Preface SIMATIC Distributed I/O System ET 200S SIMATIC Distributed I/O System ET 200S Operating Instructions 1 Description ______________ Brief instructions on commissioning ET 200S 2 ______________ 3 Application planning ______________ 4 Installing ______________ 5 Wiring and assembly ______________ 6 Commissioning ______________ 7 Functions ______________ General technical specifications 8 ______________ A Order numbers ______________ B Dimensional drawings ______________ C Leakage resistance ______________ D Interference-free operation ______________ 08/2008 A5E00515771-06 Legal information Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken. CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken. NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be adhered to. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach 48 48 90026 NURNBERG GERMANY A5E00515771-06 09/2008 Copyright (c) Siemens AG 2008. Technical data subject to change Preface Purpose of the operating instructions The information in these operating instructions is intended to enable you to operate the ET 200S Distributed I/O System: on the PROFIBUS DP as DP Slave as a PROFINET IO device on PROFINET Required level of knowledge To understand these operating instructions, you should have general experience in the field of automation engineering. Scope of these operating instructions These operating instructions are valid for the components of the ET 200S Distributed I/O System. These operating instructions contain a description of the components which were valid at the time the manual was published. We reserve the right to enclose a product information bulletin containing up-to-date information regarding new components and new versions of components. Standards and approvals In Chapter General technical data, you will find information about standards, certificates and approvals (Page 127) ET 200S Operating Instructions, 08/2008, A5E00515771-06 3 Preface Position in the information landscape The following manuals are available for ET 200S: Manual ET 200S Distributed I/O System Operating Instructions (http://support.automation.siemens.com/WW/view/en/1144348) ET 200S Distributed I/O System Manuals: * IM 151-1 Interface Modules (http://support.automation.siemens.com/WW/view/en/10805259/133000) * IM 151-3 PN Interface Modules (http://support.automation.siemens.com/WW/view/en/19241998/133000) * Interface Modules with Integrated CPU (http://support.automation.siemens.com/WW/view/en/10805260/133000) * PM-E Power Modules (http://support.automation.siemens.com/WW/view/en/10805261/133000) * Reserve Modules (http://support.automation.siemens.com/WW/view/en/14902665/133000) * Digital Electronic Modules (http://support.automation.siemens.com/WW/view/en/10805262/133000) * Analog Electronic Modules (http://support.automation.siemens.com/WW/view/en/10805263/133000) Fail-Safe Modules (http://support.automation.siemens.com/WW/view/en/12461959/133000) IO-Link Modules and Sensors (http://support.automation.siemens.com/WW/view/en/29773950/133300) IQ-Sense Modules and Sensors (http://support.automation.siemens.com/WW/view/en/10805264/133000) Technology modules (http://support.automation.siemens.com/WW/view/en/10805265/133000) Terminal Modules for Power and Electronic Modules (http://support.automation.siemens.com/WW/view/en/10805266/133000) Motor Starters and Frequency Converters (http://support.automation.siemens.com/WW/view/en/18687280/133000) Safety Motor Starters and Fail-Safe Frequency Converters (http://support.automation.siemens.com/WW/view/en/18687280/133000) PROFINET System Description (http://support.automation.siemens.com/WW/view/en/19292127) From PROFIBUS DP to PROFINET IO (http://support.automation.siemens.com/WW/view/en/19289930) ET 200S IM151-7 CPU Interface Module (http://support.automation.siemens.com/WW/view/en/12714722) and Operation List ET 200S 1 SI Serial Interface Modules (http://support.automation.siemens.com/WW/view/en/9260793) Weighing Technology for the ET 200S * SIWAREX CS (http://support.automation.siemens.com/WW/view/en/19250865) * SIWAREX CF (http://support.automation.siemens.com/WW/view/en/21320470) 4 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Preface Guide The operating instructions contain the following guides which provide quick access to the specific information you need: You will find a table of contents and a list of tables and figures in the document at the beginning of the operating instructions. The chapters contain subheadings that provide an overview of the content of the section. Following the appendix, you will find a glossary in which important technical terms used in the operating instructions are defined. At the end of the operating instructions, there is a comprehensive index enabling rapid access to the information you are looking for. Other manuals In addition to these operating instructions, you also need the manual for your DP master or PROFINET IO Controller and the manuals for the modules you are using. Recycling and disposal Thanks to the fact that it is low in contaminants, the ET 200S is recyclable. For environmentally compliant recycling and disposal of your electronic waste, please contact a company certified for the disposal of electronic waste. Information on the Internet You can find information on the Internet on the following topics: Contacts (http://www.siemens.com/automation/partner) for SIMATIC Contacts for SIMATIC NET (http://www.siemens.com/simatic-net) Training (http://www.sitrain.com) See also Order numbers for ET 200S network components (Page 138) Technical Support, Contacts and Training (http://support.automation.siemens.com/WW/view/en/19293011) ET 200S Operating Instructions, 08/2008, A5E00515771-06 5 Preface 6 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Table of contents Preface ...................................................................................................................................................... 3 1 2 3 Description............................................................................................................................................... 11 1.1 What are distributed I/O systems?...............................................................................................11 1.2 What is PROFINET IO? ...............................................................................................................13 1.3 What is the ET 200S distributed I/O system? ..............................................................................14 Brief instructions on commissioning ET 200S .......................................................................................... 21 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 Commissioning on PROFIBUS DP..............................................................................................21 Introduction ..................................................................................................................................21 Install the ET 200S.......................................................................................................................23 Wiring and assembling ET 200S..................................................................................................24 Configuring ET 200S in the SIMATIC manager...........................................................................25 Creating a user program ..............................................................................................................26 Switching on ET 200S..................................................................................................................26 Evaluating diagnostic messages..................................................................................................27 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 Commissioning on PROFINET IO ...............................................................................................30 Introduction ..................................................................................................................................30 Installing and wiring ET 200S ......................................................................................................32 Configuring ET 200S in the SIMATIC manager...........................................................................34 Assigning device names for the IO device...................................................................................35 Creating a user program ..............................................................................................................36 Switching on ET 200S..................................................................................................................36 Evaluating diagnostic messages..................................................................................................37 Evaluating diagnostic messages..................................................................................................38 Application planning................................................................................................................................. 41 3.1 Switching on the ET 200S............................................................................................................41 3.2 Use of the ET 200S in a redundant system .................................................................................42 3.3 Limitation of connectable modules/maximum configuration ........................................................43 3.4 3.4.1 3.4.2 3.4.3 Application of power modules ......................................................................................................45 Placing power modules and connecting them to common potential............................................45 Example of a configuration: Terminal modules for power modules.............................................47 Finding the correct power module for an I/O device ....................................................................49 ET 200S Operating Instructions, 08/2008, A5E00515771-06 7 Table of contents 4 5 6 8 Installing .................................................................................................................................................. 51 4.1 Basic principles of installation ..................................................................................................... 51 4.2 Installing the interface module .................................................................................................... 54 4.3 Installing the TM-P and TM-E terminal modules......................................................................... 55 4.4 Installing the terminal modules TM-C for COMPACT modules .................................................. 57 4.5 Installing add-on terminals .......................................................................................................... 59 4.6 Removing/installing pluggable bridges on the additional terminal .............................................. 63 4.7 Replacing the terminal box on the terminal module.................................................................... 64 4.8 Installing the bus terminating module ......................................................................................... 66 4.9 Installing the shield contact ......................................................................................................... 67 4.10 Applying slot number labels and color identification labels......................................................... 69 4.11 Mounting Color Identification Labels for ET 200S and ET 200S COMPACT ............................. 71 Wiring and assembly ............................................................................................................................... 73 5.1 General rules and regulations for operating the ET 200S .......................................................... 73 5.2 Operating the ET 200S on a grounded incoming supply ............................................................ 75 5.3 Electrical configuration of the ET 200S....................................................................................... 78 5.4 5.4.1 5.4.2 5.4.3 5.4.4 5.4.5 5.4.6 5.4.7 5.4.8 5.4.9 Wiring the ET 200S ..................................................................................................................... 79 Wiring rules for the ET 200S ....................................................................................................... 79 Wiring a terminal module with screw-type terminals................................................................... 79 Wiring a Terminal Module with Spring Terminals ....................................................................... 80 Wiring terminal modules with Fast Connect................................................................................ 81 Wiring terminal modules.............................................................................................................. 84 Wiring an interface module with PROFIBUS DP interface (electrically) ..................................... 87 Wiring an interface module with PROFIBUS DP interface (optically) ......................................... 88 Wiring an interface module with PROFINET IO interface (electrically) ...................................... 92 Wiring the power supply.............................................................................................................. 94 5.5 5.5.1 5.5.2 Plugging and removing electronic modules and COMPACT modules ....................................... 95 Plug and label electronic or COMPACT modules ....................................................................... 95 Removing and inserting modules during operation .................................................................... 99 Commissioning ...................................................................................................................................... 101 6.1 Safety tests prior to commissioning .......................................................................................... 101 6.2 6.2.1 6.2.1.1 6.2.1.2 6.2.1.3 6.2.1.4 6.2.1.5 6.2.1.6 6.2.2 6.2.2.1 6.2.2.2 6.2.2.3 Commissioning on PROFIBUS DP ........................................................................................... 102 Configuring ET 200S on PROFIBUS DP .................................................................................. 102 Basic principles of configuration for the ET 200S on PROFIBUS DP ...................................... 102 Combining modules for configuration ....................................................................................... 103 Grouping of digital input modules ............................................................................................. 106 Grouping of digital output modules ........................................................................................... 107 Grouping of motor starters ........................................................................................................ 108 Example of a configuration........................................................................................................ 109 Commissioning and startup of ET 200S on PROFIBUS DP..................................................... 111 Setting the PROFIBUS Address ............................................................................................... 111 Commissioning ET 200S on PROFIBUS DP ............................................................................ 113 Startup of the ET 200S on PROFIBUS DP ............................................................................... 114 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Table of contents 6.3 6.3.1 6.3.2 6.3.3 6.3.4 7 8 A B C Functions ............................................................................................................................................... 123 7.1 Direct data exchange on PROFIBUS DP ..................................................................................123 7.2 7.2.1 Option handling on the PROFIBUS DP .....................................................................................125 Basic principles of option handling on PROFIBUS DP..............................................................125 7.3 Identification data.......................................................................................................................126 General technical specifications ............................................................................................................ 127 8.1 Standards and approvals ...........................................................................................................127 8.2 Electromagnetic compatibility ....................................................................................................131 8.3 Transport and storage conditions ..............................................................................................132 8.4 Mechanical and Climatic Ambient Conditions............................................................................133 8.5 Specifications concerning insulation tests, protection class, and rated voltage for ET 200S....135 8.6 Variations in general technical specifications for the ET 200S FC frequency converter ...........136 8.7 Use of ET 200S in a zone 2 potentially explosive environments...............................................136 Order numbers ...................................................................................................................................... 137 A.1 Order numbers for ET 200S accessories ..................................................................................137 A.2 Order numbers for ET 200S network components ....................................................................138 Dimensional drawings............................................................................................................................ 139 B.1 Interface modules ......................................................................................................................139 B.2 Terminal module for COMPACT module with COMPACT module inserted..............................141 B.3 Terminal modules with an electronic module inserted...............................................................141 B.4 Terminating module ...................................................................................................................145 B.5 Shield contact.............................................................................................................................146 B.6 Additional terminal .....................................................................................................................146 Leakage resistance................................................................................................................................ 147 C.1 D Commissioning on PROFINET IO .............................................................................................115 Configuring the ET 200S on the PROFINET IO ........................................................................115 Assigning device names to the I/O device.................................................................................116 Combing modules for the configuration .....................................................................................118 Commissioning and startup of ET 200S on the PROFINET IO .................................................120 Establishing the leakage resistance of an ET 200S station.......................................................147 Interference-free operation .................................................................................................................... 149 D.1 Special Measures for Interference-Free Operation ...................................................................149 Glosary ................................................................................................................................................. 153 Index...................................................................................................................................................... 161 ET 200S Operating Instructions, 08/2008, A5E00515771-06 9 Table of contents 10 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Description 1.1 1 What are distributed I/O systems? Distributed I/O systems When a system is configured the I/Os from and/or to the process are often integrated centrally in the automation system. Circuitry wiring that covers great distances between the I/O and the automation system may become very complex and confusing. Electromagnetic interference can therefore impair reliability. Distributed I/O provides the ideal solution for such systems: The controller CPU is located centrally The I/O systems (inputs and outputs) operate decentrally on-site The high-performance PROFIBUS DP system provides high-speed data transmission for reliable communication between the controller CPU and the I/O system What is PROFIBUS DP? PROFIBUS DP is an open bus system according to the standard IEC 61784-1:2002 Ed1 CP 3/1 with the "DP" protocol (DP = Distributed Periphery). Physically, PROFIBUS DP is either an electrical network based on a shielded two-wire line or an optical network based on a fiber-optic cable. The "DP" is a high-speed protocol for cyclic data exchange between the controller CPU and the distributed I/O systems. What is a DP master and what are DP slaves? The DP master links the controller CPU with the distributed I/O systems. The DP master exchanges data with the distributed I/O systems via PROFIBUS DP. It also monitors the PROFIBUS DP. The distributed I/O systems (= DP slaves) prepare the encoder and actuator data on site in such a way that it can be transmitted via the PROFIBUS DP to the controller CPU. Which devices can be connected to PROFIBUS DP? PROFIBUS DP supports a wide variety of devices for operation such as DP master or DP slave, provided they operate in compliance with the standard IEC61784-1:2002 Ed1 CP 3/1. These include devices from the following product families: SIMATIC S7/C7 SIMATIC PD/PC SIMATIC HMI (control and monitoring devices OP, OS, TD) Devices from other vendors ET 200S Operating Instructions, 08/2008, A5E00515771-06 11 Description 1.1 What are distributed I/O systems? Structure of a PROFIBUS DP network The figure below illustrates a typical PROFIBUS DP network structure. The DP master is integrated in the respective device. For example, the S7-400 is equipped with a PROFIBUS DP interface. The DP slaves are the distributed I/O systems that are linked with the DP masters via the PROFIBUS DP. 6 6 3*3& '3PDVWHU 352),%86'3 '3VODYHV (7SUR (76 Figure 1-1 12 (70 'ULYH 6 '3$6,/,1. 2326 2WKHUILHOGGHYLFHV The typical structure of a PROFIBUS DP network ET 200S Operating Instructions, 08/2008, A5E00515771-06 Description 1.2 What is PROFINET IO? 1.2 What is PROFINET IO? Definition PROFINET IO is an open transmission system with real-time functionality defined in accordance with the PROFINET standard. This standard defines a manufacturerindependent communication, automation and engineering model. Accessories for wiring the PROFINET components are available in industrial quality. PROFINET does not deploy the hierarchical PROFIBUS master/slave principle. A provider/consumer principle is used instead. The planning process specifies which modules of an IO device will be subscribed to by an IO controller. The quantities are extended in accordance with the options offered by the PROFINET IO. Parameter limits are not exceeded during configuration. The transmission rate is 100 Mbps. The user's configuration interface is generally the same as that on PROFIBUS DP (configuration in STEP 7 HW CONFIG). Structure of a PROFINET IO network The figure below illustrates the typical layout of a PROFINET IO network. Existing PROFIBUS slaves can be integrated by using an IE/PB link. ,2FRQWUROOHU 6 ,2GHYLFH (76 6ZLWFK ,2GHYLFH (76 23 6ZLWFK 3* 6ZLWFK ,(3% /LQN 352),%86'3 Figure 1-2 0D[P 352),1(7,2 ,QGXVWULDO(WKHUQHW Typical structure of a PROFINET IO network Further information about structuring a PROFINET IO network is available in the PROFINET System Description system manual. ET 200S Operating Instructions, 08/2008, A5E00515771-06 13 Description 1.3 What is the ET 200S distributed I/O system? 1.3 What is the ET 200S distributed I/O system? Definition The ET 200S distributed I/O system is a discretely modular, highly flexible DP slave for connection to process signals on a central controller or a field bus. ET 200S supports field bus types PROFIBUS DP and PROFINET IO. ET 200S has protection class IP 20. Applications You can connect virtually any number of I/O modules in virtually any combination right next to the interface module that transfers the data to the central controller. You can thus set the focus of your configuration on local requirements. Depending on the interface module, each ET 200S can consist of up to 63 modules - for example, power modules, I/O modules, and motor starters. The fact that motor starters can be integrated (switching and protecting any three-phase load up to 7.5 kW) ensures that the ET 200S can be quickly adapted to suit virtually any processrelated use of your machine. The fail-safe modules of the ET 200S ensure the fail-safe reading and output of data to safety category 4 (EN 954-1). Terminal modules and electronic modules The ET 200S distributed I/O system is Connected to PROFIBUS DP by a cable connector for PROFIBUS DP at the IM151-1 or IM151-1 COMPACT interface module and Connected to PROFINET IO by a cable connector for PROFINET IO at the IM151-3 interface module. Every ET 200S peripheral system is A DP slave on the PROFIBUS DP, or An IO device on the PROFINET IO. 14 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Description 1.3 What is the ET 200S distributed I/O system? View The figure below shows an example configuration of an ET 200S. 1 2 3 4 5 6 7 IPM25 FSA 10 9 8 ET 200S IM151-1 interface module PM-E power module for electronic modules Electronic modules PM-D power module for motor starters Direct starter Frequency converter Terminating module Power bus TM-E terminal modules for electronic modules TM-P terminal modules for power modules ET 200S Operating Instructions, 08/2008, A5E00515771-06 15 Description 1.3 What is the ET 200S distributed I/O system? ET 200S components The following table provides you with an overview of the most important components of the ET 200S: Table 1- 1 ET 200S components Components Function View Mounting rail according to ... ...carries the ET 200S. You mount EN 60715 the ET 200S on the rail. Interface module * IM151-1 BASIC * IM151-1 STANDARD * IM151-1 HIGH FEATURE * IM151-1 FO STANDARD COMPACTModule * IM151-1 COMPACT 32DI DC24V * IM151-1 COMPACT 16DI/16DO 24 VDC/0.5 A 16 ... ...connects the ET 200S with the DP master and prepares the data for the electronic modules and motor starters. with RS485 interface: with fiber-optic interface: ... ...connects the ET 200S with the DP master and prepares the data for the integrated periphery as well as for any electronic modules and motor starters. with RS485 interface: ET 200S Operating Instructions, 08/2008, A5E00515771-06 Description 1.3 What is the ET 200S distributed I/O system? Components Function Terminal module for COMPACT modules ... ...carries the wiring and accommodates COMPACT modules. Terminal modules for COMPACT modules are available in the following versions: * With screw-type terminal * With spring-loaded terminal Terminal module for power and electronic modules ... ...provides the electrical and mechanical connection to the ET 200S module. Terminal modules versions available: * For power modules * For electronic modules * With screw-type terminal * With spring-loaded terminal * With Fast Connect (quick connection method, no stripping required) Add-on terminal for * Terminal module for COMPACT modules * Any terminal modules with a width of 120 mm ... ...extends the terminal block and enables the connection of sensors / actuators for the individual channels in 3 or 4 conductor technology Additional terminals are available in the following variants: * With screw-type terminal * With spring-loaded terminal Power module ... Monitors the voltage for all the electronic modules in the potential group. The following power modules are available: * For a 24 VDC supply with diagnostics * For a 24 to 48 VDC supply with diagnostics * For a 24 to 48 VDC, 24 to 230 VAC supply with diagnostics and fuse ET 200S Operating Instructions, 08/2008, A5E00515771-06 View 17 Description 1.3 What is the ET 200S distributed I/O system? 18 ... ...is inserted onto the terminal module and determines the function: * Digital output modules with 24 VDC, 120 /230 VAC and NAMUR * Digital output modules with 24 VDC and 120/230 VAC * Relay modules * Analog input modules with voltage, current, and resistance measurement, thermoresistor and thermocouple elements * Analog output modules for voltage and current * Technology modules * Weighing modules SIWAREX CS and SIWAREX CF * Fail-safe modules * RESERVE modules Terminating module ... ...terminates the ET 200S and can be used to carry 6 reserve fuses (5 mm x 20 mm). Shield contact ... ...is a pluggable mount for 3 x 10 mm standard power busbars and enables a low-impedance cable shielding to be applied with minimal installation time. Labeling sheet (DIN A4, perforated, foil) ... ...for machine labeling or printing * 80 strips per labeling sheet for interface modules and electronic modules * 10 strips per labeling sheet for COMPACT modules Slot number plates ... ...used to identify the slots of the terminal module. 63 Electronic module 62 View 2 Function 1 Components ET 200S Operating Instructions, 08/2008, A5E00515771-06 Description 1.3 What is the ET 200S distributed I/O system? Components Function View Color-coded labels ... ...allow customer/country specific identification of the terminals on the terminal module PROFIBUS cable with bus terminal connector ... ...combines nodes of a PROFIBUS DP configuration with each other. Fiber-optic duplex cable with simplex plug (in the plug adaptor for IM151- 1 FO STANDARD) ... ...combines nodes of a PROFIBUS DP configuration with each other. Interface module * IM151-3 PN * IM151-3 PN HIGH FEATURE ... ...connects the ET 200S with PROFINET IO controllers and prepares the data for the electronic modules and motor starters. PROFINET connector as per the specifications in the PROFINET Installation Guide and Industrial Ethernet FC installation lines ... ...connects nodes of a PROFINET IO configuration with one another. With 2 PROFINET interfaces: Characteristics and advantages of the ET 200S The table below presents the properties and benefits of ET 200S. Table 1- 2 Characteristics and advantages of the ET 200S Properties Advantages About the structure Function-oriented, cost-optimized station design Significant reduction of cost and effort for configuration and documentation Space saving due to the ability to string modules together in random order Discretely modular design * 1-, 2-, 4- and 8-channel electronic modules * Power modules * Integrated motor starters * 32-channel COMPACT modules * Extensive range of electronic modules Broad area of application ET 200S Operating Instructions, 08/2008, A5E00515771-06 * * 19 Description 1.3 What is the ET 200S distributed I/O system? Properties Advantages ET 200S FC frequency converter * * * * Speed control Fail-safe technology: Safe braking ramp, safe speed reduction Regeneration into grid when motor in generator mode No grid commutation reactor required Communication-capable, system-integrated motor starters: Direct and reversing starter up to 7.5 kW PLC inputs and outputs, terminal blocks, circuit breakers and contactors in a plug-in module save space and the effort involved in wiring Permanent wiring due to the separation of mechanical and electronic components * * Prewiring possible Module replacement during operation of the ET 200S ("hot swapping") Individual connection of power modules to common potential * Individual formation of potential groups (identifiable by color coding of the TM-P terminal modules for power modules) Simple load interruption * Robust structure for rough industrial conditions (5 g vibration resistance) High operating reliability when mounted directly on the machine, high availability Connection system Integrated voltage buses Reduced effort required for wiring Power bus up to 50 A for motor starters Minimization of wiring in 400 V range Screw-type terminals, spring-loaded terminals, and Fast Connect A change in terminal connection method is not necessary * * 2- and 3-conductor connection or 2-, 3- and 4-conductor connection Optimal selection in terms of space and cost Connection method with no stripping required Time saving during wiring Fast Connect * * Replaceable terminal box in the terminal module No need to remove the terminal module in the event of terminal damage Automatic coding of the I/O modules Quick and reliable module replacement Large label plate Adequate space for clear labeling High data transmission speed of up to 12 Mbps on PROFIBUS DP and 100 Mbps on PROFINET IO Short response times Integrated safety functions Savings on time-consuming safety engineering For motor starters up to safety category 4 according to EN 954-1 Fail-safe modules 20 For acquiring and outputting fail-safe signals via PROFINET (PROFIsafe) up to SIL3 in accordance with IEC 61508, Category 4 in accordance with EN 954-1, and Performance Level e in accordance with ISO 13849. ET 200S Operating Instructions, 08/2008, A5E00515771-06 Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP 2.1.1 Introduction 2 Introduction The following simple examples will teach you how to commission the ET 200S on the PROFIBUS DP step by step: ET 200S installation and wiring up Configuring ET 200S in the SIMATIC manager Creating a user program Switching on ET 200S Evaluating diagnostic messages: - Removing and inserting of modules - Switching off the load voltage on the power module - Wire break in the actuator wiring on the digital output module Requirements You have set up an S7 station consisting of a power supply component and a DP master (e.g. CPU 315-2 DP). For this example a CPU 315-2 DP is used as the DP master. You can of course use any other DP master (standard IEC 61784-1:2002 Ed1 CP 3/1). STEP 7 (V5.0 with ServicePack 3 or higher) is installed on your programming device. You know how to work with STEP 7. The PD must be connected to the DP master. ET 200S Operating Instructions, 08/2008, A5E00515771-06 21 Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP Components required The figure below shows which ET 200S components you require for the sample on the PROFIBUS DP: ,0 30 ', ', ', ', 30 '2 '2 '2 '2 6ORW 5DLO 7HUPLQDWLQJPRGXOH [70(1$WHUPLQDOPRGXOHDQG '2'&9$+LJK)HDWXUH HOHFWURQLFPRGXOH 7031$WHUPLQDOPRGXOHDQG 30('&9SRZHUPRGXOH [70(1$WHUPLQDOPRGXOHDQG','&9 +LJK)HDWXUHHOHFWURQLFPRGXOH 7031$WHUPLQDOPRGXOHDQG30('&9SRZHUPRGXOH ,067$1'$5'LQWHUIDFHPRGXOH 352),%86EXVFRQQHFWRU Figure 2-1 Components for the sample on the PROFIBUS DP Order numbers for the sample configuration on the PROFIBUS DP Quantity 22 Ordering data Order No.: 1x Standard mounting rail 35 mm ( length = 483 mm, for example) 6ES5710-8MA11 1x IM151-1 STANDARD interface module and terminating module 1 piece 6ES7151-1AA04-0AB0 2x Fast Connect terminal module TM-P15N23-A1, 1 piece 6ES7193-4CC70-0AA0 2x Fast Connect terminal module TM-E15N24-A1, 5 pieces 6ES7193-4CA70-0AA0 2x PM-E DC24V, 1 piece 6ES7138-4CA01-0AB0 1x 2DI DC24V HF, 5 pieces 6ES7131-4BB01-0AB0 1x 2DO DC24V/0,5A HF, 5 pieces 6ES7132-4BB01-0AB0 1x Bus connector 6ES7972-0BA12-0XA0 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP 2.1.2 Install the ET 200S Proceed as follows 1. Install the DIN rail (35 x 7.5 mm or 15 mm) with a length of at least 210 mm on a solid surface. 2. Mount the various modules onto the rail, starting on the left side (hang in - swivel down slide to left.) Follow the following sequence: - Interface module IM151-1 STANDARD - TM-P15N23-A1 terminal module - 4 x TM-E15N24-A1 terminal module - TM-P15N23-A1 terminal module - 4 x TM-E15N24-A1 terminal module - Terminating module 3. Set PROFIBUS address 3 on the IM 151-1 STANDARD interface module. 2)) 21 Figure 2-2 * Setting PROFIBUS address 3 Intended for use with future add ins. Switch must be in OFF position. ET 200S Operating Instructions, 08/2008, A5E00515771-06 23 Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP 2.1.3 Wiring and assembling ET 200S Proceed as follows 1. Wire the ET 200S as shown below: $8; $8; $ $ / 0 1 2 24 VDC electronic power supply 24 VDC sensor supply voltage group 1 24 VDC load supply voltage group 2 3 1. Use the PROFIBUS bus connector to connect the DP master with the ET 200S. The PROFIBUS DP interface is located on the IM 151-1 STANDARD. 2. Insert the power and electronic modules into the terminal modules. 3. Switch on the supply voltage for the DP master. 4. Observe the status LEDs on the DP master. CPU 315-2 DP: - 5 VDC lights up - SF DP off - BUSF off 24 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP 2.1.4 Configuring ET 200S in the SIMATIC manager Proceed as follows 1. Start SIMATIC Manager, and create a new project with a DP master (e. g., CPU315-2 DP). Create OB 1, OB 82 and OB 122 for the project. 2. Create the PROFIBUS subnet. 3. Connect the PROFIBUS subnet with the DP master in HW Config. 4. Take the ET 200S from the hardware catalog and put it on the PROFIBUS. 5. Set the PROFIBUS address 3 for the ET200S. 6. Drag the individual ET 200S modules from the hardware catalog to the configuration table. 7. Mark the electronic modules in the configuration table, and click the "Pack addresses" button. Table 2- 1 Configuration table in HW Config for PROFIBUS DP Module/ DP identification Order No.: I address Q address Comment 1 6ES7138-4CA01-0AA0 PM-E DC24V Power module 2 6ES7131-4BB01-0AB0 2DI DC24V 3 6ES7131-4BB01-0AB0 2DI DC24V Bytes 0.2 and 0.3 4 6ES7131-4BB01-0AB0 2DI DC24V Bytes 0.4 and 0.5 5 6ES7131-4BB01-0AB0 2DI DC24V Byte 0.6 and 0.7 6 6ES7138-4CA01-0AA0 PM-E DC24V Power module 7 6ES7132-4BB01-0AB0 2DO DC24V 8 6ES7132-4BB01-0AB0 2DO DC24V Bytes 0.2 and 0.3 9 6ES7132-4BB01-0AB0 2DO DC24V Bytes 0.4 and 0.5 10 6ES7132-4BB01-0AB0 2DO DC24V Byte 0.6 and 0.7 0 Bytes 0.0 and 0.1 0 Bytes 0.0 and 0.1 1. Set the following parameters: - In the DP slave properties dialog box for ET 200S: Startup for set- <> actual configuration: enable - In the DP slave properties dialog box for the PM-E DC24V, Module/DP ID 1 (in the configuration table) Diagnostics: Missing load voltage - In the DP slave properties dialog box for the 2 DO DC24V, Module/DP ID 7 (in the configuration table) Diagnostics: Wire break A0 2. Save the configuration. ET 200S Operating Instructions, 08/2008, A5E00515771-06 25 Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP 2.1.5 Creating a user program Proceed as follows 1. Create the user program in the LAD/STL/FBD editor in OB 1. Example 1: Reading an input and triggering an output: STL U I 0.0 If input byte 0.0 and U M 2.0 memory bit 2.0 is set, then S O 0.0 set output byte 0.0 Example 2: Transferring an input byte to an output byte: STL L PEB 0 Load I/O input byte 0 in the accumulator (bytes 0.0 to 0.7) T PAB 0 Transfer the accumulator content to I/O output byte 0 (bytes 0.0 to 0.7) 1. Save the project in SIMATIC Manager. 2. Download the configuration to the DP master. 2.1.6 Switching on ET 200S Proceed as follows 1. Switch on all the power supplies on the ET 200S. 2. Observe the status LEDs on the DP master and ET 200S. - CPU 315-2 DP: DC 5V: lights up SF DP: off BUSF: off - ET 200S: SF: off BF: off ON: lights up 26 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP 2.1.7 Evaluating diagnostic messages Introduction In this example, you generate diagnostic messages by provoking errors on the ET 200S. In the event of an error, OB 82 is started. You evaluate the start information in OB 82. Tip: Call SFC13 in OB 82, and evaluate the diagnostic frame. Removing and inserting the 2 DI DC24V HF digital electronic module 1. Remove the 2 DI DC24V HF electronic module from the terminal module during operation. 2. Observe the status LEDs on the IM 151-1 STANDARD: - SF: lights up there is a diagnostic message. - BF: off - ON: lights up Result: The ET 200S continues to run error-free. 3. Evaluate the diagnostic information: Result: - Station status 1 (byte 0): Bit 3 is set external diagnostics - ID-related diagnostics: Byte 7.1 is set slot 2 - Module status: bytes 19.2 / 19.3: 11B no module 4. Reinsert the removed electronic module into the terminal module. Result: - Status LED on the IM 151-1 STANDARD: SF: off BF: off ON: lights up - The diagnostic message is deleted. ET 200S Operating Instructions, 08/2008, A5E00515771-06 27 Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP Switching off load voltage on the power module 1. Switch off the load voltage on the PM-E DC24V (slot 1). 2. Monitor the status LEDs. IM151-1 STANDARD: - SF: lights up Power module: - PWR: off no load voltage available on the power module - SF: lights up there is a diagnostic message. I/O modules in the voltage group: - LEDs: light up 3. Evaluate the diagnostics. Result: - Station status 1 (byte 0): Bit 3 is set external diagnostics - ID-related diagnostics: Byte 7.0 is set slot 1 - Channel-specific diagnostics: Bytes 35.0 to 35.5: 000000B slot 1 Bytes 37.0 to 37.4: 10001B sensor or load voltage missing 4. Switch on the load voltage back on the power module and re-evaluate the diagnostics. Result: - Status LED on the IM 151-1 STANDARD: SF: off - Status LEDs on power module: PWR: on SF: off - Status LEDs on I/O modules: LEDs: off - The diagnostic message is deleted. 28 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP Simulating a wire break in the actuator wiring 1. Remove the cable from terminal 1 on the 2DO DC24V/0.5A HF electronic module (slot 7) 2. Monitor the status LEDs: IM151-1 STANDARD: - SF: lights up Electronic module 2DO DC24V/0.5A HF: - SF: lights up there is a diagnostic message - 1: off output is not activated 3. Evaluate the diagnostic information: Result: - Station status 1 (byte 0): Bit 3 is set external diagnostics - ID-related diagnostics: Byte 7.6 is set slot 7 - Channel-specific diagnostics: Bytes 35.0 to 35.5: 000110B slot 7 Bytes 36.0 to 35.5: 000000B channel 0 Bytes 37.0 to 37.4: 00110B wire break 4. Reattach the cable to the actuator in terminal 1 and reevaluate the diagnostics: - Status LED on the IM 151-1 STANDARD: SF: off - Status LEDs electronic module 2DO DC24V/0.5 A HF: SF: off 1: off/on - The diagnostic message is deleted. ET 200S Operating Instructions, 08/2008, A5E00515771-06 29 Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO 2.2 Commissioning on PROFINET IO 2.2.1 Introduction Introduction The following simple example teaches you step by step how to commission the ET 200S on PROFINET IO: Installing and wiring ET 200S Configuring in HW Config or with the GSDML file Transferring device names to the IO device Integrating into the user program Switching the ET 200S on Evaluating the interrupts and diagnostics: - Removing and inserting of modules - Switching off the load voltage on the power module - Wire break in the actuator wiring on the digital output module Requirements You have set up an S7 station consisting of a power supply module and an IO controller (e.g., CPU 317-2 PN/DP). In this example a CPU 317-2 PN/DP is used as the IO controller with firmware version V2.3 and higher. STEP 7 V 5.3 + ServicePack 1 or higher is installed on your programming device. You know how to work with STEP 7. The programming device connected to the PROFINET IO. 30 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO Components required The figure below shows which ET 200S components you require for the example on the PROFINET IO: 30 ', ', ', ', 30 '2 '2 '2 '2 6ORW ,0 31 0RXQWLQJUDLO 7HUPLQDWLQJPRGXOH [7HUPLQDOPRGXOH70(1$DQG HOHFWURQLFPRGXOH'2'&9$+) 7HUPLQDOPRGXOH7031$ DQGSRZHUPRGXOH30('&9 [7HUPLQDWLQJPRGXOH70(1$DQG HOHFWURQLFPRGXOH','&9+) 7HUPLQDO0RGXOH7031$DQGSRZHUPRGXOH30('&9 ,0b31LQWHUIDFHPRGXOH ,QGXVWULDO(WKHUQHW)&LQVWDOODWLRQFDEOHZLWK352),1(7FRQQHFWRU Figure 2-3 Components for the example on PROFINET IO ET 200S Operating Instructions, 08/2008, A5E00515771-06 31 Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO Order numbers for the example on PROFINET IO Quantity Ordering data Order number 1x Standard mounting rail 35 mm (length = 483 mm, for example) 6ES5710-8MA11 1x IM151-3 PN interface module and terminating module,1 unit 6ES7151-3AA20-0AB0 1x SIMATIC Micro Memory Card (e.g. 64k) 6ES7953-8LF11-0AA0 2x Fast Connect terminal module TM-P15N23-A1, 1 unit 6ES7193-4CC70-0AA0 2x Fast Connect terminal module TM-E15N24-A1, 5 units 6ES7193-4CA70-0AA0 2x PM-E DC24V, 1 piece 6ES7138-4CA01-0AA0 1x 2DI DC24V HF, 5 pieces 6ES7131-4BB01-0AB0 1x 2DO DC24V/0,5A HF, 5 pieces 6ES7132-4BB01-0AB0 PROFINET connector (according to the specifications in the PROFINET Installation Guide) Appropriate installation cables: 2.2.2 * FC Standard Cable 6XV1 840-2AH10 * FC Trailing Cable 6XV1 840-3AH10 * FC Marine Cable 6XV1 840-4AH10 Installing and wiring ET 200S Installing the DIN rail 1. Install the DIN rail (35 x 7.5 mm or 15 mm, length = at least 210 mm) on a solid surface. 2. Start from the left with the installation of the individual modules on the DIN rail (hook in - swivel in - slide to left). Follow the following sequence: - Interface module IM151-3 PN - TM-P15N23-A1 terminal module - 4 x TM-E15N24-A1 terminal module - TM-P15N23-A1 terminal module - 4 x TM-E15N24-A1 terminal module - Terminating module 32 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO Wiring and assembling ET 200S 1. Wire the ET 200S as shown below: / $8; 0 $ $ $8; 1 2 3 24 VDC electronic power supply 24 VDC sensor supply potential group 1 24 VDC load supply potential group 2 1. Use the PROFINET connector to connect the ET 200S (IO device) to the IO controller via a switch. The PROFINET interface is located on the IM 151-3 PN interface module. 2. Insert the power and electronic modules into the terminal modules. 3. Switch on the power supply for the IO controller. 4. Observe the status LEDs on the IO controller. CPU 317-2 PN/DP: - DC 5V lights up - SF off - BF2 off ET 200S Operating Instructions, 08/2008, A5E00515771-06 33 Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO 2.2.3 Configuring ET 200S in the SIMATIC manager Proceed as follows 1. Start SIMATIC Manager and create a new project with an IO controller (e g., CPU 317-2 PN/DP). For this project, create the OB 1, the OB 82, the OB 83 and the OB 122. 