Single Pole Circuit Breakers Multi-Pole Circuit Breakers APGHX/UPGHX Breakers APGX/UPGX Breakers APGN/UPGN Breakers APG/UPG Handles and Actuators 3 4 6 7 8 9 IPG Breakers 10 Configurations 11 Operating Characteristics 13 Delay Curves 14 Specifications 18 APG/UPG Decision Tables IPG Decision Tables 20 22 APG / UPG SINGLE POLE CIRCUIT BREAKERS The APG/UPG magnetic circuit breaker provides low-cost power switching, reliable circuit protection and accurate circuit control in one complete package. It is intended for use in data processing and broadcast equipment, vending and amusement machines, military and marine applications, and wherever precision operation is required. Designed using a current sensitive hydraulic magnetic principle, the APG/UPG adapts itself to many applications and environments. Temperature compensations which affect fuses and other thermal devices are not a concern. Nuisance tripping is minimized. The APG/UPG is available in a wide variety of configurations with a choice of delays and ratings. In addition, it is available in either DC, 50/60Hz or 400Hz versions. Available in single or multi-pole variations, the APG/UPG comes with a variety of actuators. To enhance front-panel aesthetics, toggle or rocker actuated handles and caps are available in a variety of attractive colors. Multi-pole circuit breakers can be furnished with either single or multiple actuators. In addition, a unique sealed, single handle toggle version for harsh or military environments is available in single or multi-pole configurations. The UPG circuit breaker is recognized under UL Standard 1077, file numbers E66410 and E33504. It is also certified by CSA, file number LR26229. The APG is qualified to MIL-PRF-55629. APG/UPG circuit breakers are available in one through four pole assemblies with a variety of pole arrangements, terminal styles, and accessories to meet your specifications, including APG/UPG adapter plate option to allow mounting in APL/UPL cutout. Single Pole,Toggle 1.640 [41.66] .69 [17.53] 32 32 APG/UPG - 1 2.00 MAX. [50.80] .13 [3.30] APG/UPG - 6 2.032 MAX. [51.61] Single Pole APG 6-1* 6 - 32 THD. .187 [4.75] DEEP (TYP.) M3 1S0. THD. OPTIONAL .590 DIA. MAX. [15.00] 2.00 [50.80] OFF 1.66 [42.16] 1.22 [31.00] .75 [19.05] 1.53 [38.86] .168 [4.27] Single Pole, Mounting Detail 2X .23 [5.84] Adapter Plate** +.010 -.000 .625 +.25 -.00 15.87 1.660 [42.16] 1.050 [26.67] 2X 1.56 [3.96] Notes: Tolerance .015 [.38] unless noted. Dimensions in Brackets [ ] are millimeters. * Main terminals are stationary male push-on type .250 [6.35] wide, x .031 [.787] thick, x .312 [7.92] long or 8-32 x.187 [4.75] screw type (30A), 10-32 x .187 [4.75] screw type (>30A). * * Allows mounting in APL/UPL cutout. APG/UPG Single Pole Circuit Breakers 3 MULTI-POLE CIRCUIT BREAKERS Two Pole Breakers An assembly consisting of two single pole units, having their trip mechanisms internally coupled, and with a single toggle handle, forms the APG/UPG-11. It is also possible to provide a handle per pole, which is referred to as UPGH11. Individual poles may differ in ratings, delays and internal connections. An auxiliary switch may be included in either or both poles if they are of the series trip type. Screw-type terminals can be provided, in which case the designation would be APG/UPG-66. Two Pole UPG11 UPGH11 6 - 32 THD. .187 [4.75] DEEP (TYP.) M3 1S0. THD. OPTIONAL .590 DIA. MAX. [15.00] 1.640 [41.66] .69 [17.53] 2.00 [50.80] 32 OFF 32 APG/UPG - 1 2.00 MAX. [50.80] APG/UPG - 6 2.032 MAX. [51.61] .13 [3.30] OFF OFF 1.66 [42.16] 1.22 [31.00] 1.515 MAX. [38.48] (Optional, handle may be in pole 2 instead of pole 1) UPG11 .168 [4.27] .75 [19.05] 1.515 MAX. [38.48] UPGH11 .156 [3.96] (2 PER POLE) 1.660 [42.16] +.010 -.000 1.050 [26.67] .625 +.25 -.00 15.88 .750 [19.05] Two Pole* .750 [19.05] Two Pole Panel Mounting Detail: Tolerance .005 [.13] unless noted. 4 Multi-Pole Circuit Breakers Note: Tolerance .015 [.38] unless noted. Dimensions in Brackets [ ] are millimeters. * See single pole mounting detail for hole sizes and locations. ( 1 PER POLE) Three Pole and Four Pole Breakers The three pole structure consists of three single pole units assembled with an internal mechanical interlock which actuates all units simultaneously. A single toggle handle operates all three poles, or a handle per pole is available. The four pole structure consists of four single pole units assembled with an internal mechanical interlock which actuates all units simultaneously. A double toggle handle operates all four poles, or a handle per pole is available. The individual poles need not have identical characteristics and any series trip pole may have an auxiliary switch. If screw-type terminals are required, the breaker designation will be APG/UPG666 for a three pole version and APG/UPG-6666 for a four pole version. Breaker poles are numbered consecutively when viewed from the terminal side, with the ON position up, starting with Pole #1 on the left side and proceeding to the right. Three Pole 1.640 [41.66] .69 [17.53] 32 32 APGH/UPGH - 1 2.00 MAX. [50.80] .13 [3.30] APGH/UPGH - 6 2.032 MAX. [51.61] Three Pole OFF OFF OFF OFF .750 .750 [19.05] [19.05] 2.265 MAX. [57.53] 2.265 MAX. [57.53] UPG 111 Mounting Detail UPGH 111 .750 [19.05] .750 [19.05] Mounting Detail .750 [19.05] * See single pole mounting detail for hole sizes and locations. Three Pole* Three Pole* Four Pole Four Pole OFF OFF OFF .750 [19.05] .750 [19.05] .750 [19.05] Four Pole* OFF OFF OFF .750 .750 .750 [19.05] [19.05] [19.05] 3.015 MAX. [76.58] 3.015 MAX. [76.58] APG/UPG only Mounting Detail .750 [19.05] .750 [19.05] APGH/UPGH only Mounting Detail .750 [19.05] .750 [19.05] .750 [19.05] Four Pole* Multi-Pole Circuit Breakers 5 APGHX / UPGHX BREAKERS APGHX / UPGHX Rocker actuated APGHX/UPGHX provides one rocker handle for each pole of a multi-pole circuit breaker. Number of Poles Dimension "A" 2 Pole 1.510 .005 [38.35.13] 3 Pole 2.265.005 [57.53.13] Two Pole Three Pole 6 - 32 THD. (TYP.) M3 1S0. THD. OPTIONAL 2.265 MAX. [57.53] 1.515 MAX. [38.48] .23 [5.84] 2.00 [50.80] 1.22 [31.00] 1.66 [42.16] 1.53 [38.86] 2.481 [63.02] ON OFF ON ON ON ON OFF OFF OFF OFF 2.59 [65.79] .340 [8.64] 1.640 [41.66] APGX / UPGX - 1 2.390 MAX. [60.70] .540 [13.72] .440 [11.18] .005 .735 [18.67 .13] .75 [19.05] HANDLE WIDTH .75 [19.05] .75 [19.05] APGX / UPGX - 6 2.422 MAX. [61.52] Two Pole Panel Mounting Detail: Tolerance .005 [.13] unless noted. 4X .156 [3.96] APGHX / UPGHX Breakers 2.265 [57.53] 1.510 [38.35] 1.260 [32.00] 1.660 [42.16] 6 Three Pole .750 [19.05] .200 [5.08] 1.660 [42.16] 6X .156 [3.96] 1.260 [32.00] .750 [19.05] .750 [19.05] .200 [5.08] APGX / UPGX BREAKERS APGX / UPGX Rocker actuated APGX / UPGX provides one rocker handle per circuit breaker. Two Pole Single Pole .23 [5.84] .75 [19.05] 2.00 [50.80] 1.22 [31.00] 1.53 [38.86] 2.59 [65.79] ON OFF 6 - 32 THD. (TYP.) M3 1SO. THD. OPTIONAL 1.515 MAX. [38.48] ON 1.66 [42.16] OFF 2.481 [63.02] .540 [13.72] 1.640 [41.66] APGX / UPGX - 1 2.390 MAX. [60.70] .005 .440 [11.18] .735 [18.67 .13] HANDLE WIDTH APGX / UPGX - 6 2.422 MAX. [61.52] Three Pole (Optional, handle may be in pole 2 instead of pole 1) One,Two & Three Pole .750 [19.05] 2.265 MAX. [57.53] ON OFF 1.660 [42.16] 2X .156 [3.96] 1.260 [32.00] .200 [5.08] Panel Mounting Detail: Tolerance .005 [.13] unless noted. Note: Tolerance .015 [.38] unless noted. Dimensions in Brackets [ ] are millimeters. APGX / UPGX Breakers 7 APGN / UPGN BREAKERS Bat Handle / Panel Seal (APGN / UPGN) The APGN is designated to provide circuit protection in harsh and military environments. Waterproof panel integrity is provided by an "O" ring bushing seal and silicon rubber gland within the bushing/handle assembly. Single, two or three pole versions are available with two and three pole versions featuring a single operating handle and mounting bushing. .031 .625 [15.88] .750 .130 [3.30] 19.05 .230 [5.84] .79 6 - 32 MTG. SCREW 3 ON 13 1.530 [38.86] OFF 3 13 /TM - 32 HEX NUT APGN - 1 2.200 MAX. [55.88] APGN - 6 2.232 MAX. [56.69] Two Pole Single Pole Three Pole KEYWAY .060 [1.52] - .065 [1.65] WIDE .030 [.76] - .035 [.89] DEEP 1.220 [31.00] .656 [16.66] 2.000 [50.80] 1.515 MAX. [38.48] .750 [19.05] 2.265 MAX. [57.53] (Optional handle may be in pole 2 instead of pole 1) Two Pole* Single Pole .750 [19.05] .156 [3.96] .515 [13.08] .750 .750 [19.05] [19.05] .656 [16.66] Panel Mounting Detail: Mounting detail tolerance .005 [.13] unless noted. *See single pole mounting detail for hole sizes and locations. 8 Three Pole* APGN/UPGN Breakers Optional Handle LOCKWASHER RUBBER "O" RING APG / UPG HANDLES AND ACTUATORS Standard Handle Location (Applies to 2 Pole Only) Toggle Handles The APG/UPG circuit breaker is available with toggle handles in six different colors. For attractive panel appearance, color caps are also available. Handles may be specified in black, white, yellow, red, blue and green. For multi-pole units, specify handle per unit or handle per pole. Toggle Handles OFF Color Caps For attractive panel appearance the following color caps are available for use on APG/UPG breakers. APG/UPG Bat Handle/ Panel Seal APGN/UPGN Color Caps Order Separately Red 762 - 300 - 8046 Green 762 - 300 - 8043 White 762 - 300 - 8040 Gray 762 - 300 - 8041 Blue 762 - 300 - 8042 Yellow 762 - 300 - 8044 ON Orange 762 - 300 - 8045 OFF Brown 762 - 300 - 8047 Black 762 - 300 - 8048 Rocker APGX/UPGX Note: Tolerance .015 [.38] unless noted. Dimensions in Brackets [ ] are millimeters. APG/UPG Handles and Actuators 9 IPG MAGNETIC CIRCUIT BREAKERS The IPG circuit breakers provide the advantages of magnetic "stand alone" protection and compliance with UL, CSA, SEV, VDE and IEC standards. They are UL Recognized, CSA Certified, VDE approved and CE compliant to VDE 0642 (EN60934). Additionally, they conform to the spacing requirements of VDE 0730, 0804, 0805 and 0806, and IEC 950 for use in office machines and data processing equipment. IPG circuit breakers have current ratings from .020 to 50 amperes, 250Vac, 65Vdc, and an auxiliary switch is available with either gold or silver contacts. They feature one through four pole configurations, with one handle per pole. A choice of handle actuation colors, terminals and hardware are available and international markings are standard. And, with an adapter plate, they will fit in panels cut for Airpax APL and UPL type breakers. 1.640 [41.66] .690 [17.53] 32 32 .250 [6.35] 2.032 [51.61] MAX. Two Pole Single Pole 6 - 32 THREAD .140 [3.56] DEEP (TYP.) M3 ISO THD. OPTIONAL .590 MAX. [15.00] 2.000 [50.80] 1.660 [42.16] 1.220 [30.99] .750 [19.05] .168 [4.27] .750 [19.05] 1.515 [38.48] MAX. Three Pole Four Pole Note: Main terminals are stationary male push-on type .250 [6.35] wide x .031 [.787] thick x .312 [7.92] long or 8-32 x .187 [4.75] screw type (30A). 10-32 x .187 [4.75] screw type (>30A). .750 .750 [19.05] [19.05] 2.265 [57.53] MAX. .750 .750 .750 [19.05] [19.05] [19.05] 3.015 [76.58] MAX. .156 [3.96] (2 PER POLE) 1.660 [42.16] +.010 -.000 1.050 [26.67] .625 +.25 -.00 .750 [19.05] 10 IPG Magnetic Circuit Breakers 15.88 (1 PER POLE) Panel mounting detail: Tolerance .005 [.13] unless noted. APG / UPG / IPG CONFIGURATIONS Series and Switch Only .23 [5.84] .23 [5.84] 1.53 [38.86] 1.53 [38.86] Series Series Trip The most popular configuration for magnetic protectors is the series trip where the sensing coil and contacts are in series with the load being protected. The handle position conveniently indicates circuit status. In addition to providing conventional overcurrent protection, it's simultaneously used as an on-off switch. Switch Only Shunt and Dual Coil .23 [5.84] 1.53 [38.86] 1.38 [35.05] Shunt Dual Coil Shunt Trip The shunt trip is designed for controlling two separate loads with one assembly. The control is established by providing overload protection for the critical load. When the current through this load becomes excessive and reaches the trip point, the protector will open and remove power from both loads simultaneously. The total current rating of both loads must not exceed the maximum contact rating. Tapped Coil .23 [5.84] 1.53 [38.86] 1.38 [35.05] 30 Tapped Coil Note: Tolerance .015 [.38] unless noted. Dimensions in Brackets [ ] are millimeters. APG/UPG/IPG Configurations 11 APG / UPG / IPG CONFIGURATIONS (CONT'D) Relay Trip This permits the overload sensing coil to be placed in a circuit which is electrically isolated from the trip contacts. The coil may be actuated by sensors monitoring pressure, flow, temperature, speed, etc. Other typical applications include crowbar, interlock and emergency/rapid shutdown circuitry. Trip may be accomplished by voltage or current, which must be removed after trip. Relay and Dual Coil .23 [5.84] .61 [15.50] 1.38 [35.05] 1.53 [38.86] Dual Coil Relay .23 [5.84] Relay and Four Terminal Dual Coil with Screw Terminal .61 [15.50] 1.38 [35.05] 1.53 [38.86] 30 (TYP.) Auxiliary Switch Auxiliary Switch This is furnished as an integral part of a series pole in single or multi-pole assemblies. Isolated electrically from the protector's circuit, the switch works in unison with the power contacts and provides indication at a remote location of the protector's on-off status. Voltage Trip Sometimes called "dump circuits" or "panic trip