AMP Product Specification 108-5165 A nH AS 49 OCT99 Rev. Bl Multi-Interlock Mark II Connector for wire to board termination VFI YF -Ay IK? V27 IMIC) Contents First 16 pages following this top sheet : English version Next 17 pages : Japanese version When only one of above versions is supplied to customers, this top sheet shall be attached. AK COV hich< BAO 164\-Y : Fie KOU S-P > AAR AAV ER ILA BBROFAOASBMT SHA COhky Wi bate SRA S ate sid72 5 reba, Revision Record (&c#l #&) Revision Letter EC number Date (cel ac >) (KET ACRES) (Af) Bi FJO0-1742-99 19 OCT 1999 Outline of the latest revision (#rete] OME) Combine two language versions into one document. No change was made on product specification. 2)HBOMEe BH CLK. (RASCAL. Her + mA ER eh CSUR ep BER AA 38 5 8) LORMA4HC LORE RRSNTAD, ABEEUCEBANET. 1 RAORMCAL CHEER CBA AaHEP Ss. This AMP controlled document is subject to change. For latest revision call local AMP.A 108-5165 x Product Specification uN Multi-interlock Mark I Connector 2 For Wire-to-Beard Termination eo 1. Scope: This specification provides performance requirements and test methods z for AMP Multi-interlock, Mark Il Connector for wire-to-board tLermina- 3 tion, of the part numbers specified in Para. 2. 3 Zz ae Applicable Part Numbers and Descriptions: The products of the following part numbers shall be governed under this specification. ha yo 2.1 Receptacle Contact (hereafter called receptacle) o 0 ve P/N 172773, 172774, 172775, 172776 a Ox 2.2 Housings: +5 Parts c " Lockin EE No. Name | Plug Housings ar ousg Piate for 22 of Pos. Vertical Type Horizontal Type | DBL Lock wi : 8 5 172494 172037 172040 174395 z= ee 7 172495 172036 172029 174396 9 172496 172035 171894 174397 Ll 172497 172034 172038 174398 13 172498 171362 171882 174399 17 172500 171363 171366 174400 21 172501 171457 171367 174401 22 fp / 171896 4 15 172499 hi Sf ta 13 173127. , 171362 172982 3171328 1? 173125 171363 171356 171326 3. Definition of Terms: For the purpose of this specification, the following terms shall apply. 3.1 Housing: A housing is an electrically insulating, plastic component member that encapsulates contacts. . Bl | Revised Faro - 1742-441 VE he | = ro ] +h 3 L148 f\ * : . B | Revised RFA- 1927 4 Bis , AMP (Japand, Led, Az} REVISED RFA 99S Ne MIM ool sacs - Al R - TAP AES = ~ Loch To ar 5 evised RFA-1481 Ha Mis AW Te JI A 108-5155 = E A} Revised RFA-B44 A ef Kopf a pl anit iar aac Ss ae { z Of Released F mn SHEET Name Product speciiicatton R Yi ee 4 6 Multi-cinterloeck Mark J VConnector uTR REVISION RECORD. 4 pefl cus loate | OF jo. . For Wire-to-Board Termination AMP J-522NUMBER 168-5165 Customer Release AMP SECURITY CLASSIFICATION 343 6.3 Contact: A contact is an electrically conductive metallic component member to make circuit termination, being encapsulated in housing cavity. Connector: A connector is an assembly of a housing and contact(s). A connector is used on the free end of wires, or being attached on the printed circuit board. Material and Finish: Contact: Contact shall be made from tin-plated brass strip conforming ta Alloy No. 260 of ASTM B-36. Housing: Housing shall be made of molded Nylon resin. Product Feature, Construction and Dimensions: Contact: , Product feature, construction and dimensions of contact shall be conforming to the applicable customer product drawing(s}. All the tab contacts and receptacle contacts shall be mated regardless of the wire sizes applied to the contacts. Housing: Product feature, construction and dimensions of housing shali be conforming to the applicable customer product drawing{s). The housings shall be provided with polarization..to prevent connectors from mismating. Ratings: Temperature Rating: Temperature rating shall be within the range of -30 - 4105, Applicable Printed Circuit Board Thickness: The thickness of the applicable printed circuit board shail be 1.6 = 0.15mm. Applicable Wires: Contact No. Applicable Wire Apsulation 172773 0.5-2.27 mm" (AWGE20-#14) 1 wire he 2 2.1 - 4. 172774 or 0.5mm + 0.5mm . . 7277 or 0.5mm2, 0. 85mm2 2 wires mm 172775 2 awoknoed 165 - 2.6 0.3-0,.89mm( AWGE22-418) 1 wi 172776 #18) 1 wire nm SHEET AM AAP Chhoade Ltd, TORYO, JAPAN 2 OF 16 ay A "108-5165 REM Bf NAME Product Specification. Multi-interlock Mark It Connector For Wire-to~Board Termination AMP S23 A a SR nee I,7 a Performance Requirements and Test Methods: Gb Tal Performance Requirements: rd . ws When tested in accordance with the test method specified in Para. 7.3, zg and the test sequence specified in Para. 7.3, the performance require- 4 ment specified in Fig. 1 shall be met. i Test Item Reet ee ment so mance Connector see neers eee eae S ental = (Paragraph Number )} Initial Initial : i . 