2828
Varicon®
Series 8026 – 0.100" Rectangular Connector
FEATURES
Economical miniature high-density connectors suitable for
high-reliability and military applications.
0.100" (2.54mm) square grid rack and panel connectors
with male and female insulators are available in four sizes:
33, 75, 117 and 165 contacts.
Insertable / removable mini-varilok and mini-wrap contacts.
Crimp and/or solderless wrap terminations.
Exceptional versatility: all hardware can be mounted on
plug or receptacle (see ordering code).
Actuating screw facilitates mating and unmating; locks
mated connectors together.
Keyed and shrouded insulator design prevents incorrect
mating and protects contacts from mishandling.
Simplified polarizing hardware permits 36 polarization
combinations per connector pair.
Optional covers with top or side cable entry and clamp.
Optional cable clamps.
Choice of any combination of hardware — or no hardware.
U.L. recognized-diallyl phthalate material.
Current Rating:
5 amperes
Contact Resistance:
6 milliohms
Withdrawal Force:
2 to 8 ounces max. per contact
Material:
Phosphor Bronze
Standard Plating:
Gold, 10 microinches min.,
over Nickel,
50-100 microinches
Spacing:
0.100" (2.54mm)
TECHNICAL SPECIFICATIONS
CONTACTS INSULATORS
Insulation Resistance:
5,000 megohms, min.
(diallyl phthalate insulators)
5,000 megohms, min.
(polycarbonate insulators)
Operating Temperature:
-40ºC to +120ºC
Dielectric Withstanding
Voltage:
Sea Level: 1,000 Volts rms
Materials:
0.100" (2.54mm) spacing –
diallyl phthalate, glass-filled,
flame resistant
ORDERING CODE
00 8026 033
Number of
Contacts
033 = 33
075 = 75
117 = 117
165 = 165
000
Contact Code
Order crimp contacts
separately by Part Number.
Otherwise specify contact code 491.
000 = Crimp (3000 - contact reel)
Part Number
60 8216 0323 00 339
000 = Crimp (loose contact)
Accepts #22-30 AWG wire
Part Number
60 8216 0313 00 339
491 = Wire wrappable removable contact .025"
(.635mm) sq. x .564" (14.33mm) tail
Part Number
60 8216 0413 00 339
803
Variation Code
Add 050 to order alternative
keying (Pin & Socket)
i.e. 701 = Standard hermaphroditic
keying
751 = Pin and socket keying
Complete a 15 digit assembly number
for each mating part, male and female.
2929
Insulator Variation
Body Code Actuating Fixed Keying Cover
Type No. Screw Nut Hardware
701 Yes No Yes No
702 Yes No No No
Male 703 No Yes Yes No
(Exposed 704 No Yes No No
Contacts) 733 No No Yes No
734 No No No No
801 No Yes Yes No
802 No Yes No No
Female 803 Yes No Yes No
(Recessed 804 Yes No No No
Contacts) 833 No No Yes No
834 No No No No
Varicon®
Series 8026 – 0.100" Rectangular Connector
VARIATION CODES
33 Contacts
Table 1
Variation Code No.
Insulator Cover Cover Cable Actuating Fixed Keying
Body Without Small Large Entrance Screw Nut Hardware
Type Cover Clamp Clamp
701 No Yes No Yes
702 No Yes No No
703 No No Yes Yes
704 No No Yes No
733 No No No Yes
734 No No No No
705 713 Top Yes No Yes
706 714 Side Yes No Yes
Male 707 715 Top Yes No No
(Exposed 708 716 Side Yes No No
Contacts) 709 717 Top No Yes Yes
710 718 Side No Yes Yes
711 719 Top No Yes No
712 720 Side No Yes No
735 739 Top No No Yes
736 740 Side No No Yes
737 741 Top No No No
738 742 Side No No No
801 No No Yes Yes
802 No No Yes No
803 No Yes No Yes
804 No Yes No No
833 No No No Yes
834 No No No No
805 813 Top No Yes Yes
806 814 Side No Yes Yes
Female 807 815 Top No Yes No
(Recessed 808 816 Side No Yes No
Contacts) 809 817 Top Yes No Yes
810 818 Side Yes No Yes
811 819 Top Yes No No
812 820 Side Yes No No
835 839 Top No No Yes
836 840 Side No No Yes
837 841 Top No No No
838 842 Side No No No
75, 117 & 165 Contacts
Table 3
Insulator Variation
Body Code Actuating Fixed Keying Cover
Type No. Nut Nut Hardware
Male 501 Yes No Yes No
(Exposed 502 Yes No No No
Contacts) 503 No Yes Yes No
504 No Yes No No
601 No Yes Yes No
Female 602 No Yes No No
(Recessed 603 Yes No Yes No
Contacts) 604 Yes No No No
33 Contacts
Table 2
Variation Code No.
