Amphenol (R) Server Power www.amphenol-industrial.com Amphenol(R) 97 Series Connectors are UL recognized and CSA recognized. . RADSOK(R) Technology Advantages RADSOK'S twisted grid configuration allows for 50% more current to pass through the same size pin, while providing increased reliability, ampacity and cycle durability as well as lower insertion force, T-rise and voltage drop. HIGH RELIABILITY The undisputed leader in interconnect systems for harsh environment applications Company Introduction Manufacturing connectors since 1932, we take pride that Amphenol Industrial Global Operations (AIGO) is the undisputed leader in interconnect systems for harsh environment applications. Such applications require a high degree of engineering sophistication and precision manufacturing capability. Innovations such as our RADSOK(R) contact technology can supply gains of up to 50% in current carrying capability through the same size pin vs traditional contact designs. Connectors utilizing the RADSOK(R) technology outperform conventional power interconnect products and are a better choice for the high current needs demanded by sophisticated electronics. AIGO's product lines consist of rectangular, standard, miniature, fiber optic, EMI/EMP filter and a variety of special application connectors. Additionally, we manufacture value-add flex circuit and cable assemblies. Our global manufacturing facilities include locations in Sidney, NY, Fraser, MI, Midland, TX, Shenzhen and Zhuhai, China, Winnipeg, Canada, and Nogales, Mexico. Our Sidney, NY facility is both ISO09001 certified and qualified to MIL-STD-790 requirements. The Server Environment Modern servers are capable of millions of transactions per second. They consume significant amounts of power, and produce tremendous amounts of heat while conducting the high amperage to manage these transactions. Excessive heat can cause malfunctions and irreversible damage to servers while being expensive to manage. Therefore, minimizing temperature rise is a key concern when designing power systems for data centers. AIGO has industry leading experience engineering high current and high density interconnect solutions. Our RADSOK(R) technology and our proven engineering experience for harsh environments enable Amphenol Industrial Global Operations to develop optimal solutions for server power interconnect needs. Unique RADSOK(R) design and construction technology create an electrical contact interface that exceeds typical interconnect requirements. Applications in aerospace, medical, industrial, automotive, mining, offshore, and other harsh environments depend on the high reliability of Amphenol's RADSOK(R) technology. * LOW CONTACT ENGAGEMENT/SEPARATION FORCES The hyperbolic lamella socket contact construction distributes normal forces over a high percentage of the mating pin surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent performance in vibration applications with resistance to typical fretting corrosion. * LOW CONTACT RESISTANCE The large interface area between the socket lamella and pin surface result in very low contact resistance, enabling the RADSOK(R) contacts' high current ratings compared to traditional power contact designs. * HIGH MATING CYCLE DURABILITY RADSOK(R) contacts with typical silver plating finishes have demonstrated survival of 20,000 mating cycles. Specialized plating and contact lubricants can extend cycle life to 200,000 matings or higher. Even with continuous exposure to harsh environmental abuse (salt, sand, and high humidity), RADSOK(R) contacts have been tested to maintain low contact resistance beyond 10,000 mating cycles. RADSOK(R) Derating Chart - Temperature vs. Current Based on single conductors in free air. Wire cross-section same size as pin contact cross-sectional area. RADSOK(R) Power to Board Connectors High speed and high density electronics have driven demand for significant increases in the amount of power needed for power to board