2. Open the "Properties - Ethernet Interface" window in the HW Config and create a subnet e. g. Ethernet (1). 3. Take the IM151-3 PN from the ET 200S catalog of the hardware catalog and insert it on Ethernet(1):PROFINET IO System (100). 4. Drag the individual ET 200S modules from the hardware catalog to the configuration table. Table 2- 2 Module Configuration table in HW Config for PROFINET IO Order No.: I address Q address Comment 0 6ES7151-3AA20-0AB0 IM151-3 PN 1 6ES7138-4CA01-0AA0 PM-E DC24V 2 6ES7131-4BB01-0AB0 2DI DC24V 0 Bytes 0.0 and 0.1 3 6ES7131-4BB01-0AB0 2DI DC24V 1 Bytes 1.0 and 1.1 4 6ES7131-4BB01-0AB0 2DI DC24V 2 Bytes 2.0 and 2.1 5 6ES7131-4BB01-0AB0 2DI DC24V 3 6 6ES7138-4CA01-0AA0 PM-E DC24V 7 6ES7132-4BB01-0AB0 2DO DC24V 0 Bytes 0.0 and 0.1 8 6ES7132-4BB01-0AB0 2DO DC24V 1 Bytes 1.0 and 1.1 9 6ES7132-4BB01-0AB0 2DO DC24V 2 Bytes 2.0 and 2.1 10 6ES7132-4BB01-0AB0 2DO DC24V 3 Byte 3.0 and 3.1 Power module Byte 3.0 and 3.1 Power module 1. Set the following parameters: - In the IO device properties dialog box for the PM-E DC24V, module 1 (in the configuration table) Diagnostics: Missing load voltage - In the IO device properties dialog box for the 2 DO DC24V, Module 7 (in the configuration table) Diagnostics: Wire break A0 2. Compile and save the configuration. 34 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO 2.2.4 Assigning device names for the IO device Procedure 1. Insert the SIMATIC Micro Memory Card in the IM151-3 PN. 2. Switch on the power supply for the IM151-3 PN. 3. Open the "Properties - IM151-3 PN" window in HW Config and enter the device name for the IO device there. 4. An online PROFINET connection from the programming device to the IO device via a switch is required for in order to transfer the name to the IM151-3 PN interface module. The device name is transferred to the IM151-3 PN using "PLC > Ethernet > Assign Device Name". To do so, activate the "Assign name" button in the "Assign device name" window. The device name is stored on the SIMATIC Micro Memory Card in the IM151-3 PN interface module. Once the name is assigned, it appears in the window. Alternative procedure: Alternatively, you can write directly to a SIMATIC Micro Memory Card using a programming device with an EPROM programming device installed or a PC connected to a SIMATIC USB EPROM programming device and then use the memory card to transfer the device name to the IM151-3 PN. 1. Open the "Properties - IM151-3 PN" window in HW Config and enter the device name for the IO device there. 2. Insert the required SIMATIC Micro Memory Card into the EPROM programming device. 3. Select the IM151-3 PN in HW Config. 4. Select "Target system > Save device name to memory card" in HW Config. 5. Insert the SIMATIC Micro Memory Card written with the device name in the IM151-3 PN. 6. Switch on the power supply for the IM151-3 PN. The device name is transferred to the IM151-3 PN. ET 200S Operating Instructions, 08/2008, A5E00515771-06 35 Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO 2.2.5 Creating a user program Proceed as follows 1. Create the user program in the LAD/STL/FBD editor in OB 1. Example 1: Reading an input and triggering an output: STL U I 0.0 If input byte 0.0 and U M 2.0 memory bit 2.0 is set, then S O 0.0 set output byte 0.0 Example 2: Transferring an input byte to an output byte: STL L PEB 0 Load I/O input byte 0 in the accumulator T PAB 0 Transfer the accumulator content to (bytes 0.0 to 0.7) I/O output byte 0 (bytes 0.0 to 0.7) 1. Save the project in SIMATIC Manager. 2. Download the configuration to the IO controller. 2.2.6 Switching on ET 200S Procedure 1. Switch on all the power supplies of the ET 200S. 2. Observe the status LEDs on the IO controller, ET 200S, and switch. - CPU 317-2 PN/DP: DC 5V: lights up SF: off BF2: off LINK: lights up - ET 200S: SF: off BF: off ON: lights up LINK: lights up - Switch: LINK: lights up 36 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO 2.2.7 Evaluating diagnostic messages Introduction In this example, you generate alarms by provoking errors on the ET 200S. In the event of an error, OB 83 is started. Evaluate the start information in OB 83. Tip: Call up the SFB 52 within the OB 83 and evaluate the E002H diagnostic telegram. Removing and inserting the 2 DI DC24V HF digital electronic module 1. Remove the 2 DI 24VDC HF electronic module from the terminal module (e.g., from slot 2) during operation. 2. Monitor the status LEDs on the IM 151-3 PN interface module: - SF: lights up there is a diagnostic message. - BF: off - ON: lights up Result: The ET 200S continues to run error-free. 3. In the event of a remove interrupt the OB 83 is started. Start the SFB 52 in OB 83. Evaluate the E002H diagnostic data record. You can find information about evaluating the diagnostic data record E002H in the "From PROFIBUS DP to PROFINET IO (http://support.automation.siemens.com/WW/view/en/19289930)" programming manual in the sections "Structure of the configuration data record W#16#E002" and "Blocks of the diagnostics and configuration records". 4. Reinsert the removed electronic module into the terminal module. Result: - Status LEDs on the IM151-3 PN interface module: SF: off BF: off ON: lights up - Once the module is inserted, diagnostic data record E002H no longer indicates a discrepancy between the preset and actual configurations for any slot. ET 200S Operating Instructions, 08/2008, A5E00515771-06 37 Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO 2.2.8 Evaluating diagnostic messages Introduction In this example, you generate diagnostic messages by provoking errors in the ET 200S. In the event of an error, OB 83 or OB 82 is started. Evaluate the start information in OB 83. Tip: Call up the SFB 52 within the OB 83 and evaluate the C00A H diagnostic telegram. Removal/Insertion Interrupt 1. Remove the 2 DI 24VDC High Feature electronic module from the terminal module (e.g., from slot 2) during operation. 2. Monitor the status LEDs on the IM 151-3 PN interface module: - SF: lights up there is a diagnostic message - BF: off - ON: lights up Result: The ET 200S continues to run error-free. 3. In the event of a remove interrupt the OB 83 is started. Start SFB 52 in OB 1. Evaluate the E002H diagnostic data record. You can find information about evaluating the diagnostic data record E002H in the "From PROFIBUS DP to PROFINET IO (http://support.automation.siemens.com/WW/view/en/19289930)" programming manual in the sections "Structure of the configuration data record W#16#E002" and "Blocks of the diagnostics and configuration records". 4. Reinsert the removed electronic module into the terminal module. Result: - Status LEDs on the IM151-3 PN interface module: SF: off BF: off ON: lights up - Once the module is inserted, diagnostic data record E002H no longer indicates a discrepancy between the preset and actual configurations for any slot. 38 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO Switching off load voltage on the power module 1. Switch off the load voltage on the PM-E DC24V (slot 1). 2. Monitor the status LEDs. IM151-3 PN: - SF: lights up Power module: - PWR: off no load voltage available on the power module - SF: lights up a diagnostic message is pending. I/O modules in the voltage group: - LEDs: light up 3. Evaluate diagnostic data record C00AH. Tip: Call up the SFB 52 within the OB 1 or OB 82 and evaluate the diagnostic message. You can find information about evaluating the diagnostic data record C00AH in the "From PROFIBUS DP to PROFINET IO (http://support.automation.siemens.com/WW/view/en/19289930)" programming manual in the section "Structure of diagnostics data records". 4. Switch on the load voltage back on the power module and re-evaluate the diagnostics. Result: - Status LEDs on the IM151-3 PN: SF: off - Status LEDs on power module: PWR: on SF: off - Status LEDs on I/O modules: LEDs: off - The diagnostic message is deleted. ET 200S Operating Instructions, 08/2008, A5E00515771-06 39 Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO Simulating a wire break in the actuator wiring 1. Remove the cable from terminal 1 on the 2DO DC24V/0.5A HF electronic module (slot 7) 2. Monitor the status LEDs: IM151-3 PN: - SF: lights up Electronic module 2DO DC24V/0.5A HF: - SF: lights up there is a diagnostic message - 1: off output is not activated 3. Evaluate diagnostic data record C00AH. You can find information about evaluating the diagnostic data record C00AH in the "From PROFIBUS DP to PROFINET IO (http://support.automation.siemens.com/WW/view/en/19289930)" programming manual in the section "Structure of diagnostics data records". 4. Reattach the cable to the actuator in terminal 1 and reevaluate the diagnostics: - Status LEDs on the IM151-3 PN: SF: off - Status LEDs electronic module 2DO DC24V/0.5 A HF: SF: off 1: off/on - The diagnostic message is deleted. 40 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Application planning 3.1 3 Switching on the ET 200S Simply put your ET 200S together yourself. A configuration tool supports you in doing so. You can find the tool on the Internet (www.siemens.com/et200). Using power and electronic modules in terminal modules Various signals are available on the terminals depending on which terminal module is selected. For more detailed information, refer to the manual for the specific I/O module. The TM-P and TM-E terminal modules are mixable in the ET 200S configuration. Usage of COMPACT modules on terminal modules Various signals are available on the terminals depending on which terminal module is selected. For more detailed information, refer to the IM 151-1 COMPACT Modules manual. The terminal module TM-C must always be connected at the start of an ET 200S configuration. Additional terminal modules TM-E or TM-P are to be connected to the right of terminal module TM-C. ET 200S Operating Instructions, 08/2008, A5E00515771-06 41 Application planning 3.2 Use of the ET 200S in a redundant system 3.2 Use of the ET 200S in a redundant system Properties The ET 200S is integrated in a redundant DP system as DPV0 or DPV1 slave via the Y switching. Requirements DPV0 * * * DPV1 Possible with all interface modules from STEP 7 V5.3 SP3 GSD file * * IM151-1 HIGH FEATURE (from 6ES7151-1BA01-0AB0) from STEP 7 V5.3 SP3 5HGXQGDQW'3V\VWHP 5HGXQGDQW352),%86'3 </,1. ,0 <FRXSOHU (70 (70 <VXEQHW (76 Figure 3-1 ET 200S and Y switching Procedure 1. Configuration of the redundant DP system (redundant DP master, PROFIBUS DP, slaves) 2. Configure the ET 200S with STEP 7 Reference 42 For additional information see the documentation for the Y-connection (manual or product information (http://support.automation.siemens.com/WW/view/en/1142696)). ET 200S Operating Instructions, 08/2008, A5E00515771-06 Application planning 3.3 Limitation of connectable modules/maximum configuration 3.3 Limitation of connectable modules/maximum configuration Number of modules The following modules are available for the ET 200S: interface modules, power modules, electronic modules, RESERVE modules, technology modules, motor starters, and frequency converters. The number of modules you can insert is dependent on the interface module you are using: Max. 12 modules with: - IM151-1 BASIC - IM151-1 COMPACT Max. 63 modules with: - IM151-1 STANDARD - IM151-1 FO STANDARD - IM151-1 HIGH FEATURE - IM151-3 PN - IM151-3 PN FO - IM151-3 PN HIGH FEATURE Bus length of the ET 200S A maximum bus length of 2 m can be assigned for the ET 200S. Deviations are noted in the properties of the interface modules. Parameter length For PROFIBUS DP: Depending on the PROFIBUS DP master you are using For PROFINET IO: Not relevant for maximum configuration Address space For PROFIBUS DP: Depending on the PROFIBUS DP master you are using For PROFINET IO: Not relevant ET 200S Operating Instructions, 08/2008, A5E00515771-06 43 Application planning 3.3 Limitation of connectable modules/maximum configuration Maximum configuration per potential group The number of modules that can be connected depends on the total current of all modules in a potential group. This total current must not exceed the maximum current-carrying capacity of the power modules or COMPACT modules you are using. The total current is governed in large part by the digital output modules. Table 3- 1 Maximum configuration per potential group Power modules/ COMPACT modules Maximum current-carrying capacity Power Module PM-E DC24V 10 A Power Module PM-E DC24..48V 10 A Power Module PM-E DC24..48V/AC24..230V * For 24 to 56.7 VDC * For 24 to 48/120/230 VAC 10 A 8A IM151-1 COMPACT 5 A, for I/O modules connected after the IM151-1 COMPACT DP master 32-byte diagnostic message frame length You can use the ET 200S with DP masters with a diagnostic frame length of 32 bytes because you can set the length of the diagnostic frame in all the interface modules. Reference The relevant values can be found in the technical data for the respective modules. 44 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Application planning 3.4 Application of power modules 3.4 Application of power modules 3.4.1 Placing power modules and connecting them to common potential Placing and connecting to common potential You can choose where to position the power modules in the ET 200S. Every TM-P terminal module (for a power module) that you install in the ET 200S opens a new potential group. All sensor and load supplies of the downstream electronic modules are fed from this TM-P terminal module (for a power module). If you place an additional TM-P terminal module after an electronic module/motor starter, you interrupt the potential buses (P1/P2) and simultaneously open a new potential group. This enables sensor and load supplies to be individually connected to common potential. AUX(iliary) bus (AUX1) A TM-P terminal module (for a power module) allows you to connect additional potential (up to the maximum rated load voltage of the module), which you can apply by means of the AUX(iliary) bus. You can use the AUX(iliary) bus individually: As a protective conductor bar For additionally required voltage The AUX1 bus is laid out as follows: Maximum current-carrying capacity (at 60C ambient temperature): 10 A Permitted voltage: 230 VAC/DC ET 200S Operating Instructions, 08/2008, A5E00515771-06 45 Application planning 3.4 Application of power modules Placing power modules and connecting them to common potential (0 2 (0 (0 6 (0 2 (0 (0 5 (0 2 (0 1 (0 4 3 7 8 7 9 Interface module Supply voltage 2 Power module Supply voltage 3 Terminating module Protective conductor Potential group 1 Additionally required voltage Potential group 2 P1/P2 power buses Potential group 3 AUX1 bus Supply voltage 1 WARNING If you connect the AUX1 bus to common potential independently of the P1/P2 buses (different voltages), there is no safe electrical separation (in accordance with EN 50178) between the AUX1 bus and the P1/P2 buses. Connecting different potentials to the AUX1 bus Note If you apply different potentials to the AUX1 bus within an ET 200S station, you must separate the potential groups by means of a power module with the TM-P15S23-A0 terminal module. 46 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Application planning 3.4 Application of power modules 3.4.2 Example of a configuration: Terminal modules for power modules Introduction The following table shows how terminal modules for power modules can be used: Table 3- 2 Terminal modules for power modules Terminal module Structure TM-P15S22-01 TM-P15C22-01 3RWHQWLDOJURXS 3RWHQWLDOJURXS %DFNSODQHEXV 3 3 TM-P15N22-01 30 (0 (0 (0 30 (0 (0 (0 (0 (0 $8; TM-P15S23-A1 TM-P15C23-A1 3RWHQWLDOJURXS 3RWHQWLDOJURXS %DFNSODQHEXV 3 3 TM-P15N23-A1 30 (0 (0 (0 30 (0 (0 (0 (0 (0 $ $ $ $ $FFHVVYLD WHUPLQDOVRQ $8; ET 200S Operating Instructions, 08/2008, A5E00515771-06 $8; 3( 47 Application planning 3.4 Application of power modules Terminal module Structure TM-P15S23-A0 TM-P15C23-A0 3RWHQWLDOJURXS 3RWHQWLDOJURXS %DFNSODQHEXV 3 3 TM-P15N23-A0 30 (0 (0 (0 30 (0 (0 (0 (0 (0 $ $ $ $ $8; $FFHVVYLD WHUPLQDOVRQ $8; 2SHQQHZSRWHQWLDOJURXSYLD$8; TM-P30S44-A0 TM-P30C44-A0 3RWHQWLDOJURXS 30 (0 3RWHQWLDOJURXS 30 $ $ $ $ %DFNSODQHEXV 3 3 (0 $8; $FFHVVYLD WHUPLQDOVWR$8; 2SHQQHZSRWHQWLDOJURXSYLD$8; 48 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Application planning 3.4 Application of power modules Terminal module Structure TM-PF30S47-F1 3RWHQWLDOJURXS 30 (0 3RWHQWLDOJURXS 30 %DFNSODQHEXV 3 3 (0 $8; 3.4.3 Finding the correct power module for an I/O device Applicability of power modules The following table describes which power modules you can use with the different I/O modules: Power modules I/O modules PM-E DC24V Can be used for all electronic modules that require a maximum load voltage of 24 VDC. PM-E DC24..48V Applicable * Can be used for all electronic modules that require a maximum load voltage of 24 VDC. * For UC electronic modules if the maximum load voltage is 48 VDC and AC is not required. PM-E DC24..48V/ AC24..230V Can be used with all electronic modules. PM-E F pm DC24V PROFIsafe See "ET 200S Distributed I/O System - Fail-Safe Modules (http://support.automation.siemens.com/WW/view/en/12490437)" Manual, Chapter "Assigning Modules of an ET 200S" PM-E F pp DC24V PROFIsafe PM-E F DC24V PROFIsafe ET 200S Operating Instructions, 08/2008, A5E00515771-06 49 Application planning 3.4 Application of power modules Power modules PM-D I/O modules For motor starters and frequency converters. See "ET 200S Motor Starters (http://support.automation.siemens.com/WW/view/en/6008567)" Manual or "Frequency Converter ET 200S FC (http://support.automation.siemens.com/WW/view/en/26291825)" Operating Instructions PM-D F For fail-safe applications with motor starter or frequency converter. See "ET 200S Motor Starters (http://support.automation.siemens.com/WW/view/en/6008567)" Manual or "Frequency Converter ET 200S FC (http://support.automation.siemens.com/WW/view/en/26291825)" Operating Instructions 50 ET 200S Operating Instructions, 08/2008, A5E00515771-06 4 Installing 4.1 Basic principles of installation WARNING Open components Modules of an ET 200S are open components. This means that you may only install the ET 200S in cases, cabinets or electrical plant rooms where they will only be accessible with a key or a tool. Only trained or authorized personnel are allowed access to such cubicles, cabinets or electrical operating rooms. Simple installation The ET 200S distributed I/O system is designed for simple installation. Installation rules The ET 200S distributed I/O system starts - with an interface module or - with a TM-C terminal module with COMPACT module. A power module comes after the interface module or at the beginning of each potential group. After a power module come digital, analog, technological, or RESERVE modules. After a COMPACT module, digital, analog, technological, or RESERVE modules may follow. If necessary, power modules may also be deployed. The ET 200S distributed I/O system ends with the terminating module. The maximum configuration of the distributed I/O system is dependent on the interface modules being used. Installation position Preferably, the ET 200S is mounted horizontally on a vertical wall. All other positions are possible, although there are certain restrictions regarding the ambient temperature. ET 200S Operating Instructions, 08/2008, A5E00515771-06 51 Installing 4.1 Basic principles of installation Mounting rail The ET 200S distributed I/O system is installed on a mounting rail according to EN 60715 (35 x 7.5 mm or 35 x 15 mm). Appropriate surface designs are: Steel strip according to Appendix A of EN 60715, or Tinned steel strip. We recommend the following mounting rails for this purpose: - 6ES5710-8MA11 (length: 483 mm) - 6ES5710-8MA21 (length: 530 mm) - 6ES5710-8MA31 (length: 830 mm) - 6ES5710-8MA41 (length: 2000 mm) Note If you use mounting rails from other manufacturers, please check whether they have the required properties for your climatic ambient conditions. Note If the ET 200S distributed IO device is exposed to increased vibrations and shock, we recommend that you screw the mounting rail to the mounting surface at intervals of 200 mm. To prevent the ET 200S distributed I/O system from slipping sideways, we recommend that you apply a mechanical hold-down (e.g. with grounding terminal, 8WA2011-1PH20) at both ends of the device. If you install the rail on grounded, zinc-plated mounting plates, there is no need to ground the rail separately. 52 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Installing 4.1 Basic principles of installation Minimum clearances for installation, wiring, and ventilation When installing the ET 200S in a housing, ensure that the distance to the lid of the housing or the front door is at least 1 mm. PP 30 (0 (0 (0 30 (0 (0 (0 PP PP PP PP Figure 4-1 PP PP Minimum clearances ET 200S Operating Instructions, 08/2008, A5E00515771-06 53 Installing 4.2 Installing the interface module 4.2 Installing the interface module Introduction The interface module connects the ET 200S with the PROFIBUS DP and PROFINET. The interface module transfers data between the higher-level controller and the I/O modules. Requirements The DIN rail is installed. All terminal modules are installed to the right of the interface module. The maximum configuration of the ET 200S distributed I/O system is 12/63 I/O modules. Required tools Screwdriver with 3 mm blade Installing the interface module 1. Hang the interface module on the rail. 2. Tip the interface module back until you hear the slider engage. 1 2 Figure 4-2 Installing the interface module Removing the interface module The interface module is wired, and the terminal modules are on the right: 1. Switch off the supply voltage on the interface module. 2. Disconnect the wiring and the bus connector on the interface module. 3. Use a screwdriver to push the slider on the interface module down until the mechanism stops and move the interface module to the left. Note: The locking mechanism is beneath the interface module. 4. Press down on the slider while taking the interface module off the mounting rail. 54 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Installing 4.3 Installing the TM-P and TM-E terminal modules 4.3 Installing the TM-P and TM-E terminal modules Introduction The terminal modules serve to receive the I/O modules and power modules. The terminal modules can be wired (without I/O modules) All the terminal modules must be installed to the right of the interface module. Requirements The DIN rail is installed. Required tools Screwdriver with 3 mm blade Installing the terminal module 1. Fit the terminal module onto the rail. 2. Move terminal module backward until the slider can be heard locking in place. 3. Move the terminal module to the left until you hear it snap into place at the previous interface module (if already installed) or the terminal module. 1 3 2 Figure 4-3 Installing the terminal module ET 200S Operating Instructions, 08/2008, A5E00515771-06 55 Installing 4.3 Installing the TM-P and TM-E terminal modules Removing the terminal module The terminal module is wired, and there are other terminal modules on the right and left. A terminal module in the ET 200S distributed I/O system can only be removed when there is a clearance of approx. 8 mm to the adjacent terminal modules (you achieve this clearance by moving the adjacent modules). 1. Switch off the supply voltage on the terminal module and, if applicable, the power module. 2. Disconnect the wiring on the terminal module. 3. Removing the terminal module (from the right): Use a screwdriver to press down the slider on the previous (left hand) terminal module / interface module until the mechanism stops then move the interface module to the right. Removing the terminal module (from the right): Use a screwdriver to press down the slider on the interface module until the mechanism stops then move the interface module to the left. Note: The slider is located underneath the terminal module. 4. Press down on the slider while taking the terminal module off the mounting rail. 3 3 4 1 Figure 4-4 Removing the terminal module (from the right) Slide Note It is not necessary to remove the terminal module in order to replace the terminal box. 56 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Installing 4.4 Installing the terminal modules TM-C for COMPACT modules 4.4 Installing the terminal modules TM-C for COMPACT modules Introduction The terminal modules serve to receive COMPACT modules. The terminal modules can be prewired (without COMPACT modules). All other terminal modules are installed to the right of the terminal module for COMPACT modules. Requirements The mounting rail is installed. Required tools Screwdriver with 3 mm blade Mounting a terminal module for COMPACT modules 1. Insert the terminal module for COMPACT modules in the mounting rail (on the left side). 2. Move terminal module backward until the slider can be heard locking in place. Figure 4-5 Mounting a terminal module for COMPACT modules ET 200S Operating Instructions, 08/2008, A5E00515771-06 57 Installing 4.4 Installing the terminal modules TM-C for COMPACT modules Removing a terminal module for COMPACT modules The terminal module is wired, and there are other terminal modules to the right. The terminal module for COMPACT modules can only be removed when there is approximately 8 mm space between it and the next terminal module (shift the modules if necessary). 1. Switch off the supply voltage on the terminal module for COMPACT modules or for the power module, if applicable. 2. Disconnect the wiring on the terminal module for COMPACT modules. 3. Use a screwdriver to press down the slider on the interface module for COMPACT modules until the mechanism stops, then move the terminal module to the left. Note: - The slider is located underneath the terminal module. - This step is not required if no other terminal modules are located to the right of the terminal module for COMPACT modules. 4. Press down on the slider while taking the terminal module off the mounting rail. Figure 4-6 Removing a terminal module for COMPACT modules Slide Note The terminal box can be replaced without first removing the terminal module for COMPACT modules. 58 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Installing 4.5 Installing add-on terminals 4.5 Installing add-on terminals Introduction The add-on terminals expand the function of the terminal modules for ET 200S. Extra potentials can be applied to the add-on terminal as necessary (for example to connect encoders and actuators using 3- and 4- conductor technology with IM151-1 COMPACT). The add-on terminal can be cascaded if extra potentials are required. Terminal modules and add-on terminal can be prewired (without COMPACT modules or I/O modules). Various voltage groups can be configured on the add-on terminal using pluggable bridges. Requirements The mounting rail is installed. The terminal module for COMPACT modules is installed or the terminal modules TM-P and TM-E are installed at a width of 120 mm. Note Requirements for installing the add-on terminals under terminal modules TM-P and TM-E Both of the "outside" terminal modules must have the same height. No higher terminal modules are allowed to mounted between both of these terminal modules. Required tools 4-mm screwdriver ET 200S Operating Instructions, 08/2008, A5E00515771-06 59 Installing 4.5 Installing add-on terminals Installing add-on terminals 1. Slide the add-on terminal from below onto the terminal module for COMPACTmodules or the TM-P and TM-E terminal modules. Figure 4-7 60 Installing add-on terminals Catch ET 200S Operating Instructions, 08/2008, A5E00515771-06 Installing 4.5 Installing add-on terminals If your ET 200S modules are exposed to shocks or vibrations they can be stabilized by using the mounting brackets included in the delivery package. 1. Slide the fixing bracket into the slot in the underside of the additional terminal. 2. Screw the fixing bracket firmly onto the base. The lower part of the mounting bracket can be broken off and used to fill any gap between the add-on terminal and its base by placement under the bracket (as a spacer). Figure 4-8 Stabilizing an add-on terminal with fixing bracket Mounting brackets Spacer ET 200S Operating Instructions, 08/2008, A5E00515771-06 61 Installing 4.5 Installing add-on terminals Removing add-on terminals The add-on terminal is wired up. 1. Switch off the supply voltage on the add-on terminal, the terminal module for COMPACT modules, and the power module, if applicable. 2. If the add-on terminal is stabilized using a mounting bracket, loosen it from the base and pull it out of the add-on terminal. 3. Disconnect the wiring on the add-on terminal. 4. Push the screwdriver in the right hand slot between the terminal module and the add-on terminal. Turn the screwdriver. The catch is released from its bracing when the add-on terminal is pushed away. 5. Repeat this procedure on the left-hand slot. 6. Then pull the add-on terminal downwards and out of the terminal module / terminal modules. Figure 4-9 62 Removing add-on terminals Mounting brackets Catch ET 200S Operating Instructions, 08/2008, A5E00515771-06 Installing 4.6 Removing/installing pluggable bridges on the additional terminal 4.6 Removing/installing pluggable bridges on the additional terminal Introduction The additional terminal is fitted with three pluggable bridges on delivery. All of the terminals on the additional terminal have the same potential with the 3 plugged bridges. If additional potentials are required then various potential groups can be configured by removing the pluggable bridges. Detailed information pertaining to the expansion of potential groups can be found in the device manual in the chapter Terminal modules > Additional terminals TE-U120S4x10 and TE-U120C4x10 (6ES7193-4FLx0-0AA0). Requirements The DIN rail is installed. Required tools Screwdriver with 3 mm blade Removing pluggable bridges 1. Pull the labeling strips out of the additional terminals. 2. Insert the screwdriver underneath the pluggable bridge being removed from the side. 3. Loosen the bridge and then pull it out. 4. If necessary, repeat steps 2 and 3. 5. Reinsert the labeling strips. Figure 4-10 Removing the bridges ET 200S Operating Instructions, 08/2008, A5E00515771-06 63 Installing 4.7 Replacing the terminal box on the terminal module Installing pluggable bridges 1. Pull the labeling strips out of the additional terminals. 2. Insert the pluggable bridge between the potential groups being connected. 3. If necessary, repeat step 2. 4. Reinsert the labeling strips. The inserted bridges can be recognized by their labeling strips. 4.7 Replacing the terminal box on the terminal module Introduction The terminal box is part of the terminal module. If necessary, you can replace the terminal box. It is not necessary to remove the terminal module. Requirements The terminal module is installed, wired, and fitted with a COMPACTmodule, power module, or electronic module. Required tools Screwdriver with 3 mm blade 64 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Installing 4.7 Replacing the terminal box on the terminal module Proceed as follows 1. Switch off the supply voltage on the terminal module and, if applicable, the power module. 2. Disconnect the wiring on the terminal module. 3. Simultaneously press - the upper and lower release buttons of the electronic module or power module, and remove it from the terminal module. - The release button located above of the COMPACT module and pull it out of the terminal module. 4. Push the screwdriver at an angle from below into the small opening underneath the slot number. At the same time pull the terminal box downward until it stops. Then pull the terminal box upward and out of the terminal module. 5. Replace the terminal box, and insert the new one into the terminal module from above (see figure). Then push the terminal box upward until it snaps into place. 6. Insert the COMPACTmodule, power module or electronic module into the terminal module. 7. Wire the terminal module. 8. Switch on the supply voltage on the terminal module and, if applicable, the power module. 1 4 4 Slot number label Figure 4-11 Replacing the terminal box on the terminal module ET 200S Operating Instructions, 08/2008, A5E00515771-06 65 Installing 4.8 Installing the bus terminating module 4.8 Installing the bus terminating module Introduction The terminating module on the right end of the ET 200S terminates the ET 200S distributed I/O system. If you have not inserted a terminating module, the ET 200S is not ready for operation. Requirements The last terminal module must be installed. Installing the bus terminating module 1. Fit the bus termination module onto the rail to the right of the last terminal module. 2. Pivot the terminating module backwards onto the DIN rail. 3. Push the bus termination module to the left until you hear it lock into the last terminal module. 1 3 2 Figure 4-12 66 Installing the bus terminating module ET 200S Operating Instructions, 08/2008, A5E00515771-06 Installing 4.9 Installing the shield contact Removing the Bus Terminating Module 1. Use a screwdriver to push the slider on the last terminal module down until the mechanism stops, and move the terminating module to the right. 2. Pivot the terminating module so that it comes off the DIN rail. Note If * the terminating module of the ET 200S is removed and remounted under voltage, or * the ET 200S backplane bus is interrupted during operation, e. g. at a terminal module, and then restored to function, the complete power supply of the ET 200S must be switched off and on again in order to achieve a defined station status. 4.9 Installing the shield contact Introduction You need the shield contact to connect cable shields (for example, analog electronic modules, 1COUNT 24V/100kHz electronic module and 1SSI electronic module). Fit the shield connection on the terminal module. The shield connection consists of a shield connection element, a power bus (3 x 10 mm), a shield clamp, and a grounding terminal. Requirements The terminal modules are installed. Required tools Screwdriver with 3 mm blade Metal-cutting saw ET 200S Operating Instructions, 08/2008, A5E00515771-06 67 Installing 4.9 Installing the shield contact Proceed as follows 1. Push the shield connection element onto the first terminal module from below. 2. Push the shield connection element onto the last terminal module from below. In order to achieve stability of the busbar between two shield contact elements during installation, you must connect an additional shield contact element after every sixth terminal module (given a width of 15 mm). 3. Saw off the correct length from the busbar. The length of the busbar is: equal to the distance between the shield connection elements + 45 mm. 4. Push the busbar into the shield contact element. The busbar must protrude from the shield contact element by 15 mm on the left or right after installation. 5. Attach the shield terminals to the busbar (between the shield connection elements). 6. Attach the ground connection terminal to the protruding busbar. 1 4 2 3 Figure 4-13 68 Installing the shield contact Shielding terminals shield connection elements Ground connection terminal Power bus ET 200S Operating Instructions, 08/2008, A5E00515771-06 Installing 4.10 Applying slot number labels and color identification labels 4.10 Applying slot number labels and color identification labels Introduction The slot number labels identify the individual I/O modules with a slot (1 to 63). The color identification labels permit individual color coding of the terminals in accordance with company or national conventions. The color identification labels are available in white, red, blue, brown, yellow, yellow-green, and turquoise. Each terminal on the terminal module can be fitted with a color identification label. The slot number labels and color identification labels are applied onto the terminal modules. - Position of the slot number plate: below the coding element on the terminal module. - Position of the color-coding plates: directly next to each terminal on the terminal box. Requirements The terminal modules are installed. You can only fit the slot number labels when no electronics modules are installed. The terminal modules should not be wired when you apply the color identification labels. Required tools 3 mm screwdriver (for removal only) ET 200S Operating Instructions, 08/2008, A5E00515771-06 69 Installing 4.10 Applying slot number labels and color identification labels Applying slot number labels and color identification labels Applying slot number plates: 1. Break the slot number label (1 to 63) off the strip. 2. Use your finger to press the slot number label onto the terminal module. Applying color-coding plates: 1. You can place the color identification labels in the opening next to the terminal while they are still on the strip and then bend the strip back to pull them off. 2. Use your finger to press the color identification labels onto the terminal module. 1 2 2 2 Figure 4-14 2 Applying slot number labels and color identification labels Slot number label Color identification labels Removing slot number labels and color identification labels Removing slot number plates: 1. Remove the electronic module from the terminal module. 2. Lever the slot number label out of its mount. Removing color-coding plates: Use a screwdriver to lever the color-coding plates from their mounts. 70 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Installing 4.11 Mounting Color Identification Labels for ET 200S and ET 200S COMPACT 4.11 Mounting Color Identification Labels for ET 200S and ET 200S COMPACT Properties Color-coded labels allow terminals to be identified in the colors white, red, blue, yellow, yellow-green, and turquoise. Color-coded labels can be used at the terminal modules TM-E, TM-P and TM-C of the ET 200S and ET 200S COMPACT. The packaging unit encompasses 200 color-coded labels (10 star-shaped mounts with 20 piece each). Introduction You can provide every terminal at a terminal module with a color-coded label. The colorcoded labels are mounted on the terminal module. Color-coded labels are positioned directly next to the terminal. Requirement The terminal module should not be wired in order to make mounting of the color-coded labels easier. Required tools Screwdriver with 3.5 mm blade ET 200S Operating Instructions, 08/2008, A5E00515771-06 71 Installing 4.11 Mounting Color Identification Labels for ET 200S and ET 200S COMPACT Mounting Color-Coded Labels 1. Press the point of the color-coded label using the screwdriver into the provided opening of the terminal module. 2. Hold the color-coded label during the following steps. 3. Bend the star-shaped mount upwards by approx. 30 to 40. 4. Detach the color-coded label from the mount by moving the mount back and forth sideways. Figure 4-15 Mounting Color-Coded Labels Removing Color-Coded Labels Use a screwdriver to lever the color-coded labels from their mounts. Note Ensure that the color-coded labels do not fall into the terminal openings. Color-coded labels can only be removed from terminal openings after the COMPACT module has been dismantled. 72 ET 200S Operating Instructions, 08/2008, A5E00515771-06 5 Wiring and assembly 5.1 General rules and regulations for operating the ET 200S Introduction When operating the ET 200S distributed I/O system as part of a plant or system, special rules and regulations have to be followed depending on the field of application. This chapter provides an overview of the most important rules you must observe when integrating the ET 200S distributed I/O system into a plant or system. Specific application Please observe the safety and accident prevention regulations applying to specific applications (e.g. machine protection guidelines). EMERGENCY-STOP devices EMERGENCY-STOP devices according to IEC 204 (coincides with VDE 113) must remain effective during all operating modes of the plant or system. System Startup after Certain Events The table below shows what you have to observe when restarting a plant after specific events. If there is ... Start-up following a power drop or failure Startup of the ET 200S follows an interruption of the bus communication Startup follows unlocking of the emergency stop device ET 200S Operating Instructions, 08/2008, A5E00515771-06 then ... No dangerous operating states may occur. If necessary actuate an EMERGENCY-STOP! There must not be an uncontrolled or undefined startup. 73 Wiring and assembly 5.1 General rules and regulations for operating the ET 200S Line voltage The table below shows what must be monitored respecting supply voltage. With ... the ... Stationary plants or systems without all-pole line voltage disconnect switch building installation must contain a mains disconnect switch or a fuse. load power supplies, power supply modules the set rated voltage range must match the local supply voltage. All circuits of the ET 200S distributed I/O system Any fluctuation/deviation in the supply voltage from the rated value must be within the permitted tolerance. 24 VDC supply The table below shows what must be monitored for 24 VDC power supply. With ... you need to observe ... Buildings External lightning protection Take lightning protection precautions 24 VDC power supply cables, signal cables internal lightning protection (for example, lightning protection elements) 24 VDC supply Safe (electrical) isolation of extra-low voltage Protection against outside electrical influences The table below shows how you must protect your system against electrical interference or faults. With ... Make sure that ... all plants or systems in which the ET 200S is integrated, The plant or system is connected to a protective conductor for diverting electromagnetic interference. power supply, signal, and bus cables the cable routing and installation is correct. Signal and bus cables A cable or wire break cannot lead to undefined states in the plant or system. See also Mechanical and Climatic Ambient Conditions (Page 133) 74 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.2 Operating the ET 200S on a grounded incoming supply 5.2 Operating the ET 200S on a grounded incoming supply Introduction In this section, you will find information on the overall configuration of an ET 200S distributed I/O system on a grounded incoming supply (TN-S system). The specific subjects discussed are: Disconnecting devices, short-circuit and overload protection to VDE 0100 and VDE 0113 Load voltage supplies and load circuits. Grounded incoming supply In grounded incoming supplies, the neutral conductor of the supply line is grounded. A single fault between a live conductor and ground or a grounded part of the installation results in tripping of the protective devices. Safety isolation Safe electrical isolation must be provided for: Modules that require supply with voltages 60 VDC or 25 VAC. 24 VDC load circuits Configuring the ET 200S with ungrounded reference potential As of IM151-1 BASIC (6ES7151-1CA00-0AB0), IM151-1 STANDARD (6ES7151-1AA020AB0), IM151-1 FO STANDARD (6ES7151-1AB01-0AB0), IM151-1 HIGH FEATURE (6ES7151-1BA00-0AB0), IM151-3 PN, IM151-3 PN HIGH FEATURE and IM151-1 COMPACT, the ground M of the nominal supply voltage of the IM151-x is connected to the mounting rail (grounding conductor) via an RC combination, thus making a ground-free installation is possible. To divert interference current, the reference potential of the IM151-x is connected internally to the mounting rail (protective conductor) via an RC combination (R = 10 M / C = 22 nF). High-frequency interference currents are thus discharged, and static charge is prevented. ET 200S Operating Instructions, 08/2008, A5E00515771-06 75 Wiring and assembly 5.2 Operating the ET 200S on a grounded incoming supply Components and protective measures Various components and protective measures are specified for assembling a full installation. The type of components and and the binding character of protective measures depends on which DIN regulation applies to your plant. The following table refers to the figure below. Compare ... Refer to figure Disconnection element for control system, sensors, and actuators Short-circuit / overload protection: In groups for sensors and actuators DIN VDE 0100 ... Part 460: ... Part 1: Main switch Disconnector ... Part 725: Single-pole protection of circuits ... Part 1: * With grounded secondary circuit: unipolar * otherwise: fuse all poles Isolation by transformer recommended Isolation by transformer recommended Load current PS for AC power circuits with more than five items of electromagnetic apparatus 76 DIN VDE 0113 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.2 Operating the ET 200S on a grounded incoming supply ET 200S in the overall configuration The figure below shows the ET 200S distributed I/O system in the overall configuration (load voltage supply and grounding concept) with incoming supply from a TN-S system. L1 L2 L3 N PE Low voltage distribution e.g. TN-S system (3 x 400 V) FE: Functional earth for direct diversion of interference levels to the mounting rail via spring contact ET 200S 1 FE FE FE FE FE FE FE FE Mounting rail 2 PE (AUX1) AC DC 1L+ 1M Shield support for supporting cable shields Ground bus 2 Load circuit 400 VAC for motor starters 2 3 AC DC Load circuit 24 VDC for electronic modules and motor starters 2 3 AC AC Load circuit 120 VAC / 230 VAC for AC modules Figure 5-1 Operation of ET 200S with grounded reference potential ET 200S Operating Instructions, 08/2008, A5E00515771-06 77 Wiring and assembly 5.3 Electrical configuration of the ET 200S 5.3 Electrical configuration of the ET 200S Galvanic isolation In the ET 200S, isolation exists between: The load circuits/process and all other circuit components of the ET 200S The PROFIBUS DP interface in the interface module and all other circuit components The PROFINET interface in the IM151-3 PN interface module and all other circuit components The figure below shows the voltage ratios for ET 200S with IM151-1. Only the primary components are shown in the figure. (OHFWURQLFV %DFNSODQHEXV (76EDFNSODQHEXV %XV LQWHUIDFH 0RXQWLQJ UDLO (OHFWULFDO LVRODWLRQ (OHFWULFDO LVRODWLRQ ,0 ,0 ,0 / / / 0 0 9'& 0 3( 3RZHU PRGXOH %XV LQWHUIDFH (OHFWULFDO LVRODWLRQ %XV LQWHUIDFH %XV LQWHUIDFH (OHFWULFDO LVRODWLRQ (OHFWULFDO LVRODWLRQ 3URFHVV HOHFWURQLFV 3URFHVV HOHFWURQLFV (OHFWURQLF PRGXOH (OHFWURQLF PRGXOH %XV LQWHUIDFH (OHFWULFDO LVRODWLRQ 3URFHVV HOHFWURQLFV 9'& 0 3( 3RZHU PRGXOH 7HUPLQDWLQJPRGXOH '3 ,QWHU IDFH (OHFWURQLF PRGXOH '3LQWHUIDFHSRWHQWLDO 3RWHQWLDO,2 Figure 5-2 78 3RWHQWLDOORJLFFLUFXLWU\ Potentials of the ET 200S with IM151-1 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.4 Wiring the ET 200S 5.4 Wiring the ET 200S 5.4.1 Wiring rules for the ET 200S Wiring rules Wiring Rules for... Interface module (supply voltage) Terminal modules (spring and screw terminals) Terminal modules (Fast Connect) connectable cable cross sections for solid cables No 0.14 mm to 2,5 mm2 0.5 mm to 1.5 mm2 permitted crosssections of flexible conductors 0.25 mm to 2.5 mm2 0.25 mm to 1.5 mm2 0.14 mm to 2,5 mm2 0.14 mm to 1.5 mm2 0.5 mm to 1.5 mm2 --- without wire end ferrule with wire end ferrule Number of wires per connection 1 or combination of 2 cables up to 1,5 mm2 (total) in a mutual wire end ferrule 1 Maximum external diameter of the wire insulation 3.8 mm 3.1 mm at 1.5 mm2 3.8 mm at 2.5 mm2 3.2 mm at 1.5 mm2 Stripping length of the wires Wire-end ferrules Without insulating collar to DIN 46228 with insulating collar 0.25 to 1.5 mm2 11 mm Form A, 8 to 12 mm long --Form A, up to 12 mm long --- 5.4.2 Form E, up to 12 mm long --- Wiring a terminal module with screw-type terminals Introduction Requirements In terminal modules with screw-type terminals, the individual wires are screwed into the terminal. Adhere to the wiring rules. No wire end ferrules required Required tools Screwdriver with 3 mm blade Proceed as follows 1. Strip 11 mm of insulation from the wires. 2. Insert the wires into the terminal. 3. Screw the ends of the individual wires onto the terminal module (torque of 0.4 to 0.7 Nm). ET 200S Operating Instructions, 08/2008, A5E00515771-06 79 Wiring and assembly 5.4 Wiring the ET 200S 5.4.3 Wiring a Terminal Module with Spring Terminals Introduction When wiring terminal modules with spring terminals, the wires are secured in the terminal simply by inserting them into the terminal. Requirements Follow the wiring rules. Required tools Screwdriver with 3 mm blade Procedure 1. Strip 11 mm of insulation from the wires. 2. Insert the screwdriver in the upper (round) opening of the terminal. 3. Insert the wire until it stops in the lower (square) opening of the terminal. 4. Release the terminal by pushing the screwdriver into the opening. 5. Push the wire into the released spring terminal, and pull the screwdriver out. Figure 5-3 80 Wiring with Spring Terminals ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.4 Wiring the ET 200S 5.4.4 Wiring terminal modules with Fast Connect Introduction In the case of terminal modules with Fast Connect, the individual wires are attached using a quick connection method that requires no stripping. Fast Connect is a connection method that requires no conductor preparation (i. e., the conductor insulation does not have to be stripped). Each terminal of the terminal module with Fast Connect has a test opening (e.g. for measuring the voltage). The test opening is suitable for test probes with a maximum diameter of O 1.5 mm. Wire end ferrules are not permitted. Diagram of the Fast Connect terminal module 1 2 3 4 Opening for measuring and testing: max. O 1.5 mm Opening for 1 conductor: 0.5 ... 1.5 mm2 Slider open (the cable can be inserted) Locking mechanism closed (the wire is connected) Requirements Follow the wiring rules. Required tools Screwdriver with 3 mm blade ET 200S Operating Instructions, 08/2008, A5E00515771-06 81 Wiring and assembly 5.4 Wiring the ET 200S Connectable wires You can connect solid and flexible conductors with PVC insulation with a wire cross-section between 0.5 mm2 and 1.5 mm2 (max. external diameter 3.2 mm). If the cross-section of the conductors is the same they can be wired fifty times. A list of the tested conductors can be found on the Internet (http://www.idc2.com). UL-compliant cables and connections Wiring range for insulating piercing connection 22-16 AWG solid/stranded PVC insulated conductors, UL style no. 1015 only. Proceed as follows 1. Insert the unstripped cable in the round opening until it stops (the insulation and conductor must form a flat surface). 2. Insert the screwdriver into the opening above the slider until it stops. 3. Press the screw driver downwards until the slider reaches the end position. PP Figure 5-4 Wiring terminal modules with Fast Connect Result: The wire is connected. Note If you would like to reuse a conductor after it was already connected once then it must be recut. 82 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.4 Wiring the ET 200S Release the wiring from the terminal module with Fast Connect 1. Insert the screwdriver into the opening below the slider until it stops. 2. Use the screwdriver to lever and push the slider upwards. 3. The wiring is disconnected: Remove the wire. Figure 5-5 Release the wiring from the terminal module with Fast Connect Removing any conductor remnants (if necessary) To remove any remains of the conductor (insulation), you can deinstall the slider from the terminal module (see Step 3). To do this, the slider must be open (upper position). You can only insert the slider in the upper position (see Step 4). 1. Insert the screwdriver in the opening below the slider (the tip of the screwdriver is on the lip of the slider). 2. Press the screwdriver downwards to lever the slider out of the terminal module. 3. Remove the locking mechanism from the terminal module. Remove any remnants of the conductor from the locking mechanism. 4. Use your fingers to press the slider back into the opening. Caution: Make sure the slider is inserted in the correct position otherwise you can damage the clamping point. Figure 5-6 Deinstalling the slider from the terminal module ET 200S Operating Instructions, 08/2008, A5E00515771-06 83 Wiring and assembly 5.4 Wiring the ET 200S 5.4.5 Wiring terminal modules Introduction The ET 200S distributed I/O system incorporates terminal modules for power modules, electronic modules and COMPACT modules: Connect the supply/load voltage for the respective voltage group for the power terminal modules. Terminal modules for electronic modules connect the ET 200S with the process. With the terminal modules for electronic modules you can connect cable shielding by means of a shield connection. For terminal modules for COMPACT modules, connect: - the supply voltage for the interface part - the load voltage for the relevant voltage group - the connections for the integrated peripherals with the process (with the help of add-on terminals for 3- and 4-conductor technology) Requirements You must wire the terminal modules with the supply/load voltage switched off at the power module and the load voltage switched off at the electronic module. Wire terminal modules for COMPACT modules with the supply voltage for the interface part switched off and the supply/load voltage for the potential groups switched off. Follow the wiring rules. Required tools Screwdriver with 3 mm blade 84 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.4 Wiring the ET 200S Wiring terminal modules for power modules The terminal assignment of the terminal module depends on which power module is inserted. You can find information regarding the terminal and power modules in the ET 200S device manual. Wiring terminal modules for digital, analog, and technological modules The terminal assignment of the terminal module depends on which electronic module is inserted. You can find information regarding the terminal and electronic modules in the ET 200S device manual. You can find information about technological modules in the Technological Functions manual. Wiring terminal modules for COMPACT modules The terminal assignment of the terminal module depends on which COMPACT module is inserted. You can find information regarding the terminal and COMPACT modules in the chapter entitled COMPACT- Modules and in the ET 200S device manual. Connecting the Cable Shielding We recommend that you use the shield connection to connect cable shielding (e.g. in the case of analog electronic modules, the 1COUNT 24V/100kHz electronic module and the 1SSI electronic module.). 1. Remove the insulation material from the area around the shield terminal, and clamp the cable shield in the shield terminal (above the conductor rail). The shield clamp is suitable for one cable with a maximum diameter of 8 mm or two cables with a maximum diameter of 4 mm each. 2. Tighten the shield terminal (approximately 0.5 Nm) 3. Repeat steps 1 and 2 if you want to connect additional cable shields. ET 200S Operating Instructions, 08/2008, A5E00515771-06 85 Wiring and assembly 5.4 Wiring the ET 200S 4. Strip the insulation from the ground wire (from 6 mm to 25 mm2), and insert it in the ground connection terminal (under the conductor rail). Tighten the ground connection terminal (2 Nm to 2.5 Nm). 5. Attach the other end to the ground bus. 1 5 2 4 Shield terminal Insulation material removed Cable to the encoder Cable to the ground bus 3 Ground connection terminal Figure 5-7 Connecting cable shields Note To stabilize the shield connection, you must mount and screw in at least one shield terminal above the shield connection element. 86 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.4 Wiring the ET 200S 5.4.6 Wiring an interface module with PROFIBUS DP interface (electrically) Introduction Requirements The supply voltage and the bus connector (RS 485) are connected at the IM151-1 BASIC, IM151-1 STANDARD, and IM151-1 HIGH FEATURE interface modules. Wire the interface module with the supply voltage switched off. Follow the wiring rules. Required tools Procedure Screwdriver with 3 mm blade 1. Connecting the supply voltage: - Strip the insulation from the wires for the supply voltage of the interface module. - Secure the individual wires in the screw-type terminal. 2. Connecting PROFIBUS DP: - Insert the bus connector onto the PROFIBUS DP connection. - Tighten the screws of the bus connector. 3 1 (76 2 Figure 5-8 See also Wiring IM151-1 BASIC, IM151-1 STANDARD, and IM151-1 HIGH FEATURE Labeling strip Supply voltage (1L+, 2L+, 1M, 2M) PROFIBUS DP Wiring rules for the ET 200S (Page 79) ET 200S Operating Instructions, 08/2008, A5E00515771-06 87 Wiring and assembly 5.4 Wiring the ET 200S 5.4.7 Wiring an interface module with PROFIBUS DP interface (optically) Introduction The supply voltage and the fiber-optic cable are connected at the IM151-1 FO STANDARD interface module via a simplex connector. Requirements Wire the interface module with the supply voltage switched off. Follow the wiring rules. Required tools 3-mm screwdriver Required accessories Package of Simplex connectors and polishing sets (6GK1901-0FB00-0AA0) Package of plug adapters (6ES7195-1BE00-0XA0) Fiber optic duplex cable see catalog IK PI Rules for configuring a fiber optic cable network with IM151-1 FO STANDARD In fiber-optic networks with participants with integrated fiber-optic interfaces: The fiber-optic network can only be configured as a line. If you remove the fiber-optic cable from an integrated fiber-optic interface or the supply voltage to the IM151-1 FO STANDARD fails, all subsequent nodes will no longer be accessible. 88 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.4 Wiring the ET 200S Example configuration of a fiber-optic cable network with IM151-1 FO STANDARD The figure below presents an example of how to set up a fiber-optic cable network with the ET 200S and the IM151-1 FO STANDARD interface module. 1 2 3 S7-400H automation system with IM 467 FO as the DP master ET 200S Distributed I/O with IM151-1 FO STANDARD Fiber-optic duplex cable Figure 5-9 Fiber-optic cable network with IM151-1 FO STANDARD Installing simplex connectors Note The fiber-optic duplex cable may have the following maximum lengths: * PROFIBUS Plastic Fiber Optic standard cable 50 m * PROFIBUS PCF Fiber Optic standard cable 300 m 1. Remove approximately 30 cm of the jacket of the fiber-optic duplex cable. 2. Attach the fiber-optic duplex cable with the associated simplex plugs. You can find detailed installation instructions in the SIMATIC NET- PROFIBUS Networks manual. Tip: Do not click the 2 simplex plugs closed individually, click them closed together so that they a complete a "duplex plug". In this manner you will achieve a better hold in the plug adapter. IMPORTANT: The smoothed and polished surface of the plastic fibers must be absolutely flat and even. Likewise, the plastic jacket must not protrude or be cut unevenly. Every irregularity causes strong attenuation of the light signal via the fiber-optic cable! ET 200S Operating Instructions, 08/2008, A5E00515771-06 89 Wiring and assembly 5.4 Wiring the ET 200S 3. Place the simplex connectors into the plug adapter for the IM151-1 FO STANDARD interface module and the fiber-optic cable into the designated cable ducts. Snap the plug adapter closed until you can hear clearly that the side panels have engaged. When inserting the plug in the plug adaptor, pay attention to the correct position: Transmitter always up and receiver always down! 1 2 5 4 3 Plug adapter for IM151-1 FO STANDARD Snap the two simplex connectors closed together such that you obtain a "duplex connector." Tip: Cut the lower wire approx. 10 mm shorter than the upper wire to achieve a better arrangement of the wiring. Maximum 30 mm bending radius! Fiber-optic duplex cable Bending radius for the fiber-optic cable When placing the fiber-optic duplex core into the plug adapter and routing the cable, be sure not to exceed the permissible bending radius of 30 mm. Refer also to the installation guidelines for fiber-optic cable in the ET 200 Distributed I/O System or SIMATIC NET PROFIBUS Networks manual. Reusing fiber-optic cable Note If you insert previously used fiber-optic cable into the plug adapter, you must shorten both fiber-optic cores by the amount of the curved lengths and reinstall the simplex connectors. This will prevent any attenuation losses caused by re-bent, heavily-stressed portions of the fiber-optic duplex core. 90 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.4 Wiring the ET 200S Wiring interface module IM151-1 FO STANDARD 1. Connecting the supply voltage: - Strip the insulation from the supply voltage wires on the interface module. - Secure the individual wires in the screw-type terminal. 2. Connecting PROFIBUS DP: - Insert the fiber-optic cable with the mounted plug adapters into the IM151-1 FO STANDARD. - Fold the protruding plug adapter grip upward. Pay attention to the correct position: The transmitter fiber optic cable is inserted into the receiver female connector and the receiver fiber optic cable into the transmitter female connector of the fiber optic cable interface of the IM151-1 FO STANDARD. If the IM151-1 FO STANDARD interface module is the last node of the fiber-optic cable network, the unoccupied fiber-optic cable interface must be blanked off (blanking plug inserted in IM151-1 FO STANDARD, as supplied). CAUTION Do not look directly into the opening of the optical transmit diodes. The emitted light beam could damage your eyes. 2 1 7 6 4 3 ET 200S 5 Transmitter Grip Simplex connectors Receiver Supply voltage (1L+, 2L+, 1M, 2M) Labeling strip PROFIBUS DP (fiber-optic cable) Figure 5-10 See also Wiring IM151-1 FO STANDARD Wiring rules for the ET 200S (Page 79) ET 200S Operating Instructions, 08/2008, A5E00515771-06 91 Wiring and assembly 5.4 Wiring the ET 200S 5.4.8 Wiring an interface module with PROFINET IO interface (electrically) Introduction Connect the supply voltage and the bus connectors to the IM151-3 PN interface module. Requirements Wire the interface module with the supply voltage switched off. Follow the wiring rules. Note Provide a suitable strain relief for the PROFINET connecting cable. Note Guideline for setting up modules with PROFINET I/O interfaces You may only operate modules with PROFINET I/O interfaces in LAN networks if all connected nodes are equipped with SELV/PELV power supplies (or have equivalent protection). For linking up to the WAN, a data transfer point is prescribed that guarantees this degree of safety. Note When using a CPU 315-2 PN/DP or CPU 317-2 PN/DP an industrial-quality switch must be placed directly on the CPU to which the downstream I/O devices must be connected. Required tools Screwdriver with 3 mm blade Industrial Ethernet Fast Connect stripping tool (6GK1901-1GA00) (stripping tool for Industrial Ethernet Fast Connect installation cables) Required accessories PROFINET connector (according to the specifications in the PROFINET Installation Guide) Industrial Ethernet Fast Connect installation cables The following are suitable: 92 Fast Connect standard cable 6XV1840-2AH10 Fast Connect trailing cable 6XV1840-3AH10 Fast Connect marine cable 6XV1840-4AH10 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.4 Wiring the ET 200S Installing a bus connector Install the PROFINET connector according to the specifications in the PROFINET Installation Guide. Procedure 1. Connecting the supply voltage: - Strip the insulation from the supply voltage wires on the interface module. - Secure the individual wires in the screw-type terminal. 2. Connecting PROFINET: - Insert the bus connector into the PROFINET connection. 1 2 (76 3 2-port switch (switched hub) for PROFINET Labeling strip Supply voltage (1L+, 2L+, 1M, 2M) ET 200S Operating Instructions, 08/2008, A5E00515771-06 93 Wiring and assembly 5.4 Wiring the ET 200S 5.4.9 Wiring the power supply Required tools Connect the power supply using a screwdriver with 3 mm blade width. Power supply unit You may only use PELV-type power supply units with a guaranteed electrically isolated extra-low voltage ( 60 VDC). Connection for power supply The power supply connections for the 24 V power supply are located on the front of the interface module. The connections have the following meaning: 0 / 0 / + 24 VDC from the power supply Ground of the power supply + 24 VDC from the power supply for looping through Ground of the power supply for looping through Figure 5-11 Power supply connection The maximum cross-section of the connection is 2.5 mm2. A strain relief is not present. The connection plug allows you to loop through the power supply without interruption even in unplugged condition. Procedure 1. Strip the wires to a length of 10 mm. 2. Insert the line into the round opening of the connection plug up to the endstop. (The connecting plug is plugged into the power supply connection in the delivery condition.) 3. Insert the wired plug connection onto the power supply connection on the interface module. 94 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.5 Plugging and removing electronic modules and COMPACT modules 5.5 Plugging and removing electronic modules and COMPACT modules 5.5.1 Plug and label electronic or COMPACT modules Introduction The electronic modules or COMPACT modules are inserted in the terminal modules. A labeling strip allows you to identify the electronic modules or COMPACT modules. Electronic and COMPACT modules are: - Self-coding - Type-coded The first time you insert an electronic or COMPACT module, a code element engages on the terminal module. This mechanically prevents the wrong electronic module or COMPACT module from being inserted. Requirement Observe the rules regarding inserting electronic modules as detailed in the Application Planning chapter. Inserting electronic and COMPACT modules 1. Insert the electronic module or COMPACT module into the terminal module until you hear it snap into place. 2. For identification purposes, pull the labeling strip - upward out of the electronic module. - to the right out of the COMPACT module. You have to lift the labeling strip to the right above the notch (with a 3 mm screwdriver). 3. Then reinsert the labeling strip back into the electronic module or COMPACT module. ET 200S Operating Instructions, 08/2008, A5E00515771-06 95 Wiring and assembly 5.5 Plugging and removing electronic modules and COMPACT modules 3 2 1 Figure 5-12 Inserting and labeling the electronic modules Figure 5-13 Inserting and identifying a COMPACT module Removing electronic or COMPACT modules CAUTION An electronic or COMPACT module may only be removed if the associated load voltages have been switched off. 96 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.5 Plugging and removing electronic modules and COMPACT modules 1. Simultaneously press - the two release buttons on the top and bottom of the electronic module. - the release button positioned at the top of the COMPACT module. 2. Pull the electronic or COMPACT module forward out of the terminal module. Figure 5-14 Removing electronic modules Figure 5-15 Removing the COMPACT module ET 200S Operating Instructions, 08/2008, A5E00515771-06 97 Wiring and assembly 5.5 Plugging and removing electronic modules and COMPACT modules Implementing an electronic module or COMPACT module type change You have already removed the electronic module or COMPACT module: 1. Use a screwdriver to push the code element out of the terminal module. 2. Reinsert the code element onto the used electronic module or COMPACT module. 3. Insert the electronic module or COMPACT module (type change) into the terminal module until you hear it snap into place. 4. Label the new electronic module or COMPACT module. 1 Code element Figure 5-16 Removing the code element WARNING If you make changes to the code element, dangerous plant conditions can result and the outputs of the ET 200S can be damaged. As a consequence, death or severe personal injury may result if proper precautions are not taken. For this reason, do not make any changes to the code element to avoid damaging the ET 200S. Replacing a defective electronic module or COMPACT module You have already removed the electronic module or COMPACT module: 1. Remove the code element from the (underside of the) new electronic module or COMPACT module. 2. Insert the new electronic module or new COMPACT module (same type) into the terminal module until you hear it snap into place. 3. Label the new electronic module or COMPACT module. See also 98 Switching on the ET 200S (Page 41) ET 200S Operating Instructions, 08/2008, A5E00515771-06 Wiring and assembly 5.5 Plugging and removing electronic modules and COMPACT modules 5.5.2 Removing and inserting modules during operation Introduction ET 200S supports the removal and insertion of modules during operation (RUN mode). The ET 200S remains in RUN mode when an electronic module is removed. The protective conductor connections of the ET 200S are not interrupted. Rules You cannot remove and insert modules during operation unless the corresponding parameters have been assigned. You can remove and insert modules during operation with IM151-1 BASIC, IM151-1 COMPACT, IM151-1 STANDARD (6ES7151-1AA01-0AB0 or higher), IM151-1 FO STANDARD, IM151-1 HIGH FEATURE, IM151-3 PN and IM151-3 PN HIGH FEATURE. If one module is missing (gap) and the ET 200S POWER ON is switched, the station will not start up. The removal and insertion of modules affects the cycle synchronization (constant bus cycle time). When replacing more than one module, make sure that only one gap occurs. ET 200S Operating Instructions, 08/2008, A5E00515771-06 99 Wiring and assembly 5.5 Plugging and removing electronic modules and COMPACT modules General procedure The following table indicates which modules you can remove and insert under which conditions: Table 5- 1 Removing and inserting electronic modules Module Removing and inserting Conditions Interface module No --- IM151-1 COMPACT No --- Power modules yes The load voltage must be switched off! Potential distributor module 4POTDIS yes The load voltage must be switched off! Digital electronic modules (input) yes --- Digital electronic modules (output) yes The load voltage must be switched off by means of an external switch/fuse! Analog electronic modules yes --- 4 IQ-SENSE yes The sensors can also be replaced during operation. The electronic module then assigns parameters automatically to these sensors. 