S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Features Input voltage ranges from 8 to 385 VDC and 85 to 264 VAC, 47-440 Hz 1or 2 isolated outputs up to 48 VDC Class I equipment * RoHS lead solder exemption compliant * Extremely-wide input voltage range * Input over- and undervoltage lockout * Efficient input filter and built-in surge and transient suppression circuitry * Outputs: SELV, no-load, and short-circuit proof * No derating over entire operating temperature range * PCBs coated with protective lacquer 111 4.4" 3U 60 2.4" 12 TE * Very high reliability 168 6.6" Safety according to IEC/EN 60950 Description The S Series AC-DC and DC-DC converters represents a broad and flexible range of power supplies for use in advanced electronic systems. Features include high efficiency, high reliability, low output voltage noise and excellent dynamic response to load/line changes. LS models can be powered by DC or AC with a wide-input frequency range (without PFC). The converter inputs are protected against surges and transients. An input over- and undervoltage lockout circuitry disables the outputs if the input voltage is outside of the specified range. Certain types include an inrush current limiter preventing circuit breakers and fuses from tripping at switch-on. All outputs are open- and short-circuit proof and are protected against overvoltages by means of built-in suppressor diodes. The outputs can be inhibited by a logic signal applied to pin 18 (i). If the inhibit function is not used, pin 18 must be connected with pin 14 to enable the outputs. LED indicators display the status of the converter and allow for visual monitoring of the system at any time. The case design allows operation at nominal load up to 71 C in a free-air ambient temperature. If forced cooling is provided, the ambient temperature may exceed 71 C, but the case temperature must remain below 95 C under all conditions. A temperature sensor generates an inhibit signal, which disables the outputs if the case temperature Tc exceeds the limit. The outputs are automatically re-enabled when the temperature drops below the limit. Various options are available to adapt the converters to individual applications. The converters may either be plugged into a 19" rack system according to IEC 60297-3, or be chassis mounted. They are ideally suited for Railway applications. Important: For applications requiring compliance with IEC/EN 61000-3-2 (harmonic distortion), please use our LS4000 and LS5000 Series with incorporated power factor correction (PFC). Full input-to-output, input-to-case, output-to-case and output-tooutput isolation is provided. The converters are designed and built according to the international safety standards IEC/EN 60950 and EN50155. They have been approved by the safety agencies TUV and UL (for USA and Canada). Table of Contents Page Page Description ................................................................................1 Model Selection ........................................................................2 Part Number Description and Product Marking ........................3 Functional Description ..............................................................4 Electrical Input Data ..................................................................5 Electrical Output Data ..............................................................8 Auxiliary Functions ..................................................................12 Electromagnetic Compatibility (EMC) ....................................15 Immunity to Environmental Conditions ..................................17 Mechanical Data ....................................................................18 Safety and Installation Instructions ........................................19 Description of Options ............................................................23 Accessories ............................................................................32 EC-Declaration of Conformity ................................................33 APR 26, 2006 revised to SEP 25, 2006 Page 1 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Model Selection Non-standard input/output configurations or special custom adaptions are available on request. Table 1a: Model types AS Output 1 Vo nom Io nom [VDC] [A] 5.1 Output 2 Vo nom Io nom [VDC] [A] 16 - - Input Voltage Vi min - Vi max 8 to 35 VDC Efficiency [%] AS1001-7R 76 1 Options -9 12 8 - - AS1301-7R 81 D 15 6.5 - - AS1501-7R 83 V 24 4.2 - P - AS1601-7R 84 2 12 4 12 3 4 AS2320-7R 79 T 15 3.2 15 3 3.2 AS2540-7R 80 B1, B2 24 2 24 3 2 AS2660-7R 80 Table 1b: Model types BS, CS, and FS Output 1 Vo nom Io nom [VDC] [A] 5.1 12 16 8 Output 2 Vo nom Io nom [VDC] [A] - - - 15 6.5 - 24 4.2 - - Input Voltage Vi min - Vi max 14 to 70 VDC Eff. 1 [%] Input Voltage Vi min - Vi max 28 to 140 VDC Eff. 1 [%] Input Voltage Vi min - Vi max 20 to 100 VDC Eff. [%] BS1001-7R 77 CS1001-7R 77 FS1001-7R 77 -9 83 4 BS1301-7R 83 CS1301-7R 83 FS1301-7R 1 Options E , - BS1501-7R 85 CS1501-7R 84 FS1501-7R 84 V P - BS1601-7R 86 CS1601-7R 85 FS1601-7R 86 12 4 12 3 4 BS2320-7R 80 CS2320-7R 80 FS2320-7R 80 15 3.2 15 3 3.2 BS2540-7R 82 CS2540-7R 82 FS2540-7R 82 24 2 24 3 2 BS2660-7R 82 CS2660-7R 82 FS2660-7R 82 Input Voltage Vi min - Vi max 44 to 220 VDC Eff. 1 [%] Input Voltage Vi min - Vi max 67 to 385 VDC Eff. 1 [%] Input Voltage Vi min - Vi max 88 to 372 VDC Eff. [%] -9E 4 2 T B1, B2 Table 1c: Model types DS, ES, and LS Output 1 Vo nom Io nom [VDC] [A] Output 2 Vo nom Io nom [VDC] [A] 1 Options 85 to 264 VAC 5.1 - - DS1001-7R 79 ---- -- LS1001-7R 78 12 8 - - DS1301-7R 84 ES1301-7R 83 LS1301-7R 83 D 15 6.5 - - DS1501-7R 86 ES1501-7R 84 LS1501-7R 84 V 24 4.2 - DS1601-7R 86 ES1601-7R 86 LS1601-7R 85 P 12 4 12 3 4 DS2320-7R 81 ES2320-7R 81 LS2320-7R 80 T 15 3.2 15 3 3.2 DS2540-7R 82 ES2540-7R 83 LS2540-7R 81 24 3 2 DS2660-7R 83 ES2660-7R 83 LS2660-7R 81 24 1 2 E 4, -9E 16 2 - 4 2 B1, B2 Min. efficiency at Vi nom, Io nom, and TA = 25 C (DC input for LS models). Typical values are approx. 2% better. Option V for S1001 models only. 3 Second output semi-regulated. 4 Option E only for CS, DS, ES, FS, and LS models; mandatory for all -9 models. APR 26, 2006 revised to SEP 25, 2006 Page 2 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Part Number Description and Product Marking C S 2 5 40 -9 E R D3 T B1 Input voltage range Vi: 8 - 35 14 - 70 20 - 100 28 - 140 44 - 220 67 - 385 85 - 264 VAC or 88 - 372 VDC ................A VDC .............. B VDC .............. F VDC ................C VDC ................D VDC .............. E VDC................ L Series................................................................................S Number of outputs ........................................................1, 2 Single output models: Nominal voltage output 1 (main output), Vo1 nom 5.1 V ......0, 1, 2 12 V ................3 15 V ............4, 5 24 V ................6 1 Other voltages ............7, 8 Other specifications for 1 single output models ......01 - 99 Double output models: Nominal voltage output 1 and 2 12, 12V ......................................................................20 15, 15V ......................................................................40 24, 24V ......................................................................60 1 Other specifications and additional features ......70 - 99 Operational ambient temperature range TA: -25 to 71 C................-7 -40 to 71 C................-9 Other 1 ....-0, -5, -6 Auxiliary functions and options: Inrush current limiter ......................................................E 3 Output voltage control input ..........................................R 2 Potentiometer (output voltage adjustment) ....................P 2 Undervoltage monitor (D0 - DD, to be specified) ..........D 4 ACFAIL signal (V0, V2, V3, to be specified) ..................V 4 Current share ....................................................................T Cooling plate standard case ..........................................B1 Cooling plate for long case (220 mm) 1 ..........................B2 1 Customer-specific models. 2 Feature R excludes option P and vice versa. 3 Option E available for CS, DS, ES, FS, and LS models; mandatory for all -9 model types. 