been asked to assist in
this area. Many times consideration is given to functionality
without considering how economically the part may be
manufactured. We have the capability to assist your
engineers with problem solving and design development
often resulting in reduced costs and improved quality.
Secondary Operation
In-House Secondary Operation
capabilities includes milling, drilling,
threading, stamping, over-molding and
assembling. In addition to conventional
machinery, several custom built machines are utilized
to accurately and efciently complete a variety of
demanding operations.
Plating and Heat Treating requirements
are easily accommodated. Working with proven vendors, we
are able to provide these additional services to our customers.
Abbatron
632 Arch Street
Meadville, PA 16335
Tel: 814-724-6440
Fax: 814-333-1912
email - sales@abbatron.com
www.abbatron.com
Contact our Sales Department at 1-888-847-6484
Quote Form
CUSTOM CABLE QUOTE FORM
Please fax RFQ to (814) 333-1912
Name:__________________________________________________________________________________________________________
Company:_______________________________________________________________________________________________________
Address:________________________________________________________________________________________________________
City:________________________________________________ State:____________________ Zip:______________________________
Phone:______________________________________________ Fax:_______________________________________________________
Email:__________________________________________________________________________________________________________
URL:___________________________________________________________________________________________________________
Connector A
Type: Open End, RCA
Banana, Test Tip
Alligator Clip
RF: Specify ____________________________
Other_________________________________
Style: Bulkhead Jack, Jack
Plug, Right Angle Jack
Right Angle Plug
Series: Strain Relief, Heat Shrink
Over Molded, Crimped
Other_________________________________
Cable Length: ___________________________________________ Cable Type: ______________________________________________
Quantity Requested: ______________________________________ Date Required: ___________________________________________
Target Price: ____________________________________________ Spec Sheet Attached? ______________________________________
Any Additional Information:
Premier Supplier of Electronic Hardware
Connector B
Type: Open End, RCA
Banana, Test Tip
Alligator Clip
RF: Specify: ____________________________
Other__________________________________
Style: Bulkhead Jack, Jack
Plug, Right Angle Jack
Right Angle Plug
Series: Strain Relief, Heat Shrink
Over Molded, Crimped
Other__________________________________
Engineering Assistance
Design engineering assistance is available. Because
we have a unique perspective to the design of your
components we have often been asked to assist in
this area. Many times consideration is given to functionality
without considering how economically the part may be
manufactured. We have the capability to assist your
engineers with problem solving and design development
often resulting in reduced costs and improved quality.
Secondary Operation
In-House Secondary Operation
capabilities includes milling, drilling,
threading, stamping, over-molding and
assembling. In addition to conventional
machinery, several custom built machines are utilized
to accurately and efciently complete a variety of
demanding operations.
Plating and Heat Treating requirements
are easily accommodated. Working with proven vendors, we
are able to provide these additional services to our customers.
Abbatron test leads are precision-made interconnect wire
devices for temporary attachment of wire leads between
equipment and circuitry. Each style of lead is meant for a
specic application and will provide the greatest degree of
safety and convenience when used properly.
Test Leads
Abbatron Test Leads
have been serving the electronics
industry for over fty years. If you
have carried Abbatron leads for years
and are willing to share your stories,
we would love to hear from you -
in fact, we would like to send you
a new set for the next
fty years.
All of the safety designed plugs have fully shrouded insulation
covering metal parts and are made to t all popular safety input
schemes. At the probe end, all Abbatron Test Leads feature a
safety prod, which combines many safety features in an original
Abbatron design:
Prods are made of tough, ame-retardant ABS which
resists deformation and cracking under the most severe
service.
Finger-grip grooves and a generous guard washer prevent
accidental contact with live conductors.
Prod tip is removable.
The probe tip is unique in that it serves several
purposes:
It is a precision .080” phone tip for
insertion in standard tip jacks (page 26 and 27.)
• It has a specially formed sharp tip for
insulation piercing.
A special groove at the front lays over
solid wires without slipping.
An 8-32 thread at the base allows
attachment of standard adapters (such as
alligator clips, please see page 9 for
more), which maintain the integrity of
insulation to the prod.
All Abbatron test leads are supplied as a
pair, one red and one black and in standard,
four-foot lead lengths.
Test Leads
6 7
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HH Smith
A
B
C
DE
F
FIG Part # Meter End
A 623P Standard Banana Plug
B 603P Standard Phone Tip Plug
C 615P Standard Alligator Clip with Boot
D 9325P Shrouded Safety Banana Plug
E625P Right-Angle Phone Tip
F685P Right-Angle Standard Banana Plug
Test Lead Kits
Test Lead Wire Specifications
Need something a little different? Abbatron can manufacture
custom test leads designed to your specications. Call your
nearest Abbatron distributor or representative for details.
AWG
WIRE INSULATION O.D. STRAND VOLTAGE CURRENT
#18 PVC 0.140" 65/35 10KV 10 AMP
#18 Rubber (Buna N) 0.140" 65/36 10KV 10 AMP
#20 Rubber 0.120" 26/34 5KV 8 AMP
#24 PVC 0.090" 19/36 5KV 5 AMP
RATINGS
Test Lead Kits
Universal Test Lead Kit
Banana plug test lead kit, with additional parts for universal
attachment to various instrument input connectors. Adapters
plug onto banana plug end.
One pair of leads (one red and one black) and accessories
are supplied in a handy folding vinyl pouch.
Lead wire is #18 PVC insulated. It is extra-exible and kink
resistant. Nominal length is 48”.
Interchangeable Tip Test Lead Kit
An indispensable kit for every technician, laboratory, pro-
duction control station and repair/service facility. A pair
of ribbed safety-grip test prods are permanently xed on
one end. Meter ends and prods have modular connectors
into which t a complete assortment of instrument input
accessories.
One pair of leads (one red and one black) and accessories
are supplied in a handy folding vinyl pouch.
Lead wire is #18 PVC insulated. Nominal length is 48”.
610P
699
PART NO. DESC. QTY. ACCESSORIES
2 Banana Plugs
2 Alligator Clips
2 Spade Lugs
4 Phone Tips
2 Needle Tips
Complete Kit
699
6 7
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HH Smith
8
PART NO. FIG.
WIRE INSULATION UNIT
1596-12- A 12 #18 AWG PVC One
1596-24- A 24 #18 AWG PVC One
1596-36- A 36 #18 AWG PVC One
1596-48- A 48 #18 AWG PVC One
1596-60- A 60 #18 AWG PVC One
629 A 12 #20 AWG Rubber Pair
657 A 24 #20 AWG Rubber Pair
658 A 36 #20 AWG Rubber Pair
659 A 48 #20 AWG Rubber Pair
1510-08- B 8 #18 AWG PVC One
1510-12- B 12 #18 AWG PVC One
1510-24- B 24 #18 AWG PVC One
1510-36- B 36 #18 AWG PVC One
627 C 48 #20 AWG Rubber Pair
628 D 48 #20 AWG Rubber Pair
647 E 48 #20 AWG Rubber Pair
604 F 12 #20 AWG Rubber Pair
605 F 24 #20 AWG Rubber Pair
606 F 36 #20 AWG Rubber Pair
607 F 48 #20 AWG Rubber Pair
New to the Abbatron selection is this retractable shrouded banana plug. It is offered as a 48” retractable banana
plug to retractable banana plug jumper.
1339-48
A standard gold plated banana plug is housed in a spring loaded Nylon 6/6 housing. This
plug, developed for maximum safety, is available in red (-102) or black (-103). Please add
color as sufx to part number.
A
Standard Booted Alligator Clip at each end
B
Standard Stacking Banana Plug at each end
Jumpers
Jumpers
PATCH CORD RATINGS
F
Alligator Clip* to Alligator Clip*
E
Alligator Clip* to Right Angle Banana Plug
D
*Alligator Clip* to Right Angle Tip Plug
C
Alligator Clip to Stacking Tip Plug
AWG
WIRE INSULATIONS O.D. STRAND VOLTAGE CURRENT
#18 PVC 0.140" 65/36 10KV 10 AMP
#18 Rubber (Buna N) 0.140" 65/36 10KV 10 AMP
#20 Rubber 0.120" 26/34 5KV 8 AMP
#24 PVC 0.090" 19/36 5KV 5 AMP
RATINGS
HH Smith
G
Insulated handle supplied with Figures
C, D, E and F
Jumpers are common universal connection devices for measurement or testing. These connectors will offer solid, semi-permanent
connections between instruments with a maximum of safety and reliability. They are, however, electrically noisy and may be unsafe
at power voltage levels and should only be used for temporary connections. The preferred technique is to use a jumper with a
connector matching the post jack or other terminal to which it is desired to connect.
*Please note that gures C, D, E and F are offered with an insulated handle (see G). All Jumpers shown here are supplied as either a
pair, (one red, one black) or individually in red (-102) or black (-103). Please add color as sufx to part number.
A
Test Prods
9
Test Prods
Alligator Clips
Test prod handles are offered in red (-102) or black (-103).
Pleaseadd color as sufx to part number.
Precision machined tips are nickel plated brass.
Prods are made of tough, ame-retardant ABS
which resists deformation and cracking under the
most severe service.
Finger-grip grooves and a generous guard washer
prevent accidental contact with live conductors.
Probe tip is removable for replacement purposes.
A
320
327
C
B
PART NO. STYLE FIG. MATERIAL PLATING LENGTH BARREL O.D. CONNECTION
300 Standard A Steel Bright Tin 1-31/32 5/32 Solder or Banana Plug
350 Standard B Steel Bright Tin 2 3/16
Screw. Solder or Banana
Plug
331
Standard Boot 2 9/32 Covers Standard Clips
389
Miniature Boot 1-3/8 7/32 Covers Medium Clips
-
Rubber
C
320 Solderless
327 Solder
TIP
WIRE
CONNECTION
ABS
MATERIAL
Threaded
Replaceable
PART
NO.
Alligator Clips
Red and black color availability for part numbers 331 and 389.
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10
Dual Instrument Test Adapters
Dual Instrument
Test Adapters
HH Smith
1516
Shorting type adapter with dual banana jacks to dual
banana plugs. Internal busbar shorted across line.
ABS body contains banana jack holes for side stacking.
Banana plug springs are Beryllium Copper. Standard 3/4”
centers.
1676
Dual banana plugs to dual banana jacks. Cable mount
design.
Turret terminal connections for permanent solder, wires or
components.
ABS body, banana springs are beryllium copper. 3/4”
standard centers.
210
Dual banana plugs to dual banana jacks. Cable mounted
design.
ABS body features ground polarity indicator. Internal set
screws hold wire secure.
1675
Dual banana plugs to dual banana jacks. 7/32” diameter
cable mount design.
Set screws secure leads to conductors.
Standard 3/4” centers. ABS body, nickel plated beryllium
copper springs.
Ratings
Rated at 15 amps AC, for 10oC temperature rise, con-
tinuous duty, except where limited by coaxial connectors.
5KV, 60 cycle AC continuous working voltage, except
where limited by coaxial connectors.
Capacitance: 1.0 pf between conductors.
Resistance: 1 Milliohm or less per conductor.
* All adapters shown are available in red (-102) or black
(-103).
1676
1516
1675
210
Dual Instrument Test Adapters
11
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Dual Instrument
Test Adapters
1682
Insulated dual binding posts to standard dual banana
plugs.
ABS body contains banana jack holes for side stacking.
Banana plug springs are beryllium copper.
Available in black body; one red, one black binding post head.
Standard 3/4" centers.
1686
BNC coaxial jack to dual banana plugs.
ABS body contains banana jack holes for side stacking.
Banana plug springs are beryllium copper.
Available in black body; one red, one black binding post head.
Standard 3/4" centers.
1687
BNC coaxial plug to standard dual banana plugs.
ABS body contains banana jack holes for side stacking.
Standard 3/4" centers.
1688
Insulated dual binding posts to male BNC coaxial connector.
MIL UG-144/U style.
ABS body contains banana jack holes for side stacking.
Standard 3/4" centers.
1689
Insulated dual binding posts to BNC coaxial jack.
ABS body contains banana jack holes for side stacking.
Available in black body; one red, one black binding post
head. Standard 3/4" centers.
1686 1687
1682
1688 1689
Ratings:
Rated at 15 Amps AC, for 10oC temperature rise,
continuous duty, except where limited by coaxial
connectors.
5KV, 60 cycle AC continuous working voltage,
except where limited by coaxial connectors.
Capacitance: 1.0 pf between conductors.
Resistance: 1 Milliohm or less per conductor.
Binding Post Information
Binding Posts
12
A binding post is a versatile connector that allows a temporary
or semi-permanent connection between electronic devices
or circuits.
