Technical Data 10547 Effective August 2016
HCM1A0503
Automotive grade
High current power inductors
Product features
AEC-Q200 Grade 1 qualified
High current carrying capacity
Magnetically shielded, low EMI
Frequency range up to 1 MHz
Inductance range from 0.2 μH to 10 μH
Current range from 2.3 A to 24 A
5.5 mm x 5.3 mm footprint surface mount
package in a 3.0 mm height
Alloy powder core material
Moisture Sensitivity Level (MSL): 1
Halogen free, lead free, RoHS compliant
Applications
Body electronics
Central body control module
Vehicle access control system
Headlamps, tail lamps and interior lighting
Heating ventilation and air conditioning
controllers (HVAC)
Doors, window lift and seat control
Advanced driver assistance systems
77 GHz radar system
Basic and smart surround, and rear and front
view camera
Adaptive cruise control (ACC)
Automatic parking control
Collision avoidance system/Car black
box system
Infotainment and cluster electronics
Active noise cancellation (ANC)
Audio subsystem: head unit and trunk amp
Digital instrument cluster
In-vehicle infotainment (IVI) and navigation
Chassis and safety electronics
Airbag control unit
Engine and Powertrain Systems
Powertrain control module (PCU)/Engine
Control unit (ECU)
Transmission Control Unit (TCU)
Environmental Data
Storage temperature range (Component):
-55 °C to +155 °C
Operating temperature range: -55 °C to +155 °C
(ambient plus self-temperature rise)
Solder reflow temperature: J-STD-020 (latest
revision) compliant
Pb
HALOGEN
HF
FREE
2
Technical Data 10547
Effective August 2016
HCM1A0503
Automotive grade high current power inductors
www.eaton.com/electronics
Product Specifications
Part Number6
OCL1
(μH) ± 20%
FLL2 (μH)
minimum
Irms
3
(A)
Isat
4
(A)
DCR (mΩ)
typical @ +20 °C
DCR (mΩ)
maximum @ +20 °C K-factor5
HCM1A0503-R20-R 0.20 0.128 15.8 18 2.1 2.3 1601
HCM1A0503-R22-R 0.22 0.141 15.8 24 2.1 2.3 1004
HCM1A0503-R33-R 0.33 0.211 11.8 16 3.9 4.3 918
HCM1A0503-R35-R 0.35 0.224 11.8 15 3.9 4.3 914
HCM1A0503-R47-R 0.47 0.300 9.2 12 6.5 7.2 835
HCM1A0503-R68-R 0.68 0.435 8.0 12 8.2 9.1 713
HCM1A0503-R75-R 0.75 0.48 7.8 12 8.5 9.4 590
HCM1A0503-1R0-R 1.0 0.64 7.1 8.5 10.4 11.4 569
HCM1A0503-1R5-R 1.5 0.96 5.2 6.8 17.1 18.5 450
HCM1A0503-2R2-R 2.2 1.4 4.5 6.4 22.5 25.0 411
HCM1A0503-3R3-R 3.3 2.1 3.8 5.6 36.4 40.4 332
HCM1A0503-4R7-R 4.7 3.0 3.1 4.2 54 60.0 239
HCM1A0503-5R6-R 5.6 3.6 2.8 4.0 63 70.6 235
HCM1A0503-6R8-R 6.8 4.4 2.3 3.8 81 97.2 212
HCM1A0503-100-R 10 6.4 2.4 2.3 90 108 191
1. Open Circuit Inductance (OCL) Test Parameters: 100 kHz, 0.25 Vrms, 0.0 Adc, +25 °C
2. Full Load Inductance (FLL) Test Parameters: 100 kHz, 0.25 Vrms, Isat, +25 °C
3. Irms: DC current for an approximate temperature rise of 30 °C without core loss. Derating is necessary for AC currents.
PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the
temperature rise. It is recommended that the temperature of the part not exceed 155 °C under worst case operating
conditions verified in the end application.
4. Isat: Peak current for approximately 20% rolloff @ +25 °C
5. K-factor: Used to determine Bp-p for core loss (see graph). Bp-p = K * L * ΔI. Bp-p: (Gauss), K: (K-factor from table),
L: (Inductance in μH), ΔI (Peak to peak ripple current in Amps).