1COUNT 24V/100kHz yes The load voltage must be switched off by means of an external switch/fuse! 1SI 3964/ASCII yes --- 1SI Modbus/USS yes --- RESERVE yes --- 1COUNT 5V/500kHz 1SSI 1STEP 5V/204kHz 2PULSE 1POS INC/Digital 1POS SSI/Digital 1POS INC/Analog 1POS SSI/Analog 100 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Commissioning 6.1 6 Safety tests prior to commissioning Performing tests Note You must ensure the safety of your facility. Before a system undergoes final commissioning, you should perform a complete function test and the necessary safety tests. Incorporate foreseeable errors when planning the tests. In this way, you can avoid exposing your personnel or property to danger during operation. ET 200S Operating Instructions, 08/2008, A5E00515771-06 101 Commissioning 6.2 Commissioning on PROFIBUS DP 6.2 Commissioning on PROFIBUS DP 6.2.1 Configuring ET 200S on PROFIBUS DP 6.2.1.1 Basic principles of configuration for the ET 200S on PROFIBUS DP Introduction Configuration involves configuring and assigning parameters to the ET 200S. Configuration: The systematic arrangement of the different ET 200S modules (setup). Assigning parameters: Defining the ET 200S parameters with the configuration software. Note The ET 200S is included in the hardware catalog of HW Config: * IM151-1 BASIC: STEP 7 V5.2 and higher * IM151-1 COMPACT: STEP 7 V5.3 with Service Pack 3 or higher +HSP "ET 200S/COMPACT" * IM151-1 STANDARD: STEP 7 V5.0 with Service Pack 3 or higher * IM151-1 FO STANDARD: STEP 7 V5.1 with Service Pack 1 or higher * IM151-1 HIGH FEATURE: from STEP 7 V5.1 with Service Pack 3 or higher You will not need a GSD file. Advantages: * Simplified summary of the devices (via the "Pack addresses" button in HW Config) * Validity checking of parameters You can find further information about the procedure in the STEP 7 Online Help. DPV1 operation If you are using IM151-1 STANDARD (6ES7151-1AA04-0AB0 or higher) in DPV1 mode on an S7 CPU that does not support an insert/remove module interrupt, you must not enable the "Operation at preset <> actual configuration" parameter in STEP 7. Otherwise, the removal of a module (module failure) always results in a station failure (OB 86). If it is imperative that you enable "Operation at preset <> actual configuration", you must either select DPV0 mode or configure IM151-1/FO STANDARD using the GSD file (under "Additional field devices - I/O" in the STEP 7 hardware catalog). "Operation at preset <> actual configuration" is then possible even when the insert/remove module interrupt is disabled. However, the S7-CPU does not register an insertion or removal (module failure). You can detect such events only by cyclically reading the diagnostic frame and evaluating the module status. 102 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Commissioning 6.2 Commissioning on PROFIBUS DP Configuring by means of the GSD file You configure the ET 200S distributed I/O system using the GSD file. The ET 200S is linked as norm slave in your system via the GSD file. You can download the GSD file for ET 200S from the Internet (http://support.automation.siemens.com/WW/view/en/652154): 6.2.1.2 Combining modules for configuration You can only combine digital modules or motor starters with useful data amounting to less than 1 byte. Introduction The ET 200S has a maximum address area of: IM151-1 BASIC: up to 88 bytes for inputs and 88 bytes for outputs. IM151-1 COMPACT: up to 100 bytes for inputs and 100 bytes for outputs. IM151-1 STANDARD (up to 6ES7151-1AA03-0AB0), IM151-1 FO STANDARD (up to 6ES7151-1AB02-0AB0) up to 128 bytes for inputs and 128 bytes for outputs. IM151-1 STANDARD (from 6ES7151-1AA04-0AB0), IM151-1 HIGH FEATURE: up to 244 bytes for inputs and 244 bytes for outputs. To better utilize the available address space of the DP master and reduce data exchange between the ET 200S and the DP master, you can group several electronic modules/load feeders within one byte in the input or output area of the process image. This is achieved by the systematic arrangement and designation of the ET 200S electronic modules/motor starters. A list of the address space requirements for the individual modules is to be found in the appendix. You can combine the following device types within one byte: Digital input modules Digital output modules Motor starters (direct starters and reversing starters) ET 200S Operating Instructions, 08/2008, A5E00515771-06 103 Commissioning 6.2 Commissioning on PROFIBUS DP Proceed as follows 1. Integrate the GSD file in your configuration software. Result: You can identify combinable devices in the hardware catalog of your configuration software by the fact that they are twice present. The devices differ only by a "*" in the name. 2. Configure the ET 200S setup, adhering to the following rules: - The modules that you can group within a byte must be of the same module type (see above). - Interface module IM151-1 STANDARD, 6ES7151-1AA00-0AB0 with product version 1 to 4: The modules that can be combined within one byte must be inserted right next to each another. Only power modules are permitted between the electronic modules. Power modules do not open a new byte. - After Interface module IM151-1 BASIC; IM151-1 STANDARD, 6ES7151-1AA00-0AB0 with creation state 5, 6ES7151-1AA01-0AB0; IM151-1 FO STANDARD and IM151-1 HIGH FEATURE: Other modules may be connected between the modules that can be combined. - There can be a total of no more than 8 channels (1 byte). Note In STEP 7 applications, if you combine the modules for IM151-1 STANDARD, IM 1511 FO STANDARD or IM151-1 HIGH FEATURE in the DPV1 mode: * No insert/remove module interrupts (OB83) are triggered for these modules. In this case, you can recognize that a module has been removed by evaluating the module status in the diagnostic frame in the cyclic user program. * Each grouped module then receives its own diagnostic address. 3. Select the module designation without "*" from the hardware catalog of your configuration software. Result: You open a byte and store the first module there. 4. Select the module designation with "*" from the hardware catalog of your configuration software. Result: You store other modules in the opened byte until all bits are occupied. 5. If a byte is filled, you must configure a module again (that is, open a new byte without "*"). Note Configuring by means of the GSD file:The configuration software does not check the correct combination of the devices. If you configure more than 8 channels in a byte, the modules that exceed the byte limit are reported as improperly configured in the diagnostics: Module status 10B: wrong module; invalid user data These modules are not addressed. 104 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Commissioning 6.2 Commissioning on PROFIBUS DP No grouping If you do not want to group digital input modules, digital output modules, or motor starters within a byte when configuring the ET 200S distributed I/O system, use only those module designations without "*" from the hardware catalog of your configuration software. Each individual electronic module/motor starter will then occupy one byte in the input or output area of the process image. ET 200S Operating Instructions, 08/2008, A5E00515771-06 105 Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.1.3 Grouping of digital input modules General procedure The figure below illustrates schematically the grouping of digital input modules. ,067$1'$5'(6$$$%ZLWKSURGXFWYHUVLRQWR ', 6WUXFWXUH ,QSXW E\WH ', ', ZLWKRXW 'HVLJQDWLRQ 6WHS 6WHS 6WHS ', ', ', ZLWKRXW ZLWK ', ZLWKRXW ZLWK ', ', $VRI,0%$6,&,0&203$&7,067$1'$5'(6$$$%ZLWKSURGXFWYHUVLRQ (6$$$%,0)267$1'$5'XQG,0+,*+)($785( ', 6WUXFWXUH ,QSXW E\WHV ', $, ', $2 ', ', $, ', ZLWKRXW ZLWKRXW 'HVLJQDWLRQ 6WHS 6WHS 6WHS ZLWKRXW ZLWK ', ZLWK ZLWK ', ', $, $, 2XWSXW E\WHV $2 Figure 6-1 106 Grouping of digital input modules in a single byte ET 200S Operating Instructions, 08/2008, A5E00515771-06 Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.1.4 Grouping of digital output modules General procedure The figure below illustrates schematically the grouping of digital output modules. ,067$1'$5'(6$$$%ZLWKSURGXFWYHUVLRQWR '2 6HWXS 2XWSXW E\WH '2 '2 ZLWKRXW 'HVLJQDWLRQ 6WHS 6WHS 6WHS '2 '2 '2 ZLWKRXW ZLWKRXW ZLWK ZLWK '2 '2 '2 $VRI,0%$6,&,0&203$&7,067$1'$5'(6$$$%ZLWKSURGXFWYHUVLRQ (6$$$%,0)267$1'$5'DQG,0+,*+)($785( '2 '2 6HWXS ZLWKRXW 'HVLJQDWLRQ 6WHS 6WHS 6WHS $, '2 ZLWKRXW $, '2 $2 '2 ZLWKRXW ZLWK ,QSXW E\WHV '2 ZLWK $, 2XWSXW E\WHV '2 ZLWK $, '2 '2 $2 Figure 6-2 Grouping of digital output modules in a single byte ET 200S Operating Instructions, 08/2008, A5E00515771-06 107 Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.1.5 Grouping of motor starters General procedure The figure below illustrates schematically motor starter grouping. 6WHS 6WHS 06 6HWXS 06 06 'HVLJQDWLRQ ,QSXW E\WH ', ', 2XWSXW E\WH '2 '2 Figure 6-3 108 ZLWK Grouping of motor starters within a byte ET 200S Operating Instructions, 08/2008, A5E00515771-06 Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.1.6 Example of a configuration Introduction The following example describes how to design an ET 200S configuration: ET 200S structure An example design of an ET 200S configuration is shown in the following figure: 6ORW '6 %XVWHUPLQDWRU 30' '6 '6 '29 '29 30($&9 '2'&9 '2'&9 $2, 30('&9 52 $,8 '2'&9 '2'&9 ','&9 $,8 $2, ','&9 ','&9 30('&9 ,QWHUIDFHPRGXOH *URXSLQJLQDVLQJOHE\WH $VRI,0%$6,&,0&203$&7,067$1'$5'(6$$$%ZLWK 3URGXFWYHUVLRQ(6$$$%,0)267$1'$5'DQG,0+,*+)($785( Figure 6-4 ET 200S structure ET 200S Operating Instructions, 08/2008, A5E00515771-06 109 Commissioning 6.2 Commissioning on PROFIBUS DP Configuration table and address space The user is free to select the byte addresses of the inputs and outputs (if the configuration software supports this). The bit addresses result automatically from the sequence of the grouped modules. The following table shows which modules have been grouped and the corresponding address space. Table 6- 1 Slot Module 1 110 Configuration table and address space Grouping I/O address Inputs Outputs --- 6ES7138-4CA01-0AA0 PM-E DC24V --- --- 2 6ES7131-4BB01-0AB0 2DI DC24V yes 0.0 to 0.1 3 6ES7131-4BB01-0AB0* 2DI DC24V 4 6ES7134-4FB01-0AB0 2AI U No 5 6ES7135-4GB01-0AB0 2AO I No 6 6ES7131-4BD01-0AA0* 4DI DC24V yes 7 6ES7132-4BD01-0AA0 4DO DC24V yes 8 6ES7132-4BB01-0AB0* 2DO DC24V 0.2 to 0.3 1 to 4 0 to 3 0.4 to 0.7 4.0 to 4.3 4.4 to 4.5 9 6ES7132-4HB01-0AB0* 2DO Rel. 10 6ES7134-4FB01-0AB0 2AI U No 11 6ES7135-4GB01-0AB0 2AO I No 12 6ES7138-4CA01-0AA0 PM-E DC24V --- 13 6ES7132-4BB31-0AB0 2DO DC24V yes 9.0 to 9.1 14 6ES7132-4BB31-0AB0* 2DO DC24V yes 9.2 to 9.3 15 6ES7138-4CB11-0AB0 PM-E AC230 --- 16 6ES7132-4FB01-0AB0* 2DO 230V yes 17 6ES7132-4FB01-0AB0* 2DO 230V yes 18 3RK1903-0BA00 PM-D --- --- --- 19 3RK1301-xxB00-0AA0 DS yes 9.0 to 9.3 10.0 to 10.3 9.4 to 9.7 10.4 to 10.7 10.0 to 10.3 11.0 to 11.3 20 3RK1301-xxB00-0AA0 *DS 21 3RK1301-xxB00-0AA0 DS 4.6 to 4.7 yes 5 to 8 5 to 8 --- --- --- --9.4 to 9.5 9.6 to 9.7 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.2 Commissioning and startup of ET 200S on PROFIBUS DP 6.2.2.1 Setting the PROFIBUS Address Introduction The PROFIBUS address is used to specify the address of the ET 200S distributed I/O system on PROFIBUS DP. The PROFIBUS DP address for the ET 200S is set on the interface module or COMPACT module by means of DIP switches. The DIP switches are to be found on the front of the interface module, protected by a sliding window. Valid PROFIBUS DP addresses are 1 to 125. Each address can be assigned only once on PROFIBUS DP. Requirements Address setting is not yet assigned on PROFIBUS DP. Required tools 3-mm screwdriver ET 200S Operating Instructions, 08/2008, A5E00515771-06 111 Commissioning 6.2 Commissioning on PROFIBUS DP Setting the PROFIBUS DP address 1. Slide the window - upwards on the interface module. - downwards on the COMPACT module. CAUTION When open, the window protrudes out from underneath the COMPACT module case. This can cause it to be easily broken off. 2. Use a screwdriver to set the desired PROFIBUS DP address via the DIP switch. 3. Close the window. ,QWHUIDFHPRGXOH 2)) 21 ([DPSOH '3DGGUHVV (76 2QO\ZLWK,067$1'$5',0)267$1'$5' 5HVHUYHGIRUIXWXUHXSJUDGHV7KLVVZLWFKPXVWEHLQWKH2))SRVLWLRQ Figure 6-5 Setting the PROFIBUS Address Setting the PROFIBUS DP address You change the PROFIBUS DP address in exactly the same way as you set it. A change in the PROFIBUS DP address becomes valid for the ET 200S after a POWER ON at the interface module / COMPACT module. 112 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.2.2 Commissioning ET 200S on PROFIBUS DP Software Requirements The table below details the software requirements for commissioning on PROFIBUS DP. Table 6- 2 Software requirements for commissioning on PROFIBUS DP Configuration software used STEP 7 Version from Version 5.0 and ServicePack 3 Configuration software for a different DP master used Explanations You use HW Config. With Service Pack 3 or higher the ET 200S is included in the hardware catalog. You need the GSD file from ET 200S. Requirements for commissioning The following additional requirements must be satisfied for commissioning the ET 200S on PROFIBUS DP: DP slave installed DP slave wired up DP slave is configured (configured and parameters assigned) Supply voltage for the DP master is switched on (see manual for the DP master) DP master is switched to RUN mode (see manual for the DP master) Proceed as follows To commission the DP slave, proceed as follows: 1. Switch on the power supply for the DP slave. 2. If necessary, switch on the supply voltage for the load. See also Basic principles of configuration for the ET 200S on PROFIBUS DP (Page 102) Basic principles of installation (Page 51) Setting the PROFIBUS Address (Page 111) Wiring rules for the ET 200S (Page 79) ET 200S Operating Instructions, 08/2008, A5E00515771-06 113 Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.2.3 Startup of the ET 200S on PROFIBUS DP Flow diagram for startup of the ET 200S 6WDUWXSZKHQH[SHFWHG!DFWXDOFRQILJXUDWLRQ SDUDPHWHUGLVDEOHG RQO\LQWKHFDVHRI'39 6ZLWFKRQWKHVXSSO\YROWDJHIRU WKH'3VODYH '3VODYHVHWVRXWSXWVWRDQG DFFHSWVWKHVHW352),%86 DGGUHVV /('V21'&9 DQG%)OLJKWXS '3VODYHUHFHLYHVFRQILJXUDWLRQ GDWDIURPWKH'3PDVWHU &RQILJXUDWLRQGDWD FRUUHVSRQGWRWKHDFWXDO VHWXS" 1R 6)OLJKWVXSUHG %)EOLQNVUHG <HV %)/('RIILQSXWVDQGRXWSXWV HQDEOHGGDWDWUDQVIHUEHWZHHQ (76DQG'30DVWHUSRVVLEOH Figure 6-6 114 5HPHG\0DWFKFRQILJXUDWLRQGDWD WRVHWXSRUYLFHYHUVD Startup of the ET 200S on PROFIBUS DP ET 200S Operating Instructions, 08/2008, A5E00515771-06 Commissioning 6.3 Commissioning on PROFINET IO Note All interface modules support the default startup. In other words, configuration using the GSD file or HW Config is not necessary. The following conditions then apply: * Preset parameters are used. * AKF (general identifier format in compliance with the PROFIBUS standard) in the configuration frame * Grouping (packing) of the electronic modules is not possible without parameterization. * All supply voltages on the power modules must be switched on. * It is not possible to remove or insert modules during operation. Reference You can find information regarding the parameter assignment of electronic modules in the Device Manual ET 200S in the chapters Digital or Analog electronic Modules in each case under "Parameter for ...". 6.3 Commissioning on PROFINET IO 6.3.1 Configuring the ET 200S on the PROFINET IO Introduction The interface module IM151-3 requires a unique device name in order to operate at an IO controller (refer to the following chapter). Configuration involves configuring and assigning parameters to the ET 200S. Configuration: The systematic arrangement of the different ET 200S modules (setup). Assigning parameters: Defining the ET 200S parameters with the configuration software. Note The ET 200S can be operated with STEP 7 V5.3 Service Pack 3 and higher. GSD file You configure the ET 200S using the GSD file. This file is used to integrate the ET 200S in your system as an IO device. You can download the GSD file for ET 200S from the Internet (http://support.automation.siemens.com/WW/view/en/19699080): The following GSD file is available for the IM151-3 interface module: GSDML-Vx.y-Siemens-ET200S-"Date in yyyymmdd format".xml You can find further information about the procedure in the STEP 7 Online Help. ET 200S Operating Instructions, 08/2008, A5E00515771-06 115 Commissioning 6.3 Commissioning on PROFINET IO 6.3.2 Assigning device names to the I/O device Introduction Each PROFINET IO device is assigned a unique device ID by the manufacturer (MAC address). For configuration and in the user program, each ET 200S IO device is addressed with its device name. For detailed information on addressing in PROFINET IO, refer to the PROFINET System Description. Requirements IM151-3 Interface Module SIMATIC Micro Memory Card 64k and higher The PD must be online on PROFINET to the IO device to let you assign a device name to the interface module. The IO device is configured in HW Config and assigned an IP address. Assigning a device name 1. Insert an empty SIMATIC Micro Memory Card into the module slot on the front of the IM151-3. 2. Switch on the power supply for the IM151-3 PN. 3. Open the Properties - IM151-3 PN window in the HW Config or Properties - IM151-3 PN HIGH FEATURE and enter the device name for the IO Device there and confirm with OK. Do not use the device name "noname" (not case-sensitive). Transferring the device name to the interface module 1. In HW Config select PLC > Ethernet > Assign Device Name. 2. Click the Assign name button in the Assign device name window. Result The device name is stored on the SIMATIC Micro Memory Card in the IM151-3 interface module. 116 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Commissioning 6.3 Commissioning on PROFINET IO Alternative procedure Alternatively, you can write directly to a SIMATIC Micro Memory Card using a programming device with an EPROM programming device installed or a PC connected to a SIMATIC USB EPROM programming device and then use the memory card to transfer the device name to the IM151-3 PN. Proceed as described in the online help for HW Config under "Assign device name using a memory card". Forwarding the device name when the interface module is replaced The device name of the IO device is saved to the SIMATIC Micro Memory Card. To transfer the device name when exchanging the interface module IM151-3, pull the SIMATIC Micro Memory Card out of the "old" IM151-3 and insert it in the "new one". The IO device adopts the device name from the SIMATIC Micro Memory Card after switching the power supply off/on. Then the station is addressable again and functions the same as before the exchange. Station flash test If you are using multiple IO devices, multiple IO devices are also indicated in the "Assign device name" dialog. In this case, you should compare the MAC address of the device with the indicated MAC address and select the proper IO device. The identification of IO devices in a system is facilitated by a station flash test. The flash test is activated as follows: 1. In the "Assign device name" dialog, select one of the indicated IO devices. 2. Select a flash duration. 3. Click the "Flash on" button. The LINK LED on the selected IO device flashes (open the flaps on the front cover of the IM151-3). ET 200S Operating Instructions, 08/2008, A5E00515771-06 117 Commissioning 6.3 Commissioning on PROFINET IO 6.3.3 Combing modules for the configuration Introduction The IM151 has a maximum address area of 256 bytes for inputs and 256 bytes for outputs. For a better utilization of the available address space of the IO controller, you can group multiple electronic modules/ load branches within a byte in the input or output area of the process image. This is achieved by the systematic arrangement and designation of the ET 200S electronic modules/motor starters. Note Grouping is only possible with the IM151-3 PN after 6ES7151-3AA10-0AB0 and STEP 7 V5.3 SP 3. A list of the address space requirements for the individual modules is to be found in the appendix. You can combine the following device types within one byte: Digital input modules Digital output modules Motor starters (direct starters and reversing starters) Other modules may be connected between the modules that can be combined. The procedure is identical to that for PROFIBUS DP. Modules are grouped during configuration. By selecting a module label without "*", you open a byte. By selecting a module with "*", you fill the byte until all bits are occupied. The generation of interrupts results in the following behavior: Interrupts at removed DO modules %\WH[ 0RGXOH0RGXOH0RGXOH 0RGXOH ZLWKRXW ZLWK ZLWK ZLWK ,IUHPRYHGDUHPRYHPRGXOHLQWHUUXSWLVJHQHUDWHGIRUWKH FRUUHVSRQGLQJPRGXOH 2SHQLQJPRGXOH,IUHPRYHGWKHJURXSHG '2PRGXOHVRXWSXWWKHLUFRQILJXUHGVXEVWLWXWHYDOXHVVWDUWLQJZLWK WKH[FKDQQHO)URPWKHJURXSHGPRGXOHV GLDJQRVWLFLQWHUUXSWVFDQFRQWLQXHWREHJHQHUDWHG Figure 6-7 118 Interrupts at removed DO modules ET 200S Operating Instructions, 08/2008, A5E00515771-06 Commissioning 6.3 Commissioning on PROFINET IO Interrupts at removed DI modules %\WH[ 0RGXOH0RGXOH0RGXOH 0RGXOH ZLWKRXW ZLWK ZLWK ZLWK ,IUHPRYHGDUHPRYHPRGXOHLQWHUUXSWLVJHQHUDWHGIRUWKH FRUUHVSRQGLQJPRGXOH 2SHQLQJPRGXOH,IUHPRYHGWKH,2&RQWUROOHUUHDGVQHLWKHUWKH LQSXWVRIWKHUHPRYHG',PRGXOHQRUWKHLQSXWVRIWKH JURXSHGPRGXOHVDQ\ORQJHU7ULJJHULQJRI SURFHVVDQGGLDJQRVWLFLQWHUUXSWVIURPJURXSHG',PRGXOHV FRQWLQXHVWREHSRVVLEOH Figure 6-8 Interrupts at removed DI modules Additional information You can find additional information on grouping modules during configuration in the chapter Configuring ET 200S on PROFIBUS DP (Page 102). ET 200S Operating Instructions, 08/2008, A5E00515771-06 119 Commissioning 6.3 Commissioning on PROFINET IO 6.3.4 Commissioning and startup of ET 200S on the PROFINET IO Software Requirements Table 6- 3 Software requirements for commissioning on PROFINET IO Configuration software used STEP 7 Version * * Explanations Version 5.3 and higher and ServicePack 1 for IM151-3 PN (6ES7151-3AA00-0AB0) Version 5.3 and higher and ServicePack 3 for IM151-3 PN (6ES7151-3AA10-0AB0 and higher) and IM151-3 PN HIGH FEATURE (6ES71513BA20-0AB0 and higher) Configuration software for a different IO controller You use HW Config and the supplied GSD file. You need the GSD file from ET 200S. Requirements for commissioning The following additional requirements must be satisfied for commissioning the ET 200S on PROFINET IO: IO device installed IO device wired up IO device has been assigned a device name Supply voltage for the DP master is switched on (see manual for the IO controller) IO controller is switched to RUN mode (see manual for the IO controller) Commissioning the ET 200S To commission the IO device, proceed as follows: 1. Switch on the power supply for the IO device. 