CUSTOMER DRAWING 27.941.27 (1.100.05) 24.13 [0.950] MIN COLOR CODE ID C WIRE STOP Dx2 E MAX OB OA COLOR CODE MARKING ID (SEE NOTE ON PAGE 2) * I.D.: a) As received; b) After unrestricted recovery thru meltable insert. MATERIALS 1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride. 2. SEALING RINGS: Immersion resistant thermoplastic. Color: one clear, one color coded (see table below). 3. CRIMP SPLICER: Base Metal: Copper alloy 101 or 102 per ASTM B-75. Plating: Tin, per ASTM B545. Stamp marking XX approximately as shown on the back of inspection window. Color code: See table I. TITLE: SEALED IN-LINE CRIMP SPLICE, SAE AS81824/1 Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets] TOLERANCES: 0.00 N/A 0.0 N/A 0 N/A PREPARED BY: TNGUYEN Raychem Devices Tyco Electronics reserves the right to amend this drawing at any time. Users should evaluate the suitability of the ROUGHNESS product for their application. IN MICRON CAGE CODE: ECO NUMBER: DOCUMENT NO.: D-436-36/-37/-38 ANGLES: N/A 06090 ECO-16-012043 REV: DATE: F SCALE: August 19, 2016 SIZE: SHEET: NTS A 1 of 3 (c) 2016 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision. CUSTOMER DRAWING TABLE I - DIMENSIONS Crimp Splicer I.D.* a min b max Part Name oA oB D E max 6.22 (0.245) 5.72 (0.225) 7.11 (0.280) 6.60 (0.260) 7.11 (0.280) 6.60 (0.260) 0.38 (0.015) 0.51 (0.020) 1.27 (0.050) C 2.16 (0.085) 1.27 (0.050) 2.03 (0.080) 12.95 (0.510) 0.64 (0.025) 1.14 (0.045) 1.91 (0.075) 12.45 (0.490) 2.79 (0.110) 1.75 (0.069) 2.70 (0.106) 14.86 (0.585) D-436-37 0.64 (0.025) 1.63 (0.064) 2.57 (0.101) 14.35 (0.565) 4.32 (0.170) 2.60 (0.102) 3.89 (0.153) 14.86 (0.585) D-436-38 0.64 (0.025) 2.46 (0.097) 3.73 (0.147) 14.35 (0.565) * I.D: a- As received; b- After unrestricted recovery thru meltable insert. D-436-36 Color Code Wgt. Lbs/Mpc max Red 1.02 Blue 1.61 Yellow 2.72 TABLE II - RECOMMENDED WIRE RANGE BASED ON CONDUCTOR CMA (mm2) (REFERENCE) PART NUMBER D-436-36 D-436-37 D-436-38 MIL SPEC EQIVALENT SIZE M81824/1-1 M81824/1-2 M81824/1-3 SINGLE WIRE MULTIPLE WIRE RANGE CMA (mm2) MULTIPLE WIRE TOTAL OD (OD1 + OD2) MAX 26-24-22-20 20-18-16 16-14-12 304 - 1510 (0.15 - 0.75) 1058 - 2680 (0.53 - 1.34) 2375 - 6755 (1.19 - 3.37) 0.085 (2.16) 0.110 (2.79) 0.170 (4.32) TABLE III - STANDARD CONDUCTOR CMA (REFERENCE) CONDUCTOR CONFIGURATION STRANDS CMA (MM2) SIZE 26 19 304 (0.15) 24 19 475 (0.24) 22 19 754 (0.38) 20 19 1216 (0.61) 18 19 1900 (0.95) 16 19 2426 (1.21) 14 19 3831 (1.92) 12 37 5874 (2.94) APPLICATION 1. These parts are designed to provide immersion resistant in-line splices, maximum of two wires per side of crimp and falling within the diameter range specified in this customer drawing, and having insulations rated for 135C. 2. Parts will meet all requirements of SAE AS81824/1 when installed as outlined below. Assembly is not required for acceptance testing inspection. 3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of AS81824 Tm. 4. Packing and packaging shall be in accordance with Sections 5, Level C, of AS81824 Tm. 5. This document takes precedence over documents reference herein. Tm - AS81824 is a trademark of SAE TITLE: SEALED IN-LINE CRIMP SPLICE, SAE AS81824/1 Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets] TOLERANCES: 0.00 N/A 0.0 N/A 0 N/A PREPARED BY: TNGUYEN Raychem Devices Tyco Electronics reserves the right to amend this drawing at any time. Users should evaluate the suitability of the ROUGHNESS product for their application. IN MICRON CAGE CODE: ECO NUMBER: DOCUMENT NO.: D-436-36/-37/-38 ANGLES: N/A 06090 ECO-14-012043 REV: DATE: F SCALE: August 19, 2016 SIZE: SHEET: NTS A 2 of 3 (c) 2016 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check with the web for the latest revision CUSTOMER DRAWING ASSEMBLY PROCEDURE: 1. Strip wires 5/16" to 11/32". 2. Insert one or two wires on one side of the crimp barrel and crimp using a Raychem AD-1377 crimp tool. Repeat on the opposite side of the crimp. 3. Center sealing sleeve over the splice. 4. Slide sealing sleeve over both wires on one side of the crimp if two wires will be use. 5. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied until insert melts and flows axially along the wire. TITLE: SEALED IN-LINE CRIMP SPLICE, SAE AS81824/1 Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets] TOLERANCES: 0.00 N/A 0.0 N/A 0 N/A PREPARED BY: TNGUYEN Raychem Devices Tyco Electronics reserves the right to amend this drawing at any time. Users should evaluate the suitability of the ROUGHNESS product for their application. IN MICRON CAGE CODE: ECO NUMBER: DOCUMENT NO.: D-436-36/-37/-38 ANGLES: N/A 06090 ECO-14-012043 REV: DATE: F SCALE: August 19, 2016 SIZE: SHEET: NTS A 3 of 3 (c) 2016 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check with the web for the latest revision