Construction Features:
The contact surface clamp washer, against which the wire
or lug is clamped by the head, is an integral part of the stud
and not a force-tted separate washer. This avoids possible
electrolytic corrosion across the mating faces due to current
through the interface and subsequent increase in noise,
galvanic EMF and resistance. The cross-hole is drilled at
right angles to a key-at on the clamp washer in the screw
machine, assuring absolute angular alignment of the nished
post to the keyed at in the instrument panel. Press-on base
washers can have as much as ve or ten degrees of angular
misalignment.
The behind-panel backup insulating washer is made of solid
plastic, which reduces cost and increases insulation from
ashover voltage of the post.
A at metal washer is provided as a bearing surface for the nut
against the backup washer. This washer can be used without
the insulating backup washer, if it is desired, to ground the
post to the panel.
All posts are shipped individually and unassembled in a
sealed bag. This maintains the integrity of the part set, and
also does away with the need to disassemble the post before
assembling it on the panel.
Connection Options:
1. Top insertion of banana plug.
2. Alligator clip inserted through top jack hole.
3. Spade lug positioned over stud and fastened by tightening
the head.
4. Wire inserted through cross hole and held by head.
5. Standard .080" phone tip can be inserted in cross hole
and held by head.
6. Wire wrapped around stud and fastened by tightening head.
Finishes:
MIL-Spec and certain other posts are supplied in gold plate in ac-
cordance with the requirements of the specications. In all instances
where gold is plated on brass, a barrier of Nickel is provided to prevent
migration.
Excellent appearance and solderability are also provided by pure tin
plating on alternative versions of these posts, with lower cost. This
is a bright, acid tin, 99% pure, and NOT a solder plating.
Where solderability of the post is not a requirement, bright nickel
plating is provided for maximum corrosion protection.
Plastic parts are provided with a low-luster, semi-matte nish
for a modern appearance on contemporary instruments.
Material Specications:
All binding posts are machined from solid brass.
Mounting nuts and washers are also brass.
Brass: Free-matching leaded brass, per
QQ-B-626, Comp. 360, 1/2 hard.
Gold: Gold plated, per MIL-G-45201, 5
micro-inch over 50 micro-inch hard
nickel strike.
Nickel: Nickel plate, per QQ-N-290, 200
micro-inch.
Tin: Tin plate, per MIL-T-10727, 200
micro-inch Bright Acid Tin.
TABLE A
BINDING POST RATINGS
All current ratings are 60 Hz RMS and are for 10oC temperature
rise over ambient, long term. Voltage ratings are 60 Hz at sea
level. Capacitance is to a 1/8” aluminum panel, component
mounted as recommended. All ratings are working and do not
represent maximum values.
STUD SIZE CURRENT VOLTAGE CAPACITANCE
#4 5 AMPS 1 KV 2.5 pF
#6 15 AMPS 1 KV 3 pF
#8 15 AMPS 1 KV 4.5 pF
#10 30 AMPS 2 KV 5 pF
HH Smith
Insulated Binding Posts
Binding Posts
1/16 to 13/62
PANEL
13
Post head is molded Lexan polycarbonate, hex or uted.
Captivated to prevent loss.
Body is brass with gold or tin plating as indicated.
Insulated washers are molded polycarbonate and completely
insulate post from panel. Keyed to panel and body to prevent
rotation.
Body mounts in 3/8” or 1/2” round or “D” hole for anti-rotation
(see diagrams).
Connects with .080” phone tip plug, 1/4” spade lug, standard
banana plug, alligator clip or wire (to #14).
To connect circuit, wrap wire around solder turret or attach to
solder lug between nuts (lug not supplied).
All posts shown here are available in standard red (-102) and
black (-103). Other colors are available from factory. Please
add color to part number as sufx.
PART NO. FIG. HEAD SHAPE POST THREAD PLATING
257 Gold
899 Tin
459 Gold
799 Tin
1275
6-32
1275N 8-32
1517
6-32
1514 8-32
Gold
Tin
C
Fluted
Fluted
A
Hex
10-32
B
10-32
A
C
B
LENGTH HEIGHT
PART NO. MNTG HOLE DIA. LENGTH HEIGHT CONVERTS
1814-5 3/8 1-7/32 5/32 1517
207-03 1/2 1-3/8 17/64 257
Base Insulators:
Use these molded polycarbonate insulators to convert single
posts to dual as indicated in table. Available in black.
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.375 Mounting Hole .500 Mounting Hole
For Figure C For Figure A and B
Miniature Binding Posts
PART NO. MNTG. HOLE POST THREAD
3015 1/2 4-40
Fluted post head is molded Lexan Polycarbonate with a gold plated brass
insert.
Body is brass with gold plating.
Washers are molded nylon with a gold plated brass insert.
Mounts in panel hole as indicated in table.
Connects with .080” phone tip plug, spade lug, miniature banana plug, alligator
clip or wire (to #18).
To connect circuit, wrap wire around solder turret or attach to solder lug
between nuts (lug not supplied).
Please refer to Table A (page 12) for post rating information.
Post is available in standard red (-102) and black (-103). Other colors are
available from factory. Please add color to part number as sufx.
Insulated Binding Posts
14
Binding Posts
Body is brass with nickel or tin plating as indicated.
Body mounts as indicated in table.
Connects with .080” phone tip plug, spade lug, standard banana plug, alligator
clip or wire (to #14).
To connect circuit, wrap wire around solder turret or attach to solder lug
between nuts (lug not supplied).
Please refer to Table A (page 12) for post rating information.
All posts shown here are available in standard red (-102) and black (-103).
Other colors are available from factory. Please add color to part number as
sufx.
PART NO. FIGURE MNTG. HOLE POST THREAD WASHER PLATING
1482 A 11/16 8-32 None Nickel
1464 B 5/16 "D" 5/16 - 32 Insulating Tin
B
A
HH Smith
15
Post heads are nickel plated brass.
Bodies are machined brass with tin plating.
Connects with .080” phone tip plug, 1/4" spade lug,
standard banana plug, alligator clip or wire (to #14).
To connect circuit, wrap wire around solder turret or attach
to solder lug between nuts (lug not supplied).
Please refer to Table A (page 12) for post rating
information.
PART NO. FIG.
MNTG.
HOLE
POST THREAD HEAD SHAPE
1835 A 1/2 "D" 10-32
137 B #8 8-32
Hex
3/32
7/16 1/4
3/4
3/8
1-1/32
1828
Shorting Link:
Constructed of spring brass with nickel plating.
Rated at 20 Amps.
Fits 269 style posts (page 16).
Metal Binding Posts
Binding Posts
B
A
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Abbatron Binding Posts Safety Features:
Insulating material is high-temperature, flame-retardant
polycarbonate, with a UL continuous-usage temperature of
220oF (110oC), and UL Flammability Rating of 94 V-O.
Restricted head-opening prevents contact with live metal
parts, even with the head screwed back down. Positive
internal captivation does not allow the head to be removed,
even with excessive torque.
Recessed and insulated banana jack opening will not allow
contact with the metal stud, even with the head screwed
down. Abbatron recommends using the 289 style shrouded
banana plug for the highest possible safety level.
Positive, double-keyed insulating washers prevent rotation of
the stud or body when tightened into a keyed panel hole.
16
Fluted or hex insulated post heads are molded Lexan poly-
carbonate. Captivated to prevent loss.
Body is brass with tin plating.
Insulated washers are molded polycarbonate and completely
insulate post from panel. Keyed to panel and body to prevent
rotation.
Body mounts into dual holes with 3/4” centers.
Connects with .080” phone tip plug, 1/4" spade lug, standard
banana plug, alligator clip, wire (to #14) and shorting links.
To connect circuit, wrap wire around solder turret or attach
to solder lug between nuts (lug not supplied).
Please refer to Table A (page 12) for ratings.
All posts shown are available as black, red or red and black
in the table.
PART MNTG. POST HEAD HEAD
NO. HOLE
THREAD SHAPE COLORS
269BB Black - Black
269RB Red - Black
269RR Red - Red
1813BB Black - Black
1813RB Red - Black
1813RR Red - Red
1477BB Black - Black
1477RB Red - Black
1477RR Red - Red
1814BB Black - Black
1814RB Red - Black
1814RR Red - Red
1809BB Black - Black
1809RB Red - Black
1809RR Red - Red
C
D
FIG.
1/2
3/8
Hex
10-32
6-32
8-32
Fluted
A
B
Dual Binding Posts
Binding Posts
D
C
B
A
HH Smith
17
Spring Loaded Binding Posts
Binding Posts
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1837
ML-P-55149/8 commercial version, this heavy duty, water-
proof post is meant for rugged applications.
Body is nickel plated brass.
Insulated washers are molded nylon. Cap is silicon rubber,
as are “O” ring waterproof seals for panel.
Body mounts into 5/16” hole in panel from 1/16” to 1/8”
thick.
Spring loaded push cap tightly grips wire in side slot.
To connect circuit, wrap wire around solder turret or attach
to solder lug between nuts (lug not supplied).
Please refer to Table A (page 12) for post rating infor-
mation.
Available in red (-102, MIL Spec Type PB 08NA02) or black
(-103, MIL Spec Type PB 08NA01).
1837- A 5/16 10-32 1
1839- B 9/32 6-32 5/8
PLATING
POST
THREAD
FIG.
STUD LENGTH
Nickel
PART NO.
MNTG
HOLE
1839
High retention spring loaded binding post.
70 lb/in spring compression rate.
Based on MIL-P-55149/10.
Waterproof to 1m.
Top insulating washer is over-molded on the post.
Anti-rotational design.
Nickel nish.
Spring loaded push cap tightly grips wire in slot.
Available in red (-102) or black (-103).
Spring Loaded Binding Posts
18
Quick and secure wire connection is assured with these spring
loaded binding posts.
Heads and bodies are brass with plated nish as indicated
above. Insulated caps on heads are available in red (-102)
or black (-103) or for the Dual posts, a combination (RR, RB,
BB). Please add color as sufx to part number.
Posts mount into #6 holes. Dual posts require standard 3/4”
centers.
Use with phone tip plug up to 1/8” diameter or connect to
wire up to #12 AWG.
To connect circuit, wrap wire around solder turret or attach
to solder lug between nuts (lug not supplied).
Please refer to Table A (page 12) for post rating infor-
mation.
Binding Posts
C
A
B
PART NO. FIG.
MNTG.
HOLE
POST
THREAD
STUD
LENGTH
PLATING
2802 3/8
2803 1/2
2804 3/4
2809 B 6-32 THD
2713BB
2713RB
2713RR
A
C
#6
1/2
6-32
8-32
1/16 MIN
9/32 MAX
PANEL
THKNS.
Nickel
HH Smith
Knob Type Binding Posts
Binding Posts
19
Where only a simple, grounded, single-wire connection is
to be made to a panel or chassis, these metal compression
type posts are recommended.
Parts in diagram B and C connect with .080” phone tip plug,
standard banana plug and wire (to #14).
B
C
A
PART
NO.
FIGURE
MOUNTING
HOLE
MOUNTING
THREAD
110 A #8 8-32 Screw
159 B #6 6-32 Thread
136 C #6 6-32 Thread
Type SPECS
CONTINUOUS
TEMPERATURE
FLAMMABILITY
RATING - UL
Nylon Type 6/6 ASTM-D4066 185 F 94 V-2
Polycarbonate UL-94 220 F 94 V-0
A.B.S. L-P-1183 160 F 94HB
Phenolic - 220 F 94HB
PLASTICS
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Design & Application Features:
Where only a simple, grounded, single wire connection is to
be made to a panel or chassis, the metal compression type
posts are recommended (part numbers 159,136).
Where a grounded connection is required, but a variety of
plugs, tips or wires may be used, the metal-head, multiple-
use binding posts are ideal. The hex styles offer a variety of
sizes and current ranges (part numbers 1835 and 137).
For lowest cost in insulated binding posts, uted head posts
are the choice (part number 1464). The thread is molded as
an integral part of the head, thus reducing cost but maintain-
ing quality. Versions are offered to ground the post directly
to the panel or to fully insulate the post.
Our premium quality insulated binding posts feature brass
threaded inserts in the head, separable washer construction
and a variety of head styles, stud sizes, mounting space
requirements and metal nishes.
High current posts are available in both hex and uted heads,
whereas the thinner styles offer narrow uted heads for space
efciency (part numbers 257, 1517 and 459). Both of these
types are made in military specications style in the gold
plated versions. Tin plated posts have all the features of the
MIL-Spec posts with the bright solderable pure tin plating for
greater economy.
A subminiature post is offered to t miniature banana plugs and
miniature alligator clips and spade lugs (part number 3015).
The line of dual binding posts offer all features and economies of
the single posts but with the added convenience of pre-mounting
on exact 3/4" or 1/2" centers on a common panel insulator (part
numbers 269, 1477, 1813 and 1814).
Standard Insulated Banana Plugs
Banana Plugs
PART NO. ILLUS. TYPE HANDLE WIRING RATING
211 A
212 B
476 C Polycarbonate
204 D Side Screw
295 E
455 F Polycarbonate
15 Amps - 1KV
Standard
Nylon
Nylon
Stud or Well
Solderless
20
Banana plug bodies are nickel plated brass with
beryllium copper springs.