Insulator Cover Cover Cable Actuating Fixed Keying
Body Without Small Large Entrance Nut Screw Hardware
Type Cover Clamp Clamp
501 No Yes No Yes
502 No Yes No No
503 No No Yes Yes
504 No No Yes No
505 513 Top Yes No Yes
506 514 Side Yes No Yes
Male 507 515 Top Yes No No
(Exposed 508 516 Side Yes No No
Contacts) 509 517 Top No Yes Yes
510 518 Side No Yes Yes
511 519 Top No Yes No
512 520 Side No Yes No
601 No No Yes Yes
602 No No Yes No
603 No Yes No Yes
604 No Yes No No
605 613 Top No Yes Yes
606 614 Side No Yes Yes
Female 607 615 Top No Yes No
(Recessed 608 616 Side No Yes No
Contacts) 609 617 Top Yes No Yes
610 618 Side Yes No Yes
611 619 Top Yes No No
612 620 Side Yes No No
Table 4
30
Varicon®
Series 8026 – 0.100" Rectangular Connector
33 CONTACTS
Female Plug (Recessed Contacts)
For variation code number
See Table 1 See Table 2
Page 29 Page 29
75 CONTACTS
Female Plug (Recessed Contacts)
For variation code number
See Table 3 See Table 4
Page 29 Page 29
Clamp
Cover Cable 8026/.100"
Number Entrance Description (2.54mm) sq.
30-8016-9821 Side Small 75 Pin
30-8016-9822 Top Small 75 Pin
30-8016-9823 Side Small 117 Pin
30-8016-9824 Top Small 117 Pin
30-8016-9825 Side Large 75 Pin
30-8016-9826 Top Large 75 Pin
30-8016-9827 Side Large 117 Pin
30-8016-9828 Top Large 117 Pin
30-8016-9832 Side Large 165 Pin
Clamp
Cover Cable 8026/.100"
Number Entrance Description (2.54mm) sq.
30-8016-9833 Top Large 165 Pin
30-8016-9838 Side Ex-Large 75 Pin
30-8016-9839 Top Ex-Large 75 Pin
30-8016-9840 Side Ex-Large 117 Pin
30-8016-9842 Top Ex-Large 117 Pin
30-8016-9843 Side Ex-Large 165 Pin
30-8016-9844 Top Ex-Large 165 Pin
30-8016-9845 Side Ex-Large
30-8016-9846 Top Ex-Large
SERIES 8026 COVER CROSS REFERENCE. FOR DETAILS SEE PAGE 21
31
Varicon®
Series 8026 – 0.100" Rectangular Connector
POLARIZATION / KEYING ALTERNATIVE KEYING
EXAMPLE (PIN & SOCKET)
P
Insulator Body Type
P = Male, R = Female
LS
Left Side Pin
5
Left Side Pin Position
1 through 6
RS
Right Side Pin
3
Right Side Pin Position
1 through 6
NOTE: Same size of pin and socket keying hardware are used
on all existing 8026 connectors (33, 75, 117, 165) – both sides
117 CONTACTS Female Plug (Recessed Contacts)
For variation code number
See Table 3 See Table 4
Page 29 Page 29
165 CONTACTS Female Plug (Recessed Contacts)
For variation code number
See Table 3 See Table 4
Page 29 Page 29
POLARIZATION CODE
Polarizing pins, when desired, are factory set in position #1.
Customer can reset as shown below, use tool No. 06 1989
02. To order factory settings other than position #1, fill out
the “Polarizing Code” below and submit it along with the
completed connector ordering code.