Varicon(R) Series 8026 - 0.100" Rectangular Connector FEATURES * Economical miniature high-density connectors suitable for high-reliability and military applications. * 0.100" (2.54mm) square grid rack and panel connectors with male and female insulators are available in four sizes: 33, 75, 117 and 165 contacts. * Insertable / removable mini-varilok and mini-wrap contacts. * Crimp and/or solderless wrap terminations. * Exceptional versatility: all hardware can be mounted on plug or receptacle (see ordering code). * Actuating screw facilitates mating and unmating; locks mated connectors together. * Keyed and shrouded insulator design prevents incorrect mating and protects contacts from mishandling. * Simplified polarizing hardware permits 36 polarization combinations per connector pair. * Optional covers with top or side cable entry and clamp. * Optional cable clamps. * Choice of any combination of hardware -- or no hardware. * U.L. recognized-diallyl phthalate material. TECHNICAL SPECIFICATIONS CONTACTS Current Rating: 5 amperes Contact Resistance: 6 milliohms Withdrawal Force: 2 to 8 ounces max. per contact INSULATORS Standard Plating: Gold, 10 microinches min., over Nickel, 50-100 microinches Spacing: 0.100" (2.54mm) Material: Phosphor Bronze Insulation Resistance: 5,000 megohms, min. (diallyl phthalate insulators) 5,000 megohms, min. (polycarbonate insulators) Operating Temperature: -40C to +120C Dielectric Withstanding Voltage: Sea Level: 1,000 Volts rms Materials: 0.100" (2.54mm) spacing - diallyl phthalate, glass-filled, flame resistant ORDERING CODE 00 8026 033 Number of Contacts 033 = 33 075 = 75 117 = 117 165 = 165 000 Contact Code Order crimp contacts separately by Part Number. Otherwise specify contact code 491. 000 = Crimp (3000 - contact reel) Part Number 60 8216 0323 00 339 000 = Crimp (loose contact) Accepts #22-30 AWG wire Part Number 60 8216 0313 00 339 491 = Wire wrappable removable contact .025" (.635mm) sq. x .564" (14.33mm) tail Part Number 60 8216 0413 00 339 28 803 Variation Code Add 050 to order alternative keying (Pin & Socket) i.e. 701 = Standard hermaphroditic keying 751 = Pin and socket keying Complete a 15 digit assembly number for each mating part, male and female. Varicon(R) Series 8026 - 0.100" Rectangular Connector VARIATION CODES 33 Contacts Table 1 Insulator Body Type Male (Exposed Contacts) Female (Recessed Contacts) 75, 117 & 165 Contacts Table 3 Variation Code No. Actuating Screw Fixed Nut Keying Hardware Cover 701 702 703 704 733 734 801 802 803 804 833 834 Yes Yes No No No No No No Yes Yes No No No No Yes Yes No No Yes Yes No No No No Yes No Yes No Yes No Yes No Yes No Yes No No No No No No No No No No No No No Insulator Body Type Male (Exposed Contacts) 33 Contacts Table 2 Insulator Body Type Variation Code No. Actuating Nut Fixed Nut Keying Hardware Cover Male (Exposed Contacts) 501 502 503 504 601 602 603 604 Yes Yes No No No No Yes Yes No No Yes Yes Yes Yes No No Yes No Yes No Yes No Yes No No No No No No No No No Female (Recessed Contacts) Female (Recessed Contacts) Variation Code No. Keying Without Cover Cover Cable Actuating Fixed Nut Hardware Cover Small Large Entrance Screw Clamp Clamp 701 -- -- No Yes No Yes 702 -- -- No Yes No No 703 -- -- No No Yes Yes 704 -- -- No No Yes No 733 -- -- No No No Yes 734 -- -- No No No No -- 705 713 Top Yes No Yes -- 706 714 Side Yes No Yes -- 707 715 Top Yes No No -- 708 716 Side Yes