4 Option D excludes option V and vice versa; option V available for S1001 models only. Example: CS2540-9ERD3TB1: DC-DC converter, input voltage range 28 - 140 V, double output, each providing 15 V/3.2 A, equipped with inrush current limiter, R input (voltage adjust), undervoltage monitor D3, current share, and a cooling plate B1. Ambient temperature -40 to 71 C. Product Marking Basic type designation, applicable approval marks, CE mark, warnings, pin allocation, Power-One patents, and company logo. Identification of LEDs, test sockets, and potentiometer. Specific type designation, input voltage range, nominal output voltages and currents, degree of protection, batch no., serial no., and data code including production site, modification status, and date of production. APR 26, 2006 revised to SEP 25, 2006 Page 3 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Functional Description The input voltage is fed via an input fuse, an input filter, a bridge rectifier (LS), and an inrush current limiter to the input capacitor. This capacitor sources a single transistor forward converter. Each output is powered by a separate secondary winding of the main transformer. The resultant voltages are rectified and their ripple smoothed by a power choke and output filter. The control logic senses the main output voltage Vo1 and generates, with respect to the maximum admissible output currents, the control signal for the primary switching transistor. The second output of double-output models is controlled by the main output but has independent current limiting. If the main output is driven into current limitation, the second output voltage will fall as well and vice versa. P 03057-022706 16 R 26 N 5 Vi+ 18 i Y 28 20 D/V 2 L 5 12 S+ 4 Vo+ 6 Output filter Y 22 T Control circuit Forward converter (approx. 120 kHz) Input filter 4 Fuse 1 8 Vo- Y 10 3 30 Vi- 32 14 S- Y 24 - Fig. 1 Block diagram of single output converters AS - LS1000 P + 03058-022706 16 R N 5 26 18 i Y Vi+ 28 20 D 5 Vi- Output 1 filter 12 Vo1+ 14 Vo1- Y 4 Y 3 6 Output 2 filter L Y 22 T Control circuit Forward converter (approx. 110 kHz) 4 Fuse 1 Input filter 2 30 32 Y Vo2+ 8 Y 10 24 - Vo2- + Fig. 2 Block diagram of symmetrical double output converters AS - LS2000 1 2 Transient suppressor (VDR) in CS, DS, ES, FS, LS models 3 Inrush current limiter in CS, DS, ES, LS (NTC resistor or option E circuit) Suppressor diode in AS, BS, CS, FS models 4 Bridge rectifier (LS only) 5 LS models APR 26, 2006 revised to SEP 25, 2006 Page 4 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Electrical Input Data General Conditions - TA = 25 C, unless TC is specified. - Pin 18 connected to pin 14, R input not connected, Vo adjusted to Vo nom (option P) - Sense line pins S+ and S- connected to Vo+ and Vo-, respectively. Table 2a: Input data Input AS Characteristics Conditions Vi Operating input voltage Vi nom Nominal input voltage Io = 0 - Io nom TC min - TC max Ii Input current Pi0 No-load input power Pi inh Idle input power Ri Ci Input resistance Vi RFI Conducted input RFI typ 8 Vi nom, Io nom 1 Vi min - Vi max max min 35 14 max min 70 20 typ 30 50 4.3 2.6 Unit 100 VDC A 2.5 2.5 1.5 1.5 1.5 m 370 1500 A B B A A 40 W 70 1040 0 max 2.5 100 EN 55022 Vi nom, Io nom Input voltage limits without damage typ 15 65 Input capacitance FS 7.5 converter inhibited Radiated input RFI Vi abs min BS F B 0 80 0 100 VDC Table 2b: Input data Input CS Characteristics Conditions Vi Io = 0 - Io nom TC min - TC max Operating input voltage Vi nom Nominal input voltage Ii Pi0 Input current Pi inh Idle input power Ri Input resistance No-load input power max min 140 44 Input capacitance Conducted input RFI Radiated input RFI min 220 67 typ max min typ max Unit 385 88 VDC EN 55022 Vi nom, Io nom 0 372 4 264 4 VAC 60 110 220 310 VDC 1.1 0.55 0.4 A Vi min - Vi max converter inhibited Input voltage limits without damage max LS 2.1 2.5 2.5 2.5 2.5 1.5 1.5 1.5 4.5 150 NTC resistance typ ES 85 2 Ci Vi abs typ 28 Vi nom, Io nom 1 RNTC Vi RFI min DS 170 180 480 W m 1 2 4 4 830 330 270 270 F B B B B B B B A 154 0 400 3 0 400 -400 400 VDC 1 For double output models both outputs loaded with Io nom. 2 Valid for -7 versions without option E. This is the nominal value at 25 C and applies to cold models at initial switch-on cycle. Subsequent switch-on/off cycles increase the inrush current peak value. 3 For 1 s max. 4 AC operating frequency range is 47 to 440 Hz (440 Hz for 115 V mains). For frequencies 63 Hz refer to Safety and Installation Instructions. Input Transient Protection tolerance of -30% to 25%. A suppressor diode and/or a VDR (depending on input voltage range) together with the input fuse and a symmetrical input filter form an effective protection against high input transient voltages which typically occur in most installations, but especially in battery-driven mobile applications. In certain applications, surges according to RIA 12 are specified in addition to those defined in IEC 60571-1. The power supply must not switch off during these surges and since their energy can practically not be absorbed an extremely wide input range is required. The ES input range for 110 V batteries has been designed and tested to meet this requirement. Nominal battery voltages in use are: 12, 24, 36, 48, 60, 72, 110, and 220 V. In most cases each nominal value is specified in a APR 26, 2006 revised to SEP 25, 2006 Page 5 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Input Fuse A fuse mounted inside the converter protects the module against severe defects. This fuse may not fully protect the module when the input voltage exceeds 200 VDC! In applications where the converters operate at source voltages above 200 VDC an external fuse or a circuit breaker at system level should be installed! The inrush current peak value (initial switch-on cycle) can be determined by following calculation: Vi source Iinr p = ---------------- (Rs ext + Ri + RNTC) 05109_060805 Table 3: Fuse Specification Model 1 AS BS 1 CS 2 DS 2 ES 2 FS 2 LS 2 1 Rs ext Fuse type Reference Rating fast-blow fast-blow slow-blow slow-blow slow-blow slow-blow slow-blow Little fuse 314 Little fuse 314 SPT SPT SPT SPT SPT 30.0 25.0 12.5 8 4 16 4 2 Fuse size 6.3 x 32 mm A, A, A, A, A, A, A, + 125 V 125 V 250 V 250 V 250 V 250 V 250 V Iinr p RNTC Ri Ci int Vi source Fig. 4 Equivalent circuit for input impedance Fuse size 5 x 20 mm Static Input Current Characteristic Inrush Current The CS, DS, ES, and LS models (not -9, not option E) incorporate an NTC resistor in the input circuitry, which at initial turn-on reduces the peak inrush current value by a factor of 5 to 10. Subsequent switch-on cycles within short periods increase the inrush current due to the hotter NTC resistor. Ii [A] 20 04037_011906 10 5 Ii inr [A] AS 04038_110705 150 2 BS 1 FS CS 100 DS 0.5 CS ES, LS DS ES 1 2 50 3 4 5 6 Vi Vi min LS (DC input) Fig. 5 Typical input current versus relative input voltage 0 Reverse Polarity 1 2 3 t [ms] Fig. 3 Typical inrush current versus time at Vi max, Rext = 0. For AS, BS, and FS as well as for application-related values use the formula given in this section to get realistic results. APR 26, 2006 revised to SEP 25, 2006 The converters (except LS) are not protected against reverse polarity at the input, but in general, only the input fuse will trip. LS models are fully protected due to the built-in bridge rectifier. Input Under-/Overvoltage Lockout If the input voltage remains below approx. 0.8 Vi min or exceeds approx. 