Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module
Dual-In-Line Intelligent
Power Module
20 Amperes/600 Volts
PS21865-P
1
Description:
DIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
£ Compact Packages
£ Single Power Supply
£ Integrated HVICs
£ Direct Connection to CPU
Applications:
£ Washing Machines
£ Refrigerators
£ Air Conditioners
£ Small Servo Motors
£ Small Motor Control
Ordering Information:
PS21865-P is a 600V, 20 Ampere
DIP Intelligent Power Module.
Note: P suffix designates lead-free
lead frame.
Dimensions Inches Millimeters
A 3.11±0.02 79.0±0.5
B 1.22±0.02 31.0±0.5
C 0.28±0.02 7.0±0.5
D 2.64±0.01 67.0±0.3
E 0.53±0.02 13.4±0.5
F 0.84±0.02 21.4±0.5
G 1.37±0.02 34.9±0.5
H 0.15±0.01 3.8±0.2
J 0.11±0.01 2.8±0.3
K 0.39±0.01 10.0±0.3
L 0.79±0.01 20.0±0.3
M 0.50±0.04 12.8±1.0
N 2.98 75.6
Dimensions Inches Millimeters
P 0.04 1.0
Q 0.18±0.01 Dia. 4.5±0.2 Dia.
R 0.15 3.8
S Min. 1.0 Min.
T 0.02 Min. 0.7 Min.
U 0.1 2.5
V 0.03±0.01 0.8±0.2
W 0.02 0.7
X 0.45±0.02 11.5±0.5
Y 0.18 4.5
Z 0.12 3.1
AA 0.02 0.6
Outline Drawing and Circuit Diagram
HEATSINK
SIDE
S
U U
V
W
V
T
Q (2 PLACES)
N
LABEL
POWER SIDE
DETAIL "A"
DETAIL
"A"
DETAIL "A"
DETAIL "B"
DETAIL "B"
DETAIL "C"
DET
AIL "C"
CONTROL SIDE
M
L
K
K
K
J
X
H
G
F
E
AA
C
D
B
Y
AA
Z
A
P
1 2 3 4 5 6 7 8 9 10 11
27 28 30 31 33 35
36
37
38
39
4041
343229 12 13 14 15 16 17 18 19 20
21
22 23 24 25 26
6 VP1
5 VP
3 VUFB
2 VP1
26 N
UN
19
24 V
23 U
22 P
21 WN
25 W
20 VN
28 NC
27 NC
33 NC
31 NC
30 NC
29 NC
32 NC
35 NC
34 NC
40 NC
38 NC
37 NC
36 NC
39 NC
41 NC
7 VVFB
9 WP
11 VPC
10 VP1
12 VWFB
1 UP
4 VUFS
8 VVFS
16 CIN
15 VNC
17 CFO
18 FO
13 VWFS
14 VN1
TERMINAL CODE
R
PS21865-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
2
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PS21865-P Units
Power Device Junction Temperature* Tj -20 to 125 °C
Module Case Operation Temperature (See Tf Measurement Point Illustration) Tf -20 to 100 °C
Storage Temperature Tstg -40 to 125 °C
Mounting Torque, M4 Mounting Screws — 13 in-lb
Module Weight (Typical) — 65 Grams
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate VISO 2500 Volts
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@Tf ≤ 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to Tj(avg) ≤ 125°C (@Tf ≤ 100°C).
