354578-1 - TE CONNECTIVITY

Fast Facts

• Quieter

• Improved guarding and lighting

• Toolless changeover of applicators

• Precision manual- or auto-

adjust for crimp height

• Total and batch counter

• Accepts all existing TE miniature

applicators, with minor modifications

• Reduced maintenance requirements

• Split-cycle operation for both lead-

making and bench-top use

• Standardized 15/8 [41.3] stroke

• Cannot be operated during normal

production with guards open

• Operates on either 120 or 220 VAC,

50 or 60 Hz

• Available with CQM G-Adapter for

crimp quality monitoring using

miniature applicators

• Produced under a Quality

Management System certified to

ISO 9001

AMP-O-LECTRIC Model G

Terminating Machine

The Model “G” is the most advanced

design in the long-standing series of

AMP-O-LECTRIC machines for terminat-

ing wire using reeled terminals and con-

tacts. It features a reliable direct motor

drive system. Its modular construction

also enables us to provide versions for

use either as bench-top units, or in com-

bination with fully-automatic lead-mak-

ing equipment.

For operator convenience, we’ve

improved access to, and lighting in the

target area, and moved the Crimp

Quality Monitor (CQM) to eye level for

bench-top use. The Model “G” is also

quieter, plus improved guarding meets

applicable European and domestic safe-

ty requirements.

All Model “G” versions include precision

adjustment for crimp height — an impor-

tant feature, which, in combination with

the optional CQM, will enable you to

maintain the tight tolerances required

for today’s demands for higher levels of

quality. By simply resetting a dial, an

operator can adjust crimp height in

.0005 [0.013] increments over a .018

[0.457] range. When used with CQM,

automatic adjustment is also available.

Another user-friendly feature is its con-

trol system. At the push of a button, you

can power the motor on or off, jog for-

ward or reverse, switch to split-cycle

operation, turn the work light off or on,

power the air feed on or off, or reset the

batch counter. And, it’s all reported on

an LCD display. The controls will also

detect and report errors in the machine,

and stop cycling when a bad crimp is

detected by the CQM. The operator

must then push the reset button to con-

tinue.

The Model “G” will accept all existing TE

miniature applicators, with minor modifi-

cations. See Applicator Instructions 408-

8053, Conversion Guide for TE Miniature

Quick-Change Applicators, for details.

Most of our existing applicators may be

used for crimp quality monitoring on

versions equipped with CQM and CQM

G-Adapter. To use CQM for Tab-Lok,

FASTON flag terminals, a CQM hinge-bar

applicator is required. You can’t use

CQM to monitor the application of

closed-barrel pre-insulated terminals.

Catalog 65828 / 08-11 / Aplication Tooling

AMP, AMP-O-LECTRIC, FASTON, the TE Connectivity (logo) and

TE Connectivity are trademarks.

www.tooling.te.com

Tyco Electronics Corporation, Harrisburg, PA 17105, Phone: 888-777-5917

or 717-810-2080; email: toolingsales@tycoelectronics.com

AMP-O-LECTRIC Model G Terminating Machine

Specifications and Dimensions

G-

-A

354500-1 Manual Not Included

354500-9 Manual Included with Machine

1-354500-1 Automatic Included with Machine

* Subassembly Part Number 354531-1 available to convert from manual to automatic precision adjust.

Note: To operate air-feed applicators with this machine, order Air Feed Assembly Kit, PP//NN 335544557788--11.

AMP-O-LECTRIC

Model “G” Machine

Versions

Specifications

Capacity: 5000 lb [2268 kg]

maximum crimp force

Deflection: .003 [0.076]

maximum per 1 000 lb

[454 kg] crimp force

Noise: 76 dB maximum at

5000 lb [2 268 kg] full

capacity

Weight: Approx.240 lb

[110 kg]

Height: 20 [510]

Electrical: 120/220 VAC, 50/60 Hz

• Avg 2.6 A at 120 VAC when used as a bench-top unit at 2000 cycles per hour operating rate

• Avg 6.5 A at 120 VAC when used in combination with automatic lead-making equipment at 5 000 cycles

per hour operating rate

Air: 90-100 psi [6.21-6.90 bar], 6 scfm [0.00282 m3/s] (when required for use with air-feed applicators)

CQM: • .0002 [0.0051] avg error, .0002 [0.0051] standard deviation for crimp height measurements using CQM

applicators

• .0005 [0.0127] avg error, .0005 [0.0127] standard deviation for crimp height measurements using regular

applicators in a CQM G-Adapter system

Error is the difference between CQM measurements and measurements using a micrometer. These specifica-

tions are based on properly following the applicable procedures for wire preparation and termination.

32.7

[831]

31.4

[798]

28.1

[714]

25.6

[650]

24.0

[610]

38.0

[965]

25.3

[643]

21.5

[546]

19.0

[483]

17.4

[442]

For crimp quality monitoring using Model “G” Machine versions equipped with CQM G-Adapter, order, in

addition, CQM Monitor Assembly P/N 1320420-2, plus CQM Interface Kit P/N 1320431-2. Regular TE minia-

ture applicators may be used with this system. To use CQM applicators, you also require Sensor Cable

Assembly P/N 354452-2. For CQM-Jr., order P/N 318483-1 (120 VAC) or 318483-2 (220 VAC). CQM-Jr. does

not support automatic precision adjust.

To equip older Model “G”s with CQM G-Adapter requires Field Engineering Service assistance. Call the

Technical Support Center for more information at 1-800-522-6752.

Open Guard Door

Crimp Quality Monitor

Top View With

Side-Feed Applicator Top View With

End-Feed Applicator

Terminal Guide

Optional

Stripping Module

AMP-O-LECTRIC Model G Terminator with Stripping Module

1490501-1 Manual Precision Adjust

1490501-9 Manual Precision Adjust and CQM Sensors1

1-1490501-1 Auto-Precision Adjust and CQM Sensors1

Field Retrofit Kits for Model G Terminator2

1490503-1 G Terminator without CQM

1490503-2 G Terminator with CQM1

1Does not include CQM Monitor 1320420-2 or Interface Cable 1320431-2

2 Model G Terminators with a revision before “R” may need to be updated with 1 each

of P/Ns 356130-1, 986921-1 and 3-21028-3

The combination of the Stripping

Module with the AMP-O-LECTRIC

Model G Terminator provides an

economical and proficient

method of stripping wire and

crimping terminals on the same

machine. Wires are stripped

moments before crimping, mean-

ing there is virtually no chance of

damaging wire conductors dur-

ing handling or storage. Once the

wire is fed into the start sensor

the Stripping Module does the

rest, improving placement accu-

racy. Order Catalog 1309085 for

more information. In the interest of continuous improvement, TE reserves the

right to modify, discontinue, or replace any products.