3 Conditioning {Final } Appearance Visually and tactually inspect for presence of cracks, break- (7.2.1) age, damages, Slacking and loose of parts, rust, fusion and deformation that are detrimental te connector functions, a2 Contact or Connector 2.6 - 768 .N 5-Pos. 58.8 N ( 6.0 kgf) max. ow! Insertion Force: eT ae oa -Pos. -5 N ( 7.5 kaf) max. aa (Para. 7.2.2) (0.3 - 0.8 kgf) ? _ 73 : 5s oO 9+Pos. 88.3 N ( 9.0 kgf) max. > & 11l-Pes. 103.0 N (10.5 kof) max. s5 13-Pos. 122.6 N (12.5 kgf) max. 2a 17-Pos. 456.9 N (16.0 kof) max. 20 21-Pos.. 186.3 N (19.0 kgf) max. 22-Pos. Addition of 9-Pos. & 13-Pes,. Contact or Cannector 2/o - 7.8 N 5-Pos. 6.9~ 58.8N(0.7~ 6.0 kgf) Extraction Force: (0.2 - 0.8 kgf} 7-Pos. 9.8- 73.5N(1.0- 7.5 kgf) Para. 7.2.3} e205 9-Pos. 12.7 - 88.3N(1.3- 9.0 kgf) 1l-Pos. 15. 7-103-0N(1.6-10.5 kgf} 13-Pos. 19.6-122.6N(2.0-12.5 kgf) 17-Pos, 24.5-156.9N(2.5-15.0 kgf) 21-Pos, 31-4-186.3N(3.2-19.0 kgf) Termination Resistance (Low Level) (Para. 7.2.4) 3 mo max. 22-Pos, Addition of 9-Pos. & 13-Pos. 3 mQ max. 6& mQ max. Termination Resistance (Rated Current } (Para. 7.2.5) 3 mV/A max. 3 mV/A max. & mV/A max. Physital Touch/Feeling at Insertion/Extraction Handling (Para. 762.6) No conflict or difficulties that are detrimental to insertion/ extraction assembly operation, shall be perceived. Insulation Resistance (Para. 7.2.7) a _100 Ms min. Dielectric Strength: No abnormalities shall be evident, after (Para. 7.2.8) ti applying test potential of 1,800V AC for 1 minute. Current Leakage 3 mA max (Para. 7.2.9) Sar x. a SHEET AMP (Japaa), Ltd, Fig- 4 JAIVIE TOKYO, JAPAN (To be continued) % 5 3 46 [bor NO REY _2 OF 18) J A 108-5165 BY NAME Product Specification Multi-interlock, Mark I Connector For Wire-to-Board Termination AMP J-S237.1 (Continued) c Test Item Ron eee mont eormance Romnector Performance Requirements After tr i . mnvironmental ob (Paragraph Number } Initial Tnitial Conditioning (Final) S Contact Retention Force i 78.0 NC BLO kgf} min. (Para. 7.2.10) u |Crimp Tensile Strength Wire Size | Tensile z | (Para. 7.2.11) mm (AwWGH N_[(kag z O.2 [(#22)) 49.0] 5.0 0.5 }(#20)) 88.3] 9.06 Oo, 85, (#28 127.5] 13.0] tt 1.251 (#16)(176.5] 18.0 b @ 2.0 |(#14)]264.8} 27.0 oo 32 a0 YF! Housing Retention Force jj - 98.ON (10.0 ka) min. > S| (Para. 7.2.12) a z Current Cycling When tested in ac- us F (Para. 7.2.13) cordance with the & Temperature Rising test sequence speci- ~*| (Para. 7.2.14) fied in Fig. 12, Repeated Insertion and termination resist- Extraction (Para. 722,15) ance low level shall "Kojiril" Resistivity be not greater than (Para. 7.2.16) 6 mQ, and termina- Heat Resistivity tion resistance, (Para. 7.2.17} rated current, shail Cold Resistivity be not greater than (Para. 7.2.18) G mV/A. Thermal Shock _ (Para. 7.2.19) Humidity (Steady State) (Para. 7.2.20) _ Salt Spray (Para. 7.2.21) Oil Resistivity (Para. 7.2.22) Dust and Sand Bombardment (Para. 7.3.23) icing (Para. 7.2.24) Sulfurous Acid Gas Resistivity (Para. 7.2.25} Vibration, High Frequency (Para. 7.2.26) Vibration, Low Frequency (Para. 7.2.27) Current Overload Connector shall not (Para. 7.2.28) start inflammation. Connector Insertion Force (Additional )(Para. 7.2.2) 15-Position 142.0 N (14.5 kgf) max. oe 1 SRE | AIMED Aon ati ed REY, (To be continued) oF 36) h NO 108-5165 A, NAME Multi-interlock, Product Specification Mark Tl Connector For Wire-to-Borad Termination "AMP J-5237al {Continued} S Test Item Contact Performance | Connector Performance konnector Performance A es Requirements Requirements Environment eb (Paragraph Number ) Initial Initial Condit eontng Final ) 2 . et }| Connector Extraction Force . -Pos. 21.6 - 142.0 N (2.2 - 14.5 kof (Additional )(Para. 7.2.3) 77 15-Pos. 21.6 V2.0 (2 1.5 kof} m Contact Mounting Force cy a (Para. 7.2.29) 7 44.7 N (1.5 kgf )max} __ z Fig. 1 (End) uy aw Eu Fad Test Methods: oy 7ece-l Appearance: 3 oY . . . - oo Visually and tactually inspect to confirm if the abnormalities such as cracks, breakage, damages, slacking and loose of parts, rust fusion and >S deformation that are detrimental to connection, are not existing. ar ao 7-2,2 Contact or Connecter Insertion Force: woe 28 Securely fasten one of the mating pair of contacts or connectors on the 20 tensile testing machine, and apply an axial push in force to the counter- part contact or connector to mate with by operating the head to travel with the speed at a rate of 100mm a minute uniformly. For this test, locking device is not set in effect. 