CUSTOMER DRAWING
TITLE:
SEALED IN-LINE CRIMP SPLICE,
SAE AS81824/1
Unless otherwise specified dimensions are in millimeters.
[Inches dimensions are shown in brackets]
Raychem
Devices
DOCUMENT NO.:
D-436-36/-37/-38
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
ANGLES: N/A
ROUGHNESS
IN MICRON
REV:
F
DATE:
August 19, 2016
PREPARED BY:
TNGUYEN
CAGE CODE:
06090
ECO NUMBER:
ECO-16-012043
SCALE:
NTS
SIZE:
A
SHEET:
1 of 3
© 2016 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check for the latest revision.
ID
27.94±1.27
(1.10±0.05)
24.13 [0.950] MIN
COLOR CODE
C
D x 2
ØB ØA
WIRE STOP
E MAX
MARKING ID
COLOR CODE
(SEE NOTE ON PAGE 2)
* I.D.: a) As received; b) After unrestricted recovery thru meltable insert.
MATERIALS
1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene
fluoride.
2. SEALING RINGS: Immersion resistant thermoplastic. Color: one clear, one color coded (see table below).
3. CRIMP SPLICER:
Base Metal: Copper alloy 101 or 102 per ASTM B-75.
Plating: Tin, per ASTM B545.
Stamp marking XX approximately as shown on the back of inspection window.
Color code: See table I.
CUSTOMER DRAWING
TITLE:
SEALED IN-LINE CRIMP SPLICE,
SAE AS81824/1
Unless otherwise specified dimensions are in millimeters.
[Inches dimensions are shown in brackets]
Raychem
Devices
DOCUMENT NO.:
D-436-36/-37/-38
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
ANGLES: N/A
ROUGHNESS
IN MICRON
REV:
F
DATE:
August 19, 2016
PREPARED BY:
TNGUYEN
CAGE CODE:
06090
ECO NUMBER:
ECO-14-012043
SCALE:
NTS
SIZE:
A
SHEET:
2 of 3
© 2016 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check with the web for the latest revision
TABLE I - DIMENSIONS
Part
Name
I.D.*
a min
b max
Crimp Splicer
øA
øB
C
D
E
max
Color
Code
Wgt.
Lbs/Mpc
max
D-436-36
2.16 (0.085)
0.64 (0.025)
1.27 (0.050)
1.14 (0.045)
2.03 (0.080)
1.91 (0.075)
12.95 (0.510)
12.45 (0.490)
6.22 (0.245)
5.72 (0.225)
0.38
(0.015)
Red
1.02
D-436-37
2.79 (0.110)
0.64 (0.025)
1.75 (0.069)
1.63 (0.064)
2.70 (0.106)
2.57 (0.101)
14.86 (0.585)
14.35 (0.565)
7.11 (0.280)
6.60 (0.260)
0.51
(0.020)
Blue
1.61
D-436-38
4.32 (0.170)
0.64 (0.025)
2.60 (0.102)
2.46 (0.097)
3.89 (0.153)
3.73 (0.147)
14.86 (0.585)
14.35 (0.565)
7.11 (0.280)
6.60 (0.260)
1.27
(0.050)
Yellow
2.72
* I.D: a- As received; b- After unrestricted recovery thru meltable insert.
TABLE II – RECOMMENDED WIRE RANGE BASED ON CONDUCTOR CMA (mm2) (REFERENCE)
PART NUMBER
MIL SPEC
EQIVALENT
SIZE
SINGLE WIRE
MULTIPLE WIRE
RANGE CMA (mm2)
MULTIPLE WIRE TOTAL
OD (OD1 + OD2) MAX
D-436-36
M81824/1-1
26-24-22-20
304 - 1510 (0.15 - 0.75)
0.085 (2.16)
D-436-37
M81824/1-2
20-18-16
1058 - 2680 (0.53 – 1.34)
0.110 (2.79)
D-436-38
M81824/1-3
16-14-12
2375 – 6755 (1.19 – 3.37)
0.170 (4.32)
TABLE III – STANDARD CONDUCTOR CMA (REFERENCE)
CONDUCTOR
CONFIGURATION
SIZE
26
24
22
20
18
16
14
12
STRANDS
19
19
19
19
19
19
19
37
CMA
304
475
754
1216
1900
2426
3831
5874
(MM2)
(0.15)
(0.24)
(0.38)
(0.61)
(0.95)
(1.21)
(1.92)
(2.94)
APPLICATION
1. These parts are designed to provide immersion resistant in-line splices, maximum of two wires per side of crimp and falling within
the diameter range specified in this customer drawing, and having insulations rated for 135°C.
2. Parts will meet all requirements of SAE AS81824/1 when installed as outlined below. Assembly is not required for
acceptance testing inspection.
3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of AS81824Tm.
4. Packing and packaging shall be in accordance with Sections 5, Level C, of AS81824Tm.
5. This document takes precedence over documents reference herein.
Tm – AS81824 is a trademark of SAE
CUSTOMER DRAWING
TITLE:
SEALED IN-LINE CRIMP SPLICE,
SAE AS81824/1
Unless otherwise specified dimensions are in millimeters.
[Inches dimensions are shown in brackets]
Raychem
Devices
DOCUMENT NO.:
D-436-36/-37/-38
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
ANGLES: N/A
ROUGHNESS
IN MICRON
REV:
F
DATE:
August 19, 2016
PREPARED BY:
TNGUYEN
CAGE CODE:
06090
ECO NUMBER:
ECO-14-012043
SCALE:
NTS
SIZE:
A
SHEET:
3 of 3
© 2016 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check with the web for the latest revision
ASSEMBLY PROCEDURE:
1. Strip wires 5/16” to 11/32”.
2. Insert one or two wires on one side of the crimp barrel and crimp using a Raychem AD-1377 crimp tool.
Repeat on the opposite side of the crimp.
3. Center sealing sleeve over the splice.
4. Slide sealing sleeve over both wires on one side of the crimp if two wires will be use.
5. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied
until insert melts and flows axially along the wire.