LC80 EZ-LIGHTTM Controller For operator-controlled activation of EZ-LIGHT products Features * Manually operated controllers for Andon, call-for-parts and machine status indication * For use with PNP input EZ-LIGHT indicators * Models available with toggle switches or rotary switch * Versatile mounting options * Toggle switch model can control up to 5 indicators simultaneously * Consult factory about customized controller/indicator packages Indicators and accessories sold separately Models Model Description Switch Function LC80T 5 toggle switches ON-OFF-FLASH LC80R 12 position rotary switch Specifications Supply Voltage: Maximum: 30V dc Minimum: Equal to the minimum voltage required for the indicator +2V dc Example: TL50 operating voltage without controller: 18-30V dc; TL50 operating voltage with controller: 20-30V dc Output Loads (Colors 1-5): Toggle Switch Model (Solid ON Mode): Individual outputs: 200 mA maximum for each individual output (when operated one at a time) Multiple outputs: 700 mA maximum divided between the individual outputs (not to exceed 200 mA for any individual output) Toggle Switch Model (Flash Mode): Individual outputs: 200 mA maximum for each individual output (when operated one at a time) P/N 152677 rev. A 7/2010 0 152677 6 LC80 EZ-LIGHT Controller Multiple outputs: 500 mA maximum divided between the individual outputs (not to exceed the maximum for any individual output) Rotary Switch Model (Solid ON and Flash Mode): Individual outputs: 200 mA maximum for each individual output Construction: Housing: Polycarbonate Operating Conditions: -30 to +50 C (-22 to +122 F) Toggle switches: Chrome-plated brass Certifications: Pending Rotary Switch: Nylon with phenolic knob Environmental Rating: IP54 Hookups SWITCH 5 (+) 18 2 SWITCH 4 (+) 3 4 SWITCH 3 (+) OFF ON 7 6 5 4 7 6 REV 5 A B DEVICE COMMON DESCRIPTION 3 2 INITIAL RELEASE REVISION HISTORY REVISED ORDER OF NUMBERS ON FLASHING SIDE; 4 REV POWER COMMON POWER 2 REVISION HISTORY 5 SWITCH 2 (+) 6 8 SWITCH 1 (+) D 3 A B +V DATE 6-16-10 J. RENG 6-29-10 J. RENG DESCRIPTION DATE INITIAL RELEASE REVISED ORDER OF NUMBERS ON FLASHING SIDE; 6-16-10 J. 6-29-10 J. D Connections: Field-wired through 1/2-14 port in housing. 1/2-14 NPSM 5 cord grip is optional. Cord grip 4 handles cable diameters 4.3 mm 5to C 3 11.4 mm (see model BWA-CG.5-1) 4 2 C 1 : Activates Flash for corresponding color 1 2 : Activates ON Steady for corresponding color 1 3 For toggle switch models, the middle switch position will turn the 2 4 corresponding color OFF. For rotary switch models, the two "OFF" positions 3 will turn the5 indicator OFF. 3 2 OFF 4 OFF 1 5 OFF OFF ARTWORK IMAGE: SCALE: 1 : 1 (ARTWORK HAS BEEN OUTLINED IN ADOBE.) MAIN VIEW TEXT MAY VARY FROM ARTWORK ARTWORK IMAGE: DUE TO TRANSLATION ISSUES. SCALE: 1 : 1 (ARTWORK HAS BEEN OUTLINED IN ADOBE.) MAIN VIEW TEXT MAY VARY FROM ARTWORK DUE TO TRANSLATION ISSUES. DIP Switch Settings for Flash Rates* B B DIP Switch Positions SW1NOTES: 1. Off A On 2. 3. 4. 5. Off A Off SW2 SW3 SW4 SW5 MATERIAL: 2 MIL. WHITE POLYESTER WITH 3 MIL. VELVET POLYCARBONATE OVERLAMINATE; PERMANENT ADHESIVE. USE ADOBE ILLUSTRATOR FILE 152842.ai. COLOR BREAKS AS NOTES: PMS COLORS ARE: GREY = PMS COOL GRAY 8C, BLACK AND WHITE). SHOWN. USE DIMENSION DRAWING: 152841 .DWG (PRO E) 1. MATERIAL: 2 MIL.FROM WHITEART POLYESTER 3 MIL. VELVET POLYCARBONATE OVERLAMINATE; MAXIMUM DEVIATION WORK +/- WITH .002. ARTWORK LOCATION TOLERANCE: +/-0.10 PERMANENT ADHESIVE. USE ADOBE ILLUSTRATOR FILE 152842.ai. COLOR BREAKS AS FROM SUPPLIED ARTWORK. SHOWN. PMS COLORS ARE: GREY = PMS COOL GRAY 8C, BLACK AND WHITE). MUST MEET CSA LABEL REQUIREMENTS. 