applications. To meet the need for higher current density interconnects Amphenol Industrial Global Operations developed the RADSOK(R) Power to Board series of connectors. RADSOK(R) Power to Board solutions facilitate the distribution of power with higher amperage, while allowing the design engineer to achieve size and weight reductions. Conventional interconnects are limited in their ability to deliver high current without consuming excessive board surface area. The RADSOK(R) Power to Board series of connectors incorporates a hyperbolic lamella socket contact construction that provides more contact surface area. The high performance contact enables higher current carrying capabilities with lower temperature rises than traditional contact systems. Amphenol's RADSOK(R) Power to Board product line offers many options for delivering high current and single-point connections to the PCB. Please contact your Amphenol Industrial representative for product extensions and custom applications. RADSERTTM's compact footprint design can deliver up to 120A of current to the board. The high current density and small surface area connection provides flexibility of board design. RADSERTTM contacts are available in either press-fit or solder termination. The RADSOK(R) PGYTM provides a compact and robust right angle power to board interconnect. Designed to mate with either a 3.6mm or 5.7mm pin, The RADSOK(R) PGYTM can bring up to 120A to the board. The radial design of the RADSOK(R) contact gives you more contact surface area lowering temperature rise and reducing potential heat related failures. The RADSOK(R) PowerBlokTM's compact footprint 1/2" x 1/2" can supply up to 70A to backplane power connections. Current is distributed over 16 compliant pins. The PowerBlokTM is available for top or bottom entry and offered with a touchproof cover. RADSOK(R) RADSERTTM RADSOK(R) PGYTM RADSOK(R) PowerBlokTM * High power to board interconnect in a small package * Hyperbolic socket design ensures many points of contact * Solder version or pre-loaded RADSERTs are installed during board fabrication * RADSERTTM 2.4mm (35A), 3.0mm (60A), 3.6mm (70A) 4.8mm (100A) & 6.0mm (120A) * No special crimp tools required * No threaded fasteners * Eliminates risk of PTH cracking or delamination in board * Faster through-put * Available in Super Twist (ST) * RoHS compliant * Orthogonal, co-planar & right angle * High power to board interconnect in a small package * Compact footprint 15.7mm x 15.7mm * RADSOK(R) 2.4mm, 3.0mm & 3.6mm (35A-60A-70A) * Backplane power interface with compliant pins for power * Touchproof cover * Hyperbolic socket design ensures many points of contact * Reduces failure modes, eliminates burn outs * No threaded fasteners * No special crimp tools required * Eliminates possible stress fractures in board * Faster through-put * Available in Super Twist (ST) * RoHS compliant Amps Termination connections between PCBs or PCB to bus bar * Compact footprint * Legs of the PGY distribute high power evenly * 2.4mm carries up to 35 Amps * 3.0mm carries up to 60 Amps * 3.6mm carries up to 70 Amps * 4.8mm carries up to 100 Amps * 5.7mm carries up to 120 Amps * No threaded fasteners * No special crimp tools required * Faster through-put * Available in Super Twist (ST) * RoHS compliant Part Number Size Part Number 10-729398-241 2.4mm 35 Solder Type 10-700298-000 10-700813-001 2.4mm 35 Knurl Press Fit 10-729360-001 ST 2.4mm 35 Solder Type 10-700977-001 3.6mm 70 Solder Type 10-700985-001 3.6mm Close End 70 Solder Type 10-707833-001 3.6mm 70 Knurl Press Fit 10-729387-001 ST 3.6mm 70 Solder Type 10-707617-000 ST 3.6mm 70 Knurl Press Fit 10-729220-001 ST 6.0mm 120 Solder Type Size Amps Termination Part Number Size Amps Termination 3.6mm 70 Solder Type 10-707897-001 ST 2.4mm 35 Press-fit 10-729394-000 ST 3.6mm 70 Solder Type 10-700300-001 ST 3.0mm 60 Press-fit 10-700261-000 5.7mm 120 Solder Type 10-707548-001 ST 3.6mm 70 Press-fit 10-700261-000 ST 5.7mm 