7.2.3 Contact or Connector Extraction Force: Securely fasten one of the mated pair of contacts or connectors on the tensile testing machine, and apply an axial pull off load to the counter- part contact orf connector to unmate by operating the head to travel with the speed at a rate of 100mm a minute uniformly. For this test, locking device is not set in effect. 7.2.4 Termination Resistance (Low Level): Apply test current of 50mA maximum at open circuit voltage of 50mV maximum De to the contacts in the mated pair of contacts or connectors, and measure by probing at the point 75mm apart from the wire crimp facross Y-Y' in Fig. 2), Termination resistance is obtained by calculation after deducting the resistance of the 75mm long wire used for termination. The measurement shall be done by probing the positions one by one respectively. Printed Circuit Board Cap Housin For Measuring Vertical Connector Plug Housing Hao CH Power Source i SHEET AMP CJapaq), Led. Pig. 2a JAIMIE TOKYO, JAPAN 46 [Loc NO _ REMY OF J A 108-5165 Bi NAME Product Specification tulti-interlock, Mark Il Connector For Wire-to-Board Termination AMP J-522NUMBEF 108-5165 Customer AMP SECURITY CLASSIFICATION Release 7.2.6 7.2.7 For Measuring Cap Housing 1 mm max et bg . Horizontal Cennector Plug eee i i : 1 = 1 a | eon wud Power Source bd Fig. 2b Termination Resistance (Rated Current): Apply test current of 1 A at open circuit voltage of 12 V DC to the contacts or connector in the mated condition,and measure by probing at the point 75mm apart from the wire crimp (across Y-Y' in Fig. 2). Termination resistance is obtained by calculation after deducting the resistance of the 75mm long wire used for termination. The measurement shall be done by probing the positions one by one respectively. Physical Touch/Feeling at Insertion/Extraction of Contact or Connector: Tactually inspect the contacts or the connector by inserting and extracting the pairing parts by hands for presence of any conflict or difficulties during the operation. Insulation Resistance: Insulation resistance shall be tested by applying test potential of 500 DC between the adjacent contacts and between the contacts and the ground of the mated pair of connectors shown in Fig. 3. Measurement shall be done by using insulation megohmmeter. , Lr i VK KK AF t+ ttt ttt +i x fos a, SY / % Po , J x | WAVY Wet treet ts apparatus fo Wrap connector with metallic foil to cover the surface. Betweeen the Contacts and the Ground Between Adjacent Contacts Printed Circuit Board Note: Metallic foil must be Kept apart more than 5mm from the exposed contact end Fig. 3 SHEET . AMP (Japan), Ltd, AMP TOKYO, JAPAN _ OF_16 a A N 108-5165 re Bj NAME Product. Specification For Wire-to-Board ferminatuon Multi-interlock, Mark I Connector AMP 1-522in 7.2.8 WO ua I wo Oo Loa 742aG a WW a = a zZ ua ga eu od + od ord a oe = ~ Oo re z= =u ec aa wi a, 25 7-2.10 7,2e.L1 7.2212 7.2.13 i Dielectric Strength: Dielectric strength shall be measured by applying test potential of 1800 V AC in commercial frequency between the adjacent contacts and between the contacts and the ground to the circuit formed as shown in Fig. 3 in the mated pair of connectors for I minute. Current Leakage: After exposing the mated pair of connector sample in the test chamber where 60 *5%o, 90/95% R.H. is maintained, for 1 hour, take out from the chamber and apply test potential of 12V DC between the adjacent contacts that are connected as shown in Fig. 4. Measure leakage of electric current. tot ot + + AY YY PY MS @-t Fig. 4& Contact Retention Force: Load contacts in housing that are crimped on approximately 160mm long, 0.3mm or greater wire. Fasten the housing on the tensile testing machine, and apply an axial pull off load to the crimped wire with the speed at a rate of 100mm a minute. Measure and record the force required to dislodge the contact from the contact position. Crimp Tensile Strength: Fasten an approximately 100mm long wire crimped contact on the tensile testing machine and apply an axial pull-off load to the crimped wire by operating the head to travel with the speed at a rate of 100mm a minute uniformly. The force required to pull off the wire from the wire crimp or to break the wire shall be measured and recorded. Housing Retention Force: Fasten a pair of mated connectors on the tensile testing machine, and with one of the connectors securely hid, pull the counterpart connector by operating the the head to travel with the speed at a rate of 100mm a minute uniformly. The ferce