circuits," these units make it possible to open main power contacts with lower power inputs from one or more sources. This configuration is becoming increasingly more important for sensitive circuitry and denser packaging in automation systems. Available in series, shunt, or relay configurations. .295 [7.49] .110 [2.79] -1 REC 4 -1 REG 4 Quick Connect Terminals Series with Auxiliary Switch All auxiliary switch terminals .020[.51] thick Standard auxiliary switch is REC 4. .312 [7.92] .187 [4.75] -1 REC 5 -1 REG 5 Quick Connect Terminals C NO NC Breaker in OFF position Note: Main terminals are stationary male push-on type .250 [6.35] wide, x .031 [.787] thick, x .312 [7.92] long or 8-32 x [4.75] screw type (30A), 10-32 x .187 [4.75] screw type (30A). 12 APG/UPG/IPG Configurations Note: Tolerance .015 [.38] unless noted. Dimensions in Brackets [ ] are millimeters. APG / UPG / IPG OPERATING CHARACTERISTICS Nominal DCR and Impedance Current Ratings in Amperes .05 DC Delays 50/60Hz Delays 400Hz Delays Resistance in Ohms Impedance in Ohms Impedance in Ohms 50 59 51-52 53 Dual Coil 51-52 53 60 69 600 61-62 71-72-73 64-65-66 Dual Coil 61-62 40-49 41-42 43 162. 540. 460. 640. 174. 419. 582. 691. 1975. 1195. 105. 155. 150. 42.5 103.4 119.0 160. 495. 284. 1.9 4. 22. 12. .10 35.4 .50 1.2 4.2 4.5 5.6 1.02 1.2 1.41 1. .236 5. .021 .048 .059 10. .0060 .0121 15. .0040 20. 4.1 6.2 1.08 1.56 .41 .955 .070 .030 .045 .048 .068 .240 .140 .0140 .0160 .0075 .0105 .0134 .0174 .0520 .0283 .0067 .0092 .0100 .0038 .0068 .0070 .0120 .0260 .0140 .0032 .0047 .0052 .0070 .0024 .0049 .0050 .0069 .0140 .0088 30. .0021 .0036 .0036 .0040 .0022 .0032 .0035 .0037 .0079 .0043 50. .0020 .0024 .0026 .0023 .0020 .0020 .0025 .0030 .0036 .0028 5.01 2.72 Notes: DCR and impedance based on 100% rated current applied and stablized a minimum of one hour. Tolerance: .02 amperes to 2.5 amperes, 20%; 2.6 amperes to 20 amperes, 25%; 21 amperes to 50 amperes, 50%. Consult factory for special values and for coil impedance of delays not shown. Percentage Overload vs.Trip Time in Seconds Delay 100% 125% (Note A) 150% 200% 400% 600% 800% 1000% 40 No Trip May Trip .040 Max. .035 Max. .030 Max. .025 Max. .020 Max. .018 Max. 41 No Trip May Trip .5 - 8 .15 - 1.9 .02 - .4 .006 - .25 .004 - .1 .004 - .05 42 No Trip May Trip 5 - 70 2.2 - 25 .40 - 5 .012 - 2 .006 - .2 .006 - .15 49 No Trip .150 Max. .100 Max. .032 Max. .020 Max. .020 Max. .020 Max. .020 Max. 43 & 400 No Trip May Trip 35 - 350 12 - 120 1.5 - 20 .1 - 4 .01 - .250 .009 - .100 50 No Trip May Trip .032 Max. .024 Max. .020 Max. .018 Max. .016 Max. .015 Max. 51 No Trip .5-6.5 .3 - 3 .1 - 1.2 .031 - 5 .011 - .25 .004 - .1 .004 - .08 52 No Trip 2-60 1.8 - 30 1 - 10 .15 - 2 .04 - 1 .008 - .5 .006 - .1 59 No Trip .100 Max. .070 Max .032 Max. .020 Max. .020 Max. .020 Max. .020 Max. 53 & 500 No Trip 80 - 700 40 - 400 15 - 150 2 - 20 .7 - 10 .1 - 3 .010 - .100 60 No Trip May Trip .040 Max. .035 Max. .030 Max. .025 Max. .020 Max. .018 Max. 61 No Trip .7 - 12 .35 - 7 .130 - 3 .030 - 1 .015 - .3 .01 - .15 .008 - .1 2 - 20 .2 - 3 .02 - 2 .015 - .8 .01 - .25 62 No Trip 10 - 120 6 - 60 64 No Trip .7-10 .35 - 6 .15 - 3 .05 - .6 .025 - .3 .020 - .22 .015 - .15 65 No Trip 7 - 90 3 - 40 1 - 12 .2 - 3 .08 - 1 .03 - .7 .016 - .3 66 No Trip 50 - 700 30 - 400 10 - 150 1.5 - 20 .4 - 10 .05 - 3 .02 - 2 69 No Trip .120 Max. .100 Max. .050 Max. .022 Max. .017 Max. .017 Max. .017 Max. 600 No Trip 80 - 700 45 - 400 15 - 150 2 - 20 .2 - 4 .025 - 1 .01 - .2 Notes: All trip curves and trip currents are specified with the breaker mounted in the normal vertical position at ambient temperture of +25 C. Breakers do not carry current prior to application of overload. A: Ratings above 30 amps may deviate from the above limits by approximately 10% (130% for delay 49). For dual frequency curves, see page 14. APG/UPG/IPG Operating Characteristics 13 APG / UPG / IPG OPERATING CHARACTERISTICS AND DELAY CURVES Dual Frequency (DC/60Hz) Delay 100% 135% 150% 200% 400% 600% 800% 1000% 71 No Trip .4 -14 .2 - 7 .1 -3 .027 - 1 .015 - .3 .01 - .15 .008 - .1 72 No Trip 7-130 3 - 60 1.3 - 20 .085 - 3 .02 - 2 .015 - .8 .01- .26 73 No Trip 50 -700 30 - 400 10 - 150 .8 - 20 .14 - 4 .025 - 1 .01 - .26 Notes: All trip curves and trip currents are specified with the breaker mounted in the normal vertical position at ambient temperture of +25 C. Breakers do not carry current prior to application of overload. Inrush Pulse Tolerance It can be seen that the 64, 65 and 66 delays have a high inrush capability and for most applications an inertia wheel would not be required. Pulse tolerance is defined as a single pulse of half sine wave peak current amplitude of 8 milliseconds duration that will not trip the circuit breaker. 