Handles are molded plastic as indicated in table.
Available in red (-102) and black (-103) as standard
colors. Other colors are available upon request.
A B C
HH Smith
D E F
Insulated Banana Plugs
Banana Plugs
21
289
Shrouded Safety Banana Plug
Brass body has beryllium copper caged spring and is gold
plated.
Housing is molded nylon type 6/6.
Plug is supplied unassembled for immediate application.
Available in red (-102) or black (-103).
Each plug shown below has a special feature and each
is machined from brass and is nickel plated. Insulating
material is indicated in table.
Available in red (-102) or black (-103). Please add color
as sufx to part number.
PART NO. ILLUS. TYPE HANDLE WIRING RATING
255 A Right Angle ABS Solder Well 10 Amps - 1KV
285 B Giant Nylon Solder Well 25 Amps - 2KV
A B
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289
Uninsulated Banana Plugs
Banana Plugs
22
Uninsulated banana plugs have nickel plated brass bodies
with nickel plated beryllium copper springs. All plugs shown
here feature a male threaded stud as indicated in table.
Hardware is included (except with part 192).
.563 .490
1.282
.140
1/2
425
Caged Spring Banana Plug
Body is precision machined from brass and nickel plated.
Hardware included.
Caged springs are made from beryllium copper and are nickel
plated.
Also available with gold plating (# 425AA).
This caged spring banana plug features nine ‘leaves’ for greater
contact during use. It is designed with a 6-32 threaded post for
ease of assembly.
A B C
D E F
AMPS
THREAD LENGTH AC
192 A Mini. 2-56 17/64 5
460 4-40
462
401
103 1/2
102 3/8
432 1/2
145 E 1/4-32 11/32
100 F 6-32 29/32
6-32
3/8
10
15
B
C
Short
D
Standard
STUD
TYPE
FIG.
PART
NO.
425
HH Smith
Banana Plugs
and Jacks
Giant Banana Plugs
23
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PART NO. FIG. TYPE
HEAD
DIA.
HEAD
HEIGHT
BODY
LENGTH
THREAD I.D.
INSULATING
MATERIAL
1458 A Miniature, All Insul. 5/16 1/8 5/8 .104 Polycarbonate
205 B
Standard, Metal
Body
15/64 9/16 Nylon
1499 C
1509 D
286 E Giant 5/8 3/8 13/16 3/8-24 9/32 Nylon
.161
Polycarbonate
1/4-32
Standard, All
Insul., "D" Body
7/16
3/16
15/32
5/16-32
A B C D E
Metal body jacks are nickel plated brass.
Jacks mount and are insulated from panel in 5/16” holes.
Metal body jacks can be conductive-to-panel mounted in 1/4”
holes. All are held with nut supplied.
Available in red (-102) or black (-103) as standard, call for
other colors.
Wire wraps and solders around turret or through hole in
interior contact. Wire can be soldered to lug supplied on
metal body jacks.
Rated at 15 Amps AC for 10oC temperature rise, continuous
duty. Voltage 1 KVAC.
AMPS
THREAD LENGTH AC
185 A 1/4-28 13/32 25
186 B 10-32 Hole 25
PART NO.
FIG.
STUD
Giant uninsulated banana plugs and machined brass bodies
with nickel plating and beryllium copper springs that are also
nickel plated.
Supplied with lug and screw as shown. Solder wire to lug
between nut and panel.
Fits 286 style giant insulated banana jack or style 157 giant
uninsulated banana jack (page 24).
Rated at 25 Amps AC
A B
Insulated Banana Jacks
Banana Jacks
24
Insulated Banana Jacks
Threaded bodies are machined from brass and nickel
plated.
Body is held to panel with nut. Wire solders to lug between
nut and panel. Hardware included.
A B
C D
PART HEAD HEAD BODY
NO. DIA. HEIGHT LENGTH
101 A Standard 3/8 3/32 13/32 1/4-32 .161
109 B Standard 5/16 1/8 1/2 1/4-32 .161
187 C Giant 1/2 9/32 19/32 3/8-24 .275
157 D Giant 5/8 1/5 7/8 1/2-20 .275
ILLUS.
TYPE
THD.
I.D.
HH Smith
Uninsulated Banana Jacks
PART
NO.
TYPE
HEAD
DIA.
HEAD
HEIGHT
BODY
LENGTH
THREAD I.D.
INSULATING
MATERIAL
251 In-Line 7/16 15/64 29/32 1/4-32 .161 Nylon
In-line Banana Jack
• This fully insulated banana jack is designed for secure cable mount via
solder or crimp assembly.
• The machined brass body is tin plated for maximum ease of lead-free
solderability. This banana jack is fully insulated with nylon 6/6 cap and
handle; available in red and black.
• This design is suitable for test lead or patch cord extension where long
leads are required. Accepts standard banana plugs.
• Rating: 15 AMPS AC for 10 (degrees symbol) C continuous temperature
rise, continuous duty. Voltage 1KVAC.
Phone Tip Plugs
25
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Uninsulated Phone Tip Plugs
Brass body with nickel plating.
Needle tips are nickel plated steel.
Wire leads solder into well in back of plug. On solderless
types, wire ts through hole in body, wraps around screw
portion and is held with knurled collar.
Rated at 12 Amps AC for 10oC temperature rise,
continuous duty.
PART
NO.
FIG.
TYPE MOUNTING STYLE
124 A Solderless Threaded Long tip
Replaceable
needle tip
Earphone tip,
machined
Wire Mnt.
128
B
108
C
Solder
Solder
Threaded
Insulated Phone Tip Plugs
Body is brass with nickel plating. Handle is molded plastic
as indicated in table.
Colors: All of the above plugs are offered in standard -102
red or -103 black. Add color as sufx to part number. Other
colors such as white, yellow, green and blue are available
by special order.
Please see pages 6 and 8 for jumpers or test leads using
these plugs and page 9 for test prods. Need something similar
but different? We have or can make what you need to get
the job done.
A B C
PART
NO.
FIG.
TYPE
HANDLE
MATERIAL
AMPS VOLTS
235 A RA Solder ABS 12 1 KV
203 B Solder Nylon 12 1 KV
200 C Solderless Nylon 12 1 KV
Phone Tip Plugs
A B C
Insulated Tip Jacks
Tip Jacks
Mounts in panel hole as indicated, with hardware supplied
for fully insulated mounting.
Wire lead solders to contact lug or wraps and solders to
turret.
Rated at 10 Amps AC for 10oC temperature rise, continuous
duty. Voltage, capacitance ratings per table.
Available in red (-102) or black (-103) as standard colors.
Call for other colors.
VOLTAGE CAPACITY
1598 A All insulated, Quick Mounting 3/16 1 KV 4.0 pf
1505 B All insulated, Turret Terminal
1506 C All insulated, Eyelet Terminal
1507 D All insulated, Feed-Thru Brass Turret
1503 E Insulated Body, Metal Shell, Feed-Thru
3501 F Insulated Body, Metal Shell, Turret
Terminal
MIL
MIL Version Per MIL-C-39024/10
Version Per MIL-C-39024/10
3502
Insulated Body, Metal Shell, Eyelet
Terminal
RATINGS
MOUNTING
HOLE
2 KV
3.0 pf
10.0 pf
PART NO.
ILLUS.
TYPE
1/4
26
A
E F G
B C D
HH Smith
Uninsulated Tip Jacks
Tip Jacks &
Test Jacks
Brass body with nickel plating.
Phosphorus bronze contact.
Mounts in a .250” hole in panels up to 0.375” thick, with nut
supplied.
Wire lead solders to lug on jack.
Rated at 15 Amps AC for 10oC temperature rise, continuous
duty.
Printed Circuit Test Jacks
Description: Double entry design, probe inserts at either end
of jack. Accepts probes no larger than .084”, contacts down
to .074”. Closed bottom construction keeps jack from fouling
with solder or ux. Locking ears hold jack rmly to board until
soldered. Precise dimensions allow automated assembly to
boards.
Body is molded nylon per MIL-P-20693.
Beryllium copper spring.
Mounts into .052” holes.
Data: Insertion force: 30 oz. max.
Withdraw force: 8 oz. min with .080” probe.
Ratings: Operating voltage is 1500 volts, 60 CPS RMS
sea level. 350 volts, 60CPS RMS at 50,000 feet. 5 Amp AC
max. current rating.
Contact resistance: 20 Millivolt drop maximum at specied
current at 25oC.
Color: add color number as sufx to part number:
-101 White -102 Red
-103 Black -104 Green
-105 Blue -107 Yellow
• This part is similar to MIL-C-39024/11A. Other contact
nishes are available as special order in quantity from the
factory.
PART
NO.
ILLUS.
LENGTH FINISH
BOARD
THKNS.
325 0.130 Gold 1/16
321 0.219 Gold 1/8
430 B 0.203 Gold 3/19
A
27
A
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B
107
28
1.33
.38
I.D.
.16
.77
.19
.40
Power outlet is for use on a variety of small appliances and
electronic equipment. Are black, general purpose phenolic.
Black and white 6” wire leads are stripped 1/2” for convenience
and have green ground wire.
UL and CSA approved.
Rated at 15 Amps, 125 Volts AC.
PART NO.
PANEL
CUTOUT
TERMINAL
TYPE
POLARIZED
1280-103 AA 6" Wire Leads Yes, with ground
AA
1235
Coaxial Antenna Jack
1207
Coaxial Antenna Jack
Coaxial Antenna Connectors
Connectors
Receptacles
HH Smith
Terminal Strips
Terminal Strips
MNTG.
CTRS.
A B
3002 2 1 .67
3003 3 1-5/16 .99
3004 4 1-5/8 1.30
3005 5 1-15/16 1.61
3006 6 2-1/4 1.92
3007 7 2-9/16 2.24
3008 8 2-7/8 2.55
3009 9 3-3/16 2.86
3010 10 3-1/2 3.17
3011 11 3-13/16 3.49
3012 12 4-1/8 3.80
3013 13 4-7/16 4.11
PART NO.
NO. TERMINALS
LENGTH
All lugs are electro-tin plated steel.
Strip material: ame retardant phenolic, .062” thk.
Lug spacing: 3/8” standard, 1/4” miniature.
Strip width: 3/8” standard, 5/16” miniature.
Mounting hole: .140” ID Standard, .096” ID mini. mounting
Screw: #6 standard, #3 or 3/32” rivet Mini.
PART QTY. DIM DIM.
NO. LUGS A B
914 1 1.25 .87
872 2 1.69 1.31
873 3 2.12 1.75
874 4 2.56 2.19
875 5 3.00 2.62
876 6 3.44 3.06
877 7 3.87 3.5
928 8 4.31 3.94
929 9 4.75 4.37
930 10 5.19 4.82
Strip material: ame retardant phenolic.
Lugs: steel, electro-tin plated, 5/16” centers.
Mounting holes for #6 screws, electro-tin plated base.
Boards are 1/16” thick laminated phenolic.
Terminals are 1/32” brass or steel, bright tin plated.
Screws are steel, zinc or bright tin plated.
Hardware, alternative dimensions, materials or nishes are
available upon request.
29
A B C D E F G H J
Q R S T
K L M N O P
Y Z AA
U V W X
EE FF GG
BB CC DD
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Page 29: Terminal strips TerminalStrips-revised 12-28-2006.xls TERMINAL STRIPS
STANDARD MINIATURE
PART NO. PART NO. Insulated Grounded
861 A 1 -
862 1062 B 1
1
1
813 C 1 -
820 1004 D 1 1
849 E 1 -
828 F 1 -
821 G 1 -
830 1055 H 2 1
829 J 2 -
864 1064 K 2 -
863 L 2 1
846 M 2 -
850 1074 N 3 -
857 O 3 1
867 P 2 -
853 Q 3 -
868 1068 R 3 1
847 1071 S 3 -
865 T 3 -
866 1066 U 4 1
855 V 4 -
869 W 4 -
854 1076 X 4 1
879 1158 Y 7 -
859 1156 Z 5 -
871 AA 5 1
860 1060 BB 5 -
848 CC 6 -
900 1075 DD 6 1
858 EE 6 -
870 1070 FF 6 -
901 - GG 6 1
FIG.