2. USE DRAWING: 152841 .DWG (PRO E) MUST BE DIMENSION UL-RECOGNIZED CONSTRUCTION FOR APPLICATION TO (SURFACE MATERIAL; 3. MAXIMUM DEVIATION FROM ART WORK +/- .002. ARTWORK LOCATION TOLERANCE: +/-0.10 INDOOR OR OUTDOOR USE) FROM SUPPLIED ARTWORK. 4. MUST MEET CSA LABEL REQUIREMENTS. 5. MUST BE UL-RECOGNIZED CONSTRUCTION FOR APPLICATION TO (SURFACE MATERIAL; INDOOR OR OUTDOOR USE) 8 7 6 5 SW6 NA Off Off Off NA On Off On (Off**) NA Off Off (On**) NA Off On OFF Time (seconds) ALL SHEETS ARE THE SAME RE DIMENSIONS ARE IN INCHES UNLESS This drawing is the property OTHERWISE SPECIFIED of BANNER ENGINEERING CORP. TOLERANCE ON ANGLE: 3 and is proprietary in general .X .02 and in detail. Its contents .XX .01 shall not be revealed to .XXX .005 TITLE DIMENSIONS ARE&IN INCHES UNLESS outside This parties drawingwithout is the property INTERPRET DIMENSIONS TOLERANCES SPECIFIED written BANNER. PER ASMEOTHERWISE Y14.5M - 1994 of consent BANNERofENGINEERING CORP. TOLERANCE ON ANGLE: 3 and is proprietary in general DRAWN BY DATE .X .02 THIRD ANGLE PROJECTION and in detail. Its contents .XX .01 J. RENGEL shall not be revealed6-16-10 to .XXX .005 TITLE parties without INTERPRET DIMENSIONS & TOLERANCES APPROVED outside BY DATE SIZE written consent of BANNER. PER ASME Y14.5M - 1994 Off On ON Time (seconds) BANNER ENGINE NA 1.0 1.0 NA 0.5 0.5 NA 0.05 C. DOLEZALEK DRAWN BY THIRD ANGLE PROJECTION APPROVED BY J. RENGEL NA 4 0.05 6-16-10 DATE SCALE 6-16-10 P.O. BOX MINNEAPOLIS, ALL SHEETS ARE THE SA BANNER ENG LABEL; LC80R P.O. MINNEAPO 1.0 DRAWING NO. 3 C. DOLEZALEK APPROVED BY DATE 6-16-10 APPROVED BY DATE SHEET 1:1 0.5 SIZE SCALE 2 152842 SHEET 1:1 ** Rotary model Banner Engineering Corp. - Minneapolis, MN USA - www.bannerengineering.com Tel: 763.544.3164 1O DRAWING NO. B * Some microprocessor controlled 7EZ-LIGHTS have and are not fully compatible with flash rates 8 6 a delayed startup 5 4 3 listed. Consult factory for more information. 2 LABEL; LC80R 152842 B DATE P/N 152677 rev. A 2 LC80 EZ-LIGHT Controller LC80T Dimensions LC80R Dimensions Mounting Hardware Included: * 4 - M5 x 0.8 x 35 mm SS screws * 4 - M5 x 0.8 SS Hex Nuts * 4 - M5 lockwashers * 4 - Nylon spacers (12.7 mm tall) Mounting Brackets Model SMBDX80D P/N 152677 rev. A Features Mounting System * DIN-mount bracket * Hardware included to mount to controller * Material: ABS Banner Engineering Corp. - Minneapolis, MN USA - www.bannerengineering.com Tel: 763.544.3164 3 LC80 EZ-LIGHT Controller Mounting Systems - Elevated Mount Model Features SA-M30TE12 SA-M30E12 Stainless Steel Aluminum SOP-E12-900SS SOP-E12-900A Mounting System * Streamlined acetal stand-off pipe adapter/cover * Connects between TL50 Tower Light (SA-M30TE12) or K50 (SA-M30E12) and 1/2" NPSM/DN15 pipe * Mounting hardware included * Elevated-use stand-off pipe (1/2" NPSM/DN15) SOP-E12-150SS SOP-E12-150A * Polished 304 stainless steel or Length: 150 mm (6") Length: 150 mm (6") anodized aluminum surface * 1/2 NPT thread at both ends * Compatible with most industrial SOP-E12-300SS SOP-E12-300A environments Length: 300 mm (12") Length: 300 mm (12") Length: 900 mm (36") Length: 900 mm (36") SA-E12M30 * Streamlined acetal mounting base adapter/cover * Connects between 1/2" NPSM/DN15 pipe and 30 mm (1-3/16") drilled hole * Mounting hardware included WARNING . . . Not To Be Used for Personnel Protection Never use this product as a sensing device for personnel protection. Doing so could lead to serious injury or death This product does NOT include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your Banner Safety Products catalog for safety products that meet OSHA, ANSI and IEC standards for personnel protection. Warranty: Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied.