PS21865-P Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts A M N C J Z P 27 1 28 2 3 30 4 29 5 31 6 7 33 8 32 9 10 11 35 12 13 34 Y 41 40 22 23 24 F 36 37 38 39 LABEL B HEATSINK SIDE 21 14 15 16 17 18 19 20 25 26 G X E DETAIL "A" AA AA K K K L H Q (2 PLACES) D R S T DETAIL "A" DETAIL "B" POWER SIDE W DETAIL "A" V CONTROL SIDE DETAIL "C" U V U DETAIL "B" TERMINAL CODE 15 VNC 22 P 29 NC 36 NC 16 CIN 17 CFO 23 U 30 NC 37 NC 3 VUFB 8 VVFS 9 WP 10 VP1 4 VUFS 5 VP 11 VPC 12 VWFB 18 FO 24 V 25 W 31 NC 32 NC 38 NC 39 NC 40 NC 41 NC 1 UP 2 VP1 6 VP1 13 VWFS 19 UN 20 VN 26 N 27 NC 33 NC 34 NC 7 VVFB 14 VN1 21 WN 28 NC 35 NC DETAIL "C" Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N Inches 3.110.02 1.220.02 0.280.02 2.640.01 0.530.02 0.840.02 1.370.02 0.150.01 0.110.01 0.390.01 0.790.01 0.500.04 2.98 Millimeters 79.00.5 31.00.5 7.00.5 67.00.3 13.40.5 21.40.5 34.90.5 3.80.2 2.80.3 10.00.3 20.00.3 12.81.0 75.6 Dimensions Inches Millimeters P 0.04 1.0 Q 0.180.01 Dia. 4.50.2 Dia. R 0.15 3.8 S Min. 1.0 Min. T 0.02 Min. 0.7 Min. U 0.1 2.5 V 0.030.01 0.80.2 W 0.02 0.7 X 0.450.02 11.50.5 Y 0.18 4.5 Z 0.12 3.1 AA 0.02 0.6 Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Compact Packages Single Power Supply Integrated HVICs Direct Connection to CPU Applications: Washing Machines Refrigerators Air Conditioners Small Servo Motors Small Motor Control Ordering Information: PS21865-P is a 600V, 20 Ampere DIP Intelligent Power Module. Note: P suffix designates lead-free lead frame. 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21865-P IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature* Module Case Operation Temperature (See Tf Measurement Point Illustration) Symbol PS21865-P Units Tj -20 to 125 C Tf -20 to 100 C Tstg -40 to 125 C Mounting Torque, M4 Mounting Screws -- 13 in-lb Module Weight (Typical) -- 65 Grams VCC(prot.) 400 Volts VISO 2500 Volts Storage Temperature Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate *The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150C (@Tf 100C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) 125C (@Tf 100C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C, Non-repetitive, Less than 2s IGBT Inverter Sector Collector-Emitter Voltage (Tf = 25C) Collector Current (Tf = 25C) Peak Collector Current (Tf = 25C, <1ms) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (Tf = 25C, per 1 Chip) VCES 600 Volts IC 20 Amperes ICP 40 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 52.6 Watts Control Sector Supply Voltage (Applied between VP1-VPC, VN1-VNC) Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) 2 VD 20 Volts VDB 20 Volts Input Voltage (Applied between UP, VP, WP-VPC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts Fault Output Current (Sink Current at FO Terminal) IFO 1 mA Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21865-P IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Cutoff Current ICES VCE = VCES, Tj = 25C -- -- 1.0 mA VCE = VCES, Tj = 125C -- -- 10 mA VEC Tj = 25C, -IC = 20A, VIN = 0V -- 1.5 2.0 Volts VCE(sat) IC = 20A, Tj = 25C, VD = VDB = 15V, VIN = 5V -- 1.6 2.1 Volts Diode Forward Voltage Collector-Emitter Saturation Voltage IC = 20A, Tj = 125C, VD = VDB = 15V, VIN = 5V Inductive Load Switching Times ton -- 1.7 2.2 Volts 0.7 1.30 1.90 s trr VCC = 300V, VD = VDB = 15V, -- 0.30 -- s tC(on) IC = 20A, Tj = 125C, VIN = 0 5V, -- 0.40 0.60 s toff Inductive Load (Upper-Lower Arm) -- 1.60 2.20 s -- 0.50 0.80 s tC(off) Tf Measurement Point IGBT CHIP DIP-IPM CONTROL TERMINALS GROOVE Al BOARD 18mm 13.5mm P U V W POWER TERMINALS FWDi CHIP N TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD) TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD) 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21865-P IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-VUFS, 13.0 15.0 18.5 Volts ID VD = VDB = 15V, VIN = 5V, -- -- 5.00 mA -- -- 7.00 mA -- -- 0.40 mA -- -- 0.55 mA 4.9 -- -- Volts VVFB-VVFS, VWFB-VWFS Circuit Current Total of VP1-VPC, VN1-VNC VD = VDB = 15V, VIN = 0V, Total of VP1-VPC, VN1-VNC VD = VDB = 15V, VIN = 5V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VD = VDB = 15V, VIN = 0V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS Fault Output Voltage Input Current Short-Circuit Trip Level* VFOH VSC = 0V, FO Circuit: 10k to 5V Pull-up VFOL VSC = 1V, IFO = 1mA -- -- 0.95 Volts IIN VIN = 5V 1.0 1.50 2.00 mA VSC(ref) Tj = 25C, VD = 15V 0.43 0.48 0.53 Volts Supply Circuit Undervoltage UVDBt Trip Level, Tj 125C 10.0 -- 12.0 Volts Protection UVDBr Reset Level, Tj 125C 10.5 -- 12.5 Volts UVDt Trip Level, Tj 125C 10.3 -- 12.5 Volts UVDr Reset Level, Tj 125C 10.8 -- 13.0 Volts tFO CFO = 22nF 1.0 1.8 -- ms ON Threshold Voltage Vth(on) Applied between UP, VP, WP-VPC, 2.1 2.3 2.6 Volts OFF Threshold Voltage Vth(off) UN, VN, WN-VNC 0.8 1.4 2.1 Volts Symbol Condition Min. Typ. Max. Units Fault Output Pulse Width** Thermal Characteristics Characteristic Junction to Fin Rth(j-f)Q IGBT Part (Per 1/6 Module) -- -- 1.90 C/Watt Thermal Resistance Rth(j-f)D FWDi Part (Per 1/6 Module) -- -- 3.00 C/Watt Condition Min. Typ. Max. Units Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage Symbol VCC Applied between P-N Terminals 0 300 400 Volts VD Applied between VP1-VPC, VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-VUFS, 13.0 15.0 18.5 Volts -1 -- 1 V/s -- -- 20 kHz VVFB-VVFS, VWFB-VWFS Control Supply Variation PWM Input Frequency VD, VDB fPWM Tf 100C, Tj 125C * Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 34A. **Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} . 4 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21865-P IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Recommended Conditions for Use Characteristic Allowable rms Current* Symbol Condition Min. Typ. Max. Units IO VCC = 300V, VD = 15V, fC = 5kHz, -- -- 15 Arms -- -- 9.3 Arms 0.3 -- -- s 200 VCC 350V, 13.5 VD 16.5V, 1.4 -- -- s 13.0 VDB 18.5V, -20C Tf 100C, 2.5 -- -- s PF = 0.8, Sinusoidal, Tj 125C, Tf 100C VCC = 300V, VD = 15V, fC = 15kHz, PF = 0.8, Sinusoidal, Tj 125C, Tf 100C Minimum Input PWIN(on)** Pulse Width PWIN(off)*** Below Rated Current Between Rated Current & 1.7 Times of rated Current VNC Variation Arm Shoot-through N-line Wiring Inductance Less Than 10nH VNC Between VNC-N (Including Surge) -5.0 -- 5.0 Volts tDEAD For Each Input Signal, Tf < 100C 2.0 -- -- s Blocking Time * The allowable rms current value depends on the actual application conditions. **If input signal ON pulse is less than PWIN(on), the device may not respond. ***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than PWIN(off). 