No. of Terminals
STUD SIZE LENGTH O.D. WIDTH HOLE CNTR
A L B C D E
1485-6 #6
1485-8 #8
1485-10 #10
1497 3/8 25/64 .016 7/8 7/32 5/64 1/2
1488-4 #4
1488-6 #6
1488-8 #8 5/16 3/16 3/32 5/16
1496 C 1/4 25/32 3/8 5/32 1/16 19/64
1410-4 #4
1410-6 #6
1410-8 #8
1410-10 #10 57/64 11/32
1410-14 1/4 7/16 3/16 1/2
1414-4 #4
1414-6 #6
1414-8 #8
1414-10 #10 53/64 11/32
1411-4 #4
1411-6 #6
1411-8 #8
1415-4 #4
1415-6 #6
1415-8 #8
1412-4 #4
1412-6 #6
1412-8 #8
1413-4 #4
1413-6 #6
1413-8 #8
1416-4 #4
1416-6 #6
1416-8 #8
1/16
5/16
1/4
41/64
.020
23/32
5/8
23/32
.018
5/16
G
G1
9/16
3/16
13/16
.010
E1
F
D1
5/16
A
B
D
9/16
.010
9/16
7/8
15/32
3/8
3/32
3/16
1/4
7/32
11/64
23/64
5/8
11/64
17/64
17/32
PART NO.
ILLUS
THKNS.
E
47/64
5/16
5/32
5/32
1/16
Solder Lugs
30
E E1 F G G1
Solder Lugs
A B C D D1
HH Smith
Made of brass material.
Tin nish
Bent lugs have the same conguration as
the at lug shown in the adjacent drawing,
with the bend details as shown.
Insulated Washers
Insulated Washers
PART SCREW ID OD THKNS HT. DIA. PART SCREW ID OD THKNS HT. DIA.
NO. CLEAR A B C D E NO. CLEAR A B C D E
2652 1/32 1/32 2666 #10 13/64 3/8
2671 1/16 1/16 2664 1/4 1/4
2514 #4 1/8 9/32 3/54 3/54 2669 17/64 17/64 3/8
2670 1/4 1/16 1/16 2668 5/8
2515 3/64 3/64 2667 3/4 1/16
2672 2687 #6 9/64 7/16 3/32
2673 #8 11/64 2688 #8 11/64 33/64 7/64 7/64
2674 #10 13/64 2689 #10 13/64 37/64 9/64 9/64
2518 5/8 2690 15/64 39/64 5/32 5/32
2675 2691 1/4 43/64 3/16 3/16
2676 3/32 3/32 2681 1/8 9/32 3/16
2677 5/16 5/16 5/16 2682 9/64 21/64 7/32
2679 3/4 2683 #8 11/64 3/8 1/4
2678 5/8 2684 #10 13/64 7/16 9/32
2517 #10 13/64 7/16 2685 1/4 1/4 9/16 3/8
2651 #2 3/32 1/4 .055 .025 5/32 2686 3/8 3/8 3/4 1/2
2661 #4 1/8 17/54 1/16 2534 #4 7/64 15/64 9/64
2662 1/4 2535 #6 9/64 19/64 11/64
2663 5/16 2536 #8 11/64 11/32 13/64
2660 2537 #10 13/64 13/32 17/64
2665 #8 11/64 2538 1/4 17/64 13/64 5/16
9/64
1/4
3/8
#6
1/4
1/16
1/16
1/16
0.05
0.06
1/4
3/8
3/8
17/64
5/16
1/2
0.06
1/4
-
0.04
FIG.
MAT.
FIG.
A
#2
3/32
1/4
D
1/2
5/16
MAT.
C
3/16
3/8
E
1/16
3/8
B
#6
Nylon
9/64
3/8
3/32
1/32
3/8
1/4
1/32
3/32
Nylon
B
0.05
3/8
1/2
0.04
3/8
A B C D E
Nylon 6/6 washers are offered in natural milky white
color.
Nominal dimensions are indicated. Inner diameter is
clearance for screw size shown. Others are +/- 1/64”.
Alternative sizes, materials or nishes may be ob-
tained in quantity as special order.
31
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Grommets
Grommets
INSIDE MNTG. CHASSIS
DIA. HOLE THKNS.
ABC D E
2185 3/16 5/16
91114 11/32
2058 5/32 3/8
2172 5/16 7/16 7/32
91103 7/16 1/8 9/16 3/8
2170 1/4 3/8 1/16 5/8 1/4
91116 B1/8 3/4 3/8
91106 C3/16 5/8 1/2
2174 1/16 19/32 15/64
91117 1/8 9/16 3/8
91107 3/32 5/8 5/16
2175 1/2 41/64 1/4
2177 7/16 9/16 3/4 1/4
2186 1/2 3/4
2188 9/16 13/16
2187 5/8 1-1/8
2189 3/4 1/32 1" 5/32
3/16
5/16
ILLUS.
THKNS.
O.D.
1/16
7/8
1/16
1/16
1/4
PART
1/2
3/8
A
5/16
A
7/16
1/8
3/16
Caterpillar Grommets
CHASSIS
THICKNESS
PANEL WIDTH THCK
HEIGHT
RANGE A B C D
2692 .042-.052 .047 .139 .047 .190 25'
2693 .075-.085 .080 .182 .052 .200 25'
2694 .115-.125 .120 .232 .057 .220 25'
DIMENSIONS
PART NO.
LENGTH
A
B C
• Insulates and prevents chang wires.
• Made of black nylon, type 6/6.
Grommets are made from Black Buna-S Synthetic
Rubber (SBR), approximately 60 durometer.
• Prevents wire chang through holes in panels from 1/16"
to 7/8” as indicated in table.
Alternative sizes and shapes are available in quantity from
factory. Call for details.
32
HH Smith
Bumpers & Chassis Feet
Chassis Feet
Bumpers
SCREW RECESS RECESS
CLR. ID DIA DEPTH
E A B C D
2192 A Rubber
2190 B Rubber - Washer
2455 A Rubber 17/32 5/32
2184 A Rubber 5/32 9/32 9/32 1/8
2193 C Rubber 1/8
2136 D Rubber - Washer 3/16
2456 G Rubber 11/64
2139 H Rubber - Washer 5/32
2457 A Rubber
2463 B Rubber - Washer
2458 A Rubber 3/32 23/32 17/32 7/32 1/4
2459 C Rubber
2464 D Rubber - Washer
2194 C Rubber - Washer 3/8 9/32 3/16
2465 H Rubber - Washer 9/16 3/8 5/16
2138 E Rubber
2135 F Rubber - Washer
2461 G Rubber
2137 H Rubber - Washer
3/16
5/8
1/8
3/16
5/16
7/32
1/8
9/32
1/4
1/4
5/16
1/4
1/4
PART
NO.
ILLUS.
MATERIALS &
ACCESSORIES
3/16
1/8
1/8
1/8
HEIGHT
1/2
5/8
11/32
1/4
15/32
O.D.
1/8
15/16
1"
3/4
3/8
1/4
5/8
13/23
3/8
1"
• Recessed bumpers with a clearance hole for attachment offers convenient protection for electrical
equipment.
• Rubber material is a Black Buna-S Synthetic Rubber (SBR), approximately 60 durometer.
• Some styles of bumpers offer molded-in steel washers for support as indicated in table.
Alternative sizes and shapes are available in quantity from the factory.
A
H
GFE
DCB
33
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Wire & Cable Clamps
Fahnestock Clips
• Fahnestock clips are made of nickel plated spring brass and
designed for screw-on application as indicated in table.
• Type 539 Fahnestock clip has an additional hole for wire
soldering.
PART NO. A B MOUNTING
539 9/16 .41 #4 Hole
533 1-1/16 .88 #6 Hole
CHASSIS LENGTH
A B
938 SR-3P-4 SPT-1 .12X.22 7/16 25/64 1/16 13/32
939 SR-5N-4 SV,SVT,HPD 1/4X19/64 Dia. 1/2 29/64 1/16 7/16
823 SR-6N-4 SJ,SJT,SJO .330-.360 Dia. 5/8 35/64 1/16 37/64
PART NO.
USE WITH
WIRE TYPES
UL & CSA
STYLES
DIMENSIONS
CHASSIS
HOLE
ACROSS
FLATS
APPROX.
CABLE SIZES
• Wire strain relief clamps are made of black nylon, type
6/6, and are offered in right angle or straight-through
styles.
• One piece, these easy to install reliefs absorb pull and twist
stress on power cords. They fully insulate and permanently
anchor the power cord.
• U.L. and CSA recognized components.
Wire Strain Reliefs
34
Clamps
and Reliefs
HH Smith
• See our website @ www.abbatron.com for a full list of cable clamps.
Hole Plugs
Hole Plugs
35
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PART HOLE NO.OF
NO. DIA. PRONGS
650 1/4 13/32 15/64
651 5/16 7/16 1/4
652 3/8 1/2 15/64
653 1/2 21/32 9/32
654 5/8 13/16
655 3/4 59/64
608 7/8 1-1/16 1/16
612 1 1-9/64 21/64 3/32
656 1 6 1-5/32 19/64
3084 1-1/8 1-5/16
3085 1-1/4 1-7/16 3/32
3086 1-3/8 1-9/16 5/64
3087 1-1/2 1-41/64 3/32
19/64
11/32
DIA.
LENGTH
HEIGHT
5/64
6
8
12
12
13/32
1/16
5/64
• Hole plugs are black, type 6/6 nylon.
• Part number 3083 is vented.
• Hole plugs are nickel plated steel.
• Prongs are adjustable to ensure a snug t.
• Part number 656 is vented.
PART HOLE DIA. HEIGHT MAX
NO. DIA. ABCHASSIS
3089 1/4 5/16
3090 5/16 3/8
3091 3/8 15/32
3092 1/2 67/64
3093 5/8 23/32
3094 3/4 27/32
3095 1-1/8
3083 1-13/64
3096 1-1/8 1-7/32
3097 1-1/4 1-3/8
3098 1-3/8 1-1/2
3099 1-1/2 1-43/64
1/16
1/8
1
5/16
13/32
29/64
INTERNAL THREADED HANDLES
INTERNAL THREADED HANDLE
PART NO. MAT. FINISH HT. RADIUS
MOUNTING
CENTERS
THREAD
& DEPTH
1633 Zinc
1632 Chrome
1634 Satin
1635 Blk Anodized
1637 Zinc
1636 Chrome
1638 Satin
1639 Blk Anodized
1641 Zinc
1640 Chrome
1642 Satin
1643 Blk Anodized
1617 Zinc
1616 Chrome
1621 Zinc
1620 Chrome
2057 Chrome 3
1604 Zinc
2056 Chrome
4 - 1/4
10 - 32 x 9/16
4 - 40 x 3/8
8 - 32 x 9/16
3/16
1/4
1 - 1/4
2
3
2
3
Brass
Brass
1
1-1/2
1-1/2
5/16
5/32 Diameter
1/4 Diameter
5/16 Diameter
Brass
Aluminum
Brass
Aluminum
Brass
Aluminum
Instrument Handles
36
Instrument Handles
EXTERNAL THREADED HANDLES
EXTERNAL THREADED HANDLE
PART NO. MAT. FINISH HT. RADIUS
MOUNTING
CENTERS
THREAD
& DEPTH
5/16 - 18
x
5/16
1610
Brass
Black Zinc
2 - 1/8
5/16
3
HH Smith
Shaft Accessories
Shaft Accessories
37
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ID
ID OD LG
A
BCD
120 0.25 0.438
131 0.375 0.5
180 0.125 0.125 0.281 0.375 4 5/64
3/16
MINI. COUPLER -- BRASS-NICKEL PLATED
0.25
0.75
2
PART
NO.
#
SCREWS
E
BRASS COUPLER -- NICKEL PLATED
Shaft Couplers
SHAFT COUPLERS
PART FOR SHAFT THREAD
NO. SIZE A B C D SIZE
181 A 1/2 7/16
182 B 1/2 1
183 C 1/8 .128 9/16 11/32 5/16
114 C 1/4 .253 1/2 7/16 7/16 3/8-32
3/8-32
Panel Mount
DIMENSIONS
FIG.
Bushing Mount
.253
1/4
1/2
All shaft accessories shown on this page are machined from
brass and nickel plated.
A
B
Shaft Locks
SHAFT LOCKS
A
I.D.
B
HEX
C
LGTH.
D
BODY
E
THD.
184 1/8" Mini. .128 11/32 7/16 3/8 1/4-32
119 1/4" .253 7/16 1/2 7/16 3/8-32
PART
NO.
FOR
SHAFT
SIZE
DIMENSIONS
PART BODY LENGTH THREAD LENGTH
NO. (A) (B)
2350 5/8 3/16
2351 5/8 1/4
2352 5/8 3/8
2353 11/16 3/8
2354 11/16 1/2
2355 3/4 1/4
PANEL BEARINGS
BUSHING EXTENDERS
Bushing Extenders
Panel Bearings
C
High Voltage Insulators
High Voltage
Insulators
38
High Voltage Insulators
Abbatron High Voltage Insulators are ideal for high-voltage,
high-temperature standoff and/or feed-thru applications. They
are not intended for high-vacuum or hermetically sealed use,
nor with heavy shear loads.
Temperature ratings recommend Steatite safe operation to
1800oF (980oC). Cushion washers may further limit operating
temperature.
• Voltageratings(recommendedintable)arespeciedunder
clean, dry conditions only. Moisture and/or dirt will de-rate
up to 50%.