1.1 Vi max, an internally generated inhibit signal disables the output(s). When checking this function the absolute maximum input voltage rating Vi abs should be considered! Between Vi min and the undervoltage lockout level the output voltage may be below the value defined in table: Electrical Output Data. Page 6 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Hold-up Time Versus Relative Input Voltage t h [ms] 04041_011906 ES CS FS DS 100 th [ms] 04049_011906 100 10 AS BS 10 1 0.30 1 2 3 4 5 6 Vi ----- Vi min Fig. 6a Typical hold-up time th versus relative input voltage Vi/Vi min. The DC-DC converters require an external series diode in the input path if other loads are connected to the same input supply lines. APR 26, 2006 revised to SEP 25, 2006 2 1 2 3 4 5 6 Vi Vi min Fig. 6b Typical hold-up time th versus relative AC input voltage (LS models) Page 7 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Electrical Output Data General Conditions - TA = 25 C, unless TC is specified. - Pin 18 (i) connected to pin 14 (S-/Vo1-), Vo adjusted to Vo nom (option P), R input not connected. - Sense line pins 12 (S+) and 14 (S-) connected to Vo1+ and Vo1-, respectively. Table 4a: Output data: single output models Output Vo nom Characteristics Vo AS-LS1001 5.1 V Conditions Vi nom, Io nom Output voltage min typ max 5.05 Vo P Overvoltage protection (suppressor diode) Io nom Output current nom 1 Io L vo 2 Output noise 5 Vi min - Vi max TC min - TC max Vi min - Vi max Switching freq. Vi nom, Io nom Output current limit Total incl. spikes BW = 20 MHz AS-LS1301 12 V 5.15 min typ max 11.88 12.12 AS-LS1501 15 V min typ max 14.85 15.15 AS-LS1601 24 V min typ max 23.76 7.6 21 26.5 43.5 16 8 6.5 4.2 16.2 8.2 10 6 6.7 5 50 6 A 6 5 60 6 mVpp 90 Vo u Static line regulation with respect to Vi nom Vi min - Vi max Io nom 15 20 25 30 Vo I Static load regulation Vi nom, (0.1 - 1) Io nom -20 -25 -30 -40 vo d td vo Dynamic load regulation Voltage deviation 3 5 Vi nom, Io nom 0.5Io nom Recovery time 3 Temperature coefficient of output voltage 4 TC min - TC max, Io nom V 4.4 5 50 Unit 24.24 mV 100 100 100 100 0.4 0.5 0.5 0.5 ms 0.02 0.02 0.02 0.02 %/K 1 If the output voltages are increased above Vo nom through R-input control, option P setting, remote sensing or option T, the output current should be reduced accordingly so that Po nom is not exceeded. 2 See: Output Voltage Regulation. 3 See: Dynamic Load Regulation. 4 For battery chargers a defined negative temperature coefficient can be provided, see Accessories. 5 Measured according to IEC/EN 61204. 6 LS models have an additional low-frequency ripple at twice the input frequency (< 5mVpp). APR 26, 2006 revised to SEP 25, 2006 Page 8 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Table 4b: Output data: double output models Output Vo nom Characteristics AS-LS2320 12 V/12 V Conditions 1 Vo Output voltage Vo P Overvoltage protection (suppressor diode) Vi nom, Io nom Io nom Output current nom 2 Vi min - Vi max TC min - TC max Io L vo Output noise 3 6 Vi min - Vi max Switching freq. Vi nom, Io nom Output current limit Total including spikes AS-LS2540 15 V/15 V Output 1 Output 2 Output 1 min typ max min typ max min typ max 11.88 12.12 11.76 12.24 15.15 14.70 19 19 24 24 4 4 3.2 3.2 4.2 4.2 3.4 7 5 BW = 20 MHz 14.85 Output 2 min typ 7 5 40 Unit 15.30 V A 3.4 5 40 max 7 5 50 7 mVpp 50 Vo u Static line regulation with respect to Vi nom Vi min - Vi max Io1 nom, Io2 nom 20 6 25 6 Vo I Static load regulation Vi nom, Io2 nom, -40 6 -50 6 mV (0.1 - 1) Io1 nom vo d td vo Dynamic load regulation Voltage deviation Vi nom, 4 100 150 100 3 0.5Io2 nom Recovery time 4 Temperature coefficient of output voltage 5 TC min - TC max Io1 nom, Io2 nom 0.2 0.2 ms 0.02 0.02 %/K Table 4c: Output data: double output models Output Vo nom Characteristics 1 Conditions Output 1 Vi nom, Io nom Output voltage 1 Output noise 3 typ max 24.24 23.52 24.48 37 37 2 2 Vi min - Vi max TC min - TC max 6 7 Vi nom, Io nom 5 Total including spikes BW = 20 MHz 50 5 30 6 Vo I Static load regulation Vi nom, Io2 nom, (0.1 - 1) Io1 nom -60 6 td vo Recovery time 4 Temperature coefficient of output voltage 5 4 4 Vi nom, A 100 7 mVpp 50 Vi min - Vi max Io1 nom, Io2 nom Voltage deviation not exceeded. 3 2.2 Switching freq. Dynamic load 3 regulation V 6 Vi min - Vi max 2.2 Vo u Static line regulation with respect to Vi nom Vo d Unit 5 Io nom Output current nom 2 Output current limit min Same conditions for both outputs. If the output voltages are increased above Vo nom via R-input control, option P setting, remote sensing or option T, the output currents should be reduced accordingly so that Po nom is Output 2 typ max 23.76 Vo P Overvoltage protection (suppressor diode) Io L vo 2 AS-LS2660 24 V/24 V min Vo 150 Io1 nom 0.5Io1 nom, 7 Measured according to IEC/EN 61204. See: Dynamic Load Regulation. For battery chargers a defined negative temperature coefficient can be provided, see Accessories. See: Output Voltage Regulation of Double Output Models. LS models have an additional low-frequency ripple at twice the input frequency (< 5 mVpp). mV 150 Io1 nom 0.5Io1 nom, 0.5Io2 nom TC min - TC max Io1 nom, Io2 nom APR 26, 2006 revised to SEP 25, 2006 0.2 ms 0.02 %/K Page 9 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Thermal Considerations Output Protection If a converter is located in free, quasi-stationary air (convection cooling) at the indicated maximum ambient temperature TA max (see table: Temperature specifications) and is operated at its nominal input voltage and output power, the temperature measured at the Measuring point of case temperature TC (see: Mechanical Data) will approach the indicated value TC max after the warm-up phase. However, the relationship between TA and TC depends heavily on the conditions of operation and integration into a system. The thermal conditions are influenced by input voltage, output current, airflow and temperature of surrounding components and surfaces. TA max is therefore, contrary to TC max, an indicative value only. Each output is protected against overvoltages which could occur due to a failure of the internal control circuit. Voltage suppressor diodes (which under worst case condition may become a short circuit) provide the required protection. The suppressor diodes are not designed to withstand externally applied overvoltages. Overload at any of the outputs will cause a shut-down of all outputs. A red LED indicates the overload condition. Caution: The installer must ensure that under all operating conditions TC remains within the limits stated in the table Temperature specifications. Parallel or Series Connection Single or double-output models with equal nominal output voltage can be connected in parallel without any precautions using Option T (current sharing). Single output models and/or main and second outputs of doubleoutput models can be connected in series with any other (similar) output. Notes: Notes: Sufficient forced cooling or an additional heat sink allows TA to be higher than 71 C (e.g., 85 C) if TC max is not exceeded. For -7 or -9 models at ambient temperature TA = 85 C with only convection cooling, and the maximum permissible current for each output is approx. 40% of its nominal value as per the figure below. - Parallel connection of double output models should include both, main and second output to maintain good regulation of both outputs. - Not more than 5 models should be connected in parallel. - Series connection of second outputs without involving their main outputs should be avoided as regulation may be poor. - Rated output voltages above 36 V need additional measures in order to comply with the safety requirements for SELV (Safe Extra Low Voltage) Io /Io nom - The maximum output current is limited by the output with the lowest current limitation if several outputs are connected in series. Forced cooling 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 05089_052305 1.0 Convection cooling Output Voltage Regulation The following figures apply to single-output or double-output models with parallel-connected outputs. Vo Vo nom TC max 05098_050605 0.98 TA min 50 60 70 80 90 100 TA [C] 0.5 Fig. 7 Output current derating versus temperature for -7 and -9 models. Io1 IoL Thermal Protection A temperature sensor generates an internal inhibit signal which disables the outputs if the case temperature exceeds TC max. The outputs are automatically re-enabled when the temperature drops below this limit. 