558501-1 - Tyco Electronics

Product

Specification 108-1163-2

18Aug04 Rev A

EC 0990-1127-04

High Perform ance Modular Pl ugs & Jacks, P CB Mounted

Harrisburg, PA

All International Rights Reserved.

* Trademark

| Indi cates change For la test revision call AMP FAX*/Product Info number 1-800-522-6752.

For Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 4

LOC B

1. SCOPE

1.1. Content

This specification cover s the performance, t ests and quality r equirements for Tyco Electronics high|perf ormance modular plugs and jacks designed for printed circuit board mounting.

1.2. Qualification

When tests are performed on the subject product line, procedures specified i n Figure 1 shall be used.|Al l i nspections shall be performed using the appli cable inspection plan and product drawing.

1.3. Qual ification Test Resul ts

Successful qualification testing on the subject product line was completed on 31M ar97. The test file

number for this testing is 501-91-2. This documentation is on file at and available from Engineering|Practices and Standards (EPS).|

2. APPLI CABLE DOCUMENTS

The follow ing documents form a part of this specification to the extent specified herein. Unless otherwi se

speci fied, the latest edition of the document applies. In the event of conflict between t he requirements of

this specif ication and the product drawi ng, the product draw ing shall take precedence. In the event of

conflict between the r equirements of this specification and the referenced documents, this specification

shal l take precedence.

2.1. Tyco Electronics Documents|

109-1: General Requirements for Test Specifications

109 Series: Test Specifications as indicated in Figure 1|

108-1163: Product Specification|

114-2048: Appl ication Specification

114-6053: Appl ication Specification

501-91- 2: Qual ification Test Report

502-1064: Engi neering Repor t

3. REQUIREMENTS

3.1. Desi gn and Construction

Product shall be of the design, construction and physical dimensions specif ied on the applicable product

drawing.

3.2. Materials

Materials used in the construction of this product shall be as specified on the applicable product draw ing.|

108-1163-2

Rev A 2 of 4

3.3. Ratings

Vol tage: 150 volts AC

Curr ent: Signal application only, 1.5 amperes AC rms maxi mum at 25

C derated to .2 amper e AC

r ms maximum at 70

C ambient

Temperature:

• Jacks: -40 t o 80

• Plugs: -40 t o 60

Shi eldi ng effectiveness: -20 dB mi nimum reduction from 30 to 400 MHz

3.4. Perf ormance and Test Description

Product is designed to meet the electrical, mechanical and environmental performance requirements

speci fied in Figur e 1. Unless otherwi se specified, all tests shall be performed at ambient environmental

condi tions per Test Speci fication 109-1.|

3.5. Test Requirements and Procedures Summary

Test Description Requi rement Procedur e

Examination of product. Meets requirements of product

drawing and Application|Speci fications 114-2048 and 114-

6053.

Vi sual, dimensional and f unctional

per applicable quality inspection

plan.

Crosstalk (NEXT). Frequency (MHz) NEXT (dB)

1.0 65.0

4.0 65.0

8.0 62.0

10.0 60.0

16.0 56.0

20.0 54.0

25.0 52.0

31.25 50.0

62.5 44.0

100.0 40. 0

AMP Spec 109-194.

Test NEXT - TOC of each sample

on each of 5 t est plugs qualified per

Para 3.2. of AMP Spec 109- 194. All

pai r combinations to be tested for

NEXT - TOC

driven pair-quiet

pai r: 45-36, 45-12, 45-78, 36-78,

36-12, and 12-78.

See Fi gure 3.

Fi gure 1

3.6. Product Qualification and Requalification Test Sequence

Test or Examination

Test Group (a)

Test Sequence (b)

Examination of product 1,3

Crosst alk (NEXT) 2

(a) See paragraph 4.1.A.

NOTE

(b) Numbers indicate sequence in which tests ar e performed.

Fi gure 2

108-1163-2

Rev A 3 of 4

4. QUALI TY ASSURANCE PROVISIONS

4.1. Qual ification Testi ng

A. Sample Selection

Samples shall be prepared in accordance wi th applicable Instruction Sheets and shall be selected

at r andom from current production. Test group 1 shall consist of 10 terminated plugs/unmounted

jack pai rs.

B. Test Sequence

Qual ification inspection shall be verified by testing samples as specifi ed in Figure 2.

4.2. Requal ification Testi ng

If changes significantly affecting form, fit or function are made to the product or manufacturing process,

product assurance shall coordinate requalification testing, consisting of all or part of the original testing

sequence as deter mined by development/product, quality and reliability engineering.

4.3. Acceptance

Acceptance is based on verification that the product meets the requirements of Figure 1. Failures

att ributed to equipment, test setup or operator deficiencies shall not disqualify the product. When

product failure occurs, corrective action shall be taken and samples r esubmitted for qualification. Testi ng

to conf irm corrective action is required before resubmittal.

4.4. Qual ity Conformance Inspection

The applicable quality inspection plan will specify the sampling acceptable qualit y level to be used.|Di mensional and f unctional requirements shall be in accordance with the applicable product drawing and

this specif ication.

108-1163-2

Rev A 4 of 4

Fi gure 3