KR series Power rocker switches Distinctive features UG1410A-R2 Attractive rugged rocker switch Removable actuator Up-to-date rocker design Easy to stock Easy to customize Smooth curves Wide choice of colours and symbols Laser etched symbols on illuminated versions High performance LEDs Long life expectancy An array of colours and voltages Optional panel seal D High performance ultrasonic welding Protection against dust and the effects of continuous immersion under pressure. Robust roller contact Integrated resistors Easy electrical connection Very long life expectancy Many electrical functions available Large variety of terminal options Up to 10 terminals Screw, solder lug and quick-connect APEM will be happy to develop custom product solutions. Please contact us with your requirements. The company reserves the right to change specifications without notice. APEM www.apem.com D-41 KR series Power rocker switches Specifications Unique rocker design Wide choice of colours Laser etched symbols Illuminated or non-illuminated Optionally sealed to IP68 or IP69K ELECTRICAL SPECIFICATIONS * Currrent/voltage rating with resistive load : - Silver plated contacts : A : 5A 24VDC, 100.000 cycles - 10A 24VDC, 10.000 cycles (terminals 6.35 x 0.8 only) S : 20A 12VDC, 10.000 cycles (see Overview) - Gold plated contacts (D) : 20mA 12V, 150.000 cycles * Current/voltage rating with lamp load - silver contacts (A) : - functions 1 & 6 : 100W 24VDC, 10.000 cycles - other functions : 60W 24VDC, 10.000 cycles * Initial contact resistance : 10 m max. * Insulation resistance : 1.000 M min. at 500VDC * Dielectric strength : 2.000 Vrms 50 Hz min. between terminals * Mechanical life :150.000 cycles min. * Case : PA 6-6 * Actuator : ABS * Bezel : PA 6-6 * Contacts & terminals : brass, solid silver grain, silver plated (A or S) or brass, solid silver grain, gold plated (D) * Contact roller : brass, nickel plated SEALING ENVIRONMENTAL SPECIFICATIONS * Sealing options : K : IP68 to front panel components of switch only according to IEC 60529 Z : IP69K panel sealing according to DIN 40050-9 * Salt spray resistance : 96 hours according to IEC 512-6, test 11f * Vibration resistance : 10-500 Hz / 10 g per IEC 60068-2-6 * Operating temperature : -40C to +85C Sealing is optional. To order a sealed product, complete the appropriate box of ordering format on the following pages. DIMENSIONS Flat seal 46.50 (1.830) 35.50 (1.398) 15.00 (.590) 24.00 (.944) 12.00 (.472) 50.00 Max (1.969 Max) 11.00 (.433) U2282 25.00 (.984) D MATERIALS Packaging unit : 40 pieces 47.00 (1.850) Dimensions : First dimensions are in mm while inches are shown as bracketed numbers. D-42 APEM www.apem.com CKR46DT1-A KR series Power rocker switches Overview HOW TO ORDER * To order a complete product, fill in all the boxes of the following order guide. * To order case only (without actuator), finish your order number with the LED wiring code. * To order actuator only (without case), begin the order number with code KRR, then follow the order format from "actuator type" until the end of the options. + LEDS CASE KR Side A Poles SERIES 3 Single pole 4 Double pole ON ON ON MOM ON MOM ON ON Silver Gold plated Silver 20A * A D S Electrical functions 1 4 4-1R 5 6 7 8 9 Sealing Contacts Terminals Function 1 only for 6-terminal versions. None LED 6V red LED 6V green LED 6V yellow LED 6V blue LED 