10000 DELAY 60 1000 Delay Pulse Tolerance 61, 62 10 times rated current 61F, 62F 20 times rated current 64, 65, 66 20 times rated current .1 64F, 65F, 66F 35 times rated current .01 10 MAY TRIP TIME IN SECONDS 100 1 Note: These limits do not apply to dual coil and tapped coil units. .001 0 100 150 200 125 300 400 500 600 700 800 900 1000 PERCENT OF RATED CURRENT 10000 DELAY 61 MAY TRIP 1000 100 TIME IN SECONDS 50/60Hz Delay Curves (typ) A choice of delays is offered for DC, 50/60Hz, and 400 Hz applications. Delays 40, 50, 60, 49, 59 and 69 provide fast-acting, instantaneous trip and are often used to protect sensitive electronic equipment (not recommended where known inrush exists). Delays 41, 51, 61 and 71 have a short delay for general purpose applications. Delays 42, 52 and 62 are long enough to start certain types of motors and most transformer and capacitor loads. Delays 43, 53 and 63 are long delays for special motor applications at 400Hz DC and 50/60Hz. 10 1 .1 .01 .001 0 14 Operating Characteristics & Delay Curves 100 150 200 125 300 400 500 600 700 PERCENT OF RATED CURRENT 800 900 1000 APG / UPG / IPG DELAY CURVES 50/60Hz Delay Curves (typ) 10000 100 TIME IN SECONDS DELAY 65 MAY TRIP 1000 10 1 .1 .01 .001 0 1000 10 500 600 700 800 900 1000 900 1000 900 1000 DELAY 66 1 10 1 .1 .1 .01 .01 .001 .001 0 100 150 200 125 300 400 500 600 700 800 900 0 1000 PERCENT OF RATED CURRENT 10000 100 150 200 125 300 400 500 600 700 800 PERCENT OF RATED CURRENT 10000 DELAY 64 1000 100 1 10 1 .1 .1 .01 .01 .001 0 100 150 200 125 300 400 500 600 700 PERCENT OF RATED CURRENT 800 900 1000 MAY TRIP TIME IN SECONDS 10 DELAY 69 1000 MAY TRIP 100 TIME IN SECONDS 400 PERCENT OF RATED CURRENT 100 TIME IN SECONDS 100 TIME IN SECONDS DELAY 62 MAY TRIP 1000 300 MAY TRIP 10000 10000 100 150 200 135 .001 0 100 150 200 125 300 400 500 600 700 800 PERCENT OF RATED CURRENT Delay Curves 15 APG / UPG / IPG DELAY CURVES DC Delay Curves (typ) 10000 DELAY 52 MAY TRIP 1000 TIME IN SECONDS 100 10 1 .1 .01 .001 0 1000 500 600 700 800 900 1000 900 1000 900 1000 DELAY 53 100 MAY TRIP 10 TIME IN SECONDS 100 1 10 1 .1 .1 .01 .01 .001 .001 0 100 150 200 125 300 400 500 600 700 800 900 0 1000 PERCENT OF RATED CURRENT 10000 100 150 200 125 300 400 500 600 700 800 PERCENT OF RATED CURRENT 10000 DELAY 51 1000 DELAY 59 1000 100 MAY TRIP 10 TIME IN SECONDS 100 1 10 1 .1 .1 .01 .01 .001 0 100 150 200 125 Delay Curves 300 400 500 600 700 PERCENT OF RATED CURRENT 800 900 1000 MAY TRIP TIME IN SECONDS 400 PERCENT OF RATED CURRENT MAY TRIP DELAY 50 1000 TIME IN SECONDS 300 10000 10000 16 100 150 200 125 .001 0 100 150 200 125 300 400 500 600 700 PERCENT OF RATED CURRENT 800 APG / UPG / IPG DELAY CURVES 400Hz Delay Curves (typ) 10000 100 TIME IN SECONDS DELAY 42 MAY TRIP 1000 10 1 .1 .01 .001 0 400 500 600 700 800 900 1000 900 1000 900 1000 PERCENT OF RATED CURRENT MAY TRIP DELAY 40 1000 1000 DELAY 43 100 MAY TRIP 10 TIME IN SECONDS 100 1 10 1 .1 .1 .01 .01 .001 .001 0 100 150 200 125 300 400 500 600 700 800 900 0 1000 PERCENT OF RATED CURRENT 10000 100 150 200 125 300 400 500 600 700 800 PERCENT OF RATED CURRENT 10000 DELAY 41 1000 DELAY 49 1000 100 10 TIME IN SECONDS MAY TRIP 100 1 10 1 .1 .1 .01 .01 .001 0 100 150 200 125 300 400 500 600 700 PERCENT OF RATED CURRENT 800 900 1000 MAY TRIP TIME IN SECONDS 300 10000 10000 TIME IN SECONDS 100 150 200 125 .001 0 100 150 200 130 300 400 500 600 700 800 PERCENT OF RATED CURRENT Delay Curves 17 SPECIFICATIONS Trip Free Will trip open on overload, even when forcibly held in the ON position. Trip Indication The operating handle moves positively to the OFF position on overload. Auxiliary Switch Rating 10 AMP @ 3 AMP @ 250Vac 50Vdc Ambient Operation APG/UPG breakers operate normally in temperatures between -40C and +85C. Short Circuit Interrupting Capacities Insulation Resistance Not less than 100 megohms at 500Vdc. Dielectric Strength APG/UPG/IPG breakers withstand 1500 volts, 60Hz for 60 seconds between all electrically isolated terminals. Except auxiliary switch terminals shall withstand 600 Volts at 60Hz. Endurance Withstands 10,000 operations at rated voltage and