2. If necessary, switch on the supply voltage for the load. 120 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Commissioning 6.3 Commissioning on PROFINET IO Startup of the ET 200S Switch on the supply voltage for the IO device IO device sets outputs to "0" and accepts the configured device name from the SIMATIC Micro Memory Card The "ON" LED comes on "BF" LED flashes. (with connection to the switch) "BF" LED lights up (without connection to the switch) IO device receives connect telegram and parameter data from IO controller "BF" LED off; inputs and outputs enabled; data transfer possible. Figure 6-9 Startup of ET 200S on PROFINET IO Note The interface modules IM151-3 PN and IM151-3 PN HIGH FEATURE support the default startup. The following conditions then apply: * The preset parameters are used (refer to parameters for the electronic modules). * All supply voltages on the power modules must be switched on. ET 200S Operating Instructions, 08/2008, A5E00515771-06 121 Commissioning 6.3 Commissioning on PROFINET IO 122 ET 200S Operating Instructions, 08/2008, A5E00515771-06 7 Functions 7.1 Direct data exchange on PROFIBUS DP Introduction The ET 200S can be used as the sender (publisher) for the direct exchange of data (cross traffic). Naturally, the DP master used must also support direct data exchange. You will find information on this in the description of the DP master. General procedure Direct data exchange (cross traffic) is characterized by PROFIBUS DP nodes which "listen" on the bus and know which data a DP slave returns to its DP master. This mechanism allows the "listener" (recipient / subscriber) direct access to modified input data from the remote DP slaves. During configuration in STEP 7 the respective I/O input addresses are used to specify the address space of the recipient where the sender data is stored. ET 200S Operating Instructions, 08/2008, A5E00515771-06 123 Functions 7.1 Direct data exchange on PROFIBUS DP Example: Direct data exchange with IM151-1 The figure below is an example of the direct data exchange / "relationships" that can be configured with a sender ET 200S and the nodes that can "listen" as possible recipients. 2 4 1 3 5 9 6 8 8 8 7 CPU 31x-2 DP slave DP master system 1 CPU 31x-2 as DP slave CPU 31x-2 as DP master 1 ET 200S DP master system 2 PROFIBUS DP CPU 31x-2 as DP master 2 Note The interface module IM151-1 HIGH FEATURE supports as of 6ES7151-1BA01-0AB0 the safety related I-Slave-Slave-Communication via PROFIBUS DP for the fail-safe module. You can find the description of this function in the S7 Distributed Safety Configuration and Programming manual. 124 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Functions 7.2 Option handling on the PROFIBUS DP 7.2 Option handling on the PROFIBUS DP 7.2.1 Basic principles of option handling on PROFIBUS DP Principle Option handling enables you to set up the ET 200S for future expansions (options). Option handling means that you install, wire, configure, and program the planned maximum configuration of the ET 200S. You can choose between two option handling variants, according to your requirements: Option handling with RESERVE modules Option handling without RESERVE modules The two option handling variants are mutually exclusive. Option handling with RESERVE modules The optional electronic modules are initially replaced with inexpensive RESERVE modules which are then later exchanged with the planned electronic modules. This means that the ET 200S can be completely prewired ("master cabling") since the RESERVE module is not connected to the terminal module terminals and therefore not to the process. The RESERVE modules for future expansions at the right-hand end of the station do not have to be mounted. In this case, preparatory installation and wiring are possible but not a prerequisite. Option handling without RESERVE modules With this variant, the use of RESERVE modules is not necessary. The modules are mounted side-by-side without gaps. Preparatory mounting and wiring are not required for the optional electronic modules. Note Mark the modules in your installation with the slot numbers from your configuration. Reference Refer to the "Properties" in the manuals for the ET 200S interface modules to find out which interface modules support "Options handling". ET 200S Operating Instructions, 08/2008, A5E00515771-06 125 Functions 7.3 Identification data 7.3 Identification data Definition Identification data are data that are stored in a module for assisting the user in: Checking the system configuration Locating hardware changes in a system Correcting errors in a system Identification data enable modules to be uniquely identified online. STEP 7 shows the identification data in the "Module information - IM 151" and "Properties DP Slave" tabs. Reference Refer to the "Properties" in the manuals for the ET 200S interface modules to find out which interface modules support "Identification data". 126 ET 200S Operating Instructions, 08/2008, A5E00515771-06 General technical specifications 8.1 8 Standards and approvals Introduction The general technical specifications comprise the standards and test specifications which satisfy the ET 200S distributed I/O system and form the base criteria for testing the ET 200S distributed I/O system. CE certification The ET 200S distributed I/O system satisfies the requirements and objectives of the following EC directives and satisfies the Harmonized European Standards (EN) for Programmable Logic Controllers which were published in the official pamphlets of the European Community: 73/23/EEC "Electrical Equipment for Use within Fixed Voltage Ranges" (Low-Voltage Directive) 89/336/EEC "Electromagnetic Compatibility" (EMC guideline) 94/9/EC "Equipment and protective systems intended for use in potentially explosive environments" (ATEX). The EU conformity declaration certificates are available for the responsible authorities and are kept at the following address: Siemens Aktiengesellschaft Industry Sector IA AS RD ST Type Test P.O. Box 1963 D-92209 Amberg ET 200S Operating Instructions, 08/2008, A5E00515771-06 127 General technical specifications 8.1 Standards and approvals UL approval Underwriters Laboratories Inc. in accordance with UL 508 (Industrial Control Equipment) CSA approval Canadian Standards Association in accordance with C22.2 No 142 (Process control Equipment) or Underwriters Laboratories Inc. in accordance with UL 508 (Industrial Control Equipment) CSA C22.2 No. 142 (Industrial Control Equipment) or Underwriters Laboratories Inc. according to UL 508 (Industrial Control Equipment) +$=/2& CSA C22.2 No. 142 (Process Control Equipment) UL 1604 (Hazardous Location) CSA-213 (Hazardous Location) APPROVED for use in Class I, Division 2, Group A, B, C, D Tx; Class I, Zone 2, Group IIC Tx The ET 200S motor starters do not possess cULus for HAZ. LOC. certification. Note The certifications currently valid can be found on the nameplate of the specific module. 128 ET 200S Operating Instructions, 08/2008, A5E00515771-06 General technical specifications 8.1 Standards and approvals FM approval Factory Mutual Research (FM) according to Approval Standard Class Number 3611, 3600, 3810 APPROVED for use in Class I, Division 2, Group A, B, C, D Tx; Class I, Zone 2, Group IIC Tx The ET 200S motor starters do not possess FM certification. All other modules of the ET 200S are FM certified. acc. to EN 50021 (Electrical apparatus for potentially explosive atmospheres; Type of protection "n") ,,*([Q$,,77 WARNING Personal injury and property damage can occur. There is a risk of injury or damage if you disconnect any plug-in connections in potentially explosive environments while the ET 200S is in operation. Always de-energize the ET 200S in potentially explosive environments before disconnecting plug-in connections. WARNING Explosion Hazard Components may no longer qualify for Class I, DIV. 2 if they are substituted. WARNING This device is only appropriate for use in Class I, Div. 2, Group A, B, C, D, or in nonhazardous areas. Tick-Mark for Australia The ET 200S distributed I/O system satisfies the requirements of the standard AS/NZS 2064 (Class A). IEC 61131 The ET 200S distributed I/O system satisfies the requirements and criteria of the standard IEC 61131-2 (Programmable Logic Controllers, Part 2: Equipment Requirements and Tests). PROFIBUS standard The ET 200S distributed I/O system is based on the IEC 61784-1:2002 Ed1 CP 3/1 standard. ET 200S Operating Instructions, 08/2008, A5E00515771-06 129 General technical specifications 8.1 Standards and approvals Marine type approval Classification organizations: ABS (American Bureau of Shipping) BV (Bureau Veritas) DNV (Det Norske Veritas) GL (Germanischer Lloyd) LRS (Lloyds Register of Shipping) Class NK (Nippon Kaiji Kyokai) Use in industrial environment SIMATIC products are designed for use in industrial environments. Table 8- 1 Use in industrial environment Area of application Requirement for Emitted interference Industry EN 61000-6-4 : 2001 Immunity to noise EN 61000-6-2 : 2001 Use in residential areas If ET 200S is used in residential areas you must comply with limit class B in accordance with EN 55011 regarding the emission of radio interference. Appropriate measures for achieving the radio interference level required by limit class B are: Installation of the ET 200S in grounded switch cabinets/switch boxes Use of filters in supply lines 130 ET 200S Operating Instructions, 08/2008, A5E00515771-06 General technical specifications 8.2 Electromagnetic compatibility 8.2 Electromagnetic compatibility Definition Electromagnetic compatibility refers to the capability and reliability of electrical equipment in performing its function in an electromagnetic environment without causing interference in the same environment. The ET 200S distributed I/O system meets all EMC legislation requirements for the European market. As a prerequisite the ET 200S distributed I/O system must satisfy the specifications and guidelines concerning electrical installation. Pulse-shaped Interference The following table shows the electromagnetic compatibility of the ET 200S distributed I/O system when compared with pulse-shaped interference. Pulse-shaped interference tested with Electrostatic discharge according to IEC 61000-4-2 8 kV 3 (air discharge) 4 kV 2 (contact discharge) Burst pulse (fast transients) complying with IEC 61000-4-4 corresponds with degree of severity 2 kV (supply line) 3 2 kV (signal line) 3 High-energy single pulse (surge) according to IEC 61000-4-5 Only with lightning protection elements (see the DP master manual and the description of SIMATIC NET PROFIBUS Networks) * asymmetrical coupling 2 kV (supply line) 2 kV (signal / data line) * symmetrical coupling 1 kV (supply line) 3 1 kV (signal / data line) Sinusoidal Interference The following table shows the electromagnetic compatibility of the ET 200S Distributed I/O System when confronted with sinusoidal interference. HF radiation according to IEC 61000-4-3 Electromagnetic HF field, amplitude-modulated - 80 MHz to 1000 MHz, 1.4 GHz to 2 GHz - 10 V/m - 80% AM (1 kHz) HF coupling according to IEC 61000-4-6 - 0.15 MHz to 80 MHz - 10 Vrms unmodulated - 80% AM (1 kHz) - 150 source impedance ET 200S Operating Instructions, 08/2008, A5E00515771-06 131 General technical specifications 8.3 Transport and storage conditions Emission of Radio Interferences Emission of interference from electromagnetic fields in compliance with EN 55011: Limit class A, group 1 (measured at a distance of 10 m). 8.3 Frequency Emitted interference from 30 to 230 MHz < 40 dB (V/m)Q from 230 to 1000 MHz < 47 dB (V/m)Q Transport and storage conditions Transport and storage conditions The ET 200S distributed I/O system surpasses the IEC 61131-2 requirements of transport and storage conditions. The specifications below apply to modules which are transported and stored in their original packaging. 132 Type of condition Permitted range Free fall 1m Temperature between -40 C and +70 C Rate of temperature change 20 K/h Air pressure between 1080 and 660 hPa (corresponds with altitudes of 1000 m to 3500 m) Relative humidity From 5 % to 95 %, without condensation ET 200S Operating Instructions, 08/2008, A5E00515771-06 General technical specifications 8.4 Mechanical and Climatic Ambient Conditions 8.4 Mechanical and Climatic Ambient Conditions Climatic environmental conditions The following climatic environmental conditions apply: Ambient conditions Areas of application Remarks Temperature between 0 and 60C for horizontal installation From 0 to 40 C for all other mounting positions Rate of temperature change 10 K/h Relative humidity From 15 to a maximum of 95% Without condensation Air pressure from 1080 hPa to 795 hPa Corresponds to an altitude of -1000 m to 2000 m Contaminant concentration SO2: < 0.5 ppm; rel. humidity < 60 %, no condensation H2S: < 0.1 ppm; rel. humidity < 60 %, no condensation ISA-S71.04 serverity level G1; G2; G3 Check: 10 ppm; 4 days 1 ppm; 4 days -- Note Modules for the extended operating range from 0 to 55 C / 50 C for vertical installation A series of ET 200S modules is approved for an extended operating range from 0 to 55 C or from 0 to 50 C for vertical installation. Refer to the "Properties" in the relevant manuals for the ET 200S modules to find out whether a module is approved for the extended operating range. Note Any supply or load voltage for the ET 200S may not exceed 24 VDC. This voltage limit must be ensured. ET 200S Operating Instructions, 08/2008, A5E00515771-06 133 General technical specifications 8.4 Mechanical and Climatic Ambient Conditions Mechanical ambient conditions The table below shows the mechanical ambient conditions in the form of sinusoidal oscillation. ET 200S modules Frequency range All modules except motor starters 10 f 58 Hz 58 f 150 Hz Constant Intermittent 0.15 mm amplitude 0.35 mm amplitude 2 g constant acceleration 5 g constant acceleration Testing for Mechanical Ambient Conditions The following table provides information about the type and scope of testing for mechanical ambient conditions. Testing Test Standard Terminal modules and electronic modules Vibrations Vibration test to IEC 60068-2-6 Type of vibration: Frequency cycles with a rate of change of 1 octave/minute. 10 Hz f 58 Hz, constant amplitude 0.35 mm 58 Hz f 150 Hz, constant acceleration 5 g Duration of vibration: 20 frequency cycles per axis in each of the 3 mutually perpendicular axes Shock Shock, tested to IEC 60068-2-27 Type of shock: Half-sine Type of shock: 15 g peak value, 11 ms duration Direction of shock: 3 shocks each in +/- direction in each of the 3 mutually vertical axes Repetitive shock Shock, tested to IEC 60068-29 Type of shock: Half-sine Type of shock: 25 g peak value, 6 ms duration Direction of shock: 1000 shocks each in +/- direction in each of the 3 mutually vertical axes 134 ET 200S Operating Instructions, 08/2008, A5E00515771-06 General technical specifications 8.5 Specifications concerning insulation tests, protection class, and rated voltage for ET 200S 8.5 Specifications concerning insulation tests, protection class, and rated voltage for ET 200S Test voltage The insulation resistance is tested during routine tests using the following test voltage according to IEC 61131-2: Circuits with a rated voltage of Ue relative to other circuits or ground Test voltage < 50 V 500 VDC < 150 V 2500 VDC < 250 V 4000 VDC Degree of Pollution / Overvoltage Category to IEC 61131 Pollution level 2 Overvoltage category - When UN = 120 / 230 VAC: III - at UN = 24 VDC: II Protection Class Protection class I in accordance with IEC 60536 Protection class IP 20 Protection class IP 20 according to IEC 60529 for all ET 200S modules i.e.: Protection against touch with standard test fingers Protection against foreign bodies with a diameter greater than 12,5 mm No specific protection against water Rated voltage for operation The ET 200S distributed I/O system works with the rated voltage and corresponding tolerances shown in the following table. ET 200S modules Rated voltage Tolerance range Everything except motor starters 24 VDC 20.4 to 28.8 VDC 1 18.5 to 30.2VDC2 120 VAC 93 to 132 VAC (47 to 63 Hz) 230 VAC 187 to 264 VAC (47 to 63 Hz) 1 Static value: Generation as functional extra-low voltage with safety isolation in accordance with IEC 60364-4-41 2 Dynamic value: Including ripple, e.g., during three phase current bridge rectification ET 200S Operating Instructions, 08/2008, A5E00515771-06 135 General technical specifications 8.6 Variations in general technical specifications for the ET 200S FC frequency converter 8.6 Variations in general technical specifications for the ET 200S FC frequency converter Variations in general technical specifications The table below shows variations in the general technical specifications for the ET 200S FC frequency converter compared to the ET 200S. Table 8- 2 Variations in general technical specifications for the ET 200S FC frequency converter Section Variations Standards and approvals The frequency converter is not approved for * cULus for HAZ.LOC. * FM (Factory Mutual Research) * Marine Transport and storage conditions Free fall: 0.35 m Climatic environmental conditions Temperature for horizontal installation: from 0 to 60 C Temperature for vertical installation: from 0 to 40 C Mechanical ambient conditions Rated voltage for operation Use in Zone 2 8.7 See operating instructions for ET 200S FC Frequency Converter (6SL3298-0CA12-0xP0) The frequency converter ET 200S FC is not approved for use in zone 2 potentially explosive environments. Use of ET 200S in a zone 2 potentially explosive environments See product information Use of subassemblies/modules in a Zone 2 Hazardous Area: 136 ET 200S Operating Instructions, 08/2008, A5E00515771-06 A Order numbers A.1 Order numbers for ET 200S accessories The table shows the order numbers for ET 200S accessories. Table A- 1 Order numbers for ET 200S accessories Name Shield connection * Shield connecting element, 5 pieces Order number 6ES7193-4GA00-0AA0 * Power rail, 1 piece 1 m, 3 x 10 mm 8WA2842 * Shield terminal, 5 pieces 6ES7193-4GB00-0AA0 * Grounding terminal, 1 piece 8WA2868 Add-on terminal * TE-U120S4x10 (screw-type terminal), 1 piece 6ES7193-4FL10-0AA0 TE-U120C4x10 (screw-type terminal), 1 piece 6ES7193-4FL00-0AA0 * Labeling sheet for interface modules and electronic modules; DIN A4 10 pieces * beige 6ES7193-4BA00-0AA0 * red 6ES7193-4BD00-0AA0 * yellow 6ES7193-4BB00-0AA0 * teal 6ES7193-4BH00-0AA0 Labeling sheet for COMPACT modules; DIN A4 10 pieces * beige 6ES7193-4BA10-0AA0 * red 6ES7193-4BD10-0AA0 * yellow 6ES7193-4BB10-0AA0 * teal 6ES7193-4BH10-0AA0 200 color-coded plates per packaging unit (10 star-shaped supports in packs of 20 items per color) * white 6ES7193-4LA20-0AA0 * red 6ES7193-4LD20-0AA0 * yellow 6ES7193-4LB20-0AA0 * yellow-green 6ES7193-4LC20-0AA0 * brown 6ES7193-4LG20-0AA0 * blue 6ES7193-4LF20-0AA0 * turquoise 6ES7193-4LH20-0AA0 Slot number labels, 10 x (1 to 20), 200 pieces 8WA8861-0AB Slot number labels, 5 x (1 to 40), 200 pieces 8WA8861-0AC Terminating module, 1 piece 6ES7193-4JA00-0AA0 ET 200S Operating Instructions, 08/2008, A5E00515771-06 137 Order numbers A.2 Order numbers for ET 200S network components A.2 Order numbers for ET 200S network components The tables below list all the network components for the ET 200S Distributed I/O System that you may require to use the ET 200S. Table A- 2 Network components (PROFIBUS DP) for ET 200S order numbers Name Order number RS 485-Repeater, PROFIBUS DP, IP 20 6ES7972-0AA01-0XA0 PROFIBUS bus connector (12 MBaud) * Anthracite (without PD plug) * Anthracite (with PD plug) 6ES7972-0BA12-0XA0 6ES7972-0BB12-0XA0 Bus cable * normal * Drum cable * Direct-buried cable 6XV1830-0EH10 6XV1830-3BH10 6XV1830-3AH10 Repeater adapter 6GK1510-1AA00 Active RS485 terminating element 6ES7972-0DA00-0AA0 PROFIBUS connecting cable 6ES7901-4BD00-0XA0 Table A- 3 Network components (PROFINET IO) for ET 200S order numbers Name 138 Order number Industrial Ethernet FC RJ45 Plug 90 (RJ45 plug for Industrial Ethernet with robust metal housing and integrated cutting/clamping contacts for connecting the Industrial Ethernet FC installation cables; with 90 cable outlet * 1 unit * 10 units * 50 units 6GK1901-1BB20-2AA0 6GK1901-1BB20-2AB0 6GK1901-1BB20-2AE0 Industrial Ethernet Fast Connect installation cables * Fast Connect standard cable * Fast Connect trailing cable * Fast Connect marine cable 6XV1840-2AH10 6XV1840-3AH10 6XV1840-4AH10 Industrial Ethernet Fast Connect stripping tool 6GK1901-1GA00 ET 200S Operating Instructions, 08/2008, A5E00515771-06 B Dimensional drawings B.1 Interface modules Interface module Dimensional drawing IM151-1 interface module (dimensions in mm): 1 Rail support Dimensional drawing IM151-3 PN / IM151-3 PN HIGH FEATURE interface module (dimensions in mm): 1 Rail support ET 200S Operating Instructions, 08/2008, A5E00515771-06 139 Dimensional drawings B.1 Interface modules Interface module IM151-3 PN FO Dimensional drawing IM151-3 PN FO interface module (dimensions in mm): 140 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Dimensional drawings B.2 Terminal module for COMPACT module with COMPACT module inserted B.2 Terminal module for COMPACT module with COMPACT module inserted Dimensional drawing of COMPACT modules with COMPACT module inserted: Rail support with spring terminal / screw-type terminal B.3 Terminal modules with an electronic module inserted The dimensions of the terminal modules with inserted power module are identical to those with inserted electronic module. Dimensional drawing of terminal module (6 terminals in rows with inserted electronic module: ET 200S Operating Instructions, 08/2008, A5E00515771-06 141 Dimensional drawings B.3 Terminal modules with an electronic module inserted 2 1 3 1 Rail support with spring terminal / screw-type terminal with Fast Connect * 30 mm for double-width modules 142 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Dimensional drawings B.3 Terminal modules with an electronic module inserted Dimensional drawing of terminal module (4 terminals in rows with inserted electronic module: 2 1 3 1 Rail support with spring terminal / screw-type terminal with Fast Connect * 30 mm for double-width modules ET 200S Operating Instructions, 08/2008, A5E00515771-06 143 Dimensional drawings B.3 Terminal modules with an electronic module inserted Dimensional drawing of terminal module (3 terminals in rows with inserted electronic module: 2 1 3 1 144 Rail support with spring terminal / screw-type terminal with Fast Connect ET 200S Operating Instructions, 08/2008, A5E00515771-06 Dimensional drawings B.4 Terminating module 66,5 3 Dimensional drawing of terminal module (screw-type terminal) with inserted power module: 130 196,5 1 30 B.4 67 Rail support Terminating module Dimensional drawing of the terminating module: 1 Rail support ET 200S Operating Instructions, 08/2008, A5E00515771-06 145 Dimensional drawings B.5 Shield contact B.5 Shield contact Dimensional drawing of the shield contact: B.6 Additional terminal Dimensional drawing of the additional terminal: 146 ET 200S Operating Instructions, 08/2008, A5E00515771-06 C Leakage resistance C.1 Establishing the leakage resistance of an ET 200S station Ohmic resistance When establishing the leakage resistance for an ET 200S station (e.g. for a ground-fault detector) you must take the ohmic resistance from the RC combination of the relevant module into account: Module Ohmic resistance from RC network Interface module 10 M (5 %) IM151-1 COMPACT 10 M (10 %) Power Module PM-E DC24V 10 M (5 %) PM-E DC24V/AC120/230V power module --- Formula With the following formula you can calculate the leakage resistance of an ET 200S station if you protect all the aforementioned modules withone ground-fault detector: RET200S = 50RGXO 1 RET 200S = Leakage resistance of the ET 200S station Rmodule = Leakage resistance of a module N = Number of power modules and the interface module in the ET 200S station RIM 151 = RPM-E DC24V = Rmodule = 9.5 M RIM 151 = Leakage resistance of the IM151-1 interface module RPM-E DC24V = Leakage resistance of power module PM-E DC24V If you protect the modules within an ET 200S station listed above with several ground-fault detectors, you must determine the leakage resistance for every single ground-fault detector. ET 200S Operating Instructions, 08/2008, A5E00515771-06 147 Leakage resistance C.1 Establishing the leakage resistance of an ET 200S station Example In the setup of an ET 200S there is one IM151-1 STANDARD and two PM-E DC24V power modules and various input and output modules. The entire ET 200S station is protected by one ground-fault detector: 5(76 0 Figure C-1 148 0 Calculation example for the leakage resistance ET 200S Operating Instructions, 08/2008, A5E00515771-06 Interference-free operation D.1 D Special Measures for Interference-Free Operation Inductive voltages Overvoltage occurs when sources of inductance are switched off. Examples of this are relay coils and contactors. Integrated overvoltage protection The digital output modules of the ET 200S have an integrated overvoltage protection device. Additional overvoltage protection Inductance must only be connected to additional overvoltage protective devices in the following cases: If digital output circuits can be switched of by additionally installed contacts (e. g. relay contacts). If the inductance cannot be controlled by digital output modules. Note: Inquire about how the respective overvoltage protective devices must be dimensioned from your inductance supplier. ET 200S Operating Instructions, 08/2008, A5E00515771-06 149 Interference-free operation D.1 Special Measures for Interference-Free Operation Example The following diagram shows an output circuit which makes additional overvoltage protection devices necessary. 