0 0.5 1.0 Io Io nom Fig. 8 Output characteristic Vo1 vs. Io1 (typ.) Continuous operation under simultaneous worst-case conditions of the following three parameters should be avoided: minimum input voltage, maximum output power, and maximum temperature. APR 26, 2006 revised to SEP 25, 2006 Page 10 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters 05102 Vo Vod Vo 1 % [V] Vo2 Vo 1 % 05106_070805 15.75 Vod Io1 = 5.00 A Io1 = 3.75 A Io1 = 2.50 A Io1 = 1.25 A Io1 = 0.50 A 15.50 td td 15.25 t Io /Io max 15.00 1 0.5 14.75 10 s 10 s 0 14.50 t Fig. 9 Typical dynamic load regulation of Vo 14.25 14.00 0 Output Voltage Regulation of Double Output Models Note: If output 2 is not used, we recommend connecting it in parallel with output 1. This ensures good regulation and efficiency. Output 1 is under normal conditions regulated to Vo1 nom, independent of output currents. Vo2 depends upon the load distribution. If both outputs are loaded with more than 10% of Io nom, the deviation of Vo2 remains within 5% of the value of Vo1. The following 3 figures show the regulation with varying load distribution. Two outputs of an S2000 model connected in parallel will behave like the output of an S1000 model. 1 2 3 4 5 6 7 Io2 [A] Fig. 11 AS - LS2540: Vo2 (typ.) vs. Io2 with different I01 [V] Vo2 05107_060805 26.0 Io1 = 3.0 A Io1 = 2.0 A Io1 = 1.0 A Io1 = 0.5 A Io1 = 0.3 A 25.5 25.0 24.5 [V] Vo2 24.0 05105_060805 12.6 Io1 = 6.0 A Io1 = 4.5 A Io1 = 3.0 A Io1 = 1.5 A Io1 = 0.6 A 12.4 12.2 23.5 23.0 0 0.5 1 1.5 2 2.5 3 3.5 4 Io2 [A] Fig. 12 AS - LS2660: Vo2 (typ.) vs. Io2 with different I01 12.0 11.8 11.6 11.4 11.2 0 1 2 3 4 5 6 7 8 Io2 [A] Fig. 10 AS - LS2320: Vo2 (typ.) vs. Io2 with different I01 APR 26, 2006 revised to SEP 25, 2006 Page 11 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Auxiliary Functions 06001 Vo /Vo nom 1 i Inhibit for Remote On and Off Note: With open i input the output is disabled. The outputs may be enabled or disabled by means of a logic signal (TTL, CMOS, etc.) applied between the inhibit input i and the negative pin of output 1 (Vo1-). In systems with several converters, this feature can be used to control the activation sequence of the converters. If the inhibit function is not required, connect the inhibit pin 18 to pin 14 to enable the outputs (active low logic, fail safe). 06031 i Table 5: Inhibit characteristics min typ Vinh Inhibit Vo = on Vi min - Vi max -50 voltage Vo = off 2.4 Iinh Inhibit current Vinh = 0 tr tf Rise time Iinh [mA] max Unit 0.8 V 50 -400 30 A Vinh = 0.8 V Table 6: Maximum voltage compensation allowed using sense lines Output voltage Vinh = 2.4 V 06032 2.0 1.6 1.2 0.8 0.4 Vo = on To ensure correct operation, both sense lines (S+ and S-) should be connected to their respective power outputs (Vo1+ and Vo1-) and the voltage difference between any sense line and its respective power output pin (as measured on the connector) should not exceed the following values: ms depending on Io Fall time Fig. 15 Typical output response as a function of inhibit control This feature allows for compensation of voltage drops across the connector contacts and if necessary, across the load lines. If the sense lines are connected at the load rather than directly at the connector, the user should ensure that the voltage differences specified in the table below are not exceeded. We recommend connecting the sense lines directly at the female connector. Fig. 13 Definition of Vinh and Iinh. Conditions t 0 Important: Sense lines must always be connected! Incorrectly connected sense lines may activate the overvoltage limitation, resulting in a permanent short-circuit of the output. Vo- Characteristic Inhibit 1 (Only single output models) I inh Vinh Vi- t tf tr Sense Lines Vo+ Vi+ 0.1 0 Total voltage difference between sense lines and their respective outputs Voltage difference between Vo- and S- 5.1 V < 0.5 V < 0.25 V 12, 15, 24 V < 1.0 V < 0.25 V If the output voltages are increased above Vo nom via the R-input control, option P setting, remote sensing or option T, the output currents must be reduced accordingly so that Po nom is not exceeded. Vo = off 0 -0.4 -0.8 -50 -30 -10 0 10 30 50 Vinh [V] Fig. 14 Typical inhibit current Iinh versus inhibit voltage Vinh APR 26, 2006 revised to SEP 25, 2006 Page 12 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Programmable Output Voltage (R-Function) As a standard feature, the converters offer an adjustable output voltage, identified by letter R in the type designation. The control input R (pin 16) accepts either a control voltage Vext or a resistor Rext to adjust the desired output voltage. When not connected, the control input automatically sets the output voltage to Vo nom. a) Adjustment by means of an external control voltage Vext between pin 16 (R) and pin 14: Notes: - The R-Function excludes option P (output voltage adjustment by potentiometer). - If the output voltages are increased above Vo nom via R-input control, option P setting, remote sensing or option T, the output current(s) should be reduced accordingly so that Po nom is not exceeded. - With double-output models the second output follows the value of the controlled main output. - In case of parallel connection the output voltages should be individually set within a tolerance of 1 - 2%. The control voltage range is 0 - 2.75 VDC and allows an output voltage adjustment in the range of approximately 0 - 110% Vo nom. V o * 2.5 V (approximate formula) Vext = ------ V Vo1+ Vi+ o nom b) Adjustment by means of an external resistor: 16 Depending upon the value of the required output voltage the resistor shall be connected 14 Either: Between pin 16 and pin 14 (Vo < Vo nom) to achieve an output voltage adjustment range of approximately 0 - 100% Vo nom or: Between pin 16 and pin 12 (Vo > Vo nom) to achieve an output voltage adjustment range of approximately 100 - 110% Vo nom. R + S- Vi- Vo1- Vi+ Vo1+ 12 05074_050905 Vext S+ R R'ext 16 Warning: 14 - Vext shall never exceed 2.75 VDC. - The value of R'ext shall never be less than the lowest value as indicated in table R'ext for (Vo > Vo nom) S- Rext Vo1- Vi- Fig. 16 Output voltage control for single-output models AS - LS1000. Table 7a: Rext for Vo < Vo nom; approximative values (Vi nom, Io nom, series E 96 resistors); R'ext = not fitted Vo nom = 5.1 V ] Vo [V] Rext [k 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 1 0.432 0.976 1.65 2.61 3.83 5.76 8.66 14.7 30.1 200 Vo nom = 12 V ] Vo [V] 1 Rext [k 2 3 4 5 6 7 8 9 10 11 4 6 8 10 12 14 16 18 20 22 0.806 1.33 2 2.87 4.02 5.62 8.06 12.1 20 42.2 Vo nom = 15 V ] Vo [V] 1 Rext [k 2 4 6 8 9 10 11 12 13 14 4 8 12 16 18 20 22 24 26 28 0.619 1.47 2.67 4.53 6.04 8.06 11 16.2 26.1 56.2 Vo nom = 24 V ] Vo [V] 1 Rext [k 4 6 8 10 12 14 16 18 20 22 8 12 16 20 24 28 32 36 40 44 0.806 1.33 2 2.87 4.02 5.62 8.06 12.1 20 44.2 First column: Vo or Vo1, second column: outputs of double-output models in series connection APR 26, 2006 revised to SEP 25, 2006 Page 13 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Table 7b: R'ext for Vo > Vo nom; approximative values (Vi nom, Io nom, series E 96 resistors); Rext = not fitted Vo nom = 5.1 V ] R'ext [k Vo [V] 5.15 5.2 5.25 5.3 5.35 5.4 5.45 5.5 1 Vo nom = 12 V ] Vo [V] 1 R'ext [k 432 215 147 110 88.7 75 64.9 57.6 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 13.0 13.2 24.2 24.4 24.6 24.8 25.0 25.2 25.4 25.6 26.0 26.4 Vo nom = 15 V Vo [V] 1820 931 619 475 383 316 274 243 196 169 15.2 15.4 15.6 15.8 16.0 16.2 16.4 16.5 1 ] R'ext [k 30.4 30.8 31.2 31.6 32.0 32.4 32.8 33.0 1500 768 523 392 316 267 232 221 Vo nom = 24 V ] Vo [V] 1 R'ext [k 24.25 24.5 24.75 25.0 25.25 25.5 25.75 26.0 26.25 26.4 48.5 49.0 49.5 50.0 50.5 51.0 51.5 52.0 52.5 52.8 3320 1690 1130 845 698 590 511 442 402 383 First column: Vo or Vo1, second column: outputs of double-output models in series connection Test Jacks 06004_012006 + Vo2+ 4 Vo2+ 6 Vo2- 8 Vo2- 10 Vo1+ 12 Vo1- 14 R 16 24 V Vo1 30 V 48 V co Test jacks for measuring the output voltage Vo or Vo1 are located at the front of the converter. The positive test jack is protected by a series resistor (see: Functional Description, block diagrams). The voltage measured at the test jacks is slightly lower than the value at the output terminals. - Rext R'ext Fig. 17 Wiring for output voltage 24 V, 30 V, or 48 V (double-output models) with both outputs connected in series. A ceramic capacitor (Co) across the load reduces ripple and spikes. Display Status of LEDs Vo1 > 0.95 to 0.98Vo1 adj 06002_011106 OK i Io L Vi Vi uv Vi min Vi max Vi ov Vo1 > 0.95 to 0.98Vo1 adj Fig. 18 LEDs "OK", "i" and "Io L"status versus input voltage Conditions: Io Io nom, TC TC max, Vinh 0.8 V Vi uv = undervoltage lockout, Vi