required to separate the cannectors with or without break-off of locking legs of housing, shall be measured and recorded. Current Cycling: Apply the test current of calculated intensity obtained from Fig. 5, to the & positions in the middle part of the testing sample, and to the remainder contact positions, apply a half intensity current of the specified value, for 15 minutes, and deenergize for 15 minutes. Making this a cycle, repeat for 200 cycles. The test shall be performed in a draft-free test chamber. SHEET AMP (Japan), Led, AAI -_ TOKYO, JAPAN _? OF 16. Sy A 8 108-5165 "oe NAME Product Specification Multi-interlock, Mark TI Connector For Wire-to-Board Termination AMP J-5223NUMBER 108-5165 Customer AMP SECURITY CLASSIFICATION Release 7.2.14 7-22.15 7.2.16 they become unmated. Wire Size Av} Number of Coefficient of mit (AWG) Test Current DC Positions Current Loading 0.5 (#20) 11 1 1 z 20-3 0.75 0.85 (#18) 14.5 Ao- 5 0.6 - 6 0.55 1.25 (#16) 18.5 S = oF 9 - 12 0.5 2,0 (#14 } 25.0 13 & Over O.4 Fig. 5 . Note: The test current to be- loaded for the test is obtained by calculation of the specified intensity designated for the wire size to be used , multiplied by the number of positions and coefficient of current loading, shown in the above tables. Temperature Rising! Energize the test current of the intensity obtained from the calculation of the value in Fig. 5 to the circuits of mated pair of connectors for 2 hours, and measure the temperature rising in the middle surface of the housing. .From the measured value, subtractiithe value of room temperature, and confirm the remainder value is less than 65C. This test shall be performed in the draft-free test chamber. Repeated Insertion/Extraction: Securely fasten one of the mated pair of connectors on the tensile testing machine, and operate the head to apply an axial load to the counterpart connector to mate and unmate as the head is travelling at a rate of 100mm a minute. Repeat 50 cycles of insertion and extraction. "Kojiril! Resistivity: Securely place one of the mated pair of connectors on the sturdy bench, and apply reciprocating force to the upper part of the free end of the connectors in the direction perpendicular to comnector working axis, at every 1 mm graduation form the fully mated depth of the connectors until The strokes shall be applied in back/forth with Making this one cycle, and repeat for 50 196.1N(20.0 kgf.cm}(T) torque. apply right/left "Kojiri" cycles. After finishing back/forth cycling, cycling withthe same manner: for 50 cycles. + 5mm max. i? . att 7 ee | oe Plug Housing] i ee i] Le aa (TTT ee mm tax . tr he CaP Housing 15 | securely attached Fig. 6 SHEET AMP (Japan), Lid, TOKYO, JAPAN AMP 8 __OF_3 108-5165 ee y A NAME Product Specification Multi-interlock, Mark IU Connector For Wire-to-Board Termination AMP J-523NUMBER 108-5165 Customer Release AMP SECURITY CLASSIFICATION Feeal? 7+2.18 7.2.19 72.20 7.2.21 722.28 Heat Resistivity: Expose the mated pair of connectors under the elevated temperature of 100C in the test chamber for 2 hours. After the test duration, recondition in the room temperature and measure for the subsequent testing. Cold Resistivity: . sane o Expose the mated pair of connectors under the chilling temperature of -50C in the test chamber for 2 hours. After the test duration, recondition in the room temperature and measure for the subsequent testing. Thermal Shock: Mated pair of connectors shall undergo 5 cycles of temperature changes in the sequence specified in Fig. 7. After the conditioning, recondition in the room temperature and measure for the subsequent testing. Step Test Conditions 1 80 * 5% : 2 hours 2 Room Temperature 5 minutes max. 3 ~30 * 5% 2 hours Room Temperature 5 minutes Fig. 7 Humidity (Steady State): Form a circuit in the mated connectors as specified in Fig. 4, and with the test potential of 28V DC applied to the circuit, expose the sample connectors under the atmosphere of 60 45%, with 90-95% relative humidity in the test chamber for 48 hours. After the test duration, recondition in the room temperature and measure for the subsequent testing. Salt Spray Mated pair of connectors shall be exposed under 5% salt spray in accordance with the test method specified in JIS C 5028. The sample shall undergo ex- posure: for 24.hour's. andv-after resting for 1: hour, expose under the condi- tioning for another 1 hour. After completion of duration, rinse with tap water to remove salty residue, dry in the room temperature for 1 hour. Oil Resistivity: Immerse mated pair of connectors in the