6. Part Number Definition: HCM1A0503-xxx-R
HCM1A0503 = Product code and size
xxx= inductance value in μH, R= decimal point,
If no R is present then last character equals number of zeros
-R suffix = RoHS compliant
Dimensions (mm)
Part marking: 1AXXX=1A=Automotive grade, XXX=inductance value in uH, R=decimal point. If no R is present then last character equals number of zeros
xxxx= Lot code
All soldering surfaces to be coplanar within 0.1 millimeters
Tolerances are ±0.2 millimeters unless stated otherwise
DCR measured from point “a” to point “b”
Color: Grey
Do not route traces or vias underneath the inductor
xxxx
3
Technical Data 10547
Effective August 2016
HCM1A0503
Automotive grade high current power inductors
www.eaton.com/electronics
Packaging information (mm)
Drawing not to scale
Supplied in tape and reel packaging , 2000 parts per 13” diameter reel
Core loss vs Bp-p
0.1
1
10
100
1000
100100010000
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-R20-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
0.1
1
10
100
1000
100100
01
00
00
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-R22-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
xxxx
4
Technical Data 10547
Effective August 2016
HCM1A0503
Automotive grade high current power inductors
www.eaton.com/electronics
Core loss vs Bp-p
0.1
1
10
100
1000
100 1000 10000
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-R33-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
0.1
1
10
100
1000
100100
01
0000
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-R35-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
0.1
1
10
100
1000
100100010000
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-R47-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
0.1
1
10
100
1000
100100
01
00
00
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-R68-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
0.1
1
10
100
1000
100 1000 10000
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-R75-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
0.1
1
10
100
1000
100100
01
00
00
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-1R0-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
5
Technical Data 10547
Effective August 2016
HCM1A0503
Automotive grade high current power inductors
www.eaton.com/electronics
Core loss vs Bp-p
0.1
1
10
100
1000
100100010000
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-1R5-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
0.1
1
10
100
1000
100100
01
0000
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-2R2-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
0.1
1
10
100
1000
100100010000
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-3R3-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
0.1
1
10
100
1000
100100
01
00
00
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-4R7-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
0.1
1
10
100
1000
100100010000
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-5R6-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
0.1
1
10
100
1000
100100
01
0000
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-6R8-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
6
Technical Data 10547
Effective August 2016
HCM1A0503
Automotive grade high current power inductors
www.eaton.com/electronics
0.1
1
10
100
1000
100100010000
Core Loss (mW)
Bp-p(Gauss)
HCM1A0503-100-R
1 MHz500 kHz
300 kHz
100 kHz
50 kHz
25 kHz
0
10
20
30
40
50
60
70
80
90
100
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0510 15 20 25 30 35 40 45 50
Temperature Rise (°C)
Idc (A)
HCM1A0503-R22-R
Inductance and temperature rise vs. current
Core loss vs Bp-p Inductance and temperature rise vs. current
0
10
20
30
40
50
60
70
80
90
100
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0510 15 20 25 30 35 40
Inductance H)
