ABB |Technical Datasheet 1SBC101401D0201 1
3D CAD outline drawings available on «Control Product 3D» portal
4 kW
5 hp
Technical Datasheet 24/03/11
AF09-30-10-.. / AF09Z-30-10-.. 3-pole Contactors
AC / DC Operated - with Screw Terminals
Ordering Details
IEC UL/CSA Control voltage Main
contacts
Auxiliary
contacts
fitted
Type Order code EAN Weight
Rated
power
3-phase
motor
rating
Uc min. ... Uc max.
400 V Pack(ing)
AC-3 480 V 1 piece
kW hp V 50/60 Hz V DC kg
3-pole Contactors
4 5 24...60 20...60 3 0 1 0
AF09-30-10-11 1SBL137001R1110
3471523110014 0.270
48...130 48...130 3 0 1 0
AF09-30-10-12 1SBL137001R1210
3471523110021 0.270
100...250 100...250 3 0 1 0
AF09-30-10-13 1SBL137001R1310
3471523110038 0.270
250...500 250...500 3 0 1 0
AF09-30-10-14 1SBL137001R1410
3471523110045 0.310
Note: AF09-30-10-11 not suitable for a direct control by PLC-output. AF09-30-10-11 available in some countries: please consult your ABB representative.
3-pole Contactors - Low Consumption
4 5 - 12...20 3 0 1 0
AF09Z-30-10-20 1SBL136001R2010
3471523113206 0.310
24...60 20...60 3 0 1 0
AF09Z-30-10-21 1SBL136001R2110
3471523113213 0.310
48...130 48...130 3 0 1 0
AF09Z-30-10-22 1SBL136001R2210
3471523113220 0.310
100...250 100...250 3 0 1 0
AF09Z-30-10-23 1SBL136001R2310
3471523113237 0.310
Note: Only AF..Z contactors with DC control voltage 12...20 V DC need to respect the connection polarities indicated close to the coil terminals: A1+ for the positive pole and A2- for the negative pole
AF09(Z) contactors are used for controlling power circuits
up to 690 V AC and 220 V DC.
They are mainly used for controlling 3-phase motors,
non-inductive or slightly inductive loads.
AF..(Z) contactors include an electronic coil interface providing reduced –
pull-in and holding consumption, particularly for AC control circuits
Only four coils are needed to cover control voltages between 24...500 V –
50/60 Hz or 20...500 V DC.
AF..(Z) offer extended operating limits and are suitable worldwide for
different control voltages. e.g.: the coil 100...250 V 50/60 Hz - DC is
suitable for Europe (230 V 50 Hz) and for North America (120 V 60 Hz
and 208 V 60 Hz).
AF..(Z) contactors can manage large control voltage variations
AF..Z contactors equipped with a 24...60 V 50/60 Hz - 20...60 V DC coil –
allow direct control by 24 V DC 500 mA PLC-output
AF..Z contactors withstand short voltage dips and voltage sags (SEMI –
F47-0706 compliance)
AF..(Z) contactors have built-in surge protection and do not require –
additional surge suppressors.
1SBC101401D0201
Certifications and Approvals
CE
cULus
CCC
GOST
C-Tick
2Technical Datasheet 1SBC101401D0201 |ABB
Main Pole - Utilization Characteristics according to IEC
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 690 V
Rated frequency limits 25 ... 400 Hz
Conventional free-air thermal current Ith
acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C 35 A
with conductor cross-sectional area 6 mm²
AC-1 Utilization category
for air temperature close to contactor
Ie / AC-1 rated operational current θ ≤ 40 °C 25 A
Ue max. ≤ 690 V, 50/60 Hz θ ≤ 60 °C 25 A
θ ≤ 70 °C 22 A
with conductor cross-sectional area 4 mm²
AC-3 Utilization category
for air temperature close to contactor θ ≤ 60 °C
(for 1500 r.p.m., 50 Hz or 1800 r.p.m., 60 Hz, 3-phase motors)