Nominal operating current, limited by hardware size, shown
for AC, 60Hz, 10oC rise.
These insulators are made from Grade L-5 Steatite per
MIL-I-10E. Hardware is nickel plated brass except for solder
lugs, which are tin plated. Cushion washers are “Champak”,
compressed paper or cork.
Steatite Material Specications:
Water absorption 0.05% maximum
2600oC softening temperature
•CoefcientofExpansion7.5(In/In.peroC x 10-6)
Dialectric strength 250 Volts per mil.
.003 power factor at 1MHz
•ClearglazenishovercreamywhitecoloredSteatitematerial.
PART VOLT MIN. DIA. MIN. DIA. HEIGHT SCREW
NO. RATING A B HSIZE
9500 3 KV 7/16 5/8 21/32 6-32
9501 4 KV 1/2 3/4 1-1/32 8-32
9502 5 KV 1/2 1 1-9/16 8-32
9503 10 KV 5/8 1-1/8 2-1/16 10-32
HH Smith
High Voltage Insulators
High Voltage
Insulators
39
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Contact our Sales Department at 1-888-847-6484
E1
H1
H1
H2
M
E1
E2
B,C
B,C
E1
E2
M
M
E1
E2
H1
H2
M
B,C
All insulators are supplied with hardware shown.
MIN.
DIA.
MOUNTING
H1 H2 E1 E2 A BC M
9524 D 5/8 3/32 13/64 1 7/32 11/16 13/64
9555AD C 1/4 5/32 3/16 3/32 1/2 1-1/4
9550AA A 1/2 1/2 1/8 1/8 3/8 2
9522 D 1 7/64 7/64 15/32 1-5/32 19/64 13/16 8/32 1/4
9542AA E 7/8 3/8 1/8 1/8 1/2 3/4 3/4 3/8 2-3/8
9551AB A 27/32 5/8 1-1/4 7/8 2-7/8
9540AB E 1-1/4 1/2 19/32 15/16 7/16 W2-7/8
9545 B 1-3/8 11/16 5/8 1-1/4 1/2 3-1/2
9552AA A 1-1/8 7/8 1-3/4 1-1/4 1/4-20 4-3/8
STUD
LENGTH
1KV
3KV
VOLT
RATING
3/4
FIG.
PART NO.
SCREW
THD
SIZE
HEIGHT
HEIGHT
FLANGE WIDTH
5KV
1/4
10/32
6-32
3/4
3/16
1/2
E
C
AB
D
Spacer and Standoff Information
Spacer
Information
Spacers are mechanical devices used to physically or electrically
separate board, chassis, components and other devices from each
other. They may also be used to locate, hinge and guide parts in
electrical and mechanical assemblies. They are not intended to be
used as precision bearings or shafts or as highly precise jacking or
adjusting devices.
Materials:
Brass: Is the most common material for high quality spacers. It
provides strength, corrosion resistance and electrical conductivity.
It is non-magnetic and will stand up well to most environmental
conditions, including heat and humidity. The weight of larger brass
spacers can be a disadvantage in certain situations.
Aluminum: Spacers provide a compromise between weight and
strength.Althoughtheycannotbeprovidedinsolderablenishes,
theycanbeplatedwithspecialcolorednishesbesidesthestandard
clearchromate.Anodizednishes haveinsulating characteristics
whenundamaged,andcanbeprovidedinablackmatte,non-reec-
tive surface. Aluminum is non-magnetic and can withstand severe
conditionswhenproperlynished.
Nylon: Is a general-purpose insulating material for spacers. Molded
threads are precise and will withstand torquing without stripping.
It is an excellent insulator and its surface lubricity allows wires to
beroutedagainstthespacerwithoutfearofchangtheinsulation.
Disadvantages of nylon are relatively low operating temperature,
cold-owunderhigh-compressiveloadingandatendencytoabsorb
up to 2% moisture in high humid ambients.
Phenolic: Are made from paper-base, resin impregnated, heat-cured
materials. High torque should not be applied to these spacers. They
are the insulating spacer of choice when higher temperatures are
encountered than can be withstood by nylon, or where greater
strengthwithoutcold-owisrequired.
Ceramic: SpacersareaGradeL-5Steatitematerial,glazedandred
at high temperature. They exhibit exceptional strength in compres-
sion and tension, but are quite weak in shear and torsion, as are
all glass-type materials. Ceramic spacers will withstand very high
operatingtemperaturesandveryhighvoltageswithoutash-over.
Due to the nature of the manufacturing processes, high tolerances
cannot be met in dimensions or threading, so these spacers should
not be considered as precise devices. Tightening torques on fas-
teners should be held to a minimum and no shear or torsional load
should be applied to spacers in use.
Alternate materials such as Stainless Steel are available in quantity
from the factory. Call for details.
Shape: Standard spacers are offered in round or hex external form.
Other forms can be supplied in quantity as specials from the factory.
Round spacers are generally used for minimum clearance require-
ments and as a general use shape. Hex spacers are used primarily
in threaded spacers where wrench use and tightening are required.
For this reason, hex spacers are only offered in threaded styles, while
round spacers are offered in clearance and threaded types.
Diameters: Outside diameters are graduated with regard to in-
ternal thread sizes for strength, minimum clearance requirements
and footprint area. In general, a minimum of two thread sizes are
providedforeachOD.Forspecicationsnotillustratedinthefol-
lowing pages, contact the factory or your sales representative for
more information.
Length: Standard spacers are generally offered in lengths of 1/8” to
1”. Extended length spacers are available up to six inches in gradu-
ated half and full inch increments in aluminum and ceramic only. For
metallic spacers, this is an issue of weight versus function. Brass and
steel spacers tend to be unacceptably heavy in the longer lengths
and serve no purpose which cannot be met by aluminum. Ceramic
spacers are offered in longer lengths, proportionally sized in OD for
high-voltage and high-compressive requirements.
Finishes:Variousnisheshavebeenselectedasstandardforeach
of the materials supplied. They represent the most practical and cost-
effectivenishforthemajorityofapplications.Alternativenishes
are available on special order in quantity from the factory, including
most MIL-spec requirements.
Threading: There are three possible ways to thread the inside of a
spacer: (1) Straight through with continuous thread throughout. (2)
Halfway from each end, meeting near the middle with no continuity
of the thread throughout. (3) Part way in from each end, with no
hole through the rest of the spacer. The method used on any style
of spacer depends on the length and its ratio to the diameter of the
tap. Excessively deep threading is costly and usually not necessary.
Threads are only made continuous where practical. Please refer to
the Thread Depth Table throughout the next section for standard
parameters. Special depths can be ordered in quantity from the
factory.
Mounting Footprint:Endnishtechniquesofoutsidechamfering
and countersinking reduce the total surface area in contact with the
mounting surface of the spacers, increasing pressure at this surface.
If the area is too small, fastening pressure will cause the spacer
to dig in to the surface, deforming and possibly cracking it. For that
reason, most thread sizes are offered in two different OD spacers to
allow a choice of pressure versus clearance requirements.
40
HH Smith
Brass Round Spacers
Brass Round
Spacers
41
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Contact our Sales Department at 1-888-847-6484
• Standard nickel plating provides a hard, bright, non-
oxidizingsurfacewhichwillstanduptodifcultambient
conditions.
Special order options include:
#2 #4 #6 #8 #10
3/16 9000 9015
1/4 8700 8701 8702
3/8 8732 9375A
3/16 9001 9016
1/4 8703 8704 8705
3/8 8735 9375B
3/16 9002 9017
1/4 2340 2100 2105
3/8 2115 9375C
3/16 9003 9018
1/4 8706 8707 8708
3/8 8738 9375D
3/16 9004 9019
1/4 2341 2101 2106
3/8 2116 9375E
3/16 9005 9020
1/4 8709 8710 8711
3/8 8741 9375F
3/16 9006 9021
1/4 2342 2102 2107
3/8 2117 9375G
3/16 9007 9022
1/4 8712 8713 8714
3/8 8744 9375H
3/16 9008 9023
1/4 8715 8716 8717
3/8 8747 9375J
3/16 9009 9024
1/4 8718 8719 8720
3/8 8750 9375K
3/16 9010 9025
1/4 2343 2103 2108
3/8 2118 9375L
3/16 9011 9026
1/4 8721 8722 8723
3/8 8753 9375M
3/16 9012 9027
1/4 8724 8725 8726
3/8 8756 9375N
3/16 9013 9028
1/4 8727 8728 8729
3/8 8759 9375P
3/16 9014 9029
1/4 2344 2104 2109
3/8 2119 9375Q
LENGTH
O.D.
I.D.
.125
.187
.250
.312
.375
.437
.500
.562
.625
.687
.750
.812
.875
.937
1
1/8
3/16
1/4
5/16
3/8
7/16
1/2
9/16
7/8
15/16
1
5/8
11/16
3/4
13/16
•Alternativeplatingnishessuchaszinc,silverorgold.
• Odd sizes, taps or threads, plus swage or other shapes.
Abbatron offers engineering services for special application
parts or materials.
SCREW NO. MAJOR DIA. HOLE SIZE
#2 0.086 0.093
#3 0.099 0.100
#4 0.112 0.120
#5 0.125 0.130
#6 0.138 0.144
#8 0.164 0.169
#10 0.190 0.196
#12 0.216 0.220
#2-56 #4-40 #6-32 #8-32 #10-32 #2-56 #4-40 #6-32 #8-32
3/16 9030 9045 3/16 9038 9053
1/4 8760 8761 8762 1/4 8775 8776 8777
3/8 7902 9380A 3/16 9039 9054
3/16 9031 9046 1/4 8778 8779 8780
1/4 8763 8764 8765 3/16 9040 9055
3/8 7905 9380B 1/4 2373 2123 2128
3/16 9032 9047 3/16 9041 9056
1/4 2370 2120 2125 1/4 8781 8782 8783
3/8 7908 9380C 3/16 9042 9057
3/16 9033 9048 1/4 8784 8785 8786
1/4 8766 8767 8768 3/16 9043 9058
3/8 7911 9380D 1/4 8787 8788 8789
3/16 9034 9049 3/16 9044 9059
1/4 2371 2121 2126 1/4 2374 2124 2129
3/8 7914 9380E 1.125 1-1/8 8760R 8761R 8762R
3/16 9035 9050 1.250 1-1/4 8760S 8761S 8762S
1/4 8769 8770 8771 1.375 1-1/3 8760T 8761T 8762T
3/8 7917 9380F 1.500 1-1/2 8760U 8761U 8762U
3/16 9036 9051 1.625 1-5/8 8760V 8761V 8762V
1/4 2372 2122 2127 1.175 1-3/4 8760W 8761W 8762W
3/8 7920 9380G 1.875 1-7/8 8760X 8761X 8762X
3/16 9037 9052 2 2 8760Y 8761Y 8762Y
1/4 8772 8773 8774
THREAD
.625
5/8
.687
11/16
O.D.
.750
3/4
.812
13/16
.875
7/8
.937
15/16
1
1
1/4
0.375
3/8
0.437
7/16
0.5
1/2
.562
9/16
0.25
1/4
0.312
5/16
0.125
1/8
0.187
3/16
LENGTH
O.D.
THREAD
LENGTH
Brass Round Standoffs
Brass Round
Standos
LENGTH
THREAD
OD
Standard nickel plating provides a hard, bright, non-oxidizing surface
whichwillstanduptodifcultambientconditions.
Thread Size 4-40 6-32 8-32 10-32
Thread Length
Tapped Thru
Thread Length
Tap each end
1"
1/4"
7/16"
Maximum Thread Depth
7/16"
1"
1"
1"
1/2"
Options include:
•Alternativeplatingnishessuchaszinc,silverorgold.
• Odd sizes, taps or threads, plus swage or other shapes.
Abbatron offers engineering services for special
application parts or materials.
42
HH Smith
Brass Hex Standoffs
Brass Hex
Standos
#2-56 #4-40 #6-32 #8-32 #2-56 #4-40 #6-32 #8-32
3/16 9130 9145 3/16 9139 9154
1/4 8820 8821 8822 1/4 8838 8839 8840
3/16 9131 9146 3/16 9140 9155
1/4 8823 8824 8825 1/4 2333 2323 2328
3/16 9132 9147 3/16 9141 9156
1/4 2330 2320 2325 1/4 8841 8842 8843
3/16 9133 9148 3/16 9142 9157
1/4 8826 8827 8828 1/4 8844 8845 8846
3/16 9134 9149 3/16 9143 9158
1/4 2331 2321 2326 1/4 8847 8848 8849
3/16 9135 9150 3/16 9144 9159
1/4 8829 8830 8831 1/4 2334 2324 2329
3/16 9136 9151 1.125 1-1/8 8820R 8821R 8822R
1/4 2332 2322 2327 1.250 1-1/4 8820S 8821S 8822S
3/16 9137 9152 1.375 1-3/8 8820T 8821T 8822T
1/4 8832 8833 8834 1.500 1-1/2 8820U 8821U 8822U
3/16 9138 9153 1.625 1-5/8 8820V 8821V 8822V
1/4 8835 8836 8837 1.75 1-3/4 8820W 8821W 8822W
1.875 1-7/8 8820X 8821X 8822X
2 2 8820Y 8821Y 8822Y
0.562
9/16
1
1
0.5
0.437
7/16
1/2
0.375
3/8
.937
15/16
THREAD
THREAD
5/8
.625
0.25
1/4
.812
13/16
0.312
5/16
0.187
3/16
.750
3/4
LENGTH
O.D.