1 '&9 2 0 Contact in the output circuit Inductance requires a circuit (see figures below) Figure D-1 150 Relay contact for Emergency-STOP in the output circuit. ET 200S Operating Instructions, 08/2008, A5E00515771-06 Interference-free operation D.1 Special Measures for Interference-Free Operation Wiring of DC-operated coils The figure below shows DC-operated coils wired with diode or Zener diode circuits 1 2 with diode with Zener diode Diode/Zener diode circuits have the following properties: Switch off surge voltage can be totally avoided. Zener diode has higher switch off voltage. High switch-off delay (6 to 9 times higher than without protective circuit). Zener diode switches off faster than diode circuit ET 200S Operating Instructions, 08/2008, A5E00515771-06 151 Interference-free operation D.1 Special Measures for Interference-Free Operation Wiring of DC-operated coils AC-operated coils are wired with varistors or RC elements as illustrated in the following diagram. 1 2 a a a a with varistor with RC element A circuit with varistors has the following properties: The amplitude of the switch off surge voltage is limited, but not dampened. The gradient of the overvoltage remains the same. The switch-off delay is small. The properties of RC circuits are: Amplitude and gradient of the switch-off power surge are reduced. The switch-off delay is small. 152 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Glossary Automation system An automation system is a programmable logic controller consisting of at least one CPU, various input and output modules, and operator control and monitoring devices. AUX1 bus Power modules allow you to connect additional potential (up to 230 VAC), which you can apply by means of the AUX(iliary) bus. You can use the AUX(iliary) bus individually: As a protective conductor bar For additionally required voltage Backplane bus The backplane bus is a serial data bus via which the IM151-1 interface communicates with the electronic modules/motor starters, supplying them with the required voltage. The connection between the individual modules is established by means of the terminal modules. Bus A common transfer route connecting all nodes and having two defined ends. In the case of the ET 200, the bus is a two-wire or fiber-optic cable. Bus connector A physical connection between the bus nodes and the bus line. Chassis ground Chassis ground refers to all the interconnected inactive parts of a piece of equipment that, even in the event of a fault, cannot carry voltage that is dangerous to the touch. Configuration The systematic arrangement of the different ET 200S modules (setup). Connecting to common potential The opening of a new potential group by a power module. This permits the individual grouping of the sensor and load supplies. ET 200S Operating Instructions, 08/2008, A5E00515771-06 153 Glossary Device names Before an IO device can be addressed by an IO controller, it must have a device name. This procedure was selected for PROFINET because names are easier to handle than complex IP addresses. Assignment of a device name for a concrete IO device can be compared with the setting of the PROFIBUS address for a DP slave. An IO device does not have a device name upon delivery. An IO device can only be addressed by an IO controller - i.e., for transferring configuration data (including the IP address) during startup or for user data exchange during cyclic operation - after it has been assigned a device name with the programming device/PC. Diagnostics Diagnostics involves the identification, localization, classification, display, and further evaluation of errors, faults, and messages. Diagnostics includes monitoring functions that run automatically while the system is in operation. This increases the availability of systems by reducing setup times and downtimes. Direct starter A direct starter is a motor starter that switches a motor on or off directly. It consists of a circuit breaker and a contactor. Distributed IO systems These are input/output units that are not located in the base unit; instead, they are distributed at some distance from the CPU, for example: ET 200M, ET 200X, ET 200L, ET 200S DP/AS-I Link Other DP slaves from either Siemens or other vendors The distributed IO systems are connected to the DP master by means of PROFIBUS DP. DP master A master that complies with IEC 61784-1:2002 Ed1 CP 3/1 is known as a DP master. DP slave A slave running on the PROFIBUS on the basis of the PROFIBUS DP protocol in accordance with IEC 61784-1:2002 Ed1 CP 3/1 is known as a DP slave. DP standard The DP standard is the bus protocol of the ET 200 distributed IO system in accordance with IEC 61784-1:2002 Ed1 CP 3/1. 154 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Glossary Electronic modules Electronic modules provide inputs and outputs for process signals. There are digital and analog electronic modules. Firmware update Updating of the firmware of the interface module. You should update the interface module to the latest firmware version following (compatible) function-related expansions or performance improvements. FREEZE This is a control command of the DP master to a group of DP slaves. When a DP slave receives the FREEZE control command, it freezes the current status of the inputs and transfers them cyclically to the DP master. After each subsequent FREEZE control command, the DP slave freezes the status of the inputs again. The input data is not transferred from the DP slave to the DP master again cyclically until the DP master sends the UNFREEZE control command. Frequency converter The frequency converter implements the smooth controlling of the speed of asynchronous motors. It masters both simple (frequency controlling) as well as more complex driving tasks (vector controlling). It can also be used for torque control. Ground The conductive mass of earth, the electrical potential of which is equivalent to zero. In the vicinity of grounding electrodes, the potential may not be zero. The term "reference ground" is often used here. Grounding Grounding means connecting an electrically conductive part to a grounding electrode by means of a grounding system. GSD file The properties of a PROFINET device are described in a GSD (General Station Descriptor) file that contains all required information for configuration. As with PROFIBUS, you can link a PROFINET device in STEP 7 by means of a GSD file. In PROFINET IO, the GSD file is always in XML format. The structure of the GSD file corresponds to ISO 15734, the worldwide standard for device descriptions. In PROFIBUS, the GSD file is in ASCII format (as defined in IEC 61784-1:2002 Ed1 CP 3/1). ET 200S Operating Instructions, 08/2008, A5E00515771-06 155 Glossary Hot swapping This is the removal and insertion of modules during the operation of the ET 200S. Isolated In the case of isolated input/output modules, the reference potentials of the control and load circuit are electrically isolated - for example, by means of optical isolators, relays, or transformers. Input/output circuits can be grouped. MAC address Each PROFINET device has a factory-assigned worldwide unique device identification. This 6-byte device identification is the MAC address. The MAC address consists of: 3-byte manufacturer ID and 3-byte device ID (serial number) As a rule, the MAC address can be read on the front of the device, for example: 08-00-06-6B-80-C0 Master When it has a token, a master can send data to and request data from other nodes (= active participants). Examples of DP masters are the CPU 315-2 DP or the IM308-C. Motor starter (MS) Motor starter is the generic term for direct and reversing starters. The startup and direction of rotation of a motor are determined by motor starters. Node Device that can send, receive or amplify data via the bus, for example,. DP master, DP slave, RS 485 repeater. Non-isolated In the case of non-isolated input/output modules, the reference potentials of the control and load circuits are electrically connected. Parameter assignment Parameter assignment is the transfer of slave parameters from the DP master to the DP slave. PELV Protective Extra Low Voltage = extra low voltage with safe isolation 156 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Glossary Power buses (P1/ P2) Two internal buses (P1 and P2) that supply the electronic modules with voltage. The power buses are fed by the power module and connected by means of the terminal modules. Power modules Power modules monitor the supply voltage for all the electronic modules in the potential group. The supply voltage is fed in by means of the TM-P terminal module. Prewiring The wiring of the terminal modules before the electronic modules are inserted. Process image The process image is a component of the system memory of the DP master. The signal states of the input modules are transferred to the process-image input area at the beginning of the cyclic program. At the end of the cyclic program, the values of the process-image output area are transferred to the DP slave as the signal states. PROFIBUS PROcess FIeld BUS, German process field bus standard specified in IEC 61784-1:2002 Ed1 CP 3/1. It defines functional, electrical, and mechanical properties for a bit-serial field bus system. PROFIBUS is available with the protocols DP (which stands for distributed peripherals, that is, distributed or remote IO), FMS (which stands for field bus message specification), PA (= process automation), or TF (= technological functions). PROFIBUS address Each bus node must receive a PROFIBUS address to identify it uniquely on the PROFIBUS. The PC/programming device has the PROFIBUS address "0". The PROFIBUS addresses 1 to 125 are permitted for the ET 200S distributed IO system. PROFINET Within the context of Totally Integrated Automation (TIA), PROFINET is the systematic development of the following systems: PROFIBUS DP, the established field bus and Industrial Ethernet, the communication bus for the cell level Experiences from both systems have been and are being integrated in PROFINET. PROFINET as the Ethernet-based automation standard of PROFIBUS International (formerly PROFIBUS Nutzerorganisation e.V.) defines a cross-vendor communication, automation, and engineering model. ET 200S Operating Instructions, 08/2008, A5E00515771-06 157 Glossary PROFINET device A PROFINET device always has at least one Industrial Ethernet connection. In addition, a PROFINET device can also have a PROFIBUS connection and even act as a master with proxy functionality. In exceptions, a PROFINET device can also have a several PROFIBUS connections (for example CP 5614). Provider-consumer principle In a PROFINET IO both partners are independent providers in sending data, in contrast to PROFIBUS DP. Real time Real time means that a system processes external events within a defined time. Determinism means that a system responds in a predictable (deterministic) manner. Both requirements are important for industrial networks. PROFINET satisfies these requirements. Thus, as a deterministic real-time network, PROFINET is designed as follows: The transfer of time-critical data between different stations via a network is guaranteed within a defined interval of time. To this end, PROFINET has an optimized communication channel for real-time communication: real time (RT): Real time (RT). The time of transfer can be accurately determined. It is ensured that seamless communication can take place in the same network by means of other standard protocols, such as industrial communication for programming device/PC. Reference potential Potential from which the voltages of the circuits involved can be observed and/or measured. Reversing starter A reversing starter is a motor starter that determines the direction of rotation of a motor. It consists of a circuit breaker and two contactors. Segment The bus line between two terminating resistors forms a segment. A segment contains 0 to 32 bus nodes. Segments can be coupled via RS 485 repeaters. SELV Safety Extra Low Voltage 158 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Glossary Slave A slave can only exchange data with a master when requested by it to do so. By slaves we mean, for example, all DP slaves such as ET 200X, ET 200M, ET 200S, etc. SNMP SNMP (Simple Network Management Protocol) is the standardized protocol for performing diagnostics and assigning parameters to the Ethernet network infrastructure. In the office setting and in automation engineering, devices from many different vendors support SNMP on the Ethernet. SNMP-based applications can be operated on the same network in parallel to applications with PROFINET. The scope of supported functions depends on the device type. For example, a switch has more functions than a CP 1616. SSI The positional information is transferred synchronously on the basis of the SSI (synchronous serial interface) protocol. The SSI protocol is used with absolute encoders. Stationary wiring All the wiring-carrying elements (terminal modules) are mounted on a rail. The power and electronic modules are inserted in the terminal modules. Switch PROFIBUS is a linear network. The communication nodes are linked by means of a passive cable- the bus. By contrast, the Industrial Ethernet consists of point-to-point connections: each communication node is interconnected directly with one other communication node. If a communication node is linked to several communication nodes, this communication node is connected to the port of an active network component - the switch. Additional communication nodes (including switches) can now be connected to the other ports of the switch. The connection between a communication node and the switch remains a point-topoint connection. A switch also has the task of regenerating and distributing received signals. The switch "learns" the Ethernet address(es) of a connected PROFINET device or additional switches and only forwards those signals that are intended for the connected PROFINET device or switch. A switch has a specific number of ports. You connect at most one PROFINET device or additional switch to each port. ET 200S Operating Instructions, 08/2008, A5E00515771-06 159 Glossary SYNC This is a control command of the DP master to a group of DP slaves. With the SYNC control command the DP master orders the DP slave that the DP slave freeze the states of the outputs to the current value. With the subsequent frames, the DP slave stores the output data, but the statuses of the outputs remain unchanged. After each new SYNC control command, the DP slave sets the outputs that it has stored as output data. The outputs are not cyclically updated again until the DP master sends the UNSYNC control command. Technological modules Modules that are equipped with technological functions, such as counting pulses, positioning, and controlling stepping motor power units. Terminal modules Terminal modules implement the electrical and mechanical connection of the I/O modules with the interface module and the terminating module. The inserted I/O module determines the signals at the terminals of the terminal module. Depending on the selected terminal module only certain terminals are available. Terminating module The ET 200S distributed IO system is completed by the terminating module. If you have not inserted a terminating module, the ET 200S is not ready for operation. 160 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Index Add-on terminal Installing, 60 removing, 62 Address area, 103, 118 Approval Standards, 127 Assembly, 67, 68 Shield contact, 67, 68 Assigning a device name, 116 AUX(iliary) bus (AUX1), 45 Commissioning the ET 200S on PROFIBUS DP, 113 on PROFINET IO, 120 COMPACT modules, 95, 96, 98 changing type, 98 Exchange, 98 identifying, 95 Mounting, 95 removing, 96 Components and protective measures, 76 Configuration, 102, 115 ET 200S, 102, 115 Configuration examples Terminal modules for power modules, 47 Connecting cable shields, 85 Connecting PROFIBUS DP, 87, 91 Connecting the supply voltage, 87, 91 Connecting to common potential, 45 B D Brief instructions on commissioning ET 200S on PROFINET IO, 30 ET 200S on the PROFIBUS DP, 21 Burst pulses, 131 Bus cable, 16 Diagnostics, 102 Digital input modules, 103, 118 Digital output modules, 103, 118 Dimensions Additional terminal, 146 Shield contact, 146 Terminal module for COMPACT module with COMPACT module inserted, 141 Terminal modules with an electronic module inserted, 141 Terminal modules with inserted power module, 141 Terminating module, 145 Distributed I/O systems, 11 DP master, 11 DP slave, 11 2 24 VDC supply, 74 A C CE Certification, 127 Certification CE, 127 FM, 129 Marine, 130 Changing the PROFIBUS Address, 112 Climatic environmental conditions, 133 Color-coded labels, 16, 71 Mounting, 72 Removing, 72 Commissioning, 102 PROFIBUS DP, 113 PROFINET IO, 120 Requirements for PROFIBUS DP, 113 Requirements for PROFINET IO, 120 ET 200S Operating Instructions, 08/2008, A5E00515771-06 161 Index E H Electromagnetic compatibility, 131 Electronic module, 16 Electronic modules, 95, 96, 98, 99 changing type, 98 Exchange, 98 identifying, 95 Mounting, 95 removing, 96 Removing and inserting during operation, 99 Electrostatic discharge, 131 EMC, 131 EMERGENCY-STOP devices, 73 Emission of radio interference, 132 ET 200S, 75, 77, 102, 113, 120 Characteristics and benefits, 19 Configuration, 102, 115 Overall configuration, 77 with grounded reference potential, 75 ET 200S components, 16 ET 200S distributed I/O system Applications, 14 Definition, 14 Terminal modules and electronic modules, 14 View, 15 ET 200S FC Variations in the technical specifications, 136 Example configuration of a fiber-optic cable network with IM151-1 FO STANDARD, 89 Example of a configuration, 109 Exchange terminal box on terminal module, 64 Heat dissipation, 53 F Fiber-optic cable bending radius, 90 Fiber-optic duplex cable, 16 FM Certification, 129 Frequency converter Variations in the technical specifications, 136 G I Identification data, 126 IEC 204, 73 IEC 61131, 129 IEC 61784-1 standard 2002 Ed1 CP 3/1, 11 IM151-1 BASIC interface module, 16 IM151-1 FO STANDARD interface module, 16 IM151-1 HIGH FEATURE interface module, 16 IM151-1 STANDARD interface module, 16 IM151-3 PN interface module, 16 Installation, 54, 66, 69 Color identification labels, 69 Interface module, 54 Slot number plates, 69 Terminating module, 66 Installation position, 51 Installation rules, 51 Installing, 51 Installing the terminal module TM-C, 57 TM-E, 55 TM-P, 55 Insulation test, 135 Interface module IM151-1 FO STANDARD Plug adapters, 89 L Label sheet, 16 M Marine Certification, 130 Mechanical ambient conditions, 134 Minimum clearances, 53 Motor starter, 103, 118 Mounting rail, 16, 52 Galvanic isolation, 78 General Rules, 73 General technical specifications, 127 Grounded incoming supply, 75 GSD file, 103, 115 Guide for the operating instructions, 5 162 ET 200S Operating Instructions, 08/2008, A5E00515771-06 Index O S Operating instructions Purpose, 3 Option handling, 125 Properties, 125 Order numbers ET 200S accessories, 137 Order numbers for sample configuration on PROFIBUS DP, 22 on PROFINET IO, 32 Safety isolation, 75 Scope, 3 Self-coding, 95 Setting the PROFIBUS Address, 111 Shield contact, 16 Shock, 134 Simplex connectors installing, 89 Sinusoidal Interference, 131 Slot number plates, 16 Software Requirements Commissioning on PROFIBUS DP, 113 Commissioning on PROFINET IO, 120 Specific application, 73 Standards and approvals, 127 Startup, 113, 120 Startup of the ET 200S on PROFIBUS DP, 114 on PROFINET IO, 121 Storage conditions, 132 System Startup after Certain Events, 73 P Placing and connecting to common potential, 45 Placing power modules and connecting them to common potential, 45 Plug adapters for IM151-1 FO STANDARD, 89 Pollution level, 135 Potential group, 45 Power module, 16 Power supply, 45 Connecting, 94 PROFIBUS DP, 11 Devices, 11 PROFIBUS DP network Structure, 12 PROFIBUS standard, 129 PROFINET IO Network structure, 13 Protection against outside electrical influences, 74 Protection Class, 135 Protection class IP 20, 135 Pulse-shaped Interference, 131 R Rated voltage, 135 Recycling, 5 Redundancy, 42 Regulations, 73 Removing and inserting Electronic modules, 100 Removing the terminal module TM-C, 58 TM-E, 56 TM-P, 56 Repetitive shock, 134 Required level of knowledge, 3 Rules for fiber-optic cable network, 88 ET 200S Operating Instructions, 08/2008, A5E00515771-06 T Technical specifications Climatic environmental conditions, 133 Electromagnetic compatibility, 131 mechanical ambient conditions, 133 terminal box on terminal module replace, 64 Terminal module, 16, 79, 80, 81 Wiring with Fast Connect, 81 wiring with screw-type terminals, 79 wiring with spring terminals, 80 Terminal modules, 84 Terminating module, 16 Test voltage, 135 Tick-mark for Australia, 129 Transport conditions, 132 Type-coded, 95 U Use in industrial environment, 130 Use in residential areas, 130 163 Index V Vibrations, 134 Voltage relationships in the ET 200S with IM151-1, 78 Wiring and assembly, 73 Wiring rules, 79 Wiring terminal modules, 84 for COMPACT modules, 85 for digital, analog, and technological modules, 85 For power modules, 85 W Wiring, 87, 88, 92 IM151-3 PN interface module, 92 Interface module IM151-1 BASIC, 87 Interface module IM151-1 FO STANDARD, 88 Interface module IM151-1 HIGH FEATURE, 87 Interface module IM151-1 STANDARD, 87 164 Y Y switching, 42 ET 200S Operating Instructions, 08/2008, A5E00515771-06