Ie / AC-3 max. rated operational current 220-230-240 V 9 A
M
3
3-phase motors 380-400 V 9 A
415 V 9 A
440 V 9 A
500 V 9.5 A
690 V 7 A
AC-3 rated operational power 220-230-240 V 2.2 kW
M
3
1500 r.p.m. 50 Hz 380-400 V 4 kW
1800 r.p.m. 60 Hz 415 V 4 kW
3-phase motors 440 V 4 kW
500 V 5.5 kW
690 V 5.5 kW
Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1
Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1
AC-8a Utilization category
(without thermal overload relay - Ue 400 V - θ ≤ 40 °C)
Ie / AC-8a rated operational current 12 A
AC-8a rated operational power 5.5 kW
Short-circuit protection for contactors
without thermal O/L relay - Motor protection excluded
Ue ≤ 500 V AC - gG type fuse 25 A
Rated short-time withstand current Icw 1 s 300 A
at 40 °C ambient temperature, in free air from a cold state 10 s 150 A
30 s 80 A
1 min 60 A
15 min 35 A
Maximum breaking capacity at 440 V 250 A
cos φ = 0.45 at 690 V 106 A
Heat dissipation per pole Ie / AC-1 0.8 W
Ie / AC-3 0.1 W
Max. electrical switching frequency AC-1 600 cycles/h
AC-3 1200 cycles/h
AC-2, AC-4 300 cycles/h
ABB |Technical Datasheet 1SBC101401D0201 3
Built-in Auxiliary Contacts according to IEC
Rated operational voltage Ue max. 690 V
Conventional free air thermal current Ith - θ ≤ 40 °C 16 A
Rated frequency limits 25 ... 400 Hz
Rated operational current Ie / AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 6 A
220-240 V 50/60 Hz 4 A
400-440 V 50/60 Hz 3 A
500 V 50/60 Hz 2 A
690 V 50/60 Hz 2 A
Making capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Breaking capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Rated operational current Ie / DC-13
acc. to IEC 60947-5-1 24 V DC 6 A / 144 W
48 V DC 2.8 A / 134 W
72 V DC 1 A / 72 W
110 V DC 0.55 A / 60 W
125 V DC 0.55 A / 69 W
220 V DC 0.27 A / 60 W
250 V DC 0.27 A / 68 W
400 V DC 0.15 A / 60 W
500 V DC 0.13 A / 65 W
600 V DC 0.1 A / 60 W
Short-circuit protection gG type fuse 10 A
Rated short-time withstand current Icw for 1.0 s 100 A
for 0.1 s 140 A
Minimum switching capacity 12 V / 3 mA
with failure rate acc. to IEC 60947-5-4 10-7
Non-overlapping time between N.O. and N.C. contacts ≥ 2 ms
Heat dissipation per pole at 6 A 0.1 W
Max. electrical switching frequency AC-15 1200 cycles/h
DC-13 900 cycles/h
Main Pole - Utilization Characteristics according to UL / NEMA / CSA
Standards UL 508, CSA C22.2 N°14
Rated operational voltage Ue max. 600 V
NEMA size 00
NEMA continuous amp rating thermal current 9 A
NEMA maximum H.P. ratings 1-phase, 60 Hz 115 V AC 1/3 hp
230 V AC 1 hp
NEMA maximum H.P. ratings 3-phase, 60 Hz 200 V AC 1-1/2 hp
230 V AC 1-1/2 hp
460 V AC 2 hp
575 V AC 2 hp
UL General use rating
600 V AC 25 A
With conductor cross-sectional area AWG 10
80 V DC - 1-pole 25 A
With conductor cross-sectional area AWG 10
UL maximum 1-phase motor rating
Amp-rating 120 V AC 13.8 A
240 V AC 10 A
Motor power 120 V AC 3/4 hp
240 V AC 1-1/2 hp
UL maximum 3-phase motor rating
Amp-rating 200-208 V AC 7.8 A
220-240 V AC 6.8 A
440-480 V AC 7.6 A
550-600 V AC 9 A
Motor power 200-208 V AC 2 hp
(for 1500 r.p.m., 50 Hz or 1800 r.p.m., 60 Hz 3-phase motors) 220-240 V AC 2 hp
440-480 V AC 5 hp
550-600 V AC 7.5 hp
Short-circuit protection
for contactors without thermal O/L relay - Motor protection excluded