**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage (Tf = 25°C) VCES 600 Volts
Collector Current (Tf = 25°C) ±IC 20 Amperes
Peak Collector Current (Tf = 25°C, <1ms) ±ICP 40 Amperes
Supply Voltage (Applied between P - N) VCC 450 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts
Collector Dissipation (Tf = 25°C, per 1 Chip) PC 52.6 Watts
Control Sector
Supply Voltage (Applied between VP1-VPC, VN1-VNC) VD 20 Volts
Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) VDB 20 Volts
Input Voltage (Applied between UP
, VP
, WP-VPC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts
Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts
Fault Output Current (Sink Current at FO Terminal) IFO 1 mA
Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts
3
PS21865-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1.0 mA
VCE = VCES, Tj = 125°C — — 10 mA
Diode Forward Voltage VEC Tj = 25°C, -IC = 20A, VIN = 0V — 1.5 2.0 Volts
Collector-Emitter Saturation Voltage VCE(sat) IC = 20A, Tj = 25°C, VD = VDB = 15V, VIN = 5V — 1.6 2.1 Volts
IC = 20A, Tj = 125°C, VD = VDB = 15V, VIN = 5V — 1.7 2.2 Volts
Inductive Load Switching Times ton 0.7 1.30 1.90 µs
trr VCC = 300V, VD = VDB = 15V, — 0.30 — µs
tC(on) IC = 20A, Tj = 125°C, VIN = 0 ⇔ 5V, — 0.40 0.60 µs
toff Inductive Load (Upper-Lower Arm) — 1.60 2.20 µs
tC(off) — 0.50 0.80 µs
Tf Measurement Point
FWDi CHIP
POWER TERMINALS
P U
13.5mm
18mm
GROOVE
CONTROL TERMINALS
IGBT CHIP
V W N
Al BOARD
DIP-IPM
TEMPERATURE
MEASUREMENT POINT
(INSIDE THE Al BOARD)
TEMPERATURE
MEASUREMENT POINT
(INSIDE THE Al BOARD)
PS21865-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
4
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15.0 16.5 Volts
VDB Applied between VUFB-VUFS, 13.0 15.0 18.5 Volts
VVFB-VVFS, VWFB-VWFS
Circuit Current ID VD = VDB = 15V, VIN = 5V, — — 5.00 mA
Total of VP1-VPC, VN1-VNC
VD = VDB = 15V, VIN = 0V, — — 7.00 mA
Total of VP1-VPC, VN1-VNC
VD = VDB = 15V, VIN = 5V, — — 0.40 mA
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
VD = VDB = 15V, VIN = 0V, — — 0.55 mA
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
Fault Output Voltage VFOH VSC = 0V, FO Circuit: 10kΩ to 5V Pull-up 4.9 — — Volts
VFOL VSC = 1V, IFO = 1mA — — 0.95 Volts
Input Current IIN VIN = 5V 1.0 1.50 2.00 mA
Short-Circuit Trip Level* VSC(ref) Tj = 25°C, VD = 15V 0.43 0.48 0.53 Volts
Supply Circuit Undervoltage UVDBt Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts
Protection UVDBr Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts
UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts
UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts
Fault Output Pulse Width** tFO CFO = 22nF 1.0 1.8 — ms
ON Threshold Voltage Vth(on) Applied between UP
, VP
, WP-VPC, 2.1 2.3 2.6 Volts
OFF Threshold Voltage Vth(off) UN, VN, WN-VNC 0.8 1.4 2.1 Volts
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Fin Rth(j-f)Q IGBT Part (Per 1/6 Module) — — 1.90 °C/Watt
Thermal Resistance Rth(j-f)D FWDi Part (Per 1/6 Module) — — 3.00 °C/Watt
Recommended Conditions for Use
Characteristic Symbol Condition Min. Typ. Max. Units
Supply Voltage VCC Applied between P-N Terminals 0 300 400 Volts
Control Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15.0 16.5 Volts
VDB Applied between VUFB-VUFS, 13.0 15.0 18.5 Volts
VVFB-VVFS, VWFB-VWFS
Control Supply Variation ΔVD, ΔVDB -1 — 1 V/µs
PWM Input Frequency fPWM Tf ≤ 100°C, Tj ≤ 125°C — — 20 kHz
* Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 34A.
**Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value
of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .
5
PS21865-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Recommended Conditions for Use
Characteristic Symbol Condition Min. Typ. Max. Units
Allowable rms Current* IO VCC = 300V, VD = 15V, fC = 5kHz, — — 15 Arms
PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C
VCC = 300V, VD = 15V, fC = 15kHz, — — 9.3 Arms
PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C
Minimum Input PWIN(on)** 0.3 — — µs
Pulse Width PWIN(off)***
Below Rated Current 200 ≤ VCC ≤ 350V, 13.5 ≤ VD ≤ 16.5V, 1.4 — — µs
Between Rated Current 13.0 ≤ VDB ≤ 18.5V, -20°C ≤ Tf ≤ 100°C, 2.5 — — µs
& 1.7 Times of rated Current N-line Wiring Inductance Less Than 10nH
VNC Variation VNC Between VNC-N (Including Surge) -5.0 — 5.0 Volts
Arm Shoot-through tDEAD For Each Input Signal, Tf < 100°C 2.0 — — µs
Blocking Time
* The allowable rms current value depends on the actual application conditions.