ov = overvoltage lockout Vi abs Vo1 < 0.95 to 0.98Vo1 adj OK Io L Io Io nom IoL i TC max LEDs "OK" and "Io L"status versus output current Conditions: Vi min - Vi max, TC TC max, Vinh 0.8 V TC LED "i"versus case temperature Conditions: Vi min - Vi max, Io Io nom, Vinh 0.8 V Vi inh LED "i"versus Vinh Conditions: Vi min - Vi max, Io Io nom, TC TC max TPTC threshold Vinh threshold i -50 V LED off +0.8 V +2.4 V LED Status undefined APR 26, 2006 revised to SEP 25, 2006 +50 V LED on Page 14 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Electromagnetic Compatibility (EMC) A suppressor diode and/or a metal oxide VDR (depending upon type) together with an input fuse and an input filter form an effective protection against high input transient voltages which typically occur in most installations; especially in battery-driven mobile applications. Electromagnetic Immunity Table 8: Immunity type tests Phenomenon Standard Surge/ Level 3 Supply related surge RIA 12 A (covers also B Direct transient IEC60571-1 and C EN50155:1995) Coupling mode 1 Value applied +i/-i 3.5 Vbatt 1.5 Vbatt 960 Vp +i/c, -i/c 4 D 1800 Vp 3600 Vp E F Indirect coupled transient 3 3 4 5 6 7 8 9 5 5 pos. and 5 neg. impulses yes B 10/100 s 5/50 s 0.5/5 s 100 0.05/0.1 s contact discharge 8000 Vp 1/50 ns 330 yes A air discharge 15000 Vp 10 positive and 10 negative discharges antenna 20 V/m n.a. 80 - 1000 MHz yes A antenna 10 V/m AM 80% 1 kHz 50% duty cycle, 200 Hz repetition frequency n.a. 900 5 MHz yes A capacitive, o/c 2000 Vp 50 A 4000 Vp 60 s positive 60 s negative transients per coupling mode yes i/c, +i/-i direct bursts of 5/50 ns 2.5/5 kHz over 15 ms; burst period: 300 ms yes A yes A 7 5/50 s 0.1/1 s Fast transients/burst IEC/EN 61000-4-4 4 Surges IEC/EN 61000-4-5 3 i/c 2000 Vp 1.2/50 s 12 3 +i/-i 2000 Vp 1.2/50 s 2 5 pos. and 5 neg. surges per coupling mode i, o, signal wires 10 VAC (140 dBV) AM 80% 1 kHz 150 0.15 - 80 MHz RF conducted immunity 2 A 4800 Vp 8400 Vp 3 1 yes 0.5/5 s L Electromagnetic IEC/EN field 61000-4-3 1 positive surge 1800 Vp 3600 Vp +o/c, -o/c, 6 0.2 0.1/1 s J 4 2/20/2 ms 0.1/1/0.1 s IEC/EN 61000-4-6 3 9 8 In Peroper. form. 2 0.05/0.1 s H IEC/EN 61000-4-2 Test procedure 8400 Vp K Electrostatic discharge (to case) Source imped. 4800 Vp 5 G Waveform i = input, o = output, c = case. A = Normal operation, no deviation from specifications, B = Normal operation, temporary deviation from specs possible. Only met with customer-specific models, CS (48 V battery) and ES (110 V battery) designed for an extended Vi range. Standard DS models (110 V battery) will not be damaged, but overvoltage lockout will occur during the surge. Corresponds to EN 50155:2001, waveform A, and EN 50121-3-2:2000, table 7.2. Corresponds to EN 50155:2001, waveform B. Corresponds to EN 50121-3-2:2000, table 9.2. Corresponds to EN 50121-3-2:2000, table 9.1. Corresponds to EN 50121-3-2:2000, table 7.1. Corresponds to EN 50121-3-2:2000, table 7.4. APR 26, 2006 revised to SEP 25, 2006 Page 15 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Electromagnetic Emission dBV 80 CS1601-7R, Peak Vi+, Conducted 0,15 / 30 MHz, Divina, 2006-10-01 dBV 80 70 LS1301-7R, Peak Vi+, Conducted 0,15 / 30 MHz, Divina, 2006-11-01 70 EN 55022 B 60 EN 55022 B 60 50 50 40 40 30 30 20 20 10 10 0 0.2 0.5 1 2 5 10 20 MHz 0.2 0.5 1 2 5 10 20 MHz Fig. 19b Typical disturbance voltage (peak) at the input according to EN 55011/22, measured at Vi = 230 VAC and Io nom, (LK1001-7RD9B1). Fig. 19a Typical disturbance voltage (peak) at the input according to EN 55011/22, measured at Vi nom and Io nom (DK1301-7R). Note: The Railway Standard, EN50121-3-2:2000 table 3, imposes much higher limits, which are by far fulfilled. [dBV/m] 50 0 07077 A 40 B 30 20 10 500 200 100 50 30 1000 [MHz] 0 Fig. 19c Typical radiated electromagnetic field strength (quasi-peak) according to EN 55011/22, normalized to a distance of 10 m, measured at Vi nom and Io nom. APR 26, 2006 revised to SEP 25, 2006 Page 16 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Immunity to Environmental Conditions Table 9: Mechanical and climatic stress Test method Standard Test conditions Status Ca Damp heat steady state IEC/EN 60068-2-78 MIL-STD-810D sect. 507.2 Temperature: Relative humidity: Duration: 40 2 C 93 +2/-3 % 56 days Ea Shock (half-sinusoidal) IEC/EN 60068-2-27 1 MIL-STD-810D sect. 516.3 Acceleration amplitude: Bump duration: Number of bumps: Eb Bump (half-sinusoidal) IEC/EN 60068-2-29 MIL-STD-810D sect. 516.3 Acceleration amplitude: Bump duration: Number of bumps: 100 gn = 981 m/s2 6 ms 18 (3 each direction) 40 gn = 392 m/s2 6 ms 6000 (1000 each direction) Fc Vibration (sinusoidal) IEC/EN 60068-2-6 MIL-STD-810D sect. 514.3 Acceleration amplitude: Fn Vibration broad band random (digital control) IEC/EN 60068-2-64 Kb Salt mist, cyclic (sodium chloride NaCl solution) IEC/EN 60068-2-52 1 Converter not operating Converter operating Converter operating 0.35 mm (10 - 60 Hz) Converter 5 gn = 49 m/s2 (60 - 2000 Hz) operating Frequency (1 Oct/min): 10 - 2000 Hz Test duration: 7.5 h (2.5 h each axis) Acceleration spectral density: 0.05 gn2/Hz Converter Frequency band: 5 - 500 Hz operating Acceleration magnitude: 4.97 gn rms Test duration: 3 h (1 h each axis) Concentration: Duration: Storage: Storage duration: Number of cycles: 5% (30 C) 2 h per cycle 40 C, 93% rel. humidity 22 h per cycle 3 Converter not operating Covers also EN50155/EN61373 (Category 1, body mounted Class B). Table 10: Temperature specifications, valid for an air pressure of 800 - 1200 hPa (800 - 1200 mbar) Temperature Standard -7 Characteristics TA 1 Ambient temperature 1 TC Case temperature TS Storage temperature Option -9 Conditions min max min max Unit Converter Operating -25 71 -40 71 C -25 95 -40 95 -40 100 -55 100 Non-operational Overtemperature lockout at TC > 95 C Failure Rates Table 11: MTBF Values at specified case temperature MTBF 1 Device hours 1 2 Model types Ground benign 40 C AS - LS 500 000 Ground fixed 40 C 70 C 150 000 2 Ground mobile 50 C Unit 50 000 h 80 000 500 000 Calculated in accordance with MIL-HDBK-217F. Statistical values, based on an average of 4300 working hours per year and over 3 years in general field use. APR 26, 2006 revised to SEP 25, 2006 Page 17 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Mechanical Data 7 TE 7.0 10.3 12.1 20.3 30.3 (171.0 to 171.9) 50 5 TE 3.27 5 M4 09004_110705 European Projection Dimensions in mm. The converters are designed to be inserted into a 19" rack, 160 mm long, according to IEC 60297-3. 29.9 19.7 Option P (Vo) Option D (Vto) Option D (Vti ) 9.5 4.5 LED i (red) LED OK (green) LED IoL (red) = O 3.5 = O 4.1 51.5 Measuring point of case temperature TC 111 (3U) 100 Test jacks (+/-) 5 d 8 152 8 60 Front plate Back plate Main face 25.9 11.8 168.5 Note: - d 15 mm, recommended clearance to next part in order to ensure proper air circulation at full power. - Free air location: the converter should be mounted with fins in a vertical position to achieve maximum airflow through the heat sink. Fig. 20 Aluminum case S02 with heat sink, black finish and self-cooling, weight: Approx. 1.25 kg 5 50 09003_110705 5 158 7 TE 3.27 4 TE 101 111 (3U) M4 Measuring point of case temperature TC 17.3 47.2 133.4 168 (171.0 to 171.9) Fig. 21 Aluminum case S02 with option B1 (cooling plate), black finish and self-cooling, weight: Approx. 1.15 kg APR 26, 2006 revised to SEP 25, 2006 Page 18 of 33 5 Note: Long case with option B2, elongated by 60 mm for 220 mm rack depth, is available on request with a customer-specific part number (no LEDs and no test jacks). www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Installation Instructions Safety and Installation Instructions Connector Pin Allocation The connector pin allocation table defines the electrical potentials and the physical pin positions on the H15/H15 S4 connector. Pin no. 24 (protective earth) is a leading pin, ensuring that it makes contact first. 