Fuse rating 60 A
Fuse type, 600 V NTD
Max. electrical switching frequency
for general use 600 cycles/h
for motor use 1200 cycles/h
4Technical Datasheet 1SBC101401D0201 |ABB
Built-in Auxiliary Contacts according to UL / CSA
Max. rated operational voltage Ue max. 600 V AC, 600 V DC
Pilot duty A600, Q600
AC thermal rated current 10 A
AC maximum volt-ampere making 7200 VA
AC maximum volt-ampere breaking 720 VA
DC thermal rated current 2.5 A
DC maximum volt-ampere making-breaking 69 VA
General Technical Data
Rated insulation voltage Ui
acc. to IEC 60947-4-1 690 V
acc. to UL /CSA 600 V
Rated impulse withstand voltage Uimp. 6 kV
Electromagnetic compatibility Devices complying with IEC 60947-1 / EN 60947-1 - Environment A
Ambient air temperature close to contactor
Operation fitted with thermal overload relay -25 ... +60 °C
without thermal overload relay -40 ... +70 °C
Storage -60 ... +80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Operating altitude ≤ 3000 m
Mechanical durability
Number of operating cycles 10 millions operating cycles
Max. switching frequency 3600 cycles/h
Shock withstand
acc. IEC 60068-2-27 and EN 60068-2-27
Mounting position 1
B2
AAB1
C2
C1
Closed or open
position
Shock direction 1/2 sinusoidal shock for 11 ms: no change in contact position
A30 g
B1 25 g Closed position / 5 g Open position
B2 15 g
C1 25 g
C2 25 g
Vibration withstand 5 ... 300 Hz
4 g Closed position / 2 g Open position
acc. to IEC 60068-2-6
Magnet System Characteristics
Coil operating limits AC supply at θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max
at θ ≤ 70 °C 0.85 x Uc min ... Uc max
acc. to IEC 60947-4-1
DC supply at θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max
at θ ≤ 70 °C (AF) 0.85 x Uc min ... Uc max - (AF..Z) 0.85 x Uc min ... 1.1 x Uc max
AC control voltage Rated control circuit voltage Uc 24 ... 500 V AC
50/60 Hz Coil consumption Average pull-in value (AF) 50 VA - (AF..Z) 16 VA
Average holding value (AF) 2.2 VA / 2 W - (AF..Z) 1.7 VA / 1.5 W
DC control voltage Rated control circuit voltage Uc 12 ... 500 V DC
Coil consumption Average pull-in value (AF) 50 W - (AF..Z) 12 ... 16 W
Average holding value (AF) 2 W - (AF..Z) 1.7 W
PLC-Output control (AF..Z) ≥ 500 mA 24 V DC
Drop-out voltage in % of Uc min. ≤ 60 % Uc min
Voltage sag immunity according to SEMI F47-0706 (AF..Z) conditions of use on request
Dips withstand (level 0% according to IEC 61000-4-11) (AF..Z) 22 ms average for Uc = 24 ... 250 V 50/60Hz
-20 °C ≤ θ ≤ +60 °C
Operating time
between coil energization and: N.O. contact closing 40 ... 95 ms
N.C. contact opening 38 ... 90 ms
between coil de-energization and: N.O. contact opening 11 ... 95 ms
N.C. contact closing 13 ... 98 ms
ABB |Technical Datasheet 1SBC101401D0201 5
Mounting Characteristics
Mounting positions
Pos. 5
Pos. 3
Pos. 2
Pos. 1Pos. 1 ± 30°
+30° -30°
Pos. 4
Max. N.C. built-in and add-on N.C. auxiliary contacts: see accessory fitting details for a
3-pole contactor AF09 ... AF38
Mounting distances The contactors can be assembled side by side.
Fixing
on rail according to IEC 60715, EN 60715 35 x 7.5 mm or 35 x 15 mm
by screws (not supplied) 2 x M4 screws placed diagonally
Connecting Characteristics
Main terminals
Screw terminals with cable clamp
Connecting capacity (min. ... max.)