Idc (A)
HCM1A0503-R20-R
Temperature Rise (°C)
Inductance H)
0
10
20
30
40
50
60
70
80
90
100
0.00
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0510 15 20 25 30
Inductance H)
Idc (A)
HCM1A0503-R33-R
Temperature Rise (°C)
7
Technical Data 10547
Effective August 2016
HCM1A0503
Automotive grade high current power inductors
www.eaton.com/electronics
Inductance and temperature rise vs. current
0
10
20
30
40
50
60
70
80
90
100
0.00
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
0.45
0.50
0510 15 20 25
Temperature Rise (°C)
Idc (A)
HCM1A0503-R47-R
0
10
20
30
40
50
60
70
80
90
100
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0510 15 20 25
Temperature Rise (°C)
Inductance H)
Idc (A)
HCM1A0503-R68-R
0
10
20
30
40
50
60
70
80
90
100
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0510 15 20 25
Temperature Rise (°C)
Inductance H)
Idc (A)
HCM1A0503-R75-R
0
10
20
30
40
50
60
70
80
90
100
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
0510 15 20
Temperature Rise (°C)
Inductance H)
Idc (A)
HCM1A0503-1R0-R
0
10
20
30
40
50
60
70
80
90
100
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
02468101214
Temperature Rise (°C)
Inductance H)
I
dc
(A)
HCM1A0503-1R5-R
0
10
20
30
40
50
60
70
80
90
100
0.00
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0 5 10 15 20 25 30
Temperature Rise (°C)
Inductance (µH)
Idc (A)
Inductance (µH)
HCM1A0503-R35-R
8
Technical Data 10547
Effective August 2016
HCM1A0503
Automotive grade high current power inductors
www.eaton.com/electronics
Inductance and temperature rise vs. current
0
10
20
30
40
50
60
70
80
90
100
0.0
0.4
0.8
1.2
1.6
2.0
2.4
02468101214
Temperature Rise (°C)
Inductance H)
Idc (A)
HCM1A0503-2R2-R
0
10
20
30
40
50
60
70
80
90
100
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
024681
01
2
Temperature Rise (°C)
Inductance H)
Idc (A)
HCM1A0503-3R3-R
0
10
20
30
40
50
60
70
80
90
100
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
0123456
Temperature Rise (°C)
Inductance H)
Idc (A)
HCM1A0503-4R7-R
0
10
20
30
40
50
60
70
80
90
100
0
1
2
3
4
5
6
012345678
Temperature Rise (°C)
Inductance H)
Idc (A)
HCM1A0503-5R6-R
0
10
20
30
40
50
60
70
80
90
100
0
1
2
3
4
5
6
7
00.5 11.5 22.533.5 44.5 5
Temperature Rise (°C)
Inductance H)
Idc (A)
HCM1A0503-6R8-R
0
10
20
30
40
50
60
70
80
90
100
0
1
2
3
4
5
6
7
8
9
10
00.5 11.5 22.5 33.5 4
Temperature Rise (°C)
Inductance H)
I
dc
(A)
HCM1A0503-100-R
Technical Data 10547
Effective July 2016
HCM1A0503
Automotive grade high current power inductors
Temperature
t
tP
ts
TC -5°C
Time 25°C to Peak Time
25
°C
Tsmin
Tsmax
TL
TP
Preheat
A
Max. Ramp Up Rate = C/s
Max. Ramp Down Rate = C/s
Solder reflow profile
Reference JDEC J-STD-020
Profile Feature Standard SnPb Solder Lead (Pb) Free Solder
Preheat and Soak • Temperature min. (Tsmin) 100°C 150°C
• Temperature max. (Tsmax) 150°C 200°C
• Time (Tsmin to Tsmax) (ts)60-120 Seconds 60-120 Seconds
Average ramp up rate Tsmax to Tp3°C/ Second Max. 3°C/ Second Max.
Liquidous temperature (Tl)
Time at liquidous (tL)
183°C
60-150 Seconds
217°C
60-150 Seconds
Peak package body temperature (TP)* Table 1 Table 2
Time (tp)** within 5 °C of the specified classification temperature (Tc)20 Seconds** 30 Seconds**
Average ramp-down rate (Tp to Tsmax)6°C/ Second Max. 6°C/ Second Max.
Time 25°C to Peak Temperature 6 Minutes Max. 8 Minutes Max.
* Tolerance for peak profile temperature (Tp) is defined as a supplier minimum and a user maximum.
** Tolerance for time at peak profile temperature (tp) is defined as a supplier minimum and a user maximum.
Table 1 - Standard SnPb Solder (Tc)
Package
Thickness
Volume
mm3
<350
Volume
mm3
350
<2.5mm) 235°C 220°C
2.5mm 220°C 220°C
Table 2 - Lead (Pb) Free Solder (Tc)
Package
Thickness
Volume
mm3
<350
Volume
mm3
350 - 2000
Volume
mm3
>2000
<1.6mm 260°C 260°C 260°C
1.6 – 2.5mm 260°C 250°C 245°C
>2.5mm 250°C 245°C 245°C