120 Solder Type SURLOKTM * High current rating, high ampacity in a smaller package * High reliability; meets or exceeds the electrical performance of bolt-on compression lugs * Easy field installation - crimp with standard color-coded dies (Udie and 4 indenter). No torque wrenches required. * Integral locking feature plus locking cap * RADSOK(R) technology boosts the ampacity by 50% or more compared to mil-spec contacts. RADSOK(R) contacts provide the advantages of low insertion force and high cycle durability. * RoHS compliant AMPHE-GTR * Utilizes RADSOK(R) high amperage socket contact technology, enabling increased current ratings to 120A on individual contacts. * Currently available in shell size 32 with 4 or 5 conductors. AMPHE-GTR PLUG AMPHE-GTR RECEPTACLE GTR Plug in Shell Size 32 with 4 Conductors GTR Receptacle in Shell Size 32 with 4 Conductors OL EN PH AM B G * The connector type is a straight plug which houses RADSOK(R) sockets and a box mount receptacle with pin contacts. * Compression (setscrew) wire termination to the 4/6AWG or 8/10AWG conductors allows easy field replacement of pin or socket contacts, or complete plug and receptacle assemblies, without requiring specialized tooling. * Meets same performance levels as GT Series. A N C 4 Conductors * Utilizes a standard PG adapter watertight strain relief on the plug to achieve IP67 seal rating. * Flammability rated to UL94V-0. A 32 -A R N Cable Range (See Tables) C B G AIO Part Number Description Wire Range Rated Current Cable Range GT06PCM32-ARS-30(29R) GT06PCM32-ARS-40(29R) GT06PCM32-ARS-50(29) Plug Plug Plug 8-10 AWG 8-10 AWG 4-6 AWG 30 Amps (cont.) 40 Amps (cont.) 50 Amps (cont.) .510 - .582 .715 - .759 .809 - .905 GT06PCM32-ARS-70(29OS) GT06PCM32-ARS-120(36OS) GT030PCM32-ARP-80 GT030PCM32-ARP-120 * Listed to UL/CUL 1977/1682/817 Standard, control number 19VP. OL EN PH AM 32 -A R 5 Conductors Plug Plug Receptacle Receptacle 4-6 AWG 4 AWG 4-6 AWG 4 AWG 70 Amps (cont.) 120 Amps (cont.) 80 Amps (cont.) 120 Amps (cont.) AIO Part Number Description Wire Range 10-610142-001 10-610142-002 Plug Plug 8-10 AWG 8-10 AWG 10-610142-003 10-610142-004 10-610147-001 10-610147-002 10-610222-001 10-610222-002 Plug Plug Receptacle Receptacle FBLM Receptacle FBLM Receptacle 4-6 AWG 4-6 AWG 8-10 AWG 4-6 AWG 8-10 AWG 4-6 AWG 1.000 - 1.185 1.27 N/A N/A Cable Range .472 - .787 .708 - .984 .472 - .787 .708 - .984 N/A N/A N/A N/A For complete dimensional information on Amphe-GTR Series see Product Data Sheet #190. Also refer to Amphenol GT Series catalog 12-024. AMPHE-PD Technical Specifications: 3.6mm is UL rated 69 amps (6 AWG). CSA rated 55 Amps (6 AWG). 5.7mm (non-UL) is rated for 120 amps. Molded from UL94V-0 thermoplastic (self extinguishing). Meets RoHS and UL-94V-0 guidelines. 2-pole DC Power interconnect in about 1 square inch (3.6mm version) and 1.75 inch square (5.7mm version). Passes UL and TUV finger proof design standards. Additional benefits of the Amphe-PDTM product include: * Low cost, 100% molded housings * High Ampacity * Integrated latching mechanism * Tactile and audible locking * Easy, Tool-less assembly * Proven metal clip contact retention on receptacles * Low Insertion Force * TPA device on plug to insure socket * High Reliability locking * High Cycle Durability The Future of RADSOK(R) R4 Technology The R4 version of the RADSOK(R) represents the culmination of three years of research and development in laser welding copper based alloys. This innovative approach to construction of the RADSOK(R) cartridge provides benefits previously unavailable in the product line. * * * * * * Packaging restraints are reduced due to a smaller outside diameter of the component Automated assembly processes result in less manufacturing variability Better consistency in performance Better mechanical strength in a welded assembly Lower voltage drop/resistance Low temperature rise RADSOK(R) RadFinTM RADSOK(R) RadFinTM was designed to address the need for amperes