following test oil that is + ps . ~ contralled at 50 - 2C, specified in Fig. 3: lime of SEQUEHCE ST Type of Oil Immersion Immersion Torque Converter Oi1 | 1 hour 1 Transmission Oil 1 hour Engine Oil lL hour > Clutch Oil lL hour 7 Brake il l hour 9 Kerosene 5 minuted 2,4, 6, 8,10 Fig. 8&8 SHE ET ivi - AMAP (Japan), itd, A TOKYO, JAPAN Lac | EW 9_OF_16 a] A NS 108-5165 i NAME Preduct Specification Multi-interlock, Mark II Connector For Wire-to-Board Termination AMP 1-522NUMBEF Customer AMP SECURITY CLASSIFICATION 108-5165 Release %.2.23 Dust and Sand Bombardment: 7.2.24 Fee 25 742,26 Suspend mated pair of connectors with wire entry of plug housing facing upward as shown in Fig. 9 in the closed test chamber whose dimensions are between 900mm and 1,200mm in width, height and depth, where the connectors are subject to ejection of Portland powdered cement conforming to JIS R 5210 by the aid of compressed air at a rate of 1.5 kgf within 10 seconds once every 15 minutes. The ejected cement is dispersed with the use of power- driven fan. The test duration should be 1 hour. After completion of test duration, replace the connector sample from the test chamber and measure for the subsequent testing. Connector he Printed Circuit Board ae y= Fige 9 Icing: Immerse mated pair of connectors in the boiling hot water for 1 hour, and soon after it, place in the test chamber where the chilling temperature of -30 45C is controlled, and expose until the drenched water turns to ice. After the connectors become frozen, take out of the test chamber and recondition in the room temperature to melt the ice completely. Measure for the subsequent testing. Sulfurous Acid Gas Resistivity: Expose mated pair of connectors under the sulfurous acid gas atmosphere of 10 ppm in room temperature with relative humidity of 90 % minimum for 24% hours. After completion of test duration, take out the connector and measure for the subsequent testing. Vibration, High Frequency: Contact-loaded and series-wired, mated pair of connectors are vibrated on the vibration testing machine. The vibration shall be such that frequency changing from 20 to 200 Hz, reciprocating one,cycle a minute, with the accelerated velocity of ham/S"(4.5G) for 8 hours. During vibration, test current of O.1 A at opn circuit voltage of 12V DC shail ke applied to flow through the circuit as shown in Fig. 10, and the circuit shall be monitered for electrical discontinuity greater than 1] millisecond taking place in the circuit. SHEET ARS fe (Japan), Led, TOKYO, JAPAN REY, 1O OF 16/92 NO alge 10 OF 2 J A 108-5165 34 NAME Preduct Specification Multi-interlock, Mark IT Connector For Wire-to~-Beard Termination ANP J-523AMP SECURITY CLASSIFICATION 108-5165 Customer Release a Wire Length to be 150mm approximately | ] | | ] | [ (Do not strain the wire. ) 722.27 7.2.28 718.89 : | Connector Secured } ] Pa Bs Printed Cireuit Board 9 ESS i , 4 oldered al UU ttttttitilllllil Vibration Tester RAY RS Fig. 10 Vibration, Low Frequency: Contact-loaded, series-wired, mated pair of connector shall be tested in accordance with SAE J 577 by mounting securely on the vibration testing machine. The connectors shall be vibrated by 750Hz, with the cem drop stroke of 3.2mm, suspended by the spring tension ranging between 964,8-313.8N (27-32 kgf)for i hour. During the vibration test, the circuit is energized with the test current of 0.1A at open circuit voltage of 12V DC flowing through the circuit, and the circuit shall be monitored for electrical discontinuity greater than 1 millisecond taking place in the circuit. Overcurrent Loading: Hold the mated pair of connectors horizontally, and apply the test current specified in Fig. 11 to randomly selected contact position, and observe if the housing starts inflammation during energizing for 1 minute. wa wiz, Test Current (DC A) 0.5 (#20) 50 0.85 (#18) 75 1.25 (#16) 100 2.40 (#14 } 200 Fig. Ill Contact Loading Force: Insert wire-crimped contact into housing cavity, and measure the force required to insert and lock the contact in position by travelling the head with the speed at a rate of 100mm a minute approximately. SHEET AMP (Japan), Led, AAIVi -= vOKTO. JAPAN _A1OF_16 y A |* 108-5165 Ro% Br NAME Product Specification Multi-interleck, Mark Il Comnector Yor Wire-to-Board Termination AMP J-522108-5165 NUMBER 7.3 Test Sequence: The tests shall be performed in the sequence specified in Fig. 12, Test Item Contact I Classification Groups II AMP SECURITY Cost omer CLASSIFICATION Release Appearance Contact or Connector Insertion ho a] Force Contact or Connector Extraction Force Termination Resistance Level Le fun pp ~ COW ) H1ULs' 18 524 31 li 14417 Trmination Rsistance (Rated Current }, 1216: 19123;26 20924 4/12 15118 Physical Touch/Feeling at Insertion/Extraction of Conn. t om] oie 9 4 1215:18 a2 25 i 5 26 33 Insulation Resistance Dielectric Strength 6 i 7 Current Leakage 2 WEN | ato leiwia lute Current Cycling Temperature Rising Contact Retention Force /. 