6V white LED 12V red LED 12V green LED 12V yellow LED 12V blue LED 12V white LED 24V red LED 24V green LED 24V yellow LED 24V blue LED 24V white X A B C M R D E F N S J K L P T ... Terminals (continued) Screw 0 6 terminals with barrier Solder lug/quick-connect 2 6 terminals with barrier 4 6 terminals w/o barrier A 10 term. with barrier B 10 term. w/o barrier C 10 terminals for use with connector U2292 or U3152 Normalized quick-connect 6,35x0,8 3 6 terminals with barrier OFF ON ON ON MOM ON ON OFF MOM OFF MOM OFF ON Wiring LEDS No IP68 IP69K X K Z Side B 6 terminals w/o barrier 10 term. with barrier 10 term. w/o barrier 10 term. for use with connector U2292 or U3152 Normalized quick-connect 2,8x0,8 G 10 term. with barrier H 10 term. w/o barrier J 10 terminals for use with connector U2282 5 D E F See following pages. D * S contacts for all functions except 4 and 4-1R - for normalized quick-connect terminals 6,35x0,8 only. ACTUATOR ACTUATOR MARKING Area A Area M 4 1 ON Area B 1 2 3 3 2 ON 3 4 OFF 2 OFF 6 Type Colour 1 For non-illuminated application 2 For illuminated application 4 ON 5 2 Blue Dark blue Black Green Grey Yellow Red ON Ivory OFF Orange Aluminium ONbright OFF 3 4 1 1 1/4 2 3 4 5 6 7 9 A Orientation 4 N O 5 1 2 ON 6 3 4 NOTICE APEM 5 6 3 6 OFF 2 ON 3 4 1 2 3 3 OFF 2 6 5 6 4 2 ON 3 4 OFF 3 2 3 5 6 5 6 6 OFF 6 5 3 4 1 6 5 ON 5 1 ON 4 M B 4 4 4 OFF ON CKRMA1-A 2 3 2 1 3 4 ON 2 CKRMA1-A FICHIER: CKRMA ECHELLE: 0.625 indice B le 29/04/08 1 Symbols & Accessories : see end of section D. OFF 3 5 4 OFF 2 6 CKRMA2-B 5 ON 1 3 S OFF E 6 6 2 6 5 5 1 A 5 ON 1 OFF OFF 6 ON 2 CKRMA1-A 1 4 OFF 2 OFF 6 3 6 1 3 2 5 1 ON 5 2 5 1 1 OFF 4 1 ON 1 5 ON 4 OFF 3 ON 2 6 5 CKRMA1-A 1 : please note that not all combinations of above numbers are available. Refer to the following pages for further information. www.apem.com D-43 FICHIER: CKRMA ECHELLE: 0.625 indice A le 17/07/06 OFF 5 Symbols 6 4 6 OFF 5 3 2 KR series Power rocker switches Case * To order case only (without rocker), finish your order number with the LED wiring code. CASE + LEDS MODEL STRUCTURE 1-2 4-5 2-3 5-6 Single pole KR31 Double pole KR41 KR44* KR44-1R* KR45 KR46 KR47 KR48 KR49 KR35 KR36 KR37 KR38 KR39 ON ON ON MOM ON MOM ON ON D 2 3 2 1 8 3 2 1 9 6 5 4 7 6 5 4 LED area CKRBV1-B FICHIER:version CKRBV-P6 10 terminal 3 1 Contact & LED area 10 OFF ON ON ON MOM ON ON OFF MOM OFF MOM OFF ON * Function 4 : single pole in double pole case 3 Bottom view Contact area 2 6 terminal version ECHELLE: 0.625 2 1 indice B le 29/04/08 1 3 ELECTRICAL FUNCTIONS AND CONNECTIONS CKRFUN1-A In the tables below, terminal connections as viewed from bottom of switch. Only the contact area is represented. For single pole models, only terminals 1, 2 and 3 are to be considered (not terminals 6, 5, 4). Positions 3 Function 1 * KR31-KR41 Function 5 KR35-KR45 Function 6 KR36-KR46 Function 7 KR37-KR47 3 2 2 1 3 2 x = w/o terminal o = with terminal = momentary Positions 1 3 1 2 1 3 2 1 3 Function 8 KR38-KR48 CKRFUN1-A 6 5 4 6 5 4 3 2 1 3 2 1 6 5 4 6 5 4 3 2 1 3 2 1 6 5 4 6 5 4 3 2 1 3 2 1 3 2 1 6 5 4 6 5 4 6 5 4 Function 9 KR39-KR49 Function 4 KR44 Function 4-1R KR44-1R 2 1 3 2 3 3 2 1 3 2 13 2 1 3 CKRFUN1-A 6 5 4 6 5 46 5 4 3 2 1 3 2 13 2 6 5 4 6 5 46 3 2 1 3 2 6 5 4 6 3 2 1 6 5 4 2 1 2 13 2 1 3 2 1 6 5 46 5 4 6 5 4 1 3 2 13 2 1 3 2 1 5 4 6 5 46 5 4 6 5 4 13 2 1 3 2 13 2 1 3 2 1 5 46 5 4 6 5 46 5 4 6 