greater than 100A while maintaining a small footprint for PCB applications. Another unique feature of the RadFinTM is its ability to act as a great heat dissipating connector. This dramatically helps reduce T-rise with minimal air-flow required. * 100A to 300A * Small form factor, 6.0mm, 8.0mm & 10.0mm * Also offered with a plastic protective cover and male pin * Solder tail (Press fit optional) * 1000A surge - 2 seconds * Operating temperature can meet -40C to +125C * Dielectric withstanding voltage is 2000 Vac RMS * * * * Insulation resistance can meet 5000 M Ohms 500 mating cycles - minimum Insertion force : Max 7 lbs.; Separation force: Min 1.5 lbs. UL94-V0 (self extinguishing) RADSOK(R) RADLOKTM Utilizing Amphenol's latest R4 RADSOK(R) Technology, our RADLOKTM product line was designed to be compact and robust. Power Interconnect products in today's market often require additional mounting hardware (e.g. washers, clamps, bolts, nuts, etc.) making them prone to costly labor expenses for installation and routine maintenance. Paired with Amphenol's RADLOKTM PIN, the single finger operation lock feature allows end users to connect any power distribution/ storage system in a quick and secure manner. The RADLOKTM product line is the answer to industries where a custom, reliable, easy to install, rugged, and cost effective solution is required. * * * * * * Voltage Rating: 1000V Current Rating: 70A - 400A Tool-Free Mechanical Locking High cycle durability (500 mating cycles) RoHS complaint Available in Black, Red, Orange (custom colors available upon request) Technical Data DC Voltage Rating 1000V DC Current Rating 70A - 400A Flammability Rating UL94 V0 Operating Temperature Range -40 C to 125 C Mating Cycles 500 RADSOK(R) Super Twist Design Background The RADSOK(R) Super Twist contact was developed to enable greater radial misalignment tolerance, or "float," in drawer and blindmate applications. Greater radial gatherablility is achieved in the Super Twist (ST) contact by adding additional "twist" to a larger RADSOK(R) contact. Using a larger O.D RADSOK(R) creates additional I.D clearance for the mating male pin while maintaining electrical and mechanical performance. Benefits of using Super Twist RADSOK(R) Radial misalignment tolerance is significantly increased, 3x more than standard RADSOK(R) contacts. The RADSOK(R) Super Twist contacts are used in applications where mechanical system tolerance is difficult to control in manufacturing and/or assembly, for example, mating multiple positions on a bus bar with poor true positioning to a PCB or pluggable power supply assembly. RADSOK(R) RadStackTM * * * * * * 35A to 120A Low-profile, 10mm to 50mm in any size increment Press fit attachment 35A to 120A 1000A surge - 2 seconds Operating temperature can meet -40C to +125C Dielectric withstanding voltage is 2000 Vac RMS RADSOK(R) RadStackTM was designed to address the need for high current and small foot prints for PCB mezzanine applications. * * * * * Insulation resistance can meet 5000 M Ohms Mezzanine heights from 10mm+ 500 mating cycles - minimum Insertion force : Max 4.5 lbs.; Separation force: Min 0.62 lbs. (Each pin ) UL94-V0 (self extinguishing) Super Twist RADSOK(R) Offerings RADSOK(R) SIZE (mm) Current Rating Industry Spec Radial Tolerance mm (Max) Radial Tolerance inch (Max) 2.4 ST 35A 0.37mm .014" 3.0 ST 60A 0.37mm 0.14" 3.6 ST 70A 0.67mm .026" 4.8 ST 100A 0.55mm .021" 5.7 ST 120A 0.65mm .026" RADSOK(R) PowerBlokTM WTB (Wire to Board) * 35A rated single point of contact * Low profile right angle exit less than 1/2 inch mated height * 12-14 AWG crimp contact with insulated housings * Board receptacle part number: 10-707991-000 * Wire applied right angle pin with latching housing part number: 10-729455-000 AMPHENOL CORPORATION Amphenol Industrial Phone: 607-563-5011 40-60 Delaware Avenue Sidney, NY 13838-1395 www.amphenol-industrial.com IB-1-1 Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. HKA -10.2013