128 35 Crimp Tensile Strength Housing Retention Force 34h Repeated Insertion Extraction Force loz, | ! 10 "Ko jiri' Resistivity LO: it Bk to Heat Resistivity 10 | | Cold Resistivity Thermal Shock i fait. | Humidity(Steady State) Ly Salt Spray Oil Resistivity Dust and Sand Bombardment 13. Icing Sulfurous Acid Gas Resistivity Vibration High Frequency ~F 27 Vibration Low Frequency 30 od Overcurrent Loading aOR F Contact Loading Force 2 Fig. l2 SET ANA ADAP (lepan}y Led. JORYO, JAPAN RO 1? OF_16 Lod A J 108-5165 mete. Bt NAME roduct Specification. Multi-interlock, Mark I Connector For Wire-to-Board Termination = BAP 528108-5165 NUMER Customer Release AMP SECUNITE CLASSIFICATION | 6. ' Quality Assurance Provisions: 8.1 Test conditions: Unless otherwise specified, all the tests shall be performed under any cc bination. of the following test conditions. Temperature: 15 - 35C Relative Humidity: 45 = 75% Atmospheric Pressure: 86.7 ~ 107 KPa (650 - 800mmHg) 2 Tests: -2.1 Test Specimens: The test specimens to be employed for the tests shall be prepared by using products selected from the normal production with crimping in accordance with Application Specification, 114-5071, Crimping Multi- interlock Connector (MIC) Mark Il Contact, on the wires as specified in Fig. 14. No sample shall be reused for the test, unless otherwise specified, 8.2.2 Number of Samples: Each group of sample group shall consist of 10 pleces minimum. for testing on contacts, and 2 sets minimum for testing on connectors. 8.2.3 Printed Circuit Board: The printed circuit board to be used for the testing shall be the ones having dimensions as specified in Fig. 13. HEET AMP (agen) Ltd, SrEET | gave oe ees 13 or 16 [Pe] a [ee Te wT A 108-5165 By NAME Product Specification Multi-interlock, Mark I Connector For Wire-to-Board Termination108-5165 NUMBER AMP RECURITY CLASSIFICATION Customer Release - a e ee i+ 8a 0.5 Conductor Width {Es - AMP No. TB - OO4 MULTI INTERLOCK CONNECTOR . 5mm Gi | Holes 3.5mm tea. Toy 1.2mm dia, ; [Roles (25 5) t j | 3mm dia. Pj i Holes (25) 20 30 | \ 15 Q.5 14 1 6 d | | 19) j ' : T NK Sto. 1 6mm di Holes (4) 3.2mm dia. Holes (7) 51 70.1 3 58 7o.1 41 ~y 1. ~ i 6) 20-1 7 | 75 ta. 24.5 | [ loo * 0.2 | 10 4 ho ane 120 + 0.5 Fig. 13 Note: 1, Material Paper Based Phenolic Laminated, 7Opm Thk Copper Clad One Side Only, Paper Thickness: 1.6 70.15mm, Type XPC (NEMA Specification Conformance) 2. Pitch: Tolerance: * 0.1 Non-acumulative 3. Tolerance: Unless otherwise specified, tolerance to be within + O. 2mm 4, Finish: Tin-plated, Flux Applied 5. Unit: mm SHEET AMP TOKYC, JAPAN AAP (Japan), Led, Loc A | 14: 46 LOFT J 108-5165 xo ma Bi NAME Product Specification Multi-interlock, Mark I, Connector For Wire-to- Board Termination AAP L323 __108-5165 NUMBER Customer Release AMP SECURITY CLASSIFICATION | 8.2.4 923 Applicable Wires: The wires used for termination of products for evaluation testing, shall be conforming to the following requirements specified in Fig. 14, Wire Size Strand Composition Calculated Cross-Section _| Nom] (awa) | Piameter pr] Number oF Area (mm?) | Area (CMA) 0.3 (#22) 0.18 12 O.31 602 O.3 | (#22) 0.26 7 0.37 733 0.5 (#20 } o.32 7 0.56 1,111 0.85 | (#18) 0.32 ll 0.88 1,746 1.25 | (#16) 0.32 16 1.28 2,540 2.0 | (#14) 0.32 26 2.09 4,128 Fig. 14 | Handling Specification: Crimping Operation: In ofder to maintain designated performance capability of the product crimping of Multi-interlock, Mark I contact shall be controlled by AMP Application Specification 114-5071, Crimping Multi-interlock Mark I Contacts, Solder Cap Housing: When to assemble cap housing and printed circuit board, mount the housing and secure by screw-on attachment using tapping screw conforming to Class 1, M3 of JIS B 1115, then solder the contacts. In order to assure reli- able solderability of the product contacts, soldering shall be perfermed within 6 months after the delivery. Taping of Wires at Assembly of Harnesses: In order to maintain engagement and retention Capability of connectors, wire bundling by tapes shall be controlled properly to allow slack of wire bundle just next to wire lead out of housing as shown in Fig. 