**If input signal ON pulse is less than PWIN(on), the device may not respond.
***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than PWIN(off).
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL)
COLLECTOR CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
2.0
1.5
05
1.0
0.5
020
VD = VDB = 15V
VIN = 5V
Tj = 25°C
Tj = 125°C
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
Tj = 25°C
Tj = 125°C
10 15
1.8
1.5
1.2
05
0.9
0.3
0.6
020
10 15
EMITTER CURRENT, IE, (AMPERES)
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL)
VIN = 0V
Tj = 25°C
Tj = 125°C
EMITTER CURRENT, IE, (AMPERES)
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
101
100
100
10-1
102
101
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
Tj = 25°C
Tj = 125°C
EMITTER CURRENT, IE, (AMPERES)
REVERSE RECOVERY TIME, trr, (ns)
101
100
100
10-1
102
101
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, ESW(on), (mJ/PULSE)
102
100
101
100
102
101
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT (TYPICAL)
Tj = 25°C
Tj = 125°C
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
103
100
102
101
102
101
Tj = 25°C
Tj = 125°C
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, ESW(off), (mJ/PULSE)
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL)
PS21865-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
6
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
DIP-IPM Application Circuit (Shown Pins Up)
W
V
U
P
GATE DRIVE
+VCC LVIC
FAULT
LOGIC
INPUT SIGNAL
CONDITIONING
UV
PROT.
OVER CURRENT
PROTECTION
VUFS
VUFB
VP1
UP
VVFS
WP
VWFB
VWFS
VN1
VNC
CIN
CFO
FO
UN
VN
WN
VP1
VPC
VVFB
VP1
VP
GATE DRIVE
UV PROT.
LEVEL SHIFT
INPUT
CONDITION
HVIC
+VCC
GATE DRIVE
UV PROT.
LEVEL SHIFT
INPUT
CONDITION
HVIC
+VCC
GATE DRIVE
UV PROT.
LEVEL SHIFT
INPUT
CONDITION
HVIC
+VCC
+
+
C2
C2
C1
D1
R1
+
C2
C2
C2
C2
C1
D1
R1
+
C2
C1
D1
R1
+15V
C3
C4
N
RSF
CSF
+3.3 to +5V
C5
C5
C5
R2
R2
R2
C5 x 3
R2 x 3 R3
CONTROLLER
RSHUNT
This symbol indicates
connection to ground
plane.
MOTOR
C7C6
AC LINE
+
Component Selection:
Dsgn. Typ. Value Description
D11A, 600V Boot strap supply diode – Ultra fast recovery
C110-100uF, 50V Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)
C20.22-2.0uF, 50V Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)
C310-100uF, 50V Control power supply filter – Electrolytic, long life, low Impedance, 105°C
C422nF, 50V Fault lock-out timing capacitor – Multilayer ceramic (Note 4)
C5100pF, 50V Optional input signal noise filter – Multilayer ceramic (Note 1)
C6200-2000uF, 450V Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C
C70.1-0.22uF, 450V Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)
CSF 1000pF, 50V Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)
RSF 1.8k ohm Short circuit detection filter resistor (Note 6, Note 7)
RSHUNT 5-100 mohm Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)
R110 ohm Boot strap supply inrush limiting resistor (Note 5)
R2330 ohm Optional control input noise filter (Note 1, Note 2)
R310k ohm Fault output signal pull-up resistor (Note 3)
Notes:
1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be
required. If filtering is added be careful to maintain proper dead time. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.
3) FO output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the module.
4) C4 sets the fault output duration and lock-out time. C4 12.2E-6 x tFO, 22nF gives ~1.8ms
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function.
7) RSF, CSF set short-circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent
excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible.
10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s
N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value.