1.5 1.0 0.5 0 0 5 10 15 20 1.8 VIN = 0V Tj = 25C Tj = 125C 1.5 1.2 0.9 0.6 0.3 0 0 COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING LOSS, ESW(on), (mJ/PULSE) REVERSE RECOVERY TIME, trr, (ns) 102 VCC = 300V VD = VDB = 15V VIN = 0V 5V Tj = 25C Tj = 125C EMITTER CURRENT, IE, (AMPERES) 10 15 20 VCC = 300V VD = VDB = 15V VIN = 0V 5V Tj = 25C Tj = 125C 101 100 100 102 VCC = 300V VD = VDB = 15V VIN = 0V 5V Tj = 25C Tj = 125C 101 COLLECTOR CURRENT, IC, (AMPERES) 102 SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL) 101 100 10-1 100 101 EMITTER CURRENT, IE, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) 101 5 102 EMITTER CURRENT, IE, (AMPERES) 103 101 100 REVERSE RECOVERY CURRENT, Irr, (AMPERES) VD = VDB = 15V VIN = 5V Tj = 25C Tj = 125C REVERSE RECOVERY CHARACTERISTICS (TYPICAL) SWITCHING LOSS, ESW(off), (mJ/PULSE) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 2.0 FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL) EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 102 VCC = 300V VD = VDB = 15V VIN = 0V 5V Tj = 25C Tj = 125C 100 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21865-P IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts DIP-IPM Application Circuit (Shown Pins Up) +3.3 to +5V +15V RSF CSF RSHUNT WN VN INPUT SIGNAL CONDITIONING UN C5 x 3 FAULT LOGIC C3 CIN C4 VNC C2 + UV PROT. VN1 VWFS C1 D1 VWFB C2 R2 VP1 VP C5 C1 R1 + C2 D1 R2 C2 GATE DRIVE UV PROT. MOTOR V VUFS +VCC GATE DRIVE UV PROT. D1 VVFS VVFB VUFB U VP1 UP HVIC C5 +VCC This symbol indicates connection to ground plane. GATE DRIVE UV PROT. C2 LEVEL SHIFT + LEVEL SHIFT C1 +VCC HVIC WP C5 LEVEL SHIFT VP1 INPUT CONDITION C2 INPUT CONDITION VPC R2 R1 W HVIC R1 C2 + INPUT CONDITION CONTROLLER +VCC LVIC OVER CURRENT PROTECTION FO CFO N GATE DRIVE R3 R2 x 3 AC LINE C7 C6 + P Component Selection: Dsgn. Typ. Value Description D1 C1 1A, 600V Boot strap supply diode - Ultra fast recovery 10-100uF, 50V Boot strap supply reservoir - Electrolytic, long life, low Impedance, 105C (Note 5) C2 C3 0.22-2.0uF, 50V Local decoupling/High frequency noise filters - Multilayer ceramic (Note 8) 10-100uF, 50V Control power supply filter - Electrolytic, long life, low Impedance, 105C C4 C5 22nF, 50V Fault lock-out timing capacitor - Multilayer ceramic (Note 4) 100pF, 50V Optional input signal noise filter - Multilayer ceramic (Note 1) C6 C7 200-2000uF, 450V Main DC bus filter capacitor - Electrolytic, long life, high ripple current, 105C 0.1-0.22uF, 450V Surge voltage suppression capacitor - Polyester/Polypropylene film (Note 9) CSF RSF 1000pF, 50V Short circuit detection filter capacitor - Multilayer Ceramic (Note 6, Note 7) 1.8k ohm Short circuit detection filter resistor (Note 6, Note 7) RSHUNT R1 5-100 mohm Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10) 10 ohm Boot strap supply inrush limiting resistor (Note 5) R2 R3 330 ohm Optional control input noise filter (Note 1, Note 2) 10k ohm Fault output signal pull-up resistor (Note 3) Notes: 1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time. See application notes for details. 2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) FO output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the module. 4) C4 sets the fault output duration and lock-out time. C4 12.2E-6 x tFO, 22nF gives ~1.8ms 5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique. 6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function. 7) RSF, CSF set short-circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes. 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) The length of the DC link wiring between C6, C7, the DIP's P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible. 10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP's N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value. 6