15. SHEET AAN? Clana dele, AN Pr se nen OF 16 [tes N 108-5165 an ~~ J A : oad By NAME Product Specification Multi-interlock, Mark I Connector For Wire-to-Board Terminakion Met? 0223NUMBER 108-5165 Customer AMP SECURITY CLASSIFICATION Release Mating Surface ef Connector Fe dot 9.5 io. Wire bundle must have proper Slack to absorb jerking shock a 30 mm mr Tape Wrapping . Avoid giving > Strain to the lead-out wire bundle, allowing Proper slack as shown. Wire Fig. 15 Extraction of Contact from Housing: When extraction of contact from housing is required, use AMP specified extraction tool in accordance with the instruction sheet attached to the tool. Crimping Tool: Crimping of the contacts gshali be performed by using AMP specified appli- cation tooling, i.e. applicator and hand tools, Never attempt deviated crimping by using'tooling other than specified. Reference Documents: The following specification form a part of this specification to the extent specified herein. JASO D 605-74 Multi-pole Connector for automobiles (7002) JASO 7161 Test Methods for Plastic Molded Parts JIS C 3406 Low Voltage Wires and Cables for Automobiles JIS D 0203 Method of Moisture, Rain and Spray Test for Automobile Parts JIS D 0204 Method of Low and High Temperature Test for Automobile Parts JIS D 1601 Vibration Testing Method for Automobile Parts JIS R 5210 Portland Cement 114-5071 Crimping Multi-interlock Mark II Connector Contacts Jis Cc 5028 Salt Mist Testing Method for Electronic Components MIL-STD-202 Test Method 208 Solderability, Test Methods for Electronic and Electrical Component Parts JIS p 5500 Lighting and Signaling Equipment for Automobile Parts SHEET AMAR (ta any Lid, AMP TOKYO, JAPAN mo lft By R_OF IESE] Ap NAME Product Specification Multi-interlock Mark. I Connector For Wire-to-Board Termination | AMP 4.523 2AC tt Al tR iRae : Ae RA (i fy # 3) AAT - TA: eee wom HM 108-5165 Fy SWF ay kaye - BHRFR(MIC) *-21 1 6 A a A AMBi, SRMEAT SE. 6. a Al a (fF 6. 1 f FARA BE PRA 30~105 C( ABH +i SHE LH AL, PRR Ee ttl eC 62 GHA) 7 J - bs LG EO 5 ma 6.3 WE RDA ~ a nae TRS ant @ F | RUE ROLE 172773 | 05~227 mi CAWG#20-#14) 1 AS : be kdan 172774 |#ee, O5405n8, 054085 na 2 REF! baeiis 0.3~ 0.8 9nd (AWG #22 re #1B) LA Db 55 0 6 ma | 72 f i Je ee ee ee awe ay RA: ow LEO BE: i) & AEA FB. RMBOI FP: ae 1 o fF he ARS [wae fv Raye aKa PR(MIC) TZI 168-5165 BATS Ha Ad. fle 55.6 Lon (2)AMP J-002-1 eee: | RE 7. HER OR BAE 741 te BE 7. 20h | rae aR HE | RUST. 315 (REI! 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HO a aR BB HE 7211 ! 0.89 m~ 127.5N(13K ef) DLE i ! | 1.25 mi 176.5N(18Kef) Lb | | 2 mi - 264, SN(27Kgf AL | at ee ch ee ee kee - pe ed Fig 1 (BEC) ! 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(Fig 20 Y YR > pov adit. Y-Y'R OOS 75m OBO RT eH Tao bo Se, HERLES ORS 4OL+a. HE AOS | FY SEAR Bay Fo aspye ee FoF awuyyse a = re PIES KYB OHS pe pee dd em LY beg = | \ 75 11 - | ene | | Le. @) J | Y - Y | Cn) ma Va Fig 2 Sma: HE OS: oll his EEF wm nmK: : ak 37 / . tal La t pte 7 e b AL RQ HG i [ 5 BOBBED leans ty eeeog- saz a(MIC)y7l 108-5165 | BaF Ado obe 35.0 26AMP J.002-1 emew: ~RBSA = 25 SH MEE ) AYES PbRRIATAPFERALARET, BREE DCIIV, HiT A CHEL, BPOBREMASELEREBH ID Tim BNA CHEM SP tole tACPFig 20Y-Y'TH). i Sepete t Y- YRS OGER FAS TimOBRMOBEMT & Bt. THT 4. me, MeL RP OTD LOT ae 7.26 PROF, -Ver aye e@hteid aa oe OMA, FREE PRIC TTI, tO74-V Yee fh YC CHER A. 72.7 ae oe EL IR P PERE LAKE Pig 30m MRT SI eo PRR RO IY ae xy ey Al Aler oo ge, HEBER DC5SO0VET4S. ee = i ttt to ++ 4 +4 | fl ! ts pt ttre ett th von te PBST C AT FE ay ago b AY av AP apy AIH i): TRAE REIL L Th eae BR Pho samlt |wetaok, Fig 3 7.2.8 mf We FFE IR 7RERELAIRET Fig 3 OMS BERD Soe ae PRI Ow BP boty aiiic HAMM OAC LSOOV & LAE st Be BR ae (RRO BRS Or yy b ARH MBDA: m aly gl a: dh SRO wae fe Be-ny F+ aRPe (MIC) 2-70 L08-5165 Ba t= a] I Aq. 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TO 2n2. ae: 8 AMP J.002-1 cE * fe he & AA | | 7.2.20 EE (EMA) | | aA SEREL, Pig 40806 RE, DC ZEV EMIMLARE THE 60Z9 CO | GE IO~SS SICRKHABBREMETC 8M BBL RRR DIL, Oe | CRA CHET 4. 7.221 tok RS | 2DRAIFRERGLARRT, JIS C 5028 CHO TI AOM KE 4 BP TESPPL : SS, [HM KL, 240 MEL, HOMME KEL RE, 1 RE ES eT | ae > So . 7.9.22 itt wh tf ape RR Re LARRET OL! Cie Pig BOMPCRET So eg eA ez te Ne fal IA ho ov a at tf 1 Re AH} @ bpatvAl ey vY geo fer a4 ! mow Yow bp te " (8 | oP Gy FA 4 Ow : @ an as 4 #& ! " ce . bg AT at | 5 i OSCEG | cob ones a} Fig 8 7223 ft Be te oe i, FRA DENN I00~) 200 mOMIR ee PATA AERA LE HET, Pig ODI AL, Raber he xo b CJIS RB 52103 1.5 Kgf: 15 MEIC 10 PRE MERE, Fore Me RCHA ee, Ce 1 Hi onRRHIR ee CADSR. BR MEOBR yy pO HEAT MROIK: eT) 1 eda wpe de deoy 2 ape (MIC) +-7 1] 108-3265 Bt See AG he Baa Dou [2]AMP J-002-1 arp meg 2 A RA A 1 | TAPE | ! | Ty m\ Fig 9 | 7,2. 