Main conductors (poles)
Rigid solid (≤ 4 mm²)1 x 1 ... 6 mm²
stranded (≥ 6 mm²) 2 x 1 ... 6 mm²
Flexible with non insulated ferrule 1 x 0.75 ... 6 mm²
2 x 0.75 ... 6 mm²
Flexible with insulated ferrule 1 x 0.75 ... 4 mm²
2 x 0.75 ... 2.5 mm²
L
6
Bars or lugs L < 9.6 mm
Capacity according to UL/CSA 1 or 2 x AWG 16 ... 10
Stripping length 10 mm
Auxiliary conductors
(built-in auxiliary terminals + coil terminals)
Rigid solid 1 x 1 ... 2.5 mm²
2 x 1 ... 2.5 mm²
Flexible with non insulated ferrule 1 x 0.75 ... 2.5 mm²
2 x 0.75 ... 2.5 mm²
Flexible with insulated ferrule 1 x 0.75 ... 2.5 mm²
2 x 0.75 ... 1.5 mm²
L
6
Bars or lugs L < 8 mm
Capacity according to UL/CSA 1 or 2 x AWG 18 ... 14
Stripping length 10 mm
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Main terminals IP20
Coil terminals IP20
Built-in auxiliary terminals IP20
Screw terminals (delivered in open position, screws of unused terminals must be tightened)
Main terminals M3.5
Coil terminals M3.5
Built-in auxiliary terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
Tightening torque
Main pole terminals 1.5 Nm / 13 lb.in
Coil terminals 1.2 Nm / 11 lb.in
Built-in auxiliary terminals 1.2 Nm / 11 lb.in
6Technical Datasheet 1SBC101401D0201 |ABB
Accessory Fitting Details for a 3-pole Contactor
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Main
poles
Built-in
auxiliary
contacts
Front-mounted accessories Side-mounted accessories
Auxiliary contact blocks Electrical and mechanical
interlock set
Auxiliary contact blocks
(between 2 contactors)
1-pole CA4
Left side Right side
1-pole CC4 2-pole CAT4-11 4-pole CA4 VEM4 2-pole CAL4-11
Max. N.C. built-in and add-on N.C. auxiliary contacts: 4 N.C. max. on positions 1, 2, 3, 4 and 3 N.C. max. on positions 1 ±30°, 5
4 max. or 1or 1 – +1 –
3 0 1 0 2 max. or 1 – – +1+1
3 max. – – +1+1or 1
Overview of main accessories (other accessories available)
ABB |Technical Datasheet 1SBC101401D0201 7
Main Accessories
Ordering Details
Description Auxiliary
contacts
Type Order code EAN Pack(ing) Weight
piece
kg
(1 pce)
Additional auxiliary
contact blocks
Front-mounted instantaneous
auxiliary contact blocks
0 1 - - CA4-01 1SBN010110R1001 3471523130029 1 0.014
1 0 - - CA4-10 1SBN010110R1010 3471523130005 1 0.014
0 1 - - CA4-01-T 1SBN010110T1001 3471523130395 10 0.014
1 0 - - CA4-10-T 1SBN010110T1010 3471523130371 10 0.014
Front-mounted auxiliary contact
blocks with N.O. leading contact and
N.C. lagging contact
- - 0 1 CC4-01 1SBN010111R1001 3471523130432 1 0.014
- - 1 0 CC4-10 1SBN010111R1010 3471523130425 1 0.014
Side-mounted instantaneous auxiliary
contact blocks
1 1 - - CAL4-11 1SBN010120R1011 3471523130043 1 0.040
1 1 - - CAL4-11-T 1SBN010120T1011 3471523130418 10 0.040
Front-mounted instantaneous
auxiliary contact blocks
0 4 - - CA4-04M 1SBN010140R1104 3471523130197 1 0.055
1 3 - - CA4-13M 1SBN010140R1113 3471523130180 1 0.055
2 2 - - CA4-22M 1SBN010140R1122 3471523130166 1 0.055
3 1 - - CA4-31M 1SBN010140R1131 3471523130173 1 0.055
Front-mounted instantaneous
auxiliary contact and A1/A2 coil
terminal blocks
1 1 - - CAT4-11M 1SBN010151R1111 3471523130074 1 0.040
Interlocks Mechanical interlock unit VM4 1SBN030105T1000 3471523130609 10 0.005
Mechanical and electrical interlock
set
1 1 - - VEM4 1SBN030111R1000 3471523130616 1 0.035
Fixing clips BB4 1SBN110120W1000 3471523130722 50 0.002
Connection accessories
for starting
Connecting links with manual motor
starters
BEA16-4 1SBN081306T1000 3471523130739 10 0.025
Connection sets for reversing
contactors
BER16-4 1SBN081311R1000 3471523130777 1 0.045
Additional coil terminal
block
Additional coil terminal block LDC4 1SBN070156T1000 3471523130678 10 0.010
Protective covers Protective covers BX4 1SBN110108T1000 3471523130708 10 0.006
BX4-CA 1SBN110109W1000 3471523130715 50 0.001
Function markers Function markers BA4 1SNA235156R2700 3472592351568 16 0.011
HTP500-BA4 1SNA235712R2400 3472592357126 1 0.220
SPRC 1 1SNA360010R1500 3472593600108 1 0.290
Note:
- CAT4: not fittable on AF..Z contactors with DC control voltage 12...20VDC.