LENGTH
0.125
1/8
.687
11/16
1/4
.875
7/8
O.D.
• Standard nickel plating provides a hard, bright, non-
oxidizingsurfacewhichwillstanduptodifcultambient
conditions.
•Alternativeplatingnishes,oddsizes,tapsorthreads.
43
www.abbatron.com
Contact our Sales Department at 1-888-847-6484
Thread Size 4-40 6-32 8-32 10-32
Thread Length
Tapped Thru
Thread Length
Tap each end
1"
1/4"
7/16"
Maximum Thread Depth
7/16"
1"
1"
1"
1/2"
Brass Male/Female Hex Standoffs
Brass Standos
and Adapters
Brass Male/Male Adapters
4-40 6-32 8-32
.250 1/4 8216 8248 8280
.375 3/8 8217 8249 8281
.500 1/2 8218 8250 8282
.625 5/8 8219 8251 8283
.750 3/4 8220 8252 8284
.875 7/8 8221 8253 8285
1 1 8222 8254 8286
1.125 1-1/8 8223 8255 8287
1.250 1-1/4 8224 8256 8288
1.375 1-3/8 8225 8257 8289
1.500 1-1/2 8226 8258 8290
1.625 1-5/8 8227 8259 8291
1.750 1-3/4 8228 8260 8292
2 2 8229 8261 8293
2.500 2-1/2 8230 8262 8294
3 3 8231 8263 8295
BODY LENGTH
• Hex shaped standoffs are ideal wherever wrench
tightening may be required.
• Standard nickel plating provides a hard, bright,
non-oxidizingsurfacewhichwillstanduptodifcult
ambient conditions.
•Alternativenish,sizeorthreadcanbecustom
manufactured upon request.
Brass Male/Male Adapters serve as a quick and easy way to “make it
t”.Otherthreadsizesorlengthscanbemanufacturedinquantityatthe
factory.
Standardnishisnickel plating. Alternativeplatingnishessuchaszinc
are also available upon request.
Features of all brass spacers include strength, corrosion resistance and
electrical conductivity. All brass parts are non-magnetic.
Abbatron offers engineering services for special application parts or
materials.
SIZE LENGTH 'A' SIZE LENGTH 'B'
8300 4-40 3/16
8301
8302
8303
8304
8305
8306
8307 10-32
PART NO.
HEX
THREAD "A"
THREAD "B"
1/4
5/16
4-40
6-32
8-32
3/8
1/4
3/16
1/4
3/8
6-32
8-32
10-32
Thread Size Body Length Thread Depth Thread Length
1/4" 1/8"
3/8" to 3" 1/4"
1/4" 1/8"
3/8" 1/4"
1/2" 11/32"
5/8" to 3" 3/8"
Thread Specs for Male/Female Standoffs (min)
6-32 & 8-32
3/16"
1/4"
3/8"
4-40
44
HH Smith
BODY
LENGTH
THREAD
DEPTH
THREAD
LENGTH
Brass Swivel Standoffs
Brass Swivel
Standos
LENGTH
3/8" A
OD
OD
THREAD
AA
1/4 1/4
PART # O.D. THREAD A
3027 3/16 4-40 1/4"
3028 6-32
3029 8-32
MALE/MALE ROUND SWIVEL STANDOFFS
(FIGURE 2)
5/16"
1/4
PART # LENGTH O.D. THREAD A
3021 3/4 3/8"
3022 1 5/8"
3023 3/4 3/8"
3024 1 5/8"
3025 3/4 3/8"
3026 1 5/8"
FEMALE/FEMALE ROUND SWIVEL STANDOFFS
(FIGURE 1)
3/16
1/4
4-40
6-32
8-32
Abbatron offers durable swivel standoffs can be used as hinges or as
certain right angle fasteners.
•Nickelplatednish.Alternativenishesavailable.
All part numbers shown here are standard factory
supported parts. Other sizes are available in quantity.
1 2
45
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Contact our Sales Department at 1-888-847-6484
Aluminum Round Spacers
Aluminum
Spacers
•Standardclearchromatenish.Alternativenishesare
also available in quantity.
Aluminum spacers offer a light-weight alternative to standard
brass counterparts.
46
HH Smith
SCREW NO. MAJOR DIA. HOLE SIZE
#2 0.086 0.093
#3 0.099 0.100
#4 0.112 0.120
#5 0.125 0.130
#6 0.138 0.144
#8 0.164 0.169
#10 0.190 0.196
#12 0.216 0.220
#4 #6 #8 #10 #4 #6
1/4 8480 8500 8520 1/4 8485 8505
5/16 9389A 9390A 8540 5/16 9389L
3/8 9391A 9392A 3/8
1/4 9200 9207 9214 1/4 9205 9212
5/16 9389B 9390B 9221 5/16 9389M
3/8 9391B 9392B 3/8
1/4 8481 8501 8521 1/4 8486 8506
5/16 9389C 9390C 8541 5/16 9389N
3/8 9391C 9392C 3/8
1/4 9201 9208 9215 1/4 9206 9213
5/16 9389D 9390D 9222 5/16 9389P
3/8 9391D 9392D 3/8
1/4 8482 8502 8522 1/4 8487 8507
5/16 9389E 9390E 8542 5/16 9389Q
3/8 9391E 9392E 3/8
1/4 9202 9209 9216 1/4 8480R 8500R
5/16 9389F 9390F 9223 5/16 9389R
3/8 9391F 9392F 1/4 8488 8508
1/4 8483 8503 8523 5/16 9389S
5/16 9389G 9390G 8543 1/4 8480T 8500T
3/8 9391G 9392G 5/16 9389T
1/4 9203 9210 9217 1/4 8489 8509
5/16 9389H 9390H 9224 5/16 9389U
3/8 9391H 9392H 1/4 8480V 8500V
1/4 8484 8504 8524 5/16 9389V
5/16 9389J 9390J 8544 1/4 8490 8510
3/8 9391J 9392J 5/16 9389W
1/4 9204 9211 9218 1/4 8480X 8500X
5/16 9389K 9390K 9225 5/16 9389X
3/8 9391K 9392K 1/4 8491 8511
5/16 9389Y
1.875
1 7/8
1.625
1 5/8
1.750
1 3/4
1.375
1 3/8
1.500
1 1/2
1.125
1 1/8
1.250
1 1/4
0.937
15/16
1
1
0.812
13/16
0.875
7/8
LENGTH
O.D.
I.D.
0.750
3/4
1
2.000
LENGTH
O.D.
I.D.
0.125
1/8
0.187
3/16
0.250
1/4
0.312
15/16
0.375
3/8
5/8
0.687
11/16
7/16
0.500
1/2
0.562
9/16
0.625
0.437
Aluminum Round Standoffs
Aluminum
Standos
LENGTH
THREAD
OD
#4-40 #6-32 #8-32 #10-32
1/4 8320 8340 8360
5/16 9396A 9397A 8380
3/8 9398A 9399A
1/4 9228 9235 9242
5/16 9396B 9397B 9249
3/8 9398B 9399B
1/4 8321 8341 8361
5/16 9396C 9397C 8381
3/8 9398C 9399C
1/4 9229 9236 9243
5/16 9396D 9397D 9250
3/8 9398D 9399D
1/4 8322 8342 8362
5/16 9396E 9397E 8382
3/8 9398E 9399E
1/4 9230 9237 9244
5/16 9396F 9397F 9251
3/8 9398F 9399F
1/4 8323 8343 8363
5/16 9396G 9397G 8383
3/8 9398G 9399G
1/4 9231 9238 9245
5/16 9396H 9397H 9252
3/8 9398H 9399H
1/4 8324 8344 8364
5/16 9396J 9397J 8384
3/8 9398J 9399J
1/4 9232 9239 9246
5/16 9396K 9397K 9253
3/8 9398K 9399K
1/4 8325 8345 8365
5/16 9396L 9397L 8385
3/8 9398L 9399L
1/4 9233 9240 9247
5/16 9396M 9397M 9254
3/8 9398M 9399M
1/4 8326 8346 8366
5/16 9396N 9397N 8386
3/8 9398N 9399N
0.450
0.812
0.875
3/4
13/16
0.250
0.312
0.375
7/8
0.687
11/16
7/16
1/2
9/16
0.625
1/8
0.125
0.187
5/8
LENGTH
O.D.
0.437
0.500
0.562
3/16
1/4
5/16
3/8
#4-40 #6-32 #8-32 #10-32
1/4 9234 9241 9248
5/16 9396P 9397P 9255
3/8 9398P 9399P
1/4 8327 8347 8367
5/16 9396Q 9397Q 8387
3/8 9398Q 9399Q
1/4 8320R 8340R 8360R
5/16 9396R 9397R 8380R
1/4 8328 8348 8368
5/16 9396S 9397S 8388
1/4 8320T 8340T 8360T
5/16 9396T 9397T 8380T
1/4 8329 8349 8369
5/16 9396U 9397U 8389
1/4 8320V 8340V 8360V
5/16 9396V 9397V 8380V
1/4 8330 8350 8370
5/16 9396W 9397W 8390
1/4 8320X 8340X 8360X
5/16 9396X 9397X 8380X
1/4 8331 8351 8371
5/16 9396Y 9397Y 8391
2.250 2-1/4 8320ZA 8340ZA 8360ZA
2.500 2-1/2 8332 8352 8372
2.750 2-3/4 8320ZC 8340ZC 8360ZC
3 3 8333 8353 8373
3.250 3-1/4 8320ZE 8340ZE 8360ZE
3.500 3-1/2 8334 8354 8374
3.750 3-3/4 8320ZG 8340ZG 8360ZG
4 4 8335 8355 8375
4.500 4-1/2 8320ZJ 8340ZJ 8360ZJ
558320ZK 8340ZK 8360ZK
5.500 5-1/2 8320ZL 8340ZL 8360ZK
6 6 8320ZM 8340ZM 8360ZM
1.750
1-3/4
1/4
1.875
1-7/8
2
2
1.500
1-1/2
1.625
1-5/8
1-1/8
1.250
1/1/4
1.375
1-3/8
LENGTH
O.D.
0.937
15/16
1
1
1.125
47
www.abbatron.com
Contact our Sales Department at 1-888-847-6484
Thread Size 4-40 6-32 8-32 10-32
Thread Length
Tapped Thru
Thread Length
Tap each end
1"
1/4"
7/16"
Maximum Thread Depth
7/16"
1"
1"
1"
1/2"
Aluminum standoffs offer a light-weight alternative to standard
brass counterparts.
• Standardclearchromatenish.
Please reference the Thread Depth Chart at bottom of page.
For more information, see page 40.
Aluminum Hex Standoffs
Aluminum Hex
Standos
•Aluminumwithclearchromatenish.
• Hex shape for wrench tightening.
*Please see page 40 for more information on aluminum standoffs
andnishes.
48
Thread Size 4-40 6-32 8-32 10-32
Thread Length
Tapped Thru
Thread Length
Tap each end
1"
1/4"
7/16"
Maximum Thread Depth
7/16"
1"
1"
1"
1/2"
HH Smith
Page 48 Left FINAL .125-.750" len chart 80left.xls Sheet1
#4-40 #6-32 #8-32 #10-32
1/4 8400 8420 8440
5/16 9403A 9404A 8460
3/8 9405A 9406A
1/4 9284 9291 9298
5/16 9403B 9404B 9035
3/8 9405B 9406B
1/4 8401 8421 8441
5/16 9403C 9404C 8461
3/8 9405C 9406C
1/4 9285 9292 9299
5/16 9403D 9404D 9306
3/8 9405D 9406D
1/4 8402 8422 8442
5/16 9403E 9404E 8462
3/8 9405E 9406E
1/4 9286 9293 9300
5/16 9403F 9404F 9307
3/8 9405F 9406F
1/4 8403 8423 8443
5/16 9403G 9404G 8463
3/8 9405G 9406G
1/4 9287 9294 9301
5/16 9403H 9404H 9308
3/8 9405H 9406H
1/4 8404 8424 8444
5/16 9403J 9404J 8464
3/8 9405J 8406J
1/4 9288 9295 9302
5/16 9403K 9404K 9309
3/8 9405K 9406K
1/4 8405 8425 8445
5/16 9403L 9404L 8465
3/8 9405L 9406L
.562
9/16
.750
3/4
.625
5/8
.687
11/16
.437
7/16
.500
1/2
.312
5/16
.375
3/8
LENGTH
O.D.