24 FAuvus i fhe lat ah Se eR L AOKI LIRA LAR, Bbc -30t5 TC ORE | RICA, MBLAKDKBPSETMEBTS. CORBMON LT, eK owe | PTHECMET Zo 7.2.25 RRR AE | ope eeRS LA IRSECRE 1OPPM, E90 GLb, SHOR MBH AH 24 REL AR bt. 7. 2 26 fey lid TB the By 1% 27 SRG, SHBIICHRL, PRBRDC1L2AV, SMRMOLA Hf GLARE Tt Fig lO OM, RHARABCRAOS, Rem 44 o/s? (4.56), teapot 20~200Tl: CHM IAM C24 - Foto, CHE SIMA, limsec LLE@ RTO AT Mee ABTS. Wee SHY n/t sAgE CHORE AWeE) | aie i 4 114 4 FO HAR ZA 4 a L > f a a K | 46 (H] ft V. LO LLL IIL ITIL PIL ID | te tt Fig 10 PRR, [RMOR ry a MRO F * Ti ow ot leak dv amey do -aKI AC) e2 I 108-5169 | 2 th iim Ad BLS 35.8 2000 (2)AMP J-G02-1 eine: REAR r 7.2.27 ieee : SAI REEROS, SMARICEEL, AMEE DCI2V, SRBHROIAt ME | LAKKEC, Figl0 OM SAE J S77 SRRBBCRAT, HMR 750 HZ +} LE 32m, PBS ORCOAT ) FHT 264.8-313.8N(27-32kKef) | CLBAA is, lmsec LL LORM ORR tBRT 5, 7.2.28 jA eet | TAP SRRALARE CAH, ERO LBC Fig ll ORMe 1 BEL, Aver SADE KORREART 4, . BB 4 x (na) Ae * RH CDC-A) | | 0.5 50 | 0.85 75 : 1.25 100 2 2 200 i I Fig 11 | 12.29 uyvas? been GAA Law v ae boo ye SICH BL. Fr AMSA TMD et LCR T A. JARO MHA 10OOmO-E RHE CNRS EOETA,Y | PR a gg ROBB yy yb EH EDA K : eT io A eb fe Reo ye akRFFiMIC)e21 108-5165 Bij; as Ad, S&S Sb. AueAMP J-002-1 geueee: SKS A | 7.3 HEIR | ABRIRA It Fig 12 (CARTS SROME CE o THO SOLTS, an KF Naar ha 5 Ay oe RR OR OF - 1 a A Ngan? 1|u : I I ! i Vv iH aii] (i | | ot Fis] [26 cy BVITNALLAAD AT | 2 2 ! 2) 2 | | Sapsetoarstion 8) oe) | nee (aE) U3) stil arian 2e 7 g/l 18 alas 2831 3 11 4 a at | aa (Mee) ba ga |is te 2 22.25 ites so 4.12 15 18220 WHO? 4 -UY pie, 8 | lglg) 7 Db 33 oT | | 2B. ~ ma kL t | TiHBi | | iG i { i ' i amy te mS mit . _ zB o + # S008 Dee eee ny 2D } RAD: | 2B | | 35 | Ee M3 Be | fi: nn | ~ nn Toby eee H a f . ; mbes creepers + - sioeoendennee ee ec te oe | @ BR FR wl FF 10 fe oc bb EE mo : Pop | cm I OM EE 10 ! _ | BT - ee eee ee eee | Hh om MCEwRE) FG fo at 7 oO ak oe 8. a itt bo HE yf | oy ro Be 7 4 Yo Ff fo i168 Poin Pot it Bi Mv a th GEG EE Pops 8g e woe a _ EG , tf. tart t fit Gi % @ WG it it Poop tt Poor i : ponte afr ten boee pe celen pe ge cep abet a poe be tay e BR Popo gt an. | 2 wk ob dd a ab ea be Lele id ee PR MEOBR 5 yy OR A A MBDA: IT a we : wut Ay Poy9-IHPR(MIC)Y-ZI 108-5165 | 2h; am Ad. eS 55.6 20nd (2)AMP J-002-1 agp RAS A 8. do Aiea RE 8.1 Bee a HEICHETEDO RVI FRICRSIRAAEO 4 EL CHRERR ETT OD EOC TF So Pail iE 15~35 AG XS fe BE 45~75 & aK - 86.7 ~ 107 K Py i (650 ~ 800nmHg) 82 Be 821 8 ae MERE RAR ICH ABB, Pig ld nit Bmic law ee fv e-oy Fes BOF CMICY F-F] + tv 427) OFF BRA 114-5071) CHOY TE BLAEHORAtTHEZC LE. HFPORBCLAMEARAIAP LAOH OM CAM CHR RW, 822 me MER ICA ZReMR aA ee Si, tse eo PROM 1LOe eb, TAPAS OBS 2 ee bYECHIADOETA, B23 Us h PERE RRR ICRA too Ue pabe, Pig 13 CRP OLO SMH TAS MkETTAS PR ge [PERO BIRT yy BE EOI K eT i a OOS late fy einy Pe cara (MIC) 2] 108-5165 | B47 ee Ad ree 55S UO (2)tHE AMP J-002-1 Tem om : i | ' : | -AMP Na TB - 004 ! ' MULTI INTERLOCK CONNECTOR Hl 4 Low 15 | 2 (KiB >} ae a i! 1 25-126 3 I OH) i #18 | 032 | It | O88 | 1746 | | 124 fie | 032 | 18 + 128 | 2540 2 #14 | (032 26 209 | 4128 Fig 14 9 Rikmh LOR RAE 91] ARBRORR aogevyee avy RP > OURO a RS 2 OMBREC HAT AA, ay 2? EDEBH, [wer tv R-ay F ARLACMIC) 3-271 2 vee GRE L145071| DHB@MRHOn tT HeeTAce. 92 ey Fone YSORAKA HES Hey Foor y es ee U y pO a, JIS Bilis M3, 12 PvaVERLRBRAR HO PACE, Gh, CARA CHRE, AAR AICHE eT SAIC ELMO er ALN 3 cee 93 4 APES SASS RORGHHERURHHE THA T4464, BROT - Ce ee, Pig lS OW Bek EDAC Ls BMRB CBORD, MICH Sr o RAMU LACE, ! | | BM ROB Oy yb TE AL HT RRNI- ES ao ow feo MY la ae. fe Roo ye aRFR(MIC)*-Z71 LO8-5165 Bip Re Ad Bye 55.0 2000 (2!AMP J-002-1 pigeie : ARR A | | pa 80 mE | TERM BIRTH STE Fee eS : | Rey Pong se >: | i 5 LORS H => ( COC. | HGESLOeR | @MitLlakeck | a Fig 15 94 CC # aVRPRORBRUS OY Ye pba y ee bh eT AIRS BSHAMP fH OFlR THe Hfaracnes 10. BH AB D605-74 a a JASO 7002) (SPB A SRR? | JASO 7101 [Fert y FMB BORER HE | JIS Cc 3406 [G6 a HE eS ae | JIS D 0203 (AMSRAOHRE EUR KAR BIE | JIS PD 0204 (AB BUNELOBBRS LORRI JIS D i601 [5 Sh SO ae the Bh ah eH JIS & 5210 Poa bh Fw he ee b | 114-5071 [wat ty Roy 2 ARPS ECMIC) eF e 2 bE JTS C 5028 (ef PB SH a HE OY ARK $ MIL-STD-202 . uk | Ee: 208 Pik A eft HE | J%S Db 5590 [SB aaihis 7 | Sy 48 : . a MEOZR : yy } ER MEOIKI jak DH) o- we T lewt fvgaay es age R(MIC) 21 108-5165 | BT am Ad be 55,5 2K (2)