5 4 3 2 13 2 1 3 2 13 2 1 3 2 1 6 5 46 5 4 6 5 46 5 4 6 5 4 CKRFUN894-A * Function 1 only available for 6 terminal versions. CKRFUN1567-B D-44 1 CKRFUN894-A APEM www.apem.com FICHIER: CKRFUN-P6 ECHELLE: 0.45 indice A KR series Power rocker switches Case TERMINALS CASE + LEDS Solder lug / quick-connect Screw O3.00x0.50 SI (.118DIAx0.50 IS) 6.35x0.80 (.25x.031) 6.35x0.80 (.250x.031) 2.80x0.80 (.110x.031) 3 5 6 terminals with barrier 6 terminals w/o barrier D E F 10 terminals with barrier 10 terminals w/o barrier 10 terminals for use with connector U2292 or U3152 G 10 terminals with barrier H 10 terminals w/o barrier J 10 terminals for use with connector U2282 6 Terminals are marked on the case. The drawings show the maximum possible number of terminals. 5.85 (.230) 7.10 (.280) 11.30 (.445) 14.65 (.576) 9.10 (.358) 1 6.85 (.269) 5 6 terminals with barrier 6 terminals w/o barrier 10 terminals with barrier 10 terminals w/o barrier 10 terminals for use with connector U2292 or U3152 2 2 4 A B C 6 term. with barrier Normalized quick-connect 2,8x0,8 O1.20 (.047DIA) 3 0.80 (.031) 4 0 o1.50 (.059DIA) O3.10 (.122DIA) 4.50 (.177) 6.35 (.25) Normalized quick-connect 6,35x0,8 6 terminal version 10 terminal version CONTACT MATERIALS CASE + LEDS A D Silver Silver, gold plated S Silver 20A NEW! For all functions except 4 and 4-1R - for normalized quick-connect terminals 6,35x0,8 only. APEM www.apem.com D-45 D KR series Power rocker switches Case - LEDs SEALING CASE + LEDS X No sealing K IP68 (front panel components of switch only) Z IP69K - Installation notice available on request Optional seal Ultrasonic welding of frame to case is standard on all versions. The ultrasonic welding and the optional panel seal prevent water and dust from introducing into the switch housing. K Optional seal Z D LEDS CASE + LEDS Side B Side A Complete each enlarged box with one of the codes listed below. X Without LED Red Green Yellow Blue White Amber Red/green 6VDC A B C M R 4 1 12VDC D E F N S 5 2 24VDC J K L P T 6 3 No resistor U V W Y Z 9 8 LED consumption : 20mA @ nominal voltage (25C) Other illumination solutions : on request. Side A 7 8 7 8 7 8 7 8 4 1 4 1 4 1 4 1 5 2 5 2 5 2 5 2 6 3 6 3 6 3 6 3 9 10 9 10 9 10 9 10 Side B CKRIL-B FICHIER: CKRIL-P8 ECHELLE: 0.625 indice B le 26/07/07 D-46 www.apem.com APEM KR series Power rocker switches Case - LEDs The LED wiring diagram is shown on the case. WIRING + LEDS CASE * For 6 terminal versions 1 + 4 2 5 3 6 1 4 5 2 LED connected to the load - 1 + 6 3 + 4 2 5 3 6 - 1 4 5 2 + 6 3 - 1 - A (standard) 4 2 5 3 6 - + 1 4 2 + - + 5 2 6 3 B 1 1 4 5 3 6 1 4 - + 4 2 5 3 6 - C CKGRLA-B 1 Note : If not available, terminals are added to connect the LED. 5 2 + 1 4 6 3 - 4 2 5 3 6 - + 1 4 2 + - 3 - 5 2 5 6 3 6 1 4 2 + - 3 + 5 6 D D - for function 1 (on-off) with LED on side A CKGRLE-A E CKRRLF-A F CKGRLD-B * For 10 terminal versions + 8 7 - Independent LED or integrated functions CATAL92/CATAL2001 8 7 + 8 7 4 1 4 1 4 1 2 5 2 5 2 5 3 6 3 6 3 6 10 9 + 10 9 - + 10 9 - CKGRLE indice A 23.07.08 To have LEDs. ECHindependent 1 - G (standard) CKRRLG-A R1 R2 + - + 7 4 1 5 2 7 1 2 3 6 3 10 9 10 To obtain 2 symbol illumination levels (night illumination when OFF and higher illumination when ON). R1 8 8 8 7 4 1 4 5 2 5 6 R2 9 6 3 - R2 10 + 9 R1 H wiring with LED on side A available with functions 6, 8, 9 and 44. H wiring with LED on