THREAD
.125
1/8
.187
3/16
.250
1/4
Page 48 FINAL .812-4" len. Chart 80RIGHT.xls Sheet1
#4-40 #6-32 #8-32 #10-32
1/4 9289 9296 9303
5/16 9403M 9404M 9310
3/8 9405M 9406M
1/4 8406 8426 8446
5/16 9403N 9404N 8466
3/8 9405N 9406N
1/4 9290 9297 9304
5/16 9403P 9404P 9311
3/8 9405P 9506P
1/4 8407 8427 8447
5/16 9403Q 9404Q 8467
3/8 9405Q 9406Q
1/4 8408 8428 8448
5/16 9403R 9404R 8468
1/4 8400T 8420T 8440T
5/16 9403T 9403T 8460T
1/4 8409 8429 8449
5/16 9403U 9404U 8469
1/4 8400V 8420V 8440V
5/16 9403V 9404V 8460V
1/4 8410 8430 8450
5/16 9403W 9404W 8470
1/4 8400X 8420X 8440X
5/16 9403X 9404X 8460X
1/4 8411 8431 8451
5/16 9403Y 9404Y 8471
2.250 2-1/4 8400ZA 8420ZA 8440ZA
2.500 2-1/2 8412 8432 8452
2.750 2-3/4 8400ZC 8420ZC 8440ZC
3.000 3 8413 8433 8453
3.250 3-3/4 8400ZE 8420ZE 8440ZE
3.500 3-1/2 8414 8434 8454
3.750 3-3/4 8400ZG 8420ZG 8440ZG
4.000 4 8415 8435 8455
LENGTH
.812
.875
.937
1.000
1
1.250
THREAD
O.D.
1/4
13/16
7/8
15/16
1-1/4
1.375
1-3/8
1.500
1-1/2
1.625
1-5/8
1.750
1-3/4
1.875
1-7/8
2.000
2
Aluminum Male/Female Hex Standoffs
Aluminum Hex
Standos
BODY
LENGTH
THREAD
DEPTH
THREAD
LENGTH
4-40 6-32 8-32
.250 1/4 8000C 8001C 8002C
.375 3/8 8000E 8001E 8002E
.500 1/2 8000G 8001G 8002G
.625 5/8 8000J 8001J 8002J
.750 3/4 8000L 8001L 8002L
.875 7/8 8000N 8001N 8002N
1.000 1 8000Q 8001Q 8002Q
1.125 1-1/8 8000R 8001R 8002R
1.250 1-1/4 8000S 8001S 8002S
1.375 1-3/8 8000T 8001T 8002T
1.500 1-1/2 8000U 8001U 8002U
1.625 1-5/8 8000V 8001V 8002V
1.750 1-3/4 8000W 8001W 8002W
2.000 2 8000Y 8001Y 8002Y
2.500 2-1/2 8000ZB 8001ZB 8002ZB
3.000 3 8000ZD 8001ZD 8002ZD
BODY LENGTH
49
Thread Size Body Length Thread Depth Thread Length
1/4" 1/8"
3/8" to 3" 1/4"
1/4" 1/8"
3/8" 1/4"
1/2" 11/32"
5/8" to 3" 3/8"
Thread Specs for Male/Female Standoffs (min)
6-32 & 8-32
3/16"
1/4"
3/8"
4-40
www.abbatron.com
Contact our Sales Department at 1-888-847-6484
Aluminum: Standoffs provide a compromise between
weight and strength. Although they cannot be provided
insolderable nishes, theycan beplated withspecial
colorednishes besides thestandard clearchromate.
Anodizednisheshaveinsulatingcharacteristicswhen
undamaged, and can be provided in a black matte, non-
reectivesurface.Aluminumis non-magneticandcan
withstandsevereconditionswhenproperlynished.
Nylon Round Spacers
Nylon Round
Spacers
• Molded nylon 6/6.
An excellent Insulator, the nylon spacer’s surface lubricity
allows wires to be routed against spacer without fear of
changtheinsulation.
•Natural(milkywhite)nish.
• Relatively low operating temperature.
#2 #4 #6 #8 #10 #2 #4 #6 #8 #10
3/16 9160 9180 5/16 4065H 4067H 4069H
1/4 4000 4001 4002 3/8 4068H 4070H
5/16 4065A 4067A 4069A 3/16 9168 9188
3/8 4068A 4070A 1/4 4024 4025 4026
3/16 9161 9181 5/16 4065J 4067J 4069J
1/4 4003 4004 4005 3/8 4068J 4070J
5/16 4065B 4067B 4069B 3/16 9169 9189
3/8 4068B 4070B 1/4 4027 4028 4029
3/16 9162 9182 5/16 4065K 4067K 4069K
1/4 4006 4007 4008 3/8 4068K 4070K
5/16 4065C 4067C 4069C 3/16 9170 9190
3/8 4068C 4070C 1/4 4030 4031 4032
3/16 9163 9183 5/16 4065L 4067L 4069L
1/4 4009 4010 4011 3/8 4068L 4070L
5/16 4065D 4067D 4069D 3/16 9171 9191
3/8 4068D 4070D 1/4 4033 4034 4035
3/16 9164 9184 5/16 4065M 4067M 4069M
1/4 4012 4013 4014 3/8 4068M 4070M
5/16 4065E 4067E 4069E 3/16 9172 9192
3/8 4068E 4070E 1/4 4036 4037 4038
3/16 9165 9185 5/16 4065N 4067N 4069N
1/4 4015 4016 4017 3/8 4068N 4070N
5/16 4065F 4067F 4069F 3/16 9173 9193
3/8 4068F 4070F 1/4 4039 4040 4041
3/16 9166 9186 5/16 4065P 4067P 4069P
1/4 4018 4019 4020 3/8 4068P 4070P
5/16 4065G 4067G 4069G 3/16 9174 9194
3/8 4068G 4070G 1/4 4042 4043 4044
3/16 9167 9187 5/16 4065Q 4067Q 4069Q
1/4 4021 4022 4023 3/8 4068Q 4070Q
1
1
HOLE CLEARANCE SIZE
.875
7/8
.937
15/16
O.D.
LENGTH
.562
O.D.
HOLE CLEARANCE SIZE
LENGTH
0.562
0.5
0.437
0.375
0.312
0.25
0.187
9/16
1/2
7/16
3/8
5/16
1/4
3/16
1/8
0.125
.750
3/4
.812
13/16
9/16
.625
5/8
.687
11/16
50
HH Smith
SCREW NO. MAJOR DIA. HOLE SIZE
#2 0.086 0.093
#3 0.099 0.100
#4 0.112 0.120
#5 0.125 0.130
#6 0.138 0.144
#8 0.164 0.169
#10 0.190 0.196
#12 0.216 0.220
Nylon Round, Hex & Male/Female Standoffs
Nylon Standos
BODY
LENGTH
THREAD
DEPTH
THREAD
LENGTH
HEX THREADED
HEX MALE / FEMALE
ROUND THREADED
An excellent insulator, the nylon spacer’s surface lubricity
allows wires to be routed against spacer without fear of
changtheinsulation.
•Natural(milkywhite)nish.
O.D. #4-40 #6-32 #8-32 #10-32
1/4 4050 4051 4052
5/16 4071C
3/8 4072C
1/4 4053 4054 4055
5/16 4071E
3/8 4072E
1/4 4056 4057 4058
5/16 4071G
3/8 4072G
1/4 4050J 4051J
5/16 4071J
3/8 4072J
1/4 4059 4060 4061
5/16 4071L
3/8 4072L
1/4 4050N 4051N
5/16 4071N
3/8 4072N
1/4 4062 4063 4064
5/16 4071Q
3/8 4072Q
LENGTH
.250
1/4
.375
3/8
.500
1/2
.625
5/8
1.000
1
.750
3/4
.875
7/8
O.D. #4-40 #6-32 #8-32
.250 1/4 4300 4301 4302
.375 3/8 4303 4304 4305
.500 1/2 4306 4307 4308
.625 5/8 4300J 4301J 4073J
.750 3/4 4309 4310 4311
.875 7/8 4312 4313 4314
1.000 1 4315 4316 4317
1/4
LENGTH
O.D. #4-40 #6-32 #8-32
.250 1/4 4375 4376 4377
.375 3/8 4378 4379 4380
.500 1/2 4381 4382 4383
.625 5/8 4384 4385 4386
.750 3/4 4387 4388 4389
.875 7/8 4390 4391 4392
1.000 1 4393 4394 4395
1.125 1-1/8 4396 4397 4398
1.250 1-1/4 4399 4400 4401
1.375 1-3/8 4402 4403 4404
1.500 1-1/2 4405 4406 4407
1.625 1-5/8 4408 4409 4410
1.750 1-3/4 4411 4412 4413
2.000 2 4414 4415 4416
LENGTH
1/4
51
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Contact our Sales Department at 1-888-847-6484
Thread Size Body Length Thread Depth Thread Length
1/4" 1/8" 3/16"
3/8" to 2" 1/4" 3/16"
1/4" 1/8" 1/4"
3/8" 1/4" 1/4"
1/2" 11/32" 3/8"
5/8"-2" 3/8" 3/8"
Thread Specs for Male/Female Standoffs (min)
4-40
6-32 & 8-32
Thread Size 4-40 6-32 8-32 10-32
1"
Maximum Thread Depth
7/16"
1/2"
Thread Length
Tap each end
1/4"
7/16"
Thread Length
Tapped Thru
1"
1"
1"
52
Phenolic Spacers
Phenolic Spacers
O.D. #2 #4 #6 #8 #10
3/16 8040A 8041A
1/4 8140 8141
5/16 8042A 8043A
3/16 8040B 8041B
1/4 8143 8144
5/16 8042B 8043B
3/16 8040C 8041C
1/4 8146 8147
5/16 8042C 8043C
3/16 8040D 8041D
1/4 8149 8150
5/16 8042D 8043D
3/16 8040E 8041E
1/4 8152 8153
5/16 8042E 8043E
3/16 8040F 8041F
1/4 8155 8156
5/16 8042F 8043F
3/16 8040G 8041G
1/4 8158 8159
5/16 8042G 8043G
3/16 8040H 8041H
1/4 8161 8162
5/16 8042H 8043H
3/16 8040J 8041J
1/4 8164 8165
5/16 8042J 8043J
3/16 8040K 8041K
1/4 8167 8168
5/16 8042K 8043K
3/16 8040L 8041L
1/4 8170 8171
5/16 8042L 8043L
3/16 8040M 8041M
1/4 8173 8174
5/16 8042M 8043M
3/16 8040N 8041N
1/4 8176 8177
5/16 8042N 8043N
3/16 8040P 8041P
1/4 8179 8180
5/16 8042P 8043P
3/16 8040Q 8041Q
1/4 8182 8183
5/16 8042Q 8043Q
.625
5/8
.687
11/16
.500
1/2
.562
9/16
.375
3/8
.437
7/16
LENGTH
.250
1/4
.312
5/16
.125
1/8
.187
3/16
.750
3/4
.812
13/16
1.000
1
.875
7/8
.937
15/16
Phenolic: are made from paper-base, resin impregnated,
heat-cured materials. High torque should not be applied to these
spacers. They are the insulating spacer of choice when higher
temperatures are encountered than can be withstood by nylon,
orwheregreaterstrengthwithoutcold-owisrequired.
• Parts are offered only as a spacer, non-threaded.
HH Smith
SCREW NO. MAJOR DIA. HOLE SIZE
#2 0.086 0.093
#3 0.099 0.100
#4 0.112 0.120
#5 0.125 0.130
#6 0.138 0.144
#8 0.164 0.169
#10 0.190 0.196
#12 0.216 0.220
Ceramic Standoffs
Ceramic Standos
LENGTH
THREAD
OD
• Ceramic standoffs are Grade L-5 Steatite, glazed and
redathightemperature.
• Threaded from each end as indicated in table.
• The ideal Insulator, Steatite exhibits exceptional strength
in compression and tension, but is weak in shear
(torsion), as are all glass-type materials.
• Continuous safe operating temperature rating of 930oC
(1700oF).