10090 Fixtures for connector retention clips (see Accessories) 32 The converters are provided with pin 24 ( ), which is reliably connected with the case. For safety reasons it is essential to connect this pin to protective earth. See: Safety of Operator Accessible Output Circuit. Input pins 30 and 32 are internally fused. Since this fuse is designed to protect the converter in case of an overcurrent and does not necessarily cover all customer needs, an external fuse suitable for the application and in compliance with the local requirements might be necessary in the wiring to one or both input potentials, pins 26 and 28, and/or 30 and 32. 4 Type H15 Fig. 22 View of converter's male connector Table 12: H15 connector pin allocation Pin No. AS to LS1000 AS to LS2000 4 Vo1+ Vo2+ 6 Vo1+ Vo2+ 8 Vo1- Vo1- 12 S+ Sense Vo1+ Pos. output 1 14 S- Sense Vo1- Neg. output 1 16 1 Control of Vo Inhibit R R Neg. output 1 i 20 D 3 Save data V 3 ACFAIL T 5 Current share 26 2 30 3 4 5 Neg. output 2 1 Control of Vo1 Inhibit D 3 Safe data T 5 Current share i Protective earth Vi+ N 4 28 32 Vo2- Vo2- 18 24 1 Pos. output 2 10 22 2 Important: When the inhibit function is not in use, pin no. 18 (i) should be connected to pin no. 14 (S-/Vo1-) to enable the output(s). Do not open the converters, or guarantee will be invalidated. Connector type H15 Pos. output 1 Pos. input Vi+ N Neutral line Vi- L 4 Neg. input Phase line 4 4 Vi- L 4 Due to high current values, some models provide two internally parallel connected contacts for certain paths (pins 4/6, 8/10, 26/28 and 30/32). It is recommended to connect load and supply to both female connector pins of each path in order to keep the voltage drop across the connector pins at an absolute minimum and to avoid overstress of the connector contacts with currents higher than 8 A. Make sure that there is sufficient airflow possible for convection cooling. This should be verified by measuring the case temperature when the converter is installed and operated in the end-use application. The maximum specified case temperature TCmax shall not be exceeded. See also Thermal Consid-erations. Protective earth If the end-product is to be UL certified, the temperature of the main isolation transformer should be evaluated as part of the endproduct investigation. Pos. input Check for hazardous voltages before altering any connections. 4 Neutral line 4 The S Series converters are components, intended exclusively for inclusion within other equipment by an industrial assembly operation or by professional installers. Installation must strictly follow the national safety regulations in compliance with the enclosure, mounting, creepage, clearance, casualty, markings and segregation requirements of the end-use application. Connection to the system shall be made via the female connector H15 (see: Accessories). Other installation methods may not meet the safety requirements. Neg. input Phase line 4 Ensure that a converter failure (e.g., by an internal short-circuit) does not result in a hazardous condition. See also: Safety of Operator-Accessible Output Circuits. Not connected, if option P is fitted. Leading pin (pre-connecting). Option D excludes option V and vice versa. Pin not connected unless option D or V is fitted. LS models. Not connected, unless option T is fitted. APR 26, 2006 revised to SEP 25, 2006 Page 19 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters LS-models Operated at Greater than 63 Hz Railway Applications Above 63 Hz the earth leakage current may exceed 3.5 mA, the maximum specified in IEC/EN 60950. The built-in Y-caps are only approved for 100 Hz. Frequencies greater than 350 Hz are only permitted for Vi 200 VAC. The S Series converters have been designed according to the Railway Standards EN50155 and EN50121. All boards and components are coated with a protective lacquer. Cleaning Agents Isolation In order to avoid possible damage, any penetration of cleaning fluids must be prevented, since the power supplies are not hermetically sealed. The electric strength test is performed in the factory as routine test in accordance with EN 50116, IEC/EN 60950 and UL 1950 and should not be repeated in the field. Power-One will not honor any guarantee claims resulting from electric strength field tests. Protection Degree Condition: Female connector fitted to the converter. IP 30: D, Standards and Approvals All models except those with option P and option or V with potentiometer. The converters are UL recognized according to UL 1950, CAN/CSA C22.2 No. 950-95, and TUV approved to IEC/EN 60950 standards. IP 20: All models exhibiting a potentiometer. The converters correspond to Class I equipment and have been evaluated for: * Building in, * Basic insulation between input and case based on 250 V and double or reinforced insulation or an earthed part between input and output. * The use in a pollution degree 2 environment, * Connecting the input to a primary or secondary circuit which is subject to a maximum transient rating of 2500 V. The converters are subject to manufacturing surveillance in accordance with the above mentioned UL and ISO 9001:2000 standards. Table 13: Leakage Currents for LS-models Characteristic Maximum earth leakage current Class I LS1000, LS2000 Unit Permissible according to IEC/EN 60950 3.5 mA Specified value at 264 V, 50 Hz 1.43 Table 14: Isolation Characteristic Input to case + output(s) Electric Factory test >1 s 2.8 strength test voltage AC test voltage equivalent to factory test 2.0 Insulation resistance at 500 VDC 300 1 2 Output to case Output to output Unit 1.4 0.14 kVDC 1.0 0.1 kVAC 100 M 300 2 1 In accordance with EN 50116 and IEC/EN 60950 subassemblies are pretested with 5.6 kVDC. 2 Tested at 500 VDC. APR 26, 2006 revised to SEP 25, 2006 Page 20 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Safety of Operator-Accessible Output Circuits If the output circuit of a DC-DC converter is operator-accessible, it shall be a SELV circuit according to safety standard IEC/EN 60950. of a DC-DC converter to be a SELV circuit according to IEC/EN 60950 up to a configured output voltage (sum of nominal voltages if in series or +/- configuration) of 36 V. The following table shows some possible installation configurations, compliance with which causes the output circuit Max. 150 VAC or VDC for AK, BK Max. 250 VAC or VDC for CK, DK, EK, FK, LK ~ Mains ~ 10044_082605 + AC-DC front end Fuse Battery Fuse DC-DC converter Max. 150 VAC or VDC for AK, BK Max. 250 VAC or VDC for CK, DK, EK, FK, LK SELV - Earth connection Fig. 23 Schematic safety concept. Use earth connection as per the table below. Table 15: Safety concept leading to a SELV output circuit Conditions Front end Result DC-DC converter Result Nominal supply voltage Minimum required grade of insulation, to be provided by the AC-DC front end, including mains supplied battery charger DC output voltage from the front end Minimum required Types safety status of the front end output circuit Measures to achieve the specified safety status of the output circuit Safety status of the DC-DC converter output circuit Mains 150 VAC Functional (no electrical insulation between the mains supply voltage and the DC-DC converter input) 100 V. The nominal voltage between any output pin and earth is 150 V (AC or DC) Primary circuit a) Double or reinforced insulation based on the mains voltage (provided by the DC-DC converter) AND b) earthed case 3 SELV circuit 250 V The nominal voltage between any output pin and earth is 250 V (AC or DC) Mains 250 VAC Basic 250 V CS DS ES FS Unearthed hazardous voltage secondary circuit Earthed hazardous voltage secondary circuit Double or reinforced 60 V AS BS AS BS CS DS ES FS a) Supplementary insulation, based on 250 VAC AND b) double or reinforced insulation 2 (provided by DC-DC converter) AND c) earthed case 3 a) Double or reinforced insulation 2 (provided by the DC-DC converter) AND b) earthed case 3 SELV circuit 4 120 V TNV-3 circuit Basic insulation (provided by the DC-DC converter) 4 1 The front end output voltage should match the specified input voltage range of the DC-DC converter. 2 Based on the maximum nominal output voltage from the front end. 3 The earth connection has to be provided by the installer according to the relevant safety standards, e.g. IEC/EN 60950. 