current or withstands 50 operations of 600% AC or 1000% DC rated current at rated voltage followed by 6000 operations at rated voltage and current, in accordance with UL 1077. Maximum Current Maximum Voltage Interrupting Capacities Max. Series Fuse 30 277Vac 50/60Hz 5000 80 (Note A) 10 277Vac 50/60Hz 5000 40 30 277Vac 50/60Hz 1000 120 30 240Vac 50/60Hz 3500 80 (Note A) 30 240Vac 50/60Hz 1000 None 10 240Vac 50/60Hz 5000 40 50 120Vac 50/60Hz 3500 200 20 277Vac 400Hz 1000 80 30 240Vac 400Hz 3500 125 30 240Vac 400Hz 1000 None 20 240Vac 400Hz 2100 80 30 125Vac 400Hz 2000 None 30 65Vdc 2000 None 50 32Vdc 1500 None 15 130Vdc (2 Pole) 1000 None Notes: Requires a branch-circuit UL approved type K-5 back-up fuse rated at not more than four times the rating of the highest-rated type UPG (15 amperes minimum). A. Requires a branch-circuit UL approved type K-5 back-up fuse rated 80 amperes maximum. 18 Specifications SPECIFICATIONS Moisture Resistance Meets all the requirements of MIL-PRF-55629 when tested in accordance with Method 106 of MIL-Std. 202. Salt Spray (Corrosion) Meets requirements of MIL-PRF-55629 when tested in accordance with Method 101 of MIL-Std. 202. All APG/UPG breakers are constructed with stainless steel springs and plated parts. In addition to meeting normal requirements for moisture and salt spray resistance, the breaker meets the fungus resistance requirements of MIL-PRF-55629. Poles One through four poles with the UPGH, one through three poles with all other types. MIL-PRF-55629 (APG) Single, two and three pole versions, with and without the auxiliary switch option, have been qualified to MIL-PRF-55629. Construction Series, shunt, relay, dual coil, tapped coil, voltage trip, no-voltage trip, auxiliary switch, switch only. Various delays and combinations. Approximate Weight Per Pole Ounces Grams APG/UPG/IPG 2.2 60.5 APGN/UPGN 3 76.2 Recommended Torque Specifications 6-32 mounting inserts 6 - 8 inch pounds M3 mounting inserts 4 - 5 inch pounds 8 - 32 screw terminals 10 - 12 inch pounds M4 screw terminals 10 - 12 inch pounds 10 - 32 screw terminals 14 - 15 inch pounds M5 screw terminals 14 - 15 inch pounds 1 2 - 32 mounting bushing 30 - 35 inch pounds Shock Withstands 100G or more without tripping while carrying full rated current per MIL-Std. 202, Method 213, Test Condition I. Instant trip breakers are tested at 80% of rated current. Vibration Withstands 10G without tripping while carrying full rated current per MIL-Std. 202, Method 204, Test Condition A. Instant trip breakers are tested at 80% of rated current. Specifications 19 APG / UPG DECISION TABLES 1 How to Order The ordering code for APG/UPG circuit breakers may be determined by following the steps in the decision tables shown here. The coding given permits a self-assigning part number but with certain limitations. Units with mixed ratings, combinations of styles, or constructions not listed in the third decision table, require a factory-assigned part number. With these, it is suggested that order entry be by description and/or drawings, and a part number will be established. Additionally, it is standard policy to establish a factory-assigned part number whenever a descriptive drawing exists to provide cross reference, traceability and manufacturing control. When specifying a circuit breaker for AC motor start or high inrush applications, the peak amplitude and surge duration should be specified for factory assistance in rating selection. For example, the following is the code for a single pole UPG, quick-connect type terminal series unit with auxiliary switch, designed for operation in a 50/60Hz circuit. It has a short time delay and a rating of 20 amperes. A white handle is specified by the seventh decision table. To determine the ordering number for your particular APG/UPG unit, simply follow the steps shown. You may use this number to place an order or as a reference for further questions you may have. Notes: A It is recommended that power leads be soldered to breakers having quick-connect terminals for current trip ratings above 10 amperes. B The standard current values for 100% of rated current are listed. Please consult an Airpax office or sales representative for other values. C UL recognized and CSA certified applications above 30 amperes are restricted to loads having a power factor of 75 minimum and limited to 32Vdc only. Standard terminals on ratings over 30 amperes are 10-32 