- VM4: includes 2 fixing clips (BB4) to maintain together both contactors.
- VEM4: includes a VM4 mechanical interlock unit with 2 fixing clips (BB4), a VE4 electrical interlock block and A2-A2 connection.
VE4 block must be used with its A2-A2 connection to respect the electrical connection diagram.
VEM4 not fittable on AF..Z contactors with DC control voltage 12...20 V DC.
45 1.77"
80 3.15"
6 0.24"
77 3.03"
71 2.80"
5.5 0.22"
35 mm
EN/IEC 60715
10 0.39"
5.5 0.22"
35 1.38"
70 2.76"
60 2.36"
5 0.20"
5 0.20"
ø 4.2 0.17"
2 x
M4 8-32 UNC
45 1.77"
80 3.15"
6 0.24"
77 3.03"
71 2.80"
5.5 0.22"
35 mm
EN/IEC 60715
10 0.39"
5.5 0.22"
35 1.38"
70 2.76"
60 2.36"
5 0.20"
5 0.20"
ø 4.2 0.17"
2 x
M4 8-32 UNC
45 1.77"
80 3.15"
6 0.24"
43 1.69"
110.5 4.35"
71 2.80"
5.5 0.22"
35 mm
EN/IEC 60715
5.5 0.22"
10 0.39"
45 1.77"12 0.47"
80 3.15"
6 0.24"
77 3.03"
71 2.80"
5.5 0.22"
35 mm
EN/IEC 60715
10 0.39"
5.5 0.22"
45 1.77"
80 3.15"
6 0.24"
110.5 4.35"
71 2.80"
5.5 0.22"
35 mm
EN/IEC 60715
10 0.39"
5.5 0.22"
43 1.69"
45 1.77"
80 3.15"
102.5 4.04"
71 2.80"
5.5 0.22"
35 mm
EN/IEC 60715
10 0.39"
5.5 0.22"
43 1.69"
90 3.54"
91.5 3.60"
102.5 4.04"
71 2.80"
5.5 0.22"
35 mm
EN/IEC 60715
10 0.39"
5.5 0.22"
43 1.69"
60 2.36"
ø 4.2 0.17"
80 3.15"
70 2.76"
5 0.20"
5 0.20"
2 x
M4 8-32 UNC
90 3.54"
91.5 3.60"
102.5 4.04"
71 2.80"
5.5 0.22"
35 mm
EN/IEC 60715
10 0.39"
5.5 0.22"
43 1.69"
60 2.36"
ø 4.2 0.17"
80 3.15"
70 2.76"
5 0.20"
5 0.20"
2 x
M4 8-32 UNC
8Technical Datasheet 1SBC101401D0201 |ABB
Terminal Marking and Positioning
Standard devices without addition of auxiliary contacts
13
NO
NO
14
5L3
6T3
3L2
4T2
1L1
2T1
A1 A2
A1 A2
5L33L2
A1
A2 6T34T2
1L1
2T1
13
NO
NO
14
AF09-30-10-.. / AF09Z-30-10-..
AF09-30-10-.. / AF09Z-30-10-..
Dimensions mm, inches
AF09 AF09
AF09 AF09
+ CA4, CC4 1-pole auxiliary contact block + CAL4-11 2-pole auxiliary contact block
AF09 AF09
+ CA4 4-pole auxiliary contact block + CAT4 2-pole auxiliary contact and coil terminal block
AF09 AF09
+ VEM4 mechanical and electrical interlock set + VEM4 mechanical and electrical interlock set
Note: contactor lateral distance to grounded component 2 mm 0.08" min.
Technical Datasheet 1SBC101401D0201 (24/03/11)
Contact us
ABB France
Low Voltage Products Division
10, rue Ampère Z.I. - B.P. 114
F-69685 Chassieu cedex / France
You can find the address of your local sales organisation
on the ABB home page
http://www.abb.com/contacts -> Low Voltage products
www.abb.com/lowvoltage
Note
We reserve the right to make technical changes or
modify the contents of this document without prior
notice. With regard to purchase orders, the agreed
particulars shall prevail. ABB does not accept any
responsibility whatsoever for potential errors or
possible lack of information in this document.
We reserve all rights in this document and in the
subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its contents – in whole or in parts – is
forbidden without prior written consent of ABB.
Copyright© 2011 ABB
All rights reserved