4 Earthing of the case is recommended, but not mandatory. APR 26, 2006 revised to SEP 25, 2006 Page 21 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters If the output circuit of a AC-DC converter is operator-accessible, it shall be a SELV circuit according to the related IEC/EN 60950 safety standards. The following table shows a possible installation configuration, compliance with which causes the output circuit of an LS Series AC-DC converter to be a SELV circuit according to IEC/EN 60950 up to a configured output voltage (sum of nominal voltages if in series or +/- configuration) of 36 V. If the LS converters are used as DC-DC converters, please refer to the previous section. Table 16: Safety concept leading to a SELV output circuit Conditions AC-DC converter Installation Result Nominal voltage Grade of insulation between input and output provided by the AC-DC converter Measures to achieve the resulting safety status of the output circuit Safety status of the AC-DC converter output circuit Mains 250 VAC Double or reinforced Earthed case 1 and installation according to the applicable standards SELV circuit 1 The earth connection has to be provided by the installer according to the relevant safety standards, e.g. IEC/EN 60950. Mains ~ ~ 10021 Fuse Fuse + AC-DC converter SELV - Earth connection Fig. 24 Schematic safety concept. Use fuses and earth connection as per: Installation Instructions and table: Safety concept leading to a SELV output circuit. APR 26, 2006 revised to SEP 25, 2006 Page 22 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Description of Options Table 17: Survey of options Option Function of Option Characteristics -9 Extended operational ambient temperature range TA = -40 to 71 C E Electronic inrush current limitation circuitry Active inrush current limitation for CK, DK, EK Potentiometer for fine adjustment of output voltage Adjustment range +10/-60% of Vo nom (R input not connected) Safe data signal output (versions D0 - DD) P 1 2 D 1 Input and/or output undervoltage monitoring circuitry V 1, 2 Input (and output) undervoltage monitoring circuitry ACFAIL signal according to VME specs (versions V0, V2, V3) T Current sharing Interconnect T-pins if paralleling outputs (5 converters max.) B1/B2 Cooling plate Replaces standard heat sink, allowing direct chassis-mounting Option D excludes Option V and vice versa. Only available for Vo = 5.1 V. Option -9: Extended Temperature Range Option -9 extends the operational ambient temperature range from -25 to 71 C to -40 to 71 C. The power supplies provide full nominal output power with convection cooling. Option -9 excludes inrush current limitation by NTC. Option E: Inrush Current Limiter CS/DS/ES/FS/LS types may be supplemented by an electronic circuit (option E, replacing the standard built-in NTC) to achieve an enhanced inrush current limiting function. Option E is mandatory for -9 models. CS models fitted with option E and option D6 (input voltage monitoring) meet the standard ETS 300132-2 for 48 VDC supply voltage. Option D6 (externally adjustable via potentiometer from 36.0 to 40.5 V) is necessary to disable the converter at low input voltages, avoiding an excessive input current. Option D6 threshold level should be adjusted to 44.0 - 50.0 V for 60 V nominal supply systems (refer to the description of option D). The D output can be connected directly to the inhibit input. Table 18: Inrush current characteristics with option E (DC-DC converters) Characteristics RI Converter Input Filter FS Unit 60 110 220 48 V Iinr p Peak inrush current 6.8 7.4 14.6 4.5 A tinr Inrush current duration 18 14 16 22 ms Vi max, Io nom Input voltage 140 220 380 100 V Iinr p Peak inrush current 9.3 14.5 25.3 7.5 A tinr Inrush current duration 20 14 12 23 ms Note: Subsequent switch-on cycles at startup are limited to max. 10 cycles during the first 20 seconds (cold model) and then to max. 1 cycle every 8 seconds. 11039_052605 I [A] RS ES Input voltage Rectifier (only AC-DC models) FET DS Vi nom, Io nom 10017_111105 Control CS Capacitor Ci fully charged Normal operation (current limiting circuit is fully conducting) Vi /RV Ii = Pi /Vi Ci 0 Fig. 25 Option E block diagram Current limiting resistance = RS + RI = 15 (all models) APR 26, 2006 revised to SEP 25, 2006 t [ms] 0 <30 Fig. 26 Inrush current with option E (DC-DC converters) Page 23 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Table 19: Inrush current characteristics with option E (AC-DC converters) Characteristics V = 230 VAC Iinr p tinr min LS typ max Unit Peak inrush current - - 25.3 A Inrush current duration - 35 50 ms Ii [A] 10065_102005 20 15 Capacitor Ci fully charged 10 Normal operation (FET fully conducting) 5 0 -5 -10 t [ms] -15 0 20 tinr 40 60 80 Fig. 27 Inrush current with option E (LS models, Vi = 230 VAC, fi = 50 Hz, Po = Po nom) APR 26, 2006 revised to SEP 25, 2006 Page 24 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Option P: Potentiometer Vo+ Vi+ The potentiometer allows for an output voltage adjustment in the range of +10/-60% of Vo nom. It is accessible through a hole in the front cover. This feature enables compensation of voltage drops across the connector and wiring. Option P is not recommended if models are connected in parallel. 2 1 11036_012006 S+ Converter T 1 S- In double-output models both outputs are influenced by the potentiometer setting. If option P is fitted, the R-pin 16 is not connected. Vi- Vo- Vi+ Vo+ Load 2 S+ Note: If the output voltage is increased above Vo nom via the R-input control, option P setting, remote sensing, or option T, the output current(s) should be reduced accordingly so that Po nom is not exceeded. Converter T 1 S- Vo- Vi- 1 Option T: Current Sharing This option ensures that the output currents are approximately shared between all paralleled converters, hence increasing system reliability. To use this facility, simply interconnect the T pins of all converters and make sure that the reference pins for the T-pin (S- for the S1000 or Vo1- for S2000) are also connected together. The load lines should have equal length and cross section to ensure equal voltage drops. Not more than 5 converters should be connected in parallel. The R-pins should be left in an opencircuit condition. If not, prior to paralleling the Vo1 outputs should be individually adjusted within 1 to 2%. Parallel connection of converters with option P is not recommended. Max. 5 converters in parallel connection 1 2 Leads should have equal length and cross sections and should run in the same cable loom. Diodes for redundant operation. Fig. 29 Paralleling of single-output models using option T with the sense lines connected at the load 11003_102005 Vo2+ Vo+ Power bus + - Vo2- Load Vo- Converter Vo+ T Vo1+ Vo- Vo1- Vo+ Load Vo2+ Vo- Vo2- Fig. 28 An example of poor wiring for connections in parallel (unequal length of load lines) T Converter Vo1+ Vo1- Max. 5 converters in parallel connection 11037_012006 Fig. 30 Paralleling of double output models with the outputs connected in series, and using option T in an application with a power bus. Note that the signal at the T-pins is referenced to Vo1-. APR 26, 2006 revised to SEP 25, 2006 Page 25 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Option D: Undervoltage Monitor The input and/or output undervoltage monitoring circuit operates independently of the built-in input undervoltage lockout circuit. A logic "low" (JFET output) or "high" signal (NPN output) is generated at pin 20 as soon as one of the monitored voltages drops below the preselected threshold level Vt. The return for this signal is Vo1-. The D output recovers when the monitored voltage(s) exceed(s) Vt + Vh. The threshold levels Vti and Vto are either adjustable by a potentiometer, accessible through a hole in the front cover, or factory adjusted to a fixed value specified by the customer. Option D exists in various versions D0 - DD as shown in the following table. Table 20: Undervoltage monitor functions Output type JFET NPN D1 D5 1 2 3 4 Vi no Vo1 yes - 3.5 - 40 V 1 D6 yes no Vi min - Vi max D3 D7 yes yes Vi min - Vi max 1 D4 D8 no yes - D9 DD Typical hysteresis Vh [% of Vt] for Vt min - Vt max Vhi Vho Minimum adjustment range of threshold level Vt Vti Vto D2 D0 - Monitoring 1 - 2.5 - 0.6 3.4 - 0.4 - 2 3.4 - 0.4 "0" 2 - "0" - 2.5 - 0.6 - (0.95 - 0.985 Vo1) (0.95 - 0.985 Vo1) no yes - 3.5 - 40 V 3 yes no Vi min - Vi max 3, 4 - 3.4 - 0.4 yes yes Vi min - Vi max 3, 4 3.5 - 40 V 