screw type. D Four pole breakers are available only in the APGH/UPGH and APG/UPG types. The APGH/ UPGH four pole provides one handle per pole, while the APG/UPG four pole has handles in the center two poles only, for simplified mounting. E Sub panel mount available in APGX/UPGX configuration only. F When "A" is specified in the sixth decision in conjunction with APG/UPG-6 type, metric screw terminals are supplied. G If a circuit breaker is marked in this manner, it means 277V per pole - single phase source. Thus, if a two or three pole unit is marked 277V, all line terminals must be connected to the same phase, assuming the 277V is taken from line to neutral of 3 phase 277/480V system. 20 APG/UPG Decision Tables First Decision Type Type Description APG One handle per unit UPG One handle per unit UL Recognized and CSA Certified APGX One rocker handle per unit UPGX One rocker handle per unit UL Recognized and CSA Certified APGN Panel seal (one bat handle per unit) UPGN Panel seal (one bat handle per unit) UL Recognized and CSA Certified APGH One handle per pole UPGH One handle per pole UL Recognized and CSA Certified APGHX One rocker handle per pole UPGHX One rocker handle per pole UL Recognized and CSA Certified 2 Second Decision Poles (Note A) QuickConnect Terminals Screw Terminals Number of poles 1 6 Single pole unit 11 66 Two pole unit 111 666 Three pole unit 1111 6666 Four pole unit (Note D) 3 4 Third Decision Hz and Delay Internal Configuration -0 Switch only (omit 4th and 5th decisions) -1 Series -1REC4 Auxiliary switch* (standard) .110 quick-connect -1REG4 Auxiliary switch* (standard) .110 quick-connect -1REC5 Auxiliary switch* .187 quick-connect -1REG5 Auxiliary switch* .187 quick-connect -3 Shunt (up to 30 amperes only) -4 Relay (up to 30 amperes only) Gold Contacts *Only one auxiliary switch is normally supplied on two and three pole units. Can be used for solder terminals also. Switch is located in the right-hand pole (viewed from terminal end) unless otherwise specified. Multi-pole units with mixed construction, poles numbered left to right when viewed from terminal end. Example: UPG 1-1REC4-61-203-09 1 2 3 4 5 Fourth Decision 7 -40 400Hz 150% instant trip -41 400Hz short delay -42 400Hz long delay -43* 400Hz motor start -49 400Hz 130% instant trip -50 DC 150% instant trip -51 DC short delay -52 DC long delay -53* DC motor start -59 DC 125% instant trip -60 50/60Hz 150% instant trip -61 50/60Hz short delay -62 50/60Hz long delay -600* 50/60Hz motor start delay -64 50/60Hz, short delay (high pulse) -65 50/60Hz, long delay (high pulse) -66* 50/60Hz, motor start (high pulse) -69 50/60Hz 125% instant trip -71 DC 50/60Hz short delay -72 DC 50/60Hz long delay -73* DC 50/60Hz motor start delay 7 Handle/Actuator Color** Toggle Handle Color -01 Black w/ white markings -11 Yellow w/ black markings -21 Red w/ white markings -31 Blue w/ white warkings -41 Green w/ white markings -91 White w/ black markings Rocker/Actuator Color For addition of inertial delay, add an "F" to any delay number. * Not available above 30 amperes. 5 Seventh Decision -00 Black w/o markings -01 Black w/ white markings Fifth Decision -02 Red w/o markings Nominal Average Rating (Note B) -05 Opaque white w/o markings -08 Gray w/o markings -09 Translucent white w/o markings -21 Red w/ white markings -51 Opaque white w/ black markings -81 Gray w/ black markings -91 Translucent white w/ black markings Current Code Ratings (Amps) Current Code Ratings (Amps) -101 .100 -103 10.0 -251 .250 -153 15.0 -501 .500 -203 20.0 -751 .750 -303 30.0 -102 1.0 -353 35.0* -252 2.5 -403 40.0* -502 5.0 -503 50.0* -752 7.5 6 Sixth Decision Optional -A Metric thread mounting (Not available on APGN/UPGN) (Note F) -B Sub panel mount (Note E) -C 277Vac 50/60Hz (Note G) See page 18 for maximum voltage ratings. (*Note C) -H International handle markings Standard current ratings listed. For other ratings, please consult factory. One or more descriptions may be used as required. If this table is not used, go directly to the seventh decision. **Not available for bat handle. Unmarked handles are available. Please consult factory. APG/UPG Decision Tables 21 IPG DECISION TABLES How to Order The ordering code for IPG circuit breakers may be determined by following the steps in the decision tables shown here. The coding given permits a self-assigning part number but with certain limitations. Units with mixed ratings, combinations