side B available with functions 5, 6 and 9. H wiring with 2 LEDs available with functions 8 and 9. More information (H wiring schematics) : on request. Dotted line = external wiring, continuous line = internal wiring H Available in Single Pole only, with H and J quick-connect terminals. CKRRLH-A 8 7 1 4 2 5 3 6 10 9 To have a polarity inversion (typical application : fan motor). Dotted line = external wiring I Power supply betweeen 2 and 5 - Load between 1 and 4 or 3 and 6. CKRRLI-Aterminals. Available with H and J quick-connect APEM Please contact us for other wiring solutions. www.apem.com D-47 KR series Power rocker switches Actuator - Marking To order actuator only (without case), begin the order number with code KRR, then follow the order format from "actuator type" until the end of the options. ACTUATOR TYPE ACTUATOR 1 2 For non-illuminated application For illuminated application Other rocker design : on request. ACTUATOR COLOUR ACTUATOR D Code Colour Code Colour Code Colour White Blue 4 Grey 7/1 Dark blue 5 Yellow 9 Orange 2 Black 6 Red 3 Green 7 Ivory A Aluminium bright 1 1/4 Note : colours 7 and 7/1 not available on illuminated versions. A soft-touch varnish can be added. Consult us. If no marking required, complete the box with code N. MARKING ORIENTATION ACTUATOR MARKING 4 ON 5 1 1 2 ON 3 4 2 3 3 N 6 5 4 OFF OFF 2 OFF 6 6 5 6 O 1 5 ON S 4 OFF 3 ON 2 CKRMA1-A 1 E Other orientations : on request D-48 www.apem.com APEM KR series Power rocker switches ON 4 1 1 5 2 Marking - Mounting OFF SYMBOLS 6 4 3 ACTUATOR MARKING A XX ON M B No symbol Available symbols : see end of section D. 4 Marking colour White marking for illuminated rockers (laser etching) and non-illuminated black rockers (pad printing). Black marking for non-illuminated colour rockers (pad printing). Other : on request. 1 A M 5 2 B 6 Laser etching resistance - Water and petrol resistant acccording to EN61058-1 - Tear resistant (cross-cut test) according to NF ISO 2409 : class 0 - UV resistant according to ISO 4892-2 3 CKRMA2-B 6.40 (.252) 14.00 (.551) R:20.00 (.787 R) 20.20 (.795) R:6.00 (.236 R) 20.30 (.799) 87 .00 Marking area For illuminated versions. The symbol will be included in the hatched area. Marking in M area : on request. 4.00 (.157) D 7.70 (.303) MATRIX MOUNTING 25.00 mini (.984 min.) 47.00 mini (1.850 min.) 10.20 (.402) CKRZL1-A PANEL CUT-OUT CKRZL-P11 PanelFICHIER: thickness : 0,8 mm to 4,6 mm ECHELLE: 0.625 Recommended panel thickness : indice A le 26/07/07 between 2 mm and 3,5 mm 36.80 0/+0.3 (1.449 0/+.012) 21.08 0/+0.3 (.830 0/+.012) SPECIFIC MATRIX MOUNTING FOR Z VERSION APEM www.apem.com CKRDE3-C D-49 K range Power rocker switches and indicators Symbols Most symbols meet the ISO 7000 standard "graphical symbols for use on equipments" (code given in bracket in the description). Contact us for symbols not featured in the following tables. Legend scale : KR series : 1:1 KL, KG and KI series : depending on space available on the product (see "Symbols" section at the end of each series). CODE SYMBOL DESCRIPTION CODE SYMBOL DESCRIPTION CODE SYMBOL DESCRIPTION 32 Emergency first aid vehicle (2565) Rear ventilator 33 Load tipping (1557) 18 Heating (0637) 34 Loading light (2457) - 19 Door opening 35 Tractor, rear-ward (1667) 04 - 20 Windshield demister/defroster (0635) 36 Combine, direction of movement (1678) 05 - 21 Windshield wiper (0086) 37 Use no forks (2406) 06 - 22 Windshield washer (0088) 38 Transmission (1166) 07 Stop 23 Ventilator fan (0089) 39 Working spot light (1145) 08 Motion 24 Side mirror defroster 40 Engine (0640) 09 Up motion 25 Restarting pump 41 Horn (0244) 10 Down motion 26 Front fog lights (0633) 42 Lock (1656) 11 Hot 27 Rear fog lights (0634) 43 Taxi sign light (2551) 12 Cold 28 Propulsion system trim 44 Working light (1204) 13 Hazard warning (0085) 29 Beacon (1141) 45 Working light symmetric (1204) 14 Traveller lighting 30 Anchor 46 - 15 Driver lighting (1421 31 Electric motor (0011) 47 - - 16 01 - 17 02 - 03 XX None D D-66 Revolving light www.apem.com APEM K range Power rocker switches and indicators Symbols Most symbols meet the ISO 7000 standard "graphical symbols for use on equipments" (code given in bracket in the description). Contact us for symbols not featured in the following tables. Legend scale : KR series : 1:1 KL, KG and KI series : depending on space available on the product (see "Symbols" section at the end of each series). CODE SYMBOL DESCRIPTION CODE 48 All wheel drive 49 SYMBOL DESCRIPTION CODE SYMBOL DESCRIPTION 64 Indicator 80 Front windshield heating Differential lock (1662) 65 Brake release 81 Aus 50 - 66 Baggage room left door 82 Radiator fan 51 - 67 Baggage room right door 83 Remove retarder 52 - 68 Power blinds 84 Restricted speed 85 Preheater D 53 - 69 Engine idle control 54 Rear window wiper (0097) 70 Cruise res/set 86 ABS detection 55 Rear window washer (0099) 71 Driver windows up/down 87 ECAS detection 56 Lower load (2223) 72 Middle door opening 88 Engine stop 57 Cab lock (1560) 73 Front door opening 89 Cruise res/cancel 58 Extraction 74 Lighting in baggage room 90 ECAS reset 59 Pumping in 75 Cruise on/off 91 Driver windows heating 60 Rear PTO (1572) 76 TV 92 Cruise set 61 Front PTO 77 Pump 93 Air bag up/down 62 Rockshaft down 78 Toilet 94 Read lighting 63 Rockshaft up 79 Toilet decontamination 95 Lighting main switch APEM www.apem.com D-67 K range Power rocker switches and indicators Symbols Most symbols meet the ISO 7000 standard "graphical symbols for use on equipments" (code given in bracket in the description). Contact us for symbols not featured in the following tables. Legend scale : KR series : 1:1 KL, KG and KI series : depending on space available on the product (see "Symbols" section at the end of each series). CODE SYMBOL DESCRIPTION CODE SYMBOL DESCRIPTION CODE SYMBOL DESCRIPTION 96 Heating using water AD - AV - 97 Low beam AE - AW - 98 Position lights AF - AY - 99 Diesel acceleration AG Battery charging condition (0247) AZ - A1 Manual mode AH Turn signals (0084) B1 - A2 Clockwise cabin rotation AJ High beam (0082) B2 - A3 Anticlockwise cabin rotation AK Differential lock, bogie (2600) B3 - A4 - AL Brushing with a rotating brush (0070) A5 - AM Differential lock, transfer case 4x4 (2475) A6 Parking brake AN Loader bucket, float (1441) A7 - AP Loader bucket (1437) A8 - AQ Rear window washer & wiper (0098) A9 - AR Header Header drive (1579) AA - AS Excavator/backhoe boom side shift (2091) AB - AT Chemical water treatment (1851) AC - AU Grapple skidder, single funct boom (1762) D D-68 www.apem.com APEM K range Power rocker switches and indicators Accessories for KR, KL and KI series SINGLE MOUNTING PANEL 56.00 (2.205) 56.00 (2.205) MOUNTING PANEL MIDDLE 56.00 (2.205) MOUNTING PANEL END 