3 yes yes Vi min - Vi max 3, 4 yes yes Vi min - Vi max 1 (0.95 - 0.985 Vo1) 3.5 - 40 V 1 2 3.4 - 0.4 2.5 - 0.6 3.4 - 0.4 "0" 3.4 - 0.4 2.5 - 0.6 Threshold level adjustable by potentiometer Fixed value tracking if Vo1 is adjusted via R-input, option P or sense lines. The threshold level is permanently adjusted according to customer specification 2% at 25 C. Any value within the specified range is possible, but causes a new customer-specific type designation. Adjusted at Io nom APR 26, 2006 revised to SEP 25, 2006 Page 26 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters 11006 JFET output (D0 - D4): Vo1+ Pin 20 (D) is internally connected via the drain-source path of a JFET (self-conducting type) to Vo1+ or Vo+. VD 0.4 V (logic low) corresponds to a monitored voltage should not exceed 2.5 mA. The JFET is protected by a 0.5 W Zener diode of 8.2 V against external overvoltages. Vi, Vo1 status D output, VD Vi or Vo1 < Vt Vi and Vo1 > Vt + Vh low, L, VD 0.4 V at ID = 2.5 mA high, H, ID 25 A at VD = 5.25 V Input level (Vi and/or Vo1) < Vt. The current ID through the JFET Rp ID D VD Vo1- Fig. 31 Option D1 - D0: JFET output, ID 2.5 mA 11007 NPN output (D5 - DD): Vo1+ Pin 20 (D) is internally connected via the collector-emitter path of an NPN transistor to Vo1+ or Vo+. VD < 0.4 V should not exceed 20 mA. This output is not protected against external overvoltages. VD should not exceed 40 V. Vi, Vo1 status Vi or Vo1 < Vt Vi and Vo1 > Vt + Vh D output, VD high, H, ID 25 A at VD = 40 V low, L, VD 0.4 V at ID = 20 mA Rp ID Input (logic low) corresponds to a monitored voltage level (Vi and/or Vo1) > Vt +Vh. The current ID through pin 20 D VD Vo1- Fig. 32 Option D5 - DD: NPN output, Vo1 40 V, ID 20 mA Table 21: D-output logic signals Vi < Vt resp. Vo < Vt low Vi > Vt + Vh resp. Vo > Vt high Configuration high low NPN Threshold tolerances and hysteresis: Vhi 11021 Po = Po nom VD high across the input filter. The threshold levels of the D0 and D9 options are factory-adjusted at nominal output current Io nom and at TA = 25 C. The value of Vti depends upon the input voltage range (CS, DS, ..), threshold level Vt, temperature and input current. The input current is a function of the input voltage and the output power. Vti Po = 0 If Vi is monitored, the internal input voltage after the input filter is measured. Consequently, this voltage differs from the voltage at the connector pins by the voltage drop Vti VD Po = 0 D5, D6, D7, D8, D9, DD JFET Po = Po nom Version of D D1, D2, D3, D4, D0 VD low Vi Vti Fig. 33 Definition of Vti, Vt i and Vhi (JFET output) APR 26, 2006 revised to SEP 25, 2006 Page 27 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters D-signal with respect to input and output voltage versus time: Input voltage monitoring NPN VD VD high 11008 3 3 3 3 VD low t 0 ID ID high ID low 0 t JFET VD VD high VD low 0 t th1 tlow min4 tlow min4 tlow min4 Vo1 Vo1 nom 1 0.95 thigh min th1 t 0 Vi [V DC] Vti +Vhi Vti t 0 Input voltage failure Input voltage sag Switch-on cycle Output voltage monitoring NPN VD VD high Switch-on cycle and subsequent input voltage failure 2 3 3 VD low t 0 ID ID high ID low 0 t JFET VD VD high VD low 0 t tlow min4 Vo1 Vo1 nom Vto +Vho Vto t 0 Output voltage failure Fig. 34 Relationship between Vi, Vo1, VD, Vo1/Vo nom versus time APR 26, 2006 revised to SEP 25, 2006 1 Hold-up time see: Electrical Input Data 2 With output voltage monitoring, hold-up time th = 0. 3 The signal will remain high if the D output is connected to an external source. 4 tlow min = typically 130 ms. Page 28 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters Option V: ACFAIL Signal (VME) Available only for models with Vo = 5.1 V. Formula for the external input capacitor: This option defines an undervoltage monitoring circuit for the input and main output voltage. It generates an ACFAIL signal (V signal) which conforms to the VME standard. 2 * Po * (th + 0.3 ms) * 100 Ci ext = ---------------------- - Ci min * (Vti 2 - Vi min2) The low state level of the ACFAIL signal is specified at a sink current of IV 48 mA to VV 0.6 V (open-collector output of an NPN transistor). The pull-up resistor feeding the open-collector output should be placed on the VME backplane. After the ACFAIL signal has gone low, the VME standard requires a hold-up time (th) of at least 4 ms before the 5.1 V output drops to 4.875 V when the output is fully loaded. The hold-up time is provided by the internal input capacitance. Consequently, the working input voltage and the threshold level (Vti) should be adequately above the minimum input voltage (Vi min) of the converter so that enough energy is remaining in the input capacitance. If the input voltage is below the required level, an external hold-up capacitor (Ci ext) should be added. Formula for threshold level for desired value of th: Vti = where as: Ci min = internal input capacitance [mF] Ci ext = external input capacitance [mF] Po = output power [W] th = efficiency [%] = hold-up time [ms] Vi min = minimum input voltage [V] 1 Vti = threshold level [V] 1 Min. input voltage according to Electrical Input Data. For output voltages Vo > Vo nom, the minimum input voltage increases proportionally to Vo/Vo nom. Remarks: Option V2 and V3 can be adjusted by potentiometer to a threshold level between Vi min and Vi max. A decoupling diode should be 2 * Po * (th + 0.3 ms) * 100 --------------------- + Vi min2 Ci min * connected in series with the input of AS - FS converters to avoid the input capacitance discharging through other loads connected to the same source voltage. Table 22: Available internal input capacitance and factory potentiometer setting of Vti with resulting hold-up time Types AS BS FS CS DS ES LS Ci min Vt i th 0.83 0.3 1.2 0.66 0.26 0.21 0.21 mF 9.5 19.5 39 39 61 97 120 VDC 0.1 0.1 5.3 1.9 1.8 4.3 6.4 ms Option V operates independently of the built-in input undervoltage lockout circuit. A logic "low" signal is generated at pin 20 as soon as one of the monitored voltages drops below the preselected threshold level Vt. The return for this signal is Vo1-. The V output recovers when the monitored voltage(s) exceed(s) Unit Vt + Vh. The threshold level Vti is either adjustable by potentiometer, accessible through a hole in the front cover, or adjusted during manufacture to a determined customer specified value. Versions V0, V2, and V3 are available as shown below. Table 23: Undervoltage monitor functions V output (VME compatible) V2 Monitoring Vi yes Vo1 no V3 yes yes V0 yes no yes yes Minimum adjustment range of threshold level Vt Vti Vto - Vi min - Vi max 1 1 Vi min - Vi max 0.95 - 0.985 Vo1 Vi min - Vi max 3, 4 - Vi min - Vi max 3, 4 0.95 - 0.985 Vo1 Typical hysteresis Vh [% of Vt] for Vt min - Vt max Vhi Vho 2 2 3.4 - 0.4 - 3.4 - 0.4 "0" 3.4 - 0.4 - 3.4 - 0.4 "0" 1 Threshold level adjustable by potentiometer. 2 Fixed value between 95% and 98.5% of Vo1 (tracking). 3 Adjusted at Io nom. 4 Fixed value, resistor-adjusted (2% at 25 C) acc. to customer's specifications; individual type number is determined by Power-One. APR 26, 2006 revised to SEP 25, 2006 Page 29 of 33 www.power-one.com S Series Data Sheet 100 Watt AC-DC and DC-DC Converters 11009 V output (V0, V2, V3): Vo1+ Connector pin V is internally connected to the open collector of an NPN transistor. The emitter is connected to Vo1- or Vo-. VV 0.6 V (logic low) corresponds to a monitored voltage level Rp low, L, VV 0.6 V at IV = 50 mA high, H, IV 25 A at VV = 5.1 V Vo1- Fig. 35 Output configuration of options V0, V2, and V3 VV Threshold tolerances and hysteresis: input filter. Consequently, this voltage differs from the voltage at the connector pins by the voltage drop DVti across the input filter. The threshold level of option V0 is adjusted during manufacture at Io nom and TA = 25 C. The value of Vti depends upon the input voltage range (AS, BS, etc.), threshold level Vt, temperature and input current. The input current is a function of input voltage and output power. APR 26, 2006 revised to SEP 25, 2006 Vhi 11023 VV high Po = 0 If Vi is monitored, the internal input voltage is measured after the Vti Po = Po nom Vi and Vo1 > Vt + Vh VV V output, VV Po = 0 Vi or Vo1 < Vt V Po = Po nom Vi, Vo1 status IV Input (Vi and/or Vo1)