of styles, or constructions not listed in the third decision table, require a factory-assigned part number. With these, it is suggested that order entry be by description and/or drawings, and a part number will be established. Additionally, it is standard policy to establish a factory-assigned part number whenever a descriptive drawing exists to provide cross reference, traceability and manufacturing control. When specifying a circuit breaker for AC motor start or high inrush applications, the peak amplitude and surge duration should be specified for factory assistance in rating selection. For example, the following is the code for a single pole IPG, quick-connect type terminal series unit with auxiliary switch, designed for operation in a 50/60Hz circuit. It has a short time delay and a rating of 20 amperes. Metric mounting inserts and a white handle are also specified. To determine the ordering number for your particular IPG unit, simply follow the steps shown. You may use this number to place an order or as a reference for further questions you may have. Notes: A It is recommended that power leads be soldered to breakers having push-on terminals for current trip ratings above 10 amperes. B The standard current values for 100% of rated current are listed in the fifth decision table. Please consult an Airpax office or sales representative for other values. C All IPG breakers meet normal requirements for moisture and salt spray resistance. D UL recognized and CSA certified applications above 30 amperes are restricted to loads having a power factor of .75 minimum, and limited to 32Vdc only. VDE approval above 30 amperes is restricted to 32Vdc and 120Vac 50/60Hz. Standard terminals on ratings over 30 amperes are 10-32 screw type. E When "A" is specified in the sixth decision in conjunction with IPG-6 type, metric screw terminals are supplied. 1 First Decision Type Type Description Std. Handle Color IPG Single pole with one handle per unit (Not available in multi-pole configuration) Black IPGH Multi-pole with handle per pole Black 2 Second Decision Poles Push-On Terminals Screw Terminals Number of poles 1 6 Single pole 1 66 Two pole 111 666 Three pole 1111 6666 Four pole 3 Third Decision Internal Configuration -0 Switch only (omit 4th and 5th decisions) -1 Series -1REC4 Auxiliary switch* (standard) .110 quick-connect -1REG4 Auxiliary switch* (standard) .110 quick-connect -1REC5 Auxiliary switch* .187 quick-connect -1REG5 Auxiliary switch* .187 quick-connect -3 Shunt (up to 30 amperes only) Gold Contacts *Only one auxiliary switch is normally supplied on two and three pole units. Switch is located in the right-hand pole (viewed from terminal end) unless otherwise specified. 22 IPG Decision Tables 4 5 Fourth Decision Hz and Delay Fifth Decision Nominal Amperage Rating -40 400Hz 150% instant trip -41 400Hz short delay -42 400Hz long delay -43* 400Hz motor start -49 400Hz 130% instant trip -50 DC 150% instant delay -51 DC short delay -52 DC long delay -53* DC motor start -59 DC 125% instant trip -60 50/60Hz 150% instant trip -61 50/60Hz short delay -62 50/60Hz long delay, -64 50/60Hz, short delay (high pulse) -65 50/60Hz, long delay (high pulse) -66* 50/60Hz, motor start (high pulse) Current Code Ratings (Amps) Current Code Ratings (Amps) -101 .100 -103 10.0 -251 .250 -153 15.0 -501 .500 -203 20.0 -751 .750 -303 30.0 -102 1.0 -353 35.0* -252 2.5 -403 40.0* -502 5.0 -503 50.0* -752 7.5 (*Note D) Standard current ratings listed. For other ratings, please consult factory. -69 6 Sixth Decision number. Optional * Not available above 30 amperes. -A Example: When this table is not used, table 7 may be substituted and U.S. thread will be supplied. IPG 1 - 1REC4 1 2 Metric thread mounting (Note E) 3 - 20 - 4 5 -V 6 7 V 7 Seventh Decision IPG and IPGH Toggle Handle Color V = VDE Approved The shaded areas denote VDE approval options. This approval requires the addition of a V at the end of the part number. The V will be added to any part number formed entirely from shaded decisions. If non-shaded areas are selected, the unit will not be VDE approved, but other approvals still apply. -00 Black -10 Yellow -20 Red -30 Blue -40 Green -90 White IPG Decision Tables 23 Airpax Corporation Power Protection Products 807 Woods Road * P.O. Box 520 Cambridge, MD 21613-0520 * USA TEL: 410.228.1500 FAX: 410.228.3456 (c)Copyright 2000 Airpax * All Rights Reserved * 00126 11/00