3.80 (.150) 29.26 (1.152) 26.50 (1.043) U2261 3.80 (.150) 26.50 (1.043) U2262 C 3.80 (.150) 26.26 (1.034) 26.50 (1.043) 32.26 (1.270) U2267 C D Recommended panel thickness : 1,10 mm - 1,80 mm - 2,60 mm - 3,40 mm - 4,20 mm - 5 mm - 5,80 mm MOUNTING PANEL CUT-OUT For 1 element U2267 51.00 0/+0.20 (2.008 0/+.008) 48.20 0/+0.20 (1.898 0/+.008) 77.50 0/+0.20 (3.051 0/+.008) 48.20 0/+0.20 (1.898 0/+.008) 48.20 0/+0.20 (1.898 0/+.008) 22 X 44 ADAPTER 22 X 44 ADAPTER 44.00 0/+0.1 (1.732 0/+.004) 22.00 0/+0.1 (.866 0/+.004) 50.00 (1.969) 19.00 (.748) PANEL CUT-OUT Rear panel dismounting 50.00 (1.969) Front panel dismounting 25.00 (.984) U3060 Recommended panel thickness : 0,60 mm to 1,50 mm APEM For 3 elements (2xU2261 + 1x U2262) For 2 elements U2261 25.00 0/+0.20 (.984 0/+.008) 3.50 (.138) For additional elements, add 26,40 mm (1.039) 3.50 (.138) 19.00 (.748) 25.00 (.984) Adapter colours (replace 0 with code) 1/4 : dark blue - 2 : black - 4 : grey 5 : yellow - 6 : red - 7/1 : white U3070 Recommended panel thickness : 1,60 mm -0,1/0 to 5,60 mm -0,1/0 in stages of 0,40 mm www.apem.com D-69 K range Power rocker switches and indicators Accessories for KR, KL and KI series ACTUATOR REMOVING TOOL EXTRACT ACTUATOR (KR ONLY) Allows the extraction of the rocker / rocker support assembly. Place the 2 claws under the support and push as indicated by the arrow. EXTRACT ROCKER (KR ONLY) Allows to separate the rocker from its support. Insert the tool between rocker and support as indicated by the arrrow. Pull out the tool in the opposite direction. EXTRACT SWITCH (KR, KL AND KI) Allows to extract switch from panel mounting units. 2 tools are necessary. Insert the tools between switch and panel mounting units from the rear to compress the snapin device. Pull off switch manually. U3052 2 tools are supplied CONNECTORS Standard colour : black. Other colours : on request. Connectors cannot be combined with wiring types H and I. D U2282 U2292 10 terminal version For use with terminals type H or J. 2,8 (.110) tabs to be fitted by the user (example : AMP/Tyco 0-927779-3). 45.00 (1.772) U2282 www.apem.com 24.40 (.961) 29.40 (1.157) 11.00 (.433) 20.40 (.803) 1 11.00 (.433) 20.80 (.819) 11.00 (.433) D-70 poka-yoke 36.60 (1.441) 24.40 (.961) 25.00 (.984) 33.40 (1.315) 36.60 (1.441) 1 U2260 10 terminal version For use with terminals type B, C, E or F. 6,35 (1/4) tabs to be fitted by the user (example : TE42282-2). 29.40 (1.157) 6 terminal version For use with terminals type 2, 3, 4 or 5. 6,35 (1/4) tabs to be fitted by the user (example : TE42282-2). Can be used for the KG series. U2292 20.80 (.819) U2260 C APEM K range Power rocker switches and indicators Accessories for KR, KL and KI series CONNECTORS (continued) ! New U3152 10 terminal version For use with terminals type B, C, E or F. 6,35 (1/4) tabs to be fitted by the user (example : Timer terminals TE927833-2) 24.40 (.961) 29.40 (1.157) poka-yoke 36.60 (1.441) D C 6.30 (.248) BLANKING CAPS 1.50 (.059) U3152 20.80 (.819) 11.00 (.433) 1 Colour Code Colour Blue U2274 Grey Dark blue U2275 Yellow U2272 Black U2276 Red U2273 Green U2277 Ivory U2279 Orange U2271 U2271/4 Recommended panel thickness : 1,50 mm to 6 mm 44.10 (1.736) 20.80 (.819) 25.00 (.984) Code 22.00 (.866) Usefull for future extensions. 46.80 (1.843) Connectors can be hanged on specific hole plugs. Contact APEM. APEM www.apem.com D-71