No No -- 709 717 Top No Yes Yes -- 710 718 Side No Yes Yes -- 711 719 Top No Yes No -- 712 720 Side No Yes No -- 735 739 Top No No Yes -- 736 740 Side No No Yes -- 737 741 Top No No No -- 738 742 Side No No No 801 -- -- No No Yes Yes 802 -- -- No No Yes No 803 -- -- No Yes No Yes 804 -- -- No Yes No No 833 -- -- No No No Yes 834 -- -- No No No No -- 805 813 Top No Yes Yes -- 806 814 Side No Yes Yes -- 807 815 Top No Yes No -- 808 816 Side No Yes No -- 809 817 Top Yes No Yes -- 810 818 Side Yes No Yes -- 811 819 Top Yes No No -- 812 820 Side Yes No No -- 835 839 Top No No Yes -- 836 840 Side No No Yes -- 837 841 Top No No No -- 838 842 Side No No No Table 4 Insulator Body Type Male (Exposed Contacts) Female (Recessed Contacts) Variation Code No. Keying Without Cover Cover Cable Actuating Fixed Nut Screw Hardware Cover Small Large Entrance Clamp Clamp 501 -- -- No Yes No Yes 502 -- -- No Yes No No 503 -- -- No No Yes Yes 504 -- -- No No Yes No -- 505 513 Top Yes No Yes -- 506 514 Side Yes No Yes -- 507 515 Top Yes No No -- 508 516 Side Yes No No -- 509 517 Top No Yes Yes -- 510 518 Side No Yes Yes -- 511 519 Top No Yes No -- 512 520 Side No Yes No 601 -- -- No No Yes Yes 602 -- -- No No Yes No 603 -- -- No Yes No Yes 604 -- -- No Yes No No -- 605 613 Top No Yes Yes -- 606 614 Side No Yes Yes -- 607 615 Top No Yes No -- 608 616 Side No Yes No -- 609 617 Top Yes No Yes -- 610 618 Side Yes No Yes -- 611 619 Top Yes No No -- 612 620 Side Yes No No 29 Varicon(R) Series 8026 - 0.100" Rectangular Connector 33 CONTACTS 75 CONTACTS Female Plug (Recessed Contacts) For variation code number See Table 1 See Table 2 Page 29 Page 29 Female Plug (Recessed Contacts) For variation code number See Table 3 See Table 4 Page 29 Page 29 SERIES 8026 COVER CROSS REFERENCE. FOR DETAILS SEE PAGE 21 30 Clamp 8026/.100" (2.54mm) sq. 75 Pin 75 Pin 117 Pin 117 Pin 75 Pin 75 Pin 117 Pin 117 Pin 165 Pin Cover Number Cable Entrance Description Cover Number Cable Entrance 30-8016-9821 30-8016-9822 30-8016-9823 30-8016-9824 30-8016-9825 30-8016-9826 30-8016-9827 30-8016-9828 30-8016-9832 Side Top Side Top Side Top Side Top Side Small Small Small Small Large Large Large Large Large 30-8016-9833 30-8016-9838 30-8016-9839 30-8016-9840 30-8016-9842 30-8016-9843 30-8016-9844 30-8016-9845 30-8016-9846 Top Side Top Side Top Side Top Side Top Clamp 8026/.100" (2.54mm) sq. Large 165 Pin Ex-Large 75 Pin Ex-Large 75 Pin Ex-Large 117 Pin Ex-Large 117 Pin Ex-Large 165 Pin Ex-Large 165 Pin Ex-Large -- Ex-Large -- Description Varicon(R) Series 8026 - 0.100" Rectangular Connector 117 CONTACTS 165 CONTACTS Female Plug (Recessed Contacts) Female Plug (Recessed Contacts) For variation code number See Table 3 Page 29 For variation code number See Table 4 Page 29 See Table 3 Page 29 See Table 4 Page 29 POLARIZATION CODE Polarizing pins, when desired, are factory set in position #1. Customer can reset as shown below, use tool No. 06 1989 02. To order factory settings other than position #1, fill out the "Polarizing Code" below and submit it along with the completed connector ordering code. P LS 5 RS 3 Insulator Body Type P = Male, R = Female Left Side Pin Left Side Pin Position 1 through 6 Right Side Pin Right Side Pin Position 1 through 6 POLARIZATION / KEYING ALTERNATIVE KEYING EXAMPLE (PIN & SOCKET) NOTE: Same size of pin and socket keying hardware are used on all existing 8026 connectors (33, 75, 117, 165) - both sides 31