53
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PART MIL
NO. SIZE DEPTH NUMBER
2640 1/4 1/4 THRU
2642 3/8 3/8
2641 1/4
2643 5/32
2600 5/32 NL523 W01 004
2644 1/2 9/64
2601 3/8 1/4 NL523 W01 005
2607 1/2 8-32 3/16 NL523 W02 005
2602 3/8 NL523 W01 006
2645
2608 8-32 NL523 W02 006
2603 3/8 NL523 W01 008
2646
2609 8-32 NL523 W02 008
2615 3/4 10-32 NL523 W03 008
2604 3/8 6-32 NL523 W01 010
2610 1/2 8-32 NL523 W02 010
2616 3/4 10-32 NL523 W03 010
2622 1 1/4-20 7/16 NL523 W04 010
2647 1/2 9/16
2605 3/8 NL523 W01 012
2611 1/2 8-32 NL523 W02 012
2617 3/4 10-32 NL523 W03 012
2623 1 1/4-20 1/2 NL523 W04 012
2606 3/8 6-32 NL523 W01 016
2612 1/2 8-32 NL523 W02 016
2618 3/4 10-32 NL523 W03 016
2624 1 1/4-20 5/8 NL523 W04 016
2648 6-32 1/2
2613 8-32 NL523 W02 020
2619 10-32 NL523 W03 020
2649 3/4
2625 1 5/8 NL523 W04 020
2614 1/2 8-32 NL523 W02 024
2620 3/4 10-32 NL523 W03 024
2626 1 5/8 NL523 W04 024
2650 3/4
2621 10-32 3/8 NL523 W03 032
2627 NL523 W04 032
2628 5 NL523 W04 040
2629 6 NL523 W04 048
THREAD
1/2
5/32
3/8
6-32
5/8
LENGTH
O.D.
3/4
6-32
1/4
1/2
3/8
2
3/8
1
1/2
6-32
3/8
1-1/4
1/2
3/4
1/4-20
1-1/2
6-32
3/8
3
1/4-20
3/8
4
3/4
1
1/4-20
5/8
2-1/2
SCREW NO. MAJOR DIA. HOLE SIZE
#2 0.086 0.093
#3 0.099 0.100
#4 0.112 0.120
#5 0.125 0.130
#6 0.138 0.144
#8 0.164 0.169
#10 0.190 0.196
#12 0.216 0.220
Numeric Index
54
HH Smith
Part No. Page Part No. PagePart No. PagePart No. PagePart No. Page
100
101
102
103
107
108
109
110
114
119
120
124
128
131
136
137
147
157
159
180
181
182
183
184
185
186
187
192
200
203
204
205
207-03
210
211
212
235
251
255
257
269BB
269RB
269RR
285
286
289
295
300
320
321
22
24
22
22
27
25
24
19
37
37
37
25
25
37
19
15
22
24
19
37
37
37
37
37
23
23
24
22
25
25
20
23
13
10
20
20
25
24
21
13
16
16
16
21
23
21
20
9
9
27
325
327
331
350
389
401
425
425AA
430
432
455
459
460
462
476
533
539
603P
604
605
606
607
608
610P
612
615P
623P
625P
627
628
629
647
650
651
652
653
654
655
656
657
658
659
685P
699
799
813
820
821
823
828
27
9
9
9
9
22
22
22
27
22
20
13
22
22
20
34
34
6
8
8
8
8
35
7
35
6
6
6
8
8
8
8
35
35
35
35
35
35
35
8
8
8
6
7
13
29
29
29
34
29
829
830
846
847
848
849
850
853
854
855
857
858
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
879
899
900
901
914
928
929
930
938
939
1004
1055
1060
1062
1064
1066
1068
1070
1071
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
13
29
29
29
29
29
29
34
34
29
29
29
29
29
29
29
29
29
1074
1075
1076
1156
1158
1207
1235
1275
1275N
1280
1339-48
1410
1411
1412
1413
1414
1415
1416
1458
1464
1477BB
1477RB
1477RR
1482
1485
1488
1496
1497
1499
1503
1505
1506
1507
1509
1510-08
1510-12
1510-24
1510-36
1514
1516
1517
1596-12
1596-24
1596-36
1596-48
1596-60
1598
1604
1610
1616
29
29
29
29
29
28
28
13
13
28
8
30
30
30
30
30
30
30
23
14
16
16
16
14
30
30
30
30
23
26
26
26
26
23
8
8
8
8
13
10
13
8
8
8
8
8
26
36
36
36
1617
1620
1621
1632
1633
1634
1635
1636
1637
1638
1639
1640
1641
1642
1643
1675
1676
1682
1686
1687
1688
1689
1809BB
1809RB
1809RR
1813BB
1813RB
1813RR
1814-5
1814BB
1814RB
1814RR
1828
1835
1837
1839
2056
2057
2058
2100-2119
2120-2129
2135
2136
2137
2138
2139
2170
2172
2174
2175
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
10
10
11
11
11
11
11
16
16
16
16
16
16
13
16
16
16
15
15
17
17
36
36
32
41
42
33
33
33
33
33
32
32
32
32
Numeric Index
55
www.abbatron.com
Contact our Sales Department at 1-888-847-6484
Part No. Page Part No. PagePart No. Page
2177
2184
2185
2186
2187
2188
2189
2190
2192
2193
2194
2320-2334
2340-2344
2350
2351
2352
2353
2354
2355
2370-2374
2455
2456
2457
2458
2459
2461
2463
2464
2465
2514
2515
2517
2518
2534
2535
2536
2537
2538
2600-2629
2640-2650
2651
2652
2660
2661
2662
2663
2664
2665
2666
2667
32
33
32
32
32
32
32
33
33
33
33
43
41
37
37
37
37
37
37
42
33
33
33
33
33
33
33
33
33
31
31
31
31
31
31
31
31
31
53
53
31
31
31
31
31
31
31
31
31
31
2668
2669
2670
2671
2672
2673
2674
2675
2576
2677
2678
2679
2681
2682
2683
2684
2685
2686
2687
2688
2689
2690
2691
2692
2693
2694
2713BB
2713RB
2713RR
2802
2803
2804
2809
3002
3003
3004
3005
3006
3007
3008
3009
3010
3011
3012
3013
3015
3021-3029
3083
3084
3085
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
32
32
32
18
18
18
18
18
18
18
29
29
29
29
29
29
29
29
29
29
29
29
14
45
35
35
35
3086
3087
3089
3090
3091
3092
3093
3094
3095
3096
3097
3098
3099
3501
3502
4000-4044
4050-4064
4050J
4050N
4051J
4051N
4065A-4065Q
4067A-4067Q
4068A-4068Q
4069A-4069Q
4070A-4070Q
4071C-4071Q
4072C-4072Q
4073J
4300-4317
4300J
4301J
4375-4399
4400-4416
7902-7920
8000C-8000ZD
8001C-8001ZD
8002C-8002ZD
8040A-8040Q
8041A-8041Q
8042A-8042Q
8043A-8043Q
8140-8183
8216-8231
8248-8263
8280-8295
8300-8307
8320-8335
8320R-8320ZM
8340-8354
35
35
35
35
35
35
35
35
35
35
35
35
35
26
26
50
51
51
51
51
51
50
50
50
50
50
51
51
51
51
51
51
51
51
42
49
49
49
52
52
52
52
52
44
44
44
44
47
47
47
Part No. Page
47
47
47
47
47
44
48
48
48
48
48
46
46
46
46
46
46
46
46
41
41
42
42
42
42
43
43
43
43
41
42
32
32
32
32
32
32
43
50
50
46
47
48
6
41
42
46
46
46
46
8340R-8340ZM
8360-8375
8360R-8360ZM
3880-8391
8380R-8380X
8400-8455
8400T-8400ZG
8420T-8420ZG
8440T-8440ZG
8460-8471
8460T-8460X
84080-8491
8480R-8480X
8500-8511
8500R-8500X
8520-8531
8520R-8520X
8540-8551
8540R-8540X
8700-8729
8732-8759
8760-8789
8760R-8760Y
8761R-8761Y
8762R-8762Y
8820-8849
8820R-8820Y
8821R-8821Y
8822R-8822Y
9000-9029
9030-9059
91103
91106
91107
91114
91116
91117
9130-9159
9160-9174
9180-9194
9200-9227
9228-9255
9284-9311
9325P
9375A-9375Q
9380A-9380G
9389A-9389Y
9390A-9390Y
9391A-9391Q
9392A-9392Q
Part No. Page
47
47
47
47
48
48
48
48
38
38
38
38
39
39
39
39
39
39
39
39
39
9396A-9396Y
9397A-9397Y
9398A-9398Q
9399A-9399Q
9403A-9403Y
9404A-9404Y
9405A-9405Q
9406A-9406Q
9500
9501
9502
9503
9522
9524
9540AB
9542AA
9545
9550AA
9551AB
9552AA
9555AD
Technical Information
56
HH Smith
DECIMAL EQUIVALENTS
OF PARTS OF AN INCH
1/64 .015625
1/32 ----- .03125
3/64 .04687
1/16 ----- .0625
5/64 .078125
3/32 ----- .09375
7/64 .109375
1/8 ----- .125
9/64 .140625
5/32 ----- .15625
11/64 .171875
3/16 ----- .1875
13/64 .203125
7/32 ----- .21875
15/64 .234375
1/4. ----- .25
17/64 .265625
9/32 ----- .28125
19/64 .296875
5/16 ----- .3125
21/64 .328125
11/32 .34375
23/64 .359375
3/8 ----- .375
25/64 .390625
13/32 ----- .40625
27/64 .421875
7/16 ----- .4375
26/64 .453125
15/32 ----- .46875
31/64 .484375
1/2 ----- .5
33/64 .515625
17/32 ----- .53125
35/64 .546875
9/16 ----- .5625
37/64 .578125
19/32 ----- .59375
39/64 .609375
5/8 ----- .625
41/64 .640625
21/32 ----- .65625
43/64 .671875
11/16 ----- .6875
45/64 .703125
23/32 ----- .71875
47/64 .734375
3/4 ----- .75
49/64 .765625
25/32 ----- .78125
51/64 .796875
13/16 ----- .8125
53/64 .828125
27/32 ----- .84375
55/64 .859375
7/8 ----- .875
57/64 .890625
29/32 ----- .90625
59/64 .921875
15/16 ----- .9375
61/64 .953125
31/32 ----- .96875
63/64 .984375
1 1.
mm Inch
0.1 0.004
0.2 0.008
0.3 0.012
0.4 0.016
0.5 0.020
0.6 0.024
0.7 0.028
0.8 0.031
0.9 0.035
1 0.039
1.1 0.043
1.2 0.047
1.3 0.051
1.4 0.055
1.5 0.059
1.6 0.063
1.7 0.067
1.8 0.071
1.9 0.075
2 0.079
2.1 0.083
2.2 0.087
2.3 0.091
2.4 0.094
2.5 0.098
2.6 0.102
2.7 0.106
2.8 0.110
2.9 0.114
3 0.118
TECHNICAL
INFORMATION
Aero-Space Southwest, Inc.
21450 N. Third Avenue
Phoenix, AZ 85027
Tel: (800) 289-2779 • Fax: (623) 582-2019
www.aerospacesw.com
Bisco Industries, Inc.
1500 N. Lakeview Ave
Anaheim, CA 92807
Tel: (800) 323-1232 • Fax: (714) 876-2410
www.biscoind.com
Electronic Hardware Ltd.
13257 Saticoy Street
North Hollywood, CA 91605
Tel: (818) 982-6100 • Fax: (818) 764-1889
www.electronichardware.com
Heilind Electronics, Inc.
58 Jonspin Road
Wilmington, MA 01887
Tel: (800) 400-7041 • Fax: (978) 658-0278
www.heilind.com
Master Distributors
1220 Olympic Blvd.
Santa Monica, CA 90404
Tel: (310) 452-1229 • Fax: (310) 399-8600
www.masterdistributors.com
Genie Group, Inc.
300 Beasley Drive
Franklin, TN 37064
Tel: (615) 771-9412 • Fax: (800) 322-3113
www.geniegroup.com
Allied Electronics
7410 Pebble Drive
Fort Worth, TX 76118
Tel: (800) 433-5700 • Fax: (817) 595-6444
www.alliedelec.com
D.B. Roberts Co.
18 Terry Avenue
Burlington, MA 01803
Tel: (800) 800-6887 • Fax: (781) 273-0110
www.dbroberts.com
Force Electronics, Inc.
6701 Katella Ave, Suite 200
Cypress, CA 90630
Tel: (888) 411-3672 • Fax: (714) 220-1324
www.force-elec.com
Leff Electronic Inc.
455 North Center Avenue
New Stanton, PA 15672
Tel: (724) 925-3001 • Fax: (724) 925-3002
www.leff.com
Newark InOne
4801 N. Ravenswood Ave.
Chicago, IL 60640-4496
Tel: (800) 463-9275 • Fax: (888) 551-4801
www.newarkinone.com
Tresco
736 Greenway Road, PO Box 1860
Boone, NC 28607
Tel: (800) 752-8708 • Fax: (828) 264-7204
www.tresco.com
ltd
Copyright © 2006. Abbatron is a registered trademark of Abbatron Electronic Hardware. All other product and company names are trademarks or registered trademarks of their
respective companies. Specications subject to change without notice. All rights reserved. Printed in the U.S.A.
Products in this catalog are available through:
HH Smith
632 Arch Street Meadville, PA 16335
1-888-847-6484 • www.abbatron.com